wireless and communications
Is wireless worth it? If you answer YES to any of the following, wireless could be your solution.
Are there points you’d like to measure, but they’re remote or difficult to justify the cost to run wires or conduit? Are there
points you’re measuring manually with a pickup truck and clipboard? Are there points you want to measure on a short-term
basis to help diagnose problems with assets or processes? Do you have issues maintaining wiring due to burned cables,
corrosion, water in the junction box, or other ambient conditions? Do you need to take measurements on equipment
that’s in motion, like a dryer or kiln? Do you ever need to repeat or relay existing 4-20 mA signals to another location?
PricesSee
Start at Page
Data Communication Products
Banner Engineering SureCross DX80 Ethernet Gateway
Honeywell OneWireless HART® Adapter
Honeywell XYR6000 OneWireless Field Device Access Point
Phoenix Contact Wireless Ethernet Radios
Phoenix Contact Cellular Modems for Long Distances
Phoenix Contact Two-Way Wireless Data Radios with I/O
Phoenix Contact WirelessHART® Gateway and Adapter
Siemens WirelessHART to Ethernet Gateway
$695.00
$795.00
$2677.00
$1750.00
$563.00
$695.00
$3556.00
$1288.00
131
151
150
138
140
136
143
144
$868.00
$719.00
$719.00
$950.00
$1475.00
$500.00
$1468.00
$2638.00
$695.00
127
128
129
130
129
141
134
135
136
$1370.00
$2052.75
148
152
145
Level Measurement
Instruments
123
Flow Measurement
Instruments
WIRELESS AND COMMUNICATIONS
Pressure Transmitter
TABLE OF
CONTENTS
Honeywell OneWireless Universal Mesh Network
Honeywell XYR6000 Wireless Field-Mount Transmitters
Siemens WirelessHART Field Instruments
Accessories
Banner Engineering Antenna and Enclosure Kits
Banner Engineering Power Supplies
IP Cameras for Surveillance, Safety, and Quality Control
Phoenix Contact Antenna Options
$246.00
$40.00
Call
$56.00
132
128
142
Articles and Reference Materials
ISA100.a Industrial Wireless Networks
Where Does Industrial Wireless Work? Almost Anywhere!
Which Wireless is Right for You?
Wireless Solutions for Monitoring Rotating Equipment
146
133
125
158
Wireless Sensing and
Communications
Sensors and Transmitters
Analytical Instruments
and Systems
Banner Engineering DX80 Electrician’s Pre-Mapped I/O Radios
Banner Engineering DX80 Industrial Wireless I/O Gateways
Banner Engineering DX80 I/O Node Radios
Banner Engineering DX99 Intrinsically Safe Wireless I/O Node Radios
Banner Engineering DX80 Performance DS Node Radio
Phoenix Contact Bluetooth Wireless for Short Distances
Phoenix Contact One-Way Wireless I/O for Monitoring
Phoenix Contact Two-Way Wireless I/O for Control
Phoenix Contact Two-Way Wireless Data Radios with I/O
Temperature Sensors
and Transmitters
I/O Communication Products
Level Measurement
Instruments
WIRELESS
124 NEW
INSTRUMENTS
What’s New in Wireless Technology?
Industrial Wireless I/O Networks
Expanded OneWireless Offering
Flow Measurement
Instruments
Pressure Transmitter
Temperature Sensors
and Transmitters
What's New from Banner
Engineering?
• Battery, solar, or DC line
powered wireless field I/O modules
• Pre-mapped electrician’s I/O radios
• Intrinsically safe field I/O devices for Class I, Div 1, and ATEX
Zone 0 environments
Learn more on pages 126 to 132.
WirelessHART Field Transmitters
What's New from Honeywell?
• Wireless Device Manager, a network appliance with integrated web server, so you can monitor and manage all your
wireless network devices from your desktop, using a standard web browser
• Field Device Access Point, a rugged industrial access point for
ISA100.11a field instruments only.
• OneWireless HART Adapter, for adding existing wired HART
field instruments to the wireless network
Learn more on pages 146 to 158.
WirelessHART Gateway and Adapter
Wireless Sensing and
Communications
Analytical Instruments
and Systems
What's New from SIEMENS Industry Inc?
• WirelessHART field transmitters for pressure and
temperature monitoring
• WirelessHART adapter for adding wired HART field devices to
a wireless network
• WirelessHART gateway for connecting
Learn more on
field devices to your plant network via
144-145.
Ethernet
What's New from Phoenix Contact?
• WirelessHART Gateway for connecting WirelessHART field instruments to your existing
Ethernet plant network
• WirelessHART adapter, to connect up to four legacy wired
HART field devices to a wireless network per adapter
• NEMA 4X field-mount enclosure, comLearn more
plete with power and surge protection
on page 143.
Which Wireless is Right for You?
Environment/
Enclosure
Function
I/O
Power
Protocols
Security
Class I, Div 2
NEMA 4X
One-way wireless I/O
for monitoring
One 4-20 mA loop and
two digital signals
AC or DC
line power
900 MHz
Trusted Wireless
ISM license-free
band
Phoenix Contact
proprietary
security
134
Radio: IP65
Mux: IP20
RS232/RS422/RS485
over Bluetooth for
short distances
Analog, digital
24 VDC line
power
2.4 GHz ISM band
Bluetooth
Bluetooth
password, device
pairing, or device
access list
141
Class I, Div 2
IP20, IP54, IP67
Two-way wireless I/O
for monitoring and
control
Discrete, analog, serial,
thermocouple, RTD,
relative humidity
10-30 VDC,
battery, or
solar
900 MHz
Modbus RTU,
Modbus TCP,
Serial, Ethernet IP
Class I, Div 1
Intrinsically Safe
Two-way wireless I/O
for monitoring and
control in extreme
environments
Discrete, analog,
thermocouple, RTD
10-30 VDC,
battery, or
solar
900 MHz
Modbus RTU
Class I, Div 2
NEMA1/IP30
Two-way wireless I/O
for monitoring and
control
Analog, digital, pulse,
relay
24 VDC line
power
900 MHz
Trusted Wireless
ISM license-free
band
Class I, Div 2
NEMA 1/IP30
Two-way wireless data
radios for Modbus
networks
Serial, analog, digital,
pulse, relay
24 VDC line
power
900 MHz
Trusted Wireless
ISM license-free
band
IP20, IP65, and
IP67
Wireless Ethernet
radios for wireless data
and networking
Analog, digital, pulse,
relay
24 VDC line
power
900 MHz, 2.4 or
5.8 GHz, Modbus
RTU/TCP-compliant
AES encryption,
WEP, WPA, WPA2,
MAC-address
checking
138
IP20
Cellular GPRS/GSM
wireless for long
distances
Two analog input,
transistor output
24 VDC line
power
TCP/IP-based GPRS
Serial asynchronous
UART/NRZ
GPRS CS1-CS4
encoding
140
Zone 2
Hazardous Areas
WirelessHART® field
transmitters for
measurement
WirelessHART® adapter
for connecting legacy
HART® devices
2.4 GHz
WirelessHART
HART standard
128-bit AES
encryption
144
Class I, Div 2,
Class I, Zone 2
IP20
WirelessHART®
adapter with WLAN
for connecting legacy
devices and extending
wireless network
WirelessHART,
Wired HART,
Ethernet IP
24 VDC line
power
Class I, Div 2
Class II, III Div 2
Class I, Zone 2
NEMA 4X, IP66/67
Field transmitters,
ISA100.a wireless
standard compliant
Pressure, temperature,
analog, discrete, valve
positioning
Two D-cell
Lithium
batteries
2.4 GHz ISM band,
ISA100-11a
ISA100
Secure encrypted
key
152
Class I, Div 1, and
Class I, Div 2
NEMA 4X, IP66
Management devices,
ISA100.a wireless
standard compliant
Sensor inputs, WLAN,
HART®, analog outputs,
wireless mesh network
10-36 VDC
line power
2.4 GHz ISM band,
ISA100.11a,
WirelessHART,
10/100-base T
Ethernet
128-bit AES
encryption, secure
key deployment
148
126
131
135
Phoenix Contact
proprietary
security
Pressure Transmitter
Banner
Engineering
proprietary
security
143
Wireless Sensing and
Communications
WirelessHART, wired
WEP, WAP, WPA2
HART, 802.11b/g
802.11i, 128-bit AES
wireless Ethernet,
encryption
wired Ethernet
Temperature Sensors
and Transmitters
136
Analytical Instruments
and Systems
3.6 VDC
Pressure, temperature,
D-cell Lithium
Wired HART, 4-20 mA
battery
See
Page
Level Measurement
Instruments
125
Flow Measurement
Instruments
CHOOSING
WIRELESS
Level Measurement
Instruments
126
WIRELESS I/O
NETWORKS
SureCross DX80 Industrial Wireless I/O Network
Now available t
with full 1-wat
RF power for
long-shot
applications
Flow Measurement
Instruments
Pressure Transmitter
Need to install wireless in Class
1, Div 1 or Zone 0 locations?
See page 130 for
SureCross DX99
intrinsically safe
FlexPower nodes.
Features
• For temperature, analog, and discrete I/O
• 900 MHz radios for North American installations
• Transceiver pairs (gateway and node) replace signal cables
— at cost savings averaging $90/foot
• Scalable networks can collect thousands of signals
• FlexPower™ nodes can be powered by your choice of DC line
power, battery, or solar power
• Integrated site survey in the gateway for wireless link status
• Your choice of omnidirectional and Yagi antennae — get the
optimal signal strength for your application
• Fiberglass enclosure kits protect field devices from sunlight
and weather conditions
• IP20, IP54, IP67/NEMA 6, Class I, Div 2, and intrinsically safe
enclosures
Temperature Sensors
and Transmitters
DX80 Gateways/Performance Masters
SureCross DX80 Nodes/Field
A DX80 gateway is the wireless network master that sends/collects data
to/from the field node radios. It also controls network timing and holds
the network configuration.Every network must have one gateway/master
that schedules communication traffic and controls I/O configuration for
field devices. Gateways should be powered with 10-30 VDC because
they always need to be on and working. The network is a star point-tomultipoint topology that does not support repeaters.
Data Access: The gateway serves as the portal between the wireless
network and your wired control system. Most gateways have internal
wired I/O. All DX80 gateways are Modbus RTU (RS-485) slaves that can be
accessed with a control system’s Modbus RTU master. A DX83T Ethernet
bridge can provide gateway data via Modbus/TCP or Ethernet/IP protocols. A DX85 I/O breakout box or relay box provides additional wired I/O.
A DX80 node is a field radio with I/O. The node collects sensor data
and sends it to the network’s gateway. DX80 nodes are available with a
variety of I/O options. Each gateway can handle up to 47 nodes.Flexpower
nodes can run on battery, solar power or DC power. Nodes are available in
either IP67/NEMA 66 enclosures (internal terminals) or IP 20 housing with
exposed terminal strips. IP20 models are certified for Class 1, Div 2 areas.
What comes in the box
Wireless Sensing and
Communications
All radios include a rubber swivel 2dB omni antenna. IP67 models
include a power cable and cable glands or plugs for the threaded ports.
All housings have wall mount flanges. DIN rail adapters are optional. A
printed Quick-Start guide and a CD with manuals and configuration software is included.The USB configuration cable must be ordered separately.
The FlexPower Difference
Banner Engineering’s FlexPower technology provides for a true wireless solution, by allowing devices to operate using either DC power, 3.6V
Lithium D-cell batteries, or solar power.
Battery-powered FlexPower devices are best for sensors that require
no or very little power, like dry contacts, RTDs, and thermocouples. For
locations with existing line power, DC-powered devices offer an easyto-install solution for sensing. If you need always-on operation, you can
power a FlexPower node with a DC source, and use an external battery
supply for backup power.
Using Wireless to Monitor Hard-to-Reach or Secure Environments
Analytical Instruments
and Systems
SureCross wireless works even when there’s no
existing power supply. Use FlexPower nodes and
battery or solar power for new installations.
SureCross temperature nodes are ideal for monitoring temperature in controlled environments.
Wide Area Coverage: An entire waste water
plant is covered by DX80 network.
Features
• Simple, intuitive wired-in/wired out performance; what
goes in one end comes out the other end.
• Simple pushbutton setup, no software, no cables
• Gateway repeater gets up and around obstacles, extends
network distance
• Kits put everything you need into one package
The N1 single node layout uses all the I/O on each
radio.
Banner Engineering’s PM I/O radios are easy and install —perfect for
a busy electrician. PM means ‘pre-mapped’, so software isn’t required.
They come out of the box, ready for wired-in/wired-out service, where
an analog or discrete input on one end is a corresponding analog
PM radios have top and
output or discrete output on the other end.
bottom 1/2” NPT threaded
conduit connections
Installation of any radio network involves mounting and wiring,
but PM radios are incredibly simple to start-up because they don’t (they do not have the four
threaded ports on the side
need any software configuration to map the I/O points.
nor cable glands).
Start-up involves using the pushbuttons to ‘bind’ the radios into
a common network and then selecting one of 4 factory pre-configured layouts. Each layout is
mapped for a specific I/O point to drive a corresponding I/O point on the other end, for instance,
an analog input on one end is an analog output on the other end; wired-in/wired-out. There’s no
dipswitch settings, no I/O mapping, no USB configuration cable, no software to learn. The four
available layout options are shown in the illustrations on the left.
In a PM network layout, a gateway can act as a repeater. Besides the obvious advantage of extending the distance your network can cover, repeater functionality can also get the radio signal
around obstacles that typically block those signals, like building complexes or hills. The PM radio
can extend the linear distance, the gateway can be in a corner location to get around an obstacle,
or it can be mounted up high to see its nodes located at lower elevations. A repeater is the tool
you need to get a signal up and out of a subterranean location, like a valley, pit, or sub-basement.
PM radios have top and bottom 1/2” NPT conduit connections for wiring, but they do not have
the four threaded side ports (nor cable glands) like the non-PM Banner radios, at a corresponding
lower cost to you.
Disable the PM layout mode, and these same PM radios can operate as conventional P2 nodes or
a P2 gateway. Just use the USB UCT cable and free Banner UCT configuration software to custom
map I/O points. Industrial I/O wireless follows the 80/20 rule — 80% are small networks that use
one of the four layouts shown, making the PM Electrician’s Radio choice ideal for basic point-topoint projects with low I/O counts layouts.
Specifications
Inputs: Analog: Two, 0/4-20 mA, 220 ohm input resistance; Discrete: Four, selectable NPN or PNP, max
3mA @ 30 VDC
Outputs: Analog: Two 0/4-20 mA, active sourcing powered by radio’s power supply, can drive 600 ohms
burden; Discrete: Four, PNP sourcing, 100 mA max at 30 VDC
Radio: 900MHz frequency hopping, 1 watt RF output, 10-30VDC power; -40° to 185° F temperature
range; Gateway functions as Modbus RTU (RS-485) slave
Model Selection Guide
The R2 repeater layout uses the gateway as a
repeater. Half of node 1’s I/O is mapped to node 2,
the other half is mapped to node 3. The gateway’s
I/O is not used.
Enclosures and higher gain antenna
kits are optional, see page 132.
Description
Single node (N1) kit, without power supplies
Single node (N1) kit, with two 1A DIN rail power supplies
Single node (N1) kit, with two 1A wall mount power supplies
Dual node (N2 or R1) kit, without power supplies
Dual node (N2 or R1) kit, with three 1A DIN rail power supplies
Dual node (N2 or R1) kit, with three 1A wall mount power supplies
Triple node (R2) kit, with no power supplies
Triple node (R2) kit, with four 1A DIN rail power supplies
Triple node (R2) kit, with four 1A wall mount power supplies
Model
Number
PMKIT001
PMKIT002
PMKIT003
PMKIT004
PMKIT005
PMKIT006
PMKIT007
PMKIT008
PMKIT009
Price
$868.00
948.00
1046.00
1302.00
1422.00
1569.00
1736.00
1896.00
2076.00
Kits Include paired PM radios, a 2dBi 9” swivel rubber antenna and DIN rail adapters. If specified, the kits
will include 1Amp power supplies.
Wireless Sensing and
Communications
The R1 repeater layout uses the gateway as a
repeater, all I/O points on each node are mapped to
the other node; the gateway I/O is not used.
Analytical Instruments
and Systems
The N2 dual node layout uses half of each node
radio’s analog and discrete I/O and all of the
gateway’s I/O.
Level Measurement
Instruments
New
Repeater
Mode!
The PM2 gateway and PM 2 node radios each have
2AI, 2AO, 4DI, and 4DO (DO are solid state).
Flow Measurement
Instruments
DX80 Electrician’s PM (Pre-Mapped) I/O Radios
Pressure Transmitter
127
Temperature Sensors
and Transmitters
WIRELESS I/O
NETWORKS
Level Measurement
Instruments
128
WIRELESS I/O
NETWORKS
Build a wireless network — gateway, field nodes, power, antenna, enclosure
Steps to Building Your Banner Wireless System
Flow Measurement
Instruments
1. Pick your Modbus RTU gateway/master device............................... p128
Using Modbus TCP or serial networks?................................................ p131
2 Order a power supply for your gateway............................................. p128
3 Pick your wireless field I/O nodes.......................................................... p129
Need intrinsically safe field I/O nodes?................................................ p130
4 Order necessary power supplies for your field I/O.......................... p132
5 Order antenna kits for your gateway and field nodes................... p132
6 Put your field I/O nodes in a weather-safe enclosure.................... p132
7 Configuration Cables................................................................................. p132
If you’re still not sure what to buy, call us at 800-9LESMAN (953-7626).
Step 1: Select the necessary I/O gateway below. To complete system configuration, you’ll need
one SureCross User Configuration Tool. Software is free. Order one UTC cable (Step 7).
Pressure Transmitter
IP67/
NEMA 6
IP20/NEMA 1.
Suitable for Class 1,
Div 2, Groups A-D
hazardous locations.
Wireless Gateways (Base Radio)
IP20 Model
Power
Supply
I/O Description
Catalog
Number
Price
IP67 Model
Catalog
Number
Price
Performance P2 Gateway with Mixed Analog and Discrete I/O (Black Case, 1 Watt RF Power)
10-30
VDC
Two 0/4-20 mA or 0-10V analog inputs, four selectable discrete inputs; Two 0/4-20 mA analog outputs
plus four sourcing discrete outputs
18787
$719.00
17441
$719.00
Performance P8 Gateway with Discrete Inputs and Outputs (Black Case, 1 Watt RF Power)
10-30
VDC
Up to 12 PNP inputs or 12 PNP outputs, or any mix
totalling 12 I/O points
18792
719.00
17428
719.00
Temperature Sensors
and Transmitters
DX-80 Gateway with Analog Inputs and Outputs (Yellow Case, 150 mW RF Power)
10-30
VDC
Four 0/4-20 mA analog inputs, four 0-20 mA outputs
83142
$719.00
78551
$719.00
Four 0/4-20 mA analog inputs, four 0-10V outputs
83138
719.00
79396
719.00
Step 2: Choose your power supplies.To power your gateway, choose a 24 VDC power supply. For
FlexPower nodes, you can choose from DC power, battery power, or solar power options below.
