TS-700/1000 Inverter Instruction Manual
TS-700/1000
Inverter Instruction Manual
TS-700/1000 Inverter Instruction Manual
Index
1. Safety Guidelines ............................................................................... 1
2. Introduction ........................................................................................ 1
2.1 Features ......................................................................................... 1
2.2 Main Specification ........................................................................ 2
3. User Interface ...................................................................................... 2
3.1 Front Panel .................................................................................... 2
3.2 LED Indicator on Front Panel ......................................................
3.3 Rear Panel ....................................................................................
4. Setup (Output Voltage, Frequency, and Saving Mode).....................
4.1 Initial State ..................................................................................
3
3
4
4
4.2 Procedure of Setting Up Output Voltage, Frequency, and
Saving Mode ................................................................................. 4
5. Protection ........................................................................................... 6
5.1 Input Protection ........................................................................... 6
5.2 Output Protection ........................................................................ 6
6. Installation & Wiring .......................................................................... 7
7. Failure Correction Notes ................................................................... 10
8. Warranty ............................................................................................. 10
Jan. 2015 Version 8
1.Safety Guidelines (Please read through this manual before assembling TS700/1000)
‧Risk of electrical shock and energy hazard. All failures should be examined by
the qualified technician. Please do not remove the case of the inverter by
yourself!
‧Please do not install the inverter in places with high moisture or near water.
‧Please do not install the inverter in places with high ambient temperature, under
direct sunlight or near flame source.
‧Please only connect batteries with the same brand and model number in one
battery bank. Using batteries from different manufacturers or different capacity
is strictly prohibited!
‧Never allow a spark or flame in the vicinity of the batteries because it may
generate explosive gases during normal operation.
‧Make sure the air flow from the fan is not obstructed at both sides (front and
back) of the inverter. Please allow at least 15cm of space.
‧Please do not stack any object on the inverter.
WARNING: Batteries will have aging problem after years of operation.
It is suggested to execute regular battery maintenance
(e.g. every year). Once aged, the batteries should be changed
by professional technician, or the failed batteries may cause
fire or other hazards.
Inverter
Inverter
Don't
disassemble
Away from
moisture
Inverter
Away from fire or
high temperature
Don't stack on
the inverter
Inverter
Keep good
ventilation
WARNING : This is a class A product. In a domestic environment this product
may cause radio interference in which case the user may be required
to take adequate measures.
2.Introduction
‧Fully digital controlled by an advanced CPU, TS-700/1000 is a true sine wave
DC/AC Inverter, Drawing power from battery bank and converting it into AC
voltage.
‧With pure sine wave output, TS-1000 can provide 1000W continuously, 1150W
for 3 minutes, and surge power 2000W. (TS-700 can provide 700W continously,
800W for 3 minutes, and surge power 1400W.) General applications include PC,
ITE, vehicles, yachts, home appliances, motors, power tools, industrial control
equipments, AV systemsand etc...
2.1 Features
‧True sine wave output (THD < 3.0% )
‧700W / 1000W rated output
‧High efficiency up to 92%
‧Complete LED indication for operation status
‧Battery low alarm and indicator
‧Output voltage / Frequency selectable
1
‧Fully digital controlled including monitoring & display
‧Compliance to UL458(only TS-1000) / FCC / E 13 / CE
‧Can be used for most electronic products with AC input
‧3 years global warranty
2.2 Main Specification
TS-700
Model
Rated
O power
U
T AC voltage
P
U
T Waveform
Protection
112
124
148
212
224
248
700W max. continuously, 800W max. for 180 seconds, 1050W max. for 10 seconds
1400W (30cycles)
110Vac, 60Hz (Factory setting)
230Vac, 50Hz (Factory setting)
100/110/115/120Vac (Selectable by setting button) 200/220/230/240Vac (Selectable by setting button)
50/60Hz (Selectable by setting button)
True sine wave (THD <3.0%) at rated input voltage
AC short、Overload 、Over Temperature
Bat. voltage
10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V 10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V
range
I
38A
19A
N DC current 75A
P Efficiency
86%
88%
89%
U
Off mode
T
Under 1.0mA at power switch OFF
current draw
Protection
75A
89%
38A
90%
19A
91%
Over current、battery polarity reverse by fuse、battery low shutdown、battery low alarm
TS-1000
Model
Rated
O power
U
T AC voltage
P
U
T Waveform
Protection
112
124
148
212
224
248
1000W max. continuously, 1150W max. for 180 seconds, 1500W max. for 10 seconds
2000W (30cycles)
110Vac, 60Hz (Factory setting)
230Vac, 50Hz (Factory setting)
100/110/115/120Vac (Selectable by setting button) 200/220/230/240Vac (Selectable by setting button)
50/60Hz (Selectable by setting button)
True sine wave (THD <3.0%) at rated input voltage
AC short、Overload、Over Temperature
Bat. voltage
10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V 10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V
range
I
50A
25A
N DC current 100A
P Efficiency
88%
89%
90%
U
Off mode
T
Under 1.0mA at power switch OFF
current draw
Protection
100A
50A
25A
90%
91%
92%
Over current、battery polarity reverse by fuse、battery low shutdown、battery low alarm
3.User Interface
3.1 Front Panel
A POWER ON/OFF switch: The inverter will turn OFF if the switch is in the OFF
position.
