Intake - Big Boar V-Twin
7
Intake
INTAKE
EL EC TR ON IC FU EL IN JE CT IO N
Electronic fuel injection (EFI) performs similar to a carburetor/
ignition system except exceptionally more accurately. Since the first
open-loop system used on FL models in 95 we have come a long way
with the current closed-loop system now being used on new bikes.
By the end of 09 models production there will be over 1.5 million
H-D’s on the road with injected engines.
Air
Fuel
Spark
Electronic
Control
Module
OPEN LOOP OPERATION
Base Map
optimum state of tune no matter what conditions or elevations the
motorcycle is operated in.In addition, this system is virtually the
only way a high performance engine that carries little vacuum can
be properly tuned. High lift/wide overlap cams can cause pressure
reversions that fool the MAP sensor on a speed density system
into improper fuel delivery for the map sensor reading. Throttleposition/RPM based systems are widely used on performance
engines like Indy car and F1, and now Harley-Davidson motorcycles.
EFI GLOSSARY OF TERMS
Engine
Operation
Accel Fuel – Factor of fuel enrichment during rapid throttle
movement.AFR (Air Fuel Ratio) – Percentage of air and fuel as
measured from a single engine cycle. Example an AFR of 14:1 = 14
parts of air per 1 part of fuel by weight.
Auto-Tune – A feedback devise with complex algorithms using wide
band sensors which works specifically with the ECM.
Barometric Pressure – The measured atmospheric pressure at
the ECM, this is a variable factor relative to absolute atmospheric
pressure, and ultimately effects the AFR in your engine.
Base Map – A set of curves that determine the amount of fuel
and ignition timing required for each operating condition, for one
engine configuration.
7
CLOSED LOOP OPERATION
Crank Position Sensor – Determines the precise location and speed
of the crankshaft.
DTC Warnings – Diagnostic Trouble Codes
ECM – Electronic Control Module
IAC (Idle Air Control) –A stepper motor which controls bypass air
function in the throttle body. The IAC’s main purpose is to control
airflow requirements at idle.
IAC Stop – A virtual lower limit for the IAC position.
How does EFI work? The EFI system works essentially like a carb
yet with much more accuracy. It meters a specific amount of fuel
and spark for the engine as per the demand of throttle position
or load, engine temperature and RPM of the engine. Sensors
on the engine feed back to the Electronic Control Module (ECM)
what is happening and the computer determines the amount
of fuel pulse for the engine requirement. There are two types
of systems used on the motorcycles for measuring engine fuel
demand; the current original equipment Speed Density system
and aftermarket Alpha-N systems. The O.E. Speed Density system approach is performed by using
the universal gas law PV=nRT to calculate airflow in the engine. By measuring the vacuum in the intake manifold, the airflow
can be determined using the gas law. The appeal of the speed
density system its forgiveness to blend maps or look-up tables for
fuel delivery directly proportional to the manifold pressure. The
disadvantage of the current O.E. closed loop system is that it uses
narrow-band sensors for feedback which only tune or adjust lowload cruise rpm ranges; the system reverts back to open loop in
other RPM areas. Adding post fuel devises or specialty software
requires an initial tuning session and in most cases follow up tuning
as the ambient conditions that the vehicle is operated in change.
Alpha-N throttle-position/RPM based systems are favored for
their simplicity, accuracy and performance by using engine rpm,
throttle position, intake air temperature and engine temperature
to determine fuel flow. It is by far the best performance system,
yet also requires the most tuning to establish the all-important
base map. ThunderMax has rewritten the book on this task by
providing a vast library of base maps for most all factory and
aftermarket engine combinations. Its AutoTune system equipped
with wide-band oxygen sensors automatically fine-tunes the base
map to perfectly match the engine’s requirements as the bike is
ridden. Constant wide-band feedback keeps the engine in an
7.02
Ignition Timing – A variable point at which ignition spark occurs,
measured by degrees of advance or retard relative to top dead
center position of the piston.
Injector Duty Cycle – Percentage of time the injector is powered by
the ECM per combustion stroke.
Narrow-Band Oxygen Sensor – An oxygen sensor used to measure
the amount of unburned oxygen in the exhaust stream of an
operating engine. The term narrow band refers to the small range
of AFRs that the sensor can report to the ECM. A factory sensor is a
narrow band, typically a 2, 3 or 4 wire oxygen sensor.
Wide-Band Oxygen Sensor – A type of sensor which is capable of
precisely measuring exact air/fuel ratios.
Open Loop – No feedback “loop”; manual changes to the base map
required to alter or adjust the AFR. The ECM operates solely off of
the Base Map File regardless of the engine’s operation.
Closed Loop - The use of a feedback sensor (oxygen sensor) to
correct fuel delivery based on past air/fuel ratio readings.
Oxygen Sensor – An electronic sensor that measures the proportion
of (O2) in gas being analyzed.
Stoichiometric Air-Fuel Ratio (Stoichiometry) – This is the Ideal
balance of reactants and products for the chemical equation
associated with the operation of combustion. For gasoline
applications, a stoichiometric mixture is found to have an air-fuel
ratio (AFR) of 14.7:1, or 6.8% fuel.
TPS (Throttle Position Sensor) – A potentiometer attached to the
throttle shaft which communicates throttle position to the ECM
using a voltage signal.
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
DFO
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
DIGITAL FUEL
OPTIMIZER
HAND
CONTROLS
LIGHTING
ELECTRICAL
The Red run is a stock EFI Road Glide The Blue run
is with a Power Commander installed. The Green
run is with the DFO added.
EXHAUST
INTAKE
601203
ENGINE
GASKETS
RevTech DFO
Optimize your fuel injection without the need for expensive dyno
tuning! Developed by Mark Dobeck, the inventor of the original
Jet Kit, the DFO allows you to quickly dial in your engine’s fuel
delivery, whether on a stock bike, or with free flowing air filter
and/or exhaust added. Installation takes less than an hour and
adjustments are made by the simple turn of a screwdriver. A little
experimentation produces results you can feel, whether simply
removing a lean hiccup or flat spot on your stock bike or maximizing
the effect of your aftermarket exhaust. Simple screwdriver dialin. Provides crisper throttle response. Three range adjustable fuel
delivery curve. Compact size, only 3 1/2" x 1 1/2" x 3/4", allows
convenient mounting. Simple, reliable, and excellent for expert
mechanics or do-it-yourselfers! New DFO HP provides additional
tuning capabilities for highly modified engines.
How it works
The RevTech DFO modifies the outgoing signal from the ECU
to your injectors, increasing the duration of the spray of fuel,
thereby richening the mixture. Adjustable pots allow you to add
fuel where it is needed over three areas of the rev range. A fourth
pot allows you to set a transition point from light-load cruise to
high-fuel performance mode. This allows both basic tuning and
more sophisticated fine-tuning for specific racing situations. The
transition feature also has a load sensitive function that overrides
the base rpm setting to allow an earlier crossover whenever large
throttle openings are introduced at low rpm's. If, while operating in
the light load/cruise mode, the DFO detects a rapid opening of the
throttle, a pre-determined amount of additional fuel is added to
further increase throttle response and acceleration beyond what a
factory fuel map will deliver.
RevTech Stealth DFO for 06-11 Big Twins
601208 Stealth DFO for 06-11 Dyna Glide, 07-10 Softail, 07 Touring
models�������������������������������������������������������������������������������������� $244.99
RevTech Stealth DFO HP for 06-11 Big Twins
The Stealth DFO HP has OEM-style connectors for an effortless
installation and allows for more fuel to be added for applications
with 95" or more of displacement. Its stealth technology is required
on 06-11 Big Twins.
601209 Stealth DFO HP for 06-11 Dyna Glide, 07-10 Softail, 07 Touring
models �����������������������������������������������������������������������������������������$244.99
RevTech Stealth DFO for 95-05 Big Twins
The Stealth DFO has OEM-style connectors for an effortless
installation. Its stealth technology is required on 05 Big Twins.
601203 Stealth DFO for 95-05 Big Twins��������������������������������������������$244.99
RevTech Stealth DFO HP for 95-05 Big Twins
The Stealth DFO HP has OEM-style connectors for an effortless
installation and allows for more fuel to be added for applications
with 85 or more horsepower. Its stealth technology is required on
05 Big Twins.
601205 Stealth DFO HP for 95-05 Big Twins �������������������������������������$244.99
RevTech Stealth DFO for 07-13 Sportster Models
The Stealth DFO has OEM-style connectors for an effortless
installation.
601197 Stealth DFO for 07-13 Sportster models�������������������������������$244.99
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
7.03
INTAKE
630031
Dynatek Fusion EFI with Fuel and Ignition Control
7
• The new Dynatek Fusion EFI with Fuel and Ignition Control is an ignition and
fuel injection control module that plugs in line with the bike’s stock ECM.
It uses original equipment style connectors, so no splicing or cutting of the
harness is required.
• The Fusion EFI has 250 rpm resolution and 10 throttle position columns giving
you up to 640 individual mapping points for fuel and an equal number for
ignition timing.
• Ignition Timing Control- Significant horsepower can often be made by
making timing adjustments as well as being able to correct detonation
problems that may occur. You can advance or retard your stock timing curve
by +/- 20 degrees using the included Control Center software.
• Fuel Control - The Dyna Fusion allows for very specific fuel adjustment
of the entire range of throttle openings and RPM combinations.
Adjustments can also be based on additional inputs such as cylinder head
temp or gear position.
• Increased Rev Limit- The rev limiter is raised to 6200 RPM.
• Compatible with the DynaTune auto tuning kit- The Dyna Fusion can be used
with the DynaTune auto tune kit for on the fly automatic fuel adjustment.
• DynaTune units come with 18mm sensors. Some models will require
installation/weld of new bungs (included).
630030 Fits 883 Sportster models 07-09����������������������������������������������������������������������$378.99
630031 Fits 883 Sportster models 10-13����������������������������������������������������������������������$378.99
630032 Fits 883 Sportster models 2014������������������������������������������������������������������������$378.99
630033 Fits 1200 Sportster models 07-09��������������������������������������������������������������������$378.99
630034 Fits 1200 Sportster models 10-13��������������������������������������������������������������������$378.99
630035 Fits 1200 Sportster models 2014����������������������������������������������������������������������$378.99
630036 Fits Touring models 02-06 ��������������������������������������������������������������������������������$378.99
630037 Fits Touring models 2007����������������������������������������������������������������������������������$378.99
630038 Fits Touring models 08-13 ��������������������������������������������������������������������������������$378.99
630039 Fits Touring models 2014����������������������������������������������������������������������������������$378.99
630040 Fits Softail models 01-06 ����������������������������������������������������������������������������������$378.99
630041 Fits Softail models 07-11 ����������������������������������������������������������������������������������$378.99
630042 Fits Softail models 12-14 ����������������������������������������������������������������������������������$378.99
630043 Fits Softail Deluxe / Heritage models 09-11��������������������������������������������������$378.99
630044 Fits Dyna Glide models 04-05 ��������������������������������������������������������������������������$378.99
630045 Fits Dyna Glide models 06-11 ��������������������������������������������������������������������������$378.99
630046 Fits Dyna Glide models 12-14 ��������������������������������������������������������������������������$378.99
630039
630043
DynaTune Auto Tune Units
630132 Dynatune module for Delphi EFI��������������������������������������������������������������������$399.99
630133 Dynatune module for CAN-BUS EFI����������������������������������������������������������������$399.99
630046
7.04
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
602411
LIGHTING
ELECTRICAL
602405
602406
RCX-Celerator Closed-Loop Fuel Management
System by RC Components
• The only “Closed Loop” Fuel Management System that utilizes the
factory Dephi ECU and factory sensors.