Power Supplies
Wireless Sensing and
Communications
Category
Description
DC Power 24 VDC 1 Amp DC power supply, DIN rail
24 VDC 1 Amp DC power supply in IP67 housing, wall mount
Lithium
Battery
Power
Analytical Instruments
and Systems
Solar
Power
Be sure to purchase a power supply for every
gateway or node. FlexPower nodes can be
powered by DC power, battery, or solar power.
FlexPower battery supply module. Delivers and manages DC voltage
from one 3.6V Lithium D-cell battery. Compatible with replacement
battery 78261
Single 3.6V Lithium D-cell battery. Fits 76972 module.
FlexPower battery supply module. Delivers and manages DC voltage
from six 3.6V Lithium D-cell batteries.
FlexPower Solar power supply. Includes solar panel, controller, and
rechargeable battery pack.
Solar assembly hardware kit. Includes brackets, bolts, and set screws.
Catalog
Number
26008
26042
Price
$40.00
89.00
76972
100.00
78261
77674
36.00
395.00
81057
850.00
83244
12.00
Ready for the next step? Choose your I/O field devices on page 129 or 130.
Please note: All radios shown here are 900 MHz, and should be used in the United States only.
Call for 2.4 GHz world-wide usage systems.
129
DX80 Node Radios — I/O in the Field
Step 3: Choose the field I/O nodes necessary for your system. Be sure to order the necessary
matching power supply for each. (Step 2)
Field I/O Nodes, Radios, and Remote I/O Modules
IP67 Model
Price
Catalog
Number
Price
—
17443
$ 719.00
DX80 Performance P2 4-20 mA I/O Field Nodes (For P2 Gateways)
1W RF
—
DX80 Performance P3 Thermocouple Field Nodes (For P2 Gateways)
Flex
Power
fit for
Need field I/O
nts?
me
on
vir
en
h
rs
ha
field
r
fo
ge
Turn the pa
ally
sic
in
tr
in
in
s
de
no
safe enclosures.
Four T/C inputs, Two DI, One NMOS Sinking DO
18799
1W RF
719.00
17446
DX80 Performance P4 RTD Temperature Field Nodes (For P2 Gateways)
Flex
Power
Four 3-wire RTD inputs
719.00
1W RF
18801
719.00
17448
719.00
Four analog 0-20 mA inputs, four 0-20 mA outputs
10205
475.00
79966
475.00
Six PNP inputs, six PNP outputs
10202
475.00
77675
475.00
Eight PNP inputs, eight PNP outputs
10203
475.00
79307
475.00
Four discrete PNP inputs, four PNP outputs, two analog inputs, two 0-20 mA outputs
10201
475.00
77676
475.00
DX85 Remote I/O Modules (Breakout Box)
10-30
VDC
None
Breakout Box Six SPST Relays Rated 5 Amps Relay
—
—
11346
193.00
None
M12 Splitter Cable for IP67
—
—
75286
58.00
A wireless radio can power a 4-20 mA transmitter!
IP54 with
Integral
Battery
IP67/NEMA 6
D5 Node
Battery
Powers Your
Transmitter
The DX80 Performance D5 node radio powers a loop powered 4-20mA transmitter from the radio’s
battery on a scheduled, periodic, intermittent basis for true wireless performance. A non-contact
ultrasonic or radar level transmitter can sample three times per hour with a 3-month battery life.
A pressure transmitter can sample 12 times per hour with a 12-month battery life.
The D5 is a 150 mW node radio in the metal enclosure and comes with the dome antenna as
shown. The D5 is an intrinsically safe device when used with an approved I/S transmitter. Certified
for I/S operation in the following locations: Class I, Div 1, Groups A–D; Class II, Div 1, Groups E–G;
Class III, Div 1; Zone 0 (Group IIC) and Zone 20 (Group II)
The field transmitter must be configured independent of the node radio using DC power, not
the node radio battery. The D5 comes configured for 30 second initialization and a 20 minute
sleep/sampling interval. Configuration can be modified with software and the Banner USB User
Configuration Tool cable. Installation notes for Siemens LR260, LR560, Probe LU level transmitters
and the P/DSIII pressure transmitters are available.
DX80 D5 Performance Node Radio
Description
D5 120mW Performance Field Node with Internal Battery
Items for mounting housing direct to transmitter housing:
1/2” NPT SS Hex nipple for close coupling to a transmitter
3/4”x 1/2” NPT SS reducer for threaded port (dome antenna has 1/2” NPTM)
For remote antenna connection
1/2” NPT antenna feedthrough, external RPSMA-F antenna connector
3/4” NPT antenna feedthrough, external RPSMA-F antenna connector
18” 5 dBi rubber omni antenna, RPSMA-M connector, no swivel
18” 5 dBi rubber omni antenna, RPSMA-M connector, with lower swivel
0.5 m (20”) RPSMA x N-male adapter cable
Catalog
Number
20178
Price
$1475.00
122SS8
110SS12x8
6.50
5.95
11835
11834
HG905RD-RSP
17721
77486
66.00
62.00
49.00
60.00
40.00
Pressure Transmitter
Two 0/4-20 mA AI, Two 0/4-20 mA AO, Two DI, Two DO
Temperature Sensors
and Transmitters
10-30
VDC
Wireless Sensing and
Communications
I/O Description
Catalog
Number
Flow Measurement
Instruments
IP20 Model
Power
Supply
Analytical Instruments
and Systems
IP20/NEMA 1.
Suitable for Class 1,
Div 2, Groups A-D
hazardous locations.
IP67/NEMA 6
Level Measurement
Instruments
WIRELESS I/O
NETWORKS
Level Measurement
Instruments
130
WIRELESS I/O
NETWORKS
DX99 Intrinsically Safe Wireless I/O Nodes
Flow Measurement
Instruments
Pressure Transmitter
Features
• State-of-the-art combination of
wireless communication, battery
technology, and intrinsically safe
electronics
• All models are certified for operation in Class I, Division 1 and ATEX
Zone 0 locations
• Discrete, analog, and temperature
input nodes are available
• Battery power supply can provide
power for third-party 4-20 mA and
NAMUR process sensors
• Frequency hopping spread spectrum (FHSS) technology and time
division multiple access (TDMA) control architecture
• Available in your choice of polycarbonate housing with
external DX81H power supply, or metal housing with integral
Lithium battery
• Unit ships complete with radio core, housing, integrated battery, flexible antenna extension cable and mounting screws
Specifications
Power: FlexPower: 3.6–5.5 VDC low power option; DX99 FlexPower Polycarbonate Housing: 3.6 VDC low power from DX81H battery supply modules; Power
Consumption: Application dependent
Indicators: Two bi-color LEDs for RF link status and system errors
Switches: Two pushbuttons
Display: Six character LCD
External Cable Glands: Four PG-7 type, one 1/2” NPT
Operating Conditions: Temperature: -40° to 158° F; Relative Humidity: 95%
max, non-condensing
Radiated Immunity: 10 V/m, 80-2700 MHz (en 61000-6-2)
Shock and Vibration: IEC 68-2-6- and IEC-68-2-7; Shock: 30g, 11 ms half sine
wave, 18 shocks; Vibration: 0.5 mm p-p, 10–60 Hz
Range: 3 miles line-of-sight average with standard 2 dB rubber Omni antenna.
For longer distances, see antenna options on page 132.
Enclosures
Polycarbonate
Metal
Ratings
IEC IP67, NEMA 4X
IEC IP68
Certifications
CSA
Class I, Div 1, Groups A–D
Ex IIC AEx ia IIC T4
LCIE/ATEX
Zone 0 (Group IIC)
Temperature Class T4, II 1G
EX ia IIC T4
CSA
Class I, Div 1, Groups A–D
Class II, Div 1, Groups E–G
Class III, Div 1
Ex ia IIC T4 AEx ia IIC T4
LCIE/ATEX
Zone 0 (Group IIC) and
Zone 20 (Group II)
II 1 GD Ex ia IIC T4
Ex iaD 20 Ta +82° C IP68
Temperature Sensors
and Transmitters
Model Selection Guide
Polycarbonate
Housing
Power
Catalog
Number
Description
Metal Housing
Price
Each
Catalog
Number
Price
Each
DX99 SureCross 900 MHz Intrinsically Safe FlexPower Field Nodes
Wireless Sensing and
Communications
Flex
Power
Two discrete inputs, two 0-20 mA inputs, 20V boost power
82028
$950.00
82024
$1350.00
Two discrete inputs, two 0-20 mA inputs, 12V boost power
82030
950.00
82026
1350.00
Two discrete inputs, two 0-10 V inputs, 20V boost power
82037
950.00
82033
1350.00
Two discrete inputs, two 0-10 V inputs, 12V boost power
82039
950.00
82035
1350.00
Three thermocouple inputs (one thermistor), Two NPN
discrete inputs, no boost power
82042
850.00
82041
1250.00
Four RTD Inputs, no boost power
82045
850.00
82044
1250.00
See page 128 for compatible SureCross wireless base gateways and power supplies.
Please note: Radios shown here are 900 MHz, and are for
U.S. use only. Call for 2.4 GHz world-wide usage systems.
Analytical Instruments
and Systems
Ethernet MultiHop Data Radio
Create wireless Ethernet networks for point-to-multipoint communications.
• Selectable power levels of 250 mW or 1 Watt
• Frequency Hopping (FHSS) radios operate and synchronize automatically
• FlexPower® sources: 10–30 VDC, solar or battery for low power applications
• Simple Ethernet modem functionality
• No IP address configuration required
• Self-healing, auto-routing RF network with multiple hops extends the network’s range
• Select either star or multihop (with repeater) network topology
• 256-bit cryptographic key Advanced Encryption Standard (AES)
• Built-in site survey mode checks location’s RF transmission properties
• 300 Kbps Ethernet data throughput rate — can easily cover many square miles
• All radios can be configured as master, repeater, or slave radio
Ethernet Star Topology
Master Radio: All data is routed through the network’s one master radio. To improve throughput, the master radio should connect to the PLC or HMI that generates the most data traffic.
Repeater Radio: Repeater radios are slaves that also repeat. Repeater radios should be stationary and always on; a moving or powered-off repeater causes a delay in communications.
Slave Radios: Slave radios are used at network endpoints. Mobile radios and intermittent-use
radios should be configured as slaves to prevent other devices from connecting through
them to the master.
Level Measurement
Instruments
Ethernet Data Radios
Flow Measurement
Instruments
131
Pressure Transmitter
WIRELESS I/O
NETWORKS
Catalog
Number
Price
(Minimum Order Quantity: 2 Units)
DX80ER9M-H
$695.00
DX83T Protocol Converter Gateway
Converts Gateway Radio’s Modbus RTU to Modbus/TCP or Ethernet/IP
DX80 Serial
Interfaces and
Sensors
Price
$495.00
1195.00
58.00
41.00
71.00
Wireless Sensing and
Communications
Convert
Modbus RTU
to Modbus
TCP or
Ethernet/IP
Catalog
Description
Number
DX83T Ethernet Bridge – Converts any DX80 gateway’s Modbus RTU (RS-485) to either 10334
Modbus/TCP or Ethernet/IP. 10-30 VDC, IP67 enclosure. Includes Ethernet crossover
cable with M12. Requires splitter cable and straight-through Ethernet adapter cable.
DX83T Gateway Pro – Combines a DX80 Performance 1 Watt gateway radio and
18376
the DX83 Modbus/TCP or Ethernet/IP protocol converter in one housing. 10-30
VDC, IP67 enclosure, includes power cable and crossover Ethernet cable with M12.
Straight-through Ethernet cables sold separately, below.
Splitter Cable (connects gateway M12-to-DX83T/M12-to-DC power cable M12)
75286
6’ (2 m) Straight-Through Ethernet Cable with M12 Connector
77669
25’ (8 m) Straight-Through Ethernet Cable with M12 Connector
78469
DX80 Serial (RH, Temperature) Sensor Systems
Description
DX80 Serial Interface Systems
DX80 Serial Interface FlexPower Gateway, IP67, Class I, Div 2 certified
DX80 900 MHz Serial Data Radio
Nodes One-wire serial port to handle one serial sensor, integral battery pack
One-wire serial port to handle up to two serial sensors. FlexPower
Sensors Temperature and relative humidity sensor, 3.5% accuracy, NIST traceable
Discrete ultrasonic sensor, 300 mm to 3 m range for FlexPower nodes
Catalog
Number Price
150 mW RF
82047
$570.00
18648
495.00
80969
700.00
79393
655.00
25895
175.00
75390
626.00
Analytical Instruments
and Systems
MultiHop Ethernet with Repeater
Description
SureCross MultiHop Ethernet Data Radio
900 MHz ISM Band, 10–30 VDC or 3.6–5.5 VDC Low Power Option
Temperature Sensors
and Transmitters
MultiHop Ethernet Data Radio
Level Measurement
Instruments
132
WIRELESS I/O
NETWORKS
Wireless I/O System Accessories
Step 4: Choose the necessary power supply for your field I/O modules. You will need one
power supply for each DC-powered node. For FlexPower nodes, choose from the DC power,
battery power, or solar power options.
Power Supplies
Flow Measurement
Instruments
Category
Description
DC Power 24 VDC 1 Amp DC power supply, DIN rail
24 VDC 1 Amp DC power supply in IP67 housing, wall mount
FlexPower battery supply module. Delivers and manages DC voltage
from one 3.6V Lithium D-cell battery. (Use replacement battery 78261)
Lithium
Battery
Single 3.6V Lithium D-cell battery. Fits 76972 module.
Power
FlexPower battery supply module. Delivers and manages DC voltage
from six 3.6V Lithium D-cell batteries.
FlexPower Solar power supply. Includes solar panel, controller, and
Solar
rechargeable battery pack.
Power
Solar assembly hardware kit. Includes brackets, bolts, and set screws.
Catalog
Number
26008
206042
76972
Price
$40.00
89.00
100.00
78261
77674
36.00
395.00
81057
850.00
83244
12.00
Pressure Transmitter
Step 5: Select a pre-built 900 MHz antenna kit, based on your distance, power, and mounting
needs. Kits include the selected radio, a surge protector, and radio-to-antenna cable.
SureCross DX80 900 MHz Antenna Kits
Description
Antenna Power
Catalog Number
Price
900 MHz Antenna Kit: Includes a radio-to-surge protector adapter cable, and surge protector
Direct connect to bulkhead2dBi Rubber Omni, 9” Length
18955
$246.00
mounted surge suppressor
5dBi Rubber Omni, 18” Length
18954
281.00
Remote mounts with 18’ low loss
6dB Fiberglass High Gain Omni, 6’
18951
582.00
LMR400 antenna extension cable
6.5dB Directional Yagi
18957
341.00
Temperature Sensors
and Transmitters
Optional
Cable Lengths
(Radio to Antenna)
Optional
Extension Cable
(Cable to Antenna)
0.5m length, RP-SMA Male to N-Male
1m length, RP-SMA to RP-SMA bulkhead, straight model
2m length, RP-SMA to RP-SMA bulkhead, straight model
2m length, RP-SMA Male to N-Male
3m length, LMR400 N-Male to N-Female
15m length, LMR400 N-Male to N-Female
30m length, LMR400 N-Male to N-Female
77486
78337
78338
77820
77489
77821
77822
40.00
31.00
33.00
50.00
77.00
156.00
296.00
Wireless Sensing and
Communications
Step 6: Weather conditions and exposure to sunlight can age field nodes prematurely. Protect
your field devices by installing them in a fiberglass field enclosure. A complete enclosure system
consists of an enclosure, a DIN-rail mounting bracket, a feed-through cable, and a power supply.
Enclosure Kits
Protect field-mount devices from exposure to sunlight and other weather conditions.
Polycarbonate plastic enclosures with an opaque hinged door with two latches, includes tab
flanges for wall mounting and one DIN rail with mounting screws. Subpanel only needed if DIN
rail is not sufficient. Note: Power supply must be purchased separately.
Description
Field-Ready Plastic Enclosure with DIN Rail
Enclosure Size
8” H x 6” W x 4” D
10” H x 8” W x 4” D
14” H x 12” W x 6” D
Catalog Number
87027
87028
87030
Price
$98.00
120.00
195.00
Analytical Instruments
and Systems
Step 7: Order a User Configuration Tool (UTC) cable, for connecting your PC to Banner gateways,
nodes, and DX85 remote I/O modules.
Download the Windows-based UTC
software for free at
BannerEngineering.com/wireless/.
Look for Software under the
Wireless Sensor Networks menu.
Configuration Tool (UTC) Cables
Description
USB User Configuration Cable
Y-Splitter Cable to Power 1 Watt Radio
Catalog
Number
81325
14642
Price
$132.00
75.00
Meeting Smoke Detection System Regulatory
Requirements
A chemical plant faced two problems that spurred the search for
a new direct reporting and data communication solution.
In a major business transaction,they had acquired several
chemical storage warehouses that did not meet current requirements for smoke detection. Several of the
warehouses had to comply with stringent explosion
safety regulations, so fast smoke detection is required.
Plus, the only way to pass information about a smoke
warning was by phone.
The customer installed wireless transmitters for real-time incident
detection.They divided the warehouses into zones. Signals are collected
at a smoke reporting unit outside the building. From there, they’re transmitted to a central control system in the control room, sending alarm
messages to the process operators working there.
They ruled out a conventional cable installation to eliminate the need
for cable runs to each of three warehouses, into cable boxes, and then
to the DCS in the factory control room. Existing cable runs were already
at capacity, so the system would require running new cable lanes. At a
total distance of 875 yards, the installation costs alone made it an ineffective solution.
After confirming that their smoke detection system could be run using field-mount wireless transmitters, they proceeded with the wireless
solution, at a third of the original estimated installation costs.
Meeting FDA Compliance and Reporting Regulations
Pharmaceutical companies are bound
by stringent FDA compliance and reporting regulations.
To make this compliance easier, and
increase access and availability of data,
a local company decided to upgrade its
temperature monitoring systems.
They first considered a wired solution,
since their building was already equipped with electronic temperature
and humidity monitors.But, they realized the necessity to design a system
that could change easily, and chose a wireless system instead.
Field-mount wireless transmitters send the data to their base radios.
For redundancy and guaranteed uptime, these base radios are wired into
remote transmission units, and also sent directly through the company’s
plant network. The system monitors temperature, humidity, and sensor
battery life. If the process measurements run out of spec or a battery
runs low, the system issues an alert in the control room.
The full implementation and validation process was completed in
less than four months. The data is now shared across the plant network,
so decision-makers have access to it no matter where they are. Plus, the
customer was able to eliminate tons of paper charts, saving costs on
consumables, and allowing employees to spend less time reviewing
paper charts and more time on more critical concerns.
Level Measurement
Instruments
Where Does Wireless Work? Almost Anywhere!
Flow Measurement
Instruments
133
Pressure Transmitter
WIRELESS I/O
NETWORKS
A steel mill needed to improve process operations on a
furnace used to melt and recycle steel.
To support an increase in production levels, operations staff
searched for a reliable way to monitor temperatures around
the furnace in areas that had not previously been monitored.
A key requirement, to protect from product upsets, was to be able to
instantaneously know the temperature inside the furnace, which can
reach more than 1000°F. Another concern was the huge magnetic field
that exists around the furnace, a result of running over 120,000 amps to
the furnace, and its impact on transmitter functionality.
