1-866-455-9900
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Introduction........................................................ 3
Specifications ..................................................... 3
Safety ................................................................. 4
Assembly Drawing ............................................ 5
Installation .......................................................... 6
Preventive Maintenance ..................................... 6
Control Panel ..................................................... 7
Fuses .................................................................. 7
Operation & Setup ............................................ 8
Side Stitching..................................................... 9
Corner Stitching................................................. 10
Adjustments ....................................................... 11
Clutch Shear Pin Replacement ......................... 13
Trouble Shooting ............................................... 14
Exploded Drawings & Parts Lists ................... 16
Electrical Schematic........................................... 32
Back Jog ......................................................... 33
Side/Corner Stitch Gate (Optional) .................. 34
Activated Clinch (Optional) .............................. 35
Simple Operation: Just load your booklet and it is automatically jogged, stitched, folded, and discharged onto an accumulating output conveyor. Side stitching, corner stitching, and folding projects, with or without stitching, are easily accomplished.
Advanced Technology:
Stitch'n Fold
uses ISP's patented magnetic stitching head technology, providing the reliability and economy of wire stitching. Dual sets of folding rollers assure consistent, professional results. For safety, interlocked access guards prevent machine operation when open.
Improved Productivity: With
Stitch'n Fold
, you can jog, stitch, and fold more than 65,000 booklets at a maximum speed of 2,300 finished booklets per hour - without stopping to reload staples.
or adjustments.
Stitch 'n Fold's
variable work thickness capacity handles from 2 sheets to a one hundred page booklet with no setup changes
Lower Operating Costs: The
Stitch'n Fold
replaces expensive preformed staples with inexpensive bookbinding wire; you save on material costs and nonproductive downtime.
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Unit Weight:
Speed:
Capacity:
Re-load:
Paper Size:
Booklets:
Stitch Space:
Counter:
Folder:
Squaring:
Output:
Footprint:
Dimensions:
Modes:
Electrical:
250 Pounds
Up to 2,300 booklets per hour
2 to 25 sheets of 20# bond (.100" thick before folding) (100 page book)
65,000 booklets per spool of wire
Min. 4.75" x 8.25" Max. 12.75" x 18.5" (also: A5 to A3)
4.25" x 5.5", 5.5" x 8.5", 8.5" x 11", 4.75" x 4.75 "CD", & metric sizes
(All booklets with or without trim stock on one or three sides)
5.5" on 8.5" or 11" tall books 2.75" on 5.5" tall books
Resettable 6-digit electronic counter
Knife folder with dual folding rollers
Side jog plus full length tape feed
Continuous conveyor
16.25" x 22.5"
Height 25" Width 21" Depth 52"
Stitch and Fold, Stitch, Fold, Corner Stitch, Side Stitch
Standard outlet - 115 Volts, 60 Hz, 10 Amps (1/4 HP)
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1. Make sure electrical power is turned off before performing any adjustment or maintenance.
2. Keep hands, hair, tools, and clothing clear of stitching area.
4. A well maintained machine is a safer machine. Clean and lubricate the machine at regular intervals. Check machine daily for broken or worn parts. Replace as necessary.
DO NOT attempt to operate the machine if a part is broken.
3. Become familiar with the moving components of your machine. Keep fingers away from areas that could pinch or cut.
5. See "SAFETY GUARDS" below! If you are unsure how to safely operate your Bookletmaker, contact your Service Representative.
A. Front Guard: Blocks access to the stitching heads and their point of operation. An electrical interlock keeps the machine turned off unless this hinged guard is closed. Do not stick your fingers under the front guard!
E. Front Cover: Blocks access to dangerous electric voltage and mechanisms that can pinch or cut. Be sure to disconnect electrical power before removing this cover.
B. Top Guard: Blocks access to mechanism that drives the stitching heads. An electrical interlock keeps the machine turned off unless this guard is closed. Do not stick your fingers under the top guard!
F. Rear Cover: Blocks access to low voltage connections and mechanisms that can pinch or cut.
Do not stick your fingers beyond this cover!
G. Roller Guard: Blocks access to a pinch points.
Do not stick your fingers beyond this cover!
C. Right Side Cover: Blocks access to mechanisms that can pinch or cut.
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D. Left Side Cover: Blocks access to dangerous electric voltage and mechanisms that can pinch or cut. Be sure to disconnect electrical power before removing this cover.
C. Right Side Cover
A. Front Guard
B. Top Guard
Delivery Table
Ski
Main Table
Right Side Guide
Jog Fingers
Main Table Belt
F. Rear Cover
Secondary Table
G. Roller Guard
D. Left Side Cover
Left Side Guide
Hand Crank
(RBM1000A Scene 1)
E. Front Cover
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BEFORE UNCRATING:
Examine the crate for visible damage. If the crate is damaged, the machine might be damaged. Notify the carrier who delivered the machine.
UNCRATING THE MACHINE:
LOADING & THREADING WIRE:
Use only approved stitching wire, part number 415-
0225. Open the top guard to reach the wire spool studs. Remove the first retaining pin on each stud.
While holding back the white brake pad, mount the coil of stitching wire so the wire comes off upward from the backside, and replace the pin.
Carefully remove the machine from its container. Lift the machine by grasping its strong framework. Tugging on cables, covers, or other delicate components could cause damage.
Examine the machine for damages incurred during shipping. Do not install a damaged machine. Notify the carrier immediately, and be sure to get a signed copy of the Carrier Inspector's Report of the damage incurred. Your service representative will assist you in determining the cost of repairs.
Thread the wire upward through the large opening in the spring lever assembly, over the curved section of the lever, and through the slot in the lever. Continue to thread the wire over the large roller on top of the stitcher head, through the straightening rollers, into the check pawl, and down past the gripper. (For easier threading, temporarily turn straightening roller to "OFF" position.) Guide the wire about 1/8" into the hole in the top of the cutter.
ELECTRICAL POWER:
The power cord can be plugged into any 115V, 60
Hz, 1 Phase, 15 Amp circuit. The machine draws less than 10 amps.
When both heads are threaded, the machine is ready to operate. However, it will take two cycles before proper stitches are produced. See instructions in the stitching head owners manual for detailed instruction on threading wire.
LUBRICATION:
CLEANING:
Disconnect electrical power. Next, remove the front cover and both side covers.
Use alcohol to clean the belts.
Use SAE-20 oil to lubricate porous bronze bearings, plastic bearings, chains, and shafts.
Use a 50-50 mixture of alcohol and water to clean the folding rollers.
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Use 10 weight, SAE-10 oil , to lubricate the stitching heads every time a new coil of stitching wire is loaded. Clean and lubricate the magnetic rotator.
Lubricate the driver bar and the bender bar latch.
See stitching head owners manual for detailed lubrication instructions.
ON POWER
OFF ON STITCH OFF
COUNTS
A B C
A. Pilot Light: Glows to indicate that electrical power is turned on.
B. Power On: Black rocker switch turns on power.
Pilot glows, motor runs, and belts move.
C. Power Off: Red rocker switch turns off power.
Note: Opening the front or top guards shuts off the machine. It must be restarted as above.
D E
D. Counter: Digital counter records the number of sets that pass through the machine. A manual reset button returns the counter to zero after each job. The reset button can be locked to prevent accidental reset.
E. Stitch On/Off: Selector switch chooses mode of operation: "On" for stitching jobs or "Off" for folding without stitching.
CAUTION:
For continued protection against risk of fire, replace only with same type and rating of fuse.
10A 250V .75A 250V
Lift open the front guard. The fuse panel is located on the left side wall. Use a small screw driver to open each fuse holder.
A. Main Fuse: Fuse protects entire machine. If this fuse fails, power cannot be turned on. Replace with 10 amp ceramic time-delay fuse, ISP
#RBM1239F.
B. DC Fuse: Fuse protects transformer. If this fuse fails, none of the 24VDC components will operate. Replace with proper .75 amp fuse, ISP
#RBM1267F.