• Quick connect plugs for easy installation.
• Available for all 08-13 Throttle by Wire models.
• Available for all Harley Delphi & Magneti-Marelli ECU.
• Works in conjunction with factory “Closed Loop System” and uses
both factory O2 sensors.
• No manual adjusting ”Tamper proof” surface mount design.
• Maximizes performance and efficiency while decreasing emissions
and fuel consumption.
• Replaces costly and punishing Dyno time.
• Automatically adjust as you ride and compensates for changes in
load conditions.
• Re-calibrates for specific modifications made to your motorcycle
such as pipes, air cleaner, etc.
• Increases horsepower and torque up to 20% for most
motorcycles.
• Works in conjunction with both factory and race tuner
downloads.
• Made in USA.
602410
602411
Fits 01-05 FXST, 04-05 Dynas, 02-05 FLH and V-rod models
02-07. Has 3-pin Flat “Throttle Position Sensor” plug and
includes one O2 sensor��������������������������������������������������������������$449.99
*Fits 06 FXST and Touring models. Has 3-pin Round “Throttle
Position Sensor” plug and includes one O2 sensor������������$449.99
*Note: On 2005 Harley models they had two different Throttle Position Sensor plugs. If it’s a
Flat Throttle Position Sensor plug you should use CCI# 602410 Terminal Velocity III unit.
602412
602413
602418
602415
602416
602405
602406
Fits all Big Twin models with Magneti Marelli fuel injection
from 95-01. Has Flat “Throttle Position Sensor” plug and
includes one O2 sensor��������������������������������������������������������������$449.99
Fits Softail models 07-11, Dyna Glide models 06-11 and all 07
Touring (2010 CVO) models. Has Round “Throttle Position
Sensor” plug and uses factory O2 sensors����������������������������$399.99
Fits 12-14 Softail and Dyna models including Switchback$399.95
Fits Sportster models 07-13. Has 3-pin Flat “Throttle Position
Sensor” plug and uses factory O2 sensors����������������������������$399.99
Fits V-Rod models 08-14. Has 3-pin Flat “Throttle Position
Sensor” plug and uses factory O2 sensors����������������������������$399.99
Replacement O2 sensor (sold each)����������������������������������������$104.99
Replacement O2 sensor bung (sold each) ������������������������������$15.99
EXHAUST
Daytona Twin Tec TCFI 4 Fuel Injection
Controller Kit
Features
• Fully programmable plug-in replacement for 01-11 Twin Cam
with the 36 pin Delphi controller with J1850 data bus. Not
compatible with 2008-Up touring models with electronic
throttle control or 2011-Up Softail and 2012-Up Dyna models
with CAN data bus.
• Simultaneously auto-tune fuel curves for front and rear
cylinders under actual riding conditions with WEGO IIID dual
channel wide-band oxygen sensor interface.
• Robust alpha-N (throttle position and RPM based) fuel
control eliminates problems with long duration/high overlap
camshafts.
• Extended data logging and diagnostics. DataFLASH memory
stores full 60 minutes of operating data at 10 samples/second.
• Powerful Windows software for custom programming and
extended data logging and diagnostics.
• Programmable user input and output (not available in TCFI
EX version).
672852 TCFI 4 Fuel Injection Kit for 01-11 Twin Cam with 36 pin
Delphi system�������������������������������������������������������������������������$894.99
Replacement Parts
672523 Wide-band exhaust gas oxygen sensor (cannot be used
with original WEGO system. Replacement for Bosch LSU 4.2
sensor for WEGO II)����������������������������������������������������������������� $95.99
672507 Weld nut (18 x 1.5mm)������������������������������������������������������������� $6.49
672508 Hex socket plug (18 x 1.5mm) permits removal of sensor
after completion of tuning����������������������������������������������������� $6.49
Notice: If your highway motorcycle is emission-controlled, that is, if it is newer than a
1978 model, any modification to the carburetor is a violation of Federal law and the
laws of some states. Further, modifications to the air cleaner which affect the air flow,
or change the configuration of the air cleaner or air inlet system, is likewise a violation
of law. Such modification may not be performed on any motorcycle in which is used
on public roads or highways.
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
7.05
INTAKE
Daytona Twin Tec Twin Tuner 2
TCFI5 EFI Tuner for CANBUS Models by Daytona
Twin Tec
7
TCFI Gen 5 Fuel Injection Kit for 2012-Up Softail and Dyna with CAN
data bus, also fits all 2014 models (except Touring). Includes TCFI
Gen 5 fuel injection controller, USB interface for PC link, WEGO IIID
dual channel wide-band exhaust gas oxygen sensor interface, two
Bosch LSU 4.2 wide-band exhaust gas oxygen sensors, and two 18 x
1.5mm weld nuts for exhaust pipe.
• Fully programmable plug-in replacement for the 36 pin controller
with CAN data bus used on 2012-up Softail and Dyna models. Not
compatible with 2011 Softail that uses a different size controller.
• Continuously auto-tunes fuel curves for front and rear cylinders
under actual riding conditions with WEGO IIID dual channel wideband oxygen sensor interface.
• Robust alpha-N (throttle position and RPM based) fuel control
eliminates problems with long duration/high overlap camshafts.
• Extended data logging and diagnostics. DataFLASH memory
stores full 60 minutes of operating data at 10 samples/second.
• Powerful Windows software for custom programming and
extended data logging and diagnostics.
• Two programmable user inputs for functions such as two stage
RPM limiter, nitrous retard, and shift kill.
• Two programmable user outputs for functions such as shift light,
nitrous activation, and electric shifter.
The TCFI solves tuning problems with highly modified engines.
Alpha-N eliminates any dependence on manifold pressure and is
unaffected by long duration/high overlap camshafts.
The user programs a table with the desired air/fuel ratios - the
system then does the rest.
672858 TCFI5 for 12-Up Softails and Dynas����������������������������������������$895.00
7.06
The Twin Tuner II has the same features as the Twin Tuner and
additionally it allows you to adjust the ignition timing to the
requirements of your engine. You can add or subtract fuel and
retard spark timing up to 10 degrees.
672860 Fits all fuel injected Big Twins from 01-11 with 36 pin Delphi
ECM������������������������������������������������������������������������������������������������$263.99
672861 Fits all fuel injected Touring models from 08-13 with 73 pin
Delphi ECM����������������������������������������������������������������������������������$313.99
672857 Fits all fuel injected Big Twins with CAN-BUS system and all
2014 (except Touring)����������������������������������������������������������������$313.99
Oxygen Sensor Harness Extensions
Used to extend the factory 12mm O2 sensor harness with 4 pin plugs
when an aftermarket exhaust is installed that has a different bung
location. Harness length is 22”. Sold each.
622332 O2 sensor harness extension. ����������������������������������������������������$22.99
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
614176
APPAREL
614175
SEATS &
BAGS
617531
FOOT
CONTROLS
EFI Fuel Line Kits by
Goodridge USA
617528
617524
617520
These durable and attractive kits feature
your choice of either clear or black PVC
coated, Teflon lined, stainless steel
braided hoses with chrome plated steel
valves and hardware. Kits come complete
with fuel line, necessary hardware and
replacement o-rings.
Clear coated Braided Stainless Steel
614176
Fits all 02-06 Touring models and
04-Up Dynas���������������������������$42.99
614178
Fits all 08-Up Touring models
617536
617522
617527
���������������������������������������������������$68.99
614180
617532
617523
Fits all 07-Up Sportster models
���������������������������������������������������$68.99
614179
617530
617535
Fits all 07-Up Sportster models
ELECTRICAL
EXHAUST
INTAKE
���������������������������������������������������$68.99
ENGINE
17517
Parts for Fuel Injected Models by Standard
Motor Products
Competitively priced and high-quality American-made
alternatives to the Original Equipment replacement components
for the electronic fuel injection systems on many models from
95-08. Sold each.
617520 Injector for Delphi EFI Twin Cam models from 01-05 (repl.
OEM #27609-01) �����������������������������������������������������������������$187.99
617527 High-Flow fuel injector for Delphi, .47 lbs./hr. flow rate @
3-bar. 01-05 (up-grade repl. for OEM 27609-01) �������� $221.99
17517
Air temperature sensor for models from 95-05 (repl. OEM
27270-95)�������������������������������������������������������������������������������� $43.99
617522 Engine temperature sensor for Twin Cam fuel injected
models from 99-13 (repl. OEM #32446-99 except XL
models) ���������������������������������������������������������������������������������� $39.99
617523 Throttle position sensor fits Twin Cam fuel injected Softail
models from 01-05, FLT models from 02-05, Dyna Glide
models from 04-05 and XL models from 07-13 (repl. OEM
#27629-01) ���������������������������������������������������������������������������� $69.99
617532 Throttle position sensor, all EFI bikes 06-13 (repl. OEM
27659-06) ������������������������������������������������������������������������������ $34.99
617524 Barometric sensor fits fuel injected Evolution FLT models
from 95-98 (repl. OEM #32424-95) ���������������������������������� $67.99
617531 High performance map sensor 250 KPA for Magneti Marelli
95-98 �������������������������������������������������������������������������������������� $77.99
617528 Map sensor, 99-09 (repl. OEM 32316-99)������������������������ $70.99
617536 Idle air control motor for Twin Cam models from 06-08
(repl. OEM# 27658-06)�������������������������������������������������������� $52.99
17516
Fuel pressure regulator ( 3-Bar) stock Magneti Marelli for
models from 95-01 (repl. OEM 27219-95) ���������������������� $75.99
617530 High performance fuel pressure regulator (3.5 Bar) for
models from 95-01 ( up-grade repl. for OEM 27219-95)
�������������������������������������������������������������������������������������������������� $92.99
617535
LIGHTING
���������������������������������������������������$68.99
Black PVC coated Braided Stainless
Steel
614175
Fits all 02-06 Touring models and
04-Up Dynas���������������������������$42.99
614177
Fits all 08-Up Touring models
17516
HAND
CONTROLS
Coolant temp. sensor for V-Rod models 06-13 (repl. OEM
32315-01)�������������������������������������������������������������������������������� $16.99
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
Fuel Line Fitting Cover
This chromed cover will conceal the EFI fuel fitting underneath
the tank, includes hardware.
688170 Fuel fitting cover for 03-Up Touring models, 02-Up
Softails and 04-07 Dynas (Repl. OEM #62809-06)��� $19.99
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
268071
INSTRUMENTS
& GAUGES
Fuel Inlet Fittings for Keihin Carburetors
Stock type replacement fuel inlet fitting. Presses into the
carburetor body. Sold each.
268071 Fits 4-speed Big Twins from 79-80; Sportster models
from late 76-80 and 83-87 (repl. OEM 27594-76)������� $9.99
268072 Fits Big Twin models from 76-78 and 81-05; Sportster
models from 81-82 and 88-03 (repl. OEM 27371-76)����� $9.99
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7.07
GENERAL
CROSS
REFERENCE
INTAKE
23401
23405
23866
Mikuni HSR42/HSR45 Carburetors
Custom bike builders looking for Mikuni performance and showwinning style will find everything they’re looking for in these
versions of the popular Mikuni carburetors. Mid-range jetted for
easy bolt-on installation to a wide variety of bikes. Comes without
cables or intake adapter to permit tailoring to specific custom
applications. Available in polished and standard aluminum finishes.
