Catskill Craftsmen 1470 Instructions / Assembly

Assembly Instructions
Model 1470
Mid-Sized French Country WorkCenter
A. Assembly uses the Bastion System; a simple yet rugged compression fastening
system.
B. This unit is made of solid North American hardwood and has a factory applied oil
finish. See the enclosed booklet for care instructions.
C. Directions (left/right, front/back) are given as facing the front of an assembled unit.
Model 1470 Parts List
Inside set of holes
used on this model
P/N: SLS1470
(2) Slated Shelf 25-3/4” x 16-3/4” x 1-3/4”
P/N: DF1470
(1) Drawer Front 21-15/16” x 4-3/8” x 3/4”
P/N: DBK1470
(1) Drawer Back 21-1/8” x 3-1/2” x 3/4”
P/N: DSL1470
(1) Drawer Side Left
14” x 3-1/2” x 3/4”
P/N: DSR1470
(1) Drawer Side Right
14” x 3-1/2” x 3/4”
P/N: TT1470
(1) Table Top 30” x 20” x 2-1/2”
P/N: FL/BRleg1470
(2) Front Left/Back Right Legs
30” x 2-1/2” x 2-1/2”
P/N: FR/BLleg1470
(2) Front Right/Back Left Legs
30” x 2-1/2” x 2-1/2”
P/N: TBK1470
(1) Top Back Brace 22-1/8” x 4-1/2” x 3/4”
P/N: TSB1470
(2) Top Side Brace 13” x 4-1/2” x 3/4”
P/N: DB1470
(1) Drawer Bottom 20-1/4” x 14-5/8” x 5.2mm
P/N: GSB1470
(2) Glide Support Brace
13” x 2” x 3/4”
HARDWARE 1470
P/N: Pin 3/4”
3/4” Long 3/16” DIA. Steel Pin (12)
Bastion Barrel Nut (10)
P/N: SKRU 1 1/4 #8
1 1/4” Phillips Flat Head #8 Screw (12)
Bastion Post (10)
Bastion Set Screw (10)
(used to attach glides)
P/N: SKRU 7/16 PANHEAD
7/16 #6 Pan Head Screw (8)
(used to attach
“L” Brackets)
5/8” Phillips Head #6 Screw (8)
P/N: Glide - 1476 (1)
14” Full Extension Glide Set
Locking Wheel Caster (2)
L-Bracket (4)
Caster Socket (4)
Non-Locking Wheel Caster (2)
Towel Bar (2)
TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS
1. The Bastion fastening system consists of a steel post (threaded on one end with a hole
through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded
open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on
the other)
2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post
with hole in wood, tap on slotted end with hard hammer until threads enter, then tighten
down using a flat head screw driver or the provided allen wrench (See the Illus. Bas. 3 for
alternate seating methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT
WILL STRIP THE POST HOLE. C) When solid shaft of Post hits wood, back out
approximately ½ turn until the hole in the posts is properly aligned as per step by step
directions. For example: the holes in the posts on the inside of the drawer front will be
parallel with the long length of the drawer front when properly seated.
Illustration Bas. 1
WRONG!
Post needs to be screwed deeper.
3. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out.
The small notches on either side of the nut opening, indicate the location of the holes
through the sides of the nut. B) Insert the posts through the end of the braces (or drawer
sides); through the holes in the sides of the nut. When properly aligned, you will see the hole
in the post inside the barrel nut. Post hole should be slightly off-center toward the wood.
WRONG!
Post needs to be backed out.
4. Insert the Set Screw into the threaded end of the nut and tighten down. The tip of the Set
Screw will seek the center of the hole in the Post as it is tightened down, forcing the Nut
toward the main shaft of the Post. This is what tightens the wooden parts together. Set
screws should thread easily – DON’T CROSS THREAD! If Set Screw doesn’t thread easily,
check position of the hole in Post.
CORRECT!
