HPE Performance Optimized Datacenter 20c Maintenance and Service Guide—North America Abstract This guide provides maintenance and service instructions for the HPE Performance Optimized Datacenter 20c (HPE POD 20c). Part Number: 703542-001R November 2015 Edition: 2 © Copyright 2013, 2015 Hewlett Packard Enterprise Development LP The information contained herein is subject to change without notice. The only warranties for Hewlett Packard Enterprise products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. Hewlett Packard Enterprise shall not be liable for technical or editorial errors or omissions contained herein. Contents Illustrated parts catalog .......................................................................................................................... 5 Structural component identification ..........................................................................................................................5 Life safety component identification .........................................................................................................................5 Electrical power component identification ................................................................................................................8 Control cabinet component identification ...............................................................................................................10 POD 20c racks .......................................................................................................................................................11 Aisle clearances .....................................................................................................................................................12 Cold aisle clearance ....................................................................................................................................12 Replaceable components .......................................................................................................................................12 Installation considerations ......................................................................................................................................14 Safety and NEC compliance........................................................................................................................14 Fire detection and suppression ..............................................................................................................................14 Removal and replacement procedures ................................................................................................ 16 Buttons ...................................................................................................................................................................16 EPO button ..................................................................................................................................................16 DIN rail components ...............................................................................................................................................18 Control relay module ...................................................................................................................................19 Differential pressure sensor.........................................................................................................................20 Door position devices .............................................................................................................................................22 Magnetic contacts........................................................................................................................................22 Electrical .................................................................................................................................................................23 Busway drop box .........................................................................................................................................23 Removing the busway drop box ..................................................................................................................23 Replacing the busway drop box ..................................................................................................................25 Fans .......................................................................................................................................................................26 IT cooling fan ...............................................................................................................................................26 Ventilation fan ..............................................................................................................................................28 Filters ......................................................................................................................................................................32 Heat exchanger air filters.............................................................................................................................32 VESDA filter.................................................................................................................................................33 Rittal SK 3243 ventilation fan filter ..............................................................................................................34 Rittal SK 3326 ventilation fan filter ..............................................................................................................35 Fluid system components .......................................................................................................................................36 Chilled water supply and return header pressure sensors ..........................................................................37 Chilled water flow sensor.............................................................................................................................38 Chilled water system temperature sensor ...................................................................................................39 Chilled water temperature sensor internal components ..............................................................................41 Valves ..........................................................................................................................................................42 Heat exchanger ...........................................................................................................................................44 Humidifier ....................................................................................................................................................45 Humidistat (if installed) ................................................................................................................................48 Indicators ................................................................................................................................................................51 EPO LED indicators.....................................................................................................................................51 Lights ......................................................................................................................................................................54 Fluorescent light ..........................................................................................................................................54 Sensors ..................................................................................................................................................................55 Drain pan sensors .......................................................................................................................................55 EPO temperature sensors ...........................................................................................................................56 Humidity sensor ...........................................................................................................................................59 Temperature sensors (cold aisle) ................................................................................................................60 Temperature sensors (hot aisle)..................................................................................................................61 Periodic maintenance .......................................................................................................................... 63 Periodic maintenance overview..............................................................................................................................63 Contents 3 Qualified personnel ................................................................................................................................................63 Cooling system .......................................................................................................................................................63 Leak detection .............................................................................................................................................64 Leak isolation...............................................................................................................................................64 Humidifier (if installed) ............................................................................................................................................65 ECS ........................................................................................................................................................................66 Electrical .................................................................................................................................................................66 Fire alarm and suppression system .......................................................................................................................67 POD 20c structure ..................................................................................................................................................68 Life safety ...............................................................................................................................................................68 Access control ........................................................................................................................................................69 Third-party components .........................................................................................................................................69 Specifications ...................................................................................................................................... 