WAGNER EvoMotion 14-15, 40-15, 20-60 piston pump Operating Manual
Below you will find brief information for piston pump EvoMotion 14-15, piston pump EvoMotion 40-15, piston pump EvoMotion 20-60. The pneumatic piston pump is suitable for process liquid materials. The device should be cleaned for maintenance purposes, etc. Ensure that no remaining material dries and sticks.
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Translation of the original Operating Manual EvoMotion 14-15 / 40 - 15 / 20 - 60 Edition 10 / 2007 Piston pump Volume 15 cc–60 cc II 2G IIB T3 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL Contents 1 1.1 1.2 ABOUT THESE INSTRUCTIONS Languages Warnings, notes and symbols in these instructions 5 5 5 2 2.1 2.1.1 2.1.2 2.1.3 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 GENERAL SAFETY INSTRUCTIONS Safety instructions for the operator Electrical equipment Personnel qualifications A safe work environment Safety instructions for staff Safe handling of WAGNER spray units Earth the unit Material hoses Cleaning Handling hazardous liquids, varnishes and paints Touching hot surfaces Correct use Use in an explosion hazard area Correct use Explosion protection identification Max. surface temperature Safety regulations 6 6 6 6 6 6 7 7 7 8 8 8 8 9 9 9 9 9 3 3.1 3.2 3.3 PRODUCT LIABILITY AND WARRANTY Important notes on product liability Warranty CE-conformity 11 11 11 12 4 4.1 4.1.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.4 4.4.1 4.4.2 4.4.2.1 4.4.3 DESCRIPTION Field of application Using in accordance with the instructions Extent of delivery Data Materials of the parts transporting paint Technical data Dimensions and connections Flow volume Performance diagrams Functioning Pump Pressure regulator Motor safety and depressurization valve Anti-pulsator tank with filter and recirculation valve (optional) 13 13 13 13 13 13 14 16 17 17 20 20 21 22 22 5 5.1 5.1.1 5.1.2 5.2 STARTING UP AND OPERATING Installation and connection Set up the pump Earthing Start up 23 23 23 24 26 3 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL Contents 5.2.1 5.2.2 5.2.3 5.2.4 5.3 5.3.1 5.3.2 5.3.3 5.4 Safety regulations Filling separating fluid Basic washing Filling with working material Work Spraying Work stop Finishing work and cleaning Storing for longer periods of time 26 27 28 28 29 29 29 30 30 6 6.1 6.2 FAULT LOCATION, MAINTENANCE AND REPAIR Trouble shooting and solution Maintenance 31 31 32 7 7.1 7.2 ACCESSORIES Accessories Spraypacks 33 33 36 8 8.1 8.2 8.3 8.3.1 8.3.2 8.3.3 8.4 8.4.1 8.4.2 8.5 8.6 8.6.1 8.6.2 8.7 8.8 SPARE PARTS How to order spare parts Overview modules Air motor Air motor exploded view 40 - 15 , 20 - 60 Air motor exploded view 14 - 15 Reversing valve 14 - 15 , 40 - 15 , 20 - 60 Fluid section Fluid section exploded view 20 - 60 Fluid section exploded view 14 - 15 , 40 -15 Anti-pulsator tank Air regulation unit kit Air regulator 40-15, 20 - 60 Air regulator 14-15 Air coat regulation kit Trolley and stand kit for 14-15 , 40 - 15 , 20 - 60 37 37 39 40 40 43 46 47 47 49 51 52 52 53 55 56 4 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 1 ABOUT THESE INSTRUCTIONS 4HISOPERATINGMANUALCONTAINSINFORMATIONABOUTTHEOPERATIONREPAIRANDMAINTENANCE OFTHEUNIT !LWAYSFOLLOWTHESEINSTRUCTIONSWHENOPERATINGTHEUNIT 1.1 LANGUAGES 4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES ,ANGUAGE 0ART.O ,ANGUAGE 'ERMAN ZZB001GER %NGLISH &RENCH ZZB001FRE $UTCH )TALIAN ZZB001ITA 3PANISH $ANISH -3WEDISH 0ORTUGUESE -4URKISH 1.2 0ART.O ZZB001ENG -ZZB001SPA --- WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS 7ARNINGINSTRUCTIONSINTHISMANUALPOINTOUTPARTICULARDANGERSTOUSERSANDEQUIPMENT ANDSTATEMEASURESFORAVOIDINGTHEHAZARD4HESEWARNINGINSTRUCTIONSFALLINTOTHEFOLLO WINGCATEGORIES $!.'%2 4HISLINEWARNSOFTHEHAZARD 0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL $ANGERIMMINENTDANGER.ONOBSERVANCEWILLRESULT INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE 3)()??'" 7ARNINGPOSSIBLEDANGER.ONOBSERVANCECANRESULT INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE 7!2.).' 4HISLINEWARNSOFTHEHAZARD 0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL 3)()??'" #AUTION A POSSIBLY HAZARDOUS SITUATION .ONOBSER VANCECANRESULTINMINORINJURY 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES #!54)/. 4HISLINEWARNSOFTHEHAZARD 0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES 3)()??'" #AUTION A POSSIBLY HAZARDOUS SITUATION .ONOBSER VANCECANCAUSEMATERIALDAMAGE 3)()??'" #!54)/. 4HISLINEWARNSOFTHEHAZARD 0OSSIBLECONSEQUENCESOFFAILINGTOOBSERVETHEWARNINGINSTRUCTIONS4HESIGNALWORD POINTSOUTTHEHAZARDLEVEL 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES .OTEPROVIDEINFORMATIONONPARTICULARCHARACTERISTICSANDHOWTOPROCEED 5 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 2 GENERAL SAFETY INSTRUCTIONS 2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR +EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEARTHEUNITATALLTIMES !LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN TION 2.1.1 ELECTRICAL EQUIPMENT %LECTRICALPLANTANDUNIT 4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE OPERATINGMODEANDAMBIENTINmUENCES -AYONLYBEMAINTAINEDBYSKILLEDELECTRICIANSORUNDERTHEIRSUPERVISION -USTBEOPERATEDINACCORDANCEWITHTHESAFETYREGULATIONSANDELECTROTECHNICALREGU LATIONS -USTBEREPAIREDIMMEDIATELYINTHEEVENTOFPROBLEMS -USTBEPUTOUTOFOPERATIONIFTHEYPOSEAHAZARD -USTBEDEENERGIZEDBEFOREWORKISCOMMENCEDONACTIVEPARTS)NFORMSTAFFABOUT PLANNEDWORKOBSERVEELECTRICALSAFETYREGULATIONS 2.1.2 PERSONNEL QUALIFICATIONS %NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS 2.1.3 A SAFE WORK ENVIRONMENT %NSURETHATTHEmOOROFTHEWORKINGAREAISANTISTATICINACCORDANCEWITH%.0ART eMEASUREMENTINACCORDANCEWITH$). %NSURETHATALLPERSONSWITHINTHEWORKINGAREAWEARANTISTATICSHOESEGSHOESWITH LEATHERSOLES %NSURETHATDURINGSPRAYINGPERSONSWEARANTISTATICGLOVESSOTHATTHEYAREEARTHEDVIA THEHANDLEOFTHESPRAYGUN #USTOMERTOPROVIDEPAINTMISTEXTRACTIONSYSTEMSCONFORMINGTOLOCALREGULATIONS %NSURETHATTHEFOLLOWINGCOMPONENTSOFASAFEWORKINGENVIRONMENTAREAVAILABLE n-ATERIALAIRHOSESADAPTEDTOTHEWORKINGPRESSURE n0ERSONALSAFETYEQUIPMENTBREATHINGANDSKINPROTECTION %NSURE THAT THERE ARE NO IGNITION SOURCES SUCH AS NAKED mAME GLOWING WIRES OR HOT SURFACESINTHEVICINITY$ONOTSMOKE 2.2 SAFETY INSTRUCTIONS FOR STAFF !LWAYSFOLLOWTHEINFORMATIONINTHESEINSTRUCTIONSPARTICULARLYTHEGENERALSAFETYIN STRUCTIONSANDTHEWARNINGINSTRUCTIONS !LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN TION 6 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS 4HESPRAYJETISUNDERPRESSUREANDCANCAUSEDANGEROUSINJURIES !VOIDINJECTIONOFPAINTORCLEANINGAGENTS .EVERPOINTTHESPRAYGUNATPEOPLE .EVERREACHINTOTHESPRAYJET "EFORE ALL WORK ON THE UNIT IN THE EVENT OF WORK INTERRUPTIONS AND FUNCTIONAL FAULTS n3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY n3ECURETHESPRAYGUNAGAINSTACTUATION n2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT n"YFUNCTIONALFAULTS)DENTIFYANDCORRECTTHEPROBLEMPROCEEDASDESCRIBEDIN CHAPu4ROUBLESHOOTINGh )NTHEEVENTOFSKININJURIESCAUSEDBYPAINTORCLEANINGAGENTS .OTEDOWNTHEPAINTORCLEANINGAGENTTHATYOUHAVEBEENUSING #ONSULTADOCTORIMMEDIATELY !VOIDDANGEROFINJURYTHROUGHRECOILFORCES %NSURETHATYOUHAVEAlRMFOOTINGWHENOPERATINGTHESPRAYGUN /NLYHOLDTHESPRAYGUNBRIEmYINANYONEPOSITION 2.2.2 EARTH THE UNIT %LECTROSTATICCHARGESCANOCCURONTHEUNITDUETOTHEELECTROSTATICCHARGEANDTHEmOW SPEEDINVOLVEDINSPRAYING4HESECANCAUSESPARKSANDmAMESUPONDISCHARGE %NSURETHATTHEUNITISEARTHEDFOREVERYSPRAYINGOPERATION %ARTHTHEWORKPIECESTOBECOATED %NSURETHATALLPERSONSINSIDETHEWORKINGAREAAREEARTHEDEGTHATTHEYAREWEARING ANTISTATICSHOES 7HENSPRAYINGWEARANTISTATICGLOVESTOEARTHYOURSELFVIATHESPRAYGUNHANDLE 2.2.3 MATERIAL HOSES %NSURETHATTHEHOSEMATERIALISCHEMICALLYRESISTANTTOTHESPRAYEDMATERIALS %NSURETHATTHEMATERIALHOSEISSUITABLEFORTHEPRESSUREGENERATEDINTHEUNIT %NSURETHATTHEFOLLOWINGINFORMATIONISVISIBLEONTHEHIGHPRESSUREHOSE n -ANUFACTURER n 0ERMISSIBLEOPERATINGOVERPRESSURE n $ATEOFMANUFACTURE 4HEELECTRICALRESISTANCEOFTHECOMPLETEHIGHPRESSUREHOSEMUSTBELESSTHAN -/HM 7 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 2.2.4 CLEANING $EENERGIZETHEUNITELECTRICALLY $ISCONNECTTHEPNEUMATICSUPPLYLINE 2ELIEVETHEPRESSUREFROMTHEUNIT %NSURETHATTHEmASHPOINTOFTHECLEANINGAGENTISATLEAST+ABOVETHEAMBIENTTEM PERATURE 4OCLEANUSEONLYSOLVENTFREECLOTHSANDBRUSHES.EVERUSEHARDOBJECTSORSPRAYON CLEANINGAGENTSWITHAGUN !NEXPLOSIVEGASAIRMIXTUREFORMSINCLOSEDCONTAINERS 7HENCLEANINGUNITSWITHSOLVENTSNEVERSPRAYINTOACLOSEDCONTAINER %ARTHTHECONTAINER 2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS 7HENPREPARINGORWORKINGWITHPAINTANDWHENCLEANINGTHEUNITFOLLOWTHEWORK INGINSTRUCTIONSOFTHEMANUFACTUREROFTHEPAINTSSOLVENTSANDCLEANINGAGENTSBEING USED 4AKE THE SPECIlED PROTECTIVE MEASURES IN PARTICULAR WEAR SAFETY GOGGLES PROTECTIVE CLOTHINGANDGLOVESASWELLASHANDPROTECTIONCREAMIFNECESSARY 5SEAMASKORBREATHINGAPPARATUSIFNECESSARY &ORSUFlCIENTHEALTHANDENVIRONMENTALSAFETY/PERATETHEUNITINASPRAYBOOTHORON ASPRAYINGWALLWITHTHEVENTILATIONEXTRACTIONSWITCHEDON 7EARSUITABLEPROTECTIVECLOTHINGWHENWORKINGWITHHOTMATERIALS 2.2.6 TOUCHING HOT SURFACES 4OUCHHOTSURFACESONLYIFYOUAREWEARINGPROTECTIVEGLOVES 7HENOPERATINGTHEUNITWITHACOATINGMATERIALWITHATEMPERATUREOF²#²& )DENTIFYTHEUNITWITHAWARNINGLABELTHATSAYSu7ARNINGHOTSURFACEh /RDER.O )NFORMATIONLABEL 3AFETYLABEL 2.3 CORRECT USE 7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE 5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2 /PERATETHEUNITONLYASANENTIREUNIT $ONOTDEACTIVATESAFETYEQUIPMENT 5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES 8 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 2.4 USE IN AN EXPLOSION HAZARD AREA 2.4.1 CORRECT USE 4HEUNITISSUITABLEFORWORKINGLIQUIDMATERIALSINACCORDANCEWITHTHECLASSIlCATIONINTO EXPLOSIONCLASSES 2.4.2 EXPLOSION PROTECTION IDENTIFICATION !SDElNEDINTHE$IRECTIVE#%!4%8THEUNITISSUITABLEFORUSEINAREASWHERE THEREISANEXPLOSIONHAZARD #% %X )) ' ))" 4 ))'))"4 #OMMUNAUTÏS%UROPÏENNES 3YMBOLFOREXPLOSIONPROTECTION 5NITCLASS)) #ATEGORY:ONE %XATMOSPHEREGAS %XPLOSIONCLASS 4EMPERATURECLASSMAXIMUMSURFACETEMPERATURE²#²& 2.4.3 MAX. SURFACE TEMPERATURE Max. surface temperature: Permissible ambient temperature: 2.4.4 same as the permissible material temperature see under Technical data, Section 4.3.2 SAFETY REGULATIONS 3AFEHANDLINGOF7!'.%2SPRAYUNITS 4HEMAXIMUMSURFACETEMPERATUREOFTHEPISTONPUMPCANBEREACHEDIFITRUNSDRY %NSURETHATTHEPISTONPUMPISlLLEDWITHSUFlCIENTWORKINGORCLEANINGMEDIUM %NSURETHATTHESEPARATINGAGENTCONTAINERISlLLEDWITHSUFlCIENTSEPARATINGAGENT -ECHANICALSPARKSCANFORMIFTHEUNITCOMESINTOCONTACTWITHMETAL )NANEXPLOSIVEATMOSPHERE $ONOTKNOCKORPUSHTHEUNITAGAINSTSTEELORRUSTYIRON $ONOTDROPTHEUNIT 5SEONLYTOOLSTHATAREMADEOFAPERMITTEDMATERIAL )GNITIONTEMPERATUREOFTHECOATINGMATERIAL %NSURETHATTHEIGNITIONTEMPERATUREOFTHECOATINGMATERIALISABOVETHEMAXIMUM SURFACETEMPERATURE -EDIUMSUPPORTINGATOMIZING 4OATOMIZETHEMATERIALUSEONLYWEAKLYOXIDIZINGGASESEGAIR 9 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 3URFACESPRAYINGELECTROSTATIC $ONOTSPRAYUNITPARTSWITHELECTROSTATICEGELECTROSTATICSPRAYGUN #LEANING )F THERE ARE DEPOSITS ON THE SURFACES THE UNIT MAY FORM ELECTROSTATIC CHARGES &LAMES OR SPARKSCANFORMIFTHEREISADISCHARGE 2EMOVEDEPOSITSFROMTHESURFACESTOMAINTAINCONDUCTIVITY 5SEONLYADAMPCLOTHTOCLEANTHEUNIT 10 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 3 PRODUCT LIABILITY AND WARRANTY 3.1 IMPORTANT NOTES ON PRODUCT LIABILITY !SARESULTOFAN%#REGULATIONEFFECTIVEASFROM*ANUARYTHEMANUFACTURERSHALL ONLYBELIABLEFORHISPRODUCTIFALLPARTSCOMEFROMHIMORAREAPPROVEDBYHIMANDIFTHE DEVICESAREPROPERLYlTTEDOPERATEDANDMAINTAINED )FOTHERMAKESOFACCESSORYANDSPAREPARTSAREUSEDTHEMANUFACTURER@SLIABILITYCOULDBE FULLYORPARTIALLYNULLANDVOID 4HEUSAGEOFORIGINAL7!'.%2ACCESSORIESANDSPAREPARTSGUARANTEESTHATALLSAFETYRE GULATIONSAREOBSERVED 3.2 WARRANTY 4HISUNITISCOVEREDBYOURWARRANTYONTHEFOLLOWINGTERMS 7EWILLATOURDISCRETIONREPAIRORREPLACEFREEOFCHARGEALLPARTSWHICHWITHINMONTHS INSINGLESHIFTMONTHSINSHIFTORMONTHSINSHIFTOPERATIONFROMDATEOFRECEIPTBY THE0URCHASERAREFOUNDTOBEWHOLLYORSUBSTANTIALLYUNUSABLEDUETOCAUSESPRIORTOTHE SALEINPARTICULARFAULTYDESIGNDEFECTIVEMATERIALSORPOORWORKMANSHIP 4HETERMSOFTHEWARRANTYAREMETATOURDISCRETIONBYTHEREPAIRORREPLACEMENTOFTHE UNITORPARTSTHEREOF4HERESULTINGCOSTSINPARTICULARSHIPPINGCHARGESROADTOLLSLABOUR ANDMATERIALCOSTSWILLBEBORNEBYUSEXCEPTWHERETHESECOSTSAREINCREASEDDUETOTHE SUBSEQUENTSHIPMENTOFTHEUNITTOALOCATIONOTHERTHANTHEADDRESSOFTHEPURCHASER 4HISWARRANTYDOESNOTCOVERDAMAGECAUSEDBY 5NSUITABLE OR IMPROPER USE FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A THIRD PARTY NORMAL WEAR NEGLIGENT HANDLING DEFECTIVE MAINTENANCE UNSUITABLE COATING PRODUCTS SUBSTITUTE MATERIALS AND THE ACTION OF CHEMICAL ELECTROCHEMICAL OR ELECTRICAL AGENTSEXCEPTWHENTHEDAMAGEISATTRIBUTABLETOUS !BRASIVE COATING PRODUCTS SUCH AS REDLEAD EMULSIONS GLAZES LIQUID ABRASIVES ZINC DUST PAINTSANDSIMILARREDUCETHESERVICELIFEOFVALVESPACKINGSSPRAYGUNSNOZZLESCYLINDERS PISTONSETC!NYWEARRESULTINGFROMTHEAFOREMENTIONEDCAUSESISNOTCOVEREDBYTHIS WARRANTY #OMPONENTSNOTMANUFACTUREDBY7AGNERARESUBJECTTOTHEWARRANTYTERMSOFTHEORIGI NALMAKER 4HEREPLACEMENTOFAPARTDOESNOTEXTENDTHEWARRANTYPERIODOFTHEUNIT 4HEUNITSHOULDBEINSPECTEDIMMEDIATELYUPONRECEIPT 4OAVOIDLOSSWARRANTYANIYAPPARENTDEFECTSHOULDBENOTIlEDTOUSORTHEDEALERINWRI TINGWITHINDAYSFROMDATEOFSALEOFTHEUNIT 4HERIGHTTOCOMMISSIONWARRANTYSERVICESTOATHIRDPARTYISRESERVED 7ARRANTYCLAIMSARESUBJECTTOPROOFOFPURCHASEBYSUBMITTINGANINVOICEORDELIVERYNOTE )FANINSPECTIONlNDSDAMAGENOTCOVEREDBYTHEPRESENTWARRANTYTHEREPAIRWILLBECAR RIEDOUTATTHEEXPENSEOFTHEPURCHASER .OTETHATTHISWARRANTYDOESNOTINANYWAYRESTRICTLEGALLYENTITLEDCLAIMSORTHOSECONTRAC TUALLYAGREEDTOINOURGENERALTERMSANDCONDITIONS *7AGNER!' 