www.DaystarWeb.com Tech Support Contact Info [email protected] Phone: 623.907.0081 Fax: 623.907.0088 841 South 71st Avenue Phoenix, AZ 85043 KU71001 FACTORY RACK MOUNTING KIT Bill of Materials Tools required Description Wrench set & Socket set Marker or Pencil Qty. 1 1 Component Qty. Part No. B 6 S10681 ROOF RACK BRACKET Description C 6 S10671 SHORT ANGLE BRACKET D* 24* S10682* 5/16-18 X 0.750 HEX FLANGE BOLT* E 24 S10683 5/16-18 HEX NUT F 24 S10684 5/16 LOCK WASHER I 12 S10506 1/4" LOCK WASHER N 12 S10708 1/4-20 HEX BOLT (3/8” LONG) O 12 S10361 1/4” FLAT WASHER (LARGE) *Some kits may contain 24 hex bolts & 24 flat washers instead of 24 hex flange bolts. Layout all parts and check against the Bill of Material quantities. Read all instructions prior to assembly Install roof rack floor Mounting Hardware 1. 2. 3. 4. 5. 6. 7. 8. 9. Assemble rail mount assembly as shown in Figure 1. Carefully slide rail mount assemblies into the OE roof channels starting at the rear of the vehicle and moving forward. The rail mounting assemblies should be facing inward towards the vehicles center. The weld on the bottom bracket should be facing outward (Figure 2). With the help of another person, carefully place your Four Real Steel Rugged Roof Rack on top of the evenly spaced mounting positions, protecting the roof with rags. Align the stamped floor mount with the rear most rail mount assembly and secure with 5/16” bolt assembly (Components D, F and E) as shown in Figure 3. Repeat on middle and forward mounting positions. Visually inspect rack for proper centering over roof. Tighten all bolts starting with hardware directly attached to rack and then complete with rail mounting assembly bolts. Aluminum side panels are applied by cutting strips of the supplied double-sided tape and sticking the pieces first to the rack and then placing the aluminum in place. Press firmly against aluminum mounting positions for 15 seconds to insure secure bond. (Aluminum sides and mounting points can be drilled to accept bolts) Do not under any circumstances exceed the top-loading specifications of the vehicle manufacturer. Proper assembly, loading, and maintenance of the Four Real Steel Rugged Roof Rack are the responsibility of the vehicles owner. Figure 1 Figure 2 Figure 3 Instruction Sheet P10613-00 2003 Daystar Products International Inc.
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