71 General POD 20c specifications ............................................................................................................................71 Electrical specifications ...............................................................................................................................71 Water specifications ....................................................................................................................................72 Rack specifications.................................................................................................................................................72 Thermal and air flow performance..........................................................................................................................72 Environmental specifications ..................................................................................................................................72 Optional features specifications .............................................................................................................................73 Support and other resources................................................................................................................ 74 Accessing Hewlett Packard Enterprise Support .....................................................................................................74 Information to collect ...................................................................................................................................74 Accessing updates .................................................................................................................................................74 Websites.................................................................................................................................................................74 Remote support ......................................................................................................................................................75 Regulatory information ......................................................................................................................... 76 POD 20c regulatory compliance.............................................................................................................................76 Safety and NEC compliance........................................................................................................................76 Warranty and regulatory information ...........................................................................................................78 Acronyms and abbreviations ................................................................................................................ 80 Documentation feedback ..................................................................................................................... 82 Index.................................................................................................................................................... 83 Contents 4 Illustrated parts catalog Structural component identification The POD 20c documentation frequently refers to the specific components of the POD 20c as shown in the following figure and described in the following table. Item Component Description 1 2 Heat exchanger access hatches Emergency egress door 3 4 5 Personnel access door Facility chilled water return Facility chilled water supply Enables access to the overhead heat exchangers Provides access to the POD in the event of an emergency Provides access to the POD Facilitates the return of chilled water to the POD Facilitates the supply of chilled water to the POD Life safety component identification Internal life safety components Illustrated parts catalog 5 Top view shown Item Component Description Disconnects the POD 20c from main power feeds Enables manual initiation of the fire system, which includes activating the interior fire strobe light and the optional fire suppression system Fire suppression abort button* Aborts the fire suppression system. A fire suppression abort 3 button is located next to the personnel door. Indicates a fire alarm condition within the POD 20c Fire strobe light 4 Indicates the location of an exit Exit sign location 5 *This is an optional component that might not be included. 1 2 EPO button Fire alarm manual pull* Exit sign location The exit signs within the POD 20c contain tritium. For information about the regulatory requirements regarding the handling, transfer, and disposal of the signs, see "Regulatory requirements for EXIT signs." Top view shown Internal emergency status indicators The POD 20c has one fire strobe light that indicates a fire alarm condition. Illustrated parts catalog 6 Top view shown External life safety components Side view shown Item Component Description 1 2 EPO strobe EPO button (optional) RED—An EPO event occurred and the POD 20c shut down Disconnects the POD 20c from main power, activates the red EPO indicator on the control cabinet door, and activates the red EPO strobe on the POD 20c exterior Illustrated parts catalog 7 Electrical power component identification Front view shown Item Component Description 1 Demarcation box* Customer communication connection point for the following components: • • • • 2 3 Transformer cabinet House and critical power cabinet ECS Access control Phone Convenience power hook up Contains two 480/415 VAC transformers Contains A and B house power and critical IT power components *Hewlett Packard Enterprise provides the demarcation box as a communication data point on the POD. It is the customer's responsibility to connect the data points unless an approved Statement of Work is initiated. Main breaker locations Side view shown Critical IT and transformer cabinets Illustrated parts catalog 8 Front view shown External panel labels Front view shown Item Electrical safety label Description 1 Danger sign 2 3 4 Disconnect label Caution Arc flash warning Provides a reminder to users that the electrical panels must be accessed only by authorized personnel Provides the order for disconnecting the electrical panels Cautions users about isolating power from the POD 20c. Provides a reminder to users of the danger of arc flash and required PPE Internal panel labels Illustrated parts catalog 9 Front view shown Item Electrical safety label Description 1 2 Input power Panel schedule/circuit breaker table Fuse type table Wire color code Lists the input power information Lists the layout and designation for all circuit breakers 3 4 Lists all fuse types and sizes Lists the 380-415 Y/200-240 V color codes: • • • • • Brown/Violet—Phase A/L1 Orange/Violet—Phase B/L2 Yellow/Violet—Phase 3/L3 White/Violet—Neutral Green and yellow—Equipment ground Control cabinet component identification Illustrated parts catalog 10 Item Component Description 1 An early warning laser scan smoke detection unit 3 4 5 VESDA air sampling smoke detection unit Access control transformer panel EPO panels Access control panel ECS panel 6 Fire alarm panel • 7 Fire suppression panel with internal battery Fan control panel Electronics cooling fan and filter 2 8 9 120 VAC transformer for the access control system Connections for the EPO system Monitors access control and door positions Relays for the ECS control, ECS communications, I/O connections, and terminal block connections Controls all fire systems within the POD 20c, including the smoke detection system, fire suppression system, fire pulls, and so on • Includes a battery backup system that provides backup power to the fire system during a utility power loss Controls the fire suppression system with internal backup power battery Controls system cooling fan speeds Provides cooling airflow for the ECS and electrical distribution systems POD 20c racks The standard installed rack is a 50U rack. The POD 20c contains a total of 10 IT racks. During maintenance, if you remove filler panels for maintenance purposes, you must replace them. Cold-aisle to hot-aisle separation must be maintained. CAUTION: If any racks contain empty rack unit space, use the POD 20c filler panels to maintain the efficiency of the POD 20c thermal system. Filler panels are available from Hewlett Packard Enterprise in 10-pack quantities (part number AQ682A) and 100-pack quantities (part number AS993A) For more information about racks and network cabling, see the HPE Performance Optimized Datacenter Networking Guide. Illustrated parts catalog 11 Aisle clearances Cold aisle clearance The maximum protrusion of any installed IT component directly impacts the available cold aisle clearance for removal and replacement of other IT components. Maximum component depth must follow the clear aisle distance calculations. The following figure shows how to calculate this distance. The maximum rack face-to-cold aisle wall distance is 100.33 cm (39.5 inches). In the figure, X represents any protrusion into the cold aisle starting from the rack face of the installed IT component (for example, the bezel). Y represents cold aisle clearance. The cold aisle clearance dictates the maximum depth (D) of any installed IT component. D cannot exceed 100.33 cm (39.5 inches). To find the maximum cold aisle clearance, calculate 100.33 cm (39.5 inches) - X = Y. IMPORTANT: As the value for X increases, the value for Y decreases, which also decreases the maximum depth allowed for an installed component. Replaceable components The component parts in the following table can be replaced by qualified facilities personnel. Spare part number Description 536900-001 588787-001 595103-001 595107-001 595108-001 616616-001 637120-001 637135-001 637136-001 637137-001 637369-001 SPS-BUSWAY,DROP BOX,400A,3PH SPS-FRAME w/FILTER SPS-BLOWER FAN SPS-FILTER SCREENS FRAME w/FILTER SPS-MAINT KIT FILTERS SPS-POD VENT FAN SPS-SENSOR TEMP POD SPS-SENSOR TEMP INSERTION SPS-SENSOR PRESSURE ABS 10 BAR SPS-SENSOR TEMP ROOM SPS-SENSOR HUMIDITY Illustrated parts catalog 12 Spare part number Description 637373-001 641859-001 660821-001 660823-001 671756-001 718588-001 SPS-SENSOR LEAKAGE SPS-FILTER REPLACEMENT VESDA SPS-Sensor RAF/A-1-I SPS-Flow Meter 3030000ZH41 4AM4200C1 SPS-HUMIDISTAT GEN M3 SPS-Humidifier CHF03V2001 The component parts in the following table are electrical components that must be replaced by a qualified electrician. IMPORTANT: These parts must be replaced by an authorized fire safety technician according to all local and regional fire codes, and in compliance with manufacturer specifications. Spare part number Description 536619-001 536621-001 536901-001 571709-001 571710-001 571711-001 595104-001 612295-001 612296-001 612297-001 612299-001 612968-001 612969-001 612970-001 612971-001 612972-001 612973-001 612974-001 612975-001 612976-001 612977-001 612978-001 612979-001 612980-001 612981-001 612982-001 612983-001 SPS-POD,3PH,C19,OPTIMIZED MASTER,NA SPS-POD,3PH,C19,OPTIMIZED MASTER,INTL SPS-POD,225A,3PH,NA,PDU SPS-BUSWAY,DROP BOX,225A,3PH,NA SPS-BUSWAY,DROP BOX,225A,3PH,INTL SPS-POD,225A,3PH,INTL,PDU SPS-WIRE HARNESS FAN SPS-CPU MOD w/SINEAX PWR METER SPT SPS-CPU MOD w/KL3403 PWR METER SPT SPS-CPU MOD w/PAC3200 PWR METER SPT SPS-HEAT EXCHANGER w/MOD's PS-COUPLING RELAYS SPS-CONTACTOR AUX 4NC4NO SPS-CONTACTOR SPS-CONTACTOR INSTA SPS-TRANSDUCER MEASURING SPS-PRESSURE TERMINAL DIFFERENTIAL SPS-MEASURE TERMINAL PT100 SPS-ANALOG INPUT TERMINAL SPS-DIGITAL INPUT TERMINAL SPS-DIGITAL OUTPUT TERMINAL KL2622 SPS-DIGITAL OUTPUT TERMINAL KL2408 SPS-TRANSFORMER DY 480/400V 225KVA SPS-BUS BAR 5 POLE 3M SPS-END CAP SPS-HOUSING COUPLER SPS-MOUNTING STUD M10 The component