Advanced Poly-Bagger - John Edwards Company, Inc.

Advanced Poly-Bagger - John Edwards Company, Inc.
From early beginnings in 1979, as an equipment design and
consulting business in a Hudson, Ohio backyard garage, Advanced
Poly-Packaging, Inc. has grown, thrived, and is now “revered” as
an industry leader in packaging machinery manufacturing.
Advanced Poly- Packaging, Inc. manufactures a complete line of
packaging equipment including baggers, printers, counters, scales
and conveyors. Advanced Poly-Packaging, Inc. is also a full
production bag and film manufacturer which includes graphic
design, film extrusion, flexographic printing and conversion. From
instrument repair and refurbishment to a complete, fully automated
custom packaging system, Advanced Poly-Packaging, Inc. can
meet your packaging needs large or small.
®
Disclaimer: The information provided in the following pages is for promotional purposes. Specifications in this literature are subject to change without notice. Products listed may not
be suitable to package your products. Therefore, we recommend providing samples of your products for our testing and evaluation to determine suitability, proposed equipment and
options, production speeds, final package size and configuration and estimated production speeds. Materials including bags, films, ribbon and labels do not carry any performance
guarantees. Samples are available for your testing to ensure that they meet your requirements.
© 2004 Advanced Poly-Packaging, Inc.
Table of Contents
Page #
TABLE-TOP BAGGERS &
BAGGER / PRINTERS
T-200......................................................................................4
T-275......................................................................................5
T-300; T-375...........................................................................6
Seal-A-Print™........................................................................7
BF-40 Box Filling System ....................................................30
14-Bowl System ..................................................................31
SYSTEMS
Baggers, Counters, Scales. Conveyors.........................32, 33
REFURBISHED
EQUIPMENT
Specialty Films, LLDPE, Polypropylene, BCI,
Barrier, Anti-Static .........................................................34, 35
MATERIALS
Evaluation / Request For Quotation /
Free Product Evaluation Form.............................................36
EVALUATION
SYSTEMS
UF-2000; UF-3000...............................................................28
UF-5000; UF-9000...............................................................29
CONVEYORS
CONVEYORS
US-2000; US-3000 ..............................................................22
US-4000; US-6000 ..............................................................23
US-5000 ..............................................................................24
US-6000 ..............................................................................25
US-7000 ..............................................................................26
US-9000 ..............................................................................27
SCALES
SCALES
UC-2400 Parts Counter.......................................................21
COUNTERS
COUNTERS
Roll-A-Print Stations: RAP1400; RAP2400..........................16
Ti-1000/203 dpi; Ti-1000/305 dpi........................................17
OEM Assembly ....................................................................18
Printer Options / Accessories: Label Software,
Scanners, Verifiers, Ribbons, Hot Stamp ......................19, 20
PRINTERS
PRINTERS
T-1000 (Standard), T-1000W (Wide).......................................8
Features & Applications of the T-1000 ..................................9
T-1000M (Medical) ...............................................................10
T-1000H (Horizontal); T-1000HW (Horizontal Wide).............11
Specifications for the T-1000...............................................12
Options & Accessories for the T-1000 ...........................13-15
BAGGERS
PRODUCTION BAGGERS
& OPTIONS
REFURBISHED EQUIPMENT
MATERIALS
EVALUATION
(REQUEST FOR QUOTATION)
POLY BAGS
Pre-Opened On Rolls, Stock Bags, Tyvek® Bags,
Custom Non-Printed and Printed Bags.................................2
Stock Bag Chart ....................................................................3
TABLE-TOP
BAGGERS &
BAGGER/
PRINTERS
POLY BAGS
Tyvek® is a registered trademark of E.I. du Pont de Nemours and Company
Custom Bags, Stocking Programs,
and Stock Bag Sizes
Savings are in the Bag!
Advanced Poly-Packaging, Inc. offers some unique opportunities to customers by creating custom
Just-In-Time (JIT) inventory programs for standard stock bags and custom bags.
Let us stock your bags!
Advanced Poly-Packaging stock bags!
By combining order quantities in the form of a
blanket order, you can take advantage of higher
quantity price breaks, be assured of on-time
deliveries, lower inventory costs and improve
cash flow.
We stock at all times, Advanced Poly-Bags™
(pre-opened bags on rolls) for emergency
production shortages. Our selection of stock bags
range from 2” x 3” to 10” x 12” in thickness from
1.5 mil to 4 mil. Inventory permitting, we can ship
within hours after
receiving your order.
Because of our
extensive warehousing capabilities, we can
inventory bags for
blanket orders
shipped and billed
on scheduled
release dates or
sooner, if required.
Our high-quality preopened bags on
rolls allow for
maximum
production on
automatic or
semiautomatic
equipment.
Ask us for a listing of over-run sizes and odd sizes for increased savings.
Call now for a free product evaluation or
to further discuss your application.
2
Poly-Bag Manufacturer ¥ Packaging Machinery Manufacturer ¥ Refurbished Machinery ¥ Service ¥ Repair ¥ Parts ¥ Engineering & Consulting
High quality resins and blends
Advanced Poly-Packaging, Inc. manufactures
custom unprinted or printed poly-bags ON
ROLLS or IN BOXES along with a large
selection of SIDEWELD, WICKETTED,
DOUBLE-WALL, and HANDLE bags.
Our raw materials are of the highest quality from the best
suppliers resulting in characteristics of the highest clarity,
strength, print adhesion and consistency. We offer an
extensive line of specialized films including:
• LLDPE/LDPE, clear, opaque or tinted
• (various colors available)
• EVA LDPE, varying concentrations of EVA
• HDPE (high density)
• Anti-Stat, clear, pink or blue (printable)
• Barrier Films, oxygen, chemical & aroma barriers
• Polypropylene, outstanding clearity, high strength
• Multi-Layer Films, co-extruded
We can supply bags for almost any product.
Printing capabilities
By providing complete printing capabilities including
line printing, screen printing or process printing up
to six (6) colors, two (2) sides, you need look no further
for a poly-bag supplier.
Special features
Artwork generation
We offer many bag features including special holes
(osha, butterfly, triangular, round), perforations (vertical,
horizontal, notched, sealed perforations), high-integrity
seals, headers (sealed or reinforced), and more.
Allow us to create your artwork, typesetting and
color separations.
Please call our toll free number for a
prompt quote: 1-800-754-4403.
Stock Bags ¥ Advanced Poly-Bags“
STANDARD DUTY - 2 mil
LIGHT DUTY - 1.5 mil
PART
NUMBER
SIZE
(W X H)
BAGS
PER ROLL
ROLLS
PER CARTON
BAGS
PER CARTON
PART
NUMBER
SIZE
(W X H)
BAGS
PER ROLL
ROLLS
PER CARTON
BAGS
PER CARTON
LD-0203
LD-0204
LD-0303
LD-0304
LD-0305
LD-0306
LD-0404
LD-0405
LD-0406
LD-0407
LD-0408
LD-0505
LD-0506
LD-0507
LD-0508
LD-0606
LD-0607
LD-0608
LD-0609
LD-0810
2x3
2x4
3x3
3x4
3x5
3x6
4x4
4x5
4x6
4x7
4x8
5x5
5x6
5x7
5x8
6x6
6x7
6x8
6x9
8x10
4500
4000
4500
4000
3000
2500
4000
3000
2500
2000
1750
3000
2500
2000
1750
2500
2000
1750
1500
1500
20
20
14
14
14
14
10
10
10
10
10
8
8
8
8
6
6
6
6
4
90,000
80,000
63,000
56,000
42,000
35,000
40,000
30,000
25,000
20,000
17,500
24,000
20,000
16,000
14,000
15,000
12,000
10,500
9,000
6,000
SD-0203
SD-0204
SD-0205
SD-0303
SD-0304
SD-0305
SD-0306
SD-0404
SD-0405
SD-0406
SD-0408
SD-0505
SD-0506
SD-0507
SD-0508
SD-0510
SD-0606
SD-0608
SD-0610
SD-0708
SD-0810
SD-09125
2x3
2x4
2x5
3x3
3x4
3x5
3x6
4x4
4x5
4x6
4x8
5x5
5x6
5x7
5x8
5x10
6x6
6x8
6x10
7x8
8x10
9x12.5
4000
3000
2250
4000
3000
2250
2000
3000
2250
2000
1500
2250
2000
1750
1500
1250
2000
1500
1250
1500
1250
1000
20
20
20
14
14
14
14
10
14
10
10
8
8
8
8
8
6
6
6
6
4
4
80,000
60,000
45,000
56,000
42,000
31,500
28,000
30,000
31,500
20,000
15,000
18,000
16,000
14,000
12,000
10,000
12,000
9,000
7,500
9,000
5,000
4,000
EXTRA HEAVY DUTY - 4 mil
HEAVY DUTY - 3 mil
PART
NUMBER
SIZE
(W X H)
BAGS
PER ROLL
ROLLS
PER CARTON
BAGS
PER CARTON
HD-0303
HD-0304
HD-0305
HD-0306
HD-0404
HD-0405
HD-0406
HD-0505
HD-0506
HD-0507
HD-0508
HD-0509
HD-0606
HD-0607
HD-0608
HD-0708
HD-0810
HD-09125
3x3
3x4
3x5
3x6
4x4
4x5
4x6
5x5
5x6
5x7
5x8
5x9
6x6
6x7
6x8
7x8
8x10
9x12.5
3000
2000
1500
1500
2000
1500
1500
1500
1500
1250
1000
1000
1500
1250
1000
1000
750
600
14
14
14
14
10
10
10
8
8
8
8
8
6
6
6
6
4
4
42,000
28,000
21,000
21,000
20,000
15,000
15,000
12,000
12,000
10,000
8,000
8,000
9,000
7,500
6,000
6,000
3,000
2,400
3
PART
NUMBER
SIZE
(W X H)
BAGS
PER ROLL
ROLLS
PER CARTON
BAGS
PER CARTON
EHD-0304
EHD-0305
EHD-0404
EHD-0406
EHD-0507
EHD0607
EHD-0608
EHD-0610
EHD-0708
EHD-0710
EHD-0810
EHD-0910
EHD-09125
3x4
3x5
4x4
4x6
5x7
6x7
6x8
6x10
7x8
7x10
8x10
9x10
9x12.5
1500
1250
1500
1000
1000
1000
750
500
750
500
500
500
400
14
14
10
10
8
6
6
6
6
6
4
4
4
21,000
17,500
15,000
10,000
8,000
6,000
6,000
3,000
4,500
3,000
2,000
2,000
2,000
POLY BAGS
Custom bags are our specialty!
