Grain Handling FRONT FOLDING X-TREME® GRAIN CART MODEL 1315 Serial Number B32490100 and Higher 286908 1315 GRAIN CARTS — Introduction Foreword This symbol identifies important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them carefully and follow them closely when working around or using this machine. Read and study this manual completely before attempting to operate this implement. Take this manual to the field for handy reference when operating, adjusting, or servicing your machine. When referenced, “Right-Hand” (RH) and “Left-Hand” (LH) side of the machine are determined by standing behind the machine and facing in the direction of travel. 2 (May 2014) 1315 GRAIN CARTS — Introduction Product Information When ordering parts or when requesting further information or assistance, always give the following information: • Machine name • Model number • Serial number All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from material and workmanship defects for one full year from time of consumer delivery. Your local dealer will gladly assist you with any warranty questions. Please fill out and retain this portion for your records. The serial number plate is located on the frame as shown below. Purchase Date _______________________ Model ___________________Serial No.________________________________ Dealer _____________________________________________ City ____________________________________________ Dealer Contact ___________________________________________ Phone ______________________________________ SERIAL NUMBER DECAL LOCATION • The information, specifications, and illustrations in the manual are based on information available at the time it was written. Due to continuing improvements in the design and manufacture of Unverferth products, all specifications and information contained herein are subject to change without notice. (May 2014) 3 1315 GRAIN CARTS — Introduction Table of Contents SECTION I Safety General Hazard Information ....................................................................................................... 1-2 Safety Decals ............................................................................................................................. 1-3 General Safety Instructions ........................................................................................................ 1-4 Before Operating or Servicing ................................................................................................... 1-5 During Operation ........................................................................................................................ 1-6 Before Transporting .................................................................................................................... 1-7 During Transport......................................................................................................................... 1-7 Driveline Safety .......................................................................................................................... 1-8 Pressurized Oil ........................................................................................................................... 1-9 Preparing for Emergencies....................................................................................................... 1-10 Wearing Protective Equipment ................................................................................................. 1-10 4 (January 2014) 1315 GRAIN CARTS — Introduction Table of Contents SECTION II Setup Dealer Checklist ......................................................................................................................... 2-2 Basic Set-Up SMV Emblem ....................................................................................................................... 2-3 Drive Line Storage .............................................................................................................. 2-3 Wheel/Tire Set-Up ................................................................................................................ 2-4 Scale Kit Layout - Models with 5 Point Walking Tandem Duals............................................. 2-5 Scale Kit Installation - Models with 5 Point Walking Tandem Duals ...................................... 2-5 Hitch Assembly .................................................................................................................... 2-5 Spindle Assembly................................................................................................................. 2-5 Scale Kit Layout - Models with Single Tires & Tracks with 5 Point Scale System .............. 2-6 Scale Kit Installation - Models with Single Tires & Tracks with 5 Point Scale System ........ 2-7 Hitch Assembly .................................................................................................................... 2-7 Axle Load Cell Installation .................................................................................................. 2-8 Scale Kit Installation - All Models J-Block Installation .............................................................................................................. 2-9 Indicator Installation .......................................................................................................... 2-10 Installation.......................................................................................................................... 2-11 Load Cell Connection ........................................................................................................ 2-12 Other Load Cells ............................................................................................................... 2-12 Remote Alarm Installation ................................................................................................. 2-12 Routing Scale Cables - Models with Walking Tandems ......................................................... 2-13 Rotational Sensor Mounting Instructions - 520 Auto-Log Scale Systems .............................. 2-16 UM520 Auto-Unload Installation Instructions Kit #251678 ...................................................... 2-20 (January 2014) 5 1315 GRAIN CARTS — Introduction Table of Contents SECTION III Operation Preparing Tractor ........................................................................................................................ 3-2 Attaching Grain Cart to Tractor - Drawbar Connection ............................................................ 3-3 Jack usage ................................................................................................................................ 3-4 Transport Chain Connection ....................................................................................................... 3-5 Hydraulic Connections ................................................................................................................ 3-6 Electrical Connections ................................................................................................................ 3-7 Light Module (Optional).............................................................................................................. 3-7 Pre-Operation Checklist .............................................................................................................. 3-8 Towing ........................................................................................................................................ 3-9 Auger - In-Field Transport Stand ............................................................................................ 3-10 Auger Operation ....................................................................................................................... 3-11 UM410 Scale Calibration & Set-Up ......................................................................................... 3-13 UM520 Scale Calibration & Set-Up ......................................................................................... 3-17 Scale Kit Operation - Models with Tracks with Hydraulic Belt Tensioning ........................... 3-17 Weather Guard Tarp Operation ................................................................................................ 3-18 6 (January 2014) 1315 GRAIN CARTS — Introduction Table of Contents SECTION IV Maintenance Lubrication .................................................................................................................................. 4-2 Walking Tandem Option - Inner Dual Wheel Access ................................................................ 4-4 Walking Tandem Option - Row Spacing Adjustment ................................................................ 4-5 Seasonal Storage ....................................................................................................................... 4-7 Auger Driveline - Bearings ........................................................................................................ 4-8 Auger Driveline - Gear Box ....................................................................................................... 4-8 Auger Driveline - Driveline Replacement Procedure ................................................................. 4-8 Lower Auger Replacement ....................................................................................................... 4-10 Upper Auger Replacement ....................................................................................................... 4-17 PTO Shaft and Clutch.............................................................................................................. 4-24 Scale Trouble Shooting ............................................................................................................ 4-28 Scale “Short Form” Set-Up & Calibration Unverferth 410 Indicator ................................................................................................... 4-29 Unverferth 520 Indicator ................................................................................................... 4-32 Trouble Shooting ...................................................................................................................... 4-33 Inspection and Maintenance .................................................................................................... 4-33 Electrical System...................................................................................................................... 4-34 Hydraulic System ..................................................................................................................... 4-35 UM520 Auto-Unload Manifold Schematic................................................................................. 4-36 UM520 Auto-Unload Plumbing Schematic ............................................................................... 4-37 Wheel, Hub and Spindle Disassembly and Assembly ............................................................. 4-38 Wheels & Tires Wheel Nut Torque Requirements ....................................................................................... 4-40 Tire Pressure ..................................................................................................................... 4-41 Tire Warranty ..................................................................................................................... 4-42 Complete Torque Chart - Capscrews - Grade 5 .................................................................... 4-43 Complete Torque Chart - Capscrews - Grade 8 .................................................................... 4-44 Hydraulic Fittings - Torque and Installation ............................................................................ 4-45 (May 2014) 7 1315 GRAIN CARTS — Introduction Table of Contents SECTION V Parts Final Assembly Components ...................................................................................................... 5-2 Touch-Up Paint ........................................................................................................................... 5-4 Decals ........................................................................................................................................ 5-5 Electrical Components - Single Axle & Track Models .............................................................. 5-8 Electrical Components - Walking Tandem Models .................................................................. 5-10 Axle Components with 5 Point Scale System ........................................................................ 5-12 Axle Components - Walking Tandem Components .................................................................. 5-14 Wheels and Tires ..................................................................................................................... 5-17 Upper Aguer Components ........................................................................................................ 5-18 Lower Auger & Door Seal Components .................................................................................. 5-20 45 Degree Gear Box Components........................................................................................... 5-23 Cleanout Door Components ..................................................................................................... 5-24 Auger Fold Components ........................................................................................................... 5-26 Auger Fold Grease Components .............................................................................................. 5-28 Sideboard Components ........................................................................................................... 5-30 Auger Fold Cylinder ................................................................................................................. 5-31 Flow Control Door Cylinder ..................................................................................................... 5-31 Downspout Cylinder ................................................................................................................. 5-31 Hydraulic Components .............................................................................................................. 5-32 Directional Spout Components ................................................................................................. 5-34 PTO Cut Out Clutch Components ............................................................................................ 5-36 PTO Components ...................................................................................................................... 5-37 Driveline U-Joint Components .................................................................................................. 5-38 Weather Guard Tarp Components ............................................................................................ 5-40 Track Axle Mounting Components ........................................................................................... 5-42 Scale Components (Optional) ................................................................................................... 5-44 Rotational Sensor Conversion Kit #251882B - UM520 Auto-Log Scale Systems .................. 5-48 UM520 Auto-Unload Components - Kit #251678 .................................................................... 5-50 Video System (Optional) ........................................................................................................... 5-52 FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL. FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL. FOR U-HARVEST SCALE INFORMATION REFER TO YOUR U-HARVEST SCALE MANUAL. 8 (May 2014) 1315 GRAIN CARTS — Safety SECTION I Safety General Hazard Information ....................................................................................................... 1-2 Safety Decals ............................................................................................................................. 1-3 General Safety Instructions ........................................................................................................ 1-4 Before Operating or Servicing ................................................................................................... 1-5 During Operation ........................................................................................................................ 1-6 Before Transporting .................................................................................................................... 1-7 During Transport......................................................................................................................... 1-7 Driveline Safety .......................................................................................................................... 1-8 Pressurized Oil ........................................................................................................................... 1-9 Preparing for Emergencies....................................................................................................... 1-10 Wearing Protective Equipment ................................................................................................. 1-10 (January 2014) 1-1 1315 GRAIN CARTS — Safety General Hazard Information No accident-prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment. A large number of accidents can be prevented only by the operator anticipating the result before the accident is caused and doing something about it. No power-driven equipment, whether it be transportation or processing, whether it be on the highway, in the field, or in the industrial plant, can be safer than the person who is at the controls. If accidents are to be prevented--and they can be prevented--it will be done by the operators who accept the full measure of their responsibility. It is true that the designer, the manufacturer, and the safety engineer can help; and they will help, but their combined efforts can be wiped out by a single careless act of the operator. It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth Mfg. Co., Inc., ask that you be that kind of operator. REMEMBER: THINK SAFETY A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT! SIGNAL WORDS INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN SERIOUS INJURY OR DEATH. INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS INJURY OR DEATH. INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY. Is used for instruction on operating, adjusting, or servicing a machine. 