23871
Polished HSR45 carb ONLY ������������������������������������������������������$579.99
23420
Standard HSR45 carb ONLY������������������������������������������������������$399.99
23866
Polished HSR42 carb ONLY ������������������������������������������������������$509.99
23411
Standard HSR42 carb ONLY������������������������������������������������������$374.99
7
23403
23404
Mikuni ‘HSR42’ and ‘HSR45’ Smoothbore
Carburetors and Kits
Improve starting, rideability, power and torque. The adjustable
accelerator pump and smoothbore design combine to give a big
increase in air flow over the earlier ‘HS40’ for excellent throttle
response in any riding situation. Other features include a two-piece
throttle slide that rolls on stainless roller bearings, a lighter throttle
return spring, a low-speed air screw, and an enlarged needle valve
and float bowl. All kits are specifically designed for each application.
HSR42 ‘Easy’ Carburetor Kits
High-performance kits mount to stock intake manifold and include
the carburetor, adapters, air cleaner cover (where necessary), and
detailed installation/tuning manuals.
23403
Fits Twin Cam 88 models from 99-06 and 90-99 Evolution Big
Twin models using Screamin’ Eagle air cleaner ������������������$399.00
23404
Fits Evolution Big Twin models with CV carburetors from 90-99
Replacement Parts
23864
Rebuild kit for HSR42/45 carbs��������������������������������������������������$43.99
23860
K&N 2 1/2"-wide filter element������������������������������������������������$84.99
23421
K&N 3"-wide filter element ������������������������������������������������������$84.99
23861
Chrome air cleaner cover (without cutout)����������������������������$65.99
23422
Chrome air cleaner cover (with cutout)����������������������������������$65.99
23863
Short idle adjusting screw, 61 mm flexible (does not include
spring) ��������������������������������������������������������������������������������������������$16.99
23427
Long idle adjusting screw, 158 mm flexible (does not include
spring) ��������������������������������������������������������������������������������������������$15.99
260804 42/45 Intake manifold for Twin Cam 88 models with MAPS hole
����������������������������������������������������������������������������������������������������������$73.99
23438
675003
23440
23857
23796
23859
42/45 Intake manifold for Evolution models without hole$73.99
Rubber flange adapter for late 45 mm carb. Black w/stainless
clamp ����������������������������������������������������������������������������������������������$31.99
Clamp for CC #’s 23438 ����������������������������������������������������������������$2.49
Rubber flange adapter for early HSR42 carbs. Black w/stainless
clamp ����������������������������������������������������������������������������������������������$31.99
Rubber flange adapter for early HSR45 carbs. Black w/stainless
clamp ����������������������������������������������������������������������������������������������$31.99
Choke cable������������������������������������������������������������������������������������$29.99
Note: Applications listed here are for early Mikuni kits ONLY. Kits manufactured after May
of 1999 use stock cables.
��������������������������������������������������������������������������������������������������������$460.00
23405
23406
Fits 1200cc Sportster models from 94-03������������������������������$460.00
Fits 1200cc Sportster and carbureted Buell models from 94-06
(requires aftermarket high-performance air cleaner assembly)
��������������������������������������������������������������������������������������������������������$439.00
Deluxe ‘Total’ HSR42 and HSR45 Kits
With a high-performance intake manifold and free-flowing K&N
filter assembly, Mikuni’s ultimate performance package has more
top-end power and crisper throttle response. Each kit includes a
42mm or 45mm carburetor, manifold, air filter assembly, chrome air
cleaner cover, hardware and detailed installation instructions and
a tuning manual. These kits include a crankcase breather kit and
utilize your stock throttle and idle cables.
23401
HSR42 kit for Evolution Big Twins from 84-99 ��������������������$599.00
23400
HSR42 kit for Twin Cam 88 models from 99-06 ������������������$659.00
23444
HSR45 kit for Evolution Big Twins from 84-99 ��������������������$679.99
23445
HSR45 kit for Twin Cam 88 models from 99-06 with
performance modifications or 95" big-bore kit������������������$679.99
Note: 1984-1989 models require the use of Original Equipment or aftermarket throttle and
idle cables from 1990-1995 models.
7.08
Black Top Cover for Mikuni Carburetors
This smooth black satin powder painted top cover for your Mikuni
carburetors will put the finishing touches to blackout your bike with.
Includes mounting hardware and gasket. Sold each.
660901 Fits Mikuni HSR 42mm & 45mm carburetors��������������������������$27.99
660902 Fits Mikuni HSR 48mm carburetor��������������������������������������������$27.99
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
APPAREL
SEATS &
BAGS
Mikuni HSR42, 45, and 48
Rebuild Kit
Kits contains everything to rebuild HSR42,
HSR45, and HSR48 Mikuni carburetors.
660900 Mikuni Rebuild Kit ��������������������$35.99
Replacement Parts for Mikuni
‘HS 40’ Smoothbore Carburetors
You can still get the service parts to keep
that faithful old smoothbore working fine.
24014
Rebuild kit������������������������������������$35.99
17388
Rubber carburetor coupler,
Replacement adapter for Mikuni
‘HS40’ smoothbore carburetor kits
with 2 15/16" center-to-center stud
spacing������������������������������������������$24.00
24028
Black vinyl throttle cable����������$39.99
24029
Black vinyl idle cable������������������$37.99
24030
K&N air filter element ��������������$53.99
24043
Chrome air cleaner cover����������$51.99
FOOT
CONTROLS
CV Air Cleaner to Mikuni
Adapter Kit
Includes everything you need to mount
stock or aftermarket air cleaners
originally designed for CV carbs to a
Mikuni carburetor.
23870
Fits Mikuni HSR4 2 and HSR45
carburetors ����������������������������� $21.99
23867
Adapter only��������������������������� $17.99
23868
Screw set (sold each)��������������� $1.49
23869
O-ring (sold each) ������������������� $1.49
HAND
CONTROLS
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
ENGINE
Mikuni 48 mm Smoothbore
Carburetor Kits
Serious performance carburetor for race
applications only! Will supply the fuel
delivery needs for 120+ horsepower
engines when used with an electric fuel
pump (not included). This larger version of
the HSR42 and HSR45 series carburetors will
not clear the gas tank on stock models, and
cannot be used as direct replacement for
stock carburetor. Features 78 mm bolt hole
centers and kits use O.E. style cables.
675001 Polished carb kit (contains 48 mm
polished carb, S&S rubber flange
adapter for “Super G” intake
manifold, and four main jets)
���������������������������������������������������$639.99
041165
Rubber flange adapter for S&S
“Super G” intake manifold������$31.99
Chrome Top Covers for Mikuni
Carburetors
Brighten up the top of your carburetor
with a chrome cover. Chrome mounting
hardware, gasket and wrench included. Fits
42 mm and 45 mm carburetors. Sold each.
23794Smooth������������������������������������������$28.99
23795
HSR logo ��������������������������������������$28.99
Jet Assortment for Mikuni Carbs
Jet assortment fits HSR42 and HSR45 carburetors. Includes 2 each of 150 thru 170 main jets,
2 each of 22.5 thru 35 pilot jets, 1 each of 95, 96, and 97 needles. 2 #60 accelerator pump
nozzles and clips and washers.
23882
44-piece jet assortment ���������������������������������������������������������������������������������������������������������$116.99
Individual Jets for HSR42 and HSR45
Main Jets
Pack of 4. Priced each.
29740
#150 main ������������������������������������� $2.50
29741
#152.5 main����������������������������������� $2.50
29742
#155 main ������������������������������������� $2.50
29743
#157.5 main����������������������������������� $2.50
29744
#160 main ������������������������������������� $2.50
29745
#162.5 main����������������������������������� $2.50
29746
#165 main ������������������������������������� $2.50
29747
#167.5 main����������������������������������� $2.50
29748
#170 main ������������������������������������� $2.50
29749
#172.5 main����������������������������������� $2.50
29750
#175 main ������������������������������������� $2.50
29751
#177.5 main����������������������������������� $2.50
29752
#180 main ������������������������������������� $2.50
29760
#200 main ������������������������������������� $2.50
Individual Jet Needles
Sold each
23412
-95 for HSR42 ����������������������������� $10.99
23413
-96 for HSR42 ����������������������������� $10.99
23414
-97 for HSR42 ����������������������������� $10.99
23415
-98 for HSR42 ����������������������������� $10.99
23416
-95 for HSR45 ����������������������������� $10.99
23417
-96 for HSR45 ����������������������������� $10.99
23418
-97 for HSR45 ����������������������������� $10.99
23419
-98 for HSR45 ����������������������������� $10.99
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Pilot Jets
Pack of 4. Priced each.
29761
#20 pilot����������������������������������������� $2.50
29762
#22.5 pilot������������������������������������� $2.50
29763
#25 pilot����������������������������������������� $2.50
29764
#27.5 pilot������������������������������������� $2.50
29765
#30 pilot����������������������������������������� $2.50
29772
#32.5 pilot������������������������������������� $2.50
29766
#35 pilot����������������������������������������� $2.50
29773
#37.5 pilot������������������������������������� $2.50
29767
#40 pilot����������������������������������������� $2.50
29768
#45 pilot����������������������������������������� $2.50
29769
#50 pilot����������������������������������������� $2.50
29770
#55 pilot����������������������������������������� $2.50
29771
#60 pilot����������������������������������������� $2.50
Accelerator Pump Nozzles
Sold each
2342850����������������������������������������������������� $6.99
2342960����������������������������������������������������� $6.99
2343070����������������������������������������������������� $6.99
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
7.09
INTAKE
27892-78
29058-77
27337-76
or
27886-78
27336-76
27385-76
27358-76
27311-76
Deluxe Rebuild Kit for Keihin Carburetors
All the rubber components contained in this exclusive 17-piece kit are molded from a ‘Viton’
material that resists swelling in all types of fuels including methanol and “oxygenated” fuels.
Even the float bowl o-rings don’t swell when removed.
15915
Fits all Keihin carburetors (except CV) from 76-89 ����������������������������������������������������������������$27.99
7
27324-83
27889-78
27023-71
27077-78
27892-78
or
27360-76
27360-76
27361-76
27362-76
Rebuild Kit for Keihin Carbs
This 17-piece rebuild kit includes all the
necessary parts required to rebuild any Keihin
carburetor (except CV type), and is one of the
most complete kits available today.
15904
Fits all Keihin carburetors (except
‘CV’ type) from 76-89 ����������������$12.99
High-Performance Tuning Kit for ‘CV’ Carburetors
This precision carb re-calibration kit allows full range performance tuning without sacrificing
reliability. Kit includes needles (early and late styles) with adjusting washers, main jets (150
thru 190), main jet holder, slide spring and instructions. Fits 88-06 Big Twin and Sportster
models with 40 mm Keihin ‘CV’ carbs.
040561 Tuning kit ����������������������������������������������������������������������������������������������������������������������������������������$17.99
Rebuild Kit for Keihin ‘CV’
Carbs
Includes everything necessary to rebuild the
Keihin constant velocity carburetors on all
Big Twin and Sportster models from 88-06.
15799
Rebuild kit������������������������������������$12.99
7.10
Rebuild Kits for Keihin Carbs
040550
040551
040552
Fits Sportster models from 76-78
and Big Twins from 76-E77 ������$10.99
Fits Sportster models from 79-82
and Big Twins from L78-83 ��������$8.99
Fits Keihin type carburetors on
Big Twin and Sportster models
from 83-87, Sportster with Keihin
Butterfly carb also Big Twins from
84-89������������������������������������������������$9.99
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Andrews High-Flow Accelerator
Pump Kit for Keihin Carburetors
Improves the performance of stock Keihin
carburetors. Fits 80-89 Big Twin and 80-87
Sportster models. Bolt-on extra power in 30
minutes by simply removing the float bowl,
drilling one small hole in it, and installing
this high performance accelerator pump
body. Low and mid-range throttle response
are noticeably increase.
