Raychem HWAT L, M, R, FS A-2X, FS B-2X, FS C-2X, BTV 2-CT, AT-TS 13, 14, RAYSTAT-ECO 10, RAYSTAT-CONTROL 10 Technical Handbook

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Technical Handbook
2008 –2009
Smart heat for comfort and safety
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Smart heat for comfort and safety
As the world leader in heat-tracing systems, Tyco
Thermal Controls has the system that you need
from pipe-freezing prevention or maintaining fluid
temperatures, to melting snow and heating floors.
After 35 years with unrivalled versatility and smart
systems, Raychem‘s self-regulating cable technology
still remains at the forefront in heat-tracing solutions.
For commercial or residential applications, new
construction or renovation, our smart solutions will
perform perfectly for greater comfort and safety.
The heart of our solutions
In 1970, Raychem first developed and launched self-regulating electric heating
cables.
The cable delivers the right amount of heat exactly when and where it is needed.
As the temperature drops, more heat is produced. Conversely, as the temperature
rises, less heat is produced. But there are many more benefits:
Tested and qualified
• The smart cables can be overlapped without any risk of overheating.
• Approved BS 6351 (IEC 60800)
• The heating cables can be cut to length ‘in the field’. This means additional
flexibility when plans do not correspond to the ”real life” situation on site.
• VDE approved
• The length of pipe corresponds to the length of cable that you need.
A
B
• Stringent production monitoring
• CE marked
C
Member of the European
Ra­di­ant
Floor Heat­ing
Mitglied
in der European Radian
Association e.v.
Floor Heating Association e.V.
A
Cold ambient = High power output
If the temperature in the immediate vicinity of the self-regulating heating cable is cold,
the heat output from the heating cable is increased. The polymeric core of the cable
contracts, which creates many electrical paths across the integrated carbon particles.
B
Warm ambient = Low power output
In response to a warmer environment, the heat output of the self-regulating cable is
reduced. The polymeric core of the cable expands, reducing the electrical paths.
C
Hot ambient = Virtually no output
If the temperature in the environment of the self-regulating heating cable reaches a high
temperature, the heat output is minimal. Due to the maximum expansion of the polymeric core of the cable, most of the electrical paths are broken.
2
RTechnical handbook
Our products satisfy the
requirements of the relevant
European Directives.
Robust construction
• Long service life assured through
electrical polyolefin or fluorpolymer insulation
Life time
• Intensive tests according to
recognized scientific procedures.
Results: self-regulating heating
cables have a service life of at least
20 years.
Raychem Smart Services
It’s not only the cable!
The combination of a self-regulating
heating cable and a smart control unit
allows for dynamic management of the
heating cable’s power output dependant on parameters such as ambient
temperature and moisture. These will
help you and your customers to comply with today’s building regulations on
energy savings. A complete Raychem
system can result in energy savings of
up to 80% !
Raychem offers a set of tools and services that aim to simplify the professional´s life.
Not only do we offer the best quality products, we also support them with unrivalled
services.
A well-oiled customer service centre
• Multi-lingual customer service
representatives to answer all your
questions
• Fast order handling & shipment
Europe-wide
• Free documentation service
Our control units (e.g. HWAT-ECO) are
designed for easy set-up and operation.
They are easy to access for fast wiring.
Ergonomic buttons, intuitive menudriven operation and pre-installed
programmes allow for quick set-up.
Large technical support team
• “On demand” technical advice
• Free designs and quotations
• Direct support to specifiers and installers
• Training support on request
• Complete after-sales service
• Also for non-standard applications our team can assist you in finding
the right heating solution. Do not hesitate to get in touch with us.
Free phone 0800 96 90 13 or Free fax 0800 96 86 24.
Specific connection systems have
been designed and configured to
be fully compatible with our heating
cables.
The RayClic connection system cuts
installation time by 80%. Inserting the
stripped cable into the module and
tightening a few screws is all it takes.
www.tycothermal.com
Our website provides you with all information – from product selection to
downloadable installation manuals.
RTechnical handbook
3
Overview of applications
3
1
5
4
2
RTechnical handbook
CDE-0517 Rev.6 09/07
3 Frost protection for gutters and downpipes
4
5
34
Snowmelting of ramps, steps,
footpaths and accessways
43
Electrical underfloor heating
46
4
General installation instructions for
self-regulating heat-tracing systems
14
Technical data – Choice of accessories
CDE-0517 Rev.6 09/07
32
50
Hot water temperature
maintenance
Frost protection
for pipes
16
Frost protection for
gutters and downpipes
Frost protection for pipes
Snowmelting of ramps,
steps and footpaths
2
6
Electrical underfloor
heating
maintenance
General installation
instructions
1 Hot water temperature
53
RTechnical handbook
Hot water temperature
maintenance
Hot water temperature
maintenance
Providing the comfort of instant hot
water is the key requirement of any
modern hot water system.
The Raychem single-pipe system
keeps water at the right temperature
in a building’s water distribution pipe
work. The intelligent system first
keeps the investment cost low and
then it operates economically and
efficiently.
A hygienic system
Less water volume and less heat loss in the
pipe work assure for less bacteriological
problems.
A flexible and space-saving system
The space requirement for pipes has been
reduced because there are no return pipes.
Risers, shafts and openings can be minimised freeing space for other services.
Low investment costs
The heating cable is simply fixed on the
supply pipe. There is no need for return pipe
work, valves or pumps, nor for complex
design and balancing work associated with
return systems.
Lower power consumption
The heat loss in the system is lower as only
the heat loss from the feed pipe (and not
from the return pipe) is to be compensated
for. There is also no power requirement for
circulation pumps.
The single-pipe system can be used with a
smaller boiler and as there is no cold return
water coming in the boiler, the heat-up of
the water is more efficient.
The intelligent HWAT-ECO control unit saves power e.g. it can lower the temperature
or switch off the during water consumption
peaks.
No maintenance costs
The system has no mechanical parts such
as a recirculation pump or control valves.
There are no parts to wear out.
Gel-filled end seal
(RayClic-E-02)
Heating cable
(HWAT-L, M or R)
4-way connection
(RayClic-X-02)
Power connection
(RayClic-CE-02)
Sensor HWAT-ECO (incl.)
Residual current
device (rcd) (30 mA)
Circuit-breaker (C type)
Temperature control unit
(HWAT-ECO)
RTechnical handbook
CDE-0517 Rev.6 09/07
1. Heating cable selection
Optimum water temperature maintenance for single family houses, flats, offices, hotels, hospitals, convalescent homes, sports centres, ...
Heating cable type
Power output
HWAT-L
7W/m at 45°C
HWAT-M
9 W/m at 55°C
HWAT-R
12 W/m at 70°C
Max. exposure temperature
65°C
65°C
80°C
Outer jacket colour
yellow
orange
red
Control unit HWAT-ECO
–
recommended for
enhanced energy efficiency
essential
Legionella prevention
Hot water temperature
maintenance
Design guide, control units and accessories
Possibility of thermal
legionella prevention up
to the draw-off points
2. Composition of the HWAT-L/M/R heating cable
1
2
1
2
Copper conductor (1.2 mm2)
Self-regulating heating element
3 Modified polyolefin insulation
4 Aluminium foil wrap
5 Protective tinned copper braid
3
6 Modified polyolefin protective outer jacket.
4
5
6
3. Heating cable length
Technical data: see page 53
• The heating cable is installed in a straight line on the pipework
• The heating cable can be traced right up to the draw-off points
Total length of pipe to be traced
+ approx. 0.3 m per connection
+ approx. 1.0 m per T-connection
+ approx. 1.2 m per 4-way connection
= required heating cable length
4. Insulation thicknesses
Pipe size (mm)
Insulation thickness (mm)
15
20
22
20
28
25
35
30
42
40
54
50
Ambient temperature: 18°C
Thermal conductivity l = 0.035 W/(m.K)
For other thermal conductivity insulation materials, contact your Tyco Thermal Controls
representative.
5. Electrical protection
• The total length of heating cable determines the number and size of the circuit breakers
• Residual current device (rcd) : 30 mA required
• Power cabling for the heating cables according to local regulations
• The power connection must be carried out by an approved electrical installer
Circuit-breaker to BSEN 60898 (type C) : the maximum length of the heating
circuit is based on a minimum start-up temperature of +12°C, 230 VAC.