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STITCHING HEADS:
Make sure the stitching heads are mounted in the proper positions to match the paper size. For 5.5" x 8.5" (also A5) paper, the heads must be mounted in the two positions closest to the belt on the main table. One head is mounted just to the left of the belt, and the other head is mounted just to the right of the belt. These head locations will provide a stitch spacing of 2.75". For 8.5" x 11" or 11" x 17" (also:
A4 or A3) paper, each head is mounted in the second position to the left and the right of the center belt. These head locations provide 5.50" stitch spacing.
To move a stitching head to a new position, first lift open the top guard. Loosen and remove the knob/ bolt from the back of the head. Pull the head forward until it comes off of the locating pin, and slide it over to the desired location. Slip the head onto the new locating pin, and be sure that the driving lug on the upper backside of the head engages the slot in the head driving bar. Replace the knob/bolt (and its washers and lockwasher), and tighten it securely.
PAPER WIDTH:
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Adjust the side guides for paper width. For instance, if 8.5" x 11" paper is being used to make a
5.5" x 8.5" booklet, the side guides must be set for the 8.5" width. First, lift open the front guard.
Loosen the thumb screw on each side guide, and slide each guide sideways until its outer edge is aligned with the 8.50" mark on the setup scale. This adjustment is critical for accurate stitch placement, so fine tune as follows. Place two sheets of paper between the side guides and slide them under the ski until they stop against the first gate. Hold the right side guide with your fingers on each side of the thumb screw and pull it to the left until it stops at the fully jogged position. In this position, the paper must fit perfectly between the side guides. If there is a gap or the paper buckles, loosen the thumb screw on the righthand side guide and move it in the correct direction.
Recheck your side guide position until proper setting is obtained.
PAPER LENGTH:
Adjust the gates for paper length. For instance, for
8.5" x 11" paper, the gates must be set for the 11" length. Place two sheets of paper between the side guides and slide them under the ski until they stop against the first gate. While holding the paper against the gate, turn the hand crank under the left hand side of the table until the paper is aligned with the 11" mark on the scale. (Clockwise rotation moves the paper out.) This single adjustment takes care of the stitching gate, the folding gate, and the optional back jog.
For machines equipped with the optional back jog, fine tune the hand crank adjustment as follows. Place your finger about one inch down from the top of one of the jog fingers and raise it to the point that it hits the stop. Use your other hand on the hand crank to get the two sheets firmly against the back jog finger without buckling the paper. In other words, two sheets should fit perfectly between the first gate and the raised jog fingers
Adjust the booklet tray at the end of the delivery table to match the booklet size. Loosen the knob under the tray, and slide the tray to the proper position. Finally, adjust the position of the delivery table wheels. There are four sets of slots in the frame for positioning the shaft and wheels; choose a position that suits the booklet size. Just lift the shaft and wheels and set the ends of the shaft into the appropriate pair of slots.
OPERATION:
Turn on power and select "STITCH ON". Square up a set of paper sheets by hand, and lay the front edge on the table between the side guides. Push until the front edge is under the ski, and then let go.
The set will be automatically stitched, folded, and ejected onto the output conveyor.
Adjust the machine for paper size according to the instructions for bookletmaking. However, the stitching heads may be left in any mounting positions. On the control panel, select "STITCH OFF".
Side stitching can be done with 5.5" x 8.5" or 8.5" x 11" (also: A4 or A5) paper. In either case, mount the heads for 5.50" stitch spacing.
Lower the folding gate by pressing the toggle switch located on the secondary table. The side stitched sets will drop off the end of the secondary table unfolded. The booklet stacker assembly can be relocated to catch the finished sets.
Adjust the side guides for paper length. For instance, if 8.5" x 11" paper is being side stitched, the side guides must be set for the 11" length. Align the outer edge of each side guide with the 11" mark on the table scale.
With Optional Side/Corner Stitch Gate:
Use thumb screw to mount gate assembly on the middle of the stitcher head mounting bar. Connect cord from gate to socket on left inside wall. Place two sheets between the side guides, and slide them under the ski until they stop against the side stitch gate. Use the hand crank to adjust the position of the back jog until the paper just fits between the gate and the raised jog fingers. If the standard fold gate returns early and causes a jam or double stitch, turn the gate timer clockwise enough to prevent the problem.
Without Optional Side/Corner Stitch Gate:
Adjust the stitching gate for paper width. For instance, for 8.5" x 11" paper, the gate must be set for the 8.5" width. First, lift open the front guard. Place two sheets between the side guides, and slide them under the ski until they stop against the gate. Turn the knob until the trailing edge of the paper is just in front of the clinchers.
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paper just fits between the gate and the raised jog fingers. If the standard fold gate returns early and causes a jam or double stitch, turn the gate timer clockwise enough to prevent the problem.
Lower the folding gate by pressing the toggle switch located on the secondary table. The side stitched sets will drop off the end of the secondary table unfolded. The booklet stacker assembly, item 6 on page 29, can be relocated to catch the finished sets.
With Optional Side/Corner Stitch Gate:
Corner stitching can be done with 5.5" x 8.5" or 8.5" x 11" (also: A4 or A5) paper. In all cases, mount one head in the far right position. (Be sure there is a clincher, item #8 on page 20, in the far right position. If necessary, relocate the far left clincher to the far right position.) The other head may be removed or left in another position without wire. Use thumb screw to mount gate assembly on the middle of the stitcher head mounting bar. See page 33 for picture of gate assembly. Connect cord from gate to socket on left inside wall.
Adjust the left side guide for paper length. For instance, if 8.5" x 11" paper is being corner stitched, the side guide must be set for the 12" length. Align the outer edge of the left side guide with the table scale as follows:
11" paper
8.5" paper
A4 paper
12" mark
7" mark
13.4" mark
6.5" mark A5 paper
An accessory guide must be mounted on the right hand side for corner stitching. Using thumb screws and wing nuts, attach the corner stitch guide (9" long sheet metal part) to the two holes in the right side guide. See items 1, 2, and 3 on page 35.
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Place two sheets between the side guides, and slide them under the ski until they stop against the corner stitch gate. Pull the right side guide left to the jogged position. If there is a gap or the paper buckles, loosen the thumb screw on the right-hand side guide and move it in the correct direction. Use the hand crank to adjust the position of the back jog until the
Without Optional Side/Corner Stitch Gate:
Corner stitching can be done with 5.5" x 8.5" or 8.5" x 11" (also: A4 or A5) paper. In all cases, mount one head in the far left position. The other head may be removed or left in any position without wire.
Two accessory guides must be mounted on the left hand side for corner stitching. See page 35 for picture of accessories. First, adjust the standard left side guide as far as possible to the left. Using thumb screws and wing nuts, attach the corner stitch guide
(9" long sheet metal part) to the two holes in the left side guide.
Next, lift open the top guard. Using two thumb screws, attach the corner stitch bar (11" long bar) to two holes in the table on the far left. The angle on the bar should face the front and middle of the machine. Adjust the left side guide until the corner stitch guide is aligned with the corner stitch bar.
Adjust the right side guide for paper length. For instance, if 8.5" x 11" paper is being corner stitched, the side guide must be set for the 11" length. Align the outer edge of the right side guide with the table scale as follows:
11" paper
8.5" paper
A4 paper
11" mark
6" mark
12.38" mark
6.54" mark A5 paper
Adjust the stitching gate for paper width. For instance, for 8.5" x 11" paper, the gate must be set for the 8.5" width. First, lift open the front guard. Place a sheet on the table between the side guides, and slide it under the ski until it stops against the gate.
Turn the knob until the trailing edge of the paper is just in front of the clinchers.
The adjusting knob for the gate timer is located on the back of the machine's left side cover. It controls the amount of time that the stop gate is held down each cycle after the stitches have been driven into the booklet. Longer booklets need more time to get past the gate, and the next cycle cannot start until the gate has returned.