25186
Accelerator pump kit ����������������$19.99
Please see Cautionary Information in back of catalog.
INTAKE
APPAREL
SEATS &
BAGS
629307
Air Cleaner Adaptor
Allows the installation of air cleaners with a CV type bolt pattern
to an S&S carb. Use of an air cleaner support bracket with correct
spacers is recommended.
693824 Adapter CV to S&S bolt pattern������������������������������������������������$39.99
629308
FOOT
CONTROLS
629309
Enrichener Knobs for S&S Carbs
Tired of that boring choke knob on your carb? Try one of these
three knobs to add good looks to good function. They fit S&S
Super E, B and G Carburetors.
629307 Solid Cross, Enricher Knob for S&S �������������������������������������$19.99
629308 Cross, Enricher Knob for S&S �����������������������������������������������$19.99
629309 Star, Enricher Knob for S&S���������������������������������������������������$19.99
HAND
CONTROLS
LIGHTING
ELECTRICAL
Vulcan Engineering S&S 1” & 3/8” Carb Spacers
Billet Aluminum, O-ringed Groved Works with 5 & 6 Gallon Fat Bobs
668158 1” Super B&E ��������������������������������������������������������������������������������$32.99
668159 1” Super G��������������������������������������������������������������������������������������$32.99
668160 1” Super D��������������������������������������������������������������������������������������$38.99
668161 3/8”Super B&E ������������������������������������������������������������������������������$32.99
EXHAUST
INTAKE
ENGINE
GASKETS
Billet Flange Manifold Adapter
This adapter allows the use of a Mikuni HSR42 or late model Keihin
CV carburetor on a Shovel-head, Panhead, Sportster, or early
Evolution model with 2-bolt flange manifold. Each unit is CNCmachined from billet aluminum.
040324 Manifold Adapter������������������������������������������������������������������������$31.99
Adjustable Enrichener for S&S Carburetors
This adjustable enrichener replaces the stock fixed enrichener on
all S&S Super “B” and “D” carburetors. Allows for easier starting
and warm up.
040448 Adjustable Enricheners�������������������������������������������������������������$9.99
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
Vulcan Engineering Mikuni Hi-Flo Carb Back
Manifolds
Precision Machined bore. Tappers from Mikuni outlet diameter
to S&S manifold inlet size. Substantial flow increase using S&S’s
larger plenum intake manifold. Ideal for stroker & big bore
motors that require odd length intake manifolds. Includes O-ring
& metric hardware.
668153 HSR-42 Mikuni to S&S B&E manifold ��������������������������������������$99.99
668154 HSR-45 Mikuni to S&S B&E manifold ��������������������������������������$99.99
668155 HSR-45 Mikuni to S&S G manifold��������������������������������������������$99.99
668156 HSR-48 Mikuni to S&S G manifold��������������������������������������������$99.99
668157 HSR-48 Mikuni to S&S B&E manifold ������������������������������������$114.99
Manifold Adapter O-Ring Kit
These adapters allow almost any possible combination of
early (o-ring) or late (rubberband) manifolds and heads to be
converted to the superior sealing 78-85 style rubberband intake
seals and clamps. Kit includes 4 standard adapters and 2 stroker
adapters. Standard adapters also work great on damaged o-ring
style heads or cylinders. Stroker adapters convert most o-ring
manifolds to stroker length.
040351 Adapter kit ���������������������������������������������������������������������������������$5.49
Note: Manifold not included.
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7.11
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
INTAKE
688176
Flange-Style Adaptors
These are Original Equipment parts.
Replacement vacuum operated electric
switch.
75295
Fits Softail, FXR and Dyna Glide
models from 91-95 (repl. OEM
26566-91)��������������������������������������$51.99
75294
Fits Softail and 4-speed FX models
from 84-90 and Sportster models
from 86-93 (repl. OEM 26558-84)
Adaptors for Mikuni and Lectron carbs.
Constructed of reinforced, temperatureresistant synthetic rubber, these versatile
adaptors permit the mounting of
36-44mm spigot-style carbs to all stock
flange-style manifolds.
17372
Fits mounting 36-38mm spigot-style
carbs to flange-style manifolds
with a 2 3/4" center-to-center stud
spacing������������������������������������������$24.00
17373
Fits mounting 40-44mm spigot-style
carbs (except Mikuni smoothbore)
to flange-style manifolds with a 3
5/16" center-to-center stud spacing
75293
17388
‘VOES’ Switches
7
617703
OEM style replacement intake manifold
flanges for late Sportsters and Big Twins.
We also offer an oversize flange set for 07
and later Softail and Dyna models that have
been equipped with larger throttle bodies.
Sold in sets.
688175 Intake manifold flange set 07-14 XL
��������������������������������������������������������$22.99
688176
688177
Intake manifold flange set 06-14 Big
Twins����������������������������������������������$19.99
Oversize intake manifold flange set
07-14 Big Twins ��������������������������$34.99
��������������������������������������������������������$24.00
��������������������������������������������������������$51.99
Fits FXR models from 84-90 and
Sportster models from 83-85 (repl.
OEM 26557-83)����������������������������$51.99
for RevTech Engines, 6“ Hg������$48.99
Late Model Intake Manifold
Flanges
Rubber carburetor coupler,
Replacement adapter for Mikuni
‘HS40’ smoothbore carburetor kits
with 2 15/16" center-to-center stud
spacing������������������������������������������$24.00
Intake Manifold Flanges
Fuel Line Support
Routes the fuel line between the cylinders.
Chrome duplicate of the support on most
models 66-89. Installs on lower intake
manifold flange bolt. Replaces OEM 4509266. Card of 10.
15895
Fuel Line Support�������������������������� $1.00
Spigot-Style Adaptors
Straight-thru and stepped spigot-style
manifold adaptors. Double internal lip
ensures an air tight seal while a thick
1/4"-wall and full 3/8"-thick center section
provide a strong, stable mounting.
17390
Stepped manifold adapter for use
with 36-38mm spigot-style carbs
����������������������������������������������������������$9.99
17391
Fit Evolution Sportster models 86-03 and Big
Twin models 90-05. Also fit RevTech and S&S
manifolds for Evolution models.
59432
Front and rear intake flange set.
Sold as pair.������������������������������������ $7.99
59430
Rear flange ONLY (replaces OEM
27010-86A) sold each������������������$3.99
59431
Front intake flange. (repl. OEM
27009-86A) Sold Each.����������������$3.99
54150
Intake manifold seals (replaces
OEM 26995-86A) pack of 10.����$2.00
Straight-thru manifold adapter for
use with 40-44mm spigot-style carbs
����������������������������������������������������������$9.99
Choke Wires
Up to 3"-longer than stock to fit almost all
models with push/pull choke controls.
15900
21"-long for dash-mounted choke
assemblies with 3/16" shank and
10-32 thread. Knob and inner wire.
����������������������������������������������������������$8.99
14900
14901
Kabel for non CV carbs��������������$15.99
Motor mount/under tank style for
most Sportster and Buell models
with CV carbs (repl. OEM 29238-92)
��������������������������������������������������������$12.99
7.12
Compliance Fittings
Replacement compliance fittings with
extra-thick flanges to eliminate leakage
at the head surface. Fit Evolution Big Twin
models from 84-89. Sold in pairs.
17396
Replaces OEMs 27008-83A, 2701283A ������������������������������������������������$25.99
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Chrome Manifold Flange Set
Fits Big Twin models 90-05 and Sportster
models 86-03.
260097 Replaces OEMs 27009-86A and
27010-86A������������������������������������$19.99
Please see Cautionary Information in back of catalog.
INTAKE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
Cable Blocks
Attaches inner cable to the carburetor
on all models thru 70. Includes screw and
cotter key. Card of five.
20068
Cable Block������������������������������������$4.00
HAND
CONTROLS
Intake Seals for Sportster
Models & Big Twin Models
Carburetor to intake manifold seals for Big
Twin and Sportster models with CV carbs
from 91-06. Replaces OEM 27002-89. (pack
of 10)
54422
Intake Seals������������������������������������$3.80
Stainless Steel Aircraft-Style
Intake Clamps
Improved by reducing the T-bolt diameter
size and bending it to conform to the
clamp’s contour, making it easier to
install. Includes manifold seals and selflocking nuts. Sold in pairs.
11099
Fit Shovelhead, Sportster and
Panhead models from 55-E78
LIGHTING
ELECTRICAL
��������������������������������������������������� $15.99
11098
Intake Manifold Seals
O-ring style for Shovelhead, Panhead
and Sportster intake manifolds from
55-E78. Replaces OEM 27060-55. Pack of
10. Price each.
12085
O-ring Manifold Seals������������� $0.40
Custom Air Cleaner Braces
Chrome support braces come with all
necessary hardware.
For Stock Carburetors
For Shovelhead Big Twins and Sportster
models with Bendix or Keihin carburetors.
28117
Fits Sportster models 57-85��������$7.99
28118
Fits all Shovelhead models 66-84
����������������������������������������������������������$7.99
For Teardrop Air Cleaners
Recommended when installing Teardrop
air cleaners.
19012
Fits Shovelheads from 66-84,
Replaces OEM 29206-87T������������$7.99
Fit Shovelhead and Sportster
models from late 78-85 ������� $15.99
Intake Seal Kit
This kit contains the parts necessary to
reseal the intake manifold on Big Twins
from 90-Up and Sportster models from
88-Up. Kits sold in packs of 5.
091016 Intake Seal Kit. (repl. OEM 2699586A and 27002-89) ����������������������$3.40
Rubberband style for Shovelhead and
Sportster models from 78-85. Replaces
OEM 27062-78. Pack of 10. Price each.
25102
O-ring Manifold Seal Rubberband
Seal��������������������������������������������� $3.00
EXHAUST
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
Chrome Intake Clamps
Chrome clamps machined into matched
halves for a tight, perfect fit combined
with superior sealing and strength. Include
sockethead hardware. Sold in pairs.
11100
Fit Shovelhead, Sportster and
Panhead models from 55-E78
WHEELS
TIRES &
BRAKES
CHASSIS
��������������������������������������������������� $18.99
11103
Manifold Spacer for FlangeMount Carbs
7/16"-thick insulating spacer with gaskets
for all carbs having 23/4" center-to-center
stud mounting. Original Equipment on
Bendix and Keihin carbs from 78-89 to
prevent engine heat from being transferred
to the carburetor. Replaces OEMs 2925078A and 27077-78. Sold each.
17375
Manifold Spacer����������������������������$4.99
Fit Shovelhead and Sportster
models from late 78-85 ������� $19.99
Intake Manifold Seals
O-ring style for Shovelhead, Panhead
and Sportster intake manifolds from
55-E78. Replaces OEM 27060-55. Pack of
10. Price each.
12085
O-ring Manifold Seals������������� $0.40
Rubber band style for Shovelhead and
Sportster models from 78-85. Replaces
OEM 27062-78. Pack of 10. Price each.
25102
O-ring Manifold Seal Rubberband
Seal��������������������������������������������� $3.00
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
7.13
INTAKE
Custom Chrome Modular Air Cleaner Kits
Choose any one of our front plates to install on one of our Deluxe or Economy Air Cleaner Kits
Custom Chrome Economy Air Cleaner Kits
Custom Chrome Deluxe Air
Cleaner Kits
Custom Chrome Economy
Air Cleaner Kits
629355
Let your motor breath for the
performance you want without
breaking the bank. These high
flow air cleaner assemblies can
be combined with any of the
front covers listed on this page.
Mounting bracket for your
application sold separately.