11 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 3.3 CE-CONFORMITY Herewith we declare that the supplied version of: Pneumatic pumps and Spraypacks with article no. Mod. 14-15 Mod. 40-15 Mod. 20-60 U1B14015P U1B40015P U1B20060P U6B14015P02 U6B40015P02 U6B20060P02 U6B14015P00 U6B40015P01 U6B20060P00 U6B40015P00 Complies with the following provisons apllying to it: 98/37/CE 94/9/CE Atex Applied standards, in particular: UNI EN 292-1 UNI EN 809 UNI EN 1127-1 UNI EN 292-2 UNI EN 1050 EN 12621 UNI EN 563 UNI EN ISO 3746 UNI EN ISO 13463 Marking: II 2G IIB T3 %##ERTIlCATEOF#ONFORMITY 4HECERTIlCATEISENCLOSEDWITHTHISPRODUCT4HECERTIlCATEOFCONFORMITYCANBEREORDERED FROMYOUR7!'.%2REPRESENTATIVEQUOTINGTHEPRODUCTANDSERIALNUMBER 0ARTNUMBER ZDI.16 12 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 4 DESCRIPTION 4.1 FIELD OF APPLICATION 4.1.1 USING IN ACCORDANCE WITH THE INSTRUCTIONS The pneumatic piston pump is suitable for process liquid materials. CAUTION Abrasive fluids and pigments ! Greater wear of the parts carrying the material. Use suitable pump model (delivery per cycle, material, valves, etc.) see chapter 4.3.2. Verify that fluids and solvents used are compatible with the constrution material of the pump as described in chapter 4.3.1. C_SIHI_0067_GB 4.2 EXTENT OF DELIVERY Pneumatic piston pump consisting of: - Material pump - Air motor - Connection elements Separating fluid 250 ccm CE-conformity see Operating manual in english Operating manual for the other language see Part No. : 9992504 Chapter 3 Part No. : ZZB001ENG Chapter 1 The delivery note shows the exact scope of delivery. Accessories and spraypacks: see chapter 7. 4.3 DATA 4.3.1 MATERIALS OF THE PARTS TRANSPORTING PAINT Pump body Piston Valves balls Valves seats O-rings Seal packings Carbon steel Carbon steel silicon carbide coated Stainless steel Stainless steel EPDM PE/ TF PE = UHMW TF = (PTFE) 13 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 4.3.2 TECHNICAL DATA Description Units Transmission ratio 14-15 40-15 20-60 14 :1 40 :1 20 : 1 Flow volume per double stroke (DS) cm³ cc 15 15 60 Max. operating pressure (Pump) MPa bar psi 11.2 112 1625 32.0 320 4641 16.0 160 2320 Max. operating pressure (Spraypack) MPa bar psi 11.2 112 1625 25.0 250 3626 16.0 160 2320 DC/min DS/min 60 60 60 Min. - Max. air inlet pressure MPa bar psi 0.2-0.8 2-8 28-116 Ø air inlet connection (female) mm Inch 8,0 0.314 8,0 0.314 8,0 0.314 Min. Ø compressed air hose mm Inch 9,0 0.354 9,0 0.354 9,0 0.354 nl scf 1,5 0,05 3,9 0,14 6,13 0,22 Sound pressure level at max. permissible air pressure* dB(A) 69 72 74 Sound pressure level at 0.6 MPa; 6 bar; 87 psi air pressure* dB(A) 66 69 71 Sound pressure level at 0.4 MPa; 4 bar; 58.01 psi air pressure* dB(A) 62 65 66 Ø piston of air motor mm Inch 50 2.0 80 3.15 80 3.15 Material inlet connection (female) Inch G 1/2“ G 1/2“ G 1/2“ Material outlet connection (female) (in case of Spraypack version M16x1.5) Inch G 1/4“ G 1/4“ G 3/8“ kg lb 7,5 16,5 9,0 19,8 11,0 24,2 Max. possible strokes in operation Air consumption (at 0.6 MPa; 6 bar; 87 psi) per DS Weight 0.2-0.8 0.2-0.8 2-8 2-8 28-116 28-116 Max. material pressure at pump inlet MPa bar psi 2 20 90 Range of material temperature °C; F +5° ÷ +80°; (+41 ÷ +176) Range of the ambient temperature °C; F +5° ÷ +60° ; (+41 ÷ +140) Allowable sloping position at work <) ° ± 10 * A rated sound pressure level measured at 1m distance according to UNI EN ISO 37461997. 14 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 7!2.).' /UTGOINGAIRCONTAININGOIL 2ISKOFPOISONINGIFINHALED &UNCTIONPROBLEMAIRMOTOR 0ROVIDEWATERFREEANDOILFREECOMPRESSEDAIRQUALITYSTANDARD ASPER)3/MMGMÃ 3)()??'" 15 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL DIMENSIONS AND CONNECTIONS A B C D E F G H I J K L 20-60 mm; inch 40-15 mm; inch 14-15 mm; inch 104; 4.1 108,5; 4.3 740,5; 29.2 316,5; 12.5 193; 7.6 G 3/8“ G 1/2“ ø8; ø0.31 210; 8.3 206; 8.1 86;3.4 ø7; ø0.28 104; 4.1 108,5; 4.3 564,5; 22.2 260,5; 10.3 116; 4.6 G 1/4“ G 1/2“ ø8; ø0.31 210; 8.3 206; 8.1 86;3.4 ø7; ø0.28 100; 3.9 100; 3.9 545,5;21.5 260,5; 10.3 116; 4.6 G 1/4“ G 1/2“ ø8; ø0.31 210; 8.3 206; 8.1 86;3.4 ø7; ø0.28 40-15 mm; inch 14-15 mm; inch M ø9; ø0.4 ø9; ø0.4 ø9; ø0.4 N 38.3; 1.5 38.3; 1.5 38.3; 1.5 O 80; 3.2 80; 3.2 80; 3.2 P 189; 7.4 189; 7.4 189; 7.4 - B A B A 20-60 mm; inch B A H E E C C E H H F D D F C F D 4.3.3 G G G 20-60 40-15 K J K I L I L J I K J L M N Mounting for wall for 14 - 15, 40 - 15, 20 - 60 14-15 O P C_00041 M 16 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 4.3.4 FLOW VOLUME Wagner nozzle AL Volume flow in l/min; cc/min * Spray angle at 7 MPa 70 bar 1015 psi at 10 MPa 100 bar 1450 psi at 15 MPa 150 bar 2175 psi ø inch ø mm 0.007 0.18 40° 0.1650 0.2000 0.2400 0.009 0.23 20-30-40-50-60° 0.2060 0.2500 0.3090 0.011 0.28 10-20-30-40-50-60° 0.2950 0.3450 0.4260 0.013 0.33 10-20-30-40-50-60-80° 0.4530 0.5280 0.6600 0.015 0.38 10-20-30-40-50-60-80° 0.5770 0.6720 0.8130 0.017 0.43 20-30-40-50-60-70° 0.7310 0.7860 1.0640 0.019 0.48 20-30-40-50-60-70-80° 0.9260 1.0920 1.3700 0.021 0.53 20-40-50-60-80° 1.1430 1.3600 1.6900 0.023 0.58 20-40-50-60-70-80° 1.3700 1.5900 2.0100 0.025 0.64 20-40-50-60-80° 1.6200 1.9100 2.4000 0.027 0.69 20-40-50-60-80° 1.8300 2.1300 2.6800 0.029 0.75 60° 2.1900 2.5100 3.1700 0.031 0.79 20-40-50-60° 2.4000 2.7700 3.4900 0.035 0.90 20-40-50-60° 3.2200 3.7400 4.6900 0.043 1.10 20-50° 5.0700 6.0400 7.4600 0.052 1.30 50° 5.1200 6.5000 7.5200 14 - 15 40 - 15 20 - 60 * Flow volume refers to water. Maximum ranges for continuous operation at 50 DS/min. PERFORMANCE DIAGRAMS Stroke frequency DS/min Example Material pressure bar (MPa) <psi> B AR BAR AR BAR B AR BAR B Air consumption nl/min <scfm> 4.3.5 "? Material flow volume water l/min <gpm> 17 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL Diagram EvoMotion 14 - 15 Stroke frequency