B AC output outlet: For application demands of different geographic areas all
over the world, there are many different kinds of optional AC outlets to choose
from.
2
C Ventilation holes: The inverter requires suitable ventilation to work properly.
Please make sure there is good ventilation and the lifespan of the inverter can
be preserved.
D Function Setting: Output voltage, frequency, and saving mode can be set
through this button.
E LED Indicating Panel: Operating status, battery status, load condition, and
all kinds of warnings will be displayed on this panel.
B
C
AC Output
D
Setting
ON
A
Status
OFF
Battery
Load
}
E
Remote port
Figure 3.1: Front Panel
3.2 LED Indicator on Front Panel
Status LED: Represents current operating status
LED color
Status
Green
Orange
Red
Normal
Saving mode
Abnormal
*Note: Refer to section 5.2 for explanation of abnormal status
Battery LED:Represents the remaining capacity of external batteries
LED color
Battery
capacity
Green
Orange
Red
>70%
40 ~ 70%
<40%
LOAD LED:Represents the magnitude of output load
LED color
Load
percentage
Green
<50%
Orange
Red
50 ~ 80%
>80%
3.3 Rear Panel
B
A Battery input (+),(-)
B Fan ventilation opening
Reverse Polarity Wil l
Damage The Unit.
WARNING:
C Frame ground (FG)
Inverter
Inverte r
NEG
BATTERY
POS
Inver ter
Inverter
A
Cat .N o.(1GG1HS- 212)
Wire Range(1 0-4 AWG Str
Cu Soldered Wir es)
Torq ue (17.7-26.5 in lb)
Ch assis
Ground
C
Fig 3.2: Rear Panel
3
4.Setup (Output Voltage, Frequency, and Saving Mode)
4.1 Initial State
The initial state is set to110Vac/60Hz or 230Vac/50Hz and disabled "Saving
Mode" is activated. If users need to revise it for certain application, it can
be done the setting button on the front panel (Please refer to section 4.2).
The unit will start up automatically after the setting procedure is finished
and the new settings will be executed. These new settings will be kept even
if the unit is power off/on for any reason.
4.2 Procedure of Setting up Output Voltage, Frequency, and Saving Mode
STEP 1: The inverter should be turned off while resetting. Input batteries
should be connected and the loads should be removed.
STEP 2: Use an insulated stick to press the setting button and then turn on
the power switch. Orange led indication will flash ON and OFF.
after pressing for 5 seconds, the inverter will send out a "Beep"
sound. U ser s can release the b utton and go into the setting
procedure.
STEP 3: Please refer to Table 4-1 and check whether the combination of
output voltage and frequency is the one you need. If yes, please
jump to STEP 5. If not, start from STEP 4.
AC Output
Setting
ON
Status
OFF
Battery
Load
Use an insulated stick to
press this setting button
Remote port
Figure 4.1: Adjustment of Output Voltage, Frequency, and Saving Mode
Table 4-1: LED Indication of Output Voltage / Frequency Combination
Output
Voltage
Frequency
Status
50Hz Battery
Load
Status
60Hz Battery
Load
100Vac
(200Vac)
●
○
○
★
○
○
110Vac
(220Vac)
●
○
●
115Vac
(230Vac)
●
●
○
★
○
●
★
●
○
4
120Vac
(240Vac)
●
●
●
★
●
●
● Light
○ Dark
★ Flashing
Note: The above indication will be shown in green
STEP 4: The LEDs will change state each time you press the setting button for
1 second and then release (refer to Figure 4.2). Please select the
suitable combination of output voltage and frequency you need.
