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Issued July 2015 • Index No. DC/12.58
Millermatic 211
®
Quick
Specs
Light Industrial
Applications
Light Fabrication
Maintenance and Repair
Auto Body
Farm/Home
MIG Power Source,
Wire Feeder and Gun Package
Processes
Weld Thickness
Input Power
MIG (GMAW)
Flux-Cored (FCAW)
120 V: 24 ga.– 3/16 in. steel
18 ga.–1/8 in. aluminum
240 V: 24 ga.– 3/8 in. steel
18 ga.–3/8 in. aluminum
120 V: 24.3 A, 60 Hz, single-phase
240 V: 16.6 A, 60 Hz, single-phase
Rated Output
120 V: 115 A at 19.8 VDC, 20% duty cycle
240 V: 150 A at 21.5 VDC, 40% duty cycle
120 or
240 V
WEIGHS
ONLY
38lb.
INPUT POWER
Uses 120- or 240-volt power
Portable
3∕8"
L THICK
RIA
SS
NE
24 ga.
MATE
(9.5 mm)
(0.8 mm)
Weld capacity
NEW! Advanced Auto-Set ™ now includes five
different wire/gas combinations and .024-inch
(0.6 mm) wire capability. The easiest welder to
use just became more versatile.
• Wire/gas combinations include Flux Cored,
Mild Steel with 100% CO2, Mild Steel with C25,
Stainless Steel, and Aluminum with spool gun
• Select the wire type and gas being used
• Set the wire diameter, and select from .024,
.030 and .035 diameters. A blue LED indicates
that Auto-Set is activated
• Dial in the thickness of what you’re welding
• Start welding with the exact parameters
you need!
NEW! Inverter technology combines best-in-class
arc characteristics with the portability of a 38pound machine. The arc is extremely forgiving to
variations in arc length and travel speeds.
Multi-voltage plug (MVP)
allows connection to
common 120 or 240 V
power receptacles without
the use of any tools —
simply choose the plug that fits the receptacle
and connect to the power cord.
NEW! Angled cast-aluminum drive system with
calibrated tension knob creates consistent feeding
and easy setup for up to 15-foot MIG guns.
NEW! Quick Select™ drive roll makes setup quicker
by offering three grooves— two for different size
solid wire and a third for flux-cored wire.
Quick and easy setup
Uses 4- or 8-inch (102 or 203 mm) spools
and can be set up to weld with .024 –.035 inch
(0.6 – 0.9 mm) solid wire and .030 –.045 inch
(0.8 – 1.2 mm) flux-cored wire.
NEW! Auto Spool Gun Detect™ automatically
detects when a MIG gun or spool gun is
connected eliminating the need for a switch.
NEW! Fan-On-Demand™ power source cooling
system operates only when needed, reducing
noise, energy use and the amount of
contaminants pulled though the machine.
NEW! Smooth-Start ™ provides a smooth,
spatter-free start. It’s the best-starting machine
in the small MIG machine category.
Thermal overload protection shuts down unit
and activates the over temperature light if
airflow is blocked or duty cycle is exceeded.
Automatically resets when unit cools.
Comes complete with:
Power source
6.5-ft. (2 m) power cord with MVP plugs
for 120 V and 240 V
10-ft. (3 m) M-100 MIG gun and cable
assembly
10-ft. (3 m) work cable with clamp
Flow gauge regulator and gas hose for
Argon and AR/CO2 mix
Hobart® spool of .030-in. (0.8 mm)
solid wire
Two contact tips for .030-in. (0.8 mm) wire
Quick Select ™ drive rolls for .024-in.
(0.6 mm) or .030/.035-in. (0.8/0.9 mm)
solid wire, and .030/.035-in.
(0.8/0.9 mm) flux-cored wire
Material thickness gauge
#229 895
Hook-and-loop cord wraps
Note: Shielding gas and
safety equipment not included.
Welder is warranted for 3 years, parts and labor.
Gun warranted for 90 days, parts and labor.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
An ITW Welding Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Operation Modes
Auto-Set ™ Mode
Auto-Set eliminates guesswork and saves you time on setup. Turn wire selector knob to select
the wire and gas combination being used. Turn wire speed control fully clockwise to select
Auto-Set mode and set the wire diameter to either .024, .030 or .035 inch. The Auto-Set light
indicates mode is activated. Then select material thickness using the Auto-Set control.