CDE-0517 Rev.6 09/07
HWAT-L
HWAT-M
HWAT-R
10 A
80 m
50 m
50 m
13 A
16 A
110 m
140 m
65 m
80 m
65 m
80 m
20 A
180 m
100 m
100 m
RTechnical handbook
Hot water temperature
maintenance
Hot water temperature
maintenance
6. Checklist for planning the installation
The system design should take into account:
• Pipe di­am­e­ter and material
• Insulation type and thickness
• Ambient temperature
• Circuits should divide the plumbing into logical segments
• Don’t exceed the maximum circuit length
• Show connection locations on the drawings
• Locate power connections near the electrical panel
• Locate T-connections in accessible areas
7. Testing of the installation
See page 50
8. Control units
HWAT-ECO Electronic temperature control unit with integrated clock
• Building-specific program
• Boiler temperature monitoring
• Economy programs
• Password protection
• Simple user interface
• Compatible with HWAT-L/M/R heating cables
• BMS interface
• Alarm outputs
Technical data: see page 11
9. Accessories
RayClic-CE-02
Power connection
• With 1.5 m power cable
• End seal and support bracket
• IP 68 moisture ingress protection
• External dimension: L = 240 mm
W = 64 mm
H = 47 mm
RayClic-T-02 T-connection
• Connection for 3 cables
• End seal and support bracket
• IP 68 moisture ingress protection
• External dimension: L = 270 mm
W = 105 mm
H = 42 mm
RayClic-PT-02
Power T-connection
• 3 connections with integral 1.5 m
power cable
• 3 end seals and 1 support bracket
• IP 68 moisture ingress protection
• External dimension: L = 270 mm
W = 105 mm
H = 42mm
RTechnical handbook
CDE-0517 Rev.6 09/07
Hot water temperature
maintenance
RayClic-S-02
Splice for joining 2 lengths of heating cable
• Connection for 2 cables with
1 support bracket
• IP 68 moisture ingress protection
• External dimension: L = 240 mm
W = 64 mm
H = 47 mm
RayClic-PS-02
Powered splice
• Connection for 2 cables with integral 1.5 m
power cable
• 2 end seals and 1 support bracket
• IP 68 moisture ingress protection
• External dimension: L = 270 mm
W = 105 mm
H = 42 m
RayClic-X-02
4-way connection
• Connection for 4 cables
• 2 end seals and 1 support bracket
• IP 68 moisture ingress protection
• External dimension: L = 270 mm
W = 105 mm
H = 42 mm
RayClic-E-02 Gel-filled end seal
• For system extensions (to be
ordered separately)
• IP 68 moisture ingress protection
KBL-10
Cable ties
• One pack of 100 required for approx. 30 m of pipework
• Length: 370 mm
• Temperature and UV resistant
Use ATE-180 on plastic pipes
GT-66 Heat-resistant glass cloth tape
• For steel pipes or for any installation below 4.4°C
• 20 m roll for approx. 20 m of pipework
Use ATE-180 on plastic pipes
GS-54 Glass cloth tape for attaching heating cable to pipe
• For stainless-steel pipes or for any installation below 4.4°C
• 16 m per roll, 12 mm width
CDE-0517 Rev.6 09/07
RTechnical handbook
Hot water temperature
maintenance
Hot water temperature
maintenance
ATE-180 Aluminium adhesive tape
• Heat resistant up to 150°C
• 55 m roll for approx. 50 m of pipework
On plastic pipes: the heating cable must be covered with aluminium
adhesive tape along its entire length
IEK-20-M (for HWAT-L, -M) /IEK-25-04 (for HWAT-R)
Insulation entry kit
• Insertion of heating cable in metal cladding
• Consists of: metal fasteners, metric gland and joint seal
LAB-I-01
ELECTRIC
TRACED
Electric traced label
• To be placed at 5 m intervals on insulation surface
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10. General installation instruction 10
RTechnical handbook
See page 14
CDE-0517 Rev.6 09/07
Module layout
A B C D E
A Power supply on (green LED)
B Power to heater on (green LED)
C Legionella prevention (green LED) - heating cable 100% powered increased risk of scalding
D Maintain temperature lowered following boiler temperature decrease
(green LED) - boiler temperature is lower than expected.
E Error (red LED)
Change menu selection or position cursor
Escape, backspace or NO
Confirm selection, new value or YES
Hot water temperature
maintenance
HWAT-ECO Temperature control unit
Technical data
Product description
HWAT-ECO
Use
Only for HWAT-L/M/R heating cables
Selectable maintain temperature
37°C to 65°C in max. 48 timer blocs
per day
Operating voltage
230 VAC (+10%, –10%), 50 Hz
Switching
capacity
20 A / AC 230V
85
Internal power consumption
2,5 W
Circuit breaker
Max. 20 A, C-Characteristic
Power cable section entry
1.5 - 4 mm2 for fixed wiring only
Auxiliary cable section entry
Up to 16 AWG (1.3 mm2)
Weight
880 g
Mounting options
Wall mount with 2 screws or DIN rail
Cable glands (entries)
2 x M20 and 1 x PG13.5 with 3 inputs
70
for external wires of 3-5 mm
Protection level
IP 54
Ambient temperature
0°C to 40°C
Housing material
ABS
85
Internal temperature alarm
85°C
Master/slave cable
2-wire twisted pair shielded, max. 1.3 mm2 core and insulation of 500 V
Master/Slave
Master is selectable in the unit, up to
8 slaves can be con­nect­ed
BMS interface
0 - 10 VDC
(Dimensions in mm)
Alarm relay contacts
Max. 24VDC or 24 VAC, 1 A, SPDT
voltage free
Boiler tem­per­a­ture sensor
PTC KTY 81-210 or PT 100
Power correction factor
60% to 140% (fine tuning of maintained
temperature)
Clock back-up time
Min. 1 year with lithium battery
CR2025 (3V)
Clock accuracy
±10 minutes per year
Real time clock
Automatic summer/winter time and
leap year correction
Parameters stored in non-volatile All parameters, except date and time
memory Approval
VDE according to EN 60730
EMC
According to EN 50081-1/2 for emission and EN 50082-1/2 for immunity
Raychem requires the use of a 30 mA residual current device and a C-Characteristic circuit breaker to provide maximum safety and
protection from fire.
The unit complies with IEC1000-3-3 (flicker) if installed according to part 3 of VDE 0838. To avoid flicker install the unit in such a way that
at the current value of the systems start-up temperature (max. 20 A per heating circuit) the voltage drop does not exceed 1% at the power
supply of the lightning apparatus (normally subpanel).
165
CDE-0517 Rev.6 09/07
RTechnical handbook
11
Hot water temperature
maintenance
Hot water temperature
maintenance
Program
The HWAT-ECO has 7 different building specific time/temperature programs.
These programs are based on our long experience for optimum comfort and energy saving. For user specific changes in the programming, the Edit timer program can be used.
Program name
Building type
Program 0
Program 1
Program 2
Program 3
Program 4
Program 5
Program 6
Constant temperature (±55°C)
Apartment block
Prison / Barracks
Hospital
Hotel
Sports centre / Swimming pool
Office
In addition, user specific programs
can be created 12
RTechnical handbook
Temperature can be varied in 1/2 h blocks to any desired temperature between:
OFF, economy t°, maintain t° and
legionella prevention (100% powered,
increased risk of scalding)
CDE-0517 Rev.6 09/07
L1
L2
L3
N
Hot water temperature
maintenance
Wiring diagram for HWAT-L / HWAT-M / HWAT-R with HWAT-ECO temperature control unit
*
**
L
Optional
BMS
+
B
N
A
HWAT-ECO TEMP
PE
N’
L’
L
BMS
+
B
N
HWAT-ECO
L’
N’
A
EMP
PE
L
BMS
+
B
N
A
HWAT-ECO TEMP
PE
N’
L’
PE
Alarm
Self-regulating
heating cable
*
**
CDE-0517 Rev.6 09/07
Alarm
Alarm
Temperature
sensor
Self-regulating
heating cable
Self-regulating
heating cable
Two- or four-pole electrical protection by circuit breaker may be needed for local
circumstances, standards and regulations
The earth wire of shielded RS-485 cable needs to be connected to the BMS (-) terminal of each HWAT-ECO in the Master / Slave network.
RTechnical handbook
13
Hot water temperature
maintenance
Hot water temperature
maintenance
11. Installation instructions for HWAT-L/M/R cables
• The heating cable should be installed
in a straight line on the pipework.
• Install on dry surfaces
• Minimum installation temperature:
–10°C
ca. 45n
ca. 45n
horizontal pipes
Vertical pipe
Horizontal pipe
Cable tie KBL-10
For plastic pipes use
aluminium adhesive tape
ATE-180. Place it over the
entire length of the pipe
GT-66 / GS-54
adhesive tape
Cut the heating cable
at right angles
Smallest bending
radius: 10 mm
It is not necessary to
spiral the cable around
the pipe
90°
Installation of self-regulating
heating cables
• Store in a dry and clean place.
• Temperature range: –40°C to +60°C.
• Protect any cable ends with an
end seal.
14
RTechnical handbook
Install the heating
cables on the outside
of the pipe bend
Avoid:
• sharp edges
• high tractive force
• kinking and crushing
• walking or driving over the cable
• moisture at cable interfaces
CDE-0517 Rev.6 09/07
Temperature maintenance around
valves:
• Valves up to 2” (DN 50) : install the
HWAT heating cables in a straight line
• ≥ 2” : lay as shown
• Always insulate valves
≤ 3 m HWAT-L
Hot water temperature
maintenance
• Run the cable over pipe suspensions
• Do not clamp the cable
Wall/Floor transit
The thickness of thermal insulation must
be continuous otherwise compensate by
adding heating cable.
≤ 3 m HWAT-M et HWAT-R
≤3m
≤3m
insulation
> 3m + Rayclic
>3m
RayClic
RayClic-T-connection
Electric traced label
IEK-20-M / IEK-25-04 for insertion of
heating cable in metal cladding
CDE-0517 Rev.6 09/07
RTechnical handbook
15
Frost protection
for pipes
Frost protection for pipes
Frozen pipes can be a costly problem.
When pipes are exposed to subzero temperatures they can burst,
leading to considerable damage
and disruption. The Raychem frost
protection system for pipes provides
an efficient solution. The selfregulating heating cable, combined
with an adequate insulation, prevents
water pipes, fire mains, sprinkler
systems and fuel oil lines from
freezing.
Easy to install
The heating cable is simply fixed on the pipe
– under the thermal insulation. Connections
are quickly made with the fast RayClic
connectors.
Durable and reliable
The cable’s large copper conductors make
it a reliable solution and its speciallyformulated outer jacket protect it from
severe environmental conditions.
Low power consumption
Smart RAYSTAT control units calculate a
duty-cycle proportional to the expected
minimum temperature. Where a simple
ambient thermostat would energize the
heating cable for 100%, the “smart”
controllers would energise for a fraction
of the time, resulting in significant extra
savings.
