Datasheet | Eaton 800E PXG 800E, PXG-E Power Xpert Gateway Technical Data

Technical Data TD152006EN

Effective December 2014

Power Xpert Gateway 800E

Delivers real-time, Web-enabled monitoring of electrical distribution and control equipment

Product snapshot

The Power Xpert

®

Gateway 800E is typically installed in an electrical assembly—a motor control center, low/medium voltage switchgear or switchboard to consolidate data available from components such as trip units, meters, motor controllers, and protective relays.

Product overview

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Open communication architecture

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Connects to both Eaton and third-party electrical equipment; communicates to

INCOM and ModbusT RTU devices

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Modbus TCP and BACnet/IP support facilitates integration with third-party monitoring solutions

Ethernet/Web-based support uses your existing network infrastructure, reducing costs

Flexible and expandable solutions

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Stand-alone or small systems benefit from comprehensive, on-board Web pages; no additional programming or software is necessary for virtually out-of-the-box, plug-and-play functionality

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Larger systems, such as campus installations or power systems with remote locations can view multiple PXGs via Power Xpert Insight or a third-party monitoring system

Existing equipment can be connected to the

PXG to reap the benefits of Power Xpert

Architecture at minimal cost, without the need to upgrade

•

Information at a glance

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Using a standard Web browser, view the

PXG’s Web interfaces that include a Network tab, Alarms tab, individual device detail pop-outs, and One Line graphics tab

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Comprehensive, well-organized device Web pages present measured parameters such as current, voltage, power, energy, frequency, power factor, and voltage THD, just to name a few

Combine with Power Xpert Insight for viewing multiple gateways and other power system equipment for more extensive power quality analysis

Monitoring power and energy in a networked world

Through standard on-board Web pages, Power

Xpert Insight, or third-party software, Eaton’s

Power Xpert Gateway (PXG) 800E allows you to closely monitor the performance of your power and energy efficiency with easily accessed, real-time, Web-enabled data. Eaton’s PXG 800E provides a central point to connect devices to an

Ethernet network. The gateway may be used as a standalone device to view one system or location, or it can be easily integrated into a large, multilocation system.

The PXG is our configurable data acquisition solution for facility equipment like switchgear, switchboards, motor control centers, etc.

Power and energy data from the downstream devices are time stamped and stored in nonvolatile memory. This interval data can be stored or updated to a destination of the user’s choice through CSV. Data can also be accessed through any Web browser directly on the PXG. Users can move data into Power Xpert Insight v. 3.2 or higher, BMS, BAS, building dashboards, custom software applications, or virtually any Web interface.

Technical Data TD152006EN

Effective December 2014

Features and benefi ts

Rugged, industrial design

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Designed specifically for industrial environments, the PXG has a compact, metal case that only requires convection cooling

Stringent EMI design requirements ensure that the PXG will function in the most difficult EMI situations to deliver high reliability

Mounting options are provided for panel mounting or DIN rail, allowing for installation flexibility

Smart configuration and user interface

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As an out-of-the-box, plug-and-play device, there is no additional software required to configure and view downstream devices

All configuration menus are straightforward and easy to follow

Upon configuring the PXG and associated devices, the data will automatically appear in the Web UI when you point your browser to the IP address of the PXG

Enclosed version

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Cost-effective solution to add communications to new or existing equipment that has no physical space to install the PXG-E in the equipment structure

NEMAT 12 enclosure rating

Prewired with an ELC-PS02 power supply and terminal blocks for ease of wiring of incoming power and connected devices

Three operational modes

The Power Xpert Gateway can operate in three modes, simultaneously if required, providing flexibility for varying protocols, devices, and systems. While the Power Xpert Gateway can operate in each mode, Eaton recommends the entire solution be considered when choosing which gateway to use. For further details of each operational mode, see user manual. For a graphical representation of each mode, see Figure 1.

1. INCOM Pass-Through mode (EMINT mode)

INCOM Pass-Through mode allows data from INCOM serial devices to flow directly through the gateway to be viewed in

PowerNet software for logging and consolidation with other connected devices.

− Expansion of an existing PowerNet system with additional equipment can be easily achieved by adding a PXG 800E to the system to bring the INCOM communicating devices online in INCOM pass-through mode.

2. Modbus RTU to Modbus TCP Pass-Through mode

The Modbus RTU-Modbus TCP Pass-Through mode allows information from Modbus serial devices to pass directly through the gateway to be viewed by a (or multiple)

Modbus TCP monitoring software, i.e., an existing Building

Management System.

− The PXG allows users to do simple protocol translation, without any configuration in the PXG for those applications where they need Modbus TCP to bring devices into their existing system.

− The flexibility of the PXG for simple Modbus protocol translation in conjunction with other mode’s makes the

PXG more than a simple Modbus protocol translator.

