Section 6 - Level 3 Group 4

Section 6 - Level 3 Group 4
Fuel Pump Component Rebuild Tools Group
Page 6-1
Section 6 - Level 3 Group 4
Section 6 - Level 3 Group 4
Fuel Pump Component Rebuild Tools Group
This section contains major component rebuild tools for the Fuel Pump Group family. See below for a general description
of contents for this grouping of tools.
Tool Description
Page
Adjusting and Timing Tools
6-3
AFC Fuel Pump Tools
6-4
Fuel Pump Test Stands
6-6
Gear Pump Tools
6-19
Governor and Weight Tools
6-20
Holding and Positioning Devices
6-22
Hose Adapters
6-23
Miscellanous
6-23
Removal and Installation Tools
6-27
Fuel Pump Component Rebuild Tools Group
Page 6-3
Section 6 - Level 3 Group 4
Adjusting and Timing Tools
Adjusting and Timing Tools
ST 589
PTR Gauge Fixture
Engine Series: NH
This fixture is required to accurately set the by-pass valve travel in the
pressure regulator assembly on older model fuel fuel pumps. Use
3376050 Dial Indicator or equivalent.
3162887
Fuel Pump Idle Adjust Tool
Engine Series: All Except B & C Series
These tools are used to adjust the idle speed while the engine is running
or on the fuel pump test stand.
Ref. No. Part No.
3162887
1
2
3
3822506
3822478
3376797
3162888
1
2
3
4
3823481
3822478
3376797
3823482
Description
Idle Adjust Tool (All with 1/8 NPT Thread
in Spring Pack Cover)
Male Connector (1/8 NPT)
O'Ring
Retaining Ring
Idle Adjust Tool (All with 3/8-24 Thread
in Spring Pack Cover)
Male Connector (3/8-24)
O'Ring
Retaining Ring
O'Ring
3163611
Fuel Pump Timing Tool
Engine Series: B
This tool is used with 3162853 or 3377259 to set the timing of the Bosch
P7100, MW, or A fuel pumps while on the engine. With this tool the engine
remains at TDC and the pump is rotated to achieve timing.
Ref. No. Part No.
1
2
3
4
3163612
3163613
3163614
3163615
Description
Body
Adapter
Adapter
Adapter
3377259
Fuel Pump Timing Tool
Engine Series: B Series
This timing indicator and adapter are required to set the Bosch fuel pump
timing.
Ref. No. Part No.
1
3824419
Description
Timing Body/Stem Assembly
Section 6 - Level 3 Group 4
AFC Fuel Pump Tools
Fuel Pump Component Rebuild Tools Group
Page 6-4
3375855
Angle/Level Indicator
Engine Series: All
This angle indicator is used to set and/or adjust the fuel pump throttle
lever angle. It can also be used to set a remote governor throttle lever
angle or check drive line angles etc.
AFC Fuel Pump Tools
3
3375934
ASA/AFC Aneroid Test Stand
Engine Series: All Except C & J, B and C Series
This test stand is used to test aneroids, ASA valve flow and the fuel pump
AFC cavity for air leaks. This test stand is portable that can be taken to
a job site for trouble shooting suspected AFC problems. The stand can
simulate fuel pump test stand parameters.
Ref. No.
1
2
3
4
5
Part No.
ST 990-46
3375134
3375278
3375844
3375921
3824403
ST 990-127
Description
Flowmeter
Air Pressure Regulator
Pressure Gauge (0-75 in. Hg.)
Tube
Valve
Mini Air Filter
Large Air Filter
3376035
No-Air Seat Insert Tool
Engine Series: All Except C & J, B and C Series
This tool contains the special bushings, clamps drills etc. to install a
no-air insert into the AFC fuel pump as required.
NOTE: This replacement seat goes in the bottom of the no-air screw
threaded hole.
Ref. No. Part No.
1
3376036
2
3376179
Description
Orifice Insert (Qty 50)
Insert Driver
Fuel Pump Component Rebuild Tools Group
Page 6-5
Section 6 - Level 3 Group 4
AFC Fuel Pump Tools
3822378
AFC Barrel/Plunger Leakage Tester
Engine Series: All With AFC
This tester is used in conjunction with 3375375 Leakage Tester to check
the leakage of the new class fit AFC barrel and plunger assembly for
overhead tank configuration.
Ref. No.
1
2
3
4
5
6
7
8
9
Part No.
3822379
ST 790-333
3822618
3822937
3822941
3822939
3822940
3822942
3822943
3822777
3163638
Description
Injector Locator Adapter
Female Coupling (For ST 790)
Barrel/Plunger Leakage Pot
Pot
Large O'Ring
Main Body
Plunger Adjusting Tool
O'Ring
C'Sunk Hex Set Screw
Female Quick Connect (For 3375375)
Support
3822611
AFC Barrel/Plunger Tester 2 Spring
Engine Series: All With 2 Spring AFC
This tester is used in conjunction with 3375375 Leakage Tester to check
leakage between the barrel and plunger of the 2 spring AFC.
