Krone EasyCut B 1000 CV Collect Operating Instructions


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Krone EasyCut B 1000 CV Collect Operating Instructions | Manualzz
Original Operating Instructions
Document no.: 150000703_03_us
Mower combination
EasyCut B 1000 CV Collect
From machine no.: 953538
Contact
Mailing address
Physical address
Krone North America, Inc.
Krone North America, Inc.
P.O. Box 18880
3363 Miac Cove
Memphis, TN 38181-0880
Memphis, TN 38118
USA
USA
Phone
Fax
E-mail
Internet
+1 901 842-6011
+1 901 842-6016
[email protected]
www.krone-northamerica.com
Information for enquiries and orders
Year
Machine no.
Type
Contact data of your dealer
EasyCut B 1000 CV Collect
2
Original Operating Instructions 150000703_03_en
Contents
1
1.1
1.2
1.3
1.4
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
Information on This Document................................................................................................. 8
Validity ......................................................................................................................................... 8
Re-ordering .................................................................................................................................. 8
Applicable documents.................................................................................................................. 8
Target group of this document ..................................................................................................... 8
How to use this document ........................................................................................................... 8
Directories and references........................................................................................................... 8
Information on direction ............................................................................................................... 9
Term “machine”............................................................................................................................ 9
Figures ......................................................................................................................................... 9
Scope of the document ................................................................................................................ 9
Means of representation .............................................................................................................. 9
Conversion table ........................................................................................................................ 12
2
2.1
2.2
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.3.7
2.3.8
2.3.9
2.3.10
2.3.11
2.3.12
2.3.13
2.3.14
2.3.15
2.3.16
2.3.17
2.3.18
2.3.19
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.5
Safety ........................................................................................................................................ 14
Intended use .............................................................................................................................. 14
Service life of the machine......................................................................................................... 14
Basic safety instructions ............................................................................................................ 14
Importance of operating instructions.......................................................................................... 14
Staff qualification ....................................................................................................................... 15
Children in danger ..................................................................................................................... 15
Connecting the machine ............................................................................................................ 15
Structural modifications on the machine .................................................................................... 15
Additional equipment and spare parts ....................................................................................... 16
Jobs on the machine.................................................................................................................. 16
Operational safety: Technically sound condition ....................................................................... 16
Danger zones ............................................................................................................................ 17
Ensuring functionality of safety devices ..................................................................................... 19
Personal protective equipment .................................................................................................. 19
Safety markings on the machine ............................................................................................... 19
Road safety................................................................................................................................ 20
Parking the machine safely ....................................................................................................... 20
Consumables ............................................................................................................................. 21
Dangers arising from environment............................................................................................. 21
Sources of danger on the machine ............................................................................................ 22
Dangers in connection with certain activities: Working on the machine .................................... 23
Behaviour in dangerous situations and in case of accidents ..................................................... 24
Safety routines ........................................................................................................................... 25
Shutting down and safeguarding the machine........................................................................... 25
Securing raised machine and machine parts against lowering.................................................. 25
Safely performing oil level check, oil change and filter element change ................................... 26
Running actuator test................................................................................................................. 26
Safety labels on the machine..................................................................................................... 27
3
3.1
3.2
3.3
3.4
3.5
3.6
Machine Description................................................................................................................ 32
Machine overview ...................................................................................................................... 32
Labelling .................................................................................................................................... 33
Hydraulic system........................................................................................................................ 34
Lighting ...................................................................................................................................... 35
Intermediate universal shaft....................................................................................................... 35
Pole protection mechanism ....................................................................................................... 36
4
Data memory ............................................................................................................................ 37
5
5.1
Technical data .......................................................................................................................... 38
Consumables ............................................................................................................................. 39
6
6.1
6.2
Control and Display Elements ................................................................................................ 40
ISOBUS terminal ....................................................................................................................... 40
Operation panel ........................................................................................................................ 40
7
7.1
Initial Operation........................................................................................................................ 42
Checklist for initial operation ...................................................................................................... 42
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
3
Contents
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
Setting “Speed” sensor .............................................................................................................. 43
Setting sensor “Cross conveyor belt”......................................................................................... 43
Setting the limit switch “Cross conveyor bottom” ....................................................................... 44
Adapting coupling points ........................................................................................................... 45
Checking/setting the free space from tractor to machine .......................................................... 46
Adapting universal shaft ............................................................................................................ 47
Adapting hydraulic system ......................................................................................................... 47
Check cross conveyors for firm attachment............................................................................... 48
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
Start-up ..................................................................................................................................... 50
Connecting the machine to the tractor ....................................................................................... 50
Connecting hydraulic hoses....................................................................................................... 51
Connecting KRONE Beta II terminal ......................................................................................... 52
Connecting KRONE ISOBUS terminal ..................................................................................... 54
Connecting foreign ISOBUS terminal ........................................................................................ 56
Connecting joystick .................................................................................................................... 57
Connecting operation panel ....................................................................................................... 59
Connecting lighting .................................................................................................................... 60
Installing universal shaft ............................................................................................................ 61
Checking the tines on the tine conditioner ................................................................................. 61
9
9.1
9.1.1
9.1.2
9.2
9.2.1
9.2.2
9.3
9.4
9.5
9.5.1
9.5.2
9.5.3
9.6
9.6.1
9.6.1.1
9.6.1.2
9.6.1.3
9.6.2
9.6.2.1
9.7
9.7.1
9.8
9.9
9.10
Operation .................................................................................................................................. 63
Safety device front ..................................................................................................................... 63
Folding down safety device front ............................................................................................... 63
Folding up front safety device .................................................................................................... 64
Side guard ................................................................................................................................. 64
Folding down side guard............................................................................................................ 64
Folding up side guard ................................................................................................................ 65
Swivelling up support jacks (transport position)......................................................................... 65
Swivelling down support jacks (parking position) ...................................................................... 66
Lowering machine from transport position to working position .................................................. 66
Lowering both lateral mowers from transport position to headland position .............................. 66
Lowering all mowers from headland position to working position .............................................. 67
Lifting all mowers from working position to headland position ................................................... 68
Lifting/lowering cross conveyor belt ........................................................................................... 69
Lift/lower cross conveyor belt - automatic mode........................................................................ 69
Lifting/lowering cross conveyor belt on right .............................................................................. 69
Lifting/lowering cross conveyor belt on left ................................................................................ 69
Setting the speed of cross conveyor belts ................................................................................. 70
Lift/lower cross conveyor belt - manual mode ........................................................................... 70
Working screen “Cross conveyor belt”....................................................................................... 71
Raising machine from headland position to transport position .................................................. 73
Lifting both lateral mowers from headland position to transport position ................................... 73
Lowering the machine from transport position to working position ............................................ 74
Mowing....................................................................................................................................... 76
Emergency manual operation .................................................................................................... 77
10
10.1
10.2
Driving and Transport ............................................................................................................. 80
Preparing machine for road travel ............................................................................................. 81
Switching off the machine .......................................................................................................... 81
11
11.1
11.2
11.3
KRONE BETA II terminal ......................................................................................................... 84
ISOBUS Shortcut Button not available ...................................................................................... 84
Switching terminal on/off............................................................................................................ 85
Design of display ....................................................................................................................... 86
12
12.1
12.2
12.3
12.4
KRONE ISOBUS Terminal ....................................................................................................... 87
ISOBUS Shortcut Button (ISB) .................................................................................................. 88
Touchable display ...................................................................................................................... 89
Switching terminal on/off............................................................................................................ 90
Design of display ....................................................................................................................... 91
13
Foreign ISOBUS terminal ........................................................................................................ 92
EasyCut B 1000 CV Collect
4
Original Operating Instructions 150000703_03_en
Contents
13.1
13.2
13.2.1
13.2.2
ISOBUS Shortcut Button not available ...................................................................................... 92
Varying functions to KRONE ISOBUS terminal ......................................................................... 93
Deviating functions on ISOBUS terminals with 10 keys ............................................................ 93
Reverse travel............................................................................................................................ 93
14
14.1
14.2
14.3
14.3.1
14.4
14.5
14.6
14.6.1
14.6.1.1
14.6.1.2
14.6.1.3
14.6.1.4
14.6.2
14.6.2.1
14.6.2.2
14.6.2.3
14.6.2.4
14.6.2.5
14.6.2.6
14.6.3
14.6.3.1
14.6.3.2
14.6.3.3
14.6.3.4
14.6.3.5
14.6.3.6
14.6.4
14.6.4.1
14.6.4.2
14.6.5
14.6.5.1
14.6.5.2
14.6.5.3
14.6.5.4
14.6.6
14.6.7
14.7
14.7.1
14.7.2
14.7.3
14.7.4
14.7.5
14.7.6
14.7.7
14.7.8
14.7.9
14.7.10
14.7.11
14.8
14.8.1
14.8.2
Terminal - Machine Functions ................................................................................................ 94
Status line .................................................................................................................................. 94
Keys ........................................................................................................................................... 96
Displays in the work fields ......................................................................................................... 99
Mower displays ........................................................................................................................ 101
Calling up working screen........................................................................................................ 102
Calling up road travel screen ................................................................................................... 104
Working screens in manual mode ........................................................................................... 104
Working screen “Lift/lower front mounted mower” ................................................................... 105
Lowering front mounted mower ............................................................................................... 105
Lifting front mounted mower .................................................................................................... 105
Lowering both lateral mowers from transport position to headland position ............................ 105
Lifting both lateral mowers from headland position to transport position ................................. 106
Working screen “Lift/lower mowers”......................................................................................... 106
Lowering both lateral mowers from transport position to headland position ............................ 106
Lowering all mowers from headland position to working position ............................................ 106
Lowering individual mowers from headland position to working position ................................ 107
Lifting individual mowers from working position to headland position ..................................... 108
Lifting all mowers from working position to headland position ................................................. 108
Lifting both lateral mowers from headland position to transport position ................................. 109
Working screen “Lift/lower mowers by pressing and holding down key” ................................. 109
Lowering both lateral mowers from transport position to headland position ............................ 109
Lowering all mowers from headland position to working position ............................................ 109
Lowering individual mowers from headland position to working position ................................ 110
Lifting individual mowers from working position to headland position ..................................... 110
Lifting all mowers from working position to headland position ................................................. 110
Lifting both lateral mowers from headland position to transport position ................................. 111
Working screen “Overcut/width schift” ..................................................................................... 111
Increasing/reducing overcut..................................................................................................... 112
Increasing/reducing width shift ................................................................................................ 112
Working screen “Cross conveyor belt”..................................................................................... 112
Lifting/lowering cross conveyor belt on right ............................................................................ 113
Lifting/lowering cross conveyor belt on left .............................................................................. 113
Lifting/lowering both cross conveyor belts simultaneously ..................................................... 113
Setting the speed of cross conveyor belts ............................................................................... 114
Working screen “Hydraulic system” ......................................................................................... 115
Changing to automatic mode ................................................................................................... 115
Working screens in automatic mode........................................................................................ 115
Lowering front mounted mower ............................................................................................... 115
Lifting front mounted mower .................................................................................................... 116
Lifting/lowering cross conveyor belt on right ............................................................................ 116
Lifting/lowering cross conveyor belt on left .............................................................................. 116
Setting the speed of cross conveyor belts ............................................................................... 116
Lifting/lowering lateral mowers individually .............................................................................. 117
Lowering all mowers from headland position to working position ............................................ 117
Lifting all mowers from working position to headland position ................................................. 118
Increasing/reducing overcut..................................................................................................... 119
Presetting width shift ............................................................................................................... 119
Changing to manual mode....................................................................................................... 120
Operating machine via joystick ................................................................................................ 120
Auxiliary functions (AUX) ......................................................................................................... 120
Auxiliary assignment of joystick ............................................................................................... 122
15
15.1
15.2
15.3
Terminal - Menus ................................................................................................................... 127
Menu structure ......................................................................................................................... 127
Recurring icons ........................................................................................................................ 128
Bring up menu level ................................................................................................................ 130
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
5
Contents
15.4
15.5
15.6
15.7
15.8
15.9
15.10
15.11
15.12
15.13
15.14
15.14.1
15.14.2
15.15
15.15.1
15.15.2
15.15.3
15.15.4
15.15.5
15.15.6
15.15.7
15.15.8
15.16
15.16.1
15.16.2
15.16.3
15.16.4
15.16.5
15.16.6
15.17
15.17.1
15.17.2
15.17.3
15.18
Selecting a menu ..................................................................................................................... 130
Changing value ........................................................................................................................ 131
Changing mode ....................................................................................................................... 133
Menu 1 “Overcut” ..................................................................................................................... 133
Menu 2 “Width shift”................................................................................................................. 134
Menu 3 “Front Mounted Mower” .............................................................................................. 135
Menu 4 “Accelerator Rollers” ................................................................................................... 136
Menu 5 “Manual Control/Time Control/Distance Control” ........................................................ 137
Menu 6 “Lowering Speed” ....................................................................................................... 139
Menu 7 “Overlap” ..................................................................................................................... 140
Menu 13 “Counters” ................................................................................................................. 141
Menu 13-1 “Customer Counter” ............................................................................................... 141
Menu 13-2 “Total Counter” ...................................................................................................... 144
Menu 14 “ISOBUS” .................................................................................................................. 146
Menu 14-1 “Diagnostics Auxiliary (AUX)” ................................................................................ 146
Menu 14-2 “Driving speed/direction of travel diagnostics” ....................................................... 147
Menu 14-3 “Setting the Background Colour” ........................................................................... 148
Menu 14-5 “SectionControl”..................................................................................................... 149
Menu 14-7 "Changing over number of keys" ........................................................................... 151
Menu 14-9 “Switching Between the Terminals” ....................................................................... 152
Menu 14-10 “Switching between Task Controllers” ................................................................. 153
Menu 14-11 “Switching between Data Loggers”...................................................................... 153
Menu 15 “Settings” .................................................................................................................. 154
Menu 15-1 “Sensor Test” ......................................................................................................... 155
Menu 15-2 “Actuator Test” ....................................................................................................... 159
Menu 15-3 "Manual operation without confirmation prompt" ................................................... 163
Menu 15-4 “Error List”.............................................................................................................. 165
Menu 15-5 “Software Information” ........................................................................................... 166
Menu 15-6 “Technician Level” ................................................................................................. 167
Error Messages........................................................................................................................ 167
General Error Messages.......................................................................................................... 168
Logical Error Messages ........................................................................................................... 169
Physical Error Messages ......................................................................................................... 171
Task Controller......................................................................................................................... 172
16
16.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8
16.8.1
16.9
16.10
16.11
16.12
16.13
16.14
16.14.1
Settings................................................................................................................................... 175
Setting the cutting height ......................................................................................................... 175
Setting high-cut skids............................................................................................................... 176
Setting the lateral links............................................................................................................. 176
Setting the side guards ............................................................................................................ 177
Checking/setting locking of side guards .................................................................................. 178
Setting the conditioner speed .................................................................................................. 179
Setting the conditioning sheet.................................................................................................. 179
Setting wide spreading ............................................................................................................ 180
Setting widespreading sheet.................................................................................................... 181
Setting conveyor belt ............................................................................................................... 182
Moving cross conveyors .......................................................................................................... 184
Setting the width shift............................................................................................................... 184
Setting the speed of cross conveyor belts ............................................................................... 185
Setting the accelerator rollers .................................................................................................. 185
Setting the throttles .................................................................................................................. 186
Setting the lifting speed / lowering speed of the hydraulic cylinders........................................ 186
17
17.1
17.1.1
17.1.2
17.1.3
17.1.4
17.1.5
17.1.6
17.2
Maintenance - General Information...................................................................................... 187
Maintenance table ................................................................................................................... 187
Maintenance - Once after 50 hours ......................................................................................... 187
Maintenance - Before the beginning of the season ................................................................. 187
Maintenance - Every 10 hours, but at least once a day........................................................... 188
Maintenance - Every 50 hours ................................................................................................. 188
Maintenance - Every 200 hours ............................................................................................... 189
Maintenance - Every 500 hours ............................................................................................... 189
Tightening torques ................................................................................................................... 189
EasyCut B 1000 CV Collect
6
Original Operating Instructions 150000703_03_en
Contents
17.3
17.4
17.5
17.6
17.7
Deviating tightening torques .................................................................................................... 192
Strip on the cross conveyor belt ............................................................................................. 192
Cleaning cross conveyor belts ................................................................................................. 193
Venting the friction clutch......................................................................................................... 194
Checking/replacing guard cloths.............................................................................................. 195
18
18.1
18.2
18.3
Maintenance - Hydraulic System.......................................................................................... 196
Oil filter..................................................................................................................................... 196
Hydraulic pump ....................................................................................................................... 197
Hydraulic oil tank ..................................................................................................................... 198
19
19.1
19.2
19.3
Maintenance - Gearbox ......................................................................................................... 200
Main gearbox ........................................................................................................................... 200
Mower gearbox ........................................................................................................................ 201
Oil change/oil level check on the cutterbar .............................................................................. 201
20
20.1
20.2
20.3
20.3.1
20.3.2
20.3.3
20.4
20.5
20.6
20.6.1
20.7
Maintenance - Cutterbar........................................................................................................ 203
Rotary hub ............................................................................................................................... 203
Replacing shear protection on rotary hub ................................................................................ 204
Checking/changing blades....................................................................................................... 205
Checking blades for wear ........................................................................................................ 205
Changing blades for the “blade screw connection” version ..................................................... 206
Changing blades for the “blade quick fastener” version .......................................................... 207
Checking/replacing retaining bolts ........................................................................................... 208
Checking/replacing blade carrier ............................................................................................. 209
Checking/replacing cutting discs/mower drums....................................................................... 211
Checking the wear limit on cutting discs/mower drums ........................................................... 212
Checking/replacing linings on cutterbar ................................................................................... 212
21
21.1
21.2
Maintenance - Lubrication .................................................................................................... 214
Lubricating universal shaft ....................................................................................................... 214
Lubrication chart - Machine ..................................................................................................... 215
22
22.1
22.2
Maintenance – Electrics ........................................................................................................ 218
Position of sensors .................................................................................................................. 220
Setting the sensors .................................................................................................................. 223
23
Storage.................................................................................................................................... 224
24
Waste disposal....................................................................................................................... 226
25
25.1
Appendix ................................................................................................................................ 227
Circuit diagram......................................................................................................................... 227
26
Index........................................................................................................................................ 251
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
7
1
Information on This Document
1.1
Validity
1
Information on This Document
1.1
Validity
This document is valid for machines of type:
EasyCut B 1000 CV Collect
This document only describes the rear combination. If the combination is used with front
mounted mower, the operating instructions of the front mounted mower must also be
considered.
All information, illustrations and technical data in this document correspond to the latest state at
the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
1.2
Re-ordering
If this document should become wholly or partially unusable, you can request a replacement
document by stating the document number mentioned on the cover sheet.
1.3
Applicable documents
To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
•
•
•
•
1.4
Operating instructions universal shaft
Operating instructions terminal
With front mounted mower: Operating instructions front mounted mower
Assembly instructions, KRONE
Target group of this document
This document aims at the operator of the machine who fulfills the minimum requirements of
personnel qualification,refer to page 15.
1.5
How to use this document
1.5.1
Directories and references
Contents/headers
The contents and headers in this document ensure quick orientation in the chapters.
Index
The index contains catchwords in alphabetical order which enable to find information on a
desired topic easily. The index can be found on the last pages of this document.
Cross references
Cross references to another place in the document or to another document are in the text with
page number.
EasyCut B 1000 CV Collect
8
Original Operating Instructions 150000703_03_en
Information on This Document
1
How to use this document
1.5
Examples:
•
•
1.5.2
Check all screws on the machine for firm attachment,refer to page 9. (INFORMATION: If
you use this document in electronic form, you get to the link to the stated page by clicking
with the mouse.)
For further information, refer to the operating instructions of the universal shaft
manufacturer.
Information on direction
Information on direction in this document such as front, rear, right and left always applies in
direction of travel of the machine.
1.5.3
Term “machine”
Throughout the rest of the document, the “mower combination” will also be referred to as the
“machine”.
1.5.4
Figures
The figures in this document do not always represent the exact machine type. The information
which refers to the figure always corresponds to the machine type of this document.
1.5.5
Scope of the document
In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
1.5.6
Means of representation
Icons in the text
The following means of representation (icons) are used to present the text more clearly:
This arrow characterizes an action step. Several arrows in a row identify a sequence of
actions to be performed step by step.
This icon identifies a prerequisite that has to be fulfilled to perform an action step or a
sequence of actions.
This arrow marks the intermediate result of an action step.
This arrow identifies the result of an action step or sequence of actions.
This bullet point identifies an enumeration. If the bullet point is intended, it identifies the
second level of the enumeration.
Icons in figures
The following icons can be used in the figures:
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
9
1
Information on This Document
1.5
How to use this document
Icon
Explanation
Reference sign for parts
Position of a part (e.g. move from pos. I to pos. II)
Dimensions (e.g. B = width, H = height, L = length)
Tighten screws with specified tightening torque using torque wrench.
Direction of motion
Direction of travel
open
closed
Magnification of display detail
Framings, dimension line, dimension line limitation, reference line for
visible parts or visible mounting material
Framings, dimension line, dimension line limitation, reference line for
covered parts or covered mounting material
Screen area to which is specifically pointed
Left-hand side of the machine
Right-hand machine side
Warning signs
Warnings of dangers are separated from the remaining text as warning signs and are identified
with a danger sign and signal words.
The warning signs must be read and the measures must be observed in order to prevent
personal injury.
Explanation of danger sign
This is the danger sign that warns of a risk of injury.
EasyCut B 1000 CV Collect
10
Original Operating Instructions 150000703_03_en
Information on This Document
1
How to use this document
1.5
Please observe all notes marked with the danger sign in order to avoid injuries or death.
Explanation of signal words
DANGER
The signal word DANGER warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
WARNING
The signal word WARNING warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
CAUTION
The signal word CAUTION warns of a hazardous situation which will result in minor to
moderate injuries if the warning sign is ignored.
Example of a warning sign:
WARNING
Eye damage caused by flying dirt particles
When cleaning with compressed air, dirt particles are ejected at high speed and could get into
the eyes. Therefore eyes could be hurt.
„ Keep people away from the working area.
„ Wear suitable work clothes when performing cleaning work with compressed air (e.g. eye
protection).
Warnings of property damage/environmental damage
Warnings of property damage/environmental damage are separated from the remaining text
and marked with “Note”.
Example:
NOTICE
Gearbox damage due to low oil level
The gearboxes could be damaged when the oil level is too low.
„ Check gearbox oil level at regular intervals and top up oil, if necessary.
„ Check gearbox oil level approx. 3 to 4 hours after the machine has been switched off.
Check oil level only when machine is in horizontal position.
Notes with information and recommendations
Additional information and recommendations for trouble-free and productive operation of the
machine are separated from the remaining text and marked with “Information”.
Example:
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
11
1
Information on This Document
1.5
How to use this document
INFORMATION
Each safety label is provided with an order number and can be ordered directly from the
manufacturer or from the authorized specialist dealer.
1.5.7
Conversion table
The following table is used to convert metric units into US units.
Size
SI units (metric)
Factor
Unit name
Abbreviation
Inch-pound units
Unit name
Abbreviation
Area
hectare
ha
2.47105
acre
ac.
Volumetric
flow
litres per
minute
L/min
0.2642
US gallons
per minute
gpm
cubic metres
per hour
m³/h
4.4029
Force
newton
N
0.2248
pound-force
lbf
Length
millimetre
mm
0.03937
inch
in.
metre
m
3.2808
foot
ft.
Power
kilowatt
kW
1.3410
horsepower
hp
Pressure
kilopascal
kPa
0.1450
psi
megapascal
MPa
145.0377
pound per
square inch
bar (non-SI)
bar
14.5038
newton metre
Nm
0.7376
pound-foot or
foot-pound
ft∙lbf
8.8507
pound-inch or in∙lbf
inch-pound
Torque
Temperature
degree
Celsius
°C
°Cx1.8+32
degree
Fahrenheit
°F
Speed
metres per
minute
m/min
3.2808
feet per
minute
ft/min
metres per
second
m/s
3.2808
feet per
second
ft/s
kilometres per km/h
hour
0.6215
miles per hour mph
litre
l
0.2642
US gallon
US gal.
millilitre
ml
0.0338
US ounce
US oz.
cubic centimetre
cm³
0.0610
cubic inch
in³
kilogramme
kg
2.2046
pound
lbs
Volume
Weight
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Original Operating Instructions 150000703_03_en
Information on This Document
1
How to use this document
1.5
This page has been left blank deliberately.
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Safety
2.1
Intended use
2
Safety
2.1
Intended use
The machine is used to mow crop.
Blades and leaves growing on the ground represent the crop provided for the intended use of
this machine.
The machine is designed exclusively for use in agriculture and may only be used when
•
•
all safety devices are available according to the operating instructions and are located in the
protective position.
all safety instructions mentioned in the operating instructions are observed and complied
with.
The machine must only be used by people who satisfy the personnel qualification requirements
designated by the machine manufacturer, refer to page 15.
The operating instructions are part of the machine. Therefore they have to be kept ready to
hand for the user of the machine.
If the machine is used for applications which are not described in these operating instructions,
this may result in serious injuries or death and damage to the machine and other property.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
the proper operation. For this reason, unauthorised modifications shall exclude any liability of
the manufacturer for consequential damage.
The intended use shall also include the adherence to the operating, maintenance and repair
conditions set by the manufacturer.
2.2
Service life of the machine
•
•
•
•
•
•
2.3
The service life of this machine depends on appropriate operation and maintenance as well
as on operating conditions.
Permanent operational readiness as well as long service life of the machine can be
achieved by following the instructions and notes of these operating instructions.
After each season of use, the machine must be checked completely for wear and other
damage.
Replace damaged and worn parts before placing the machine into service again.
After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
be replaced.
Basic safety instructions
Non-observance of safety instructions and warning signs
Failure to comply with the safety instructions and warning signs can lead to risk for people,
environment and property.
2.3.1
Importance of operating instructions
The operating instructions are an important document and a part of the machine. They are
aimed at the user and contain safety-relevant information.
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Basic safety instructions
2.3
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not followed, people may be seriously injured or killed.
„ Read in full and follow the “Basic safety instructions” before using the machine for the first
time.
„ Prior to work, read and observe the respective sections of the operating instructions.
„ Keep the operating instructions ready to hand for the user of the machine.
„ Hand over the operating instructions to subsequent users.
2.3.2
Staff qualification
If the machine is improperly used, there is a risk of serious injuries or death. In order to avoid
accidents, each person working with the machine must fulfill the following minimum
requirements:
•
•
•
•
•
•
2.3.3
The person is physically able to control the machine.
The person is able to perform work with the machine safely which is explained within these
operating instructions.
The person understands the functionality of the machine within the work to be performed
and is able to recognize and prevent the dangers of the work.
The person has read the operating instructions and is able to implement accordingly the
information explained in the operating instructions.
The person is familiar with the guidance of the vehicle.
For road travel, the person has sufficient knowledge regarding road traffic rules as well as
regarding the prescribed driver’s license.
Children in danger
Children are not in a position to assess dangers and behave unpredictably.
Thus children are particularly at risk.
„ Keep children away from the machine.
„ Keep children away from consumables.
„ Make sure that there are no children in the danger zone, especially when starting and
triggering machine movements.
2.3.4
Connecting the machine
When tractor and machine are not correctly connected, there is a risk of causing serious
accidents.
„ When connecting, observe all the operating instructions:
•
•
•
The operating instructions of the tractor
The operating instructions of the machine, refer to page 50
The operating instructions of universal shaft
„ Observe the changed driving behaviour of the combination.
2.3.5
Structural modifications on the machine
Structural changes and enhancements may impair the functionality and operational safety of the
machine. People may be seriously injured or killed as a result.
Structural changes and enhancements are not permitted.
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Safety
2.3
Basic safety instructions
2.3.6
Additional equipment and spare parts
Additional equipment and spare parts that do not correspond to the requirements of the
manufacturer may affect the operational safety of the machine and cause accidents.
„ To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.
2.3.7
Jobs on the machine
Passengers
Passengers can be seriously injured by the machine or fall from the machine and be overrun.
Ejected objects may strike and injure passengers.
„ As a result, make sure that no one except the operator is on the machine.
2.3.8
Operational safety: Technically sound condition
Operation is only allowed after proper start-up
The operational safety of the machine is not ensured when it is not started up properly
according to these operating instructions. Thus accidents may be caused and persons may be
seriously injured and killed.
„ Only use the machine after proper start-up, refer to page 50.
Technically sound state of the machine
Improper maintenance and setting could influence the operational safety of the machine and
cause accidents. Thus there is a risk of serious injuries or death.
„ All maintenance and setting work must be performed according to the chapters
“Maintenance and Setting”.
„ Before performing any maintenance and setting work, shut down and safeguard the
machine, refer to page 25.
Danger from damage to the machine
Damage to the machine may affect the operational safety of the machine and cause accidents.
Thus there is a risk of serious injuries or death. The following parts of the machine are of special
importance for safety:
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•
•
•
•
•
•
•
Brakes
Steering
Safety devices
Connection fittings
Lighting
Hydraulics
Tyres
Universal shaft
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Basic safety instructions
2.3
If there are doubts about the operational safety of the machine, for example unexpected change
to driving behaviour, visible damage or leaking consumables:
„ Shut down and safeguard the machine, refer to page 25.
„ Immediately eliminate potential causes for damage, for example heavy soiling, or tighten
slack screws.
„ In case of damage which may affect operational safety and cannot be repaired on your own
according to these operating instructions: Damage must be repaired or eliminated by
qualified specialist workshop.
Technical limit values
If the technical limit values of the machine are not met, the machine could be damaged. Thus
there is a risk of accidents, serious injuries or death. With regard to safety, it is of special
importance to comply with the following technical limit values:
•
•
•
Maximum permissible operating pressure of hydraulics
Maximum permissible drive speed
Maximum permissible axle loads of tractor
„ Comply with limit values, refer to page 38.
2.3.9
Danger zones
When the machine is switched on, a danger zone may be created around this machine.
To avoid getting into the danger zone of the machine, maintain at least the safety distance.
If the safety distance is not followed, people may be seriously injured or killed.
„ Do not switch on the drives and the engine until you are sure that no one has ignored the
safety distance.
„ If people ignore the safety distance, switch off the drives.
„ Stop the machine in the shunting operation and field mode.
The safety distance is:
For machine in shunting operation and field mode
In front of the machine
30 m
Behind the machine
5 m
Laterally to the machine
3 m
For machine switched on without driving motion
In front of the machine
3 m
Behind the machine
5 m
Laterally to the machine
3 m
The safety distances named here are minimum distances according to the intended use. These
safety distances must be increased when required depending on operating conditions and
environmental conditions.
„ Before working in front of and behind the tractor and in the danger zone of the machine:
Shut down and secure the machine, refer to page 25. This also applies to brief inspection
work.
„ Consider the information in all relevant operating instructions.
•
•
•
The operating instructions of the tractor
The operating instructions of the machine
The operating instructions of the universal shaft
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2.3
Basic safety instructions
Danger zone universal shaft
People may become caught by the universal shaft, pulled in and seriously injured.
„ Observe operating instructions of universal shaft.
„ Ensure sufficient overlap of section tube and universal shaft guards.
„ Make sure that the universal shaft guards are mounted and that they are fully functional.
„ Allow the universal shaft locks to engage.
„ Attach chains to prevent the universal shaft guards from rotating with the shaft.
„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.