629328 Hi-Flow air cleaner basic kit
����������������������������������������� $74.99
629328
629302
7
Custom Chrome Deluxe Air
Cleaner Kits
These deluxe air cleaner kits are as
beautiful as they are functional, they
are made of billet aluminum and feature
an internal breather system available in
chrome or black finish. Combine them with
any of the front covers listed on this page
for the look you want.
629354 Air cleaner kit black Big Twins 93-Up
629300
629303
629305
������������������������������������������������������$259.99
629355
629356
629357
629358
629359
Air cleaner kit chrome Big Twins
93-Up ������������������������������������������$259.99
Air cleaner kit black Touring models
08-Up ������������������������������������������$259.99
Air cleaner kit chrome Touring
models 08-Up����������������������������$259.99
Air cleaner kit black XL models
91-Up ������������������������������������������$259.99
Air cleaner kit chrome XL models
91-Up ������������������������������������������$259.99
629304
Mounting Brackets
629300 Fits Big Twins 93-Up (Except 08-Up Touring) ������������������������������������������������������������������������� $58.99
629302 Fits EFI XL models 07-Up (requires breather kit) ������������������������������������������������������������������� $29.99
629303 Fits XL models 88-06 (91-Up requires breather kit)��������������������������������������������������������������� $24.99
629304 1/2" Wide Spacer for Touring models 08-Up�������������������������������������������������������������������������� $21.99
629305 Bracket with Breather for Touring models 08-Up ��������������������������������������������������������������� $65.99
Custom Chrome Air Cleaner Front Covers
(Matches Our RevTech Wheels - Black Backing Plate Sold
Separately)
Sinister-8
629351 Chrome Sinister-8 air cleaner cover���������������������������$89.99
629345 Black Sinister-8 air cleaner cover �������������������������������$89.99
Speedstar
629349 Chrome Speedstar air cleaner cover�������������������������$89.99
629343 Black Speedstar air cleaner cover �����������������������������$89.99
Sinister-8
Speed Star
T-5
Velocity
Supercharger
629350 Chrome Supercharger air cleaner cover�������������������$89.99
629344 Black Supercharger air cleaner cover �����������������������$89.99
T-5
629353
629347
Chrome T-5 air cleaner cover �������������������������������������$89.99
Black T-5 air cleaner cover�������������������������������������������$89.99
Supercharger
Velocity
629352 Chrome Velocity air cleaner cover�����������������������������$89.99
629346 Black Velocity air cleaner cover ���������������������������������$89.99
M629343
7.14
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
Custom Chrome Air Cleaner Front Covers
Our stellar air cleaner front plates are designed for our Deluxe and Economical Air Cleaner Kits, or if you’ve already started your journey to
horsepower, it will fit on your Screamin Eagle Stage 1 or Arlen Ness Big Sucker Stage 1 Air Cleaner Kits as well ! ! ! Our covers are made of
6061-T6 Billet aluminum and come in High Finish Chrome, Black Contrast Cut or Bronze, Bronze and Black. We also have the perfect touch to
our RevTech Billet Wheel line. Black Backing Plate & Mesh Wire Screen Sold Separately.
Finishes
SEATS &
BAGS
Bronze & Black
Black Cut
Chrome
APPAREL
FOOT
CONTROLS
3-D Active
3-D Active
HAND
CONTROLS
3-D Active
Custom Chrome Air Cleaner Covers
3D Active
629383 Chrome & Black 3D Active air cleaner cover������ $93.99
629384 Black & Raw 3D Active air cleaner cover �������$94.99
629385 Bronze & Black 3D Active air cleaner cover��� $93.99
LIGHTING
4-Splade
629335 Chrome 4-Splade air cleaner cover �����������������$48.99
629336 Black 4-Splade air cleaner cover�����������������������$48.99
629381 Bronze 4-Splade air cleaner cover�������������������$54.99
ELECTRICAL
4-Splade
4-Splade
5-Splade
EXHAUST
5-Splade
629333 Chrome 5-Splade air cleaner cover �����������������$51.99
629334 Black 5-Splade air cleaner cover�����������������������$53.99
629380 Bronze 5-Splade air cleaner cover�������������������$56.99
Classic Smoothie
629329 Chrome Classic Smoothie air cleaner cover��� $42.99
629330 Black Classic Smoothie air cleaner cover �������$42.99
Hornet
629337
629338
629382
INTAKE
5-Splade
Classic Smoothie
Classic Smoothie
ENGINE
Chrome Hornet air cleaner cover���������������������$54.99
Black Hornet air cleaner cover�������������������������$54.99
Bronze Hornet air cleaner cover ���������������������$64.99
GASKETS
Lone-Star
629377 Chrome Lone-Star air cleaner cover ���������������$59.99
629378 Black Lone-Star air cleaner cover���������������������$62.99
Maltese Cross
629375 Chrome Maltese Cross air cleaner cover �������$58.99
629376 Black Maltese Cross air cleaner cover�������������$59.99
Hornet
Hornet
TRANSMISSION
& CLUTCH
Lone-Star
Prowler
629341 Chrome Prowler air cleaner cover�������������������$54.99
629342 Black Prowler air cleaner cover �����������������������$54.99
Sidewinder
629339 Chrome Sidewinder air cleaner cover�������������$54.99
629340 Black Sidewinder air cleaner cover �����������������$54.99
Smooth
629331
629332
629379
Cross
Chrome Smooth Cross air cleaner cover���������$48.99
Black Smooth Cross air cleaner cover�������������$48.99
Bronze Smooth Cross air cleaner cover ���������$55.99
DRIVELINE
Lone-Star
Maltese Cross
WHEELS
TIRES &
BRAKES
Prowler
CHASSIS
Replacement & Optional Parts
629306 Replacement Filter ���������������������������������������������$22.99
629326 Black front plate ���������������������������������������������������$4.99
629327 Round 5 3/4" Diameter Stainless Steel Wire Mesh
SHEETMETAL
�����������������������������������������������������������������������������������$4.99
Sindwinder
629306
Smooth Cross
Smooth Cross
INSTRUMENTS
& GAUGES
629327
629326
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
7.15
INTAKE
Custom Chrome Hi-flow Air Cleaners
Custom Chrome Hi-Flow Aircleaners
Allowing your motor to breathe is the first step to horsepower. What better way to start than with a kit that is stylish and economical. Our
round 5-7/8" air cleaner is made of 6061-T6 billet aluminum. The air cleaner assemblies come with a backing plate, a serviceable hi-flow filter
and an eye catching front plate on top of a black plate and wire mesh to make it pop out! Available in either chrome or black anodized. The
mounting support brackets and breather systems are sold separately.
4-Splade
Classic Smoothie
5-Spade
7
Prowler
Hornet
4-Splade
629296 Chrome 4-Splade Hi-Flow Aircleaner ����������������������������������� $109.99
629297 Black 4-Splade Hi-Flow Aircleaner����������������������������������������� $109.99
Smooth Cross
Sindwinder
Prowler
629324 Chrome Prowler Hi-Flow Aircleaner������������������������������������� $114.99
629325 Black Prowler Hi-Flow Aircleaner ����������������������������������������� $114.99
5-Splade
629294 Chrome 5-Splade Hi-Flow Aircleaner ����������������������������������� $109.99
629295 Black 5-Splade Hi-Flow Aircleaner����������������������������������������� $109.99
Sidewinder
629322 Chrome Sidewinder Hi-Flow Aircleaner������������������������������� $114.99
629323 Black Sidewinder Hi-Flow aircleaner������������������������������������� $114.99
Classic Smoothie
629290 Chrome Classic Smoothie Hi-Flow Aircleaner ��������������������� $99.99
629291 Black Classic Smoothie Hi-Flow Aircleaner ��������������������������� $99.99
Smooth Cross
629292 Chrome Smooth Cross Hi-Flow Aircleaner��������������������������� $109.99
629293 Black Smooth Cross Hi-Flow Aircleaner ������������������������������� $107.99
Hornet
629320 Chrome Hornet Hi-Flow Aircleaner��������������������������������������� $114.99
629321 Black Hornet Hi-Flow Aircleaner ������������������������������������������� $114.99
629303
629302
629300
Brackets
629300
629302
629303
629304
629305
with Hardware
Fits Big Twins 93-Up (Except 08-Up Touring) ����������������������� $58.99
Fits EFI XL models 07-Up (requires breather kit) ����������������� $29.99
Fits XL models 88-06 (91-Up requires breather kit)������������� $24.99
1/2" Wide Spacer for Touring models 08-Up������������������������ $21.99
Bracket with Breather for Touring models 08-Up �������������� $65.99
629304
629305
629327
629326
Replacement Parts
629306 Replacement Filter ��������������������������������������������������������������������� $22.99
629326 Black front plate ����������������������������������������������������������������������������$4.99
629327 Round 5 3/4" Diameter Stainless Steel Wire Mesh ����������������$4.99
629306
7.16
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
APPAREL
SEATS &
BAGS
688202
FOOT
CONTROLS
652118
HAND
CONTROLS
LIGHTING
652122
688203
ELECTRICAL
Digger Air Cleaners
Kits come ready to install, complete with HP filter, 90 degree
manifold & custom housing, made from CNC billet aluminum. Can
be used in forward facing or vertical positions. Use with correct
adapter bracket kit for your application, sold separately.
688201 Chrome coned Digger air cleaner������������������������������������������$299.99
688202 Black coned Digger air cleaner������������������������������������������������$249.99
688203 Chrome chopped Digger air cleaner��������������������������������������$289.99
688204 Black chopped Digger air cleaner ������������������������������������������$239.99
688228 Replacement air filter ����������������������������������������������������������������$44.99
Mounting Brackets
629300 Fits Big Twins 93-Up (Except 08-Up Touring) ������������������������$58.99
629302 Fits EFI XL models 07-Up (requires breather kit) ������������������$29.99
629303 Fits XL models 88-06 (91-Up requires breather kit)��������������$24.99
629304 1/2" Wide Spacer for Touring models 08-Up�������������������������$21.99
629305 Bracket with Breather for Touring models 08-Up ��������������$65.99
629370
EXHAUST
652119
Vertex Air Cleaner by DNA
INTAKE
Add style and performance to your ride. Air cleaner assemblies
available in chrome or black finish. Breather brackets come with all
necessary hardware. A fuel tuner is recommended if used with free
flowing exhaust. When using brackets listed, the air cleaner can be
mounted vertically or horizontally.
652118 Vertex air cleaner chrome���������������������������������������������������$212.99
652119 Vertex air cleaner black�������������������������������������������������������$212.99
652131 Replacement air filter������������������������������������������������������������� $50.99
Carb/EFI
652120
652121
652122
652123
Support Brackets
Breather bracket S&S carbs chrome ���������������������������������$118.99
Breather bracket S&S carbs black �������������������������������������$118.99
Breather bracket CV carbs/EFI (exc. TBW) chrome���������$118.99
Breather bracket CV carbs/EFI (exc. TBW) black�������������$118.99
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
Note: When using all brackets listed above with the air cleaner can be mounted vertically
or horizontally.
DRIVELINE
WHEELS
TIRES &
BRAKES
Custom Velocity Stack Air Cleaner
629371
Do you like the looks of a velocity stack but don’t want unfiltered air in your engine?
Then this is your air filter, made of billet aluminum and available in chrome or black
finish. Fits all CV Carb & EFI models, mounting kits sold separately.