T-200 Series Tabletop Baggers
Model T-200 Tabletop Bagger/Sealer
Throw away your hand sealer and double your production or more. With our T-200 Tabletop Bagger-Sealer,
you will increase production, simplify the bagging operation and decrease packaging costs.
Package fasteners, electronic components, literature, manuals, various foods, jewelry, craft items and more!
By using our Pre-Opened Bags on Rolls, instead of loose bags, simply pull the bag into the loading and
sealing position and the bag blows open! Now insert the product and press a foot-switch or guard-switch
(guard tilts downward cycling the bagger) to seal the bag. It’s just that simple, and quick!
• Dwell time and cool time controls.
• Heat/dwell & cool LED’s indicate cycle operation of sealing mechanism.
• Patented Teflon Shield™ increases Teflon life by 10 times - because the Teflon is only in contact with the
heating element while sealing, the element stays clean and delivers a long service life.
• Tilting guard (Guard-switch) assembly cycles machine at the loading area, maximizing output and
minimizing operator fatigue.
• Patented anti-jamming method ensures no attempts are made to seal obstructions in the seal area,
especially fingers!
• Universal funnel attachment is standard allowing the operator to slide product directly into the bag.
• Adjustable volume air knife filters a continuous stream of clean air with a 4-micron filter.
• Adjustable load shelf supports the bag and also assists the operator to position the bag at the proper
seal point.
• Quick roll change assembly and easy threading allows operators to replace the roll of bags in less than
a minute.
Call now for a free product evaluation or
to further discuss your application.
4
Poly-Bag Manufacturer ¥ Packaging Machinery Manufacturer ¥ Refurbished Machinery ¥ Service ¥ Repair ¥ Parts ¥ Engineering & Consulting
Model T-275 Automatic Tabletop Bagger
The T-275 Automatic Tabletop Bagger offers increased packaging speed and further automation. The T-275 Automatic Tabletop Bagger
automatically and quickly feeds the bag into the loading/sealing position and blows it open making the bag ready to accept the product.
So just insert the product and press the guard-switch or foot switch to seal the bag and feed another into position.
• Touch Screen
• Solid, constant heat seal bar with temperature
adjusted through an easy to use temperature
controller.
• Patented Teflon Shield™ increases Teflon
life tenfold. Because the Teflon only contacts
the heater bar while sealing, the Teflon
remains clean with less opportunity to burn.
• “Guard Switch” Operation - Cycles the
machine at the loading area to minimize
operator movements, decrease operator
fatigue and increase output.
• Patented anti-jamming method detects seal
obstructions and reverses seal bar when an
obstruction is encountered.
• Universal adjustable funnel included.
• Air knife quickly opens bag with filtered air.
• Adjustable support provided for heavier
products.
• Easy threading – pull the bags off the roll
and through the pinch rollers with no rollers
to thread through.
Specifications
Description
T-200
T-275
Bag feed method
Manual registration
Automatic registration
Solid heater bar
Seal mechanism
Cycle operation
Semi-automatic
Automatic
Bag size range (10” diameter rolls)
2” x 2” up to 11” x 16”
2” x 2” up to 11” x 16”
Film thickness
1 to 5 mil
1 to 5 mil
Estimated packaging speed
5 to 15 bags per minute
10 to 25 bags per minute
Guard-switch feature
Standard
Standard
Auto/Paced rate operation
Not available
Standard
Anti-jam seal bar
Standard safety feature
Standard safety feature
Electric
110V/60hz
110V/60hz
Air
.5 cfm/40psi
.5 cfm/40psi
Dimensions
19-1/2” x 16” x 21-1/2”
19-1/2” x 16” x 21-1/2”
Weight
50 lbs.
60 lbs.
Teflon Shield, Universal Funnel, Foot Switch, Guards, Manual, One Year Parts Warranty
5
TABLE-TOP
Digital controls indicate Auto (Paced Rate) or Manual (Foot switch or Guard switch) cycle operation, Total Cycle Counter with Reset, Seal
Time, Fill Time Delay and Seal Point. Set points are saved and automatically recalled when power is shut off.
Model T-300 Tabletop Bagger
The T-300 can index the bag forward and separate each bag instead of leaving
them on a continuous strip.
Fully automatic tabletop bagger can feed bags 2” x 2” to 11” x 16” at rates over 10 times faster than hand
bagging with flat bags. Automatic indexing, sealing and tear-off or continuous strips of bags are possible.
Touch screen, job recipe saves, universal funnel, adjustable support shelf, and auxiliary communication
port are standard features. Pop-up messages and troubleshooting screens provide diagnostics capabilities.
Model T-375
Auto-Feed Tabletop Bagger/Printer
Our automatic tabletop bagger just got more user friendly with an easy to operate touch screen. With
roll changes in less than a minute, a universal funnel and guard switch or automatic paced operation,
you can increase your output 10 fold over flat bags. The T-375 can now index the bag forward and
separate each bag instead of leaving them on a continuous strip.
• Four color screenwith pop-up windows
• Diagnostic and troubleshooting screens
• Preset and totalizing bag counter
• Automatic “paced” operation with full time delay timer
• Universal, adjustable parts shute
• Adjustable support shelf
• Blower with flow controls
• Limited one year parts warranty
Description
Seal mechanism
Cycle operation
Bag size range (10” diameter rolls)
Guard-switch feature
Product pass-through
Electric
Air
Dimensions
Weight
6
Specifications
T-375
1/8” Solid heater bar (thermocouple controlled)
Automatic paced
2” x 2” up to 11” x 16”
Standard
2-3/4” (can be increased)
110V/60hz
50psi
20” x 14” x 21”
50 lbs.
Poly-Bag Manufacturer ¥ Packaging Machinery Manufacturer ¥ Refurbished Machinery ¥ Service ¥ Repair ¥ Parts ¥ Engineering & Consulting
Seal-a-Print“
Tabletop Printer/Bagger
Our tabletop bagger/printer is the only bagger/printer capable of printing the same bag that you are loading. While other bagger/printer
combinations typically print several bags back from the loading area, the Seal-a-Print™ is exclusively designed to print the bag you are loading.
This feature virtually eliminates mislabeled bagged product and the expense of scrapping “in between print” bags.
• Small footprint is ideal for small work cells and inventory cages.
• Instantly reposition print, and seal location.
• Registers print to both printed and non-printed bags – no print registration marks
required.
• Bag size is stored with the label format for instant bag size changeover.
• Automatic-paced rate operation is provided with adjustable fill time delay.
• Digital controls provided for seal time, air pulse time and cycle rate.
• Cycle “countdown” counter shows number of preset cycles remaining.
Print the entire bag width with 8” wide ribbon or print as narrow as 2” ribbon.
Bagger Specifications
Automatic
Bag feed method
Impulse/hot wire
Seal mechansim
Automatic
Cycle operation
Bag size range
2” x 3” up to 8” x 12”
1.5 to 3 mil
Film thickness
Standard
Auto/Paced Rate operation
Standard safety feature
Anti-jam seal bar
Universal Funnel, Foot switch, Guards, Manual,
One Year Parts Warranty Included
Note: See Printer section for SAP printer specifications.
7
BAGGERS
Seal-a-Print™ seals bags up to 8” wide and 12” long and prints up to 8” wide directly to the surface of the bag. With print resolution of 305dpi
and production speeds up to 8” per second, the finished bag is printed cleanly and quickly! The operation of the bagger/printer is very simple.
Just insert your product into the poly bag and press a foot switch to seal the bag. The next bag automatically feeds into position and is blown
open, ready to receive product.
T-1000 & T-1000W (Wide)
Advanced Poly-Bagger“
The T-1000 Advanced Poly-Bagger™ is our top-of-the-line bagger. It’s no wonder it is also our bestselling machine! Designed for long or short runs, the T-1000 has the capability of cycling over 100
bags per minute; faster than any operator could manually load. The T-1000 is also fast enough to keep
up with automatic infeed equipment including vibratory bowl counters, scales and infeed conveyors.