1-2 (May 2014) 1315 GRAIN CARTS — Safety Safety Decals REPLACE LOST, DAMAGED, PAINTED, OR UNREADABLE DECALS IMMEDIATELY. IF PARTS THAT HAVE DECALS ARE REPLACED, ALSO MAKE SURE TO INSTALL NEW DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL INFORMATION AND SAFETY MESSAGES. PART NO. 98229 PART NO. 9003476 PART NO. 9003474 PART NO. 9003478 PART NO. 9003477 PART NO. 9003475 PART NO. 9003477 PART NO. 95839 PART NO. 95046 PART NO. 97961 PART NO. 95445 Fluorescent Stripe (9003125) SMV Emblem (TA510514) PART NO. 94094 (November 2014) PART NO. 97575 Reflector =Red= (9003126) Reflector =Amber= (9003127) 1-3 1315 GRAIN CARTS — Safety General Safety Instructions 1-4 • Read and understand this operator’s manual before operating. • All machinery should be operated only by trained and authorized personnel. • To prevent machine damage, use only attachments and service parts approved by the manufacturer. • Always shut tractor engine off and remove key before servicing. • Avoid personal attire such as loose fitting clothing, shoestrings, drawstrings, pants cuffs, long hair, etc., that may become entangled in moving parts. • Do not allow anyone to ride on the implement. Make sure everyone is clear before operating machine or towing vehicle. • Never attempt to operate implement unless you are in driver’s seat. • Never enter a cart containing grain. Flowing grain traps and suffocates victims in seconds. (January 2014) 1315 GRAIN CARTS — Safety Before Operating or Servicing • Do not stand between towing vehicle and implement during hitching. • Avoid working under an implement; however, if it becomes absolutely unavoidable, make sure the implement is safely blocked. • Always make certain everyone and everything is clear of the machine before beginning operation. • Verify that all safety shields are in place and properly secured. • Ensure that all applicable safety decals are installed and legible. • To prevent personal injury or death, always ensure that there are people who remain outside the cart to assist the person working inside, and that all safe workplace practices are followed. There is restricted mobility and limited exit paths when working inside the implement. • Secure drawbar pin with safety lock and lock tractor drawbar in fixed position. • Explosive separation of a tire and rim can cause serious injury or death. Only properly trained personnel should attempt to service a tire and wheel assembly. (January 2015) 1-5 1315 GRAIN CARTS — Safety During Operation 1-6 • Regulate speed to field conditions. Maintain complete control at all times. • Never lubricate equipment when in operation. • Keep away from overhead power lines. Electrical shock can cause serious injury or death. • Use extreme care when operating close to ditches, fences, or on hillsides. • Do not leave towing vehicle unattended with engine running. (January 2014) 1315 GRAIN CARTS — Safety Before Transporting • Secure transport chain to towing vehicle before transporting. DO NOT transport without chain. • Install transport locks before transporting. • Check for proper function of all available transport lights. Make sure that all reflectors are clean and in place on machine. Make sure the SMV emblem is visible to approaching traffic. • This cart may not be equipped with brakes. Ensure that the towing vehicle has adequate weight and braking capacity to tow this unit. During Transport • Comply with state and local laws governing highway safety when moving machinery. • Use transport lights as required by local laws to adequately warn operators of other vehicles. • Use good judgment when transporting equipment on highways. Regulate speed to road conditions and maintain complete control. • Maximum speed of implement should never exceed 20 mph. Do not exceed 10 mph during off-highway travel. • Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground and side slopes. • Do not transport grain cart on roads while loaded. • It is probable that this implement is taller, wider and longer than the towing vehicle. Become aware of and avoid all obstacles and hazards in the travel path of the equipment, such as power lines, ditches, etc. (November 2014) 1-7 1315 GRAIN CARTS — Safety Driveline Safety 1-8 • Do not allow children near equipment that is running or engaged. • Do not exceed 1000 rpm PTO speed. • Disengage the PTO, stop the tractor engine, and remove key from ignition before making inspections, or performing maintenance and repairs. • Inspect the driveline, quick disconnect, overload shear-bolt limiter or clutch, and shielding often. Repair immediately. Use replacement parts and attaching hardware equivalent to the original equipment. Only alterations described in this manual for overall length adjustment are allowed. Any other alteration is prohibited. • Avoid excessively long hardware or exposed and protruding parts which can snag and cause entanglement. • Lubricate the driveline as recommended in the MAINTENANCE section. • Keep hoses, wiring, ropes, etc. from dangling too close to the driveline. • Install driveline and shields according to recommended lengths and attaching methods with recommended hardware. The driveline shield should rotate independently a full rotation and telescope freely. The retaining chain must be secured to the implement safety shield. • Adjust drawbar to height recommended in tractor set up section. • Be careful not to hit the driveline with tractor tires when turning. • Check the length of the telescoping members to insure the driveline will not bottom out or separate when turning and/or going over rough terrain. • Proper extended and collapsed lengths of the telescoping PTO shaft must be verified before first operation with each and every tractor. If the extended length of the PTO shaft is insufficient, it may become uncoupled during operation and cause serious injury or death from contact with uncontrolled flailing of PTO shaft assembly components. (January 2014) 1315 GRAIN CARTS — Safety Pressurized Oil • Relieve pressure before disconnecting hydraulic lines from tractor, loosening any hydraulic fittings or servicing hydraulic system. See hydraulic power unit manual for procedure to relieve pressure. • Use a piece of cardboard or wood to detect leaks of hydraulic fluid under pressure. Correct hydraulic leaks immediately. • High-pressure fluids can penetrate the skin and cause serious injury or death. Seek medical treatment immediately if injured by high-pressure fluids. • Hydraulic system must be purged of air before operating to prevent serious injury or death. • Do not bend or strike high-pressure lines. Do not install bent or damaged tubes or hoses. • Repair all oil leaks. Leaks can cause fires, personal injury, and environmental damage. • Route hoses and lines carefully to prevent premature failure due to kinking and rubbing against other parts. Make sure that all clamps, guards and shields are installed correctly. • Check hydraulic hoses and tubes carefully. Replace components as necessary if any of the following conditions are found: - End fittings damaged, displaced, or leaking. - Outer covering chafed or cut and wire reinforcing exposed. - Outer covering ballooning locally. - Evidence of kinking or crushing of the flexible part of a hose. - Armoring embedded in the outer cover. (January 2015) 1-9 1315 GRAIN CARTS — Safety Preparing for Emergencies • Keep a first aid kit and properly rated fire extinguisher nearby. • Keep emergency numbers for fire, rescue, and poison control personnel near the phone. Wearing Protective Equipment • Wear clothing and personal protective equipment appropriate for the job. • Wear steel-toed shoes when operating. • Wear hearing protection when exposed to loud noises. • Do not wear additional hearing impairing devices such as radio headphones, etc. • This product may contain a chemical known to the state of California to cause cancer, or birth defects, or other reproductive harm. 1-10 (November 2014) 1315 GRAIN CARTS — Setup SECTION II Setup Dealer Checklist ......................................................................................................................... 2-2 Basic Set-Up SMV Emblem ....................................................................................................................... 2-3 Drive Line Storage .............................................................................................................. 2-3 Wheel/Tire Set-Up ................................................................................................................ 2-4 Scale Kit Layout - Models with 5 Point Walking Tandem Duals............................................. 2-5 Scale Kit Installation - Models with 5 Point Walking Tandem Duals ...................................... 2-5 Hitch Assembly .................................................................................................................... 2-5 Spindle Assembly................................................................................................................. 2-5 Scale Kit Layout - Models with Single Tires & Tracks with 5 Point Scale System .............. 2-6 Scale Kit Installation - Models with Single Tires & Tracks with 5 Point Scale System ........ 2-7 Hitch Assembly .................................................................................................................... 2-7 Axle Load Cell Installation .................................................................................................. 2-8 Scale Kit Installation - All Models J-Block Installation .............................................................................................................. 2-9 Indicator Installation .......................................................................................................... 2-10 Installation.......................................................................................................................... 2-11 Load Cell Connection ........................................................................................................ 2-12 Other Load Cells ............................................................................................................... 2-12 Remote Alarm Installation ................................................................................................. 2-12 Routing Scale Cables - Models with Walking Tandems ......................................................... 2-13 Rotational Sensor Mounting Instructions - 520 Auto-Log Scale Systems .............................. 2-16 UM520 Auto-Unload Installation Instructions Kit #251678 ...................................................... 2-20 (January 2014) 2-1 1315 GRAIN CARTS — Setup Dealer Checklist Inspect all listed items that apply and when satisfactory or completed, check the box: Install wheels/tires and torque. Check tire pressures. Adjust axles from shipping to operating position. Check track alignment. Unfold side extensions. Attach ladder. Attach auger chute/deflector. Make sure all safety decals and SMV sign are clearly visible. Check gearbox oil Check auger alignment. Install PTO driveline. Check all lubrication points. Verify electrical connections. Check all hydraulic parts for leakage. Check transport chain Check size of hitch adapter bushing 2-2 (May 2014) 1315 GRAIN CARTS — Setup Basic Set-Up Due to shipping requirements and various dealer-installed options, some initial cart set-up will be required after it arrives from the factory. Use the following procedures as needed for initial cart set-up. • SMV Emblem The SMV emblem is shipped with the reflective side facing towards the front of the cart. Remove the SMV emblem and reattach it with the reflective side facing towards the rear of the cart. Remove SMV emblem and reattach with reflective side facing outward. Drive Line Storage Storage brackets are located on the inside right frame rail. Secure the PTO shaft to these brackets for extended transporting or seasonal storage. • Behind the Right Front Support Shown Remove and store the complete PTO before towing grain cart behind a truck. Interference could occur when turning resulting in damage to PTO and cart. (May 2014) 2-3 1315 GRAIN CARTS — Setup Basic Set-Up (continued) Wheel/Tire Set-Up Tire Pressure Tire pressure must be verified before first use and adjusted as necessary. Refer to maintenance section of this manual for information on tire pressure. Wheel Nuts • • 2-4 Installing wheels without the proper inset could result in hub or spindle failure. This will cause substantial damage to cart. (January 2014) 1315 GRAIN CARTS — Setup Scale Kit Layout - Models with 5 Point Walking Tandem Duals Scale Spindle = Used on Walking Tandem Units with 5 Point Scale Systems Only NOTE: If spindle has two mounting holes, use the hole closest to the hub. USE EXISTING HARDWARE EXISTING HUB & WHEEL Scale Kit Installation - Models with 5 Point Walking Tandem Duals Hitch Assembly 1. Remove the snap rings (91192), and remove pin 1” dia. x 4 9/16 (250843) and remove hitch casting (282875B) and hitch pin (282876B). 2. Then remove hex nut (9394-020), lock washer (9404-041), and capscrew 1-8UNC x 6 1/2 (9390-196). 3. The standard hitch bar (284780) can be removed and replace with scale hitch bar (9004910) for track, walking tandem or scale hitch bar (9004913) for single, making sure to feed the scale wire through the conduit to the J-Block. The bending direction arrow on the end of the bar points up, the serial decal is on the top. 4. Reusing the capscrew (9390-196), lock washer (9404-041), and hex nut (9394-020), assemble the scale hitch bar to the tongue. 5. Reattach the hitch casting (282875B) to the scale hitch bar using pin (282876) and snap rings (91192). Spindle Assembly Refer to “Wheel, Hub and Spindle Disassembly and Assembly” information in the MAINTENANCE section of this manual. (May 2014) 2-5 1315 GRAIN CARTS — Setup Scale Kit Layout - Models with Single Tires & Tracks with 5 Point Scale System Layout for Models with Tracks with Hydraulic Tensioning Bending direction arrow pointing UP Serial Number decal facing up 2-6 (May 2014) 1315 GRAIN CARTS — Setup Scale Kit Layout (continued) - Models with Single Tires & Tracks with 5 Point Scale System USE EXISTING HARDWARE Bending direction arrow pointing DOWN Serial Number decal facing DOWN EXISTING HUB & WHEEL Scale Kit Installation - Models with Single Tires & Tracks with 5 Point Scale System Hitch Assembly 1. Remove the snap rings (91192) and remove pin 1” dia. x 4 9/16 (250843) and remove hitch casting (282875B) and hitch pin (282876B). 2. Then remove locknut (92199) and capscrew (91299-197). 3. The standard hitch bar (284780) can be removed and replaced with scale hitch bar (9004910) for track, making sure to feed the scale wire through the conduit to the location the J-Block will be installed. The bending direction decal on the end of the bar should point up. Also, the hitch bar should be installed with the serial number decal facing up. 4. Reusing the capscrew (91299-197) and locknut (92199) assemble the scale hitch bar to the tongue. 5. Reattach the hitch casting (282875B) to the scale hitch bar using pin (282876) and snap rings (91192). (May 2014) 2-7 1315 GRAIN CARTS — Setup Scale Kit Installation (continued) - Models with Single Tires & Tracks with 5 Point Scale System Axle Load Cell Installation • 1. With the cart empty, use a 12 ton jack and jack stands to support the weight of your cart. Raise the cart until the unit is just off the ground. • Replace only 1 bar at a time. Follow Steps 2-5 before loosening hardware on any of the other bars. 2. Starting on the left side of the cart in front of the axle, remove capscrews (9390-187), lock washers (9404-041) and hex nuts (9394-020) connecting the axle mounts (282740G or 282740R). 3. Remove snap rings (91192) and pins (282876) retaining both ends of the non-scale bars (282745). 4. Replace non-scale bars with scale bars (9005811) using snap rings and pins removed in step 3 to connect scale bar to axle and axle mounts. The axle load cells should be installed with the bending direction arrow pointing down. The serial number decal should also be facing down. Install the weigh bar with the serial number decal facing down. 5. Reattach capscrews, lock washers and hex nuts removed in step 2 to connect the axle mounts to the cart frame. 6. Route scale wires along axle and cart frame to location of J-Block installation. NOTE: Because of movement in the grain carts suspension, failure to route scale wire properly could damage the load cell. 7. Repeat the above steps (1 through 6) for the left rear of cart. Once complete, lower the cart. 8. Repeat above process for the right side of the cart. • 2-8 (May 2014) 1315 GRAIN CARTS — Setup Scale Kit Installation - All Models J-Block Installation 1. Attach the J-Block to the left vertical face of the cart using the #8 hardware. NOTE: Facing the J-Block to the inside of the cart will protect the scale wire ends. J-Block (9004925) Cable 50’ (9006047) 2. Attach the scale wire connector ends to the JBlock. NOTE: J-Block has no particular connection port for a particular scale bar. Left-Hand Side of Cart Shown (January 2014) 2-9 1315 GRAIN CARTS — Setup Scale Kit Installation - All Models (continued) Indicator Installation 1. Using the bracket provided, locate the indicator inside the tractor cab. NOTE: For additional mounting flexibility, optional RAM mount kit (9005936) is available. 2-10 (January 2014) 1315 GRAIN CARTS — Setup Scale Kit Installation - All Models (continued) Installation Indicator Mounting The indicator is easily attached using the bracket and hardware provided. Power Connection The power cable should be connected directly to a vehicle battery or regulated power supply. The scale end of the power cable is attached to the POWER connector located on the bottom panel of the scale. Connect the RED wire from the power cable to +12VDC and the BLACK wire to GROUND. The indicator is fused internally at 2 amps. • Disconnect the indicator power cord before jump starting or fast charging a battery. Disconnect all indicator leads before welding on equipment. Damage may occur to the indicator and load cells. Power Cable Connections: Wire Color Wire Functions RED Battery (+12 VDC) BLACK Ground ORANGE Not Used BLUE Not Used SCALE BOTTOM PANEL CABLE CONNECTIONS: (January 2014) 2-11 1315 GRAIN CARTS — Setup Scale Kit Installation - All Models (continued) Load Cell Connection The indicator will normally be supplied with a “J-BLOCK” cable going between the scale and the load cell indicator. Extension Kits are available from your dealer in various lengths. J-Block Model To connect the load cells, plug the J-Block cable to the LOAD CELL connector into the bottom panel of the scale. Plug the load cell cables into the J-Block as shown below. J-Block #9004925 Cable 50' #9006047 NOTE: Since the J-Block has parallel connections, cables can be plugged into the J-Block in any order. 2-12 (May 2014) 1315 GRAIN CARTS — Setup Routing Scale Cables - Models with Walking Tandems 1. Route the spindle cables through the walking tandem frame as shown in Fig. 3-20 and Fig. 3-21. Shown less tire for illustration purposes only. FIG. 3-20 Route cables through the top of the walking tandem as shown. FIG. 3-21 (January 2014) 2-13 1315 GRAIN CARTS — Setup Routing Scale Cables (continued) - Models with Walking Tandems 2. Secure the cables to the top of the walking tandem using the bracket 268675G or 268675R. FIG. 3-22 3. Route cables down the walking tandem and secure using bracket 268674G or 268674R. FIG. 3-23 FIG. 3-24 2-14 (January 2014) 1315 GRAIN CARTS — Setup Routing Scale Cables (continued) - Models with Walking Tandems 4. Attach the cables to the tabs on the frame with cable ties. FIG. 3-25 FIG. 3-26 5. Route the right-hand spindle cables from the walking tandem frame along the frame as shown in Fig. 3-26 and secure using cable ties. FIG. 3-27 6. Connect the spindle cables to the J-Block and label the ports as shown in Fig. 3-27. Cables can be connected to any port. (January 2014) 2-15 1315 GRAIN CARTS — Setup Rotational Sensor Mounting Instructions UM 520 Auto-Log Scale 1 On front-fold carts (4-bolt bearing), remove the bolts and nuts from the two left-hand bearing bolts. REMOVE THE DRIVESHAFT COVER 2. Replace the two bolts with the same diameter, but longer bolts (9390-495) provided in hardware kit. 3. Reusing the hex nuts and lock washers removed in step 1, attach the brackets (252198B and 252199B). NOTE: Install sensor mounting brackets (252198B and 252199B) with notches towards bearing to avoid interference with bearing. NOTE: It may be necessary to shim brackets (252198B and 252199B) to avoid interference with bearing. If so, use provided washers to shim. NOTCH SIDE OF BRACKETS TOWARDS BEARING BOLTS (9390-495) REUSE NUTS & WASHERS 2-16 BRACKETS (252198B & 252199B) (January 2014) 1315 GRAIN CARTS — Setup Rotational Sensor Mounting Instructions (continued) UM 520 Auto-Log Scale 4. Place foam tape (252349) onto the side of square tube “target” (251881B). Attach target to grain cart drive shaft (positioning tape side against the shaft), using stainless steel hose clamp (9006183). Position hose clamp tightening screw inside the target tube as shown. Do not fully tighten the hose clamp at this time. BRACKETS (252198B & 252199B) 5. Install flat bracket (252065 using flange screws (97420) and hex nuts (97189). 6. Attach proximity sensor (9006076) to flat bracket, allowing sufficient clearance (1/8” to 1/4”) for the rotating shaft target, keeping sensor centered with drive shaft. Tighten jam nuts, all attaching hardware, and hose clamp. NOTE: Use two washers provided in the hardware kit or two quarters to set the gap between the end of the sensor and target. NOTE: Very little hose clamp should extend beyond the adjustment screw. If more than 1/2” extends beyond, bend down towards shaft or cut off. (January 2014) 2-17 1315 GRAIN CARTS — Setup Rotational Sensor Mounting Instructions (continued) UM 520 Auto-Log Scale NOTE: Steps 7 through 9 apply only to carts without Auto-Unload option. For Auto-Unload information refer to UM520 Auto-Unload Installation Instructions in this section. 7. Connect 16’ extension cable (9006131) to sensor cable (9006076) and route securely along the grain cart tongue into the tractor cab. NOTE: If installing Auto-Unload option, DO NOT connect sensor to the Y-cable. Instead, connect the sensor to the Auto-Unload harness. Refer to the Auto-Unload installation manual for details. Y-CABLE (9006132) 8. Install Y-cable (9006132) to 520 scale indicator (9005981) power terminal. 9. Connect 16’ extension cable (9006131) to Ycable (9006132) connector. 10. Reinstall any guards or shields that were removed during installation. • NOTE: Refer to UM520 Operator’s Manual for any indicator set-up or troubleshooting information. 