„ Ensure that the selected speed and direction of rotation of PTO shaft of tractor agree with
the permitted speed and direction of rotation of the machine.
„ Switch off PTO shaft if the angular deflections between universal shaft and PTO shaft are
too big. The machine may be damaged. Parts could be hurled up and hurt people.
Danger zone PTO shaft
People may be caught, pulled in and seriously injured by the PTO shaft and driven parts.
Before switching on the PTO shaft:
„ Ensure that all protective equipment is mounted and brought into protective position.
„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.
„ Switch off drives in case they are not needed.
Danger zone between tractor and machine
Persons staying between tractor and machine can be seriously hurt or killed as the tractor may
roll away or the machine may move:
„ Before working between tractor and machine: Shut down and safeguard the machine, refer
to page 25. This also applies to short-term control work.
„ If the lifting device must be actuated, instruct all persons to keep away from the range of
movement of the lifting device.
Danger zone because objects may shoot out
Crops and foreign bodies may shoot out and injure or kill people.
„ Before starting the machine, instruct all people to leave the danger zone of the machine.
„ If people are in the danger zone of the machine, switch off drives and diesel engine
immediately.
Danger zone when drive is switched on
When drive is switched on, there is danger to life caused by moving machine parts. People
must not stay in the danger zone of the machine.
„ Before starting the machine, instruct all persons to leave the danger zone of the machine.
„ In case of dangerous situations, immediately switch off drives and instruct persons to leave
the danger zone.
Danger zone due to coasting machine parts
If machine parts coast, people could be seriously injured or killed.
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Basic safety instructions
2.3
After the drives have been switched off, the following machine parts will continue to run:
•
•
•
•
Universal shafts
Cutting discs
Conditioner
Conveying devices
„ Shut down and safeguard the machine, refer to page 25.
„ Do not approach the machine until all machines parts have come to a complete stop.
2.3.10
Ensuring functionality of safety devices
If safety devices are missing or damaged, moving machine parts could seriously hurt or kill
persons.
„ Replace damaged safety devices.
„ Mount dismounted safety devices and machine parts again before start-up and move them
to protective position.
„ When there are doubts whether all safety devices are functional and have been correctly
installed, instruct a specialist workshop to check this.
2.3.11
Personal protective equipment
A very important safety measure is to wear personal protective equipment. Missing or
unsuitable personal protective equipment increases health risks and injuries.
Personal protective equipment is for example:
•
•
•
•
•
Suitable protective gloves
Safety shoes
Tight protective clothing
Hearing protection
Protective goggles
„ Determine and provide personal protective equipment for the respective work.
„ Only use personal protective equipment which is in proper condition and offers effective
protection.
„ Adapt personal protective equipment to the person, for example the size.
2.3.12
Safety markings on the machine
Safety labels on the machine caution against dangers at danger areas and represent an
important part of the safety equipment of the machine. Missing safety labels increase the risk of
serious and fatal injuries.
„ Clean dirty safety labels.
„ Make sure every time after cleaning the safety labels that they are complete and legible.
„ Immediately replace missing, damaged and unrecognizable safety labels.
„ Provide spare parts with intended safety labels.
Descriptions, explanations and order numbers of safety labels,refer to page 27.
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Safety
2.3
Basic safety instructions
2.3.13
Road safety
Dangers in road traffic
If the machine exceeds maximum dimension and weights specified by national law and if it is
not properly lit, other road users could be endangered when driving on public highways.
„ Before road travel, ensure that the maximum permissible dimensions, weights and axle
loads, supported loads and hitching loads which apply according to national law for driving
on public roads are not exceeded.
„ Before road travel, switch on lighting and ensure the proper function.
Danger when driving on road and field
Hitched and mounted machines change the handling characteristics of the tractor. The handling
characteristics depend for instance on operating state and ground. If changed handling
characteristics are not considered, the driver may cause accidents.
„ Observe measures for driving on road and field,refer to page 80.
Danger due to machine which is not prepared properly for road travel
If the machine is not prepared properly for road travel, serious accidents may occur on the
roads.
„ Before driving on roads, prepare the machine for road travel,refer to page 81.
Danger when cornering with mounted machine
When cornering, the tractor with mounted machine has a larger swivelling range. This may
result in accidents.
„ Consider the larger swivel range.
„ Consider people, oncoming traffic and obstacles when turning.
Danger of tipping over on slopes
The machine may tip over when driving on slopes. Thus there is a risk of accidents, serious
injuries or death. The risk of tipping over depends on many factors.
„ Observe measures for driving,refer to page 80.
2.3.14
Parking the machine safely
An improperly parked machine may move uncontrollably or tip over. People may be injured or
killed.
„ Park the machine on a horizontal and level ground capable of bearing the load.
„ Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely
positioned.
„ Note section “Parking the Machine” in chapter Driving and Transport, refer to page 81.
Unattended parking
Adults and especially children are at risk from an inadequately secured and unattended parked
machine.
„ Before parking it: Shut down and safeguard the machine, refer to page 25.
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2.3.15
Safety
2
Basic safety instructions
2.3
Consumables
Unsuitable consumables
Consumables which do not comply with the requirements of the manufacturer may impair the
operational safety of the machine and cause accidents.
„ Use only consumables which comply with the requirements of the manufacturer.
For requirements on consumables, refer to page 39.
Environmental protection and disposal
Consumables such as diesel fuel, brake fluid, antifreeze and lubricants (e.g. gearbox oil,
hydraulic oil) may damage the environment and the health of people.
„ Do not release consumables into the environment.
„ Fill consumables in a liquid-tight labelled container and dispose of according to the official
regulations.
„ Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled
container and dispose of according to the official regulations.
2.3.16
Dangers arising from environment
Danger of fire
Flammable materials may accumulate in the machine due to operation or animals, for example
rodents or nesting birds.
In case of dry usage conditions, dust, impurities and crop residues may inflame on hot parts and
the resulting fire could seriously hurt people or kill them.
„ Check and clean the machine every day before using it for the first time.
„ Check and clean the machine regularly during the working day.
Life-threatening electric shock from overhead lines
When folding the mowers in and out, the machine may reach the height of overhead lines. This
may cause voltage to flash over to the machine and cause a fatal electric shock or fire.
„ Keep a sufficient distance from electrical overhead lines when folding the mowers in and
out.
„ Never fold the mowers in or out near pylons and overhead lines.
„ With mowers folded in, keep a sufficient distance from electrical overhead lines.
„ To avoid a potential electric shock caused by a voltage flashover, never leave or climb into
the tractor under overhead lines.
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Safety
2.3
Basic safety instructions
Behaviour in case of voltage flashover of overhead lines
Electroconductive parts of the machine could be subject to high electrical voltage caused by
voltage flashover. A voltage drop where major voltage differences are present is created on the
ground around the machine in case of voltage flashover. Due to major voltage differences in the
ground, you could be killed by electric shocks when you make big steps, lay on the ground or
support yourself with your hands.
„ Do not leave the cabin.
„ Do not touch any metal parts.
„ Do not establish any conductive connection to the ground.
„ Warn persons: Do not approach the machine. Electrical voltage on the ground may lead to
severe electric shocks.
„ Wait for help from professional rescue teams. The overhead line must be switched off.
If people have to leave the cabin despite the voltage flashover, for example because there is an
imminent threat to life due to fire:
„ Avoid simultaneous contact with machine and ground.
„ Jump away from the machine. Jump into a safe standing position. Do not touch the machine
from the outside.
„ Move away from the machine with very small steps. In doing so, make sure that your feet
are close to one another.
2.3.17
Sources of danger on the machine
Noise may damage your health
The noise development of the machine during operation may cause health damage such as
hardness of hearing, deafness or tinnitus. When using the machine at high rotational speed, the
noise level also increases.
„ Before the machine is started up for the first time, assess the danger by noise. Depending
on the ambient conditions, working hours and the working and operating conditions of the
machine, specify and use suitable hearing protection.
„ Specify rules for the use of hearing protection and for the working time.
„ During operation keep windows and doors of cabin closed.
„ Remove hearing protection for road travel.
Liquids under high pressure
The following liquids are under high pressure:
•
Hydraulic oil
Liquids escaping under high pressure may penetrate through the skin and cause severe
injuries.
„ Shut down and safeguard the machine and contact qualified specialist workshop upon
suspicion of damaged pressure system.
„ Never detect leaks with bare hands. Even a very pin-sized hole may lead to serious injuries.
„ When searching for leaks, use suitable aids, e.g. a piece of cardboard to avoid injuries.
„ Keep body and face away from leaks.
„ Consult a doctor immediately if liquid has penetrated in the body. The liquid must be
removed from the body as quickly as possible.
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Basic safety instructions
2.3
Hot liquids
If hot liquids are drained, people may burn and/or scald themselves.
„ When draining hot consumables, wear personal protective equipment.
„ Before performing any repair, maintenance or cleaning work, allow liquids and machine
parts to cool off, if necessary.
Damaged compressor unit
Damaged compressed air hoses of compressor unit may tear off. Hoses that move
uncontrollably may hurt people seriously.
„ If it is suspected that the compressor unit is damaged, immediately contact a specialist
workshop.
„ Shut down and safeguard the machine, refer to page 25.
Hot surfaces
The following components may become hot during operation:
•
•
•
•
•
Transfer gearbox
Mower gearbox
Belt gearbox
Hydraulic system
Cutter bar
„ Maintain a sufficient distance from hot surfaces.
„ Allow machine parts to cool down and wear protective gloves.
2.3.18
Dangers in connection with certain activities: Working on the machine
Only perform work when the machine is at standstill
If the machine is not shut down and safeguarded, parts may move unintentionally or the
machine may start moving. Thus there is a risk of serious injuries or death.
„ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown
and safeguard it, refer to page 25.
Maintenance and repair work
Improper maintenance and repair work endanger operational safety. Thus there is a risk of
accidents, serious injuries or death.
„ Only perform work which is described in this operating instructions. Prior to any work, stop
and safeguard the machine, refer to page 25.
„ All other maintenance and repair work must only be performed by qualified specialist
workshop.
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Safety
2.3
Basic safety instructions
Raised machine and machine parts
The raised machine and machine parts may fall or tilt unintentionally. People may be seriously
injured or killed, as a result.
„ Do not stay under the raised machine or machine parts which are not safely supported, refer
to page 25.
„ Prior to all work on raised machines or machine parts, lower the machine or machine parts.
„ Before performing any work under raised machines or machine parts, secure the machine or
machine parts with rigid safety support or with hydraulic shut-off device or by supporting
against lowering.
Danger associated with welding work
Improper welding work endangers the operational safety of the machine. Thus there is a risk of
accidents, serious injuries or death.
„ Never perform welding work on the following parts:
•
•
•
•
Gearboxes
Parts of hydraulics
Parts of electronics
Frame or supporting components
„ Before carrying out welding work on the machine, obtain approval by KRONE customer
service and let you show alternatives, if necessary.
„ Before performing welding work on the machine, park the machine safely and disconnect it
from the tractor.
„ Welding work must only be performed by experienced qualified personnel.
„ Attach the earthing of the welding device near the welding points.
„ Caution when performing welding work near electric and hydraulic parts, plastic parts and
pressure accumulators. The parts may be damaged, endanger people or cause accidents.
2.3.19
Behaviour in dangerous situations and in case of accidents
Any measures not taken or incorrect measures in dangerous situations can make it difficult or
impossible to rescue exposed persons. Due to the impeded conditions of rescue, the chances
to help and heal injured people deteriorate.
„ As a matter of principle: Park the machine.
„ Get an overview of the existing danger and identify the reason.
„ Secure the accident site.
„ Save persons from the danger zone.
„ Leave danger zone and do not enter it again.
„ Alarm rescue workers and seek help, if possible.
„ Carry out immediate lifesaving actions.
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2.4
Safety routines
2.4.1
Shutting down and safeguarding the machine
Safety
2
Safety routines
2.4
WARNING
Crushing hazard due to movement of machine or machine parts
If the machine has not been shut down, machine or machine parts may move unintentionally.
People may be seriously injured or killed as a result.
„ Before leaving the cabin: Shut down and safeguard the machine.
To shut down and safeguard the machine:
„ Park the machine on a stable, horizontal and level ground.
„ Switch off the drives and wait until coasting parts have come to a standstill.
„ Lower machine completely to the ground.
„ Switch off tractor engine, remove the ignition key and carry it with you.
„ Secure tractor against rolling away.
2.4.2
Securing raised machine and machine parts against lowering
WARNING
Crushing hazard due to movement of machine or machine parts
If the machine or machine parts are not secured against lowering, the machine or machine
parts may roll, fall or sag. Thus people could be squeezed or killed.
„ Lower the raised machine parts.
„ Shut down and safeguard the machine, refer to page 25.
„ Before working on or under raised machine parts: Secure machine or machine parts
against lowering by means of hydraulic shut-off device (e.g. stop cock) on machine side.
„ Before working on or under raised machine parts: Safely support machine or machine
parts.
In order to safely support the machine or machine parts:
„ To support, only use suitable and sufficiently dimensioned materials that do not break or
yield.
„ Bricks and hollow blocks are not suitable for safely supporting the machine and machine
parts. Therefore they must not be used.
„ Car jacks are also not suitable for safely supporting the machine and machine parts. They
must not be used, as well.
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Safety
2.4
Safety routines
2.4.3
Safely performing oil level check, oil change and filter element change
WARNING
Safely performing oil level check, oil change and filter element change
If oil level check, oil change and filter element change are not performed safely, the
operational safety of the machine may be affected. This can lead to accidents.
Safely perform oil level check, oil change and filter element change.
In order to perform oil level check, oil change and filter element change safely:
„ Lower raised machine parts or secure them against falling,refer to page 25.
„ Shut down and safeguard the machine, refer to page 25.
„ Observe the intervals to check the oil, change it and to change the filter element, refer to
page 187.
„ Only use oil qualities/oil quantities mentioned in the consumables table, refer to page 39.
„ Clean the area around the parts (for example gearbox, high-pressure filter) and make sure
that foreign bodies do not get into the parts or the hydraulic system.
„ Check existing seal rings for damage and replace them, if necessary.
„ Collect leaking oil or waste oil in a special container and dispose of it properly, refer to
page 21.
2.4.4
Running actuator test
WARNING
Run actuator test safely
When actuators are energised, functions are carried out directly and without a safety prompt.
This may cause the unintentional movement of machine parts, trapping and seriously or
fatally injuring persons.
ü Only persons familiar with the machine are permitted to perform the actuator test.
ü The person performing the test must know which machine parts are activated by
controlling the actuators.
„ Run the actuator test safely.
To run the actuator test safely:
„ Lower raised machine parts or secure them against falling, refer to page 25.
„ Shut down and secure the machine, refer to page 25.
„ Cordon off the danger zone of the actuated moving machine parts in a clearly visible
manner.
„ Ensure that there is nobody in the danger zone of the actuated moving machine parts.
„ Switch on the ignition.
„ The actuator test must only be performed from a safe position outside the area that is
affected by machine parts moved by the actuators.
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2.5
Safety
2
Safety labels on the machine
2.5
Safety labels on the machine
INFORMATION
„ Each safety label is provided with an order number and can be ordered directly from the
manufacturer or from the authorized specialist dealer. The address can be found on the
front cover page.
„ When attaching safety labels, the contact area on the machine must be clean and free of
dirt, oil and grease so that optimum adhesion of labels is ensured.
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Safety
2.5
Safety labels on the machine
Position and meaning of safety labels
KM000-088
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2.5
1. Order No. 27 004 599 0 (1x)
CAUTION!
Max. PTO speed 1000 RPM
2. Order No. 27 004 598 1 (1x)
CAUTION!
The operating pressure of the hydraulic system must not exceed 200 bar.
3. Order no. 27 002 054 0 (1x)
CAUTION
To avoid serious injury or death.
• Read and understand operator´s manual
before operating equipment.
• Lower implement, stop tractor engine and
remove key before leaving operator´s
platform.
• Keep all shields and guards in place.
• Keep hands, feet and clothing away from
moving parts.
• Keep riders off the machine.
• Make certain everyone is clear of the
machine before starting tractor engine and
starting.
• Do not allow unqualified operator to run
equipment.
• Do not operate equipment in transport
position.
• Never lubricate, adjust, unclog or service
the equipment with tractor engine is
running.
• Wait for all movement to stop before
opening shield or servicing machine.
• Never work underneath equipment without
securely supporting.
4. 27 004 017 0 (2x)
WARNING!
Hydraulic accumulators store energy.
To AVOID explosion, depressurize the system
on the fluid side before repairing.
Failure to comply could result in death or serious injury.
5. Order no. 27 002 055 0 (8x)
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2.5
Safety labels on the machine
DANGER
Thrown objects can cause serious injury
or death.
• Stay clear of machine while in operation.
• Keep discharge chute and shields in place.
• Replace worn or damaged protective
skirting.
6. Order no. 27 002 056 0 (8x)
DANGER
Blade can cause serious injury or death.
• Stay clear of machine while in operation.
• Keep discharge chute and shields in place.
7. Order no. 27 002 059 0 (2x)
CAUTION
• High pressure oil leaks can penetrate skin
causing serious injury and gangrene. (See
operators manual & consult a physican
immediately.)
• Do not use finger or skin to check leaks.
• Lower load, release pressure an be sure oil
cool before loosening fitting.
8. Order no. 27 002 060 0 (2x)
WARNING
To avoid Possible injury.
Do not stand between tractor and machine or
near machine while changing from transport
position or to transport position.To avoid Possible injury.
9. Order no. 27 002 057 0 (4x)
WARNING
To avoid personal injury.
Never put your hand into the danger area as
parts may be moving.
10. Order no. 27 002 058 0 (6x)
WARNING
Cutting blade continue to rotate after PTO has
been disengaged.
To avoid personal injury.
Look & listen for rotation to stop. Do not open
cover until all components have stopped.
11. Order no. 949 228 0 (3x)
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Original Operating Instructions 150000703_03_en
Safety
2
Safety labels on the machine
2.5
DANGER
ROTATING DRIVELINE – CONTACT CAN
CAUSE DEATH KEEP AWAY!
DO NOT OPERATE WITHOUT• All driveline guards, tractor and equipment
shields in place.
• Driveline securely attached at both ends.
• -Driveline guards that turn freely on
driveline.
12. Order no. 942 229 0 (3x)
DANGER
ROTATING DRIVELINE – CONTACT CAN
CAUSE DEATH KEEP AWAY!
• Shield missing, do not operate
13. Order no. 27 009 069 0 (1x)
DANGER
To avoid injury or death, do not contact electric lines.
14. Order no. 27 002 205 0 (4x)
To avoid personal injury.
Hazard due to the rapidly circulating conveyer
belt.
15. Order no. 27 010 160 0 (2x)
WARNING
To Avoid serious injury or death
Place safetyPlace the shut-off valve in locked position before walking under the cross conveyor when it
is opened.
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3
Machine Description
3.1
Machine overview
3
Machine Description
3.1
Machine overview
For "Comfort Electronics" version
KM000-034
1
12
Cross conveyor belt
2
3
Lever to adjust the conditioning sheet
(only CV)
Outrigger
Lateral suspension arms
13
Conditioner roller (only CR)
4
5
6
7
8
9
10
11
Three-point hitch
Regulating valve block
Main gearbox
Support jack front
Impact damage protection system
Universally-jointed drive shaft
Job computer
Cross conveyor
14
15
16
17
18
19
20
Tine rotor (only CV)
Spare blade drawer
Broad distribution sheet (only CV)
Cross conveyor belt drive
Cutterbar
Mower gearbox
Intermediate universal shaft
Friction clutch
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Machine Description
3
Labelling
3.2
For the “operation panel” version
KM000-093
1
2
3
4
5
6
7
8
9
10
11
12
3.2
Lever to adjust the conditioning sheet
(only CV)
13
Conditioner roller (only CR)
Outrigger
Lateral suspension arms
Three-point hitch
Regulating valve block
Main gearbox
Support jack front
Impact damage protection system
Universally-jointed drive shaft
Display for transport position
Cross conveyor
Cross conveyor belt
14
15
16
17
18
19
20
21
22
23
24
Tine rotor (only CV)
Spare blade drawer
Broad distribution sheet (only CV)
Cross conveyor belt drive
Cutterbar
Mower gearbox
Intermediate universal shaft
Friction clutch
Support jack rear
Adjusting rod (width shift)
Pressure gauge for relief pressure
Throttle (cross conveyor belt speed)
Labelling
INFORMATION
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
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3
Machine Description
3.3
Hydraulic system
KMG000-021
The machine data are specified on the type plate (1). The type plate is mounted on right on the
front of the three-point hitch.
Information for enquiries and orders
When enquiring about the machine and ordering spare parts, state the year of manufacture, the
machine number as well as the type designation of the corresponding machine. To ensure that
these data is always available, we recommend to enter them in the fields on the front cover
page of these operating instructions.
3.3
Hydraulic system
For the “comfort electronics” version
BPG000-018
The hydraulic system of the machine has been designed in the factory for continuous
circulation. The system screw (1) is fully unscrewed.
The hydraulic system of the machine is Load Sensing capable. When using the Load Sensing
system, the oil is supplied via Power Beyond system of the tractor hydraulics.
Please refer to the operating instructions of the tractor manufacturer for further information.
When operating the machine via Load Sensing system, the message line between the message
connection (LS) on the control valve block of the machine and the message connection of the
tractor must be connected. Moreover, the system screw (1) must be screwed in until the stop is
reached.
The hydraulic system is adapted to the tractor hydraulics via system screw (1) on the control
valve block of the machinerefer to page 47.
The control valve block is located at front, centrally underneath the three-point hitch.
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3.4
Machine Description
3
Lighting
3.4
Lighting
KMG000-031
To comply with the national traffic regulations, the machine is equipped as follows by default:
•
•
•
3.5
with three-chamber lights (1) (flashing light, rear light and brake light);
with white reflectors (2);
with yellow reflectors (3).
Intermediate universal shaft
INFORMATION
Friction clutch
„ To ensure functionality and to increase the lifetime, vent the friction clutch once a year
before the harvest period. refer to page 194.
KMG000-014
The intermediate universal shafts (1) for the mower drives are connected with friction clutches
(2) facing the main gearbox. The supporting chains (3) are fastened on the three-point hitch (4)
of the machine. The friction clutch protects tractor and machine from damage.
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3
Machine Description
3.6
Pole protection mechanism
3.6
Pole protection mechanism
WARNING
Risk of accident due to changed driving behaviour
If the value for the spring on the impact damage protection system is changed, the trigger
moment of the impact damage protection system also changes. As a result, the impact
damage protection system may trigger in the transport position in case of abrupt loads and
the driving behaviour may change. This can lead to accidents.
„ Never change the value for the spring on the impact damage protection system.
KMG000-032
The disc mower is equipped with a so-called impact damage protection system in order to
protect it from damage when driving onto obstacles. After the impact damage protection system
is triggered, the mower swivels back. The impact damage protection system engages again as
soon as the mower is moved back.
The trigger moment is factory preset.
Dimension X =85 mm
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Data memory
4
4
Data memory
A variety of electronic components of the machine contains data memories which save
temporarily and permanently technical information on machine condition, events and errors.
This technical information generally documents the condition of a part, module, system or of the
environment:
•
•
•
•
•
Operating states of system components (e.g. filling levels)
Status messages of the machine and its single components (e.g. number of revolutions of
wheel, wheel speed, motion delay, lateral acceleration)
Malfunctions and defects in important system components (e.g. light and brakes)
Reactions of machine in special driving situations (e.g. actuation of airbag, installing stability
control systems)
Ambient conditions (e.g. temperature)
These data are exclusively of a technical nature. They are used to detect and remedy errors as
well as to optimize machine functions. There is no possibility to create motion profiles on driven
routes from these data.
If services are used (e.g. repair services, service processes, warranty cases, quality assurance),
this technical information can be read out by employees of service network (including
manufacturer) from the event and error data memories by means of special diagnostic units.
There you receive further information, if necessary. After the error has been remedied, the
information in the error storage is either deleted or continuously overwritten.
When using the machine, situations are possible in which these technical data in connection
with other information (accident protocol, damage to the machine, testimonies etc.) could
become transferable to people - if applicable in consultation with an expert.
Additional functions regulated by a contractual agreement with the customer (e.g. remote
maintenance) permit the transmission of certain machine data from the machine.
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5
5
Technical data
Technical data
Dimensions
Working width
9,300–10,100 mm
Transport width
2,950 mm
Width conditioning system
2,950 mm
Parking height
4,200 mm
Transport height
4,000 mm
Acreage output
10–14 ha/h
Dead weight
approx. 3,880 kg
Cutting height
Setting range
Series version
approx. 1–7 cm
High-cut skid version
approx. 6–12 cm
Combi skid version
approx. 4–10 cm
Minimum tractor requirements
Power requirement
145 kW (200 HP)
PTO speed
1,000 min⁻¹
Max. operating pressure of hydraulic system
200 bar
Voltage lighting
12 V, 7-pin
Electrical connections
Lighting
12 V, 7-pin socket
Power supply of the machine
12 V, 3-pin socket
ISOBUS compatible
Comfort electronics: yes
Operation panel: no
Hydraulic connections for “standard electronics” version
Required hydraulic connections
Double-acting hydraulic connection
2x
Hydraulic connection (P)
1x
Hydraulic connection (T)/depressurised return 1x
in the tank
Load Sensing connection (LS)
1x
Hydraulic connection for “ISOBUS electronics” version
Required hydraulic connections
Hydraulic connection (P)
1x
Hydraulic connection (T)/depressurised return 1x
in the tank
Load Sensing connection (LS)
1x
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Technical data
5
Consumables
5.1
Machine equipment (series)
Lower link hitch
Cat. III and cat. IV
SafeCut
Blade quick fastener or blade screw connection
Number of cutting discs
12 units
Number of mower drums
4 units
Conditioning system
V-shaped steel tines
Manual gearbox for conditioner
600/900 min⁻¹
Number of cross conveyor belts
2 units
Deflector sheets for wide spreading
Ambient temperature
Temperature range for machine operation
5.1
-5 to +45°C
Consumables
NOTICE
Complying with change intervals for biooils
To ensure high life expectancy of the machine, it is absolutely necessary to comply with
change intervals for biooils due to the ageing of the oils.
NOTICE
Mixing types of oil
If types of oil are mixed, the machine could be damaged.
„ Never mix different types of oil.
„ Before changing the type of oil, consult customer service. Never use engine oil.
Designation
Filling quantity
Specification
Initial filling ex works
Main gearbox
2.0 l
SAE 90
Wiolin ML 4 SAE 90
Mower gearbox
6.5 l each
SAE 90
Wiolin ML 4 SAE 90
Cutterbar
8.0 l each
SAE 90
Wiolin ML 4 SAE 90
Designation
Filling quantity
Specification
Initial filling ex works
Hydraulic oil tank
15.0 l
HLP 46 (ISO VG 46)
SRS Wiolan HS 46
Bio-degradable lubricants on request
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39
6
Control and Display Elements
6.1
ISOBUS terminal
6
Control and Display Elements
6.1
ISOBUS terminal
For "Comfort Electronics" version
Further information
•
•
6.2
Manual mode: refer to page 104
Automatic mode: refer to page 115
Operation panel
For the “operation panel” version
Different functions of the machine are preselected by means of operation panel. The actual
functions are executed via the control units of the tractor. The following table explains the
function of the individual switches.
KMG000-001
Designation
Function
1) Red warning light
Lit when control unit is switched on.
2) Toggle switch
Middle
Operation panel OFF (warning light (1) OFF)
Top
Double-action control unit (2+/2-)
(2-)
To lower both mowers from transport position to
headland position.
(2+)
To lift both mowers from headland position to transport position.
Bottom The lower toggle switch (3) is activated.
3) Toggle switch
(is only active when the toggle
switch (2) points downward)
Left
Double-action control unit (2+/2-):
(2-)
To lower the right mower from headland position to
working position.
(2+)
To lift the right mower from working position to headland position.
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Original Operating Instructions 150000703_03_en
3) Toggle switch
Left
(is only active when the toggle
switch (2) points downward)
Control and Display Elements
6
Operation panel
6.2
Double-action control unit (1+/1-):
(1-)
To lower the left mower from headland position to
working position.
(1+)
To lift the left mower from working position to headland position.
Middle
Double-action control unit (1+/1-):
(1+)
To increase the working width.
(1-)
To reduce the working width.
Middle
Double-action control unit (2+/2-):
(2-)
To lower both mowers from headland position to
working position.
(2+)
To lift both mowers from working position to headland
position.
Right
Double-action control unit (2+/2-):
(2-)
To lower the right cross conveyor belt.
(2+)
To lift the right cross conveyor belt.
Double-action control unit (1+/1-):
(1-)
To lower the left cross conveyor belt.
(1+)
To lift the left cross conveyor belt.
4) Rotary potentiometer
The ground pressure of the cutterbar can be adapted
by means of rotary potentiometer.
clockwise = increase relief pressure / reduce ground
pressure
anticlockwise = reduce relief pressure / increase
ground pressure
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41
7
Initial Operation
7.1
Checklist for initial operation
7
Initial Operation
WARNING
Risk of accident or damage to the machine due to incorrect initial operation
When a machine is assembled by unqualified personnel, it may happen that it is has defects
due to lack of knowledge. Thus there is a risk of serious injuries or death.
„ The initial operation must only be performed by an authorized specialist.
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
7.1
Checklist for initial operation
ü The machine is mounted according to assembly instructions of the machine.
ü All screws and nuts are checked for firm seating and tightened with the prescribed
tightening torque, refer to page 189.
ü All sensors are checked for firm seating and are correctly set, refer to page 223.
ü The sensors/limit switches are tightening to the prescribed tightening torques, refer to
page 223.
ü The calibration of the sensors in the technician level is completed, refer to page 223.
ü
ü
ü
ü
ü
ü
The safety devices are mounted and checked for completeness and damage.
The machine is lubricated completely, refer to page 215.
The oil level was checked on all gearboxes, refer to page 200.
The hydraulic system is checked for leaks.
The tractor corresponds to the machine requirements, refer to page 38.
The axle loads, the minimum counterweight and the total weight are checked.
ü The coupling points are adapted, refer to page 45.
ü The free space between tractor and machine is checked, refer to page 46.
ü The hydraulic system is adapted to the tractor, refer to page 47.
ü The universal shaft length is checked and adapted, refer to page 47.
ü The blades are inserted, refer to page 205.
ü The hydraulic system is vented.
ü In transport position, the cross conveyors are checked for firm attachment, refer to
page 48.
ü The conveyor belts are set and the running behaviour is checked, refer to page 182.
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7.2
Initial Operation
7
Setting “Speed” sensor
7.2
Setting “Speed” sensor
For "Comfort Electronics" version
KM000-003
„ Set the speed sensors (B4, B5) to a dimension of 2 mm.
„ Manually turn the cardan shaft one revolution.
„ Observe the display while rotating.
The sensor has been correctly set when the status of the sensor changes from "Attenuated" to
"Unattenuated" and vice versa.
Further information refer to page 155.
7.3
Setting sensor “Cross conveyor belt”
For "Comfort Electronics" version
KM000-004
„ Set the sensors (B7, B9) to a dimension of 4 mm.
The setting of the sensor is correct when the sensor is attenuated in the working position of the
cross conveyor belt.
Further information, refer to page 155.
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7
Initial Operation
7.4
Setting the limit switch “Cross conveyor bottom”
7.4
Setting the limit switch “Cross conveyor bottom”
KM000-141
The limit switch (1) must be set so that it has switched when the cross conveyor belt is in the
working position.