Ref. No. Part No.
1
2
3
4
5
6
7
8
9
3822379
ST 790-333
3822618
3822944
3822945
3822946
3822943
3822777
3163638
Description
Injector Locator Adapter
Female Coupling
Barrel/Plunger Leakage Pot
Plunger Leakage Main Body
Plunger Adjustment Tool
O'Ring
C'Sunk Hex Set Screw
Kwik Connect Fitting
Support
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Fuel Pump Component Rebuild Tools Group
Page 6-6
3823114
Fuel Pump AFC Adjusting Kit
Engine Series: All With AFC
This special kit is used to make necessary adjustments to the Air-FuelControl (AFC). Also a special o'ring installation tool is provided so that
o'ring is not damaged during assembly to the no-air adjusting screw.
Ref. No. Part No.
1
3375137
3823863
3822949
3822952
3375139
2
3822950
3
3823865
3822949
3822947
3823113
4
3823864
3822949
3822952
3377247
5
3823864
3822951
3822949
3375148
Description
AFC Adjusting Tool (All)
Plunger/Allen Wrench
Retaining Ring
Spanner Socket
O'Ring Kit
No-Air Adjust Tool (Special for Yellow
Freight)
Plunger/Allen Wrench
Retaining Ring
Spanner Socket
No-Air Adjust Tool (Pumps with Dual
Spring and Secondary Adjusting
Screw)
Plunger/Allen Wrench
Retaining Ring
Spanner Socket
No-Air Adjust Tool (Standard No-Air
Screw)
Plunger/Allen Wrench
Spanner Socket
Retaining Ring
No-Air Screw O'Ring Installation Tool
3824045
Dual Spring AFC Height Gauge
Engine Series: N14
These special tools are used to facilitate checking for proper shimmed
height of AFC springs in dual spring AFC's. The disc is a go/no go gauge.
Fuel Pump Test Stands
3375014
Fuel Filter Adapter
Engine Series: C & J, K19, K38, K50, NH, NT, V28, L10
This adapter is required when testing fuel pumps, on the fuel pump test
stand, that have "pump mounted" filter. The adapter screws on in place
of the fuel filter. 3375015 Gasket is available for service replacement.
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Fuel Pump Component Rebuild Tools Group
Page 6-7
3375364
Calibration Fluid
Engine Series: All Except B and C Series
This is the only calibration fluid that is authorized to calibrate or test the
Cummins fuel systems products. Any other kind of calibration fluid will
Cause erroneous readings and therefore will not permit the proper calibration to factory specifications.
Part No.
3375364
3375365
Description
Calibration Fluid (55 Gallon Drum
Size: 23 in. dia. x 34 in.
Weight: 414 Lbs.)
Calibration Fluid (30 Gallon Drum
Size: 19 in. dia. x 29 in.
Weight: 225 Lbs.)
3375685
ASA/Thread Leakage Kit
Engine Series: All Except C & J, B and C Series
This kit is released to update older fuel pump test stands so that they will
have the capability of testing the ASA valve thread leakage.
Ref. No. Part No.
1
2
3
4
5
ST 990-46
ST 990-127
ST 990-97
3375390
3375844
Description
Flowmeter
Large Filter
Small Filter
Air Switch
Adapter Tube
Fuel Pump Component Rebuild Tools Group
Page 6-8
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
3375698
Fuel Pump Test Stand
I sp000061
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Fuel Pump Component Rebuild Tools Group
Page 6-9
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Fuel Pump Component Rebuild Tools Group
Page 6-10
To Pump
Suction
Fluid from
Tank
Temperature
Probe
Delivery
Hose
Pressure
Cooling
Hose
Comp.
sp000063
Engine Series: All Except B and C Series
The fuel pump test stand is used to calibrate and test all Cummins Engine PT fuel pumps. The fuel pump being tested
is mounted onto the test stand. The test stand motor drives the pump through a variable speed drive having a speed
range of 450 to 4250 rpm.
Special Cummins Calibration Fluid must be used with these test stands. The fluid is available in 55 gallons (3375364
Calibration Fluid) or 30 gallons (3375365 Calibration Fluid).
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Fuel Pump Component Rebuild Tools Group
Page 6-11
Order one of the following test stand part numbers according to your electrical requirements.
3375698
Fuel Pump Test Stand (220 Volt, 3 Phase, 60 Hz.)
3375699
Fuel Pump Test Stand (220 Volt, 3 Phase, 50 Hz.)
3375700
Fuel Pump Test Stand (440 Volt, 3 Phase, 60 Hz.)