N otee:

INCOM serial communication can either be cached or EMINT/ pass-through, not both at the same time

PowerNet

INCOM Serial Devices

INCOM Mode

INCOM Serial Devices

Modbus Serial Devices

Modbus Serial Devices

Pass-Through EMINT

Cached Data Mode

Web Browser

Cached Data

Modbus Mode

Modbus Masters

PowerPort-E

Pass-Through Modbus RTU-TCP

Figure 1. Three Operational Modes

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EATON www.eaton.com

Technical Data TD152006EN

Effective December 2014

3. Web browser or Cache mode

Cache mode allows data from INCOM serial devices and Modbus serial devices into the gateway, creating real-time viewing status through a Web browser as well as logging for historical reference and trending. Cached data from the serial devices can be shared with other client software similar to pass through.

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The PXG in Cache mode serves as an acquisition tool and provides the ability for users to view their serial devices on the serial networks connected to the PXG through a Web browser. This allows users to bring power infrastructure equipment online to monitor operation and record power and energy usage.

Secure communication

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Password protection

Two levels of authorized access to data via the user interface:

− User level permits viewing the data only

− Admin level permits, commands configuration and changing settings, in addition to viewing data

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Secure Web browsing

SSL Encryption option ensures that information and passwords exchanged with the PXG’s Web server cannot be intercepted on the LAN

Access control / trusted host list

Provides an additional method of security by limiting access to the communication ports by authorized trusted hosts’ IP addresses

Time synchronization

The PXG supports synchronization of clocks on INCOM devices that support the set time and date command. Additionally, the PXG can be combined with a network time server for accurate time stamping via NTP.

Real-time trending and viewing

The PXG 800E allows the user to enable pre-selected parameters to be trended for each supported device. This feature is user-selectable on the device configuration page. A trend symbol is displayed next to the trended parameter on the device page. Selecting the trend symbol will generate a real-time graph via the Web UI for that parameter and can be viewed for the past 24 hours, seven days,

30 days or all past history.

Trend and alarm logging and analysis

The PXG 800E stores both historical data and alarms that can be downloaded into a comma separated value (CSV) file format. Using

ExcelT will allow you to perform analysis to discover potential system issues or proactively perform maintenance.

Waveforms capture and downloads

The PXG 800E supports waveform acquisition for supported devices capable of generating waveforms. This feature is user-selectable on the device configuration page. The waveform files are converted and stored as a COMTRADE file format in the PXG 800E. The files can then be downloaded and viewed using a standard COMTRADE waveform viewer of your choice.

Table 1. Summary of PXG 800E Features

Features

Protocols supported on downstream devices:

INCOM and Modbus RTU

Number of downstream communication ports

Number of downstream protocols supported simultaneously

USB port for configuration

Two RJ-45 Ethernet ports—10/100Base-T

Modbus TCP/IP protocol supported

BACnet/IP protocol supported

INCOM slave action commands supported

INCOM date and time settings supported

Modbus write commands supported from Modbus master

Network tab, alarm tab, one line tab, device and alarm detail sidebar, and pop-out

Device waveform access and storage—COMTRADE file format

Set user-defined alarms

Real-time trending

Trend graphs displayed in Web browser

Alarm notification via the Web interface

Alarm logs—csv file format, downloadable to Excel

Trend logs—csv file format, downloadable to Excel

Email notification on alarms and daily updates if requested

Secure Ethernet communication—SSL encryption

Secure communication ports via access control/trusted host list

IPv4 support

Save and restore configuration settings

Control commands supported

PXG 800E

Yes

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Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

(Admin level log in)

N otee:

The Eaton Power Xpert Gateway 800E includes the Power Xpert

Gateway Module, and mounting provisions and required hardware for panel and DIN rail mounting.

EATON www.eaton.com

3

Technical Data TD152006EN

Effective December 2014

Power Xpert Insight Gateway User Interface

Network tab

Default log-in screen that provides general configuration of the gateway, serial communication ports, and devices. The Network tab provides a simple view of the serial devices and their current status of operation by color changes and symbols. Additional detail and functionality is accessible from the Network tab sidebar for all communicating devices.

One-lines tab

Allows users the ability to create a graphical representation of a one- line diagram based on the user’s desired representation. Through the device tree, a user can select devices and group them in locations and generate a multiple level one-line representing the devices connected to the gateway. The one-line graphic will provide device status graphically, and additional detail can be found on the device and its supported channels in the sidebar of a selected device on the one-line or device tree.

Alarms tab

Provides a single screen that provides details on all alarms associated with the device communicating in cache mode through the gateway. Alarms can be reviewed and acknowledged, as well as sorted and filtered based on status. Additional information regarding the alarm can be found by selecting the alarm and specifics on the alarm will be displayed in the sidebar.