2-18 (January 2014) 1315 GRAIN CARTS — Setup Rotational Sensor Mounting Instructions (continued) UM 520 Auto-Log Scale UM 520 SCALE INDICATOR (9005981) TO POWER SOURCE J-BLOCK CABLE EXTENSION - 10’ (92453) AUTO-LOG Y-CABLE (9006132) EZ-MATE DATA CABLE - 50’ (9006047) PROXIMITY SENSOR EXTENSION CABLE - 16’ (9006131) EZ-MATE J-BLOCK (9004925) PROXIMITY SENSOR WITH METRI-PACK CONNECTOR (9006076) (January 2014) 2-19 1315 GRAIN CARTS — Setup UM 520 Auto-Unload Installation Instructions Kit #251678 Fig. 1 • • • • Fig. 2 1. Verify the cartridge part numbers are installed in the correct ports of the manifold. Look at the wrench flats of the Auto-Unload manifold to find the part numbers. (Fig. 1, 2 & 3) Fig. 3 S1 - WK10K-01 S2 - WK10X-01 S3 - WS10YR-01 NOTE: If the numbers do not match the ports as indicated above, contact your dealer. 2. Attach the tractor drawbar to the grain cart hitch. Connect the hydraulic lines for the grain cart flow door to the tractor. 3. Run the flow door open and closed. Note which line is pressurized to open the flow door and which is pressurized to close the flow door. Flow door open should be set up with the lever having a detent position. If the tractor lever is in detent in the door closed position, remove the flow door hoses from the tractor and reverse them. 4. Remove the hydraulic pressure from all hydraulic circuits. 5. Park the empty cart on a firm, level surface. Block the tires to keep it from moving. Set the tractor’s parking brake, shut-off the engine, remove the ignition key. 2-20 (January 2015) 1315 GRAIN CARTS — Setup UM 520 Auto-Unload Installation Instructions (continued) Kit #251678 6. Install the 9/16”-18 JIC Male x 3/4”-16 Male Oring Boss elbow 9874 into the T and B ports on the manifold 9005476. Install the 9/16-18 JIC Male x 3/4”-16 O-Ring Male Boss straight adapter 92927 into the P and A ports. Install the 9/16”-18 JIC Male/Female elbow 9876 to the straight adapters. (Fig. 4) 11 18 7 19 18 10 3 10 19 1 16 12 9 13 FINISH: Fig. 4 N Fig. 5 7. Mount the Auto-Unload manifold 9005476 to the mounting plate 252046B using the three 5/16-inch flange screws 91256. (Fig. 5) (January 2014) 2-21 REV 1315 GRAIN CARTS — Setup UM 520 Auto-Unload Installation Instructions (continued) Kit #251678 8. In the front, left hand corner of the grain cart, bolt the 251667B mounting plate to the front perimeter just below the auger tube. (Fig. 6 & 7) It may be necessary to drill holes to mount the manifold. Holes need to be 9/16-inches in diameter with a spacing of 4-inches. (Fig. 6) Mounting Holes NOTE: If drilling mounting holes, be sure to verify location with hoses to assure connection. Fig. 6 Fig. 7 Front Left-Hand Corner 9. On the grain cart flow door cylinder, disconnect the hose attached to the elbow on the rod end and attach to the fitting in manifold port P. Disconnect the hose attached to the elbow on the butt end of the flow door cylinder and attach to manifold port T. 10. Attach hose 9005298 provided (53-inch) to the fitting on the manifold port B and the opposite end to the elbow in the rod end of the flow door cylinder. Attach hose 9003113 (33-inch) to the fitting on manifold port A and the opposite end to the butt end of the flow door cylinder. Port A should close the flow door (cylinder extend). Port B should open the flow door (cylinder retract). (Fig. 8, 9 & 10) NOTE: Confirm correct hydraulic plumbing by comparing to the layout UM520 Auto-Door Plumbing Schematic found in the Maintenance Section of this manual. 2-22 Fig. 8 Fig. 9 Fig. 10 (January 2014) 1315 GRAIN CARTS — Setup UM 520 Auto-Unload Installation Instructions (continued) Kit #251678 11. Secure the new hoses with the hose clamps and hardware. Tighten all connections. (Fig. 11) New Clamps 12. Reattach the hoses to the tractor and purge the lines. Make sure the door open lever direction has detent. • Fig. 11 13. Once the lines are purged, use the tractor lever to open and close the flow door. Verify the lever direction is in the same direction as step 4. The tractor lever for open needs to have detent capability. Fig. 12 14. See Rotational Sensor Mounting Instructions in this section for mounting details of the AutoLog sensor and install. Do not route the harness or make the harness connections until instructed to do so later. NOTE: If Auto-Log sensor is already present, disconnect from Y-cable and attach to control cable. Retain unused portion of Y-cable and continue to use indicator power branch to power the indicator. Fig. 13 15. Install the scale indicator inside the cab of the tractor. 16. Route the data cable 9006138 from the scale indicator mounted inside the tractor cab to the tractor/grain cart drawbar location as a convenient connection point when removing the tractor from the grain cart. This will have multiple cable connections and will be referred to as the “Drawbar Connection Point.’ Control Link Module (May 2014) Fig. 14 2-23 1315 GRAIN CARTS — Setup UM 520 Auto-Unload Installation Instructions (continued) Kit #251678 17. On the grain cart, behind the front left standard, install the Control Link module 9005744. (Fig. 12, 13 & 14) Using the control link module mounting holes as a template, drill four 1/4inch diameter holes in the left front grain cart standard. Install the module using the #10 x 1 1/4 UNF Pan Head Phillips screws 9401-072. The maximum height from the bottom of the standard should be 29-inches. 9006136 18. Connect harness 9006136 to the Control Link Module. Plug-in the 30-pin connector for the module making sure the fastener is secure. Route the branch with the four square DIN connectors labeled S1, S2, S3 & PSW1 to AutoDoor Manifold 9005476 mounted in steps 7 & 8. Attach the square DIN connectors to the three solenoids of the Auto-Unload Manifold. Match up the labeled connector with the corresponding solenoids. The DIN connector labeled PSW1 is for the pressure switch installed in port PS of the manifold. Make sure to snug the retaining screw of all DIN connectors. Do not overtighten. (Fig. 15, 16 & 17) NOTE: The solenoid on the cartridge can be rotated or flipped by removing the retaining cap screwed onto the cartridge of the manifolds, sliding out the solenoid and flipping, then reinstalling retaining cap. This may improve the routing of the harness. 2-24 Fig. 15 DIN Connectors Fig. 16 Fig. 17 (January 2014) 1315 GRAIN CARTS — Setup UM 520 Auto-Unload Installation Instructions (continued) Kit #251678 19. Locate the branch of 9006136 harness with the round Amp connector and flat 3-pin WeatherPack installed in step 18. The 3-pin WeatherPack connector (containing only two wires and one wire for tethering plug) will connect to the power harness for the Control Link Module in step 22. (Fig. 18) Fig. 18 NOTE: The connection should be at the drawbar connection point discussed in step 16. 9006136 20. Refer to Rotational Sensor Mounting Instructions in this section for instructions on mounting the RPM sensor near the drive shaft. Locate the RPM sensor harness and 3-pin Metri-Pack connector (containing 3 wires). Route back to the 9006136 harness and make the connection to the corresponding 3-pin Metri-Pack connectors. (Fig. 18, 19 & 20) NOTE: If grain cart previously had the RPM sensor/Auto-Log use existing RPM sensor, disconnect RPM electrical connector from the Y-cable and attach RPM sensor to 9006136. Gather up unused Y-cable. Y-cable will still be used for indicator power. RPM Sensor 3-Pin Metri-Pack Fig. 19 21. Attach the round Amp connector of the 9006136 harness to the harness 9006138 installed in step 16 at the drawbar connection point. 22. The harness 9006076 provides switched power to the Control Module through the 3-pin Weather-Pack connector (containing only 2 wires and one wire for tethering the plug). Read and follow the tractor manual for the proper installation of the 9006076 power harness to the tractor power. Once power is provided, connect the 3-pin Weather-Pack of 9006076 at the drawbar connection point, to 9006136 harness from the grain cart. (May 2014) RPM Sensor Fig. 20 2-25 1315 GRAIN CARTS — Setup UM 520 Auto-Unload Installation Instructions (continued) Kit #251678 23. Connect the power supply cable 95452 for the indicator and power cable 9006139 for the Control Link module to the tractor power supply. Route the 3-pin Weather-Pack connector (containing only two wires and one wire for the tethering plug) of cable 9006139 to the drawbar connection point. Connect to harness 9006136 (Step 21). This will provide power for the Control Link module. (Fig. 21, 22 & 23) Fig. 21 NOTE: Consult the tractor and indicator manuals for the proper power connections and procedures. Fig. 22 Fig. 23 2-26 (January 2014) 1315 GRAIN CARTS — Setup UM 520 Auto-Unload Installation Instructions (continued) Kit #251678 24. All connection points should be made. Retain the harness and cables with zipties making sure slack is given in appropriate areas. Example: hitch point. (Fig. 24 & 25) 25. Start the tractor and test the flow door function. 26. Consult the Indicator manual for the remaining set-up and Auto-Unload operating instructions. Fig. 24 NOTE: Refer to the hydraulic schematic in the “Maintenance” section of this manual. Fig. 25 (January 2014) 2-27 1315 GRAIN CARTS — Setup UM 520 Auto-Unload Installation Instructions (continued) Kit #251678 POWER CABLE - 25’ (9006139) UM 520 SCALE INDICATOR (9005981) POWER CABLE (92452) DOOR CONTROL DATA CABLE - 25’ (9006138) EZ-MATE J-BLOCK (9004925) EZ-MATE DATA CABLE - 50’ (9006047) DOOR CONTROL HARNESS (9006136) EOH FLOW DOOR ASSEMBLY (9005476) AUTO-DOOR CONTROL MODULE (9005744) PROXIMITY SENSOR WITH METRI-PACK CONNECTOR (9006076) 2-28 (November 2014) 1315 GRAIN CARTS — Operation SECTION III Operation Preparing Tractor ........................................................................................................................ 3-2 Attaching Grain Cart to Tractor - Drawbar Connection ............................................................ 3-3 Jack usage ................................................................................................................................ 3-4 Transport Chain Connection ....................................................................................................... 3-5 Hydraulic Connections ................................................................................................................ 3-6 Electrical Connections ................................................................................................................ 3-7 Light Module (Optional).............................................................................................................. 3-7 Pre-Operation Checklist .............................................................................................................. 3-8 Towing ........................................................................................................................................ 3-9 Auger - In-Field Transport Stand ............................................................................................ 3-10 Auger Operation ....................................................................................................................... 3-11 UM410 Scale Calibration & Set-Up ......................................................................................... 3-13 UM520 Scale Calibration & Set-Up ......................................................................................... 3-17 Scale Kit Operation - Models with Tracks with Hydraulic Belt Tensioning ........................... 3-17 Weather Guard Tarp Operation ................................................................................................ 3-18 (January 2014) 3-1 1315 GRAIN CARTS — Operation Preparing Tractor Before operating cart, read the tractor operator’s manual and gain an understanding of its safe methods of operation. Check the tractor brakes and warning lights. Make sure they are in proper working order. Check the tractor hydraulic oil reservoir and add oil if needed. Verify that the tractor is adequately ballasted for drawbar operation at the anticipated draft load. If possible, adjust the tractor drawbar vertically so the topside of the drawbar is approximately 17-22 inches from the ground. Ensure that the drawbar is locked in the center position. NOTE: Adjust the drawbar length to the proper length for PTO use. On tractors equipped with a 3-point hitch, raise and secure the linkage to prevent interference with the cart tongue and hydraulic hoses, and PTO during turning. 3-2 (January 2014) 1315 GRAIN CARTS — Operation Attaching Grain Cart to Tractor Drawbar Connection This cart is intended to be hitched to a tractor drawbar. Do not attempt to hitch to any other location on the tractor other than the drawbar. The cart is equipped standard with a single tang hitch which is adaptable for either a 1 1/2” or 2” diameter hitch pin and must only be used with a clevis-type tractor drawbar. NOTE: The use of a smaller diameter hitch pin will result in additional clearance between the hitch and pin. This additional clearance may cause accelerated pin and cart hitch wear, along with more pronounced jolting from the cart during transport operation. • After inserting drawbar pin, secure drawbar pin with a locking device to help prevent uncoupling during use. NOTE: The hitch has 2 different height settings that can be obtained. See the Maintenance section for information on this procedure. Check the length of the telescoping members to insure the driveline will not bottom out or separate when turning and/or going over rough terrain. Refer to “Verify Telescoping PTO Shaft Length” in the MAINTENANCE section for details. (January 2014) 3-3 1315 GRAIN CARTS — Operation Jack Usage Use the jack provided to support an empty grain cart, never a loaded grain cart, always have a loaded grain cart hooked to tractor. • Parked Position Transport Position 3-4 (May 2014) 1315 GRAIN CARTS — Operation Transport Chain Connection • Tractor must be equipped with a transport chain support. Always use intermediate support when connecting cart directly to a tractor. DO NOT use the intermediate support as the chain attaching point. Illustration below shows how the transport chain must be installed between cart and tractor. Transport chain should have a minimum rating equal to the gross weight of cart and all attachments. Use only ASABE approved chains. Allow no more slack in chain than necessary to permit turning. • Replace transport chain if any link or end fitting is broken, stretched, or damaged. DO NOT WELD TRANSPORT CHAIN. (January 2014) 3-5 1315 GRAIN CARTS — Operation Hydraulic Connections Clean hydraulic hose couplers before connecting to tractor. For convenience it is recommended to connect the flow door circuit hoses to tractor implement coupler #1, connect coupler #2 to the auger spout in/out, and attach auger fold circuit to coupler #3. This unit is equipped with color bands attached to the hydraulic hoses. This will help in identifying the hose function and correct hook up. Green • Raise Auger • Lower Auger Red • Flow Door Open • Flow Door Close Yellow • Spout Out • Spout In NOTE: After initial set-up or replacement of any hydraulic component on the cart, air must be removed from the cart hydraulic system. Route hoses away from areas that may cause abrasion or kinking of hoses during operation. Before disconnecting hoses from the tractor, relieve pressure from the lines (see tractor’s operator’s manual for proper procedure). by placing the circuit in “float” while the tractor engine is running. Shut off engine and apply parking brake before disconnecting hoses. Install couplers into storage slots provided. 3-6 (January 2014) 1315 GRAIN CARTS — Operation Electrical Connections This cart is equipped with a seven-point SAE connector plug which will connect with the receptacle found on most new tractors on the market today. If your tractor does not have this type of receptacle, an SAE J-S60A seven-point socket can be purchased from your Unverferth dealer (Part number 92824). The wiring schematic for this cart, shown in the maintenance section, complies with ASABE standards. Always verify correct electrical function before using this cart. This unit is equipped with Side Marker lights for enhanced visibility. These lights will have different functionality depending upon the tractor lighting selection. If the tractor field lights switch is on; the Side Marker lights and the amber turn signal lights are on solid. If the flashers and/or turn signal is on; the Side Marker lights flash in unison with their perspective side’s amber turn lamp. (May 2014) 3-7 1315 GRAIN CARTS — Operation Pre-Operation Checklist Read and understand all safety precautions before operating cart. Check axle spacing. Check all safety decals and SMV sign are clearly visible. Check hitch height to prevent severe bends in PTO U-joint angles. Check PTO length. Torque wheel nuts. Check tire pressures. Check gear box oil Check all lubrication points. Check operation and functionality of flow door, flow door indicator, auger fold, and spout pivot. Test run the augers. Verify electrical connections. Check all hydraulic parts for leakage. 3-8 (January 2014) 1315 GRAIN CARTS — Operation Towing This cart is not equipped with brakes. Ensure that the towing vehicle has adequate weight and braking capacity to tow this implement. See towing vehicle’s owner’s manual for towing and braking capacities. Never tow a loaded grain cart over public roads. Maximum speed of cart should never exceed 20 mph. Do not exceed 10 mph during offhighway travel. Do not exceed 8 mph when cart is fully loaded. Secure drawbar pin with a locking device and lock tractor drawbar in centered position. Connect the PTO driveshaft to the tractor. Secure the transport chain to the chain attaching point on the tractor before towing. • Use good judgment when transporting equipment on highways. Regulate speed to road conditions and maintain complete control. It is probable that this cart is taller, wider and longer than the towing tractor. Become aware of and avoid all obstacles and hazards in the travel path of the equipment, such as power lines, ditches, etc. Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground and side slopes. NOTE: Always have auger folded back in field transport position when auger is not in use. (January 2014) 3-9 1315 GRAIN CARTS — Operation Auger In-Field Transport Stand 1. Extend auger to the unload position. 2. Move the rest bracket to the outer position and lock into position. Loosen bolts for lock assembly. Fold auger back to transport position making sure it engages the upper auger hook. 3. Tighten bolts for lock assembly. 4. Fold auger out to the unload position. 5. Unlock rest bracket and move to the inner position. Road Travel Position 6. Move auger to road transport position. NOTE: Turn the hydraulic flow GPM down on auger fold outlet to decrease the speed of the auger. 3-10 Field Travel Position (January 2014) 1315 GRAIN CARTS — Operation Auger Operation PTO Driven Auger • • 1. Before loading cart or operating auger, verify that the flow control door is closed. 2. Choose an area free from obstructions and unfold the auger into the unloading position. Allow sufficient time for the cylinder to fully engage the two augers. 3. Rotate spout to the most forward position to engage the spout cylinder stroke bracket, then rotate the spout to the desired operating position. 4. Engage the PTO at low RPM; increase tractor PTO RPM to about 1000 rpm. 5. Open the flow control door to the desired unloading rate. NOTE: If overload occurs, stop auger immediately. Close flow control door and relieve auger grain pressure by opening clean out door to remove some grain from auger before resuming unload. 6. To slow or stop the grain flow, close the flow door rather than reducing the tractor RPM. Close the flow door fully when unloading is complete. 7. Stop PTO. 8. After PTO has come to a complete stop, fold the auger to the desired auger rest position. Rotate the spout to point rearward. (January 2015) 3-11 1315 GRAIN CARTS — Operation Auger Operation (continued) Coupling The PTO Drive Shaft (FIGS. E1 - E2) Clean and grease the tractor PTO input connection. AS-Lock & Push-Pull Lock 1. Pull locking collar and simultaneously push PTO drive shaft onto PTO shaft until the locking device engages. • E2 E1 Chains (FIGS. G1 - G3) NOTE: The chain is intended to prevent the shield from rotating against non-moving parts and thereby preventing shield damage. A properly installed chain will increase the service life of the shield. 