DS/min bar (MPa) nl/min <psi> <scfm> 0 120 (12) 10 20 30 40 50 60 A A 90 90 (9) <3> B B Air consumption <1310> Material pressure 120 <4> <1740> 60 60 (6) <2> <870> C C 30 (3) 30 <440> <1> 0 0 0 0.15 0.3 0.45 <0.04> <0.08> <0.12> 0.6 <0.16> 0.75 0.9 l/min <0.20> <0.24> <gpm> A = 8 bar; 0.8 MPa; 116 psi air pressure B = 6 bar; 0.6 MPa; 87 psi air pressure C = 4 bar; 0.4 MPa; 58 psi air pressure C_00053 Material flow volume water Stroke frequency DS/min bar (MPa) nl/min <psi> <scfm> 300 (30) 0 <4350> 10 20 30 40 50 60 <11> A A 240 (24) 240 <8> <3480> B B 180 180 (18) Material pressure 300 <6> <2610> C C 120 (12) 120 <4> <1740> 60 (6) 60 <870> <2> 0 0 C_00054 0.15 0.30 0.45 0.60 <0.04> <0.08> <0.12> <0.16> 0.75 Air consumption Diagram EvoMotion 40 - 15 0 0.90 l/min <0.20> <0.24> <gpm> A = 8 bar; 0.8 MPa; 116 psi air pressure B = 6 bar; 0.6 MPa; 87 psi air pressure C = 4 bar; 0.4 MPa; 58 psi air pressure Material flow volume water 18 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL Diagram EvoMotion 20 - 60 Stroke frequency DS/min bar (MPa) nl/min <psi> <scfm> 160 (16) 0 10 20 30 40 50 60 600 <21> <2320> A 120 (12) A <1740> 450 <16> B 80 (8) 300 <11> <1160> C C 40 (4) 150 <580> <5> 0 0 0 C_00055 Air consumption Material pressure B 0.6 1.2 1.8 <0.16> <0.32> <0.48> 2.4 <0.63> 3.0 3.6 l/min <0.79> <0.95> <gpm> A = 8 bar; 0.8 MPa; 116 psi air pressure B = 6 bar; 0.6 MPa; 87 psi air pressure C = 4 bar; 0.4 MPa; 58 psi air pressure Material flow volume water 19 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 4.4 FUNCTIONING 4.4.1 PUMP 1 1 2 3 4 5 6 7 8 9 Air motor Air Inlet Mounting flange Separating fluid cup Material outlet Material pump Material inlet Earthing connection Reversing valve 8 8 3 9 4 5 6 C_00090 2 7 7 General information The piston pump is driven with compressed air. This compressed air moves up and down the air piston in the air motor (1) and thus also the pump piston in the material pump (6). After each stroke, the flow of compressed air is reversed through the reversing valve (9). Working materials are sucked in on the upward stroke and simultaneously conveyed to the gun in both strokes. Air motor (1) The pneumatic motor must be powered at a pressure not exceeding the value given on the plate. Each component linked to the pump outlet must have an operating pressure equal to or higher than the pressure generated by the pump itself. This final pressure is given on the plate both for bare pumps and for Spraypack versions. The Spraypack version is equipped with a safety valve installed on the air supply unit with the aim to limit the max. pressure of compressed air into the pump motor. 7!2.).' /VERPRESSURE 2ISKOFINJURYFROMBURSTINGCOMPONENTS .EVERCHANGETHESAFETYVALVESETTING 3)()??'" Material pump (6) The material pump has been designed as a piston pump with exchangeable ball valves. The pump piston runs in two packings which are self-adjusting by means of a pressure spring, thus resulting in a long life-span. Between the air motor and material pump there is a separating fluid cup (4) for holding the separating fluid. 20 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 4.4.2 1 2 3 4 5 6 7 PRESSURE REGULATOR Pressure regulator Ball valve Control air gauge Aircoat air gauge Compressed air connection Pressure regulator Aircoat (option) Motor safety and depressurization valve 2 1 3 6 2 4 1 3 5 5 7 7 C_00091 Figure: Pump 14 - 15 Settings ball valve: 1 1 2 Open: Work position Closed: The air motor can still be under pressure. 2 C_00091 21 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 4.4.2.1 MOTOR SAFETY AND DEPRESSURIZATION VALVE 7 Safety valve (7) Besides having the aim to limit the max. inlet pressure of compressed air into the pump motor, the safety valve (7) also serves as a depressurizing valve for the motor. To depressurize the motor, just pull the dedicated exhaust ring with closed ballcock (2). The ring on the safety valve also allows to check the good performance of the valve itself. Use the safety valve ring to depressurize the pneumatic motor, in addition to the pressure outlet procedure on the liquid. 7 2 Depressurize the pneumatic motor before any disassembly or maintenance work. C_00092 WARNING Overpressure! Risk of injury from bursting components. Frequently check the safety valve efficiency by pulling the ring. C_SIHI_0026_GB 4.4.3 ANTI-PULSATOR TANK WITH FILTER AND RECIRCULATION VALVE (OPTIONAL) In order to ensure a regular performance, it is advisable to use an anti-pulsator tank with filter. This kind of anti-pulsator tank is specifically dimensioned for the pertaining pneumatic pumps. Filters, recirculation vavle and component parts of the anti-pulsator tank are available in the list of accessories. 1 2 3 closed Connection material pump High-pressure material outlet Return open 1 2 3 C_00083 22 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 5 STARTING UP AND OPERATING 5.1 INSTALLATION AND CONNECTION 5.1.1 SET UP THE PUMP 7 Note This pump can be used as part of a spraying system for Airless or AirCoat applications. The components can be found in the accessories list, provided that the system was not obtained as a spraypack The nozzles must be selected according to the gun instructions. Procedure: 1. Mount the pump onto a basement (6), a trolley or wall plate. 2. For Aircoat system: fit the additional pressure regulator (7) (optional). 3. Mount the high-pressure antipulsatortank (3) (optional). 4. Mount the suction system (5). 5. Mount the return flexible hose (4) (optional) 6. Connect the high-pressure flexible hose to the spray gun (2) as described in the pertaining directions for use. 1 3 2 6 4 5 C_00082 7!2.).' )NCLINEDSURFACE 2ISKOFACCIDENTSIFTHEUNITROLLSAWAYFALLS 0OSITIONTHECARRIAGEWITHTHEPISTONPUMPHORIZONTALLY )FTHESURFACEISINCLINEDPOSITIONTHEFEETOFTHECARRIAGETOWARDS THEGRADIENT 3ECURETHECARRIAGE 3)()??'" 23 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 5.1.2 EARTHING 7!2.).' $ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN ATMO SPHERESCONTAININGSOLVENTS %XPLOSIONHAZARDFROMELECTROSTATICSPARKS #LEANTHEPISTONPUMPONLYWITHADAMPCLOTH 3)()??'" 7!2.).' (EAVYPAINTMISTIFEARTHINGISINSUFlCIENT 2ISKOFPOISONING )NSUFlCIENTPAINTAPPLICATIONQUALITY %ARTHALLUNITCOMPONENTS %ARTHTHEWORKPIECESBEINGPAINTED 3)()??'" Earthing schema (example) Conveyor Workpiece Spraying stand 2MAX-Ω Paint container "? Anti-static floor 24 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL Cable cross sections Pump Paint container Conveyor Spraying booth Spraying stand 4 mm²; AWG 11 6 mm²; AWG 10 16 mm²; AWG 5 16 mm²; AWG 5 16 mm²; AWG 5 Procedure: 1. Screw on earthing cable with eye. 2. Clamp the earthing cable clip to a earth connection on site. 3. Earth the material (paint) container to a local earth connection. 