Mill engineers placed wireless temperature transmitters a few feet from
the base of furnace flames, installed on the furnace cooling circuits in
specially-built protective enclosures so they’d withstand the extreme heat.
Going wireless provided a better way of getting readings from an
extreme process environment. It has allowed the customer to get readings from an area it had previously been unable to monitor. After their
first wireless installation was a success, engineers expanded the wireless
network across the entire mill.
Having real-time wireless data at their fingertips, they can do more
preventive maintenance. Plus, it’s decreased the reactive maintenance
and troubleshooting that causes long process downtimes.
Wireless Sensing and
Communications
Making Wireless Work in Your Plant
To make sure wireless will work
in your plant, and that you get the
right antenna for your application,
it’s recommended that you perform a
wireless instrument site survey. With
years of wireless successes under our
belts, Lesman’s here to help.
Site surveys can include anything from simple signal strength assessment for I/O radios to full spectrum usage analysis for plant-wide wireless.
They’ll also determine coverage area and engineering recommendations
for network topology, radio and antenna placement.
Just call us. We’ll be glad to help!
Improving Furnace Performance in a
Harsh Steel Mill Environment
Analytical Instruments
and Systems
A cement manufacturer was suffering data integrity issues caused by
signal transmission problems.
They were trying to access data
in their cement plant control room,
tapping signals from remote process
control areas and distant locations.
The long distances made maintenance and troubleshooting difficult
and time-consuming for engineers.
A wireless solution extends their
control network to remote locations,
and provides seamless integration
with existing control applications.
The new system has cut the cost of
expensive cables, improved safety and compliance, decreased maintenance and operation costs,and increased reliability and process efficiency,
by making data more available for better decision-making.
Temperature Sensors
and Transmitters
Improving Data Integrity in Remote Plant Locations
Level Measurement
Instruments
134
WIRELESS I/O
SYSTEMS
Wireless I/O for Monitoring and Control
One-Way Wireless I/O for Monitoring
Flow Measurement
Instruments
Features
Industrial radios can
•
•
•
•
• Eliminate the expense, time, and costs of cable installations
• End dependence on expensive, potentially unreliable leased lines
• Offer an alternative to parts that wear out on moving devices —
wiring harnesses and slip rings
• Provide monitoring and control of remote locations where cable
installations are impractical and phone lines are unavailable
One 4-20 mA and two discrete signals
60 to 1000 ft range, no line-of-sight; Sets include 1/4 wave antenna
Matched pair sold as a set. No programming, just wire it!
Two models of 900 MHz transmitters
• Conduit-mount: Weatherproof NEMA 4X, UL Class I, Div 2, Groups
A-D; 110-240 VAC and 12-30 VDC powered units available
• DIN-rail mount: UL Class I, Div 2, Groups A-D, 12-30 VDC power
• Receiver: DIN-rail mount UL Class I, Div 2, Groups A-D, 24 VDC power
Information can only flow in one direction. A transmitter can send
analog and discrete signals, but cannot receive any. The DIN-rail mount
receiver can only receive signals. It cannot send any back to the field.
One-way I/O with repeater
Use two or more one-way radio sets to extend coverage area.
Pressure Transmitter
Transmitter
One-way single point to single point
applications
Information travels from transmitter (left) to
transceiver (right), not both directions.
Receiver
Receiver
AO/
DO
Transmitter
e one-way radio kits
Order your choice of two or mor
y power supplies.
ssar
nece
and
,
unt)
-mo
(conduit or DIN
Order a one-way radio kit (conduit
or DIN-mount), with necessary
power supplies.
AI/DI
Temperature Sensors
and Transmitters
Multiple one-way single point to single point applications
Use multiple one-way radio sets. An antenna splitter can be used to
reduce the number of antennae at the central site.
One-way point to multipoint application
Not limited to two (as shown here).
AI/DI
AO/DO
AI/DI
Wireless Sensing and
Communications
ce of one-way
Order your choi DIN-mount),
it or
radio kit (condu
d
ount receiver an
-m
N
DI
l
na
tio
di
ad
s.
le
du
mo
ly
r supp
necessary powe
AI/DI
AO/DO
AO/DO
Use the hopkey from
your radio kit to program
additional receivers.
AO/DO
o kits (conduit or
Order your choice of one-way radi
supplies. Add an
er
DIN-mount), with necessary pow
needed.
as
les
cab
and
ter
antenna split
Model Selection Guide
Conduit-Mount Transmitter
and DIN-Mount Receiver Set
Analytical Instruments
and Systems
900 MHz I/O Transmitter/Receiver Description
Wireless I/O Conduit-Mount AC-Power Transmitter, DIN-Mount DC-Power Receiver Kit
Transmitter/ Conduit-Mount DC-Power Transmitter, DIN-Mount DC-Power Receiver Kit
Receiver Kits DIN-Mount DC-Power Transmitter, DIN-Mount DC-Power Receiver Kit
Receiver
DC-Power DIN-Mount Receiver for One-Way Multipoint Applications
Catalog
Number
2867021
2867034
2867102
2867047
Price
$1551.00
1468.00
1398.00
732.00
24 VDC 1 Amp Universal Power Supply (See note below.)
Antenna Splitter
Cable, Antenna to First Splitter
Cable, Splitter to Splitter, or Splitter to Receiver
2938840
2867050
2867717
2867607
125.00
229.00
50.00
30.00
Accessories
DIN-Mount
Transmitter and
Receiver Set
Note: Each DIN-mount module (transmitter or receiver) requires its own power supply. So, to make sure you have
the necessary power, order one power supply for each 2867021 or 2867034 kit. Order two power supplies
for each 2867102 kit or 2867047 receiver.
135
Two-Way Wireless I/O for Control
Modular DIN-rail mount 900 MHz transceiver and I/O
No programming required
CSA/UL Class 1, Div 2, Groups A-D; NEMA 1/IP30 rating
4-20 mA analog input and output, 5-36 VDC discrete inputs,
normally open dry contact 250 VAC/5A discrete outputs
• 60 to 1000 ft range, no line-of-sight; Sets include two 1/4 wave
antennae and L bracket mounts
Data flows two ways,point to point.A transceiver sends and receives
analog and discrete signals for process monitoring and control.
Slave
I/O Radio
Master
I/O Radio
Two-way I/O radio
applications
Matched transceivers
include 1 AI, 1 AO, 2 DI, and 2
DO and can be ordered with
1/4 wave antennae.
Shown with 4 AO, 8 DO (left)
and 4 AI, 8 DI (right).
Flow Measurement
Instruments
•
•
•
•
Order a transceiver kit with antennae,
and add necessary power supplies. Add
matching I/O modules as needed.
Two-way I/O radio with repeater
Pressure Transmitter
Features
Level Measurement
Instruments
WIRELESS I/O
SYSTEMS
2-Way
Transceiver
with I/O
2-Way
Transceiver
with I/O
Order a pair of transceivers with antennae, a repeater and
hopkey for programming, and necessary power supplies. Add
matching I/O modules as needed.
One master radio with up to eight slaves. Uses same hardware as
Model Selection Guide
I/O Expansion Modules
•
•
•
•
•
4-channel analog input and output
2-channel pulse input and output
8-channel digital input
8-channel digital output with relays
8-channel combination I/O module
900 MHz I/O Transceiver Description
Transceiver
Matched Transceivers Kit with 1/4 Wave Antennae
Repeater
Two-Way Transceiver Module (Repeater)
Module
Hopkey for Programming Repeater
Four-Channel Analog Input Module
Four-Channel Analog Output Module
Matched
Eight-Channel 5-36 VDC Digital Input Module
I/O Modules Eight-Channel Dry Contact Relay Output Module
Two-Channel Pulse Input with Frequency/Counter Dip Switch
Two-Channel Pulse Output with Frequency/Counter Dip Switch
Combination Module (1 AI, 1 AO, 2 DI, 2 DO)
Accessories 24 VDC 1 Amp Universal Power Supply (See note below.)
Catalog
Number
2867270
2867092
2867539
2867115
2867128
2867144
2867157
2885223
2885236
2867322
2938840
Price
$2638.00
1266.00
59.00
377.00
420.00
307.00
366.00
350.00
280.00
404.00
125.00
Note: Each DIN-mount module (transceiver) requires its own power supply. So, to make sure you have the necessary power, order two power supplies for each 2867270 kit and one for each 2867092 repeater.
Wireless Sensing and
Communications
• Factory-configured systems — ships complete, ready to wire
• Analog and digital I/O only; Limited to eight I/O modules for a
single master radio; Maximum 33 analog I/O and 66 digital I/O
• Same I/O functionality as standard two-way radios
• Repeater module required on all slave radios
• All antennae selections are optional. None included standard
• Slave A to Slave B configuration is possible — configure as Slave
A to Master, and Master to Slave B.
2-Way
Transceiver
Analytical Instruments
and Systems
Two-Way Multipoint to Point Configurations
Temperature Sensors
and Transmitters
Slave
I/O Radio
Level Measurement
Instruments
DATA
136 WIRELESS
RADIOS
Wireless Data Radios for Modbus Networks
Features
•
•
•
•
Flow Measurement
Instruments
Modular DIN-rail mount 900 MHz transceiver and I/O
Programmable through free RadLink software
CSA/UL Class 1, Div 2, Groups A-D; NEMA 1/IP30 rating
4-20 mA analog input and output, 5-36 VDC discrete inputs,
normally open dry contact 250 VAC/5A discrete outputs
• Compatible with Omni and Yagi antennae
Master
Data
Radio
Point-to-Point
Data Radios with I/O
Pressure Transmitter
Order the following, from the model
selection guide on page 137:
One master data radio and one slave
data radio with I/O modules. Two 24
VDC power supplies.
Choose antenna and cable based on
distance and signal strength.
Point-to-Point Data Radio with I/O and Repeater
Master
Data
Radio
Data Radio
(Repeater)
Slave Data Radio
with I/O
RS232/
RS485
Modbus Master
Slave Data Radio
with I/O
(AO, AI, DO, DI)
Order the following, from the model
selection guide on page 137:
One master data radio, two slave data
radios and necessary I/O modules. Add 24
VDC power supplies for each radio.
Choose antenna and cable based on
distance and signal strength.
Modbus Master
Master
Data
Radio
Point-to-Multipoint Data Radios with I/O
Point-to-Point
Data Radios with HMI
Temperature Sensors
and Transmitters
Pick master or slave by serial interface
(RS232 or RS485). Ends do not have to be the
same interface to work. Replaces Modbus
232/485 with DH01 wiring.
Master
Data
Radio
RS232/
RS485
Slave
Data Radio
Modbus Master
Any Modbus
Slave
RS232/
RS485
Slave Data Radios
with I/O
Modbus Master
Wireless Sensing and
Communications
Order the following, from the model
selection guide on page 137:
One master data radio plus a slave data
radio with I/O modules per location. Add
24 VDC power supplies for each radio.
Choose antenna and cable based on
distance and signal strength.
For either the above or below configuration, order
from the model selection guide on page 137:
One master data radio and one slave data radio plus
two 24 VDC power supplies. Choose antenna and
cable based on distance and signal strength.
Master
Data
Radio
Point-to-Point Data Radios with PLC
Analytical Instruments
and Systems
Pick master/slave by serial interface. End
interfaces need not match to work. Replaces
Modbus 232/485 with DH01 or DFI wiring.
Slave
Data
Radio
RS232/
RS485
Modbus
Master
Any
Modbus
Slave
Modbus Master
Modbus
Slave
Slave Data Radio
For the above or below configurations, order from the model
selection guide below:
One master data radio, two slave data radios and necessary I/O
modules. Add 24 VDC power supplies for each radio.
Choose antenna and cable based on distance and signal strength.
Master
Data
Radio
Point-to-Multipoint Data Radios
with I/O and PLC
Slave
Data
Radio
RS232/
RS485
Slave Data
Radio with I/O
Modbus Master
Omnidirectional antenna
The omnidirectional antenna provides a signal in a
full 360° radius, and can be used in either indoor
or outdoor applications. This antenna type
usually has the lowest gain and is used
in point to multipoint links.
It’s ideal for applications where
you want to transmit from a central
node to users scattered all around the area, or for picking up wireless
signals within a 360° radius of your position.
Fiberglass construction provides great protection to the antenna
from outdoor weather conditions.
Yagi-Uda array antenna
Known as the Yagi, this is a
semi-directional antenna used for
point-to-point network topology.
It’s sometimes used for point-tomultipoint, if long distance must
be achieved.
A Yagi antenna is made of an array of elements running parallel to
each other. The longest element in this array is the reflector. Next is
the driven element, the one that actually transmits electromagnetic
waves. The other elements are called directors.
The antenna propagates signal in the direction from the reflector
to the directors. The director elements are set at a precise distance
apart, and precise lengths (about half wavelength) to cause the antenna to operate most efficiently for a given radio frequency. A Yagi
with more directors has a greater gain and antenna becomes longer.
Modbus Slave
Dual port RS232/485
with expandable I/O
RS232 with 6pin MiniDIN for
diagnostics
Dual port
RS232/485
See available
900 MHz
antenna options
on page 142.
Model Selection Guide
900 MHz Radio and I/O Modules Description
900 MHz
Data Radio for RS-232 Serial Interface (Master)
Data Radios Data Radio for RS-232/485/422 Serial Interface (Master)
Slave Data Radio (for use with I/O Modules)
Four-Channel Analog Input Module
Four-Channel Analog Output Module
Matched
Eight-Channel 5-36 VDC Digital Input Module
I/O Modules Eight-Channel Dry Contact Relay Output Module
2-Channel Pulse Input, Frequency/Counter Dip Switch
2-Channel Pulse Output, Frequency/Counter Dip Switch
Combination Module (1 AI, 1 AO, 2 DI, 2 DO)
24 VDC 1 Amp Universal Power Supply (See note below.)
Accessories 5dB Omni Antenna,7 dBi Gain
20 Ft Cable, Type N Connectors (16 dB Loss/100 Ft)
Note: Each DIN-mount data radio requires its own power supply.
Catalog
Number
2867555
2867131
2867296
2867115
2867128
2867144
2867157
2885223
2885236
2867322
2938840
2867199
2867212
Price
$695.00
828.00
977.00
377.00
420.00
307.00
366.00
350.00
280.00
404.00
125.00
240.00
65.00
Level Measurement
Instruments
Flow Measurement
Instruments
RS232/
RS485
At its most basic, an antenna is a length of conductive metal
that radiates radio signals into the air. Most common antennae are
designed to be one-quarter or one-half the wavelength of the radio
signals they are transmit or receive.
Pressure Transmitter
Slave Data Radio
Compatible Antennae
Temperature Sensors
and Transmitters
Modbus Slave
Wireless Sensing and
Communications
Point-to-Multipoint Data Radios for PLCs
Master
Data
Radio
Analytical Instruments
and Systems
WIRELESS DATA
137
RADIOS
Level Measurement
Instruments
138
WIRELESS
RADIOS
Wireless Ethernet Radios
Industrial Wireless Ethernet
•
•
•
•
Flow Measurement
Instruments
IP67 wall-mount and IP20 DIN-rail mount models available
Supports 900 MHz, 2.4 GHz, and 5 GHz frequency bands
Security features WEP, WPA, WPA2, and 128-bit AES encryption
RS-232 and RS-422/485 ports for integrating serial devices into
Ethernet network; Simulcasts Modbus (RS-232 or RS-485) and
Ethernet “ComServer” function
• Programming and network diagnostics through web server —
no additional software needed
• Modbus RTU/TCP-compliant for industrial process applications
Frequency
Band
Model
802.11
Standard
Transmission
Power
Temperature
Range
I/O
Expansion
Bus
Ports
Security
Yes
RS232,
RS422/485,
RJ45
Ethernet
128-bit,
192-bit, and
256-bit AES
encryption
32° to 149° F
Yes
RS232,
RS422/485,
RJ45
Ethernet
WEP, WPA,
WPA2
(802.11i),
128-bit AES
encryption,
MAC-address
checking
-4° to 131° F
No
RJ45
Ethernet
WEP, WEPplus,
WPA/PSK,
WPA/Radius
RS232,
RS422/485,
RJ45
Ethernet
WEP, WPA,
WPA2
(802.11i),
128-bit AES
encryption,
MAC-address
checking
RS232,
RS422/485
WEP, WPA,
WPA2
(802.11i),
128-bit AES,
MAC-address
checking
Trusted Wireless Ethernet (RAD-ISM-900-EN-BD/BD-BUS)
Pressure Transmitter
900 MHz
—
1W
-40° to 149° F
2900016 (Ethernet)
2900017 (Ethernet I/O)
Standard WLAN (RAD-80211-XD/XD-BUS/XD-WM, and FL WLAN 24s)
Temperature Sensors
and Transmitters
2885728 (Wireless LAN)
2885757 (Wireless LAN/IO)
5 GHz
(802.11a)
2.4 GHz
(802.11b/g)
802.11 a/b/g
802.11i WPA2
100 mW
802.11 a/b/g/h
802.11i
WPA2/PSK
2700448 (Access Point)
2700451 (Dual Access Point)
2700449 (Client Only)
Basic WLAN (RAD-80211-XDB)
Wireless Sensing and
Communications
5 GHz
(802.11a)
2.4 GHz
(802.11b/g)
802.11 a/b/g
802.11i WPA2
100 mW
32° to 149° F
No
2990011 (Basic Wireless LAN)
High Power WLAN (RAD-80211-XD-HP/HP-BUS)
2900046 (Wireless LAN)
2900047 (Wireless LAN I/O)
2.4 GHz
802.11 b/g
400 mW
-40° to 140° F
Yes
Analytical Instruments
and Systems
Protect Your Radio with a NEMA 4X Enclosure Kit
• Prewired NEMA 4X control cabinet
• 24 VDC power supply/UPS, 24 VDC backup battery and 2 Amp fuse
• Surge protection for line input and antenna connections
Order enclosure 2917188, $1400.00 and pole-mount kit 2900038 $74.00
IP65 housing,
suitable
for outdoor
installations
139
Level Measurement
Instruments
WIRELESS
RADIOS
New IP65 Wireless LAN
Ethernet Access Points
Single Access Point
• Provide Ethernet access in locations all
#2700448.
over the plant
• Dual access points provide a wireless backbone for your Ethernet
network and allow for redundant Wireless LAN structures; Uses
spanning tree protocol for uninterrupted network operation
• Your choice of static or dynamic IP addressing; Access point can
provide DHCP server functionality
• Roaming capabilities: Your wireless device looks to the access point
with the strongest signal
• Supports 802.11 a/b/g wireless devices
• Maximum security with 802.11i AES encoding, support for 802.1x
radius with authentication
• Quality-of-Service (QoS) manages priority of data traffic
• Compatible with Power-over-Ethernet (802.3.af ) for mounting in
locations without power, or as redundant voltage supply
• Interact with access point via password-protected web interface;
Setup wizards walk you through all necessary parameters
• Units come standard with two (single channel) or four (dual
channel) 5 dBi omni antennae for optimal radio signals
• Basic client model available to connect a single wired device or
multiple wired devices to the wireless network; Does not serve as a
wireless access point itself, only as a bridge
Description
900 MHz 1W Trusted Wireless Ethernet
900 MHz 1W Trusted Wireless Ethernet with I/O Bus
2.4-5 GHz 100 mW Wireless LAN
2.4-5 GHz 100 mW Wireless LAN with I/O Bus
2.4-5 GHz IP65 Wireless Single Access Point
2.4-5 GHz IP65 Wireless Dual Redudant Access Point
2.4-5 GHz IP65 Wireless Client Only
2.4-5 GHz 100 mW Basic Wireless LAN
2.4 GHz 400 mW High Power Wireless LAN
2.4 GHz 400 mW High Power Wireless LAN with I/O Bus
24 VDC 1 Amp Universal Power Supply, DIN-Mount
Expansion Modules for I/O Bus Radios
8-Channel Digital Input
8-Channel Digital Output with Relays
4-Channel Analog Input
4-Channel Analog Output
8-Channel Digital Input, 2-Channel Digital Output
2-Channel Pulse Input, Frequency/Counter Dip Switch
2-Channel Pulse Output, Frequency/Counter Dip Switch
100cm Adapter Cable, MCX to SMA
50cm Adapter Cable MCX to N
NEMA 4X Enclosure Kit with Power, Surge Suppression
Pole Mounting Kit for NEMA 4X Radio Enclosure Box
Catalog
NumberPrice
2900016 $1750.00
2900017 1880.00
2885728 1438.00
2885757 1546.00
2700448 1340.00
2700451 1855.00
2700449
758.00
2990011 1015.00
2900046 1648.00
2900047 1751.00
2938840
125.00
2867144
2867157
2867115
2867128
2867322
2885223
2885236
2867678
2867681
2917188
2900038
$307.00
366.00
377.00
420.00
404.00
350.00
280.00
42.00
45.00
1400.00
74.00
See page 142 for Phoenix Contact antenna options.