1. Chains must be fitted so as to allow sufficient articulation of the shaft in all working positions. Care must be taken to be sure that chain does not become entangled with drawbar hitch or other restrictions during operation or transport of machine. G1 G2 2. The PTO drive shaft must not be suspended from the chain. G3 3-12 (January 2014) 1315 GRAIN CARTS — Operation UM 410 Scale Calibration & Set-Up For scale operation procedures, please refer to the UM410 Scale manual. Below are Calibration and Setup procedures: To Change the Scale from lbs to kgs 1. Press [ON] to turn on the scale. 2. To enter Short Form Calibration & Setup press and hold the [ZERO] key, then press the [ON] key and hold them both together until the message displayed is “SETUP”, then let up on the keys. First message diplayed is “SETUP”. SETUP Next, the actual “SETUP” number is displayed with the far right digit “flashing”. Walking Tandem: Tracks and Single Wheels with 5 Point Scale: 3. Press the [START/STOP] key to select the far left digit as the “flashing digit”. 4. Press the [FIELD] key to increment the “flashing” digit. Change the 1 to 5. (May 2014) 128120 127070 527070 3-13 1315 GRAIN CARTS — Operation UM 410 Scale Calibration & Set-Up 5. Press the [ON] key to advance to the CAL number. The CAL message is displayed. CAL Then the CAL number. Walking Tandem: Tracks and Single Wheels with 5 Point Scale: 40800 When the 1 was changed to a 5 in the “SETUP” number, the CAL number was automatically re-calibrated to kgs. 6. Press the [ON] key to exit “SETUP”. 3-14 (May 2014) 1315 GRAIN CARTS — Operation UM 410 Scale Calibration & Set-Up To Change the Setup & Calibration Numbers 1. Press [ON/OFF] to turn on the scale. 2. To enter Short Form Calibration & Setup press and hold the [ZERO] key, then press the [ON/ OFF] key and hold them both together until the message displayed is “SETUP”, then let up on the keys. First message diplayed is “SETUP”. SETUP Next, the actual “SETUP” number is displayed with the far right digit “flashing”. 127070 3. Press the [ON] key to advance to the CAL number. The CAL message is displayed. CAL Then the CAL number. Walking Tandem: Tracks and Single Wheels with 5 Point Scale: 40800 4. Press the [FIELD] key to increment the “flashing” digit to the left. 5. Press the [START/STOP] key to advance the “flashing digit” to the left. 6. Repeat steps 4 and 5 as required. 7. Press [ON/OFF] to exit set-up. (May 2014) 3-15 1315 GRAIN CARTS — Operation UM 410 Scale Calibration & Set-Up To Change the Setup & Calibration Numbers 1. Press [ON] to turn on the scale. 2. To enter Setup press and hold the [ZERO] key, then press the [ON] key and hold them both together until the message displayed is “SETUP”, then let up on the keys. First message diplayed is “SETUP”. SETUP Next, the actual “SETUP” number is displayed with the far right digit “flashing”. 127070 3. Press the [START/STOP] key to select the “7” (700000#) as the “flashing digit”. 127070 4. Press the [FIELD] key to increment the “flashing digit”. Change the 7 to 8 (700000#) or desired higher number. 127080 5. Press [ON] to exit setup. Downloader Module (Optional) For Optional Downloader Module operation procedures, please refer to Digi-Star downloader manual or go to Digi-Star’s web site: www.digi-star.com 3-16 (January 2014) 1315 GRAIN CARTS — Operation UM 520 Scale Calibration & Set-Up For scale operation procedures, please refer to the UM520 Scale manual. Below are Calibration and Setup numbers: “SETUP” number: Single Wheels: Walking Tandem: Tracks: 128120 “CAL” number: Single Wheels (Spindle = 4.5, Weigh Bar = 3.75) Single Wheels (Spindle = 5.5, Weigh Bar = 3.75) 40800 Walking Tandem (Spindle = 3.75, Weigh Bar = 3.75) Tracks (Weigh Bar = 2.875) (May 2014) 3-17 1315 GRAIN CARTS — Operation Weather Guard Tarp Operation Always use adequate caution when operating tarp. If tarp is covered with snow, it is important to remove snow before operating. End caps must be free from grain that may be piled on them. Grain should not be heaped higher than end caps. Tarp should be fully opened when loading and unloading the cart. Tarp should be fully opened or completely closed during field operation. NOTE: U-joint may need to be re-indexed on the splined shaft of the roll tube to achieve an ideal tarp tension and that over time it may need to be reajusted. Procedure 1. Remove the lynch pin from the tube holder/handle bracket weldment. 2. Using both hands, carefully remove the tarp handle weldment from the tube holder/handle bracket weldment. 3. Raise the tarp handle weldment high in the air and at the rear of the box. 4. Roll the tarp to the desired location - fully open or fully closed position. 5. Walk the tarp handle weldment out then back towards the middle to tighten the tarp and position it in the tube holder/handle bracket weldment and re-insert the lynch pin. 3-18 (January 2014) 1315 GRAIN CARTS — Maintenance SECTION IV Maintenance Lubrication .................................................................................................................................. 4-2 Walking Tandem Option - Inner Dual Wheel Access ................................................................ 4-4 Walking Tandem Option - Row Spacing Adjustment ................................................................ 4-5 Seasonal Storage ....................................................................................................................... 4-7 Auger Driveline - Bearings ........................................................................................................ 4-8 Auger Driveline - Gear Box ....................................................................................................... 4-8 Auger Driveline - Driveline Replacement Procedure ................................................................. 4-8 Lower Auger Replacement ....................................................................................................... 4-10 Upper Auger Replacement ....................................................................................................... 4-17 PTO Shaft and Clutch.............................................................................................................. 4-24 Scale Trouble Shooting ............................................................................................................ 4-28 Scale “Short Form” Set-Up & Calibration Unverferth 410 Indicator ................................................................................................... 4-29 Unverferth 520 Indicator ................................................................................................... 4-32 Trouble Shooting ...................................................................................................................... 4-33 Inspection and Maintenance .................................................................................................... 4-33 Electrical System...................................................................................................................... 4-34 Hydraulic System ..................................................................................................................... 4-35 UM520 Auto-Unload Manifold Schematic................................................................................. 4-36 UM520 Auto-Unload Plumbing Schematic ............................................................................... 4-37 Wheel, Hub and Spindle Disassembly and Assembly ............................................................. 4-38 Wheels & Tires Wheel Nut Torque Requirements ....................................................................................... 4-40 Tire Pressure ..................................................................................................................... 4-41 Tire Warranty ..................................................................................................................... 4-42 Complete Torque Chart - Capscrews - Grade 5 .................................................................... 4-43 Complete Torque Chart - Capscrews - Grade 8 .................................................................... 4-44 Hydraulic Fittings - Torque and Installation ............................................................................ 4-45 (May 2014) 4-1 1315 GRAIN CARTS — Maintenance Lubrication To keep your grain cart in top operating condition and to assure its proper performance and reliability for a long period of time, a periodic inspection and lubrication is a must. Hanger Bearing 3 Shots Weekly Auger Pivot Pin 1 Shot Weekly 1 Shot Grease Weekly Joint Cross Kit 1 Shot Weekly Repack Once Every 2 Years 3 Shots Grease Weekly See driveline chart on the next page. Replace Every Season 32 fl. oz. (2 Pints) 80W/90 EP Lubricant 4-2 3 Shots Grease Weekly (January 2014) 1315 GRAIN CARTS — Maintenance Lubrication (continued) (January 2014) 4-3 1315 GRAIN CARTS — Maintenance Walking Tandem Option • TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH. BE SURE MACHINE IS SECURELY BLOCKED. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 10,000 LBS. SPECIFIC LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE INSTRUCTIONS. • REMOVE RETAINING HARDWARE Inner Dual Wheel Access Use the following procedure to service the inside dual tires. 1. Hitch cart to tractor. Park the machine on a firm level surface, set the tractor parking brake, block the tires, shut off the engine and remove the ignition key. 2. Raise one side of cart by lifting under the outer end of rear support tube. Use a 5 ton jack/jack stands to support cart. 3. Using a 2.5 ton lifting device, support the rear portion of the walking tandem assembly. PIVOT HERE 4. Remove rear retaining hardware, then pivot walking tandem assembly outward to access inner wheel. NOTE: Walking tandem assembly must be suitably supported with a 2.5 ton lifting device during and after pivoting. 5. Reverse steps 2 through 4 to reattach walking tandem assembly before attempting to service other side of cart. 4-4 (January 2014) 1315 GRAIN CARTS — Maintenance Walking Tandem Option (continued) Row Spacing Adjustment • TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH. BE SURE MACHINE IS SECURELY BLOCKED. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 10,000 LBS. SPECIFIC LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE INSTRUCTIONS. The factory row spacing is 30 inches. The following procedure is for achieving 36 inch row spacing. This procedure involves switching the inner and outer tire positions and moving the entire assembly out approximately 9” to change from a 30” to 36” row spacing: 1. Hitch cart to tractor. Park the machine on a firm level surface, set the tractor parking brake, block the tires, shut off the engine and remove the ignition key. 2. Raise one side of cart by lifting under the outer end of rear support tube. Use a 5 ton jack/jack stands to support cart. 3. Using a 2.5 ton lifting device, support the rear portion of the walking tandem assembly. NOTE: Walking tandem assembly must be suitably supported with a 2.5 ton lifting device during and after pivoting. INNER HOLES 1 2 3 4 5 Holes 1 & 3 = Outer Position Holes 2 & 4 = Middle Position Holes 3 & 5 = Inner Position LOOSEN 4. Remove the outer dual wheel. Label outer dual wheel as #1. 5. Remove the retaining hardware at the rear of the cart, and pivot walking tandem assembly outward. Remove the inner dual wheel. Label inner dual wheel as #2. Assemble outer dual wheel from step 4, labeled as #1, to the inner hub and torque wheel nuts according to wheel torque chart in the Maintenance section. REMOVE 6. Pivot walking tandem assembly back to original position and support entire walking beam with a 2.5 ton lifting device. (January 2014) 4-5 1315 GRAIN CARTS — Maintenance Walking Tandem Option (continued) Row Spacing Adjustment (continued) 7. Loosen the front axle clamp hardware. Remove the 1” bolt on the underside of the front axle clamp. This bolt determines the row spacing as well as the extra sets of holes on the rear cross axle. 8. Reposition the walking tandem assembly out approximately 9”, and re-assemble the front clamp to the cross tube in the outer most setting and rear mounting plate to rear header plate with retaining hardware in holes 1 & 3 position. Torque 1” mounting hardware to 500 ft.-lbs. 9. Assemble the dual wheel labeled as #2, removed in step 5, to outer dual hub and torque wheel nuts according to the wheel torque chart in the Maintenance section. • IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. WHEEL NUTS/BOLTS MUST BE CHECKED REGULARLY. SEE TORQUE PAGE IN THE "MAINTENANCE" SECTION FOR PROPER WHEEL NUT/BOLT SPECIFICATIONS. WARRANTY DOES NOT COVER FAILURES CAUSE BY IMPROPERLY TORQUED WHEEL NUTS/BOLTS. 10. Lower cart to the ground and use same procedure on the opposite side of the cart. 4-6 (January 2014) 1315 GRAIN CARTS — Maintenance Seasonal Storage Your cart is an important investment. Spend a little time to protect it from destructive rust and corrosion. You will be repaid in longer service life and better performance. Do the following before placing the cart in storage: 1. Remove dirt and trash which could cause rusting. 2. Repaint any chipped or scraped areas. 3. Lubricate points, refer to lubrication pages in the Maintenance Section. 4. Inspect for damage or worn parts, replace before next season. 5. Store cart inside, away from livestock. 6. Replace all worn, torn or faded decals and reflectors. 7. Fully open flow door and auger cleanout door to remove any remaining grain and to allow moisture to drain (see photo). Cleanout Door (January 2014) 4-7 1315 GRAIN CARTS — Maintenance Auger Driveline Bearings It is important to periodically check set screws in all bearings at either end of the driveline for tightness. Gear Box Fluid level/Fill plug is in front of the axle on the right side of the gear box (standing behind the grain cart looking toward the tractor). The oil fluid level should be at the bottom thread of plug hole. See photo. OIL LEVEL SHOULD BE AT THE BOTTOM OF THE DRAIN PLUG AND WILL DRAIN OUT IF PLUG IS COMPLETELY REMOVED. Maximum gear box life: Check oil level every 2 weeks. Replace oil every season with 32 fl. oz. of 80W90 EP gear lubricant. FULL LINE Driveline Replacement 1. Loosen the setscrews on the three flangette bearings (Fig. 4-1). FIG. 4-1 4-8 (January 2014) 1315 GRAIN CARTS — Maintenance Auger Driveline (continued) 2. Remove the 1/2” carriage bolts and flange nuts holding the two rearmost flangette bearings (Fig. 4-2). FIG. 4-2 3. Slide driveshaft forward until the rear spline is out of the universal joint connected to the gearbox. 4. Drop the gearbox end of drive shaft down and slide drive shaft out of the flangette bearing on the hitch end of the drive shaft. 5. Remove bearings, bearing mounts and covers off the current driveshaft and reassembly them onto the new drive shaft. Replace all covers shield and/or guards statement needed. NOTE: Ends of drive shaft are symmetrical. 6. Slide the hitch end of the drive shaft, bearing and cover assembly; into the bearing near hitch of the cart. 7. Raise the gearbox end of the drive shaft up and insert the 1/2” carriage bolts and flange nuts into the mounting flanges making sure that the mounting flanges are both on the same side of the bearing bracket welded of the cart. Only loosely tighten the hardware. FIG. 4-3 8. Slide driveshaft down into the gearbox universal joint attached to the gearbox until the end of the shaft extends into the universal joint about 2 3/8”. Checking the hitch end for adequate length for driveline assembly to connect. 9. Tighten all flangette mounting hardware. Apply thread lock on bearing setscrews and tighten. (May 2014) 4-9 1315 GRAIN CARTS — Maintenance Lower Auger Replacement • MOVING OR ROTATING COMPONENTS CAN CAUSE SERIOUS INJURY OR DEATH ENSURE SERVICE COVERS, CHAIN/BELT COVERS AND CLEAN-OUT DOOR ARE IN PLACE AND SECURELY FASTENED BEFORE OPERATING UNIT. • NEVER ENTER CART WITH AUGER OR TRACTOR RUNNING. SERIOUS OR FATAL INJURY CAN OCCUR DUE TO ENTANGLEMENT WITH ROTATING COMPONENTS. ALWAYS STOP ENGINE AND REMOVE KEY BEFORE ENTERING CART. • TO PREVENT PERSONAL INJURY OR DEATH, ALWAYS ENSURE THAT THERE ARE PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING INSIDE THE CART, AND THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE IS RESTRICTED MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE CART. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 10,000 LBS. SPECIFIC LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE INSTRUCTIONS. • KEEP HANDS CLEAR OF PINCH POINT AREAS. The lower “Dyna-Torque” auger assembly is made up of two augers; a larger diameter lower auger weldment with double flighting and a longer upper auger weldment with single flighting. The augers are connected together with a single large capscrew at the base of the auger assembly. Disassembly and assembly of this auger requires moving the lower auger and upper auger sections through different hopper locations. The lower auger must pass through the hopper flow door and the upper auger must pass through the auger joint plate. 4-10 (January 2014) 1315 GRAIN CARTS — Maintenance Lower Auger Replacement (continued) Lower Auger Disassembly • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 1,200 LBS. SPECIFIC LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE INSTRUCTIONS. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN WHILE SERVICING IMPLEMENT. • KEEP HANDS CLEAR OF PINCH POINT AREAS. 1. Hitch cart to tractor, connect hoses for flow door and upper auger hydrulic cylinders and fully open flow door. Keep upper auger in the folded position. Park the empty grain cart on a firm, level surface. Set the tractor’s parking brake, shut-off the engine and remove the ignition key. Block the tires/tracks on the machine to keep it from moving. 2. On the inside of the hopper, open and secure the screen access door above the flow door. 3. Fully open the auger clean-out door for access to the auger base and large connecting capscrew, see figure 4-4. Wedge a wood shim between the auger box base plate and flighting edge to prevent the lower auger from dropping when removing the connecting capscrew. Remove 3/4”-10UNC x 7” capscrew, two flat washers and lock nut. FIG. 4-4 CONNECTING CAPSCREW (November 2014) 4-11 1315 GRAIN CARTS — Maintenance Lower Auger Replacement (continued) Lower Auger Disassembly (continued) 4. Remove the hanger bearing grease line and fitting from the hanger bearing, see figure 4-5. Then, remove three capscrews and three flange nuts that secure the hanger bearing bracket to the auger tube. 5. Using a 1200 lbs. minimum capacity lifting device, remove the upper portion of auger and hanger bearing assembly through the auger plate opening. The lower auger portion will remain in the auger collector box. Using a 700 lbs. minimum capacity lifting device, remove the lower auger portion through the flow door opening. 6. After removing the upper auger from the auger tube, remove the two capscrews and lock nuts connecting the auger to the U-joint drive dog. Remove the U-joint from the auger tube. NOTE: It is recommended to keep the U-joint assembly and hanger bearing clean and assembled to avoid any contamination or damage to the hanger bearing seals. FIG. 4-5 REMOVE GREASE LINE FITTING AND TUBE REMOVE CAPSCREWS AND NUTS SECURING THE HANGER BEARING BRACKET HANGER BEARING GREASE LINE FIG. 4-6 REMOVE CAPSCREWS AND NUTS SECURING THE AUGER TO THE U-JOINT DRIVE DOG Replacement Auger 1. The replacement auger is factory balanced as an auger assembly. Remove entire auger assembly from shipping crate and secure from rolling. BEFORE removing the large connecting capscrew, mark an “X” on each flighting surface (on the underside of doubler surface) where the lower flighting portion and the upper flighting portion intersects and aligns. After both flightings have been marked with an “X”, separate the two weldments. Use the “X” marks on the augers to visually realign the weldments and maintain balancing when the auger is re-assembled. 4-12 FIG. 4-7 MARK AN “X” ON EACH FLIGHTING SURFACE WHERE THE LOWER AND UPPER AUGER INTERSECTS AND ALIGNS (THE UNDERSIDE OF THE DOUBLER SURFACE) (May 2014) 1315 GRAIN CARTS — Maintenance Lower Auger Replacement (continued) Lower Auger Assembly 1. The replacement auger must be separated to allow assembly into the auger tube housing. Confirm the “X” marks on both the lower and upper flightings. Position the lower auger with the “X” mark up (farthest from the gearbox) and lift up into the hopper and down through the auger flow door opening. 