Thermostat with line or ambient
temperature sensor
Residual current device (30 mA)
Circuit-breaker (C type)
Junction box
(JB16-02)
T-Connection (RayClic-T-02)
(Not for FS-C-2X)
)
Power connection (RayClic-CE-02)
(Not for FS-C-2X)
Electrical traced label
(LAB-I-01)
Frost protection heating cable
(FS-A-2X, FS-B-2X or FS-C-2X)
End seal (RayClic-E-02)
(Not for FS-C-2X)
16
RTechnical handbook
CDE-0517 Rev.6 09/07
Design guide, control units and accessories
1. Heating cable selection
Application
Frost protection for pipework at max. 65°C operating temperature
FS-A-2X
10 W/m at 5°C
FS-B-2X
26 W/m at 5°C
Frost protection
for pipes
Frost protection for pipework at max. 95°C operating temperature and
temperature maintenance for metal waste pipes with fatty waste water
FS-C-2X
31 W/m at 5°C
22 W/m at 40°C
2. Composition of the FS-A/B/C-2X heating cable
1
2
1
2
3
3
4
Copper conductor (1.2 mm2)
Self-regulating heating element
Modified polyolefin insulation (FS-C-2X: Fluoropolymer)
Protective tinned copper braid
5 Modified polyolefin protective jacket
4
5
3. Insulation selection
Pipe diameter
Insulation
mm
15
thicknesses Inches 1/2”
10 mm
FS-A-2X
15 mm
FS-A-2X
20 mm
FS-A-2X
25 mm
FS-A-2X
30 mm
FS-A-2X
40 mm
FS-A-2X
50 mm
FS-A-2X
22
3/4”
FS-B-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
Frost protection down to –20°C.
28
1”
FS-B-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
35
5/4”
FS-B-2X
FS-B-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
42
11/2”
FS-B-2X
FS-B-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
54
2”
FS-B-2X
FS-B-2X
FS-B-2X
FS-A-2X
FS-A-2X
FS-A-2X
FS-A-2X
67
21/2”
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-A-2X
FS-A-2X
FS-A-2X
76
3”
108
4”
125
5”
150
6”
200
8”
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-A-2X
FS-A-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-A-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
FS-B-2X
Frost protection cables FS-A-2X and FS-B-2X are suitable for any pipe material (copper,
threaded pipes, stainless steel pipes, plastic pipes and composite metal pipes without
restriction).
For plastic pipes, please use aluminium adhesive tape ATE-180. The frost protection cable
should be covered along its entire length. Heat insulation l = 0.035 W/(m.K) or better.
Important note: frost protection heating cables with fluorpolymer protective
jacket (e.g. type BTV2-CT) must be used for solvent-containing, mixed and/or
bitumen-coated heat insulation.
40°C temperature maintenance on pipelines for fatty waste water
Insulation
thicknesses
30 mm
40 mm
50 mm
60 mm
Pipe diameter (mm)
42
54
67
11/2”
2”
21/2”
FS-C-2X
FS-C-2X FS-C-2X FS-C-2X
FS-C-2X FS-C-2X FS-C-2X
FS-C-2X FS-C-2X FS-C-2X
76
3”
108
4”
125
5”
150
6”
200
8”
FS-C-2X
FS-C-2X FS-C-2X FS-C-2X FS-C-2X FS-C-2X
Min. ambient temperature –10°C. Heat insulation l = 0.035 W/(m.K) or better.
Cable type FS-C-2X should only be used for pipework with a minimum continuous temperature resistance of 90°C. A line-sensing control thermostat
(type AT-TS-14 or RAYSTAT-CONTROL-10) must be used on plastic pipework
(setting approx. 40°C).
CDE-0517 Rev.6 09/07
RTechnical handbook
17
Frost protection for pipes
4. Cable length
The heating cable should be installed in a straight line on the pipework.
Cable loops instead of T-connections can be made on short stubs
(up to approx. 3 m)
Frost protection
for pipes
+ approx. 0.3 m per connection
+ approx. 1.0 m per T-connection
+ approx. 1.2 m per 4-way connection
Additional cable required for increased heat sinks at valves from 2” and for uninsulated pipe
supports (approx. 1 m)
= required heating cable length
5. Electrical protection
• The total length of heating cable determines the number and size of the fuses
• Residual current device (rcd) : 30 mA required, max. 500 m heating cable per rcd
• Installation according to local regulations
• The power connections must be carried out by an approved electrical installer
• Use C type circuit-breakers
Max. length of the heating circuit is based on a minimum switch-on
temperature of 0°C, 230 VAC.
4A
6A
10 A
13 A
16 A
6. Testing of the installation
FS-A-2X
45 m
70 m
110 m
130 m
150 m
FS-B-2X
25 m
35 m
65 m
85 m
105 m
FS-C-2X
20 m
30 m
55 m
70 m
90 m
See page 50
7. Thermostats
AT-TS-13
30
Thermostat
• Adjustable temperature range: –5°C to +15°C
• Line-sensing control thermostat or ambient thermostat
• Max. switching current 16 A, 250 VAC
60
0
90
C°
12
0
AT
-T
Technical data: see page 26
S13
AT-TS-14
30
60
0
90
C°
12
0
AT
-T
S-1
18
4
RTechnical handbook
Thermostat
• Adjustable temperature range: 0°C to 120°C
• Temperature maintenance on pipelines for fatty waste water
• Line-sensing control thermostat
• Max. switching current 16 A, 250 VAC
Technical data: see page 26
CDE-0517 Rev.6 09/07
RAYSTAT-ECO-10
Technical data: see page 28
RAYSTAT-CONTROL-10 Line-sensing thermostat
• Adjustable temperature range: 0°C to 150°C
• Max. switching current 25 A, 250 VAC
• Alarm relay: 2 A voltfree with indication of sensor errors, voltage errors and low or high temperature alarm
• Display for visual indication of parameters
Technical data: see page 30
Frost protection
for pipes
Ambient temperature thermostat
• Adjustable temperature range: 0°C to 30°C
• Max. switching current 25 A, 250 VAC
• PASC (Proportional Ambient Sensing Control) for energy saving
• Alarm relay: 2 A voltfree with indication of sensor errors, voltage errors and low or high temperature alarm
• Display for visual indication of parameters
SB-100 Stainless steel support bracket
• Specially constructed to provide heating cable protection between pipe and junction box via a tubular leg.
• For use with AT-TS-13, AT-TS-14, JB16-02 and RAYSTAT-CONTROL-10
SB-101 Dual-leg support bracket, stainless steel
• Height leg: 160 mm
• For use with AT-TS-13, AT-TS-14, JB16-02 and RAYSTAT-CONTROL-10
CDE-0517 Rev.6 09/07
RTechnical handbook
19
Frost protection for pipes
SB-110
Frost protection
for pipes
Support bracket, stainless steel
• Height leg: 100 mm
• For use with AT-TS-13, AT-TS-14, and JB16-02
SB-111
Support bracket, stainless steel
• Height leg: 100 mm
• For use with AT-TS-13, AT-TS-14, and JB16-02
8. Accessories for FS-A-2X and FS-B-2X cables
Power connection
Splice
Powered splice
T-connection
Powered T-connection
Four way connection
FS-A-2X
FS-B-2X
RayClic-CE-02
RayClic-S-02
RayClic-PS-02
RayClic-T-02
RayClic-PT-02
RayClic-X-02
Note: A splice can also be made using an S-06.
RayClic-CE-02
Power connection
• With 1.5 m power cable
• End seal and support bracket
• IP 68 moisture ingress protection
• External dimension: L = 240 mm
W = 64 mm
H = 47 mm
Note: RayClic components are not compatible with FS-C-2X
RayClic-T-02
T-connection
• Connection for 3 cables
• End seal and support bracket
• IP 68 moisture ingress protection
• External dimension: L = 270 mm
W = 105 mm
H = 42 mm
Note: RayClic components are not compatible with FS-C-2X
20
RTechnical handbook
CDE-0517 Rev.6 09/07
RayClic-PT-02 Note: RayClic components are not compatible with FS-C-2X
RayClic-S-02
Splice for joining 2 lengths of heating
cable
• Connection for 2 cables with
1 support bracket
• IP 68 moisture ingress protection
• External dimension: L = 240 mm
W = 64 mm
H = 47 mm
Frost protection
for pipes
Power T-connection
• 3 connections with integral 1.5 m
power cable
• 3 end seals and 1 support bracket
• IP 68 moisture ingress protection
• External dimension: L = 270 mm
W = 105 mm
H = 42mm
Note: RayClic components are not compatible with FS-C-2X
RayClic-PS-02 Powered splice
• Connection for 2 cables with integral 1.5 m
power cable
• 2 end seals and 1 support bracket
• IP 68 moisture ingress protection
• External dimension: L = 270 mm
W = 105 mm
H = 42 m
Note: RayClic components are not compatible with FS-C-2X
RayClic-X-02
4-way connection
• Connection for 4 cables
• 2 end seals and 1 support bracket
• IP 68 moisture ingress protection
• External dimension: L = 270 mm
W = 105 mm
H = 42 mm
Note: RayClic components are not compatible with FS-C-2X
RayClic-E-02 Gel-filled end seal
• For system extensions
(to be ordered separately)
• IP 68 weather protection
Note: RayClic components are not compatible with FS-C-2X
CDE-0517 Rev.6 09/07
RTechnical handbook
21
Frost protection for pipes
9. Accessories for FS-C-2X and BTV-2-CT cables
Frost protection
for pipes
For BTV-2-CT
For FS-C-2X
Power connection
1 JB16-02
+
1 C25-21
+
1 E-06
+
1 CE20-01
+
JB-SB-08
Splice
1 JB16-02
+
2 C25-21
+
1 E-06
+
2 CE20-01
+
JB-SB-08
Powered splice
1 JB16-02
+
2 C25-21
+
2 E-06
+
2 CE20-01
+
JB-SB-08
T-connection
1 JB16-02
+
3 C25-21
+
2 E-06
+
3 CE20-01
+
JB-SB-08
Powered T-connection
1 JB16-02
+
3 C25-21
+
3 E-06
+
3 CE20-01
+
JB-SB-08
Four way connection
1 JB16-02
+
4 C25-21
+
3 E-06
+
4 CE20-01
+
JB-SB-08
JB16-02 JB
16
-0
2
AC
IP 66
66 0
V
Temperature-resistant junction box
• For FS-C-2X and BTV-2-CT
• For power connection or T-connection
• IP66
• 6 x 4 mm2 terminals
• 4 Pg 11/16, 4 M20/25 knock-out entries
JB-SB-08 Single-leg support bracket (VA)
• for junction and connection box JB16-02
CE20-01
Connection and end seal kit for FS-C-2X cables
• Heat-shrink technique
• M20 gland
C25-21 Connection kit for BTV2-CT
• Heat-shrink technique
• M25 gland
22
RTechnical handbook
CDE-0517 Rev.6 09/07
E-06 End seal kit for BTV2-CT
Cold lead connection and end seal kit
• Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cables BTV-CT and FS-C.