Antenna and radio frequencies must match.
Solar Interface System to Power Wireless Applications
• Great for applications where local power isn’t available!
• System includes weatherproof enclosure, solar batteries, solar panel, solar panel bracket, cable and conduit
to connect the solar panel to the enclosure, circuit
protection, terminal blocks, and battery charger
• Adjustable side-of-pole or tower mounting hardware
• Deep-cycle, gelled electrolyte, solar battery — completely maintenance free!
• Rugged NEMA 4 enclosure with separate sealed NEMA
3R (weatherproof ) battery compartment
• Average 4.8 Amphours/day system production (based
on solar radiation map for Illinois, Indiana, Wisconsin)
Model Selection Guide
Description
24V 100W Solar Power Interface System
Combination Arrester for Power and Circuit
Replacement Gas Tube
24V 10A Battery Charge Controller
Catalog
NumberPrice
5605943 4215.00
2839318
112.75
2818203
17.95
2885443
141.00
Pressure Transmitter
Wireless Ethernet Radio Model Selection Guide
Temperature Sensors
and Transmitters
• 8-channel digital input and
2-channel digital output
• Pulse input
• Pulse output
Wireless Sensing and
Communications
4-channel analog input
4-channel analog output
8-channel digital input
8-channel digital output
with relays
Analytical Instruments
and Systems
•
•
•
•
Flow Measurement
Instruments
I/O Modules
Level Measurement
Instruments
140
CELLULAR
MODEMS
Cellular Modems for Long Distances
Wireless Modems and
Text Messaging Alarm Relays
Flow Measurement
Instruments
• Reliable industrial modems are optimized for harsh industrial
environments — fluctuating voltages, extreme temperatures, and
electromagnetic interference
• Safe communication channels and data integrity with VPN connections, firewalls, and IPsec encryption
• GSM Edge data transmission for Internet IP communications at up
to 210 KBPS (10x improvement over GPRS)
GSM/GPRS Serial Modem
Pressure Transmitter
The DIN-rail mount GSM/GPRS modem is designed for remote monitoring and alarm generation. It has adjustable selective call acceptance,
connection with password protection, and call-back function to protect
the system against unauthorized access.
Its strength lies in its configurable warning/alarm inputs. If the inputs
are activated, the modem calls user-defined numbers, and sends stored
status alerts by fax or text message. Using the switching output, other
functions can be controlled via text message. The modem has an integrated automatic Sleep function to increase battery life.
Phoenix Contact cellular devices (left to right): Quad-band cellular
modem with RS-232 interface, quad-band cellular modem with
Ethernet interface, and remote SMS text message relay system.
Serial Modem Specifications
Temperature Sensors
and Transmitters
Interface: RS-232 interface for serial asynch UART/NRZ data
Inputs/Outputs: Two switching inputs for messages to local RS-232 interface,
text message, fax, or output control; Switching transistor output to the backplane, activated by input control, text message, or local AT command; Alarm
signals flash for error messages to be sent, or steady for triggered alarm
Enclosure: IP20 green ABS-V0 plastic enclosure with DIN-rail mount
Quad-Band Cellular Antenna Options
with GSM
Compatible nt
nnae
cellular a eunits on
ll
a
s
here, plu 142!
page
SMS Text Messaging Relay Modem
Wireless Sensing and
Communications
The SMS (Simple Messaging System) Relay is a compact remote control
and signaling system.Six digital or configurable analog/digital inputs and
four relay outputs with PDT contacts can be monitored and controlled
using text messages over any GSM mobile phone network.
At each status change, the input sends a text message to any receiver
in the unit’s 50-number phone book. Text messages can be used to enable or disable outputs, so you can acknowledge or remove errors. Relay
outputs can be switched for a predefined period, then returned to their
initial state.Integrated password protection prevents unauthorized access.
SMS Relay Modem Specifications
Inputs/Outputs: 110-240 VAC Model: Six digital inputs, four digital relay outputs; 12-48 VDC Model: Six digital or analog inputs, four digital relay outputs
Enclosure: IP20 Noryl SE1, Lexan EXL9330 housing with screw terminal block
GSM/EDGE Ethernet Modem
Analytical Instruments
and Systems
The GSM/EDGE modem is a high-performance router for industrial
Ethernet networks. Its integrated firewall and virtual private network
(VPN) support protect your application from unauthorized access. Six
switching inputs let you independently send text messages, email, or
both to one or several recipients. Four integrated switching outputs can
be activated, so you can monitor system status remotely.
GSM/EDGE Ethernet Modem Specifications
Inputs/Outputs: Six switching inputs, four switching outputs, plus signaling
alarm (red LED)
Interface: 10/100 MBps Ethernet interface, RJ45 socket for TCP/IP, UDP, TFTP,
HTTP, Modbus TCP, PPP, ProfiNet, Ethernet/IP, and CHAP
Enclosure: IP20 green PA 6.6-FR VO plastic enclosure with DIN-rail mount
Frequency
Impedance
Gain
VSWR
Ambient
Temp
Connection
Model
Quad band (850/900/1800/1900/2100 MHz) omnidirectional
50Ω
50Ω
50Ω
1 dB
1 dB
2 dBi
≤ 2.0
≤ 2.0
≤ 1.4
-40° to 221° F
-40° to 221° F
-40° to 176° F
SMA male
2313371
SMA male
2313342
SMA round
2900982
* Voltage Standing Wave Ratio
Model Selection Guide
Description
Cellular GSM/GPRS Wireless Modem, RS-232
Cellular GSM/EDGE Wireless Modem, Ethernet
SMS Relay System, 6 Digital Inputs, 4 Relay Outputs
SMS Relay, 6 Analog/Digital Inputs, 4 Relay Outputs
UTMS/GSM Quad Band 1 dB Low-Profile Antenna
UTMS/GSM Quad Band 1 dB Gain Antenna
UTMS/GSM Quad Band 2 dBi Gain Antenna
100-240 VAC, 24 VDC Power Supply
DIN-Rail Connector (3 Required)
V.24 RS-232 Cable (9 Pos D-Sub Female/Female)
Catalog
NumberPrice
2313106 $563.00
2313355
754.00
2313513
603.00
2313520
614.00
2313371
93.00
2313342
45.00
2900982
92.00
2866983
164.00
2709561
8.86
2799474
48.00
See page 142 for antenna options, cables, and accessories.
141
Bluetooth for Short Distances
Wireless Bluetooth Modem
RS232/RS422/RS485 for distances less
than 1000 feet
Model Selection Guide
Description
Wireless MUX Set with 2 dBi gain Omni Antenna
Wireless MUX Set with 8 dBi gain Panel Antenna
Catalog
NumberPrice
2884208 $1348.00
2884509 1593.00
Model Selection Guide
Description
RS-232/RS-422/RS-485 to Bluetooth Modem
100-240 VAC, 24 VDC Power Supply
DIN-Rail Connector (3 Required)
V.24 RS-232 Cable (9 Pos D-Sub Female/Female)
Compatible with 2.4 GHz antennae, page 142.
IP Camera for Surveillance, Safety, and Quality Control
•
•
•
•
Remote viewing from anywhere, anytime via a Web browser.
Better image quality than closed circuit TV (CCTV) analog systems.
Uses existing IP infrastructure, and is highly scalable.
Flexible camera placement: WiFi eliminates need for hard-wired
cable, Power over Ethernet eliminates need for local power source
• Encrypt data across the network. Without authentication, outsiders
can’t steal video data or feed false video into the system. Interruption to the data stream can automatically trigger alarms and alerts.
Catalog
NumberPrice
2313805 $500.00
2866983
164.00
2709561
8.86
2799474
48.00
Pressure Transmitter
This Bluetooth modem is specifically
designed to work reliably in industrial environments. With fully integrated protocol
stacks, it operates without the need for
software drivers.
Phoenix Contact’s Bluetooth modem meets the high requirements for
interference-free data transmission, sending data via frequency hopping
spread spectrum (FHSS) within the 2.4 GHz band
Phoenix Contact’s Bluetooth converter features the following:
• Transmission speeds up to 187.5 Kbps
• One unit can be set to V.24 (RS-232), RS-422, or RS-485
• Supports all popular 10/11-bit UART data formats
• Choice of external antenna for optimum positioning
• Bluetooth access protected by password, fixed device pairing, or
device access list
• Scalable transmission power (-28 to 20 dBm) for specific localization
of the radio cell
• Integrated Bluetooth path diagnostics indicate the signal quality of
the radio connection
Temperature Sensors
and Transmitters
• Unpack, connect, switch on, and you’re up and running — no
configuration or settings
• The fixed “pairing” of the two MUX modules automatically takes
care of setting up the connection and transmitting the signals
• 128-bit data encoding
• Transmission in the 2.4 GHz frequency bandwidth makes it insensitive to the usual sources of industrial interference
• Not visible to other Bluetooth devices
• Wireless LAN 802.11 b/g and Wireless MUX will not interfere with
each other. Channels that are occupied by a WLAN-802.11b/g network are automatically recognized and not used by the MUX
Does installing signal cable cause you problems? Is the work involved
and expense too high? Do moving signal lines wear out too quickly?
Phoenix Contact’s wireless MUX transmits digital and analog signals
between two points. Its function is simple:The input signal at one module
is an output at the corresponding paired module.
The Wireless MUX is sold as a ready-to-use package. Unpack, connect,
power up, and the wireless link is working, transmitting automatically
and cyclically within 10 mSec. The module includes 16 digital input and
16 digital outputs plus two analog 0-10V or
0-20 mA inputs and outputs.
Each kit includes two permanently-paired
wireless MUX modules, two omni or panel
antennae with mounting brackets, and two 3’
antenna cables.
Wireless Sensing and
Communications
Bluetooth Wireless MUX
Flow Measurement
Instruments
Use this Bluetooth device to establish
point-to-point connections or local wireless
networks with up to seven devices.
• Ranges to 150 m in indoor industrial
areas, up to 200 m outdoors
• Problem-free parallel use of WLAN802.11 and Bluetooth networks
• 128-bit data encoding and device
authentication
Analytical Instruments
and Systems
0m
Distances to 10
a
nn
with Omni ante
h
it
set, to 400m w
t
panel antenna se
Level Measurement
Instruments
BLUETOOTH
WIRELESS
Level Measurement
Instruments
142
WIRELESS
ANTENNAE
Don’t forget to order cables
and surge protection!
Antennae and Accessories
Antenna Options for 900 MHz Radios
900 MHz Radio
Antenna
* Note: Antenna and radio frequency must match.
Flow Measurement
Instruments
Type
Operating Frequency
Bottom
Top
Nominal
Gain
Low
Profile
806 MHz
960 MHz
2.14 dBi
—
—
—
Omni
902 MHz
928 MHz
7.0 dBi
100°
17°
Fiberglass
Omni
902 MHz
928 MHz
3.0 dBd
6.0 dBd
Pressure Transmitter
890 MHz
960 MHz
Type
Catalog
Number
Price
17’ RG-58
cable,
N-male
5606175
$170.00
—
N-type
female,
L-mount
bracket
2867199
240.00
N-type
female
2867791
325.00
—
2885579
435.00
2867801
229.00
2867814
245.00
5606614
276.00
15°
160°
78°
Connector
10 dB
6.5 dBd
100°
62°
15 dB
10 dBd
56°
46°
20 dB
Antenna Options for 2.4 GHz Radios
2.4 GHz Radio
Antenna
Front-toBack Ratio
28°
360°
3.0 dBd
Yagi
Beamwidth (°-3dB)
Horizontal
Vertical
2’ RG-213,
N-type
female
* Note: Antenna and radio frequency must match
Operating Frequency
Bottom
Top
Nominal
Gain
Impedance
Radiation Pattern
Horizontal
Vertical
Connector
Catalog
Number
Price
Temperature Sensors
and Transmitters
Wireless Sensing and
Communications
Omni
2.4 GHz
2.5 GHz
2 dBi
50 ohm
360°
75°
MCX male
2867461
$56.00
Omni
2.4 GHz
2.5 GHz
6 dBi
50 ohm
360°
30°
N-type
female
2885919
243.00
Omni
2.4 GHz
2.5 GHz
9 dBi
50 ohm
360°
15°
N-type
female
2867623
323.00
Panel
2.4 GHz
2.5 GHz
8 dBi
50 ohm
75°
70°
SMA
female
2867610
160.00
Other lengths Cable Temp Attenuation Cable Catalog
Type
Rating (per 100 ft) Length Number Price
available. Call
.
10 ft 5606124 $69.00
ng
-40° to
ici
pr
r
fo
RG-58U
13.7 dB
167° F
RG-213U
Analytical Instruments
and Systems
-40° to
176° F
7.6 dB
20 ft
25 ft
40 ft
50 ft
2867212 65.00
2867597 88.00
2867377 110.00
2867225 132.00
Coaxial antenna cables,
N-male connector both ends
Protect Your Radio and I/O Hardware!
Prewired NEMA 4X control cabinet with 24 VDC power
supply/UPS, 24 VDC backup battery and 2 Amp fuse,
surge protection for power and antenna connections.
NEMA 4X enclosure kit: 2917188, $1400.00
Pole-mount hardware: 2900038 $74.00
Cable
Type
Temp Attenuation Cable
Rating (per 100 ft) Length
20 ft
LMR-400
3.9 dB
100 ft
-40° to
LMR-500 185° F
3.13 dB
25 ft
LMR-600
2.5 dB
125 ft
Surge Protection Adapter, 900 MHz
Surge Protection Adapter, 2.4 GHz
Omni and
ae
parabolic antenn
s
for 5 GHz radio
also available.
Prices start at
$250.00
Catalog
Number
5606125
2867238
5606126
2885171
5603859
2838490
Price
$87.00
224.00
248.00
446.00
84.46
150.53
24 VDC
or Loop
Powered
24 VDC Powered:
Connect up to 4
wired HART®
devices with a
single adapter
Gateway Specifications
WirelessHART® Interface: 2.4-2.4835 GHz frequency, 15
channels, 5 MHz channel separation, RP-SMA female antenna
connection
WLAN (802.11) Interface: 2.4-2.4720 GHz, 13 channels, 5 MHz
channel separation,two RP-SMA female antenna connections
Ethernet Interface: RJ-45 (autocross) port connection, 10-100
Base-T transmission rate
Indicators: Unit initializing/active, WirelessHART device connections, LAN
connections,WLAN links,Tx/Rx on wired and wireless LANs, and error status
RSSI Test Voltage: 0-35 VDC
Enclosure: IP20 rated Polyamide PA, non-reinforced, NS35 mount
Operating Conditions: Temperature: -40° to 158° F; Relative Humidity: 1090% non-condensing
Voltage: Nominal: 24 VDC; Supply: 9-30 VDC; Power Consumption: 4.1 W
typical, 7.2 W max.
Approvals: cCSAus: Class I, Div 2, Groups A-D Ex nA IIC, Class I, Zone 2, Group
IIC; AEx nA IIC T4; CE
Adapter Specifications
Radio Interface: 2.4-2.4835 GHz frequency, 15 channels, 5 MHz
channel separation, Type N female antenna connection
Electrical Data: Nominal Power Supply: 24 VDC; Supply Voltage:
11-30 VDC; Connections: 18” flying leads
Enclosure: IP67 cast aluminum, 1/2” NPTF thread mount
Model Selection Guide
Description
WirelessHART Gateway with 802.11b/g WLAN
WirelessHART Adapter with Integral Antenna
2.4 GHz Antenna Options for WirelessHART Gateway
3 dBi Omni Antenna with Vandalism Protection, IP55
6 dBi Omni Linear Vertical Antenna, IP55
8 dBi Omni Panel Antenna, IP55
19 dBi Parabolic Linear Vertical Antenna, IP65
RSMA Female to SMA Female Antenna Adapter
NEMA 4X Enclosure with Power, Surge Suppression
Pole Mounting Hardware for NEMA 4X Enclosure
Catalog
NumberPrice
2900178 $3556.00
2900100
850.00
2885867
2885919
2867610
2867885
2884538
2917188
2900038
Level Measurement
Instruments
Flow Measurement
Instruments
Pressure Transmitter
The technical advantages and cost benefits of WirelessHART® provide
new opportunities for process monitoring.
Installing wireless systems to replace infrastructure and signal cabling
drastically reduces the time to engineer and develop the expansion or
construction of a process unit.
A signal that previously took days to bring online using traditional
wiring can now be commissioned within hours. This time savings and
flexibility lets maintenance crews deploy wireless nodes for temporary
troubleshooting or to add stranded measurement points for safety or
improved efficiency.
The Phoenix Contact RAD-WHG/WLAN-XD is a WirelessHART gateway
with integrated 802.11b/g WLAN transceiver. It can connect up to 250
WirelessHART field devices and convert the HART® data to Modbus® TCP
for easy integration into most asset management systems.
The WirelessHART gateway features integrated Wi-Fi connectivity,
HART modem programmability and is DIN rail-mountable. The gateway
radio is configurable via a HART programmer or through a standard web
browser, using the unit’s embedded web server. System diagnostics are
also available through the web server or locally.
A WirelessHART adapter, like the RAD-WHA-1/2NPT, connects an
existing wired HART device into a WirelessHART network. The adapter
connects to the 4-20 mA wiring to gather the HART signal while the 4-20
mA signal remains intact and functional.
A single WirelessHART adapter can collect HART signals from multiple
devices, resulting in a lower installation cost. It can be loop-, line-, or battery powered. It’s ideal for gathering data from existing installed HART
devices that are connected to a host that doesn’t have HART capability.
