Cole-Parmer L Water flow meter Precision water flow meter, LC Water flow controller, LCR Water flow controller Precision water flow controller, LB Portable Water Meter Operating manual
Below you will find brief information for L Water flow meter, LC Water flow controller, LCR Water flow controller. This document covers the series L Water flow meter, LC Water flow controller and LCR Water flow controller. This manual covers installation, getting started, operation and troubleshooting for various models of flow meters and controllers. The manual also covers using RS-232 communications to interact with the unit.
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Precision Water Flow Meter and Water Flow Controller
Operating Manual
Notice: The manufacturer reserves the right to make any changes and improvements to the products described in this manual at any time and without notice. This manual is copyrighted. This document may not, in whole or in part, be copied, reproduced, translated, or converted to any electronic medium or machine readable form, for commercial purposes, without prior written consent from the copyright holder.
Note: Although we provide assistance on our products both personally and through our literature, it is the complete responsibility of the user to determine the suitability of any product to their application.
The manufacturer does not warrant or assume responsibility for the use of its products in life support applications or systems.
Warranty
This product is warranted to the original purchaser for a period of one year from the date of purchase to be free of defects in material or workmanship.
Under this warranty the product will be repaired or replaced at manufacturer’s option, without charge for parts or labor when the product is carried or shipped prepaid to the factory together with proof of purchase. This warranty does not apply to cosmetic items, nor to products that are damaged, defaced or otherwise misused or subjected to abnormal use. See “Application” under the Installation section. Where consistent with state law, the manufacturer shall not be liable for consequential economic, property, or personal injury damages. The manufacturer does not warrant or assume responsibility for the use of its products in life support applications or systems.
Conformity / Supplemental Information:
The product complies with the requirements of the Low Voltage Directive 2006/95/
EC and the EMC Directive 2004/108/EC and carries the CE Marking accordingly.
Contact the manufacturer for more information.
10/25/2014 Rev.14 DOC-LLCMAN16CP
Notes for Using Laminar Water Flow Devices
►
USE ONLY PURE, CLEAN DI OR DISTILLED WATER IN THIS DEVICE.
► DO NOT use tap water or water with any biological components, minerals or oils. Any of these substances will affect the viscosity of the water
(creating flow measurement inaccuracies). More importantly, these
impurities will quickly build up in the laminar flow zone, cause corrosion, and render the measuring capabilities of the device useless. Pure DI water itself is corrosive to some extent, but it is the contaminants in your system that will be most detrimental to your laminar liquid water flow meter.
If you cannot meet the requirement of pure water, then do not use
the laminar water flow device in your application. Damage caused by impurity build up is not covered by the warranty.
►
Please read the operating manual that accompanied your device. Keep the manual for future reference.
► When first using the laminar water meter or controller for the day, please take the following precautions:
1. Apply your source pressure (approx. 20-30 psig for best results) to the device with the downstream flow blocked off.
2. Then slightly open both bleed ports (DO NOT completely remove the screws) and allow any trapped air to escape. Allow some flow and let water pass through while bleeding (if the unit is a controller be sure to give it at least a 50% set-point). See page 10 of the manual for more information regarding bleed ports and bleeding.
3. Try not to get any water in-between the black electronics case and the stainless steel flow body. Wipe up any excess water around these seams.
4. Tighten up both bleed screws, and then block the downstream water flow again. Visually verify zero flow through.
5. Now you can safely tare (zero) a meter (page 18) using the tare button on the device, or in the case of a water flow controller, command the zero set-point (page 27) which will auto-tare the unit.
► Smooth and consistent source pressure is highly preferable, as any pulsing or fluctuation in water pressure will hydraulically couple to the differential pressure sensor, and the resultant flow reading will jump analogously.
► Please note that, depending on model and flow range, water flow meters have an inherent internal pressure drop higher than that of standard gas flow meters of similar flow range. The minimum water device pressure drop is 2 psig, going all the way to 20 psig drop in certain models. Your
source input pressure must meet or exceed this specification, in addition to any back pressure you may have on the downstream end of your
process. Please see pages 47 and 50 of the manual.
Please contact Cole-Parmer if you have any questions.
3
Thank you for purchasing an L-Series Water Flow Meter or LC or LCR Water
Flow Controller.
Please take the time to find and read the information contained in this manual. This will help to ensure that you get the best possible service from your instrument. This manual covers the following instruments:
L-Series Water Flow Meters
LC-Series Water Flow Controllers
LCR-Series Water Flow Controllers
LB-Series Portable Water Meters
(Note: All Portable Water Meters operate in accordance with the instructions found in this manual. Please see page 44 for information regarding recharge and use.)
Please contact Cole-Parmer if you have any questions regarding the use or operation of this device.
4
TABLE OF CONTENTS
GETTING STARTED
MOUNTING
PLUMBING
PRESSURE
BLEED PORTS
POWER AND SIGNAL CONNECTIONS
INPUT SIGNALS
Analog Input Signal
RS-232 Digital Input Signal
OUTPUT SIGNALS
RS-232 Digital Output Signal
Standard Voltage (0-5 Vdc) Output Signal
Optional 0-10 Vdc Output Signal
Optional Current (4-20 mA) Output Signal
Optional 2nd Analog Output Signal
Information for TFT (Color Display) Instruments
DISPLAYS AND MENUS L Series Meters
MAIN
Line Absolute Pressure
Line Temperature
Tare
Volume Flow Rate
Flashing Error Message
SELECT MENU
COMMUNICATION SELECT
Unit ID
Baud
MISCELLANEOUS
MISC1
Zero Band
Pressure Averaging
Flow Averaging
LCD Contrast
MISC2
STP
DIAG TEST
Rotate Display
MANUFACTURER DATA
DISPLAYS AND MENUS LC and LCR-Series Controllers
MAIN
SELECT MENU
CONTROL SET UP
Set-Point Source
Loop Variable
5
21
21
21
21
19
20
20
20
18
18
18
18
16
17
18
18
14
15
14
14
12
13
14
14
Page
7
8
8
9
10
11
12
23
23
23
24
21
21
22
22
25
26
27
27
28
TABLE OF CONTENTS
On / Off Auto-tare
PID Tuning
RS-232 Output and Input
Configuring HyperTerminal®
Streaming Mode
Tareing via RS-232
Sending a Set-point via RS-232
PID Tuning via RS-232
Changing from Streaming to Polling Mode
Collecting Data
Data Format
Sending a Simple Script File to HyperTerminal®
FLOW MEASUREMENT OPERATING PRINCIPLE
TROUBLESHOOTING
MAINTENANCE AND RECALIBRATION
FLOW CONVERSION TABLE
Option: Totalizing Mode
Option: Portable Meters and Gauges
Accessory: Multi-Drop Box
Accessories
L-Series Technical Specifications
LC and LCR-Series Specifications
Eight Pin Mini-DIN Pin-Out
Locking Industrial Connector Pin-Out
37
38
39
41
33
34
35
36
Page
28
29
31
31
31
32
32
46
47
50
52
53
41
42
44
45
6
GETTING STARTED
Power Jack 8 Pin MiniDIN
Bleed Screws
Inlet Connection Port
Display Screen
Outlet Connection Port
Flow Direction Arrow
L Water Flow Meter shown with connection port fittings
Control Valve
Inlet Connection Port
Outlet Connection Port
LC Water Flow Controller shown with the standard downstream valve
and connection port fittings
Control Valve
Inlet Connection Port
Outlet Connection Port
LCR Water Flow Controller shown with the standard downstream valve
and connection port fittings
7
MOUNTING
All L Series Meters and LC Series Controllers have mounting holes for convenient mounting to flat panels. The sizes and dimensions for the mounting holes are shown on pages 47-51.
Meters are position insensitive and can be mounted in any orientation.
Small valve controllers (LC Series) can usually be mounted in any position.
Large valve controllers (LCR Series) should be mounted so that the valve
cylinder is vertical. Mounting a large valve controller in another position increases the risk of leakage when the controller is being held closed by the spring force.
Note: For applications that may continuously introduce occasional air bubbles to the flow stream upstream of the device, the device may be mounted upside down to prevent the bubbles from becoming trapped in the differential pressure sensor ports.
If the device has been installed upside down, avoid using the bleed
screws as water may leak into the electronics housing causing
permanent damage that is not covered under warranty!
PLUMBING
Your controller is shipped with plastic plugs fitted in the port openings.
To lessen the chance of contaminating the flow stream do not remove these plugs until you are ready to install the device.
Make sure that the water will flow in the direction indicated by the flow arrow.
Standard L Series Meters and LC Series Controllers have female inlet and outlet port connections. Welded VCR and other specialty fittings may have male ports.
The inlet and outlet port sizes (process connections) for different flow ranges are shown on pages 47-51.
Instruments with M5 (10-32) ports have O-ring face seals and require no sealant or tape. Do not use tape with welded or o-ring fittings.
For non M5 (10-32) ports use thread sealing Teflon® tape to prevent leakage around the port threads.
Do not wrap the first two threads. This will minimize the possibility of getting tape into the flow stream and flow body.
Do not use pipe dopes or sealants on the process connections as these compounds can cause permanent damage to the controller should they get into the flow stream.
When changing fittings, carefully clean any tape or debris from the port threads.
We recommend that a 20 micron filter be installed upstream of meter/ controllers with full scale ranges of 100 ccm or less and a 40 micron filter be installed upstream of meter/controllers with full scale ranges above 100 ccm.
Avoiding long runs of small diameter tubing upstream or downstream of the device will reduce water hammer.
8
PRESSURE
Maximum operati ng line pressure is 100 psig (689 kPa). If the line pressure is higher than 100 psig (689 kPa), use a pressure regulator upstream from the fl ow controller to reduce the pressure to 100 psig (689 kPa)or less.
Although the meter’s operati on is uni-directi onal, reversing the fl ow directi on will infl ict no damage as long as the maximum specifi ed limits are not exceeded. The diff erenti al pressure sensor uti lized in this fl ow meter/controller is a very sensiti ve device capable of detecti ng minute diff erences in pressure.