part in the following table must be replaced by an authorized fire safety contractor. IMPORTANT: These parts must be replaced by a licensed fire safety contractor according to all local and regional fire codes, and in compliance with manufacturer specifications. Illustrated parts catalog 13 Spare part number Description 637133-001 Smoke detector Installation considerations CAUTION: All plumbing to and from the POD 20c must be completed by a licensed plumber. All wiring in and around the POD 20cmust be completed by a licensed electrician. Failure to comply with these instructions can impact your warranty and/or result in equipment damage. Safety and NEC compliance The POD 20c is certified to UL 69050-1/IEC 60950-22 as an Information Technology Product and classified according to the National Electric Code NFPA 70. For more information, see "POD 20c regulatory compliance (on page 76)." The POD 20c is not suitable for long-term human occupancy. The POD 20c is Listed as a Product that provides service access areas for periodic maintenance and service. These areas must be used only by owner-authorized and qualified personnel who are trained in the maintenance and service of the POD 20c components. IMPORTANT: Before installing the POD 20c, consult your local AHJ for applicable regulations and to review site-specific location guidelines. If needed, obtain any necessary permits. Additional considerations for safety and NEC compliance are as follows: • The POD 20c is listed as an Information Technology Product to UL 60950. • The POD 20c is evaluated as a "non-inhabitable product" that provides "service access" areas for customer-authorized, qualified, and trained service personnel. • The electrical connections of the POD 20c are evaluated as feeder connections for connection to an existing facility, and are not suitable as "service entrance" for connection to the utility. • The POD 20c is designed for stationary installation outdoors in a Pollution Degree 3 environment, in restricted access locations, with field wiring terminals provided for permanent supply connections. • The POD 20c meets the following ratings. Feature Specification Category Protection Class Ambient temperature Relative humidity Rated Overvoltage Category III Surge protection device Class1 2°C to 54°C (35.6°F to 129.2°F) 0% to 100% humidity • As part of the overall certification, relevant sections of the International Building Code have been applied as part of the design and evaluation. The current design supports wind loads up to 90 mph. Fire detection and suppression The fire suppression system, supplied as an optional component for the POD 20c, is a "Manufacturer Designed" system specifically designed for this product, in compliance with national standards. Illustrated parts catalog 14 The HPE standard suppression system includes a Novec 1230 clean agent system. However, if the customer or local Authorities require specific modifications or a replacement, It can assist in these actions at the expense of the customer. Hewlett Packard Enterprise does not certify that the fire suppression system that is installed in the POD 20c meets all local and jurisdictional requirements. The customer is responsible for the following actions as related to the fire suppression system: • Verifying that the POD suppression system meets local codes, including specific local requirements for initial and periodic inspections • Arranging for and receiving all required local permits, including initial commissioning as well as standard and repair maintenance • Arranging for the connection of the agent tanks, refilling of tanks, and all system testing, including pressure tests. All general maintenance of the suppression system must be completed by an authorized technician. Additional local requirements are not covered as part of the option price or basic installation and deployment services, unless specifically included in an executed Statement of Work. Illustrated parts catalog 15 Removal and replacement procedures Buttons EPO button There are two EPO buttons. The internal EPO button is located on the ECS door of the POD. The external EPO button is located on the exterior of the POD, adjacent to the personnel entry door. Internal EPO button External EPO button You need a screwdriver to remove and replace the EPO button. Removal and replacement procedures 16 Removing the EPO button 1. Remove the two screws securing the tamper cover (1), and then remove the tamper cover (2). 2. Remove the four screws securing the EPO button (1), and then remove the EPO button (2). Removal and replacement procedures 17 Replacing the EPO button 1. Replace the EPO button (1), and then replace the four screws that secure the EPO button (2). 2. Replace the tamper cover (1), and then replace the two screws that secure the tamper cover (2). DIN rail components The POD 240a contains several types of electrical components that are attached using DIN rails. The methods to remove and replace the DIN rail components differ depending on the type of components and the manufacturer of the components. The methods for attaching components to DIN rails include the following: • Mechanical sliding of the component onto the DIN rail, which requires the removal of the DIN rail • Mechanical snapping of the component onto to the DIN rail with or without elastic deformation • Mechanical release of the component from the DIN rail Removal and replacement procedures 18 WARNING: To reduce the risk of personal injury or damage to the equipment, a licensed electrician must determine the electrical isolation of the power circuit before the removal or replacement of any DIN rail components. CAUTION: The continued operation of the POD 240a during replacement of DIN rail components might affect the controls of the POD 240a, the electricity that is supplied to the POD 240a, or the operating efficiency of the POD 240a. CAUTION: The repair technician must be qualified and trained in the maintenance and service of the POD 20c DIN rail components. The removal and replacement procedures for every type of DIN rail component that might be installed in the POD 240a are beyond the scope of this guide. One example, however, is provided in the Control relay module (on page 19) section. These instructions assume that no power is being supplied to the components during the removal and replacement procedure. DIN rail components are located throughout the POD 240a. Control relay module The POD 20c uses analog and digital control relays to communicate sensed parameters to the ECS for overall POD control and reporting features. You need a screwdriver for installation. Removing the control relay module 1. Label the wired connections or take a picture to record which wires connect to the control relay module. 2. Using a screwdriver, release the installed wiring. Removal and replacement procedures 19 3. Grasp the pull tab to disengage the control relay module from the DIN rail (1) and remove the control relay module (2). Replacing the control relay module 1. Align the control relay module with the mounting and power connections. 2. Slide the module until it clicks into the DIN rail. 3. Reconnect all wiring to the control relay module. Differential pressure sensor The POD 20c uses differential pressure sensing terminals located in the ECS cabinet to take pressure readings from the cold aisle, hot aisle, and cooling fan filters via sensing tubes. The terminal determines cold-to-hot aisle differential pressure and filter differential pressure for all three cooling zones. You need a small wrench to remove and replace the differential pressure sensor. Removal and replacement procedures 20 Removing the differential pressure sensor 1. Using a small wrench, loosen the tube retaining lock nut. 2. Label the hose connector tube or take a picture to remember which hose to reconnect to the I/O system later. 3. Remove the hoses. 4. Pull the release tab at the top of the sensor to release it (1), grasp the edges of the sensor, and then pull forward to remove it (2). Replacing the differential pressure sensor 1. Slide the differential pressure sensor into the grooves until it clicks into place. 2. Refer to your notes on where to insert the hose to connect it to the I/O system. 3. Using a small wrench, tighten the retaining lock nut. Do not over-tighten it. 4. Reconnect the hose to the I/O system. Removal and replacement procedures 21 Door position devices Magnetic contacts Magnetic contacts are located on all doors and cabinets. You need a screwdriver and scissors for installation. Removing the magnetic contacts 1. Remove the two screws that secure the upper magnet (1). 2. Cut the tie wrap (2) and loosen the nut on the POD structure that secures the wire. 3. Pull the wire all the way through to the point of entry or ECS panel (3). Replacing the magnetic contacts 1. Feed the wire all the way through from the point of entry or ECS panel (1). 2. Tighten the nut on the POD structure that secures the wire, and then replace the tie wrap (2). 3. Secure the magnet to the bracket using two screws (3). Removal and replacement procedures 22 Electrical Busway drop box The internal electrical busways provide a location to connect each of the drop boxes, which then power the PDUs. Stagger the drop boxes on the electrical busways by connecting one drop box to busway #1 and connecting the next drop box to busway #2. A staggered configuration enables load balancing with the rack equipment and is necessary to ensure redundancy. IMPORTANT: Hewlett Packard Enterprise recommends that you shut down the associated IT equipment and de-energize the appropriate section of the power busway before attempting to remove or replace a busway drop box. The corresponding branch circuit breaker is labeled on the busway. You need a socket wrench to remove and replace the busway drop box. Removing the busway drop box 1. In the IT electrical panel, disconnect power from the busway by opening the appropriate busway feed breaker. 2. Turn the power off by opening both breakers on the busway drop box (1). Removal and replacement procedures 23 3. Disconnect the PDUs that are connected to the busway drop box (2). 4. Use a socket wrench to loosen and remove the bolt securing the busway drop box to the retaining hardware bracket (1). 5. Slide the hardware bracket to the right along the busway, completely disconnecting it from the busway drop box (2). WARNING: Use caution when removing and replacing the busway drop box. The drop box weighs approximately 9 kg (20 lb). 6. Rotate the busway drop box 90° counter clockwise so that it is perpendicular to the electrical busway (3), and then lower the drop box to remove it from the electrical busway (4). Removal and replacement procedures 24 Replacing the busway drop box WARNING: Use caution when removing and replacing the busway drop box. The drop box weighs approximately 9 kg (20 lb). 1. Place the silver drop box bracket on the electrical busway where you want to replace the busway drop box (1). 2. Note the required rotation indicated on the drop box, insert the drop box into the drop box bracket on the electrical busway (2), and then rotate the drop box 90° clockwise until it locks into place (3). CAUTION: To prevent damage to the drop box and make sure that the drop box engages properly, be sure that the drop box is completely flush to the busway. If a drop box is damaged during installation, do not attempt to re-engage or repair the drop box. 3. Slide the hardware bracket to the left along the busway until it connects to the drop box (3). 