3375701
Fuel Pump Test Stand (440 Volt, 3 Phase, 50 Hz.)
Ref. No.
Part No.
Description
1
2
3
4
5
6
6
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
38
39
40
41
42
43
44
3375865
3375866
3375867
3375868
3375869
3375870
3376458
3376459
3375871
3375924
3375872
3376335
3375873
3375874
3375875
3375876
3375877
3375878
3375879
3375880
3375881
3375882
3375883
3375884
3375885
3375886
3375887
3375888
3375889
3375890
3375891
3375892
3375893
3375894
3375895
3375896
3375897
3375898
3375899
3375901
3375902
3375903
3825163
3375905
3375906
3375907
Spline Drive
Side Mount Bracket
Heater Switch
Stop Button
Start Button
Bulb (12 Volt)
Warning Light (24 VAC)
Warning Light Holder
Bearing, Vari Drive
Fuse
Overload (190-220 V)
Heavy Duty Overload (for stands with Delta or Phase Changer volts)
Bearing, Vari Drive
Ferrule, Tube (cc Flowmeter)
Nut, Tube (cc Flowmeter)
Grommet
Starter
Belt, Vari Drive
Gauge (0-600 psi)
O'ring (cc Flowmeter)
Upper Pulley & Shaft
Drive Pulley, Poly V
Bearing Housing
Gauge (0-400 psi)
Temperature Gauge
Solenoid Valve (24V, 60 Hz.)
Heater Assembly
Thermostat
Bearing, Fuel Pump Drive
Shaft, Fuel Pump Drive
Bearing, Fuel Pump Drive
Drive Key, FP. Drive
Pulley (60 Hz.)
Coupling Half
Drive Key
Belt, Poly Vee
Relay
Tachometer, Digital (24 V.)
Timing Disc
Optically Coupled Module Ass'y
Shaft Sub Assembly
Valve, Pressure Regulator
Flowmeter Ass'y (760 cc)
Gauge (0-30 psi.)
Rotary Switch
Gauge (0-30 In. Hg. Vacuum)
Fuel Pump Component Rebuild Tools Group
Page 6-12
Ref. No.
45
46
47
48
49
50
51
52
53
54
55
57
58
59
60
61
62
63
64
65
66
68
69
70
71
72
73
74
75
76
Part No.
3375909
3375910
3375911
3375912
3375913
3375914
3375915
3375916
3375917
3375918
3375919
3375921
3375922
3375923
3376389
3375941
3375942
3375943
3375944
3375945
3376042
3376175
3376199
3376319
3376320
3376321
3376322
3376254
3375468
ST 990-46
3822469
3376460
Description
Valve, Throttle Leakage
Valve, Idle Orifice
Air Filter
Bulb
Fuse, Tachometer
O'ring, Valve
Locknut
Washer, Fibre
Washer, Copper
Washer, Copper
Nut
Valve, 3 Way
Regulator
Solenoid Valve, AFC Air
Replacement Coil for 3375923 Valve
Hose Assembly
Pipe Assembly
Adapter Assembly
Supply Pipe
Hose
Supply Pipe Adapter
Suction Valve
Suction Hose, Fuel Supply
Air Switch, 2 Way
Air Switch, 3 Way
Light Bulb (24 Volt, 60 Watts)
Valve, Flow Control
Cooler Element
Filter Element
Flowmeter
Flowrater (60-2200 Lb/Hr)
Spring, Gauge Panel
Note 1: 3375794 Update Kit is required to test K38 and K50 Fuel Pumps.
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Fuel Pump Component Rebuild Tools Group
Page 6-13
3375793
Fuel Pump Test Stand Update Kit
Engine Series: K38, K50
These kits are released to update older model fuel pump test stands that
do not have the proper hose size to test K38 and K50 series engines.
These engines require more fuel flow that the lower horsepower engines.
These hose kits provided the recommended hose size so that there is no
restriction affecting the performance of the fuel calibration procedure.
NOTE: If Number 16 Suction hose is to be left on the test stand, order
3375807 Adapter that is a reducer from No. 16 to No. 12 SAE fitting.
Part No.
3375793
3375794
Description
Update Kit (for ST 848)
Fuel Pump Test Stand Update Kit (for 3375698, 699,
700, & 701)
The following parts are common to both kits.
Hose Adapter
3375806
3375809
Filter Adapter
3375833
Tube Assembly (1/2 tube fuel pump outlet)
Fuel Pump Component Rebuild Tools Group
Page 6-14
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
3822514
Test Stand Audit Kit
Engine Series: All Except B and C Series
This kit contains all the necessary special calibrated equipment and testers to complete a self audit on the Injector
Test Stand and Fuel Pump Test Stand. Included are master injectors, master fuel pump and various other master
equipment required to perform a self audit of these test stands. All contents come in 4 suitcases with styrofoam liners.