Smooth and consistent source pressure is highly preferable, as any pulsing or fl uctuati on in water pressure will hydraulically couple to the diff erenti al pressure sensor, and the resultant fl ow reading will jump analogously.
Please note that, depending on model and fl ow range, water fl ow meters have an inherent internal pressure drop higher than that of standard gas fl ow meters of similar fl ow range. The minimum water device pressure drop is 2 psig, going all the way to 20 psig drop in certain models. Your source input pressure must meet or exceed this specifi cati on, in additi on to any back pressure you may have on the downstream end of your process.
CAUTION! E�������� ��� ������� ��������� ���� �������� ���
����� ��������� ������ �� ��� �����-����� ������������ ��������
����������.
9
BLEED PORTS
L and LC-Series flow meters and controllers are equipped with bleed ports on the front to aid in the removal of air bubbles from the differential pressure sensor ports. The bleed ports consist of a threaded hole with an 8-32 nylon tipped screw. After installation or anytime it is suspected that air may be trapped in the sensor ports, bleed the ports as follows:
A small amount of water will leak from the device during this procedure. Take necessary precautions to prevent the leaking water from damaging anything around the unit, taking special care to avoid any live electrical devices or lines.
1. With the meter/controller installed and line pressure applied, gently loosen the upstream bleed port screw 1-2 turns or until water begins to leak from the threads. DO NOT REMOVE THE SCREW as the port is subject to line pressures and injury, equipment damage or loss of required parts may result!
2. Gently tap the flow body (a wooden or plastic screwdriver handle works well for this) to encourage air bubbles to exit the port.
3. Any air in the port will generally be removed as the water leaks out even though you may not see or hear it.
4. Gently tighten the screw until the leakage stops, taking care not to crush the nylon tip.
Repeat steps 1-4 with the second bleed port.
8-32 Nylon Tipped Bleed Screw
5/64 Hex Loosen to Bleed
DO NOT REMOVE!
If your device is mounted in an inverted position avoid using the bleed screws as water may leak into the electronics housing causing permanent damage that is not covered under warranty!
10
POWER AND SIGNAL CONNECTIONS
Power can be supplied to your meter/controller through either the power jack or the 8 pin Mini-DIN connector.
An AC to DC adapter which converts line AC power to DC voltage and current as specifi ed below is required to use the power jack.
A 2.1mm, positi ve center, 7-30 Vdc AC/DC adapter rated for at least 100 mA is required to use the adapter jack in a L-Series meter.
A 2.1mm, positi ve center, 12-30 Vdc AC/DC adapter rated for at least 250 mA is required to use the adapter jack in a LC-Series controller.
A 2.1mm, positi ve center, 24-30 Vdc AC/DC adapter rated for at least 500 mA is required to use the adapter jack in a LCR-Series controller.
NOTE: 4-20mA analog output requires at least 15 Vdc.
3
6
7
5
Standard 8 Pin Mini-DIN Pin-Out
Pin Functi on
1
Not Connected
(or opti onal 4-20mA Primary Output Signal)
Mini-DIN cable color
Black
2
Stati c 5.12 Vdc [or opti onal Secondary Analog Output (4-20mA,
5Vdc, 10Vdc) or Basic Alarm]
3 Serial RS-232RX Input Signal (receive)
4
Meters/Gauges = Remote Tare (Ground to Tare)
Controllers = Analog Set-Point Input
5 Serial RS-232TX Output Signal (send)
Brown
Red
Orange
6 0-5 Vdc (or opti onal 0-10 Vdc) Output Signal
7 Power In (as described above)
Yellow
Green
Blue
8 Ground (common for power, communicati ons and analog signals) Purple
Note: The above pin-out is applicable to all the fl ow meters and controllers with the
Mini-DIN connector. The availability of diff erent output signals depends on the opti ons ordered. Opti onal confi gurati ons are noted on the unit’s calibrati on sheet.
CAUTION! D� ��� ������� ����� �� ���� 1 ������� 6 �� ���������
������ ��� �����!
It is common to mistake Pin 2 (labeled 5.12 Vdc Output) as the standard 0-5 Vdc
analog output signal. In fact Pin 2 is normally a constant 5.12 Vdc that refl ects the system bus voltage and can be used as a source for the set-point signal.
For 6 Pin Locking Connector Pin-outs see page 53.
11
INPUT SIGNALS
Analog Input Signal
Apply analog input to Pin 4 as shown on page 11.
For 6 Pin Locking Connector Pin-outs see page 53.
Standard 0-5 Vdc is the standard analog input signal. Apply the 0-5 Vdc input signal to pin 4, with common ground on pin 8.
Opti onal 0-10 Vdc: If specifi ed at ti me of order, a 0-10 Vdc input signal can be applied to pin 4, with common ground on pin 8.
Opti onal 4-20 mA: If specifi ed at ti me of order, a 4-20 mA input signal can be applied to pin 4, with common ground on pin 8.
NOTE: This is a current sinking device. The receiving circuit is essenti ally a 250 ohm resistor to ground.
NOTE: 4-20mA output requires at least 15 Vdc power input.
CAUTION! D� ��� ������� ���� ������ �� “���� �������’”
�������, �� ���� ���� ������� �������� �� ��� ��������� ��� ����
��� ��������. I� ��� ���� ��������� ���� �������� ���� �������
�������, ������ ��� � ������ �������� ��� � �������� ����� ������.
8
4
Gauges: A remote tare can be achieved by momentarily grounding pin 4 to tare.
0-5 Vdc
5
8 7
6
4
3
2
1
5.12 Vdc
50 KOhm
Potentiometer
Controllers: A simple method for providing set-point to controllers
12
RS-232 Digital Input Signal
To use the RS-232 input signal, connect the RS-232 Output Signal (Pin 5), the
RS-232 Input Signal (Pin 3), and Ground (Pin 8) to your computer serial port as shown below. (See page 30 for details on accessing RS-232 input.)
5 4
3 2 1
1 2
3 4 5
9 8 7
Serial Cable End
6
6 7 8
PC Serial Port
9
1
4
5
3
8
7
6
8 Pin MiniDIN Cable End 8 Pin MiniDIN Connector
5
3
2
9 Pin Serial Connection
Pin Function
Ground
Transmit
Receive
8 Pin MiniDIN Connection
Function
Ground
Receive
Transmit
DB9 to Mini-DIN Connection for RS-232 Signals
Pin
8
3
5
13
OUTPUT SIGNALS
RS-232 Digital Output Signal
To use the RS-232 output signal, it is necessary to connect the RS-232 Output
Signal (Pin 5), the RS-232 Input Signal (Pin 3), and Ground (Pin 8) to your computer serial port as shown on page 8. (See page 31 for details on accessing
RS-232 output.)
Standard Voltage (0-5 Vdc) Output Signal
Meters/controllers equipped with a 0-5 Vdc (opti onal 0-10 Vdc) will have this output signal available on Pin 6. This output is generally available in additi on to other opti onally ordered outputs. This voltage is usually in the range of 0.010
Vdc for zero fl ow and 5.0 Vdc for full-scale fl ow. The output voltage is linear over the enti re range. Ground for this signal is common on Pin 8.
Opti onal 0-10 Vdc Output Signal
If your meter/controller was ordered with a 0-10 Vdc output signal, it will be available on Pin 6. (See the Calibrati on Data Sheet that shipped with your meter to determine which output signals were ordered.) This voltage is usually in the range of 0.010 Vdc for zero fl ow and 10.0 Vdc for full-scale fl ow. The output voltage is linear over the enti re range. Ground for this signal is common on Pin 8.
Opti onal Current (4-20 mA) Output Signal
If your meter/controller was ordered with a 4-20 mA current output signal, it will be available on Pin 1. (See the Calibrati on Data Sheet that shipped with your meter to determine which output signals were ordered.) The current signal is 4 mA at 0 fl ow and 20 mA at the meter’s full scale fl ow. The output current is linear over the enti re range. Ground for this signal is common on Pin
8. (Current output units require 15-30Vdc power.)
Opti onal 2nd Analog Output Signal
You may specify an opti onal 2nd analog output on Pin 2 at ti me of order. (See the Calibrati on Data Sheet that shipped with your meter to determine which output signals were ordered.) This output may be a 0-5 Vdc, 0-10 Vdc, or
4-20 mA analog signal that can represent any measured parameter. With this opti onal output, a meter could output the volume fl ow rate (0-5 Vdc on pin 6) and the line temperature (0-5 Vdc on pin 2).
If your device is equipped with the opti onal six pin industrial connector, please contact Cole-Parmer.
CAUTION! D� ��� ������� ���� ������ �� “���� �������’”
�������, �� ���� ���� ������� �������� �� ��� ��������� ��� ����
��� ��������. I� ��� ���� ��������� ���� �������� ���� �������
�������, ������ ��� � ������ �������� ��� � �������� ����� ������.
14
CAUTION! D� ��� ������� ���� ������ �� “���� �������’”
�������, �� ���� ���� ������� �������� �� ��� ��������� ��� ����
��� ��������. I� ��� ���� ��������� ���� �������� ���� �������
�������, ������ ��� � ������ �������� ��� � �������� ����� ������.
Purple (Ground)
Red
Yellow
Purple
Red
Yellow
Purple
Red
Yellow
5
4
3 2
Unit A
Unit B
Unit C
1
9
8
7
Female Serial Cable Front
6
Typical Multi ple Device (Addressable) Wiring Confi gurati on
The easiest way to connect multi ple devices is with a Multi -Drop Box
(see page 45).
15
Information for TFT (Color Display) Instruments
TFT (color display) instruments have a high contrast back-lit LCD display.
TFT instruments operate in accordance with the standard operating instructions for our monochrome menus and displays with the following differences.
Multi-Color Display Color Codes:
GREEN: Green labels identify the parameters and/or adjustments associated with the button directly above or below the label.
WHITE: The color of each parameter is displayed in white while operating under normal conditions.