110Vac
(220Vac) 50Hz
115Vac
(230Vac) 50Hz
120Vac
(240Vac) 50Hz
100Vac
(200Vac) 50Hz
100Vac
(200Vac) 60Hz
120Vac
(240Vac) 60Hz
110Vac
(220Vac) 60Hz
115Vac
(230Vac) 60Hz
Figure 4.2: State Circulation Diagram of Output Voltage and Frequency
STEP 5: After selecting the output voltage and frequency, press the setting
button for 3~5 seconds and the inverter will send out a "Beep" sound.
The button can be released and it goes into the setting section of
"Saving Mode".
STEP 6: Please refer to Table 4-2 and check whether the "Saving Mode" is
already set as you desired. If yes, please jump to STEP 8. If not,
start from STEP 7.
Table 4-2 : LED Indication of Saving Mode Selection
Saving Mode
ON
Saving Mode
OFF
★
Status
★
Battery
●
Load
★
Status
★
Battery
● Light
○ Dark
★ Flashing
○
Load
Note: The above indication will be shown in green
STEP 7: The LEDs will change state each time you press the setting button for
1 second and then release. Please activate or cancel the "Saving
Mode" function as desired.
STEP 8: After activating or canceling the "Saving Mode", press the setting
button for around 5 seconds and the inverter will send out a "Beep"
sound. The button can be released and all the settings are finished.
The inverter will automatically store all the settings and start to
operate.
5
5.Protection
5.1 Input Protection
(A)Battery Polarity Protection: If the battery input is connected in reverse
polarity, the internal fuse of the inverter would blow and the inverter should
be send back to MEAN WELL for repair.
(B)Battery Under Voltage Protection: When the battery voltage is lower
than the preset value, the inverter will automatically terminate the output
thus protect the battery from damage. Please refer to Table 5-1 for more
detail about the failure signals.
(C)Battery Over Voltage Protection: When the battery voltage is too high,
inverter will automatically terminate the output providing and the built-in
buzzer will be activated to inform the users. Please refer to Table 6.1 for
more detail about the failure signals.
WARNING:
Please choose suitable batteries that is compatible with the rated
input DC voltage of TS-700/1000 (refer to the SPEC). If the input DC
voltage is too low (ex. using 12Vdc battery bank for 24Vdc input
models), TS-700/1000 can not be started up properly. If the input DC
voltage is too high (ex. using 48Vdc battery bank for 24Vdc input
models), TS-700/1000 will be damaged!
5.2 Output Protection
The display panel will show failure status when inverter is faced with
abnormal operating conditions (refer to Table 5-1). This lets the user know
what could be the problem.
(1)OTP: When the internal temperature is higher than the limit value, the
"Over Temperature Protection" will be activated. The unit will automatically
turn off and should be restarted again.
(2)AC output abnormal protection: When the AC output voltage of the inverter
is too high or too low, the unit will turn off and should be restarted again.
(3)AC output short circuit protection: When a short circuit situation occurs
at the output side of the inverter or the loads increase greatly in a short
period of time, the unit will turn off and should be restarted again.
(4)Battery voltage abnormal protection: When the battery voltage is too
high or too low, this protection will be activated. The inverter will auto
recover after the battery voltage go back to a safe level and users do not
need to restart it.
(5)OLP: When output is overloaded between 735~800W(TS700)/1050~1150W(TS-1000), the inverter can still continuously provide
power for 3 minutes. After that, if the overload condition is not removed,
overload protection will activate. When the load is higher than 1050W(TS700)/1500W(TS-1000), the overload protection will be activated instantly.
For these overload protections, once activated, the unit must reset to recover.
6
Table 5-1: Failure Messages On Front Panel
○ Status
LED
○ Battery
Indicator
○ Load
○
Output
○
Overload
★
(105~115% load)
○
Output
Overload
★
○
(115~150% load)
Failure
Message
Output
Overload
(150% load)
○
Over
Temperature
○
○
○ Status
LED
○ Battery
Indicator
○ Load
★
○
★
Failure
Message
Abnormal
AC Output
Voltage
★
★
○
AC Output
Short Circuit
Abnormal
Battery
Voltage
★
★
★
★
★
● Light
○ Dark
★ Flashing
★
LED Status
Note: The above indication will be shown in red
6.Installation & Wiring
(A)Wiring for Batteries: Wire connections should be as short as possible and
less than 1.5 meter is highly recommended. Make sure that suitable wires are
chosen based on the rating of current. Too small of a cross-section will result in
overheating that could induce certain danger. Please refer to Table 6-1 and
consult our local distributors if you have any questions.