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Fuel Pump Component Rebuild Tools Group
Page 6-15
Bulletin No. 3377596 Fuel Systems Self Audit Kit Instruction Manual is used to provide step by step instructions.
Ref. No. Part No.
Description
Suitcase 1 3822974 Audit Kit contains the following:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
3375454
3375451
3376490
3376491
3376492
3376080
3376079
3822693
3376493
3375399
3375449
3375450
3822664
3822653
3822654
3822657
3822692
3376494
3376079
3376080
3822656
3822655
3822969
3822690
3822964
Fuel Pressurizing Valve Ass'y
Pressure Gauge (600 psi)
Hose Assembly
Ball Valve
Steel Tube
Tube Nut (6 mm)
Tube Nut Ferrule (6 mm)
Gauge Snubber
Cap Plug
Viscometer
Dummy Injector
Dead Weight Tester
Deadweight Base Plate
Deadweight (73.4 psi)
Deadweight (99.9 psi)
Deadweight Travel Bracket
Male Connector
Hose Assembly
Tube Nut Ferrule (6 mm)
Tube Nut (6 mm)
Trim Weight (1.0 psi)
Trim Weight (0.2 psi)
Case & Foam Insert Ass'y
Tool Case
Foam Insert
Suitcase 2 - 3822658 Audit Kit contains the following:
19
20
21
22
23
24
25
3377462
3822659
3822660
3822661
3822662
3822442
3822666
3822710
3822711
ST 1262
ST 1306
3822663
3823960
3823961
3823962
3822970
3822690
3822965
Digital Optical Tachometer
Digital Stop Watch
Dial Indicator Gauge Block (130 mm3)
Dial Indicator Gauge Block (230 mm3)
Dial Indicator Gauge Block (300 mm3)
Specific Gravity Test Kit
Digital Thermometer Kit
Master Leakage Injector
Master Top Stop Injector
Master Injector (214.5/216.5 mm3) (.310 cam)
Master Injector (204.5/206.5 mm3) (.189 cam)
Master Injector (154.156 mm3) (.230 cam)
Master Injector (220 mm3) (.248 cam)
Master Injector (119 mm3) (.169 cam)
Master Injector (170 mm3) (.272 cam)
Case & Foam Insert Ass'y
Tool Case
Foam Insert
Note: 3822658 Kit may be used to update 3375366 Audit Kit to the equivalent of 3822652.
Suitcase 3 - 3822976 Audit Kit contains the following:
26
27
28
3376490
3822515
3822516
Pressurizing Valve Tube
Master Fuel Pump
Hydraulic Pump
Fuel Pump Component Rebuild Tools Group
Page 6-16
Ref. No. Part No.
29
30
31
32
33
34
35
36
37
3822517
3822518
3822519
3822520
3822521
3822522
3823705
3822713
3823387
3823388
3823389
3823390
3822692
3823391
3823000
3823001
3823392
3823393
3823394
3822971
3822716
3822966
Description
Deadweight (30 psi)
Deadweight (150 psi)
Deadweight (200 psi)
PressureNacuum Pump
Well Type Manometer
Gage Hand Puller Kit
Graduated Beaker
Tube Ass.y (1/4 x 72 in.)
Miscellaneous Fitting Kit
Male Hose Fitting (1/s NPT x No. 4)
Pipe Coupling (1/8 NPT)
Male Hose Fitting (1/8 NPT x No. 5)
Male Tube Connector (1/s NPT x 1/4)
Male Tube Connector (1/s NPT x 3/16)
Male Tube Connector (3/4 NPT x 1/2)
Male Tube Connector (1/2 NPT x 1/2)
Male Branch Tee (1/4 Tube)
End Cap (1/2 Tube)
Pipe Tee (1/8 NPT)
Case & Foam Insert Ass'y
Tool Case
Foam Insert
Suitcase 4 - 3822977 Audit Kit contains the following:
38
3822978
3822717
3822972
3823112
3822967
Flow Vessel Tube (1/2 x 84 in.)
Flow Vessel
Case & Foam Insert Ass'y
Case
Foam Insert
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
Fuel Pump Component Rebuild Tools Group
Page 6-17
3823720
Test Stand Audit Kit - Fuel Pump
Engine Series: All Except B and C Series
Use this kit for monthly audits of the fuel pump test stands. A master fuel pump and other supportive tools will determine
the flowmeter and gauges calibration accuracy as required on a monthly audit basis.
3823720 Audit Kit contains the following:
Ref. No. Part No.