629370 V-stack air cleaner chrome ������������������������������������������������������������������������������������ $159.99
629371 V-stack air cleaner black������������������������������������������������������������������������������������������ $159.99
629372 Replacement chrome filter�������������������������������������������������������������������������������������� $24.99
629373 Replacement black filter ������������������������������������������������������������������������������������������ $24.99
CHASSIS
Mounting Brackets
629300 Fits Big Twins 93-Up (Except 08-Up Touring) ������������������������������������������������������ $58.99
629302 Fits EFI XL models 07-Up (requires breather kit) ������������������������������������������������ $29.99
629303 Fits XL models 88-06 (91-Up requires breather kit)�������������������������������������������� $24.99
629304 1/2" Wide Spacer for Touring models 08-Up������������������������������������������������������� $21.99
629305 Bracket with Breather for Touring models 08-Up �������������������������������������������� $65.99
INSTRUMENTS
& GAUGES
SHEETMETAL
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
7.17
INTAKE
654123
654120
654124
654119
654127
654128
7
Inverted Series Air Cleaner Kits by Arlen Ness
• The ultimate combination of performance and design for your
V-Twin engine.
• Each handmade air filter is made in the USA and features an
inverted pleated top with pleated sides to maximize airflow. Our
pre-oiled black filter element is encapsulated in a stainless steel
jacket for the ultimate in style and durability.
• Forged air filter housings feature built in velocity stacks that
scream performance and enhance looks.
• Forged billet backing plate features our proven radius inlet,
hidden breather hardware and our industry leading Big Sucker
patented technology.
• Available in chrome or black anodize finishes.
• All mounting hardware and gaskets are included.
Slot Track Inverted Air Cleaner
654119 Slot Track air cleaner for 08-Up FLT chrome����������������������� $399.95
654120 Slot Track air cleaner for 08-14 FLT black����������������������������� $399.99
654121 Slot Track air cleaner for 00-14 Big Twin (except TBW) chrome
Beveled
654127
654128
654129
654130
Inverted Air Cleaner
Beveled air cleaner for 08-14 FLT chrome ��������������������������� $399.95
Beveled air cleaner for 08-14 FLT black ������������������������������� $399.99
Beveled air cleaner for 00-14 Big Twin (except TBW) chrome
������������������������������������������������������������������������������������������������������� $399.95
Beveled air cleaner for 00-14 Big Twin (except TBW) black
������������������������������������������������������������������������������������������������������� $399.95
Accessories
654131 Replacement filter for Inverted Series air cleaners������������� $64.95
������������������������������������������������������������������������������������������������������� $399.95
654122
Slot Track air cleaner for 00-14 Big Twin (except TBW) black
������������������������������������������������������������������������������������������������������� $399.95
Deep Cut Inverted Air Cleaner
654123 Deep Cut air cleaner for 08-14 FLT chrome������������������������� $399.95
654124 Deep Cut air cleaner for 08-14 FLT black����������������������������� $399.95
654125 Deep Cut air cleaner for 00-14 Big Twin (except TBW) chrome
������������������������������������������������������������������������������������������������������� $399.95
654126
7.18
Deep Cut air cleaner for 00-14 Big Twin (except TBW) black
������������������������������������������������������������������������������������������������������� $399.95
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
STA GE I
APPAREL
04967
SEATS &
BAGS
FOOT
CONTROLS
STA GE II
04935
HAND
CONTROLS
LIGHTING
ELECTRICAL
631168
EXHAUST
Stage I ‘Big Sucker’ Air Filter Kit by Ness
All-in-one aluminum backing plate features built-in carb support. Breather tunnels at each head to decrease crankcase pressure. High
performance air filter flows better than stockAccepts all oval or round Original Equipment outer air cleaner covers. Includes the backing
plate, high-flow air filter, chrome banjo bolts, and all necessary hardware.
INTAKE
Stage II ‘Big Sucker’ Air Filter Kit by Ness
Higher performance set-up flows 20% more air than the Stage 1 ‘Big Sucker’ through the larger filter. All-in-one aluminum backing plate
features built-in carb support. Breather tunnels at each head to decrease crankcase pressure. Includes the backing plate, high-flow air filter,
chrome banjo bolts, and all necessary hardware. Note: These kits do not fit engines equipped with the 103” Screamin’ Eagle kit. They also
require the use of an 8”-round air filter cover which is standard on all 92-99 Evolution models.
‘Little-Sucker’ Air Cleaner Kits by Ness
If you are looking for performance and you are not concerned about hidden hoses and billet covers, these kits are the right choice for your
bike. Each ‘Little-Sucker’ kit features a steel backing plate that is integrated into the air filter element so no additional backing plate is
needed. These kits utilize the factory breather hoses and hardware and accept the factory air cleaner cover.
93-99 All Carb
and Fuel Injected
Models (Except
96-99 Fuel
Injected FLT
Models)
Big Sucker Kits
2014 FLT Models
08-13 FLT Models
99-Up Big Twins
(except 08-Up FLT &
FXD)
Stage I, Plain
654185
$144.99
618510
$129.99
650417
$129.99
04967
$129.99
650401
$129.99
650408
$129.99
Stage II, Plain
618511
$139.99
618511
$139.99
650418
$139.99
04935
$139.99
650400
$139.99
650409
$139.99
Stage I, for OEM
cover, chrome
654186
$164.99
618512
$146.99
650419
$149.99
650399
$149.99
650398
$154.99
Stage II, Chrome
618513
$156.99
618513
$156.99
650420
$159.99
650397
$164.99
631169
$99.99
631169
$99.99
631168
$99.99
99-01 Twin Cam
FLT Fuel Injected
Models
88-Up XL Models
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
Little Sucker Kits
Little Sucker Kit
SHEETMETAL
Accessories and Replacement Parts
Replacement
Hardware Kit,
Stage I
631260
Replacement
Hardware Kit,
Stage II
631268
$34.99
631268
$34.99
631268
$34.99
631269
$34.99
631270
$34.99
631271
$34.99
Replacement Stage
I Filter
654184
$49.99
631183
$49.99
650405
$49.99
650405
$49.99
650404
$49.99
650405
$49.99
Replacement Stage
II Filter
631184
$54.99
631184
$54.99
650406
$54.99
650406
$54.99
650406
$54.99
650406
$54.99
$34.99
631260
$34.99
631260
631262
$34.99
$34.99
631263
$34.99
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
7.19
INTAKE
629268
629269
Street Metal Intake by K&N
7
K&N’s New Street Metal Series High-Flow Air Intake Systems provide a good looking appearance, offer increased airflow and deliver more
horsepower & torque to your Harley-Davidson motorcycle. The custom aluminum backing plate mounts directly to the throttle body via an
aluminum integrated, internal-run breather system.
629268 Hammer intake 99-14 Twin Cams except throttle by wire���������������������������������������������������������������������������������������������������������������������������������������������������� $249.99
629272 Repl. filter element for 629268 ����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� $60.99
629269 Flare intake 99-14 Twin Cams except throttle by wire����������������������������������������������������������������������������������������������������������������������������������������������������������� $249.99
629260 Repl. filter element for 629269 and 629278������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� $76.99
654029
Ness Replacement Air Filters for Screamin Eagle
Applications
Direct replacement high performance filters for disposable filter
elements found on the Screamin’ Eagle kits from the factory. These
filters are 100% re-usable and washable so they will virtually last
the life of your motorcycle. Use Ness Filter Tune-up Kits to recharge
your filter and restore optimum performance. Filters are available
in standard red filament or our exclusive SS stainless steel jacketed
filament. Filters can accept Arlen Ness Stage 1 top covers for an
exposed filter with a high performance and custom look and also
accept stock Screamin Eagle covers.
Replacement Filters
650405 Filter for 99-13 FXST, 02-07 FLT, 97-07 FXD ����������������������������$49.99
654033 Filter for 08-13 SE FLT������������������������������������������������������������������$49.99
654034 Filter for 08-13 SE FLT, stainless ������������������������������������������������$69.95
Derby Sucker Filters
These replacement filters for Screamin’ Eagle air cleaner kits will
accept any 5-hole Big Twin style derby cover. Comes with everything
you need to mount to your Screaming Eagle backing plate.
654037 Filter for 99-13 FXST, 02-07 FLT, 97-07 FXD ����������������������������$69.95
654038 Filter for 99-13 FXST, 02-07 FLT, 97-07 FXD, stainless ����������$89.95
654035 Filter for 08-13 SE FLT������������������������������������������������������������������$69.95
654036 Filter for 08-13 SE FLT, stainless ������������������������������������������������$89.95
7.20
Shown on
STG I Big
Sucker
Ness Pre-Filter for Big Suckers
Cover your Stage I or Stage II Big Sucker when cleaning your bike or
riding in the rain with this pre-filter (rain sock). Sold each.
654029 Big Sucker pre filter STG I ����������������������������������������������������������$39.95
654030 Big Sucker pre filter STG II����������������������������������������������������������$39.95
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
Performance
APPAREL
intake systems
SEATS &
BAGS
629284
FOOT
CONTROLS
HAND
CONTROLS
629282
LIGHTING
613111
ELECTRICAL
AIRCLEANER INTAKE SYSTEMS
APPLICATION
YEAR
BLACK
Price
Dyna/Softail Models
08-14
629282
$443.99
Sportster 883/1200 Models
07-14
629284
$487.99
Touring Models
08-14
613110
$413.99
Twin-Cam F/I Models
01-07
629282
$443.99
Replacement
Filter Black
EXHAUST
Price
MIRROR
Price
629287
$97.99
629283
$454.99
629287
$97.99
n/a
629287
$97.99
613111
$464.99
629287
$97.99
629283
$454.99
Replacement
Filter Mirror
Price
HP GAIN
613112
$60.99
+ 10.21 HP
613112
$60.99
+ 8.57 HP
613112
$60.99
+ 12.92 HP
613112
$60.99
+ 10.21 HP
INTAKE
ENGINE
GASKETS
629278
629271
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
Installed with stock air cleaner cover
RK SERIES COMPLETE INTAKE SYSTEMS
APPLICATION
YEAR
FILTER SIZE
KIT
Dyna Models
08-14
2 1/8”
629278
$241.99
Softail Models
08-14
1 5/8”
629271
Softail Models, Large Capacity
08-14
2 1/4”
629285
Sportster 883
04-14
2 3/8”
Sportster 1200
04-14
2 3/8”
Touring Models
08-14
Twin-Cam Models 1
99-07
99-07
Twin-Cam Models, Large Capacity
1
Price
Replacement
Filter
Price
HP GAIN
629260
$76.99
+ 6.54 hp
$167.99
629261
$89.99
+ 7.00 hp
$198.99
629263
$78.99
+ 12.05 hp
629279
$439.99
629262
$82.99
+ 4.31 hp
629279
$439.99
629262
$82.99
+ 7.81 hp
1 5/8”
629277
$266.99
629261
$89.99
+ 8.43 hp
1 5/8”
629271
$167.99
629261
$89.99
+ 7.00 hp
2 1/4”
629285
$198.99
629263
$78.99
+ 12.05 hp
1) Excludes Twin-Cam Engines with the Magnetti-Marelli Fuel Injection System 2) Now 50-State Street Legal on most 2001-07 Models Part number and vehicle specific horsepower data
shown, results will vary for other models and/or applications. Dyna, Sportster, Softail, and Twin-Cam are trademarks of Harley-Davidson. Harley-Davidson is a registered trademark of
H-D Michigan, Inc.
w w w.cu sto m c h ro m e.co m
7.21
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
INTAKE
632967
651294
Jammer “Tear Drop” Style Air Cleaner Assemblies
by Paughco
Designed and styled after the Tear Drop Air Cleaners of the past,
these beauties are made of cast aluminum, polished, then brilliantly
chrome plated. Measure 8” wide, by 4 1/2” high & 2” deep. Available
in either Slotted or Non-Slotted and Smooth or Ribbed styles. Offered
in versions to fit either S&S E and G carbs, or CV-Keihin 98-06 and
Delphi EFI 01-14. Fittings included where required. Made in USA.