Wireless Sensing and
Communications
ure Kit
NEMA 4X Enclos rge
Su
with Power and
Suppression
• Gateway supports up to 250 WirelessHART® devices
• Single WirelessHART® adapter can support up to four wired
HART® field devices
• 2.4 GHz ISM band 15-channel 802.15.4 radio, 250 Kbps over
the air transmission
• Converts HART to Modbus TCP
• Simple programming via web browser or HART handheld
• 802.11 b/g wireless LAN with WEP, WPA or WPA2/802.11i
security and 128-bit AES encryption for HART data
• Full mesh routing with self-organizing and self-healing capabilities to keep the network stable over time
• ATEX/FM/CSA Class I, Zone 2
Temperature Sensors
and Transmitters
WirelessHART® Gateway and Adapter
WirelessHART®
to Ethernet
Gateway
WirelessHART®
Adapter
143
125.00
243.00
160.00
414.00
30.00
1400.00
74.00
See page 142 for 2.4 GHz antenna, cables, and accessories.
Analytical Instruments
and Systems
WIRELESS
HART®
Level Measurement
Instruments
144
WIRELESS
HART®
WirelessHART® Networks
WirelessHART answers the challenge!
Flow Measurement
Instruments
• Cost-effective: For remote facilities and locations that are difficult to reach due to environmental or technical conditions.
It offers significant cost savings for cabling, commissioning,
and engineering, as well as reduced operating costs from
increased plant efficiency and lower maintenance expenses.
• Flexibility: For installation, replacement or upgrading; Ideal
for temporary measurements or for measuring rotating
equipment
• Maintenance-friendly: Easy and timely access to valuable
diagnostic information lets you put predictive maintenance
strategies in place. Maintenance and troubleshooting of
cables and connections is no longer required, and there’s no
more manual checking of equipment status.
Pressure Transmitter
WirelessHART® Adapters and Gateways
Temperature Sensors
and Transmitters
IE/WSN-PA Link WirelessHART Gateway
• Gateway for connecting up to
100 WirelessHART field devices to
industrial Ethernet
• Open TCP/IP communication and
Modbus TCP via Ethernet interface
• Can be used with HART-OPC servers
• Approved for use in Zone 2 hazardous areas
• Two RJ45 ports, RS485 screw terminal for connection to Modbus RTU,
24 VDC screw terminal connection
• Web-based configuration
• Available with integral or remote antenna
Connect legacy HART devices
to a wireless network!
SITRANS AW210 WirelessHART Adapter
• Connect up to eight standard wired
HART® devices or one 4–20 mA to a
WirelessHART network
• Integrated power management enables
efficient use of external power source
• Get access to analog-wired HART device
diagnostics at the maintenance station
• Now available with intrinsically safe (Ex
ia), non-incendive (Ex nA) and explosion
proof (Ex d) approvals
Wireless Sensing and
Communications
Input: One point-to-point with HART device or 4–20
mA device; Up to four externally powered HART
devices can operate in multidrop mode
Communication: HART v7.0 or earlier, or 4–20 mA
current signal
Output: 2.4 GHz WirelessHART radio
Power supply: 3.6V D-cell Lithium battery; Battery
life: 5 years @ 1 update/min
Analytical Instruments
and Systems
Model Selection Guide
Description
SITRANS AW210 WirelessHART Adapter
Power
Lithium Battery (Required)
Device
G-1/2 Thread Adapter
Adapter
1/2”-14 NPT Thread Adapter
Hardware 304SS Mounting Bracket Kit
Catalog Number
Price
7MP3111-1AB00-0AA0 $1288.00
7MP1990-0AA00
71.90
7MP1990-0BB00
56.30
7MP1990-0BA00
56.30
7MF4997-1AJ
62.91
SITRANS MDS Maintenance and Diagnostic Station
• Included FREE with the purchase of every
WirelessHART Gateway (IE/WSN-PALink
• Reads field device diagnostic information
from the wireless gateway and sends data
to SIMATIC PDM
• Device list shown in tree form, with propFree with
erties and maintenance data in a column
Gateway
• Selectable update interval for all devices
• Visualization of maintenance status with SIMATIC icons
• Ability to archive recent events for each device
• User-editable reporting
Model Selection Guide
Description
IE/WSN PA Link WirelessHART Gateway
with Integral Omni Antenna
Catalog Number
Price
6GK1411-6CA40-0AA0 $3990.00
Specifications
Battery-powered transmitters for
remote measurements,for installation
in harsh environments, for temporary
measurements, and for the expansion
and replacement of legacy wired field
device networks.
SITRANS TF280 WirelessHART Temperature Transmitters
Features
• Large 90° and 180° turnable
backlit LCD display
• Configurable with pushbuttons, SIMATIC PDM, and handheld HART® communicators
• Three pushbuttons for maximum efficiency in setup, diagnostics, communication, and security — no special tools needed
• Extension cable for remote mounting sensors
• Physical HART® maintenance port for quick commissioning
• Sleep mode for efficient battery life management
• Battery status display on LCD and in network overview
• Average 5-year battery life
Input: Piezoresistive ceramic sensor, dry measuring cell
Measuring range: Gauge pressure and absolute pressure,0–29 to 0–5800 PSIG
Engineering units: PSI, mBar, bar, inHG, inH2O, FtH2O, and more
Accuracy: Typically ±0.25% full scale, max ±0.35% full scale, includes hysteresis and repeatability; Ambient temperature effect: ±0.025% full scale/K
Connection: 1/2”–14 NPT or G1/2”
Output: 2.4 GHz WirelessHART radio
Power supply: 3.6V D-cell Lithium battery; Battery life: 5 years @ 1 update/min
Catalog
Number
Price
7MP1110-
$1920.50
0AC11
0.00
0AD11
64.40
7MP1990-0AA00
71.90
7MF4997-1AC
36.80
7MF4997-1AJ
62.91
7MF4997-1DA
7MF4997-1DB
Temperature Sensors
and Transmitters
7MP1120-
$2052.75
0DK11-1AA0
0.00
0EK11-1AA0
0.00
0FK11-1AA0
0.00
0GK11-1AA0
0.00
0HK11-1AA0
0.00
7MP1990-0AA00
71.90
Description
SITRANS TF280 Temperature Transmitter
Digital Display, Die-Cast Aluminum Enclosure
Sensor
M20x1.75 Cable Gland (Standard)
Connection Integral Pt100 Sensor
Power
Lithium Battery (Required)
Mounting
Carbon Steel Bracket Kit
Bracket
Stainless Steel Bracket Kit
Accessories
HART®
HART® Modem, RS-232 Interface
Modem
HART® Modem, USB Interface
449.65
591.10
Wireless Sensing and
Communications
Price
Analytical Instruments
and Systems
Catalog
Number
Call for absolute pressure ranges. See TF280 model selection guide for mounting
accessories and HART® modems.
Dimensions
SITRANS P280 WirelessHART Pressure Transmitters
Model Selection Guide
Model Selection Guide
Description
SITRANS P280 Pressure Transmitter
Digital Display, Aluminum Enclosure
0–29 PSIG
Measuring 0–145 PSIG
Range
0–725 PSIG
0–2900 PSIG
0–5800 PSIG
Power
Lithium Battery (Required)
Input: Pt100 sensor, IEC 60751
Measuring range: -328° to 1562° F (-200° to 850° C)
Engineering units: ° C or ° F
Accuracy: Typically ±0.25° C to a max ±0.5° C, includes hysteresis and repeatability; Ambient temperature effect: ±0.1° C/10K
Connection: 2-, 3-, or 4-wire circuit
Sensor current: 100 mA
Output: 2.4 GHz WirelessHART radio
Power supply: 3.6V D-cell Lithium battery; Battery life: 5 years @ 1 update/min
Level Measurement
Instruments
WirelessHART® Field Transmitters
Flow Measurement
Instruments
145
Pressure Transmitter
WIRELESS
HART®
Level Measurement
Instruments
146
UNIVERSAL
WIRELESS
Why an ISA100.11a industrial wireless network CAN grow with you!
Here’s what typically happens in a large plant...
Flow Measurement
Instruments
Pressure Transmitter
Call it the “right hand doesn’t care what the left hand is doing” or the
“can’t see the forest for the trees” approach to industrial wireless, and
why wireless has such a bad rap.
Think back to your childhood, sharing walkie-talkies with your best
friend. Remember what happened when you both hit the “Talk” button
at the same time? Both units would hiss and screech from the overload,
and neither of you could hear with the other was saying.
Competing wireless protocols in your plant are behaving the same
way. As the networks start to talk over each other, they create noise
and interruptions. The more interruptions, the slower your data gets
delivered. Eventually the data gets where it needs to go, just not always
when you need it to get there.
As you add more wireless networks, they have to fight even harder for
air space, stepping all over each other’s signals, and making the whole
process go that much slower.
For each department that wants to use wireless, there’s a protocol
with the right reach, speed, and function to best serve its purpose. You
can’t force all applications to use one protocol. And you can’t change the
frequency band to make sure the protocols don’t collide.
So, it’s important that you plan around the noise by finding a wireless
system that can take charge of managing the overlapping messages, so
they all get where they need to go when they need to get there.
Protocols Battling for the Bandwidth
Wireless DeviceNet
Used for control, configuration, and data
collection between simple industrial devices,
like sensors and actuators, and higher-level
devices like PLCs.
Wireless Profibus
Used for transfer of inputs and outputs from
field devices to a process control unit. Profibus
supports large area,low speed networks as well
as small area, high speed systems.
Wireless Foundation Fieldbus
All-digital, serial, two-way communication
system for field devices or I/O subsystems, for
basic or discrete control.
Wireless HART
Enables wireless access to existing HART
process field devices, using the same configuration, maintenance, and diagnostic tools and
procedures.
Temperature Sensors
and Transmitters
The P is for Performance, not for Proprietary
Wireless Personal Area Networks
A true feat of forward-thinking and innovation, Honeywell took all the
concerns about wireless, and built a flexible, expandable, secure wireless
design that turns data into knowledge.
Honeywell OneWireless supports DeviceNet, Profibus, Foundation
Fieldbus, Ethernet, HART, and a variety of other technologies. It’s capable
of monitoring processes, locating people and assets, and expanding the
range of existing networks, without the cost of wires, or the data collision
issues of overlapping wireless networks in a plant.
Building a network to comply with the new ISA100 standard for industrial automation wireless systems, Honeywell brings
you a wireless network that grows and adapts to your
changing process and management needs.
For simple applications, using small digital
radios. Zigbee, Bluetooth, and other shortrange devices help mobile professionals avoid
the restrictions of cables and cords.
Wireless LAN (802.11) — Wi-Fi
Supports handheld devices and laptop
computers that tie into your wired Ethernet
plant network. The 2.4 GHz frequency band
is shared by Bluetooth devices and cordless
phones, and is susceptible to interruption.
Wireless Sensing and
Communications
ireless
See the OneW
itters,
family of transm
152!
starting on page
Analytical Instruments
and Systems
The result is: six sets of network management packages, six
security protocols, six device management packages, six sets
of field devices (each with its own proprietary spare parts,
and six different trainings courses to attend.
OneWireless says it all! One network to purchase, deploy,
manage, and maintain. One security model to implement.
Many host systems coexisting on one network — optimized
for efficient use of bandwidth, for best capacity, availability,
and reliability. Maximizing performance, reducing costs.
What is New in OneWireless?
• OneWireless offers you a choice of a field instrument-only network
(over a Field Device Access Point) or multi-application network for
field instruments and Wi-Fi devices.
• OneWireless can exchange process data with your plant control
system via Modbus, HART, OPC or generic tunneling.
Performance
• OneWireless supports both monitoring and control over wireless,
with update rates from 1 to 60 seconds, comparable to existing
wired devices.
• OneWireless offers the longest battery life for wireless field instruments in the market.
• With the right integral or remote antenna, OneWireless offers the
market’s longest transmission range for wireless field instruments.
• Honeywell’s OneWireless radio board was designed exclusively for
use in industrial environments, so OneWireless field instruments
have better power management and outperform the competition
in industrial multi-path environments.
Ease of Use
• OneWireless lets you manage the entire plant’s wireless field network and instruments from one management application.
• Wireless Device Manager automatically selects the fastest and most
reliable path to channel data between the control system and field
instruments
• OneWireless lets you monitor and configure wireless field instruments without leaving your desk, using the Wireless Device Manager’s built-in web tool, or your current field instrument management
application, like Honeywell Field Device Manager or Emerson AMS.
OneWireless lets you implement a network that provides wireless
coverage for field instruments only, using the Field Device Access Point.
It fully supports the one-second update rate of ISA100 field devices.
By adding a wireless access point, OneWireless supports coverage for
field transmitters plus Wi-Fi and Ethernet devices. Mix or match different networks and manage them all using the Wireless Device Manager.
Analytical Instruments
and Systems
Wireless Sensing and
Communications
• Field Device Access Point (FDAP), a rugged industrial
access point that provides access to ISA100.11a field
instruments only. It does not include Wi-Fi support
• Wireless Device Manager, a network appliance that
manages all wireless field devices. WDM assumes the
roles of wireless field instruments network gateway,
system manager, and security manager
• ISA100-compliant firmware for field instruments and
network devices
• OneWireless HART Adapter, connecting wired HART
field instruments to the wireless network to transmit
diagnostics and process variable data
• Field instrument routing: wireless field instruments
can send their own data and also route data received
from neighboring field transmitters, creating a mesh
network without requiring an FDAP
Flexibility/Scalability
Temperature Sensors
and Transmitters
Honeywell built OneWireless for industrial users who want to extend
their process control networks into the field, and turn more information
into knowledge across the plant. They’ve proven through a growing
number of successful installations across the country that implementing wireless can lead to optimized productivity, improved safety, better
device reliability, and better environmental compliance.
OneWireless adds a vital missing piece to the adaptable wireless
network system — the ability to install a mesh network for monitoring
and control of field instruments. It’s a cost-effective solution for our
customers who want to install a wireless mesh network for field-mount
transmitters, but don’t need to support Wi-Fi devices.
OneWireless is scalable.The same system can support a handful of field
instruments, and easily expand to include wireless Ethernet to support
thousands of field instruments and Wi-Fi devices.
OneWireless network users can design a single network with different
types of wireless coverage at different areas of their facilities. Depending
on your application needs, the network can be adjusted to
offer wireless coverage strictly for field instruments or to
support both wireless field instruments and Wi-Fi.
Level Measurement
Instruments
ISA100 Wireless-Compliant Industrial Network Devices
Flow Measurement
Instruments
147
Pressure Transmitter
WIRELESS
NETWORKING
Level Measurement
Instruments
148
WIRELESS
NETWORKING
ISA100 Wireless-Compliant Industrial Network Devices
Which OneWireless Devices Do You Need?
Wireless Device Manager
Flow Measurement
Instruments
• Required component of any
OneWireless network
• Manages wireless field instrument
network and all field devices.
• Generates and authenticates security
keys that add devices to the network;
Transmits key to field devices via
Honeywell Dolphin 9700 handheld
• Serves as gateway/router between
wireless and wired networks
Pressure Transmitter
Field Device Access Point (Pg 150)
• Provides wireless coverage for
ISA100.11a field devices only
• No Wi-Fi wireless Ethernet support
• For Class I Div 1 or Class I Div 2 areas
• Supports up to 80 ISA100.11a field
devices (depending on reporting rate)
What’s involved in a wireless radio survey?
Temperature Sensors
and Transmitters
To make sure wireless will work in your plant, and that you get the
right antenna for your application, it’s recommended that you perform
a wireless instrument site survey. With years of wireless successes under
our belts, Lesman’s here to help.
Field Instruments (Pgs 152–158)
Application questions
• Any combination of OneWireless field
devices for process monitoring.
> Analog and discrete inputs
> Temperature
> Pressure
> Valve position sensing
Wireless Sensing and
Communications
Get the right network setup for your process and environment, start
with these questions:
• What data and network are you using? Field I/O, serial, Ethernet?
• How many location points do you want to monitor or manage?
• Where’s the data going? What’s the distance between points?
• Is your application all indoors, going floor-to-floor, between buildings, outdoors to indoors, or all outdoors? Are there hazardous
environments involved?
• How is the data to be handled? I/O, Modbus, OPC? What are the
existing device protocols you’ll need to tie together?
• Is power readily available and easily accessible?
OneWireless Adapter (Pg 151)
• Provides access to wireless network
for wired HART® field devices
• Add older wired HART field transmitters and devices to your network
• Access configuration and troubleshooting data on a HART device, across
your wireless network
Site surveys can include anything
from simple signal strength assessment
for I/O radios to full spectrum usage
analysis for plant-wide wireless. They’ll
also determine coverage area and engineering recommendations for network
topology,radio and antenna placement.
Analytical Instruments
and Systems
Make it easy! Order a OneWireless ISA starter kit
•
•
•
•
OneWireless FDAP (Class I, Div 2) with 6dB Antenna
Wireless Device Manager with DIN mounting kit and power supply
Two Universal I/O OneWireless Field Transmitters
Honeywell Dolphin PDA for security key commissioning
With its intuitive web interface, Wireless Device
Manager lets you design, commission, configure and
manage the wireless network, network devices (Field
Device Access Points and all ISA100.11a field instruments.
Users with valid user names and passwords can manage the wireless
field instrument network from a PC with a standard web browser over
a secure Ethernet (HTTPS) connection.
• View key performance indicators for the network and field devices
• Add, configure and commission wireless field devices. Smart buttons
hide/unhide information (signal strength, process value, battery life)
so you only see the data you need.
• Alarms/Events view displays system events and alarms
• Display data from a single point or a group of points on a trend
• Access pre-configured reports to maintain and optimize the network and field devices
Gateway Features
WDM manages the communication between wireless field instruments
and process control applications.It can be connected to the wired process
control network at Level 2 or the wireless DMZ.
• Modbus: WDM supports Modbus RTU over RS-485 serial and Modbus TCP/IP over 10/100-base T Ethernet, so any standard measurement, status, or parameter can be read by your Modbus application.
• HART®: WDM lets users access data from their current diagnostics
software application via a HART interface. So, your ISA100.11a field
instruments can be monitored like any other HART field instrument.
• OPC: WDM hosts an OPC Unified Architecture (UA) server for open
communication to current, historical and alarm/event data. A UA
Proxy enables communication between a DCOM/COM-based OPC
client and the WDM.
• Experion PKS CDA: WDM supports the Experion PKS (R410 or
later) CDA communication protocol, allowing nodes such as C
series controllers and ACE nodes to communicate directly with the
WDM and ISA100 Wireless field devices. All ISA100 field instruments
associated to a WDM are automatically detected and displayed in
Experion Control Builder. Users can configure the field instruments
and incorporate them in their control strategies. Users do not need
to do any data mapping or non-value-added engineering such as
custom faceplates and custom-detailed displays.
• Gateway General Client Interface (GCI): GCI lets third-party client applications communicate with the WDM and ISA100 Wireless
devices that are leveraging the ISA100 Wireless’s tunneling feature.
ISA100Wireless can tunnel or encapsulate other protocols (e.g., proprietary, HART, FoundationTM fieldbus) and transport data between
the host application and device. The GCI specification is defined
by the Wireless Compliance Intitute (WCI) and several field device
manufacturers already are utilizing this capability.