RED: The color of a parameter is displayed in red when operating conditions for that parameter exceed 128% of the device’s specifications.
YELLOW: Yellow is the equivalent of the selection arrow on the monochrome display.
LCD Contrast:
LCD contrast is ranged from 1 to 11 on color displays with 11 being the greatest contrast.
Display On/Off:
Pushing the large button under the display will turn the device display on or off.
This feature is not available on monochrome displays.
Technical Data for TFT (Color Display) Meters, Gauges and Controllers
The following specifications are applicable to TFT (color display) meters, gauges and controllers only. All other operating specifications are shown in the
Technical Data page for standard instruments. All standard device features and functions are available and operate in accordance with the operating manual provided with the device.
Specification
Supply Voltage
Supply Current
Meter or
Gauge
7 to 30 Vdc
80 mA @ 12Vdc
70 mA @ 24Vdc
Small Valve
Controller
12 to 30 Vdc
290 mA @ 12Vdc
200 mA @ 24Vdc
Large Valve
Controller
24 to 30 Vdc
780 mA @
24Vdc
16
DISPLAYS AND MENUS L METERS
(Displays and Menus for LC and LCR Controllers are shown beginning page 24.)
The device screen defaults to Main display as soon as power is applied to the meter.
Main
PSIG
+13.60
#C
+21.50
TARE V
The Main display shows, temperature and volume flow. Line pressure will be also be displayed if the meter was order with this option.
+
.
CCM
Pressing the button adjacent to a parameter will make that parameter the primary display unit.
+0.000
CCM MENU
By hitting the MENU button at the bottom right of the screen you will enter the Select Menu display.
Totalizer (option only)
ELAPSED
TIME
CCM
+0.0
CCM
BACK
0000:00:00
RESET MENU
If your meter was ordered with the
Totalizer option (page 42), pushing the
TOTAL button once will bring up the
Totalizing Mode display. Pushing MENU will bring up the Select Menu display.
Select Menu
MISC MFG
DATA
RS232
COMM
Select Menu
From Select Menu you can interact with your RS-232 settings or read manufacturer’s data.
Push MAIN to return to the Main display.
MAIN
17
MAIN
PSIG
+13.60
+
.
#C
+21.50
TARE V
CCM
This mode defaults on power up, with flow as the primary displayed parameter.
The following parameters are displayed in the Main mode.
Line Pressure: Only on units equipped with
the optional pressure sensor, pressing the PSIG button will move the line gauge pressure to the primary display.
+0.000
CCM MENU
Line Temperature: Pressing the °C button will move the process temperature to the primary display.
Pushing the button again allows you to select 0C (Celsius), 0K (Kelvin), 0F
(Fahrenheit) or 0R (Rankine) for the temperature scale.
LN-UP LN-DN MODE
To select a temperature scale, use the LN-UP and LN-DN buttons to position the arrow in front of the desired scale.
>#C
#K
#F
#R
Press SET to record your selection and return to the MAIN display. The selected temperature scale will be displayed on the screen.
CANCEL SET
Tare: Pushing the TARE V button tares the flow meter and provides it with a reference point for zero flow. This is an important step in obtaining accurate measurements.
It is best to zero the flow meter each time it is powered up. If the flow reading varies significantly from zero after an initial tare, give the unit a minute or so to warm up and re-zero it.
If possible, zero the unit near the expected operating pressure by positively blocking the flow downstream of the flow meter prior to pushing the TARE button.
Zeroing the unit while there is any flow will directly affect the accuracy
by providing a false zero point. If in doubt about whether a zero flow condition exists, remove the unit from the line and positively block both ports before pressing the TARE button. If the unit reads a significant negative value when removed from the line and blocked, it was given a false zero. It is better to zero the unit at atmospheric pressure and a confirmed no flow condition than to give it a false zero under line pressure.
It is not uncommon for a meter to read a small value when it is removed from the process line as water can “hang” in one or both of the differential pressure sensor ports. If the unit reads a significant negative value when removed from the line and blocked, it is a good indication that it was given a false zero.
18
Volume: The volume fl ow rate is defaulted on the primary display. Press the unit of measure butt on (ccm in the example above) to return the volume fl ow rate to the primary display.
MENU: Pressing MENU switches the screen to the Select Menu display.
Flashing Error Message: An error message ( VOV = volumetric overrange, POV = pressure overrange, TOV = temperature overrange) fl ashes when a measured parameter exceeds the range of the sensor.
When any item fl ashes, neither the fl ashing parameter nor the fl ow measurement is accurate. Reducing the value of the fl ashing parameter to within specifi ed limits will return the unit to normal operati on and accuracy.
If the unit does not return to normal operati on contact Cole-Parmer.
SELECT MENU
From Select Menu you can interact with your RS-232 setti ngs or read manufacturer’s data.
Press the butt on next to the desired operati on to bring that functi on to the screen.
MISC1 MISC2
BACK T MAIN
Miscellaneous
MODEL
INFO
C o l e - P a r m e r
Ph 800-323-4340
Fax 847-549-7676
BACK MAIN
Manufacturer Data
UNIT ID
A
BAUD
19200
BACK MAIN
Communicati on Select
MISC MFG
DATA
RS232
COMM
MAIN
PSIA
+13.60
+
.
#C
+21.50
+0.000
CCM
TARE V
CCM
MAIN
Select Menu
Main
An explanati on for each screen can be found on the following pages.
19
COMMUNICATION SELECT
UNIT ID
A
BACK
UNIT ID
C
UP
C
BACK RESET A SET
DN
DN
BAUD
19200
UP
BACK SET
BAUD
19200
MAIN
Access Communication Select by pressing the button above RS232 COMM on the
Select Menu display.
Unit ID – Valid unit identifiers are the letters A-Z and @. The identifier allows you to assign a unique address to each device so that multiple units can be connected to a single RS-232 computer port.
Press UNIT ID. Use the UP and DOWN buttons to change the Unit ID. Press SET to record the ID. Press Reset to return to the previously recorded Unit ID.
Any Unit ID change will take effect when
Communication Select is exited.
If the symbol @ is selected as the Unit
ID, the device will enter streaming mode
when Communication Select is exited.
See RS-232 Communications (page 30) for information about the streaming mode.
Baud – Both this instrument and your computer must send/receive data at the same baud rate. The default baud rate for this device is 19200 baud.
Press the Select button until the arrow is in front of Baud. Use the UP and DOWN buttons to select the baud rate that matches your computer. The choices are
38400, 19200, 9600, or 2400 baud.
Any baud rate change will not take effect until power to the unit is cycled.
20
MISCELLANEOUS
Miscellaneous is accessed by pressing the MISC button on the Select Menu display.
Next select either MISC1 or MISC2.
MISC1 will display as shown at left.
ZERO
BAND
BACK
PRESS
AVG
LCD
CONTRAST
FLOW
AVG
MAIN
ZERO BAND refers to Display Zero Deadband.
Zero deadband is a value below which the display jumps to zero. This deadband is often desired to prevent electrical noise from showing up on the display as minor flows or pressures that do not exist. Display Zero Deadband does not affect the analog or digital signal outputs.
ZERO BAND can be adjusted between 0 and
3.2% of the sensor’s Full Scale (FS).
Press ZERO BAND. Then use SELECT to choose the digit with the arrow and the UP and DOWN buttons to change the value. Press SET to record your value. Press CLEAR to return to zero.
UP
CANCEL
DOWN
0.0
CLEAR
SELECT
SET
Pressure Averaging and Flow Averaging may be useful to make it easier to read and interpret rapidly fluctuating pressures and flows. Pressure and flow averaging can be adjusted between 1
(no averaging) and 256 (maximum averaging).
These are geometric running averages where the number between 1 and 256 can be considered roughly equivalent to the response time constant in milliseconds.
This can be effective at “smoothing” high frequency process oscillations such as those caused by diaphragm pumps.
Press PRESS AVG. Then use SELECT to choose the digit with the arrow and the UP and
DOWN buttons to change the value. Press SET to record your value. Press CLEAR to return to zero.
UP
CANCEL
DOWN
RESET
11
SET
Press FLOW AVG. Then use SELECT to choose the digit with the arrow and the UP and DOWN buttons to change the value. Press SET to record your value.
Press CLEAR to return to zero.
Setting a higher number will equal a smoother display.
LCD CONTRAST: The display contrast can be adjusted between 0 and 30, with zero being the lightest and 30 being the darkest. Use the UP and DOWN buttons to adjust the contrast. Press
SET when you are satisfied. Press CANCEL to return to the MISC display.
21
BACK
DIAG
TEST
ROTATE
DISP
MISC2 will display as shown at left.
Press ROTATE DISP and SET to Inverted 180° if your device is inverted. The display and buttons will rotate together.
If the device has been installed upside down, avoid using the bleed screws as
water may leak into the electronics housing
causing permanent damage that is not covered under warranty!
MAIN
SCROLL
R8: AP Sig
R9: Temp Sig
R10: DP Side
7871
39071
9986
36673 R11: DP Brdg
R13: AP Brdg
R16: Meter Fun 199
R18: Power Up
36673
32768
BACK MAIN
DIAG TEST: This diagnostic screen displays the initial register values configured by the factory, which is useful for noting factory settings prior to making any changes. It is also helpful for troubleshooting with customer service personnel.
Select the DIAG TEST button from the MISC2 screen to view a list of select register values.
Pressing the SCROLL button will cycle the display through the register screens. An example screen is shown at left.
22
SCROLL
R8: AP Sig
R9: Temp Sig
R10: DP Side
7871
39071
9986
36673 R11: DP Brdg
R13: AP Brdg
R16: Meter Fun 199
R18: Power Up
36673
32768
BACK MAIN
DIAG TEST: This diagnostic screen displays the initial register values configured by the factory, which is useful for noting factory settings prior to making any changes. It is also helpful for troubleshooting with customer service personnel.
Select the DIAG TEST button from the MISC2 screen to view a list of select register values.
Pressing the SCROLL button will cycle the display through the register screens. An example screen is shown at left.