Note: Will not fit Magneti-Marelli EFI systems or Touring models 08-Up.
7
Non-Slotted Styles:
632965 Tear Drop Smooth A/Cleaner – S&S E/G carbs ���������������������� $184.99
632966 Tear Drop Smooth A/Cleaner – Keihin 88-06, Delphi EFI’s 01-14
(except Touring 08-14)������������������������������������������������������������������ $184.99
632967 Tear Drop Ribbed A/Cleaner – S&S E/G carbs������������������������ $184.99
632968 Tear Drop Ribbed A/Cleaner – Keihin 88-06, Delphi EFI’s 01-14
(except Touring 08-14)������������������������������������������������������������������ $184.99
651450 Replacement Air Filter for Smooth and Ribbed Tear Drop Air
Cleaners�����������������������������������������������������������������������������������������������$14.95
Slotted Styles:
651294 Tear Drop Smooth Slotted A/Cleaner Cover for S&S E/G carbs
������������������������������������������������������������������������������������������������������������ $270.99
651295
651296
651297
651451
Tear Drop Smooth Slotted A/Cleaner Cover for Keihin 88-06,
Delphi EFI’s 01-14���������������������������������������������������������������������������� $270.99
Tear Drop Ribbed Slotted A/Cleaner Cover for S&S E/G carbs
651296
������������������������������������������������������������������������������������������������������������ $270.99
Tear Drop Ribbed Slotted A/Cleaner Cover for Keihin 88-06,
Delphi EFI’s 01-14 (except Touring 08-14)�������������������������������� $270.99
Replacement Air Filter for Slotted Smooth and Slotted Ribbed
Tear Drop Air Cleaners ������������������������������������������������������������������ $39.95
Jammer “Derby Cover” Air Cleaner Assembly
This retro styled air cleaner was used on our “Delta 88” custom build, and was an instant hit as soon as people saw it! Featuring an early
style Derby Cover for the front, this air cleaner assembly incorporates a washable, re-usable air filter element and a backing plate that
allows installation on stock Keihin CV carbs and Delphi EFI (except 08 and later Touring models). Optional adaptor rings are available
separately for mounting to Mikuni & S&S “E” & “G” carbs. The air cleaner assembly measures 7 1/2” wide, 7” high and 3” deep.
650800 Jammer “derby cover” air cleaner assy ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������$119.99
25023
Replacement filter element �������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������$51.99
7.22
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
Chrome Swept Teardrop Air Cleaner Assembly
This swept air cleaner is a great addition to any motorcycle with
a teardrop stretched tank. It fits all models with CV carburetors
from 89-06. You must purchase the CC #31515 air cleaner
support bracket separately.
652105 Air cleaner ONLY�������������������������������������������������������������������$149.99
31515
Bracket Only for Evolution Big Twins 90-91 ���������������������$28.99
ELECTRICAL
EXHAUST
Knuckle Style Breather Snoots for S&S Carbs by
Paughco
INTAKE
Paughco has taken their early style breather snoots, and designed
backing plates & mounts to fit them to S&S E & G carbs mounted
on Evo & Twin Cam (non-EFI) engines. Reminiscent of the breather
snoots ran on Knuckleheads. Measure 4” wide at the widest part, 2
1/2” wide at the end, and 8 1/2” long. Chrome plated steel. No filter
element included. A real classic look for retro rides! Made in USA by
the crew at Paughco.
632950 Knuckle Style Breather Snoot. S&S E&G- Evo’s 84-91 ����������$84.99
632951 Knuckle Style Breather Snoot. S&S E&G-Evo/TC 92-06 ��������$84.99
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
632254
WHEELS
TIRES &
BRAKES
Classic 7" Round Air Cleaners
632255
Early Style Breather Snoots
A standard item on early models, these chromed breather snoots are
available in either a smooth or ribbed version. Fit Bendix, Tillotson &
Keihin (except CV) carbs. No filter element included. A real bad-ass
look on retro rides! Made in USA by Paughco.
632254 Breather snoot-smooth ��������������������������������������������������������������$51.99
632255 Breather snoot-ribbed ����������������������������������������������������������������$51.99
Complete assemblies with filter and backing plate have a perfect
chrome finish to fit Bendix/Zenith, Tillotson and Keihin carbs.
12028
Fits Bendix/Zenith, Tillotson and Keihin (except CV) carbs
thru 89 ����������������������������������������������������������������������������������$40.99
19030
Fits CV carburetors on Sportster models from 88-91 Big
Twins�������������������������������������������������������������������������������������������$59.99
CHASSIS
Replacement Filters
11904
Fits S&S air cleaners (except Super ‘E’ and ‘G’) and 7"
teardrop air cleaners, Replacement Premium air filter
element�������������������������������������������������������������������������������������$16.99
SHEETMETAL
Note: These air cleaners will not fit with CC #17398 or OEM 29116-83 head-mounted
Carburetor Support Brackets.
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
7.23
INTAKE
12026
688079
5 1/2" Round Air Cleaners
High-performance round air cleaners for Bendix/ Zenith, Keihin
(except CV) and Tillotson carbs.
12026
Plain chrome round air cleaner ����������������������������������������������� $29.99
688079 Plain black round air cleaner ��������������������������������������������������� $29.99
11912
Replacement filter����������������������������������������������������������������������� $10.99
Custom Skull Air Cleaner
7
25560
Available in a show chrome or black finish. Measures approximately
5.5” H x 6.0” W. Support brackets and breather sold separately, fits
CV carb and EFI bolt pattern. Matching gas caps available in the
sheetmetal section.
688235 Skull air cleaner, chrome (except Touring 08-14)����������������$139.99
688236 Skull air cleaner, black (except Touring 08-14)��������������������$139.99
K&N 5" Round Air Cleaners
12010
12011
19020
25560
19018
Fits 36-38mm Mikuni carb (27/16" I.D. mounting flange)��$69.99
Fits 40-44mm Mikuni and 38-40mm Lectron carbs (2 3/4"
flange) ��������������������������������������������������������������������������������������������$73.99
Fits Keihin/Andrews flowmaster carb (2 5/8" mounting flange)
����������������������������������������������������������������������������������������������������������$65.99
Fits 5 1/2" diameter S&S (except Super ‘E’ and ‘G’) and Keihin
(except CV type) carbs ����������������������������������������������������������������$92.99
5 1/2" replacement element������������������������������������������������������$45.99
25022
25023
Polished Aluminum 3-D Skull Air Cleaner Inserts
Sandcast aluminum with striking 3-D skulls polished to a brilliant
shine. Includes mounting stud.
37856
Fits 8" round Original Equipment air cleaners����������������������$79.99
37855
Fits S&S Super ‘E’ and ‘G’ air cleaners��������������������������������������$79.99
33151
Fits Twin Cam models with Original Equipment air cleaner
covers from 99-14 ������������������������������������������������������������������������$68.99
7.24
K&N Air Filters for RevTech Engines
Specifically-designed for the early and late-style air cleaner housings
on all RevTech 88" and 100" engines. Sold each.
25022
Fits early-style RevTech engine air cleaner housings as well as
Screamin’ Eagle high-flow air filter kits for Big Twin models
(repl. OEM 29055-89) ������������������������������������������������������������������$63.99
25023
Fits late-style RevTech engine air cleaner housings��������������$51.99
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
APPAREL
SEATS &
BAGS
59219
Breather Bolts for Twin Cams
Replacement breather bolts for Twin Cam models. Sold each.
688593 Twin Cam breather bolt. Replaces OEM 29465-08���������� $12.99
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
ELECTRICAL
59215
EXHAUST
RevTech Hop-Up Kits for ‘CV’ Carburetors
RevTech Free Flow Air Filter Kit
Kit contains washable high flow filter, spacers, brackets and
hardware. Fits Evolution Big Twins with CV carburetors from 90-99.
59215
Replaces OEM 29008-90A ����������������������������������������������������������$66.99
Breather Kits for Custom Air Cleaners
Required when installing custom air cleaners or carburetors on
Evolution Sportster engines with the crankcase vented through
the cylinder head (replaces OEM 29281-91).
040466 Fits Sportster models from 91-Up ���������������������������������������$29.99
INTAKE
ENGINE
RevTech Universal Head Breather Adapter
Breather adapter permits installation of CC #59215 on Evolution
Big Twin models with CV carburetors from 93-99. Can also be used
to install universal air cleaners on Big Twins with breather heads.
Includes hose, banjo fittings, brackets and hardware.
59219
Breather kit������������������������������������������������������������������������������������$33.99
GASKETS
TRANSMISSION
& CLUTCH
ø 7/8‘‘
DRIVELINE
ø 1/2‘‘
t= 1/16‘‘
WHEELS
TIRES &
BRAKES
Aluminium Head Breather Washers
94065
Aluminum head breather washers. Pack of 10. Price each. ��$0.50
CHASSIS
SHEETMETAL
Bracket and Breather Kits for ‘CV’ Carburetors
Breather Kits for Evolution Models
Fits Big Twin models from 93-99 and Sportster models from 91-03
when custom air cleaners or carburetors are installed. Accepts
standard 3/8" rubber hose. Sold in pairs.
040485 Breather Kit������������������������������������������������������������������������������������$19.99
Install aftermarket air cleaners on late model bikes with cylinder
head crankcase breather systems. Kits include everything needed
for the conversion except the air cleaner itself.
31658
Fits 5-speed Evolution Sportster models from 91-03�������$64.99
31659
Fits Evolution Big Twin models from 93-99�����������������������$57.99
12012
Replacement breather filter, Dual inlet�����������������������������$14.99
31657
Replacement banjo bolt (sold each)�������������������������������������$6.99
Note: Brackets do not fit CC #’s 12028 or 19030 7" round air cleaners.
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INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
7.25
INTAKE
629300
629302
629304
629303
7
17398
629305
31515
Chrome Air Cleaner Support Brackets
Replace the Original Equipment black plastic air boxes when installing custom air cleaners with flat backing plates, and are complete with
gaskets and hardware.
Note: Brackets do not fit CC #’s 12028 or 19030 7" round air cleaners
629300
629302
629303
629304
629305
17398
31515
31499
7.26
Fits Big Twins 93-Up (Except 08-Up Touring) ��������������������������������������������������������������������������������������������������������������������������������������������������������������������������� $58.99
Fits EFI XL models 07-Up (requires breather kit) ����������������������������������������������������������������������������������������������������������������������������������������������������������������������� $29.99
Fits XL models 88-06 (91-Up requires breather kit) ����������������������������������������������������������������������������������������������������������������������������������������������������������������� $24.99
1/2" Wide Spacer for Touring models 08-Up������������������������������������������������������������������������������������������������������������������������������������������������������������������������������ $21.99
Bracket with Breather for Touring models 08-Up �������������������������������������������������������������������������������������������������������������������������������������������������������������������� $65.99
Bracket Only for Evolution Big Twins from 84-89 (repl. OEM 29116-83) ��������������������������������������������������������������������������������������������������������������������������� $22.99
Bracket Only for Evolution Big Twins 90-91 ������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� $28.99
Bracket Only for Big Twins 93-Up (except 08-Up Touring) ����������������������������������������������������������������������������������������������������������������������������������������������������� $23.99
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
INTAKE
Performance
APPAREL
intake systems
SEATS &
BAGS
HD TOURING MODELS
AIR
FILTER
629274
629275
Price
SE
REPL.