The T-1000 Advanced Poly-Bagger™ is also designed to run inline
with punch/stamp presses, injection mold machines, blister
machines and other continuous feed manufacturing equipment
for inline bagging.
The T-1000 Advanced Poly-Bagger™
can reduce your packaging costs with
high speeds, versatility, reliability, and
simplicity.
High Speeds: Indexes, opens, seals, and
tears off bags at high rates over 100 cycles
per minute.
Versatility: Bags virtually any product including fasteners, hardware, injection molded parts, kits, crafts,
foods, medical devices and more. Runs bags produced from LDPE, LLDPE, HDPE, Foil, Polypropylene,
Tyvek® and various barrier films. The T-1000 Advanced Poly-Bagger™ is ideal for short runs where product,
bag size or print changes are performed in minutes.
Reliability: Crafted from the highest quality components and materials, this bagger is built to withstand
the most rigorous manufacturing environment. Machined side frames are assembled on a
milled table for perfect roller alignment. From its “off-the-shelf” components,
cast inner frame and sturdy mounts with castors, we guarantee long life,
continual use and minimal maintenance.
Simplicity: A “user-friendly” touch screen/pop-up window program allows the operator to setup bag options
and auxiliary equipment, save the settings in memory, and recall job settings for repeat runs. Manual operation
is as simple as inserting the product and pressing a foot switch.
®
Tyvek is a registered trademark of E.I. du Pont de Nemours and Company
8
Call now for a free product evaluation or
to further discuss your application.
Poly-Bag Manufacturer ¥ Packaging Machinery Manufacturer ¥ Refurbished Machinery ¥ Service ¥ Repair ¥ Parts ¥ Engineering & Consulting
Standard Features
BAGGERS
• “User-Friendly” Touch Screen Interface Panel: Change
settings “on the fly”, turn on counters or other options,
control machine speed, or other auxiliary equipment.
Programmable for up to thirty settings. Quickly position
the operator panel wherever you desire with a long
arm extension and ball joint mounting bracket.
• Patented “Teflon Shield™” moves Teflon away from
heater bar except when sealing for extended Teflon
life – up to 10 times the life of standard sealers.
• Solid bronze heater bar maintains constant
temperature with automatic, no-adjustment seal bar
alignment.
• Uses Advanced Poly-Bags™ (pre-opened bags on
rolls, manufactured by Advanced Poly-Packaging, Inc.)
with sizes ranging from 2” x 3” to 14” x 30” and
thickness from 1 mil to 5 mil. T-1000 “Wide” uses bags
ranging from 4” x 6” to 24” x 30”.
• Designed with a small footprint and equipped with
rugged casters, the T-1000 Advanced Poly-Bagger™
is designed for easy movement to various production
cells throughout your plant.
• The T-1000 Advanced Poly-Bagger™ is crafted from
the highest quality components and materials to
withstand the most rigorous manufacturing
environment. We guarantee long life with minimal
maintenance. (one year parts warranty)
• Energy Conservation & Component Saver provides
for extended component life. The T-1000 Advanced
Poly-Bagger™ is programmed to turn off components
when not in use including the touch screen, motor, air
and heater bar.
• Four internal counters are standard: 1) Preset Counter
- the bagger stops when the predetermined count has
been reached. 2) Totaling Counter - reset this counter
at the beginning of each shift or day to record packaging
production over a period of time. 3) Continuous Strip
Counter - set the number of bags (not separated at
the perforation) to feed in a continuous strip. 4)
Maintenance Counter - total machine cycle counter
for preventative maintenance/component inspection
intervals.
• Anti-Jam Device - Detects obstructions in the seal
area, automatically reverses the pressure bar and
stops the cycle operation.
• Technical assistance screens provide access to
INPUT/OUTPUT IO is without removing covers.
• Pop-up troubleshooting screens indicate operation
messages as well as fault conditions.
Applications of the T-1000
Partition Table/Hand Load Kits
Automatic Parts Counting
Semi-Automatic Counting Scale
Automatic Counting Scale
Net Weighing Bulk Products
Semi-Automatic or
Automatic Kit Bagging
Horizontal Bagging
“User-Friendly” Touch Screen Interface Panels
9
T-1000 Models
continued
T-1000M (Medical) Advanced Poly-Bagger“
The T-1000 Medical bagger incorporates all the features of the T-1000 standard bagger including Touch
Screen operation with “pop-up” windows, components saver, job save features, production graphs and
troubleshooting technical support messages. The T-1000 Medical Advanced Poly-Bagger™ also includes
options and features required for medical validation for seal integrity.
• Solid bronze, 1/4” constant heat seal bar.
• Seals Tyvek®/polyester, polyethylene, foil-laminates and other
barrier films including HDPE, LDPE, LLDPE, Polypropylene,
Nylon barrier films.
• Low pressure detector prohibits seal operation when pressure
is below required levels.
• Low temperature detection prohibits seal operation when
temperature is below programmed settings for medical validation
of seal temperature.
• Stainless steel construction, non corrosive components and oilfree operation provide clean-room access of this bagging system.
• Equipped with 4 micron filter, air is filtered entering the bag.
Call now for a free product evaluation or
to further discuss your application.
10
Tyvek® Pre-Opened Bags
Poly-Bag Manufacturer ¥ Packaging Machinery Manufacturer ¥ Refurbished Machinery ¥ Service ¥ Repair ¥ Parts ¥ Engineering & Consulting
T-1000H (Horizontal) & T-1000WH (Wide Horizontal)
Advanced Poly-Bagger“
The T-1000 Horizontal Bagger™ offers versatile solutions to packaging a wide variety of products that are difficult to load on a vertical bagger.
Manually slide your product horizontally into the bag, or automatically push the product into the bag and your bagger does the rest! After
the product enters the bag, the bagger seals the bag at the loading station and automatically discharges the product on a horizontal takeaway
conveyor. The next bag is then indexed into position and blown open, ready to receive the next product.
BAGGERS
• Standard Touch Screen Operator Panel allows the operator to track production, adjust settings and
receive technical operation information. Up to 32 jobs can be saved for instant job changeover.
Pop-up numeric keypads and other windows and message screens provide fast setting changes
and prompt information to operators. A Solid Bronze Heater Bar maintains constant heat with
“independent action” sealing. Coupled with our patented Teflon Shield and Anti jam obstruction
detection, we guarantee perfect seals and low maintenance.
• Standard Light Safety Curtain provides an OSHA approved sealing operation with optional autocycle programming (provides up to 40% increased production). With the auto-cycle feature turned
on, the bagger automatically cycles on the “trailing-edge” of the light curtain input signal.
• A horizontal flat belt conveyor removes product from the sealing area to further packing stations.
Increased product pass-through for products up to 8” thick.
• Package a variety of products including gasket kits, clothing, towels and sheets, large gaskets, filters, manuals, kits with instructions, coils of
rope or cable, bread or other baked goods, and more.
• Compact design to “fit” in any packaging operation (shown here with optional Ti-1000 Inline Thermal Transfer Printer). Print inline while loading
your product; stop applying pressure sensitive labels. Print part numbers, text, logos, graphics and bar codes directly to the surface of the bag.
See the Ti-1000 Thermal Transfer Printer Product Sheet for details.
• Stainless “Slide” Plate (shown with optional pneumatic fingers) provides a low friction surface with easy-open bag and product guides.
• Tilt the bagger to assist in loading. Gravity does the work!
11
T-1000 Specifications
Description
T-1000 Standard
T-1000 Wide
T-1000 Horizontal
T-1000 Wide Horizontal
Weight
275 lbs.
325 lbs.
Dimensions
37” width x 42” depth
47” width x 36” depth
282 lbs.
36” width x 81” long
(including 3’ conveyor)
332 lbs.
47” width x 93” long
(including 4’ long conveyor)
Memory
32 job saves
32 job saves
32 job saves
32 job saves
Load height
30-41 inches
30-41 inches
40 inches
40 inches
Cycle rate
100 bags/min.*
100 bags/min.*
100 bags/min.*
100 bags/min.*
Seal bar
15” wide bronze
18” wide bronze
15” wide bronze
18” wide bronze
Bag size minimum
2” x 3”
4” x 6”
3” x 5”
4” x 7”
Bag size maximum
14” x 30”
24” x 30”
14” x 30”
24” x 30”
Product pass through
4-3/4 inches (up to 8”)
7-3/4 inches
Up to 8”
Up to 8”
Electric
110/220V, 60/50 Hz
110/220V, 60/50 Hz
110/220V, 60/50 Hz
110/220V, 60/50 Hz
FLC
10 amps
10 amps
10 amps
10 amps
Air
1.5 cfm, 80 psi
1.5 cfm, 80 psi
1.5 cfm, 80 psi
1.5 cfm, 80 psi
Touch Screen, Funnel, Foot
Switch, Guards, Manual, One
Year Parts Warranty
Included
Included
Included
Included
Exposed Belt Width
12 inches
18 inches
Length
3 ft standard (up to 100’ long) 4 ft standard (up to 100’ long)
Height
Adjustable height & tilt
Adjustable height & tilt
Belt speed
Up to 50 ft/min.
Up to 50 ft/min.
Motor
1/8 HP, DC
1/8 HP, DC
Conveyor Specifications
*Dependent on bag size and product
Call now for a free product evaluation or
to further discuss your application.