4. Secure the busway drop box to the retaining hardware bracket by using a socket wrench to insert and tighten a bolt (4). 5. Connect the PDUs to the busway drop box (1). Removal and replacement procedures 25 6. Turn the power on by closing both breakers on the busway drop box (2). 7. In the IT electrical panel, power up the busway by closing the appropriate busway feed breaker. Fans IT cooling fan POD 20c fans operate at four speeds to maintain the cold-to-hot aisle differential pressure and hot aisle temperature setpoints that are programmed into the ECS. The fan speed adjusts to maintain the programmed setpoints. Do not manually adjust the fan speed. CAUTION: Power must be removed from the fan power assembly before removing or replacing a fan or fan bank. CAUTION: De-energize any additional working fans within the affected zone before replacing the fan. De-energizing working fans reduces the IT cooling airflow within the zone. Take this into consideration when deciding whether to continue operating IT equipment within the affected zone. Hewlett Packard Enterprise recommends powering down all of the IT in the zone. IMPORTANT: Hewlett Packard Enterprise recommends leaving the fans in AUTO mode during normal operation. Removal and replacement procedures 26 The POD 20c has 3 banks of 4 fans, for a total of 12 fans per zone. The fans circulate cool air from the heat exchangers throughout the POD. The three fan banks are located in the access hatches that are in the ceiling of the POD. The IT cooling fan has four screws and a power connection. You need a screwdriver to remove and replace the IT cooling fan. Removing the IT cooling fan Hewlett Packard Enterprise recommends leaving the fans in AUTO mode during normal operation. 1. From the ECS panel, take manual control of the fan speed in the affected zone. 2. Set the fan speed to 0 (zero). 3. Open the access hatch door. 4. Disconnect the power harness. 5. Remove the four screws (1) 6. Remove the IT cooling fan (2). Replacing the IT cooling fan 1. Position the IT cooling fan (1). 2. Replace the four screws (2). Removal and replacement procedures 27 3. Reconnect the power harness. 4. Close the access hatch door. 5. Return the fan bank to AUTO mode. Ventilation fan The ventilation fan is located between the ECS cabinet and the transformer cabinet. The purpose of this fan is to provide proper ventilation to the electrical components within the ECS and electrical cabinets. The fan supplier (Rittal) has discontinued the SK 3326 fan model and has replaced it with SK 3243. Your POD 20c may contain the following fan models: • Rittal SK 3326 ("Removing the Rittal SK 3326 ventilation fan" on page 29) • Rittal SK 3243 ("Removing the Rittal SK 3243 ventilation fan" on page 30) The ventilation fan model that your POD 20c contains depends on when and where the POD 20c was built. The specifications for the fan have not changed. Each fan model requires routine filter inspection. The HPE spare part (616616-001) contains the SK3243 fan assembly which replaces SK3326 fan assembly. You must replace the entire fan assembly. Datasheets for the SK3326 and SK3243 fan assemblies are included in the Component Specifications Guide of the Operations and Maintenance Manual. Additional replacement instructions are provided in the box with the 616616-001 spare part. Removal and replacement procedures 28 Rittal SK 3326 Rittal SK 3243 You need a screwdriver to remove and replace the ventilation fan. Removing the Rittal SK 3326 ventilation fan 1. Open the ECS cabinet door. 2. Label and disconnect the fan wires. 3. Remove the four screws (1). Removal and replacement procedures 29 4. Pull the fan module forward to remove it (2). Replacing the Rittal SK 3326 ventilation fan 1. Insert the fan module into the screwless spring terminal (1). 2. Rotate the fan module clockwise until it is seated (2). 3. Reconnect the fan wires. 4. Insert the ventilation fan into the ventilation fan cut-out hole. 5. Close the ECS cabinet door. The Rittal SK 3326 ventilation fan has been discontinued, so if it malfunctions, you must order the Rittal SK 3243 ventilation fan. To install the new fan, see the installation instructions included with the fan. Removing the Rittal SK 3243 ventilation fan 1. Open the ECS cabinet door. Removal and replacement procedures 30 2. Disconnect the fan wires. 3. Rotate the fan module counterclockwise to unseat it from the screwless spring terminal (1). 4. Pull the fan module forward to remove it (2). Replacing the Rittal SK 3243 ventilation fan 1. Insert the fan module into the screwless spring terminal (1). 2. Rotate the fan module clockwise until it is seated (2). 3. Reconnect the fan wires. 4. Insert the ventilation fan into the ventilation fan cut-out hole. 5. Close the ECS cabinet door. Removal and replacement procedures 31 Filters Heat exchanger air filters There are two heat exchanger air filters per cooling zone for a total of six filters. You do not need any tools to remove or replace the heat exchanger air filter. Removing the heat exchanger air filter 1. Pull the locking tabs away from the filter to release it. 2. Pull the filter down through the frame channels to remove it. Replacing the heat exchanger air filter 1. Angle the filter to position the top corners in the frame channels, and then push the filter up to the top of the frame. Removal and replacement procedures 32 2. Push in the bottom corners of the filter until the locking tabs engage and the filter clicks into place. VESDA filter The VESDA filter sensor notifies you through the ECS when a filter must be changed. Hewlett Packard Enterprise recommends periodically inspecting and changing each VESDA filter. A VESDA filter can be replaced during normal POD 20c operation. You need a Phillips-head screwdriver for installation. Removing the VESDA filter 1. Remove the filter cover on the front of the VESDA unit. Removal and replacement procedures 33 2. Remove the 10mm screw that secures the VESDA filter (1), and then remove the filter (2). Replacing the VESDA filter 1. Insert the new VESDA filter (1), and then replace the 10mm screw that secures the filter (2). 2. Replace the VESDA filter cover. Rittal SK 3243 ventilation fan filter The ventilation fan filter is located behind the louvered grille. IMPORTANT: Check the fan filter quarterly to be sure that it is clean. You do not need any tools to remove and replace the ventilation fan filter. Removal and replacement procedures 34 Removing the Rittal SK 3243 ventilation fan filter 1. Lift the latch on the louvered grille and pull forward to open it (1). 2. Remove the old filter (2). Replacing the Rittal SK 3243 ventilation fan filter 1. Insert the new filter (1). 2. Close the louvered grille (2). Rittal SK 3326 ventilation fan filter The ventilation fan filter is located behind the louvered grille. IMPORTANT: Check the fan filter quarterly to be sure that it is clean. You need a screwdriver for installation. Removal and replacement procedures 35 Removing the Rittal SK 3326 ventilation fan filter 1. Insert a screwdriver into the bottom right corner of the louvered grille and rotate it counterclockwise (1) to loosen the grille. 2. Grasp the louvered grille and pull forward to remove it (2). 3. Remove the old filter (3). Replacing the Rittal SK 3326 ventilation fan filter 1. Insert the new filter (1). 2. Close the louvered grille (2). Fluid system components The removal of any POD 20c installed chilled water fluid system components that compose or penetrate the physical integrity of the fluid system requires the following: • Complete shutdown of the POD 20c Removal and replacement procedures 36 • Isolation of the POD 20c from the site chilled water system IMPORTANT: To isolate the POD chilled water system from the site chilled water system, follow the fluid system isolation process that your site established. • Removal of a sufficient amount of chilled water from the POD 20c to keep the installed IT equipment from getting wet. • Testing of the fluid system integrity to be sure that overall integrity is re-established before returning the POD 20c to normal operation. The POD 20c fluid system includes the following: • All chilled water system piping, piping connections, and valves • Chilled water heat exchangers • System penetrating installed sensors: o Chilled water supply and return header pressure sensors o Chilled water supply and return header temperature sensor o Chilled water flow meter sensor Chilled water supply and return header pressure sensors The POD 20c contains two chilled water pressure sensors. One is located in the chilled water supply header and one is located in the return header. The chilled water supply and return header pressure sensors are located in the cold aisle where the headers penetrate the POD 20c. You need a wrench to remove and replace the pressure sensors. Removing the chilled water supply and return header pressure sensor 1. Observe the sensor alignment direction. 2. Disconnect the sensor wiring. 3. Using a wrench, disconnect the sensor from the tubing connection by rotating the nut counterclockwise. 4. Remove the sensor from the water piping. Removal and replacement procedures 37 Replacing the chilled water supply and return header pressure sensor 1. Position the sensor as it was before removal. 2. Connect the sensor to the sensing tube. 3. Using a wrench, rotate the sensor retaining nut clockwise to tighten it. 4. Reconnect the sensor wiring. Chilled water flow sensor You need a wrench to remove and replace the chilled water flow sensor. Removing the chilled water flow sensor 1. Label the wired connections or take a picture to remember which wires to reconnect to the chilled water flow sensor. 2. Disconnect the wires from the back of the sensor. 3. Using a wrench, rotate the sensor locking gland counter-clockwise (1). Removal and replacement procedures 38 4. Pull forward to remove the sensor from the water piping (2). Replacing the chilled water flow sensor 1. Reference your notes on where to reconnect the wires to the chilled water flow sensor. 2. Reconnect the sensor wiring. 3. Insert the sensor into the water piping (1). 4. Using a wrench, rotate the sensor locking gland clockwise to tighten it (2). Chilled water system temperature sensor The POD 20c contains two chilled water header temperature sensors. One is located in the chilled water supply header and one is located in the chilled water return header. Hewlett Packard Enterprise highly recommends replacing sensor internal components before replacing the entire sensor. For more information, see replacing the entire sensor ("Replacing the temperature sensor in the chilled water system" on page 40). You need a wrench and a screwdriver to remove and replace the sensor. Removal and replacement procedures 39 Removing temperature sensor from the chilled water system 1. Identify the location of the sensor to be replaced and remove enough header insulation to uncover the sensor. 2. Remove the sensor cover. 3. Label and disconnect the sensor wiring. 4. Rotate the immersion sleeve counterclockwise (1) and pull forward to remove the entire sensor from the chilled water header (2). Replacing the temperature sensor in the chilled water system 1. Insert the new sensor probe into the chilled water header (1). 