Frost protection
for pipes
CCE-04-CT 10. General accessories
S-06
In-line splice kit
• for FS-A-2X and FS-B-2X
S-19
In-line splice kit
• for FS-C-2X and BTV-2-CT
CCE-03-CR
Cold lead connection and end seal kit
• Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cables FS-A-2X and FS-B-2X
CDE-0517 Rev.6 09/07
RTechnical handbook
23
Frost protection for pipes
KBL-10
Cable ties
• One pack of 100 required for approx. 30 m of pipework
• Length: 370 mm
• Temperature and UV resistant
Frost protection
for pipes
On plastic pipes use ATE-180 tape
GT-66
Heat-resistant glass cloth tape
• For steel pipes or for any installation below 4.4°C
• 20 m roll for approx. 20 m of pipework
On plastic pipes use ATE-180 tape
GS-54 Glass cloth tape for attaching heating cable to pipe
• For stainless-steel pipes or for any installation below 4.4°C
• 16 m per roll, 12 mm width
ATE-180 Aluminium adhesive tape
• Heat resistant
• 55 m roll for approx. 50 m of pipework
On plastic pipes: the heating cable must be covered with aluminium adhesive tape along its entire length
IEK-20-M
Insulation entry kit
• Insertion of heating cable in metal cladding
• Consists of: metal fastener, metric gland and joint seal
LAB-I-01 ELECTRIC
TRACED
Electric traced label
• To be placed at 5 m intervals on insulation surface
R
24
RTechnical handbook
CDE-0517 Rev.6 09/07
12. Special installation
instructions
See page 32
Placing of sensor
Sensor
Junction
box
Heating cable
Unheated
premises
Ambient sensor
CDE-0517 Rev.6 09/07
Fasten the pipe sensor to the pipework (e.g. alu­min­i­um adhesive tape)
Outdoors
Frost protection
for pipes
11. General installation instructions
Always place the sensor in the
coldest part of the installation
RTechnical handbook
25
Frost protection for pipes
Line-sensing control and ambient thermostats (AT-TS-13 and AT-TS-14)
Unit layout
A Green LED
B Red LED
C Red LED
A
B
C
Heating cable on
Sensor break
Sensor short-circuit
Technical data
122
120
Frost protection
for pipes
R
R
26
55
Supply voltage
230 VAC +10% –15% 50/60 Hz
Power consumption ≤ 1.8 VA
Approval
CE
Max. switching current
16 A, 250 VAC
Max. conductor size
2.5 mm2
Switching differential
0.6 to 1 K
Switching accuracy
AT-TS-13
± 1 K at 5°C
(calibration point)
AT-TS-14
± 2 K at 60°C
(calibration point)
Switch type
SPST (normally open)
Adjustable temperature range
AT-TS-13
–5°C to +15°C
AT-TS-14
0°C to +120°C
Housing
Temperature setting
Exposure temperature
Ingress protection
Entries
Weight (without sensor)
Material
Lid fixing
Mounting
Temperature sensor (HARD-69)
Type
PTC KTY 83-110
Length sensor cable
3m
Diameter sensor cable
5.5 mm
Diameter sensor head
6.5 mm
Max. exposure temperature 160°C
sensor cable
The sensor cable may be extended up to 100 m using a cable with a cross-section of
1.5 mm2.
The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage
cables.
RTechnical handbook
inside
–20°C to +50°C
IP65 according to EN 60529
1 x M20 for supply cable (∅ 8-13 mm)
1 x M25 for connection heating cable (∅ 11–17 mm)
1 x M16 for sensor
approx. 440 g
ABS
nickel-plated quick release screws
On wall or on support bracket
SB-110/SB-111
CDE-0517 Rev.6 09/07
Wiring diagram for thermostat AT-TS-13 or AT-TS-14
AT-TS-13/14 direct
L1
N
max.
16A/C
30 mA
90
C°
12
0
AT
-T
*
60
0
Frost protection
for pipes
30
S13
3
Self-regulating
heating cable
AT-TS-13/14 with contactor
Thermostat
5 1 2
6 8
9 4
Temperature sensor
L1
L2
L3
N
max.
16A/C
*
*
30 mA
3
5 1 2
6 8
9 4
**
***
* Two- or four-pole electrical pro-tection by circuit-breaker may be needed
for local circumstances, standards and regulations
** Depending on the application, one- or three-pole circuit-breakers or
contactors may be used
***Optional: Potential-free circuit-breaker for connection to the BMS
CDE-0517 Rev.6 09/07
RTechnical handbook
27
Frost protection for pipes
Energy saving frost protection controller RAYSTAT-ECO-10
Display
-1
A
-2
-3
-4
Frost protection
for pipes
Technical data
V
DE
A.
1.
2.
3.
4.
LED Display (parameter and error indications)
Battery activation
Parameter menu selection
Increase value
Decrease value
Operating Voltage
Power Consumption
Main Relay (heating)
Main Terminals Alarm Relay Alarm Terminals Accuracy 230 VAC, +10%/–10%, 50/60 Hz
≤ 14 VA
Imax 25 A, 250 VAC, SPST
3 x 0.75 mm2 to 4 mm2
Imax 2 A, 250 VAC, SPDT, voltfree
(3 + ) x 0.75 mm2 to 2.5 mm2
±0.5 K at 5°C
Main parameter settings
Energy Saving Algorithm Temperature Setpoint
Minimum Expected Ambient Temperature
Heater Operation if Sensor Error Voltage Free Operation Proportional Ambient Sensing Control
(PASC) active below setpoint
0°C to + 30°C
(switch off temperature)
–30°C to 0°C
(heating 100% powered)
ON (100%) or OFF
YES or NO
Energy saving with Proportional Ambient Sensing Control (PASC)
Duty cycle (power to heater on) depends on the ambient temperature. For example:
If minimum temperature= –15°C and if maintain temperature (set point)= +5°C
ambient t°
% ON
% ON
100
80
60
40
20
–15
100
Min. Ambient
–10
75
–5
50
0
25
0
5
0
Set point
–15 –10 –5
0
5
10
Result: At ambient temperature
% ON
Ambient temperature
of –5°C, 50% energy is saved
Diagnosed alarms
Sensor Errors Sensor short / Sensor open circuit
Min. expected ambient temperature reached
Low Temperature
Voltage Errors Low supply voltage / Output voltage / fault
Parameters can be programmed without power supply and parameters are stored in
non-volatile memory.
28
Housing
Size
Material
Exposure Temperature Range
Ingress Protection Entries Weight Lid Mounting Temperature sensor
Sensor Type
3-wire Pt100 according to IEC Class B
Sensor Head 6 mm
Sensor cable can be extended up to 150 m when a cross-section of 3 x 1.5 mm2 is used.
The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage
cables.
RTechnical handbook
120 mm x 160 mm x 90 mm
Grey polycarbonate
–40°C to +80°C
IP 65
2 x M25, 1 x M20, 1 x M16
Approx. 800 g
Transparent with 4 captive screws
On wall or on support bracket
SB-100/SB-101
CDE-0517 Rev.6 09/07
Wiring diagram for RAYSTAT-ECO-10
Frost protection
for pipes
Normal operation
Heating cable
Temp. Pt 100 sensor
Voltage Free operation: Remove links W1 and W2
Temp. Pt 100 sensor
*
**
CDE-0517 Rev.6 09/07
Heating cable
Electrical protection by circuit breaker may be needed for local circumstances,
standards and regulations.
Depending on the application, one or three-pole circuit breakers or contactors may
be used.