12
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Options & Accessories for the T-1000
Although the T-1000 is extensively equipped with many “built in” options, a full range of auxiliary options and equipment can easily
be added for special purpose packaging or to improve your packaging operation:
Funnels, Standard and Custom: Order funnels that are in stock at all times with sizes ranging
from a 1” opening to a 7” opening. Custom funnels are also provided to facilitate loading. Having
the proper funnel and bag size for your product is very crucial to an efficient operation.
Funnel Kit: Purchase all funnel sizes (13 total) for the price of 10 funnels. Quick release knobs
allow instant funnel changeovers.
BAGGERS
AF-10
CF-10
AF-10 Accumulating Funnel: Pneumatic gate increases the speed of automatic operations by
“staging” the product immediately above the bag opening. When the bag is ready to receive the
product, the gate opens, enters the bag, and maintains the bag opening to reduce product spills.
CF-10 Counting Funnel: Add a photo array to the AF-10 funnel for inline bagging operations.
Counts product as it enters the funnel; pnuematic funnel causes separation between counts for
continuous feed operations.
LS-10 Load / Support Shelf: Supports the bottom/back of bag during loading of heavier or
bulkier products. Pneumatically operated, adjustable shelf provides support and takes the initial
impact of heavier products dropping into the bag. Shelf tilts downward after sealing, dropping
product from shelf. Various length for longer bag sizes.
LSV-10 Vibratory Shelf Attachment: “Taps” the bag to settle product to the bottom of the bag.
Pneumatic operation with speed controls. LS-10 option must be previously installed or purchased
with the vibratory shelf attachment.
LS-10
LC-10 Light Safety Curtain: An OSHA approved safety device that restricts the cycle operation
of the bagger when the optical detection field is obstructed. LC-10 option is recommended when
the funnel is removed and the product is loaded directly into the bag. Increase production by
40% by turning on the “auto” feature to cycle the bagger on the trailing edge of the light curtain
input signal. Lockout key is provided to prohibit by-passing this safety feature. Excellent option
for hand loading operations.
LC-10
13
Options & Accessories for the T-1000
comtinued
DF-10 Diverting Funnel/Bag Counting Option: As
finished bags are sealed and dropped from your bagger,
they can be counted and redirected at the end of each
preset count. With a two box system, the bags are directed
into “box A” until the final count is reached. Then the
diverter rotates, directing the bags into box B allowing
the operator time to remove, seal and replace box A.
Includes diverting/rotating attachment, photo array,
brackets and counter controls. (UF-2000 Incline Conveyor
sold seperately.)
DF-10
PT-10 Partition Table Attachment: Stainless steel
partitioned utility table keeps products separated for
manual kit packaging. Two sizes available depending
upon size and quantity of product. Adjustable tilt and
height to fit over bagger.
PT-10
LB-10 Label Applicator Attachment: Apply preprinted
labels inline while bagging. Labels are accurately
dispensed onto the bag from an air vacuum grid with +/1/32” dispensing accuracy. Also Print and Apply labels
with our thermal transfer printer/label applicator. Print
up to 305 dpi on labels from 1/2” x 1/2” up to 4” x 6”.
LB-10
CD-10 Compact Disc Loader: With the CD Loader
option, the T-1000 packages compact discs at a rate of
up to 70 packages per minute. Package into tamper
evident poly bags, either printed or unprinted. Significantly
reduce packaging costs over jewel cases or sleeves.
• Cartridge tray holds up to 600 CD’s.
• Load CD’s while bagging.
• Special Patent Pending method of stripping single CD’s
from a stack guarantees protection from scratching or
marring.
• CD Loader can be removed to package floppy discs,
manuals, computer case dividers, and instruction sheets.
Or package loose items such as screws, keys or kits.
CD-10
14
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PB-20 Dual Optical Palm Buttons:
OSHA approved safety device. Two optical
“no-touch” buttons must be pressed
simultaneously to initiate the cycle
operation of the bagger. If the two sensors
are not pressed at the same time, the
bagger will not cycle, ensuring that fingers
or hands cannot be in the seal area.
Recommended when no funnel is present.
PB-20
FS-10 Flat Seal Assembly: Decreases
the possibility of wrinkles in the seal area
while increasing seal integrity.
Pneumatically operated opposing “fingers”
pull each side of bag taught above the
seal area to flatten the seal area.
FS-10
BF-10 Bag Deflator: Removes excess
air from the bag. Sponge or rubber loop
deflators push the air out just prior to
sealing.
AD-10 Point of Use Air Dryer: Filter 99% of liquids
from your plant air with this dryer component. Liquids
are then automatically drained before entering the
pneumatic system increasing component life.
BO-10 Bag Out Sensor: Detects the last bag off the
roll and shuts down the bagger, while alerting the
operator of the fault condition.
BO-20 Bag Open Sensor: (AF-10 Funnel required.)
Detects whether the bag has properly blown open prior
to the product entering the bag.
CB-10 Compartment Seal Option: Separate two
products in one bag by creating a seal between two
compartments. After the first product is loaded, press
the foot switch to seal the first product in the bag. Then
load the second product, and press the foot switch to
index the bag and seal the bag a second time above
the second product. The bag is then detached and
another bag is indexed into the loading position.
FD-10 Single 3-1/2 Floppy Disk Loader: With the
Floppy Disk Loader option, the T-1000 packages 3-1/2”
floppy discs at a rate of up to 60 packages per minute.
• Cartridge tray holds up to 300 floppy disks.
• Load floppy disks while bagging.
• Loader can be quickly removed to package manuals,
case dividers, instruction sheets or any other loose items
such as screws, keys or kits.
IF-10 Insert Funnel: For products affected by air flow,
an insert funnel provides a solution. After the bag has
been blown open, the funnel enters the bag, holding it
open so air can be decreased or shut off. The funnel
enters past the seal area decreasing the potential of
seal contamination. This is good for granular type
products.
OFS-10 Output Fault Signal Option: Signal is provided
to advise third party equipment that a fault condition
(i.e.: out of bags, jam detection, printer error) is present
on the T-1000 bagger and to cease production
operations. Audible or visual signals can also be provided
to alert the operator.
QC-10 Quick Roll Change Option: Additional roll shaft
and roll chucks. By having a full roll shafted, the operator
can perform roll changes quickly and immediately when
the bagger is out of bags.
BF-10
BV-10 Barcode Verifier: Verifies that
barcodes on preprinted or thermally printed
bags are readable and stops the cycle
operation when a non-readable barcode
is detected.
TS-10 Trim Seal Assembly: Trims excess film from
bag above seal to enhance the appearance of the
package (retail products).
TW-10 Twin-Seal Option: Automatically seals the bag
a second time, 3/4” from the first seal to increase bag
integrity.
VA-10 Vacuum Bag Opening Assembly: When air
flow is not sufficient to open the bag, or when air cannot
be used to open the bag, vacuum tips do the job. Tips
protrude to the bag and retract pulling the bag open.
Air flow can be shut off for products affected by air flow.
BV-10
15
PRINTERS
SP-10
SP-10 Level 1 Spare Parts Kit: Kit
contains day to day normal wear items.
Teflon, filter, fuses, seal rubber, and heater
cartridges identifies some items in the kit.
SP-20 Level 2 Spare Parts Kit: Additional
items not projected to fail but due to the
cost of loss of production, are required to
prevent down time. Valves, cylinders, circuit
boards, and a touch screen are some of
the items included in this kit.
More T-1000 Options:
Roll-a-Print“ Print Station
Models RAP-1400 & RAP-2800
6 Printers in 1!
1) Perforated or Pre-Opened Bags on Roll Printer – Print on non-printed or printed bags on rolls
registering to the bag perforation or preprinted areas.
2) Roll Stock Printer – Print on film with the assurance of precise print registration with optical registration
sensor. Or, set the repeat to print every 3”, 10”, or 20” for instance.
3) Add-on Printer – Have several baggers but no printers? Position the Roll-a-Print behind your bagger
for inline printing. Or, need to add print to the other side of the bag? Then add this printer to your
bagger/printer combination for additional printing requirements.
4) Stand-alone Printer – With the winder attachment, print bags or roll stock film from a roll onto a roll,
then rewind the rolls for later use on baggers or hand sealing equipment.
5) Inline printer — Position the Roll-a-Print behind your existing bagger or form-fill-seal equipment. As
your bagger feeds film, the print station supplies printed film on demand.
6) Two Color Printer – RAP-2800 has two print heads for two color printing. You select the ribbon colors.
RAP-1400
RAP-2800
RAP-1400
• Print up to 5” wide on films up to 14” wide.
• Optical and perforation registration units.
• Microprocessor controls with menu driven operator panel, status LEDs and countdown counter.
• Prints directly to the surface of the film with no head adjustments for variable media thickness.
• Print on bags (Pre-Opened Advanced-Poly Bags on Rolls), roll stock, polyethylene, polypropylene, polyester
and laminated films.
RAP-2800
Three configurations available to meet your printing needs:
Option 1: (Shown above) Top & bottom printer – Print both sides of your POR or Pre-Opened Bags on Rolls,
up to 5” wide print and 14” wide film.
Option 2: Two color printer – Print using two print heads, each with a different color ribbon, on one side of
the film.