2. Rotate the immersion sleeve clockwise to secure the sensor onto the header (2). 3. Reconnect the wiring, replace the sensor cover, and replace the removed insulation. Removal and replacement procedures 40 Chilled water temperature sensor internal components The POD 20c contains two chilled water header temperature sensors. One is located in the chilled water supply header and one is located in the chilled water return header. You need a screwdriver to remove and replace the chilled water temperature sensor internal components. Removing the chilled water temperature sensor internal components 1. Remove the four screws from the sensor cover (1). 2. Remove the sensor cover (2). 3. Label and disconnect the sensor wires. 4. Remove the two screws from the chilled water temperature sensor circuit board (1). 5. Remove the chilled water temperature sensor circuit board (2). Replacing the chilled water temperature sensor internal components 1. Replace the chilled water temperature sensor circuit board (1). Removal and replacement procedures 41 2. Replace the two screws to secure the chilled water temperature sensor circuit board (2). 3. Reconnect the sensor wires. 4. Replace the four screws to secure the chilled water temperature sensor cover (2). 5. Replace the chilled water temperature sensor cover (1). Valves External chilled water isolation valve The external chilled water isolation valve is a butterfly valve located on the top of the POD 20c. You need a wrench to remove and replace the external chilled water isolation valve. Removing the external chilled water isolation valve 1. Remove the eight bolts surrounding the valve (1). Removal and replacement procedures 42 2. Remove the valve (2). Replacing the external chilled water isolation valve 1. Replace the valve (1). 2. Secure the valve with eight bolts (2). External pressure gauge isolation valve The external pressure gauge isolation valve is located on top of the POD 20c. You need an adjustable wrench or an appropriately sized box wrench for installation. Removing the external pressure gauge isolation valve 1. Loosen the connection securing the valve (1) Removal and replacement procedures 43 2. Remove the valve (2). Replacing the external pressure gauge isolation valve 1. Insert the new valve (1). 2. Tighten the connection (2). Heat exchanger Hewlett Packard Enterprise service personnel is required to replace this spare component. Please contact Hewlett Packard Enterprise Services for assistance. Removal and replacement procedures 44 Humidifier The humidifier is located in the cold aisle humidifier bump out. You need a screwdriver to remove and replace the humidifier. Removing the humidifier 1. Hold the drain button on the humidifier exterior until the humidifier cylinder drains completely. 2. Press the power button on the outside of the humidifier to power down the humidifier. 3. Close the water supply isolation valve on the POD 20c exterior. 4. Disconnect the water supply line to the humidifier on the POD 20c exterior to relieve the water pressure. 5. Open and danger tag the associated circuit breaker in the ECS cabinet. The circuit breakers are identified on the panel schedule. 6. Remove the four screws on the corners of the humidifier cover (1), and then remove the cover (2). 7. Locate the power board and disconnect the two internal electrical wires. Removal and replacement procedures 45 8. Disconnect the drain (1). 9. Disconnect the humidifier from the water supply line (2). 10. Disconnect and remove the external electrical wiring from the housing (3). 11. Remove the four screws that secure the humidifier body to the wall (1), and then remove the humidifier (2). Removal and replacement procedures 46 Replacing the humidifier 1. Replace the humidifier (1), and then secure the humidifier to the wall with four screws (2). 2. Connect the drain (1). 3. Connect the humidifier to the water supply line (2). 4. Route and connect the external electrical wiring to the housing (3). 5. Locate the power board and connect the two internal electrical wires. Removal and replacement procedures 47 6. Replace the humidifier cover (1), and then secure the cover with four screws (2). 7. Open the water supply isolation valve on the POD 20c exterior. 8. Connect the water supply line to the humidifier on the POD 20c exterior. 9. Close the associated circuit breaker in the ECS cabinet. 10. Press the power button on the outside of the humidifier to power up the humidifier. Humidistat (if installed) The humidistat is located in the cold aisle humidifier bump out. You need a screwdriver to remove and replace the humidistat. Removing the humidistat 1. Press the power button on the outside of the humidifier to power down the humidifier. 2. Open and danger tag the associated circuit breaker in the ECS cabinet. The circuit breakers are identified on the panel schedule. Removal and replacement procedures 48 3. Detach the front panel of the humidistat from the mounting base: a. Remove the screw securing the tab in the opening (1), and then slide the tab to the open position (2). b. Use a flathead screwdriver to press the release button (1), and then pull the front panel from the bottom to detach the panel (2). The two parts remain connected by a flat cable. 4. Squeeze the two terminal cover fins to remove the cables from the terminal block. 5. Remove the screws securing the mounting base to the wall. Replacing the humidistat 1. Detach the front panel of the replacement humidistat from the mounting base. Removal and replacement procedures 49 a. Remove the screw securing the tab in the opening (1), and then slide the tab to the open position (2). b. Use a flathead screwdriver to the press the release button (1), and then pull the front panel from the bottom to detach the panel (2). The two parts remain connected by a flat cable. 2. Secure the mounting base to the wall using the screws provided. 3. Squeeze the two terminal cover fins to remove the terminal covers. 4. Make the required connections by running the connection cables through the center hole in the bottom of the mounting base and connecting the cables to the terminal block. 5. Separate the connection and control cables from the relay cables. 6. Attach the front panel. 7. Close the associated circuit breaker in the ECS cabinet. 8. Press the power button on the outside of the humidifier to power up the humidifier. Removal and replacement procedures 50 Indicators EPO LED indicators The ECS touchscreen and EPO indicators are located on the door to the control panel. The touchscreen enables you to easily configure the environmental parameters, access data, and monitor environmental, life safety, and access control conditions within the POD 20c. The EPO indicators provide EPO status. The EPO key control and EPO reset button enable you to adjust the EPO system mode. Item Component Indicator Color Description 1 2 Power on indicator EPO shutdown indicator White Red 3 EPO armed indicator White 4 EPO test mode indicator Yellow 5 EPO bypassed indicator Green 6 7 8 EPO mode key control EPO reset button EPO horn — — — Indicates the EPO power status Indicates an EPO shutdown or alarm situation Indicates that the EPO system is armed and operational Indicates that the EPO system is operating in test mode or that an EPO cover is open Indicates that the EPO shut down functionality is bypassed Enables you to select the EPO mode. Resets the EPO system when pressed Sounds when an EPO event occurs. Removal and replacement procedures 51 Removing the EPO LED indicator 1. On the back of the ECS cabinet door, push the gray tab on the EPO LED indicator module down to release the module (1), and then pull the module out of the door (2). 2. Unscrew the EPO LED indicator bulb. Removal and replacement procedures 52 Replacing the EPO LED indicator 1. Screw the new EPO LED indicator bulb into the module. 2. Push the module into the slot on the back of the ECS cabinet door until it clicks into place. Removal and replacement procedures 53 Lights Fluorescent light There are six fluorescent lights. You need a screwdriver for installation. Removing the fluorescent light 1. Remove the fluorescent light cover (1), if installed. 2. Rotate the bulb (2) and pull it straight out (3). Replacing the fluorescent light 1. Seat the fluorescent bulb (1). 2. Rotate the bulb and snap it into place (2). Removal and replacement procedures 54 3. Close the cover (3). Sensors The POD 20c has several temperature sensors that monitor the environmental factors and communicate data back to the ECS. Drain pan sensors The POD 20c - North America model includes three heat exchanger condensate drain pan sensors. One drain pan sensor is located in the drain tray below each set of the heat exchangers. Three sensors are also located in the chilled water supply and return header drain pans, one in each of the three sections. When the drain pan sensor probes become wet, the normally-open circuit is closed, allowing control voltage to return to the ECS panel and trigger the alarm. You need a screwdriver to remove and replace the drain pan sensor. Removing the drain pan sensor 1. Open the center fan bank in the cold aisle of the affected sensor. 2. Fully extend the fan bank door. 3. Use a flashlight to locate the sensor. Removal and replacement procedures 55 4. Follow the sensor wire to the junction box. Disconnect the wire from the junction box terminal and note the wire location. 5. Route the wire from the junction box to the sensor location, and then remove the sensor. Replacing the drain pan sensor 1. Position the sensor in the drain pan. 2. Route the wire to the junction box and reconnect the wire. 3. Close the center fan bank in the cold aisle of the affected sensor. EPO temperature sensors The EPO temperature sensors are located in the center of the hot aisle. You need a screwdriver to remove and replace the EPO temperature sensor. Removal and replacement procedures 56 Removing the EPO temperature sensors 1. Remove the cover screw (1), and then remove the cover (2). 2. Remove the two screws from the face plate (1), and then remove the face plate (2). 3. Lift up, and then disconnect the wires. Replacing the EPO temperature sensors 1. Reconnect the wires. Removal and replacement procedures 57 2. Insert the face plate (1), and then replace the two face-plate screws (2). 3. Replace the cover (1), and then replace the cover screw (2). Removal and replacement procedures 58 Humidity sensor The POD 20c contains one humidity sensor, which is located in the cold aisle of cooling zone 2. You need a screwdriver to remove and replace the humidity sensor. Removing the humidity sensor 1. Remove the four screws that secure the sensor cover (1), and then remove the cover (2). 2. Remove the two self-tapping screws (3). 3. Identify the sensor wires. 4. Disconnect the sensor wires. 5. Remove the two retaining screws, and then remove the humidity sensor housing from the wall (4). Replacing the humidity sensor 1. Re-attach the humidity sensor housing to the wall (1). 2. Replace the two self-tapping screws (2). Removal and replacement procedures 59 3. Reconnect the wires to the hot-aisle humidity sensor. 4. Replace the sensor cover (3). 