Toyota Pocket Style® Included in Hardware Kit

Toyota Pocket Style® Included in Hardware Kit
Toyota Pocket Style®
Fender Flares
Set of 4
Set Part #31928-02
Rev-3 7/23/2013
STEP 1 – PRIOR TO INSTALLATION
For complete fitment info visit : www.bushwacker.com
A) Bushwacker only approves installing the flares according to these
written instructions with the hardware provided. WARNING: Failure to
install according to these instructions will invalidate the warranty. This
includes, but is not limited to using alternative installation methods,
hardware, or materials. DO NOT USE: Loctite, SuperGlue, or similar
products on the hardware or the flares.
TOOLS FOR EASY INSTALLATION:
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B) Fit: Verify the fit of the flares to vehicle. (Some filing, sanding, or
cutting may be necessary to ensure proper fit).
C) Painting: (Optional) if paint is desired it must be done prior to installing
flares on vehicle. Clean outer surface with a good grade degreaser.
DO NOT USE LACQUER THINNER OR ENAMEL REDUCER AS A
DEGREASER. Wipe outer surface thoroughly with a tack rag prior to
paint. Application of plastic adhesion promoter for ABS plastic as per
your paint system manufacturer’s recommendations is required. Paint
flares using a high quality enamel, or polyurethane automotive paint. If
painting edge trim (not recommended), use a flex additive.
Utility Knife
Electric Drill
1/4” Drill Bit
Vise Grips
Trim Tool or Flat Head Screwdriver
Socket Wrench
10mm Socket
8mm Socket
3/8” Wrench
7/16” Wrench
#2 Phillips Bit
Grease Pencil
D) Performance: Using larger Tires may increase the area required to
turn the vehicle. Some Tire/Rim combinations may require lowering
bump stops and or installing steering stops to prevent tire from
contacting flare.
E) Exhaust System: Modifications may be necessary to maintain a
minimum 4” clearance between flares and exhaust pipes. (Exhaust
gases should not vent directly onto flares)
F) Metal Protection: All exposed fasteners and bare metal should be
treated with rust resistant paint BEFORE installing flares. Spray inner
fender wells with undercoating AFTER flare attachments have been
completed.
LIMITED LIFETIME WARRANTY AGAINST
ANY MANUFACTURING DEFECTS
G) Decals: Flares may interfere with existing decals on vehicle. If you
wish, remove decals prior to installation of flares.
• To claim a warranty, you must provide
Proof of Purchase.
Included in Hardware Kit:
1.
2.
4 pcs
8.
3.
4 pcs
9.
26 pcs
4.
4 pcs
10.
4 pcs
5.
4 pcs
4 pcs
2 pcs
11.
6.
12.
4 pcs
7.
4 pcs
13.
1 pc
2 pcs
14.
38 pcs
42 pcs
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
Hardware Kit Continued:
15.
16.
42 pcs
17.
1 pc
324 inches
STEP 2 - EDGE TRIM INSTALLATION
A. Peel two to three inches of red vinyl backing away from Edge Trim
(GP1-0005) tape. Applying the adhesive side of the edge trim to the
inner side of the flare, affix the edge trim to the top edge of the flare (the
portion that comes in contact with the vehicle).
B. Press edge trim into place along the top edge of the flare in one-foot
increments, pulling red vinyl backing free as you continue to work your
way around the top edge of the flare.
C. Apply Edge Trim to Front Bumper Piece if installing.
Flare Pocket Hardware Installation:
NOTE: Pocket hardware for the Front Bumper Piece is covered later in this instruction set.
1
Put a Washer (WA1-0012) on each Bolt (SW1-0059).
2
FRONT MAIN & REAR FLARE ONLY: Put each
Bolt/Washer combination through a pocket hole in
the flare, Bolt head and Washer on the outside.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
3
FRONT MAIN & REAR FLARE ONLY: Place a Nut
(NU1-0019) over the end of each Bolt and tighten,
using a 1/2” wrench for the Nut and the supplied Torx
Bit (SW1-0052) for the Bolt. Repeat for remaining
pockets.