MANUFACTURER DATA
MODEL
INFO
C o l e - P a r m e r
Ph 800-323-4340
Fax 847-549-7676
BACK MAIN
Manufacturer Data is accessed by pressing the MFG DATA button on the Select Menu display.
The initial display shows the name and telephone number of the manufacturer.
Press MODEL INFO to show important information about your flow device including the model number, serial number, and date of manufacture.
Press BACK to return to the MFG DATA display.
Push MAIN to return to the Main display.
MODEL: L-10SLPM-D
SERIAL NO: 80003
DATE MFG: 10/7/2012
DATE CAL: 10/9/2012
CAL BY: DL
SW REV: 2V62
BACK MAIN
23
DISPLAYS AND MENUS LC AND LCR CONTROLLERS
(Displays and Menus for L Meters are shown beginning page 18.)
The device screen defaults to Main display as soon as power is applied to the controller.
Main
PSIA
+13.60
+
.
+0.000
CCM
#C
+21.50
SETPT
0.000
CCM
MENU
The Main display shows, temperature and volume flow. Line pressure will be also be displayed if the meter was order with this option.
Pressing the button adjacent to a parameter will make that parameter the primary display unit.
By hitting the MENU button at the bottom right of the screen you will enter the Select Menu display.
Totalizer (option only)
ELAPSED
TIME
CCM
+0.0
CCM
BACK
0000:00:00
RESET MENU
If your controller was ordered with the
Totalizer option (page 42), pushing the
TOTAL button once will bring up the
Totalizing Mode display. Pushing MENU will bring up the Select Menu display.
Select Menu
MISC MFG
DATA
RS232
COMM
Select Menu
From Select Menu you can interact with your RS-232 settings, read manufacturer’s data or access the control set-up display.
Push MAIN to return to the Main display.
C ONTROL
SETUP
MAIN
24
MAIN
PSIG
+13.60
+
.
#C
+21.50
SETPT
0.000
CCM
This mode defaults on power up, with fl ow as the primary displayed parameter.
The following parameters are displayed in the Main mode.
Line Pressure: Only on units equipped with
the opti onal pressure sensor, pressing the PSIG butt on will move the line gauge pressure to the primary display.
+0.000
CCM MENU
Line Temperature: Pressing the °C butt on will move the process temperature to the primary display.
Set Point: The set-point (SETPT)is shown in the upper right of the display.
For informati on on changing the set-point see SETPT SOURCE, page 27.
Volume: The volume fl ow rate is defaulted on the primary display. Press the unit of measure butt on (ccm in the example above) to return the volume fl ow rate to the primary display.
MENU: Pressing MENU switches the screen to the Select Menu display.
Flashing Error Message: An error message ( VOV = volumetric overrange, POV = pressure overrange, TOV = temperature overrange) fl ashes when a measured parameter exceeds the range of the sensor.
When any item fl ashes, neither the fl ashing parameter nor the fl ow measurement is accurate. Reducing the value of the fl ashing parameter to within specifi ed limits will return the unit to normal operati on and accuracy.
If the unit does not return to normal operati on contact Cole-Parmer.
25
SELECT MENU
From Select Menu you can change the selected gas, interact with your RS-232 settings, read manufacturer’s data and access the control setup screen.
Press the button next to the desired operation to bring that function to the screen.
MISC1 MISC2
MODEL
INFO
C o l e - P a r m e r
Ph 800-323-4340
Fax 847-549-7676
BACK MAIN
Manufacturer Data
BACK
Miscellaneous
MAIN
Select Menu
MISC MFG
DATA
RS232
COMM
GAS
SELECT
C ONTROL
SETUP
MAIN
UNIT ID
A
BAUD
19200
BACK MAIN
Communication Select
PSIG
+13.60
+
.
#C
+21.50
+0.000
CCM
SETPT
0.000
CCM
MAIN
Main
SETPT
SOURCE
LOOP
VAR
ON
AUTO
PID
Control Setup
An explanation for each screen can be found on the following pages:
Control Setup: Please see page 27.
Communication Select: Please see page 20.
Miscellaneous: Please see page 21.
Manufacturer Data: Please see page 23.
26
CONTROL SETUP
Control Setup is accessed by pressing the button below Control Setup on the
Select Menu display. From this screen you can select your set-point source, choose a loop variable and adjust the PID terms.
SETPT
SOURCE
ON
AUTO
LOOP
VAR
PID
SETPT
+0.0
MAIN
Press BACK to return to the Select Menu display.
Press MAIN to return to the MAIN display
SETPT SOURCE – Pressing the button above SETPT SOURCE will allow you to select how the set point will be conveyed to your controller.
Use the line-up and line-down buttons to move the arrow in front of the desired option. Then press SET.
Press CANCEL to return to the previous display.
The controller will ignore any set-point except that of the selected set-point source and it will remember which input is selected even if the power is disconnected.
LN-UP
>RS232
FRONT PANEL
ANALOG
LN-DN MODE
RS-232 refers to a remote digital RS-232 set-point applied via a serial connection to a computer or PLC as described in the installation and RS-232 sections of this manual.
Front Panel refers to a set-point applied directly at the controller.
CANCEL SET
Front Panel input must be selected prior to changing the set-point at the device.
Analog refers to a remote analog setpoint applied to Pin 4 of the Mini-DIN connector as described in the installation section of this manual. The standard analog input is 0-5 Vdc.
To determine what type of analog set-point your controller has, refer to the Calibration Data Sheet that was included with your controller.
If nothing is connected to Pin 4, and the controller is set for analog control, the device will generate random set-point values.
NOTE: If your controller has the IPC (Integrated Potentiometer Control) option, the IPC dial will operate with the ANALOG set-point source selected.
SETPT refers to the set-point. This parameter may be changed using the display only if FRONT PANEL is selected as the Input. Press SETPT. Then use SELECT to choose the decimal with the arrow and the UP and DOWN buttons to change the value. Press SET to record your value. Press CLEAR to return to zero.
27
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�� �������� �� ��������� �� ���� ����. T�� ���������� ���� �����
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W��� ����� �� �� ����, ���� ��� ���� ��� ����� ���� HOT!
CONTROL SETUP (conti nued)
SETPT
SOURCE
ON
AUTO
LOOP
VAR
PID
SETPT
+0.0
MAIN
LOOP VAR—Water fl ow controllers are defaulted to volume fl ow.
Volume means that the controller is
“closing the loop” on the volume fl ow rate. This means that when you give the controller a set-point, the controller compares that set-point to the measured volume fl ow rate and adjusts the valve to try to make the fl ow and the set-point match. For the volume fl ow rate, the input signal (e.g. 0-5 Vdc) corresponds to the full-scale fl ow rate for the device.
LN-UP LN-DN
> Volumetric Flow
CANCEL
MODE
SET
ON AUTO / OFF AUTO—refers to the standard auto-tare or “auto-zero” feature.
The auto-tare feature automati cally tares
(takes the detected signal as zero) the unit when it receives a zero set-point for more than two seconds.
A zero set-point results in the closing of the valve and a known “no fl ow” conditi on. This feature makes the device more accurate by periodically removing any cumulati ve errors associated with drift .
It is recommended that the controller be left in the default auto-tare
ON mode unless your specifi c applicati on requires that it be turned off .
28
PID TUNING
SETPT
SOURCE
LOOP
VAR
SETPT
+0.0
ON
AUTO PID MAIN
LN-UP
>PD PID
PD2I PID
LN-DN MODE
CANCEL SET
P
00100
I
00000
D
02501
BACK
LOOP
TYPE MAIN
PID Values determine the performance and operation of your proportional control valve. These terms dictate control speed, control stability, overshoot and oscillation. All units leave the factory with a generic tuning designed to handle most applications. If you encounter issues with valve stability, oscillation or speed, fine tuning these parameters may resolve the problem.
L-Series controllers allow you to adjust the Proportional, Integral and Differential terms of the PID control loop.
To change the PID loop parameters, push the button below PID.
Press LOOP TYPE. Then use the LN-UP and
LN-DN buttons to select the appropriate
PID control algorithm. Press SET.
See the following page for descriptions of the PID Loop Types (PID Control
Algorithms).
P refers to the Proportional term of the
PID loop.
I refers to the Integral term of the PID loop.
D refers to the Differential term of the PID loop.
Press P, I or D. Then use SELECT to choose the decimal with the arrow and the UP and DOWN buttons to change the value.
Press SET to record your value. Press
CLEAR to return to zero.
Before changing the P, I or D parameter, please record the initial value so that it can be returned to the factory setting if necessary.
Valve tuning can be complex. If you would like assistance, please contact
Cole-Parmer for technical support.
29
The PD algorithm is the PID algorithm used on most LC controllers.
It is divided into two segments:
The first compares the process value to the set-point to generate a proportional error. The proportional error is multiplied by the ‘P’ gain, with the result added to the output drive register.
The second operates on the present process value minus the process value during the immediately previous evaluation cycle. This ‘velocity’ term in multiplied by the ‘D’ gain, with the result subtracted from the output drive register.
The above additions to and subtractions from the output drive register are carried over from process cycle to process cycle, thus performing the integration function automatically.
Increasing the ‘P’ gain will promote the tendency of the system to overshoot, ring, or oscillate.
Increasing the ‘D’ gain will reduce the tendency of the system to overshoot.
The PD2I algorithm is a PID algorithm used primarily for high performance
pressure and flow control applications.
It exhibits two basic differences from the PD algorithm that most controllers utilize.
1. Instead of applying a damping function based upon the rate of change of the process value, it applies a damping function based upon the square of the rate of change of the process value.
2. The damping function is applied directly to the proportional error term before that term is used in the proportional and integral functions of the algorithm. This provides a certain amount of ‘look ahead’ capability in the control loop.