RTechnical handbook
29
Frost protection for pipes
Line-sensing thermostat with alarm relay RAYSTAT-CONTROL-10
Display -1
A
-2
-3
Frost protection
for pipes
-4
Technical data
V
DE
A.LED Display (parameter and error indications)
1. Battery activation
2. Parameter menu selection
3. Increase value
4. Decrease value
Operating Voltage
Power Consumption
Main Relay (heating)
Main Terminals Alarm Relay Alarm Terminals Accuracy Ambient temperature 230 VAC, +10%/–10%, 50/60 Hz
≤ 14 VA
Imax 25 A, 250 VAC, SPST
3 x 0.75 mm2 to 4 mm2
Imax 2 A, 250 VAC, SPDT, voltfree
(3 + ) x 0.75 mm2 to 2.5 mm2
±0.5 K at 5°C
–40°C to +40°C
Parameter settings
Temperature Setting Hysteresis Low Temperature Alarm High Temperature Alarm Heater Operation if Sensor Error Voltage Free Operation 0°C to +150°C
1 K to 5 K
–40°C to +148°C
+2°C to +150°C or switched OFF
ON or OFF
YES or NO
Diagnosed errors
Sensor Errors Temperature Extremes Voltage Errors Sensor short / Sensor open circuit
High temperature / Low temperature
Low supply voltage / Output fault
Parameters can be programmed without power supply and parameters are stored in
non-volatile memory.
Housing
Size
Material
Ingress Protection Entries Weight Lid Mounting 120 mm x 160 mm x 90 mm
Grey polycarbonate
IP 65
2 x M25, 1 x M20, 1 x M16
Approx. 800 g
Transparent with 4 captive screws
On wall or on support bracket
SB-100/SB-101
Temperature sensor
Sensor Type
Sensor Head Sensor Cable Length Cable Exposure Temperature
3-wire Pt100 according to IEC / Class B
50 mm x ∅ 6 mm
3 m x ∅ 4 mm
–40°C to +150°C
(+215°C, 1000 h max.)
Sensor cable can be extended up to 150 m when a cross-section of 3 x 1.5 mm2 is used.
The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage
cables.
30
RTechnical handbook
CDE-0517 Rev.6 09/07
Wiring diagram for RAYSTAT-CONTROL-10
Frost protection
for pipes
Normal operation
Heating cable
Temp. Pt 100 sensor
Voltage Free operation: Remove links W1 and W2
Temp. Pt 100 sensor
Heating cable
* Electrical protection by circuit breaker may be needed for local circumstances, standards and regulations
** Depending on the application, one or three-pole circuit breakers or contactors may be used
*** Optional
CDE-0517 Rev.6 09/07
RTechnical handbook
31
Frost protection for pipes
11. Installation instructions for FS-A/B/C-2X cables
• The heating cable should be installed
in a straight line on the pipework.
• Install on dry surfaces
Frost protection
for pipes
• Minimum installation temperature:
–10°C
ca. 45n
ca. 45n
horizontal pipes
Vertical pipe
Horizontal pipe
Cable tie KBL-10
For plastic pipes use
aluminium adhesive tape
ATE-180. Place it over the
entire length of the pipe
GT-66 / GS-54
adhesive tape
Cut the heating cable
at right angles
Smallest bending
radius: 10 mm
It is not necessary to
spiral the cable around
the pipe
90°
Installation of self-regulating
heating cables
• Store in a dry and clean place.
• Temperature range: –40°C to +60°C.
• Protect any cable ends with an
end seal.
32
RTechnical handbook
Install the heating
cables on the outside
of the pipe bend
Avoid:
• sharp edges
• high tractive force
• kinking and crushing
• walking or driving over the cable
• moisture at cable interfaces
CDE-0517 Rev.6 09/07
Frost protection
for pipes
• Run the cable over pipe suspensions
• Do not clamp the cable
Frost protection at valves:
• Valves up to 2” (DN 50) : install the
frost protection heating cables in a
straight line
• ≥ 2” : lay as shown
• Always insulate valves
Wall/Floor transit
The thickness of thermal insulation must
be continuous otherwise compensate by
adding heating cable.
> 3m + Rayclic
≤3m
>3m
≤3m
RayClic
RayClic-T-connection
Electric traced label
IEK-20-M for insertion of
heating cable in metal
cladding
CDE-0517 Rev.6 09/07
RTechnical handbook
33
Frost protection for gutters
and downpipes
Melting and refreezing of ice can
damage roofs and gutters. Heavy
icicles may fall and cause injury.
Standing water can leak through
interior walls and furnishings.
The Raychem self-regulating snow
melting system maintains water flow
in gutters and drain pipes and provides
a path whereby melting ice and snow
can drain safely off the roof, along the
gutter and down the drain pipe.
Practical to install
The self-regulating cable can be closely
spaced in gutters without the risk for
overheating or burn-outs. There is a cable
for each type of roof material.
Economical to operate
The self-regulating effect saves energy by
automatically increasing its heat output
in icy water and decreasing its output in
dry air. The smart EMDR-10 control unit
only switches the heating cable on when
necessary: after the detection of both low
temperature and moisture.
Connection * (RayClic-CE-02)
Frost protection for
gutters and downpipes
Temperature sensor EMDR-10 (Incl.)
Moisture sensor EMDR-10 (Incl.)
Fixing bracket (GM-RAKE)
Heating cable (GM-2X)
Control unit (EMDR-10)
Residual current device (rcd 30 mA)
Circuit-breaker (C type)
End seal (RayClic-E-02)
Do not install RayClic immersed in water.
Do not burry RayClic in the ground neither in the gutter.
34
RTechnical handbook
CDE-0517 Rev.6 09/07
Design guide, control units and accessories
1. Heating cable selection
GM-2X Self-regulating heating cable for gutters, drain pipes and roof surfaces:
• 36 W/m in iced water and 18 W/m in air at 0°C
2. Composition of the GM-2X heating cable
2
1
2
3
4
5
3. Cable length
Copper conductor (1.2 mm2)
Self-regulating heating element
3 Insulation made of modified polyolefin
Important note: When laying
4 Tinned copper braid
cables on asphalt, bitumen, roofing
5 Protective jacket made of modified felt, etc., a cable with a special
polyolefin (UV-resistant)
fluoropolymer jacket (8BTV- 2-CT)
must be used.
Technical data: see page 53
• The heating cable should be installed in a straight line in the gutter
• The cable lengths should be adjusted according to the geographical situation and the gutters
• More than one cable should be laid in wide valley, parapet or box gutters
Gutter length
+ drainpipe length
+ 1 m per connection
+ 1 m in the soil (frost line)
= required heating cable length
4. Electrical protection
Frost protection for
gutters and downpipes
1
• The length of heating cable determines the number and size of the circuit breakers
• Residual current device (rcd) : 30 mA required, max. 500 m heating cable per rcd
• Installation according to local regulations
• The power connections must be carried out by an approved electrical installer
• Use C type circuit-breakers
Max. length of the heating circuit is based on a minimum switch-on
temperature of –10°C, 230 VAC.
5. Testing of the installation
CDE-0517 Rev.6 09/07
GM-2X
8BTV-2-CT
6A
25 m
25 m
10 A
40 m
40 m
13 A
50 m
50 m
16 A
60 m
60 m
20 A
80 m
80 m
See page 50
RTechnical handbook
35
Frost protection for gutters
and downpipes
6. Control units
EMDR-10
R
EM
AC
23
IP 20 0V 50
/60
Hz
-10
PE
Relai
s:
Ala
rm
DR
PE
PE
1
10(4
: 2( )A, AC
1)A,
23
AC 0V
230V
–10 1 2
–2
3
–3
4 45
6
5 3
2
7
C 6
8
1
–2
0 –1
9
5
–2
10
5
TE
–1
ST
0 10
2
5
15
3 –5
4C 0
20
5
Do
Nic not ope
Ne ht untern wh
pas Sp ile
ouv ann energi
rir sou ung zed
s tenöffnen
sion
6 m 25
in
T2A
7IEC
12
8 7–
2/
9V
10
11
Smart control unit
• With temperature and moisture sensor
• User-friendly control
• Saves up to 80% energy
• Max. switching capacity 10 A (otherwise switching by contactor)
• Potential free alarm for sensor break age, sensor short and power loss
Technical data: see page 40
•
Frost protection for
gutters and downpipes
HTS-D
30 • 20 • 10 •
0
•
-1
0
•
-2 0
25 20 15
10
5
0
Standard thermostat
• 2 independant switching points
• Max. switching current: 16 A - 250 VAC
• Temperature adjustment range: –20°C to +25°C
• Outdoor installation
• Economical for circuit lengths up to 30 m
Technical data: see page 42
7. Accessories for GM-2X
Avoid installing RayClic in gutters or in places where it may be immersed in
water.
RayClic-CE-02 Power connection
• With 1.5 m power cable
• End seal and support bracket
• IP 68 weather protection
• External dimension: L = 240 mm
W = 64 mm
H = 47 mm
RayClic-T-02 T-connection
• Connection for 3 cables
• 1 end seal and 1 support bracket
• IP 68 weather protection
• External dimension: L = 270 mm
W = 105 mm
H = 42 mm
RayClic-PT-02 Power T-connection
• Connection for 3 cables with
integral 1.5 m power cable
• 3 end seals and 1 support bracket
• IP 68 weather protection
• External dimension: L = 270 mm
W = 105 mm
H = 42mm
36
RTechnical handbook
CDE-0517 Rev.6 09/07
RayClic-PS-02 Powered splice
• Connection for 2 cables with
integral 1.5 m power cable
• 2 end seals and 1 support bracket
• IP 68 weather protection
• External dimension: L = 270 mm
W = 105 mm
H = 42 m
RayClic-E-02
Gel-filled end seal
• For system extensions (to be
ordered separately)
• IP 68 weather protection
Frost protection for
gutters and downpipes
RayClic-SB-02 Wall-mounted support bracket
GM-RAKE • Fixing bracket/edge protection for drainpipes
• Spacer for use in wide channels or gutters where more than one run of cable is required (a spacer is placed every 100 cm)
• VA steel with UV-resistant cable ties
IceStop-GMK-RC Roof clip to secure heating cables to roofs and gutters.