Specifications
Network Capacity: 40 Cisco Aironet 1552S or Field Device Access Points, up
to 100 ISA100.11a field instruments
Communication: Modbus RTU at 300-115,200 bps, Modbus TCP/IP, HART®,
OPC DA, OPC UA, CDA (Honeywell Experion® PKS), GCI (Gateway General
Client Interface)
Power: Req’d: 48 Watt min.(10–36 VDC),24V @ 1A; Consumption: 24 Watt typical
Hardware: Celeron M 1.0 GHz processor, 512 MB DDR SDRAM, hard disk
storage, PS2 keyboard and mouse ports, DB15 VGA connector for monitor
resolution 1600 x 1200, audio in/out ports, two RS-232 ports, one RS232/422/485 (DB9) port with RS-485 data flow control. Two 10/100-Base T
Ethernet ports, four USB2 ports. Indicators for power, IDE, LAN active/status,
Serial Tx/Rx, and one user-defined LED and buzzer
Operating Conditions: Temperature: -4° to 140° F (-20° to 60° C); Humidity:
20-95% non-condensing
Shock Protection: IEC 68 2-27; CompactFlash: 50 G @ wall mount, half sine,
11 ms; HDD:20G @ wall mount, half sine, 11 ms
Vibration Protection: IEC 68 2-64 (Random 1 Oct/min, 1 hr/axis); CompactFlash: 2Grms @ 5-500 Hz, HDD: 0.5 Grms @ 5-500 Hz
Enclosure: DIN-rail or wall mount aluminum + SECC enclosure
Certification: CE, FCC Class A, UL, CCC
Ordering Instructions
Build your model number by choosing one option from each table section
below. A finished wireless device manager catalog number looks like this:
WDMX-_ _-_ _-000-00
The WDMX kit includes DIN-rail mounting hardware, power connector,
PS2 keyboard/mouse adapter (does not include keyboard or mouse),
OneWireless release notes, and a OneWireless license.
Be sure to order one Dolphin PDA for your OneWireless network.
Model Selection Guide
Description
Wireless Device Manager
PowerNone
Supply
24 VDC Power Supply
Manuals
Documentation on CD Only
Dolphin 9700 Handheld Authentication PDA
Catalog
Number
Price
WDMX-
$4699.00
00-
0.00
PS-
192.00
DD-000-00
0.00
HSM-9700HPS 1971.00
Level Measurement
Instruments
When it comes to protecting process data, security is a primary
concern for the process automation community. OneWireless network
data is encrypted and decrypted at the field device and Wireless Device
Manager level to provide full end-to-end security.
To meet ISA100 standards for authenticating devices on the network,
WDM creates a unique authentication key for each field unit. The key is
loaded onto a handheld infrared device, and from there, downloaded to
the field device. Once a wireless field transmitter, or Field Device Access
Point, gets its key, and the WDM authenticates it, the device automatically joins the network.
By default configuration, each device’s key is deployed exactly once.
To improve security, you can configure “rolling keys” that require field
devices to obtain new security keys on a periodic basis.
Authentication device software manages the infrared
handheld device. It also lets you view configured settings
of transmitters and access points, and lets you receive and
transmit calibration commands to field transmitters. The
software runs a Honeywell Dolphin 9700 PDA running
Windows Mobile 5.0.
Flow Measurement
Instruments
System Management Features
Security Features
Pressure Transmitter
Wireless Device Manager lets
you design, commission, configure and monitor the wireless field
network and devices connected
to it from a centralized location,
to simplify day-to-day operations
and reduce your cost of ownership.
WDM is a compact DIN-rail
mountable embedded device and
web server. Its front offers all ports
necessary to easily connect the wireless field network to
another network.
Temperature Sensors
and Transmitters
OneWireless Wireless Device Manager
Wireless Sensing and
Communications
149
Analytical Instruments
and Systems
WIRELESS
NETWORKING
Level Measurement
Instruments
WIRELESS
150 NETWORKING
OneWireless Field Device Access Point
Key Features
Flow Measurement
Instruments
Pressure Transmitter
• Great for multi-path and non-line-of-sight (NLOS) environments
• Reduces number of ISA100.11a routing devices needed to support
wireless field devices, and reduces the cost of wireless I/Os
• Enable the use of wireless field instruments for applications requiring fast update rates (<10 sec.) and short latency (<250 ms) and in
areas where Wi-Fi radios are not allowed
OneWireless™ Field Device Access Point (FDAP) is an industrial mesh
access point for monitoring and control of ISA100.11a field instruments. It
comes standard with an Ethernet port for connecting to a wired network
or a Wi-Fi wireless access point.
FDAP uses spatial diversity (two similar-strength antennae) to improve
communication in multi-path environments and long ranges. It extends
wireless coverage 1.5 times farther than ISA100.11a routing devices
without diversity.
All FDAP configuration parameters are accessible from the Wireless
Device Manager, which centralizes all key functions needed to manage
the network and wireless field devices.
Self-Configuring and Self-Healing Mesh
Temperature Sensors
and Transmitters
Field Device Access Points can be installed where power is available.
The device self-discovers neighboring ISA100.11a routing devices — WiFi, FDAPs and routing ISA100.11a field instruments — to form a reliable
and secure wireless mesh network capable.
The Field Device Access Point receives and transmits ISA100.11a data
simultaneously using all 15 channels available on the 2.4 GHz ISM band.
Honeywell’s intelligent wireless routing algorithm lets the access point
dynamically identify the best route to send data to and from wireless
field devices. This algorithm enables the mesh network to dynamically
re-optimize itself when FDAPs are added to or removed from the network.
General Specifications
Wireless Sensing and
Communications
Analytical Instruments
and Systems
Supported Field Devices: Up to 20 ISA100.11a field instruments max at
one-second reporting rate, Up to 80 ISA100.11a field instruments max at
five seconds or longer reporting rate
Standards/Field Protocols: ISA100.11a
Ports and Connections: External: Two antenna ports for 2.4 GHz ISA100.11a
field instruments; Internal: One 10/100 Mbps auto negotiation Ethernet
port, one shielded power cable, one grounding cable
Data Rates: Radio: 250 Kbps, DSSS/OQPSK; Wire: 10/100 MBPS Fast Ethernet
Frequency Band: Unlicensed ISM Band (2.4–2.483 GHz)
Operating Channels: 15 DSSS channels for ISA100.11a
Network Interface: 10/100-Base T Ethernet, autosensing
Network Security: 128-bit AES encryption; Secure key deployment
Quality of Service: Supported
Transmit Power: DSSS, 18 dBm max.
Receive Sensitivity: DSSS, 2.4 GHz: -95 dBm @ 250 kbps typical
Operating Conditions: Temperature: -40° to 167° F; Humidity: 0–100% noncondensing
Hazardous Environment Ratings: FM/CSA: Class I, Div 1 Group C, D / Zone
1 Group IIB T4; Class I, Div 2 Group A–D / Zone 2 Group IIC T4; ATEX: II 3G Ex
nA nL IIC T4; IECEx: Ex nA nL IIC T4
Environmental Ratings: IP66, NEMA Type 4X, G3 Corrosion resistance per
ANSI/ISA-S71.04-1985; Mechanical Shock: 4G
Compliance: Radio Approvals: FCC Part 15.247 Subparts B and C; CE Mark:
R&TTE Directive 1999/5/EC, EMC Directive 2004/108/EC, LVD Directive
73/23/EEC, ATEX Directive 94/9/EC
Power: 24 VDC ±10% at 5 Watts
Warranty: 1 Year
FDAP1 for Class I,
Div 2 areas.
FDAP2 for Class I,
Div 1 areas.
Ordering Instructions
Build your model number by choosing one option from each table section
below. Check the availability column to be sure the unit you need is available.
A finished FDAP catalog number looks like this:
FDAP_-F_ _ _ _ _ - F_ _ _ _ _ - _ _ - DD-0000
Model Selection Guide
Description
Field Device Access Point, Class I, Div 2 (Zone 2)
Field Device Access Point, Class I, Div 1 (Zone 0)
DSSS Antenna 1
None
Antenna
5 dBi Integral Omni
Type
6 dBi Integral Omni
8 dBi Remote Omni
Lightning None
Surge
Integral
Arrestor
Remote
None
Cable
3.2’ (1 m)
9.8’ (3 m)
32’ (10 m)
DSSS Antenna 2
None
Antenna
5 dBi Integral Omni
Type
6 dBi Integral Omni
8 dBi Remote Omni
Lightning None
Surge
Integral
Arrestor
Remote
None
Cable
3.2’ (1 m)
9.8’ (3 m)
32’ (10 m)
Accessories and Options
None
Wall Mounting Kit
Pole Mounting Kit (2.5” Max. Diam.)
OneWireless Network Documentation CD
CatalogAvailNumberability Price
FDAP2-
$2677.00
FDAP1-
2883.00
F0 _ _ _ _-
F1 _ _ _ _-
F6 _ _ _ _-
F8 _ _ _ _-
_ _ 00 _ _-
_ _ SA _ _-
_ _ RS _ _-
_ _ _ _ 00-
_ _ _ _ 01-
_ _ _ _ 03-
_ _ _ _ 10-
•
•
•
•
•
•
•
•
•
•
•
0.00
81.00
153.00
205.00
0.00
153.00
174.00
0.00
174.00
308.00
349.00
F0 _ _ _ _-
F1 _ _ _ _-
F6 _ _ _ _-
F8 _ _ _ _-
_ _ 00 _ _-
_ _ SA _ _-
_ _ RS _ _-
_ _ _ _ 00-
_ _ _ _ 01-
_ _ _ _ 03-
_ _ _ _ 10-
•
•
•
•
•
•
•
•
•
•
•
0.00
81.00
153.00
205.00
0.00
153.00
174.00
0.00
174.00
308.00
349.00
00WM-
PM-
DD-0000
•
•
•
•
0.00
256.00
256.00
0.00
Unlock Stranded HART® Diagnostics!
Connect wired HART devices to your OneWireless network
Key Features
•
•
•
•
•
•
ISA100.11a-compliant with infrared security provisioning
Transmit diagnostics and process variable data
1000 foot line-of-sight range
Powered from 4-20 mA loop and D-cell battery
Diagnostics indicated by front-panel LEDs
FM, CSA, IEC, and ATEX approvals
In process applications, there are many devices that use the HART protocol to configure and monitor device parameters, variables and status
information reflecting the device health status. Honeywell’s OneWireless
Adapter (WA100) transforms a wired HART device into a wireless device
to transmit this valuable information back to a host system.
The OneWireless Adapter is an easy and cost-effective solution for
bringing HART information from two-wired or four-wired HART field
devices in remote and hazardous locations into an ISA100.11a-compliant
system. The wireless adapter helps you improve operational efficiency
and optimize resource use by eliminating the need to send employees
to collect field device readings. The OWA also eliminates the need to
install long cable runs, and automates data collection for improved efficiency and productivity.
In addition to the primary process variables that can be accessed, the
OWA provides access to four HART dynamic variables (PV, SV, TV, and FV),
multivariable data, performance information, calibration information,
diagnostics, and device configuration parameters.
Using the OWA to integrate HART devices into the ISA100.11a field
network leverages the ISA100 standard’s meshing technology and
provides a single network for all functions of scale within your site applications. It also provides secure and reliable communications for your
process industry requirements.
The OneWireless Adapter is designed to connect to existing HART
devices and integrate them seamlessly with OneWireless architecture
without impacting your host system.The OneWireless Network provides
reliable and fast transmission of field information into any control and
SCADA system via the OPC or Modbus TCP protocol.
Each WA100 HART Adapter scavenges power from the 4-20mA loop, in
addition to being battery powered by a long-life D-size Lithium battery.
The wireless adapter’s transmission range is 1,000’ (305 m) line of sight
(LOS) under ideal conditions.
Hazardous Location Certifications
CSA: Intrinsic Safety Entity: Class I-III, Div 1, Groups A-G; T4 Ta = 85° C; Ex ia IIB;
T4; Ex tb IIIC T90° C IP66; Ambient Temp: -40° C ≤ Ta ≤ 70° C; Enclosure: Type
4x/ IP46; Non Incendive: Class I, Div 2, Groups C,D; Class II, Div 2, Groups F, G;
Suitable for Class III, Div 2; T4; Class I, Zone 2 AEx nA IIB, T4; Ambient Temp:
-40° C ≤ Ta ≤ 85° C; Enclosure: Type 4x/ IP46
Ordering Instructions
Build your model number by choosing one option from each table section
below. A finished catalog number looks like this: WA100-2110P0-A-000
Model Selection Guide
Description
OneWireless HART® Adapter
Housing
316SS M20 Conduit Adapter
Options
316SS 1/2” NPT Conduit Adapter
Battery
Holder Only, No Battery Incl.
Option
D-Cell Battery Included
Approvals None
CSA cus, IECEx, ATEX
FM
Manual
User Manual on CD
Printed User Manual
Country
North America
CatalogAvailNumberability Price
WA100-
$795.00
1 _ _ _ _-_
•
0.00
2 _ _ _ _-_
•
0.00
_ 0 _ _ _-_
•
0.00
_ 1 _ _ _-_
•
20.00
_ _ 0 _ _-_
•
0.00
_ _ 1 _ _-_
•
0.00
_ _ 2 _ _-_
•
0.00
_ _ _ 0C0-
•
0.00
_ _ _ 0P0-
•
20.00
A-000
•
0.00
Level Measurement
Instruments
Flow Measurement
Instruments
Wireless HART®
adapter mounted on
a Honeywell HART®
transmitter
Input: Any two- or four-wire HART device
Communication: ISA100.11a Wireless Compliant; 2.4 GHz Industrial,Scientific
and Medical (ISM) band per FCC 15.247/ IEEE 802.15.4-2006.Every data packet
transmitted in either direction is verified (CRC check) and acknowledged
by the receiving device. FCC and IC certified
RF Transmitter Power: 125 mW (20.9 dBm) max transmit power not including antenna per FCC/IC, or 400 mW (26.0 dBm) max EIRP including antenna
Data: PV data publish cycle time: Configurable 5 sec to 1 minute, (HART PV
every 5 seconds minimum); Rate: 250 Kbps; ISA100.11a Compliant output
Antenna: Integral 2.5 dBi omnidirectional monopole; Signal range: OWA100
to FDAP: Nominal 1000 feet (305 m), clear line of sight; Two OWAs, TX power
at 14 dBm: 790 feet (240m), clear line of sight; Note: Varies based on site
topography.
Parameter Routing vs Non-Routing: Unit can be set as Field Routing or nonField Routing; the number of routing devices is set by the system manager.
Using the device as a routing device will reduce battery life.
Operating Conditions: Temperature: -40° to 185° F (-40° to 85° C); Humidity:
0-100% RH; Vibration: 4g max over 15–200 Hz; Shock: 40g max
Power: Battery powered: Size D 3.6V Lithium Thionyl Chloride non-rechargeable battery, Battery life @ reference conditions with 30 second publish
cycle time set for non-Routing is 3+ years; Loop power: 7-30 VDC, 25 mA
for power scavenging; Loop voltage drop due to adapter: 2.52 VDC max over
ambient temperature range across the loop; Loop load resistance: 250Ω min.
Mounting: 1/2” NPT or M20 316 Stainless Steel fitting attaches directly to the
conduit entry of any 2- or 4-wire HART device; Optional remote mounting
kit available. Note: Mounting must result in vertically-oriented antenna
Housing: Molded Polycarbonate UL rating F1 for outdoor use, UV stabilized
and V-0 rating. Meets Type 4X (hosedown and corrosion resistant), IP66
(dust-tight/hosedown).
CE Conformity: Conforms with the protection requirements of European
Council Directives:2004/108/EC,the EMC Directive and 1999/5/EC,the Radio
& Telecommunications Directive per EN 300 328, V1.7.1 (2004-11), EN 300
489-1, V1.6.1 (2005-09), EN 300 489-17, V1.2.1 (2002-08), EN 301 893 V1.4.1
and EN 61326-1:2005, Electrical Equipment for Measurement, Control and
Laboratory Use, EMC Requirements
Pressure Transmitter
Specifications
Temperature Sensors
and Transmitters
OneWireless HART® Adapter
Wireless Sensing and
Communications
151
Analytical Instruments
and Systems
WIRELESS
NETWORKING
Level Measurement
Instruments
WIRELESS
152 TRANSMITTERS
Honeywell XYR6000 Field-Mount Wireless Transmitters
Flow Measurement
Instruments
Pressure Transmitter
General Specifications
Communications
Temperature Sensors
and Transmitters
Wireless Sensing and
Communications
Implement the value of wireless technology today
• Measure remote access points simply, safely, and securely
• Collect and use information previously inaccessible due to
high wiring cost or hazardous locations
• Easily meet regulatory requirements
• Improve process efficiency
• Enhance flexibility to monitor applications that have no access to power, that are remote or difficult to reach, that may
require frequent reconfiguration, or where manual readings
have been required previously.
• Building on the tremendously successful ST3000 series transmitter line; Honeywell brings simple, safe, and secure wireless
technology to its measurement portfolio in the XYR 6000
wireless transmitters.
Analytical Instruments
and Systems
Measurement and information without wires! The XYR 6000 wireless
transmitters series let you obtain data and create information from remote and hazardous measurement locations without the need to run
wires, where running wire is cost prohibitive and/or the measurement is
in a hazardous location. Without wires, transmitters can be installed and
operational in minutes,quickly providing information back to your system.
XYR 6000 wireless transmitters send data to a field device access point
(FDAP), creating a MESH infrastructure.Wireless System Gateways (WSG)
provide the path to bring that information into Experion PKS or any other
control system wirelessly via OPC client or Modbus/TCP.
Transmitter power is supplied by two “D” size lithium batteries with an
expected lifetime of up to ten years. Transmitter range with the integral
antenna is 1000’ (305 m) under ideal conditions.
Wireless Communication: 2,400 to 2,483.5 MHz (2.4 GHz) Frequency Hopping Spread Spectrum (FHSS); USA – FCC Certified; Canada – IC Certified;
European Union – RTTE/ETSI Conformity
RF Transmitter Power: 125 mW (20.9 dBm) maximum per FCC/IC not including antenna, or 400 mW (26.0 dBm) max EIRP including antenna for USA
and Canadian locations. 100 mW (20.0 dBm) max EIRP per RTTE/ETSI with
antenna for EU locations.
Data Rate: 250 Kbps
Antennae: Integral: 2 dBi omnidirectional monopole; Remote: 8 dBi omnidirectional monopole or 14 dBi directional parabolic with up to 20 m cable
and lightning surge arrester.
Signal Range: Nominal 305 m (1,000 feet) between field transmitter and
FDAP or gateway unit with a clear line of sight.*
Lightning Surge Arrester (Remote antennae only): Frequency range: 0 – 3
GHz, 50 Ohms, VSWR = 1:1.3 Max, Insertion Loss = 0.4 dB; Connectors: Type
N Female; Max Gas Tube Element: 90 V ± 20%, Impulse Breakdown; Voltage
= 1000 V ± 20%, Maximum Withstand Current = 5 KA.
Approvals
CE Conformity: 89/336/EEC, EMC Directive and 1999/5/EC, Telecommunications Directive per EN 300 328 V1.7.1, EN301 893 V1.3.1, EN301 489-17 V1.2.1,
EN301 489-1 V1.6.1 and EN61326-1 (1st Edition, 2002-02, Industrial Locations). Electrical Equipment for Measurement, Control and Laboratory Use.