Because of these differences, you will note the following:
1. Increasing ‘P’ gain can be used to damp out overshoot and slow oscillations in pressure controllers. You will know that ‘P’ gain is too high, when the controller breaks into fast oscillations on step changes in set-point. On flow controllers, too high a ‘P’ gain results in slower response times. Too low a ‘P’ gain results in overshoot and/or slow oscillation. A good starting value for ‘P’ gain is 200.
2. If the unit was originally shipped with the PD2I algorithm selected, the
‘D’ gain value should be left at or near the factory setting because it relates primarily to the system phase lags. If you are changing from the default algorithm to the PD2I algorithm, you should start with a ‘D’ gain value of 20.
3. The ‘I’ gain is used to control the rate at which the process converges to the set-point, after the initial step change. Too low a value for ‘I’ gain shows up as a process value that jumps to near the set-point and then takes awhile to converge the rest of the way. Too high a value for ‘I’ gain results in oscillation. A good starting value for the ‘I’ gain is 200.
30
RS-232 Output and Input
Configuring HyperTerminal®:
1. Open your HyperTerminal® RS-232 terminal program (installed under the
“Accessories” menu on all Microsoft Windows® operating systems).
2. Select “Properties” from the file menu.
3. Click on the “Configure” button under the “Connect To” tab. Be sure the program is set for: 19,200 baud (or matches the baud rate selected in the
RS-232 communications menu on the meter) and an 8-N-1-None (8 Data
Bits, No Parity, 1 Stop Bit, and no Flow Control) protocol.
4. Under the “Settings” tab, make sure the Terminal Emulation is set to ANSI or Auto Detect.
5. Click on the “ASCII Setup” button and be sure the “Send Line Ends with Line
Feeds” box is not checked and the “Echo Typed Characters Locally” box and the “Append Line Feeds to Incoming Lines” boxes are checked. Those settings not mentioned here are normally okay in the default position.
6. Save the settings, close HyperTerminal® and reopen it.
Streaming Mode
In the default Polling Mode, the screen should be blank except the blinking cursor. In order to get the data streaming to the screen, hit the “Enter” key several times to clear any extraneous information. Type “*@=@” followed by
“Enter” (or using the RS-232 communication select menu, select @ as identifier and exit the screen). If data still does not appear, check all the connections and
COM port assignments.
Streaming Mode – Advanced
The streaming data rate is controlled by register 91. The recommended default rate of data provision is once every 50 milliseconds and this is suitable for most purposes.
If a slower or faster streaming data rate is desired, register 91 can be changed to a value from 1 millisecond to 65535 milliseconds, or slightly over once every minute.
Below approximately 40 milliseconds, data provision will be dependent upon how many parameters are selected. Fewer data parameters can be streamed more quickly than more. It is left to the user to balance streaming speed with number of parameters streamed.
To read register 91, type “*r91” followed by “Enter”.
To modify register 91, type “*w91=X”, where X is a positive integer from 1 to
65535, followed by “Enter”.
To return to the recommended factory default streaming speed, type “*w91= 50”.
31
Tareing via RS-232 (L Series only):
Tareing (or zeroing) the flow meter provides it with a reference point for zero flow. This is a very simple but important step in obtaining accurate measurements. It is good practice to “zero” the flow meter each time it is powered up.
If the flow reading varies significantly from zero after an initial tare, give the unit a minute or so to warm up and re-zero it. If possible, it is helpful to zero the unit near the expected operating pressure by positively blocking the flow downstream of the flow meter prior to entering the Tare command. Zeroing the unit while there is any flow will directly affect the accuracy by providing a false zero point.
If in doubt about whether the flow is positively blocked, remove it from the line and positively block both ports before entering the Tare command. If the unit reads a significant negative value when removed from the line and blocked, it is a good indication that it was given a false zero. It is better to zero the unit at atmospheric pressure and a confirmed no flow conditions than to give it a false zero under line pressure. To send a Tare command via RS-232, enter the following strings:
In Polling Mode: Address$$V<Enter> (e.g. B$$V<Enter>)
Sending a Set-point via RS-232 (LC and LCR Series only):
To send a set-point via RS-232, “Serial” must be selected under the “Input” list in the control set up mode. To give controllers a set-point, or change an existing point, simply type in a number between 0 and 65535 (2% over range), where
64000 denotes full-scale flow rate, and hit “Enter”. The set-point column and flow rates should change accordingly. If they do not, try hitting “Enter” a couple of times and repeating your command. The formula for performing a linear interpolation is as follows:
Value = (Desired Set-point X 64000) / Full Scale Flow Range
For example, if your device is a 500 ccm full-scale unit and you wish to apply a set-point of 125 ccm you would enter the following value:
16000 = (125 ccm X 64000) / Full Scale Flow Range
If the controller is in polling mode as described in Changing from Streaming
Mode to Polling Mode, the set-point must be preceded by the address of the controller. For example, if your controller has been given an address of D, the set-point above would be sent by typing:
D16000 followed by “Enter”
32
To adjust the Proportional and Differential (P&D) terms via RS-232 (LC and LCR
Series only):
Type *@=A followed by “Enter” to stop the streaming mode of information.
To adjust the “P” or proportional term of the PID controller, type *R21 followed by “Enter”.
The computer will respond by reading the current value for register 21 between
0-65535. It is good practice to write this value down so you can return to the factory settings if necessary. Enter the value you wish to try by writing the new value to register 21. For example, if you wished to try a “P” term of 220, you would type *W21=220 followed by “Enter” where the bold number denotes the new value.
The computer will respond to the new value by confirming that 21=220. To see the effect of the change you may now poll the unit by typing A followed by “Enter”. This does an instantaneous poll and returns the values once. You may type A “Enter” as many times as you like. Alternately, you could resume streaming mode by typing *@=@ followed by “Enter”. Repeat step 3 to remove the unit from the streaming mode.
To adjust the “D” or proportional term of the PID controller, type *R22 followed by “Enter”.
The computer will respond by reading the current value for register 22 between
0-65535. It is good practice to write this value down so you can return to the factory settings if necessary. Enter the value you wish to try by writing the new value to register 22. For example, if you wished to try a “D” term of 25, you would type *W22=25 followed by “Enter” where the bold number denotes the new value.
The computer will respond to the new value by confirming that 22=25. To see the effect of the change you may now poll the unit by typing A followed by “Enter”. This does an instantaneous poll and returns the values once. You may type A “Enter” as many times as you like. Alternately you could resume streaming mode by typing *@=@ followed by “Enter”. Repeat.
You may test your settings for a step change by changing the set-point. To do this type A32000 (A is the default single unit address, if you have multiple addressed units on your RS-232 line the letter preceding the value would change accordingly.) followed by “Enter” to give the unit a ½ full scale set-point. Monitor the unit’s response to the step change to ensure it is satisfactory for your needs.
Recall that the “P” term controls how quickly the unit goes from one set-point to the next, and the “D” term controls how quickly the signal begins to “decelerate” as it approaches the new set-point (controls the overshoot).
33
Changing From Streaming to Polling Mode:
When the meter is in the Streaming Mode, the screen is updated approximately
10-60 times per second (depending on the amount of data on each line) so that the user sees the data essentially in real time. It is sometimes desirable, and necessary when using more than one unit on a single RS-232 line, to be able to poll the unit.
In Polling Mode the unit measures the flow normally, but only sends a line of data when it is “polled”. Each unit can be given its own unique identifier or address. Unless otherwise specified each unit is shipped with a default address of capital A. Other valid addresses are B thru Z.
Once you have established communication with the unit and have a stream of information filling your screen:
1. Type *@=A followed by “Enter” (or using the RS-232 communication select menu, select A as identifier and exit the screen) to stop the streaming mode of information. Note that the flow of information will not stop while you are typing and you will not be able to read what you have typed. Also, the unit does not accept a backspace or delete in the line so it must be typed correctly. If in doubt, simply hit enter and start again. If the unit does not get exactly what it is expecting, it will ignore it. If the line has been typed correctly, the data will stop.
2. You may now poll the unit by typing A followed by “Enter”. This does an instantaneous poll of unit A and returns the values once. You may type A
“Enter” as many times as you like. Alternately you could resume streaming mode by typing *@=@ followed by “Enter”. Repeat step 1 to remove the unit from the streaming mode.
3. To assign the unit a new address, type *@=New Address, e.g. *@=B. Care should be taken not to assign an address to a unit if more than one unit is on the RS-232 line as all of the addresses will be reassigned. Instead, each should be individually attached to the RS-232 line, given an address, and taken off. After each unit has been given a unique address, they can all be put back on the same line and polled individually.
34
Collecting Data:
The RS-232 output updates to the screen many times per second. Very shortterm events can be captured simply by disconnecting (there are two telephone symbol icons at the top of the HyperTerminal® screen for disconnecting and connecting) immediately after the event in question. The scroll bar can be driven up to the event and all of the data associated with the event can be selected, copied, and pasted into Microsoft® Excel® or other spreadsheet program as described below.
For longer term data, it is useful to capture the data in a text file. With the desired data streaming to the screen, select “Capture Text” from the Transfer
Menu. Type in the path and file name you wish to use. Push the start button.
When the data collection period is complete, simply select “Capture Text” from the Transfer Menu and select “Stop” from the sub-menu that appears.
Data that is selected and copied, either directly from HyperTerminal® or from a text file can be pasted directly into Excel®. When the data is pasted it will all be in the selected column. Select “Text to Columns...” under the Data menu in
Excel® and a Text to Columns Wizard (dialog box) will appear. Make sure that
“Fixed Width” is selected under Original Data Type in the first dialog box and click “Next”. In the second dialog box, set the column widths as desired, but the default is usually acceptable. Click on “Next” again. In the third dialog box, make sure the column data format is set to “General”, and click “Finish”. This separates the data into columns for manipulation and removes symbols such as the plus signs from the numbers. Once the data is in this format, it can be graphed or manipulated as desired.
For extended term data capture see: “Sending a Simple Script to
HyperTerminal®” on page 37.