Adhesive can be applied on the underside of the roof clip. After curing of the adhesive the
heating cable can be clipped between the clamps.
GM-Seal
Adhesive for sticking and sealing common construction materials with a base of
polyurethane
• 300 ml pack
Do not use GM-seal for adhesion on asphalt, bitumen, roofing or similar
undergrounds
Contact your Tyco Thermal Controls representative for more information
CCE-03-CR Cold lead connection and end seal kit
• Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cable GM-2X
CDE-0517 Rev.6 09/07
RTechnical handbook
37
Frost protection for gutters
and downpipes
8. Accessories for 8BTV-2-CT heating cable
C25-21
Connection kit
• Heat-schrink technique
• M25 gland
E-06
End Seal kit
Frost protection for
gutters and downpipes
JB-16-02
JB
16
-0
2
Junction box
• IP 66
• 6 x 4 mm2 terminals
• 4 pg 11/16 and 4 M20/25 knock-out entries
AC
IP 66
66 0
V
CCE-04-CT
Cold lead connection and end seal kit
• Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cables BTV-2-CT
9. General installation instructions
Installation of self-regulating
heating cables
• Store in a dry and clean place.
• Temperature range: –40°C to +60°C.
• Protect any cable ends with an
end seal.
38
RTechnical handbook
Avoid:
• sharp edges
• high tractive force
• kinking and crushing
• walking or driving over the cable
• moisture at cable interfaces
CDE-0517 Rev.6 09/07
10. Special installation instructions
Frost protection for
gutters and downpipes
Box gutter < 200 mm
• One heating cable of GM-2X only
≥ 200 mm
≥ 200 mm
Box gutter > 200 mm
• Multiple heating cables of GM-2X
• 2 pc spacer GM-RAKE per meter of gutter
edges: GM-RAKE provides mechanical
protection against damages
In the drainpipe: always put the cable as far as the frost-free area
(approx. 1m deep)
Fastening of the gutter cables
On the roof, eaves bricks, gutter and
drainpipe with GM-RAKE edge protection
brackets (incl. cable ties).
Do not install RayClic immersed in water.
Do not burry RayClic in the ground neither
in the gutter.
CDE-0517 Rev.6 09/07
RTechnical handbook
39
Frost protection for gutters
and downpipes
Temperature and moisture control unit EMDR-10
Technical data
Supply voltage
Power consumption
Max. switching capacity
Temperature adjustment range
Lower limit temperature
adjustment range
Operating differential
Measuring accuracy
Moisture adjustment range
Post heating time adjustment range
Alarm relay
Moisture sensor (output)
Mounting
Low voltage directive
EMC
Terminals
Protection class
230 VAC, ±10%, 50Hz
max. 4 VA
Imax 10(4)A / 230 VAC, SPST,
potential 230 VAC
–3°C to +6°C (factory setting +2°C)
test, –25°C to –5°C (factory setting
–15°C)
±0.5 K
±1.5 K
1 (max. sensibility) to 10
(min. sensibility) (factory setting 5)
0 to 60 minutes (factory setting
60 minutes)
Imax 2(1)A / 230 VAC, SPDT,
potential-free
Imax 315mA / 230 VAC, with fuse
5 x 20mm T 315mA according to IEC127-2/V
DIN rail according to DIN EN 50022-35
EN 60730
EN 50081-1 (emission) and
EN 50082-1 (immunity)
2.5 mm2 (stranded conductors),
4 mm2 (solid conductors)
II (panel mounted)
Housing
Ambient temperature range
Ingress protection
Housing material
Weight
0°C to +50°C
IP20
Noryl (self-extinguishing according to
UL 94 V-0)
approx. 350 g
Ambient temperature sensor (VIA-DU-A10)
Sensor type
Ingress protection
Terminals
Sensor cable
Exposure temperature
Mounting
PTC (FL 103)
IP54
2.5 mm2
2 x 1.5 mm2, max. 100 m
(not included)
–30°C to +80°C
Wall mounting
Sensor type
Power consumption
Ambient temperature range
Supply voltage
Connection cable PTC
9 W to 18 W
–30°C to +65°C continuous
230 VAC, ±10%, 50Hz
3 x 1.5 mm2, 4 m, the connection
cable can be extended to max. 100 m at 3 x 1.5 mmU 45 Univers
Do not open while energized
Nicht unter Spannung öffnen
Ne pas ouvrir sous tension
AC 230V 50/60Hz Relais: 10(4)A, AC 230V
IP 20
Alarm: 2(1)A, AC 230V
R –10 1
EMDR-10
–2
–3
90
–20
2
C
–15
–25
TEST
PE PE PE 1
2
3
4
5
3
4
4 3
5 2
6 1
5 6
7
8
9
10
20 30 40
–10
50
10
–5
C
0
6
60
min
T2A IEC127–2/V
7
8
9
10
11
Frost protection for
gutters and downpipes
106
58
53
(Dimensions in mm)
52
40
50
38
35
PG9 (Dimensions in mm)
Moisture sensor (HARD-45)
4m
650
Lungh. sonda attiva
500
12 x 6
Ø 9,5
(Dimensions in mm)
40
RTechnical handbook
CDE-0517 Rev.6 09/07
Wiring diagram for EMDR-10
Alarm
AC
6 m 25
in
11
Moisture sensor
11
10
9
2/
9V
10
12
8 7–
8
7IEC
PE
T2A
7
5
DC
30mA
6
1
5
PE
Do
Nic not ope
Ne ht untern wh
pas Sp ile
ouv ann energi
rir sou ung zed
s tenöffnen
sion
4
PE
Relai
s:
Ala 10(4
rm
: 2( )A, AC
1)A,
23
AC 0V
230V
3
PE
Hz
Laod
EMDR-10
/60
–10 1 2
–2
3
–3
4 45
6
5 3
2
7
C 6
8
1
–2
0 –1
9
5
–2
10
5
TE
–1
ST
0 10
2
5
15
3 –5
4C 0
20
2
-10
1
AC
23
IP 20 0V 50
DR
PE
EM
PE
R
L
N
PE
Moisture
sensor
EMDR-10 without contactor
Frost protection for
gutters and downpipes
Temperature
sensor
Heating cable
EMDR-10 with contactor
L1
L2
L3
N
PE
PE PE PE N N N L
L LS
T1 T2
Alarm
* Two- or four-pole electrical protection by circuit breaker may be needed for local circumstances, standards and regulations
** Depending on the application, one or three-pole circuit breakers or contactors may be used
***Potential-free alarm contacts for connection to the BMS
CDE-0517 Rev.6 09/07
RTechnical handbook
41
Frost protection for gutters
and downpipes
Thermostat HTS-D
Technical data
122 mm
110 mm
120 mm
90 mm
45 mm
Temperature range
Operating voltage
Max. switch current
Max. exposure temperature
Switch temperature difference
Temperature setting
Protective system –20°C to +25°C
AC 230 V, 50 Hz
16 A / AC 250 V
50°C
1K-3K
under the housing cover
IP 65
29 mm
Wiring diagram for HTS-D
•
30 • 20 • 10 •
0
•
-1
0
•
-2 0
25 20 15
10
5
0
Frost protection for
gutters and downpipes
HTS-D direct
Self-regulating
heating cable
* Two- or four-pole electrical protection by circuit-breaker may be needed for local
circumstances, standards and regulations
42
RTechnical handbook
CDE-0517 Rev.6 09/07
Snow melting for ramps,
access ways, and footpaths
Ice and snow on paths, loading bays,
driveways, ramps, stairs and other
access ways, can present a major
problem causing accidents and delays.
To help prevent this liability, Raychem
provides a complete range of ground
heating solutions to prevent snow and
ice formation.
The Raychem range of products has
been specifically designed to meet the
requirements of commercial, industrial, and
residential applications. Whether in
concrete, sand, or asphalt, a Raychem
system exists to provide a fast, reliable, and
easy- to- install solution.
Each Raychem heating solution is
complete with a Smart control and
monitoring unit, providing useful user data
and excellent energy efficient performance.
The multi-sensor control and monitoring
device (VIA-DU-20) is compatible with all
ramp snow melting solutions.
Application in concrete
Ambient temperature sensor*
VIA-DU-A10 (incl.)
Temperature and moisture sensor
VIA-DU-S20
Snowmelting of ramps,
steps and footpaths
Connection and end seal kit
(VIA-CE1)
Connection cable (VIA-L1)
Control unit
(VIA-DU-20)
Connection and end
seal kit (VIA-CE1)
Self-regulating heating cable (EM2-XR) or
constant power heating cable (EM4-CW)
* Optional, only needed when “local detection” is selected.
Raychem Solutions for concrete
Product
Description
Reinforced concrete ramp
EM2-XR
Self-Regulating heating cable for reinforced concrete ramps
Domestic/private garagetrack heating
EM2-CM
Pre-terminated constant wattage heating mat for ramp, pavement and
track heating
Stairs; wheelchair access
ramps
EM4-CW
400V Pre-terminated constant wattage heating cable solution for
larger concrete areas and stairs
CDE-0517 Rev.6 09/07
RTechnical handbook
43
Snow melting for ramps,
access ways, and footpaths
Application in asphalt
Ambient temperature sensor*
VIA-DU-A10 (incl.)
Temperature and moisture sensor
VIA-DU-S20
Connection between heater cable and
cold lead (Pre-engineered)
Mineral-Insulated
heating cable (EM2-MI)
Pre-engineered cold lead
Snowmelting of ramps,
steps and footpaths
Control unit
(VIA-DU-20)
* Optional, only needed when “local detection” is selected.