Set screw secures post properly.
5. If the wooden parts are not tight against each other, the Post needs to be screwed a half
turn at a time until wood joints are tight.
Illustration Bas. 3
Illustration Bas. 2
Step 1
Step 2
Allen Wrench Provided
See video on our website!
If you have any questions regarding assembly or missing or damaged
parts, call our customer support number:
607-652-7321 or 888-732-7321.
Customer Support Hours are 8am-5pm Mon. - Fri. Eastern Time zone.
STEP 1
Table top “L” Bracket holes
Assemble Side Panels
3/4” Pin
not used
A. Each side panel consists of two (2) legs,
one (1) top side brace and one (1) glide support
brace. When assembled, diagonal legs will be the
same (i.e. Front Right/Back Left & Front Left/Back Right).
Side panels are identical when assembled – the drawer
glides will determine left and right sides.
holes for
nut access holes
TOP SIDE BRACE
Bastion Post
shelves
B. Tap a 3/4” pin in each end of the top side braces.
Take each of the 4 legs and install one (1) bastion post per
leg, on the side of the leg which also has two (2) pin holes
for the glide support sticks. Locate post holes. Tap posts
in with hammer until threads engage wood; turn posts
down until the solid shaft hits the wood (all threads are
into wood), then back post out until the hole in the post is
perpendicular to the long length of the leg (about 1/2 turn).
Illustration 1A
Glide Support Steel Pin Holes
C. Lay out Front Left leg, one (1) top side brace and back
left leg as in Illustration 1A. Note the two pilot holes for the
L brackets are along the top inside of the top side brace.
D. Take the top side brace and drop a barrel-shaped
bronze bastion nut into the nut access hole as illustrated.
Threaded end of the nut faces out. Insert front left leg
post into the hole in the end of the brace, through the side
of the barrel nut, until the hole in the post can be seen
through the threaded end of the nut. Insert the set screw
into the nut and tighten down. The tip of the set screw will
seek the center of the bastion post as it is tightened, leaving a tight joint. If the joint is loose, check to make sure the
set screw is not cross-threaded or that the post is out too
far (not threaded into leg deep enough.) See Instructions
for Bastions illustrations on page 3 for clarrification of assembly.
GLIDE SUPPORT BRACE
Pilot Holes Toward The Top of Brace
Illustration 1B
E. Insert two 3/4” pins into each end of the glide support
brace. Position brace such that the pilot holes for attaching
the glide are towards the top edge. Insert brace pins into
the holes on the inside of the left front leg as illustrated (4
pilot holes out).
F. Fit Towel bar into hole below twin holes for
drawer glide support brace.
G. Attach Back Left leg in same manner.
H. Repeat for other side panel.
Towel Bar
Illustration 1C
STEP 2
Attach Drawer Glides to Glide Support Sticks
A. Take the drawer glides, extend them to their fullest. See illustration 4. The glide has 3 parts. Remove
the furthest extended part (1) (smallest) by pushing the black plastic lever down – then pull part out,
separating it. This part will attach to the drawer side later. Attach the largest parts (2&3) to the glide support stick using holes as illustrated. Attach with Two (2) 7/16” #6 panhead screws. About 1” of the glide
will overlap the front leg. Only 2 holes in the glide support sticks will be used.See illustration 5.
B. Repeat with other side.
Push down on the black tab and pull out
(1)(2)
(3)
This side goes against glide support brace
Gets attached to the Drawer Side
Gets attached to the Glide Support Brace
(1)
Tab faces out
(2) & (3)
Illustration 4
Prepare Side Assemblies for back braces
C. The top back brace utilizes the Bastion system for attachment. Place the Bastion posts into their
positions on the back legs only of both side assemblies.
Left Front Leg
This end of Glide
overlaps leg about
1 1/4 inchs.
Note: sliding part should
extend further as illustrated.