Option 3: Side-by-side printer – with two print heads side by side, print up to 10” total print area width on
film up to 28” width.
Optional RS-10
Roll-to-Roll Rewind Unit
Call now for a free product evaluation or
to further discuss your application.
16
APPI Printers - Inline
Ti-1000 Inline Thermal Transfer Printer
The latest in print head technology is here! Fast, quality printing is now available with the Ti-1000 Inline Thermal Transfer Printer. Design and
print your own text, barcodes, graphics or logos directly to the surface of bags or roll stock. Floating-edge head eliminates the need to adjust
the head for varying media thickness and allows for extended print head life.
PRINTERS
Graphic Capability: Print with a selection of over 60 fonts, 20 types of bar
codes (including European specification bar codes), lines and graphic images.
High Quality Print: Printing at speeds of up to 10 inches per second and up
to 305 dpi, the Ti-1000 produces clear, clean print.
Durability: Durable construction provides protection in heavy industrial
manufacturing environments.
High System Performance: High throughput can be obtained with “on-thefly” formatting. Faster downloading of large label formats is achieved with an
onboard 16-bit CPU and large memory capacity.
A perfect companion to the T-1000 and is
compatible with most major brand baggers.
17
OEM Print Head Assembly
Advanced Poly-Packaging, Inc. sells the OEM print head assembly separately. This compact assembly
can “fit” into your packaging system with electronics module mounted separately. Engineering services
are available to ensure complete integration into your system.
Description:
Ti-1000 203 dpi
Ti-1000 305 dpi
Roll-a-Print
Seal-a-Print
Print Head
4”/203 dpi
5”/305 dpi
5”/305 dpi
8”/305 dpi
Print Speeds
3”, 6”, 10”/sec.
3”, 5”, 8”/sec.
3”, 5”, 8”/sec.
3”, 5”, 8”/sec.
Print Area
4” x 12”
5” x 12”
5” x 12”
8” x 12”
Weight
40 lbs
42 lbs
200/265 lbs
60 lbs
Dimensions
23” x 13” x 16”
23” x 13” x 16”
32” x 44” x 30”
18” x 28” x 16”
Ribbon width
2” up to 4”
2” up to 5”
2” up to 5”
2” up to 8”
Electric
110/220V, 60/50hz
Air
.5cfm, 40 psi
Ribbon
Near edge, ink wound outside of roll
Barcode types
UPC-A, UPC-E, EAN128, EAN13, EAN8, JAN8, JAN13, NW7, CODE93, CODE 128, ITF, MSI
Characters
Alphanumeric, symbols, special characters
Fonts
Times Roman, Hevetica, Presentation, Letter Gothic, Prestige,
Courier, OCR-A, Outline font, Writable, Windows True-type
Other features
Lines: Horizontal, vertical, slant and square Rotation: 0, 90, 180,
270 deg.
Label Printers
TEC B-472 Economical Direct Thermal and Thermal Transfer Printer: Single color printer, 203 dpi,
up to 10”/sec print speeds, 4.1” print width, 2” to 5.5” label widths, with available options: cutter, ribbon
save module, strip and peel module, memory module, PCMCIA card.
TEC B-572 High Resolution Direct Thermal and Thermal Transfer Printer: Single color printer, 305
dpi, up to 8”/sec print speeds, 5” print width 2” to 5.5” label widths, with available options: cutter, ribbon
save module, strip and peel option, PCMCIA, fanfold media guide.
TEC B-872 Extra-Wide Direct Thermal and Thermal Transfer Printer: Single color printer, 300 dpi,
up to 8”/sec print speeds, 5” print width 2” to 9” label widths, with Ribbon Saver Module standard with
available options: external label rewinder, PCMCIA card.
Call now for a free product evaluation or
to further discuss your application.
18
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Printer Options & Accessories
Specifications for software is available upon request.
Labelview PRO Software: Label design software that is not only easy to use, but powerful. With
full database editor, add a new database or manage your existing database. With over 500 printer
drivers, including all APPI drivers, this software can be used throughout your plant. Please call
for a free demo disk with full access rights for 30 days.
Labelview GOLD Software: With all the standard features of Labelview PRO plus many more,
this software could quite possibly meet all of your printing requirements. Unlike Labelview PRO,
the Gold version provides for pass-through printing, so you can use your existing software to
generate labels. Network versions are also available only with Labelview Gold. Please call for
a free demo disk with full access rights for 30 days.
Label Matrix: Import PCX graphics like those created by Paintbrush. Design your own label or
choose from the generous selection of sample graphics provided. Easy to use pull down menus
are fully supported with your mouse. Features include: internal databases, on-line help screens,
full rotation and shading support for PCX, BMP and DIB images.
BarTender: With BarTender, a few quick mouse motions are all it takes to combine bar codes,
text and graphics into sharp looking, professional quality labels. BarTender gives you total control
over your label’s appearance. Specify any size and quantity of bar codes and any size and style
of text on any size label (or page). Choose from nearly twenty bar code languages, including
all of the major symbologies, as well as two-dimensional and postal bar codes.
19
PRINTERS
PP-2000 Printpad Printer Controller: Download label formats and entire databases into the Printpad
to print to up to 4 printers. At 1/2 the cost of PCs and with no software training required for operators,
Printpad has several advantages over a PC. Print complex labels with graphics, serialized text and
barcodes. Print date and time stamps, and log production information. With 8 line x 20-character
display, full keyboard, upgradeable memory (with standard PCMCIA cards) and ability process
scanned input, this lightweight industrial unit is easy to justify over a PC.
Printer Options & Accessories
continued
Ribbons and Labels: One-stop shopping for ribbon and labels, thermal
transfers, direct thermal printers, or hot stamp printers. Expect only
the highest quality inks and media to be supplied to suit your customer’s
expectations for the highest quality printed bags, film and labels.
Ribbon in stock for most printers including all APPI Printers: Ti-1000,
RAP 1400/2800, SAP and Sato, Fargo-Datamax, TEC, Zebra, APS,
Comstar, Geo and many more. Our thermal transfer printer ribbon is
specifically engineered to print directly to Pre-Opened Advanced
Poly-Bags on Rolls (printed or non-printed) and other roll stock (printed
or non-printed). Roll or case qualities are currently in stock, available
in black and an assortment of colors!
QC-200 Barcode Verifier: Pen-style barcode verifier ensures that
barcodes are readable. Randomly inspect barcodes throughout
the print run to ensure quality of printed barcodes. LED indicators
and a 1 x 12-character display provide instant results. Further
specifications available upon request.
QC-600 Barcode Verifier: Portable desktop verifier provides
pass/fail results or detailed analysis of the barcode that can be
printed for a permanent record. LCD 4 x 20-character display
provides detail information on the scanned results. Choose from
mouse (3, 5, 6, 10, or 20 mil sizes) and pen wands (5, 6, or 10 mil
sizes). Further specifications available upon request.
QC-800 Barcode Verifier: Press-side quality, portable desktop
verifier provides detailed test results and analysis of barcodes.
The QC-800 comes standard with a handheld laser bar code
reader for simple “aim and shoot” verification. Not only a powerful
measurement tool, the QC-800 also performs easy pass/fail tests
and has an optional printer for a permanent record of results. With
its large LCD display (4 lines, 20 characters per line), more indepth details are easily viewed. A database download feature from
the PC permits barcode validation in addition to barcode verification.
Further specifications available upon request.
QCP-200 Printer for QC-XXX Barcode Verifiers: Produce a hard
copy record of your barcode test results with this optional printer.
Uses standard paper spools.
RS-10 Roll-to-Roll Rewind Unit: Retension, rewind rolls after
printing on the Roll-a-Print to the proper configuration to run through
a bagger. Rewinds several rolls at once. Variable speed controls,
tension straps and Roll-a-Print compatible shafts included.
20
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Ultra-Count“ Series
Vibratory Bowl Parts Counters
UC-2400 Vibratory Parts Counter
Whether you need to package individual pieces or kits, count fasteners, medical parts, electronics or other components with the Ultra-Count
Series Counter. The UC-2400 provides the flexibility and speed to get the job done accurately and quickly.
COUNTERS
Shown here with our T-1000 Advanced Poly-Bagger™
• 32 color touch screen with pop-up windows and troubleshooting messages.
• Microprocessor controller is extremely “user-friendly.”
• Thick coated stainless steel bowls provide long life – even running abrasive or sharp parts.
• “Drop gates” and “skivers” provide separation for accurate parts flow.
• Programmable photo eye capable of detecting, and not counting parts, not indicated within
specified (sampled) eye parameters. Scrap pieces are not counted.
• Belt drive not only transports product to bagger funnel, but also assists in separating parts
for accurate counts.
• Belt configuration/design provides for a much lower bowl which can be easily filled (or add
our hopper feeders, or Ultra-Feed Incline/Vibratory Hopper conveyors).
• Single or dual-accumulator for accurate separation, and accumulation of parts.
• Integrated stepper driven belt conveyor system automatically increases or decreases speed
with the vibratory bowl for maximum production.
• Rugged and heavy framework with “two-cushion” suspension for smooth and accurate parts flow.
• Standard fasteners can be recalled from a database for automatic eye and bowl setups.
21
Ultra-Scale Series Scales
Ultra series scales offer exceptional performance, accuracy, dependability and ease of operation for all of your counting and weighing applications.