1
2
3
4
5
3375399
3822442
3822515
3822659
3822666
3822973
3822716
3822968
Description
Viscometer
Specific Gravity Test Kit
Master Fuel Pump
Digital Stopwatch
Digital Thermometer
Case & Foam Insert
Case
Foam Insert
Fuel Pump Component Rebuild Tools Group
Page 6-18
Section 6 - Level 3 Group 4
Fuel Pump Test Stands
3822734
Test Stand Audit Kit - Monthly
Engine Series: All Except B and C Series
Use this kit for monthly audits of the fuel pump test stand and injector test stands. Master injectors and master fuel
pump are provided so that the test stands calibration performance can be checked as required on a monthly audit basis.
Ref. No. Part No.
1
2
3
4
5
3375399
3822442
3822515
3822659
3822666
3822710
3822711
ST 1262
ST 1306
3822663
3823960
3823961
3823962
3822973
3822716
3822968
Description
Viscometer
Specific Gravity Test Kit
Master Fuel Pump
Digital Stopwatch
Digital Thermometer
Master Leakage Injector
Master Top Stop Injector
Master Injector (214.5/216.5 mm3) (.310 cam)
Master Injector (204.5/206.5 mm3) (.189 cam)
Master Injector (154/156 mm3) (.230 cam)
Master Injector (219/221 mm3) (.248 cam)
Master Injector (118/120 mm3) (.169 cam)
Master Injector (169/171 mm3) (.272 cam)
Tool Case & Foam Insert
Tool Case
Foam Insert
Fuel Pump Component Rebuild Tools Group
Page 6-19
Section 6 - Level 3 Group 4
Gear Pump Tools
r.
Gear Pump Tools
ST 844
Gear Pump Test Plate
Engine Series: All Except B and C Series
This thin test plate is mounted between the gear pump and the fuel pump
housing to check the flow of fuel through the gear pump.
.1.00.1o1
3376330
Gear Pump Flow Adapter
Engine Series: All Except B and C Series
This tool is used in place of the pulsation damper and the ST 844 Gear
Pump Test Plate to check gear pump flow capacity. It is used to support
the revised gear pump testing standard.
3376919
Fuel Pump Bushing Driver
Engine Series: K38, K50
This driver is designed to install carbon graphite gear pump bushings in
1 1/4 inch PTG gear pumps.
Ito
I spOD0176
3822635
Gear Pump Cover Ream Fixture
Engine Series: All Except B and C Series
This fixture and components are required to convert non-pressurized
gear pumps to pressurized gear pumps. The fixture is used to properly
position and guide the drill and reamer so that a pressurizing valve can
be installed in the gear pump cover.
Ref. No. Part No.
1
2
3
4
5
6
7
8
3822636
3822637
3822638
3822631
3377113
3822399
3822400
3822401
Description
Drill Bushing
Reamer Bushing
Drill
Reamer
Stop Collar
Lockscrew
Fixture
Capscrew
NOTE: 3822641 Update kit will update the now obsolete 3377448. The
kit contains the above items 1, 2, 3 and 4.
Section 6 - Level 3 Group 4
Governor and Weight Tools
Fuel Pump Component Rebuild Tools Group
Page 6-20
3822640
Fuel Pump Valve Driver
Engine Series: All Except B and C Series
These drivers are used to install and remove the pressurizing valve in the
gear pump cover.
(1) 3822640 Driver installs the pressurizing valve and (2) 3822398
Driver is used to remove the valve.
SPDOGC25
Governor and Weight Tools
ST 709
Governor Weight Puller
Engine Series: All Except B and C Series
This puller arrangement is used to remove the governor weight from the
front cover of the PT pumps. A bushing puller is also provided to remove
the bushing from the cover which fails to come out with the carrier.
Ref. No.
1
2
3
4
5
Part No.
ST 709-1
ST 709-2
3375108
3375360
3377366
Description
Puller Screw
Hex Nut
Bushing Puller
Governor Weight Puller
Drive Coupling Puller
ST 1241
Weight Assist Checking Tool
Engine Series: All Except B and C Series
This tool is used to check the governor weight assist plunger protrusion
during assembly of the fuel pump. The special dial indicator is required
to measure the position of the plunger accurately, without compressing
the weight assist spring.
Ref. No.
1
2
3
4
7
Part No.
ST 1241-1
ST 1241-2
ST 1241-3
ST 1241-4
ST 1241-7
Description
Dial Indicator
Bracket
Setting Dowel
Locating Dowel
Indicator Point
3375230
Governor Weight Tool
Engine Series: All Except B and C Series
This tool is required to install the cast weight governor carrier in the fuel
pump front cover without moving the carrier on the shaft.
Fuel Pump Component Rebuild Tools Group
Page 6-21
Section 6 - Level 3 Group 4
Governor and Weight Tools
3376136
Governor Barrel Lock Clip Driver
Engine Series: All Except B and C Series
This tool is used to drive the governor barrel lock clip into position in the
fuel pump body.