Device details and trend viewer

Selected devices on the Network tab and One-lines tab provide a device sidebar. From that sidebar, a user can get additional detail about the device and its monitored channels, by selecting the choose an action menu on the sidebar. This will allow users to see the device details pop-out as well as gain access to historical trend data and other available information regarding the selected device.

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Technical Data TD152006EN

Effective December 2014

Supported control commands

The PXG 800E supports select control commands, or writes, for

INCOM and Modbus RTU devices via the Web interface. Must be logged in as Admin to perform control commands.

User-defined alarms

The PXG 800E supports the setting of user-defined alarms on an individual device and channel basis. This feature is set for enabled channels via the Setting button in the header under the alarms setting tab. An example of a user-defined alarm would be a low and high limit on the phase A current channel for a device. The alarm limit values and the alarm names can be chosen by the user.

Email notification

A user has the ability to customize and direct email to notifications to up to 10 users in their organization. Select from alarm notifications, trend log, alarm log, and daily emails. This function provides yet one more way to effectively and proactively manage your monitored system.

Save and restore configuration settings

The PXG provides the ability to save the PXG device and network configuration settings to an XML file format. It can be used to restore settings to any PXG to facilitate configuration of similar systems.

COM 1 Port: RS-485 Connection for Modbus RTU Devices

COM 2 Port:

Either RS-485 or RS-232

Connection for Modbus

RTU Devices

Figure 2. Power Xpert Gateway 800E

24 Vdc Input Power

INCOM Port: RS-

485 Connection for

INCOM Devices

USB Connection for

Local Configuration

Capability

Power and Traffic

Indicator Lights

Data Indicator

Lights: Available only with 800E

RJ-45 Connection to the LAN

RJ-45 Connection to the other

Ethernet Devices

Front

Figure 3. Power Xpert Gateway 800E with Standard Panel Mounting (Brackets Included)

Figure 4. Power Xpert Gateway 800E Mounting Dimensions

PXG400_160

Figure 5. Power Xpert Gateway 800E with DIN Rail Mounting

(Brackets Included)

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Technical Data TD152006EN

Effective December 2014

Power Xpert Gateway enclosed version

PXG-E daisy chain application

The PXG-E allows for units to be connected together through two RJ-45 10/100 connectors on the front of the PXG-E series of products. This arrangement is a pass-through of Ethernet communications, allowing a single network drop to connect up to five Ethernet communicating devices. The maximum length of a copper cable run should not exceed 295 ft (90 m) total.

Figure 6. Power Xpert Gateway Enclosure Dimensions

Ethernet LAN

LAN Connection

Figure 7. PXG-E Daisy Chain Application

N otee:

In this configuration, if any of the PXG-E units go offline or lose power, the communication to the downstream Ethernet devices will lose connection to the LAN.

295 ft (90m)

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EATON www.eaton.com

PXM2000

Technical Data TD152006EN

Effective December 2014

Data acquisition and integration table for supported devices

Table 2. Supported Devices

Protocol

HTTP

(Web

Browser)

Power

Xpert

Insight

Modbus TCP

(BMS and

SCADA)

Pass-

Through

INCOM

(PowerNet)

SMTP

(Email

Client)

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Family

INCOM

Accessory

I/O

I/O

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Protection

Model

Protection

Protection

Protection

Protection

NRX520I

NRX1150I

TC50

TC100

Protection Universal RTD

Transfer switch ATC-400

Transfer switch ATC-600

Transfer switch ATC-800

BIM II

DIM

DIM-KYZ

IQ 220 / IQ 320

IQ 230 / IQ 330

IQ Analyzer (6000/6200)

IQ Analyzer (6400/6600)

IQ Data Plus II

IQ DP-4000

IQ Energy Sentinel

IQ Power Sentinel

IQMESII

PM3

Digitrip 520MC

Digitrip 810

Digitrip 910

Digitrip 1150/DT1150V

Digitrip 3000

Digitrip 3200

Digitrip MV

Digitrip OPTIM 550

Digitrip OPTIM 750

Digitrip OPTIM 1050

FP-4000

FP-5000

FP-6000

IQ 500

MP-3000

MP-4000

MPCV Relay a

Main meter only.