Check the finished booklet. If the stitches are properly located on the fold, but the fold is off center, adjust the gates by turning the hand crank until sets will fold precisely in half.
Off Center Fold
PAPER SIZE:
8.5 x 11
5.5 x 8.5
A4, A5
11 x 17
A3
Proper Fold
Important:
Adjust the lock nuts as described below only as a last resort. First, carefully adjust the side guides and hand crank per page 8.
If the stitches are off the fold (see below), open the booklet flat and measure to see if the stitches are centered on the length of the paper. Turn the knob until stitches are placed precisely on the center of the paper. Next, remove the rear cover and locate the two lock nuts below the back end of the secondary table. Turn both nuts equally in small increments until booklets will fold precisely on the stitches.
For 11" x 17" paper, set the knob as shown. The knob can be left in this position for any other paper size with feed rates up to 2,300 booklets per hour.
For faster feed rates with smaller paper, turn the knob to the 8.5x11 position.
The stitch gate must be down long enough for booklet to pass over. If the gate comes up too soon, the gate limit swich could get tripped causing a double stitch. Turn the knob slightly clockwise.
If the stitch gate stays down longer than necessary and the feed rate is high, booklets will will pass through the stitching station without getting stitched.
Turn the knob slightly counter clockwise.
Once the adjustment is fine tuned, the knob can be calibrated by loosening its set screw and aligning the mark on the knob with the appropriate paper size.
Finally, if the fold is not quite square (see below), the lock nuts can be adjusted individually.
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The stitching heads are controled by a single revolution wrap spring clutch. This clutch must be adjusted to stop the stitching heads in the proper position.
First disconnect electrical power. Then remove the front cover and the right side cover. The clutch is located inside the cabinet on the shaft toward the left side, and it is bronze, black, brown, and pewter in color.
Stop Collar Adjusting Collar the clutch and turn the wheel until one of the set screws is facing forward. Carefully hold the adjusting collar so that the stop collar pin is centered in the opening in the adjusting collar. Tighten the set screw securely. Turn the wheel and trip the clutch, if necessary, until the second set screw can be tightened.
Actuator
Set Screws
(far side)
(RBM1916F Scene 1)
Clutch In Neutral Position
Remove stitching wire from the stitching heads. Trip the clutch by by pushing down the brown actuator.
On the right hand side of the machine, slowly turn the large spoked wheel clockwise until the first set screw in the adjusting collar is facing forward. Use a 5/64 hex wrench to loosen the set screw. Continue to turn the wheel until the second set screw is facing forward; loosen the screw.
Turn the wheel until the stop on the stop collar hits the actuator. Now turn the wheel until the proper stopping position is reached. Watch the stitching heads on the up stroke. When the bender bars reach the top of the windows in the face plates, turn the wheel slightly more. Be sure that both wire grips are still open. This is the proper stopping position.
If you have gone too far, just continue to turn the wheel until you return to the proper position.
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Finally, while still in the proper stopping position, trip
The cam for 3LS, which signals the stitch gate to operate, is to the right of the stitching clutch. To assure proper stitch alignment, the stitching heads should contact the work before the gate goes down.
To prevent repeat stitching, the gate must pull the stitch start limit switch, 4LS, down away from the work before the clutch completes a full cycle.
First, be sure the stitching clutch has been adjusted properly. Then, trip the clutch and turn the spoked wheel clockwise until the stitcher heads just reach the clinchers. Loosen set screw on cam, and rotate the cam until it is just about to trip the limit switch.
Tighten the cam in this position.
Shear Pin
Clutch Collar
(RBM1 916 F Scene 1)
Stitcher Head Drive Clutch
1. Unplug machine and remove front cover. The clutch is located inside the cabinet on the shaft toward the left side, and it is bronze, black, brown, and pewter in color.
2. Remove the sheared pin and replace.
3. It might be necessary to adjust the clutch per the instructions on page 12.
1. Unplug machine. Remove side covers and front cover.
2. See exploded view of head drive shaft on page
22. Disconnect the pull rods from both head drive cranks (#16). Remove the left side head drive crank (#16) and the right side jog actuator cam (#52) by driving out roll pin (#17).
3. Remove the bearing assembly (#18) on each side.
4. Mark the position of the side jog actuator cam
(#38), then loosen both set screws and slide it to the left. If the unit has the optional activated clinch feature, loosen the set screws on its cam and also slide it to the left.
5. Mark the position of the stitch gate switch cam
(#37), then loosen the set screw.
6. Remove screws (#29) from the switch and clutch bracket (#28), and gently lay the bracket down.
There is no need to remove the switch wires.
7. Release the tension idlers on both drive pulley belts. And slip the belts off the pulleys to the left.
8. Move the head drive shaft (#15), and all the components connected to it, to the right and remove it.
10. Remove the pin (#32) that connects the clutch collar to the shaft, and slide all components off the shaft. Match the markings on the old shaft to the new shaft.
11. Reassemble by reversing the disassembly procedure using the new clutch coupling comonents.
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PROBLEM:
1. Unit will not turn on.
2. Book remains in stitching position.
SOLUTION:
1. Plug unit into appropriate power supply.
2. If there is no green light: a. Check for proper line voltage. (115V or 220V) b. Check the "Main" fuse.
c. Make sure front and top guards are closed.
1. Make sure motor and belt are running. If not, see problem 1.
2. Check the "DC" fuse.
3. Check the connection to the stitch gate microswitch (4LS).
4. Turn to Stitch "off" position: a. If stitch gate drops when putting a set through the machine, check connections to the stitch clutch.
b. If stitch gate doesn't drop when putting a set through, check the stitch gate microswitch (4LS).
3. Book moves slowly through the machine.
4. Inconsistent fold.
5. Stitches are not square to book.
1. Make sure when feeding the book that it gets under the side guides.
2. Spray furniture polish or wax on the entry and through the machine. Caution: Do not get polish or wax on paper drive belt.
1. Use a 50-50 mixture of rubbing alcohol and water to clean all four folding rollers.
2. Use a 50-50 mixture of rubbing alcohol and water to clean paper drive belt.
3. Check and tighten the set screws in all five sprockets that drive the folding rollers. (Three on left side; two on right.)
4. Make sure that the spring loaded folding rollers are freely springing out and back.
5. Check the folding knife for bends or waviness. Straighten or replace the knife.
1. Make sure the stitch stops are square to the clinchers.
2. Make sure the side guides are square to the stops.
1. Adjust the stitch clutch according to page 12.
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6. Stitch heads cycle and stop in the down position.
PROBLEM:
7. Stitch heads won't cycle.
8. Loud banging/clicking noise when stitch heads cycle.
9. Double stitch.
10. Booklet folded but not stitched.
SOLUTION:
1. Make sure that Stitch on/off switch is in "on" position.
2. Check stitch clutch solenoid to see if it is activating when triggered by the stitch gate microswitch (4LS): a. If solenoid is activating and heads still don't cycle, check stitch clutch shear pin. See page 13.
b. If solenoid is not activating, check the stitch clutch connections. There should be 24VDC to the solenoid when it is triggered by 4LS. If the solenoid fails to activate when 24VDC is applied, replace the stitch clutch.
1. Lubricate head per the "External Lubrication Sheet" provided with the stitch heads. (Lubrication instructions also appear in the
EZ
Thread Owners Manual.)
attention to the rotator lubrication.
Pay special
1. Check stitch gate timer setting; see instructions on page
11. The gate should stay down until the tail end of the book clears the stitch gate. Otherwise, turn clockwise.
2. Adjust cam for 3LS according to page 12.
3. Check for sluggish operation of stitch gate. If there is binding or the return spring is too strong, the gate will fail to pull the stitch start limit switch, 4LS, away from the paper causing repeat stitching.
4. Adjust the stitch clutch according to page 12.
1. Make sure that Stitch on/off switch is in "on" position.
2. Check that you are not feeding the books so fast that the gate has not come back up to receive the next book in time. In that case, adjust stitch gate timer setting per instructions on page 11.