2. When installing the coupler into the auger pipe, use the lower flighting edge as a 12 o’clock position and place the drive coupler surface to contact the upper auger pin at a 7 o’clock position. Assemble U-joint assembly to the auger tube with original 5/8 x 6 capscrews and lock nuts. Align capscrews opposite of each other to neutralize balance. Make sure hanger bearing assembly remains on the U-Joint assembly and is positioned same as original assembly. Grease U-Joint cross-kit after assembly to auger center tube. FIG. 4-7A LOWER AUGER FLIGHTING EDGE COUPLER DRIVE SURFACE LOOKING DOWN INTO THE LOWER AUGER FLIGHTING DRIVE PIN FLIGHTING EDGE LOOKING UP INTO THE UPPER AUGER FLIGHTING (January 2014) 4-13 1315 GRAIN CARTS — Maintenance Lower Auger Replacement (continued) Lower Auger Assembly (continued) 3. Using a 1200 lbs. minimum capacity lifting device, lift the upper auger portion and hanger bearing assembly up with the “X” mark positioned down. Slowly lower the upper auger down through the auger plate opening and intersect with lower auger portion already in the lower auger tube housing. Move the lower auger portion to help align and engage with upper auger portion. 4. Align the flighting “X” marks on the upper and lower auger portions, see figure 4-8. Adjust the lower auger portion to align the connecting holes and install original capscrew, two flat washers and lock nut removed in the disassembly instructions, see figure 4-10. 5. Align auger assembly end with the three pin drive bushing and securely engage together, see figure 4-9. Align the grease tube leg of the hanger bearing with disconnected grease line opening. Secure hanger bearing to auger housing tube wall with original three capscrews and three flange nuts. If there is a gap between any of the bearing housing legs and the auger tube, use washers to fill the space before inserting Capscrews. Do not tighten. FIG. 4-8 ALIGN THE “X” MARKS ON THE LOWER AND UPPER AUGER FLIGHTING ALIGN AUGER ASSEMBLY AND THREE PIN DRIVE BUSHING SECURELY ENGAGE TOGETHER FIG. 4-9 CAPSCREW, FLAT WASHERS AND LOCKNUT 4-14 FIG. 4-10 (November 2014) 1315 GRAIN CARTS — Maintenance Lower Auger Replacement (continued) Lower Auger Assembly (continued) 6. Install grease line fitting and tube as shown in figure 4-11 and tighten hanger bearing bracket hardware, figure 4-12. FIG. 4-11 7. Rotate the flighting 360 degrees, to make sure it is centered on the drive pin assembly (284296) and the three pins are engaged with the auger end. Also check for interference or binding. A portion of the flighting may have to be removed from the lower end of the auger to ensure operational clearances, see figure 4-13. NOTE: Replace any screens or guards that may have been removed during the assembly process prior to starting tractor. INSTALL GREASE LINE FITTING AND TUBE TIGHTEN CAPSCREWS AND NUTS TO SECURE THE HANGER BEARING BRACKET FIG. 4-12 ALIGN DRIVE PIN ASSEMBLY AND THREE PINS WITH AUGER END. CHECK FOR ANY INTERFERENCE FIG. 4-13 (January 2014) 4-15 1315 GRAIN CARTS — Maintenance Lower Auger Replacement (continued) Lower Auger Assembly (continued) 8. Start tractor and slowly raise the upper auger tube into position and check for engagement between the upper auger drive dog with the lower auger drive dog as the auger rises. FIG. 4-14 9. Lower the upper auger assembly, turn off tractor and remove key. Slowly turn lower auger by hand while applying grease to the hanger bearing. Grease until the grease purges out and around the drive dog housing. Apply a light coat of surface grease to drive dog conical shaft. Wipe off excess purged grease from hanger bearing top seal area. 10. Do a final inspection of auger and lower collector box to ensure all debris and tools have been removed. Close the clean-out door completely and lock the position. Connect PTO to tractor. Fully extend the upper auger assembly into full vertical locked position. Slowly engage PTO and rotate to ensure both lower and upper augers are engaged. Allow auger assembly to stop completely. Once stopped, lower the upper auger approximately 45 degrees, shut off tractor engine and remove keys. View the distance between the lower auger flighting trailing edge and upper auger flighting leading edge. Note each flighting position, then lower the upper auger assembly to the rest position. Shut off tractor engine and remove keys. NOTE: When the lower and upper augers are coupled together correctly the upper auger flighting leading edge is to be located in the opposite quadrant of the lower auger flighting trailing edge. If the flighting trailing or leading edges are out of position then the lower auger drive dog with U-joint assembly must be positioned 180°. Position the drive dog with U-Joint assembly by removing the two capscrews, turning the Drive dog with U-joint assembly 180° and reassembling the capscrews. Do not remove or index the hanger bearing. 11. Once final adjustments to the flighting timing are complete, raise auger into full vertical locked position, slowly engage PTO and rotate auger as a final operational check. Lower auger down to transport position and return cart to storage recommendations. 4-16 (January 2014) 1315 GRAIN CARTS — Maintenance Upper Auger Replacement • • TO PREVENT PERSONAL INJURY OR DEATH, ALWAYS ENSURE THAT THERE ARE PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING INSIDE THE CART, AND THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE IS RESTRICTED MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE CART. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 2,000 LBS. SPECIFIC LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE INSTRUCTIONS. FIG. 4-15 Upper Auger Disassembly 1. Position upper auger assembly in “Field Rest” position with discharge chute rotated forward and down towards the ground. 2. Support the upper auger assembly using a 1 ton hoist and two 2000 lbs lift lines and maintain an angle between 30 and 60 degrees. Hook each lift line into an auger tube lift eyelet. 3. Remove auger tube lift cylinder pin from the base end. Carefully swing the cylinder down against the lower auger tube without breaking hose connection, see figure 4-15. HYDRAULIC CYLINDER BASE END DISCONNECT ONE AUGER LIGHT AND TWO SWITCH WIRES 4. Disconnect one auger light and two switch wires. Pull harness out of conduit at auger pivot end. FIG. 4-16 (May 2014) 4-17 1315 GRAIN CARTS — Maintenance Upper Auger Replacement (continued) Upper Auger Disassembly (continued) REMOVE HOSES FROM PLASTIC TIES AND SUPPORT BLOCKS • 5. Disassemble hydraulic hoses from auger tube plastic ties and support blocks, see figure 4-17. Remove hydraulic cylinder from discharge chute linkage, see figure 4-18. Lower the cylinder and hoses down to the ground. Do not break hose connections. FIG. 4-17 REMOVE HYDRAULIC CYLINDER FROM DISCHARGE CHUTE LINKAGE FIG. 4-18 6. Support the cylinder and linkage using a wood block wedged between linkage and linkage stop before removing the center linkage pin. Remove center linkage pin and allow links to rest against lower auger tube. REMOVE CENTER LINKAGE PIN WEDGE WOOD BLOCK 4-18 FIG. 4-19 (May 2014) 1315 GRAIN CARTS — Maintenance Upper Auger Replacement (continued) Upper Auger Disassembly (continued) 7. Loosen all capscrews, five on each auger pivot weldment, but do not remove these capscrews. 7/8 x 2 CAPSCREWS, FIVE ON EACH PIVOT BRACKET 8. With upper auger assembly still supported, remove main pivot pin. Lift upper auger tube assembly away from the pivot linkage and lower it down to a working surface. 9. Remove auger from tube by removing the discharge chute assembly from auger tube. Use a 500 lb. minimum capacity lifting device with straps to remove the discharge chute assembly from the auger tube. Then loosen two bearing set screws and remove machine screw retainer from upper auger shaft. Auger can now be removed. Pull auger partially out of tube, attach the lift lines and remove with a 500 lb. minimum capacity lifting device. FIG. 4-20 10. Inspect upper bearing, four springs, capscrews and lock nuts. Replace if necessary. MAIN PIVOT PIN Upper Auger Assembly 1. Remove all bolt-on items from old auger tube (IE: Left-hand and right-hand pivot weldments, lift linkage, auger light, and switch). If discharge chute and auger were not previously removed, do so now by following the Upper Auger Disassembly instructions. FIG. 4-20A 2. Before replacing auger tube assembly, inspect removed parts and replace as necessary. Reassemble all auger tube assembly parts that were removed opposite of disassembly. 3. First assemble auger center lift link to auger tube and secure with pivot pin. Then assemble pivot brackets to auger tube using previously removed capscrews and flat washers. Loosely tighten capscrews until flat washers contact pivot weldments. Do not tighten capscrews at this time. Pivot weldments must free to move for final upper to lower auger alignment. CENTER LIFT LINK PIN CENTER LIFT LINK FIG. 4-21 (May 2014) 4-19 1315 GRAIN CARTS — Maintenance Upper Auger Replacement (continued) Upper Auger Assembly (continued) 4. Confirm that all removed items have been reinstalled. Support the upper auger assembly using a 1 ton hoist and two 2000 lbs lift lines. Hook each lift line into an auger tube lift eyelet. Lift upper auger assembly into position on the auger rest on the field auger rest and pivot tube. Align pivot bushings and insert main pivot pin through outer pivot weldment, lower auger tube pivot bushing and inner pivot weldment. FIG. 4-22 5. Raise cylinder lift link to align with upper auger tube lift linkage and assemble pivot pin through both links. PIVOT PIN Through BOTH LINKS HYDRAULIC CYLINDER BASE END CYLINDER LIFT LINK RECONNECT AUGER LIGHT AND TWO SWITCH WIRES 6. Raise hydraulic lift cylinder base end and pin to auger tube lift bracket, see figure 4-22. Thread wire harness through conduit and connect wires to auger light and two switches, see figure 4-23. Assemble cylinder to discharge chute and secure all hoses to support blocks and conduit, see figure 4-24. FIG. 4-23 FIG. 4-24 4-20 (January 2014) 1315 GRAIN CARTS — Maintenance Upper Auger Replacement (continued) Upper Auger Assembly (continued) 7. Using flange holes, add three 3/4 x 2 1/2 capscrews and two 3/4 hex nuts which are required to tighten the flanges together. FLANGE LUG HOLES FIG. 4-25 Flange Hole Flange Hole Hardware Tapped Hole (January 2014) 4-21 1315 GRAIN CARTS — Maintenance Upper Auger Replacement (continued) Upper Auger Assembly (continued) 8. Start tractor and raise upper auger assembly to the unload position. There may be a gap between the fold joint plates requiring an alignment bar through the flange holes. This will allow the plates to butt flush together. 9. Insert two 3/4” capscrews with nuts through flange holes and one 3/4” capscrew into the tapped hole on the upper auger plate. 10. Tighten the capscrew near the largest gap first. Uniformly tighten the remaining capscrews. 11. Tighten bolts attaching the upper auger hinge bushing weldments to the upper auger tube. Torque all hardware to values listed in the Maintainence section of this manual, see figure 4-26. 12. Move field rest in to allow upper auger to fold to transport position. FIG. 4-26 FLANGE BOLT LOCATION FIG. 4-27 13. Remove three flange screws and fold the auger into transport position. The upper auger may rub on the lower tubes outside diameter during the tightening process. If this happens, use a sander and sand those parts down. A thin layer of paint may need to be reapplied to spots where rubbing occurred. POSSIBLE RUB AREA 4-22 FLANGE BOLT LOCATION (January 2014) 1315 GRAIN CARTS — Maintenance Upper Auger Replacement (continued) Upper Auger Assembly (continued) 14. Adjust auger linkage stop (see figure 4-28) and lower auger rest bracket (see figure 4-29) to ensure auger is securely supported when folded into transport position. Adjust rest bracket and stop bolt up or down to avoid bottoming out the switch plunger when auger is in transport position, see figure 4-30. AUGER LINKAGE STOP FIG. 4-28 Transport rest bracket should be positioned so auger fold cylinder keeps tension into the rest bracket. 15. Raise upper auger tube assembly to full operation position. Turn off tractor and remove key. Open lower auger clean-out door and rotate auger 360 degrees to ensure the upper and lower augers are engaged and the upper auger rotates. Close clean-out door. LINKAGE STOP ADJUSTMENT LOWER AUGER REST BRACKET Connect PTO to tractor and slowly engage auger. Check auger spout rotation to ensure cart is field ready, and disengage PTO. Check engagment into field rest bracket by moving the field rest bracket out. Fold upper auger back toward the field rest bracket checking the alignment. If the alignment is not correct, fold auger back to the unload position. Adjust the field rest bracket position. Recheck by folding the upper auger back into the field rest position. REST BRACKET ADJUSTMENT FIG. 4-29 FIG. 4-30 SWITCH LEVER (January 2014) 4-23 1315 GRAIN CARTS — Maintenance PTO Shaft and Clutch Lubrication (Figs. D1 - D6) Lubricate with quality grease before starting work and every 8 operating hours. Clean and grease PTO drive shaft before each prolonged period of non-use. Molded nipples on the shield near each shield bearing are intended as grease fittings and should be lubricated every 8 hours of operation! Telescoping members must have lubrication to operate successfully regardless of whether a grease fitting is provided for that purpose! Telescoping members without fittings should be pulled apart and grease should be added manually. Check and grease the guard tubes in winter to prevent seizing. D D1 D5 4-24 D2 D3 D4 D6 (January 2014) 1315 GRAIN CARTS — Maintenance PTO Shaft and Clutch (continued) Coupling the PTO drive shaft (Figs. E1 - E2) Clean and grease the PTO and implement input connection (IIC) AS-Lock 1. Pull locking collar and simultaneously push PTO drive shaft onto PTO shaft until the locking device engages. Push-Pull Lock 2. Pull locking collar and simultaneously push PTO drive shaft onto PTO shaft until the locking device engages. • E1 E2 CHECK TO INSURE ALL THE LOCKS ARE SECURELY ENGAGED BEFORE STARTING WORK WITH THE PTO DRIVESHAFT. Length Adjustment (Figs. F1 - F4) NOTE: Maximum operating length LB. 1. To adjust length, hold the half-shafts next to each other in the shortest working position and mark them. F1 F2 F3 F4 2. Shorten inner and outer guard tubes equally. 3. Shorten inner and outer sliding profiles by the same length as the guard tubes. 4. Round off all sharp edges and remove burrs. Grease sliding profiles. • (January 2014) CHECK THE LENGTH OF THE TELESCOPING MEMBERS TO INSURE THE DRIVELINE WILL NOT BOTTOM OUT OR SEPARATE WHEN TURNING AND/OR GOING OVER ROUGH TERRAIN. 4-25 1315 GRAIN CARTS — Maintenance PTO Shaft and Clutch (continued) Chains (Figs. G1 - G3) NOTE: The chain is intended to prevent the shield from rotating against non-moving parts and thereby preventing shield damage. A properly installed chain will increase the service life of the shield. G1 G2 1. Chains must be fitted so as to allow sufficient articulation of the shaft in all working positions. Care must be taken to be sure that chain does not become entangled with drawbar hitch or other restrictions during operation or transport of machine. 2. The PTO drive shaft must not be suspended from the chain. G3 To Dismantle Guard (Figs. J1 - J4) 1. Remove locking screw. J1 J2 J3 J4 2. Align bearing tabs with cone pockets. 3. Remove half-guard. 4. Remove bearing ring. 4-26 (January 2014) 1315 GRAIN CARTS — Maintenance PTO Shaft and Clutch (continued) To Assemble Guard (Figs. K1 - K5) K1 K2 K3 K4 1. Grease yoke groove and inner profile tube. 2. Fit bearing ring in groove with recesses facing profile tube. 3. Slip on half-guard. 4. Turn cone until it engages correctly. 5. Install locking screw. K5 To Assemble Cone 1. Dismantle guard (Figs. J1 - J3). Remove old cone (e.g. cut open with knife). Take off chain. Place neck of new cone in hot water (approx80o C / 180o F) and pull onto bearing housing (Fig. L1). 2. Turn guard cone into assembly position (Fig. L2). Further assembly instructions for guard (Figs. K1 - K5). L1 L2 L3 3. Reconnect chain if required (Fig. L3). (January 2014) 4-27 1315 GRAIN CARTS — Maintenance Scale Troubleshooting No Does the indicator come on? Yes Is the reading on the indicator stable? BAD INDICATOR: If you suspect a bad indicator, the easiest way to check is to try another indicator. Even if the indicator is a different model or is set-up for a different scale, it at least should come on. No If your display is unstable, or flashes “Range” disconnect the J-Block cord from the indicator. Is the display still unstable. Stand on, or hang your weight over, each load cell. Does the indicator respond to your weight when you stand, or hang, on the scale? Yes Check all J-Block and load cell cables for cuts or pinched/flat spots. Does the scale weigh you CORRECTLY with your weight over any of load cells? No Yes Your indicator is probably defective. Try another indicator to verify. NOTE: Be aware of electrical interference that might affect your scale such as: mobile phones, CB radios, radio towers, electrical motors, etc. Also make sure load cell cables are not attached to hydraulic lines or reservoir because of static electricity. Yes NOTE: Are the readings all positive? If not, the load cell is upside down. Remove the cover from the J-Block. No No No Does the scale weigh you approximately the same over all three load cells? Look for loose connections. If you watch your indicator display while moving the wires around inside the J-Block, and by pressing on the J-Block printed circuit board, you will see if there is a loose connection of bad solder joint. Yes Your indicator is probably not set-up and calibrated correctly. Check the decal on the bottom of the indicator. The decal shows what type of load cells the indicator was calibrated to. By pressing the [ON] key while the indicator is already on, you will get the indicator’s “SET-UP” and “CAL” numbers. Write these down and see if they compare to the set-up and calibration numbers on the indicator. Contact your dealer for further information. NOTE: If the scale responded to your weight, that’s verification that the J-Block is OK. If the scale did not respond to your weight, either that load cell is bad or the J-Block is bad. Try another load cell. If the scale still shows no response to your weight, the J-Block is probaly bad. Disconnect the first load cell and reconnect a second one. Write down the indicator reading for that load cell. Stand or hang your weight over the connected load cell. Write down how much the weight increased with your weight over the load cell. 4-28 POOR CONNECTION: Poor connections can be tricky. If in doubt, don’t just tighten the connection, take them apart and clean them first. Any connection with rust or paint should be sanded or wired brushed. Disconnect the second load cell and reconnect the third load cell. Write down the indication reading for that load cell also. Stand or hang you weight over the connected load cell. Write down how much the weight increased with your weight over the load cell. ZERO balance the indicator. (First press the [FIELD] net/gross key then the [ZERO] key.) The indicator should display “0”. BAD BATTERY: If you suspect the battery, try replacing it with another one. Don’t be fooled if using a voltmeter to test you battery. A weak battery may test good if checked when there is no load on the battery. BAD POWER CORD: Make sure the power cord’s red wire is connected to the plus (+) positive side of the battery, and the black (-) negative wire is connected to the negative side of the battery. If using a multi-meter to check for voltage measure between pin 1 (POS) and pin 2 (NEG). The meter should read between 10.5 and 14.6 volts DC. If using a tractor power cord, the black wire on the tractor power cord is positive and the white wire is negative. Voltage from scale indicator should read between 7.8 and 8 volts. Is there moisture inside the J-Block? Yes Dry out your J-Block. (A hair dryer works great.) Have you found a bad connection or a loose wire? Yes Fix or replace the J-Block. No Disconnect all the load cell wires from the terminal blocks inside the J-Block. (You can leave the indicator on while connecting or disconnecting the load cell wires, you will not damage the load cells or indicator if wires are shorted durning this step.) NOTE: You are going to hook-up the load cells to the J-Block one at a time (meaning only one load cell connected at a time). The purpose of this is to get a reading for each load cell. Also while performing this test, you should watch for any other symptoms such as erratic/unstable display, indicator flashing “RANGE”, or a negative reading, etc. If the indicator reading should ever appear abnormal with any load cell connected, that load cell is probably bad. Stand or hang your weight over the connected load cell. Write down how much the weight increased with your