Price
CC
MODEL
FOOT
CONTROLS
OIL FILTER
Price
629274
$88.99
629275
$74.99
1584
Road King / Road King Classic
270126*
$13.99
629274
$88.99
629275
$74.99
1584
Street Glide
270126*
$13.99
629274
$88.99
629275
$74.99
1584
Road Glide / Road Glide Custom
270126*
$13.99
629274
$88.99
629275
$74.99
1584
Electra Glide / Electra Glide Classic
270126*
$13.99
629274
$88.99
629275
$74.99
1584
Ultra Classic Electra Glide
270126*
$13.99
HD SOFTAIL MODELS
629272
11997
AIR
FILTER
Price
11997
$81.99
629272
11997
$81.99
11997
$81.99
11997
$81.99
11997
$81.99
SE
REPL.
Price
CC
MODEL
$60.99
1584
629272
$60.99
629272
OIL FILTER
Price
Heritage Softail Classic
270126*
$13.99
1584
Fat Boy
270126*
$13.99
$60.99
1584
Softail Custom / Softail Deluxe
270126*
$13.99
629272
$60.99
1584
RockerTM / RockerTM C
270126*
$13.99
629272
$60.99
1584
Night Train
270126*
$13.99
HD SPORTSTER MODELS
629280
Price
SE REPL.
Price
CC
MODEL
629270
$79.99
629280
629270
$79.99
629280
$65.99
883
$65.99
1200
629270
$79.99
629270
$79.99
629280
$65.99
629280
$65.99
OIL FILTER
Price
Custom / 883 Low
270126*
$13.99
Custom / 1200 Low
270126*
$13.99
1200
Roadster
270126*
$13.99
1200
Nightster
270126*
$13.99
HD DYNA MODELS
AIR
FILTER
Price
SE
REPL.
Price
CC
MODEL
EXHAUST
INTAKE
ENGINE
GASKETS
629270
629276
LIGHTING
ELECTRICAL
Dyna, Sportster, Softail, Road King, Road King Classic, Street Glide, Road Glide, Electra Glide, Ultra Classic, Fat Boy,
Nightster, Super Glide, Street Bob, Fat Bob, Wide Glide, V-Rod, V-Rod Muscle, Night Rod, and RockerTM are trademarks of Harley-Davidson. Harley-Davidson is a registered trademark of H-D Michigan, Inc.
AIR FILTER
HAND
CONTROLS
OIL FILTER
Price
629276
$89.99
629281
$80.99
1584
Super Glide / Super Glide Custom
270126*
$13.99
629276
$89.99
629281
$80.99
1584
Street Bob
270126*
$13.99
629276
$89.99
629281
$80.99
1584
Fat Bob
270126*
$13.99
629276
$89.99
629281
$80.99
1584
Low Rider
270126*
$13.99
629276
$89.99
629281
$80.99
1584
Wide Glide
270126*
$13.99
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
629281
HD VRSC MODELS
AIR
FILTER
Price
CC
MODEL
INSTRUMENTS
& GAUGES
OIL FILTER
Price
5560004
$73.99
1250
V-Rod
29266
$16.99
5560004
$73.99
1250
V-Rod Muscle
29266
$16.99
5560004
$73.99
1250
Night Rod / Night Rod Special
29266
$16.99
5560004
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7.27
GENERAL
CROSS
REFERENCE
INTAKE
5574001
Uni Air Filter Elements
Superior filtration through a unique opencell polyurethane foam for greater air flow
and improved dirt holding capacity. Drop in
air filter with inner screen to hold its form.
For longer life its recommended to use the
UNI service kit on the last page of section 7.
Made in the USA.
Fits Sportster models from 66-E73 and from 83-85; FL and FX models
from 67-E75 (25/8"-wide elements)
Fits Sportster models from late 73-E75; FL and FX models from late
75-76 (3"-wide elements)
Fits most Twins from 41-66 (2 1/2"-wide, K&N 2 1/4")
Fits Sportster models from late 75-78; FL and FX models from 77-E78
Fits the ‘ham can’ air cleaners on Sportster models from 79-82; FL and
FX models (except FXST) from late 78-84; FXR models from 82-83; FLT
models from 80-82 (3 1/2"-wide elements)
Fits the ‘ham can’ air cleaners on FLT/FLHT models from 83-85 (27/8"wide elements)
Fits Evolution Sportster models from 86-87
Fits Evolution Sportster models 88-95 except 95up HDInternational
Fits Evolution Sportster models 96-03
Fits Evolution Sportster models 04-Up
Fits the round air cleaners on Evolution Big Twins from 84-85
Fits Evolution Big Twin models from 86-88
Fits Evolution Big Twin models from 89-92
Fits Evolution Big Twin models with carburetors from 90-99 (not for
95-99 int. Big Twin)
Replaces
OEM #
Uni
Price
29036-72
11900
29086-73
Motor
Factory
K&N
Price
$18.99
12007
$61.99
11901
$18.99
25562
$64.99
29036-41
29086-75
11902
11903
$17.99
25561
19881
$49.99
$18.99
29255-78
11903
$18.99
25563
$69.99
29288-83
11908
$18.99
29036-86
29036-88B
29331-96
29331-04
29259-83A
29259-86
29259-89
29259-91A
29330-96
29259-93
29291-95
29633-08
11905
11909
$18.99
$58.99
Fits Evolution Big Twin models with carburetors from 93-99
Fits Evolution Big Twin models with fuel injection from 95-98
Fits Twin Cam Touring Models 08-13
2900045
Fits Twin Cam Touring Models 14-Up
29244-08
Touring 08-13 with SCREAMIN' EAGLE air cleaner
SCREAMIN’ EAGLE Ventilator air cleaner 09-13 Touring 10-13 Dyna
29670-09
and Softail
29191-08
Fits Dyna Glide models 08-Up (except FXDS models)
29314-08
Fits Crossbones (FLSTSB) 08-11 and Blackline (FXS) 11-12 models
Fits all Twin Cam 88 models with carburetors from 99-06. Also fits all
29461-99
fuel-injected Softail models 01-11 and all models with Delphi fuel
injection 02-13 (except FLSTSB)
Fits Twin Cam 88 FLT, FLHT, and Road King models with Magneti
29462-99
Marelli fuel injection from 99-01
Fits Evolution Sportster 95-03 and Big Twin models 95-98 (International 29325-95A
Models ONLY)
Fits all Buell models with carburetors (except Blast models) from 96-00 29239-96Y
Fits all Buell Blast models from 00-10
Fits Buell XB9S, XB12S, XB9R and XB12R models from 02-10
Fits V-Rod models 02-13
Fits Screamin’ Eagle high-flow air filter kits and early RevTech engines
29055-89
(has integral backing plate)
29442-99D
29442-99C
Fits late Screamin’ Eagle high-flow air filter kits - Tapered for Twin
Cam air cleaners 99-07
29442-99B
29442-99A
Fits S&S air cleaners (except Super ‘E’ and ‘G’) and 7" teardrop air
cleaners, Replacement Premium air filter element
Fits all S&S Super ‘E’ and Super ‘G’ (shorty) air cleaners
K&N clamp on high-flow air filter for 2 3/8” to 2 1/2” intake tubes
7.28
These world renowned filters combine
unsurpassed air flow and dirt-trapping
performance. Made with pleated gauze and
designed to be washed and reused twenty
five of times. Use the K&N Recharger kit to
keep performance going virtually forever.
Engineered to increase performance.
Washable and reusable 4-layer cotton
element with urethane body for maximum
life and precise fit. Direct OEM replacement.
Made in the USA.
Description
7
K&N Replacement Air Filters
Motor Factory Air Filter
Elements
11906
11907
11899
11959
$23.99
Price
611515
611515
611506
$52.99
611517
$36.99
25565
25595
25595
629270
25564
25566
611514
$48.99
25619
$86.99
$56.99
25619
25215
629274
$86.99
611502
611508
611511
$59.99
611509
$42.99
629275
$79.99
611519
$41.99
629286
$63.99
611518
$65.99
629276
$96.99
611512
$59.99
629267
$87.99
611500
$59.99
11997
$87.99
611501
$60.99
11998
$101.99
25556
$93.99
$74.99
$52.99
$69.99
$18.99
$18.99
$65.99
$90.99
$90.99
$85.99
$63.99
$66.99
$23.99
$25.99
611504
$55.99
$94.99
611505
$53.99
22165
22169
5560005
5560004
611503
$36.99
25022
$68.99
611507
$38.99
629272
$64.99
25567
$50.99
$43.99
11904
$17.99
611516
$26.99
11898
$17.99
611513
$26.99
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
$94.99
$78.99
$73.99
$78.99
$50.99
15924
629287 $104.99
Please see Cautionary Information in back of catalog.
INTAKE
APPAREL
11899
11898
11900
11901
11902
SEATS &
BAGS
11903
FOOT
CONTROLS
11904
11905
11906
11907
11908
11909
11959
HAND
CONTROLS
LIGHTING
611500
611501
611502
611503
611504
611505
611506
ELECTRICAL
EXHAUST
611507
611508
611509
611511
611512
611513
INTAKE
611514
611515
611516
611517
611518
611519
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
15924
11998
11997
22165
19881
25022
DRIVELINE
WHEELS
TIRES &
BRAKES
25215
25556
25561
25562
25563
25564
25565
CHASSIS
SHEETMETAL
25566
25567
25595
25619
629270
INSTRUMENTS
& GAUGES
629272
GENERAL
629274
629275
629276
w w w.cu sto m c h ro m e.co m
5560004
CROSS
REFERENCE
5560005
7.29
INTAKE
632966
654031
654032
Uni Filter Service Kit
Uni Filter Service Kit comes with Uni’s specially designed spray oil and
cleaner. Designed to work together… it’s the easiest filter cleaning kit
available. For use on all foam air filters.
5574001 Service kit ��������������������������������������������������������������������������������������$16.99
Uni Filter Cleaner
Works great on all Original Equipment and performance air filters.
Spray it on, let it soak, rinse! Biodegradable.
5571639 16 oz. aerosol can (sold each)������������������������������������������������������$9.99
7
Ness Filter Tune Up Kits
• Clean your Big Sucker Filter
• Restore full airflow efficiency
• Perform like new
654031 Clear filter oil/cleaner kit������������������������������������������������������������$15.99
654032 Red filter oil/cleaner kit��������������������������������������������������������������$15.99
Uni Filter Oil
Specifically designed for foam air filters. Resists drain-off and traps
dirt particles, providing extreme filtration efficiency.
5571508 5.5 oz. aerosol can (sold each) ����������������������������������������������������$8.99
5571510 16 oz. liquid (sold each)����������������������������������������������������������������$8.99
K&N Recharger Filter Care Kits
A six-step maintenance system designed to recharge any K&N
Filtercharger air filter. Completely restores air flow efficiency so your
Filtercharger performs like new! Available in two different kits for
those who have a preference: one with an aerosol can of oil, and
one with a squeeze bottle of oil. Sold each.
5561123 Aerosol kit��������������������������������������������������������������������������������������$14.99
5561125 Squeeze bottle kit������������������������������������������������������������������������$14.99
K&N Filter Cleaner and Degreaser
5562931 12 oz. squirt bottle (sold each)����������������������������������������������������$8.49
5561982 32 oz. squirt bottle (sold each)��������������������������������������������������$13.99
5562935 1 gallon refill (sold each)������������������������������������������������������������$34.99
K&N Filter Oil
5561966 6 oz. aerosol can (sold each) ����������������������������������������������� $8.49
5561973 12 oz. aerosol can (sold each)������������������������������������������������������$9.99
5561974 8 oz. squeeze bottle (sold each)��������������������������������������������������$5.99
7.30
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.
Please see Cautionary Information in back of catalog.
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