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1
7
23
11
24
13
22
25
C O V E R S & G U A R D S
14
16
15
17
8
9
4
11
10
3
2
16
7
8
5
6
3
4
1
2
9
10
11
12
13
Index Part
Number Number
RBM1575F
RBM1574F
RBM1697F
RBM1676A
RBM1324F
RBM1602F
RBM1850F
RBM1607F
RBM1687F
CG26C
CB988
CG26
CB278
10
18
21
20
16
19
6
5
12
Part Name
LH Cover
RH Cover
Front Cover
Back Cover
Pan Hd Scr 10-32 x 1/2
Front Guard
Top Guard
Guard Bracket
Guard Hinge
Button Hd Scr 10-32 x 3/4
Lockwasher #10
Button Hd Scr 10-32 x 3/8
Nut #10-32
(RBM1000B Scene 1)
Number
Required
Index Part
Number Number
1
2
20
1
1
1
1
1
4
10
11
6
6
18
19
20
21
14
15
16
17
22
23
24
25
RBM1316F
D27396F
D27398F
RBM1686F
RBM1694F
CB2125
RBM1586F
RBM1688F
RBM1771F
CG26A
RBM1790F
RBM1849F
Part Name
Rubber Bumper
Round Hd Scr 5-40 x 3/8
Elastic Lock Nut #5-40
Interlock Cam
Extension Spring
Nylon Washer
Retaining Ring
Spring Arm
Top Guard Window
Button Hd Scr 10-32 x 1/2
Steel/Rubber Washer
Roller Guard
Number
Required
1
1
1
1
11
11
11
1
3
1
1
3
17
18
16
19
F R A M E A S S E M B L Y
3
14
20
11
10
15
2
13
12
11
1
7
5
6
(RBM1000C Scene 1)
Part Name Index
N u m b e r
7
8
5
6
3
4
1
2
9
10
11
12
Part
N u m b e r
RBM1529F
RBM1566F
RBM1565F
RBM1324F
RBM1202F
RBM1252F
CB860C
RBM1480A
CB487
CB718
RBM1519F
CB493
Frame Bottom
LH Side Frame
RH Side Frame
Pan Hd Scr 10-32 x 1/2
Bumper Foot
Rd Hd Scr 1/4-20 x 1
Elastic Stop Nut 1/4-20
Bearing Assy
Hex Hd Scr 1/4-20 x 3/4
Washer 1/4
Lockwasher 1/4
Nut 1/4-20
Number
R e q u ri e d
4
2
4
4
1
6
1
1
4
4
14
6
22
11
4
12
Index
N u m b e r
13
Part
N u m b e r
RBM1543F
18
19
20
21
22
14
15
16
17
RBM1201F
RBM1301F
RBM1046A
CB59
RBM1209F
RBM1208F
RBM1382F
RBM1657F
CB51
8
9
21
Part Name Number
R e q u ri e d
Tape Drive Shaft
(also item 22 page 21)
1
Motor (also item 29 page 32) 1
Motor Mount
Tape Drive Pulley Assy
Set Scr 1/4-20 x 1/2
Motor Belt
Motor Pulley
Hex Hd Scr 1/4-20 x 3/8
Collar
1
8
2
Screw, .250-20 x .750 Soc. Hd.2
2
1
4
1
17
SF
2
H E A D D R I V E A S S E M B L Y
46
45
39
18
43
41
35
34
36
38
43
40
41
44
33
47
42
2
37
8
4
3
4
13
12
10
9 11
14
7
15
20
7
19
18
17
16
6
7
30
29
27
26
22
31
28
5
25
21
1
23
24
(RBM1000D Scene 1)
Index
N u m b e r
Part
N u m b e r
23
2 4
25
26
27
28
29
16
17
18
19
2 0
21
22
1
13
14
15
9
10
11
2
7
8
5
6
3
4
1
2
3 8
3 9
40
41
42
43
44
45
3 0
31
33
34
35
36
37
46
4 7
R B M 1
CB764
CB860C
RBM1660F
RBM1361F
CB411
C B 8 0 6
CB1247A
RBM1642F
CB314A
CB889
CA46
415-0225
C K
R B
1
M
7
1
6
6 4 4 F
RBM1656F
CG26A
MF337
CB988
CB278
RBM1646A
RBM1645F
C K 2 5 0
CAAA200 6W
RBM1321A
CB734
RBM1630F
RBM1530A
CB606
CB895
RBM1550F
CB325
RBM1564F
CB487
C B 8 0 6
RBM1617F
RBM1220F
CB418
RBM1221F
RBM1262F
RBM1037F
CB110A
7 1 8 C B
RBM1659F
CK31
CA9028A
3 9 1 F
Part Name Number
R e q u ri e d
EZ Thread Stitcher Hea d 2
Knob Assy
Lockwasher 1/2
Washer 1/2
Head Support Bar Assy
Hex Hd Scr 5/15-18 x 3/4
2
2
Lockwasher 5/16
Head Actuating Bar
Soc Hd Scr 1/4-20 x 1/2
Head Drive Wear Strip
Hex Hd Scr 1/4-20 x 3/4 h e r W a s
Keps Nut 1/4-20
RH Rod End
RH Nut 5/16-24
LH Rod End
LH Nut 5/16-24
4
8
1
2
4
1
2
10
Head Connecting Rod
Soc Hd Scr 5/16-18 x 1 1/4
W a s h e r
Ski Bracket
Hex Hd Scr 1/4-20 x 1/2
Roll Pin 1/8 x 11/16
P a p e i r S k
Hex Hd Scr 1/4-20 x 1 1/2
Elastic Stop Nut 1/4-20
Roller Arm
Plastic Screw 1/4-20 x 1 1/2
Plastic Nut 1/4-20
W a
R o s h e r ll e r
Wire Spool Stud
Soc Hd Scr 3/8-16 x 3/4
Lockwasher 3/8
W a s h
H a
Lockwasher #10
N u t 1 n n
0 g g e r
Stitching Wire (Two Spools) p i n
S h
S p a a ri c tf e r
Button Hd Scr 10-32 x 1/2
Soc Hd Scr 10-32 X 1 1/2
3 2
Spring Lever Assy
E -
S p
R i ir
2
6
2
4
4
1
2
1
4
2
2
2
2
2
1
2
1
2
2
1
1
1
8
4
1 2
1
2
2
4
2
2
2
2
8
8
19
SF
2
M A I N T A B L E A S S E M B L Y
2
1
4
3
20
3
25
22
20
61
59
52
32
33
50
16
15
51
18
56
12
55
39
29
44
11
65
14
57
13
38
17
67
42
41
40
37
35
17
64
62
27
63
34
66
33
31
28
30
46
7
47
18
19
43
24
36
39
18
45
23
26
21
48
3
47
49
53
58 5
7
6
54
8
9
(RBM1000E Scene 1)
10
Index
N u m b e r
Part
N u m b e r
29
30
31
32
33
25
26
27
28
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
CG26
CB651F
CB1262
RBM1777A
RBM1548F
RBM1543F
RBM1096F
CB141
RBM1536F
RBM1482F
RBM1249F
RBM1783F
RBM1313F
RBM1666F
RBM1506F
CG26N
CB988A
RBM1528A
RBM1615F
RBM1324F
CB278
RBM1551A
CB487A
RBM1519F
CT9086X
RBM1024F
CG26A
RBM1600F
RBM1627A
RBM1101A
RBM1340A
RBM1614F
CB837B
Part Name
Main Table
Gate Table
Pan Hd Scr 10-32 x 1/2
Nut 10-32
Clincher Bar
Hex Hd Scr 1/4-20 x 5/8
Lockwasher 1/4
Clincher
RH Front Bracket
Button Hd Scr 10-32 x 1/2
Center Pulley Bracket
Center Belt Pulley Assy
Crowned Idler Assy
Flat Idler Assy
Idler Shaft
Retaining Ring 3/8
Button Hd Scr 10-32 x 3/8
Soc Hd Scr 10-32 x 3/8
Washer #10
Front LH Bracket
RH Rear Bracket
Tape Drive Shaft
Table Drive Pulley
Set Scr 1/4-20 x 1/4
Table Belt
Stop Carriage
Plastic Bearing