Approvals: FM/CSA: Intrinsically safe, non-incendive, non-sparking, and
Common Physical Characteristics
Materials: Mounting Bracket: Carbon Steel (zinc-plated) or Stainless Steel angle
bracket or Carbon Steel flat bracket available; Electronic Housing: EpoxyPolyester hybrid paint.Low Copper-Aluminum.Meets NEMA 4X and IP 66/67
Process Connections: 1/2” NPTF, 1/2” NPTM, 9/16 AMINCO, DIN 19213, unless
stated otherwise on individual model specification
Mounting: Can mount in almost any position on 2” (50 mm) vertical or horizontal pipe using the standard mounting bracket.
Power: Two D-cell Lithium batteries. Expected lifetime up to 10 years
Ordering Instructions
Make one selection from each table section below. Check any restriction
letters or notes to be sure the unit is available. A finished catalog number looks
like this: STIW600-000-0000-_ _ _ _ _ - _ _ , _ _, _ _ - XXXX
Model Selection Guide
Catalog Avail-
Description
Numberability Price
Analog or Discrete Input XYR6000 Wireless Transmitter Models
0/1-5V and 0/4-20 mA Analog Input Interface
STIW600-
a
$2396.00
Three SPST Dry Contact Inputs Interface
STXW500-
•
2396.00
Future Options
000-0000
•
0.00
Antenna
2 dBi Integral Right-Angle, Vertical V _ _ _ _
d
0.00
2 dBi Integral Straight, Horizontal
S _ _ _ _
d
0.00
4 dBi Integral Right-Angle, Vertical R _ _ _ _
d
180.00
8 dBi Remote Omnidirectional
M _ _ _ _
e
216.00
14 dBi Remote Omnidirectional
D _ _ _ _
e
216.00
Cable A
None
_ 00 _ _
•
0.00
for Remote 1M Remote Cable A, TNC-R-N
_ 01 _ _
•
52.00
Antenna
3M Remote Cable A, TNC-R-N
_ 03 _ _
•
77.00
10M Remote Cable A, TNC-R-N
_ 10 _ _
•
103.00
Cable B to None
_ _ _ 00
•
0.00
Antenna,
Lightning Protection, 1M Cable B
_ _ _ 01
•
77.00
Lightning Lightning Protection, 3M Cable B
_ _ _ 03
•
103.00
Protection Lightning Protection, 10M Cable B _ _ _ 10
•
129.00
Radio
2.4 GHz FHSS
XF
•
36.00
2.4 GHz DSSS, 802.15.4
XD b •
0.00
ISA100.11a 2.4 GHz DSSS-FH, 802.15.4
XS
•
0.00
Power Battery
BA•
30.00
b
24 VDC (Not ATEX/IEC/SAEx Approved) DC
•
77.00
Stainless Customer Wired-On Tag
TG
g
25.00
Carbon Steel Transmitter Mounting Bracket
MB b •
35.00
304 SS Transmitter Mounting Bracket
SB
•
80.00
Printed Copy of User’s Manual
UM
•
72.00
1 Year Warranty Extension
W1
•
22.00
2 Year Warranty Extension
W2
•
37.00
Approval Type
Location/Classification
No Hazardous Locations Approvals
9X
•
0.00
FM
Intrinsically Safe, Explosion-Proof,
1C b •
25.00
Non-Incendive and Non-Sparking
CSA
Intrinsically Safe, Explosion-Proof,
2C
•
25.00
us
Non-Incendive and Non-Sparking
Restrictions
a
b
d
e
g
Only 0/4-20 mA input is certified as Intrinsically Safe
Select only one option from this group.
Available only with antenna and cable options _0000
Requires a Cable A option (01, 03, or 10)
Customer-supplied tag information, four lines, 28 characters per line
Temperature Input Specifications
Compatible Inputs: Pt100, Pt200, and Pt500 RTDs, Thermocouple types E, T, J, N, K R, S, and B; Millivolts: 0 to 10,
0 to 50, 0 to 100; Resistance (Ohms): 0 to 100, 0 to 200, 0
to 500, 0 to 1000
Temperature Effect: ±0.01% full scale per ° C.
Stability: ±0.1% of upper range limit per year
Cold Junction Accuracy: ±0.5 ° C.
Ordering Instructions
Make one selection from each table section below. Check any restriction
letters or notes to be sure the unit is available. A finished catalog number looks
like this: STIW600-000-0000-_ _ _ _ _ - _ _ , _ _, _ _ - XXXX
Level Measurement
Instruments
Flow Measurement
Instruments
Analog Input: 0/4-20 mA, 0/1–5V. Only 0/4-20
mA input units carry intrinsically safe approvals
Stability: ±0.1% of upper range limit per year
Loop Resistance (0/4-20 mA Input): 24.9 Ohms
Discrete Input: Single SPST dry contacts. To maintain
IS rating, contacts must be limited to simple switches.
Model Selection Guide
Catalog Avail-
Description
Numberability Price
Temperature XYR6000 Wireless Transmitter Model
Temperature Transmitter (User-Supplied Sensor) STTW400
•
$2396.00
Temperature/Discrete Input Transmitter
STTW401
•
2396.00
Future Options
000-0000
•
0.00
Antenna
2 dBi Integral Right-Angle, Vertical V _ _ _ _
d
0.00
2 dBi Integral Straight, Horizontal
S _ _ _ _
d
0.00
4 dBi Integral Right-Angle, Vertical R _ _ _ _
d
180.00
8 dBi Remote Omnidirectional
M _ _ _ _
e
216.00
14 dBi Remote Omnidirectional
D _ _ _ _
e
216.00
Cable A
None
_ 00 _ _
•
0.00
for Remote 1M Remote Cable A, TNC-R-N
_ 01 _ _
•
52.00
Antenna
3M Remote Cable A, TNC-R-N
_ 03 _ _
•
77.00
10M Remote Cable A, TNC-R-N
_ 10 _ _
•
103.00
Cable B to None
_ _ _ 00
•
0.00
Antenna,
Lightning Protection, 1M Cable B
_ _ _ 01
•
77.00
Lightning Lightning Protection, 3M Cable B
_ _ _ 03
•
103.00
Protection Lightning Protection, 10M Cable B _ _ _ 10
•
129.00
Radio
2.4 GHz FHSS
XF
•
36.00
2.4 GHz DSSS, 802.15.4
XD b •
0.00
ISA100.11a 2.4 GHz DSSS-FH, 802.15.4
XS
•
0.00
Power Battery
BA•
30.00
b
24 VDC (Not ATEX/IEC/SAEx Approved) DC
•
77.00
Stainless Customer Wired-On Tag
TG
g
25.00
Carbon Steel Transmitter Mounting Bracket
MB b •
35.00
304 SS Transmitter Mounting Bracket
SB
•
80.00
Printed Copy of User’s Manual
UM
•
72.00
1 Year Warranty Extension
W1
•
22.00
2 Year Warranty Extension
W2
•
37.00
F3399 Calibration Test Report, Cert of Conformance
F1
•
35.00
Approval Type
Location/Classification
No Hazardous Locations Approvals
9X
•
0.00
FM
Intrinsically Safe, Explosion-Proof,
1C b •
25.00
Non-Incendive and Non-Sparking
CSA
Intrinsically Safe, Explosion-Proof,
2C
•
25.00
us
Non-Incendive and Non-Sparking
Temperature Sensors
and Transmitters
Specifications
The temperature transmitter supports three
thermocouple inputs, two RTD inputs, or one
thermocouple and one RTD without sharing
field wiring terminals. It can simultaneously
support an integral probe and external inputs.
When the integral probe is a thermocouple,
two external thermocouples or one external RTD
can be wired to the transmitter. When the integral
probe is an RTD, one external thermocouple or one
external RTD can be wired to the transmitter.
Wireless Sensing and
Communications
The STIW turns any sensor with an analog output into a wireless
transmitter. Use it to convert any legacy 4-20mA or 1-5V output
into a wireless input for analytical, flow, or level measurements. The
STXW converts any discrete dry contact closure output
(like a limit or level switch) into a wireless input.
XYR6000 for Temperature
Analytical Instruments
and Systems
XYR6000 for Analog/Discrete Input
Pressure Transmitter
WIRELESS
TRANSMITTERS 153
WIRELESS
Level Measurement
Instruments
154 TRANSMITTERS
Honeywell XYR6000 Field-Mount Wireless Transmitters
XYR6000 for Pressure
Flow Measurement
Instruments
Pressure transmitters bring a proven technology to a wide spectrum
of applications, from furnace combustion airflow rate to hydrostatic
tank gauging.
STGW gauge pressure and STDW differential pressure transmitters can
be used with any primary flow element to provide proven, repeatable
flow measurements.
STAW absolute pressure transmitters can be used in applications
where high accuracy in the vacuum pressure range is needed. Typical
applications include low-pressure measurement in vacuum distillation
columns, where energy savings are directly proportional to the vacuum
in the column.
Specifications
Operating Conditions
Pressure Transmitter
Ambient Operating Temperature: -40° to 185° F
Humidity: 0 to 100%RH
Vibration: 4g max. over 15 to 200Hz.
Shock: 40g max.
ine gage
Models for in-lpressure
te
lu
and abso
(left), dual headtial
en
gage and differht).
ig
(r
re
su
pres
Performance Under Rated Conditions
Accuracy: Greater of ±0.10% calibrated span or upper range value (URV),
terminal based. (Includes combined effects of linearity, hysteresis, and repeatability, and residual error after averaging successive readings)
Zero Elevation/Suppression: No limit except minimum span from absolute
0 to 100% URL. Specifications valid over this range.
STGW Gauge Pressure Transmitter Specifications
Temperature Sensors
and Transmitters
Operating Conditions
Wireless Sensing and
Communications
Meter Body Temperature: -40° to 257° F
Minimum Operating Pressure (Vacuum Region): 2mmHgA, 1”WCA
Maximum Allowable Working Pressure (MAWP): STGW944/94L: 500 psi, 35
bar; STGW974/97L: 3000 psi, 210 bar; STGW98L: 6000 psi, 415 bar. Units can
withstand overpressure of MAWPx1.5 without damage.
STDW Differential Pressure Transmitter Specifications
Performance Under Rated Conditions
Operating Conditions
Upper Range Limit: 500 psi to 6000 psi (depending on model)
Minimum Span: 20 psi to 500 psi (depending on model)
Zero Temperature Effect per 50° F: STGW944/94L: ±0.15% span;
STGW974/97L/98L: ±0.20% span
Combined Zero/Span Temperature Effect per 50° F: STGW944/94L: ±0.225%
span; STGW974/97L/98L: ±0.30% span
Stability: STGW944/94L: ±0.015% URL per year; STGW974/97L/98L: ±0.03%
URL per year
Meter Body Temperature: -40° to 257° F
Minimum Pressure (Vacuum Region): 2 mmHgA; 1”WCA
Maximum Allowable Working Pressure: 4500 psi (310bar)
STAW Absolute Pressure Transmitter Specifications
Operating Conditions
Analytical Instruments
and Systems
Meter Body Temperature: -40° to 176° F
Minimum Operating Pressure (Vacuum Region): Above 25 mmHgA (33
mbarA). Short term exposure (2 hours at 70° C/158° F) to full vacuum will
not result in damage.
Maximum Allowable Working Pressure (MAWP): 750 psia, 52 barA; Units
can withstand overpressure of 1.5X MAWP without damage.
Performance Under Rated Conditions
Upper Range Limit: 500 psia, 35 barA
Minimum Span: 20 psia, 1.4 barA
Zero Temperature Effect per 50° F: ±0.15% of span.
Combined Zero/Span Temperature Effect per 50° F: ±0.225% of span.
Performance Under Rated Condition
Upper Range Limit: STDW924: 400” WC, 1000 mbar; STDW930: 100 psi, 7
mbar; STDW974: 3000 psi, 210 bar
Minimum Span: STDW924: 10” WC, 25 mbar; STDW930: 5 psi, 0.35 mbar;
STDW974: 100 psi, 7 bar
Zero Elevation/Suppression: -5 to 100% URL; STDW974: -0.6 to 100% URL
Accuracy: Greater of ±0.10% calibrated span or URV; STDW974: Greater of
±0.175% calibrated span or URV
Zero Temperature Effect per 50° F: ± 0.15% span; STDW974: ± 0.20% span
Combined Zero and Span Temperature Effect per 50° F: ±0.225% span;
STDW974: ±0.30% span
Zero Static Pressure Effect per 1000 psi: ±0.1625% span; STDW974:
±0.1625% span
Combined Zero/Span Static Pressure Effect per 1000 psi: ±0.30% span
Stability: ±0.015% URL per year; STDW974: ±0.03% URL per year
Catalog Avail-
Description
Numberability Price
In-Line Gage Pressure (GP) XYR6000 Wireless Transmitter Models
0-20 to 0-500 PSIG/0-1.4 to 0-35 bar
STGW94L $2982.00
0-300 to 0-3000 PSIG/0-21 to 0-210 bar
STGW97L 3101.00
0-500 to 0-6000 PSIG/0-35 to 0-415 bar
STGW98L 3163.00
0-500 to 0-10000 PSIG/0-35 to 0-690 bar
STGW99L 3291.00
Absolute Pressure (AP) XYR6000 Wireless Transmitter Model
0-20 to 0-500 PSIA/0-1.4 to 0-35 barA
STAW94L 3283.00
ProcessVent/Drain Barrier
Head ValveDiaphragm
Material 316 SS Teflon-Coated 316L SS
E _ _
•
0.00
316 SS Teflon-Coated Hastelloy C
F _ _
•
87.00
Fill
Silicone DC200
_ 1 _
•
0.00
Fluid
CTFE
_ 2 _
•
58.00
Process 1/2” NPT Female
_ _ G
•
0.00
Connect 1/2” NPT Male
__H
•
16.00
No Selection
00000
•
0.00
Antenna
2 dBi Integral Right-Angle, Vertical
V _ _ _ _
d
0.00
2 dBi Integral Straight, Horizontal
S _ _ _ _
d
0.00
4 dBi Integral Right-Angle, Vertical
R _ _ _ _
d
180.00
8 dBi Remote Omnidirectional
M _ _ _ _
e
216.00
14 dBi Remote Omnidirectional
D _ _ _ _
e
216.00
Cable A
None
_ 00 _ _
•
0.00
for Remote 1M Remote Cable A, TNC-R-N
_ 01 _ _
•
52.00
Antenna
3M Remote Cable A, TNC-R-N
_ 03 _ _
•
77.00
10M Remote Cable A, TNC-R-N
_ 10 _ _
•
103.00
Cable B for Remote Antenna with Accessories
Lightning None
_ _ _ 00
•
0.00
Protection Lightning Protection, 1M Cable B
_ _ _ 01
•
77.00
Cable B to Lightning Protection, 3M Cable B
_ _ _ 03
•
103.00
Antenna
Lightning Protection, 10M Cable B
_ _ _ 10
•
129.00
Radio
2.4 GHz FHSS
XF
•
36.00
2.4 GHz DSSS, 802.15.4
XD b •
0.00
ISA100.11a 2.4 GHz DSSS-FH, 802.15.4
XS
•
0.00
Power Battery
BA•
30.00
b
24 VDC (Not ATEX/IEC/SAEx Approved) DC
•
77.00
Custom Calibration, ID in Memory
CC
•
37.00
Transmitter Configuration, ID in Memory
TC
•
37.00
Stainless Customer Wired-On Tag
TG
g
25.00
Carbon Steel Transmitter Mounting Bracket
MB b •
35.00
304 SS Transmitter Mounting Bracket
SB
•
80.00
Printed Copy of User’s Manual
UM
•
72.00
Clean Transmitter for Oxygen or Chlorine Service
0X
h
220.00
F3399 Calibration Test Report, Cert of Conformance
F1
•
35.00
1 Year Warranty Extension
W1 b •
22.00
2 Year Warranty Extension
W2
•
37.00
Approval Type
Location/Classification
No Hazardous Locations Approvals
9X
•
0.00
FM
Intrinsically Safe, Explosion-Proof,
1C b •
25.00
Non-Incendive and Non-Sparking
CSA
Intrinsically Safe, Explosion-Proof,
2C
•
25.00
us
Non-Incendive and Non-Sparking
Restrictions
b
c
d
e
g
k
Select only one option from this group.
Available only with Process Head option _ _ G
Available only with antenna and cable options _ 0000
Requires a Cable A option (01, 03, or 10)
Customer-supplied tag information, four lines, 28 characters per line
Available only with material options S2, S3, and T3.
Level Measurement
Instruments
Model Selection Guide
Flow Measurement
Instruments
Catalog Avail-
Description
Numberability Price
Dual Head Gage Pressure (GP) XYR6000 Wireless Transmitter Models
0-20 to 0-500 PSI/0-1.4 to 0-35 bar
STGW944 $2982.00
0-300 to 0-3000 PSI/0-21 to 0-210 bar
STGW974 
3119.00
Differential Pressure (DP) XYR6000 Wireless Transmitter Models
0-10” to 0-400” H2O/0-25 to 0-1000 mbar
STDW924
2982.00
0-5 to 0-100 PSI/0-0.34 to 0-7 bar
STDW930
3084.00
0-100 to 0-3000 PSI/0-7 to 0-210 bar
STDW974
3140.00
ProcessVent/DrainBarrier
Head ValveDiaphragm
Material Carbon Steel 316 SS
316L SS
A _ _
• •
0.00
316 SS
316 SS
316L SS
E _ _
•
77.00
316 SS
316 SS
316L SS
E _ _
•
79.00
316 SS
316 SS
Hastelloy C
F _ _
•
160.00
Hastelloy C Hastelloy C Hastelloy C
J _ _
•
917.00
Fill
Silicone DC200
_ 1 _
• •
0.00
Fluid
CTFE
_ 2 _
• •
58.00
Process 1/4” NPT
_ _ A
• •
0.00
Head
1/2” NPT with Adapter (on 1/4” NPT Head) _ _ H
k
0.00
No Selection
00000 • •
0.00
Antenna
2 dBi Integral Right-Angle, Vertical V _ _ _ _ d d
0.00
2 dBi Integral Straight, Horizontal
S _ _ _ _ d d
0.00
4 dBi Integral Right-Angle, Vertical R _ _ _ _ d d
180.00
8 dBi Remote Omnidirectional
M _ _ _ _ e e
216.00
14 dBi Remote Omnidirectional
D _ _ _ _ e e
216.00
Cable A
None
_ 00 _ _ • •
0.00
for Remote 1M Remote Cable A, TNC-R-N
_ 01 _ _ • •
52.00
Antenna
3M Remote Cable A, TNC-R-N
_ 03 _ _ • •
77.00
10M Remote Cable A, TNC-R-N
_ 10 _ _ • •
103.00
Cable B to None
_ _ _ 00 • •
0.00
Remote Lightning Protection, 1M Cable B
_ _ _ 01 • •
77.00
Antenna
Lightning Protection, 3M Cable B
_ _ _ 03 • •
103.00
Lightning Protection, 10M Cable B
_ _ _ 10 • •
129.00
Radio
2.4 GHz FHSS
XF
•
36.00
2.4 GHz DSSS, 802.15.4
XD b •
0.00
ISA100.11a 2.4 GHz DSSS-FH, 802.15.4
XS
•
0.00
Power Battery
BA •• 30.00
24 VDC (Not ATEX/IEC/SAEx Approved) DC • •
77.00
Custom Calibration, ID in Memory
CC • •
37.00
Transmitter Configuration, ID in Memory
TC • •
37.00
Stainless Customer Wired-On Tag
TG g g
25.00
NACE A286SS Bolts, 304SS Nuts for Process Heads
CR • •
180.00
b
316SS Nuts and Bolts for Process Heads
SS • •
46.00
316SS 1/2” NPT Adapter Flange, Carbon Steel Bolts
S2 c c
46.00
316SS 1/2” NPT Adapter Flange and Bolts
S3 bc c
62.00
Hastelloy C 1/2” NPT Adapter Flange, 316 SS Bolts
T3 c c
185.00
Side Vent/Drain (End Vent/Drain Std.)