Checking
ü The cross conveyor belt is in the working position.
ü The machine is shut down and safeguarded, refer to page 25.
„ Turn limit switch (1) until the stop (II) is reached.
Æ When the limit switch (1) does not switch (click sound) when you continue to turn, the limit
switch is correctly set.
Æ When the limit switch (1) switches (click sound) when you continue to turn, the limit switch
must be set.
Setting
ü The cross conveyor belt is in the working position.
ü The machine is shut down and safeguarded, refer to page 25.
„ Loosen the screws (2).
„ Move the limit switch (1) in the oblong hole until it switches (click sound).
„ Tighten screws (2).
„ Check limit switch (1).
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Original Operating Instructions 150000703_03_en
7.5
Initial Operation
7
Adapting coupling points
7.5
Adapting coupling points
KM000-005
Lower link pins
The three-point linkage is designed for category III and IV.
The machine is prepared in the factory for category III:
„ Mount a ball sleeve cat. III (1) each on the lower link pins (2).
„ Secure lower link pins by means of linch pin (4) and safety chain (5).
Conversion to category IV
„ Pull out lower link pins (2).
„ Rotate lower link pins by 180° and insert them through the ball sleeves (3) cat. IV .
„ Secure lower link pins (2) by means of linch pin (4) and safety chain (5).
The longer journal of the lower link pin (2) points outwards.
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45
7
Initial Operation
7.6
Checking/setting the free space from tractor to machine
Top link pin
KM000-006
„ Insert the top link pin (2) into the lower hole of the three-point hitch and through the ball
sleeve (1).
„ To secure the top link pin against turning, insert the anti-twist lock of the top link pin into the
borehole (a).
„ Secure the top link pin with the linch pin (3).
7.6
Checking/setting the free space from tractor to machine
KM000-007
Checking the free space from tractor to machine
The free space between tractor and machine must be so large in every operating position
(transport position, headland position and working position) that the machine does not touch
any tractor parts (wheels, mudguard).
„ Observe safety routines, Connect the machine to the tractor.
„ Connect machine to tractor, refer to page 50.
„ Access all operating positions once carefully.
ð Everything is right when the machine does not touch the tractor.
ð Increase the free space if the machine touches the tractor in an operating position.
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Original Operating Instructions 150000703_03_en
Initial Operation
7
Adapting universal shaft
7.7
Setting the free space from tractor to machine
„ Observe safety routines, Connect the machine to the tractor.
„ Disconnect machine from tractor, refer to page 81
„ Remove the bolt (3) in the rear area of the pole protection mechanism.
„ Move the pole protection mechanisms in the hole pattern and secure with bolt.
Æ Pos. I = minimum distance to tractor
Æ Pos. II = maximum distance to tractor
Set the pole protection mechanism the same on right and left.
7.7
Adapting universal shaft
KMG000-047
ü The machine is connected to the tractor, refer to page 50.
„ Raise machine until the PTO shaft end of the tractor and the drive shaft of the machine are
on the same height.
„ Lower machine into working position.
„ Shut down and safeguard the machine, refer to page 25.
„ Disassemble the universal shaft.
„ Install one half each (1, 2) on tractor side and on machine side.
„ Shorten section tubes and guard tubes.
INFORMATION: Coverage of at least 200 mm (shift length) must be ensured for the special
section tubes and guard tubes in every operating position. For further information, please refer
to the operating instructions of the universal shaft manufacturer.
„ Check the covering of section tubes and guard tubes.
7.8
Adapting hydraulic system
For the “comfort electronics” version
The machine is set in the factory for machine operation without Load Sensing.
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47
7
Initial Operation
7.9
Check cross conveyors for firm attachment
BPG000-018
„ Move control units of tractor to float position.
„ Relieve all pressure from the hydraulic system of tractor and machine.
„ Shut down and safeguard the machine, refer to page 25.
Operation of machine without Load Sensing
On tractors with open hydraulic system (constant flow system), refer to operating instructions of
tractor manufacturer.
„ Screw out system screw (1) as far as it will go.
Operation of machine with Load Sensing
In case of tractors with closed hydraulic system (constant pressure system or Power Beyond
system), refer to operating instructions of tractor manufacturer. In this process, the message line
is connected.
„ Screw in the system screw (1) as far as it will go.
7.9
Check cross conveyors for firm attachment
NOTICE
Collision of mowers when folding up
If the cross conveyors right and left are not checked for firm attachment in transport position
after the machine has been assembled, a collision may occur when folding up the mowers to
the transport position. Therefore the machine may be damaged.
„ Check the cross conveyors for firm attachment in the transport position.
„ If the cross conveyors can be moved manually to the transport position, vent the 4 lifting
cylinders of the cross conveyor belts.
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Original Operating Instructions 150000703_03_en
Initial Operation
7
Check cross conveyors for firm attachment
7.9
KM000-069
ü The machine is connected, refer to page 50.
„ Move the machine to the transport position.
„ Shut down and safeguard the machine, refer to page 25.
„ The cross conveyor belts can be moved manually back and forth.
ð If the cross conveyor belts cannot be moved, everything is OK.
ð If the cross conveyor belts can be moved, the 4 lifting cylinders of the cross conveyors
must be vented.
Venting lifting cylinder
ü A suitable container is available for escaping oil.
„ Move the machine to the working position.
„ Raise the cross conveyor belts completely.
„ Shut down and safeguard the machine, refer to page 25.
„ Close the stop cock (3).
„ Screw a suitable connecting piece (1) on the Minimess connection (2).
„ Open the stop cock (3).
„ Lower the cross conveyor belt from a safe distance by short intervals until hydraulic oil
escapes bubble-free.
„ Shut down and safeguard the machine, refer to page 25.
„ Unscrew the connecting piece.
„ Repeat the process for all 4 Minimess connections.
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8
Start-up
8.1
Connecting the machine to the tractor
8
Start-up
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
WARNING
Risk of injury or damage to the machine caused by connection lines that are not
connected or laid properly
If the connection lines of the machine are not connected or laid properly to the tractor they
may tear off or may be damaged. This may result in serious accidents.
„ Connect and secure the hoses and cables properly.
„ Lay the hoses, cables and ropes so that they do not rub, tension, pinch or touch other
parts (e.g. tractor tyres), especially when cornering.
8.1
Connecting the machine to the tractor
INFORMATION
When mounting implements at the front and rear, make sure that the permissible total weight,
the permissible axle loads and tyre load of the tractor are not exceeded. Even with mounted
rear attachment device, the front axle of the tractor must always be loaded with at least 20 %
of the tare weight of the tractor.
Make sure before starting to move that these requirements are met.
WARNING
Risk of accident by connecting the machine to U-frame coupler
If the machine is not directly connected to three-point hitch of tractor but to U-frame
coupler, the machine may tear from the tractor. This may result in serious accidents.
„ Only connect the machine to the three-point hitch of the tractor.
„ Never mount the machine on U-frame coupler.
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Original Operating Instructions 150000703_03_en
Start-up
8
Connecting hydraulic hoses
8.2
KMG000-012
WARNING! Increased risk of injury! Make sure that there is no one between tractor and
machine while connecting (especially during reverse travel of tractor).
„ Move the tractor backward to the machine and position the lower links (1) under the lower
link pins of the machine.
„ Raise the lower links (1) until they engage in the ball sleeves and lock.
„ Secure tractor against rolling away.
„ Hinge the top link (2) on the three-point hitch and secure it.
„ In order to avoid that the machine swivels out laterally when driving on roads and working
on the field, fix the lower links.
8.2
Connecting hydraulic hoses
In order to connect the hydraulic hoses properly, the hydraulic hoses (1, 2) are marked with
numbers or letters.
Hydraulic hoses for connection to a single-acting control unit are marked with a number and the
plus sign, e.g. (1+).
Hydraulic hoses for connection to a double-acting control unit are marked with the same
numbers, plus sign for the pressure line and minus sign for the return, for example (2+/2-).
Hydraulic hoses with letters are connected to the corresponding control units (P=pressure line,
T=return, LS=Load Sensing control/message line).
KMG000-076
For the “comfort electronics” version
„ Relieve all pressure from the tractor hydraulics.
„ Shut down and safeguard the machine, refer to page 25.
„ Clean and dry the connections of the quick couplings.
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8
Start-up
8.3
Connecting KRONE Beta II terminal
Tractor with Load Sensing pump and message line (LS)
ü The system screw of hydraulic system is screwed out completely, refer to page 47.
„ Connect pressure line (P) to Load Sensing connection of the tractor.
„ Connect the return (T) to the connection for the depressurized return.
„ Connect message line (LS) to the connection for Load Sensing control.
Tractor with constant pressure pump
ü The system screw of hydraulic system is screwed in completely, refer to page 47.
„ Connect pressure line (P) to tractor.
„ Connect the return (T) to the connection for the depressurized return.
„ Put down message line (LS) in the support on the machine.
Tractor with constant current pump
ü The system screw of hydraulic system is screwed out completely, refer to page 47.
„ Dismount hydraulic coupling and hydraulic plug.
„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).
„ Connect pressure line (P) to single-acting control unit of the tractor.
„ Connect the return (T) to the connection for the depressurized return.
For the “operation panel” version
„ Relieve all pressure from the tractor hydraulics.
„ Shut down and safeguard the machine, refer to page 25.
„ Clean and dry the connections of the quick couplings.
Tractor with Load Sensing pump and message line (LS)
ü The system screw of hydraulic system is screwed out completely, refer to page 47.
„ Connect pressure line (P) to Load Sensing connection of the tractor.
„ Connect the return (T) to the connection for the depressurized return.
„ Connect message line (LS) to the connection for Load Sensing control.
„ Connect the hydraulic hoses (1+/1-) to a double-acting control unit of the tractor.
„ Connect the hydraulic hoses (2+/2-) to a double-acting control unit of the tractor.
„ Open stop cocks for (P), (T) and (LS).
8.3
Connecting KRONE Beta II terminal
NOTICE
Short circuit
Dirt and moisture may lead to short circuit.
„ Make sure that the plugs and sockets are clean and dry.
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Start-up
8
Connecting KRONE Beta II terminal
8.3
INFORMATION
To mount the terminal in the tractor cabin, observe the provided operating instructions of
terminal.
EQ001-024
ü The machine is shut down and safeguarded, refer to page 25.
Connection terminal to machine
INFORMATION
The cable set (5) can be ordered by stating order number 20 081 224 *.
„ Connect the plug (2) of the cable set (5) to the socket (1) (CAN1-IN) of the terminal.
„ Connect the 7-pole plug (6) of the cable set (5) to the 7-pole socket (7) of the machine.
Connection tractor to machine
INFORMATION
The power supply cable (8) can be ordered by stating order number 20 080 601 *.
„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.
„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.
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8
Start-up
8.4
Connecting KRONE ISOBUS terminal
8.4
Connecting KRONE ISOBUS terminal
NOTICE
Short circuit
Dirt and moisture may lead to short circuit.
„ Make sure that the plugs and sockets are clean and dry.
INFORMATION
To mount the terminal in the tractor cabin, observe the provided operating instructions of
terminal.
Tractors with integrated ISOBUS system
For the “comfort electronics” version
EQ000-014
ü The machine is shut down and safeguarded, refer to page 25.
Connection terminal to tractor
INFORMATION
The cable set (5) can be ordered by stating order number 20 081 223 *.
„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.
„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.
„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) located in the tractor
cab.
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Start-up
8
Connecting KRONE ISOBUS terminal
8.4
Connection tractor to machine
INFORMATION
The cable set (14) can be ordered by stating order number 20 080 384 *.
„ Connect 9-pole plug (9) of cable set (14) to outer 9-pole socket (8) on tractor side.
„ Connect 7-pole plug (10) of cable set (14) to 7-pole plug (11) of the machine.
„ Connect 2-pole plug (12) of cable set (14) to 2-pole socket (13) of the machine.
Tractors without ISOBUS system
EQ000-015
ü The machine is shut down and safeguarded, refer to page 25.
Connection terminal to machine
„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.
„ Connect 7-pole plug (6) of cable set (5) to the 7-pole socket (7) of the machine.
„ Connect terminating resistor (4) to socket (3) (CAN1-OUT) of the terminal.
The scope of delivery includes the terminating resistor with KRONE no. 00 302 300 *.
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8
Start-up
8.5
Connecting foreign ISOBUS terminal
Connection tractor to machine
INFORMATION
The power supply cable (8) can be ordered by stating order number 20 080 601 *.
„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.
„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.
8.5
Connecting foreign ISOBUS terminal
NOTICE
Short circuit
Dirt and moisture may lead to short circuit.
„ Make sure that the plugs and sockets are clean and dry.
INFORMATION
To mount the terminal in the tractor cabin, observe the provided operating instructions of
terminal.
EQ000-950
ü The machine is shut down and safeguarded, refer to page 25.
Connection tractor to machine
„ Connect 9-pole ISO plug (3) of cable set (1) to outer 9-pole ISO plug (2) on tractor side.
„ Connect 7-pole plug (4) of cable set (1) to 7-pole socket (5) of the machine.
„ Connect 2-pole plug (6) of cable set (1) to 2-pole socket (7) of the machine.
Connection terminal to tractor
INFORMATION
For further details on terminal connection, observe operating instructions of ISOBUS terminal
manufacturer.
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8.6
Start-up
8
Connecting joystick
8.6
Connecting joystick
INFORMATION
To mount joystick in the tractor cabin, observe joystick operating instructions included with
delivery.
KRONE ISOBUS terminal on tractors with integrated ISOBUS system
EQ000-602
INFORMATION
The cable set (5) can be ordered by stating order number 20 081 223 *.
ü The machine is shut down and safeguarded, refer to page 25.
„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.
„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.
„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) of joystick.
„ Connect 9-pole ISO plug (8) of joystick to 9-pole ISO socket (9) located in the tractor cab.
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8
Start-up
8.6
Connecting joystick
KRONE ISOBUS terminal on tractors without integrated ISOBUS system
EQ000-546
INFORMATION
The cable set (9) can be ordered by stating order number 20 081 676 *.
ü The machine is shut down and safeguarded, refer to page 25.
„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.
„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).
„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.
„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.
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Start-up
8
Connecting operation panel
8.7
KRONE Beta II terminal
EQ001-025
INFORMATION
The cable set (9) can be ordered by stating order number 20 081 676 *.
ü The machine is shut down and safeguarded, refer to page 25.
„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.
„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).
„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.
„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.
8.7
Connecting operation panel
NOTICE
Short circuit
Dirt and moisture may lead to short circuit.
„ Make sure that the plugs and sockets are clean and dry.
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8
Start-up
8.8
Connecting lighting
For the “operation panel” version
KM000-082
ü The machine is shut down and safeguarded, refer to page 25.
Connection operation panel to tractor
„ Connect 2-pole plug (2) to 2-pole socket (1) of the tractor.
Connection operation panel to machine
„ Connect 14-pole plug (3) with 14-pole socket (4) of the machine.
8.8
Connecting lighting
For the “lighting” version
NOTICE
Short circuit
Dirt and moisture may lead to short circuit.
„ Make sure that the plugs and sockets are clean and dry.
KMG000-013
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Start-up
8
Installing universal shaft
8.9
The lighting system is connected to provided 7-pole connection cable (2).
ü The machine is shut down and safeguarded, refer to page 25.
„ Connect 7-pole plug of connection cable (2) to 7-pole socket (1) of the machine.
„ Connect 7-pole plug of connection cable (2) to 7-pole socket (3) of tractor.
„ Lay the cable so that it does not touch the tractor wheels.
8.9
Installing universal shaft
WARNING
Risk of injury by failure to take account of the danger zone of the universal shaft
If the danger zone of the universal shaft is ignored, persons can be seriously hurt or killed.
„ To avoid accidents, observe the danger zone of the universal shaft, refer to page 18.
NOTICE
Changing the tractor
The machine could be damaged if the universal shaft length is not checked when changing
the tractor.
„ In order to avoid damage to the machine, check universal shaft length every time the
tractor is changed and correct it, if necessary, refer to page 47.
KMG000-048
ü The machine is shut down and safeguarded, refer to page 25.
„ Slide universal shaft (1) on PTO shaft end of tractor and secure it.
„ Secure universal shaft guard by means of supporting chain (2) against turning.
8.10
Checking the tines on the tine conditioner
NOTICE
Loss of tines
Bent and broken tines cause an imbalance. Therefore the machine could be damaged.
„ The tine conditioner must be checked before any use for bent and damaged tines.
„ To avoid that tines are lost, check bearing bolts of tine bearings and replace them in time.
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8
Start-up
8.10
Checking the tines on the tine conditioner
KMG000-017
Broken tines must be replaced on opposite sides in pairs.
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Remove bent and damaged tines (1).
„ Align and install bent tines.
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9
Operation
9
Safety device front
9.1
Operation
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
WARNING
Risk of injury during operation
If the following notes are not observed, persons could be seriously injured or killed.
„ Before you turn on the PTO shaft, make sure that the machine is in working position and
that the glide skids touch the ground.
„ Even with intended operation of the machine, there is a danger caused by ejected foreign
bodies. Thus instruct all persons to leave the danger zone of the machine.
„ Special care should be taken when working near roads and buildings.
9.1
Safety device front
9.1.1
Folding down safety device front
KMG000-077
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Fold down the safety device (1).
„ Close the turnlock fasteners (3).
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9
Operation
9.2
Side guard
9.1.2
Folding up front safety device
KMG000-006
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Open screw caps (3).
„ To fold up safety device (1), push ratchet down by means of screwdriver (2) and fold up
safety device.
9.2
Side guard
9.2.1
Folding down side guard
KMG000-027
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Fold down the side guard (1).
„ Make sure that the side guard (1) is secured by the locking,refer to page 178.
„ Secure the guard cloths by means of the turnlock fasteners (2).
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9.2.2
Operation
9
Swivelling up support jacks (transport position)
9.3
Folding up side guard
KMG000-058
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Open the turnlock fasteners (2).
„ Fold up the side guard (1) until the side guard is engaged in the latch.
9.3
Swivelling up support jacks (transport position)
KMG000-015
„ Raise the machine via rear hydraulics so that the support jacks can be swivelled up.
„ Shut down and safeguard the machine, refer to page 25.
„ Pull the tension bar (1), swivel the front support jack (2) upwards and lock it by means of the
tension bar (1).
„ Pull the tension bar (4), swivel the rear support jack (3) upwards and lock it by means of the
tension bar (4).
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9
Operation
9.4
Swivelling down support jacks (parking position)
9.4
Swivelling down support jacks (parking position)
KMG000-016
„ Raise the machine via rear hydraulics until the support jacks can be swivelled down.
„ Shut down and safeguard the machine, refer to page 25.
„ Pull the tension bar (1), swivel the front support jack (2) downwards and lock it by means of
the tension bar (1).
„ Pull the tension bar (4), swivel the rear support jack (3) downwards and lock it by using the
tension bar (4).
9.5
Lowering machine from transport position to working position
For "Comfort Electronics" version
h
1
0:00
40 cm
40 cm
50 %
EQG000-002
The working screen “Lift/lower front mounted mower” only appears when the front mounted
mower is mounted and the lateral mowers are in transport position or above the headland
position.
The front mounted mower can be used to mow small plots of crops or narrow sections in open
fields. In this process, the side mounted mowers must be in the transport position and locked.
9.5.1
Lowering both lateral mowers from transport position to headland
position
„ Press and hold down
.
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Operation
9
Lowering machine from transport position to working position
9.5
Game animal protection
EQ001-034
INFORMATION
When lowering the lateral mowers from transport position to headland position, the
information figure above concerning the right mowing behaviour appears in the display. An
acoustic warning signal sounds at the same time. After several seconds, the information
figure disappears automatically.
When mowing from “outside to inside”, the animals are slowly forced from the safe boundary
area into the center of the area, which makes the possibility for a life-saving escape for the
animal more difficult or takes it away.
A remedy for this issue is the mowing method from “inside to outside” of the area.
In doing so, you drive directly into the centre of the plot without mowing the boundary area.
Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in
compliance with its flight behaviour without any harm.
9.5.2
Lowering all mowers from headland position to working position
The side mounted mowers are lowered to the front mounted mower depending on set mode in
menu “Setting Manual Control/Distance Control/Time Control”,refer to page 137.
INFORMATION
When using the machine without mounted front mounted mower, the side mounted mowers
are lowered directly up to the working position.
In mode 1 manual control
Lowering front mounted mower
„ Press and hold down
.
Lowering side mounted mowers
„ Release
.
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9
Operation
9.5
Lowering machine from transport position to working position
In mode 2 time control and mode 3 distance control
Lowering front mounted mower and side mounted mowers
„ To lower the front mounted mower, press and release
.
The side mounted mowers are lowered after the set delay or distance is reached.
Lowering side mounted mowers before expiry of time control / distance control
„ Press
9.5.3
again.
Lifting all mowers from working position to headland position
The side mounted mower are lifted to the front mounted mower depending on set mode in menu
“Manual Control/Distance Control/Time Control”,refer to page 137.
INFORMATION
When used without mounted front mounted mower, the lateral mowers are lifted directly up to
headland position.
In mode 1 manual control
Lifting front mounted mower
„ Press and hold down
.
Lifting lateral mowers
„ Release
.
In mode 2 time control and mode 3 distance control
Lifting front mounted mower and lateral mowers
„ To lift the front mounted mower, press and release
.
Æ The side mounted mowers are lifted after the set time delay or route is reached.
Lifting side mounted mowers before expiry of time control / distance control
„ Press
again.
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9.6
Operation
9
Lifting/lowering cross conveyor belt
9.6
Lifting/lowering cross conveyor belt
By means of cross conveyor belts, the crop stalks can be put down in double swaths, single
swaths (working with just one cross conveyor belt) or triple swaths (working with both cross
conveyor belts). The cross conveyor belts are swivelled via terminal from the lifted position to
the conditioner to form swaths. The conveyor belts are switched on automatically during
swivelling operation. The speed of the conveyor belts can be adapted continuously via terminal
to the quantity of the crop stalks. The speed of the cross conveyor belts determines the
discharge distance of the crop stalks and thus the resulting swath width. The cross conveyor
belts are lifted via terminal if three single swaths should be formed. The conveyor belts switch
off automatically.
9.6.1
Lift/lower cross conveyor belt - automatic mode
WARNING
Danger of injury in the danger zone of the machine
Persons could be gripped by hydraulically actuated machine parts. Thus persons could be
seriously injured.
„ Keep persons away from danger zone of tractor and machine.
„ Drives and engine must only be switched on when there is no one in the danger zone.
„ To stop all executed machine functions in case of imminent danger, press
.
ü Automatic mode is called, refer to page 115.
9.6.1.1
Lifting/lowering cross conveyor belt on right
Lowering
„ Press
and release it.
Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive
switches on automatically.
Lifting
„ Press
and release it.
Æ The cross conveyor belt drive switches off automatically.
9.6.1.2
Lifting/lowering cross conveyor belt on left
Lowering
„ Press
and release it.
Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive
switches on automatically.
Lifting
„ Press
and release it.
Æ The cross conveyor belt drive switches off automatically.
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9
Operation
9.6
Lifting/lowering cross conveyor belt
9.6.1.3
Setting the speed of cross conveyor belts
1
EQ000-509_1
The speed of the cross conveyor belts can be increased or reduced continuously during
operation via value (1) in front of the icon (
).
For version with “touch-sensitive terminal/not touch-sensitive terminal”
By means of the scroll wheel
„ Choose the desired value by using the scroll wheel.
ð The value is highlighted in colour.
„ Press the scroll wheel.
ð An input mask opens.
„ Turn the scroll wheel to increase or reduce the value.
„ Press scroll wheel to save the value.
Æ The setting is saved and the input mask closes.
For version with touch-sensitive terminal
Using the value
„ Tip the value.
ð An input mask opens.
„ Increase or reduce value.
„ Press
to save the value.
Æ The setting is saved and the input mask closes.
9.6.2
Lift/lower cross conveyor belt - manual mode
ü Manual mode is called up, refer to page 120.
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9.6.2.1
Operation
9
Lifting/lowering cross conveyor belt
9.6
Working screen “Cross conveyor belt”
WARNING
Danger of injury in the danger zone of the machine
Persons could be gripped by hydraulically actuated machine parts. Thus persons could be
seriously injured.
„ Keep persons away from danger zone of tractor and machine.
„ Drives and engine must only be switched on when there is no one in the danger zone.
„ To stop all executed machine functions in case of imminent danger, press
.
The working screen “Cross conveyor belt” can only be called up when the side mounted
mowers are in headland position or working position.
„ Call up working screen “Cross conveyor belt”, refer to page 103.
Lifting/lowering cross conveyor belt on right
Preselecting right cross conveyor belt
„ Press
.
Æ The icon is highlighted in colour (
).
Lifting
„ Press
and hold it down.
Lowering
„ Press
and hold it down.
Lifting/lowering cross conveyor belt on left
Preselecting left cross conveyor belt
„ Press
.
ð The icon is highlighted in colour (
).
Lifting
„ Press
and hold it down.
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9
Operation
9.6
Lifting/lowering cross conveyor belt
Lowering
„ Press
and hold it down.
Lifting/lowering both cross conveyor belts simultaneously
Preselecting both cross conveyor belts
„ Press
and
.
ð The icons are highlighted in colour (
,
).
Lifting
„ Press
and hold it down.
Lowering
„ Press
and hold it down.
Setting the speed of cross conveyor belts
1
EQ000-509_1
The speed of the cross conveyor belts can be increased or reduced continuously during
operation via value (1) in front of the icon (
).
For version with “touch-sensitive terminal/not touch-sensitive terminal”
By means of the scroll wheel
„ Choose the desired value by using the scroll wheel.
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Operation
9
Raising machine from headland position to transport position
9.7
ð The value is highlighted in colour.
„ Press the scroll wheel.
ð An input mask opens.
„ Turn the scroll wheel to increase or reduce the value.
„ Press scroll wheel to save the value.
Æ The setting is saved and the input mask closes.
For version with touch-sensitive terminal
Using the value
„ Tip the value.
ð An input mask opens.
„ Increase or reduce value.
„ Press
to save the value.
Æ The setting is saved and the input mask closes.
9.7
Raising machine from headland position to transport position
„ Move the machine to the headland position, refer to page 75.
9.7.1
Lifting both lateral mowers from headland position to transport position
„ Press and hold down
.
INFORMATION
When folding up the machine into transport position, the display always shows information
message 4.
„ Observe transport height of the machine. Continue to lower the lower links, if necessary.
„ Make certain via visual inspection that the side guards are folded up.
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9
Operation
9.8
Lowering the machine from transport position to working position
9.8
Lowering the machine from transport position to working position
For the “operation panel” version
KMG000-045
From transport position to headland position
„ Move toggle switch (2) to “top” position.
„ Actuate the control unit (1+) until the maximum set working width is reached.
„ Actuate control unit (2-) until both mowers are lowered into headland position.
Headland positions
ü The mowers are in the headland position.
„ Move toggle switch (2) to “bottom” position.
Lowering both mowers simultaneously from headland position to working position
„ Move toggle switch (3) to “centre” position.
„ Actuate control unit (2-) until both mowers are lowered into working position.
„ To mow, move control unit (2-) to float position.
Lifting both mowers simultaneously from working position to headland position
„ Move toggle switch (3) to “centre” position.
„ Actuate the control unit (2+) until both mowers are raised into headland position.
Moving right mower from headland position to working position
„ Move toggle switch (3) to “left” position.
„ Actuate control unit (2-) until the right mower is lowered into working position.
„ To mow, move control unit (2-) to float position.
Moving right mower from working position to headland position
„ Move toggle switch (3) to “left” position.
„ Actuate the control unit (2+) until the right mower is raised into headland position.
Moving left mower from headland position to working position
„ Move toggle switch (3) to “left” position.
„ Actuate the control unit (1-) until the left mower is lowered into working position.
„ To mow, move control unit (1-) to float position.
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Operation
9
Lowering the machine from transport position to working position
9.8
Moving left mower from working position to headland position
„ Move toggle switch (3) to “left” position.
„ Actuate the control unit (1+) until the left mower is lifted into headland position.
Increasing/reducing ground pressure
Note! If the relief pressure is set too high, the mowers could raise unintentionally up to
headland position.
„ To increase the relief pressure, turn rotary potentiometer clockwise.
Æ The ground pressure is reduced.
„ To reduce the relief pressure, turn rotary potentiometer anticlockwise.
Æ The ground pressure is increased.
The relief pressure can be read on the pressure gauge.
Increasing/reducing working width
„ Move toggle switch (3) to “centre” position.
„ Actuate the control unit (1+) to increase the working width.
„ Actuate the control unit (1+) to reduce the working width.
Lifting/lowering cross conveyor belts
ü The mowers are in headland position or working position.
„ Move toggle switch (2) to “bottom” position.
Lifting/lowering cross conveyor belt on right
„ Move toggle switch (3) to position “right”.
To lift:
„ Actuate the control unit (2+) until the right cross conveyor belt is raised.
To lower:
„ Actuate the control unit (2-) until the right cross conveyor belt is lowered.
Lifting/lowering cross conveyor belt on left
„ Move toggle switch (3) to “right” position.
To lift:
„ Actuate the control unit (1+) until the left cross conveyor belt is lifted.
To lower:
„ Actuate control unit (1-) until the left cross conveyor belt is lowered.
Increasing/reducing conveyor belt speed
To increase/reduce speed, refer to page 185.
From headland position to transport position
ü The PTO shaft drive is switched off.
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9
Operation
9.9
Mowing
ü The support jacks are swivelled to the transport position and locked by means of the bolts.
„ Move the machine to the headland position, refer to page 74.
„ Lower the cross conveyor belts, refer to page 75.
„ Move the toggle switch (2) in the “up” position and hold it.
„ Actuate the double-acting control unit (1+) until the maximum working width is approached.
„ Actuate the double-acting control unit (2+) until the mowers are raised from the headland
position to the transport position.
„ Actuate the double-acting control unit (1-) until the minimum set working width is
approached and the display (5) is visible.
Æ The mowers are in the transport position and locked.
NOTICE: To avoid damage to the machine caused by improper operation, switch off the
operation panel.
„ To switch off the operation panel, move the toggle switch (2) to the “centre” position.
9.9
Mowing
Preparation for mowing
ü All items listed in chapter “Start-up” are fulfilled, refer to page 50.
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
ü The protective device is folded down./The protective devices are folded down.
ü The rear linkage is blocked.
ü The support jack is in the transport position./The support jacks are in the transport position,
refer to page 65.
Mowing
„ Adjust the lateral suspension arms, refer to page 176.
„ Before driving into the crops, switch on the tractor PTO shaft at idle and slowly bring it up to
the rated speed of the machine.
„ Drive into the crops.
„ Check the mower relief during mowing.
„ For a clean cutting pattern, adapt the driving speed and the cutting speed to the operating
conditions (ground conditions, crop conditions, height, density).
Driving into an obstacle
„ If the impact damage protection system triggers and the mower is swivelled backwards,
reverse the tractor until the impact damage protection system engages automatically.
Mowing small plots
The front mounted mower alone can be used to mow small plots of crops or narrow sections in
open fields. In doing so, the lateral mowers must be in the transport position.
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9.10
Operation
9
Emergency manual operation
9.10
Emergency manual operation
WARNING
Increased risk of injury when operating the machine via emergency manual operation
When operating the machine via emergency manual operation, functions are performed
immediately without confirmation prompts. Thus there is an increased risk of injury.
ü Only persons who are familiar with the machine are permitted to perform an emergency
manual operation.