Table 6-1: Suggestion for Wire Selection
Rated Current of
Equipment (Amp)
Cross-section of
Lead (mm 2 )
AWG
16A ~ 25A
2.5
12
25A ~ 32A
4
10
32A ~ 40A
6
8
40A ~ 63A
10
6
63A ~ 80A
16
4
80A ~ 100A
25
2
100A ~ 125A
35
1
≧125A
50
0
Suggested wiring
Model using
48V battery
Model using
24V battery
Model using
12V battery
(B)Suggested battery type and capacity
Battery type
Battery
Capacity
Lead-acid battery
112
212
124
12V / 120Ah ~
12V / 400Ah
224
24V / 60Ah ~
24V / 200Ah
7
148
248
48V / 30Ah ~
48V / 100Ah
(C)Requirement of Installation:
The unit should be mounted on a flat surface or holding rack with suitable
strength. In order to ensure the lifespan of the unit, please refrain from
operating in environment of high dust or high moisture. This is a power supply
with built-in DC fan. Please make sure that ventilation is not blocked. There
should be no barriers within 15cm of the ventilating holes.
>15cm
Air
>15cm
Inverter
Air
Figure 6.1: Example of Installation
(D)Mounting Suggestion :
There are 4 semi-circular cutout on the side flanges of the inverter. It can be
used for fixing TS-700/1000 onto the system enclosure.
We high recommend mounting in the horizontal position. Please make sure
ventilation openings are free from obstruction.
(E)Example of system diagram
As short as possible
Larger than
15cm
AC O/P
LOAD
TS-700/1000
Battery
+
Larger than
15cm
-
DC I/P
-+
Should less than 1.5m
Chassis
Wall or system FG
8
Where, the installation of the DC input and chassis grounding is shown below :
Cat. No. (1GG1HS-191)
Rating (150A )
Suitable cables (cables with 75℃
temperature rating, connected with
ring terminal)
Torque (32~106.2 in-lbs)
1
2
Cat.No.(1GG1HS-212)
Suitable wires (10-4 AWG
tinned copper wires)
Torque (17.7-26.5 in-lbs)
Chassis
(F)Derating
100
100
80
80
60
60
40
40
20
20
0
10
20
30
40
50
60
70
10.5VDC
21VDC
42VDC
Ambient Temperature (℃)
11.5VDC
23VDC
46VDC
15VDC (HORIZONTAL)
30VDC
60VDC
Battery Input Voltage (V)
Figure 6.2: Output Derating Curve
Figure 6.3: Input Derating Curve
(G)
Notes on output load:
TS-700/1000 Series can power most of equipments that need an AC source
which can provide 700W(TS-700)/1000W(TS-1000) continuously. But for
certain load type, the unit may not work properly.
9
(1)Since inductive loads or motor based equipments need a large start up
current (6~10 times of its rated current), the inverter may not start up
successfully with these kinds of load.
(2)When the output are capacitive or rectified equipments (such as switching
power supply), it is suggested to operate these equipment at no load or light
load. To ensure proper operation, you should increase the loads only after
TS-700/1000 has started up.
7. Failure Correction Notes
TS-700/1000 should be serviced by a professional technician. Any improper
usage or modification may damage the unit or result in shock hazard. If you are
not able to clear the failure condition, please contact Mean WELL or any of our
distributors for repair service.
Status
No AC output
voltage
Discharging
period of
batteries is
too short
Fan does
not spin
Possible Reasons
Ways to Eliminate
Abnormal input
Check the AC or DC input sources.
Make sure the voltage is within the
required range.
Over temperature
protection
Make sure that the ventilation is not
blocked or whether the ambient
temperature is too high. Please
derating the output usage or reduce
the ambient temperature.
Overload protection
Make sure the output load does not
exceed the rated value or the
instantaneous start up current is not
too high. (for inductive or capacitive
loads)
Short circuit protection
Make sure the output is not
overloaded or short circuited
Batteries are aged or broken
Replace the batteries
Battery capacity is too small
Reconfirm the specification and
enlarge the battery capacity as
suggested
Clog with foreign bodies
Remove the foreign objects
Malfunction of the fan
Repair required. Please send it back
to us or any of our distributors
8. Warranty
Three years of global warranty is provided for TS-700/1000 under normal
operating conditions. Please do not change components or modify the unit
by yourself or MEAN WELL may reserve the right not to provide the
complete warranty.
10
N o . 2 8 , W u q u a n 3 r d R d . , Wu g u D i s t . , N e w Ta i p e i C i t y 2 4 8 , Ta i w a n
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