SV • •
39.00
Carbon Steel Transmitter Mounting Bracket
MB b • •
35.00
304 SS Transmitter Mounting Bracket
SB • •
80.00
Printed Copy of User’s Manual
UM • •
72.00
Clean Transmitter for Oxygen or Chlorine Service
0X h h
220.00
F3399 Calibration Test Report, Cert of Conformance
F1 • •
35.00
1 Year Warranty Extension
W1 b • •
22.00
2 Year Warranty Extension
W2 • •
37.00
Approval Type
Location/Classification
No Hazardous Locations Approvals
9X • •
0.00
FM
Intrinsically Safe, Explosion-Proof,
1C b • •
25.00
Non-Incendive and Non-Sparking
CSA
Intrinsically Safe, Explosion-Proof,
2C • •
25.00
us
Non-Incendive and Non-Sparking
Make one selection from each table section below. Check any restriction
letters or notes to be sure the unit is available. A finished catalog number looks
like this: ST_W9_ _-_ _ _-00000-_ _ _ _ _ - _ _ , _ _, _ _ - XXXX
Pressure Transmitter
Model Selection Guide
Ordering Instructions
Temperature Sensors
and Transmitters
Make one selection from each table section below. Check any restriction
letters or notes to be sure the unit is available. A finished catalog number looks
like this: ST_W9_ _-_ _ _-00000-_ _ _ _ _ - _ _ , _ _, _ _ - XXXX
Wireless Sensing and
Communications
Ordering Instructions
Analytical Instruments
and Systems
WIRELESS
TRANSMITTERS 155
Level Measurement
Instruments
WIRELESS
156 TRANSMITTERS
Honeywell XYR6000 Field-Mount Wireless Transmitters
XYR6000 Universal
Multiple I/O Transmitter
Flow Measurement
Instruments
Pressure Transmitter
Save time and money by eliminating the manual reading of
field devices and avoid the cost of installing long runs of
cable by using an XYR6000 wireless universal
I/O transmitter.
Improve monitoring capabilities
by using a flexible I/O transmitter to automate data collection
from remote field devices that
are either difficult or costprohibitive to reach.
The STUW700 universal I/O
transmitter supports up to
three inputs, which can be a
combination of one to three high
level 0/4-20 mA analog inputs, one to
two thermocouple inputs or one to two
discrete inputs.
The STUW701 Universal I/O transmitter
supports two inputs, which can be a combination of one to two high level 0/4-20 mA
analog inputs (0-20 mA/4-20 mA) or one to two thermocouple inputs or
one to two discrete inputs plus one discrete output.
Specifications
Temperature Sensors
and Transmitters
Wireless Sensing and
Communications
Analog Inputs: High level: 0-20 or 4-20 mA; Thermocouple: Types B, E, J, K, N,
R, S, and T; Linear ranges: 0-10, 0-50, and 0-100 mV
4-20 mA Input Loop Resistance: 24.9Ω
Discrete Input: Single SPST dry contacts.To maintain Intrinsically Safe rating,
contacts must be limited to simple switches only. Maximum ON contact
resistance 300Ω, minimum OFF contact resistance 100 KΩ
Discrete Output (STUW701 only): AC/DC voltage supply 30V max., Load
current 0.5 Amps max.
Accuracy: ±0.10% range in mV at reference conditions for linear inputs; Cold
junction accuracy: ±0.5° C
Temperature Effect: ±0.01% full scale per ° C
Stability: ±0.10% upper range limit (URL) per year
Battery Life: 5% duty cycle, approximately 1 year with digital output
Lightning Surge Arrester: Remote antenna only, Frequency range: 0-3 GHz,
50Ω, VSWR=1:1.3 max; Insertion loss: 0.4 dB; Connectors: Type N female; Gas
tube element: 90V +20% max; Impulse breakdown voltage: 1000V +20%;
Withstand current: 5 KA max.
Allowable Channel Combinations
Analytical Instruments
and Systems
Channel 1
DI
DI
DI
HLAI
HLAI
HLAI
T/C or mV
T/C or mV
T/C or mV
STUW700
Channel 2 Channel 3
DI
HLAI
T/C or mV
Always a
DI
high level
HLAI
analog
T/C or mV
input.
DI
HLAI
T/C or mV
Channel 1
DI
DI
DI
HLAI
HLAI
HLAI
T/C or mV
T/C or mV
T/C or mV
STUW701
Channel 2 Channel 3
DI
HLAI
T/C or mV
DI
Always a
discrete
HLAI
output.
T/C or mV
DI
HLAI
T/C or mV
Ordering Instructions
Make aselection from each section below. Check restriction letters to
be sure the unit is available. A finished catalog number looks like this:
STIW600-000-0000-_ _ _ _ _ - _ _ , _ _, _ _ - XXXX
Model Selection Guide
Catalog Avail-
Description
Numberability Price
Universal Multiple I/O XYR6000 Wireless Transmitter Models
Three Analog and Discrete Inputs
STUW700-
•
$2396.00
Two Inputs and One Discrete Output
STUW701-
•
2396.00
Future Options
000-0000
•
0.00
Antenna
2 dBi Integral Right-Angle, Vertical V _ _ _ _
d
0.00
2 dBi Integral Straight, Horizontal
S _ _ _ _
d
0.00
4 dBi Integral Right-Angle, Vertical R _ _ _ _
d
180.00
8 dBi Remote Omnidirectional
M _ _ _ _
e
216.00
14 dBi Remote Omnidirectional
D _ _ _ _
e
216.00
Cable A
None
_ 00 _ _
•
0.00
for Remote 1M Remote Cable A, Type N
_ 21 _ _
•
52.00
Antenna
3M Remote Cable A, Type N
_ 23 _ _
•
77.00
10M Remote Cable A, Type N
_ 29 _ _
•
103.00
Cable B to None
_ _ _ 00
•
0.00
Antenna,
Lightning Protection, 1M Cable B
_ _ _ 01
h
77.00
Lightning Lightning Protection, 3M Cable B
_ _ _ 03
h
103.00
Protection Lightning Protection, 10M Cable B _ _ _ 10
h
129.00
Radio
2.4 GHz DSSS, 802.15.4
XD b •
0.00
ISA100.11a 2.4 GHz DSSS-FH, 802.15.4
XS
•
0.00
Power Battery
BA•
30.00
b
24 VDC (Not ATEX/IEC/SAEx Approved) DC
•
77.00
Stainless Customer Wired-On Tag
TG
g
25.00
Carbon Steel Transmitter Mounting Bracket
MB b •
35.00
304 SS Transmitter Mounting Bracket
SB
•
80.00
Printed Copy of User’s Manual
UM
•
72.00
1 Year Warranty Extension
W1
•
22.00
2 Year Warranty Extension
W2
•
37.00
Approval Type
Location/Classification
No Hazardous Locations Approvals
9X
•
0.00
FM
Intrinsically Safe, Explosion-Proof,
1C b •
25.00
Non-Incendive and Non-Sparking
CSA
Intrinsically Safe, Explosion-Proof,
2C
•
25.00
us
Non-Incendive and Non-Sparking
Accessories
Zinc-Plated Carbon Steel 1/2 NPT Socket Plug
50021832-501
61.58
Stainless Steel 1/2 NPT Certified Conduit Plug
50021832 -502
79.70
Surge Arrester for FHSS Antenna
50018279-590
204.07
Restrictions
b
d
e
g
h
Select only one option from this group.
Available only with antenna and cable options _0000
Requires a Cable A option (01, 03, or 10)
Customer-supplied tag information, four lines, 28 characters per line
Includes surge arrester accessory, when ordered at time of purchase. To
order surge arrester separately, use P/N 50018279-501.
Reliable Operations
• Real-time accurate monitoring of process parameters
• Rapid disaster recovery capability
• Identify stuck valve conditions
• Monitor true valve position to
minimize risk of fluid mixing or
cross-contamination
Higher Efficiency and Productivity
• Accurate valve position monitoring increases process efficiencies
• Electronic tagging of all system valves
• Improve efficiency of scheduled maintenance by targeting valves
that have degraded
• Ability to add or move valve position sensors makes system scalable and flexible
• Eliminating manual valve checks reduces monitoring costs
Enhance Safety, Reduce Risk
• Reduce potential for unintended mixing of fluids
• Identify true valve position to reduce risk of unwanted fluid release
• Reduce need for human site monitoring in high-risk environments
Honeywell’s XYR6000 valve position sensor allows remote, reliable
valve position monitoring to help you avoid the time and safety risk of
manually monitoring valves in hazardous areas and remote installations.
Wireless technology eliminates the need for communications cabling
or power line installation, saving time and money.
The XYR6000 valve position sensor is based on the proven and reliable
MICRO SWITCH™ CX series hazardous location limit switch.These robust
sensors are built to withstand the pressure of an internal explosion.
By combining the proven functionality of MICRO SWITCH technology
with an enabler like the OneWireless network, these sensors can be used
for remote monitoring applications,including:positioners,manual process
valves, safety shower notification, tank level indication, door position,
louver/damper position, or any other presence, absence or position sensing application where installing wires is inefficient or cost-prohibitive.
Need wireless for tank level? Call us!
• Gateway redundancy
• Historian functions
• OneWireless interface for Enraf tank
level devices
• Peer-to-peer communications
between Wireless Device Manager
(WDM) and Experion systems and controllers
Ordering Instructions
Build your model number by choosing one option from each table section
below. Check the availability column to be sure the unit you need is available.
A finished catalog number looks like this: WCX1- _ - NA1AO _ _- _ _
Model Selection Guide
Description
XYR6000 Valve Position Sensor
CSA North American Certifications
ATEX European Certifications
IEC Australia/New Zealand Certifications
CSA, ATEX, and IEC Certified
Standard Enclosure, Cover, Analog Output
Splined Shaft
Direct Coupled Flattened Shaft
Splined Shaft, Spring Return
Direct Coupled Flat Shaft, Spring Return
NAMUR Shaft, Spring Return
NAMUR Shaft
Standard 0.33” Thru Mounting Holes
3/18”-24 Thru Mounting Holes
Standard NPT Conduit Threads
M25 Conduit Threads
Integral 2dBi Antenna, 90° Elbow, Right Side
Integral 2dBi Antenna, 90° Elbow, Left Side
Integral 2dBi Antenna, Straight, Right Side
Integral 2dBi Antenna, Straight, Left Side
CatalogAvailNumberability Price
WCX1-
$1410.00
2-
•
0.00
3-
•
0.00
C-
•
0.00
A-
•
0.00
NA1A0_-
•
0.00
_ _ _ _ _ A-
•
0.00
_ _ _ _ _ B-
•
0.00
_ _ _ _ _ C-
•
0.00
_ _ _ _ _ D-
•
0.00
_ _ _ _ _ M-
•
0.00
_ _ _ _ _ N-
•
0.00
A _-
•
0.00
B _-
•
0.00
_ 0-
•
0.00
_ M-
•
0.00
V1
•
0.00
V2
•
0.00
S1
•
0.00
S2
•
0.00
Level Measurement
Instruments
Flow Measurement
Instruments
Operating temperature: -40° to 158° F
Approvals: cCSAus: Class I, Div 1, Groups A-D; Class II Groups E-G; Class III;
ATEX/IEC: Ex – Ex d [ia] IIC T6 Gb; Ex tb IIIC T85C IP66/67 Db; Radio and EMC:
FCC Part 15.247 Subparts B and C; IC Method: RSS-210, RSS-Gen Issue 2,
ICES-003, Issue 4; ETSI: EN300 328 V1.7.1 EN301 893 V1.3.1 EN 301 489-17
V2.1.1 EN 301 489-1 V1.8.1 EN61326-1, 2006; CE Mark: Per EMC, LVD, and
R&TTE Directives; ATEX Directive 94/9/EC; AS NZs 4771-2000;TNTC approved
Construction: Housing and cover: A380 Die Cast Aluminum Alloy; Shafts and
antenna adapter: 303 stainless steel; Antenna: Use existing antenna options;
Conduit Plug: Plated low carbon steel; Nameplate: Aluminum
Enclosure: NEMA 1, 3, 4, 6, 6P, 13, IP66, IP67; Shock: IEC 60068-2-27 (40g);
Vibration: IEC 60068-2-6 (5g)
Mounting: Mounting holes tapped or through hole by request. Manual valve
mounting bracket not included; call for custom brackets
Non-Sparking Actuator: Not included; Required on “splined shaft versions”
but application specific
Removable Cover: The cover can be removed by trained service technicians
to provide clear access to the IR port of the transmitter. The removal of the
cover also facilitates access to calibration points and batteries.
Electrical Conduit/Antenna Interface: Two accesses in base, holes are
tapped 3/4-14 NPT (six full threads min.); Product ships with a 2 dBi integral
right-angle antenna assembly installed
Mechanical Options: Mounting holes are available as thru holes and tapped
holes; Able to use all existing Honeywell antennae
Shaft Options: Spline shaft (non-sparking actuators required),D-shaped shaft,
or NAMUR-style shaft interface; NAMUR mounting adapter plate available
Calibration: Done electronically by setting values for start point, range
Battery: Two C-cell Lithium batteries shipped installed
Kit Includes: CD with quick start guide, installation guide, and DD files
Reduce wiring material and labor costs
Quickly retrofit existing equipment
Reduce system complexity
Configure set points electronically
Eliminate conduit easements
Reduce the need for additional permits
Pressure Transmitter
Specifications
•
•
•
•
•
•
Temperature Sensors
and Transmitters
Lower System and Commissioning Costs
Wireless Sensing and
Communications
XYR 6000 Valve Position Sensor
Analytical Instruments
and Systems
WIRELESS
TRANSMITTERS 157
WIRELESS
Level Measurement
Instruments
158 TRANSMITTERS
Wireless Solutions for Monitoring Rotating Equipment
Honeywell OneWireless Rotating Equipment Solution Reduces
Maintenance Costs by $20,000 per Asset per Year
Flow Measurement
Instruments
Pressure Transmitter
• Improve your plant’s safety
by monitoring key assets and
detecting hazardous events and
life-threatening incidents before
they happen.
• Improve asset uptime by
detecting problems early.
• Reduce maintenance costs and
save $20,000 to $50,000 per asset
per year.
• Reduce risk, costs and start-up
time for Greenfield sites.
• Prevent repeated equipment
failures.
• Reduce data collection costs
which amount to $600 to
$1,200+ per asset per year.
Customer Challenges
Temperature Sensors
and Transmitters
Rotating equipment failure is one of the main causes of plant downtime, accounting for 80% of a plant’s maintenance budget. Still, 90% of
rotating assets in industrial plants are not monitored, due to the high
cost of wiring vibration monitoring systems.
Instead, these assets are checked manually by under-trained plant
technicians or not checked at all,leading to a lack of information regarding
the condition of plant assets, infrequent data collection, limited skilled
resources to collect and analyze the data, and unexpected downtime
and secondary equipment damage.
More and more plant managers are realizing that manual inspection
is not sufficient to monitor vital assets or prevent equipment damage
and plant downtime. They need a solution that is cost effective, easy to
deploy and provides timely assessments of rotating assets via regular
equipment status reports.
Wireless Sensing and
Communications
Proven Applications
Analytical Instruments
and Systems
A large U.S. paper mill wanted to
extend the life of critical roller bearings
on a costly asset.The mill routinely ran
a biweekly walk-around to perform
vibration and lubrication checks
on rotating machinery. Technicians
discovered high vibration on a press
roll, but the mill production schedule required the equipment to remain
in operation for another five days until the next scheduled shutdown.
During the shutdown, the bearings were lubricated and, in just a few
hours, a wireless monitoring solution was installed. Over the next five
days, bearing vibration was monitored closely and was kept in check by
lubricating the bearings multiple times. The mill continued production,
with an estimated savings of $100,000 in averted downtime. Without a
wireless monitoring solution and the ability to continuously check the
status of the bearings, the mill would have made the decision to shut
down the asset.
In another case, an Italian chemical plant wanted to improve reliability
and simultaneously reduce maintenance costs of their cooling tower
fans. The fans were subject to periodic failure, so they required frequent
monitoring, but they were difficult to
access for maintenance.In the past,they
used portable condition monitoring
equipment to watch the fans: a wired
solution would have been difficult and
costly to install.
The plant opted for a wireless solution to monitor the fan bearings and
gear boxes. Uptime for these critical production assets was significantly
improved. They also saw reduced data collection and repair costs, improved safety for their maintenance team, and an increase in the capacity
of the cooling tower.
Components
Honeywell’s OneWireless Rotating Equipment Solution provides everything necessary to capture and analyze the condition of your plant
assets. It consists of five key components: XYR 6000 Multiplexer Vibration model, Asset Manager software, OneWireless infrastructure, SKF
@ptitude Analyst software, sensors and cables, and associated wireless
and reliability services.
The XYR 6000 Multiplexer Vibration model is at the heart of the solution, and offers significant installation cost savings and faster project
implementation than its wired alternatives.This field instrument supports
four accelerometers with integrated temperature inputs. It also contains
a powerful on-board processing engine to compute spectrums, time
waveforms, and necessary pre-processing.
Vibration multiplexer is designed for FM Class 1 Div 2, CSA Div 2, and
ATEX Zone 2 IS certification. It can be powered by internal batteries or a
9-30 V power supply. Input ports are IP 67 rated and don’t require conduit
as long as they’re wired with the appropriate cables.The field instrument
also supports remote antenna options.
Asset Manager Release 400 helps maintenance and operations workers
focus their attention on the most critical issues that impact production.
Asset Manager provides native support for vibration monitoring and
contains several built in algorithms to detect rolling element bearing,
gearbox, machine imbalance, and impeller failures. It also provides a
common interface to monitor the health and performance of automation and production assets.
Asset Manager provides visual at-a-glance plant asset displays, like links to supporting documents,
control loop performance, and symptom fault
reports and graphs on demand and in multiple
user-defined views.
The interface presents tree maps, trends and
fault histories to enable a complete understanding of the health of plant assets
and their continuous monitoring.
Asset Manager also manages information such as asset-specific documentation and links as well as an extensive array of reports.
SKF @ptitude Analyst: SKF @ptitude Analyst is a comprehensive software solution with powerful diagnostic and analytical capabilities. SKF
@ptitude Analyst provides fast, efficient and reliable storage, analysis, and
retrieval of complex asset information and makes the information accessible throughout your organization. The software scales to your specific
needs, whether it’s used for operator inspection rounds, condition monitoring data collection or in-depth vibration analysis and expert advice.
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