Front Flare & Bumper Piece Installation Procedures
(Driver’s Side, No Aftermarket Bumper):
4
5
Remove
Remove three factory screws from the mud flap.
Save screws for reinstallation.
Remove four factory screws from the fender lip. Save
screws for reinstallation. Remove flare by pulling
part away from side of vehicle.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
6
Using a clockwise twisting motion, remove eight
factory plastic clips from fender. See step 5.
7
Remove one clip from front using vise grips, pulling
with a rocking motion. See step 5.
8
Clip locations.
9
Remove two factory screws underneath the bumper
cover.
10
Remove plastic screw located at front of wheel
well by turning clockwise 1/2 turn with a flat head
screwdriver and prying out
11
Pull down bumper cover and splash shield.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
12
Using a flat head screwdriver, with a pressing motion,
remove seven plastic clips located inside of bumper
cover. Remove front bumper extension.
14
Insert the Screw/Washer assembly through the hole
drilled in the end of the Front Main Flare and into the
corresponding hole in the Front Bumper Piece. Two
places.
16
13
Slide a supplied Washer (WA1-0005) onto a supplied
Hexhead Slot Screw (SW1-0005).
15
Install a supplied Nut (NU1-0011) on ends of screws
and tighten
17
STYLE LINE
Hold the flare firmly on the fender. Make sure to line
up the flare and bumper piece along the style line to
ensure correct installation.
Hold the flare firmly on the fender. Using a grease
pencil, mark two clip locations using existing holes in
flare. See step 18
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
18
19
CLIPS
Clip locations
Remove flare from fender. Stick a supplied 1” Black
Tab (MT1-0002) over marks made in step 17.
20
21
FACTORY
HOLES
Place a supplied Spring Clip (CL1-0005) over each
Tab.
22
Install a supplied Phillips Truss Screw (SW1-0050)
through hole in flare and into Clip installed in Step 19
Reposition flare on fender and install three 20mm
hex screws (SW1-0036) through holes in flare and
into factory holes
23
Using a grease pencil, mark hole locations for Front
Bumper Piece pockets. 2 places
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
24
25
CLIPS
HEX
SCREWS
Remove fasteners installed in Step 21-22 and
remove flare from fender. Drill at marked places with
a 5/16” drill bit
26
Slide a supplied .320 SS Washer (WA1-0012) onto a
SS Torx Screw (SW1-0041). Situate flare on bumper,
inserting screws through holes drilled in bumper in
step 24.
28
Pull down bumper cover and slide splash shield back
in place. Install supplied hex screw(SW1-00036)
in front of bumper cover to fasten splash shield to
bumper
Place flare on fender and install supplied 20mm hex
screws (SW1-0036) into factory holes and provided
truss screws (SW1-0050) into clip locations and
tighten
27
Install a supplied SS Fender Washer (WA1-0015)
and supplied 5/16” Nylock Nut (NU1-0019) on back
of screws installed in step 26 and tighten. (Note:
Tighten from the back)
29
Tighten all screws. Completed Front Flare installation
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
Rear Flare Installation Procedures (Driver’s Side):
30
Remove three factory screws from mud flap. Discard
mud flap.
31
Remove five factory screws. Remove flare by pulling
part away from side of vehicle.
32
Using a clockwise twisting motion, remove eight
factory plastic clips from fender. See step 34.
33
Remove three clips from fender using vise grips,
pulling with a rocking motion. See step 34.
34
35
SCREW HOLES
Clip locations.
Position flare on fender and install eight supplied hex
head screws (SW1-0036) through holes in flare and
into factory holes.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
36
At bottom rear of flare, fasten flare to vehicle with a
supplied 1-3/4” #14 Truss Head Screw (SW1-0034)
through a 1” Spacer (SP1-0005).
37
Completed rear flare installation.
Edge Trim Tool Procedures:
38
Using supplied Edge Trim Tool (ET1-0002), seat
edge trim against vehicle by hooking curved end
under edge trim at one end of flare. Next, slide
around outer edge of flare to the other end.
39
Using flat end of supplied Edge Trim Tool (ET1-0002),
seat edge trim against flare by inserting straight end
between edge trim and flare at one end. Next, slide
around entire edge to the other end.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
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