ü The executing person must know which machine parts are actuated by controlling the
actuators.
„ Make sure that there is no one in the danger zone.
„ The valves must only be controlled from a safe position outside the area that is affected
by machine parts moved by the valves.
WARNING
Unexpected actions on the machine
When operating the machine via emergency manual operation, functions are performed
immediately without confirmation prompts. Thus there is an increased risk of injury.
„ Emergency manual operation is not permitted when operated on the closed hydraulic
system (PB, LS).
„ Convert machine hydraulics (hydraulic hoses) for emergency manual operation by means
of two provided hydraulic plugs to the operation by means of a double-action control unit.
„ Disconnect LS message line and put it down in the support on the machine provided for
that purpose.
For "Comfort Electronics" version
The valves on the solenoid valve block are equipped with “emergency manual operation” in
case the electrics should fail completely. In this case, all valves are actuated by screwing in the
setting screw.
Preparing machine for road travel by using emergency manual operation
The emergency manual operation is only intended for transporting the machine from the field to
the next workshop.
ü The PTO shaft is switched off.
ü All machine parts have come to a complete stop.
ü Shut down and safeguard the machine, refer to page 25.
ü The terminal is switched off.
„ Disconnect message line (LS) and put it down in the support provided for this purpose on
the machine.
„ Disconnect hydraulic hoses (P, T).
„ Dismount hydraulic coupling and hydraulic plug.
„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).
„ Connect hydraulic hoses to double-acting control unit of tractor.
„ Move control unit to neutral position.
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9
Operation
9.10
Emergency manual operation
„ To perform a function, release the valve or the vales by screwing in the setting screw/s
according to overview, refer to page 78.
„ Start tractor engine and pressurize control unit.
„ After the function has been performed, switch off tractor engine.
„ Switch double-acting control unit to neutral.
„ Screw out setting screw(s).
Repeat this process according to the overview until the side mounted mowers are in transport
position.
Emergency manual operation - Overview
The table below explains which valves must be released by screwing in the setting screw in
order to perform the listed function.
KMG000-004
„ To raise the machine to transport position, precisely meet the work steps of the table.
„ After each work step, screw out setting screw again.
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Operation
9
Emergency manual operation
9.10
Work step
Valve
Description
1.
Y11
Lift lateral mower right into headland position
2.
Y09
Lift lateral mower left into headland position
3.
Y1, Y16.1, Y16.2
Lower cross conveyor belt on left
4.
Y1, Y17.1, Y17.2
Lower cross conveyor belt on right
5.
Y2, Y24.1, Y24.2
Extend lateral mower on left
6.
Y2, Y22.1, Y22.2
Extend lateral mower on right
7.
Y2, Y18.1, Y18.2,
Y19
Lift lateral mowers from headland position to transport position
8.
Y1, Y24.1, Y24.2
Retract lateral mower on left
9.
Y2, Y22.1, Y22.2
Retract lateral mower on right
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10
10
Driving and Transport
Driving and Transport
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
WARNING
Risk of accident caused by non-locked regulating valves of tractor
When regulating valves are not locked, machine components could be activated
unintentionally. This may result in serious accidents.
„ To avoid that functions are triggered by mistake, the regulating valves of the tractor must
be in neutral position when performing transport journeys on the road and must be locked.
For the “operation panel” version
WARNING
Risk of accident from open stop cocks
Machine components could be moved unintentionally when stop cocks are open. This may
result in serious accidents.
„ In order to avoid that functions are triggered by mistake, the stop cock/s must be closed
during transport/road travel.
INFORMATION
When mounting implements at the front and rear, make sure that the permissible total weight,
the permissible axle loads and tyre load of the tractor are not exceeded. Even with mounted
rear attachment device, the front axle of the tractor must always be loaded with at least 20 %
of the tare weight of the tractor.
Make sure before starting to move that these requirements are met.
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10.1
Driving and Transport
10
Preparing machine for road travel
10.1
Preparing machine for road travel
KM000-019
ü The machine is connected to the tractor, refer to page 50.
ü The machine is shut down and safeguarded, refer to page 25.
ü The hydraulic hoses are connected,refer to page 51.
ü For the “comfort electronics” version The KRONE ISOBUS terminal is connected, refer
to page 54.
ü For the “operation panel” version: The operation panel is connected, refer to page 59.
ü The lighting is connectedrefer to page 60 and is functioning.
ü The universal shaft is mounted, refer to page 61.
ü All guards are closed and locked, refer to page 64.
ü The support jacks are swivelled up,refer to page 65.
ü The mowers are in the transport position, (ISOBUS terminal:refer to page 109Operation
panel:refer to page 75).
ü The outrigger arms are fully retracted and locked.
ü The side guards are folded down.
ü The regulating valves on the tractor are in neutral position and locked.
ü For the “comfort electronics” version The terminal shows the road travel screen, refer to
page 104.
ü For the “operation panel” version: The operation panel is switched off, refer to page 40,
refer to page 75.
„ Lower the machine via rear hydraulics enough to ensure that the maximum transport height
of 4 m is not exceeded.
„ Make sure that there is enough ground clearance.
10.2
Switching off the machine
INFORMATION
Problems when connecting the machine the next time
To avoid problems when connecting the machine the next time, the hydraulic system of the
machine must be depressurized.
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10
Driving and Transport
10.2
Switching off the machine
KMG000-019
ü The machine is in working position or transport position (locked).
„ For the “ISOBUS electronics” version:To depressurise the hydraulic system, press
,refer to page 115.
ð All valves are opened for several seconds.
„ Depressurise the tractor hydraulics.
„ Raise the machine until the parking supports can be swivelled down.
„ Shut down and safeguard the machine, refer to page 25.
„ Lower the support jacks (1) front and rear and secure them with the bolts (2), refer to
page 66.
„ Lower the machine to the ground via tractor hydraulics.
„ Shut down and safeguard the machine, refer to page 25.
„ Remove the universal shaft (3) from the tractor and put it down on the storage surface (4).
„ For the “standard electronics” version: Close stop cocks.
„ Disconnect the hydraulic hoses (5) from the tractor, attach the dust caps and hang them
onto the headstock.
„ Loosen the connection of the lighting cables (6) between tractor and machine and insert it in
the supports provided for that purpose.
„ Disconnect the power supply cable (7) between tractor and machine and insert it in the
supports provided for that purpose.
„ With “ISOBUS electronics” design: Remove the terminal from the tractor and store it so
that it is protected from moisture.
„ For the “standard electronics” version: Remove the operation panel from the tractor and
insert it into the supports provided for that purpose.
„ Detach the top link.
„ Unlock the lower link hooks of the tractor.
„ Continue to lower the rear linkage until the lower link pins are free.
„ Drive the tractor away carefully.
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Driving and Transport
10
Switching off the machine
10.2
Parking
KMG000-020
NOTICE
Parking the machine with mowers folded up
To save space, the machine can also be parked with mowers folded up. To prevent the
machine from overturning, park it on firm ground.
ü The side mounted mowers are in the transport position and the lockings (1) right and left
are hooked.
„ Only park the machine on firm and level surface with load bearing ground such as
concrete or asphalt.
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11
KRONE BETA II terminal
11.1
ISOBUS Shortcut Button not available
11
KRONE BETA II terminal
NOTICE
Penetration of water in the terminal could lead to malfunction. As a result, the machine
can no longer be operated safely.
„ Protect the terminal from water.
„ If the machine is not used for an extended period of time (for example in winter), the
terminal must be stored in a dry place.
„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the
power supply to the terminal.
2
1
1
1
EQ000-547 / EQ001-027
The electronic equipment of the machine consists essentially of the job computer (1), the
terminal (2) and the control and function elements.
The number of job computers (1) depends on the equipment of the machine. The job computers
(1) are located under the three-point hitch.
Functions of the job computer (1):
•
•
•
•
Control of actuator system installed on the machine.
Transmission of error messages.
Evaluation of sensor system.
Diagnostics of sensor system and actuator system.
The driver gets information by means of the terminal (2) and settings for the operation of the
machine are performed which are gathered by the job computer and further processed.
11.1
ISOBUS Shortcut Button not available
EQG000-022
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KRONE BETA II terminal
11
Switching terminal on/off
11.2
The KRONE BETA II terminal is not equipped with ISOBUS Shortcut Button. The icon (1) is
shown in the display. It is not possible to switch off machine functions via ISOBUS Shortcut
Button.
11.2
Switching terminal on/off
1
EQ001-029
„ Before switching on the connections for the first time, check that they are correctly and firmly
fitted.
Switching on
„ Switch the key (1) from 0 to I.
ð If the machine is not connected, the display shows the main menu after it was switched
on.
ð If the machine is connected, the display shows the road travel screen after it was
switched on.
Æ The terminal is ready for use.
Switching off
„ Switch the key (1) from I to 0.
If machine is not connected “Main window”
If machine is connected “Road travel screen”
EQ001-030 / EQ001-031
INFORMATION
„ For further information on functionality of terminal, observe the provided operating
instructions of the terminal.
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11
KRONE BETA II terminal
11.3
Design of display
INFORMATION
When switching the terminal on for the first time, the configuration of the machine is loaded
into the terminal and stored in the memory of the terminal. The loading process may take a
few minutes.
11.3
Design of display
1
3
2
2
EQ001-033
The display of the terminal is divided up into the following sections:
Status line (1)
The status line (1) indicates current states of the machine (depending on how it is equipped),
refer to page 94.
Keys (2)
The machine is operated by actuating the keys (2) next to the icons on the grey fields, refer to
page 96.
Main window (3)
The main window contains the following screens:
•
•
•
Road travel screen, refer to page 104
Working screen/s, refer to page 94
Menu level, refer to page 127
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KRONE ISOBUS Terminal
12
12
KRONE ISOBUS Terminal
NOTICE
Penetration of water in the terminal could lead to malfunction. As a result, the machine
can no longer be operated safely.
„ Protect the terminal from water.
„ If the machine is not used for an extended period of time (for example in winter), the
terminal must be stored in a dry place.
„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the
power supply to the terminal.
INFORMATION
KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/
VDMA test). The operation of this machine at least requires implementation level 3 of
ISOBUS system.
The ISOBUS system is an internationally standardised communications system for agricultural
machines and systems. The designation of the associated series of standards is: ISO 11783.
The agricultural ISOBUS system enables information and data to be exchanged between tractor
and unit of different manufacturers. For this purpose, both the required plug connections and
the signals are standardised which are required for the communication and transmission of
commands. The system also enables machines to be operated with operation units (terminals)
which are already available on the tractor or have been attached e.g. to the tractor cabin. The
relevant information can be found in the technical documents of the operation device or on the
units themselves.
KRONE machines, which have ISOBUS equipment, are coordinated with this system.
1
1
2
1
EQG000-024
The electronic equipment of the machine consists essentially of the job computer (1), the
terminal (2) and the control and function elements.
The number of job computers (1) depends on the equipment of the machine. The job computers
(1) are located under the three-point hitch.
Functions of the job computer (1):
•
•
•
•
Control of actuator system installed on the machine.
Transmission of error messages.
Evaluation of sensor system.
Diagnostics of sensor system and actuator system.
The driver gets information by means of the terminal (2) and settings for the operation of the
machine are performed which are gathered by the job computer and further processed.
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12
KRONE ISOBUS Terminal
12.1
ISOBUS Shortcut Button (ISB)
12.1
ISOBUS Shortcut Button (ISB)
WARNING
The ISOBUS Shortcut Button is not an EMERGENCY STOP switch. If the ISOBUS
Shortcut Button is confused with the EMERGENCY STOP switch, there is danger to life.
When actuating the ISOBUS Shortcut Button, activated machine functions are deactivated.
Process oriented procedures perform to the end. Therefore machine parts can continue to run
after actuating the ISOBUS Shortcut Button. This may lead to injuries.
The ISOBUS Shortcut Button does in no case intervene in the tractor functions, i.e. neither
the universal shaft function nor the hydraulic function is affected. Therefore, the machine can
continue to run after actuating the ISOBUS Shortcut Button. This may lead to injuries.
„ Never use the ISOBUS Shortcut Button as an EMERGENCY STOP switch.
When the ISOBUS Shortcut Button (1), designed as a pushbutton, is pressed on the terminal, a
stop command is sent to the ISOBUS. This command is evaluated by the connected ISOBUS
machine to deactivate activated machine functions. Process-oriented sequences run through to
the end. If the ISOBUS Shortcut Button is pressed, the display will indicate a corresponding
error message:
1
EQ000-070
Actuating ISOBUS Shortcut Button
„ Press ISOBUS Shortcut Button (1).
Æ The message above appears in the display.
The job computer blocks the following functions on machine side:
•
All hydraulic functions (e.g. raise mowers, lower mowers, …)
NOTICE
The cross conveyor belt drive is not switched off by actuating the ISOBUS Shortcut Button.
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KRONE ISOBUS Terminal
12
Touchable display
12.2
Releasing ISOBUS Shortcut Button
1
EQ000-071
„ Turn the ISOBUS Shortcut Button (1) in the clockwise direction.
ð The display shows the message above.
„ Press the
key.
ð Alternatively, you can press
or the adjacent key.
Æ All functions of the machine are available again.
12.2
Touchable display
1
2
EQC000-002
The terminal is equipped with a touch sensitive display (2) for menu guidance and to enter
values/data. Functions can be called up and values in blue lettering can be changed by
touching the display.
INFORMATION
To execute functions, either use scroll wheel (1) or touch screen.
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12
KRONE ISOBUS Terminal
12.3
Switching terminal on/off
12.3
Switching terminal on/off
EQ000-013
„ Before switching on the terminal for the first time, check that the connections are correct and
tight.
Switching on
„ Press and hold down
.
ð If the machine is not connected, the display shows the main menu after it was switched
on.
ð If the machine is connected, the display shows the road travel screen after it was
switched on.
Æ The terminal is ready for use.
If machine is not connected "Main menu"
If machine is connected "Road travel"
EQG000-025
Switching off
„ Press and hold down
.
INFORMATION
„ For further information on functionality of terminal, observe the provided operating
instructions of the terminal.
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KRONE ISOBUS Terminal
12
Design of display
12.4
INFORMATION
When switching the terminal on for the first time, the configuration of the machine is loaded
into the terminal and stored in the memory of the terminal. The loading process may take a
few minutes.
12.4
Design of display
EQG000-033
The display on the terminal is divided into the following areas:
Status line (1)
The status line (1) indicates current states of the machine (depending on how it is equipped),
refer to page 94.
Keys (2)
The machine is operated by actuating the keys (F1 to F12) or by pressing the adjacent icons,
refer to page 96.
Main window (3)
Blue values (numbers) in the main window cam be selected via touch function.
There are the following main window views:
•
•
•
Road travel screen, refer to page 104
Working screen/s, refer to page 102
Menu level, refer to page 130
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13
Foreign ISOBUS terminal
13.1
ISOBUS Shortcut Button not available
13
Foreign ISOBUS terminal
WARNING
Risk of injury caused by utilization of foreign terminal or other operation units
When using terminals and other operation units which have not been delivered by KRONE
mind that the user:
ü assumes the responsibility for the use of KRONE machines when using the machine on
operation units (terminal / other operating elements) which have not been delivered by
KRONE.
ü only connects such systems (if possible) which have passed a AEF/DLG/VDMA test (socalled ISOBUS COMPATIBILITY TEST).
ü has to follow the operating and safety instructions of the supplier of ISOBUS operation
unit (e.g. terminal).
ü must ensure that the used operating elements and machine controls concerning IL (IL =
Implementation Level; describes compatibility levels of different software versions) must
fit together (condition: IL same or higher).
„ Before using the machine, make sure that all machine functions are performed according
to the enclosed operating instructions.
INFORMATION
KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/
VDMA test). The operation of this machine at least requires implementation level 3 of
ISOBUS system.
The ISOBUS system is an internationally standardised communications system for agricultural
machines and systems. The designation of the associated series of standards is: ISO 11783.
The agricultural ISOBUS system enables information and data to be exchanged between tractor
and unit of different manufacturers. For this purpose, both the required plug connections and
the signals are standardised which are required for the communication and transmission of
commands. The system also enables machines to be operated with operation units (terminals)
which are already available on the tractor or have been attached e.g. to the tractor cabin. The
relevant information can be found in the technical documents of the operation device or on the
units themselves.
KRONE machines, which have ISOBUS equipment, are coordinated with this system.
13.1
ISOBUS Shortcut Button not available
EQG000-022
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Foreign ISOBUS terminal
13
Varying functions to KRONE ISOBUS terminal
13.2
If ISOBUS terminals from other manufacturers have no ISOBUS shortcut button, the symbol (1)
is indicated on the display. The ISOBUS shortcut button is not available to switch off machine
functions.
13.2
Varying functions to KRONE ISOBUS terminal
The job computer provides information and control functions of the machine on the display of
the external ISOBUS terminal. Operation with an external ISO terminal is similar to the KRONE
ISOBUS terminal. Prior to start-up, refer to the mode of operation of the KRONE ISOBUS
terminal in the operating instructions.
One major difference from the KRONE ISOBUS terminal is the arrangement and number of
keys with functions which are specified by the selected external ISOBUS terminal.
Only the functions which differ from the KRONE ISOBUS terminal are described below.
13.2.1
Deviating functions on ISOBUS terminals with 10 keys
When the machine is equipped with ISOBUS terminal with 10 keys, the functions “Set/preset
width shift” and “Set/preset overcut” are only available on machines without cross conveyor belt.
On machines with cross conveyor belt, the both functions are not displayed.
The function “Set/preset width shift” and “Set/preset overcut” can be assigned on the
joystick,refer to page 122.
13.2.2
Reverse travel
When reversing, the mowers are lifted automatically into headland position. When reverse travel
is stopped, the mowers must be lowered via terminal into working position again.
The mowers cannot be lifted automatically during reverse travel until the following preconditions
are fulfilled:
ü The working screen “Automatic mode” is called up, refer to page 115refer to page 115
ü The tractor transmits data concerning driving speed and direction of travel to ISOBUS.
ü The parameter “ISOBUS evaluation” was released by KRONE service technicians.
INFORMATION
You can check in “Driving Speed Display/Direction Display Diagnostics” menu whether the
“ISOBUS evaluation” parameter is released,refer to page 147.
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14
Terminal - Machine Functions
14.1
Status line
14
Terminal - Machine Functions
WARNING
Personal injuries and/or machine damage caused by non-compliance of error
messages
If error messages are ignored and the malfunction is not remedied, people may be injured
and/or the machine may be damaged seriously.
„ Remedy the malfunction when the error message is displayed, refer to page 168.
„ If the malfunction cannot be remedied, contact KRONE Customer Service.
14.1
Status line
INFORMATION
Using a terminal with a resolution of less than 480x480 pixels.
On terminals with a resolution of less than 480x480 pixels, only 7 fields are displayed in the
status line. Thus, not all icons for the status line are shown.
On terminal with a resolution of more than/equal to 480x480 pixels, 8 fields are shown in the
status line.
EQ000-901
Icons displayed with shading (
•
•
) can be selected. If an icon with shading is selected:
a window with further information opens or
a function is activated or deactivated.
For “touch sensitive terminal” version
•
Press or use scroll wheel to select.
For “not touch sensitive terminal” version
•
Use scroll wheel to select.
The status line shows the current states of the machine (depending on how it is equipped):
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Symbol
Terminal - Machine Functions
14
Status line
14.1
Designation
Explanation
There is an error message
A mask with the active error messages
opens.
Section Control on
displayed continuously
ON
• Commands are accepted from the
"Master".
• The GPS-controlled mowing unit lifting
mechanism is operational.
Flashing:
• The Section Control "Master" is not
ready.
• The GPS-controlled mowing unit lifting
mechanism is notoperational.
Section Control off
OFF
L
Left-hand transport lock
open
L
Left-hand transport lock
closed
Bring the machine into the
transport position
Commands from the "Master" are not accepted.
Contact KRONE customer service.
Move the mowing units to
the working position
Move the mowing units to
the headland position
Wait
R
R
Right-hand transport lock
open
Right-hand transport lock
closed
Fan OFF
Fan cooling
Fan cleaning
Manual control
Depends on the selected mode in the
menu "Setting manual/time/distance control".
Distance control
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14
Terminal - Machine Functions
14.2
Keys
Symbol
Designation
Explanation
Time control
Depends on the selected mode in the
menu "Setting manual/time/distance control".
Pressure accumulator is
loading
OFF
Operating hours counter
deactivated
ON
Operating hours counter
activated
Open the "Customer
counter" menu
14.2
The "Customer counter" menu opens.
Keys
INFORMATION
Using a terminal with less than 12 keys
On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be
displayed at another point in the display. The operation of the machine with a terminal of 5 or
8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must
be assigned to a joystick, refer to page 120.
The machine functions are operated depending on used terminal (touchable or not touchable).
For version with “touch sensitive terminal”
•
•
By pressing the icon.
By pressing the key next to the icon.
For version with “not touch sensitive terminal”
•
By pressing the key next to the icon.
Auto
Auto
EQ000-500 / EQ000-514
The available icons comply with the equipment of the machine. The following represented icons
are not always available.
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Symbol
Terminal - Machine Functions
14
Keys
14.2
Designation
Explanation
Stop
• All the currently running functions are
stopped.
Raise front mowing unit
• Available in automatic mode.
• Available on the "Raise/lower front
mowing unit" working screen.
Lower front mowing unit
Lift mowing units
• From working to headland position.
• From headland to transport position.
Lower mowing units
• From headland to working position.
• From transport position to headland
position.
Switch to automatic mode
• The machine is in manual mode.
• It is only possible to switch to automatic
mode when the lateral mowing units are
in headland or working position and the
PTO shaft is engaged.
Switch to manual mode
• The machine is in automatic mode.
Select the machine menu
level
"Raise/lower mowing units" • Available in manual mode.
working screen
• The working screens are saved in a
rotating sequence in the terminal. They
are available according to the design of
"Raise/lower mowing units
the machine and depending on the
in inching mode" working
position of the lateral mounted mowers.
screen
"Raise/lower front mowing
units" working screen
"Working width/Overcut"
working screen
"Cross conveyor belt"
working screen
"Hydraulic system" working
screen
Preselect front mowing unit • Available in manual mode.
• Preselected mowing units are
Preselect right-hand lateral
mowing unit
Preselect left-hand lateral
mowing unit
highlighted in colour, (
,
,
).
• Press again to cancel the preselection.
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14
Terminal - Machine Functions
14.2
Keys
Symbol
Designation
Explanation
Raising
• Available in manual mode.
Lowering
Move to right
Move to left
Increase value
Reduce value
Raise left lateral mowing
unit
• Available in automatic mode.
Lower left lateral mowing
unit
Raise right lateral mowing
unit
Lower right lateral mowing
unit
Auto
Set/start width displacement
Auto
Set/start overcut
Preselecting left cross con- • Available in manual mode.
veyor belt
• Available in working screen “Cross
conveyor belt”.
Preselecting right cross
• Preselected cross conveyor belts are
conveyor belt
highlighted in colour, (
,
).
Lift left cross conveyor belt • Available in automatic mode.
Lower left cross conveyor
belt
Lift right cross conveyor
belt
Lower right cross conveyor
belt
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14.3
Terminal - Machine Functions
14
Displays in the work fields
14.3
Displays in the work fields
h
1
0:00
0,0
100 %
100 %
40 cm
40 cm
ha
50 %
50 %
EQG000-001
Icon
Designation
Explanation
Operating hours counter
• The operating hours counter is running
when the electronic system is turned on
and the operating hours counter is
activated.
• The adjacent number indicates the
current customer counter.
Total surface counter
• Is only displayed if the tractor sends the
signal “forward travel” to the job
computer of the machine.
• Depending on country setting in the
terminal.
Set mower relief.
• Setting range 0 % to 100 %
• The number next to the graphic is
touchable.
Set width shift.
• Setting range (0 to 40 cm in steps of 8
cm).
h
ha
ac
The mower is lifted.
The mower is lowered.
The right mower is extended.
• Width shift
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Terminal - Machine Functions
14.3
Displays in the work fields
Icon
Designation
Explanation
The right mower is retracted.
• Width shift
The left mower is extended.
The left mower is retracted.
The mower is folded down.
The mower is folded up.
Float position
No movement on the machine.
Icon
Designation
Explanation
Set the speed of cross
conveyor belts.
Setting range manual mode:
• 50 % to 100 %
Setting range in automatic mode for version with accelerator rollers:
• 0 % to 100 %
• The number next to the graphic is
touchable.
The cross conveyor belt is
lowered.
The cross conveyor belt is
lifted.
Set left accelerator roller.
• Available in automatic mode.
If mode “Manual setting” was selected in
sub-menu “Setting the Accelerator Rollers”,
Set right accelerator roller.
• the number next to the graphic is touchsensitive.
• Setting range 0 % to 100 %
The left accelerator roller is
lowered.
The left accelerator roller is
lifted.
The right accelerator roller
is lowered.
The right accelerator roller
is lifted.
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14.3.1
Terminal - Machine Functions
14
Displays in the work fields
14.3
Mower displays
h
1
0:00
0,0
100 %
100 %
40 cm
40 cm
ha
50 %
50 %
EQG000-001
Icon
Meaning
Explanation
The front mounted mower is
raised.
• Is only displayed if the front
mounted mower is
mounted.
The front mounted mower is in
the working position.
Icon
Meaning
Explanation
The machine is in the transport position.
• The outrigger arms are
completely retracted and
secured.
The machine is not in the fi- • The outrigger arms are not
nal transport position..
completely retracted and
they are not secured.
The machine is below the
transport position.
The machine is above the
headland position.
• The cross conveyor belt is
folded up.
The machine is in headland
position.
The machine is in working position.
The machine is above the
headland position.
• The cross conveyor belt is
in working position.
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Terminal - Machine Functions
14.4
Calling up working screen
Icon
Meaning
Explanation
The machine is in headland
position.
• The cross conveyor belt is
in working position.
The machine is in working position.
14.4
Calling up working screen
Road travel screen
Example menu
EQC000-004 / EQ000-157
From the road travel screen
„ Press
.
Æ Depending on the position of the side mounted mowers, the working screen “Lift/lower front
mounted mower” or the working screen “Lift/lower mowers” is displayed.
Working screen “Lift/lower front mounted
mower”
h
1
0:00
Working screen “Lift/lower mowers”
h
40 cm
40 cm
50 %
1
0:00
0,0
100 %
100 %
40 cm
40 cm
ha
50 %
50 %
EQG000-006_1
From each menu
ü One menu is called up.
„ Press
longer.
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Terminal - Machine Functions
14
Calling up working screen
14.4
Calling up working screen “Lift/lower front mounted mower”
ü The lateral mowers are in transport position and locked.
„ To bring up working screen “Lift/lower front mounted mower”, press
,
,
until
,
,
,
is displayed in the terminal.
Æ The working screen “Lift/lower front mounted mower” is displayed, refer to page 105.
Calling up working screen “Lift/lower mowers”
ü The lateral mowers are in headland position or working position.
„ To bring up the working screen “Lift/lower mowers”, press
,
until
,
,
,
,
is displayed in the terminal.
Æ The working screen “Lift/lower mowers” is displayed, refer to page 106.
Calling up working screen “Lift/lower mowers by pressing and holding down
key”
ü The lateral mowers are in headland position or working position.
„ To call up working screen “Lift/lower mowers by pressing and holding down key”, press
,
,
,
,
,
until
is displayed in the terminal.
Æ The working screen “Lift/lower mowers by pressing and holding down key” is displayed,refer
to page 109.
Calling up working screen “Overcut/width shift”
ü The lateral mowers are in headland position or working position.
„ To call up working screen “Overcut/width shift”, press
until
,
,
,
,
,
is displayed in the terminal.
Æ The working screen “Overcut/width shift” is displayed,refer to page 111.
Calling up working screen “Cross conveyor belt”
ü The mower is equipped with cross conveyor belt.
ü The side mounted mowers are in headland position or working position.
„ To call up working screen “Cross conveyor belt”, press
until
,
,
,
,
,
is shown in the display.
Æ The working screen “Cross conveyor belt” is displayed,refer to page 112.
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14
Terminal - Machine Functions
14.5
Calling up road travel screen
Calling up working screen “Hydraulic system”
ü The lateral mowers are in working or transport position (locked).
„ To call up working screen “Hydraulic system”, press
until
,
,
,
,
,
is displayed in the terminal.
Æ The working screen “Hydraulic system” is displayed, refer to page 115.
14.5
Calling up road travel screen
EQG000-026
To call up the road travel screen, the following preconditions must be fulfilled:
ü The lateral mowers are in transport position and locked.
ü The front mounted mower is lifted and is not in float position.
If the above mentioned preconditions are not fulfilled, the terminal changes automatically to
road travel screen after approx. 60 seconds.
14.6
Working screens in manual mode
WARNING
Danger of injury in the danger zone of the machine
Persons could be gripped by hydraulically actuated machine parts. Thus persons could be
seriously injured.
„ Keep persons away from danger zone of tractor and machine.
„ Drives and engine must only be switched on when there is no one in the danger zone.
„ To stop all executed machine functions in case of imminent danger, press
.
INFORMATION
Using a terminal with less than 12 keys
On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be
displayed at another point in the display. The operation of the machine with a terminal of 5 or
8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must
be assigned to a joystick, refer to page 120.
ü The manual mode is called up, refer to page 120.
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14.6.1
Terminal - Machine Functions
14
Working screens in manual mode
14.6
Working screen “Lift/lower front mounted mower”
h
1
0:00
40 cm
40 cm
50 %
EQG000-002_1
The working screen “Lift/lower front mounted mower” only appears when the front mounted
mower is mounted and the lateral mowers are in transport position or above the headland
position.
The front mounted mower can be used to mow small plots of crops or narrow sections in open
fields. In this process, the side mounted mowers must be in the transport position and locked.
„ Call up working screen “Lift/lower front mounted mower”,refer to page 103.
14.6.1.1
Lowering front mounted mower
„ Press and hold down
14.6.1.2
Lifting front mounted mower
„ Press and hold down
14.6.1.3
.
.
Lowering both lateral mowers from transport position to headland position
„ Press and hold down
.
Game animal protection
EQ001-034
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Terminal - Machine Functions
14.6
Working screens in manual mode
INFORMATION
When lowering the lateral mowers from transport position to headland position, the
information figure above concerning the right mowing behaviour appears in the display. An
acoustic warning signal sounds at the same time. After several seconds, the information
figure disappears automatically.
When mowing from “outside to inside”, the animals are slowly forced from the safe boundary
area into the center of the area, which makes the possibility for a life-saving escape for the
animal more difficult or takes it away.
A remedy for this issue is the mowing method from “inside to outside” of the area.
In doing so, you drive directly into the centre of the plot without mowing the boundary area.
Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in
compliance with its flight behaviour without any harm.
14.6.1.4
Lifting both lateral mowers from headland position to transport position
„ Press and hold down
.
INFORMATION
When folding up the machine into transport position, the display always shows information
message 4.
„ Observe transport height of the machine. Continue to lower the lower links, if necessary.
„ Make certain via visual inspection that the side guards are folded up.
14.6.2
Working screen “Lift/lower mowers”
The basic screen “Lift/lower mowers” appears only when both lateral mowers are in headland
position or working position.
„ Call up working screen “Lift/lower mowers”,refer to page 103.
14.6.2.1
Lowering both lateral mowers from transport position to headland position
„ Press and hold down
14.6.2.2
.
Lowering all mowers from headland position to working position
The side mounted mowers are lowered to the front mounted mower depending on set mode in
menu “Setting Manual Control/Distance Control/Time Control”,refer to page 137.