US-2000 Bench-Top
Check-WeighScale
US-3000 Check-Weigh Scale
No more missing components in “kit” bags with US-3000 Check Weigh Scale. Under counts or
over-counts can cost you hours of production time. Our US-3000 Check Weigh Scale checks 100%
of your finished products for missing or excess components.
Shown with the UF-2000
Incline Takeaway Conveyor
This semi-automatic benchtop checkweigh scale
is perfect for spot checking bags to ensure the
contents. Or use it to 100% check the weight of
bags, cartons or other packaging container. Low,
target and over setpoints are entered via a
sample/test routine that takes less than one
minute.
•
•
•
•
•
•
•
•
•
Operator panel makes it easy to program under, target and over limits.
Set the counter to check-weigh one to four packages simultaneously.
Program features include printer output to print actual weights, standard and metric readouts.
“Over/under” weights are discharged in one direction and “good” weights are discharged in
another direction.
Optional incline conveyor feeds product in a continuous mode of operation. (See UF-2000 section
for available conveyors)
Optical sensor detects packaged product falling onto scale for automatic operation.
Accumulation gate stops following bags from falling onto the scale while the current bag is being checked.
Shock resistant load cell standard.
Adjustable height platform.
Specifications:
Specifications
Description:
US-3000 (Pusher Type)
Weight:
150-165 lbs.
Dimensions:
44” x 36” (excluding 6' conveyor)
Load height:
Adjustable, up to 60”
Scale plate:
14” square (pusher type)
Load cell:
10 lb., 25 lb. or 50 lb.
Maximum bag size:
12” x 12”
Accuracy:
up to .001 lbs.
Electric:
110/220V, 60/50 Hz
FLC:
1.5 amp
Air:
40 psi
Scale controller, Accumulation Gate, Manual, One Year
Parts Warranty Included
• Under/Target/Under indicator
• Stainless steel construction
• Load cells: 10lbs.
• 10” x 10” platform
• Shock overload and underload prediction
• Fast display update speed
• lb, oz, kg and g units of measure
• Keys: 3 buttons for easy setup
• Dimensions: 10” x 14” x 18”
22
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US-4000 Rotary Check-Weigh Scale
Ultra Scale for checking/weighing, offers an exceptional performance for dependability and accuracy for all of your check-weighing
applications. The rotary stepper feed operation is designed for applications requiring faster check-weighing speeds.
SCALES
Includes:
• 32 Color Touch Screen
• Weight/Photo Eye, Manual or Automatic modes of operation
• 96 Job Saves
• 100 weighment history with accuracy graphs
• Automatic zeroing function
• Painted tubular frame construction
Specifications:
• Up to 5 lbs. weight limit
• 10kg digital dampened load cell
• Accuracy up to .001 lbs.
• Air: 40 psi
• Electric: 115VAC, 60hz
Optional Accessories:
• Infeed conveyor to feed scale
• Exit, incline conveyor
23
US-5000 Semi-Automatic Flip
Net-Weigh/Counting Scale
Where fast changeover is more important than automation, our US-5000 “Flip” Scale is the solution.
Automatic scales typically require longer setups and are designed for longer runs. But the US-5000 sets
up in seconds. Just slide any “sample” quantity in the load tray, key in your quantity, press the count button
and you're finished!
Shown here with T-1000
Advanced Poly-Bagger
Specifications
Description:
US-5000 “Flip” Scale
Weight:
153 lbs.
Dimensions (footprint):
44” x 45” x 42”-62” (adj. height)
Load height:
Adjustable, 38” to 49”
Scale load tray:
4.5” x 10” x 4” height**
Load cell:
10 lb., 25 lb. or 50 lb.
Accuracy:
up to .001 lbs.
Electric:
110/220V, 60/50 Hz
Air:
40 psi
Scale controller, Tabletop/Load tray, Discharge Funnel, Manual,
One Year Parts Warranty Included
**Tray can be larger to suit volume and size of product
24
• A digital averaging program combined with
16,000,000 internal counts delivers high accuracy
and stability.
• Variable sampling, automatic zeroing, keyboard
calibration and multiple modes are all standard
scale controller features.
• A large stainless steel table with side walls is
provided to store or sort products for loading.
• All contact surfaces are stainless steel (optional
wash down retrofit package available).
• Count readout up to 50,000 pieces or weight
readout in pounds, kilograms or grams.
• Readout and weight update rate is 10 times per
second.
• Integration-ready for the T-1000 Advanced PolyBagger.
• Need more product immediately available to the
operator? Then add a vibratory bulk supply hopper
with proximity or leveling switch to automatically
refill the tabletop.
Call now for a free product evaluation or
to further discuss your application.
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US-6000 Conveyor Scale
Ultra Scale for checking/weighing, offers an exceptional performance for reliability and accuracy for weighing applications. An infeed and exit
conveyor system: Infeed conveyor transports empty cartons to loading/weighing station. Once the carton is weighed/loaded, it is pushed onto a
return conveyor (or discharged if over or under what has been programmed in the check/weigh application).
Touch screen controlled with pop-up windows, weigh history, job saves, accuracy charts and auto tare and auto zeroing functions.
Includes:
• 32 Color Touch Screen
• Over/Under/Accept Display
• 96 Job Saves
• Accuracy chart and history
Specifications:
• 115V/60hz
• Air: 60psi
• 6” wide conveyor (varies based on carton size)
• 6’ infeed conveyor ( varies based on quantity of cartons in que)
• Weigh Station: pusher plate or conveyor (based on carton specs)
• DC motors with adjustable speed controls
• Painted tubular steel framework
• 25 lb. digital dampened load cell ( up to 100 lb. load cells available)
• Accuracy up to .002 lbs. ( varies due to load cell)
25
SCALES
Non-weigh applications:
• Accumulating funnel for continuous feed operations
• Counting funnel array for counting applications
• Custom programming / expansion IO for further integration to
existing systems (varies)
Ultra-Scale Series Scales
comtinued
US-7000 Automatic Net-Weigh,
Single or Dual Head Scale
An automatic feeding solution for fasteners, injection molded components, foods or any other bulk products,
this net-weigh scale is accurate to .01 lbs. Double production with our dual scale head design or keep it
simple with our single head scale.
• All Stainless steel contact surfaces.
• Programmable bulk & dribble setting.
• Three tray vibratory feed system.
• Nema 4 enclosure, microprocessor based controls.
• Standard 2 cubic foot supply hopper.
• Discharge chute to suit bagger funnel opening.
• Pneumatic discharge mechanism.
• 400 cubic inch weigh capacity.
• Clam type weigh bucket can instantly be removed for cleaning.
• Painted steel stand/support.
Shown here with
our T-1000 bagger
Specifications
Description:
US-7000 Net Weigh Scale
Heads available:
1 to 4
Weight:
250 lbs. (higher for dual head+scales)
Dimensions (footprint):
28” x 30” x 26”-34” (adj. height)
Supply Hopper Load Ht:
Adjustable, 38” to 49”
Load cell:
10 lb., 25 lb. or 50 lb.
Accuracy:
up to .01 lbs.
Electric:
110/220V, 60/50 Hz
Air:
40 psi
Scale Controller, Supply Hopper, Discharge Funnel, Manual, One Year
Parts Warranty Included
26
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US-9000 Automatic Vibratory Bowl
Net-Weigh/Counting Scale
For precision counting of parts that do not separate or run through a parts counter, the US-9000 is the solution. Parts are fed at optimum speeds from
a vibratory bowl feeder and are weighed in a scale accurate to 1/1000ths of one pound. Perfect for accuracy of lighter parts and smaller batches that
cannot be counted on a typical net-weigh scale.
SCALES
Shown here with
our T-1000 bagger
Specifications
Description:
US-9000 Vibratory Bowl Counting Scale
Weight:
485 lbs.
Dimensions (footprint):
54” x 48” x 54”
Supply Hopper Load height: Adjustable to 55” - 72”
Scale load tray:
4.5” x 10” x 4” height**
Bowl Specs.
24” diameter, Stainless Steel
Bowl Feed direction
Counterclockwise, Irathane Coating
Load cell:
10 lb., 25 lb. or 50 lb.
Accuracy:
up to .001 lbs.
Electric:
110/220V, 60/50 Hz
Air:
40 psi
Scale controller, Stand, Load Tray, Discharge Funnel, Manual, One Year
Parts Warranty Included
**Tray can be larger to suit volume and size of product
27
• Under/Target/Over readouts.
• Integration-ready to the T-1000 Advanced Poly-Bagger.
• Vibratory supply hopper with leveling arm/switch is standard.
• Readout and weight update rate of 10 times per second.
• Parts slide out of tray in a stream to decrease product
jamming in funnels.
• Overweight programming to halt system if out of the
programmed weight range.
• 24” stainless steel, tooled bowl with slide gate and wipers
to adjust product volume.
• Variable sampling, automatic zeroing, keyboard calibration
are standard.
• Count readout up to 50,000 pieces, or weight readout in
pounds, kilograms or grams.
Call now for a free product evaluation or
to further discuss your application.
Ultra-Feed“ Series Conveyors
UF-2000 Incline Conveyor
Incline conveyor transports loose or packaged product to table
height. You specify the conveyor width and length along with cleat
specifications.