4. Earth the other parts of the system to a local earth connection. C_00087 25 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 5.2 START UP 5.2.1 SAFETY REGULATIONS Every time before starting up the following points should be observed as laid down in the operating instructions: - That it is possible to observe the safety regulations in Chap. 2. - The starting up procedure, has been carried out properly. 7!2.).' (IGHPRESSURESPRAYJET $ANGERTOLIFEFROMINJECTINGPAINTORSOLVENT .EVERREACHINTOTHESPRAYJET .EVERPOINTTHESPRAYGUNATPEOPLE #ONSULTADOCTORIMMEDIATELYINTHEEVENTOFSKININJURIESCAUSED BYPAINTORSOLVENT)NFORMTHEDOCTORABOUTTHEPAINTORSOLVENT USED .EVER SEAL DEFECTIVE HIGHPRESSURE PARTS INSTEAD RELIEVE THE PRESSUREFROMTHEMANDREPLACE 3)()??'" 7!2.).' 4OXICANDORmAMMABLEVAPORMIXTURES 2ISKOFPOISONINGANDBURNS /PERATETHEUNITINASPRAYINGBOOTHAPPROVEDFORTHEWORKING MATERIALS OR /PERATETHEUNITONANAPPROPRIATESPRAYINGWALLWITHTHEVENTI LATIONEXTRACTIONSWITCHEDON /BSERVE NATIONAL AND LOCAL REGULATIONS FOR THE OUTGOING AIR SPEED 3)()??'" 7!2.).' 'ASMIXTURESCANEXPLODEIFTHEREISANINCOMPLETELYlLLED PUMP $ANGERTOLIFEFROMmYINGPARTS %NSURE THAT THE PISTON PUMP AND SUCTION SYSTEM ARE ALWAYS COMPLETELYlLLEDWITHCLEANINGAGENTORWORKINGMEDIUM $ONOTSPRAYTHEUNITEMPTYAFTERCLEANING 3)()??'" 26 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL Before every start-up, the following points should be observed as laid down in the operating manual: - Secure gun with safety catch closed - Check the permissible pressures - Check all connections for leaks open - Check hose for damage It should be ensured that the unit is in the following state before carrying out any work on it: - The pressure should be released from the pump and high-pressure hose with gun. - The gun should be secured with safety catch. - The air supply should be interrupted 2 Emergency stop In the case of unforeseen occurrences close immediately the ball valve (2) and depressurize the pump. 3 C_00085 5.2.2 FILLING SEPARATING FLUID CAUTION Piston pump dry run! High wear/damage to the packages. Paint or solvent can escape if the seals are dry. Ensure that the separating agent container is filled with sufficient separating agent. Filling level 1 cm; 0.4 in under the pot edge. SIHI_0018_GB Pour the supplied release agent into the slot dedicated to house it. Filling level : Separating fluid: 1 cm; 0.4 inch under the pot edge see accessories table Note When preparation has taken place the max. allowed leaning angle of the pumpe is ± 30° for moving, transport, etc. During operation the pump must be in vertical position. C_00086 27 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 5.2.3 BASIC WASHING 1. Place the empty container (5) under the return hose (4). 2. Place the suction flexible hose (7) inside the container with the detergent (6). 3. Open the return valve (3). 4. Slowly open the ball valve (2). 5. Adjust the pressure regulator (1) until the pump starts working. 6. Continue washing the system until the container (5) fills with clean detergent. 7. Close the ball valve (2). 8. Close the return valve (3). 9. Direct the spray gun without nozzle towards the container (5) and push the trigger. 10. Slowly open the ball valve (2). 11. Continue washing the system until gun sprays clean detergent. 12. Close the ball valve (2) and depressurize the motor either by opening the return valve (3) or by pushing the gun trigger directing it without nozzle towards the container (5). 13. When the system is depressurized, close the spray gun. 14. Secure the spray gun. 15. Dispose of the container (5) content in compliance with the local regulations. 5.2.4 closed apen 1 2 3 7 4 6 5 C_00084 FILLING WITH WORKING MATERIAL 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Place the empty container (5) under the return hose (4). Place the suction flexible hose (7) inside the container with the detergent (6). Open the return valve (3). Slowly open the ball valve (2). Adjust the pressure regulator (1) until the pump starts working. Acting on the pressure regulator (1), adjust the air pressure so that the purmp can cycle regularly. As soon as the return hose (4) starts delivering pure material, close the ball valve (2) . Close the return valve (3). Direct the spray gun without nozzle towards the container (5) and push the trigger. Slowly open the ball valve (2). When pure material is delivered without air bubbles, close the ball valve (2) and depressurize the motor either by opening the return valve (3) or by pushing the gun trigger directing it without nozzle towards the container (5). 12. When the system is depressurized, close the spray gun. 13. Secure the spray gun. 14. Dispose of the container (5) content in compliance with the local regulations. 28 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL closed 5.3 WORK 5.3.1 SPRAYING open 1 1. Insert the nozzle onto the spray gun and secure the latter. 2. Close the valve (3) 3. Slowly open the ball valve (2). 4. By acting on the pressure regulator (1), set the desired working pressure. 5. Optimize the spraying shape as described in the spray gun directions for use. 6. Start working. 2 3 7 4 6 5 C_00084 WARNING Overpressure! Risk of injury from bursting components. Frequently check for blocked recirculation pipe - the pipeline must be completely free. C_SIHI_0001_GB 5.3.2 1. 2. 3. 4. WORK STOP Close spray gun. Close ball valve (2) Depressurize the system by opening the valve (3). Close and secure the gun. If the system has been used with two component material: 7!2.).' (ARDENEDMATERIALINTHESPRAYINGSYSTEMWHENCOMPONENT MATERIALISWORKED $ESTRUCTIONOFTHEPUMPANDINJECTIONSYSTEM &OLLOWTHEMANUFACTURER@SWORKINGINSTRUCTIONSPARTICULARLYRE GARDINGTHEPOTLIFE 2INSETHOROUGHLYBEFORETHEENDOFTHEPOTLIFE 4HEPOTLIFETIMEDECREASESATRAISINGTEMPERATURE 3)()??'" 29 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 5.3.3 FINISHING WORK AND CLEANING Note The device should be cleaned for maintenance purposes, etc. Ensure that no remaining material dries and sticks. Procedure: 1. Working breaks -> procedure on chapter 5.3.2. 2. Basic cleaning -> procedure on chapter 5.2.3. 3. Maintain the gun as laid down in the operating instructions. 4. Clean and check the suction system and, in particular, the suction filter. 