Stop Platform
Gate Shaft
Torsion Spring
Switch Bracket
Button Hd Scr 8-32 x 3/8
Lockwasher #8
Number
R e q u ri e d
1
2
1
1
4
2
1
1
1
1
1
1
1
8
1
6
8
3
6
1
1
1
1
1
12
6
5
1
2
1
1
14
4
Index
N u m b e r
Part
N u m b e r
34
46
47
48
49
42
43
44
45
38
39
40
41
35
36
1
37
54
55
56
57
50
51
52
53
58
59
61
62
63
64
65
66
67
RBM1310C
RBM1327F
RBM1234F
RBM1635A
RBM1775F
RBM1780F
CB175
RBM1760F
RBM1781F
RBM1782F
CA118
RBM1670F
CL44A
RBM1769F
RBM1770F
RBM1549A
CB112
CB451
CE17
RBM1507F
CB988
RBM1272F
CB287
CK50
RBM1720F
RBM1750F
RBM1751F
CB325
CB806
RBM1547F
RBM1667F
RBM1591F
RBM1269F
RBM1311F
Part Name Number
R e q u ri e d
Microswitch
(also item 31 page 32)
1
Rd Hd Scr 4-40 x 1/2 2
Solenoid (also item 49 page 32)
Washer
Back Up Plate
Lockwasher #10
Solenoid Pivot Bracket
Rd Hd Scr 6-32 x 3/16
Lockwasheer #6
Pin
LH Guide Bracket
RH Guide Block
Soc Hd Scr 1/4-20 x 1/2
Washer 1/4
Stop Carriage Rod
Spring
Stop Carriaiage Screw
Sprocket 10T
Split Collar
Bracket Assy
Hand Crank
Hand Crank Shaft
Washer 3/8
Roll Pin 18 x 1
Sprocket 12T
Sprocket 14T
Set Scr 1/4-20 x 3/16
Chain - 62L
Spring Washer
Paper Stop
Eccentric Paper Stop
Rear LH Bracket
Rd Hd Scr 8-32 x 5/16
Cotter Pin
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
4
1
1
2
2
6
1
1
1
21
S )
2
H E A D D R I V E S H A F T A S S E M B L Y
12
14
16
2
53
6
13
3
39
7
1
15
52
26
8
9
50
29
10
11
46
5
40
61
62
59
39
60
57
35
37
63
44
45
36
34
31
28
29
30
33
21
42
43
56
58
19
38
20
51
18
4
47
48
41
49
29
22
17
(RBM1000F Scene 1)
Index Part Part Name Number
Number Number Required
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
17
18
19
20
D37751F
RBM1480A
CB487
RBM1519F
21 CB493
21* CB125
26** CB651B
26
28
29
30
31
CB629C
RBM1596F
RBM1324F
CB1262
CB629A
31* CB314
33 CB371A
33* CB889
34 RBM1225F
RBM1629A
RBM1628A
RBM1329F
RBM1789F
RBM1623F
D34080F
RBM1622F
RBM1651F
CG26A
RBM1540F
RBM1229F
RBM1539F
CB835G
RBM1250F
RBM1542F
RBM1637F
LH Side Guide
RH Side Guide
Flat Hd Scr 8-32 x 5/8
Cam Shim
Side Guide Bracket
Soc Hd Scr 10-32 x 1/4
Belt Bed
Plate
Button Hd Scr 10-32 x 1/2
Stationary Guide Shaft
Spring
Moveable Guide Shaft
Roll Pin
Plastic Bearing
Head Drive Shaft
Head Drive Crank
Roll Pin 5/32 x 1
Bearing Assy
Hex Hd Scr 1/4-20 x 3/4
Lockwasher 1/4
Nut 1/4-20
Nut 3/8-16
Soc Hd Scr 10-32 x 3/4
Soc Hd Scr 1/4-20 x 1 1/2
Switch & Clutch Bracket
Pan Hd Scr 10-32 x 1/2
Washer #10
Soc Hd Scr 1/4-20 x 1
Soc Hd Scr 3/8-16 x 1
Lockwasher 1/4
Lockwasher 3/8
Microwitch (3LS)
(also item 30 page 32)
1
1
1
1
2
1
1
7
1
1
3
3
4
4
2
2
1
1
1
1
1
1
1
1
1
1
2
4
2
1
1
1
Index Part Part Name Number
Number Number Required
47
48
49
50
43
44
45
46
39
40
41
42
35
36
37
38
RBM1328F
CG13
RBM1126F
RBM1559F
CB141
RBM1091F
RBM1090F
RBM1086F
RBM1085F
RBM1084F
D22872F
CB835P
RBM1087F
CG26
CB1201
CB988
Rd Hd Scr 4-40 x 3/4
Nut 4-40
Switch Cam
Actuator Cam
Set Screw 1/4-20 x 1/4
LH Bracket
RH Bracket
Roller Stud
Roller
Actuator Bar
Set Scr 10-32 x 1/4
Roll Pin
51 CB493 Nut 1/4-20
52 RBM1638F Cam
53 CGG44B
55** CB837E
Actuator Bar Extension
Button Hd Scr 10-32 x 3/8
Dowel Pin
Lockwasher #10
Thumb Scr Knob Assy
Retaining Ring, 1/2
56 RBM1910F Pulley, CB6 Clutch 1
57 RBM1909F Pulley, Knife Drive 1
58 RBM1912F Bearing, Flanged 2
59 RBM1913F Shaft Adapter 1
60 RBM1911F Pulley Spacer 1
61 RBM1916F Clutch CB6 1
62 RBM1917F Key 3/16 x 1-1/4 1
63 UB3532.34 Roll Pin 1
2
1
4
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
2
* Parts marked with asterisk are for machines equipped
with Hi-Torque Clutch for Loop Stitch Heads or four
head applications.
**For use on machines with serial numbers 2650 and
up. When replacing the discontinued RBM1748F clutch
on a model B2000 prior to serial #2650, order update
kit CBBB3000J7.
Below listed part numbers are for reference from
previous B1000 and B2000 model machines:
22 RBM1047F
22* RBM1794F
23** RBM1900F
23* RBM1796F
24** RBM1902F
24* RBM1793F
25** RBM1901F
25* RBM1792F
27 CB988
27* RBM1519F
32 RBM1760F
32* RBM1797F
54** CB284B
Head Drive Pulley
Head Drive Pulley
Bearing
Bearing
Knife Drive Pulley
Knife Drive Pulley
Clutch (also item 54 page 32) 1
Clutch (also item 54 page 32) 1
1
1
1
1
1
1
Lockwasher #10
Lockwasher 1/4
Roll Pin 1/8 x 1
Roll Pin 5/32 x 1 1/4
Dowel Pin, 3/16 x 1
1
1
3
3
3
23
Stitch'n Fold
32
34
31
7
30
33
R O L L E R S & K N I F E A S S E M B L Y
13
8
35
36
15
9
11
14
7
29
1
2
3
4
16
7
11
20 19
6
11
10
7
28 29
12
26
27
24
Index Part
Number Number
9
10
11
12
13
14
7
8
5
6
3
4
1
2
RBM1535F
CG26A
CB278
CB988
------------
RBM1553A
CB2125
RBM1613A
RBM1324F
RBM1589F
RBM1667F
RBM1312F
CB493
RBM1216F
15
16
17
18
RBM1399F
RBM1568A
RBM1533F
RBM1323F
11
7
21
23
24
25
Part Name
Book Deflector
Button Hd Scr 10-32 x 1/2
Nut 10-32
Lockwasher #10
------------------
Lower Folding Roll Assy
Nylon Washer 7/16 (3/4 O.D.)