• Oversized product “catch” chute.
• Adjustable height and tilt.
• Adjustable discharge chute.
• Lightweight, extruded aluminum frame.
• 3/4” permanently lubricated bearings.
• Fixed speeds or variable speeds.
UF-3000 Hopper/Incline Conveyor
Further automate your production or packaging operations with incline conveyors
designed to transport bulk products from floor heights. This system includes a
proximity sensor (scale or hopper) and is also available with level switch controls.
Bulk storage hoppers feed the conveyor with vibratory trays for consistent and
accurate parts flow.
Specifications/ Worksheet UF-2000
A. Length ____ (3' to 10' in 1' increments)
B. Exposed belt width ____
C. Cleat width ____
D. Cleat height ____ (3/4”, 1”, 1-1/2”, 2” high)
E. Cleat spacing ____ (centers)
28
Specifications/ Worksheet UF-3000
A. Length ____ (3' to 10' in 1' increments)
B. Exposed belt width ____ (6” or 12” wide)
C. Cleat width ____
D. Cleat height ____ (3/4”, 1”, 1-1/2”, 2” high)
E. Cleat spacing ____ (centers, 2”+)
F. Discharge height ____
G. Feeder tray width ____ (6” or 12”)
H. Hopper size ____ (6 cu. ft. standard)
I. Cubic foot ____ (additional height)
Poly-Bag Manufacturer ¥ Packaging Machinery Manufacturer ¥ Refurbished Machinery ¥ Service ¥ Repair ¥ Parts ¥ Engineering & Consulting
UF-5000 Cleated Compartment Infeed Conveyor
Set the production speeds for guaranteed packaging results, or set the pace rate for operators. Package faster, easier and safer.
Feed multiple compartments continually without interruption. No waiting for bags to be blown open or sealed.
Package a wide assortment of parts (kit packages) inexpensively: hardware kits, appliance kits, bike kits, toy assembly kits, and craft
kits directly into poly bags, cartons or other containers.
V Tracking Belt Alignment: Guarantees perfect tracking with no alignment
and few tension adjustments.
Castors: Rugged castors are standard for plant mobility.
Special Features: Order the conveyor to package your products. Various
compartment sizes available. Special accumulating funnels or standard funnels
available to achieve proper product flow into a bag or carton.
Three Modes of Operation:
• Manual operation (foot switch).
• Continuous feed operation (paced rate) with variable speed controls.
• Automatically indexes compartments signaled by bagger, FFS machine,
feeder or carton equipment. Signal sent back to the package equipment
after each compartment is indexed or product is detected in compartments.
Automatic Feed Operations: Automatically feed product into each
compartment with auxiliary vibratory bowl feeders, cartridge feeders, or scales.
Options & Accessories:
• Special funnels, including accumulating funnels.
• Various widths, lengths, compartment sizes/cleat heights available.
• Product sensor to detect product (eliminates wasted bags when compartments
are empty).
• Stainless steel countertops for product sorting and loading. Simply slide
product from countertop into compartments.
UF-9000 Bucket
Infeed Conveyor
CONVEYORS
Virtually indestructible lexan buckets contain the smallest of
components with no possibility of loss of individual pieces.
Two bucket sizes: 4' x 8” and 6' x 10.”
Ultra-Feed 9000 offers faster bucket indexing with a variable speed,
and variable indexing drive.
Rugged construction conveyor for heavy parts application.
Integration-ready to the T-1000 Advanced Poly-Bagger™.
29
BF-40 Box Filling System
For Automatically Bag Counting into Cartons
This side-by-side automatic box filling system takes pre-made boxes and feeds them from a driven belt
conveyor on to a loading station, where once filled, is then released on a return roller conveyor.
The BF-40 easily ties in with other infeed equipment such as horizontal and vertical conveyors, bagging
machinery and rotary scales.
Product (bags or loose parts) are counted as they feed into the cartons. When a carton is full, an accumulator
closes above the carton allowing continuous feeding, while the next empty carton is fed into the loading
position.
Other configurations are available, including in-line configurations, top & bottom configurations and counting
or net weighing systems.
Specifications:
• Side-by-side ????????(couldn’t read copy)
• 12” wide x 12’ long flat belt infeed conveyor
• For up to 12” wide and any length carton
• 12” wide x 12’ long roller belt return conveyor
• Pneumatic transfer arm
• Photo eye with leading edge/delayed programming to count bags
• Touch Screen controlled through T-1000 bagger (central operator panel)
• Accumulator for continuous feeding operations
• Electric: 115V/60hz
• Air: 80psi
30
Poly-Bag Manufacturer ¥ Packaging Machinery Manufacturer ¥ Refurbished Machinery ¥ Service ¥ Repair ¥ Parts ¥ Engineering & Consulting
14 Bowl System, UF-5000, T-1000
615 lbs.
5’ x 3’
62” x 73”
approx. 65-75” inches
24” diameter, Stainless Steel
Counterclockwise
Irathane (or no coating)
Variable speed, 2” wide, long or sort avail.
110/220V, 60/50 Hz
10 amps
1.5 cfm, 80 psi
Included
Let our design engineers layout your system.
31
SYSTEMS
Specifications
Weight
Dimensions (footprint)
Height (adjustable)
Supply Hopper Load Height
Bowl
Feed direction
Bowl Coating
“V” Track Conveyor
Electric
FLC
Air
Touch Screen, Supply Hopper Stand, Interface Cables,
Manual, One Year Parts Warranty
Refurbished Equipment
Increased Savings Are In the Bag!
Fully Refurbished, Warranted and Guaranteed Equipment.
Since 1987, Advanced Poly-Packaging, Inc. has been providing quality refurbished equipment, specializing
in APS models:
H-55 Sealer with Housing
Refurbished Table-Top
Sealer/Bagger for semi-automatic
packaging.
Increase your packaging speeds
by using bags, pre-opened, held in
position and blown open. Simply
pull the bag from the roll to the load
plate and insert the product. Then
place the bag under the sealer and
press the foot switch.
HS-100¤ Excel
Refurbished general purpose APS
bagger to dispense, open, seal and
tear bag sizes ranging from 2.5” x
3” to 10.5” x 22” and thickness from
1.5 to 4 mil.
H-100¤ Bagger
Completely refurbished, all-purpose
bagger for packaging a wide range
of parts, sizes, configurations and
counts into Pre-Opened Advanced
Poly-Bags on Rolls. Plus, many
upgraded capabilities and
components are added, including
our AP723 Anti-Jam feature,
modified (safer) gripper mechanism
and upgraded electronics.
Warranty
Not only does Advanced Poly-Packaging, Inc. warranty refurbished equipment for the same period as new
equipment, we also guarantee the equipment to be in “like new” condition; which means your equipment looks
like new, functions like new, and lasts like new. In fact, we guarantee it!
To our expert machine strippers, builders, and electronic technicians, refurbishing a machine includes fully
disassembling the machine to its frame, removing all paint by stripping, scraping and sandblasting, repainting,
black oxidizing and refinishing. We replace even slightly worn parts, replacing all air lines. We rebuild or replace
valves and cylinders, assemble, adjust, lubricate, and test electric / electronic systems, mechanical systems and
pneumatic systems. We do not ship your system until it meets our strictest final inspection and test-cycles for at
least 48 hours.
Parts And Service
Unlike typical machinery dealers, Advanced Poly-Packaging, Inc. provides complete customer support with service,
parts, and repairs both before and after the sale. You can order all replacement parts using the original part
number. In addition, we offer and maintain extended service contracts with emergency repair service, loaner
modules, and repairs to original specifications.
Considerable Savings
Because we purchase parts direct from the manufactures, we are able to pass our savings on to you. However,
in most cases, electronic boards can be repaired instead of replaced saving hundreds of dollars compared to
the cost of new electronic motherboards or auxiliary boards. We have standard “bench” rates for board repairs
guaranteeing labor will not exceed quoted costs.
Supply Hoppers
Bulk vibratory supply hopper
automatically feeds vibratory
bowls to maintain a consistent
level of parts in the bowl. Height
is adjustable and swivels to allow
for fast clean out of parts.
Kitveyor¤ Systems
Fully refurbished bucket infeed conveyor
for automatic kit packaging systems.
32
Poly-Bag Manufacturer ¥ Packaging Machinery Manufacturer ¥ Refurbished Machinery ¥ Service ¥ Repair ¥ Parts ¥ Engineering & Consulting
Refurbished Equipment
continued
Accu-Count¤ 107
Refurbished APS counter, 7” vibratory bowl counter for counting parts through a photo-optic
frame.
Accu-Count¤ 118
Refurbished APS counter, 18” vibratory bowl counter for counting parts through a photo-optic
frame.
Accu-Count¤ 124
Refurbished APS counter, 24” vibratory bowl counter for counting parts through a photo-optic
frame.
Accu-Scale¤ 100
“Flip” action weigh scale allows for counting of product entering a bag or other container. The
Accu-Scale 100 is perfectly integrated to an H-100 bagger.
Accu-Scale¤ 200
Flip scale that manually feeds product into load cell. Hit foot switch to release product once
proper weight is determined, then the product is released into the bag.
Horseshoe - Table Systems
Multiple bowls feeding directly into bagger. Up to 4 bowls can be added to this table. This table
system eliminates the process of bowl feeders dropping on to a conveyor system.