5. When using a high-pressure filter: Clean and check the filter insert. 6. Clean the outside of the system. 7!2.).' "RITTLElLTERPRESSUREREGULATOR 4HE CONTAINER ON THE lLTER PRESSURE REGULATOR BECOMES BRITTLE THROUGHCONTACTWITHSOLVENTSANDCANBURST &LYINGPARTSCANCAUSEINJURY $ONOTCLEANTHECONTAINERONTHEPRESSUREREGULATORWITHSOL VENT 3)()??'" 7. Put the whole system back together. 8. Check the level of the separating fluid -> Paragraph 5.2.2. 9. Fill the system with solvent as laid down in Paragraph 5.2.4 „Filling with working material“. 7!2.).' 'ASMIXTURESCANEXPLODEIFTHEREISANINCOMPLETELYlLLED PUMP $ANGERTOLIFEFROMmYINGPARTS %NSURE THAT THE PISTON PUMP AND SUCTION SYSTEM ARE ALWAYS COMPLETELYlLLEDWITHCLEANINGAGENTORWORKINGMEDIUM $ONOTSPRAYTHEUNITEMPTYAFTERCLEANING 3)()??'" 5.4 STORING FOR LONGER PERIODS OF TIME When storing the device for longer periods of time it is necessary to thoroughly clean it and protect it from corrosion. Replace solvent in the material pump with a suitable preserving oil. Fill separating fluid cup with separating fluid. Procedure: 1. Carry out Paragraph 5.3.3 „Shutting down and cleaning“, points 1 through 9. 2. Cleaning with preserving agent acc. Paragraph 5.2.3. 3. Protect the air motor with pneumatic oil: connect an oiler to the compressed air inlet and run for a few double strokes. 30 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 6 FAULT LOCATION, MAINTENANCE AND REPAIR 6.1 TROUBLE SHOOTING AND SOLUTION Problem Cause Solution The pump does not work • Air motor does not work or stops • Open and close ball valve on the pressure regulator unit or disconnect compressed air supply shortly. • No pressure indication (pressure regulator defect) • Disconnect temporarily the feeding of compressed air or repair or change pressure regulator. • Spray nozzle is clogged • Clean nozzle as laid down in the instructions • Insufficient supply of compressed • Check compressed air supply air • Filter insert in spray gun or highpressure filter is clogged • Clean the parts and use a suitable working material • Material feed pump or highpressure hose are blocked (e.g., two-component material hardened) • Dismantle the paint pump and clean, replace high-pressure hose. • Every now and again the pump stops on one of the commutation points. • Clean and lubricate the reversing valve sliding spool. Poor spray pattern • See gun instructions Irregular operation of material feed pump: spray jet collapses (pulsation) • Viscosity to high • Dilute working material • Spraying pressure to low • Increase incoming air pressure, use smaller nozzle • Valve stuck • Clean material pump, if necessary leave to soak in solvent • Foreign body in suction valve • Dismantle suction valve housing, clean and check valve seat • Diameter of the compressed air line too small • Assemble a larger incoming line-> technical data, paragraph 4.3.2 • Valves, packings or pistons worn out • Replace parts • Filter for control air or filter for work air is clogged • Check filter and clean it Pump runs evenly, however does not suck up material • Union nut of the suction system is • Tighten loose, pump is taking in air • Suction filter clogged • Clean filter • Ball in suction or piston valve is sticking • Clean with solvent (if necessary vent device) 31 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL Trouble shooting and solution Problem Cause Solution Pump runs when the gun is closed Packings, valves or pistons worn Replace parts Air motor iced up A lot of condensation water in the air supply. Install a water separator. If the problem is not listed above consult your WAGNER Service Center. 6.2 MAINTENANCE 7!2.).' )NCORRECTMAINTENANCEREPAIR $ANGERTOLIFEANDEQUIPMENTDAMAGE /NLYA7!'.%2SERVICECENTERORASUITABLYTRAINEDPERSONMAY CARRYOUTREPAIRSANDREPLACEPARTS /NLYREPAIRANDREPLACEPARTSTHATARELISTEDINTHECHAPTER3PARE PARTSCATALOG "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS $ISCONNECTTHECONTROLUNITFROMTHEMAINS 2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT 3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK 3)()??'" 1. Check the level of separating fluid in the separating fluid cup every day, and top up if necessary. 2. Check and clean the high-pressure filter every day or as required. 3. Every shut down should be carried out as laid down in paragraph 5.3.3 ! 4. Check and replace if necessary hoses, tubes, couplings every days. WAGNER recommends to check the whole spray system every year from a technical expert (e.g. WAGNER service technician). 32 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 7 ACCESSORIES 7.1 ACCESSORIES 27 26 C_00050 28 33 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 31 30 35 5 33 36 3 34 32 2 6 A 4 9 8 1 7 21 A (Pos. 13) 19 13 A (G 1”) 11 12 20 25 14 22 23 24 10 18 C_00071 16 29 17 15 34 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL List accessories EvoMotion Pos K Description A 1 Piston pump Release agent 250ml; 250cc 1 Release agent 500ml; 500cc Air regulator AC pressure regulator Filter holder Ground wire 3m; 9.8ft Filter Pump/filter connection kit Reduced nipple Hose Suction hose L-shaped fitting Nipple 1“ Flex. suction hose Suction filter Recycle kit Valve L-shaped fitting M/F 1/4“ Recycle hose Conical nipple Suction hose Fitting 1/2“ x 16 Filter support disk Suction hose filter Suction hose spring Straight stainless steel suction pipe Trolley Stand Wall plate kit Nipple CIS/COS 1/4“ Air Coat spray gun with filter GM3000AC M16x1,5 Nozzle ACR3000 * Flex. hose AP M16x1,5 , D 6 mm, L 10 m Airless spray gun AG-14 M16x1,5, 270 bar, 3920 psi Standard nozzle * Double flex.hose AC, M16x1,5 , D 25 mm, L 7,5 m Contact guard assy 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 14-15 40-15 20-60 No No No U1B14015P U1B40015P U1B20060P 9992504 9992504 9992504 9992505 9992505 9992505 T6139.00 T6145.00 T6146.00 0236219 T405.00E T6164.00F M614.62 S509.00N T6165.00 M501.00 M6008.00 S516.00A M265.00 H401.07 T453.00 H206.03 T4016.00 T760.00SR T760.00S T760.00M M614.62 0364005 0379 . . . 9984564 - T6140.00 T6145.00A T6146.00 0236219 T405.00E T6164.00F M614.62 S509.00N T6165.00 M501.00 M6008.00 S516.00A M265.00 H401.07 T453.00 H206.03 T4016.00 T760.00SR T760.00S T760.00M M614.62 0364005 0379 . . . 9984417 0502125 0090 . . . 9984564 0335209 T6140.00 T6145.00A T6146.00 0236219 T405.00E T6164.00 M618.62 S509.00N T4017.00 M211.00 M617.62A T409.00E T4019.00 T6165.00A M501.00 M6008.00 S515.00NA M206.04 T409.00EF T760.00SR T760.00S T760.00M M614.62 0364005 0379 . . . 