weight over the load cell. (Don’t be alarmed by the reading, a scale with only one load cell connected will weigh heavy.) Do not expect the load cells to give you the same reading. It is common for each load cell to have a reading that is hundreds, maybe even thousands, different than the others. Especially when one load cell is carrying more weight than the others. (Example: the two axial load cells will be carrying more weight than the hitch bar.) Connect one load cell back into on of the terminals in the J-Block. NOTE: The reading you get for each load cell is dependent on the size and type of load cell and how much weight is over each cell. In general, the number should be a positive and be stable. Write down the indicator reading with the load cell connected. A bad load cell will have a reading that is either unstable, or makes the indication flash “±RANGE”, or is more than three times greater, or less than the average of the others. Additionally the readings of your weight over each load cell should be similar. (Probably 2-3 times your actual weight, but similar to each other.) Any difference could be an indication of a bad load cell or structural problem. (January 2014) 1315 GRAIN CARTS — Maintenance Scale “Short Form” Set-Up & Calibration Unverferth 410 Indicator • This indicator was calibrated at the factory to weigh accurately with your system. calibration is not necessary under normal conditions. Additional The Setup number is a factory preset number based on the combination of load cells on the grain cart, weight increment (5, 10, 20, 50 lbs. Etc.), and overall weight capacity of the scale system. We recommend to NOT change this number. The calibration or “CAL” number is also factory preset and should provide accurate weight readings within 1% for this grain cart. However, if you wish to have the cart weights match more consistently with the weights from the platform or elevator scale used, the “CAL” number can be changed. The following procedures should be followed to determine the new “CAL” number. Specific procedures for changing the “CAL” number can be found in the indicator operator’s manual. FACTORY SET-UP # 148081 SINGLE TIRES WALKING TANDEM FACTORY SET-UP # 128120 TRACKS AND SINGLE TIRES WITH 5 POINT SCALE FACTORY CAL # 48727 SINGLE TIRES WITH 3 POINT SCALE FACTORY CAL # 40800 WALKING TANDEM & TRACKS NOTE: Model 1315 = Use ONLY the 5 Point Scale System with Single Axles. The CAL and SETUP numbers for Single Axle with 5 Point Scale System are equivalent to the Track Setup CAL numbers. (January 2014) 4-29 1315 GRAIN CARTS — Maintenance Scale “Short Form” Set-Up & Calibration (continued) Unverferth 410 Indicator The Short Form Setup & Calibration procedure allows you to change the “SETUP” and “CAL” numbers of the indicator. You may want to perform this procedure if; 1) The indicator is being connected to different load cells. or 2) You want to adjust the calibration to match another scale system. PLEASE NOTE: Do not attempt to calibrate the scale if the indicator is not reading stable weights. The calibration procedure will not fix instability, inconsistencies, or flashing “RANGE” messages. Before continuing, first write down the current "SETUP" and "CAL" numbers of your UM indicator. These numbers are displayed during the "Self Test". To run the Self Test: With the indicator already ON, press the [FIELD] key until the LB symbol starts to blink. Release, then press [ON/OFF] key to start the Self Test. Press the [ON/OFF] key to "pause' the Self Test while numbers are displayed. Press [ON/OFF] key again to allow Self Test to complete normally. Verify the SETUP & CAL numbers with the numbers on your UNVERFERTH indicator. Example table below and record the SETUP#______________ CAL#___________ Keep this information for future reference. See next page for more SETUP#'s & CAL#'s. 4-30 (January 2014) 1315 GRAIN CARTS — Maintenance Scale “Short Form” Set-Up & Calibration (continued) Unverferth 410 Indicator 1. Adjust Indicator to Match Another Scale: Sometimes two different scales are used to weigh the same load. When this is done, the weight measured by each scale may not be the same. This can be caused by one or both of the two scales being slightly out of calibration. This indicator has the ability to match any other scale, even if that scale is uncalibrated. To match your UNVERFERTH Scale (Scale A) to another scale (Scale B) you must determine the Calibration Multiplier. To do this, place a load on Scale A (feed wagon, etc...) and write down the weight displayed. Repeat several times to determine the average weight. Next, place the same load on Scale B and again write down the weight displayed. Again, repeat several times to determine the average weight. Then, use this formula to determine the Calibration Multiplier for the UNVERFERTH “CAL” number: It is important to use an average of several weights before calibrating the scale. As an example, if the elevator scale consistently weighs 1% higher then the grain cart scale, you may want to increase the grain cart scale calibration number by 1%. Scale Matching Example: Original SETUP# 148081 CAL# 48727 1 Trial 2 Trail 30,000 30,580 29,440 29,800 1.020 1.026 1.020 + 1.026 + 1.018 = 3.064 3.064 ÷ 3 Trials = 1.021 CAL Multiplier Scale B Scale A B ÷ A 3 Trial 28,000 27,500 1.018 Orig. UM CAL# X CAL Multiplier = NEW UM CAL# 48727 X 1.021 = 49750 You should not modify your “SETUP” number. Only your “CAL” number. Scale Matching Example: Original SETUP# CAL# 1 Trial 2 Trail 3 Trial Scale B Scale A B ÷ A + "X" = + "X" ÷ 3 Trials = CAL Multiplier Orig. UM CAL# X CAL Multiplier = NEW UM CAL# X = “To change the Setup / Calibration Numbers” on the UNVERFERTH 410 Indicator, follow the instructions found in the Indicator Operator’s Manual. (January 2014) 4-31 1315 GRAIN CARTS — Maintenance Scale “Short Form” Set-Up & Calibration (continued) Unverferth 520 Indicator “To change the Setup / Calibration Numbers” on the UNVERFERTH 520 Indicator, follow the instructions found in the Indicator Operator’s Manual. FACTORY SET-UP # 128120 SINGLE, TRACK or WALKING DUAL TIRES FACTORY CAL # 40800 SINGLE, TRACK or WALKING DUAL TIRES NOTE: Refer to UM-410 or UM-520 Operator’s manual for any indicator set-up or troubleshooting information. 4-32 (January 2014) 1315 GRAIN CARTS — Maintenance Trouble Shooting PROBABLE CAUSE Tarp sags in middle areas Holes or tears in tarp CORRECTION 1. Bows may be bent or adjusted too low. 2. Missing or loose ridge strap. or retighten. 3. U-joint may need to be adjusted on splinded shaft to provide more tension. 1. Consult your local dealer for repairs. 2. Order tarp repart kit from dealer. 3. When new tarp or parts are needed always replace with original parts. Replace Inspection and Maintenance • Periodic preventive maintenance should be practiced. Inspect tarp and hardware often for abrasions or loosened bolts that may need adjustment and/or repair. Check stretch cord for wear and adjust tension whenever needed. • If installed correctly, tarp should always operate as well as when first installed. If tarp does not pass this simple inspection, make all appropriate repairs or adjustments immediately before serious damage occurs. (January 2014) 4-33 1315 GRAIN CARTS — Maintenance Electrical System GRAIN CART WIRES White -- Ground Green -- Right amber flashing lamp Yellow -- Left amber flashing lamp Brown -- Tail Lights Blue -- Auger Lights Black -- Side Lights SAE SEVEN-POINT CONNECTOR PLUG 4-34 (May 2014) 1315 GRAIN CARTS — Maintenance Hydraulic System ACC (January 2014) HYDRAULIC ACCUMULATOR CA TO AUGER LIFT CYLINDER - CLEVIS END CB TO AUGER LIFT CYLINDER - ROD END PP TO AUGER LIFT CYLINDER - MIDDLE PORT VA PRESSURE TO EXTEND AUGER LIFT CYLINDER VB PRESSURE TO RETRACT AUGER LIFT CYLINDER 4-35 1315 GRAIN CARTS — Maintenance UM 520 Auto Unload Manifold Schematic P Hydraulic pressure from tractor T Hydraulic return to tractor tank A Flow door cylinder end that closes flow door when pressurized B Flow door cylinder end that opens flow door when pressurized PS Pressure switch R1 Relief S1 Solenoid 1 S2 Solenoid 2 S3 Solenoid 3 Auto Unload Manifold Schematic 4-36 (January 2014) (January 2014) 92927 ADAPTER #8 O-RING BOSS MALE TO #6 JIC MALE 9876 ELBOW #6 JIC MALE TO #6 JIC FEMALE FLOW DOOR OPEN EXISTING HOSE EXISTING HOSE FLOW DOOR CLOSE 9874 ELBOW #8 O-RING BOSS MALE TO #6 JIC MALE B A 9876 ELBOW #6 JIC MALE TO #6 JIC FEMALE 92927 ADAPTER #8 O-RING BOSS MALE TO #6 JIC MALE T P 9005476 FLOW DOOR MANIFOLD 9874 ELBOW #8 O-RING BOSS MALE TO #6 JIC MALE TO ELBOW ON BUTT END OF FLOW DOOR CYLINDER TO CLOSE FLOW DOOR 9003113 HYDRAULIC HOSE 9005298 HYDRAULIC HOSE TO ELBOW ON ROD END OF FLOW DOOR CYLINDER TO OPEN FLOW DOOR 1315 GRAIN CARTS — Maintenance UM 520 Auto-Unload Plumbing Schematic 4-37 1315 GRAIN CARTS — Maintenance Wheel, Hub and Spindle Disassembly and Assembly • TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH. BE SURE MACHINE IS SECURELY BLOCKED. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 20,000 LBS. SPECIFIC LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE INSTRUCTIONS. • • IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. TORQUE WHEEL NUTS/BOLTS TO VALUES IN TABLE. CHECK TORQUE BEFORE USE, AFTER ONE HOUR OF UNLOADED USE OR AFTER FIRST LOAD, AND EACH LOAD UNTIL WHEEL NUTS/BOLTS MAINTAIN TORQUE VALUE. CHECK TORQUE EVERY 10 HOURS OF USE THERE-AFTER. AFTER EACH WHEEL REMOVAL START TORQUE PROCESS FROM BEGINNING. WARRANTY DOES NOT COVER FAILURES CAUSED BY IMPROPERLY TORQUED WHEEL NUTS/BOLTS. Remove only one wheel and tire from a side at any given time in the following procedure. 1. Hitch cart to tractor. Park the empty cart on a firm, level surface. Set the tractor’s parking brake, shut off engine and remove key. 2. With cart empty, use a 10 ton jack and jack stands rated at 10 ton to support the weight of your grain cart. Place the jack under the axle closest to the tire. For walking tandem unit, place jack stand under the outer end of the rear support tube. 3. Use a 1 1/2 ton lifting device to support the wheel and tire during removal. NOTE: For straddle duals, first remove the outer wheel and tire. • INNER WHEEL AND TIRE MAY FALL FROM HUB CAUSING SERIOUS INJURY OR DEATH. ALWAYS SUPPORT INNER WHEEL WHEN REMOVING OUTER WHEEL. 4. Refer to “Inner Dual Wheel Access” in MAINTENANCE section for steps to get access to the inside of the Wheel, Hub and Spindle. If only changing wheel and tire, skip to Step 8; otherwise continue with Step 4. Remove the hardware retaining the hubcap. Next, remove the hubcap, gasket, cotter pin, castle nut and spindle washer. Remove hub with bearings from old spindle using a 200 lb lifting device. 4-38 (January 2014) 1315 GRAIN CARTS — Maintenance Wheel, Hub and Spindle Disassembly and Assembly 5. Inspect the spindle and replace if necessary. If spindle does not need to be replaced, skip to Step 6; otherwise continue with Step 5. Remove the bolt and lock nut that retains the spindle to the axle. Using a lifting device rated for 150 lbs, replace the old spindle with a new spindle. Coat axle contact length of spindle shaft (scale or non-scale) with anti-seize lubricant prior to installation. If installing scale spindle, install with ‘top’ decal facing upwards. Reuse bolt and lock nut to retain spindle to axle. For walking tandem units, use the hole closest to the hub to retain the spindle. Tighten as outlined in Maintenance Section. 6. Remove seal and inspect bearings, spindle washer, castle nut and cotter pin. Replace if necessary. Pack both bearings with approved grease and reinstall inner bearing. Install new seal in hub with garter spring facing the hub by tapping on flat plate that completely covers seal while driving it square to hub. Install until flush with back face of hub. Using a 200 lb rated lifting device, install hub assembly onto spindle. Install outer bearing, spindle washer and castle nut. 7. Slowly tighten castle nut while spinning the hub until hub stops rotating. Do not use an impact! Turn castle nut counterclockwise until the hole in the spindle aligns with the next notch in castle nut. Hub should spin smoothly with little drag and no end play. If play exists, tighten to next notch of castle nut. If drag exists, then back castle nut to next notch of castle nut. Spin and check again. Install cotter pin. Clean face for hub cap gasket and install gasket, grease filled hub cap and retain hubcap with hardware removed. Tighten hubcap hardware in alternating pattern. 8. Attach the wheel(s) and tire(s) to the hub using the same rated lifting device for removal. Tighten wheel nuts to appropriate requirements and recheck as outlined in the Wheel and Tire section of this manual. 9. Raise cart, remove jack stands and lower tire to the ground. (January 2014) 4-39 1315 GRAIN CARTS — Maintenance Wheels and Tires Wheel Nut Torque Requirements • IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. TORQUE WHEEL NUTS/BOLTS TO VALUES IN TABLE. CHECK TORQUE BEFORE USE, AFTER ONE HOUR OF UNLOADED USE OR AFTER FIRST LOAD, AND EACH LOAD UNTIL WHEEL NUTS/BOLTS MAINTAIN TORQUE VALUE. CHECK TORQUE EVERY 10 HOURS OF USE THERE-AFTER. AFTER EACH WHEEL REMOVAL START TORQUE PROCESS FROM BEGINNING. WARRANTY DOES NOT COVER FAILURES CAUSED BY IMPROPERLY TORQUED WHEEL NUTS/BOLTS. Failure to check torque before first load may damage wheel nut/bolt seats. Once seats are damaged, it will become impossible to keep nuts/bolts tight. Tighten nuts/bolts to applicable torque value shown in table. Start all nuts/bolts by hand to prevent cross threading. Torque nuts/bolts in the recommended sequence as shown in Diagram 1. WHEEL HARDWARE SIZE FOOT-POUNDS 7/8-14 (UNF) 440 ft.-lbs. M22x1.5 475 ft.-lbs. 10 BOLT DIAGRAM 1 4-40 (November 2014) 1315 GRAIN CARTS — Maintenance Wheels and Tires (continued) Tire Pressure The following is to be used as a general guide for tire inflation and figures can vary depending on specific brand of tire used. It is important that tires are inspected after unit is loaded. Start with minimum pressure indicated. The tire should stand up with no side-wall buckling or distress as tire rolls. Record the pressure needed to support the full load and maintain this pressure to achieve proper tire life. Do not exceed maximum recommended tire pressure. Each tire must be inflated to 35 PSI max to seat the beads, deflated to 5-10 PSI, then reinflated to the tire’s max PSI when mounting. TIRE SIZE AND BRAND LOAD INDEX/PLY RATING MAXIMUM PSI 23.1x26 R-3 - Firestone 12 32 23.1x26 R-1 - Firestone 12 32 28Lx26 R-3 - Firestone 12 26 24.5x32 R-3 - Firestone 12 32 24.5x32 R-1 - Firestone 12 32 30.5x32 R-1 - Firestone 14 28 30.5x32 R-3 - Firestone 14 28 30.5x32 R-3 - Firestone 16 34 35.5x32 R-3 - Firestone 20 36 76x50.00x32 HF-3 - Firestone 16 40 76x50.00x32 HF-3 - Firestone 20 50 900/60x32 R-1 - Firestone 176A8 44 520/85x38 R-1 - Firestone 155A8 29 520/85x38 R-1 - Firestone 173A8 72 480/80x42 R-1 - Firestone 151A8 36 520/85x42 R-1 - Firestone 157A8 29 520/85x42 R-1 - Firestone 165A8 51 420/80x46 R-1 - Firestone 151A8 44 480/80x46 R-1 - Firestone 158A8 44 380/90x46 R-1 - Firestone 152B 51 1250/50R32 R-1 - Firestone 201D 46 800/65R32 R-1W - Firestone 172A8 44 800/60R32 R-3 - Firestone 181B 58 23.1x26 R-3 - Titan/Goodyear 10 26 23.1x26 R-1 - Titan/Goodyear 10 26 24.5x32 R-3 - Titan/Goodyear 12 32 24.5x32 R-1 - Titan/Goodyear 12 32 30.5x32 R-3 - Titan/Goodyear 16 26 30.5x32 R-3 - Titan/Goodyear 14 22 (November 2014) 4-41 1315 GRAIN CARTS — Maintenance Wheels and Tires (continued) Tire Pressure (continued) TIRE SIZE AND BRAND LOAD INDEX/PLY RATING MAXIMUM PSI 14 22 480/80x42 R-1 - Titan/Goodyear 166A8 23 900/60x32 R1W - Mitas 176A8 41 1050/50x32 R1W - Mitas 178A8 41 900/60x38 R1W - Mitas 181A8 44 650/65x42 R1W - Mitas 168A8 44 520/85x42 R1W - Mitas 162A8 44 900/70R32 R1W - Mitas 188A8 53 1250/50R32 R-1W - Mitas 188A8 41 35.5LR32 - Alliance 193A8 44 900/60x32 R-1 - Trelleborg 181A8 55 900/60x32 - Trelleborg 176LI 44 30.5x32 R-1 - Titan/Goodyear (All tire pressures in psi) Tire Warranty For questions regarding new tire warranty, please contact your local original equipment tire dealer. USED TIRES CARRY NO WARRANTY. Following are phone numbers and Websites for your convenience: Firestone www.firestoneag.com Phone 800-847-3364 Titan or Goodyear www.titan-intl.com Phone 800-USA-BEAR Fax 515-265-9301 Trelleborg www.trelleborg.com Phone 866-633-8473 Continental/Mitas Alliance 4-42 www.mitas-tires.com Phone 704-542-3422 Fax 704-542-3474 www.atgtire.com Phone 781-325-3801 (November 2014) 1315 GRAIN CARTS — Maintenance Complete Torque Chart Capscrews - Grade 5 NOTE: • Grade 5 capscrews can be identified by three radial dashes on the head. • For wheel torque requirements, refer to Wheels and Tires. • Tighten U-bolts evenly and equally to have the same number of threads exposed on each end. • SIZE FOOT POUNDS NEWTON METERS 1/4-20 1/4-28 8-10 9-11 11-13 12-15 5/16-18 5/16-24 15-17 17-19 20-23 23-26 3/8-16 3/8-24 25-28 28-31 34-38 38-42 7/16-14 7/16-20 40-45 45-50 54-61 61-68 1/2-13 1/2-20 62-68 68-75 84-92 92-102 9/16-12 9/16-18 90-98 100-110 122-133 134-148 5/8-11 5/8-18 120-135 124-137 162-183 168-186 3/4-10 3/4-16 200-220 210-230 270-300 285-310 7/8-9 7/8-14 330-350 360-380 425-475 460-515 1-8 1-14 500-525 540-560 675-710 730-760 1 1/8-7 1 1/8-12 600-635 665-700 815-860 920-950 1 1/4-7 1 1/4-12 850-895 940-990 1150-1215 1275-1340 1 3/8-6 1 3/8-12 1125-1175 1280-1335 1525-1590 1735-1810 1 1/2-6 1 1/2-12 1500-1560 1685-1755 2035-2115 2285-2380 Follow these torque recommendations except when specified in text. (January 2014) 4-43 1315 GRAIN CARTS — Maintenance Complete Torque Chart Capscrews - Grade 8 NOTE: • Grade 8 capscrews can be identified by six radial dashes on the head. • For wheel torque requirements, refer to Wheels and Tires. • Tighten U-bolts evenly and equally to have the same number of threads exposed on each end. • 4-44 SIZE FOOT POUNDS NEWTON METERS 5/16-18 5/16-24 20-22 21-23 27-30 28-31 3/8-16 3/8-24 35-39 36-41 47-53 49-55 7/16-14 7/16-20 54-58 55-60 73-78 75-80 1/2-13 1/2-20 82-88 94-99 110-120 125-135 9/16-12 9/16-18 127-134 147-155 170-180 199-210 5/8-11 5/8-18 160-170 165-175 215-230 225-235 3/4-10 3/4-16 280-295 330-365 380-400 445-495 7/8-9 7/8-14 410-430 420-440 555-580 570-595 1-8 1-14 630-650 680-700 850-880 920-950 1 1/8-7 1 1/8-12 900-930 930-950 1220-1260 1260-1290 1 1/4-7 1 1/4-12 1250-1300 1280-1320 1695-1760 1735-1790 Follow these torque recommendations except when specified in text. (January 2014) 1315 GRAIN CARTS — Maintenance Hydraulic Fittings – Torque and Installation SAE Flare Connection (J. I. C.) 1. Tighten nut with finger until it bottoms the seat. 2. Using a wrench, rotate nut to tighten. Turn nut 1/3 turn to apply proper torque. SAE Straight Thread O-Ring Seal 1. Insure jam nut and washer are backed up to the back side of smooth portion of elbow adapter. 2. Lubricate o-ring -- VERY IMPORTANT! 3. Thread into port until washer bottoms onto spot face. 4. Position elbows by backing up adapter. 5. Tighten jam nut. (January 2014) 4-45 1315 GRAIN CARTS — Maintenance Notes 4-46 (January 2014) 1315 GRAIN CARTS — Parts SECTION V Parts Final Assembly Components ...................................................................................................... 5-2 Touch-Up Paint ........................................................................................................................... 5-4 Decals ........................................................................................................................................ 5-5 Electrical Components - Single Axle & Track Models .............................................................. 5-8 Electrical Components - Walking Tandem Models .................................................................. 5-10 Axle Components with 5 Point Scale System ........................................................................ 5-12 Axle Components - Walking Tandem Components .................................................................. 5-14 Wheels and Tires ..................................................................................................................... 5-17 Upper Aguer Components ........................................................................................................ 5-18 Lower Auger & Door Seal Components .................................................................................. 5-20 45 Degree Gear Box Components........................................................................................... 5-23 Cleanout Door Components ..................................................................................................... 5-24 Auger Fold Components ........................................................................................................... 