Bearing Block Assy
Pan Hd Scr 10-32 x 1/2
Bearing Housing
Folding Roll Spring
Split Collar
Nut, .250-20 Hex.
Folding Sprocket
(also item 36 page 26)
Set Screw 5/16-18 x 5/16
Book Guide Assy
Spacer Table
Pan Hd Scr 8-32 x 1/2
Number
Required
4
2
8
4
1
5
8
2
--
4
4
4
1
4
1
4
5
1
17
18
(RBM1000G Scene 1)
Index Part
Number Number
31
32
33
34
27
28
29
30
*35
*36
23
24
25
26
19
20
21
22
RBM1621F
CB651F
RBM1534F
RBM1616F
CB325
RBM1564F
CB487
CB806
RBM1617F
RBM1800F
RBM1801F
CB1247A
RBM1660F
RBM1361F
RBM1851F
CB837C
RBM1876F
RBM1334F
Part Name Number
Required
Folding Knife
Soc Hd Scr 10-32 x 3/8
Knife Support
Square Nut 1/4-20
Soc Hd Scr 1/4-20 x 1/2
Head Drive Wear Strip
Hex Hd Scr 1/4-20 x 3/4
Washer
Keps Nut 1/4-20
Bearing Housing
Folding Roll Spring
Roller Wheel
Roller Arm 2
Screw, .250-20 x 1.5 PVC Hex. 1
Shaft
Retaining Ring, ø.25 Ext.
Spacer, Roller
Pan Hd Scr 10-32 x 3/4
2
1
8
2
2
4
1
2
8
8
2
4
1
2
1
4
*Used on BookletMakers serial # 2350 and up
K N I F E S H A F T A S S E M B L Y
16
20
10
3
9
5
9
5
8
4
10
5
1
22
19
9
10
18
3
7
6
Index
N u m b e r
Part
N u m b e r
7
8
5
6
3
4
1
2
9
10
11
RBM1036F
RBM1040F
CA9028A
RBM1222F
CB278
RBM1223F
RBM1263F
CB651B
CB988
CB1262
RBM1480A
3
2
Part Name
Knife Connection Rod
Knife Drive Crank
Roll Pin 1/8 x 11/16
RH Rod End
RH Nut 10-32
LH Rod End
LH Nut 10-32
Soc Hd Scr 10-32 x 3/4
Lockwasher #10
Washer #10
Bearing Assy
(RBM1000H Scene 1)
Number
R e q u ri e d
Index
N u m b e r
Part
N u m b e r
2
4
6
2
5
2
2
2
9
13
2
16
17
18
19
12
13
14
15
20
21
22
CB487
RBM1519F
CB493
RBM1541F
RBM1227F
RBM1217F
RBM1206A
CB651D
RBM1597F
RBM1324F
RBM1657F
11
13
14
12
3
17
21
3
15
Part Name Number
R e q u ri e d
Hex Hd Scr 1/4-20 x 3/4
Lockwasher 1/4
Nut 1/4-20
Knife Drive Shaft
Clutch (also item 52 page 32) 1
Sprocket-12T 1
1
4
1
4
4
Pulley Assy
Soc Hd Scr 10-32 x 1 1/4
Knife Clutch Bracket
Pan Hd Scr 10-32 x 1/2
C o ll a r
2
1
3
1
25
26
SF
2
B E L T S & C H A I N S A S S E M B L Y
1
46
47
35
36
25
45
4
44
48
52
4
3
2
35
49
44
51
9
10
50
9
35
36
11
8
12
13
14
15
31
32
33
34
5
6
7
16
4
5
17
18
26
13
22
23
24
43
19
20
14
21
35
36
25
29 25
11
37 4
39
5
38
40
29
28
11
29
30
4
27
16
41
42
(RBM1000J Scene 1)
Index
N u m b e r
Part
N u m b e r
28
29
3 0
31
24
25
26
27
17
1 8
19
20
21
22
23
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
44
45
46
47
40
41
42
43
48
49
50
51
52
36
37
38
39
32
33
34
35
R B M 1
CB860B
CB278
CG26C
RBM1231F
D30541F
CB889
CB2125
RBM1288F
RBM1286A
CT32
RBM1218A
F R B M 1
CB328
2 8 9
CB889
CB179
RBM1662F
RBM1399F
RBM1216F
CK31
RBM1633F
RBM1217F
RBM1211F
RBM1210F
D44958F
RBM1519F
C B 7 1 8
RBM1294F
M 1 2 9 1 F R B
RBM1295F
RBM1673F
RBM1207F
CB837B
RBM1045F
RBM1044A
CB988
CG26
CB629B
RBM1293F
3 6 0 F
CA9028A
RBM1674F
RBM1670F
RBM1807F
CB51
CB493
RBM1822A
RBM1824F
RBM1826A
RBM1781F
RBM1812A
RBM1848F
RBM1874F
Part Name Number
R e q u ri e d
Timing Belt 3/8" Wide
Timing Belt 1/2" Wide
Soc Hd Scr 1/4-20 x 2 1/2
Lockwasher 1/4
W a s h e r
Knife Idler Shaft
I d l e ll r R o
Idler Spacer
Chain - 44L
Reducer Pulley 10 Teeth
Retaining Ring 3/8
Idler Bracket Stud
I
Idler Bracket Assy
Lockwasher #10
Button Hd Scr 10-32 x 3/8
Soc Hd Scr 1/4-20 x 1 1/4
Stitcher Idler Shaft d l e R o ll r
Elastic Stop Nut 10-32
N u t 1 0 3 2
Button Hd Scr 10-32 x 3/4
Idler Spring
Nut 3/8-16
Lockwasher 3/8
Nylon Washer 7/16 (3/4 O.D.) 8
2
3
4
6
4
2
2
1
1
1
3
1
1
1
1
10
1
1
4
4
4
4
1
1
Sprocket Stud
Dual Sprocket Assy
W
Idler Sprocket Assy
I d a l e s
r h
S e t r u d
Hex Hd Scr 3/8-16 x 5/8
Washer 3/8
Lockwasher
Idler Shaft
Set Screw 5/16-18 x 5/16
Folding Sprocket
Hex Hd Scr 1/4-20 x 1/2
Idler Shaft (mount on bearing) 1
Drive Sprocket 1
1
1
1
2
1
1
4
1
1
7
1
1
8
Roll Pin 1/8 x 11/16
Chain - 156L
Chain - 62L
Stud Backup Plate
1
1
1
Screw, .250-20 x .75 Soc. Hd. 5
Nut, .250 -20 Hex.
Bearing Block Assy.
Index Shaft
Index Collar Assy.
Sprocket-12T
Bearing Block Assy.