Raychem Solutions for asphalt
Loading bay and asphalt layer
44
RTechnical handbook
Product
Description
EM2-MI
Mineral insulated, high temperature resistant heating cable for asphalt
ramps
CDE-0517 Rev.6 09/07
Raychem Ramp heating systems:
Product Features
EM2-XR
EM2-MI
EM2-CM
EM4-CW
Product Description
Self-regulating heating
cable
Mineral Insulated
constant power heating
cable
Constant power
polymeric pre-terminated
ramp heating mat
system
Constant power
polymeric pre-terminated
heating cable system
Features
Extremely robust selfregulating heating cable
for flexible installation
under severe site
conditions.
Pre-terminated heating
cable with exceptional
resistance to high
temperature asphalt
surfaces.
Pre-terminated ramp,
walkway, and track
heating (Roll-out) mat
for fast and simple
installation.
Pre-terminated constant
power heating cable for
larger areas & 400 V
power supplies.
Voltage Rating
230 Vac
230 Vac
230 Vac
400 Vac
Nominal power output
90 W/m @ 0°C.
25-30 W/m
300 W/m
25 W/m
Maximum circuit length
85 m
136 m
12.6 m2 (Mat size =
21 m x 0,60 m)
250 m
Maximum exposure
temperature
100°C
250°C
65°C
65°C
Connections &
termination
Cut-to-length system for
flexible field termination
(using Raychem heatshrink components).
Pre-terminated cable
lengths (fixed or
configured) available.
Contact us.
Factory pre-terminated
Factory pre-terminated
Factory pre-terminated
Compatible control unit
VIA-DU-20
VIA-DU-20
VIA-DU-20
VIA-DU-20
Approvals
VDE / CE
VDE / CE
VDE / CE
VDE / CE
Suitable for installation
on reinforcement bar
★★★
Highly recommended
★★
Recommended
Suitable for installation
in direct contact with
hot poured asphalt
2
★★
Recommended
★★★
Highly recommended
Suitable for embedding
in sand sub-level
★★
Recommended
★★
Recommended
★★★
Highly recommended
★★★
Highly recommended
Cold lead included
Not as standard. Contact
Tyco Thermal Controls
for information on
Configured EM2-XR
heating elements.
3 m (at each end of
heater cable)
4m
4m
Dual Wire / Single Wire
construction
Dual
Single
Dual
Dual
CDE-0517 Rev.6 09/07
Snowmelting of ramps,
steps and footpaths
Product Features & Selection Guide:
RTechnical handbook
45
Electrical underfloor heating
Comfort is everything, especially in
the home. With Raychem’s smart
electrical underfloor heating, you
can offer a beautiful warm floor;
hassle free to your customers!
Electrical floor heating
systems
5 good reasons to choose Raychem
smart underfloor heating
1.Comfortable and safe
2.Hassle free installation and maintenance free
3.Energy-efficient and cost saving
4.Can be installed under all floor coverings
5.Triple warranty
The Raychem Underfloor heating range comprises:
• The innovative and unique self- regulating floor heating cable, T2Red.
• The energy-saving underfloor heating system T2Red with T2Reflecta. This system
combines the self-regulating heating cable T2Red with T2Reflecta, the grooved,
thermally insulated, aluminium-covered plate.
• The ultra thin heating mat (two power options available), T2Quicknet.
• The robust, flexible, pre-terminated (dual wire, and screened) cable system, T2Blue.
•“Smart” thermostats which offer zoned, programmable heating control, a requirement of Part L of the building regulations.
• A complete range of installation accessories and components including:
– Floor primers
– Adhesives
– Fixing accessories
Smart services for design and specification
Raychem offers a comprehensive design and specification service for
consultants and architects, free of charge.
Using bespoke floor heating design software, we provide:
• Optimised installation plans for the designer and installer in 2 & 3 dimensional views.
• Zone by zone product data including heat output per room and per m2 in the room.
• Detailed bill of materials, optimised by the software to minimise waste.
With a design proposal complete, we provide specification support to ensure quality
procurement.
46
RTechnical handbook
CDE-0517 Rev.6 09/07
Support tools on the web
Design and specification tools are available at:
www.raychemfloorheating.com
•Energy consumption calculator
•Product selection guide
•A “We design it for you” e-request service - building material selector.
Local support from an expert team
The Raychem systems and services are supported by a dedicated specifications team.
We can provide sound design advice specific to your project needs.
We are also available to:
•Support consultants and architects at early design/concept stage and
provide floor heating options.
• Visit the project site to survey the requirements and make recommendations for the consultant, client, and contractor.
• Provide contact details of local suppliers and installers of Raychem floor
heating systems.
Safety and reliability Raychem is synonymous with quality, reliability, and exceptional performance. Our triple warranty is our promise.
• 12 Year Product Warranty.
• Low electrical and magnetic fields. The entire portfolio benefits from the two-core
heating cable design. Peace of mind for our customers.
• PVC Free products. Raychem heating systems are completely free from PVC.
For more information: ask for the Floorheating handbook or go to
CDE-0517 Rev.6 09/07
Electrical floor heating
systems
www.raychemfloorheating.com
RTechnical handbook
47
Electrical underfloor heating
Senses other sources of heat and adjusts its heat output accordingly.
T2Red: the intelligent
• Makes wet floors dry faster.
underfloor heating system
• No risk of overheating.
• Can be installed on all sub floors
(plastic, concrete, wood, carpets) - in dry or wet areas.
• Can be adapted to all room sizes.
Tile
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T2Red with T2Reflecta:
the energy-efficient solution
• The T2Reflecta system combines the self-regulating T2Red heating cable with
the pre-grooved T2Reflecta; a thermally insulated, aluminium-covered plate.
• Provides extra energy savings of 20% or more
• Can be adapted to all room sizes and be installed on
Electrical floor heating
systems
most sub floors.
• First choice for wooden or laminate floors in dry areas.
• Automatically adjusts its heat output dependent on
ambient floor temperature.
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RTechnical handbook
g
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48
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po
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co
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flo
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Su
CDE-0517 Rev.6 09/07
T2QuickNet: the ideal
solution for renovation
• The thin T2QuickNet mat is the ideal solution for renovation especially for
tile floors. The ultra-thin (3 mm) mat is laid directly in the filler.
• It can be installed on all sub floors which are sufficiently insulated and
conforming to applicable building regulations.
• T2QuickNet exists in two versions: a very popular 90 W/m2 version and a
160 W/m2 version when more output is required.
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Electrical floor heating
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Su
CDE-0517 Rev.6 09/07
RTechnical handbook
49
General installation instructions
Checklist for problem-free installation and safe operation
Typical installation schedule for hot water
temperature maintenance
General order of events
° The system is designed and the installation planned
° The pipework is pressure tested or otherwise checked for leaks
° The HWAT-L/M/R cable is tested and then installed on the designated pipes
° The components are installed and each circuit is tested
° The correct thermal insulation is applied, without delay, labelled and the system test
repeated
° The supply voltage cables and circuit breakers are installed to each circuit
° The system is commissioned (see “System start-up” below)
Circuit protection, testing and
operation for all
systems
Circuit protection
° Supply voltage 230 VAC, 50 Hz
° The required protective measures of the relevant regulations must be complied with.
° C type circuit breaker (anti-surge fuse)
° Residual current device (rcd 30 mA) required. Maximum approx. 500 m of self-regulating heating cable can be monitored per rcd
Measurement A
Measurement B
Testing
° Visual inspection for damage and fault-free installation of the accessories
° Proper installation of the system
° Heating cable affixed to all necessary pipes
° No mechanical damage to heating cable (e.g. cuts, cracks, etc.)
° No thermal damage
° Proper connection of all components including power supplies
° Insulation resistance measurement when heating cable is received and before and after
installation of the thermal insulation. The test voltage should be 2500 VAC, but it must
not be lower than 500 VAC. The insulation resistance, irrespective of the cable length,
must not be less than 100 Mohms.
If the resistance falls below this value, the source of the fault must be investigated,
eliminated, and re-tested.
• Measurement A: Phase and neutral to the braid
• Measurement B: Braid to the pipework
° After switching on, the cable ends must be warm after 5 to 10 minutes
Instructions for the placing of the heat insulation
° For problem-free operation of the self-regulating heating cables, the material quality and
thickness of the thermal insulation should be in accordance with the design parameters,
and this insulation must be installed correctly
° All parts of the pipework, including valves, wall transit points, etc. must be fully insulated
General installation
instructions
Operation / System start-up
° 1) For small installations, turn on the circuit breakers and preferably leave the system
overnight for the water to warm up and stabilise
2) For bigger installations or for a faster start-up, first turn on the main water heater and
open the outlet/tap at the end of the pipework run until the water feels warm and then
turn on the circuit breakers
If the piping system is closed, such as by pressure-reducing valves or isolation valves,
you must provide some method of pressure relief to allow for thermal expansion of the
water during heat-up
° Under normal operating conditions, the heating cables are maintenance-free.
Tyco Thermal Controls recommend that the insulation resistance should be checked
periodically and compared with the original values. If the reading falls below the
minimum value (100 Mohms) determine the cause and rectify before re-use
° The specified maximum ambient and operating temperatures should not be exceeded
° In the event of repair to the pipework, the heating cable must be protected against
damage. Correct function of the electrical protection system should be maintained. To
prevent shock or personal injury, turn off the power at the circuit breaker before testing
or working on the heating cable or piping
50
RTechnical handbook
CDE-0517 Rev.6 09/07
° Following the completion of the repair work, the circuit should once again be tested
(see above)
° All the important parts of the controls, thermostats, etc. must be checked for correct
operation once a year, normally in the autumn
Only for hot water temperature maintenance
Newly installed heating cables have lower power at start-up of the installation. The nominal power will be reached after approximately 4 weeks of continuous operation
° The maintenance temperature should be 5°C to 10°C below the hot water
temperature in the boiler
Standard assembly times
The actual assembly times achieved may deviate according to the conditions on site.