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Terminal - Machine Functions
14
Working screens in manual mode
14.6
INFORMATION
When using the machine without mounted front mounted mower, the side mounted mowers
are lowered directly up to the working position.
In mode 1 manual control
Lowering front mounted mower
„ Press and hold down
.
Lowering side mounted mowers
„ Release
.
In mode 2 time control and mode 3 distance control
Lowering front mounted mower and side mounted mowers
„ To lower the front mounted mower, press and release
.
The side mounted mowers are lowered after the set delay or distance is reached.
Lowering side mounted mowers before expiry of time control / distance control
„ Press
14.6.2.3
again.
Lowering individual mowers from headland position to working position
Preselecting mowers
„ Press
,
or
.
Æ The preselected mowers are highlighted in colour (
,
,
).
Lowering preselected mowers
„ Press and hold down
.
Æ The preselected mowers lower up to working position.
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Terminal - Machine Functions
14.6
Working screens in manual mode
14.6.2.4
Lifting individual mowers from working position to headland position
Preselecting mowers
„ Press
,
or
.
Æ The preselected mowers are highlighted in colour (
,
,
).
Lifting preselected mowers
„ Press and hold down
.
Æ The preselected mowers lift up to headland position.
14.6.2.5
Lifting all mowers from working position to headland position
The side mounted mower are lifted to the front mounted mower depending on set mode in menu
“Manual Control/Distance Control/Time Control”,refer to page 137.
INFORMATION
When used without mounted front mounted mower, the lateral mowers are lifted directly up to
headland position.
In mode 1 manual control
Lifting front mounted mower
„ Press and hold down
.
Lifting lateral mowers
„ Release
.
In mode 2 time control and mode 3 distance control
Lifting front mounted mower and lateral mowers
„ To lift the front mounted mower, press and release
.
Æ The side mounted mowers are lifted after the set time delay or route is reached.
Lifting side mounted mowers before expiry of time control / distance control
„ Press
again.
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14.6.2.6
14
Working screens in manual mode
14.6
Lifting both lateral mowers from headland position to transport position
„ Press and hold down
14.6.3
Terminal - Machine Functions
.
Working screen “Lift/lower mowers by pressing and holding down key”
The basic screen “Lift/lower mowers by pressing and holding down key” is only displayed when
both lateral mowers are in headland position or working position. In basic screen “Lift/lower
mowers by pressing and holding down key”, the keys (icons) to lift/lower the mowers are
designed as keys to be pressed while the function is executed.
“Pressing and holding down key” means: The function is performed as long as the key (icon)
is actuated).
„ The working screen “Lift/lower mowers by pressing and holding down key” is called,refer to
page 103.
14.6.3.1
Lowering both lateral mowers from transport position to headland position
„ Press and hold down
14.6.3.2
.
Lowering all mowers from headland position to working position
The side mounted mowers are lowered to the front mounted mower depending on set mode in
menu “Setting Manual Control/Distance Control/Time Control”,refer to page 137.
INFORMATION
When using the machine without mounted front mounted mower, the side mounted mowers
are lowered directly up to the working position.
In mode 1 manual control
Lowering front mounted mower
„ Press and hold down
.
Lowering side mounted mowers
„ Release
.
In mode 2 time control and mode 3 distance control
Lowering front mounted mower and side mounted mowers
„ To lower the front mounted mower, press and release
.
The side mounted mowers are lowered after the set delay or distance is reached.
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14
Terminal - Machine Functions
14.6
Working screens in manual mode
Lowering side mounted mowers before expiry of time control / distance control
„ Press
14.6.3.3
again.
Lowering individual mowers from headland position to working position
Preselecting mowers
„ Press
,
or
.
Æ The preselected mowers are highlighted in colour (
,
,
).
Lowering preselected mowers by pressing and holding down key
„ Press and hold down
.
Æ The float position for the mowers is annulled.
14.6.3.4
Lifting individual mowers from working position to headland position
Preselecting mowers
„ Press
,
or
.
Æ The preselected mowers are highlighted in colour (
,
,
).
Lifting preselected mowers by pressing and holding down key
„ Press and release
.
Æ The float position for the mowers is annulled.
14.6.3.5
Lifting all mowers from working position to headland position
The side mounted mower are lifted to the front mounted mower depending on set mode in menu
“Manual Control/Distance Control/Time Control”,refer to page 137.
INFORMATION
When used without mounted front mounted mower, the lateral mowers are lifted directly up to
headland position.
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Terminal - Machine Functions
14
Working screens in manual mode
14.6
In mode 1 manual control
Lifting front mounted mower
„ Press and hold down
.
Lifting lateral mowers
„ Release
.
In mode 2 time control and mode 3 distance control
Lifting front mounted mower and lateral mowers
„ To lift the front mounted mower, press and release
.
Æ The side mounted mowers are lifted after the set time delay or route is reached.
Lifting side mounted mowers before expiry of time control / distance control
„ Press
14.6.3.6
again.
Lifting both lateral mowers from headland position to transport position
„ Press and hold down
14.6.4
.
Working screen “Overcut/width schift”
In working screen “Overcut”, the working width of the lateral mowers to the front mounted
mower can be adapted so that no crop residues will remain when driving straight ahead/around
curves.
If both lateral mowers are preselected, the lateral mowers move at the same time to the right or
left (width shift). Both lateral mowers can be moved simultaneously from right to left via width
shift so that no crop residues will accumulate when mowing on slopes.
The working screen “Overcut/width shift” will only be applicable when both side mounted
mowers are in headland position or working position.
„ The working screen “Overcut/width shift” is called up,refer to page 103.
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Terminal - Machine Functions
14.6
Working screens in manual mode
14.6.4.1
Increasing/reducing overcut
INFORMATION
Keep in mind that only one side mounted mower must be preselected to set the overcut.
„ To preselect side mounted mower, press
14.6.4.2
or
.
ð The preselected icon is highlighted in colour (
,
„ Press
to increase the overcut.
„ Press
to reduce the overcut.
).
Increasing/reducing width shift
INFORMATION
Both side mounted mowers must be preselected so that the width shift can be set.
„ To preselect both lateral mowers, press
and
.
ð The preselected icons are highlighted in colour (
Æ In the display the icons
14.6.5
,
change to
„ Press
to move both mowers to the right.
„ Press
to move both mowers to the left.
,
,
).
. The width shift is activated.
Working screen “Cross conveyor belt”
WARNING
Danger of injury in the danger zone of the machine
Persons could be gripped by hydraulically actuated machine parts. Thus persons could be
seriously injured.
„ Keep persons away from danger zone of tractor and machine.
„ Drives and engine must only be switched on when there is no one in the danger zone.
„ To stop all executed machine functions in case of imminent danger, press
.
The working screen “Cross conveyor belt” can only be called up when the side mounted
mowers are in headland position or working position.
„ Call up working screen “Cross conveyor belt”, refer to page 103.
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14.6.5.1
Terminal - Machine Functions
14
Working screens in manual mode
14.6
Lifting/lowering cross conveyor belt on right
Preselecting right cross conveyor belt
„ Press
.
Æ The icon is highlighted in colour (
).
Lifting
„ Press
and hold it down.
Lowering
„ Press
14.6.5.2
and hold it down.
Lifting/lowering cross conveyor belt on left
Preselecting left cross conveyor belt
„ Press
.
ð The icon is highlighted in colour (
).
Lifting
„ Press
and hold it down.
Lowering
„ Press
14.6.5.3
and hold it down.
Lifting/lowering both cross conveyor belts simultaneously
Preselecting both cross conveyor belts
„ Press
and
.
ð The icons are highlighted in colour (
,
).
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Terminal - Machine Functions
14.6
Working screens in manual mode
Lifting
„ Press
and hold it down.
Lowering
„ Press
14.6.5.4
and hold it down.
Setting the speed of cross conveyor belts
1
EQ000-509_1
The speed of the cross conveyor belts can be increased or reduced continuously during
operation via value (1) in front of the icon (
).
For version with “touch-sensitive terminal/not touch-sensitive terminal”
By means of the scroll wheel
„ Choose the desired value by using the scroll wheel.
ð The value is highlighted in colour.
„ Press the scroll wheel.
ð An input mask opens.
„ Turn the scroll wheel to increase or reduce the value.
„ Press scroll wheel to save the value.
Æ The setting is saved and the input mask closes.
For version with touch-sensitive terminal
Using the value
„ Tip the value.
ð An input mask opens.
„ Increase or reduce value.
„ Press
to save the value.
Æ The setting is saved and the input mask closes.
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14.6.6
Terminal - Machine Functions
14
Working screens in automatic mode
14.7
Working screen “Hydraulic system”
INFORMATION
Problems when connecting the machine the next time
To avoid problems when connecting the machine the next time, the hydraulic system of the
machine must be depressurized.
„ The working screen “Hydraulic system” is displayed, refer to page 104.
Depressurizing the hydraulic system
„ Press
.
Æ All valves are opened for several seconds.
14.6.7
Changing to automatic mode
„ Press
.
Æ The display shows the
14.7
symbol (automatic mode).
Working screens in automatic mode
WARNING
Danger of injury in the danger zone of the machine
Persons could be gripped by hydraulically actuated machine parts. Thus persons could be
seriously injured.
„ Keep persons away from danger zone of tractor and machine.
„ Drives and engine must only be switched on when there is no one in the danger zone.
„ To stop all executed machine functions in case of imminent danger, press
.
INFORMATION
Using a terminal with less than 12 keys
On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be
displayed at another point in the display. The operation of the machine with a terminal of 5 or
8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must
be assigned to a joystick, refer to page 120.
ü Automatic mode is called, refer to page 115.
14.7.1
Lowering front mounted mower
„ Press and hold down
.
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Terminal - Machine Functions
14.7
Working screens in automatic mode
14.7.2
Lifting front mounted mower
„ Press and hold down
14.7.3
.
Lifting/lowering cross conveyor belt on right
Lowering
„ Press
and release it.
Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive
switches on automatically.
Lifting
„ Press
and release it.
Æ The cross conveyor belt drive switches off automatically.
14.7.4
Lifting/lowering cross conveyor belt on left
Lowering
„ Press
and release it.
Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive
switches on automatically.
Lifting
„ Press
and release it.
Æ The cross conveyor belt drive switches off automatically.
14.7.5
Setting the speed of cross conveyor belts
1
EQ000-509_1
The speed of the cross conveyor belts can be increased or reduced continuously during
operation via value (1) in front of the icon (
).
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Terminal - Machine Functions
14
Working screens in automatic mode
14.7
For version with “touch-sensitive terminal/not touch-sensitive terminal”
By means of the scroll wheel
„ Choose the desired value by using the scroll wheel.
ð The value is highlighted in colour.
„ Press the scroll wheel.
ð An input mask opens.
„ Turn the scroll wheel to increase or reduce the value.
„ Press scroll wheel to save the value.
Æ The setting is saved and the input mask closes.
For version with touch-sensitive terminal
Using the value
„ Tip the value.
ð An input mask opens.
„ Increase or reduce value.
„ Press
to save the value.
Æ The setting is saved and the input mask closes.
14.7.6
Lifting/lowering lateral mowers individually
Lower right side mounted mower from headland position to working position
„ Press and release
.
Lift right side mounted mower from working position to headland position
„ Press and release
.
Lower left side mounted mower from headland position to working position
„ Press and release
.
Lift left side mounted mower from working position to headland position
„ Press and release
14.7.7
.
Lowering all mowers from headland position to working position
The side mounted mowers are lowered to the front mounted mower depending on set mode in
menu “Setting Manual Control/Distance Control/Time Control”,refer to page 137.
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Terminal - Machine Functions
14.7
Working screens in automatic mode
INFORMATION
When using the machine without mounted front mounted mower, the side mounted mowers
are lowered directly up to the working position.
In mode 1 manual control
Lowering front mounted mower
„ Press and hold down
.
Lowering side mounted mowers
„ Release
.
In mode 2 time control and mode 3 distance control
Lowering front mounted mower and side mounted mowers
„ To lower the front mounted mower, press and release
.
The side mounted mowers are lowered after the set delay or distance is reached.
Lowering side mounted mowers before expiry of time control / distance control
„ Press
14.7.8
again.
Lifting all mowers from working position to headland position
The side mounted mower are lifted to the front mounted mower depending on set mode in menu
“Manual Control/Distance Control/Time Control”,refer to page 137.
INFORMATION
When used without mounted front mounted mower, the lateral mowers are lifted directly up to
headland position.
In mode 1 manual control
Lifting front mounted mower
„ Press and hold down
.
Lifting lateral mowers
„ Release
.
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Terminal - Machine Functions
14
Working screens in automatic mode
14.7
In mode 2 time control and mode 3 distance control
Lifting front mounted mower and lateral mowers
„ To lift the front mounted mower, press and release
.
Æ The side mounted mowers are lifted after the set time delay or route is reached.
Lifting side mounted mowers before expiry of time control / distance control
„ Press
14.7.9
again.
Increasing/reducing overcut
By means of overcut, the working width of side mounted mowers to the front mounted mower
can be adapted so that there will remain no crop residues when driving straight ahead/around
curves.
For the overcut, two different values saved separately can be preset. (e.g. straight ahead
driving/driving around curves). The values are entered in menu “Setting the Overcut”.
An input mask opens by tipping the value in front of the icon
in the main window. The
overcut can be increased or reduced continuously during operation.
Presetting the first value
„ Press
Auto
once.
Presetting the second value
„ Press
Auto
again.
Setting the overcut during operation
„ Tip the value in front of
.
ð The input mask opens.
„ Increase or reduce value.
„ Confirm entry by pressing OK.
Calling up sub-menu “Setting the Overcut”
„ Press and hold down
Auto
.
Æ The menu “Setting the Overcut” is displayed,refer to page 133.
14.7.10
Presetting width shift
Both side mounted mowers are moved simultaneously from right to left (round travel) via width
shift so that no crop residues will accumulate when mowing on slopes. The values are entered
in menu “Setting the Width Shift”.
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14
Terminal - Machine Functions
14.8
Operating machine via joystick
INFORMATION
With “Accelerator rollers” design
In order to approach the accelerator rollers via function “Preset width shift”, the following
conditions must be met:
„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must
be selected, refer to page 136.
„ In menu 2 “Width Shift”, the values (1) must be set to the same value, refer to page 134.
Preset right width shift.
„ Press
Auto
once.
Preset left width shift.
„ Press
Auto
again.
Bring up sub-menu “Setting the Width Shift”
„ Press and hold down
Auto
.
Æ The display shows menu 2 “Width Shift”,refer to page 134.
14.7.11
Changing to manual mode
„ Press
.
Æ The display shows the
icon (manual mode).
14.8
Operating machine via joystick
14.8.1
Auxiliary functions (AUX)
There are terminals which support the additional function “Auxiliary” (AUX). By means of this
function, programmable keys of peripheral equipment (e.g. joystick) can be assigned with
functions of the connected job computers. A programmable key can be assigned with several
different functions. If key assignments are saved, the display shows corresponding menus when
switching on the terminal.
The following functions are available in the “Auxiliary” (AUX) menu:
Auxiliary
Auto
Function in automatic mode
Function in manual mode
Width shift
Not available
Retract side mounted mower right by Retract side mounted mower right by
8 cm
pressing and holding down key
Extend right side mounted mower by Extend right side mounted mower by
8 cm
pressing and holding down key
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Auxiliary
Terminal - Machine Functions
14
Operating machine via joystick
14.8
Function in automatic mode
Function in manual mode
Retract left side mounted mower by
8 cm
Retract left side mounted mower by
pressing and holding down the key
Extend left side mounted mower by
8 cm
Extend left side mounted mower by
pressing and holding down the key
Width shift one step to the left
Not available
Width shift one step to the right
Not available
Lift side mounted mowers from working position to headland position
Lower side mounted mowers from headland position to working position
Lift/lower right side mounted mower
Not available
Lift/lower left side mounted mower
Not available
Lift/lower front mounted mower
Auto
Overcut
Not available
Lift front mounted mower by pressing and holding down the key
Lower front mounted mower by pressing and holding down the key
Lift the left side mounted mower by pressing and holding down the key
Lower the left side mounted mower by pressing and holding down the key
Lift the right side mounted mower by pressing and holding down the key
Lower the right side mounted mower by pressing and holding down the key
Activate/deactivate SectionControl
ON / OFF
Pressing and holding down key = The function is executed as long as the key is actuated.
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14
Terminal - Machine Functions
14.8
Operating machine via joystick
Auxiliary
Function in automatic mode
Function in manual mode
Lift/lower right cross conveyor belt
Not available
Lift/lower left cross conveyor belt
Not available
Cross conveyor belt faster
Cross conveyor slower
INFORMATION
For further information, please refer to the operating instructions of the used terminal.
14.8.2
Auxiliary assignment of joystick
INFORMATION
The examples below represent a recommendation. The assignment of the joystick can be
adapted to own desires.
For further information, please refer to the operating instructions of the used terminal.
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Terminal - Machine Functions
14
Operating machine via joystick
14.8
Recommended configuration of a Fendt joystick
EQ000-545
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14
Terminal - Machine Functions
14.8
Operating machine via joystick
Recommended configuration of a WTK joystick
EQ000-540
ü The switch (1) on the back is in the upper position.
The LED (2) lights up red.
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Terminal - Machine Functions
14
Operating machine via joystick
14.8
EQ000-541
ü The switch (1) on the back is in the bottom position.
The LED (2) lights up green.
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14
Terminal - Machine Functions
14.8
Operating machine via joystick
EQ000-544
ü The switch (1) on the back is in the centre position.
The LED (2) lights up yellow.
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15
Terminal - Menus
15.1
Menu structure
Menu
Sub-menu
1
Terminal - Menus
15
Menu structure
15.1
Designation
Overcut, refer to page 133
Auto
2
Width Shift, refer to page 134
Auto
3
Front Mounted Mower, refer to page 135
4
Accelerator Rollers, refer to page 136
Auto
5
Manual Control / Time Control / Distance Control,
refer to page 137
6
Lowering speed, refer to page 139
7
Overlap, refer to page 140
13
Counters, refer to page 141
13-1
n
Customer Counter, refer to page 141
h
13-2
all
Total Counter, refer to page 144
h
14
ISOBUS, refer to page 146
14-1
Menu 14-1 “Diagnostics Auxiliary (AUX)”, refer to
page 146
14-2
Diagnostics Driving Speed Indicator/Direction
Display,refer to page 147
14-3
Setting the Background Colour, refer to page 148
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15
Terminal - Menus
15.2
Recurring icons
Menu
Sub-menu
Designation
14
14-5
SectionControl, refer to page 149
14-7
Switching Number of Keys, refer to page 151
14-9
Switching Between the Terminals, refer to
page 152
14-10
Switching between Task Controllers, refer to
page 153
14-11
Switching Between Data Loggers,refer to
page 153
15
15.2
Settings, refer to page 154
15-1
Sensor Test, refer to page 155
15-2
Actuator Test, refer to page 159
15-3
Manual Operation without Confirmation Prompts,
refer to page 163
15-4
Error List, refer to page 165
15-5
Software Information, refer to page 166
15-6
Technician Level, refer to page 167
Recurring icons
To navigate in the menu level/menus, the following icons appear again and again.
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Icon
Terminal - Menus
15
Recurring icons
15.2
Designation
Explanation
Arrow pointing up
Move up in order to select something.
Arrow pointing down
Move down in order to select something.
Arrow pointing to the right
Move to the right in order to select something.
Arrow pointing to the left
Move to the left in order to select something.
Disk
Save the setting.
ESC
Leave menu without saving.
By pressing the key longer, the previously
viewed working screen is called up.
DEF
Reset to factory setting.
Sensor test
Quick access to sensor test (sensors relevant for this menu)
Actuator test
Quick access to actuator test (actuators
relevant for this menu)
Disk
The mode or value is saved.
Plus
Increase the value.
Minus
Reduce the value.
Arrow pointing to the right
Display next mode.
Arrow pointing to the right
Display previous mode.
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15
Terminal - Menus
15.3
Bring up menu level
15.3
Bring up menu level
EQ000-504 / EQ000-917
„ To bring up the menu level from the working screen, press
.
Æ The display indicates the menu level.
Depending on how the machine is equipped, the menu level 4 is divided into the following
menus:
Icon
Designation
Auto
Menu 1 “Overcut” refer to page 133
Auto
Menu 2 “Width Shift”, refer to page 134
Menu 3 “Front Mounted Mower”, refer to page 135
Menu 4 “Accelerator Rollers”, refer to page 136
Auto
Menu 5 “Manual Control/Time Control/Distance Control”,refer to
page 137
Menu 6 “Lowering Speed”, refer to page 139
Menu 7 “Overlap”, refer to page 140
Menu 13 “Counters”, refer to page 141
Menu 14 “ISOBUS”, refer to page 146
Menu 15 “Settings”, refer to page 154
15.4
Selecting a menu
Calling up menu
The menus are selected depending on used terminal (touch sensitive or not touch sensitive).
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Terminal - Menus
15
Changing value
15.5
For version with “Touch sensitive and not touch sensitive terminal”
By means of adjacent keys
„ To select a menu, press the keys next to
or
until the desired menu is selected.
ð The selected menu is highlighted in colour.
„ To call up the menu, press the key next to
.
Æ The menu opens.
INFORMATION
When equipped with “touch sensitive terminal”, the icons can directly be pressed.
By means of the scroll wheel
„ Select the desired menu by means of scroll wheel.
ð The selected menu is highlighted in colour.
„ To call up the menu, press the scroll wheel.
Æ The menu opens.
For version with touch sensitive terminal
By pressing the icons
„ To call up a menu, press the icon (e.g.
) in the display.
Æ The menu opens.
Leaving menu
„ Press
or adjacent key.
Æ The menu closes.
15.5
Changing value
For the settings in the menus, values must be entered or changed. The values are selected
depending on used terminal (touch sensitive or not touch sensitive).
For version with touch sensitive or not touch sensitive terminal
•
By means of the scroll wheel
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15
Terminal - Menus
15.5
Changing value
Additionally for “Touch sensitive terminal” version
•
By pressing
•
By tipping the blue value on the display.
or
.
If a numeric value is tipped, an input mask opens. For further information on entering values
in the input mask, refer to the enclosed operating instructions of the terminal.
Examples:
By means of the scroll wheel
„ Choose the desired value by using the scroll wheel.
ð The value is highlighted in colour.
„ Press the scroll wheel.
ð An input mask opens.
„ Turn the scroll wheel to increase or reduce the value.
„ Press scroll wheel to save the value.
Æ The setting is saved and the input mask closes.
Via plus/minus
The icon
in the upper line indicates that the displayed value is saved.
„ To increase the value, press
„ To reduce the value, press
ð The icon
„ Press
.
.
in the upper line disappears.
to save the value.
Æ An audio signal will be heard.
Æ The set value is saved
Æ The icon
in the upper line is displayed.
Using the value
„ Tip the value.
ð An input mask opens.
„ Increase or reduce value.
„ Press
to save the value.
Æ The setting is saved and the input mask closes.
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15.6
Terminal - Menus
15
Changing mode
15.6
Changing mode
It is possible to select between different modes in individual menus.
The
symbol in the upper line indicates that the displayed mode is saved.
„ Press
to bring up the next mode.
„ Press
to bring up the previous mode.
ð The icon
„ Press
in the upper line disappears.
to save.
Æ An audio signal is sound, the set mode is saved and the icon
is displayed in the upper
line.
„ To leave the menu, press
15.7
.
Menu 1 “Overcut”
1
1
1
1
EQ000-917 / EQ000-522
ü For The menu level is active, refer to page 130.
„ Press
Auto
to open the menu.
Æ The display shows menu “Overcut”.
Recurring icons refer to page 128.
Setting the overcut
„ Change value, refer to page 131.
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15
Terminal - Menus
15.8
Menu 2 “Width shift”
15.8
Menu 2 “Width shift”
1
1
2
2
EQ000-917 / EQ000-523
The both side mounted mowers can be moved simultaneously to the right or to the left (round
trip) via width shift so that no crop residues accumulate when mowing on slopes. The upper
values (1) are adopted automatically by the system, diagonal for the lower values (2).
INFORMATION
With “Accelerator rollers” design
In order to approach the accelerator rollers via function “Preset width shift”, the following
conditions must be met:
„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must
be selected, refer to page 136.
„ In menu 2 “Width Shift”, the values (1) must be set to the same value, refer to page 134.
ü For The menu level is active, refer to page 130.
„ Press
Auto
to open the menu.
Æ The display shows menu “Width Shift”.
Recurring icons refer to page 128.
Setting the width shift
„ Change value, refer to page 131.
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Terminal - Menus
15
Menu 3 “Front Mounted Mower”
15.9
Preset width shift and accelerator rollers at the same time.
16
24
1
24
24
1
24
24
2
40%
60%
EQ000-523 / EQ000-926
„ Set values (1) to the same value.
ð The right figure is shown in the display.
„ Set the values (2) for accelerator rollers.
Æ Via function “Preset width shift”, the accelerator rollers can be started simultaneously with
width shift for round trip. The values (2) are adopted automatically by the system, diagonally
for round trip.
15.9
Menu 3 “Front Mounted Mower”
EQ000-917 / EQ000-524
ü For The menu level is active, refer to page 130.
„ Press
to open the menu.
Æ The display shows menu “Front Mounted Mower”.
Recurring icons refer to page 128.
You can select between three modes.
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15
Terminal - Menus
15.10 Menu 4 “Accelerator Rollers”
Icon
Explanation
• The front mounted mower is lifted/lowered via control unit on tractor
side.
Mode 1/3
• The front mounted mower is lifted/lowered via terminal.
• The front mounted mower is always lifted completely.
Mode 2/3
• The front mounted mower is lifted/lowered via terminal.
• The front mounted mower is lifted time-controlled.
• The time for lifting can be set.
Mode 3/3
Changing mode
„ Call up and save mode, refer to page 133.
Setting the lifting time
„ Select and save mode 3.
„ Change value, refer to page 131.
15.10
Menu 4 “Accelerator Rollers”
EQ000-917 / EQ000-525
ü For The menu level is active, refer to page 130.
„ Press
Auto
to open the menu.
Æ The display shows menu “Accelerator Rollers”.
Recurring icons refer to page 128.
You can select between two modes:
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Terminal - Menus
15
Menu 5 “Manual Control/Time Control/Distance Control” 15.11
Icon
Designation
Explanation
Accelerator rollers system- • The height of the accelerator rollers is
controlled
determined by the system in automatic
mode and is adapted to the speed of the
cross conveyor belt.
AUTO
Mode 1/2
Manual setting of accelerator rollers
• The manual value input for accelerator
rollers (
,
) is released in the
main window for automatic mode.
• The value input in the main window is
touchable.
Mode 2/2
Changing mode
„ Call up and save mode, refer to page 133.
15.11
Menu 5 “Manual Control/Time Control/Distance Control”
5
1/3
EQ000-917 / EQ000-734
ü For The menu level is active, refer to page 130.
„ Press
to open the menu.
Æ The display shows menu “Manual Control/Time Control/Distance Control”.
Recurring icons refer to page 128.
You can select between three modes.
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15
Terminal - Menus
15.11 Menu 5 “Manual Control/Time Control/Distance Control”
Icon
Designation
Explanation
Manual control
• With key (
/
) pressed, first
the front mounted mower are lowered or
Mode 1/3
raised. After releasing the key (
/
), the side mounted mowers are
lowered or raised.
Time control
• Determines the delay time of lifting or
lowering of the lateral mowers to the
front mounted mower.
• The delay time can be set, refer to
page 138.
5
• Determines
the distance to be covered
Mode 2/3
Distance control
before the side mounted mowers are
lifted or lowered to the front mounted
mower.
• The route can be set, refer to page 139.
Mode 3/3
5.0 s
Changing mode
„ Call up and save mode, refer to page 133.
2/3
5.0 s
Setting the time control for mode 2
1
3
2
3
EQ000-917 / EQ000-735
„ Select and save mode 2, refer to page 133.
Display area
Pos.
Designation
(1)
Delay time for lifting
(2)
Delay time for lowering
(3)
Value input
Explanation
• Selectable
Entering delay time
„ Change value, refer to page 131.
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Terminal - Menus
15
Menu 6 “Lowering Speed” 15.12
5
1
8,0 m
3/3
2
6,0 m
3
3
EQ000-917 / EQ000-736_1
„ Select and save mode 3, refer to page 133.
Display range
Pos.
Designation
(1)
Distance to be covered for lifting
(2)
Distance to be covered for lowering
(3)
Value input
Explanation
• Selectable
Entering route
„ Change value, refer to page 131.
15.12
Menu 6 “Lowering Speed”
1
EQ000-917 / EQ000-699_1
ü For The menu level is active, refer to page 130.
„ Press
to open the menu.
Æ The display shows menu “Lowering Speed“.
Recurring icons refer to page 128.
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15
Terminal - Menus
15.13 Menu 7 “Overlap”
Display range
Pos
Designation
Explanation
(1)
Lowering speed
• 1 = highest lowering speed
• 2 = middle lowering speed
• 3 = lowest lowering speed
Setting the lowering speed
„ Change value, refer to page 131.
15.13
Menu 7 “Overlap”
1
EQ000-917 / EQ000-918
In this menu, the accuracy of the counter “Surface counter” can be set by means of overlap.
ü For The menu level is active, refer to page 130.
„ Press
to open the menu.
Æ The display shows menu “Overlap“.
Recurring icons refer to page 128.
Display range
Pos.
Designation
Explanation
(1)
Value for overlap
• Selectable
Setting the overlap
„ Change value, refer to page 131.
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Terminal - Menus
15
Menu 13 “Counters” 15.14
15.14
Menu 13 “Counters”
EQ000-917 / EQ000-919
ü For The menu level is active, refer to page 130.
„ Press
to open the menu.
Æ The display shows “Counters” menu.
Depending on how the machine is equipped, the menu “Counters” is divided into the following
sub-menus:
Icon
15.14.1
Designation
n
h
all
h
Menu 13-1 “Customer Counter”, refer to page 141
Menu 13-2 “Total Counter”, refer to page 144
Menu 13-1 “Customer Counter”
EQ000-919 / EQ000-526
ü Menu 13 “Counter” is called.“ refer to page 141.
„ Press
n
h to open the menu.
Æ The display shows the “Customer Counter” menu.
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15
Terminal - Menus
15.14 Menu 13 “Counters”
Display range customer counter
Icon
Designation
Explanation
Customer counters
• Customer counters 1 to 20.
• The activated customer counter is
highlighted in grey (
).
• The selected customer counter is
located between the lines.
• The selected customer counter must not
be activated.
• The designation next to the customer
counter can be selected. The input mask
opens.
• The detail counter is called up by tipping
the icon,, refer to page 142
Recurring icons refer to page 128.
Calling up detail counter/customer counter
EQ000-526 / EQ000-527
ü The menu 13-1 “Customer Counter” is active.
„ To bring up the detail counter, press
.
„ To bring up customer counter, press
.
Icon
Designation
Explanation
Delete the values for the
selected customer counter
• The designation is not deleted.
Display detail counter
• Additional counter information for the
selected customer counter is displayed.
Display customer counter
• A list of all customers is displayed.
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Terminal - Menus
15
Menu 13 “Counters” 15.14
Display range detail counter
Icon
Designation
Explanation
Activated customer counter • Here customer counter 1
Operating hours counter
• The operating hours counter counts
when the electronics is turned on and
the PTO shaft is running.
“Surface” counter
• This counter will only appear when the
corresponding parameter is released in
menu “Technician”.
• The “Surface” counter counts when the
tractor sends the “forward travel” signal
to the job computer and at least one
mower is used.
• The “Surface” counter stops as soon as
the tractor is at standstill or no mower is
used.
• The displayed area must not correspond
to the actually mowed area as it is also
possible that mowing was carried out
with tractors which have not send the
“forward travel” signal.
“Total area” counter
• Left column time:
• Total time of counters “Mowed with
cross conveyor belt” and “Mowed
without cross conveyor belt”.
• Right column time:
• Sum of surface mowed with and without
cross conveyor belt.
Counter “Mowed without
cross conveyor belt”
• Left column time:
• The time during which it was mowed
without cross conveyor belt.
• Right column time:
• The area mowed without cross conveyor
belt
h
ha
ac
Counter “Mowed with cross • Left column time:
conveyor belt”
• The time during which it was mowed
with cross conveyor belt.
• Right column time:
• The area which was mowed with cross
conveyor belt
Name
Create designation for cus- • You can create a name for each
tomer counter
customer counter.
• The input is limited to 15 characters.
• Touchable
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15
Terminal - Menus
15.14 Menu 13 “Counters”
Activating customer counter
ü The detail counter is called.
„ To select the customer counter, press
„ To activate the customer counter, press
or
.
.
Æ The new activated customer counter is highlighted in grey.
Resetting customer counter
The customer counter to be reset must not be activated.
„ To select the customer counter, press
„ Press
or
.
.
ð The selected customer counter is reset to zero.
ð The designation of the customer counter is not deleted.
Changing the designation of a customer counter
„ Press on “Designation”.
ð An input mask opens.
„ Enter designation via keypad.
„ Press
to save the designation.
„ In order to leave the input mask without saving, press
15.14.2
.
Menu 13-2 “Total Counter”
The total operating hours counter starts to count as soon as the electronics is turned on and the
PTO shaft is running. The total operating hours counter cannot be deleted.
EQ000-919 / EQ000-528
ü Menu 13 “Counters” is called, refer to page 141.
„ Press
all
h to open the menu.
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Terminal - Menus
15
Menu 13 “Counters” 15.14
ð The display shows the “Total Counter” menu.
Display range
Icon
ha /
Designation
Explanation
“Surface” counter
• Depending on set system of units.
ac
Operating hours counter
h
Total counter
• Cannot be deleted.
• The total counter consists of total
operating hours counter
h and total
surface counter
ha .
Season counter 1
• Can be deleted.
Day counter 2
• Can be deleted.
1
2
Resetting season counter
„ Press
1
.
Æ The season counter is reset to zero.
Resetting day counter
„ Press
2
.
Æ The day counter is reset to zero.
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15
Terminal - Menus
15.15 Menu 14 “ISOBUS”
15.15
Menu 14 “ISOBUS”
EQ000-917 / EQ000-154_1
ü The menu level has been selected, refer to page 130.
„ To open the menu, press
.
Æ The display shows the "ISOBUS" menu.
Depending on how the machine is equipped, the “ISOBUS” menu is divided into the following
sub-menus:
Icon
Designation
Menu 14-1 “Diagnostics Auxiliary (AUX)“, refer to page 146
Menu 14-2 “Diagnostics Driving Speed Indicator/Direction Display”,refer
to page 147
Menu 14-3 “Setting the Background Colour”,refer to page 148
Menu 14-5 “SectionControl”, refer to page 149
Menu 14-7 “Switching Number of Keys”,refer to page 151
Menu 14-9 “Switching Between the Terminals”,refer to page 152
Menu 14-10 “Switching Between Task Controllers”,refer to page 153
Menu 14-11 “Switching between Data Loggers”, refer to page 153
15.15.1
Menu 14-1 “Diagnostics Auxiliary (AUX)”
The joystick icon is shown in the display. When functions are operated via joystick, the display
lists the icons of these functions. The functions are not executed in this menu.
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Terminal - Menus
15
Menu 14 “ISOBUS” 15.15
EQG000-011
ü Menu 14 “ISOBUS” is called, refer to page 146.
„ Press
to open the menu.
Æ The display shows the menu “Diagnostics Auxiliary (AUX)“
15.15.2
Menu 14-2 “Driving speed/direction of travel diagnostics”
14-2
<--- 0
3,9 km/h
8 m
400 UPM
1
2
3
4
5
EQG000-012
ü Menu 14 “ISOBUS” is called, refer to page 146.
„ Press
to open the menu.
Æ The display shows menu „Diagnostics of driving speed/direction of travel“.
Display area
Icon
Designation
Explanation
Wheel-based speed
PTO speed
<--- 0
Forward travel
0 --->
Reverse travel
Parameter selected
Value is provided by tractor via ISOBUS.
ISOBUS evaluation
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15
Terminal - Menus
15.15 Menu 14 “ISOBUS”
Icon
1
2
3
4
5
15.15.3
Designation
Explanation
Parameter not selected
ISOBUS evaluation
Working lights “Tractor
rear/top”
State:
Working lights “Tractor
right/left side”
•
Working lights not activated.
Working lights “Tractor accessory equipment”
•
Working lights on.
•
Working lights off.
Working lights “Tractor accessory equipment retrofitted”
Tractor parking light day/
night
Menu 14-3 “Setting the Background Colour”
EQG000-042
ü Menu 14 “ISOBUS” is called, refer to page 146.
„ Press
to open the menu.
Æ The display shows menu “Background Colour “.
Recurring icons refer to page 128.
Display area
One of three modes can be selected.
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15
Menu 14 “ISOBUS” 15.15
Icon
Designation
Explanation
Background colour white
Recommended for the day.
Background colour grey
Recommended for the night.
Background colour automatic
The background colour is specified by the
tractor via the parking light.
Mode 1/3
Mode 2/3
Mode 3/3
• Tractor parking light on, background
colour grey.
• Tractor parking light off, background
colour white.
Changing mode
„ Call up and save mode, refer to page 133.
15.15.4
Menu 14-5 “SectionControl”
In this menu the following data must be entered for SectionControl:
•
•
•
•
Distance from front mounted mower to rear mounted mower
Working width front mounted mower
Delay for lifting the front mounted mower
Delay for lowering the front mounted mower
Based on entered data, the system determines the GPS-controlled mower lifting.
In order to prevent that the side mounted mowers lower unintentionally into the swath when
mowing with cross conveyor belt, the box for swath marking can be ticked.
If swath marking is activated, the entire area (
) is marked as worked, irrespective of any
remaining unmown crop stalks on the ground. The advantage of this is that the mowers do not
lower unintentionally into the swath.
If swath marking is not activated, the entire area (
) is marked as worked. The system
detects unmown crop stalks (even the smallest strips) although a swath was laid above these
crop stalks. The disadvantage of this is that the system lowers the mowers when driving over a
swath the next time even though there is a swath on the ground.
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15
Terminal - Menus
15.15 Menu 14 “ISOBUS”
14-5
14-5
600 cm
600 cm
300 cm
300 cm
0,0 s
2,0 s
0,0 s
2,0 s
EQG000-023
ü The accessories kit 167 “Parts kit front mounted mower control” is mounted.
ü The accessories kit 218 “ICAN SectionControl machine” is mounted.
ü In “Front Mounted Mower” menu, either mode 2/3 or mode 3/3 is selected, refer to
page 135.
ü Menu 14 “ISOBUS” is called, refer to page 146.
„ Press
to open the menu.
Æ The display shows menu “SectionControl”.
Recurring icons refer to page 128.
Display range
Icon
Designation
Explanation
Distance from front moun- • Measured between cutterbar of front
ted mower to rear mounted
mounted mower and cutterbar of rear
mower
mounted mower.
• The value can be selected.
Working width front mounted mower
• The value can be selected.
Delay for lifting the front
mounted mower
• The value can be selected.
Delay for lowering the front • The value can be selected.
mounted mower
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15
Menu 14 “ISOBUS” 15.15
Icon
Designation
Explanation
Box for swath marking
ticked
• When the cross conveyor belts are
lowered, the entire area (
) up to
the middle of the attachment is marked
as worked, irrespective of any remaining
unmown crop stalks on the ground.
Box for swath marking unticked
• The worked area that is marked (
) corresponds to the working width of the
rear unit.
„ Enter the values for the distance from front mounted mower to rear mounted mower,
working width of front mounted mower and delay for lift/lower front mounted mower.
„ Change value, refer to page 131.
Tick/untick the box for swath marking
„ To tick the box for swath marking, press
In the display, the icon changes from
to
.
.
„ To untick the box for swath marking, press
In the display, the icon changes from
15.15.5
to
.
.
Menu 14-7 "Changing over number of keys"
INFORMATION
This menu is only available on ISOBUS terminals with less than 8 keys.
For ISOBUS terminals with less than 8 keys, an additional ISOBUS joystick is recommended
for a more convenient operation of the attached machine. For the assignment of the joystick
refer to page 122.
In this menu the working screen is set to 5 or 8 keys. When changing to eight keys, additional
keys are virtually included and can be reached by scrolling.
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15
Terminal - Menus
15.15 Menu 14 “ISOBUS”
14-7
1/2
EQ000-154_1 / EQ000-159_1
ü Menu 14 “ISOBUS” is called, refer to page 146.
„ Press
to open the menu.
Æ The display shows menu “Switching Number of Keys”.
Recurring icons refer to page 128.
The current status is displayed as an icon.
Icon
Designation
Terminal with five keys without virtual keys
Mode 1/2
Terminal with less than eight keys and use of virtual keys.
Mode 2/2
Changing mode
„ Call up and save mode, refer to page 133.
15.15.6
Menu 14-9 “Switching Between the Terminals”
INFORMATION
This menu is only available if several ISOBUS terminals are connected.
When switching over for the first time, the configuration of the machine is loaded into the next
terminal. The loading process may take a few minutes. The configuration is stored in the
memory of the next terminal.
Up to the next call, the machine is no longer available in the previous terminal.
When restarting, the system makes attempts to start the last used terminal. If the last used
terminal is no longer available (e.g. because it was dismounted), the restart is delayed as the
system searches for a new terminal and loads the specific menus into the terminal. Loading
may take a few minutes.
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15
Menu 14 “ISOBUS” 15.15
EQG000-013
ü Menu 14 “ISOBUS” is called, refer to page 146.
„ To change to the next terminal, press
15.15.7
.
Menu 14-10 “Switching between Task Controllers”
INFORMATION
This menu is only available if several Task Controllers are connected.
The first time you switch over, the configuration of the next Task Controller is loaded. The
loading process may take a few minutes. The configuration is stored in the memory of the next
Task Controller.
Up to the next call, the machine is no longer available in the previous Task Controller.
When restarting, the system makes attempts to start the last used Task Controller. If the last
used Task Controller is no longer available (e.g. because it was dismounted), the restart is
delayed as the system searches for a new Task Controller and loads the specific data into the
Task Controller. The loading process may take a few minutes.
EQG000-013
ü Menu 14 “ISOBUS” is called, refer to page 146.
„ To change to the next Task Controller, press
15.15.8
.
Menu 14-11 “Switching between Data Loggers”
INFORMATION
This menu is only available if several data loggers are connected.
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15
Terminal - Menus
15.16 Menu 15 “Settings”
The first time you switch over, the configuration of the next data logger is loaded. The loading
process may take a few minutes. The configuration is stored in the memory of the next data
logger.
Up to the next call, the machine is no longer available in the previous data logger.
When restarting, the system makes attempts to start the last used data logger. If the last used
data logger is no longer available (e.g. because it was dismounted), the restart is delayed as the
system searches for a new data logger and loads the specific data into the data logger. The
loading process may take a few minutes.
EQG000-013
ü Menu 14 “ISOBUS” is called, refer to page 146.
„ To change to the next data logger, press
15.16
.
Menu 15 “Settings”
EQ000-917 / EQ000-157
ü For The menu level is active, refer to page 130.
„ To open the menu, press
.
Æ The display shows the "Settings" menu.
Depending on how the machine is equipped, the menu “Settings” is divided into the following
sub-menus:
Icon
Designation
Menu 15-1 “Sensor Test”, refer to page 155
Menu 15-2 “Actuator Test”, refer to page 159
Menu 15-3 “Manual Operation without Conformation Prompt”,refer to
page 163
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Terminal - Menus
15
Menu 15 “Settings” 15.16
Icon
Designation
Menu 15-4 “Error List”, refer to page 165
Menu 15-5 “Software Information”, refer to page 166
Menu 15-6 “Technician Level”, refer to page 167
15.16.1
Menu 15-1 “Sensor Test”
WARNING
Danger of injury in the danger zone of the machine
If the PTO shaft runs during the sensor test, machine parts may start to move unintentionally.
Thus there is a risk of serious injuries or death.
„ Turn off PTO shaft.
In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the
sensors can be correctly set in the sensor test. There is no guarantee the machine is working
correctly until after the sensors have been adjusted.
EQ000-157_1 / EQ000-920
ü Menu 15 “Settings” is called, refer to page 154.
„ Press
to open the menu.
Æ The display shows the “Sensor Test” menu.
Testing the sensor
„ To test a sensor, press on the sensor symbol.
Æ Mask “Sensor test” opens.
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15
Terminal - Menus
15.16 Menu 15 “Settings”
EQ000-530 / EQ000-920
Icon
Designation
Explanation
Choose previous sensor
Choose next sensor
Open “Sensor test” mask
Mask “Sensor test” opens.
Close “Sensor test” mask
The “Sensor Test” menu opens.
Leaving menu
All entries and functions are cancelled by
pressing the ESC key. Modifications made
will not be adopted and the previously valid
value will be kept.
Setting values:
The minimum and maximum setting value with attenuated sensor (metal in front of the sensor)
are shown in the upper part of the bar display. The current setting value (actual value) is
displayed under the bar display.
The distance from the sensor to the metal must be adjusted so that in the attentuated state the
bar is in the upper marking. Then check whether the bar is in unattenuated state in the lower
marked area.
Possible sensors (depending on the machine configuration)
No.
Sensor
Designation
B1
B1
Front mounted mower top
B2
B2
Tank pressure
B4
B4
B5
B5 L
B7
B7
R
Speed mower right
Speed mower left
R
Cross conveyor belt right bottom
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15
Menu 15 “Settings” 15.16
No.
Sensor
Designation
B9
B9 L
Cross conveyor belt left bottom
B11
B11
R
Working width right
B12
B12
R
Working width zero right
B13
B13 L
Working width left
B14
B14 L
Working width zero left
B16
B16
B17
B17 L
B18
B18
B19
B19 L
Transport position left
B29
B29
PTO speed
B36
B36
B37
B37 L
Headland position left
BM2
BM2 L
Position accelerator roller left
BM3
BM3
Position right (up to approx. 110°)
R
Position left (up to approx. 110°)
Transport position right
R
Headland position right
R
Position accelerator roller right
R
State digital sensors
Icon
State
Alive (iron)
1
2
3
Not alive (no iron)
Cable break
Short circuit
4
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Terminal - Menus
15.16 Menu 15 “Settings”
State load bolt
Icon
State
0
Sensor OK
Cable break/short circuit on the sensor
7
Connection to force measurement amplifier interrupted.
8
Communication error with force measurement amplifier
State communication
Icon
State
Communication error with steering computer (ME)
ME
Communication error with KRONE PIC-I02 computer
PIC-I02
Communication error with KRONE PIC-I02 computer
PIC-I01
State pressure sensors
Icon
State
p<
Pressure threshold is not reached.
bar
p>
bar
Pressure threshold is reached.
Diagnostics supply voltage
EQG000-017
No.
U1
Icon
Designation
Supply voltage
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Terminal - Menus
15
Menu 15 “Settings” 15.16
Nominal voltages
15.16.2
Display
Setting range
12V tot.
11 - 14.5 V
12V V term
11 - 14.5 V
12 VSi
11 - 14.5 V
12V ana
11.9 - 12.1 V
8V dig
8.7 - 8.9 V
12 V Pow2
11 - 14.5 V
12 V Pow3:
11 - 14.5 V
Menu 15-2 “Actuator Test”
WARNING
Risk of injury due to non-observance of the safety routines
If the safety routines are not observed, people may be seriously injured or killed.
„ To avoid accidents, the safety routines must be read and observed, .
The actuator test is used to test the actuators installed on the machine. An actuator can only be
tested when it is powered. In the manual actuator test the actuator must therefore be controlled
manually for a short time to be able to determine possible errors in the actuator system.
15-2
Y02
Fkt 2
Y04
Y05 L
kg
kg
R state: 1
PWM:
I=
ON
300
0mA
EQG000-018
ü Menu 15 “Settings” is called, refer to page 154.
„ Press
to open the menu.
Æ The display shows “Actuator Test” menu.
Recurring icons refer to page 128.
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15
Terminal - Menus
15.16 Menu 15 “Settings”
Possible actuators (depending on how the machine is equipped)
No.
Actuator
Designation
Y1
Pilot valve 1
Y2
Pilot valve 2
Y4
Mower relief right
Y5
Mower relief left
Y6
Float position right
Y7
Float position left
Y8
Lower mower on right
Y9
Lift mower on right
Y10
Lower mower on left
Y11
Lift mower on left
Y12
Lower front mounted mower
Y13
Lift front mounted mower
Y16
Cross conveyor belt left*)
Y17
Cross conveyor belt right*)
Y18
Fold up*)
Y19
Fold up_3
Y20
Pendulum release right
Y21
Pendulum release left
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15
Menu 15 “Settings” 15.16
No.
Actuator
Designation
Y22
Working width left*)
Y24
Working width right*)
Y25
Reverse working width on right
Y26
Reverse working width on left
Y38
Cross conveyor belt
M1
Oil cooler (cool/clean)
M2
Adjust accelerator roller on left (linear motor)
M3
Adjust accelerator rollers on right (linear motor)
*) 2 valves which must be switched.
State actuators
Icon
State
Actuator ON
1
Actuator OFF
2
No supply voltage; the fuse could be defective.
3
/
„ Observe the safety routine "Run actuator test safely", refer to page 26.
Diagnostics digital actuators
15-2
Y01
Fkt 1
Y02
Fkt 2
Y04
kg
state: 2
OFF
R
EQG000-019
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15
Terminal - Menus
15.16 Menu 15 “Settings”
Errors are only displayed if the actuator is switched on and actuator test can be performed. The
LED on the plug can also be checked directly on the actuator.
WARNING! Functions are directly executed by energizing the actuators. As a result,
machine parts may start to move unintentionally, persons may be caught and injured. For
actuator test, the machine must be in the working position.
ü The machine is in working position.
„ Press
to switch on the actuator.
„ Press
to switch off the actuator.
Diagnostics analogue actuators
15-2
Y02
Fkt 2
Y04
Y05 L
kg
R state: 1
PWM:
I=
kg
ON
300
0mA
EQG000-020
A current (in mA) can be set with the PWM value (in parts per thousand).
With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending
on the valve that is used and the operating temperature).
Engines
15-2
M1
M
state: 2
M2 L
M3
OFF
R
EQ000-533
„ To carry out the function, press
or
.
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15
Menu 15 “Settings” 15.16
15.16.3
Menu 15-3 "Manual operation without confirmation prompt"
WARNING
Risk of accident due to manual operation without confirmation prompt
Manual operation is performed when tractor engine is running and without confirmation
prompt. The functions are performed immediately (also in transport position). Thus there is
a risk of serious injuries or death.
ü The executing person must know which machine parts are actuated via manual operation.
ü The manual operation is only performed by persons familiar with the machine.
ü There is no one in the danger zone.
ü The manual mode is executed from a safe position outside the area that is affected by
machine parts moved by the actuators (lateral mowers, front mounted mower, cross
conveyor belt, ...).
„ Turn off PTO shaft.
„ Remove the universal shaft on the tractor.
„ In case of emergency, immediately switch off the hydraulic system.
„ If necessary, switch off the machine immediately, switch off the engine and remove the
ignition key.
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15
Terminal - Menus
15.16 Menu 15 “Settings”
EQ000-157 / EQ000-537 / EQ000-538 / EQ000-539
ü Menu 15 “Settings” is called, refer to page 154.
„ To open the menu, press
.
ð When selecting the menu "Manual operation without safety prompt", the display always
indicates the error message
.
„ To continue with manual operation, acknowledge the error message, refer to page 168.
Æ The display indicates the "Manual operation without confirmation prompt" menu .
Recurring icons refer to page 128.
Icon
Designation
Call up the next page
Call up the previous page
Possible functions (depending on how the machine is equipped)
Icon
Function
Icon
Function
Lift right side mounted
mower
Lift left cross conveyor
belt
Lower right side mounted mower
Lower left cross conveyor belt
Lift left side mounted
mower
Extend right side mounted mower
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15
Menu 15 “Settings” 15.16
Icon
Function
Icon
Function
Lower left side mounted
mower
Retract right side mounted mower
Lift front mounted
mower
Extend left side mounted mower
Lower front mounted
mower
Retract left side mounted mower
Fold up side mounted
mowers right/left
R
Retract accelerator
roller right
Fold down side mounted mowers right/left
R
Extend right accelerator
roller
Lower right cross conveyor belt
L
Retract left accelerator
roller
Lift right cross conveyor
belt
L
Extend left accelerator
roller
WARNING! By pressing the icon, the function is directly executed without confirmation prompt.
Thus there is a risk of injury. Observe the above mentioned warning sign.
„ To perform a function, press the corresponding key for the icon.
15.16.4
Menu 15-4 “Error List”
EQ000-164
ü Menu 15 “Settings” is called, refer to page 154.
„ Press
to open the menu.
Æ The display shows menu “Error List”.
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15
Terminal - Menus
15.16 Menu 15 “Settings”
Display area
Icon
Designation
(1)
Consecutive numbering
Error number
• refer to page 168, refer to page 169,
refer to page 171
Incoming time
• According to total operating hours
counter
h
15.16.5
Explanation
Menu 15-5 “Software Information”
EQG000-016
ü Menu 15 “Settings” is called, refer to page 154.
„ Press
to open the menu.
Æ The display shows menu “Software Information”.
Display area
Icon
Designation
SW
Complete software version of machine
Job computer version
ISO
ISOBUS software version
Icon
Designation
SW
Total software version of the machine
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15
Error Messages 15.17
15.16.6
Menu 15-6 “Technician Level”
EQG000-014
ü Menu 15 “Settings” is called, refer to page 154.
„ Press
to open the menu.
Æ The display shows menu “Technician Level”.
The menu “Technician Level” is password-protected.
The display shows the password query.
15.17
Error Messages
WARNING
Personal injuries and/or machine damage caused by non-compliance of error
messages
If error messages are ignored and the malfunction is not remedied, people may be injured
and/or the machine may be damaged seriously.
„ Remedy the malfunction when the error message is displayed, refer to page 168.
„ If the malfunction cannot be remedied, contact KRONE Customer Service.
A514
U1
Low
EQG000-034
The display shows an error message if a malfunction occurs on the machine. At the same time
an audio signal will be heard (continuous horn sound). Description, possible cause and remedy,
refer to page 168.
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15
Terminal - Menus
15.17 Error Messages
Acknowledging the error message
„ Press key
briefly.
Æ The acoustic signal stops.
If the malfunction occurs again, the error message is displayed again.
The following key functions can be selected:
Symbol
15.17.1
Designation
Explanation
Acknowledging the error
message
If the fault occurs again, the error message
will appear again.
Delete error message
The error message will no longer be displayed until the operating terminal is next
started.
General Error Messages
No./icon
Possible cause
A01/501
• Fuse in job computer is „ Check the connection for short circuit.
defective.
• The fuse resets itself after the unit has
• Short circuit on electrical
cooled down.
outputs +12V2FU_L
12V Pow2
A02/502
12V Pow3
Remedy
• Fuse in job computer is
defective.
• Short circuit on electrical
outputs +12V3FU_L
503
• The connection to the
„ Check wiring of terminal.
terminal was interrupted.
„ Check the connection for short circuit.
A04/504
• The connection to the
joystick is interrupted.
• The joystick is not
properly connected.
505
• The connection to Task „ Check wiring of Task Controller.
Controller is interrupted.
• The Task Controller is
not properly connected.
506
• The connection to
tractor ECU is
interrupted.
• The tractor ECU is not
properly connected.
A14/514
• Undervoltage
„ Connect KRONE connector cable
directly to the tractor battery.
• The tractor battery is
defective.
• The alternator of the
tractor is too weak.
• The 12V power supply is
too low on tractor side or
is not properly
connected to the battery.
LOW
„ Check wiring of joystick.
„ Check wiring to tractor ECU.
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Terminal - Menus
15
Error Messages 15.17
No./icon
Possible cause
Remedy
A15/515
• Overvoltage
• The alternator of the
tractor is defective.
„ Check the alternator of the tractor.
516
• The connection to data
logger is interrupted.
• The data logger is not
properly connected.
„ Check wiring of data logger.
A21/521
• The CAN connection
„ Check CAN wiring.
between job computer
„ Replace KRONE-PIC-I01 computer.
and KRONE-PIC I/1
computer is interrupted.
• CAN wiring is defective.
• KRONE-PIC-I01
computer is inactive.
High
PI/I01
A22/522
PI/I02
A25/507
15.17.2
• CAN connection is
„ Check CAN wiring.
interrupted between job
„ Replace KRONE-PIC-I02 computer.
computer and KRONEPIC I/2 computer.
• CAN wiring is defective.
• KRONE PIC-I02
computer is inactive.
• The menu “Manual
Mode without
Confirmation Prompt”
was called up.
„ Mind the warning in menu 15-3 “Manual
Mode without Confirmation Prompt”,refer
to page 163.
Logical Error Messages
No./symbol
Possible cause
Remedy
1
• The PTO shaft still runs
while attempting to
move the right mowing
unit to the transport
position.
„ Switch off the PTO shaft and wait until
the PTO shaft stops.
2
• The PTO shaft still runs
while attempting to
move the left mowing
unit to the transport
position.
3
• The pressure threshold „ Start the tractor engine.
is not reached.
„ Set the control unit to pressure.
• The tractor engine is off.
„ Check the LS hydraulic system.
• The hydraulic block is
not receiving any oil.
4
• The information appears „ Observe the transport height.
when the machine is
„ Check whether the side guards have
folded into the transport
been folded.
position.
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Terminal - Menus
15.17 Error Messages
No./symbol
Possible cause
Remedy
5
• The nominal working
width on the right is not
reached.
„ Check the components for the width
displacement for damage.
R
6
„ Fully retract the lateral mowing unit.
• The nominal working
width on the left is not
reached.
L
• The accelerator roller on „ Check the components for the
the left is not reached.
accelerator rollers for damage.
11
L
12
• The accelerator roller on
the right is not reached.
R
• Time error: The process „ Perform a sensor test.
for raising the left
„ Check the hydraulic supply.
mowing unit is taking
longer than 30 s.
• The sensor setting is
wrong.
• The hydraulic supply is
inadequate.
13
L
14
• Time error: The process
for raising the right
mowing unit is taking
longer than 30 s.
• The sensor setting is
wrong.
• The hydraulic supply is
inadequate.
R
15
• Time error: The process
for raising the front
mowing unit is taking
longer than 30 s.
• The sensor setting is
wrong.
• The hydraulic supply is
inadequate.
16
• The friction clutch is
activating.
L
• The mowing unit is raising in automatic
mode.
„ Switch off the PTO shaft and wait until
the PTO shaft stops.
17
„ Determine and eliminate the cause of
the friction clutch activating.
R
18
• The "PTO speed"
sensor has been
incorrectly set.
„ Correctly set the sensor.
ERROR
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Terminal - Menus
15
Error Messages 15.17
No./symbol
Possible cause
Remedy
20
Manual operation:
„ Set the width displacement greater than
16 cm.
• When folding the right
mowing unit, the width
displacement is less
than 16 cm.
21
Manual operation:
• When folding the left
mowing unit, the width
displacement is less
than 16 cm.
• Time error: The process „ Perform a sensor test.
for moving the left cross
„ Check the hydraulic supply.
conveyor into position is
taking longer than 30 s.
22
L
23
• Time error: The process
for moving the right
cross conveyor into
position is taking longer
than 30 s.
R
15.17.3
Physical Error Messages
No./icon
Sensor
Possible cause
104
Speed mower
right
• Sensor or supply line is „ Perform sensor test.
defective.
„ Check sensor and supply
line for damage.
B4
R
105
Remedy
Speed mower left
B5 L
107
B7
R
109
Cross conveyor
belt left bottom
B9 L
111
B11
R
112
B12
Cross conveyor
belt right bottom
R
113
Working width
right
Working width
zero right
Working width left
B13 L
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15
Terminal - Menus
15.18 Task Controller
No./icon
Sensor
Possible cause
114
Working width
zero left
• Sensor or supply line is „ Perform sensor test.
defective.
„ Check sensor and supply
line for damage.
B14 L
118
B18
Remedy
Transport position right
R
119
Transport position left
B19 L
129
PTO speed
B29
136
B36
Headland position right
R
137
Headland position left
B37 L
No./icon
Actuator
304
Mower relief right • The actuator or the
supply line is defective.
Y04
R
kg
305
Y05
Remedy
„ Perform actuator test.
„ Check actuator and
supply line for damage.
Mower relief left
L
kg
338
Y38
15.18
Possible cause
Cross conveyor
belt
Task Controller
Designation
Value range/unit
Description
Mower
Working mode
6 = mowing
Working width
In millimeters (mm)
The current working width (0 –
10,100 mm).
Max. working width
In millimeters (mm)
The maximum working width
with set width adjustment
(9,300 – 10,100 mm).
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Terminal - Menus
15
Task Controller 15.18
Designation
Value range/unit
Description
Worked area
In hectares (ha)
Active distance
In kilometres (km)
Is only counted if TECU
(tractor data) is available.
Inactive distance
In kilometres (km)
Working state
0 = time counter OFF
1 = time counter ON
Total working hours
In hours (h)
Is counted as soon as electronics is turned on.
Total area of the machine
In hectares (ha)
Total distance lifetime
In kilometres (km)
Is only counted if TECU
(tractor data) is available.
Inactive distance lifetime
In kilometres (km)
Active lifetime
In hours (h)
Is counted if working status is
1.
Inactive lifetime
In hours (h)
Is counted if working status is
0.
SectionControl Enable
Is required for SectionControl.
Actual workstate of sections
Target workstate of sections
Coupling point
Offset X
Is required for SectionControl.
Offset Y
Offset Z
Left mower
Working position left mower
0 = not in working position
1 = in working position
Offset X left mower
Is required for SectionControl.
Offset Y left mower
Working width left mower
In millimeters (mm)
Working length left mower
Is required for SectionControl.
Working mode left mower
Without cross conveyor
belt:
6 = mowing
With cross conveyor belt:
6 = mowing (cross conveyor
belt top)
11 = swathing (cross conveyor
belt bottom)
Latency ON left mower
Is required for SectionControl.
Latency OFF left mower
Front mower
Working position front mower
0 = not in working position
1 = in working position
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15
Terminal - Menus
15.18 Task Controller
Designation
Value range/unit
Description
Offset X front mower
Is required for SectionControl.
Offset Y front mower
Working width front mower
Working length front mower
Is required for SectionControl.
Working mode front mower
11 = swathing
Latency ON front mower
Is required for SectionControl.
Latency OFF front mower
Right mower
Working position right mower
0 = not in working position
1 = in working position
Offset X right mower
Is required for SectionControl.
Offset Y right mower
Working width right mower
In millimeters (mm)
Working length right mower
Is required for SectionControl.
Working mode right mower
Without cross conveyor
belt:
6 = mowing
With cross conveyor belt:
6 = mowing (cross conveyor
belt top)
11 = swathing (cross conveyor
belt bottom)
Latency ON right mower
Is required for SectionControl.
Latency OFF right mower
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16
Settings
16
Setting the cutting height
16.1
Settings
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
16.1
Setting the cutting height
KMG000-035
The cutting height is set via the top link (1).
Setting range of cutting height, refer to page 38.
ü The support jack/the support jacks are swivelled down, refer to page 66.
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
„ Lower the machine up to the support jack/(s).
„ Shut down and safeguard the machine, refer to page 25.
„ Rotate the top link until the cutting height is set.
ð Top link longer = greater cutting height
ð Top link shorter = smaller cutting height
„ Swivel the support jack/(s) up, refer to page 65.
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16
Settings
16.2
Setting high-cut skids
16.2
Setting high-cut skids
For version with “high-cut skids”
KMG000-025
The cutting height can be increased by means of high cut skids. Mount high cut skids according
to figure under the cutting discs or under the mower drum.
ü The machine is in headland position.
ü The mower is/the mowers are safely supported,refer to page 25.
ü The machine is shut down and safeguarded, refer to page 25.
„ Insert high-cut skid (3) into sliding skid and screw it.
16.3
Setting the lateral links
KMG000-024
To mow, set the height of the three-point hitch so that the height of lateral links (3) in front area
(1) and rear area (2) is similar. The setting is made by raising the machine.
„ Raise the machine until the lateral suspension arms (3) are set to X = approx. 0 mm.
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16.4
Settings
16
Setting the side guards
16.4
Setting the side guards
KMG000-078
The protective equipment can be adapted to harvesting conditions by adjusting the guards. In
order to avoid that crop stalks bend because the guards are too low, set the guards higher. To
avoid that stones are slung away when the crops are low, set the guards lower.
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
Setting the side guard (1)
„ Push ratchet down by using a screwdriver (8) and fold up the side guard (1).
„ Loosen the screws (4).
„ Set the height of the side guard (1) by means of the console (5).
„ Tighten screws (4).
Setting the side guard (2)
„ Fold up front safety device (3), Folding up safety device at front.
„ Loosen the screws (6).
„ Set the height of the side guard (2) by means of the console.
„ Tighten screws (6).
„ Set both side guards equally.
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16
Settings
16.5
Checking/setting locking of side guards
16.5
Checking/setting locking of side guards
KMG000-042
The locking (2) prevents during use that the side guard (1) is folded up and foreign bodies are
slung away. Therefore make sure every time before using the machine that the side guard (1) of
the machine is folded down and secured by the locking (2).
Checking the locking
„ Move machine to working position, (ISOBUS terminal: refer to page 66; Operation
panel:refer to page 74).
ð If the side guard is folded down, the side guard is properly adjusted.
ð If the side guard is not folded down, the locking must be set.
„ Move machine to transport position.
ð If the side guard is folded down, the side guard is properly adjusted.
ð If the side guard is not folded down, the locking must be set.
Setting the locking
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Loosen the screw connection (3).
„ Readjust the locking in the oblong hole.
„ Tighten the screw connection (3).
„ Check the locking.
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16.6
Settings
16
Setting the conditioner speed
16.6
Setting the conditioner speed
KMG000-040
Two conditioner speeds can be set on the manual gearbox. This influences conditioning effect
and power requirement.
Minimum speed (
): 600 rpm
Maximum speed: 900 rpm
ü The machine is shut down and safeguarded, refer to page 25.
„ Screw out wing screw (1) on actuating lever (2).
„ Rotate actuating lever (2) by 180°.
INFORMATION: To facilitate rotation of actuating lever, rotate mower drum manually.
„ Secure actuating lever (2) by means of wing screw (1).
16.7
Setting the conditioning sheet
KMG000-066
The degree of conditioning can be changed by adjusting the lever (1).
ü The machine is in working position, (ISOBUS terminal: refer to page 66; Operation
panel:refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Adjust the lever (1).
Æ In the direction „+“: The degree of conditioning is increased.
Æ In the direction “-“: The degree of conditioning is reduced.
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16
Settings
16.8
Setting wide spreading
16.8
Setting wide spreading
INFORMATION
Loss of palm knobs
Loosen palm knobs by means of vibrations. As a result, palm knobs, screws and swath
sheets can be lost.
„ To prevent palm knobs from loosening, tighten them manually as firmly as possible.
KM000-030 [ECB00049]
When using the machine without cross conveyor belt
ü The machine is in working position, (ISOBUS terminal: refer to page 66; Operation
panel:refer to page 74).
„ Shut down and safeguard the machine, refer to page 25.
„ Take the deflector sheets (2) out of the support (1) and put them aside.
„ Raise the cross conveyor belts via the terminal,refer to page 72.
„ Switch off the tractor engine, remove the ignition key and take it with you.
„ Close the stop cock (3) on the cross conveyor belt.
„ Open the swath flaps (4) as far as possible,Setting the swathing.
„ Mount the deflector sheets (2) and tighten the palm knobs (5) manually.
„ Open the stop cock (3) on the cross conveyor belt.
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Settings
16
Setting wide spreading
16.8
Setting deflector sheets
Depending on the operating conditions, the deflector sheets (2) may have to be adjusted to
provide for equal distribution across the entire area.
ü The machine is in working position, (ISOBUS terminal: refer to page 66; Operation
panel:refer to page 74).
„ Lift the cross conveyor belts, ISOBUS terminal: refer to page 113, operation panel: refer to
page 75.
„ Shut down and safeguard the machine, refer to page 25.
„ Close the stop cock (3) on the cross conveyor belt.
„ Set the deflector sheets (2) and tighten the palm knobs (5) manually.
„ Open the stop cock (3) on the cross conveyor belt.
When using the machine with cross conveyor belt
When working with activated cross conveyor belt, it is recommended to dismount the deflector
sheets (2).
ü Themachine is in the working position, refer to page 66.
„ Lift the cross conveyor belts, ISOBUS terminal: refer to page 113, operation panel: refer to
page 75.
„ Shut down and safeguard the machine, refer to page 25.
„ Close the stop cock (3) on the cross conveyor belt.
„ Dismount the deflector sheets (2) and put them aside.
„ Open the stop cock (3) on the cross conveyor belt.
„ Lower the cross conveyor belts, refer to page 75.
„ Shut down and safeguard the machine, refer to page 25.
„ Insert the deflector sheets (2) into the support (1) and secure with palm knobs (5).
„ Set the swath flaps (4),Setting the swathing.
16.8.1
Setting widespreading sheet
KM000-028
ü The machine is in working position, (ISOBUS terminal: refer to page 66; Operation
panel:refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Loosen palm knobs (1) on right-hand and left-hand machine side.
„ Move widespreading sheet (2) to the desired position.
In case of swathing, the widespreading sheet must be set completely down.
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16
Settings
16.9
Setting conveyor belt
In case of wide spreading, adapt the widespreading sheet to the amount of forage.
„ Tighten palm knobs (1) manually.
16.9
Setting conveyor belt
KM000-061
The drive roller (A) can only be adjusted on one side.
A1= inside / A2 = outside
The idle roller (L) can be set on both sides.
L1= inside / L2 = outside
For the “comfort electronics” version
ü The machine is in the working position, refer to page 66.
„ Raise the cross conveyor belts via the terminal,refer to page 72.
For the “operation panel” version
ü The machine is in the working position, refer to page 74.
„ Raise the cross conveyor belts via the operation panel, refer to page 75.
„ Shut down and secure the machine, refer to page 25.
„ Loosen the screws (1) at the front and rear of the idle roller.
„ Using the clamping screws (4,5) relieve the conveyor belt.
„ Raise the cross conveyor belts over the terminal.
„ Mark the conveyor belt above and below at intervals of X=1000 mm.
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Settings
16
Setting conveyor belt
16.9
„ Using the clamping screws (4,5) tension the conveyor belt until the dimension X=1005 mm.
„ Tighten the screws (1) at the front and rear, tightening torque refer to page 189.
„ Manually turn the conveyor belt through one or two revolutions until the marks are visible
again.
„ Check the marks.
ð If the dimension X = 1005 mm, everything is OK.
ð If the dimension X is not 1005 mm, retension the conveyor belt.
„ Lower the cross conveyor belts over the terminal.
„ Engage the PTO shaft and observe the conveyor belt movement from a safe distance.
Check/correct running direction of the conveyor belts
INFORMATION
Change the setting of the conveyor belt only slightly (one or two revolutions on the clamping
screws).
After each setting perform a test run and check the marks (x).
To avoid overtensioning the conveyor belt, make the adjustments on one side only, i.e. loosen
the clamping screw which was clamped beforehand.
Provided the individual dimensions of the marks are below 1005 mm or above 1008 mm a
difference between above and below is OK.
„ Shut down and secure the machine, refer to page 25.
Idle roller
WARNING! Increased risk of injury while conveyor belt is still running! Do not make any settings
while the conveyor belt is running.
The conveyor belt drifts over the idle roller (L): Reclamp or loosen the drive roller.
The conveyor belt drifts over the idle roller to the outside (L1): Tighten the clamping screw (3).
The conveyor belt drifts over the idle roller to the inside (L2): Loosen the clamping screw (3).
Drive roller
WARNING! Increased risk of injury while conveyor belt is still running! Do not make any settings
while the conveyor belt is running.
The conveyor belt drifts on the drive roller (A):
„ Reclamp the idle roller at the top and bottom.
The conveyor belt drifts over the drive roller to the outside (A1):
„ Tighten the clamping screw (5).
The conveyor belt drifts over the drive roller to the inside (A2):
„ Tighten the clamping screw (4).
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16
Settings
16.10 Moving cross conveyors
16.10
Moving cross conveyors
KM000-074
The cross conveyors can be adapted to the operating conditions by moving.
ü The machine is in working position, (ISOBUS terminal: refer to page 66; Operation
panel:refer to page 74).
„ Lift or lower cross conveyors until dimension is X = 13 cm (measured between rubber buffer
and frame).
ð Therefore the cross conveyors are mounted on a pendulum bearing after releasing the
nuts (3) and can be moved manually.
„ Shut down and safeguard the machine, refer to page 25.
„ Close stop cock (2).
„ Loosen the nut (3), do not unscrew them.
„ Move cross conveyor manually.
„ Tighten nuts.
„ Open stop cock.
16.11
Setting the width shift
For the “operation panel” version
KM000-094
The both lateral mowers can be moved simultaneously to the inside or to the outside by means
of width shift. The width shift can be set in steps of 8 cm in a range from 0 to 40 cm.
„ Move machine to headland position, refer to page 74.
„ Preset the smallest working width, refer to page 75.
„ Move machine to working position refer to page 74.
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Settings
16
Setting the speed of cross conveyor belts 16.12
„ Shut down and safeguard the machine, refer to page 25.
ð The width shift can now be set.
„ Pull out linch pin (1).
„ Move the sleeve (2) in the hole pattern and secure with linch pin (1).
16.12
Setting the speed of cross conveyor belts
For the “operation panel” version
KM000-096
The speed of cross conveyor belts can be set via throttle (1). The throttle is located under the
hood (2).
ü The machine is in working position, (ISOBUS terminal: refer to page 66; Operation
panel:refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Loosen hexagon socket-head screw (3).
„ Turn knurled wheel.
ð To the right: Increase speed.
ð To the left: Reduce speed.
„ To secure the throttle against accidental twisting, secure knurled wheel by means of
hexagon socket-head screw (3).
16.13
Setting the accelerator rollers
For the “operation panel” version
KM000-177_1
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16
Settings
16.14 Setting the throttles
The swath width can be influenced via accelerator roller (1). The higher the accelerator roller is
set, the wider the crop is distributed. A wide distribution of the crop results in a small swath.
ü The machine is in working position, (ISOBUS terminal: refer to page 66; Operation
panel:refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
ü The cross conveyor belts are lowered, refer to page 75.
„ Pull lever (2) down and hold it.
„ Adjust lever (2).
Æ In the direction „-“: Increase swath width.
Æ In the direction „+“: Reduce swath width.
16.14
Setting the throttles
16.14.1
Setting the lifting speed / lowering speed of the hydraulic cylinders
For the “operation panel” version
KMG000-036
The lifting speed / lowering speed from working position to headland position and vice versa is
set via throttle (3).
ü The machine is in working position, (ISOBUS terminal: refer to page 66; Operation
panel:refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Loosen hexagon nut (1).
INFORMATION: Even the minutest adjustments on the stud screw (b) causes a great change of
lifting/lowering speed. Screw out the stud screw at maximum up to the coloured marking.
„ Rotate stud screw (2).
ð By screwing it in, the oil flow is reduced and the lifting speed/lowering speed is thus
slower.
ð By unscrewing it, the oil flow is increased and the lifting speed/lowering speed is thus
faster.
„ Lock stud screw by means of hexagon nut (1).
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17
Maintenance - General Information
17
Maintenance table
17.1
Maintenance - General Information
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
WARNING
Risk of injury caused by test run of the machine
If a test run is performed after repair, maintenance or cleaning work or after technical
intervention, the machine may behave unpredictably. Thus there is a risk of serious injuries or
death.
ü The machine is in working position.
„ Do not switch on the drives until the mower is resting on the ground and you are
absolutely sure that there is no one in the danger zone.
„ The test run of the machine must only be started from the driver's seat.
17.1
Maintenance table
17.1.1
Maintenance - Once after 50 hours
Changing the oil
17.1.2
Main gearbox
refer to page 200
Mower gearbox
refer to page 201
Cutterbar
refer to page 201
Maintenance - Before the beginning of the season
Checking oil level
Main gearbox
refer to page 200
Mower gearbox
refer to page 201
Cutterbar
refer to page 201
Components
Check/replace blades
refer to page 205
Check/replace cutting discs/mower drums
refer to page 211
Check/replace retaining bolt (blade screw con- refer to page 208
nection)
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17
Maintenance - General Information
17.1
Maintenance table
Components
Check/replace retaining bolt (blade quick
fastener)
refer to page 208
Check/replace blade carrier (blade quick
fastener)
refer to page 209
Check/replace linings on cutterbar
refer to page 212
Vent friction clutch
refer to page 194
Check guard cloths
refer to page 195
Tighten screws/nuts
refer to page 189
Check/replace locking of side panel
refer to page 178
Hydraulic system
17.1.3
Check oil level (hydraulic oil tank)
refer to page 198
Replace filter element
refer to page 199
Maintenance - Every 10 hours, but at least once a day
Checking oil level
Main gearbox
refer to page 200
Mower gearbox
refer to page 201
Cutterbar
refer to page 201
Components
Check/replace blades
refer to page 205
Check/replace cutting discs/mower drums
refer to page 211
Check/replace retaining bolt (blade screw con- refer to page 208
nection)
Check/replace retaining bolt (blade quick
fastener)
refer to page 208
Check/replace blade carrier (blade quick
fastener)
refer to page 209
Check guard cloths
refer to page 195
Check/replace locking of side panel
refer to page 178
Hydraulic system
Check oil level (hydraulic oil tank)
17.1.4
refer to page 198
Maintenance - Every 50 hours
Components
Tighten screws/nuts
refer to page 189
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17.1.5
Maintenance - General Information
17
Tightening torques
17.2
Maintenance - Every 200 hours
Changing the oil
17.1.6
Main gearbox
refer to page 200
Mower gearbox
refer to page 201
Cutterbar
refer to page 201
Maintenance - Every 500 hours
Hydraulic system
17.2
Change oil (hydraulic oil tank)
refer to page 198
Replace filter element
refer to page 199
Tightening torques
Metric thread screws with control thread
INFORMATION
The table does not apply to countersunk screws with hexagon socket in case the countersunk
screw is tightened via hexagon socket.
DV000-001
X
Thread size
X
1
Strength class
5.6
8.8
Tightening torque (Nm)
Strength class on screw head
10.9
12.9
M4
3.0
4.4
5.1
M5
5.9
8.7
10
M6
10
15
18
M8
25
36
43
M10
29
49
72
84
M12
42
85
125
145
M14
135
200
235
M16
210
310
365
M20
425
610
710
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17
Maintenance - General Information
17.2
Tightening torques
X
Strength class
5.6
8.8
Tightening torque (Nm)
10.9
12.9
M22
571
832
972
M24
730
1,050
1,220
M27
1,100
1,550
1,800
M30
1,450
2,100
2,450
Metric thread screws with fine thread
DV000-001
X
Thread size
X
1
Strength class
5.6
8.8
Tightening torque (Nm)
Strength class on screw head
10.9
12.9
M12 x 1.5
88
130
152
M14 x 1.5
145
213
249
M16 x 1.5
222
327
382
M18 x 1.5
368
525
614
M20 x 1.5
465
662
775
M24 x 2
787
1,121
1,312
M27 x 2
1,148
1,635
1,914
M30 x 1.5
800
2,100
2,650
Metric thread screws with countersunk head and hexagon socket
INFORMATION
The table applies only to countersunk screws with hexagon socket and metric thread
tightened via hexagon socket.
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Maintenance - General Information
17
Tightening torques
17.2
DV000-000
X
Thread size
X
1
Strength class on screw head
Strength class
5.6
8.8
Tightening torque (Nm)
10.9
12.9
M4
2.5
3.5
4.1
M5
4.7
7
8
M6
8
12
15
M8
20
29
35
M10
23
39
58
67
M12
34
68
100
116
M14
108
160
188
M16
168
248
292
M20
340
488
568
Locking screws on the gearboxes
INFORMATION
The tightening torques only apply to assembly of locking screws, viewing glasses, ventilation
and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel
housings. The term “locking screw” includes the drain plug, the inspection screw as well as
the ventilation and breather filters.
The table only applies to locking screws with external hexagon together with copper seal ring
and for bleed valves made of brass with shaped seal ring.
Thread
Locking screw and viewing glass with Bleed valve made of brass
copper ring*)
Ventilation and breather filter made of
Ventilation/breather filter made of
brass
steel
Steel and cast
Aluminium
Steel and cast
Aluminium
Maximum tightening torque (Nm) (±10 %)
M10x1
8
M12 x 1.5
14
G1/4“
14
M14 x 1.5
16
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17
Maintenance - General Information
17.3
Deviating tightening torques
Thread
Locking screw and viewing glass with Bleed valve made of brass
copper ring*)
Ventilation and breather filter made of
Ventilation/breather filter made of
brass
steel
Steel and cast
Aluminium
Steel and cast
Aluminium
Maximum tightening torque (Nm) (±10 %)
M16 x 1.5 45
40
24
24
M18 x 1.5 50
45
30
30
M20 x 1.5
32
G1/2“
32
M22X1.5
35
M24x1.5
60
G3/4“
60
M33x2
80
G1“
80
M42x1.5
100
G1 1/4“
100
*) Always replace copper rings
17.3
17.4
Deviating tightening torques
Screws/nuts
Tightening torque
Nut for shear protection (rotary hub)
300 Nm
Bearing housing for cutting disc
55 Nm
Bearing housing for mower drum
55 Nm
Strip on the cross conveyor belt
KM000-062
The strip (1) of the cross conveyor belt may bend in the outer area (I) due to contact with foreign
objects.
„ In order to avoid that the strip (1) or the cross conveyor belt is destroyed any further,
disconnect the strip (1) in area (I) of the next rivet (2).
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17.5
Maintenance - General Information
17
Cleaning cross conveyor belts
17.5
Cleaning cross conveyor belts
INFORMATION
Only clean the cross conveyor belts with low pressure and much water. Never use detergents.
Lubricate the bearing points after cleaning.
KM000-067
„ Move machine to working position.
„ Shut down and safeguard the machine, refer to page 25.
„ Dismount support for deflector sheets and put it aside.
„ Remove plastic covers.
„ Lift cross conveyor belts via terminal.
„ Shut down and safeguard the machine, refer to page 25.
„ Close the stop cock on the cross conveyor belt.
„ Clean places (a to f) by means of high-pressure cleaner.
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17
Maintenance - General Information
17.6
Venting the friction clutch
„ Mount plastic covers.
„ Mount support for deflector sheets.
„ Open stop cock on the cross conveyor belt.
17.6
Venting the friction clutch
NOTICE
Interventions in the friction clutch will lead to a loss of guarantee!
Interventions in the friction clutch change the slip torque. Therefore the machine may be
damaged considerably.
„ Never intervene in the overload protection.
„ Only use KRONE original spare parts.
KM000-072
The friction clutch protects tractor and machine from damage. The friction clutch is designed
with non-adjustable torque MR. The the torque is engraved in the housing of the friction clutch
(2).
Venting
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Remove the universal shaft.
„ Tighten the nuts (1) evenly.
ð The friction discs are relieved.
„ Turn the friction clutch.
„ Turn nuts back up to the thread runout.
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17.7
Maintenance - General Information
17
Checking/replacing guard cloths
17.7
Checking/replacing guard cloths
KMG000-010
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Carry out a visual inspection of the guard cloth (1) to ensure that there are no cracks and
damage.
Æ The machine can be used when there are no cracks or damages.
Æ Replace guard cloths in case of cracks or damage.
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18
Maintenance - Hydraulic System
18.1
Oil filter
18
Maintenance - Hydraulic System
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
WARNING
Hydraulic hoses are subject to ageing
Due to pressure, thermal load and the effect of UV radiation, hydraulic hoses may wear out
considerably. Persons could be seriously injured or killed by means damaged hydraulic
hoses.
The date of manufacture is printed on the hydraulic hoses. This way the age can be
ascertained quickly.
According to law, hydraulic hoses must be replaced after 6 years.
„ Only use original spare parts when replacing hydraulic hoses.
NOTICE
Storing and disposing of oils and used oil filters
If oil and used oil filters are not stored and disposed of properly, the environment may be
damaged.
„ Store or dispose of used oil and oil filters according to statutory provisions.
18.1
Oil filter
For "Comfort Electronics" version
KMG000-003
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18
Hydraulic pump
18.2
The oil filter absorbs depositions of solid particles of hydraulic system. Damage to the
components of the circuit is avoided by filtering the hydraulic circuit. The contamination indicator
(7) of the oil filter optically informs about the degree of soiling of oil filter.
The oil filter (6) of the hydraulic circuit is located front left under the three-point hitch of the
machine.
INFORMATION
When starting in cold condition the button on the contamination indicator (7) can hop out. Do
not push button in until the operating temperature is reached. In case it immediately hops out
again, the filter element must be changed.
Replacing the filter element
ü A suitable container is available for escaping oil.
ü The hydraulic system is depressurized.
ü The machine is shut down and safeguarded, refer to page 25.
„ Unscrew bottom part of filter (4) from top part of filter (1), clean it and ensure that it is not
damaged.
„ Remove filter element (3) and replace it by a new one with identical properties.
„ Slide new filter element (3) on valve sleeve (5).
„ Check the O-ring seal (2) and, if necessary, replace it by a new one with identical properties.
„ Screw the bottom part of filter (4) as far as it will go on the top part of the filter and turn it
back one quarter-turn.
„ Charge the hydraulic system with pressure and check it for leaks.
18.2
Hydraulic pump
KMG000-028
The on-board hydraulic system of the machine is supplied with pressure by an own hydraulic
pump (1). The hydraulic pump (1) is connected to the lower part of the main gearbox by a flange
and requires no maintenance.
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18
Maintenance - Hydraulic System
18.3
Hydraulic oil tank
18.3
Hydraulic oil tank
KMG000-029
INFORMATION
The oil level must be checked and the oil must be changed in working position and with
machine in horizontal position.
Checking oil level:
„ Thoroughly clean the area around the oil dip stick (1).
„ Pull out the oil dip stick, clean and insert it completely. Clean the oil dip stick with a lint-free
cloth.
„ Pull out oil dip stick (1) and check oil level.
If the oil level is indicated between the “min.” and “max.” marking:
„ Insert oil dip stick (1).
If the oil level is indicated below the “min” marking:
„ Top up oil via filling hole.
„ Check oil level.
Changing oil
ü A suitable container is available for escaping oil.
„ Turn out the oil dipstick (1).
„ Unscrew the drain plug (2) and drain the oil.
„ Mount the drain plug (2), tightening torquerefer to page 191.
„ Top up new oil via filling hole.
„ Check oil level.
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18
Hydraulic oil tank
18.3
Replacing filter element
KMG000-030
„ Move machine to working position.
„ Observe the safety routine “Safely performing oil level check, oil change and filter element
change”, refer to page 26.
„ Shut down and safeguard the machine, refer to page 25.
„ Unscrew the cover (1).
„ Slightly pull the filter element (2) out of the hydraulic oil tank and allow the oil to run out.
„ Remove the filter element (2) and dispose of it properly.
„ Wet sealing surface of new filter element (2) with oil and insert it.
„ Unscrew the cover (1) and tighten it.
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19
Maintenance - Gearbox
19.1
Main gearbox
19
Maintenance - Gearbox
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
19.1
Main gearbox
KMG000-005
„ Observe the safety routine “Safely performing oil level check, oil change and filter element
change”, refer to page 26.
INFORMATION
The oil level must be checked and the oil must be changed in working position and with
machine in horizontal position.
Checking oil level
„ Unscrew the locking screw of the inspection hole (1).
Æ If the oil reaches the inspection hole (1):
„ Mount the locking screw of the inspection hole (1), tightening torque refer to page 191.
Æ If the oil does not reach the inspection hole (1):
„ Unscrew the locking screw of the filling hole (3).
„ Top up new oil via the filling hole (3) up to the inspection hole (1).
„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling
hole (3), Tightening torque refer to page 191.
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19.2
Maintenance - Gearbox
19
Mower gearbox
19.2
Mower gearbox
KMG000-22
„ Observe the safety routine “Safely performing oil level check, oil change and filter element
change”, refer to page 26.
INFORMATION
The oil level must be checked and the oil must be changed in working position and with
machine in horizontal position.
Checking oil level
„ Unscrew the locking screw of the inspection hole (1).
Æ If the oil reaches the inspection hole (1):
„ Mount the locking screw of the inspection hole (1), tightening torque refer to page 191.
Æ If the oil does not reach the inspection hole (1):
„ Unscrew the locking screw of the filling hole (3).
„ Top up new oil via the filling hole (3) up to the inspection hole (1).
„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling
hole (3), Tightening torque refer to page 191.
19.3
Oil change/oil level check on the cutterbar
Changing the oil
INFORMATION
There is no need to change the oil on the cutterbar.
Checking oil level
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19
Maintenance - Gearbox
19.3
Oil change/oil level check on the cutterbar
KM000-036
„ Allow the machine to run for a short time.
„ WARNING! Risk of injury from coasting cutting discs/mower drums.
„ Switch off the PTO shaft and wait until the cutting discs/mower drums have come to a
complete stop.
„ Move machine to transport position.
„ Shut down and safeguard the machine, refer to page 25.
„ Release the locking screw of the inspection hole (1).
ð The oil level must reach up to the inspection hole (1).
If the oil reaches the inspection hole (1):
„ Mount the locking screw of the inspection hole (1), tightening torque refer to page 191.
If the oil does not reach the inspection hole (1):
„ Top up new oil via inspection hole (1) up to the inspection hole (1).
„ Mount the locking screw of the inspection hole (1), tightening torque refer to page 191.
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Maintenance - Cutterbar
20.1
Rotary hub
Maintenance - Cutterbar
20
Rotary hub
20.1
A
B
KMG000-002
Used abbreviations in this figure:
A
B
RE
LE
=
=
=
=
Direction of rotation “A” to the centre
Direction of rotation “B” in pairs
eccentric bearing housing (clockwise), without distinctive groove
eccentric bearing housing (rotating anticlockwise), with distinctive groove
For protection against overload of mowers, the rotary hubs (1) are secured with nuts (2) and
shear pins (3).
When driving onto obstacles (e.g. stones), the both shear pins in the rotary hub will shear off.
The rotary hub incl. nut turns upward on the pinion shaft.
•
•
The cutting discs or drums which move the crop to the left (LH) in the direction of travel
have left-handed thread.
The cutting discs or drums which transport the crop to the right (RH) in the direction of travel
have right-handed thread.
To distinguish between right-hand (clockwise) rotation (RH) and left-hand (anti-clockwise)
rotation (LH), the nuts (2) and the pinion shafts (4) for the left-hand rotation (LH) have a
distinctive groove (a, b).
•
•
The nuts (2) with left-handed thread (LH) have distinctive grooves (a) on the bevel.
The pinion shafts (4) with left-handed thread (LH) have a distinctive groove (b) on the face.
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20
Maintenance - Cutterbar
20.2
Replacing shear protection on rotary hub
20.2
Replacing shear protection on rotary hub
NOTICE
Wrong installation position
The machine may be damaged if the installation position of the bearing housings is not
observed.
„ Clockwise rotating (RH) cutting discs / mower drums always have right-handed pinion
shaft and nut (no groove mark on pinion shaft and nut).
„ Anti-clockwise rotating (LH) cutting discs / mower drums always have left-handed pinion
shaft and nut (with groove mark on pinion shaft and nut).
KM000-049_1
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Dismount sheared off cutting disc or mower drum.
„ Remove retaining ring (7).
„ Unscrew the screws (8).
„ Dismount nut (2) by using the special key (10) included with delivery.
„ Dismount hub (1).
„ Remove damaged shear pins (3).
„ Check nut and hub for damage.
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Maintenance - Cutterbar
20
Checking/changing blades
20.3
INFORMATION: Replace damaged parts by KRONE original spare parts.
„ Fill the space above the bearing with grease (c).
„ Place the hub on the pinion shaft.
INFORMATION: Observe position of shear pins. The slots of the shear pins (3) must be
mounted facing each other horizontally, see detail (I).
„ Drive new shear pins from outside through hub (1) and shaft (4) until the end of the pin
reaches the surface of the hub (d).
„ Mount nut (2) using special key (10) with a tightening torque of 300 Nm .
„ Mount screws (8) with detent edged washers.
„ Mount retaining ring (7).
„ Mount cutting disc (5) or mower drum (6).
20.3
Checking/changing blades
WARNING
Missing, damaged or incorrectly mounted blades and blade supports
If blades are missing, damaged or incorrectly mounted, dangerous unbalanced rotation may
be caused and parts may fly around. People may be seriously injured or killed as a result.
„ Check the blades at least once a day and the retaining bolts every time after changing the
blades or after contact with foreign objects.
„ Immediately replace missing, damaged or incorrectly mounted blades and blade supports.
„ To avoid imbalance, always replace missing and damaged blades in kits and never mount
unevenly worn blades on a cutting disc/mower drum.
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
„ Fold up the front safety device, refer to page 63.
ð The blades/cutting discs/mower drums are freely accessible.
20.3.1
Checking blades for wear
WARNING
Risk of injury due to low material thickness on the blades
If the material thickness on the blades is too low, the blades may loosen due to high rotating
speed. Thus there is a risk of serious injuries or death.
„ Replace the blades at the latest when the wear limit is reached.
ð The wear limit is reached when the borehole of the blade touches the marking (1) on
the blade or the dimension X is equal to or less than 13 mm.
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20
Maintenance - Cutterbar
20.3
Checking/changing blades
KM000-038
„ Clean the area around the blades, cutting discs and mower drums.
„ Check wear limit.
ð If the dimension is X>13 mm, the wear limit is not reached.
ð If the dimension is X≤13 mm or the borehole touches the marking (1), the blade must
be replaced.
20.3.2
Changing blades for the “blade screw connection” version
KM000-044
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
ü The safety device is folded up, Folding up safety device at front.