3376457
Governor Plug Removal Tool
Engine Series: K19, K38, K50, NT, V28, L10
This tool is used to remove or install the special plug for the electronically
controlled governor on a generator set engine. The governor is located
in the AFC barrel bore on this application.
I
3822724
Governor Carrier Weight Installation and Removal Tool
Engine Series: All except B & C
This kit contains the necessary tools to remove the gear on the fuel pump
cast weight carrier assembly.
Ref. No. Part No.
1
3822721
2
3822722
3
3822723
Description
Governor Carrier Weight Removal
Driver
Governor Carrier Weight Installation
Driver
Governor Carrier Weight Gear Separator
NOTE: Use with a 2 jaw puller or bar type puller.
3823844
Torque Spring Height Gauge
Engine Series: 91N14 and L10 STC
This fixture takes all of the guess work out of setting the governor torque
spring height. The dial indicator and the calibrating spacer bushing
provide accurate 'set up' of the fixture so that torque spring shims can
be added or taken away as desired per specifications.
Ref. No. Part No.
1
3823845
2
3823846
Description
Dial Indicator
Calibration Spacer
Fuel Pump Component Rebuild Tools Group
Page 6-22
Section 6 - Level 3 Group 4
Holding and Positioning Devices
Holding and Positioning Devices
ST 302
Ball Joint Vise
Engine Series: All Except B and C Series
The ball joint vise is used to hold and/or position fuel pumps turbochargers and or air compressors during rebuild.
NOTE: For PT fuel pumps. 3375133 Adapter plate must be used. For
Capps fuel pumps, 3162897 Adapter plate must be used.
3162897
Fuel Pump Mounting Plate
Engine Series: B. C
The adapter plate is required to mount the CAPPS fuel pump.
3375133
Fuel Pump Mounting Plate
Engine Series: All Except B and C Series
This adapter plate is required to hold the PT fuel pump to ST 302 Ball
Vise.
3375498
AFC Breather Drill Fixture
Engine Series: All Except C & J, B and C Series
This fixture is used for drilling the fuel pump housing, on older model
engines for a field fix. A 1/8 inch hole is to be added to the housing to
install an air breather.
Section 6 - Level 3 Group 4
Hose Adapters
Fuel Pump Component Rebuild Tools Group
Page 6-23
Hose Adapters
ST 434-1
Hose Adapter Assembly
Engine Series: All Except B and C Series
These hose adapters are used to join the fuel pump suction hose on the
fuel pump test stand to the fitting on the fuel pump. These adapters also
have the 90 degree elbow to attach the test stand "fuel restriction" hose.
Part No.
ST 434-1
ST 434-2
3375845
3376719
3375806
3375807
3376922
Description
Hose Adapter Assembly (#8 SAE to #8 SAE)
Hose Adapter Assembly (#10 SAE to #10 SAE)
Hose Adapter Assembly (#12 SAE to #12 SAE)
Hose Adapter Assembly (#12 JIC to #12 JIC)
Hose Adapter Assembly (#16 JIC to #16 JIC (With
Elbow))
Hose Adapter Assembly (#16 JIC to #12 SAE)
Hose Adapter Assembly (#16 JIC to #16 JIC (Less
Elbow))
ST 998
Fuel Sight Glass
Engine Series: All
These sight glasses are used to check for air entrainment in the fuel
suction hoses. Various sizes are listed below.
Ref. No. Part No.
1
2
3
4
ST 998
3375632
3376718
3375808
Description
Fuel Sight Glass (No. 10 hose SAE)
Fuel Sight Glass (No. 12 hose SAE)
Fuel Sight Glass (No. 12 hose JIC)
Fuel Sight Glass (No. 16 hose JIC)
sp000580
3824875
Fuel Pump Adapter
Engine Series: QSK19
This kit contains 2 special flat faced "o'ring seal" connections needed to
test Quantum K19 series fuel pumps on Cummins fuel pump test stands.
Elbow (2) is, #12 o'ring face seal female swivel x #10 SAE male, used to
attach the fuel pump stand suction (inlet) hose and elbow (1) is, #10 o'ring
face seal female swivel x 3/8 tube inverted flare, used to attach the fuel
pressure (outlet) hose.
Ref. No. Part No.
1
3162244
2
3162243
Description
Fitting
Fitting
Miscellanous
ST 1175
Fuel Pump Countersink Drill
Engine Series: All Except B and C
This special countersink, with pilot, is used to countersink the tamper
proof screw holes in the fuel pump spring pack housing and the front
cover.
o p000394
Section 6 - Level 3 Group 4
Miscellanous
Fuel Pump Component Rebuild Tools Group
Page 6-24
3162378
Nozzle Centering Sleeve
Engine Series: J Series
This adapter is for centering nozzle in nozzle holder cap nut during
assembly to the nozzle holder.