35
Data Format:
The data stream on the screen represents the flow parameters of the main mode in the units shown on the display. For L Series Flow Meters, there are three columns of data. The first column is line pressure (normally in psig and only in units equipped with the optional pressure sensor), the second column line temperature (normally in °C), and the third column is the volume flow rate in the units specified at time of order and shown on the display.
+014.70 +025.00 +4.123
+014.70 +025.00 +4.123
+014.70 +025.00 +4.123
+014.70 +025.00 +4.123
+014.70 +025.00 +4.124
+014.70 +025.00 +4.125
L Series Water Flow Meter Data Format
For LC Series Flow Controllers, there are four columns of data representing pressure, temperature, volume flow and set-point. The first column is line pressure (normally in psig and only in units equipped with the optional pressure sensor), the second column is temperature (normally in °C), the third column is volume flow rate (in the units specified at time of order and shown on the display), and the fourth column is the set-point (also in the units specified at time of order and shown on the display). For instance, if the meter was ordered in units of ccm, the display on the meter would read 2.004 ccm and the last two columns of the output below would represent volume flow and set-point in ccm respectively.
+014.70 +025.00 +02.004 02.004
+014.70 +025.00 +02.005 02.004
+014.70 +025.00 +02.006 02.004
+014.70 +025.00 +02.005 02.004
+014.70 +025.00 +02.004 02.004
+014.70 +025.00 +02.004 02.004
LC Series Water Flow Controller Data Format
Note: On units with the totalizer function a fourth column (meters) or fifth column (controllers) will show the totalizer value
36
Sending a Simple Script File to HyperTerminal®
It is sometimes desirable to capture data for an extended period of time.
Standard streaming mode information is useful for short term events, however, when capturing data for an extended period of time, the amount of data and thus the file size can become too large very quickly. Without any special programming skills, you can use HyperTerminal® and a text editing program such as Microsoft® Word® to capture text at defined intervals.
1. Open your text editing program, MS Word for example.
2. Set the cap lock on so that you are typing in capital letters.
3. Beginning at the top of the page, type A<Enter> repeatedly. If you’re using
MS Word, you can tell how many lines you have by the line count at the bottom of the screen. The number of lines will correspond to the total number of times the flow device will be polled, and thus the total number of lines of data it will produce.
For example: A
A
A
A
A
A will get a total of six lines of data from the flow meter, but you can enter as many as you like.
The time between each line will be set in HyperTerminal.
4. When you have as many lines as you wish, go to the File menu and select save. In the save dialog box, enter a path and file name as desired and in the
“Save as Type” box, select the plain text (.txt) option. It is important that it be saved as a generic text file for HyperTerminal to work with it.
5. Click Save.
6. A file conversion box will appear. In the “End Lines With” drop down box, select CR Only. Everything else can be left as default.
7. Click O.K.
8. You have now created a “script” file to send to HyperTerminal. Close the file and exit the text editing program.
9. Open HyperTerminal and establish communication with your flow device as outlined in the manual.
10. Set the flow device to Polling Mode as described in the manual. Each time you type A<Enter>, the meter should return one line of data to the screen.
11. Go to the File menu in HyperTerminal and select “Properties”.
12. Select the “Settings” tab.
37
13. Click on the “ASCII Setup” button.
14. The “Line Delay” box is defaulted to 0 milliseconds. This is where you will tell the program how often to read a line from the script file you’ve created.
1000 milliseconds is one second, so if you want a line of data every 30 seconds, you would enter 30000 into the box. If you want a line every 5 minutes, you would enter 300000 into the box.
15. When you have entered the value you want, click on OK and OK in the
Properties dialog box.
16. Go the Transfer menu and select “Send Text File…” (NOT Send File…).
17. Browse and select the text “script” file you created.
18. Click Open.
19. The program will begin “executing” your script file, reading one line at a time with the line delay you specified and the flow device will respond by sending one line of data for each poll it receives, when it receives it.
You can also capture the data to another file as described in the manual under “Collecting Data”. You will be simultaneously sending it a script file and capturing the output to a separate file for analysis.
FLOW MEASUREMENT OPERATING PRINCIPLE
All L or LC Series Water Flow Meters/Controllers accurately determine the flow rate by creating a pressure drop across a unique internal restriction, known as a Laminar Flow Element (LFE), and measuring differential pressure across it. The restriction is designed so that the water molecules are forced to move in parallel paths along the entire length of the passage; hence laminar
(streamline) flow is established for the entire range of operation of the device.
Unlike other flow measuring devices, in laminar flow meters the relationship between pressure drop and flow is linear.
In order to have an accurate reading of the flow rate, the absolute viscosity of the fluid must be established. The rate at which liquids change viscosity with changes in temperature is not linear. The relationship between temperature and viscosity for water is well established and L and LC Series units utilize a high accuracy temperature sensor and this relationship to provide an accurate viscosity reference. For this reason, these meters and controllers are generally
recommended only for use with pure water. Any additives to water (such as antifreeze or disinfectants) that might affect the viscosity should be avoided.
38
TROUBLESHOOTING
Display does not come on or is weak.
Check power and ground connections and supply voltage. Please reference the technical specifications (page 47-51) to assure you have the proper power for your model.
Flow reading is approximately fixed either near zero or near full scale regardless of actual line flow.
Differential pressure sensor may be damaged. A common cause of this problem is instantaneous application of high pressure as from a snap acting solenoid valve upstream of the meter. If you suspect that your pressure sensor is damaged please discontinue use of the device and contact Cole-Parmer.
Displayed volumetric flow, pressure or temperature is flashing and message
VOV, POV or TOV is displayed:
Our flow meters and controllers display an error message (VOV = volumetric overrange, POV = pressure overrange, TOV = temperature overrange) when a measured parameter exceeds the range of the sensors in the device. When any item flashes on the display, neither the flashing parameter nor the flow measurement is accurate. Reducing the value of the flashing parameter to within specified limits will return the unit to normal operation and accuracy. If the unit does not return to normal contact Cole-Parmer.
Meter reads negative flow when there is a confirmed no flow condition.
This is an indication of an improper tare. If the meter is tared while there is flow, that flow is accepted as zero flow. When an actual zero flow condition exists, the meter will read a negative flow. Simply re-tare at the confirmed zero flow condition. Also note that while the meter is intended for positive flow, it will read negative flow with reasonable accuracy (it is not calibrated for bi-directional flow) and no damage will result. See TARE page 18 .
After installation, there is no flow.
LC Series controllers incorporate normally closed valves and require a set-point to operate. Check that your set-point signal is present and supplied to the correct pin and that the correct set-point source is selected under the SETPT SOURCE list in the control set up display (page 27). Also check that the unit is properly grounded.
My controller does not respond to the set-point.
Check that your set-point signal is present and supplied to the correct pin and that the correct set-point source is selected under the SETPT SOURCE list in the control set up display (page 27). Also check that the unit is properly grounded.
The flow lags below the set-point.
Be sure there is enough pressure available to make the desired flow rate. If either the set-point signal line and/or the output signal line is relatively long, it may be necessary to provide heavier wires (especially ground wiring) to negate voltage drops due to line wire length. An inappropriate PID tuning can also cause this symptom if the D term is too large relative to the P term (page 29).
39
Meter does not appear to be accurate when compared against another valid measurement of the physical flow (such as weight over time).
Water flow meters can normally be compared against one another provided there are no leaks between the two meters. One common cause of inaccuracy, inconsistency, or unusual readings is air bubbles trapped in one or both of the legs of the differential pressure sensor. Bleed the ports as described in this manual to remove this possibility (See page 10). Another possibility is that the water has some contaminant or additive, such as antifreeze, that affects the viscosity of the water. A third possibility is an improper tare error (see page 18).
Controller is slow to react to a set-point change or imparts an oscillation to the flow.
An inappropriate PID tuning can cause these symptoms. Use at conditions considerably different than those at which the device was originally set up can necessitate a re-tuning of the PID loop (page 29).
Flow flutters or is jumpy.
The meters are very fast and will pick up any actual flow fluctuations such as from a diaphragm pump, etc. Also, inspect the inside of the upstream connection for debris such a Teflon tape shreds. Note: L & LC Series devices feature a programmable geometric running average (GRA) that can aid in allowing a rapidly fluctuating flow to be read. Please see “Pressure Averaging” and “Flow Averaging” on page 21.
The output signal is lower than the reading at the display.
This can occur if the output signal is measured some distance from the meter as voltage drops in the wires increase with distance. Using heavier gauge wires, especially in the ground wire, can reduce this effect.
My controller oscillates wildly and/or exhibits very different reactions to the setpoint than I expect.
Conditions considerably different than those at which the device was originally set up can necessitate a re-tuning of the PID loop. Avoid long runs of small diameter tubing in the system, increase line size.
RS-232 Serial Communications is not responding.
Check that your meter is powered and connected properly. Be sure that the port on the computer to which the meter is connected is active. Confirm that the port settings are correct per the RS-232 instructions in this manual (Check the RS-232 communications select screen for current meter readings). Close HyperTerminal® and reopen it. Reboot your PC. See pages 13, 14 and 30 for more information on
RS-232 signals and communications.
Slower response than specified.
L Series Meters and LC Series Controllers feature a programmable Geometric
Running Average (GRA). Depending on the full scale range of the meter, it may have the GRA set to enhance the stability/readability of the display, which would result in slower perceived response time. Please see “Pressure
Averaging” and “Flow Averaging” on page 21.
40
Jumps to zero at low flow.
L Series Meters and LC Series Controllers feature a programmable zero deadband. The factory setting is usually 0.5% of full scale. This can be adjusted between NONE and 3.2% of full scale. See page 21.
MAINTENANCE AND RECALIBRATION
General: L and LC Series Water Flow Meters and Controllers require minimal maintenance. The primary cause of damage and/or long-term inaccuracy in these devices is contamination and/or corrosion damage. Water should be filtered for particulates or biological materials that may grow in the device.
When removing these units from the line for any extended period of time, make an effort to remove all of the water from the device, as deposits of calcium or other soluble minerals can affect the accuracy of the device.
Recalibration: The recommended period for recalibration is once every year. A label located on the back of the device lists the most recent calibration date.