Idler Shaft
Chain-88L
1
1
1
1
1
1
5
1
27
SF
2
S E C O N D A R Y T A B L E A S S E M B L Y
37
5
22 4
2
34
19
14
19
34 36
31
15
30
29
3
28
6
13
11
12
9
33
26
38
25
7
28
Index Part
Number Number
13
14
15
16
9
10
11
12
17
18
19
20
7
8
5
6
3
4
1
2
RBM1784F
RBM1767
RBM1588F
D30676F
RBM1786F
RBM1556F
RBM1664F
RBM1765F
RBM1665F
CB860B
CB278
CB988
RBM1305F
RBM1766F
RBM1785F
RBM1518F
RBM1506F
CB112
CB988A
RBM1310C
(RBM1000K Scene 1)
Part Name
Stop Carriage
Paper Stop
Guide Rod
Soc Hd Cap Scr 8-32 x 3/8
Secondary Table
Adjusting Bar
Stud Bracket
Soc Hd Cap Scr 8-32 x 3/4
Adjusting Stud
Elastic Lock Nut 10-32
Nut 10-32
Lockwasher #10
Spring
Stop Platform
Gate Shaft
Torsion Spring
Switch Bracket
Round Hd Scr 8-32 x 5/16
Lockwasher #8
Microswitch
(also item 31 page 32)
Number
Required
1
1
2
1
4
4
2
2
8
1
1
2
1
4
1
2
2
2
1
6
27
12
32
35
16
8
21
10
20
19
17
18
1
24
23
Index Part
Number Number
Part Name
34
35
36
37
30
31
32
33
25
26
27
28
21
22
23
24
RBM1327F
RBM1560F
RBM1561F
RBM1324F
RBM1567F
CE17
RBM1507F
CB651F
Rd Hd Scr 4-40 x 1/2
U-Bracket LH
U-Bracket RH
Pan Hd Scr 10-32 x 1/2
Solenoid (also page 30)
Washer
Back Up Plate
Soc Hd Cap Scr 10-32 x 3/8
(screws connect item 6 to items 44 & 45 page 20)
29 RBM1272F
CB287
Solenoid Pivot Bracket
Rd Hd Scr 6-32 x 3/16
Lockwasher #6
Pin
38
CK50
RBM1720F
RBM1685F
CG26N
CG26
RBM1249F
CB285R2
CB451
Spacer
Button Hd Scr 8-32 x 3/8
Button Hd Scr 10-32 x 3/8
Plastic Bearing
Fold On/Off Sw
(also item 54 page 32)
Cotter Pin
Number
Required
2
2
2
8
1
2
1
1
2
1
2
1
1
1
8
2
1
1
D E L I V E R Y T A B L E A S S E M B L Y
13
28
27
7
2
11 3
16
14
6
15
29
26
22
12
7
13
1
8
9
21
25
4 10
17
23
24
3
5
(RBM1841A Scene 3)
Index
N u m b e r
Part
N u m b e r
9
10
11
12
13
14
15
7
8
5
6
3
4
1
2
RBM1841F
RBM1838F
CG26
CB278
RBM1839A
CG26N
RBM1821F
RBM1572F
RBM1073A
CB837B
RBM1827F
RBM1826A
RBM1312F
RBM1072F
D22872F
Part Name Number
R e q u ri e d
Conveyor Table
Conveyor Bracket
Nut, 10-32 Hex.
1
2
Screw, 10-32 x .75 Button Hd. 12
Delivery Tray Bracket
Screw, 8-32 x .75 Button Hd. 4
10
1
Bearing
Idler Shaft
Pulley Assy.
Retaining Ring, ø.375
Conveyor Drive Shaft
Index Collar Assy.
Split Collar
Pulley
Screw, 10-31 x .25 Set
7
2
1
1
2
2
4
2
1
20
18
19
Index
N u m b e r
Part
N u m b e r
24
25
26
27
28
29
20
21
22
23
16
17
18
19
RBM1846F
RBM1840F
RBM1438A
CB734
RBM1630F
RBM1842F
RBM1828F
CGG44C
CB1262
CB154
CB860B
RBM1835A
RBM1837F
RBM1888A
Part Name Number
R e q u ri e d
Conveyor Belt
Delivery Tray
Stud Assy.
Lockwasher, ø.500
Washer
Conveyor Wheel Bracket
Nut Bar
Thumb Screw Assy.
Washer 2
Screw, 10-32 x .625 Soc. Hd. 2
Nut, 10-32 Elastic Stop
Conveyor Wheel Assy.
Conveyor Wheel Shaft
Stop Block Assy.
1
1
2
2
2
2
1
2
1
1
2
1
29
SF
2
4
F O L D S T O P C A G E A S S E M B L Y
1
5
6
3
2
3
Index Part
Number Number
1
2
3
RBM1773F
CG44C
CB278
Part Name
Fold Stop Cage
Thumb Screw
Nut 10-32
Number
Required
1
2
4
Index Part
Number Number
4
5
6
CG26A
CB1262
CB988
Part Name
Button Hd Scr
Washer #10
Lockwasher #10
SK887
Number
Required
2
2
2
C O R N E R S T I T C H P A R T S
5
4
1
2
30
1
2
3
Index Part
Number Number
RBM1745F
CGG44B
RBM1702F
Part Name
Corner Stitch Guide
Thumb Screw 10-32 x 3/8
Wing Nut 10-32
Number
Required
1
2
2
3
Index Part
Number Number
4
5
RBM1322F
CGG44
SK888
Part Name
Corner Stitch Bar
Thumb Screw 10-32 x 5/8
Number
Required
1
2
SF
ON POWER OFF
M A I N C O N T R O L P A N E L
ON STITCH OFF
COUNTS
8
1, 2, 3 4
5 6
F U S E S & T I M E R P O T E N T I O M E T E R
7
CAUTION:
For continued protection against risk of fire, replace only with same type and rating of fuse.
10A 250V .75A 250V
PAPER SIZE:
8.5 x 11
5.5 x 8.5
A4, A5
11 x 17
A3
13, 14, 15, 16, 17
9, 10, 11
Index Part
Number Number
7
8
5
6
3
4
1
2
13
14
15
16
9
10
11
12
RBM1672F
RBM1573F
RBM1324F
RBM1577F
CG136
RBM1445F
CG138
RBM1671A
RBM1324F
RBM1619F
RBM1620F
RBM1239F
RBM1267F
RBM1418F
RBM1611F
RBM1324F
17
RBM1419F
RBM1695F
18* RBM1353F
19* RBM1668F
20* RBM1323F
21* RBM1495F
22* CB808
23* D27398F
24* RBM1240F
25* D32127F
26* CB720
27* CB1070B
28* RBM1711F
29* RBM1201F
30* RBM1225F
31* RBM1310F
32* RBM1277F
33* RBM1328F
34* CG13
9, 10, 12
Part Name Number
Required
Index Part
Number Number
Main Control Panel Decal
Bracket
Pan Hd Scr 10-32 x 1/2 2
Green Ilum. Momentary Switch 1
1
1
Red Momentary Switch
Counter
Black Selector Switch
Fuse Holder Decal
Pan Hd Scr 10-32 x 1/2
Fuse Holder Body
Fuse Holder Carrier
Main Fuse 10A
DC Fuse .75A
Timer Potentiometer
Potentiometer Bracket
Pan Hd Scr 10-32 x 1/2
Potentiometer Knob
Gate Timer Decal
Power Cord
Power Cord Bracket
Pan Hd Scr 8-32 x 1/2
Power Inlet
Flat Hd Scr 5-40 x 3/8
Elastic Stop Nut
2
1
2
2
1
1
1
1
Terminal Block
Rd Hd Scr 6-32 x 3/4
Nut 6-32
Green Ground Screw
Ground Label
Motor
Microswitch (3LS)
Microswitch (4LS, 5LS)
Interlock Switch (1LS, 2LS)
Rd Hd Scr 4-40 x 3/4
Nut 4-40
1
1
1
1
1
2
1
1
2
2
2
1
1
4
4
1
1
1
1
1
2
4
66* RBM1879F
67* RBM1338F
4 68* RBM1882F
* Not shown; see Schematic.