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File Export

(CSV File

Format)

File Export

(COMTRADE

File Format) BACnet/IP

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Technical Data TD152006EN

Effective December 2014

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Family

Drive

Drive

Drive

Drive

Meter

Model

H-Max

M-Max

MVX9000

SVX9000

E30/E31A042 1 phase BCM

EM19_M

ION 7350

ION 7550

ION 7650

IQ 130

IQ 140

IQ 150

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Meter

Protection

Protection

Protection

Protection

Protection

IQ 230M / IQ 330M

IQ 250

IQ 260

IQ35MA1

IQ35MA2

Nexus 1200 Series

PM3_Modbus

SQD CM3000 Series

SQD CM4000 Series

SQD PM700 Series

SQD PM800 Series

ABB TPU 2000

C440

C441

EDR-3000

EDR-5000

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

Protection

EGR-4000

EGR-5000

EMR-3000

EMR-4000

EMR-5000

ETR-4000

ETR-5000

FP-5000

FP-6000

GE 369 Motor Relay

GE 469 Motor Relay

InsulGard

Protection

Protection

Protection

Starter

NRX520M

NRX1150M

Qualitrol 118

S611

Starter S811

Transfer switch ATC-300 a

Main meter only.

Table 2. Supported Devices (continued)

Protocol

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Browser)

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Modbus TCP

(BMS and

SCADA)

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INCOM

(PowerNet)

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(CSV File

Format)

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(COMTRADE

File Format) BACnet/IP

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EATON www.eaton.com

Technical Data TD152006EN

Effective December 2014

Technical specifications

Table 3. PXG Part Numbers

Description

Power Xpert Gateway 800E

Power supply—24 Vdc

Eaton

Style Number

Eaton

Catalog Number

103008423-5591

PXG800E

ELC-PS02

ELC-PS02

Memory

•

•

Flash: 2 GB

RAM: 128 MB

Communication ports

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Network port: Two 10/100Base-T RJ-45 connector

Serial ports

− One RS-485 port for connection to Modbus RTU devices

− One dedicated RS-485 port for INCOM devices

− One RS-485 or RS-232 port for connection to

Modbus RTU devices

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Configuration port: One USB port

Network protocols supported

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•

•

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•

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Modbus TCP/IP: Supports data access from Modbus TCP clients

Web server: Supports data access from Web browsers

(HTTP and HTTPS)

DHCP: Supports automatic IP address assignments, if enabled

NTP: Supports time synchronization via a network time server for PXG synchronization

SMTP: Supports mail server for email notification

BACnet/IP: Supports data access from BACnet clients

Serial protocols supported

•

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INCOM

Modbus RTU

Web browsers recommended

•

•

Internet Explorer versions 10 and 11

Google Chrome

Power input

•

•

Input voltage, nominal: 24 Vdc; 0.8 A

Input voltage range: ± 20% nominal

Power consumption

•

8 W maximum

Operating temperature

•

32 to 140 °F (0 to 60 °C)

Ambient storage temperature

•

–40 to +185 °F (–40 to +85 °C)

Relative humidity

•

5 to 95% noncondensing at 122 °F (50 °C)

Size (H x D x L) in Inches

•

2.10 x 4.50 x 8.90

Weight

•

1.5 pounds

Supported devices and performance

PXG performance will vary depending upon the number and type of connected devices. This is driven by the following:

•

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Each supported device has a distinct number of channels to report back to the PXG, ranging from as few as 4 to over 900

The channels are prioritized

•

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Device protocol, Modbus or INCOM

Baud rate setting

For this reason, a PXG performance tool has been developed to assist in understanding the expected performance for a given application since all systems are unique. This tool can be found at www.eaton.com/pxg800E. For a high level performance comparison, see the table below for three examples.

For This Combination of Devices

(All times in Seconds)

64 INCOM /

32 Modbus

21.9

15 INCOM /

15 Modbus 5 INCOM

3.7

1.4

How Long Does It Take

Between value change in the UI

(INCOM 9600)—Priority 1

Between value change in the UI

(Modbus 57600)—Priority 1

Between value change in the UI

(INCOM 9600)—Priority 2

Between value change in the UI

(Modbus 57600)—Priority 2

Modbus server pass-through response time (57600)

(local connection)

For the UI to show an alarm

(INCOM device)

To boot up (all devices communicating)

3.5

44.3

7.0

0.061

17.0

399.0

1.6

7.4

3.1

0.059

3.0

85.0

—

2.6

—

—

3.0

51.0

Regulatory and standards compliance

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•

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ULT 508, Standard for Programmable Controller Equipment

FCC, Class A, Part 15, Subpart B, Sections 15.107b and 15.109b

EN55022: 1994 Class A, Information Technology Equipment

EN 61000-6-2:2001 Electromagnetic Compatibility (EMC)

Party 6-2: Immunity for Industrial Environments

N otee:

Features and specifications listed in this document are subject to change without notice and represent the maximum capabilities of the product with all options installed. Although every attempt has been made to ensure the accuracy of information contained within, Eaton makes no representation about the completeness, correctness, or accuracy and assumes no responsibility for any errors or omissions. Features and functionality may vary depending on selected options.

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Eaton

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All Rights Reserved

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Publication No. TD152006EN / Z15919

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