5. Replace the four screws that secure the sensor cover (4). Temperature sensors (cold aisle) The POD 20c contains three temperature sensors in the cold aisle. The temperature sensors are bolted to the wall. You need a Phillips-head screwdriver for installation. Removing the cold aisle temperature sensor 1. Remove the fours crews that secure the cold aisle temperature sensor cover (1), and then remove the cover (2). 2. Label the cold aisle temperature sensor wires or take a picture to remember which wires to reconnect later. 3. Disconnect the wires. Removal and replacement procedures 60 4. Remove the two retaining screws, and then remove the cold-aisle temperature sensor housing from the wall. Replacing the cold aisle temperature sensor 1. Reconnect the wires to the cold-aisle temperature sensor. 2. Reconnect the wires. 3. Re-attach the cold-aisle temperature sensor housing to the wall using the two retaining screws. 4. Replace the cold-aisle temperature sensor cover (1). 5. Replace the four screws that secure the cold aisle temperature sensor cover (2). Temperature sensors (hot aisle) The POD 20c contains three temperature sensors in the hot aisle. You need a screwdriver to remove and replace the hot aisle temperature sensors. Removal and replacement procedures 61 Removing the hot aisle temperature sensor 1. Remove the four screws (1) that secure the hot-aisle temperature sensor cover, and then remove the cover (2). 2. Label the hot-aisle temperature sensor wires or take a picture to remember which wires to reconnect later. 3. Disconnect the wires. 4. Remove the two retaining screws, and then remove the hot-aisle temperature sensor housing from the wall. Replacing the hot aisle temperature sensor 1. Reconnect the wires to the hot aisle temperature sensor. 2. Reconnect the wires. 3. Re-attach the hot-aisle temperature sensor housing to the wall using the two retaining screws. 4. Replace the hot-aisle temperature sensor cover (1). 5. Replace the four screws that secure the hot-aisle temperature sensor cover (2). Removal and replacement procedures 62 Periodic maintenance Periodic maintenance overview Perform periodic inspections on the components in this section to be sure that the POD 20c continues to perform within the designed parameters. Qualified personnel Qualified personnel are identified as personnel who are: • Properly trained in the operation and maintenance of the POD 20c • Customer-authorized to conduct maintenance activities Qualified personnel can be: • Hewlett Packard Enterprise personnel • Agents for Hewlett Packard Enterprise • Site maintenance personnel Cooling system Component to be inspected Task Air filters Inspect and replace as necessary As needed (at least quarterly) Inspect and replace as necessary Annually Qualified personnel Verify that there is no visible chilled water leakage from the: Quarterly Qualified personnel Quarterly Qualified personnel Quarterly Qualified personnel Air filter differential pressure sensor Cooling system leak check Frequency Capable Party Qualified personnel • • • Heat Exchanger CWS piping CWR piping If a leak is detected, see "Leak detection maintenance ("Leak detection" on page 64)." Condensate drain pans Condensate drain pan sensors Inspect and verify that the: • • • Pans are free of debris Pans have no leaks Leakage detectors are in proper position Clean pans as necessary Inspect, test, and replace as necessary. If a leak is detected, see "Leak detection maintenance ("Leak detection" on page 64)." Periodic maintenance 63 Component to be inspected Task Frequency Capable Party Condensate drain lines and p-trap Inspect and verify that: Quarterly Qualified personnel Heat exchanger fans • There is no internal blockage of the drain line • Condensate can freely pass • P-traps are intact and not leaking • There is no blockage of the drain line that is external to the site drain Clean and clear debris as necessary. Inspect and verify that the Quarterly following components are properly secured and operational: Qualified personnel • • • • Chilled water header drain pan and lines Fan Fan mounting Wiring harness Power modules (located in the ECS cabinet) Visually check drains for blockage internal and external Conduct an operational check of the external site drain using approximately 5 gallons of water (if permissible or possible) — Monthly, if Qualified personnel staffed • Quarterly, if not staffed Qualified personnel Annual • Leak detection The POD 20c includes six heat exchanger condensate sensors. Three sensors are located in the drain pans below each set of heat exchangers, and three sensors are located in the chilled water supply and return header drain pan tray. Some amount of condensation water can always be expected in the heat exchanger drain pans. If an excessive amount of condensation water accumulates in a drain pan, an alarm is triggered and sent through the POD 20c ECS, which indicates a possible leak. There should be no water in the chilled water supply and return header drain pan. The drain pan should always remain dry. Leak isolation WARNING: To reduce the risk of electric shock or damage to the equipment, use extreme caution when removing and replacing components that involve water around the electrical equipment. There is great risk of electrical shock when water is used near electricity. CAUTION: If a serious leak develops, shut down the POD immediately and isolate the chilled water cooling system from the site. Contact Hewlett Packard Enterprise immediately to initiate a field service call. Do not attempt to repair the chilled water cooling system. Attempting to self-repair the chilled water cooling system during the warranty or service contract period shifts all liability to you. Periodic maintenance 64 IMPORTANT: Power down the POD after a leak is detected. Non-isolable leak detection A non-isolable leak is a leak from the main supply line or the return header. To repair a non-isolable leak: 1. Power down all IT equipment. 2. Re-direct the leaking water away from the IT equipment. 3. Repair the leak or contact Hewlett Packard Enterprise if you are still within your service contract. Isolable leak detection An isolable leak is any type of leak that does not occur from the main supply line or the return header. To repair an isolable leak: 1. Inspect the zone indicated on the ECS Status Overview screen. You might need to inspect each zone condensate drain pan to determine the exact location of the leak. 2. Power down the IT equipment in the zone where the leak is located. 3. Determine the affected heat exchanger. 4. Close and danger tag the supply and return valves to the affected heat exchanger. If the heat affected exchanger cannot be identified, close all the heat exchanger supply and return valves in the affected zone and open one supply valve at a time to determine the location of the leak. 5. Repair the leak or contact Hewlett Packard Enterprise if you are still within your service contract. Humidifier (if installed) Component to be inspected Task Humidifier • Humidifier drains Humidifier drains — — Frequency Inspect for water leaks, verify • Bi-weekly, if staffed that no sparks form between • Quarterly, if the electrodes during not staffed operation • Inspect the general operation of the cylinder. Verify the following: Quarterly • Drains are in working order • There is an air gap at the funnel/drain entry into the site system • Drain discharge is not getting water on external equipment or grounding system Put the humidifier in system flush Quarterly mode and inspect drain flow and water supply flow. Inspect, clean, and/or replace as necessary. Inspect for any internal or Quarterly external water leaks, repair or replace leaking components. Using LLS, verify proper cylinder Quarterly operation. Inspect the cylinder for blackened areas and, if present, check the condition of the electrodes. If necessary, replace the cylinder. Capable Party Qualified personnel Qualified personnel Qualified personnel Qualified personnel Qualified personnel Periodic maintenance 65 Component to be inspected Task Frequency Capable Party — Replace the cylinder. Annually Qualified personnel Component to be inspected Task Frequency Capable Party Full system functional check Operational check of all system components Check and clear alarm log Inspect and test ECS battery backup system Quarterly Qualified personnel Quarterly Every 2 years Qualified personnel Qualified personnel ECS — — Electrical Maintenance of the electrical components might require the following: • Expose personnel to high voltage. • Allow personnel to come into direct contact with high voltage. • Power down the POD during the execution of the maintenance item. You must explicitly state and acknowledge if a POD power down will be possible. If a power down is not possible, LLS inspections will be conducted and further action will be taken at your discretion. Component to be inspected Task Frequency Capable Party Electrical connections Use LLS to check for major electrical connections (torque marks, sizzle, and acrid odor): Quarterly Licensed electrician Annually Licensed electrician • • — Main/House Power Feeds Busway End Feeds, Drop Boxes (including cables and cord caps) • Electrical panels, breakers, and disconnects • 480/415 VAC transformer POD SHUT DOWN REQUIRED Conduct torque checks on the following: • • Grounding — Main/House Power Feeds Electrical panels, breakers, and disconnects • Busway End Feeds and Drop Box locking mechanism (bolt) Grounding system residence test Every 2 years using the DUCTOR method POD SHUT DOWN REQUIRED Every 2 years Ground and grounding connection/lug located internal to each electrical panel torque test. Clean and re-tighten as necessary. Licensed electrician Licensed electrician Periodic maintenance 66 Component to be inspected Task Frequency Capable Party — Service entrance grounding ground-rod/ground well and grounding connection/lug located external to the POD torque test. Clean and re-tighten as necessary. POD SHUT DOWN REQUIRED Service entrance ground connection/lug located on the switchboard (or landing location) torque test. Clean and re-tighten as necessary. Grounding system bonding jumpers that connect racks to the POD structure and rack to rack torque test. Clean and re-tighten as necessary. Panel breaker operational test (open and shut). Every 2 years Licensed electrician Every 2 years Licensed electrician Every 2 years Licensed electrician Annually LLS inspection of breakers, disconnects, motor starters, and fuse holders (physical). Breaker fault testing for all breakers ≥ 250AF Quarterly Licensed electrician/Qualified personnel Licensed electrician/Qualified personnel Third party testing facility Verify proper operation of: Annually Qualified personnel Annually Qualified personnel Annually Qualified personnel As needed or Quarterly Licensed electrician/ Qualified personnel — — Circuit breakers — — Sensors — Every 3 years • Internal POD temperature sensors (thermometer) • Relative humidity sensors (RH meter) (Investigate discrepancies, trouble shoot, and replace as necessary.) Compare the following with site indications (if available): • • • — Lighting CWS/CWR temperature CWS/CWR pressure Flow rate (if possible) (Investigate discrepancies, trouble shoot, and replace as necessary.) POD SHUT DOWN REQUIRED Calibrate (zero out) POD differential pressure sensors. (Investigate discrepancies, trouble shoot, and replace as necessary.) Visual inspection of lighting