The device should be returned to the factory for recalibration within one year from the listed date. Before calling to schedule a recalibration, please note the serial number on the back of the meter. The Serial Number, Model Number, and
Date of Manufacture are also available on the Model Info screen (page 23).
Cleaning: L and LC Series Flow Meters/Controllers require no periodic cleaning.
If necessary, the outside of the meter can be cleaned with a soft dry cloth.
Avoid excess moisture or solvents.
For repairs, recalibrations, or recycling of this product, contact:
Cole-Parmer Instrument Co.
625 E. Bunker Court
Vernon Hills, IL 60061
USA
Ph. 800-323-4340
Fax 847-549-7676 email: [email protected]
Website: www.coleparmer.com
CFH
CFM
LPH
LPM
CCH
CCM
Flow Conversion Table:
CCM
0.0021
CCH
0.00003
LPM
2.1189
0.000035 0.0000005 0.035
0.06
0.001
60.0
0.001
60.0
1.0
0.000017
1.0
0.0167
1.0
60000.0
1000.0
LPH
0.035
0.00059
1.0
1.0
1699.0
0.0166
1000.0
16.667
CFM
60.0
28.316
CFH
1.0
0.0166
28.316
0.4719
1699011.0 28317.0
28317.0
471.947
41
Option: Totalizing Mode - Controllers
Controllers can be purchased with the Totalizing Mode option. This option adds an additional mode screen that displays the total flow (normally in the units of the main flow screen) that has passed through the device since the last time the totalizer was cleared. The Totalizing Mode screen is accessed by pushing the
TOTAL button on the MAIN display.
TOTAL/TIMER: Pushing the TOTAL/TIMER button will cycle the large numbers on the display between total mass and time elapsed.
TOTAL/
TIMER
SETPT
+123.4
SCCM
+123.4
00123.45 Batch Done
00123.45
0000:09:59 SCC
BATCH RESET MENU
Rollover – The customer can also specify at the time of order what the totalizer is to do when the maximum count is reached. The following options may be specified:
No Rollover – When the counter reaches the maximum count it stops counting until the counter is cleared.
Rollover – When the counter reaches the maximum count it automatically rolls over to zero and continues counting until the counter is cleared.
Rollover with Notification – When the counter reaches the maximum count it automatically rolls over to zero, displays an overflow error, and continues counting until the counter is cleared.
TOTAL MASS: The counter can have as many as seven digits. At the time of order, the customer must specify the range. This directly affects the maximum count. For instance, if a range of 1/100ths of a liter is specified on a meter which is totalizing in liters, the maximum count would be 99999.99 liters. If the same unit were specified with a 1 liter range, the maximum count would be 9999999 liters.
ELAPSED TIME: The small numbers below the mass total show the elapsed time since the last reset in hours, minutes and seconds. The maximum measurable elapsed time is 9999 hours 59 minutes 59 seconds. The hours count resets when
RESET is pushed, an RS-232 clear is executed or on loss of power. Press ELAPSED
TIME to show this as the primary display.
SETPT: Pushing SETPT will allow you to change the controller's set-point.
RESET – The counter can be reset to zero at any time by pushing the RESET button. To clear the counter via RS-232, establish serial communication with the meter or controller as described in the RS-232 section of the manual. To reset the counter, enter the following commands:
In Polling (addressable) Mode: Address$$T <Enter> (e.g. B$$T <Enter>)
42
BATCH PROCESSING MODE – CONTROLLERS ONLY
Batch mode is a function within the optional Totalizing mode. Batch mode is designed to provide repeatable, finite flow quantities.
UP
00123.45
˄
DOWN
SELECT
DIGIT
To activate Batch Mode: Press BATCH. Then use
SELECT DIGIT to move the arrow to the desired digit, and the UP and DOWN buttons to change the value.
Press CLEAR to return to zero. Press SET to record your value. If the controller has a non-zero Set-Point, flow will start immediately. If not, press SETPT to select a Set-Point.
BACK
/
CANCEL CLEAR SET
Batch values can also be established via RS-232 communication using Register 92. (See RS-232 Section of this manual for serial communication methods.)
Note: While the Totalizer counter will still reset across power cycles, the Batch process value is stored in EEPROM and will remain valid until updated by the user.
While the Batch is processing, the desired Batch value is displayed above the totalizing counter on the Totalizer screen. Time elapsed during the Batch processing is displayed below the totalizing counter. Press TOTAL/TIMER to toggle these values.
When the active Totalizer reaches the preset Batch value, flow ceases, and the display updates to “Batch Done”. The Totalizer timer also pauses.
TOTAL/
TIMER
SETPT
123.4
SCCM
+123.4
- To start a new batch of the same size, simply press
RESET. The Totalizer can reproduce any number of fixed Batches in this manner.
- To start a smaller batch, decrease the Batch value.
The new batch begins when you press RESET.
00123.45 Batch Done
00123.45
0000:09:59 SCC
BATCH RESET MENU
- To continue the existing batch to a larger total
volume, increase the Batch value. Flow resumes as soon as you press OK in the Batch Value screen.
- To start a larger batch from scratch, first clear the flow Set-Point to zero to prevent unwanted flow.
Then increase the Batch value, and select a flow Set-Point. Flow will begin when you press SET in the Set-Point screen.
- To cancel a batch in progress, clear the Set-Point and press SET.
Note: Batch mode operates independently of the desired flow rate, but requires a non-zero flow rate to run. The rate of flow is determined by the controller
Set-Point value, which is established by the user via analog, front panel or serial communication methods. Batches can be produced more slowly or more rapidly as determined by the user-selected Set-Point flow rate.
To turn off Batch Mode: Set the Batch value to zero (0.0) via the front panel or
RS-232 communication using Register 92. If there is a non-zero flow Set-Point, flow will immediately resume, and the Totalizer counter will continue per the user established Set-Point flow rate.
43
Portable Meters and Gauges
Rechargeable Flow Meters and Pressure Gauges use a Li-Ion 3.7V cell located in the top secti on of the device. The Li-Ion cell must not be removed.
Normal batt ery life of a fully-charged cell is 18 hours with a monochrome display or
5 hours with a TFT color display, when the backlight is set to 10. Dimming the backlight will increase batt ery life.
The batt ery can be charged through either the micro-USB port or the mini-DIN connector.
When the device is connected to external power it will functi on normally while the batt ery is charging. Note: If the batt ery has no charge, a charge ti me of one minute will be required before the unit can be turned on. Charge rates will be fastest through the micro-USB port using the included power supply or equivalent. The device will charge fastest when it is turned off .
Recharge Time: 3.5 hours with 2A USB supply. The micro-USB port is for charging purposes only.
The green/red indicator LED on top of the device will light up green to indicate that the unit is charging. The green LED will turn off when the batt ery is charged and the power switch is turned to “I” for ON.
The indicator LED fl ashes red when the device has about 1 hour of batt ery life remaining. The
LED will fl ash red at a faster rate when the device has about 15 minutes of batt ery life remaining.
It is highly recommended that the device be charged immediately. When the batt ery charge runs out, the display contrast will turn to 0 and device performance is no longer guaranteed.
Output signals from the meter are passed through the mini-DIN connector on top of the device. Rechargeable batt ery units do not support 0-10V analog output.
Receiver resistance must be below 250Ω.
Turn the power switch on top of the device to “O” for OFF when it is not in use.
Warning: If the device is left ON unti l the batt ery can no longer power it, the charge indicator will fall out of sync with the actual charge. The device can be re-synced by fully charging the batt ery once.
A Batt ery Charge Indicator appears below Tare on the display:
PSIA
+13.60
#C
+21.50
TARE V
+0.000
CCM
+0.000
SCCM MENU
95 – 100%
80 – 95%
50 – 80%
20 – 50%
5 – 20%
0 – 5%
TOP VIEW OF DEVICE
Green = Charging
Flashing Red = Low Battery
+5 Vdc
Charge Only
On / Off
I / O
1 2
3 4
6 7 8
5
CAUTION!
D� ��� ������� �� ����� ��� ������ ������� �� ��� -10°
�� +50°C ����������� �����. I� �������� ������� ������ ���� ���
����������� �� ������� �� ���� �����, ��� ������� �������� ���� ���� �� 0
��� ��� �����’� ����������� �� �� ������ ����������.
T�� ���� �������� ����������� ����� �� 0° �� +45°C. I� �������� ������� ������
������������ ������� �� ���� �����, ��� ������� ���� ��� ������.
44
Accessory: Multi -Drop Box
The Multi -Drop Box makes it convenient to wire multi ple fl ow and/or pressure devices to a single RS-232 port. Now available with a USB interface!
The Multi -Drop Box has nine 8 pin mini-DIN ports available. The ports are to be used with a standard double ended 8 pin mini-DIN style cable going from the box to each fl ow or pressure device.
A single DB9 D-SUB type connector (COM PORT) connects, using the included cable, to the serial connector on a PC or laptop.
All of the fl ow and/or pressure devices are powered via a terminal block on the front of the box.
If more than nine devices will be required, additi onal Multi -Drop Boxes can be daisy chained together with a double ended 8 pin mini-DIN cable plugged into any receptacle on both boxes.
Multi -Drop Box Power Supply for Large Valve Controllers: The PS24VHC
(Power Supply 24Vdc High Current) is a 6.5Amp 24Vdc power supply designed for running multi ple large controllers on a Multi -Drop Box.
The 6.5Amp power supply can run as many as 8 large valve controllers, which makes it ideal for the Multi -Drop Box and multi ple large valve (or small valve / large valve combinati on) controllers on a Multi -Drop Box.