SPC00743
3162379
Delivery Valve Test Fixture
Engine Series: J Series with PSUAMBAC Pumps
This adapter checks delivery valve seat for leakage. Used with diesel
nozzle tester.
3163313
Fuel Pump Adapter Wrench
Engine Series: OST30
This wrench is used to torque tighten the fuel pump drive shaft not on
Bosch RP39/P8500 fuel pumps. It is also useful for rotating the pump
shaft during timing adjustment.
3376375
Fuel Measuring Instrument
Engine Series: All Except B and C Series
This instrument measures the fuel rate consumption of a Cummins
diesel engine. The tool can be used either with a chassis or engine
dynamometer. The instrument is connected to the supply tanks and the
fuel pump. A return line is routed back to the fuel supply tank. Fuel is
circulated through the float tank and passes through the flowmeter to
measure actual pounds-per-hour of fuel consumption (fuel rate). The
pressure gauge and temperature gauge are also important part of the
test parameters.
Ref. No. Part No.
1
2
3
4
5
6
7
ST 1190-46
ST 1190-47
ST 1190-80
ST 1190-43
ST 1190-42
ST 1190-54
3013057
3822388
Description
Flowmeter
Pressure Gauge
Temperature Gauge
Flourescent Bulb
Light Fixture
Snubber
Air Breather
Float Valve Ass'y
Section 6 - Level 3 Group 4
Miscellanous
Fuel Pump Component Rebuild Tools Group
Page 6-25
3376903
Ream Fixture
Engine Series: All Except B and C Series
This fixture is used to align and guide a reamer to ream the main shaft
bushing in the fuel pump housing if the bushing is replaced. Use a
standard 3/4 inch reamer. (Not included)
Fuel Pump Component Rebuild Tools Group
Page 6-26
3376929
Fuel Pump Tool (Misc)
Engine Series: B & C Series
These are miscellaneous tools to repair the CAV and Bosch fuel pumps.
Ref. No. Part No.
1
2
3
4
5
6
7
8
9
3376929
3376930
3376931
3376932
3376933
3376934
3376935
3376936
3376937
Description
Fuel Pump Seal Protective Sleeve (CAV)
Fuel Pump Seal Protective Sleeve (CAV)
Fuel Pump Seal Protective Sleeve (CAV)
Fuel Pump Mounting Plate (CAV)
Fuel Pump Seal Puller (Bosch)
Fuel Pump Gasket Extractor (Bosch)
Fuel Pump Control Shaft Wrench (Bosch)
Fuel Pump Protective Sleeve (Bosch)
Fuel Pump Mounting Plate (Bosch)
Section 6 - Level 3 Group 4
Miscellanous
Section 6 - Level 3 Group 4
Removal and Installation Tools
Fuel Pump Component Rebuild Tools Group
Page 6-27
3824077
LDA Pretension Checking Kit
Engine Series: B Series
This kit is used to measure the LDA pretension on Bosch VE Pumps
having that device. (LDA-Acronym for AFC)
Removal and Installation Tools
ST 422
O'ring Assembly Tool
Engine Series: All Except B and C Series
This expander is used to install the o'ring onto the 5/8 inch throttle shaft.
This nylon adapter fits over the throttle shaft and prevents damage to the
o'ring as it is assembled. Lubricate the o'ring for easy assembly.
ST 586
By-Pass Valve Sleeve Puller
Engine Series: NH
This puller is used to remove the pressure regulator valve sleeve from the
PTR Fuel Pump used on older model engines.
Ref. No. Part No.
4
ST 586-4
5
ST 586-6
Description
Toggle Block
Pin
ST 835
O'ring Assembly Tool
Engine Series: All Except B and C Series
This expander is used to assemble the o'ring onto the 1/2 throttle shaft.
The expander fits over the shaft to prevent damage to the o'ring as it is
being assembled.
NOTE: This tool may also be used to install the o'rings on the new style
piston cooling nozzles.
ST 1032
Tachometer Seal Driver
Engine Series: All Except B and C Series
This driver is used to install the tachometer drive assembly and oil seal
into the fuel pump main housing.
Section 6 - Level 3 Group 4
Removal and Installation Tools
Fuel Pump Component Rebuild Tools Group
Page 6-28
ST 1326
Tachometer Drive Puller
Engine Series: All Except B and C Series
This puller is used to pull the tachometer drive shaft from the fuel pump
housing. This puller will pull the tach drive when the fuel pump is installed
on the engine or at a rebuild station.
SP000230
Ref. No. Part No.
