Included in Hardware Kit: Toyota Extend-A
Toyota Extend-A-Fender®
Fender Flares
Set of 4
Set Part #31924-02
Rev-5 11/25/2013
STEP 1 – PRIOR TO INSTALLATION
A) Bushwacker only approves installing the flares according to these
written instructions with the hardware provided. WARNING: Failure to
install according to these instructions will invalidate the warranty. This
includes, but is not limited to using alternative installation methods,
hardware, or materials. DO NOT USE: Loctite, SuperGlue, or similar
products on the hardware or the flares.
For complete fitment info visit : www.bushwacker.com
TOOLS FOR EASY INSTALLATION:
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B) Fit: Verify the fit of the flares to vehicle. (Some filing, sanding, or
cutting may be necessary to ensure proper fit).
C) Painting: (Optional) if paint is desired it must be done prior to installing
flares on vehicle. Clean outer surface with a good grade degreaser.
DO NOT USE LACQUER THINNER OR ENAMEL REDUCER AS A
DEGREASER. Wipe outer surface thoroughly with a tack rag prior to
paint. Application of plastic adhesion promoter for ABS plastic as per
your paint system manufacturer’s recommendations is required. Paint
flares using a high quality enamel, or polyurethane automotive paint. If
painting edge trim (not recommended), use a flex additive.
Pry Tool
Flat Head Screwdriver
Socket Wrench
10mm Socket
1/2” Socket
7/16” Socket
Electric Drill
5/16” Drill Bit
Grease Pencil
#2 Phillips Screwdriver
Utility Knife or Cutting Tool
D) Performance: Using larger Tires may increase the area required to
turn the vehicle. Some Tire/Rim combinations may require lowering
bump stops and or installing steering stops to prevent tire from
contacting flare.
E) Exhaust System: Modifications may be necessary to maintain a
minimum 4” clearance between flares and exhaust pipes. (Exhaust
gases should not vent directly onto flares)
F) Metal Protection: All exposed fasteners and bare metal should be
treated with rust resistant paint BEFORE installing flares. Spray inner
fender wells with undercoating AFTER flare attachments have been
completed.
LIMITED LIFETIME WARRANTY AGAINST
ANY MANUFACTURING DEFECTS
G) Decals: Flares may interfere with existing decals on vehicle. If you
wish, remove decals prior to installation of flares.
• To claim a warranty, you must provide
Proof of Purchase.
Included in Hardware Kit:
1.
2.
4 pcs
7.
3.
4 pcs
8.
1 pc
4.
24 pcs
9.
324 inches
5.
8 pcs
6.
4 pcs
4 pcs
10.
4 pcs
2 pcs
4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-37881
1
STEP 2 - EDGE TRIM INSTALLATION
A. Peel two to three inches of red vinyl backing away from Edge Trim
(GP1-0022) tape. Applying the adhesive side of the edge trim to the
inner side of the flare, affix the edge trim to the top edge of the flare (the
portion that comes in contact with the vehicle).
B. Press edge trim into place along the top edge of the flare in one-foot
increments, pulling red vinyl backing free as you continue to work your
way around the top edge of the flare.
Front Factory Flare Removal:
1
Remove six bolts from wheel well using 10mm
socket.
2
Remove two bolts connecting factory flare to mud
flap as shown. Note: (1) Factory plastic fastener to
be removed in Step 3 is located here as well.
3
Remove three factory plastic fasteners using a flat
head screwdriver or pry tool.
4
Using a utility knife, cut along seam connecting
factory flare to rocker. Cut down to mud flap area.
4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-37882
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5
Using a utility knife, cut splash guard flush with edge
a sheet metal.
6
Cut front of factory flare along bumper, taking care
not to cut bumper.
7
Trim remaining plastic flush with bumper.
8
Trim plastic tab along seam.
9
Remove mud flap bolts as shown in image above (2
places).
10
Remove the third mud flap bolt, and remove mud
flap.
4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-37883
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Front Flare Installation Procedures:
11
Holding Front Inner Peice on front of wheel well,
next to bumper, use a grease pencil to mark two clip
locations.
12
Remove Front Inner Piece and drill two 5/16” holes
on marks made in Step 11.
13
Slide the supplied “U” Clips over holes drilled in Step
12 (2 places). Note: Some trimming of plastic may be
required for correct clip alignment.
14
Position Inner Front Piece on vehicle, aligning holes
in part with holes in clips installed in Step 13. Install
supplied Pan Head Screws
15
Position Flare on fender. Install five supplied #14
Hex Head Bolts. Do not tighten at this time. Note: It
is helpful to install one of the top bolts first.
16
Install one supplied Christmas Tree Fastener in top
hole. Check that edge trim is seated correctly, then
tighten all bolts.
4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-37884
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Rear Factory Flare Removal:
17
Using a 10mm socket, remove the six factory bolts.
18
Remove two factory bolts from mud flap.
19
Using a pry tool or flat head screwdriver, remove one
plastic fasterner.
20
Remove one plastic fastener from mud guard.
21
Remove bolt from mud guard located inside wheel
well.
22
Pull back rear plastic panel to access bolt inside.
Plastic clips will release, making a popping sound.
4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-37885
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23
Remove bolt located behind rear plastic panel. Note:
If the socket does not fit in the enclosed space, a
phillips screwdriver will work.
24
Remove 10mm bolt to remove mud flap completely.
25
Remove bolt from underside of factory flare (behind
panel). Pry flare from fender, releasing plastic clips.
26
Remove bolt from underside of factory flare (behind
panel). Pry flare from fender, releasing plastic clips.
27
At front of wheel well, use pry tool or knife to pry
plastic grommet from sheet metal. discard grommet,
leaving a square hole.
28
Cut along rocker panel so that it is trimmed flush with
sheet metal.
4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-37886
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29
Remove last bolt holding the rear flare on, at the
front of the wheel well. Remove flare.
Rear Factory Flare Installation:
30
Install a supplied plastic grommet in square hole at
front of wheel well.
31
To attach Rear Main Flare to Lower Rear, slide a
supplied Large Washer onto a supplied Steel Bolt.
32
Align the holes in the Rear Main Flare with the holes
int he Lower Rear, slide Bolt/Washer assembly
through (2) places.
33
Slide a supplied Large Washer onto backside of bolt,
and thread a supplied Nylock Nut onto bolt. Using a
10mm socket and 7/16” wrench, tighten bolts.
4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-37887
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34
Position Flare on fender. Install six supplied #14
Hex Head Bolts. Do not Tighten. Note: It is helpful to
install ont of the stop screws first.
35
Install one supplied Christmas Tree Fastener in
top forward hole. Check that edge trim is seated
correctly, then tighten all bolts.
Edge Trim Tool Procedures:
36
Using supplied Edge Trim Tool (ET1-0002), seat
edge trim against vehicle by hooking curved end
under edge trim at one end of flare. Next, slide
around outer edge of flare to the other end.
37
Using flat end of supplied Edge Trim Tool (ET1-0002),
seat edge trim against flare by inserting straight end
between edge trim and flare at one end. Next, slide
around entire edge to the other end.
4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-37888
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