fixtures and lamps. Replace components upon failure. Fire alarm and suppression system Component to be inspected Task Full system functional check Inspect and perform a functional check of the system Frequency Capable Party As required by local code Authorized technician Periodic maintenance 67 Component to be inspected Task Inspect and test fire panel battery backup system Inspect and test VESDA power supply Inspect the VESDA pipe network Inspect the VESDA filter. Replace as necessary Conduct a VESDA pipe integrity smoke test Check the VESDA pipe flow Clean the VESDA sampling points Flush the VESDA pipe network VESDA system air sampling/smoke test Suppression system test Fire panel VESDA — — — — — Frequency Capable Party Every 2 years Authorized technician Quarterly Authorized technician Every 2 years Authorized technician Annually Qualified personnel Annually Authorized technician Annually Every 2 years Authorized technician Authorized technician Every 2 years As required by local code As required by local code Fire-pull visual and operational As required by inspection local code Fire strobe and horn visual and As required by operational inspection local code — — Suppression system — — Authorized technician Authorized technician Authorized technician Authorized technician Authorized technician POD 20c structure Component to be inspected Task Complete structure Visually inspect the structural Annually integrity. Inspect the door operation and Annually inspect the door gaskets for water and air leaks. Visually inspect the paint. Annually Perform prep and touch-up as necessary. — — Frequency Capable Party Qualified personnel Qualified personnel Qualified personnel Life safety Component to be inspected Task Manual EPO shunt trip Thermal EPO shunt trip Frequency EPO FUNCTIONAL TEST Annually (POD will power down) Manually initiate EPO with the internal and external push buttons (if installed) in succession. (Verify all shunt-trips on all panels trip.) EPO FUNCTIONAL TEST Annually (POD will power down) Initiate a thermal (automatic) EPO shutdown via the EPO temperature switches located in the hot aisle. (Verify all shunt-trips on all panels trip.) Capable Party Qualified personnel Qualified personnel Periodic maintenance 68 Component to be inspected Task EPO System Test Frequency EPO NON-FUNCTIONAL TEST Annually Mode Key Switch Test - rotate keyed switch through all modes. ARMED MODE - Verify: Capable Party Qualified personnel • • Power Indicator - White Armed Light - White BYPASS MODE - Verify • Bypass Light - Green TEST MODE - Verify: • Test Light - Amber Press EPO button (each in succession) and thermal trip to verify: • • • Emergency Lighting Exit signs Emergency egress Reset Light - White Audible alarm Visual lamp indicator Replace light upon failure Verify emergency lighting is Every 2 years visible when all lighting is off and the POD doors are shut. Visually inspect exit signs for Every 2 years damage. Replace as necessary. Personnel door emergency Every 2 years egress panic bars. (Visual and operational inspection.) Qualified personnel Qualified personnel Qualified personnel Access control Component to be inspected Task System functional test Visual inspection and Annually operational test of door access contact switches Visual inspection and Annually operational test of the following: — • • • Frequency Capable Party Qualified personnel Qualified personnel Door access card readers Electric strikes Door release switches at each personnel door and/or in each personnel door panic bar Third-party components All maintenance for third-party equipment will be defined by the manufacturer of the equipment. Hewlett Packard Enterprise will, with a defined and signed SOW, conduct all maintenance as identified by the original manufacturer. Examples of external third party components that will conduct all manufacturer specified maintenance with a signed SOW includes: • External UPS equipment Internal UPS and rack equipment that is purchased from Hewlett Packard Enterprise is covered by a standard warranty and services contract, purchased separately. Periodic maintenance 69 • Generators • Switchgear • For maintenance activities for all third party equipment purchased as part of and delivered with the POD 20c, see the Operations and Maintenance Manual for the HPE Performance Optimized Datacenter 20c. This manual might not cover equipment purchased through Critical Facilities Services. Periodic maintenance 70 Specifications General POD 20c specifications Features Specifications Overall dimensions • • • Weight1 • • Height—3.05 m (10 ft) Length—6.10 m (20 ft) Width—2.43 m (7.97 ft) Maximum power2 Empty—7,711 kg (17,000 lb) Maximum fully loaded—22,680 kg (50,000 lb) 288 kW Power input voltage Power input current Maximum rack quantity Rack Units (RU) per rack Rack Units (RU) total Average capacity per rack (kW) Peak rack capacity 480 V, 3-phase, 3-wire 2 x 320 A 3-phase, 3-wire feeders 10 racks 50 RU 500 RU 30 kW 69 kW Voltage to rack Minimum quantity of PDUs per POD 20c Maximum quantity of PDUs per POD 20c Maximum power per PDU Network supported 240 VAC 10 (one per rack) 20 (two per rack) 30A = 17 kW; 60A = 34 kW • • • Bulk cable pass-through-fiber Bulk cable pass-through-copper External rated DEMARC box 1The empty weight includes the POD 20c structure, empty racks, PDUs, and drop boxes. It does not include IT equipment. 2The maximum power depends on the exact installation and power configuration in your POD. The POD 20c is electrically limited to 288 kW. Electrical specifications Electrical busway system information Feature Specification Number of busways Frequency Amps (per busway) Voltage (per busway) Grounding Busway configuration 2 50-60 Hz 200 A 415 VAC Wye Copper 3-phase + neutral + equipment ground Fire alarm panel connections The electrical layout of the fire alarm system is as described in the schematic drawing supplied with the POD 20c. Specifications 71 Water specifications The following table describes the chilled water system specifications for the POD 20c. Feature Specification Facility input temperature to the POD 20c Max design pressure POD 20c pressure drop POD 20c water flow rate Chilled water supply and return connections 12º to 24ºC (55º to 75ºF) 1,034 kPa (150 psi) 172.4 kPa (25 psi) 454 lpm (120 gpm*) Two DIN PN16 DN80 flanges Rack specifications Standard POD 20c racks (AT978A) Feature Specification U height Width Depth Maximum load weight 50U 54.6 cm (21.5 in) 99 cm (39 in)* 1,360.7 kg (3,000 lb) *This specification indicates the maximum clearance for the cold aisle. Equipment cannot exceed this measurement. Thermal and air flow performance Maximum thermal and air flow POD 20c specification performance parameters Dependent on IT configuration and chilled water inlet temperature Air temperature—Inlet to rack-mounted components Chilled water temperature Total rack-mounted component air flow Heat rejection capacity 12°C to 24°C (55°F to 75°F) Variable as required to maintain hot aisle setpoint temperature and dependent on IT configuration 300 kW Environmental specifications Feature Specification Operating temperature Non-operating temperature* Operating humidity -28ºC to 54ºC (-18ºF to 130ºF) -29ºC to 54ºC (-20ºF to 130ºF) Non-operating humidity* • • Operating altitude Non-operating altitude • • 0% to 100% external 10% to 90% non-condensing internal 5% to 95% relative non-condensing 39ºC (102ºF) maximum wet bulb temperature -76.2 m to 3,048 m (-250 ft to 10,000 ft) -76.2 m to 9,144 m (-250 ft to 30,000 ft) *For non-operating specifications, consider the temperature of computer and IT equipment inside the POD 20c. Specifications 72 Optional features specifications Feature Specification Fire suppression 3M Novec 1230 or FM200 fire extinguishing system provided in two canisters (main and reserve) 12-key pad with 125 KHz proximity and 13.56 MHz contactless smart card Provides 0.9-3.63 kg/hr (2-8 lb/hr) of water vapor into cold aisle to maintain POD environment within 20% to 80% relative humidity Card reader Humidifier Specifications 73 Support and other resources Accessing Hewlett Packard Enterprise Support • For live assistance, go to the Contact Hewlett Packard Enterprise Worldwide website (http://www.hpe.com/assistance). • To access documentation and support services, go to the Hewlett Packard Enterprise Support Center website (http://www.hpe.com/support/hpesc). Information to collect • Technical support registration number (if applicable) • Product name, model or version, and serial number • Operating system name and version • Firmware version • Error messages • Product-specific reports and logs • Add-on products or components • Third-party products or components Accessing updates • Some software products provide a mechanism for accessing software updates through the product interface. Review your product documentation to identify the recommended software update method. • To download product updates, go to either of the following: • o Hewlett Packard Enterprise Support Center Get connected with updates page (http://www.hpe.com/support/e-updates) o Software Depot website (http://www.hpe.com/support/softwaredepot) To view and update your entitlements, and to link your contracts and warranties with your profile, go to the Hewlett Packard Enterprise Support Center More Information on Access to Support Materials page (http://www.hpe.com/support/AccessToSupportMaterials). IMPORTANT: Access to some updates might require product entitlement when accessed through the Hewlett Packard Enterprise Support Center. You must have an HP Passport set up with relevant entitlements. Websites • Hewlett Packard Enterprise Information Library (http://www.hpe.com/info/enterprise/docs) • Hewlett Packard Enterprise Support Center (http://www.hpe.com/support/hpesc) • Contact Hewlett Packard Enterprise Worldwide (http://www.hpe.com/assistance) Support and other resources 74 • Subscription Service/Support Alerts (http://www.hpe.com/support/e-updates) • Software Depot (http://www.hpe.com/support/softwaredepot) • Customer Self Repair (http://www.hpe.com/support/selfrepair) • Insight Remote Support (http://www.hpe.com/info/insightremotesupport/docs) • Serviceguard Solutions for HP-UX (http://www.hpe.com/info/hpux-serviceguard-docs) • Single Point of Connectivity Knowledge (SPOCK) Storage compatibility matrix (http://www.hpe.com/storage/spock) • Storage white papers and analyst reports (http://www.hpe.com/storage/whitepapers) Remote support Remote support is available with supported devices as part of your warranty or contractual support agreement. It provides intelligent event diagnosis, and automatic, secure submission of hardware event notifications to Hewlett Packard Enterprise, which will initiate a fast and accurate resolution based on your product’s service level. Hewlett Packard Enterprise strongly recommends that you register your device for remote support. For more information and device support details, go to the Insight Remote Support website (http://www.hpe.com/info/insightremotesupport/docs). Support and other resources 75 Regulatory information POD 20c regulatory compliance The POD 20c complies with the following regulatory standards. Standard Certification level Standard title UL 60950 ETL "Listed" • NFPA 70 ETL "Classified" Designed to Comply With applicable requirements NFPA 2001 Designed to Comply With applicable requirements