Pipework
Assembly of heating cable on pipes including fastening,
standard installation: 25 m/hour
Connection system
(electrical connection)
RayClic-CE-02
RayClic-S-02/RayClic-PS-02
RayClic-T-02/RayClic-PT-02
RayClic-X-02
RayClic-E-02
2 min/pc.
4 min/pc.
6 min/pc.
8 min/pc.
1 min/pc.
Heat-shrink connection system
(electrical connection)
C25-21 15 min/pc.
E-06 5 min/pc.
CE20-01 20 min/pc.
10 min/heating circuit
10 min/heating circuit
General installation
instructions
Other
Testing, visual inspection,
insulation resistance measurement (2x)
Connecting the heating circuit
in the switch box
CDE-0517 Rev.6 09/07
RTechnical handbook
51
General installation instructions
Trouble shooting guide
Fault
Possible causes
Measures
Circuit-breaker trips:
Circuit breaker wrong type: e.g. type B instead of C:
Circuit breaker undersized
Circuit too long
Short-circuit/earth fault
Circuit breaker faulty
No end seal
Conductor (or cable) twisted
If the power supply cable permits,
install a larger circuit breaker
Split the circuit on 2 circuit breakers
Eliminate short-circuit/earth fault
(cable ends should not be twisted)
Replace faulty circuit breaker
Install end seal
Untwist and install end seal
RCD residual current device trips:
More than 500 m of frost protection heating cable installed per rcd
Earth fault at connection or in end seal
Cable damaged
Moisture in the junction box
Install additional rcd residual current
device
Rectify earth fault
Repair cable where damaged
Eliminate moisture
Pipeline does not become warm - Heating cable cold:
Circuit-breaker has tripped
Residual current device has tripped
No mains voltage
Cable or cold lead not connected
Cable not inserted correctly in connection system or end seal
See section circuit breaker
See section residual current device
Switch on
Connect cable or cold lead
Insert cable according to installation
instructions (fully insert cable)
No insulation Insulation thickness insufficient
Insulation wet
Cold water is running from the boiler
Cold water is pumping through mixer tap into the hot water pipe.
Insulation according to tables
in design guides.
Insulation according to tables in
design guides
Dry insulation
Test boiler temperature
Test the mixer tap
General installation
instructions
Water temperature is not maintained
but the cable gives high output:
Change to C Type
52
RTechnical handbook
CDE-0517 Rev.6 09/07
CDE-0517 Rev.6 09/07
RTechnical handbook
53
54
RTechnical handbook
CDE-0517 Rev.6 09/07
CDE-0517 Rev.6 09/07
RayClic
included in
the kit
Connection kit
Support bracket
included in
the kit
RayClic
–
HWATECO
0.12 kg/m
Approvals: BS/VDE/ÖVE/ERFA/CE
–
QWT-04
Junction box
Connection system
Control units
Approvals
0.12 kg/m
Weight
13.7 x 7.6
13.8 x 6.8
Max. dimensions
in mm (W x H)
10 mm
85°C
10 mm
Min. bending
radius
100 m
20 A
85°C
180 m
20 A
Max. circuit length
max. 20 A
Max. exposure
temperature
(power-on condition – 800 h.
cumulative)
max. 20 A
C-type circuitbreaker according
to selected kit
9 W/m
at 55°C
65°C
7 W/m
at 45°C
Nominal power
output
(*on insulated
metal pipes)
230 VAC
HWAT-M
Max. continous
65°C
exposure temperature
230 VAC
HWAT-L
Nominal voltage
Colour
Cable type
included in
the kit
RayClic
–
HWATECO
0.14 kg/m
16.1 x 6.7
90°C
80°C
10 mm
100 m
20 A
max. 20 A
12 W/m
at 70°C
230 VAC
HWAT-R
Hot water temperature
maintenance
AT-TS-13
AT-TS-14
RAYSTAT-CONTROL
RAYSTAT-ECO
included in the kit
RayClic
–
0.13 kg/m
13.7 x 6.2
85°C
65°C
10 mm
105 m
16 A
max. 16 A
26 W/m
at 5°C
230 VAC
FS-B-2X
0.13 kg/m
12.7 x 5.3
95°C
95°C
10 mm
90 m
16 A
max. 16 A
31 W/m at 5°C
22 W/m at 40°C
230 VAC
FS-C-2X
0.13 kg/m
13.7 x 6.2
85°C
65°C
10 mm
80 m
20 A
max. 20 A
36 W/m in
ice and
18 W/m
in air at 0°C
230 VAC
Matt
GM-2X
included in the kit
RayClic
–
AT-TS-13
AT-TS-14
RAYSTAT-CONTROL
RAYSTAT-ECO
JB-SB-08
CE20-01
JB16-02
AT-TS-13
AT-TS-14
RAYSTAT-CONTROL
included in
the kit
RayClic
–
EMDR-10
HTS-D
BS / ÖVE / VDE / SEV / CSTB / SVGW / DVGW / CE / VDE
0.13 kg/m
13.7 x 6.2
85°C
65°C
10 mm
150 m
16 A
max. 16 A
10 W/m
at 5°C
230 VAC
FS-A-2X
Frost protection for pipes
JB-SB-08
CE25-21
E-06
JB16-02
–
0.13 kg/m
16.1 x 6.2
85°C
65°C
12,7 mm
(at 20°C)
80 m
20 A
max. 20 A
18 W/m
in air at 0°C
36 W/m
in ice at 0°C
230 VAC
Glossy
8BTV-2-CT
Frost protection
for gutters
and downpipes
–
VIA-CE1
VIA-JB2
VIA-DU-20
0.27 kg/m
18.9 x 9.5
110°C
100°C
50 mm
85 m
50 A
max. 50 A
90 W/m
at 0°C
230 VAC
EM2-XR
–
VIA-JB-2
VIA-DU-20
–
min 4,8;
max. 6,3
250°C
250°C
50 mm
136 m
max. 20 A
30 W/m
230 VAC
EM2-MI
2
Pre-installed
VIA-JB-2
–
–
5,0 x 7,0
65°C
65°C
30 mm
250 m
max. 20 A
25 W/m
400 VAC
EM4-CW
–
VIA-JB-2
VIA-DU-20
CE / VDE
VIA-DU-20
–
5,0 x 7,0
65°C
65°C
–
21 m
(12.6 m2)
max. 20 A
300 W/m
230 VAC
EM2-CM
Snow melting for ramps,
access ways, and footpaths
Technical data
Choice of accessoires
RTechnical handbook
55
Tyco Thermal Controls, a part of Tyco International, is a global supplier of complete systems
and related services for heat-tracing, underfloor heating, snow melting & de-icing, leak
detection, temperature measurement, specialty heating, and fire performance wiring
products. The company’s range of products and services include consultation, design,
installation, and maintenance solutions for applications in the industrial, commercial and
residential markets. Employing thousands of people in 50 countries, we offer products and
services on a global scale under the renowned brands such as Raychem, T2, HEW-THERM,
Pyrotenax, DigiTrace, Isopad, TraceTek and Tracer.
R
For further information about Tyco Thermal Controls go to www.tycothermal.com
A proven track record
Over the past 35 years, just under 1 billion feet - 305 million metres of Raychem cable were
installed. This means if all the supplied heat tracing cables were in a straight trace towards
the moon, the cable would be 80% of the way there! Some of our references: Royal Opera
House London ( hot water temperature maintenance system), Eiffel Tower Paris ( frost
protection), Houses of Parliament (fire performance cables), Four Seasons Hotel Hampshire
(Underfloor heating), Terminal 5 Heathrow Airport (hot water temperature maintenance,
frost protection, walkway heating, underfloor heating).
This documentation was supplied to you by:
Member of the
European
Ra­di­ant
Mitglied
inFloor
der European Radiant
Heat­ing
Association
e.v.Association e.V.
Floor Heating
Our products satisfy the
requirements of the relevant
European Directives.
www.tycothermal.com
Raychem, T2, Pyrotenax, DigiTrace, Isopad, TraceTek and Tracer are registered trademarks of Tyco Thermal Controls, LLC or it’s affiliates.
All of the above information, including illustrations, is believed to be reliable. Users however, should independently evaluate the suitability of each product for their application. Tyco Thermal
Controls makes no warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use. Tyco Thermal Controls only obligations are those in the Standard
Terms and Conditions of Sale for this product and in no case will Tyco Thermal Controls be liable for any incidental, indirect or consequential damages arising from the sale, resale, use or misuse of
the product. Tyco Thermal Controls Specifications are subject to change without notice. In addition Tyco Thermal Controls reserves the right to make changes in materials or processing, without
notification to the Buyer, which do not affect compliance with any applicable specification.
United Kingdom
Tyco Thermal Controls (UK) Ltd
3 Rutherford Road,
Stephenson Industrial Estate
Washington, Tyne & Wear
NE37 3HX
Free phone 0800 96 90 13
Free fax 0800 96 86 24
[email protected]
Ireland
Free phone 1800 654 241
Free fax 1800 654 240
[email protected]
European Headquarters
Tyco Thermal Controls
Staatsbaan 4A
3210 Lubbeek
Belgium
© 1996 Tyco Thermal Controls CDE-0517 PCN 641980 Rev.6 09/07 Printed on chlorine-free bleached paper.
Also available: technical handbook
on underfloor heating CDE-0695
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