Use Auto-Set when you want the speed, convenience and confidence of pre-set controls.
Auto-Set automatically sets your welder to the proper parameters. It’s available for welding
with flux-cored, steel, stainless steel and aluminum wires in .024-, .030- and .035-inch
diameters. Shielding gas is dependent on the wire being used.
Manual Mode
When welding outside of Auto-Set
capabilities, or if you prefer custom
parameters, use manual mode. The
parameter chart on the inside of the access
door is an easy-to-use guide for determining
your voltage and wire feed speed settings.
To optimize arc starts, turn wire selector
knob to select the wire and gas combination
being used. Reference the white areas on the
controls when welding in manual mode.
Specifications (Subject to change without notice.)
Amps Input at Rated Output, 60 Hz
120 V
240 V
KVA
KW
Input
Power
Amperage
Range
120 V
30 –130 A
115 A at 19.8 VDC,
20% duty cycle
24.3
–
2.9
2.9
240 V
30 –230 A
150 A at 21.5 VDC,
40% duty cycle
–
16.6
4.0
4.0
Rated Output
Wire Feed Speed
60 – 600 IPM
(1.5 – 15.2 m/min.)
Wire Type
and Diameter
Max. Open-Circuit
Voltage
Solid/stainless:
.024 –.035 in.
(0.6 – 0.9 mm)
Flux-cored:
.030 –.045 in.
(0.8 – 1.2 mm)
54
Net
Weight
Dimensions
H: 12.5 in.
(318 mm)
W: 11.25 in.
(286 mm)
D: 20.5 in.
(521 mm)
38 lb.
(17.2 kg)
42 lb.
(19.1 kg)
with gun
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Control Panel
Performance Data
DUTY CYCLE CHART
2
3
4
5
6
7
8
9
10
11
12
1. Power On Light
2. Over Temperature Light
3. Auto-Set Light
4. Wire Speed/Wire Diameter Control
5. Wire Selector Knob
6. Voltage/Material Thickness Control
7. Plastic Hub with Retaining Ring for
8-inch Spools (shaft also accepts
4-inch spools)
8. Calibrated Tension Knob
9. T-Knob (secures torch)
10. Drive Roll
11. Trigger Control Connector
12. Polarity Changeover Terminals
Note: Power switch and gas solenoid are
on machine back panel.
240 V
200
150
120 V, 20 A
100
50
0
10
20
40
30
VOLT/AMP CURVES
100
80
60
40
240 V MAXIMUM
20
0
120 V MAXIMUM
120/240 V MINIMUM
0
25
50
75
100
125
AMPS
2
50 60 70 80 90100
% DUTY CYCLE
VOLTS
1
WELD AMPERES
250
150
175
200
225
Genuine Miller Accessories
®
Replacement/Optional MIG Gun
M-100 (Standard)
#248 282 10 ft. (3 m)
M-150 (Optional)
#249 040 12 ft. (3.7 m)
#249 041 15 ft. (4.5 m)
All ship with liner #194 011.
Spoolmate™ 100
Spool Gun #300 371
Direct-connect
spool gun for all
Millermatic 140, 141,
180, 190, 211 and
Multimatic 200
models. Handles
.030–.035 inch (0.8–0.9 mm) aluminum
(4043 only) and .023–.035 inch (0.6–0.9 mm)
steel/stainless steel wires. Rated at 135 amps,
30-percent duty cycle. Includes 12-foot (3.7 m)
cable assembly and custom carrying case.
Spoolmate™ 150
Spool Gun #301 272
Direct-connect
spool gun for all
Millermatic 211 and
Multimatic 200
models. Handles
.030–.035 inch
(0.8–0.9 mm) 4000/5000 series aluminum and
.023–.035 inch (0.6–0.9 mm) steel/stainless
steel wires. Rated at 150 amps, 60-percent duty
cycle. Includes 20-foot (6.1 m) cable assembly.
Running Gear/
Cylinder Rack
#301 239
Heavy-duty
construction with
8-inch rubber rear
wheels. Convenient
front handles, cable
holders and plastic
consumable box.
For gas cylinders no greater than 7 inches
(178 mm) in diameter or 65 pounds (29.5 kg)
in weight.
Purchase the Millermatic 211 package
(#951 603) and receive the Millermatic 211
and Running Gear/Cylinder Rack (#301 239)
packaged together!
Millermatic Protective Cover #301 262
Consumables (Order from Miller Service Parts.)