5-26 Auger Fold Grease Components .............................................................................................. 5-28 Sideboard Components ........................................................................................................... 5-30 Auger Fold Cylinder ................................................................................................................. 5-31 Flow Control Door Cylinder ..................................................................................................... 5-31 Downspout Cylinder ................................................................................................................. 5-31 Hydraulic Components .............................................................................................................. 5-32 Directional Spout Components ................................................................................................. 5-34 PTO Cut Out Clutch Components ............................................................................................ 5-36 PTO Components ...................................................................................................................... 5-37 Driveline U-Joint Components .................................................................................................. 5-38 Weather Guard Tarp Components ............................................................................................ 5-40 Track Axle Mounting Components ........................................................................................... 5-42 Scale Components (Optional) ................................................................................................... 5-44 Rotational Sensor Conversion Kit #251882B - UM520 Auto-Log Scale Systems .................. 5-48 UM520 Auto-Unload Components - Kit #251678 .................................................................... 5-50 Video System (Optional) ........................................................................................................... 5-52 FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL. FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL. FOR U-HARVEST SCALE INFORMATION REFER TO YOUR U-HARVEST SCALE MANUAL. (May 2014) 5-1 1315 GRAIN CARTS — Parts Final Assembly Components 58 5-2 (January 2014) 1315 GRAIN CARTS — Parts Final Assembly Components ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 43 44 45 (January 2014) DESCRIPTION Window Moulding Window Bracket Joint Cover Joint Cover Hitch Hitch Pin 1" Dia. x 5 1/2 Hitch Bar 3 3/4" Dia. x 16 3/8 Auger Rest Assembly =Green= Auger Rest Assembly =Red= Auger Rest Bracket Weldment =Green= Auger Rest Bracket Weldment =Red= Auger Rest Weldment =Green= Auger Rest Weldment =Red= Flange Nut 1/2-13UNC Capscrew 1/2-13UNC x 1 1/2 Flat Washer 1/2" Ladder Weldment Cover Drive Cover Auger Rest Assembly =Green= Auger Rest Assembly =Red= Latch Assembly Lock Pin 1/2" Dia. x 5 3/8 Yellow Hand Grip Roll Pin 3/16" Dia. x 1 3/8 Flat Washer 1/2 Spring 2 1/2" Long Latch Weldment Tension Bushing 2" Dia. Connector Holder Split Tension Bushing 2" Dia. Transport Chain Locknut 3/8-16UNC Grade 5 Rubber Grommet 3 5/8" Dia. O-Ring Flange Screw 1/2-13UNC x 1 1/2 Retaining Ring 1" Large Flange Screw 3/8-16UNC x 1 Large Flange Nut 3/8-16UNC Flange Nut 1/2-13UNC Locknut 1-8UNC Window Capscrew 1/4-20UNC x 3/4 Hex Nut 1/4-20UNC Lock Washer 1/4" Flat Washer 1/4" Large Flange Capscrew 3/8-16UNC x 3/4 PART NO. 250431 250461B 268852B 268855B 282875B 282876 284780 285239G 285239R 285238G 285238R 285948G 285948R 91267 9390-101 9405-086 285400B 285419B 285769B 285950G 285950R 285964B 401880 9003870 9392-100 9405-086 TA510035 268294B 9001917 9001968 9002130 9003278 9003396 9004485 9005259 9005705 91192 91262 91263 91267 92199 92403 9390-003 9394-002 9404-017 9405-064 95585 QTY. 2 8 1 1 1 1 1 1 NOTES Includes Items 9-13 (Transport Position) 1 1 4 4 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 1 4 10 2 4 12 4 1 4 18 4 4 6 2 Grade 5 (Transport Position For In Field Use) Grade 5 Grade 5 Grade 5 Grade 5 5-3 1315 GRAIN CARTS — Parts Final Assembly Components (continued) ITEM 47 48 49 50 51 52 53 54 55 56 57 58 DESCRIPTION Locknut 1/4-20UNC Thumb Screw Clip On Cage Nut Hairpin Cotter .177" Dia. x 3.68 PTO Assembly Complete Capscrew 1-8UNC x 4 Grade 8 Capscrew 1-8UNC x 7 Grade 8 Jack Storage Box Capscrew, 1/4-20UNC x 1 1/4 Grade 5 Fender Washer, 2 Retainer Cable PART NO. 9936 9003694 TA500592 92424 9005341 91299-191 91299-197 9004156 9005850 9390-006 94763 9005779 QTY. 16 4 4 1 1 1 2 1 1 4 16 1 NOTES Touch-Up Paint PAINT SPRAY Black 97013 Green 97015 Red 97301 Off White 97016 Primer, Gray 5-4 9500166 (January 2014) 1315 GRAIN CARTS — Parts Decals 4 5 6 1 7 3 ITEM DESCRIPTION PART NO. QTY. 1 Reflector =AMBER= 9003127 8 2 Not Applicable - - 3 Decal, Grease 9005743 1 4 Decal, Flow Control Indicator 92563 1 5 Decal, Reflective Checker 265384 1 6 Decal, Extreme 9005666 3 7 Decal, FEMA 91605 1 (November 2014) NOTES NOT SHOWN 5-5 1315 GRAIN CARTS — Parts Decals (continued) 28 16 10 8 26 13 12 17 11 14 18 27 15 5-6 9 (November 2014) 1315 GRAIN CARTS — Parts Decals (continued) 22 19 20 23 26 24 21 25 ITEM DESCRIPTION PART NO. QTY. 8 Decal, DANGER (Just For Kids) 9003478 1 9 Decal, CAUTION (Transport Chain) 97575 1 10 Decal, DANGER (Electrical Lines) 9003474 1 11 Decal, DANGER (Drive Shaft Entanglement) 95046 3 12 Decal, WARNING (PTO Cut & Crush) 9003475 2 13 Decal, WARNING (High-Pressure...) 95445 2 14 Decal, WARNING (Read & Understand) 97961 1 15 Decal, WARNING (Tongue Drop) 94094 1 16 Decal, WARNING (No Riders) 9003476 1 17 Decal, Important (Cart Loading Sequence) 9004966 1 18 Decal, IMPORTANT (Flow Control Gate) 9003477 1 19 Fluorescent Stripe 9003125 2 20 Reflector =RED= 9003126 2 21 SMV Emblem TA510514 1 22 Decal, UM Logo 9004298 4 23 Decal, UM Logo Tail 9004213 4 24 Decal Model 1315 9005532 4 25 Decal, Stripe 9004035 12 26 Decal, UM Circle 901833 3 27 Decal, WARNING (Pinch Point) 95839 1 28 Decal, WARNING (Falling Equipment...) 98229 1 (November 2014) NOTES 5-7 1315 GRAIN CARTS — Parts Electrical Components - Single Axle & Track Models 5-8 (January 2014) 1315 GRAIN CARTS — Parts Electrical Components - Single Axle & Track Models ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 DESCRIPTION Red Light- Tail/Turn (LED) PART NO. 9006345 QTY. 2 Red LED Replacement Light Kit 232169 - 9005142 9005095 268678B 285771B 252303B 252304B 281145B 9390-112 9405-086 9830-016 9401-069 9401-072 9005529 9003125 9003126 9000106 9000107 94981 9390-011 97189 9003631 251095 9401-010 9405-040 TA91207 9830-013 9006638 9006904 9005725 9005542 9005548 9005549 92450 9005618 9001155 9003046 9002127 9005560 9404-013 2 2 2 1 1 2 2 2 16 12 4 6 2 2 A/R A/R 2 4 6 1 3 3 3 3 1 2 1 6 2 2 1 2 2 1 2 1 16 LED Light, Amber - Double Face LED Lens Only Light Guard Plate Light Tube Light Bracket Plate Right-Hand Light Bracket Plate Left-Hand Spacer Bushing Capscrew 1/2-13UNC x 4 1/2 Grade 5 Flat Washer 1/2" SAE Hex Nut #10-32UNF Pan Head Screw #10-32UNF x 3/4 Pan Head Screw #10-32UNF x 1 1/4 Amber Clearance Light Fluorscent Decal Reflector =RED= Cable Tie, 6" Cable Tie, 15 1/2" Locknut 1/2-13UNC Capscrew, 1/4-20 UNC x 2 1/2 Grade 5 Hex Nut/Large Flange 1/4-20UNC Light Module (Option) Light Module Installation Kit Machine Screw, #6-32UNC x 3/4 Flat Washer, #6 Lock Washer, #6 Nut, #6-32 Wiring Harness - Rear Wiring Harness - Front Wiring Harness - Switch Wiring Harness - Connect Amber Clearance Light Wiring Harness - Front Amber Clearance Light Wiring Harness - Rear/Mid Amber Clearance Light 7-Way Plug Relay for 12VDC, Type 101 Flood Lamp Momentary Switch Eyelet Wiring Harness - Rear Split Lock Washer, #10 (January 2014) NOTES Includes Light & Items 10, 12, & 37 Includes Items 21-24 Replacement Only 5-9 1315 GRAIN CARTS — Parts Electrical Components - Walking Tandem Models 5-10 (January 2014) 1315 GRAIN CARTS — Parts Electrical Components - Walking Tandem Models ITEM DESCRIPTION Lamp - Red LED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Red LED Replacement Light Kit LED Light, Amber - Double Face LED Lens Only Light Guard Plate Eyelet Wiring Harness - Rear Flood Lamp Momentary Switch Base Relay for 12VDC, Type 101 Hex Nut #10-32UNF Pan Head Screw #10-32UNF x 3/4 Pan Head Screw #10-32UNF x 1 1/4 Amber Clearance Light Fluorscent Decal Reflector =RED= Cable Tie, 6" Cable Tie, 15 1/2" Wiring Harness - Front Amber Clearance Light Wiring Harness - Rear/Mid Amber Clearance Light 7-Way Plug Light Module (Option) Light Module Installation Kit Machine Screw, #6-32UNC x 3/4 Flat Washer, #6 Lock Washer, #6 Nut, #6-32 Wiring Harness - Front to Rear Wiring Harness - Front Wiring Harness - Switch Wiring Harness - Connect Amber Clearance Light Split Lock Washer, #10 (January 2014) PART NO. 9006345 QTY. 2 232169 - 9005142 9005095 285772B 9002127 9005547 9001155 9003046 9005617 9830-016 9401-069 9401-072 9005529 9003125 9003126 9000106 9000107 9005548 9005549 92450 9003631 251095 9401-010 9405-040 TA91207 9830-013 9005546 9006904 9005725 9005542 9404-013 2 2 2 1 2 1 2 16 12 4 6 2 2 A/R A/R 2 2 1 1 3 3 3 3 1 1 1 6 16 NOTES Includes Light & Items 9, 11, & 28 Replacement Only Includes Items 21-24 5-11 1315 GRAIN CARTS — Parts Axle Components with 5 Point Scale System 4A 4 23 13 24 20 5 1 3 25 28 26 27 21 22 29 10 11 14 17 16 6 8 13 15 7 9 18 19 5-12 12 (January 2014) 1315 GRAIN CARTS — Parts Axle Components with 5 Point Scale System ITEM DESCRIPTION Axle Assembly - Scale Spindles =Green= Axle Assembly - Scale Spindles =Red Axle Assembly - Standard Spindles =Green= Axle Assembly - Standard Spindles =Red= 1 2 3 4 4A 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Pin 1 Dia Axle Weldment =Green= Axle Weldment =Red= Axle Mount Weldment =Green= Axle Mount Weldment =Red= Standard Bar 2 .875 Dia Scale Bar 2.875” Dia Hub & Standard Spindle Assembly =Green= Hub & Standard Spindle Assembly =Red= Spindle Washer Plate Hub w/Bearing Cups =Green= Hub w/Bearing Cups =Red= Bearing Race (32024JR) Inner Bearing Cup (HM218210) Stud Bolt 7/8-14UNF x 3 1/2 Hex Flange Nut, 7/8-14UNF (NOT SHOWN) Stud Bolt M22 x 1.5 x 4 Flange Cap Nut, M22 x 1.5 (NOT SHOWN) Spindle 5 1/2” Dia Gasket 8 5/8 Dia. Castle Nut 2 1/2-12UNF Seal Hub Cap (Bolt-On Type) =Green= Hub Cap (Bolt-On Type) = Red= Bearing Cone (32024JR) Bearing Cone (HM218248) Capscrew 3/8-16UNC x 3/4 Cotter Pin 1/2 Dia x 5 Retaining Ring 1” Center Locknut 1-8UNC Capscrew 3/4-10UNC x 7 1/2 Capscrew 1-8UNC x 2 1/2 Capscrew 1-8UNC x 3 1/2 Capscrew 1-8UNC x 5 Hex Nut 1-8UNC Lock Washer 1" Flat Washer 1" SAE Center Locknut 3/4-10UNC (January 2015) PART NO. 273862G 252393G 273862R 252393R 273863G 252395G 273863R 252395R 250843 252397G 252397R 268004G 268004R 268289 9004903 282767G 282767R 282763 282766G 282766R 9004945 92476 95472 9000990 9007001 97319 282768 284231 9004656 9004657 9004658G 9004658R 9004944 92545 9390-053 9391-098 91192 92199 9390-160 9390-185 9390-189 9390-193 9394-020 9404-041 9405-118 96732 QTY. - Serial Serial Serial Serial Serial Serial Serial Serial Number Number Number Number Number Number Number Number Grade Grade Class Class 8 8 10.9 10.9 NOTES B34050100 B34050099 B34050100 B34050099 B34050100 B34050100 B34050100 B34050100 and and and and and and and and Higher Lower Higher Lower Higher Higher Higher Higher 4 1 4 4 4 2 2 2 2 2 20 20 20 20 2 2 2 2 2 2 2 8 2 8 4 2 4 4 4 4 8 4 2 Grade 5 Grade Grade Grade Grade 5 5 5 5 5-13 1315 GRAIN CARTS — Parts Walking Tandem Components 44 48 47 49 32 33 19 29 45 38 49 48 47 44 40 26 36 31 43 42 37 25 17 35 41 7 20 34 18A 24 30 39 43 2 30 40 24 20 7 34 28 22 18B 2 21 46 14 23 3 5 7 10 4 13 11 6 12 46 9 8 16 5-14 15 (January 2014) 1315 GRAIN CARTS — Parts Walking Tandem Components ITEM DESCRIPTION Walking Tandem Assembly Right-Hand =Green= Walking Tandem Assembly Right-Hand =Red= 1 Walking Tandem Assembly Left-Hand =Green= Walking Tandem Assembly Left-Hand =Red= Hub & Spindle Assembly =Green= 2 Hub & Spindle Assembly =Red= Hub Sub-Assembly =Green= 3 Hub Sub-Assembly =Red= 4 Outer Bearing Cup #HM212011 5 Inner Bearing Cup #HM218210 6 Stud Bolt 7/8-14UNF x 3 1/2 Grade 8 7 Spindle Assembly Complete 8 Castle Nut 2-12UNF Grade 5 9 Spindle Washer 4” OD 10 Cotter Pin 3/8” Dia. x 4 11 Outer Bearing Cone #HM212049 Hub Cap “Bolt-On Type” =Green= 12 Hub Cap “Bolt-On Type” =Red= 13 Inner Bearing Cone #HM218248 14 Seal #37605SA 15 Capscrew 5/16-18UNC x 1/2 Grade 5 16 Gasket Walking Tandem Weldment =Green= 17 Walking Tandem Weldment =Red= Axle Weldment Right-Hand (Shown) 18A Axle Weldment Left-Hand Axle Weldment Right-Hand 18B Axle Weldment Left-Hand 19 Axle 3” Dia. Pin Weldment 20 Flat Washer 4 1/4” OD (Hardened) 21 Quicklink Fitting 1/4” Tube x 1/8NPT 90° Swivel 22 Quicklink Fitting 1/4” Tube x 1/8NPT Straight 23 Nylon Tube 1/4” OD 24 Tension Bushing 3 1/2” OD x 3” ID 25 Castle Nut 2-12UNF Grade 5 26 Spindle Washer 4” OD 27 90° Grease Zerk 28 Grease Zerk 29 Capscrew 1/2-13UNC x 1 1/4 Grade 5 30 Capscrew 5/8-11UNC x 6 Grade 5 31 Cotter Pin 3/8” Dia. x 4 32 Lock Washer 1/2” 33 Flat Washer 1/2” 34 Locknut 5/8-11UNC Bolt Plate =Green= 35 Bolt Plate =Red= 36 Axle Pivot Pin Weldment (Continued on next page) (January 2014) PART NO. 268140G 268140R 268141G 268141R 266520G 266520R 265390G 265390R 92462 92476 95472 266521 92470 92472 9391-090 92464 92465G 92465R 92545 92565 9390-026 284230 268139G 268139R 282794B 282793B 285682B 285683B 282842 9001297 9005072 9005073 9005074 9005474 92470 92472 93415 93426 9390-100 9390-136 9391-090 9404-025 9405-088 95905 268203G 268203R 268521 QTY. 1 1 NOTES Includes Items 2 - 17, 18A, & 19 - 34 2 Includes Items 3 - 15 1 Includes Items 4 - 6 1 1 10 1 1 1 1 1 Includes Items 8 - 10 1 1 1 4 1 1 1 1 1 1 1 2 1 1 A/R 2 1 1 1 1 2 2 1 242 2 2 2 2 2 For 650/65R42 Tires Specify in Feet 5-15 1315 GRAIN CARTS — Parts Walking Tandem Components (continued) ITEM 37 38 39 40 41 42 43 44 45 46 47 48 49 5-16 DESCRIPTION Clevis Weldment =Green= Clevis Weldment =Red= Washer Heavy Hex Jam Nut 1 3/4-5 Capscrew 1-8UNC x 3 1/2 Grade 5 Capscrew 1-8UNC x 7 1/2 Grade 5 Hex Nut 1-8UNC Grade 5 Lock Washer 1" Harness Cover Plate, 40” Lg. = Green= Harness Cover Plate, 40” Lg. =Red= Harness Cover Plate, 18” Lg. =Green= Harness Cover Plate, 18” Lg. =Red= Wheel Nut 7/8-14UNF Grade 8 Capscrew 5/16-18UNC x 3/4 Lock Washer 5/16 Flat Washer 5/16 USS PART NO. 285225G 285225R 804685 9005290 9390-189 9390-198 9394-020 9404-041 268674G 268674R 268675G 268675R 9000990 9390-028 9404-019 9405-070 QTY. NOTES 2 8 2 10 8 16 18 3 2 40 12 12 12 (January 2014) 1315 GRAIN CARTS — Parts Wheels and Tires TIRES For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. • Verify whether you have a straight plate or formed plate wheel before ordering a replacement wheel. STRAIGHT PLATE WHEELS ITEM 1 1 1 DESCRIPTION Wheel & Tire Assembly Wheel Only Wheel & Tire Assembly Wheel Only Wheel & Tire Assembly Wheel Only LOAD RATING 165A8 20 PLY 168A8 PART NO. QTY 18739 4 18 x 42 / 520/85R42 R1 18624WO 4 18 x 42 17844 2 44 x 32 / 76x50-32 12870 2 44 x 32 18051 4 20 x 42 / 650/65R42 17877WO 4 20 x 42 2 Valve Stem N/A 93300 4 2 Valve Stem Adapter N/A 901207 - (January 2014) NOTES 5-17 1315 GRAIN CARTS — Parts Upper Auger Components 5-18 (May 2014) 1315 GRAIN CARTS — Parts Upper Auger Components ITEM 9 DESCRIPTION Upper Auger Assembly =Green= Upper Auger Assembly =Red= Sleeve Bushing 3/4" OD x 2 3/8 Sleeve Bushing 3/4" OD x 8 1/4 Hose Bracket Plate Spacer Bushing 1" OD x 3/8 Flex Coupler Weldment - Soft Start Kit Pin 1/2" Dia. Weldment Upper Auger Tube Replacement Kit =Green= Upper Auger Tube Replacement Kit =Red= Auger Pivot Weldment =Green= Auger Pivot Weldment =Red= Sleeve Bushing 3/4" OD x 1.938 10 Upper Auger Replacement Kit =Black= 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 (January 2014) Auger Pivot Weldment =Green= Auger Pivot Weldment =Red= Cylinder Stop Discharge Spout Assembly Linkage Weldment Linkage Bracket Hood Pivot Pin Weldment Flanged Bearing 2" Dia. Locking Flange Nut 1/2-13UNC Grade 5 Rubber Stop Pad Self-Lubricating Thrust Washer 5 1/4" OD Compression Spring 4" Long Cylinder 1 1/2 x 8 Snap Ring 1/2" Retaining Ring 2" Capscrew 5/16-18UNC x 2 1/2 Grade 5 Capscrew 1/2-13UNC x 3 1/2 Grade 5 Capscrew 1/2-13UNC x 4 Grade 5 Capscrew 1/2-13UNC x 6 Grade 5 Capscrew 5/8-11UNC x 6 1/2 Grade 5 Capscrew 7/8-9UNC x 2 Grade 5 Capscrew 1/2-13UNC x 9 1/2 Grade 5 Elastic Jam Nut 5/16-18UNC Flat Washer 2" Elastic Stop Nut 5/16-18UNC Flat Head Slotted Machine Screw 5/16-18UNC x 1 Lock Washer 1/2" Flat Washer 1/2" Flat Washer 7/8" Locknut 1/2-13UNC Locknut 5/8-11UNC Momentary Switch - 6” 18GA Wire Bushing Weldment Compression Spring Flat Washer, 5/8 Switch Arm Weldment Pivot Bushing Capscrew, 1/4-20UNC x 3 Gr.5 Flat Washer, 1/4 Large Flange Hex Nut, 1/4-20UNC Gr.5 PART NO. 285249G 285249R 268571 268590 268732B 268905 281682 285219 273427G 273427R 285262G 285262R 285290 QTY 286278B 1 285364G 285364R 285763B 285774B 285794B 285797B 285929 9002492 9003397 9004263 9004878 9004899 9005135 9005687 91178 9390-036 9390-109 9390-111 9390-115 9390-137 9390-164 9390-96859 9397-008 93974 9398-010 9400-101 9404-025 9405-086 97041 9800 9801 9003046 284159 9005778 9405-098 284978 284980 9390-013 9405-064 97189 - NOTES Includes Items 1-40 1 1 1 2 1 2 1 1 3 Includes Items 5, 20, 28, 39 1 1 1 1 1 1 1 2 1 1 4 1 2 1 1 1 1 1 4 10 1 2 4 1 2 1 3 10 1 4 1 1 1 1 1 1 1 1 1 5-19 1315 GRAIN CARTS — Parts Lower Auger & Door Seal Components 30 43 22 30 10 17 46 10 41 43 12 6 50 2 44 70 13 47 41 36 26 48 45 41 24 11 54 47 31 32 52 29 25 40 41 59 14 37 69 34 53 35 15 3 69 9 7 51 69 69 33 37 49 38 14 39 28 28 42 27 39 33 21 66 5 18 8 67 21 4 57 55 58 18 56 67 21 68 60 16 23 1 19 5-20 20 (February 2014) 1315 GRAIN CARTS — Parts Lower Auger & Door Seal Components ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 DESCRIPTION Driveline Cover Tube Cylinder Clamp Door Guide Pipe Drive Bushing Weldment Flighting Weldment =Black= Outer Poly Seal Drive Dog U-Joint Assembly Hanger Bearing Kit Spacer Bushing =Green= Spacer Bushing =Red= Pin 1" Dia. x 3 1/2 Serrated Flanged Capscrew 3/8-16UNC x 1 1/4 Grade 5 Self-Tapping Screw 1/4-20UNC x 1 Extension Spring 3/4 OD x 2 1/4 Fender Washer 3/8" Hardened Split Tension Bushing 2 1/4 OD Gear Box 45° Cylinder 2 1/2 x 36 Flange Screw 1/2-13UNC x 1 1/2 Grade 5 Large Flange Capscrew 3/8-16UNC x 1 Grade 5 Large Flange Nut 3/8-16UNC Flange Nut 1/2-13UNC 45° Elbow 9/16-18 JIC Male x 3/4-16 O-Ring Male Flange Bearing 1 3/8" Dia. Capscrew 1/4-20UNC x 7/8 Grade 5 Capscrew 1/4-20UNC x 1 3/4 Grade 5 Capscrew 3/8-16UNC x 1 1/2 Grade 5 Capscrew 1/2-13UNC x 1 1/4 Grade 5 Capscrew 5/8-11UNC x 6 Grade 5 Capscrew 7/8-9UNC x 2 1/2 Grade 5 Cotter Pin 3/16" Dia. x 2 Grade 5 Hex Nut 1/4-20UNC Hex Nut 3/8-16UNC Hex Nut 5/8-11UNC Hex Jam Nut 7/8-9UNC Slotted Machine Screw-Flat Head 1/4-20UNC x 1 1/4 Lock Washer 1/4 Lock Washer 3/8 Lock Washer 1/2 Lock Washer 5/8 Lock Washer 7/8 Flat Washer 1/4 Flat Washer 1/2 Flat Washer 1 PART NO. 268280 285207B 285255 281815 285307B 285344 285792 268124B 285960G 285960R 804572 9003259 9004355 9004375 9004537 9004980 9005256 9005363 9005705 91262 91263 91267 91508 92916 9390-004 9390-008 9390-057 9390-100 9390-136 9390-166 9391-046 9394-002 9394-006 9394-014 9395-018 9400-047 9404-017 9404-021 9404-025 9404-029 9404-037 9405-062 9405-088 9405-116 QTY. 1 1 1 1 1 1 1 1 NOTES 2 2 1 2 1 6 2 1 1 3 3 3 3 1 1 1 1 1 8 2 1 4 2 1 2 1 4 2 6 8 2 1 9 8 4 (Continued on next page) (February 2014) 5-21 1315 GRAIN CARTS — Parts Lower Auger & Door Seal Components ITEM 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 66 67 68 69 70 5-22 DESCRIPTION Flange Screw 3/8-16UNC x 1 1/2 Grade 5 Large Flange Hex Nut 1/4-20UNC 90° Elbow 9/16-18 JIC Male x 3/4-16 O-Ring Male Locknut 3/8-16UNC Locknut 1/4-20UNC Spacer Bushing =Green= Spacer Bushing =Red= Inner Poly Seal Pusher Plate =Green= Pusher Plate =Red= Door Seal Bracket =Black= Rubber Edge Trim Lok Poly Door Slide Spacer Washer Gearbox Dust Cover Quicklinc Fitting, 1/4” Tube x 1/8NPT Straight Quicklinc Fitting, 1/4” Elbow w/Tube-Stem Slide Pipe Set Screw, 5/16-24UNF x 5/16 Capscrew, 3/4-10UNC x 7 1/2 Grade 8 Flat Washer, 3/4 Locknut, 3/4-10UNC Grade 8 Capscrew, 3/8-16UNC x 1 3/4 Gr.5 Flow Door Replacement Kit =Green= Flow Door Replacement Kit =Red= PART NO. 95785 97189 9874 9928 9936 281257G 281257R 285343 285959G 285959R 282420B 9005662 285208 250393 92805B 9005073 9005609 253025 9399-209 91299-160 9405-106 97025 9390-058 286275G 286275R QTY. 1 4 1 2 1 NOTES 4 1 2 1 A/R 2 1 1 1 1 1 2 1 2 1 6 1 1 Includes Items 35, 45, 54, 59 (February 2014) 1315 GRAIN CARTS — Parts 45 Degree Gear Box Components NOTE: Oil Capacity = 32 fl.oz. of 80W90 Gear Oil ITEM DESCRIPTION PART NO. QTY. Gear Box, Complete 9005256 1 Includes Items 1 through 17 NOTES 1 Shaft, Input 9005418 1 1.8:1 Gear 2 Shaft, Output 9001132 1 1.8:1 Gear 3 