Tables / Stands / Integration
APPI has a full range of service to integrate numerous options. You can choose between the
different sizes and elevations that APPI has available.
P-100 Hot Stamp Printer
Completely refurbished hot stamp printer designed for in-line printing of text (part numbers, lot
codes, and date codes). Automatically cycles with bagger.
Accu-Scale¤ 500
Feeds off of bowl feeder into load cell once target weight is met. The product is released
automatically into the bagger.
Accu-Count, Accu-Scale, H-100, DAC, Kitveyer are trademarks of Automated Packaging Systems,
Inc.
Let Us Refurbish Your Existing Equipment
Instead of replacing old or worn-out equipment with new equipment,
Advanced Poly-Packaging, Inc. has a “refurbish your old machine” program
which makes this alternative the best choice:
Better lead times – guaranteed turnaround within two-three weeks
Firm quotes – guaranteed labor costs
Updates – older model upgraded to features of the most recent model,
electronics upgraded to last longer.
Warranty – same warranty period as new equipment
Savings – save thousands off new equipment
Loyalty – you get to keep that old reliable machine!
No risk!
33
REFURBISHED
DAC¤ 1000
Extra Bowl for DAC-1000: High Negative or Flat Track.
Specialty Films
Our extensive product line provides you with single-source convenience for all polyethylene, coextruded and polypropylene grade films, blown or cast.
Films for all products
Anticipating your needs for tomorrow, we are continually testing new products and modifying existing products
to achieve the properties you require. Trial orders are always provided for the end-use testing in your facility.
Let our technical sales staff demonstrate their problem solving assistance helping you select the right film
for your product. Call toll free: 1-800-754-4403.
34
Poly-Bag Manufacturer ¥ Packaging Machinery Manufacturer ¥ Refurbished Machinery ¥ Service ¥ Repair ¥ Parts ¥ Engineering & Consulting
Standard Available Films from Advanced Poly-Packaging, Inc.
Film No.
General
Description
Thickness
Available
Specifications &
Characteristics
Applications
Advantages
1
Linear Low /
Low Density
Blend
(LDPE/LLDPE)
1-5 mil
Strong, industrial clarity film, virgin grade
Stock bags, heavy products
(fasteners), FDA, medical
Down gauge from LDPE, tear/cut resistant,
strong seals
2
High Clarity, LDPE
w/EVA
1-4 mil
Retail clarity LDPE, virgin grade
Retail printed bags, freezer
applications, FDA, medical
Enhances product, higher gloss levels
4
Shrink LDPE
1.25 mil
Shrinks with minimal amounts of heat
Applications that need to fit
into a small carton
Keeps product covered with no excess film
5
Opaque (or
tinted) / Clear LLDPE
Combination
1-5 mil
White (or other color) opaque or tinted on one Thermal printing, barcoding,
side/clear on other side, virgin grade
FDA, medical
Lower cost than printed bags, larger print area for
thermal printing, extended print head life
6
High Density
Polyethylene
(HDPE)
1-2 mil
Stiff, strong film, higher haze levels, natural,
virgin grade
Non-scratch products
(silverware, lenses, or
noncoated plastics), FDA,
medical
Natural high slip surface, down-gauge from LDPE
7
Non-scratch
(LDPE)
1-4 mil
Retail clarity
Lenses, silver-ware, cutlery,
delicate pieces
No scratches
8
Opaque,
(LDPE)
1-5 mil
White opaque film front and back, virgin
grade
FDA
Thermally printed on
9
Tinted,
(LDPE)
1-5 mil
Color tinted film, virgin grade
FDA
Lower cost than printed bags, larger print area for
thermal printing, extended print head life
10
Antistat, Clear
1.5-4 mil
Clean/Dry (non-greasy) clarity dependent
upon concentrate level
Dust control, static control,
Printable antistat, nonirritant, mil spec. requirements
electronic components, dusting met
products.
(ie.; sand)
11
Antistat, Tinted
(Pink or Blue)
1.5-4 mil
Clean/Dry (non-greasy) clarity
dependent upon concentrate level
Tint helps identify easy contrast from clear polyethylene
Dust control, static sontrol,
electronic components dusting bags
products.
(ie.; sand)
12
High Strength LLDPE
1.5-4 mil
Stronger, clearer, higher
productivity
Heavy products, larger bag
volumes, sharp products
Linear low density blended films, heavy products, dart
impact, tear strength
13
VCI
2-4 mil
Non-greasy VCI, Strong film
Rust/corrosion inhibitor,
bearings fasteners, firearms
Long shelf life, clean & dry
16
Tyvek/Polyester
combination
Varies
Type 1: A732-1073B uncoated, heat
sealed to 48g polyester /2 mil
polyethylene
Medical
Makeup for tyvek pouches, micron clear front material,
heat lamination
Type 2: A5920-1059 B uncoated, heat
sealed to 48g polyester /2 mil
polyethylene
Medical
Makeup for tyvek pouches, micron clear front material,
heat lamination
Repro LLDPE
17
1-5 mil
Higher haze level
General purpose
Economical/Environmental
Cast Polypropylene
(CPP)
1-3 mil
Outstanding clarity, strong film, brittle,
high gloss, barrier properties: WVTR;
.4, OTR 130
Candy, wreaths, retail
products, FDA, medical,
novelty items
Excellent clarity, stronger seals, printable, low haze,
high gloss
21
High Barrier Film
1.5-4 mil
Strong film moisture, chemical and
aroma barrier: WVTR; .4, OTR; 7.5
Silverware, coffee, chocolate,
migrating chemicals, aroma
emitting products
Excellent impact strength, good clarity, good barrier,
long shelf life
22
Foil
1.5-3 mil
Excellent optical properties, high oxygen
barrier: WVTR; .05-.105, OTR; .25-18
Products which require
oxygen barrier
Superior Permeability
23
LLDPE/EVOH
1.5-4.9 mil
Superior oxygen and barrier:
WVTR; .18, OTR; .05
Laminators
Superior oxygen barriers, optical properties, flat film
caliper
24
USPS Polywrap Film
1-3 mil
Meets the United States
Postal Service Materials
United States Postal Service
Mail Pouches
Used on automatic bagging equipment
25
PP/LDPE/EVA
1-2 mil
Barrier film, high clearity, high strength
Bakery products, dairy
novelties, plastic cutlery
Bakery products, dairy products, plastic novelties
Data sheets available upon request.
Call now for a free product evaluation or
to further discuss your application.
35
MATERIALS
17
20
Product Evaluation Services
CONTACT INFO.
Advanced Poly-Packaging, Inc. offers a free Product Evaluation of your products. Upon receipt of your product, our problem solvers will determine
the feasibility of packaging your product with detailed analysis, including: proposed equipment, required and suggested options, packaging
speeds, potential problems and suggested bag sizes. Upon request, we will video-tape your product running through our equipment and return
your product packaging for your evaluation. Please complete the following information to get us started!
Company Name
Contact(s)
Address
City/State/Zip
Telephone
Email
Fax
Website
Weight / Count
PRODUCT
Product Description
OTHER REQUIREMENTS
OR CONSIDERATIONS
(Check the equipment you
are interested in):
CURRENT OPERATION
Existing Equipment
Current Method of Packaging
No. Hours / Day
No. Bags / Day
No. Personnel
Current Labeling
PROPOSED OPERATION
Bag Sizes (List All Sizes & Annual Quantities)
Desired Production Speed
Goals (Please number in order of importance)
___ Labor Reduction
___ Simplify Operation
___ Increase Automation
___ Increase Production
___ Material Cost Reduction
___ Increase Printing Capabilities
Submitted by
Date
36
Baggers, Tabletop
Baggers, Vertical
Baggers, Horizontal
Baggers, Medical
Baggers, Refurbished
Bags, Pre-opened on Rolls
(or in boxes)
Bags, Recloseable
Bags, Tyvek®
Bags, Foil
Bags, Wicketted/Gussetted
Bags, Header (retail)
Bags, Flat
Computers, Work Stations
Conveyors, Box Lines
Conveyors, Infeed
Conveyors, Bucket
Conveyors, Take-away
Conveyors, Refurbished
Counters, Parts Counter
Counters, Refurbished
Custom, Feeders
Custom, Production
integration
Custom, Engineering
Diverters, Counting
Engineering, Consulting
Film, Printed Roll Stock
Film, Non-printed R.S.
Fillers, Volumetric/Auger
Hoppers, Vibratory Supply
Printers, Hot Stamp
Printers, Inline
Thermal Transfer
Printers, Label
Thermal Transfer
Printers, Two sided
Printers, Two colors
Ribbon, Hot Stamp
Ribbon, Thermal Transfer
Scales, Net-Weigh
Scales, Weigh-Counting
Scales, Check-Weigh
Scales, Refurbished
Service, Contracts / PM
Software, Label Creation
Verifiers, Barcode
Other
1-800-754-4403
U.S.A.
1331 Emmitt Rd. • Akron, OH. 44306
330-785-4000 • Fax 330-785-4010
www.advancedpoly.com • sales@advancedpoly.com
U.K.
APP (UK) Ltd.
Over Causeway, Over, Glouchester GL2 8DB
44 1452 332400 • Fax 44 1452 332500
www.advancedpoly.com • salesuk@advancedpoly.com
®
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