BB-9 Multi-Drop
Box
6.75
7.56
45
Ø .175 Thru 2 PL
Accessories
9 position Multi-Drop Box
9 position Multi-Drop Box, Industrial connectors
Universal 100-240 VAC to 24 Volt DC Power Supply Adapter
High current power supply for Multi-Drop Box use with Large Valve Controllers
Industrial carry and storage case for portable meters/gauges
8 Pin Male Mini-DIN connector cable, single ended, 6 foot length
8 Pin Male Mini-DIN connector cable, single ended, 25 foot length
8 Pin Male Mini-DIN connector cable, single ended, 30 foot length
8 Pin Male Mini-DIN connector cable, single ended, 50 foot length
8 Pin Male Mini-DIN connector cable, single ended, 75 foot length
8 Pin Male Right Angle Mini-Din Cable, single ended, 6 foot length
8 Pin Male Mini-DIN connector cable, double ended, 6 foot length
8 Pin Male Mini-DIN connector cable, double ended, 25 foot length
8 Pin Male Mini-DIN connector cable, double ended, 50 foot length
8 Pin Male Mini-DIN connector cable, double ended, 60 foot length
8 Pin Male Mini-DIN to DB9 Female Adapter, 6 foot length
Industrial cable, 6 Pin, single ended, 10 foot length
18 gauge industrial cable, 6 Pin, single ended, 10 foot length
Industrial cable, 6 Pin, single ended, 20 foot length
18 gauge industrial cable, 6 Pin, single ended, 24 foot length
Industrial cable, 6 Pin, single ended, 50 foot length
Industrial cable, 6 pin double ended, 10 foot length
46
Technical Data for L - Series Water Flow Meters
0 – 0.5 ccm Full Scale through 0 – 10 lpm Full Scale
pressure sensor is also available.
Standard Specifications (Contact Cole-Parmer for available options.)
Performance
Available Ranges
Accuracy at calibration conditions after tare
Repeatability
Zero Shift and Span Shift
Operating Range / Turndown Ratio
Maximum Flow Rate
Typical Response Time
Warm-up Time
L Meters
0.5 ccm to 10 lpm
± 2% Full Scale
± 2% Full Scale
0.02% Full Scale / ºCelsius / Atm
2% to 100% Full Scale / 50:1 Turndown
128% FS Measurable
20 ms (Adjustable)
< 1 Second
Operating Conditions
Operating Temperature
Maximum Pressure
Mounting Attitude Sensitivity
Ingress Protection
Wetted Materials
L Meters
+10 to +50 ºCelsius
200 psig
None
IP40
302 & 303 Stainless Steel, 316L Stainless Steel, Viton®.
If your application demands a different material, please contact Cole-Parmer.
Communication / Power
Monochrome LCD or Color TFT Display with integrated touchpad
Digital Output Signal
1
Options
Analog Output Signal
2
Options
Optional Secondary Analog Output Signal
2
Electrical Connection Options
Supply Voltage
Supply Current
L Meters
Simultaneously displays Flow and Temperature
(optional Pressure sensor available)
RS-232 Serial
0-5 Vdc / 1-5 Vdc / 0-10 Vdc / 4-20 mA
0-5 Vdc / 1-5 Vdc / 0-10 Vdc / 4-20 mA
8 Pin Mini-DIN / 6 pin locking
7-30 Vdc (15-30 Vdc for 4-20 mA outputs)
0.040 Amp
1. The Digital Output Signal communicates Flow and Temperature (optional Pressure sensor available)
2. The Analog Output Signal and Optional Secondary Analog Output Signal communicate your choice of Flow or Temperature
Range Specific Specifications
L Meters
Full Scale Flow
0.5 ccm to 1 ccm
Pressure Drop
1
at
FS Flow (PSID)
2.0
2 ccm to 500 ccm 2.0
1 lpm
2 lpm
5 lpm
10 lpm
4.0
4.0
10.0
20.0
Mechanical
Dimensions
4.4”H x 2.4”W x 1.1”D
4.6”H x 2.4”W x 1.1”D
4.7”H x 2.7”W x 1.1”D
5.1”H x 4.0”W x 1.6”D
Process Connections
2
M5 (10-32) Female Thread
1/8” NPT Female
1/4” NPT Female
1/4” NPT Female
1. Lower Pressure Drops Available, please contact Cole-Parmer.
2. Compatible with Beswick®, Swagelok® tube, Parker®, face seal, push connect and compression adapter fittings. VCR and
SAE connections upon request.
47
L-Series:
0 - 0.5 ccm
0 - 1 ccm
L-Series:
0 - 2 ccm
0 - 5 ccm
0 - 10 ccm
0 - 20 ccm
0 - 50 ccm
0 - 100 ccm
0 - 200 ccm
0 - 500 ccm
0 - 1 lpm
48
L-Series:
0 - 2 lpm
L-Series:
0 - 5 lpm
0 -10 lpm
49
Technical Data for LC & LCR Water Flow Controllers
0 – 5 ccm Full Scale through 0 – 5 lpm Full Scale
Standard Specifications (Contact Cole-Parmer for available options.)
Performance
Available Ranges
Accuracy at calibration conditions after tare
Repeatability
Zero Shift and Span Shift
Operating Range / Turndown Ratio
Maximum Flow Rate
Typical Response Time
Warm-up Time
LC Controllers
5 ccm to 500 ccm
± 2% Full Scale
LCR Controllers
1 lpm to 5 lpm
± 2% Full Scale
0.02% Full Scale / ºCelsius / Atm
2% to 100% Full Scale / 50:1 Turndown
102.4% FS Controllable
100 ms (Adjustable)
< 1 Second
Operating Conditions
Operating Temperature
Maximum Pressure
Mounting Attitude Sensitivity
Valve Type
Ingress Protection
Wetted Materials
LC Controllers
None
LCR Controllers
+10 to +50 ºCelsius
150 psig
Mount with valve cylinder vertical & upright
Normally Closed
IP40
LC, LCR: 430FR Stainless Steel, 302 & 303 Stainless Steel, 316L
Stainless Steel, Viton®, FFKM.
LCR Controllers Add 416 Stainless Steel, Delrin®.
If your application demands a different material, please contact Cole-Parmer.
Communication / Power
Monochrome LCD or Color TFT
Display with integrated touchpad
Digital Input/Output Signal
1
Options
Analog Input/Output Signal
2
Options
Optional Secondary Analog Input/
Output Signal
2
LC Controllers LCR Controllers
Simultaneously displays Flow and Temperature
(optional Pressure sensor available)
RS-232 Serial
0-5 Vdc / 1-5 Vdc / 0-10 Vdc / 4-20 mA
0-5 Vdc / 1-5 Vdc / 0-10 Vdc / 4-20 mA
Electrical Connection Options
Supply Voltage
Supply Current
8 Pin Mini-DIN / 6 pin locking
12-30 Vdc (15-30 Vdc for 4-20 mA outputs)
0.250 Amp
24-30 Vdc
0.750 Amp
1. The Digital Output Signal communicates Flow and Temperature (optional Pressure sensor available)
2. The Analog Output Signal and Optional Secondary Analog Output Signal communicate your choice of
Flow or Temperature
Range Specific Specifications
Full Scale Flow
LC Controllers
5 ccm to 50 ccm
100 ccm
200 ccm to 500 ccm
LCR Controllers
1 lpm
2 lpm
5 lpm
Pressure Drop
1
at
FS Flow (PSID)
5.0
5.0
7.5
4.0
4.0
10.0
Mechanical
Dimensions
4.6”H x 3.6”W x 1.1”D
5.7”H x 7.7”W x 2.3”D
Process Connections
1/8” NPT Female
1/4”NPT Female
2
1. Lower Pressure Drops Available, please contact Cole-Parmer.
2. Compatible with Beswick®, Swagelok® tube, Parker®, face seal, push connect and compression adapter fittings. VCR and
SAE connections upon request.
50
LC-Series:
0 - 5 ccm
0 - 10 ccm
0 - 20 ccm
0 - 50 ccm
0 - 100 ccm
0 - 200 ccm
0 - 500 ccm
LCR-Series:
0 - 1 lpm
0 - 2 lpm
0 - 5 lpm
51
Eight Pin Mini-DIN Connector Pin-Outs
If your Instrument was ordered with the standard Eight Pin Mini-DIN connection, please be sure to reference the following pin-out diagram.
6 7
Standard 8 Pin Mini-DIN Pin-Out
Pin Function
1 Inactive (or optional 4-20mA Primary Output Signal)
2
Static 5.12 Vdc [or optional Secondary Analog Output (4-20mA,
5Vdc, 10Vdc) or Basic Alarm]
3 Serial RS-232RX Input Signal (receive)
4
5
6
7
Meters/Gauges = Remote Tare (Ground to Tare)
Controllers = Analog Set-Point Input
Serial RS-232TX Output Signal (send)
0-5 Vdc (or optional 0-10 Vdc) Output Signal
Power In (as described above)
Mini-DIN cable color
Black
Brown
Red
Orange
Yellow
Green
Blue
8
Ground (common for power, digital communications, analog signals and alarms)
Purple
Note: The above pin-out is applicable to all the flow meters and controllers with the
Mini-DIN connector. The availability of different output signals depends on the options ordered. Optional configurations are noted on the unit’s calibration sheet.
52
Rev. No.
Locking Industrial Connector Pin-Outs
If your Instrument was ordered with a Six Pin Locking Industrial connection, please be sure to reference the following pin-out diagram.
6
6
5 1
1
5
4
2
3
Male Connector: Cable
2
3
4
Female Connector: Device
Description
Rev. No.
Pin Function
1 Power In ( + )
2 RS-232TX
3 RS-232RX
4 Remote Tare Meters (Ground to Tare)
Analog Set-Point Input (Controllers)
5 Ground (common for power, communications and signals)
Description
meter options ordered.
6 Signal Out (Voltage or Current as ordered)
520-290-6060 Ph. 520-290-0109 Fax
7641 N Business Park Dr. Tucson, AZ 85743
520-290-6060 Ph. 520-290-0109 Fax
53
54
Serial Number: ______________________
Model Number: _________________________

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Key features
- RS-232 communication
- Analog Input Signal
- PID tuning
- Purge ports
- On/Off auto-tare
- Temperature measurement
- Flow rate measurement
- LCD display
- Pressure measurement