Left Back Leg
Illustration 5
STEP 3
Attach Back Brace
A. You may find it
easiest to attach
the back brace
and shelves by
inverting the
island. Attach the
back brace with
bastions to the
right and left side
assembly.
STEP 4
Attach Shelves
A. Decide which of
the 3 height choices
you want the middle
shelf.
B. It is recommended
to get a friend to help
hold the shelves in
place as you attach
them using 1-1/4” #8
screws.
STEP 5
Table Top Preparation & Attaching
Attach four (4) “L” brackets to the bottom side of the
table top utilizing the inside set of holes using 5/8” #6
screws. Note the proper position of the “L” brackets.
STEP 6
Attach Table Top
Utilizing the “L” brackets,
attach the table top with
5/8” #6 screws.
Illustration 7-A
Make sure the round
hole is used to attach
the L-Bracket to the
bottom of the Table Top.
STEP 7
Insert Castors
Lightly tap the castor holders into place. Do not pound flat, as the castor will not fit into place.
Slide the castor into place tapping lightly with a hammer to guarantee proper insertion.
STEP 8
Assemble Drawer
A. Attach the Drawer Back to the
Left and Right Drawer Sides with
four 1 ¼”#8 Screws. Make sure
the slots that run the length of the
Sides are aligned with the slot in the
Drawer Back to accept the Drawer
Bottom.
A
B. Slide in Drawer Bottom,
best side up.
C. Take two (2) Bastion Posts, align
the threaded ends of the Posts with
the post holes located near
the ends of the inside
Drawer Front. Tighten
Posts down until the solid
shaft of the Post hits the wood.
Back Post out until the hole/
screwdriver slot in the end of the
Post is parallel and in direct line with
the long edges of the Drawer Front.
D. Insert the B-Nuts into the nut
access holes on the inside of the
Drawer Sides with the threaded end
facing out. Take the Drawer Front
and carefully insert the Posts into
the ends of the Brace Sides, through
the sides of the B-Nut until seated.
Push Nut snugly against the wood
in the nut access hole toward the
Drawer Front. Hole should be slightly
off-center toward the Drawer Front.
Insert the Set Screw and tighten
down. The Drawer Sides should be
tight against the Drawer Front.
B
C
D
E. Attach the Drawer Glides (left and
Right) to the Drawer Sides using
two 7/16” #6 Pan Head Screws per
glide. Open end of glide goes toward
the back of the drawer. (DO NOT
INSERT DRAWER INTO CABINET
AT THIS TIME). Glide is almost flush
with the back of the drawer front.
Note: The black plastic tabs will be
up on the left side and down on the
right side.
E
STEP 9
Insert Drawer
A. Slide the drawer all the way in until you hear an audible click. The drawer should now
be secured to the glides. Don’t be afraid to give the drawer a shove in to seat the glides.
Note: Before inserting the drawer glides into the cabinet glides, pull out the movable sections
of the cabinet glides as far as possible, then insert the drawer glides into the ends of the
extended cabinet glides and slowly close the drawer keeping both sides even.
Right side
tab down.
Le
tab ft sid
up e
For continued beauty and long life of your
Catskill Craftsmen cart, we recommend
Catskill Craftsmen’s Butcher Block Oil.
Our Butcher Block Oil is available directly from Catskill Craftsmen’s factory. For
one eight ounce (8 fl. oz.) bottle, which
is sufficient for two applications, simply
send $6.95 along with the completed
coupon to the address below. Visit us
online at www.catskillcraftsmen.com to
browse our assortment of butcher block
care products. Visa and Mastercard are
accepted online.
BUTCHER BLOCK OIL COUPON
Please send me______# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $6.95
per bottle. My check or money order is
enclosed for a total of $____________.
Item code: 1470
Name________________________________
Address______________________________
City_________________________________
State____________ Zip_________________
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
Please make checks payable to Catskill Craftsmen
Inc. 15 West End Ave., Stamford, NY 12167-1296