35* RBM1428F
36* RBM1640F
37* RBM1324F
38* CB2454
39* CB287E
40* CB720
41* RBM1416F
42* RBM1817F
43* RBM1417F
44* D32127F
45* CB720
46* RBM1501A
47* RBM1323F
48* RBM1298F
49* RBM1334F
50* RBM1234F
51* RBM1567F
52* RBM1227F
53* RBM1443F
54* CB285R2
55* RBM1748F
RBM1792F
56* RBM1880A
57* RBM1742F
58* RBM1747F
59* CG15B
60* RBM1371F
61* RBM1746F
62* RBM1875F
63* RBM1496F
64* RBM1877F
65* RBM1878F
Part Name Number
Required
Rubber Grommet
Relay Bracket
Pan Hd Scr 10-32 x 1/2
Power Relay (1CR)
Rd Hd Scr 6-32 x 1/2
Nut 6-32
Timer - Single Shot
Cable Tie
Timer Socket
Rd Hd Scr 6-32 x 3/4
Nut
Transformer
Pan Hd Scr 8-32 x 1/2
Bridge Rectifier
Pan Hd Scr 10-32 x 3/4
Stitch Gate Solenoid
Fold Solenoid
Clutch (Fold)
Quencharc (QA)
Fold On/Off Switch
Clutch (Stitch) (Standard)
Clutch (Stitch) (Hi-Torque)
Wiring Harness 1
Cap (corner/side stitch socket) 1
1
1
1
1
1
1
Socket (for RBM1742F)
Microswitch (6LS)
Solenoid, Jog & Side Stitch
Microswitch (7LS)
Time Delay Module (2TR)
Capacitor
Resistor
Rectifier
Terminal Block
Cable Tie
Cable Tie Holder
1
1
2
1
2
1
1
2
1
1
4
4
2
1
6
1
1
1
1
1
2
1
4
1
1
1
1
31
32
(SK881)
SF
2
10
12
8
B A C K J O G A S S E M B L Y
4
30
22
21
20
25
2
29
24
23
32
31
28
27
26
3
9
11
7
9
8
13
4
36
34
14
33
15
6
7
8
18, 19
16
8
12
8
7
7
17
5
(RBM1000L Scene 1)
1
Index Part
Number Number
20
21
*
22
16
17
18
19
23
24
25
26
27
12
13
14
15
*
9
10
11
7
8
5
6
3
4
1
2
RBM1625
RBM1606F
CB325
CB806
RBM1599F
RBM1603F
CG26
CB988
RBM1218A
RBM1683F
CB651D
RBM1289F
CB1262
RBM1269C
RBM1610F
CB492
CB493
RBM1632F
RBM1371A
CB2063
RBM1626F
RBM1250F
RBM1586F
RBM1375F
CB206B
CB719
RBM1368F
CB56X
CB719
Part Name
Front Jog Plate
Rear Jog Plate
Soc Hd Scr 1/4-20 x 1/2
Washer 1/4
Threaded Guide Rod
Guide Rod
Button Hd Scr 10-32 x 3/8
Lockwasher #10
12 Tooth Sprocket
Back Jog Chain
Soc Hd Scr 10-32 x 1 1/4
Idler Stud
Washer #10
10 Tooth Sprocket
Jog Bracket
Flat Hd Scr 1/4-20 x 1 1/4
Nut 1/4-20 Hex
Guide Block
Solenoid and Components
Washer 1 ID x 1 1/2 OD
Jog Shaft
Bushing, .375 Dia
Retaining Ring
Extension Spring
Flat Hd Scr 8-32 x 5/8
Nut, 8-32 Hex
Jog Crank
Soc Hd Scr 8-32 x 1 3/8
Nut, 8-32 Hex
Number
Required
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
4
1
2
2
2
1
6
8
1
1
4
5
1
1
*
Index Part
Number Number
Not shown
*
1
*
*
*
*
35
36
31
32
33
34
28
29
*
30
*
*
*
*
*
*
*
Part Name Number
Required
RBM1374F
RBM1720F
CB451
RBM1631F
D30523F
D14267F
RBM1787F
RBM1725A
RBM1289F
CB837B
RBM1753F
CBB283E2
CBB283F2
CBB283G2
CBB283H2
Jog Link
Clevis Pin
Cotter Pin
Jog Finger
Soc Hd Scr 8-32 x 1/2
Lockwasher, No. 8
Finger Stop
Tensioner Bar Assy
Idler Stud
Retaining Ring
Extension Spring 1
12" Wire (#11 to Jog Solenoid) 1
1
1
18" Wire (#10 to Jog On-Off)
26" Wire (6LS to Jog On-Off)
18" Wire (6LS to Jog Solenoid)
1
1
2
1
2
2
2
2
1
2
CB285R2
RBM1440F
CB651
CB278
Jog On/Off Switch
Spacer (Switch)
Soc Hd Scr 10-32 x 1/2
Nut, 10-32 Hex
CG15B
CG14B
RBM1638F Cam
(Cam replaces Crank, RBM1637F, on left side.
See page 23.)
Switch
Rd Hd Scr 4-40 x 5/8
1
2
1
2
2
1
1
33
S I D E / C O R N E R S T I T C H G A T E ( O P T I O N A L )
1
15
2
4
3
14
18
9, 10
16
3 4
*
11
12
13
*
8
9
10
*
*
14
15
6
7
*
5
3
4
1
2
Index
N u m b e r
Part
N u m b e r
RBM1371F
CB2063
RBM1272F
RBM1720F
CB451
CB287A
CK50
RBM1746F
RBM1327F
RBM1506F
CG26N
CB988A
RBM1731F
RBM1666F
RBM1249F
RBM1727F
RBM1728F
RBM1729F
CG26A
CB988
8
7
9, 10
11
13
6
5
12
17
Part Name
S o l e n o i d
Washer 1" x 1 1/2"
Solenoid Pivot Bracket
Clevis Pin
Cotter Pin 1/16 x 1/2
Rd Hd Scr 6-32 x 1/4
Lockwasheer #6
Microswitch
Rd Hd Scr 4-40 x 1/2
Switch Bracket
Button Hd Scr 8-32 x 3/8
Lockwasher #8
Gate Shaft
Torsion Spring
Plastic Bearing
Stop Platform
Solenoid Bracket
Mtg. Bracket
Button Hd Scr #10-32 x 1/2
Lock Washer #10
Number
R e q u ri e d
2
1
1
1
4
4
2
1
2
2
1
1
2
1
1
2
1
1
1
1
* Not shown
Index
N u m b e r
Part
N u m b e r
*
*
*
*
16
17
*
18
*
*
*
*
*
RBM1730F
CG26
CB285R2
RBM1733F
RBM1517F
RBM1477F
RBM1743F
CK108
RBM1744F
RBM1724F
RBM1342F
CG26A
RBM1702F
SK889
Part Name
Cover
Button Hd Scr #10-32 x 3/8
ON/OFF Switch
Wing Hd Scr 1/4-20 x 1/2
Strain Relief Bushing
Pan Hd Scr #6 x 7/16
Plug
Contact Pin
Strain Relief
Cable
Paper Ski
Button Hd Scr #10-32 x 1/2
Wing Nut 10-32
Number
R e q u ri e d
1
4
1
2
1
1
1
2
1
1
2
1
1
SF
2
ACTIVATED CLINCH (OPTIONAL)
20
21
1
4
2
3
12
5
22
11
19
10
8
6
9
15
7
16
17, 14, 18
14
13
(RBM1000M Scene 1)
Index Part
Number Number
7
8
5
6
3
4
1
2
9
10
11
RBM1453F
RBM1457F
CA9083A
RBM1460F
RBM1461F
RBM1521F
CB155
RBM1703A
RBM1756F
RBM1458F
RBM1463F
Part Name
Short Clincher Assy
Clincher Assy
Clincher Point (inside Assy's)
Short Clincher Slide
Clincher Slide
Clincher Cam
Set Scr 5/16-18 x .500
Cam Arm Assy
Cross Bar
Slider Base
Clincher Arm
Number
Required
1
1
2
2
1
4
1
1
4
10
1
Index Part
Number Number
16
17
18
19
12
13
14
15
20
21
22
RBM1639F
CB325
RBM1519F
CB198
RBM1657F
RBM1795F
CB493
CB487
CB328
RBM1520F
CB77A
Part Name
Shaft
Soc Hd Scr 1/4-20 x .500
Lockwasher 1/4
Washer 1/2 x 1 1/4
Split Collar
Hex Hd Scr 1/4-20 x 2
Nut 1/4-20
Hex Hd Scr 1/4-20 x 3/4
Hex Hd Scr 3/8-16 x 5/8
Lockwasher 3/8
Soc Hd Scr 1/4-20 x .625
Number
Required
1
4
2
1
2
2
1
1
1
1
2
35
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