Designed to Comply IBC 2009 With applicable requirements NFPA 72 UL 60950—Standard for Safety Information Technology Equipment, Part 1: General Requirements, Issue: 2007/03/27, Edition: 2 • UL 60950—Standard for Safety Information Technology Equipment, Part 22: Equipment to be Installed Outdoors, Issue: 2007/04/23, Edition: 1 NFPA 70—National Electric Code, 2008 Edition, © 2008 National Fire Protection Association National Fire Alarm code, 2007 Edition, © 2006 National Fire Protection Association NFPA 2001, Standard on Clean Agent Fire Extinguishing Systems, 2008 Edition, © 2008 National Fire Protection Association 2009 International Building Code, © 2010 International Code Council, Inc. Safety and NEC compliance The POD 20c is certified to UL 69050-1/IEC 60950-22 as an Information Technology Product and classified according to the National Electric Code NFPA 70. For more information, see "POD 20c regulatory compliance (on page 76)." The POD 20c is not suitable for long-term human occupancy. The POD 20c is Listed as a Product that provides service access areas for periodic maintenance and service. These areas must be used only by owner-authorized and qualified personnel who are trained in the maintenance and service of the POD 20c components. IMPORTANT: Before installing the POD 20c, consult your local AHJ for applicable regulations and to review site-specific location guidelines. If needed, obtain any necessary permits. Additional considerations for safety and NEC compliance are as follows: • The POD 20c is listed as an Information Technology Product to UL 60950. • The POD 20c is evaluated as a "non-inhabitable product" that provides "service access" areas for customer-authorized, qualified, and trained service personnel. • The electrical connections of the POD 20c are evaluated as feeder connections for connection to an existing facility, and are not suitable as "service entrance" for connection to the utility. • The POD 20c is designed for stationary installation outdoors in a Pollution Degree 3 environment, in restricted access locations, with field wiring terminals provided for permanent supply connections. • The POD 20c meets the following ratings. Regulatory information 76 Feature Specification Category Protection Class Ambient temperature Relative humidity Rated Overvoltage Category III Surge protection device Class1 2°C to 54°C (35.6°F to 129.2°F) 0% to 100% humidity • As part of the overall certification, relevant sections of the International Building Code have been applied as part of the design and evaluation. The current design supports wind loads up to 90 mph. Regulatory information 77 Warranty and regulatory information Warranty information HPE ProLiant and x86 Servers and Options (http://www.hpe.com/support/ProLiantServers-Warranties) HPE Enterprise Servers (http://www.hpe.com/support/EnterpriseServers-Warranties) HPE Storage Products (http://www.hpe.com/support/Storage-Warranties) HPE Networking Products (http://www.hpe.com/support/Networking-Warranties) Regulatory information Safety and regulatory compliance For important safety, environmental, and regulatory information, see Safety and Compliance Information for Server, Storage, Power, Networking, and Rack Products, available at the Hewlett Packard Enterprise website (http://www.hpe.com/support/Safety-Compliance-EnterpriseProducts). Belarus Kazakhstan Russia marking Manufacturer and Local Representative Information Manufacturer information: Hewlett Packard Enterprise Company, 3000 Hanover Street, Palo Alto, CA 94304 U.S. Local representative information Russian: • Russia: • Belarus: • Kazakhstan: Local representative information Kazakh: • Russia: Regulatory information 78 • Belarus: • Kazakhstan: Manufacturing date: The manufacturing date is defined by the serial number. CCSYWWZZZZ (serial number format for this product) Valid date formats include: • YWW, where Y indicates the year counting from within each new decade, with 2000 as the starting point; for example, 238: 2 for 2002 and 38 for the week of September 9. In addition, 2010 is indicated by 0, 2011 by 1, 2012 by 2, 2013 by 3, and so forth. • YYWW, where YY indicates the year, using a base year of 2000; for example, 0238: 02 for 2002 and 38 for the week of September 9. Turkey RoHS material content declaration Ukraine RoHS material content declaration Regulatory information 79 Acronyms and abbreviations branch circuit The conductors and components following the last overcurrent protective device protecting a load. control transformer A transformer whose secondary supplies power to control circuit devices only (excluding loads). cover An unhinged portion of an enclosure that covers an opening. CSC container safety convention disconnect switch A device that disconnects all ungrounded conductors of a circuit from their electrical supply. door A hinged portion of an enclosure that covers an opening. ECS environmental control system EPO emergency power off equipment A general term, including fittings, devices, appliances, luminaries, apparatus, machinery, and the like used as a part of, or in connection with, a modular data center (Source: NEC). fuse, branch circuit type A fuse of Class CC, G, H, J, K, L, R, and T. These fuses are able to provide branch circuit protection. fuse, supplementary type Miscellaneous type and miniature type fuses. These fuses are able to provide supplementary protection only. IEC International Electrotechnical Commission LLS LLS means look, listen, and sniff. Use your visual, auditory, and olfactory senses to detect electrical fires. Acronyms and abbreviations 80 PDU power distribution unit PLC programmable logic controller power circuit Conductors and components of branch and feeder circuits. PPE personal protective equipment RU rack units SOW statement of work structure Enclosure of sufficient size to enable entry of personnel. supplementary protector A manually resettable device designed to open the circuit automatically on a predetermined value of time versus current or voltage within an appliance or other electrical equipment. The protector can also be provided manually to open or close the circuit. These devices can provide supplementary protection only. UL Underwriters Laboratory UPS uninterruptible power system VESDA very early warning smoke detection apparatus Acronyms and abbreviations 81 Documentation feedback Hewlett Packard Enterprise is committed to providing documentation that meets your needs. To help us improve the documentation, send any errors, suggestions, or comments to Documentation Feedback (mailto:[email protected]). When submitting your feedback, include the document title, part number, edition, and publication date located on the front cover of the document. For online help content, include the product name, product version, help edition, and publication date located on the legal notices page. Documentation feedback 82 Index A access control 69 aisle clearances 12 authorized reseller 74 B busway drop boxes 23 buttons 16 C chilled water flow sensor 38 chilled water flow sensor, removing 38 chilled water flow sensor, replacing 39 chilled water flow valve, removing 42 chilled water flow valve, replacing 43 chilled water supply and return header pressure sensors 37 chilled water supply and return header pressure sensors, removing 37 chilled water supply and return header pressure sensors, replacing 38 chilled water system temperature sensor 39 chilled water system temperature sensor, removing 40 chilled water system temperature sensor, replacing 40 chilled water temperature sensor internal components 41 chilled water temperature sensor internal components, removing 41 chilled water temperature sensor internal components, replacing 41 cold aisle clearance 12 compliance 78 components 5, 16 components, identification 5, 26 components, mechanical 5 contact information 74 control relay module 19 control relay module, removing 19 control relay module, replacing 20 cooling system maintenance 63 D differential pressure sensor 20 differential pressure sensor, removing 21 differential pressure sensor, replacing 20, 21 documentation 82 documentation feedback 82 door contact, removing 22 door position devices 22 drain pan sensor, replacing 55, 56 drain pan sensors 55 drop boxes 23 E ECS 66 electrical 23, 66 electrical specifications 71 environmental specifications 72 EPO button, removing 17 EPO button, replacing 18 EPO buttons 16 EPO indicator, removing 52 EPO indicator, replacing 53 EPO LED indicators 51 EPO temperature sensors 56 EPO temperature sensors, removing 57 EPO temperature sensors, replacing 57 external chilled water isolation valve 42 F fan filter, removing 32 fan filter, replacing 32 fan filters 32 fans 26 Federal Communications Commission (FCC) notice 78 filter 32, 33 fire detection and suppression 14 fire safety system 67 fire suppression 14, 67 fluid system components 36 fluorescent light 54 fluorescent light, removing 54 fluorescent light, replacing 54 G general specifications 71 H heat exchanger air filter, removing 32 heat exchanger air filter, replacing 32 heat exchanger filters 32 heat exchanger unit 44 Index 83 help resources 74 HP technical support 74 HP, contacting 74 humidifier 45, 65 humidifier, removing 45 humidifier, replacing 47 humidistat 48 humidistat, removing 48 humidistat, replacing 49 humidity sensor 59 humidity sensor, removing 59 humidity sensor, replacing 59 I illustrated parts catalog 5 indicators 51 installation considerations 14 IT cooling fan, replacing 27 L leak detection 64 leak isolation 64 life safety maintenance 68 lighting 54 regulatory information 76, 78 removal and replacement procedures 16 replacement procedures 16 required tools 16 S safety and NEC compliance 14 safety considerations 78 safety information 78 sensors 55 sensors, drain pan 55 sensors, temperature 60, 61 series number 78 spare part numbers 5 specifications 71 specifications, electrical 71 specifications, environmental 71, 72 specifications, general 71 specifications, rack 72 specifications, water 72 structure 68 structure maintenance 68 T O technical support 74 telephone numbers 74 temperature sensor 60, 61 temperature sensors, cold aisle 60 temperature sensors, cold aisle, removing temperature sensors, cold aisle, replacing temperature sensors, hot aisle 61 temperature sensors, hot aisle, removing temperature sensors, hot aisle, replacing thermal air flow performance 72 third-party components 69 optional features specifications 73 overview, Periodic maintenance 63 V M magnetic contact 22 magnetic contact, removing 22 magnetic contact, replacing 22 maintenance, cooling system 63 mechanical components 5 modifications, FCC notice 78 P part numbers 5 periodic maintenance 63 POD 20c racks 11 POD 20c regulatory compliance 76 pressure gauge isolation valve 43 pressure gauge isolation valve, removing 43 pressure gauge isolation valve, replacing 44 Q qualified personnel 63 60 61 62 62 valves 42 ventilation fan filter, removing 35, 36 ventilation fan filter, replacing 35, 36 ventilation fan, removing 29, 30 ventilation fan, replacing 30, 31 VESDA filter 33 VESDA filter, removing 33 VESDA filter, replacing 34 W warranty information 78 water specifications 72 work space, lighting 54 R rack specifications 72 regulatory compliance notices 76, 78, 79 regulatory compliance, POD 20c 14, 76 Index 84
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