Bearing Cone 92697 1 Large 4 Bearing Cup 91151 1 Large 5 Bearing Cone 9001133 2 6 Bearing Cup 9001134 2 7 Bearing Cone 91816 1 Small 8 Bearing Cup 92896 1 Small 9 Casting w/ Tapped Holes 9003447 1 10 Casting w/ Thru Holes 9003448 1 Not Shown 11 Seal 92688 1 Small 12 Seal 92702 1 Large 13 Capscrew, 3/8-16 UNC x 1 1/2 95281 9 Not Shown 14 Pressure Relief, 5-PSI 92352 1 Not Shown 15 Plug, Plain 92350 3 Not Shown 16 Plug, 3/4" Npt 9001139 1 Not Shown 17 Hex Bushing Reducer 9003453 1 Not Shown (January 2014) 5-23 1315 GRAIN CARTS — Parts Cleanout Door Components 21 16 22 28 23 20 29 17 27 25 18 19 30 24 26 5 7 7 15 4 8 11 14 6 1 10 3 9 11 12 2 5-24 13 (January 2014) 1315 GRAIN CARTS — Parts Cleanout Door Components ITEM DESCRIPTION PART NO. QTY. NOTES 1 Door Wheel Weldment =Black= 220060B 1 2 Cleanout Door Weldment =Black= 285269B 1 3 Rail =Black= 285270B 1 5 Auger Weldment Assembly N/A 1 6 Serrated Flange Capscrew, 3/8-16UNC x 1 1/4 9003259 1 7 Automation Locknut, 3/8-16UNC 9003396 2 8 Large Flange Screw, 3/8-16UNC x 1 91262 1 Grade 5 Grade 5 9 Capscrew, 3/8-16UNC x 1 9390-055 1 Grade 5 10 Capscrew, 3/8-16UNC x 2 9390-059 1 Grade 5 11 Locknut, 3/8-16UNC 9928 2 12 Locknut, 1/2-13UNC 94981 1 13 Capscrew, 1/2-13UNC x 2 9390-103 1 14 Indicator Rod =Black= 285773B 1 15 Door Lift Assembly =Black= 285274B 1 16 Roller, 2 Dia. x 1 222118 1 17 Front Door Lift Plate =Black= 281060B 1 18 Shaft & Gear Weldment 281062 1 19 Handle Weldment 281109 1 20 Spacer Bushing =Black= 281145B 1 21 Back Door Lift =Black= 285271B 1 22 Locknut, 3/8-16UNC 9003396 1 Grade 5 23 Large Flange Screw, 3/8-16UNC x 1 91262 1 Grade 5 24 Capscrew, 5/16-18UNC x 4 1/2 9390-043 1 Grade 5 25 Capscrew, 1/2-13UNC x 4 9390-111 1 Grade 5 26 Flat Washer, 5/16 9405-070 1 27 Flat Washer, 1/2 9405-088 1 28 Center Locknut, 1/2-13UNC 94981 1 29 Locknut, 5/16-18UNC 9807 1 30 Spring TA510035 1 (January 2014) Grade 5 Grade 5 5-25 1315 GRAIN CARTS — Parts Auger Fold Components 26 24 9 22 11 1 13 8 16 4 24 6 24 16 10 16 11 3 5 8 14 20 24 14 21 29 29 7 2 3 24 19 16 27 25 12 5-26 23 28 (January 2014) 1315 GRAIN CARTS — Parts Auger Fold Components ITEM DESCRIPTION PART NO. QTY NOTES Upper Auger Weldment =Green= 285257G Upper Auger Weldment =Red= 285257R Pin Retainer Weldment =Green= 285279G Pin Retainer Weldment =Red= 285279R Bushing-Tension (Hardened) 9004980 Linkage Weldment =Green= 285322G Linkage Weldment =Red= 285322R Linkage Weldment =Green= 285330G Linkage Weldment =Red= 285330R 6 Pin-Fold Linkage 1 1/4" Dia. x 6 11/16 285373 1 7 Pin Weldment 1" Dia. x 6 11/16 285377 1 8 Pin Weldment 1 1/4" Dia. x 8 7/16 285380 2 9 Fold/Pivot Pin Weldment 285384 1 10 Pin 1" Dia. x 3 1/2 804572 1 11 Washer 2 1/2 OD (Hardened) 9002072 3 12 Slotted Hex Nut 1 1/4-7UNC 9393-023 1 13 Flange Locknut 5/8-11UNC 9003398 1 14 Adapter 9/16-18 JIC Female x 9/16-18 JIC Male w/ 0.060 Restrictor 9002199 2 16 Split Flange Bushing 1 1/4" OD 9005522 6 17 Cylinder 3 1/2 x 18 (3000psi) 9005599 1 19 Hex Flange Screw 1/2-13UNC x 1 1/2 9005705 3 20 Flange Hex Nut 1/2-13UNC 91267 3 21 45° Elbow 9/16-18 JIC Male x 3/4-16 O-Ring Male 91508 1 22 Capscrew 5/8-11UNC x 1 3/4 9390-123 1 Grade 5 23 Capscrew 3/4-10UNC x 2 9390-145 1 Grade 5 24 Roll Pin 1/4" Dia. x 2 9392-140 7 25 Hex Jam Nut 3/4-10UNC 9395-016 1 26 Flat Washer 5/8" SAE 9405-098 1 27 Flat Washer 1" SAE 9405-116 2 28 Flat Washer 1 1/4" SAE 9405-128 1 29 90° Elbow 9/16-18 JIC Male x 3/4-16 O-Ring Male 9874 2 1 2 3 4 5 (January 2014) 1 1 2 1 1 Grade 2 Grade 5 5-27 1315 GRAIN CARTS — Parts Auger Fold Grease Components 1 2 3 4 3 1 6 6 5 1 5-28 (January 2014) 1315 GRAIN CARTS — Parts Auger Fold Grease Components ITEM DESCRIPTION PART NO. QTY 9005072 3 1 Quick Fitting, 1/4” Tube x 1/8 NPT 90° Swivel 2 Quicklink Fitting, 1/4” Tube x 1/8 NPT Straight 9005073 1 3 Tube, Nylon 1/4” OD 9005074 10 4 Quicklink Fitting, 1/4” Elbow w/Tube Stem 9005609 1 5 Decal, Grease 9005743 1 6 Grease Zerk 93426 2 (January 2014) NOTES 5-29 1315 GRAIN CARTS — Parts Sideboard Components ITEM 5-30 DESCRIPTION PART NO. QTY. NOTES 1 Tube, Angle Brace 220032B 2 2 End Cap Weldment, Front 281719B 1 3 End Cap Weldment, Rear 281720B 1 4 Board, Front 285805B 1 5 Board, Rear 285806B 1 6 Board, Rear LH 285807B 1 7 Board, Front LH 285808B 1 8 Board, Center LH 285809B 1 9 Corner Brace 285818B 2 10 Screw/Large Flange 3/8-16UNC x 1 91262 2 Grade 5 11 Nut/Large Flange 3/8-16UNC 91263 20 Grade 5 12 Capscrew/Large Flange 3/8-16UNC x 3/4 95585 20 Grade 5 (January 2014) 1315 GRAIN CARTS — Parts Auger Fold Cylinder - 3 1/2” x 18” ITEM DESCRIPTION PART NO. QTY. NOTES 3 1/2” x 18” 1 Cylinder, Complete 9006557 1 Seal Kit 9006942 1 Flow Control Door Cylinder - 2 1/2” x 36” ITEM DESCRIPTION PART NO. QTY. NOTES 2 1/2" x 36" 1 Cylinder, Complete 9005363 1 Seal Kit 9005409 1 Downspout Cylinder - 1 1/2” x 8” ITEM DESCRIPTION PART NO. QTY. NOTES 1 1/2" x 8" 1 (January 2014) Cylinder, Complete 9005135 1 Seal Kit 9005419 1 5-31 1315 GRAIN CARTS — Parts Hydraulic Components 5-32 (January 2014) 1315 GRAIN CARTS — Parts Hydraulic Components ITEM DESCRIPTION PART NO. QTY. NOTES 1 Cylinder 3 1/2 x 18 9006557 1 2 Cotter Pin 5/16" Dia. x 1/2 9391-046 4 3 45° Elbow (9/16-18 JIC Male x 3/4-16 O-Ring Male) 91508 1 4 Hose 1/4 x 142 (9/16-18 JIC Swivel Female both Ends) 9005576 1 PP to Cylinder Middle Port 5 Hose 1/4 x 124 (9/16-18 JIC Swivel Female both Ends) 9005575 1 CA to Cylinder Clevis End Port 6 Adapter (9/16-18 JIC Male x 9/16-18 O-Ring Male) 9001495 3 Capscrew, 5/16-18UNC x 2 1/2 Grade 5 9390-036 2 Lock Washer, 5/16 9404-019 2 9807 2 9 Locknut, 5/16-18UNC Grade 5 10 Hose 1/4 x 208 (9/16-18 JIC Swivel Female x 3/4-16 O-Ring Male) 9005574 2 12 Sleeve, Hose Marker (GREEN, Auger Lower) 9003998 1 13 Sleeve, Hose Marker (GREEN, Auger Raise) 9003997 1 14 Male Coupler 3/4-16 Female O-Ring 91383 6 15 Sleeve, Hose Marker (YELLOW, Spout In) 9004000 1 16 Sleeve, Hose Marker (YELLOW, Spout Out) 9003999 1 17 Hose 1/4 x 519 (90° Elbow 9/16-18 JIC Female x 3/4-16 O-Ring Male) 9005302 1 18 Hose 1/4 x 525 (90° Elbow 9/16-18 JIC Female x 3/4-16 O-Ring Male) 9005303 1 19 Adapter (9/16-18 JIC Female x 9/16-18 JIC Male) 95193 2 20 Cylinder 1 1/2 x 8 9005135 1 21 Cylinder 2 1/2 x 36 9005363 1 22 90° Elbow (9/16-18 JIC Female x 3/4-16 O-Ring Male) 9874 7 23 Hose 3/8 x 296 (3/4-16 O-Ring Male x 9/16-18 JIC Swivel Female) 9004066 1 24 Hose 3/8 x 260 (9/16-18 JIC Swivel Female x 3/4-16 O-Ring Male) 9005572 1 25 Pin 1" Dia. x 3 1/2 804572 2 26 Valve Manifold 9006529 1 27 Sleeve, Hose Marker (RED, Flow Door Open) 9003995 1 28 Sleeve, Hose Marker (RED, Flow Door Close) 9003996 1 29 Clamp Pair 9003816 9 30 Top Plate 9003814 11 Capscrew, 5/16-18UNC x 1 1/2 Grade 5 9390-032 7 Capscrew, 5/16-18UNC x 3 Grade 5 9390-038 7 31 32 Adapter, 9/16-18 JIC M x 3/4-16 OR M Boss 92927 1 33 Adapter, 3/4-16 OR M x 3/4-16 OR M 98508 1 34 Hydraulic Accumulator, 800 PSI 9006920 1 35 Roll Pin, 1/4 Dia. x 2 9392-140 2 36 Hose 1/4 x 133.5 (9/16-18 JIC Swivel Female both Ends) 9003435 1 37 Reducer, 9/16-18 JIC Female Nut x 9/16-18 JIC Male 9002199 2 (January 2014) w/.030 Restrictor CB to Cylinder Rod End port 5-33 1315 GRAIN CARTS — Parts Directional Spout Components 39 5-34 (January 2014) 1315 GRAIN CARTS — Parts Directional Spout Components ITEM DESCRIPTION PART NO. QTY. 1 Sleeve Bushing 3/4 OD x 2 3/8 268571 1 2 Sleeve Bushing 3/4 OD x 8 1/4 268590 1 3 Hose Bracket Plate 268732B 1 4 Spacer Bushing 1 OD x 3/8 268905 2 5 Pin Weldment 1/2" Dia. x 2 5/8 285219 2 6 Sleeve Bushing 3/4 OD x 1.938 285290 3 7 Cylinder Stop Plate 285763B 1 8 Discharge Spout Assembly 285774B 1 9 Chute Strap Plate 268597B 2 10 Hood Weldment 285775B 1 11 Socket Head Capscrew/Flat Head 5/16-18UNC x 3/4 9001688 8 12 Self-Lubricating Bushing 2.25 OD x 1 1/2 9005085 1 13 Rubber Auger Hood 9005143 1 14 Trim-Lok/Flap Seal 9005441 6 15 Serrated Large Flange Hex Nut 5/16-18UNC 91257 8 16 Capscrew 1/4-20UNC x 1 Grade 5 9390-005 15 17 Fender Washer 1/4" 9405-066 16 18 Fender Washer 2" OD 94763 14 19 Serrated Large Flange Hex Nut 1/4-20UNC 97189 15 20 Wear Ring Pad 268282 1 21 Linkage Weldment 285794B 1 22 Linkage Bracket 285797B 1 23 Hood Pivot Pin Weldment 285929 1 24 Flanged Bearing 2" Dia. 9002492 1 25 Locking Flange Nut 1/2-13UNC Grade 5 9003397 2 26 Spring/Compression 9004899 4 27 Cylinder 1 1/2 x 8 9005135 1 28 Snap Ring 1/2" 9005687 2 29 Retaining Ring 2" 91178 1 30 Capscrew 5/16-18UNC x 2 1/2 Grade 5 9390-036 1 31 Capscrew 1/2-13UNC x 3 1/2 Grade 5 9390-109 1 32 Capscrew 1/2-13UNC x 4 Grade 5 9390-111 1 33 Capscrew 5/8-11UNC x 6 1/2 Grade 5 9390-137 4 34 Capscrew 1/2-13UNC x 9 1/2 Grade 5 9390-96859 1 35 Flat Washer 2" 93974 4 36 Elastic Stop Nut 5/16-18UNC 9398-010 1 37 Lock Washer 1/2 9404-025 1 38 Flat Washer 1/2 SAE 9405-086 3 39 Shims 268972B 4 (January 2014) NOTES As needed 5-35 1315 GRAIN CARTS — Parts PTO Cut Out Clutch Components 1 2 8 3 5 6 7 8 4 ITEM 5-36 DESCRIPTION PART NO. QTY Cut Out Clutch (2500 N*m Setting) 9005366 1 Clutch Housing 9005679 1 2 Clutch Hub 1 3/4-20 Spline 9005678 1 3 Spring Pack 9005421 1 4 Washer 9005250 1 5 Retaining Ring 9005251 1 6 Sealing Ring 9005252 1 7 Clutch Clamp Cone Assembly 9005253 1 8 Clutch Cam 9005254 2 NOTES Includes Items 1-8 (January 2014) 1315 GRAIN CARTS — Parts PTO Components ITEM DESCRIPTION PART NO. QTY NOTES PTO Assembly Complete 9005341 1 Over-Running PTO Clutch Assembly 9004778 1 2 Cross & Bearing Kit 93857 2 3 Spring Pin 10x80 93859 2 4 Inboard Yoke 1b 93858 1 5 Inner Profile 1bH 9004274 1 6 Outer Profile 2a 94837 1 7 Inboard Yoke 2a 93862 1 8 Cut Out Clutch (2500 N-m Setting) 9005366 1 9 Shield Cone 6 Rib 93863 1 10 Outer Shield Tube Oval 94839 1 11 Inner Shield Tube Oval 94840 1 12 Bearing Ring 92373 2 13 Safety Chain 92374 1 14 Screw 92372 2 15 Decal Out 92377 1 16 Decal In 92378 1 17 Shield Cone 5 Rib 92371 1 18 Decal K64 9005233 1 “Tighten to 75 Ft.-Lbs.” 19 Quick-Disconnect Kit 93856 1 1 3/4-20 Spline w/Metal Collar 20 Cut Out Clutch Lock Assembly 900535 1 21 PTO Front Half Assembly 1 3/4-20 Spline 9004771 1 22 PTO Rear Half Assembly 1 3/4-20 Spline 9005343 1 (January 2014) Includes Items 21 & 22 1 3/4-20 Spline 1000RPM 5-37 1315 GRAIN CARTS — Parts Driveline U-Joint Components 2 14 3 12 4 11 13 9 8 7 10 5 6 15 16 1 18 5-38 (November 2014) 1315 GRAIN CARTS — Parts Driveline U-Joint Components ITEM DESCRIPTION PART NO. QTY. 1 Joint Cover - Bottom 268852B 1 2 Joint Cover - Top 268855B 1 3 Auger Weldment Assembly N/A 1 4 Shaft 1 3/4" Dia. x 142" Long 285770 1 5 Drive Shaft Cover 19 1/2" Long 285825 1 6 Complete U-Joint Assembly 9005065 1 Yoke, 1 3/4-20 Spline w/Zerk 9004901 1 91160 - Cross & Bearing Kit w/Zerk 93857 1 Grease Zerk 92365 - 95011 1 92362 - 7 8 9 Grease Zerk, 1/4-28 UNF Yoke, 1-3/8-6 Spline w/Pin Kit Quick Disconnect Pin Kit 10 Large Flange Nut 3/8-16UNC 91263 4 11 Large Flange Screw 3/8-16UNC x 3/4 95585 4 12 Thumb Screw TA0-908820-0 4 13 Decal, DANGER (Drive Shaft Entanglement) 95046 1 14 Cage Nut - Clip On TA500592 4 15 Flange Bearing for Driveline - 1 3/4” 9005061 - 16 Set Screw 5/16-24UNF x 5/16 9399-209 2 17 Carriage Bolt 1/2-13UNC x 1 9388-102 4 18 Flange Nut 1/2-13UNC 91267 4 (November 2014) NOTES with 1 3/4-20 Splined Drive Grade 5 Includes Items 15A & 15B Grade 5 5-39 1315 GRAIN CARTS — Parts Weather Guard Tarp Components ITEM 1 2 3 4 5 6 5-40 DESCRIPTION Capscrew, 3/8-16UNC x 4 1/2 Roll Tube Weldment Fixed Tube Weldment Pipe - 180” Plate - Latch 149 1/2” (Front) Plate - Latch 149 1/2“ (Rear) PART NO. TA0-907131-0 285890 285896 221668 221680 221681 QTY 4 1 1 1 1 1 NOTES Grade 5 (November 2014) 1315 GRAIN CARTS — Parts Weather Guard Tarp Components ITEM 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 DESCRIPTION Tube Crank Holder Weldment Bungee 3/8” Dia. x 204” Plug, 7/16 Tarp Handle Weldment Tarp Short Stop Plate Trim-lok Fender Washer, 3/8" Lynch Pin 3/8” x 3” Cap - Plastic (2 x 3) Cable Assembly, 282" Deflector Rivet/Pop 3/16” Eye Bolt 3/8-16UNC x 1 3/4 Plug 2” Handle Retainer (Metal) U-Clamp Plug 1” Handle U-Joint w/ 1 3/8-21 Spline Tarp 166 x 295 Tarp Repair Kit Plug 1 1/8 Plug 1 1/4 Elastic Stop Nut 3/8-16UNC Hose 1/2 EPDM Screw/Self Drilling #10-16 x 3/4 Pan Head Screw/Large Flange 3/8-16UNC x 1 Nut/Large Flange 3/8-16UNC Capscrew 3/8-16UNC x 1 Screw 1/4-20UNC x 1 (Self-Threading) Roll Pin 3/8” Dia. x 2” Round Head 3/8-16UNC x 4 1/2 Slotted Machine Screw Flat Washer 3/8 Locknut 3/8-16UNC Bracket For Side Boards/Tarp Bow Weldment End Cap Weldment, Front End Cap Weldment, Rear Tarp Bow Weldment Capscrew 1/2-13UNC x 1 Flange Lock Nut 1/2-13UNC Carriage Bolt 3/8-16UNC x 1 Screw/Self Drilling 1/4-14 x 1 Hex Washer Head Capscrew/Large Flange 3/8-16UNC x 3/4 Hex Nut/Large Flange 1/4-20UNC Truss Screw 3/8-16UNC x 1 Torx Head Machine Screw Self Drilling Screw #10-16 x 1/2 Tarp Repair Kit Bracket & U-Nut Assembly Lock Washer, 3/8" External Tooth (November 2014) PART NO. 285727B 221722 9005727 221749 266689B 9000787 9005696 9005305 9003078 9005677 9005307 9003378 9004548 9004947 221770B 9004949 9004968 9004969 9004977 9005561 9005581 9005088 9005089 9398-012 TA806225 9005197 91262 91263 9390-055 9004355 9392-180 9403-098 9405-074 9928 300972B 281719B 281720B 280710B 9390-099 9002058 9388-051 9512 95585 97189 9005312 9001396 9005581 281712B 9005688 QTY 1 1 4 1 8 A/R 4 1 8 4 3 2 1 2 1 9 2 1 1 1 1 2 1 1 1 9 8 15/27 1 6 1 1 1 1 6 1 1 6 4 4 12 4 8 6 8 1 1 4 4 NOTES NOT SHOWN Specify in Feet Grade 5 Grade 5 Grade 5 Grade 5 Grade 5 Grade 5 Grade 5 Not Shown 5-41 1315 GRAIN CARTS — Parts Track Axle Mounting Components 5-42 (January 2014) 1315 GRAIN CARTS — Parts Track Axle Mounting Components ITEM DESCRIPTION PART NO. QTY 1 Pin 1” Dia. x 4 9/16 250843 4 2 Hitch Bar 2 7/8” Dia. x 18 268289 4 3 Track Assembly Left-Hand 268526B 1 4 Track Assembly Right-Hand 268527B 1 5 Washer 7 1/2” OD 268619 4 6 Track Pivot Shaft 6” Dia. x 16 5/8 268640 2 7 Cover Plate 268643B 2 Axle Mount Weldment =Green= 283854G Axle Mount Weldment =Red= 283854R Axle Weldment =Green= 268966G Axle Weldment =Red= 268966R 8 9 NOTES 4 1 10 Retaining Ring 1” 91192 8 11 Locknut 1-8UNC 92199 22 12 Capscrew 5/8-11UNC x 1 1/2 9390-122 8 Grade 5 13 Capscrew 1-8UNC x 5 9390-193 4 Grade 5 14 Capscrew 1-8UNC x 8 1/2 9390-462 2 Grade 5 15 Lock Washer 5/8” 9404-029 8 16 Capscrew 1-8UNC x 2 1/2 9390-185 16 17 Grease Zerk 91160 1 18 Tensioner Hose Assembly 268345 1 (January 2014) Grade 5 5-43 1315 GRAIN CARTS — Parts Scale Components (Optional) 26A Model UM410 Shown SINGLE AXLE/ 2-WHEELED UNITS 9006047 WALKING TANDEM 5-44 (January 2014) 1315 GRAIN CARTS — Parts Scale Components (Optional) Single Axle and Track Components NOTE: Axle Bar (9004903) is installed with “TOP” facing down 9006047 ITEM DESCRIPTION PART NO. QTY NOTES UM-410 Scale Package, 3-Point Single Axle 284010 Walking Tandem 284011 Tracks and 5-Point Single Axle 268938 UM-520 Scale Package 3-Point Single Axle 251791 Walking Tandem 251792 Tracks and 5-Point Single Axle 251794 Opt. (Customer Installed) UM-520 Auto Door Package 251678 Hitch Casting 282875B 1 Hitch Bar-Scale 3 3/4” Dia. (Ref #404760) 9004910 1 Load Cell-Scale 2.875” Dia. 9004903 4 3 Hitch Pin 1” Dia. x 5 1/2” 282876 1 4 Retaining Ring 1” 91192 2 1 2 For 5-Point Scale on Walking Tandem, Tracks & Single Axle (Continued on next page) (January 2014) 5-45 1315 GRAIN CARTS — Parts Scale Components (Optional) - (continued) ITEM 5 7 DESCRIPTION Spindle-Scale 3 3/4” Dia. w/30’ Cable Seal (Ref. #37605SA) Cable Ties 15 1/2” Lg. PART NO. 9006347 92565 9000107 QTY 4 NOTES Walking Tandem A/R UM410 Indicator/Scale Box Walking Tandem 251720 SETUP #128120, CAL #40800 1 Tracks and 5-Point Single Axle 8 284287 SETUP #128120, CAL #40800 UM520 Indicator/Scale Box Walking Tandem 251815 SETUP #128120, CAL #40800 1 Tracks and 5-Point Single Axle 251816 SETUP #128120, CAL #40800 9 Kit Universal EZ Mate 9006049 1 10 J-Block, 6 Port 9004925 1 11 Cable - 50’ Long 9006047 1 12 Scale Power Cord 10’ Long 92452 1 13 Cable J-Block Extension 92453 1 14 Round Head #8-32UNC x 1 1/4 9403-027 3 15 Lock Washer #8 9404-011 3 16 Flat Washer #8 9405-046 3 17 Hex Nut #8-32 Grade 2 9830-015 3 18 Roll Printer Kit Option 254220 - Not Shown 19 Printer 9003629 - Not Shown 20 Cable Power Cord 9003769 - Not Shown 21 Cable 10’ Long Interface Printer 9004734 - Not Shown Downloader Kit Option 9003630 - Includes Items 23, 24, 25, 26 23 Cable 5’ Long 9004149 - 24 Module 9004150 - 25 Downloader Kit Software 9004151 - 26 Interface Cable 1’ Long 9004152 - 26A Interface Cable, 3 15/16” Long 9006216 - 27 UM410 Mounting Bracket Replacement 9005375 2 28 Rubber Grommet 9001005 2 29 UM520 Mounting Bracket 200159B 1 (Comes with Indicator/Scale Box) 30 Capscrew 1/4-20UNC x 3/4 9390-003 2 UM520 Mounting Bracket Hardware 22 (Continued on next page) 5-46 (January 2014) 1315 GRAIN CARTS — Parts Scale Components (Optional) - (continued) ITEM DESCRIPTION PART NO. QTY NOTES 31 Hex Nut 1/4-20UNC 9394-002 2 UM520 Mounting Bracket Hardware 32 Lock Washer 1/4 9404-017 2 UM520 Mounting Bracket Hardware 33 Flat Washer 1/4 9405-064 2 UM520 Mounting Bracket Hardware 34 Screw/Self-Drilling 1/4-14x 1 9512 2 UM520 Mounting Bracket Hardware 37 Ram Mount Kit 9005936 1 Includes Items 38, 39, 40 38 Ram Mount 9005922 1 39 Machine Screw, #10-32 x 3/4 9005935 4 40 Elastic Stop Nut, #10-32 9398-003 4 273431 Opt. Interface Cable for CP130 Printer 9004077 - Thermal Printer Kit for CP130 Printer 9005158 - Printer (Not Shown) 41 42 Tension Bushing, 2” Dia. 9001917 1 43 Split Tension Bushing, 2” Dia. 9002130 1 44 O-Ring 9005259 1 45 Memory Stick 9005829 Opt. (January 2014) Not Shown 5-47 1315 GRAIN CARTS — Parts Rotational Sensor Conversion Kit #251882B - Converts UM 410 to UM 520 Auto-Log Scale Systems 15 17 5-48 16 (May 2014) 1315 GRAIN CARTS — Parts Rotational Sensor Conversion Kit #251882B - Converts UM 410 to UM 520 Auto-Log Scale Systems ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 DESCRIPTION RPM Sensor Hardware Kit Carriage Bolt, 1/2-13UNC x 1 1/2 Gr.5 Capscrew, 3/8-16UNC x 1 1/4 Gr.5 Capscrew, 9/16-12UNC x 2 1/4 Gr.5 Flat Washer, 3/8 Flat Washer, 1/2 Large Flange Hex Nut, 1/4-20UNC Gr.5 Flange Screw, 1/4-20UNC x 3/4 Gr.5 Sensor Target Tube =Black= RPM Sensor Flat Plate =Black= RPM Sensor Bracket =Black= RPM Sensor Bracket =Black= Foam Tape PART NO. 251880 9388-104 9390-056 9390-495 9405-074 9405-086 97189 97420 251881B 252065B 252198B 252199B 252349 QTY 1 2 2 2 2 2 2 2 1 1 1 1 1 14 Proximity Sensor w/Metri-Pack Connector 9006076 1 15 16 UM-520 Scale Indicator Cable - 16’ Extension Proximity Sensor 9005981 9006131 1 1 17 Cable - Y 9006132 1 18 Hose Clamp 9006183 1 (May 2014) NOTES Use for indicator power with Auto-Unload system - ONLY Use for indicator power with Auto-Unload system - ONLY 5-49 1315 GRAIN CARTS — Parts UM 520 Auto-Unload Components - Kit #251678 16 21 4 2 1 17 9006138 19 22 28 5 26 28 23 29 20 27 24 20 29 25 9005744 9006136 18 9006139 15 9 12 10 5 6 11 15 8 13 7 5-50 (January 2014) 1315 GRAIN CARTS — Parts UM 520 Auto-Unload Components - Kit #251678 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 DESCRIPTION Mount, Valve Instruction Sheet Patent # Decal Hose, Hydraulic 31 1/2” Manifold - Flow Door Plug, 9/16-18 O-R MALE Coil, 12VDC, DIN Connector Relief Valve Hydraulic Pressure Switch Manifold Block Control Valve Control Valve Control Valve Plug Coil, 12VDC, DIN Connector Poly Clamp Pair Hose, Hydraulic 53 1/2” UM 520 Door Control Kit Control Link Module Harness - Door Control Cable - Door Control Data Cable - W/P Power 25 ft. Screw/Large Flange 5/16-18 x 3/4 Adapter (#8 or to #6 JIC) HCS 5/16 x 2 1/2 UNC GR5 HCS 1/2 x 1 UNC GR5 Hex Nut 1/2-13 UNC GR5 Screw #10 x 1 1/4 UNF Pan Head Phillips Lock Washer #10 (.190) Lock Washer 1/2 Hex Nut #10-32 UNF G2 Elbow 9/16-18 JIC Male; 3/4-16 Male O-ring Boss Elbow 9/16-18 JIC Male/Female Operation Overview Instruction Sheet (January 2014) PART NO. 251677B 251950 273898 9003113 9005476 9003423 9003853 9005831 9005903 9005999 9006000 9006001 9006081 9006082 9006740 9003816 9005298 9006144 9005744 9006136 9006138 9006139 91256 92927 9390-036 9390-099 9394-010 9401-072 9404-013 9404-025 9830-016 9874 9876 251954 QTY 1 1 1 1 1 3 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 3 2 2 2 2 4 4 2 4 2 2 1 NOTES Not Shown Not Shown 5-51 1315 GRAIN CARTS — Parts Video System (Optional) 5-52 (January 2014) 1315 GRAIN CARTS — Parts Video System (Optional) ITEM 1 PART NO. DESCRIPTION QTY 265770 Video System Kit for Front View 1 Includes Items 1,3,4,5,6,7,8 9004506 Video System Kit for Rear View 1 Includes Items 6, 7, 9 Snap Clip, Adhesive 10 TAAU14007 3 9512 Self-Drilling Screw 1/4-14 x 1 10 4 9006273 Monitor, 7" LCD/LED 1 5 9004510 Cable w/Fuse 1 9005159 Replacement Bracket 1 6 9005160 Replacement Hardware 1 7 9006274 Camera 1 8 265771B Bracket 1 9 9004513 Cable, 65' 1 10 9000106 Cable Tie AR (January 2014) NOTES 5-53 www.unverferth.com MANUALS\\286908///May 2014-2//November 2014-3//January 2015-4
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