9984564 - * see nozzle list in gun manual 35 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 7.2 SPRAYPACKS Type Part-No. Consisting of accessories items 14-15 EvoMotion 14-15 AC Spraypack cpl. U6B14015P02 2, 3, 4, 6, 7, 15, 25, 30, 31 (11/40), 35 EvoMotion 14-15 SP without gun U6B14015P00 2, 4, 6, 7, 25, 15 EvoMotion 40-15 AC Spraypack cpl. U6B40015P02 2, 3, 4, 6, 7,15, 25, 30, 31 (11/40), 35 EvoMotion 40-15 AL Spraypack cpl. U6B40015P01 2, 4, 6, 7, 15, 25, 32, 33, 34 (411), 36 EvoMotion 40-15 SP without gun U6B40015P00 2, 4, 6, 7, 15, 25 EvoMotion 20-60 AC Spraypack cpl. U6B20060P02 2, 3, 4, 6, 7, 10, 15, 30, 31 (11/40), 35 EvoMotion 20-60 SP without gun U6B20060P00 2, 4, 6, 7, 10, 15 40-15 20-60 36 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 8 SPARE PARTS 8.1 HOW TO ORDER SPARE PARTS !LWAYSSUPPLYTHEFOLLOWINGINFORMATIONTOENSUREDELIVERYOFTHERIGHTSPAREPART 0ART.UMBERDESCRIPTIONANDQUANTITY 4HEQUANTITYNEEDNOTBETHESAMEASTHENUMBERGIVENINTHEu1UANTITYhCOLUMN4HIS NUMBERMERELYINDICATESHOWMANYOFTHERESPECTIVEPARTSAREUSEDINEACHSUBASSEMBLY 4HEFOLLOWINGINFORMATIONISALSOREQUIREDTOENSURESMOOTHPROCESSINGOFYOURORDER !DDRESSFORTHEINVOICE !DDRESSFORDELIVERY .AMEOFTHEPERSONTOBECONTACTEDINTHEEVENTOFANYQUERIES 4YPEOFDELIVERYREQUIREDAIRFREIGHTORMAILSEAROUTEOROVERLANDROUTEETC -ARKSINSPAREPARTSLISTS .OTETOCOLUMNu+hINTHEFOLLOWINGSPAREPARTSLISTS U 7EARINGPARTS .OTE.OLIABILITYISASSUMEDFORWEARINGPARTS L .OTPARTOFSTANDARDEQUIPMENTAVAILABLEHOWEVERASADDITIONALEXTRA 7!2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS 3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY 2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT 3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK 3)()??'" 37 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 38 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.2 OVERVIEW MODULES EvoMotion Pos 1 2 3 4 5 6 7 8 9 10 14 - 15 40 - 15 20 - 60 Description No. Qty No. Qty No. Qty Piston pump U1B14015P 1 U1B40015P 1 U1B20060P 1 U2B015AC U3B05012060 A359.71A E516.71A H115.62 K144.62 T6147.00B K309.62 - 1 1 1 1 3 2 1 3 - U2B015AC U3B08018060 A359.71A E516.71A H115.62 K144.62 T6147.00B K309.62 - 1 1 1 1 3 2 1 3 - U2B060AC U3B08018120 B338.71 E516.71A K144.62 T6147.00A K1075.62 - 1 1 1 1 2 1 4 - Fluid section Air motor Spacer Spacer/Guard Tie-rod Socket screw Pump mounting plate Self-locking nut Socket screw Loctite 542 2 2 2 10 7 7 7 20 Nm; 14.7 lbft 3 20 Nm; 14 lbft 3 5 6 5 6 4 4 30 Nm; 22.1 lbft 3 6 8 4 8 30 Nm; 22.1 lbft 30 Nm; 22.1 lbft 1 1 14 - 15 9 30 Nm; 22.1 lbft 30 Nm 22.1 lbft 1 40 -15 20 - 60 39 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.3 AIR MOTOR 8.3.1 AIR MOTOR EXPLODED VIEW 40 - 15 , 20 - 60 5 50 Nm; 36.8 lbft 6 7 8 9 10 7 11 12 (40-15) 16 a) 12 (20-60) 13 1 14 30 Nm; 22 lbft 13 2 4.5 Nm 3.3 lbft 3 15 3 17 23 26 18 24 27 4 22 20 Nm; 14.7 lbft 27 20 Nm; 14.7 lbft 19 20 21 20 25 a) Reversing valve see following pages 40 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 7!2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS 3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY 2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT 3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK 3)()??'" 40 - 15 Spare parts list Air motor 40 -15 , 20 -60 Pos K Description Qty. Air motor No. 20 - 60 Qty. U3B08018060 No. U3B08018120 1 Socket screw 4 K1033.62 4 K1074.62 2 Upper motor flange 1 F132.91C 1 F132.91C 3 ★ ◆ O-Ring seal 2 L108.06 2 L108.06 4 Motor cylinder 1 D608.81 1 D601.81 5 Self-locking nut 1 K309.62 1 K309.62 6 Washer 1 K507.62 1 K507.62 7 ★ ◆ Damper 2 G903.06 2 G903.06 8 ★ ◆ Piston seal gasket 1 L413.06 1 L413.06 9 1 A164.01 1 A164.01 10 ★ ◆ Slip band 1 L802.08 1 L802.08 11 ★ ◆ O-Ring seal 1 L110.06 1 L110.06 12 1 D404.12 1 D424.12 Motor piston Motor rod 13 ★ ◆ O-Ring seal 2 L109.06 2 L109.06 14 Air pipe 1 A408.12 1 A409.12 15 Motor base 1 T616.00C 1 T616.00C 16 ◆ Reversing valve 1 P498.00KNE 1 P498.00KNE 17 Earthing kit 1 T6153.00 1 T6153.00 18 ★ ◆ Seal gasket 1 L403.06 1 L403.06 19 ★ ◆ Lower feeler 1 T703.00 1 T703.00 20 Retaining ring 2 K606.02 1 K606.02 21 Reversing disc 1 A160.01A 1 A160.01A 1 T702.00 1 T702.00 22 ★ ◆ Upper feeler 41 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 40 - 15 Spare parts list Air motor 40 -15 , 20 -60 Pos 23 24 K Description Fitting ◆ Muffler 20 - 60 Qty. No. Qty. No. 1 M339.00 1 M339.00 2 H505.07 2 H505.07 25 Connector - - 1 T6158.00 26 Straight fitting 1 M432.00 - M432.00 27 Loctite 542 - - - - Service set 1 T910.00 1 T910.00 ◆ = Wearing parts ★ = Included in service set 42 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.3.2 AIR MOTOR EXPLODED VIEW 14 - 15 5 50 Nm; 36.8 lbft 6 7 8 9 1 19 Nm 14 lbft 10 7 3 16 a) 2 13 11 6 14 12 25 13 23 15 4 17 3 27 18 25 Nm; 18.4 lbft 26 27 24 20 Nm; 14.7 lbft 19 22 20 Nm; 14.7 lbft 27 20 C_00030 21 20 a) Reversing valve see following pages 43 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 7!2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS 3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY 2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT 3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK 3)()??'" Spare parts list Air motor 14 - 15 Pos Qty Description Air motor No. U3B05012060 1 3 Socket screw K1073.62 2 1 Upper flange T6155.00 3 ★◆ 2 O-Ring seal L102.06 4 1 Protection sleeve E0091.71 5 1 Self-locking nut K309.62 6 2 Washer K507.62 7 ★◆ 2 Damper G903.06 8 ★◆ 1 Seal gasket Pk L412.06 9 1 Motor piston A159.01 10 ★ ◆ 1 Slip band L801.08 11 ★ ◆ 1 O-Ring seal L110.06 12 1 Motor rod T6156.00 13 ★ ◆ 2 O-Ring seal L109.06 14 1 Air pipe A408.12 15 1 Motor base 1 Reversing valve 17 1 Earthing kit T6153.00 18 ★ ◆ 1 Lip seal L434.06 19 ★ ◆ 1 Lower feeler T703.00 16 K 14 - 15 ◆ T6003.00E P498.00KNE ◆ = Wearing parts ★ = Included in service set 44 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL Spare parts list Air motor 14 - 15 Pos 20 Qty 2 Description Retaining ring No. K606.02 21 1 Reversing disc A160.01A 22 ★ ◆ 1 Upper feeler T702.00 23 1 Fitting M339.00 2 Muffler H505.07 25 1 O-Ring seal L226.06 26 1 Motor cylinder D620.81 27 - Loctite 542 - 1 Service set T9A6.00 24 K 14 - 15 ◆ ◆ = Wearing parts ★ = Included in service set 45 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.3.3 REVERSING VALVE 14 - 15 , 40 - 15 , 20 - 60 2 1 C_00076 Spare parts list Reversing valve 14-15 , 40 - 15 , 20 - 60 Pos 1 2 3 K Qty. Description Reversing valve 1 Damper 6 O-Ring seal 1 Valve base seal 3 14-15 , 40-15 20-60 No. P498.00 P520.00 L115.06 P521.00 46 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 8.4 FLUID SECTION 8.4.1 FLUID SECTION EXPLODED VIEW 20 - 60 1 7 2 18 3 8 9 10 4 5 12 6 18 11 10 13 14 15 16 30 Nm; 22.1 lbft 17 C_00031 47 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 7!2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS 3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY 2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT 3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK 3)()??'" Spare parts list Fluid section 20 - 60 Pos K Description 20 - 60 Qtà. Fluid section Codice U2B060AC 1 Upper pump flange 1 B336.62A 2 Upper pump body 1 A217.22 3 ★ ◆ Upper packing 1 T920.00E 4 1 H203.03 5 Spring 1 A116.01 ◆ Pump rod 1 D101.42B 7 ★ ◆ Piston packing 1 T921.00E 6 Spring washer 8 ◆ 3/8 “ Ball 1 K801.03 9 ◆ Rod valve 1 A118.03 2 L107.06 1 D709.42 3 H135.62 K601.22 10 ★ ◆ EPDM O-Ring seal 11 12 ◆ Pump cylinder Tie-rod 13 ◆ Ring 1 14 ◆ 7/8 “ Ball 1 K803.03 15 ◆ Pump foot 1 A140.03 16 Pump lower flange 1 A230.62 17 Self-locking nut 3 K312.62 18 Loctite 542 - - Service set 1 T922.00E ◆ = Wearing parts ★ = Included in service set 48 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.4.2 1 FLUID SECTION EXPLODED VIEW 14 - 15 , 40 -15 30 Nm; 22.1 lbft 8 2 3 9 4 10 11 5 12 6 13 7 14 19 15 10 17 16 C_00032 18 49 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 7!2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT 2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS 3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY 2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT 3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK 3)()??'" Spare parts list Fluid section 14-15 , 40 - 15 Pos K Qty. Description Fluid section 1 1 Connector 2 1 Pump flange 3 1 Retaining ring 4 1 Pump counterflange 5★◆ 1 Upper packing 6 1 Spring 7 1 Pump upper body 8 1 Spring 9★◆ 1 Piston packing 10 ★ ◆ 2 O-Ring seal 11 1 Pump lower body 1 Pump rod 12 ◆ 13 1 Rod valve stopper 14 ◆ 1 3/8” Ball 15 ◆ 1 Rod valve body 16 ◆ 1 7/8” Ball 1 Ring 17 ◆ 18 ◆ 1 Pump foot 19 Loctite 542 1 Service set ◆ = Wearing parts ★ = Included in service set 14-15 , 40-15 No. U2B015AC T6158.00 A661.12 K617.03 A662.12 T918.00E H204.03 A658.22 H203.03 T917.00E L107.06 A659.22 T6157.00 A170.03 K801.03 A169.03 K803.03 K601.22 A660.03 T919.00E 50 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.5 ANTI-PULSATOR TANK T405.00E 1 4 5 9 8 6 12 10 7 3 2 Pos K Description Antipulsator tank 11 C_00089 Qty No. T405.00E 1 Antipulsator body 1 A291.22 2 Screw 2 K136.62 3 Washer 2 K509.62 4 Antipulsator cap 1 A297.71 5 Antipulsator Filter 1 T455.00 6 Filter support 1 A364.04 7 Reduced nipple 1 M618.62 8 9/16” AISI 420 Ball 1 K802.03 9 Antipulsator seal gasket 1 G605.07 10 Reducer nipple 1 M6012.00A 11 Cap 1 M623.12 12 Antipulsator base 1 A290.22 ◆ = Wearing parts 51 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.6 AIR REGULATION UNIT KIT 8.6.1 AIR REGULATOR 40-15, 20 - 60 1 5 2 4 3 6 8 9 10 7 11 12 C_00079 Spare parts list Air regulation unit Pos. 20 - 60 40 - 15 No. No. Air regulation unit T6140.00 T6140.00A Qty. Description 1 1 Filter regulator P124.00M P124.00M 2 2 Screw M4X50 K166.62 K166.62 3 1 Pressure gauge P903.00 P903.00 4 1 Fitting MF M239.00 M239.00 5 1 L-shaped fitting MM M215.04 M215.04 6 1 Filtering element P247.00 P247.00 7 1 Filtering cup P212.00A P212.00A 8 1 Valve M101.00 M101.00 9 1 Safety valve P484.00C0 P484.00C1 10 1 Fitting T M297.00 M297.00 11 1 Fast fitting M226.04 M226.04 12 1 Motor connecting hose S407.01 S407.01 52 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.6.2 AIR REGULATOR 14-15 1 5 10 2 4 3 6 8 7 9 C_00080 Spare parts list Air regulation unit Pos. Qty. Description 14-15 No. Air regulation unit kit T6139.00 1 1 Pressure regulator P123.00B 2 2 Screw M5X70 K166.62 3 1 Pressure gauge P903.00 4 1 Fitting MF 1/4 “ M239.00 5 1 L-shaped fitting MM 1/4 “ M215.04 6 1 Valve M101.00 7 1 Safety valve 8 1 Fitting T F 1/4 “ M297.00 9 1 Fast fitting M336.00 10 1 Hose S459.00A P484.00C0 53 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 54 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.7 AIR COAT REGULATION KIT 1 3 4 5 2 Spare parts list Air coat regulation kit Pos. Qty. Description 14 - 15 40 - 15 20 - 60 No. No. Air coat regulation kit T6145.00 T6145.00A 1 1 Air pressure regulator P123.00E P123.00 2 1 Pressure gauge P903.00 P903.00 3 1 L-shaped fitting MM 1/4” M215.04 M215.04 4 1 Conical nipple 1/4 M205.04 M205.04 5 1 Fitting T FFM 1/4” M218.04 M218.04 55 EDITION 10 /2007 15 cc–60 cc. PART NO. ZZB001ENG OPERATING MANUAL 8.8 TROLLEY AND STAND KIT FOR 14-15 , 40 - 15 , 20 - 60 6 5 1 9 8 16 2 13 7 8 6 3 5 8 13 10 16 9 2 4 16 13 10 8 11 3 15 4 12 14 c_00009 15 Pos K Description Qty. Trolley No. Qty. Stand kit No. Trolley 1 T760.00SR - - Stand kit - - 1 T760.00S 1 Trolley handle Finishing 1 E3108.92 - - 2 Left leg Finishing 1 E3107.92A 1 E3107.92A 3 Right leg Finishing 1 E3107.92 1 E3107.92 4 Support spacer Finishing 1 H1156.62 1 H1156.62 5 Plastic tip D30 4 R204.07 4 R204.07 6 Gun hook 1 H009.62 1 H009.62 7 Socket screw M6x50 2 K159.62 - - 8 Contact washer 9 K564.72 - - 9 Socket screw M6X45 2 K184.62 4 K184.62 10 Socket screw M8X40 2 K1015.62 2 K1015.62 11 Retaining ring 12 2 K607.02 - - 12 Washer 16 4 K502.62 - - 13 Low self-locking nut M6 5 K311.62A 5 K311.62A 14 Wheel diam. 150 2 R118.00 - - 15 Plastic support 4 R244.07 4 R244.07 16 Washer 6 2 K505.62 - - 56 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. OPERATING MANUAL 57 EDITION 10 /2007 PART NO. ZZB001ENG 15 cc–60 cc. 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Key features
- Pneumatic piston pump
- Suitable for process liquid materials
- Max. operating pressure (Pump) 11.2 MPa
- Max. operating pressure (Spraypack) 11.2 MPa
- Flow volume per double stroke (DS) 15 cm³
- Flow volume per double stroke (DS) 60 cm³
- Exchangeable ball valves
- Self-adjusting packings
- Separating fluid cup
Frequently asked questions
The pneumatic piston pump is suitable for process liquid materials. For other materials, consult the manufacturer’s working instructions.
The device should be cleaned for maintenance purposes, etc. Ensure that no remaining material dries and sticks. The procedure involves a basic cleaning and a more thorough cleaning depending on the usage.
The maximum operating pressure for the pump is 11.2 MPa. The maximum operating pressure for the Spraypack is also 11.2 MPa.