ü The area around blades, cutting discs and mower drums is cleaned.
„ Dismount the damaged or worn blade.
„ Check mounting parts of the blade, refer to page 208. Also replace worn or damaged
mounting parts.
INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/
mower drums are different. Mind the direction of rotation when mounting the blades. The arrow
on the blade must correspond to the direction of rotation of the respective cutting disc/mower
drum.
„ Insert the new blade (5) between wear skid (2) and cutting disc (1).
„ Insert the retaining bolt (3) from below through the wear skid (2), the blade (5) and the
cutting disc (1).
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Maintenance - Cutterbar
20
Checking/changing blades
20.3
INFORMATION: Only use the locknut (4) once.
„ Turn the locknut (4) from above on the retaining bolt (3) and tighten it, tightening torque,
refer to page 189.
„ Repeat this process for all blades.
„ Fold down the safety device.
INFORMATION
Clockwise rotating blades can be ordered by stating order number 00 139 889 *.
Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.
20.3.3
Changing blades for the “blade quick fastener” version
KM000-045
ü The machine is in the working position, (ISOBUS terminal: refer to page 66; operation
panel: refer to page 74).
ü The machine is shut down and safeguarded, refer to page 25.
ü The safety device is folded up, Folding up safety device at front.
ü The area around blades, cutting discs and mower drums is cleaned.
„ To remove the blade (2), push the blade key (1) between the cutting disc (4) and the blade
carrier (3) and push it down with one hand.
„ Check the mounting parts of the blade (2),refer to page 208. Also replace worn or damaged
mounting parts.
INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/
mower drums are different. When mounting the blades, mind the direction of rotation. The arrow
on the blade must correspond to the direction of rotation of the respective cutting disc/mower
drum.
„ In order to insert the new blade (2), push the blade key (1) between the cutting disc (4) and
the blade carrier (3) and push it down with one hand.
„ Guide the blade (2) on the retaining bolt (5) and allow the blade key (1) to return upwards.
„ Repeat this process for all blades.
„ Fold down the safety device.
INFORMATION
Clockwise rotating blades can be ordered by stating order number 00 139 889 *.
Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.
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20
Maintenance - Cutterbar
20.4
Checking/replacing retaining bolts
20.4
Checking/replacing retaining bolts
WARNING
Risk of injury due to low material thickness on the retaining bolts
If the material thickness on the retaining bolt is too low, the blades may loosen due to the high
rotating speed. Thus there is a risk of serious injuries or death.
„ Whenever a blade is changed, check the material thickness of the retaining bolt.
„ When the retaining bolts are damaged or worn, replace them in kits per cutting disc/
mower drum.
„ The retaining bolts must be replaced at the latest when the material thickness at the
thinnest point is below 14 mm.
Blade screw connection design
Blade quick fastener design
KM000-039 / KM000-040
With “Blade quick fastener” design
KM000-079
The material thickness of the retaining bolts and blade carriers is checked by means of gauge
(1) included with delivery. The gauge (1) is located on the special tool (2).
Section (1.1) of the gauge (1) is used to check the material thickness of the retaining bolts.
Section (1.2) of the gauge (1) is used to check the contour of the blade carriers.
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20
Checking/replacing blade carrier
20.5
KM000-089
„ Remove the blades.
„ Clean the section to be checked.
„ Place the gauge (1) with the section (1.1) against the retaining bolt (2).
„ Rotate the gauge by 90 degrees.
Æ If it is not possible to slide the gauge (1) over the retaining bolt (2) during the rotation, the
retaining bolt (2) is OK.
Æ If it is possible to slide the gauge (1) over the retaining bolt (2) during the rotation, the
retaining bolt (2) must be replaced immediately.
20.5
Checking/replacing blade carrier
For version with “blade quick fastener”
WARNING
Risk of injury due to low material thickness and/or worn application seam on the blade
carriers
If the material thickness is too low and/or an application seam on the blade carrier is worn,
blades may loosen due to the high rotating speed. Thus there is a risk of serious injuries or
death.
„ The blade carriers must be checked for damage at least once a day or after contact with
foreign objects.
„ Whenever a blade is changed, check the material thickness of the blade carriers.
„ The material thickness of the blade carriers must not be less than 3 mm at the weakest
point.
„ The blade carriers must be replaced at the latest when the application seam (1) is worn at
one point.
„ The blade carriers must only be replaced by KRONE original spare parts.
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20
Maintenance - Cutterbar
20.5
Checking/replacing blade carrier
KM000-041
With “Blade quick fastener” design
KM000-079
The material thickness of the retaining bolts and blade carriers is checked by means of gauge
(1) included with delivery. The gauge (1) is located on the special tool (2).
Section (1.1) of the gauge (1) is used to check the material thickness of the retaining bolts.
Section (1.2) of the gauge (1) is used to check the contour of the blade carriers.
KM000-090
„ Remove the blades.
„ Clean the section to be checked.
„ Slide the gauge (1) with the section (1.2) as far as it will go over the retaining bolt of the
blade carrier (2).
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20
Checking/replacing cutting discs/mower drums
20.6
KM000-091
Æ If the contour of the blade carrier (2) protrudes beyond the contour of the gauge (1) in
section (IC), the wear limit of the blade carrier (2) is not reached.
Æ If the contour of the blade carrier (2) disappears at any point in section (IIC) behind the
contour of the gauge, the wear limit of the blade carrier (2) is reached. The blade carrier (2)
must be replaced.
20.6
Checking/replacing cutting discs/mower drums
WARNING
Deformed cutting discs/mower drums
If cutting discs/mower drums are deformed, blades may become detached due to high
rotating speed. People may be seriously injured or killed as a result.
„ The cutting discs/mower drums must be checked for damage at least once a day or after
contact with foreign objects.
„ If cutting discs/mower drums are deformed, the dimension X=48 mm must not be
exceeded.
„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.
KM000-042
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20
Maintenance - Cutterbar
20.7
Checking/replacing linings on cutterbar
20.6.1
Checking the wear limit on cutting discs/mower drums
WARNING
Abrasion on cutting discs/mower drums
Due to abrasion limits on the cutting discs/mower drums, the blades or parts may loosen
because of high rotating speed. Thus there is a risk of serious injuries or death.
The wear limit for abrasion limits (2) on the cutting discs/mower drums is reached when the
material thickness is less than 3 mm.
„ The cutting discs/mower drums must be replaced at the latest when the material
thickness is below the minimum material thickness of 3 mm.
„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.
KM000-043
20.7
Checking/replacing linings on cutterbar
NOTICE
Irregular check of linings
The linings are subject to natural wear. Therefore they must be checked for wear every day
and they must be replaced, if necessary. The machine may be damaged if no check is
performed.
„ Adapt the welding current and the welding material of cutterbar and lining. Perform trial
welding, if necessary.
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20
Checking/replacing linings on cutterbar
20.7
KM000-081
„ Open welding seams of old lining.
„ Remove lining.
„ Deburr the contact areas.
KM000-080
„ Fit the new lining (3).
„ Weld short I seams on the upper surface of the cutterbar in the areas (1) (each should be
approx. 30 mm). INFORMATION: The edges (2) must not be welded.
„ On the bottom of the cutterbar, weld the lining (3) to the cutterbar along the whole length in
area (5). INFORMATION: The edges (4) must not be welded.
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
213
21
Maintenance - Lubrication
21.1
Lubricating universal shaft
21
Maintenance - Lubrication
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
NOTICE
Environmental damage caused by consumables
If consumables are not stored and disposed of properly, they may escape into the
environment. As a result, the environment will be damaged, even by small quantities.
„ Store the consumables in suitable containers according to the statutory provisions.
„ Dispose of used consumables according to statutory provisions.
NOTICE
Damage to bearing points
When using lubricating greases not approved and when mixing different lubricating greases,
the lubricated parts may be damaged.
„ Only use approved lubricating greases, .
„ Do not use graphite-containing lubricating greases.
„ Do not mix different lubricating greases.
21.1
Lubricating universal shaft
KMG000-007
EasyCut B 1000 CV Collect
214
Original Operating Instructions 150000703_03_en
Drive universal shaft
Maintenance - Lubrication
21
Lubrication chart - Machine
21.2
Intermediate universal shaft
ü The machine is shut down and safeguarded, refer to page 25.
„ Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the
figure.
21.2
Lubrication chart - Machine
The information on maintenance intervals is based on average load of the machine. In case of
an increased load and under extreme working conditions, the time periods must be reduced.
The types of lubrication are marked by means of icons in the lubrication chart, refer to table.
Type of lubrication
Lubricant
Note
Grease
Multi-purpose grease
• Two strokes from the
grease gun per grease
nipple.
• Remove superfluous
grease at the lubrication
nipple.
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
215
21
Maintenance - Lubrication
21.2
Lubrication chart - Machine
KMG000-008
EasyCut B 1000 CV Collect
216
Original Operating Instructions 150000703_03_en
Maintenance - Lubrication
21
Lubrication chart - Machine
21.2
Every 50 operating hours
1)
2)
3)
4)
6)
7)
5)
8)
9)
10)
11)
Every 100 operating hours
For the “accelerator roller”
version
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
217
22
22
Maintenance – Electrics
Maintenance – Electrics
EasyCut B 1000 CV Collect
218
Original Operating Instructions 150000703_03_en
Maintenance – Electrics
22
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
219
22
Maintenance – Electrics
22.1
Position of sensors
22.1
Position of sensors
For the "ISOBUS Electronics" version
KMG000-009
EasyCut B 1000 CV Collect
220
Original Operating Instructions 150000703_03_en
1)
Maintenance – Electrics
22
Position of sensors
22.1
2)
3)
B16 position mower right
B18 transport position right
B17 position mower left
B19 transport position left
4)
5)
6)
B12 working width right zero
B4 speed mower right
B11 working width right
B14 working width left zero
B5 speed mower left
B13 working width left
7)
8)
9)
B36 headland right
B37 headland left
B7 cross conveyor belt bottom BM3 position accelerator roller PTO speed
right
right
B9 cross conveyor belt bottom BM4 position accelerator roller
left
left
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
221
22
Maintenance – Electrics
22.1
Position of sensors
For the "Standard Electronics" version
KMG000-011
1)
2)
Working width right
Cross conveyor belt bottom
right
Working width left
Cross conveyor belt bottom
left
EasyCut B 1000 CV Collect
222
Original Operating Instructions 150000703_03_en
22.2
Maintenance – Electrics
22
Setting the sensors
22.2
Setting the sensors
Sensor d=12 mm
DV000-002
The dimension between switching flag (2) and sensor (1) must be X=2 mm.
„ Loosen the nuts (3) on both sides of the sensor.
„ Rotate the nuts (3) until the dimension X=2 mm is reached.
„ Tighten nuts (3).
The tightening torque of all sensors is 10 Nm.
Sensor d=30 mm
DV000-003
The dimension between switching flag (2) and sensor (1) must be X=4 mm.
„ Loosen the nuts (3) on both sides of the sensor.
„ Rotate the nuts (3) until the dimension X=4 mm is reached.
„ Tighten nuts (3).
The tightening torque of all sensors is 10 Nm.
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
223
23
23
Storage
Storage
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
„ To avoid accidents, the relevant safety instructions must be read and observed, refer to
page 14.
WARNING
Risk of injury due to non-observance of safety instructions
If the relevant safety routines are not observed, persons may be seriously injured or killed.
„ The safety routines must be read and observed to avoid accidents, refer to page 25.
Placing the machine in storage at the end of the harvest season is the best possible way to
preserve the machine.
„ Park the machine in a weatherproof and dry place which is far away from corrosive
substances.
„ Clean the machine thoroughly.
Chaff and dirt attract moisture which causes steel parts to start rusting.
NOTICE
Damage to the machine due to water damages with high-pressure cleaner
If the water jet from a high-pressure cleaner is aimed directly at bearings and electrical/
electronic components, these parts can be damaged.
„ Do not aim the water jet from high-pressure cleaner at bearings and electrics/electronic
components.
„ Lubricate the machine according to lubrication chart. Do not wipe off any grease that comes
out of bearing points as the hardened grease will provide additional protection against
moisture.
„ Grease the threads of setting screws and similar items.
„ Relieve the relief springs.
„ Disassemble the universal shaft. Grease the inner tubes.
„ Grease the grease nipples on the universal joint of the universal shaft and on the bearing
rings of the guard tubes, refer to page 214.
INFORMATION
Observe operating instructions of universal shaft manufacturer.
„ Lubricate the uncoated piston rods of all hydraulic cylinders liberally and insert as far as
possible.
„ Wet all lever joints and bearing positions, which cannot be lubricated, with oil.
„ Repair places with damaged paint and preserve all bare metal places thoroughly with rust
protection agent.
„ Check all moveable parts to make certain they move easily. If necessary, dismount, clean,
grease and remount.
„ If parts need to be replaced, use only KRONE original spare parts.
EasyCut B 1000 CV Collect
224
Original Operating Instructions 150000703_03_en
Storage
23
INFORMATION
Write down all repair jobs which must be performed by the next harvest and arrange for them
to be done with sufficient lead time. Your KRONE dealer is better able to perform
maintenance service and any required repairs outside of harvest season.
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
225
24
24
Waste disposal
Waste disposal
After the service life of the machine has expired, the individual components of the machine must
be disposed of properly. The currently applicable country-specific waste disposal directives and
the concerning valid laws must be observed.
Metal parts
•
•
•
All metal parts must be brought to a metal recycling centre.
The parts must be freed from operating fluids and lubricants (gearbox oil, oil from hydraulic
system, ...) before being scrapped.
The operating fluids and lubricants must be brought separately to an environmentally
friendly disposal point or recycling centre.
Operating fluids and lubricants
•
Operating fluids and lubricants (diesel fuel, coolant, gearbox oil, oil from hydraulic system,
…) must be brought to a disposal point for waste oil.
Synthetic materials
•
All synthetic materials must be brought to a recycling centre for synthetic materials.
Rubber
•
Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.
Electronic scrap
•
All electronic parts must be brought to a disposal point for electronic scrap.
EasyCut B 1000 CV Collect
226
Original Operating Instructions 150000703_03_en
25
Appendix
25.1
Circuit diagram
Appendix
25
Circuit diagram
25.1
>>>
2 150100745-03 en [} 228]
2 150101366-03 en [} 241]
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
227
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Index
26
26
Index
A
Acknowledging the error message ................... 168
Activating customer counter ............................. 144
Adapting coupling points .................................... 45
Adapting hydraulic system ................................. 47
Adapting universal shaft ..................................... 47
Additional equipment and spare parts ................ 16
Aktortest ........................................................... 159
Appendix .......................................................... 227
Applicable documents .......................................... 8
Arbeitsbreite vergrößern/verkleinern .................. 75
Auxiliary assignment of joystick........................ 122
Auxiliary functions (AUX).................................. 120
B
Basic safety instructions ..................................... 14
Behaviour in case of voltage flashover of overhead
lines .................................................................... 22
Behaviour in dangerous situations and in case of
accidents ............................................................ 24
Beschleunigerwalzen ....................................... 136
Bodendruck erhöhen/verringern ......................... 75
Breitenverschiebung......................................... 134
Bring up menu level.......................................... 130
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
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26
Index
C
Calling up road travel screen............................ 104
Calling up working screen ................................ 102
Calling up working screen “Cross conveyor
belt” .................................................................. 103
Cleaning cross conveyor belts ......................... 193
Connecting foreign ISOBUS terminal ................. 56
Connecting hydraulic hoses ............................... 51
Connecting joystick ............................................ 57
Connecting KRONE Beta II terminal .................. 52
Calling up working screen “Hydraulic system” . 104
Connecting KRONE ISOBUS terminal ............... 54
Calling up working screen “Lift/lower front mounted
mower”.............................................................. 103
Connecting lighting ............................................. 60
Calling up working screen “Lift/lower mowers by
pressing and holding down key” ....................... 103
Connecting the machine..................................... 15
Calling up working screen “Lift/lower mowers” . 103
Calling up working screen “Overcut/width shift” 103
Changing blades for the “blade quick fastener”
version .............................................................. 207
Changing blades for the “blade screw connection”
version .............................................................. 206
Changing mode ................................................ 133
Connecting operation panel ............................... 59
Connecting the machine to the tractor ............... 50
Consumables ............................................... 21, 39
Contact ................................................................. 2
Contact data of your dealer .................................. 2
Control and Display Elements ............................ 40
Conversion table ................................................ 12
Cross references .................................................. 8
Changing oil ..................................................... 198
Changing to automatic mode ........................... 115
Changing to manual mode ............................... 120
Changing value ................................................ 131
Check cross conveyors for firm attachment ....... 48
Check/correct running direction of the conveyor
belts .................................................................. 183
Checking blades for wear ................................. 205
Checking oil level ..................................... 200, 201
Checking the free space from tractor to machine
........................................................................... 46
Checking the tines on the tine conditioner ......... 61
Checking the wear limit on cutting discs/mower
drums ............................................................... 212
Checking/changing blades ............................... 205
Checking/replacing blade carrier ...................... 209
Checking/replacing cutting discs/mower drums 211
Checking/replacing guard cloths ...................... 195
Checking/replacing linings on cutterbar ........... 212
Checking/replacing retaining bolts ................... 208
Checking/setting locking of side guards ........... 178
Checking/setting the free space from tractor to
machine .............................................................. 46
Checklist for initial operation .............................. 42
Children in danger .............................................. 15
Circuit diagram ................................................. 227
EasyCut B 1000 CV Collect
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Original Operating Instructions 150000703_03_en
Index
26
D
F
Damaged compressor unit ................................. 23
Fehlerliste ......................................................... 165
Danger associated with welding work ................ 24
Figures ................................................................. 9
Danger due to machine which is not prepared
properly for road travel ....................................... 20
Filterelement..................................................... 197
Danger from damage to the machine ................. 16
Danger of fire...................................................... 21
Danger of tipping over on slopes........................ 20
Danger when cornering with mounted machine . 20
Danger when driving on road and field............... 20
Filterelement wechseln..................................... 199
Folding down safety device front ........................ 63
Folding down side guard .................................... 64
Folding up front safety device ............................ 64
Folding up side guard ......................................... 65
Foreign ISOBUS terminal ................................... 92
Danger zone because objects may shoot out .... 18
Danger zone between tractor and machine ....... 18
G
Danger zone due to coasting machine parts ...... 18
Danger zone PTO shaft...................................... 18
Danger zone universal shaft............................... 18
Danger zone when drive is switched on ............. 18
Danger zones ..................................................... 17
Game animal protection ............................. 67, 105
General Error Messages .................................. 168
Gesamtzähler ................................................... 145
Geschwindigkeit der Transportbänder erhöhen/
verringern ........................................................... 75
Dangers arising from environment ..................... 21
Dangers in connection with certain activities:
Working on the machine..................................... 23
H
Dangers in road traffic ........................................ 20
Hand-/Zeit-/Wegsteuerung ............................... 137
Data memory ...................................................... 37
Headland positions ............................................. 74
Design of display .......................................... 86, 91
Hintergrundfarbe .............................................. 148
Deviating functions on ISOBUS terminals with 10
keys .................................................................... 93
Hot liquids........................................................... 23
Deviating tightening torques ............................. 192
How to use this document .................................... 8
Diagnose analoge Aktoren ............................... 162
Hydraulic oil tank .............................................. 198
Diagnose Auxiliary............................................ 147
Hydraulic pump ................................................ 197
Diagnose digitale Aktoren ................................ 161
Hydraulic system ................................................ 34
Hot surfaces ....................................................... 23
Diagnose Fahrgeschwindigkeit/Fahrtrichtung .. 147
Diagnostics supply voltage ............................... 158
Directories and references ................................... 8
Displays in the work fields .................................. 99
Driving and Transport ......................................... 80
E
Emergency manual operation ............................ 77
Emergency manual operation - Overview .......... 78
Ensuring functionality of safety devices ............. 19
Environmental protection and disposal .............. 21
Error Messages ................................................ 167
EasyCut B 1000 CV Collect
Original Operating Instructions 150000703_03_en
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26
Index
I
L
Icons in figures ..................................................... 9
Labelling ............................................................. 33
Icons in the text .................................................... 9
Life-threatening electric shock from overhead lines
........................................................................... 21
Importance of operating instructions .................. 14
Increasing/reducing overcut ..................... 112, 119
Increasing/reducing width shift ......................... 112
Lift left side mounted mower from working position
to headland position ......................................... 117
Information for enquiries and orders .............. 2, 34
Lift right side mounted mower from working
position to headland position ............................ 117
Information on direction ........................................ 9
Lift/lower cross conveyor belt - automatic mode 69
Information on This Document ............................. 8
Lift/lower cross conveyor belt - manual mode .... 70
Initial Operation .................................................. 42
Lifting all mowers from working position to
headland position ....................... 68, 108, 110, 118
Installing universal shaft ..................................... 61
Intended use....................................................... 14
Intermediate universal shaft ............................... 35
ISOBUS Shortcut Button (ISB) ........................... 88
ISOBUS Shortcut Button not available ......... 84, 92
ISOBUS terminal ................................................ 40
Lifting both lateral mowers from headland position
to transport position .................... 73, 106, 109, 111
Lifting front mounted mower ...... 68, 105, 108, 111,
116, 118
Lifting front mounted mower and lateral mowers
................................................... 68, 108, 111, 119
Lifting individual mowers from working position to
headland position ..................................... 108, 110
J
Lifting lateral mowers ................. 68, 108, 111, 118
Jobs on the machine .......................................... 16
Lifting preselected mowers............................... 108
K
Keys ................................................................... 96
KRONE BETA II terminal ................................... 84
KRONE ISOBUS Terminal ................................. 87
Lifting preselected mowers by pressing and
holding down key.............................................. 110
Lifting side mounted mowers before expiry of time
control / distance control ............ 68, 108, 111, 119
Lifting/lowering both cross conveyor belts
simultaneously............................................ 72, 113
Lifting/lowering cross conveyor belt ................... 69
Lifting/lowering cross conveyor belt on left.. 69, 71,
113, 116
Lifting/lowering cross conveyor belt on right 69, 71,
113, 116
Lifting/lowering lateral mowers individually ...... 117
Lighting ............................................................... 35
Liquids under high pressure ............................... 22
Locking screws on the gearboxes .................... 191
Logical Error Messages.................................... 169
Lower left side mounted mower from headland
position to working position .............................. 117
Lower link pins.................................................... 45
Lower right side mounted mower from headland
position to working position .............................. 117
Lowering all mowers from headland position to
working position.......................... 67, 106, 109, 117
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Original Operating Instructions 150000703_03_en
Index
26
Lowering both lateral mowers from transport
position to headland position ...... 66, 105, 106, 109
M
Lowering front mounted mower . 67, 105, 107, 109,
115, 118
Machine Description ........................................... 32
Lowering front mounted mower and side mounted
mowers ....................................... 68, 107, 109, 118
Main gearbox.................................................... 200
Lowering individual mowers from headland
position to working position ...................... 107, 110
Machine overview............................................... 32
Maintenance - Before the beginning of the season
......................................................................... 187
Maintenance - Cutterbar................................... 203
Lowering machine from transport position to
working position.................................................. 66
Maintenance – Electrics ................................... 218
Lowering preselected mowers.......................... 107
Maintenance - Every 10 hours, but at least once a
day.................................................................... 188
Lowering preselected mowers by pressing and
holding down key.............................................. 110
Maintenance - Every 200 hours ....................... 189
Lowering side mounted mowers. 67, 107, 109, 118
Maintenance - Every 50 hours ......................... 188
Lowering side mounted mowers before expiry of
time control / distance control..... 68, 107, 110, 118
Maintenance - Every 500 hours ....................... 189
Lowering the machine from transport position to
working position.................................................. 74
Maintenance - General Information .................. 187
Lubricating universal shaft................................ 214
Lubrication chart - Machine .............................. 215
Maintenance - Gearbox .................................... 200
Maintenance - Hydraulic System...................... 196
Maintenance - Lubrication ................................ 214
Maintenance - Once after 50 hours .................. 187
Maintenance and repair work ............................. 23
Maintenance table ............................................ 187
Manual operation without safety prompt .......... 164
Means of representation....................................... 9
Menu 1 “Overcut” ............................................. 133
Menu 13 “Counters” ......................................... 141
Menu 13-1 “Customer Counter” ....................... 141
Menu 13-2 “Total Counter” ............................... 144
Menu 14 “ISOBUS” .......................................... 146
Menu 14-1 “Diagnostics Auxiliary (AUX)” ......... 146
Menu 14-10 “Switching between Task
Controllers” ....................................................... 153
Menu 14-11 “Switching between Data
Loggers” ........................................................... 153
Menu 14-2 “Driving speed/direction of travel
diagnostics” ...................................................... 147
Menu 14-3 “Setting the Background Colour” .... 148
Menu 14-5 “SectionControl” ............................. 149
Menu 14-7 "Changing over number of keys".... 151
Menu 14-9 “Switching Between the Terminals” 152
Menu 15 “Settings” ........................................... 154
Menu 15-1 “Sensor Test” ................................. 155
Menu 15-2 “Actuator Test” ............................... 159
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26
Index
Menu 15-3 "Manual operation without confirmation
prompt" ............................................................. 163
P
Menu 15-4 “Error List” ...................................... 165
Parking the machine safely ................................ 20
Menu 15-5 “Software Information”.................... 166
Passengers ........................................................ 16
Menu 15-6 “Technician Level” .......................... 167
Personal protective equipment ........................... 19
Menu 2 “Width shift” ......................................... 134
Physical Error Messages.................................. 171
Menu 3 “Front Mounted Mower” ....................... 135
Pole protection mechanism ................................ 36
Menu 4 “Accelerator Rollers”............................ 136
Position and meaning of safety labels ................ 28
Menu 5 “Manual Control/Time Control/Distance
Control”............................................................. 137
Position of sensors ........................................... 220
Menu 6 “Lowering Speed” ................................ 139
Menu 7 “Overlap” ............................................. 140
Preparing machine for road travel by using
emergency manual operation ............................. 77
Menu structure ................................................. 127
Preselecting mowers ........................ 107, 108, 110
Metric thread screws with control thread .......... 189
Presetting width shift ........................................ 119
Metric thread screws with countersunk head and
hexagon socket ................................................ 190
Q
Metric thread screws with fine thread ............... 190
Preparing machine for road travel ...................... 81
Querförderbänder heben/senken ....................... 75
Monteurebene .................................................. 167
Moving cross conveyors ................................... 184
Mower displays................................................. 101
Mower gearbox................................................. 201
Mowing ............................................................... 76
R
Raised machine and machine parts ................... 24
Raising machine from headland position to
transport position ................................................ 73
Recurring icons ................................................ 128
N
Re-ordering .......................................................... 8
Noise may damage your health.......................... 22
Replacing shear protection on rotary hub ........ 204
Notes with information and recommendations ... 11
Replacing the filter element .............................. 197
Resetting customer counter ............................. 144
O
Reverse travel .................................................... 93
Oil change/oil level check on the cutterbar....... 201
Road safety ........................................................ 20
Oil filter ............................................................. 196
Rotary hub ........................................................ 203
Ölstand kontrollieren ........................ 198, 200, 201
Running actuator test ......................................... 26
Only perform work when the machine is at
standstill ............................................................. 23
Operating machine via joystick......................... 120
Operation............................................................ 63
Operation is only allowed after proper start-up .. 16
Operation of machine with Load Sensing........... 48
Operation of machine without Load Sensing...... 48
Operation panel .................................................. 40
Operational safety: Technically sound condition 16
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Original Operating Instructions 150000703_03_en
Index
S
Safely performing oil level check, oil change and
filter element change .......................................... 26
26
Shutting down and safeguarding the machine ... 25
Side guard .......................................................... 64
Software-Info .................................................... 166
Safety ................................................................. 14
Sources of danger on the machine .................... 22
Safety device front.............................................. 63
Staff qualification ................................................ 15
Safety labels on the machine ............................. 27
Start-up............................................................... 50
Safety markings on the machine ........................ 19
Status line........................................................... 94
Safety routines ................................................... 25
Storage ............................................................. 224
Scope of the document ........................................ 9
Strip on the cross conveyor belt ....................... 192
Section Control ................................................. 150
Structural modifications on the machine ............ 15
Securing raised machine and machine parts
against lowering ................................................. 25
Switching off the machine .................................. 81
Switching terminal on/off .............................. 85, 90
Selecting a menu.............................................. 130
Swivelling down support jacks (parking position) 66
Senkgeschwindigkeit ........................................ 139
Swivelling up support jacks (transport position) . 65
Sensor d=12 mm .............................................. 223
Sensor d=30 mm .............................................. 223
Sensortest ........................................................ 155
Service life of the machine ................................. 14
Setting “Speed” sensor....................................... 43
Setting conveyor belt ........................................ 182
Setting deflector sheets .................................... 181
Setting high-cut skids ....................................... 176
Setting sensor “Cross conveyor belt” ................. 43
Setting the accelerator rollers........................... 185
Setting the conditioner speed ........................... 179
Setting the conditioning sheet .......................... 179
Setting the cutting height .................................. 175
Setting the free space from tractor to machine .. 47
Setting the lateral links ..................................... 176
Setting the lifting speed / lowering speed of the
hydraulic cylinders ............................................ 186
T
Target group of this document ............................. 8
Task Controller ................................................. 172
Technical data .................................................... 38
Technical limit values ......................................... 17
Technically sound state of the machine ............. 16
Term “machine” .................................................... 9
Terminal - Machine Functions ............................ 94
Terminal - Menus ............................................. 127
Tightening torques............................................ 189
Top link pin ......................................................... 46
Touchable display .............................................. 89
U
Überlappung ..................................................... 140
Setting the limit switch “Cross conveyor bottom” 44
Überschnitt ....................................................... 133
Setting the sensors........................................... 223
Unattended parking ............................................ 20
Setting the side guards..................................... 177
Unsuitable consumables .................................... 21
Setting the speed of cross conveyor belts... 70, 72,
114, 116, 185
Setting the throttles .......................................... 186
Setting the width shift ....................................... 184
Setting wide spreading ..................................... 180
Setting widespreading sheet ............................ 181
Settings ............................................................ 175
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Original Operating Instructions 150000703_03_en
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26
Index
V
Validity .................................................................. 8
Varying functions to KRONE ISOBUS terminal.. 93
Venting the friction clutch ................................. 194
Von Transport- in Vorgewendestellung .............. 74
Von Vorgewende- in Transportstellung .............. 75
Vorgewendestellungen ....................................... 74
W
Warning signs..................................................... 10
Warnings of property damage/environmental
damage .............................................................. 11
Waste disposal ................................................. 226
When using the machine with cross conveyor belt
......................................................................... 181
Working screen “Cross conveyor belt” ....... 71, 112
Working screen “Hydraulic system”.................. 115
Working screen “Lift/lower front mounted
mower”.............................................................. 105
Working screen “Lift/lower mowers by pressing and
holding down key” ............................................ 109
Working screen “Overcut/width schift”.............. 111
Working screen “Lift/lower mowers” ................. 106
Working screens in automatic mode ................ 115
Working screens in manual mode .................... 104
Z
Zähler ............................................................... 141
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Original Operating Instructions 150000703_03_en
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Original Operating Instructions 150000703_03_en
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Maschinenfabrik
Bernard Krone GmbH & Co. KG
* Heinrich-Krone-Straße 10
D-48480 Spelle
* Postfach 11 63
D-48478 Spelle
' +49 (0) 59 77 / 935-0
6 +49 (0) 59 77 / 935-339
V.5
ü www.landmaschinen.krone.de

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