For M-100/M-150 Gun
For Spoolmate™ 100 Spool Gun
Contact Tips
#087 299 .024 in. (0.6 mm)
#000 067 .030 in. (0.8 mm)
#000 068 .035 in. (0.9 mm)
#000 069 .045 in. (1.2 mm)
Contact Tips (5 per package)
#199 730 For .024-inch (0.6 mm) wire.
#186 419 For .030-inch (0.8 mm) wire.
#186 406 For .035-inch (0.9 mm) wire.
Contact Tip Adapter #169 716
Drive Rolls
Quick Select ™ #261 157
For .024-inch (0.6 mm) or .030/.035-inch
(0.8/0.9 mm) solid wire, and .030/.035-inch
(0.8/0.9 mm) flux-cored wire.
Dual Groove, V-Knurled #202 926
For .030/.035-inch (0.8/0.9 mm) or
.045-inch (1.2 mm) flux-cored wire.
Replacement Liners
#194 010 .024 in.
#194 011 .030 –.035 in. (standard)
#194 012 .035 –.045 in.
15-foot length — trim to size needed.
Nozzle #169 715
1/2-inch (13 mm) diameter orifice.
Nozzle flush with contact tip (standard).
Gasless Flux-Cored Nozzle
#226 190
For M-100 gun only.
For use with self-shielding
flux-cored wires. Improves
visibility, eases access in tight corners, protects
tip adapter/gas diffuser from spatter and from
shorting to the workpiece.
Nozzle #186 405
For Spoolmate™ 150 Spool Gun
Contact Tips (5 per package)
#199 387 For .030-inch (0.8 mm) wire.
#199 388 For .035-inch (0.9 mm) wire.
M-Series Gun Consumable Kits
#234 607 .024 in. (0.6 mm)
#234 608 .030 in. (0.8 mm)
#234 609 .035 in. (0.9 mm)
Each kit contains ten contact tips, one nozzle,
and one contact tip adapter.
Nozzle #199 386
For Both Spool Guns
Drive Roll (1) #186 413
For .030/.035-inch
(0.8/0.9 mm) wire.
Push Roll (1) #186 414
For .030/.035-inch
(0.8/0.9 mm) wire.
3
Typical Installations
MIG (GMAW) or Flux-Cored (FCAW)
Basic Equipment
Shielding
Gas Cylinder
MIG Gun
Work
Aluminum MIG (GMAW)
Basic Equipment
Shielding
Gas Cylinder
Optional Spool Gun
Work
Ordering Information
Power Source and Options
Stock No.
Description
Qty.
Millermatic® 211
Millermatic® 211 with Running Gear/Cyl Rack
#907 614
#951 603
120/240 V, 60 Hz
Power source packaged with #301 239 Running Gear/Cylinder Rack
M-100 Gun (Standard)
#248 282
10 ft. (3 m), .030 –.035 in. (0.8 – 0.9 mm)
M-150 Gun (Optional)
#249 040
#249 041
12 ft. (3.7 m), .030 –.035 in. (0.8 – 0.9 mm)
15 ft. (4.5 m), .030 –.035 in. (0.8 – 0.9 mm)
Spoolmate™ 100 Spool Gun
#300 371
12 ft. (3.7 m). Includes custom carrying case
Spoolmate™ 150 Spool Gun
#301 272
20 ft. (6.1 m)
Guns
Accessories
Protective Cover
#301 262
Running Gear/Cylinder Rack
#301 239
Material Thickness Gauge
#229 895
Flux-Cored Wire
Solid Wire
Shielding Gas Cylinder
Helmet/Gloves/Scratch Brush
Available Through Miller Service Parts
Flow Gauge Regulator for Argon or AR/CO2 Mix
#268 546
Flow Gauge Regulator for CO2
#212 492
Contact Tips
Contact Tip Adapter
#169 716
See page 3
#226 190
Drive Rolls
Date:
Distributed by:
© 2015 Miller Electric Mfg. Co.
For M-100 and M-150 guns
See page 3
Nozzles
M-Series Gun Consumable Kits
Required if using 100-percent CO2 gas
See page 3
Replacement Liners
Gasless Flux-Cored Nozzle
Replacement standard regulator
For M-100 gun
See page 3
#234 607
#234 608
#234 609
.024 in. (0.6 mm)
.030 in. (0.8 mm)
.035 in. (0.9 mm)
Total Quoted Price:
Price
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