1
ST 1326-1
ST 1326-2
2
Description
Collet
Collar
3163281
Fuel Pump Alignment Tool
Engine Series: ISB
The VP44 fuel pump on the ISB engine uses a key to set timing with the
engine drive gear. Due to not being able to see the key in the keyway of
the gear, on some applications, the pump may be installed with the key
misaligned, causing poor performance or failure. This tool allows the
aligning of the pump key and gear keyway without actually being able to
see the key in the keyway.
Ref. No.
1
2
3
4
Part No.
3163262
3163263
3163503
3163504
Description
Plate
Guide Pin
Alignment Pin
Bushing
3163381
Fuel Pump Gear Puller
Engine Series: B and C Series, B, C, ISB, ISC & ISL
This kit is used to pull the gears off the fuel pump shafts of all types of
fuel pumps used on the midrange engines.
3163400
Bushing R&I Tool
Engine Series: QSK45/60
This tool is used to install and remove 3089454 bushing in gear cover and
to install 3089409 bushing in fuel pump, water pump and hydraulic pump
drive supports for the QSK45/60.
Section 6 - Level 3 Group 4
Removal and Installation Tools
Fuel Pump Component Rebuild Tools Group
Page 6-29
3375204
Throttle Shaft Ball Tool
Engine Series: All Except B and C Series
This tool is required to properly install the throttle shaft tamper proof ball,
without moving the throttle stop.
3375271
Tach Drive Cup Plug Driver
Engine Series: All Except B and C Series
This driver is used to install the cup plug into the fuel pump front cover
when the tachometer drive is not needed.
3375599
AFC Barrel Puller
Engine Series: All Except C & J, B and C Series
This puller has a soft sleeve that expands to pull the AFC barrel from the
fuel pump body. The soft sleeve will not damage the precision finish bore
of the barrel.
Ref. No. Part No.
1
3375604
1
3822787
Description
Sleeve (Standard)
Sleeve (.334)
3375703
Piston Installation Sleeve
Engine Series: NT
This sleeve is designed and sized to install the piston into the road speed
governor used on older model engines.
3376874
Fuel Pump Support Bushing Driver
Engine Series: V903
This special bushing mandrel is used to install the bushings in the fuel
pump drive bearing support.
This driver is used to remove or install 3014249 Bushing in the 3022547
Bearing Support.
Section 6 - Level 3 Group 4
Removal and Installation Tools
Fuel Pump Component Rebuild Tools Group
Page 6-30
3376875
Fuel Pump Support Bushing Driver
Engine Series: V903
This special bushing mandrel is used to install the bushings in the fuel
pump drive bearing support.
This driver is used to remove or install 3025875 Bushing in the 3023321
Bearing Housing.
3377443
Filter Head Adapter Socket
Engine Series: Big Cam III & IV
This is a special machined socket to remove or install the filter head full
flow adapter. (1 1/2 in.)
3822472
Front Cover and Main Shaft Assembly Tool Kit
Engine Series: All Except B & C Series
This kit is used to install and remove seals and main drive shaft assembly
in the fuel pump.
Ref. No.
1
2
3
4
5
6
7
Part No.
3822474
3377180
3376722
3822475
3822473
3822505
3822477
3824225
Description
Bearing, Gear, Coupling Driver
Front Cover Support Plate
Tach Seal Driver
Shaft Seal Installation Kit
Main Shaft Seal Driver
Seal Guide Pin, .635 Bore
Seal Guide Pin, .565 Bore
Fuel Pump Shaft Seal Driver
NOTE: 3824226 Guide Pin made from a "plastic" material is available
as an option to 3822477 Guide Pin. Order separately as desired.
3823755
Fuel Pump Seal Driver Kit
Engine Series: 91N14 and L10 CELECT
This kit contains the necessary seal drivers to remove and install the oil
and fuel shaft seals in the fuel pump front cover. This kit is used for seals
with seal lips pointing away from each other.
Ref. No. Part No.
1
2
3
3823239
3823240
3823250
Description
Seal Removal Driver
Fuel Seal Driver
Oil Seal Driver
NOTE: Use 3823234 Seal Protector Sleeve (not included in kit) when
installing shaft through seals during assembly.
Section 6 - Level 3 Group 4
Removal and Installation Tools
Fuel Pump Component Rebuild Tools Group
Page 6-31
3823956
Fuel Pump Mounting Kit
Engine Series: B and C Series
agg
This is a special kit of 3 tools to make it easier to remove or install the
fuel pump mounting capscrews.
Ref. No.
1
2
3
Part No.
3823957
3823958
3823959
Description
Rigid Adjusting Wrench
Socket (13 mm)
Socket (15 mm)
500003,
3824780
Plunger Retainer Expander
Engine Series: N14 CELECT
This special tapered, hardened steel, mandrel is required to install the
spiral retainer to the CELECT fuel pump pressure regulator plunger.
SP000616
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement