advertisement
▼
Scroll to page 2
of
48
INSTALLATION GUIDE Big Ass Fan 2025 For help, call 855-490-3048 or email [email protected] BIG ASS FAN 2025 Installation Checklist Did a structural engineer approve the mounting structure? See page 5 for Big Ass Fans-approved mounting structures. Are you familiar with the function and use of the safety cable? See pages 12 and 14 for information on properly securing the safety cable. :LOOWKHIDQEHLQVWDOOHGVRWKDWWKHDLUIRLOVDUHDWOHDVWIWPDERYHWKHÀRRU" Will the fan be installed so that the airfoils have at least 2 ft (0.61 m) of clearance from obstructions? Will the fan be installed so that it is not subjected to high winds such as from a Heating, Ventilating, and Air Conditioning (HVAC) system or near a large garage door? If the fan is mounted at the same level or higher than a diffuser, the airfoil tips must be at a distance that is at least 1x the measure of the fan’s diameter. If the fan is mounted at the same height or below a diffuser, the airfoil tips must be at a distance that is at least 2x the measure of the fan’s diameter. Will the distance between multiple fans be at least 2.5x the fans’ diameter when measured from the centers of the fans? If you ordered multiple fans, did you keep the parts of each fan together? Customer Service 855-490-3048 | [email protected] WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Installation Guide i Big Ass Fan 2025 Installation Guide: Jul. 2014 Rev. B This product was manufactured in a plant whose 0DQDJHPHQW6\VWHPLVFHUWL¿HGDVEHLQJLQ conformity with ISO 9001:2008. Conforms to ANSI/UL STD 507–Electric Fans Conforms to CSA C22.2 No.113–Fans & Ventilators Contact Information Manufacturing 2425 Merchant Street Lexington, KY 40511 1-877-BIG-FANS ZZZELJassfans.com Customer Service 2348 Innovation Drive Lexington, KY 40511 855-490-3048 WKGKHOS#ELJDVVVROXWLRQVFRP Warranty Returns 800 Winchester Road Lexington, KY 40505 1-877-BIG-FANS ZZZELJassfans.com $OOWUDGHPDUNVXVHGKHUHLQDUHWKHSURSHUWLHVRIWKHLUUHVSHFWLYHRZQHUV1RSDUWRIWKLVGRFXPHQWPD\EHUHSURGXFHGRUWUDQVODWHGLQWRDGLIIHUHQWODQJXDJHZLWKRXWWKHSULRUZULWWHQFRQVHQWRI%LJAss Fan &RPSDQ\7KHLQIRUPDWLRQFRQWDLQHGLQWKLVGRFXPHQWLVVXEMHFWWRFKDQJHZLWKRXWQRWLFH WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 ii IMPORTANT SAFETY INSTRUCTIONS READ AND SAVE THESE INSTRUCTIONS TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: &$87,21,QVWDOODWLRQZRUNDQGHOHFWULFDOZLULQJPXVWEHGRQHE\TXDOL¿HGSHUVRQVLQDFFRUGDQFHZLWKDOODSSOLFDEOHFRGHVDQG standards. &$87,21:KHQFXWWLQJRUGULOOLQJLQWRZDOORUFHLOLQJGRQRWGDPDJHHOHFWULFDOZLULQJDQGRWKHUKLGGHQXWLOLWLHV &$87,218VHWKLVXQLWRQO\LQWKHPDQQHULQWHQGHGE\WKHPDQXIDFWXUHU,I\RXKDYHTXHVWLRQVFRQWDFWWKHPDQXIDFWXUHU :$51,1*%HIRUHVHUYLFLQJRUFOHDQLQJXQLWVZLWFKSRZHURIIDWVHUYLFHSDQHODQGORFNWKHVHUYLFHGLVFRQQHFWLQJPHDQVWRSUHYHQW SRZHUIURPEHLQJVZLWFKHGRQDFFLGHQWDOO\:KHQWKHVHUYLFHGLVFRQQHFWLQJPHDQVFDQQRWEHORFNHGVHFXUHO\IDVWHQDSURPLQHQW ZDUQLQJGHYLFHVXFKDVDWDJWRWKHVHUYLFHSDQHO &$87,217KHLQVWDOODWLRQRID%LJAss )DQPXVWEHLQDFFRUGDQFHZLWKWKHUHTXLUHPHQWVVSHFL¿HGLQWKLVLQVWDOODWLRQPDQXDO DQGZLWKDQ\DGGLWLRQDOUHTXLUHPHQWVVHWIRUWKE\WKH1DWLRQDO(OHFWULF&RGH1(&$16,1)3$DQGDOOORFDOFRGHV&RGH FRPSOLDQFHLVXOWLPDWHO\<285UHVSRQVLELOLW\)DLOXUHWRFRPSO\ZLWKWKHVHFRGHVFRXOGUHVXOWLQSHUVRQDOLQMXU\RUSURSHUW\GDPDJH &$87,21([HUFLVHFDXWLRQDQGFRPPRQVHQVHZKHQSRZHULQJWKHIDQ'RQRWFRQQHFWWKHIDQWRDGDPDJHGRUKD]DUGRXVSRZHU VRXUFH'RQRWDWWHPSWWRUHVROYHHOHFWULFDOPDOIXQFWLRQVRUIDLOXUHVRQ\RXURZQ&RQWDFW%LJAss )DQVLI\RXKDYHDQ\TXHVWLRQV UHJDUGLQJWKHHOHFWULFDOLQVWDOODWLRQRIWKLVIDQ :$51,1*7RUHGXFHWKHULVNRI¿UHHOHFWULFVKRFNDQGLQMXU\WRSHUVRQV%LJAss )DQVPXVWEHLQVWDOOHGZLWK%LJAss )DQVXSSOLHG FRQWUROOHUVWKDWDUHPDUNHGRQWKHLUFDUWRQVWRLQGLFDWHWKHVXLWDELOLW\ZLWKWKLVPRGHO2WKHUSDUWVFDQQRWEHVXEVWLWXWHG &$87,21:KHQVHUYLFHRUUHSODFHPHQWRIDFRPSRQHQWLQWKHIDQUHTXLUHVWKHUHPRYDORUGLVFRQQHFWLRQRIDVDIHW\GHYLFHWKH VDIHW\GHYLFHLVWREHUHLQVWDOOHGRUUHPRXQWHGDVSUHYLRXVO\LQVWDOOHG :$51,1*5LVNRI¿UHHOHFWULFVKRFNRULQMXU\WRSHUVRQVGXULQJFOHDQLQJDQGXVHUPDLQWHQDQFH'LVFRQQHFWWKHIDQIURPWKHSRZHU VXSSO\EHIRUHVHUYLFLQJ &$87,21'RQRWEHQGWKHDLUIRLOVZKHQLQVWDOOLQJDGMXVWLQJRUFOHDQLQJWKHIDQ'RQRWLQVHUWIRUHLJQREMHFWVLQEHWZHHQURWDWLQJ airfoils. :$51,1*6WD\DOHUWZDWFKZKDW\RXDUHGRLQJDQGXVHFRPPRQVHQVHZKHQLQVWDOOLQJIDQV'RQRWLQVWDOOIDQVLIWLUHGRUXQGHUWKH LQÀXHQFHRIGUXJVDOFRKRORUPHGLFDWLRQ$PRPHQWRILQDWWHQWLRQZKLOHLQVWDOOLQJIDQVPD\UHVXOWLQVHULRXVSHUVRQDOLQMXU\ &$87,217KHLQVWDOODWLRQRIWKLVIDQUHTXLUHVWKHXVHRIVRPHSRZHUWRROV)ROORZWKHVDIHW\SURFHGXUHVIRXQGLQWKHRZQHU¶V PDQXDOIRUHDFKRIWKHVHWRROVDQGGRQRWXVHWKHPIRUSXUSRVHVRWKHUWKDQWKRVHLQWHQGHGE\WKHPDQXIDFWXUHU &$87,217KH%LJAss )DQVSURGXFWZDUUDQW\ZLOOQRWFRYHUHTXLSPHQWGDPDJHRUIDLOXUHFDXVHGE\LPSURSHULQVWDOODWLRQ :$51,1*7KLVDSSOLDQFHLVQRWLQWHQGHGIRUXVHE\SHUVRQVLQFOXGLQJFKLOGUHQZLWKUHGXFHGSK\VLFDOVHQVRU\RUPHQWDO FDSDELOLWLHVRUODFNRIH[SHULHQFHDQGNQRZOHGJHXQOHVVWKH\KDYHEHHQJLYHQVXSHUYLVLRQRULQVWUXFWLRQFRQFHUQLQJXVHRI WKHDSSOLDQFHE\DUHVSRQVLEOHSHUVRQ&KLOGUHQVKRXOGEHVXSHUYLVHGWRHQVXUHWKDWWKH\GRQRWSOD\ZLWKWKHDSSOLDQFH /HDYHWKLVLQVWDOODWLRQJXLGHZLWKWKHRZQHURIWKHIDQDIWHULQVWDOODWLRQLVFRPSOHWH WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Contents Introduction Important Safety Information Thank You About Big Ass Fans About this Fan ii 1 1 1 Pre-Installation Parts Included Tools Needed Fan Diagram Preparing the Work Site 2 3 4 5 Installing the Fan 1. Select Proper Angle Irons 2. Pre-drill Angle Irons 3. Secure Angle Irons (if span is longer than 8 ft) 4a. Fasten Single Angle Irons to Roof Structure Mounting Points 4b. Fasten Double Angle Irons to Roof Structure Mounting Points 5. Route Wiring and Safety Cable into Extension Tube 6. Attach Upper Mount and Upper Mounting Brace (to Extension Tube) 7. Attach Upper Mount (to Angle Irons) 8. Secure Safety Cable (to Main Fan Unit) 9. Attach Main Fan Unit (to Extension Tube) 10. Tighten Hardware 11. Secure Safety Cable (to Angle Irons) 12. Connect Power and Wall Controller Wiring 13. Install Cover Plate Assembly 14. Install Lower Cover Mounting Bracket 15. Install Lower Cover 16. Install Trim Ring 6 7 7 8 9 10 10 11 12 12 13 14 14 15 15 16 16 Installing Airfoils 1. Attach Airfoil Tips (to Airfoils) 2. Position Airfoils 3. Attach Airfoils (to Main Fan Unit) 17 17 18 Wiring the Fan Electrical Safety Information Power Requirements Wiring Diagram Wiring: Fire Signal Relay 19 19 19 20 Mounting the Wall Controller Dimensions Mounting to a Wall Mounting to a Junction Box 21 21 21 Operating the Fan Operating the Wall Controller Changing the Fan Direction Heating Season Cooling Season 22 22 23 23 Preventive Maintenance Annual Preventive Maintenance General Preventive Maintenance 24 24 Annual Maintenance Checklist Annual Maintenance Checklist 25 Troubleshooting General Troubleshooting Electrical Troubleshooting Replacing Fuses 27 28 29 Warranty Warranty Policy Acknowledgment & Return Instructions Warranty Claim Form Instructions Warranty Claim Form Responsibility Agreement 30 34 35 37 38 WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED Notes BIG ASS FAN 2025 Introduction 1 Thank you and congratulations on your purchase of a Big Ass )DQDQHI¿FLHQWDQGFRVWHIIHFWLYHZD\WRVWD\FRROLQWKH VXPPHUDQGZDUPLQWKHZLQWHU7KHUHYROXWLRQDU\GHVLJQRIRXUIDQVFRPELQHVWKHEHVWRIERWKIRUPDQGIXQFWLRQWREULQJSRZHU SHUIRUPDQFHDQGDVOHHNORRNWRDQ\VHWWLQJ0RUHLPSRUWDQWO\\RXKDYHSXUFKDVHGDSURGXFWWKDWLVEDFNHGE\H[WHQVLYHUHVHDUFK WKRURXJKWHVWLQJDQGTXDOLW\PDQXIDFWXULQJ:H¶UHUHDG\WRDQVZHUDQ\TXHVWLRQVRUFRPPHQWVDWRUHPDLOXVDW WKGKHOS#ELJDVVVROXWLRQVFRP Who we are and what we do Big Ass )DQVKDVEHHQWKHSUHHPLQHQWPDQXIDFWXUHURIODUJHGLDPHWHUORZVSHHGIDQVVLQFH:LWKDZRUOGZLGHSUHVHQFHDQG ORFDWHGLQEHDXWLIXO/H[LQJWRQ.<ZHUHVHDUFKGHVLJQDQGPDQXIDFWXUHWKHPRVWHIIHFWLYHDLUPRYHPHQWVROXWLRQVRQWKHPDUNHW 2XUQHYHUHQGLQJFRPPLWPHQWWRTXDOLW\DQGLQQRYDWLRQNHHSVXVDWWKHOHDGLQJHGJHRIDEXUJHRQLQJLQGXVWU\:LWKDQH\HWRKHOSLQJ FXVWRPHUVVDWLVI\WKHLUQHHGVDQGDVWURQJVHQVHRIFRUSRUDWHUHVSRQVLELOLW\WRWKHFRPPXQLW\%LJAss )DQVKDVUHGH¿QHGWKHZD\ EXVLQHVVLVGRQH About this fan 7HFKQLFDOVSHFL¿FDWLRQV Fan diameter Input power Required circuit size Rated current Max RPM Airfoil length 7 ft (2.13 m) 110–125 VAC, 50/60 Hz, 1ĭ 10 A 5.1 A 198 35.5” (90.2 cm) WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 2 Pre-Installation Parts included &$87,21'RQRWUHPRYHWKHPDLQIDQXQLWIURPLWVSURWHFWLYHSDFNDJLQJRUSODFHLWRQDÀDWVXUIDFHSULRUWRKDQJLQJLW CAUTION: If you ordered multiple fans, be sure to keep the components of each fan together. If you are missing any piece required for installation, contact Big Ass )DQV&XVWRPHU6HUYLFHNote: Drawings below are not to scale. All boxes are labeled to identify the contents. Hardware Mounting Hardware 0[PP+H[+HDG &DS6FUHZ (8) M10 Flat Washer 01\ORFN1XW Extension Tube Hardware 0[PP6RFNHW+HDG &DS6FUHZ 0)ODW:DVKHU 01\ORFN1XW Safety Cable Hardware ´&OHYLV3LQ &RWWHU3LQ Gripple® Main Fan Unit Hardware 0[PP6RFNHW+HDG &DS6FUHZ 0)ODW:DVKHU 01\ORFN1XW Airfoil Tip Hardware 0[PP%XWWRQ+HDG 6FUHZ Airfoil Hardware 0[PP6RFNHW+HDG &DS6FUHZ PP%HOOHYLOOH:DVKHU Cover Plate Assembly Hardware [´)ODW+HDG 6FUHZ Lower Cover Mounting Bracket Hardware [´3DQ+HDG6FUHZ Angle Iron Hardware Lower Cover Hardware [´3DQ+HDG6FUHZ (8) 3” Square Washer Mounting Upper Mount & Upper Mounting Brace1 Main Fan Unit, Lower Cover, Lower Cover Mounting Bracket, & Trim Ring 2-ft Extension Tube & Safety Cable2 1. 7KHXSSHUPRXQWLQJEUDFHVWUHQJWKHQVWKHXSSHUPRXQWLQJV\VWHPDQGPXVWEHLQVWDOOHGLQVLGHWKHWRSRIWKHH[WHQVLRQWXEH 2. 7ZRVDIHW\FOLSVDQGWZRFDUDELQHUVDUHSURYLGHGIRUVDIHW\FDEOHLQVWDOODWLRQLQORFDWLRQVZKHUHWKHWRSRIWKHPRXQWLQJVWUXFWXUHLV LQDFFHVVLEOH&RQWDFW&XVWRPHU6HUYLFHLI\RXQHHGDVVLVWDQFHLQVWDOOLQJWKHVDIHW\FDEOH WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 3UH,QVWDOODWLRQFRQW 3 Parts included (cont.) Note: Drawings below are not to scale. Electrical Airfoils (6) Airfoil Wall Controller Cover Plate Assembly1 Fire Relay2 (6) Airfoil Tip 20-ft Power Supply Cable 3-ft Controller Input Cable (6) Airfoil Retainer 50-ft CAT5 Cable3 1. 7KHFRYHUSODWHDVVHPEO\LQFOXGHVDIDQVWDWXV/('DQGDVZLWFKXVHGWRFKDQJHWKHGLUHFWLRQRIIDQURWDWLRQ7KH/('ZLOOÀDVKDQHUURUFRGHLI WKHUHLVDSUREOHPZLWKWKHIDQ6HHSDJHIRULQIRUPDWLRQRQWKHIDQVWDWXV/('6HHSDJHIRULQIRUPDWLRQRQFKDQJLQJWKHIDQGLUHFWLRQ 2. 7KH¿UHUHOD\LVSURYLGHGIRUIDQVWKDWZLOOEHLQVWDOOHGLQEXLOGLQJVWKDWKDYHD¿UHVSULQNOHUV\VWHP6HHSDJHIRU¿UHUHOD\ZLULQJGHWDLOV 3. 7KH&$7FDEOHFRQQHFWVWKHZDOOFRQWUROOHUWRWKHIDQ2QHHQGSOXJVLQWRWKHZDOOFRQWUROOHUDQGWKHRWKHUHQGSOXJVLQWRWKHFRQWUROOHULQSXWFDEOH 6HHSDJHV±IRUZLULQJGHWDLOV$ORQJHU&$7FDEOHFDQEHXVHGLIQHHGHGFXVWRPHUVXSSOLHG Tools needed Big Ass )DQVUHFRPPHQGVJDWKHULQJWKHIROORZLQJWRROVSULRUWREHJLQQLQJLQVWDOODWLRQ Mechanical installation Electrical installation 6WDQGDUGDQGPHWULFZUHQFKVHWV 3KLOOLSVDQGÀDWKHDGVFUHZGULYHUV Standard and metric socket and ratchet sets WR$:*VWULSSHUV 7RUTXHZUHQFKFDSDEOHRIIWāOE1āP Medium size channel locks 3KLOOLSVDQGÀDWKHDGVFUHZGULYHUV Multimeter 0HWULF$OOHQZUHQFKVHW Metric Allen head sockets 'ULOO +DFNVDZ /HYHO Tape measure WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 3UH,QVWDOODWLRQFRQW 4 Fan diagram 5HIHUWRWKHGLDJUDPEHORZWRLGHQWLI\WKHIDQFRPSRQHQWVNote: The safety cable is not pictured below; however, it is an important part of the installation. A. Upper mount. Secures the fan to the mounting structure. B. Extension tube. ([WHQGVWKHIDQIURPWKHFHLOLQJDQGSURYLGHVDSDWKIRUZLULQJ C. Upper mounting brace. Strengthens the upper mounting system. D. Cover plate assembly.3URYLGHVDFFHVVWRZLULQJDQGLQFOXGHVDIDQVWDWXV/('DQGDVZLWFKXVHGWRFKDQJHWKHGLUHFWLRQRIIDQ URWDWLRQ7KH/('ZLOOÀDVKDQHUURUFRGHLIWKHUHLVDSUREOHPZLWKWKHIDQ6HHSDJHIRU/('HUURUFRGHV6HHSDJHIRU information on changing the fan direction. E. Main fan unit. ,QFOXGHVWKHPRWRUKXEDQGSRZHUZLULQJ F. Airfoil. 3URYLGHVDLUPRYHPHQW7KHXQLTXHSDWHQWHGGHVLJQSURYLGHVHI¿FLHQWDQGHIIHFWLYHDLUPRYHPHQW G. Airfoil Tip.(QVXUHVTXLHWIDQRSHUDWLRQ C A B D F E G WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 3UH,QVWDOODWLRQFRQW 5 Preparing the work site The fan should only be installed according to the instructions described in this manual. Consult a structural engineer for installation methods not covered in this manual. :KHQVXUYH\LQJWKHZRUNVLWHNHHSWKHIROORZLQJPHFKDQLFDODQGHOHFWULFDOJXLGHOLQHVLQPLQG Mechanical • $VXLWDEOHPHDQVIRUOLIWLQJWKHZHLJKWRIWKHIDQVXFKDVDVFLVVRUOLIWDQGDWOHDVWWZRLQVWDOODWLRQSHUVRQQHOZLOOEHUHTXLUHG • ,IKDQJLQJWKHIDQIURPDQJOHLURQVWKHPLQLPXPGLPHQVLRQVRIWKHDQJOHLURQPXVWEH¶¶î¶¶î¶¶ FPîFPîFPDQGLWFDQQRWEHORQJHUWKDQIWP,WPXVWEHVHFXUHGWRWKHVWUXFWXUH'RQRWPRXQWWKHIDQWRD VLQJOHSXUOLQWUXVVRUEDUMRLVW&RQVXOWDVWUXFWXUDOHQJLQHHUIRULQVWDOODWLRQPHWKRGVQRWFRYHUHGLQWKLVPDQXDO • 7RUHGXFHWKHULVNRILQMXU\WRSHUVRQVLQVWDOOWKHIDQVRWKDWWKHDLUIRLOVDUHDWOHDVWIWPDERYHWKHÀRRU • ,IPRXQWLQJWKHIDQLQWKHYLFLQLW\RIDQLQIUDUHGUDGLDQWKHDWHULWLVUHFRPPHQGHGWKDWWKHIDQEHPRXQWHGRXWVLGHRIWKHFOHDUDQFHV UHFRPPHQGHGE\WKHPDQXIDFWXUHURIWKHKHDWHUDQGDWDKHLJKWHTXDOWRRUDERYHWKHVKLHOGLQJRQWKHKHDWLQJHOHPHQWZLWKWKH FRQWUROOHURQWKHRSSRVLWHVLGHRIWKHKHDWHU,IPRXQWLQJWKHIDQEHORZWKHKHDWHUVKLHOGLQJDOOIDQHOHPHQWVPXVWEHRXWVLGHRIWKH FOHDUDQFHVUHFRPPHQGHGE\WKHKHDWHUPDQXIDFWXUHU7KHLQVWDOODWLRQPDQXDOIRUWKHVSHFL¿FPRGHORIKHDWHUZLOOW\SLFDOO\SURYLGH WKHPLQLPXPFOHDUDQFHWRFRPEXVWLEOHV0&& • $GKHUHWRWKHVDIHW\UHTXLUHPHQWVLQWKHWDEOHEHORZZKHQVHOHFWLQJZKHUHWRPRXQWWKHIDQ Safety requirement Minimum distances Clearance IWIURPDOOIDQSDUWVDQGIWEHORZVSULQNOHUV7KHIDQLQVWDOODWLRQDUHDPXVWDOVREHIUHHRI REVWUXFWLRQVVXFKDVOLJKWVFDEOHVRURWKHUEXLOGLQJVWUXFWXUH Blade height IWDERYHWKHIORRU HVAC equipment [IDQGLDPHWHULIDERYHGLIIXVHU[IDQGLDPHWHULIEHORZGLIIXVHU5HIHUWRWKHLOOXVWUDWLRQEHORZ Fan spacing [IDQGLDPHWHUFHQWHUWRFHQWHU Radiant/IR heaters 6HHWKHPDQXIDFWXUHU¶VUHTXLUHPHQWVIRUWKHPLQLPXPFOHDUDQFHWRFRPEXVWLEOHV ,IWKHIDQLVPRXQWHGDWWKHVDPHOHYHO or higher than a diffuser, the airfoil tips PXVWEHDWDGLVWDQFHWKDWLVDWOHDVW[ the measure of the fan’s diameter. HVAC 'LIIXVHU [IDQ¶VGLDPHWHU (7 ft) (2.1 m) IWGLDPHWHU ,IWKHIDQLVPRXQWHGEHORZDGLIIXVHU WKHDLUIRLOWLSVPXVWEHDWDGLVWDQFH WKDWLVDWOHDVW[WKHPHDVXUHRIWKH fan’s diameter. HVAC 'LIIXVHU [IDQ¶VGLDPHWHU IW P IWGLDPHWHU Electrical • (QVXUHSRZHUZLULQJLVURXWHGWRDMXQFWLRQER[DWWKHIDQORFDWLRQSULRUWRLQVWDOODWLRQ • 7RUHGXFHWKHULVNRIHOHFWULFVKRFNZLULQJVKRXOGEHSHUIRUPHGE\DTXDOL¿HGHOHFWULFLDQ,QFRUUHFWDVVHPEO\FDQFDXVHHOHFWULF VKRFNRUGDPDJHWKHPRWRUDQGWKHFRQWUROOHU • Installation of a Big Ass )DQPXVWEHLQDFFRUGDQFHZLWKWKH1DWLRQDO(OHFWULFDO&RGH1(&$16,1)3$DQGORFDOFRGHV WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 6 Installing the Fan WARNING: The fan weighs 70 lbs (31.8 kg). The fan should not be installed unless the structure on which the fan is to be mounted is of sound construction, undamaged, and capable of supporting the loads of the fan and its method of attachment. A structural engineer should verify that the mounting structure is adequate prior to fan installation. Verifying the stability of the mounting structure is the sole responsibility of the customer and/or end user, and Big Ass Fans hereby expressly disclaims any liability arising therefrom, or arising from the use of any materials or hardware other than those supplied by Big Ass )DQVRURWKHUZLVHVSHFL¿HGLQWKHVHLQVWDOODWLRQLQVWUXFWLRQV CAUTION: Do not install the fan from a single purlin or truss or junction box. CAUTION: Unsupported angle iron spans should not exceed 12 ft (3.7 m). 1. Select proper angle irons Follow the table below when selecting angle irons for fan installation. Note: Angle irons and angle iron hardware are not included with the fan. Angle iron span (between mounting points) Minimum angle iron dimensions (W x H x T) Number of angle irons needed 6 ft (1.8 m) or less 2.5” (6.4 cm) x 2.5” (6.4 cm) x 0.25” (0.6 cm) 2 over 6 ft (1.8 m) to 8 ft (2.4 m) 3” (7.6 cm) x 3” (7.6 cm) x 0.25” (0.6 cm) 2 over 8 ft (2.4 m) to 12 ft (3.7 m) 3” (7.6 cm) x 3” (7.6 cm) x 0.25” (0.6 cm) 4* *Two pairs of angle irons. Pairs should be placed back to back and fastened in center (see step 3). 8m) 6’ (1. ss or le ’ (2.4 over –8 .8m) m) 6’ (1 7 m) 2’ (3. over WWW.BIGASSFANS.COM –1 4 m) 8’ (2. ©2014 DELTA T CORP. ALL RIGHTS RESERVED Angle Iron Side View (see table for dimensions) Thickness Height Width BIG ASS FAN 2025 Installing the Fan (cont.) 7 2. Pre-drill angle irons Drill two Ø 9/16” (1.4 cm) holes exactly 5-1/2” (14 cm) apart in the centers of two angle irons. Measure the distance between the mounting points of the roof structure that the angle irons will span. Measure the same distance on the angle irons, and drill Ø 9/16” (1.4 cm) holes through each end of the angle irons. Drill holes in two angle irons if span is 8 ft (2.4 m) or less. Drill holes in four angle irons if span is greater than 8 ft (2.4 m). A Ø 9/16" (1.4 cm) Ø 9/16" (1.4 cm) 1/2 A 5 1/2” (14 cm) distance between roof structure mounting points 3. Secure angle irons (if span is longer than 8 ft) If the angle iron span is 8 ft (2.4 m) or less, proceed to step 4a on the following page. c b If the angle iron span is longer than 8 ft (2.4 m), it is necessary to use double angle irons. Locate the center of the angle iron length. Drill Ø 9/16” (1.4 cm) hole through the center of the vertical wall of the angle iron. Drill a total of four angle irons. Place two drilled angle irons back to back. Fasten the angle irons together with customer-supplied Grade 8 hardware. b Align the angle irons to each other and tighten the bolts to 25 ft·lb (33.9 N·m) using a torque wrench with a 3/4” or 19 mm socket. a Repeat step for remaining two angle irons. Side view Proceed to step 4b. Angle Iron Hardware (Customer-Supplied): a. (2) 1/2-13 or M12 Bolt b. (4) 1/2” or M12 Washer c. (2) 1/2” or M12 Nut WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Installing the Fan (cont.) 8 4a. Fasten single angle irons to roof structure mounting points If installation requires double angle irons, i.e., span is greater than 8 ft (2.4 m), proceed to step 4b. CAUTION: The angle irons must be fastened to the roof structure at each end. Fasten the angle irons to the roof structure mounting points at each end with customer-supplied Grade 8 hardware as shown. Tighten the hardware so that it is snug, but do not torque until the fan has been mounted to the angle irons. Note: Big Ass Fans recommends orienting the angle irons so that the horizontal legs are facing each other. Refer to the illustration below. Proceed to step 5. Angle Iron Hardware (Customer-Supplied): a. (4) 1/2-13 or M12 Bolt b. (8) 1/2” or M12 Washer c. (4) 1/2” or M12 Nut Angle Iron Hardware (BAF-Supplied): d. (8) 3” Square Washer (see diagram) Square Washer 3” (7.6 cm) Ø 9/16” (1.4 cm) 3” (7.6 cm) a b Thickness: 1/4” (6 mm) d b c WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Installing the Fan (cont.) 9 4b. Fasten double angle irons to roof structure mounting points CAUTION: The angle irons must be fastened to the roof structure at each end. Fasten the angle irons to the roof structure mounting points at each end with customer-supplied Grade 8 hardware as shown. Tighten the hardware so that it is snug, but do not torque until the fan has been mounted to the angle irons. Proceed to step 5. Angle Iron Hardware (Customer-Supplied): a. (8) 1/2-13 or M12 Bolt b. (16) 1/2” or M12 Washer c. (8) 1/2” or M12 Nut Angle Iron Hardware (BAF-Supplied): d. (8) 3” Square Washer (see diagram) Square Washer 3” (7.6 cm) Ø 9/16” (1.4 cm) a b 3” (7.6 cm) Thickness: 1/4” (6 mm) d b c WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Installing the Fan (cont.) 10 5. Route wiring and safety cable into extension tube Controller Input Cable Note: To facilitate installation, Big Ass Fans recommends that the extension tube is horizontal with the rectangular access hole facing up during this step. Power Supply Cable To route the wiring and safety cable into the extension tube: 1. Route the end of the controller input cable with the wiring harness on it (the end without the three loose wires) down into the top of the extension tube and out the rectangular access hole as shown. 2. Route the end of the power supply cable with the wiring harness on it down into the top of the extension tube and out the rectangular access hole as shown. Access Hole 3. Route the end of the safety cable with the lug on it down into the top of the extension tube and out the bottom of the tube as shown. Safety Cable 6. Attach upper mount and upper mounting brace (to extension tube) Note: To facilitate installation, Big Ass Fans recommends that the extension tube is horizontal with the rectangular access hole facing up during this step. Wiring and the and safety cable are not shown in the illustrations. Upper Mounting Brace Insert the upper mounting brace into the top of the extension tube and align the four (4) mounting holes in the brace with the four (4) mounting holes at the top of the tube as shown on the right. Position the power supply cable, controller input cable, and safety cable in any of the four (4) spaces between the upper mounting brace and the extension tube as shown below. Note: The cables can go in any of the four spaces. They do not all need to be in the same space. Attach the upper mounting brace (inside the extension tube) and the upper mount to the extension tube using the Extension Tube Hardware as shown below. Tighten the hardware so that it is snug, but do not torque. Extension Tube Hardware (BAF-Supplied): a. (2) M10 x 90 mm Socket Head Cap Screw b. (4) M10 Flat Washer c. (2) M10 Nylock Nut b Spaces for cables (use any of the four) Upper Mounting Brace a Extension tube with upper mounting brace inside (view from above) WWW.BIGASSFANS.COM b ©2014 DELTA T CORP. ALL RIGHTS RESERVED c BIG ASS FAN 2025 Installing the Fan (cont.) 11 7. Attach upper mount (to angle irons) Secure the upper mount (with extension tube and upper mounting brace already attached) directly to the angle irons using the Mounting Hardware as shown. Consult the diagrams below for distances between the angle irons. Tighten the hardware so that it is snug, but do not torque. Mounting Hardware (BAF-Supplied): a. (4) M10 x 40 mm Hex Head Cap Screw b. (8) M10 Flat Washer c. (4) M10 Nylock Nut 5 1/2” (14.6 cm) Side View 5 1/2” (14.6 cm) a b Note: Dashed lines represent angle irons. b c WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Installing the Fan (cont.) 12 8. Secure safety cable (to main fan unit) &$87,21'RQRWUHPRYHWKHPDLQIDQXQLWIURPLWVSURWHFWLYHSDFNDJLQJRUSODFHLWRQDÀDWVXUIDFHSULRUWRKDQJLQJLW &$87,217RSUHYHQWGDPDJHDYRLGFRQWDFWZLWKWKHVWDWRUZLUHVORFDWHGRQWKHERWWRPRIWKHPDLQIDQXQLW CAUTION: The main fan unit is heavy. Use caution when raising it. Raise the main fan unit directly from its packaging to the extension tube. Route the three (3) sets of wires from the main fan unit up into the bottom of the extension tube and out the rectangular access hole near the bottom of the tube. Ensure the wires are positioned inside the grooves on the motor shaft. Note: Wiring not shown in the illustrations below. While supporting the main fan unit, secure the safety cable to the motor shaft using the Safety Cable Hardware as shown. Insert the clevis pin through the safety cable lug and motor shaft, and then insert the straight leg of the cotter pin into the small hole on the clevis pin. Cotter pin inserted into clevis pin Safety Cable Hardware (BAF-Supplied): a. 5/16” Clevis Pin b. Cotter Pin Route wires from main fan unit out here Safety Cable Safety Cable a b b a 9. Attach main fan unit (to extension tube) CAUTION: The main fan unit is heavy. Use caution when raising it. CAUTION: Be careful not to pinch the fan wiring between the extension tube and main fan unit during installation. b b a CAUTION: Do not discard the main fan unit packaging and foam. It should be used if the fan is ever moved or relocated. Attach the main fan unit to the extension tube using the Main Fan Unit Hardware as shown. Note: Wiring not shown in the illustration on the right. Tighten the hardware to 25 ft·lb (33.9 N·m) using a 6 mm Allen wrench and a torque wrench with a 13 mm socket. Main Fan Unit Hardware (BAF-Supplied): a. (2) M8 x 75 mm Socket Head Cap Screw b. (4) M8 Flat Washer c. (2) M8 Nylock Nut WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED c BIG ASS FAN 2025 Installing the Fan (cont.) 13 10. Tighten hardware $IWHUDWWDFKLQJWKHPDLQIDQXQLWWRWKHH[WHQVLRQWXEHWLJKWHQWKHIROORZLQJKDUGZDUHWRWKHVSHFL¿HGWRUTXH Tighten the Mounting Hardware to 25 ft·lb (33.9 N·m) using a 17 mm wrench and a torque wrench with a 17 mm socket. Mounting Hardware Allow the extension tube to hang freely and balance itself, and then tighten the Extension Tube Hardware to 25 ft·lb (33.9 N·m) using an 8 mm Allen wrench and a torque wrench with a 17 mm socket. Extension Tube Hardware Tighten all hardware securing the angle irons to the roof structure (Angle Iron Hardware) to 40 ft·lb (54.2 N·m) using a 3/4” or 19 mm wrench and a torque wrench with a 3/4” or 19 mm socket. Angle Iron Hardware (single angle irons) WWW.BIGASSFANS.COM Angle Iron Hardware (double angle irons) ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Installing the Fan (cont.) 14 11. Secure safety cable (to angle irons) WARNING: The safety cable is a crucial part of the fan and must be installed correctly. If you have any questions, call Customer Service. To secure the safety cable to the angle irons: 1. Route the free end of the safety cable into one of the two (2) holes in the Gripple®, and then pull the cable through the Gripple until the Gripple rests at the top of the extension tube. 2. Wrap the safety cable tightly around the angle irons as shown, leaving as little slack as possible. 3. Route the loose end of the safety cable through the remaining hole in the Gripple and pull to tighten. 12. Connect power and wall controller wiring Plug the male wiring harnesses on the fan wiring into the female wiring harnesses on the power supply cable and the controller input cable as shown. Carefully tuck the wiring into the extension tube. Power Supply Cable Controller Input Cable Power Wiring from Fan (3 wires) Wall Controller Wiring from Fan (8 wires) Cover Plate Assembly Wiring from Fan (4 wires, to be connected later) WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Installing the Fan (cont.) 15 13. Install cover plate assembly Plug the remaining male wiring harness from the fan into the female wiring harness on the cover plate assembly as shown. Ensure all wiring is tucked inside the extension tube, and then attach the cover plate assembly to the extension tube using the Cover Plate Assembly Hardware as shown. Cover Plate Assembly Cover Plate Assembly Hardware (BAF-Supplied): (2) 8-32 x 1/2" Flat Head Screw 14. Install lower cover mounting bracket Remove the protective plastic cover from the bottom of the main fan unit before installing the mounting bracket. Ensure that the three (3) stator wires on the bottom of the main fan unit are tucked in securely before installing the mounting bracket. Be careful not to damage the stator wires while installing the mounting bracket and lower cover. WARNING: Disconnect power to the fan before installing the lower cover mounting bracket and lower cover. Attach the lower cover mounting bracket to the bracket on the bottom of the main fan unit using the Lower Cover Mounting Bracket Hardware as shown. Loosely attach all three (3) screws, and then tighten them. Lower Cover Mounting Bracket Hardware (BAF-Supplied): (3) 8-32 x 3/8" Pan Head Screw Lower Cover Mounting Bracket WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Installing the Fan (cont.) 16 15. Install lower cover WARNING: Disconnect power to the fan before installing the lower cover mounting bracket and lower cover. Attach the lower cover to the lower cover mounting bracket using the Lower Cover Hardware as shown. Loosely attach all eight (8) screws, and then tighten them. Lower Cover Hardware (BAF-Supplied) (8) 6-32 x 3/8" Pan Head Screw Lower Cover 16. Install trim ring Snap the trim ring onto the lower cover as shown. Trim Ring WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Installing Airfoils 17 Big Ass Fans recommends wiring the fan (page 19) before installing the airfoils. WARNING: Disconnect power to the fan before installing the airfoils. 1. Attach airfoil tips (to airfoils) Attach the airfoil tips to the airfoils using the Airfoil Tip Hardware as shown. Securely tighten the screws using a 3 mm Allen wrench. Attach airfoil tips to all six (6) airfoils before attaching the airfoils to the fan. Airfoil Tip Hardware (BAF-Supplied): (6) M5 x 12 mm Button Head Screw 2. Position airfoils Slide the airfoils onto the tabs as shown. WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 18 Installing Airfoils (cont.) 3. Attach airfoils (to main fan unit) WARNING: Disconnect power to the fan before installing airfoils. Attach the six (6) airfoil retainers using the Airfoil Hardware. Moving clockwise around the fan hub, position the airfoil retainers as shown. Hole A of the retainer should be positioned over top of Hole B. Do not tighten the bolts until all airfoil retainers have been DWWDFKHG Tighten the bolts along the outside perimeter to 29 ft·lb (39.3 N·m) using a torque wrench with a 6 mm Allen head socket. After the outer perimeter bolts are torqued, tighten the bolts along the inner perimeter to 29 ft·lb (39.3 N·m). Airfoil Hardware (BAF-Supplied): a. (12) M8 x 18 mm Socket Head Cap Screw b. (12) 8 mm Belleville Washer Belleville Washer Airfoil Retainer Hole A Hole B a b WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Wiring the Fan 19 :$51,1*7RUHGXFHWKHULVNRIHOHFWULFVKRFNZLULQJVKRXOGEHSHUIRUPHGE\DTXDOL¿HGHOHFWULFLDQ,QFRUUHFWDVVHPEO\ FDQFDXVHHOHFWULFVKRFNRUGDPDJHWKHPRWRUDQGWKHFRQWUROOHU+D]DUGRIHOHFWULFDOVKRFN WARNING: The installation of a Big Ass)DQPXVWEHLQDFFRUGDQFHZLWKWKHUHTXLUHPHQWVVSHFL¿HGLQWKLVLQVWDOODWLRQ manual and with any additional requirements set forth by the National Electric Code (NEC), ANSI/NFPA 70-2011, and all ORFDOFRGHV&RGHFRPSOLDQFHLVXOWLPDWHO\<285UHVSRQVLELOLW\ CAUTION: The Big Ass Fans product warranty will not cover damage or failure caused by improper installation. WARNING: Exercise caution and common sense when powering the fan. Do not connect the fan to a damaged or KD]DUGRXVSRZHUVRXUFH'RQRWDWWHPSWWRUHVROYHHOHFWULFDOPDOIXQFWLRQVRUIDLOXUHVRQ\RXURZQ&RQWDFW%LJAss Fans if you have any questions regarding the electrical installation of this fan. Power requirements Fan diameter Input power 5HTXLUHGFLUFXLWVL]H Rated current 7 ft (2.13 m) 110–125 VAC, 50/60 Hz, 1ĭ 10 A 5.1 A Wiring diagram Yellow Run Enable Closed: Enable, Open: Disable Blue Green Status LED (-) Red +10 VDC Supply Black DC Common Power Supply Cable WHITE WHITE Status LED (+) BLUE YELLOW Controller Input Cable CAT5 Cable L2/AC NEUTRAL Not Used Orange PE/GROUND Brown BLACK +0-10 VDC Speed Ref. L1/AC LINE White GREEN OR BARE COPPER Power Supply ±9$&ĭ 10 A 50/60 Hz Controller Input Cable BROWN (NOT USED) GREEN BLACK To wall controller Wall Controller See page 21 for mounting instructions. WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 20 Wiring the Fan (cont.) Wiring: Fire signal relay :$51,1*7RUHGXFHWKHULVNRIHOHFWULFVKRFNZLULQJVKRXOGEHSHUIRUPHGE\DTXDOL¿HGHOHFWULFLDQ,QFRUUHFWDVVHPEO\ FDQFDXVHHOHFWULFVKRFNRUGDPDJHWKHPRWRUDQGWKHFRQWUROOHU+D]DUGRIHOHFWULFDOVKRFN &$87,21,QVWDOODWLRQZRUNDQGHOHFWULFDOZLULQJPXVWEHGRQHE\TXDOL¿HGSHUVRQVLQDFFRUGDQFHZLWKDOODSSOLFDEOH codes and standards. $77(17,21,ILQVWDOOLQJWKH¿UHUHOD\WKHIDQPXVWEHLQVWDOOHGSHUWKHIROORZLQJ1DWLRQDO)LUH3URWHFWLRQ$VVRFLDWLRQ1)3$ guidelines: • The fan must be centered approximately between four adjacent sprinklers. 7KHYHUWLFDOGLVWDQFHIURPWKHIDQWRWKHVSULQNOHUGHÀHFWRUPXVWEHDWOHDVWIWFP 7KHIDQPXVWEHLQWHUORFNHGWRVKXWGRZQLPPHGLDWHO\XSRQUHFHLYLQJDZDWHUÀRZVLJQDOIURPWKHDODUPV\VWHP 7KH¿UHUHOD\LVSURYLGHGIRUIDQVWKDWZLOOEHLQVWDOOHGLQEXLOGLQJVWKDWKDYHD¿UHVSULQNOHUV\VWHP7KH¿UHUHOD\LQWHJUDWHVWKHIDQZLWK WKHVSULQNOHUV\VWHPDQGVKXWVGRZQWKHIDQXSRQUHFHLYLQJDQDODUPVLJQDOIURPWKHV\VWHP Controller Input Cable +0-10 VDC Speed Ref. Brown Not Used Orange Status LED (+) Yellow Blue Run Enable Closed: Enable, Open: Disable Green Status LED (-) Red +10 VDC Supply Black DC Common From main FACP or NAC box, if applicable RED WHITE YELLOW RED Power Supply ±9$&ĭ 10 A 50/60 Hz 1RWH,QWKHFRQ¿JXUDWLRQVKRZQSRZHU PXVWEHDSSOLHGWRWKH¿UHUHOD\WRHQDEOH fan operation. ORANGE WHITE Relay Coil/Contact Details YELLOW White (X2) WHITE GREEN OR BARE COPPER BLACK BLUE (-) C Blue NC Yellow BLUE Red (X2) (+) NO Orange Coil: 20–32 VDC @ 20 mA WHITE L2/AC NEUTRAL Power Supply Cable PE/GROUND CAT5 Cable L1/AC LINE White BROWN (NOT USED) Controller Input Cable GREEN BLACK To wall controller Wall Controller See page 21 for mounting instructions. WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Mounting the Wall Controller 21 0RXQWWKHZDOOFRQWUROOHUVRWKDWWKHIDQLWFRQWUROVLVYLVLEOHIURPWKHFRQWUROOHUORFDWLRQ,QVWDOOWKHFRQWUROOHURQDÀDWVXUIDFHWKDWLV UHDGLO\DFFHVVLEOHIUHHIURPYLEUDWLRQDQGZKHUHWKHUHLVDGHTXDWHGLVWDQFHIURPIRUHLJQREMHFWVRUPRYLQJHTXLSPHQW The controller FDQEHVXUIDFHPRXQWHGWRDZDOORUPRXQWHGWRDFXVWRPHUVXSSOLHGMXQFWLRQER[ Dimensions ´FP ´FP ´FP Mounting to a wall To mount the wall controller to a wall: 1. Attach the back plate of the wall controller to the wall using suitable customer-supplied mounting screws. Use DQ\RIWKHDYDLODEOHPRXQWLQJKROHVRQWKHEDFNSODWH 2. Route the CAT5 cable from the fan through any of the DYDLODEOHNQRFNRXWVRQWKHZDOOFRQWUROOHUDQGFRQQHFW it to the CAT5 connector inside the controller. Note: .QRFNRXWVDQGWKH&$7FDEOHDUHQRWVKRZQLQWKH illustration on the right. 3. Snap the controller onto the back plate as shown. Wall Controller Back Plate (mounted to wall with customersupplied screws) Mounting to a junction box Note: A junction box is not supplied. To mount the wall controller to a junction box: 1. 5HPRYHWKHZDOOFRQWUROOHU¶VIURQWFRYHUDVVHPEO\E\ XQVFUHZLQJWKHWZRVFUHZVRQWKHIURQWFRYHU6HWWKH screws aside in a safe location. CAT5 Cable 2. 5RXWHWKH&$7FDEOHIURPWKHIDQLQWRWKHMXQFWLRQER[ DQGFRQQHFWLWWRWKH&$7FRQQHFWRURQWKHIURQWFRYHU assembly. 3. 0RXQWWKHIURQWFRYHUDVVHPEO\WRWKHMXQFWLRQER[XVLQJ the two (2) screws as shown. :DOO&RQWUROOHU+DUGZDUH%$)6XSSOLHG [´2YDO+HDG6FUHZ WWW.BIGASSFANS.COM Junction Box (in wall, customer-supplied) Wall Controller Front Cover Assembly ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 22 Operating the Fan Operating the wall controller To start the fan, press the control knob on the wall controller. 1RWH:KHQSRZHU LVDSSOLHGWKH/('LQGLFDWRUDWWKHWRSRIWKHFRQWUROOHULVOLW7KH/('ZLOOÀDVKDQ HUURUFRGHLIWKHUHLVDSUREOHPZLWKWKHIDQ6HHSDJHIRU/('HUURUFRGHV LED Indicator To stop the fan, press the control knob. To increase fan speed, turn the control knob clockwise toward HIGH. To decrease fan speed, turn the control knob counterclockwise toward LOW. 1RWH7KHIDQPD\WDNH±VHFRQGVWRVWDUWURWDWLQJDIWHULWLVWXUQHGRQ,WLVQRUPDOWRVHHDQLQLWLDOVOLJKWMHUNLQJIRUZDUGDQG EDFNZDUGXSRQVWDUWXSDVWKHIDQSRVLWLRQVLWVHOIUHODWLYHWRWKHPRWRUVWDWRU Changing the fan direction Big Ass Fans recommends operating the fan in the forward (FWD) direction. The fan should be rotating counterclockwise when viewed from below. To reverse the direction of the fan,UHPRYHSRZHUIURPWKHIDQ6HOHFWWKHGLUHFWLRQRIWKHIDQXVLQJWKHIDQGLUHFWLRQVHOHFWRUVZLWFK ORFDWHGRQWKHIDQ¶VFRYHUSODWHDVVHPEO\5HDSSO\SRZHUWRWKHIDQ)RUIDQVWDWXV/('GH¿QLWLRQVVHHSDJH Fan Direction Selector Switch &RYHU3ODWH Assembly Fan Status LED WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Operating the Fan (cont.) 0RYLQJDWDORZVSHHGPHDQVOHVVHQHUJ\XVHGIRURSHUDWLRQWUDQVODWLQJLQWRPRUHHQHUJ\VDYLQJV\HDUURXQG)ROORZWKHSURFHGXUHV EHORZWRHQVXUHWKHPRVWHI¿FLHQWRSHUDWLRQRI\RXU%LJAss Fan. To ensure proper fan rotation: 1. Turn on the fan. 2. 9HULI\WKDWWKHIDQLVURWDWLQJLQWKHFRXQWHUFORFNZLVHGLUHFWLRQZKHQYLHZHGIURPEHORZ 3. ,IWKHIDQLVQRWURWDWLQJFRXQWHUFORFNZLVHUHYHUVHWKHIDQGLUHFWLRQ6HHWKHSUHYLRXVSDJHIRULQVWUXFWLRQVRQFKDQJLQJWKHGLUHFWLRQ of rotation. +HDWLQJVHDVRQ In spaces with higher ceilings, Big Ass )DQIDQVUHWXUQKHDWIURPWKHFHLOLQJWRÀRRUOHYHOPRUHHI¿FLHQWO\WKDQVPDOOHUFHLOLQJ IDQV)RUPD[LPXPHQHUJ\VDYLQJVWKHIDQVKRXOGEHRSHUDWHGFRQWLQXRXVO\GXULQJWKHKHDWLQJVHDVRQDQGVKRXOGQRWEHRSHUDWHGLQ UHYHUVHFORFNZLVH%LJAss )DQVDUHGHVLJQHGWRRSHUDWHHI¿FLHQWO\DWYHU\ORZVSHHGVVRWXUQLQJWKHIDQYHU\VORZO\LQWKHIRUZDUG GLUHFWLRQFRXQWHUFORFNZLVHZLOOSURYLGHHQRXJKDLUPRYHPHQWWRFLUFXODWHWKHKRWDLUDWWKHFHLOLQJGRZQWRWKHÀRRUZLWKRXWFDXVLQJD draft. Stand directly below the tips of the airfoils with hand outstretched. If you feel a draft, slightly decrease the fan speed. Repeat until the draft is no longer noticeable. Cooling season The cooling effect created by the breeze from Big Ass Fan 2025 fans keeps occupants comfortable with the thermostat at a higher VHWWLQJ'XULQJWKHFRROLQJVHDVRQHYHU\GHJUHHKLJKHUWKDWWKHWKHUPRVWDWLVUHVHWUHGXFHVWKHHQHUJ\FRQVXPHGE\WKHDLUFRQGLWLRQHU by 1.5–2%. To minimize energy usage during the cooling season, operate the fan only when building occupants are present. ,QFUHDVHWKHVSHHGRIWKHIDQXQWLOGHVLUHGDLUVSHHGRUPD[LPXPIDQVSHHGLVUHDFKHG,QDLUFRQGLWLRQHGIDFLOLWLHVLQFUHDVHWKH WKHUPRVWDWVHWWLQJE\WR)WRUHGXFHHQHUJ\FRQVXPSWLRQDQGVDYHHQHUJ\ WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 24 Preventive Maintenance WARNING: Before servicing or cleaning unit, switch power off at the service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device (such as a tag) to the service panel. WARNING: When service or replacement of a component in the fan requires the removal or disconnection of a safety device, the safety device is to be reinstalled or remounted as previously installed. Please take a few moments each year to perform the following preventive maintenance inspection on your fan to ensure its safe and HI¿FLHQWRSHUDWLRQ%HIRUHFRQWDFWLQJ&XVWRPHU6HUYLFHWU\UHVROYLQJWKHLVVXHXVLQJWKHWURXEOHVKRRWLQJSURFHGXUHVRQSDJH,I\RX KDYHDQ\TXHVWLRQVFRQWDFW&XVWRPHU6HUYLFH Annual preventive maintenance 3HUIRUPWKHIROORZLQJPDLQWHQDQFHSURFHGXUHVHDFK\HDUXVLQJWKH$QQXDO0DLQWHQDQFH&KHFNOLVWRQWKHIROORZLQJSDJH Ensure all upper PRXQWLQJEROWVDUHSUHVHQWDQGWRUTXHGWRIWāOE1āP EnsureDLUIRLOVDUHVHFXUHGWRRQHDQRWKHUE\DLUIRLOUHWDLQHUV (QVXUHDOOEROWVVHFXULQJWKHDLUIRLOVWRWKHIDQDUHSUHVHQWDQGtorqued toIWāOE1āP (QVXUHWKHWZREROWVVHFXULQJWKHH[WHQVLRQWXEHWRWKHPDLQIDQXQLWDUHpresent and torqued to IWāOE1āP (QVXUHDOODLUIRLOWLSKDUGZDUHLVVHFXUH General preventive maintenance • 9HULI\SURSHUIDQURWDWLRQ7REHHIIHFWLYHWKHIDQPXVWEHWXUQLQJFRXQWHUFORFNZLVHZKHQYLHZHGIURPWKHÀRRU • 'XVWDLUIRLOVDQGPRWRU,IGHVLUHGXVHDJHQWOHFOHDQHURUGHJUHDVLQJDJHQWWRSROLVKWKHDLUIRLOV'RQRWXVH&ORUR[® or other chlorine EDVHGFOHDQHUV7KLVFRXOGUHVXOWLQWKHUHOHDVHRIWR[LFIDWDOIXPHV'RQRWXVHFOHDQVHUVRQWKHHOHFWURQLFVHQFORVXUH • &KHFNWKDWWKHVDIHW\FDEOHDQGXSSHUPRXQWLQJV\VWHPDUHVHFXUH • 2EVHUYHWKHPRWLRQRIWKHIDQGXULQJRSHUDWLRQ7KHIDQVKRXOGQRWZREEOHRUSUHFHVV,IDQ\ZREEOHLVQRWLFHGHQVXUHWKHPRXQWLQJ VWUXFWXUHLVULJLGHQRXJKWRVXSSRUWWKHIDQ WARNING: Do not operate a fan with missing or damaged components. Please contact Customer Service. 1 5 4 View from Below 3 2 WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED Annual Maintenance Checklist Fan Model: Fan Model: Fan Model: Serial #: Serial #: Serial #: Location: Location: Location: Date Initials Date Initials Date Initials BIG ASS FAN 2025 Troubleshooting 27 WARNING: When servicing or replacement of a component in the fan requires the removal or disconnection of a safety device, the safety device is to be reinstalled or remounted as previously installed. CAUTION: Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer. WARNING: Before servicing or cleaning unit, switch power off at the service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel. General troubleshooting )RUTXHVWLRQVDERXW\RXUSURGXFWRUFXVWRPHUVHUYLFHLQTXLULHVSOHDVHFDOORXUWROOIUHHQXPEHU 6RPHLVVXHVFDQEHUHVROYHGEHIRUHUHTXHVWLQJVHUYLFH5HYLHZWKHEHORZWURXEOHVKRRWLQJWLSVEHIRUHFRQWDFWLQJ&XVWRPHU6HUYLFHIRU VXSSRUW Symptom Possible solution(s) A popping noise is coming from the fan. 6ZLWFKRIISRZHUDWWKHVHUYLFHSDQHODQGORFNWKHVHUYLFHGLVFRQQHFWLQJPHDQV,ILW FDQQRWEHORFNHGIDVWHQDSURPLQHQWZDUQLQJGHYLFH7LJKWHQWKHDLUIRLOKDUGZDUHWR IWāOE1āP,ISRSSLQJVWLOORFFXUVYHULI\WKDWWKHDLUIRLOVDUHQRWFRQWDFWLQJHDFK RWKHU,IWKHDLUIRLOVDUHFRQWDFWLQJHDFKRWKHUSOHDVHFRQWDFW&XVWRPHU6HUYLFH Airfoil noise is a result of airfoils that are QRWWLJKWHQHGWRWKHVSHFL¿HGWRUTXH Verify the following: • $OOZLUHVDUHVHFXUHO\FRQQHFWHG • 7KHEOXHZLUHDQGWKH\HOORZZLUHRQWKHFRQWUROOHULQSXWFDEOHDUHZLUHGWRJHWKHU 6HHSDJHV±IRUZLULQJGHWDLOV • 7KHZDOOFRQWUROOHUKDVSRZHU • 6XSSO\SRZHULVDGHTXDWHDQGIXQFWLRQDO • $OOIXVHVDUHIXQFWLRQDO,IDIXVHLVEORZQVHHSDJHIRULQVWUXFWLRQVRQUHSODFLQJ IXVHV The fan will not start. ,IWKHIDQVWLOOGRHVQRWVWDUWFRQWDFW&XVWRPHU6HUYLFH 7KH/('RQWKHZDOOFRQWUROOHULVÀDVKLQJ 6HHWKHIROORZLQJSDJHIRUIDQHUURUFRGHGHVFULSWLRQVDQGSRVVLEOHVROXWLRQV 7KH/('RQWKHZDOOFRQWUROOHUZLOOÀDVK DQHUURUFRGHLIWKHUHLVDSUREOHPZLWKWKH IDQ The fan jerks upon startup. 7KLVLVQRUPDODQGPD\KDSSHQRFFDVLRQDOO\XSRQVWDUWXSDVWKHIDQSRVLWLRQVLWVHOI UHODWLYHWRWKHPRWRUVWDWRU$QLQLWLDOVOLJKWMHUNLQJIRUZDUGDQGEDFNZDUGGRHVQRWDIIHFW IDQRSHUDWLRQ WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 7URXEOHVKRRWLQJFRQW 28 Electrical troubleshooting )DQVWDWXV/('GH¿QLWLRQV 7KHIDQGLUHFWLRQVHOHFWRUVZLWFKDQGIDQVWDWXV/('DUHORFDWHGRQWKHFRYHUSODWHDVVHPEO\DWWKHERWWRPRIWKHIDQ¶VH[WHQVLRQWXEH Fan Direction 6HOHFWRU6ZLWFK &RYHU3ODWH $VVHPEO\ )DQ6WDWXV/(' Note: For information on changing the fan direction, see page 22. LED status: 'H¿QLWLRQ 2QH6HFRQG)ODVK6HFRQGV2II 2YHU7HPSHUDWXUH 7ZR6HFRQG)ODVKHV6HFRQGV2II 0RWRU6WDOO 7KUHH6HFRQG)ODVKHV6HFRQGV2II Output Device Failure )RXU6HFRQG)ODVKHV6HFRQGV2II ,QWHUQDO&RPPXQLFDWLRQ(UURU )LYH6HFRQG)ODVKHV6HFRQGV2II '&%XVV8QGHUYROWDJH 6L[6HFRQG)ODVKHV6HFRQGV2II '&%XVV2YHU9ROWDJH 6HYHQ6HFRQG)ODVKHV6HFRQGV2II 5XQ(QDEOH-XPSHU2SHQ (LJKW6HFRQG)ODVKHV6HFRQGV2II 0RWRU2YHUORDG7KHUPDO7ULS 1LQH6HFRQG)ODVKHV6HFRQGV2II &XUUHQW/LPLW6KRUW&LUFXLW Fan status LED troubleshooting LED code Description/Possible cause(s) 2YHU7HPSHUDWXUH 7KHIDQGULYHHOHFWURQLFVKDYHH[FHHGHGVDIHRSHUDWLQJ WHPSHUDWXUHOLPLWV Output Device Failure 7KHIDQGULYHHOHFWURQLFVKDYHIDLOHGRURXWSXWSKDVH ORVVKDVRFFXUUHG ,QWHUQDO&RPPXQLFDWLRQ(UURU 7KHPDLQIDQGULYHKDVIDLOHGWRUHVSRQGWRWKH FRPPDQGVRXUFHGDXJKWHUERDUGHWF '&%XVV8QGHUYROWDJH %XVVYROWDJHKDVIDOOHQEHORZ9'& '&%XVV2YHU9ROWDJH %XVVYROWDJHKDVH[FHHGHG9'& 0RWRU2YHUORDG7KHUPDO7ULS 7KHUPDOPRWRURYHUORDGSURWHFWLRQKDVEHHQDFWLYDWHG &XUUHQW/LPLW6KRUW&LUFXLW 7KHKDUGZDUHFXUUHQWOLPLWKDVEHHQUHDFKHG$VHYHUH RYHUORDGRUVKRUWFLUFXLWFRQGLWLRQH[LVWVRQWKHIDQGULYH RXWSXW 0RWRU6WDOO 7KHIDQIDLOHGWRDFFHOHUDWHWRWKHWDUJHW530ZLWKLQRQH 7KHIDQZLOOVKXWGRZQDQGZLOOQRWDWWHPSW PLQXWHRIVWDUWXS WRUHVWDUW&RQWDFW&XVWRPHU6HUYLFH 5XQ(QDEOH-XPSHU2SHQ 7KHUXQHQDEOHFLUFXLWLVRSHQDQGPRWRURSHUDWLRQLV GLVDEOHG WWW.BIGASSFANS.COM ©2014 DELTA T CORP. Possible solution(s) 7KHIDQZLOOVKXWGRZQIRU¿YHPLQXWHV DQGWKHQDWWHPSWWRUHVWDUWWZRWLPHV,I WKHIDQGRHVQRWUHVWDUWDIWHUWZRDWWHPSWV UHVHWSRZHUWRWKHIDQ,IWKHIDQVWLOOGRHV QRWUHVWDUWFRQWDFW&XVWRPHU6HUYLFH 0DNHVXUHWKHEOXHZLUHDQGWKH\HOORZ ZLUHRQWKHFRQWUROOHULQSXWFDEOHDUHZLUHG WRJHWKHU6HHSDJHV±IRUZLULQJGHWDLOV ALL RIGHTS RESERVED BIG ASS FAN 2025 7URXEOHVKRRWLQJFRQW 29 Replacing fuses WARNING: Ensure power is disconnected before replacing fuses. CAUTION: Do not touch the fan’s electronics unless necessary! 7RUHSODFHWKHIXVHVRQWKHPDLQIDQXQLWUHPRYHWKHHOHFWURQLFVFRYHUIURPWKHIDQDVVKRZQ7KHHOHFWURQLFVFRYHULVDWWDFKHGWRWKH IDQZLWKIRXUVFUHZV*HQWO\WZLVWDQGSXOORXWWKHDSSURSULDWHIXVHKROGHUDQGUHSODFHWKHIXVH5HLQVWDOOWKHIXVHKROGHUDQGWKHQ UHDWWDFKWKHIDQ¶VHOHFWURQLFVFRYHU6HHEHORZIRUIXVHUHFRPPHQGDWLRQV Electronics &RYHU Fuse Holders Suitable Fuse Replacements 9$&$$&0DLQV6XSSO\ • Schurter 0034.2526 • &RRSHU%XVV65 • /LWWHOIXVH WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 30 Warranty Policy Congratulations on your purchase of a Big Ass Fan! We are delighted that you have chosen our product to improve the quality of your indoor or outdoor environment, and hope you’ll have much pleasure using the fan for years to come. Warranty period Item Period of coverage Hub and airfoils Lifetime (parts) Motor and controller 1 year (parts) All other fan components 1 year (parts) What is covered? This Warranty covers any defects in materials or workmanship under normal use and maintenance that adversely affect the ability of the fan to operate properly when the product is installed correctly according to Big Ass Fans’ written installation instructions by a state TXDOL¿HGRUOLFHQVHGHOHFWULFDOFRQWUDFWRUDQGRSHUDWHGSXUVXDQWWRWKHVHLQVWUXFWLRQVDQGZKHQVXFKIDQVDUHSXUFKDVHGGLUHFWO\IURP Big Ass Fan Company, Big Ass )DQV¶$I¿OLDWHG&RPSDQLHVLQ$XVWUDOLDRUD%LJAss Fan Company Authorized Dealer. This Limited Warranty is subject to all provisions, conditions, limitations, and exclusions described within this document. Who is covered? This Warranty extends to the original purchaser and subsequent owners, but only while the fan remains at the site of the original LQVWDOODWLRQ7KLV:DUUDQW\H[WHQGVWKURXJKWKH¿UVWLQVWDOODWLRQRIWKHIDQDQGWHUPLQDWHVLIWKHIDQLVPRYHGRUUHLQVWDOOHGDWDQHZ location. When does the Warranty Period begin? The Warranty Period commences on the date the product is installed, or 15 days following shipment of the product, whichever date is earlier. To obtain warranty service, the customer will be required to provide documentation verifying the date the product was installed. What will Big Ass Fans do? 1. During the Warranty Period, Big Ass Fans will, at its option: a. Repair or replace the affected components of any defective product; b. Repair or replace the defective product; or c. Refund the price you paid for the product upon return of the product to Big Ass Fans, shipping and insurance prepaid. What are the steps required to obtain Warranty service? 1. If the fan is operating, immediately turn off the fan. 2. Contact Big Ass Fans’ Technical Support Department as soon after the issue is discovered as possible by: a. Calling 855-490-3048; or b. Emailing [email protected]; or c. Completing the Warranty Claim form and the Responsibility Agreement located in the back of the Installation Manual, and mailing the forms to Big Ass Fans Technical Support Department, 2348 Innovation Drive, Lexington, KY 40511, or by faxing them to 859-967-1695. Technical Support is open from 8:00 a.m. to 5:00 p.m. Eastern Time, Monday–Friday, excluding major holidays. Every effort will be made to respond to all Technical Support requests within 24 hours of receipt. 3. Once the Technical Support Representative has received your warranty claim, a case will be processed. In order to process this case, please have the following information available: a. Your name, address, phone number, and installation address; b. 3URGXFWEUDQGQDPHVHULDOQXPEHUSXUFKDVHSULFHDQGYHUL¿FDWLRQRISURGXFWLQVWDOODWLRQRUSUHPLVHVSRVVHVVLRQGDWH c. Detailed description of the problem you have experienced. 4. If the Technical Support Representative determines that the warranty claim is valid and that a replacement part is required, the Representative will process the claim and the replacement part will be shipped to you. Included in the shipment of the replacement part will be any shipping labels and documents needed to return the original part, including a Return Materials Authorization (RMA) number. WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Warranty Policy (cont.) 31 Steps to obtain Warranty service (cont.) Note: Your receipt of the replacement part constitutes your agreement to return the failed part to Big Ass Fans within 15 days of the receipt of the replacement part delivery. If Big Ass Fans does not receive the original part, you will be invoiced for the retail cost of the replacement part and shipping, and you will be responsible for payment for the replacement part upon receipt of the invoice. Big Ass Fans reserves all rights it retains under law to collect the retail cost of the replacement part and shipping if the original is not returned DVVSHFL¿HGDERYH 5. Obtaining service may involve contacting a contractor to remove, repair, or replace the fan, or to remove the fan and return it to us. 7KHFRVWRIODERULQFXUUHGIRUIDFWRU\LQVWDOOHGIDQVWRUHPRYHUHSDLURUUHLQVWDOOWKHIDQVZLOOEHFRYHUHGRQO\GXULQJWKH¿UVW PRQWKVDIWHUWKHZDUUDQW\EHFRPHVHIIHFWLYHDQGRQO\SXUVXDQWWRWKHWHUPVRIWKHGH¿QLWLRQRI³/DERU´EHORZ 6. If we ask you to ship the fan back to Big Ass Fans for repairs or replacement, we will prepay the shipping and insurance for factory LQVWDOOHGIDQVGXULQJWKH¿UVWPRQWKVDIWHUWKHZDUUDQW\EHFRPHVHIIHFWLYHKRZHYHU\RXZLOOKDYHWRUHSDFNDJHWKHIDQLQVXFKD way that there is no damage to the fan in transit. You will be sent any return shipment documentation necessary to help you return the fan to Big Ass Fans. If we determine that no warrantable failure occurred or defect exists, we may invoice you for these shipping costs. Please be patient while we arrange for or undertake the necessary warranty service. We will provide you with regular status updates, as well as shipment dates, if appropriate, until your fan is back in service. Conditions 1. Big Ass )DQ&RPSDQ\UHVHUYHVWKHULJKWWRPDNHWKH¿QDOGHWHUPLQDWLRQEDVHGRQLWVRZQHYDOXDWLRQRIWKHIDQDQGDOOFRPSRQHQWV as to whether: a. The problem in question is the result of a defect in design, workmanship, or materials, and not a result of error, misuse, or abuse on the part of the customer as set forth under the exclusions detailed below; b. Noise heard during operation is within normal operating levels, in which case this Warranty would be inapplicable. Note: Certain electrical, motor, or other operating noise may be impossible to eliminate due to the fan design and/or site conditions. Dissatisfaction with normal operating noise levels is not covered by this Warranty, and return of any fans for this reason will be subject to Big Ass Fans’ Return Policy (see below). c. Adverse site conditions, (including, but not limited to, excessive dust, heat, humidity, unstable electric service, or any other unknown or unforeseen condition that affects the proper operation of the products) improper application, or improper installation is determined to be the basis for the failure. d. The problem or defect is material and requires action under this warranty; and e. The remedy of repair, replacement, or refund is appropriate. 2. If Big Ass Fans determines, in its sole discretion, that the appropriate remedy under the Warranty is a refund, the refund amount will be limited to the price paid by the customer for the product alone, and under no circumstances will it include the cost of labor, shipping, handling, packaging, or any other incidental or consequential costs incurred or anticipated by the customer. 3. With respect to replacement or repair rendered, Big Ass Fan Company reserves the right to use replacement parts that are refurbished. Big Ass Fan Company warrants that the parts replaced or repaired, whether or not they have been refurbished or are original equipment, will operate properly and be free from defects in materials and workmanship for a period of 90 days from the date of shipment to the customer, or for the remainder of the original warranty period, whichever is longer. 4. A service fee, parts replacement fee, and shipping charges may be imposed if any fan is returned for warranty service that is missing FRPSRQHQWVRUWKDWKDVEHHQPRGL¿HGLQDQ\ZD\RUZKHQZHGHWHUPLQHWKDWQRZDUUDQWDEOHIDLOXUHRFFXUUHGRUGHIHFWH[LVWV6XFK IHHVDQGFKDUJHVZLOOYDU\EDVHGXSRQWKHDFWXDOPDWHULDODQGODERUFRVWVQHFHVVDU\WRUHSODFHPLVVLQJRUPRGL¿HGSDUWVDQGWR return the fan to its original factory condition. Return policy Returns must be received within 90 days of shipment. The customer will be responsible for return freight charges. A restocking fee of 25% for unopened boxes and 50% for opened boxes applies to all returns. What is not covered (exclusions)? 1. Units purchased and used outside the USA and its territories, Canada, or Australia. 2. Units purchased from any entity other than Big Ass Fan Company, Big Ass )DQ$I¿OLDWHG&RPSDQLHVLQ$XVWUDOLDRUD%LJAss Fan Company Authorized Dealer. 3. Units or components where the serial number or part number sticker has been removed or defaced. WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 32 Warranty Policy (cont.) Exclusions (cont.) 4. Defects, malfunctions, failure or physical damage caused by unauthorized service/parts and improper installation, adverse site conditions (including, but not limited to, excessive heat, dust or humidity, unstable electric service, or any other unknown RUXQIRUHVHHQFRQGLWLRQWKDWDIIHFWVWKHSURSHURSHUDWLRQRIWKHSURGXFWVPLVKDQGOLQJPRGL¿FDWLRQVRUGDPDJHZKLOHLQ\RXU possession including failure to provide reasonable and necessary maintenance, which shall include, but not be limited to: a. )DLOXUHWRIROORZWKHUHTXLUHGLQVWDOODWLRQSURFHGXUHVVSHFL¿HGLQWKH%LJAss Fan Company-supplied Installation Manual and in all other documentation supplied with the fans and related equipment; b. Failure to follow all relevant codes and ordinances including, but not limited to, the National Electric Code and state and local building codes; c. Failure to follow electrical engineering industry standards regarding the approved method of installing solid-state electrical equipment having the characteristics of the fan, the fan control, and their related components, even if such standards are not VSHFL¿FDOO\UHIHUHQFHGLQDQ\LQVWUXFWLRQVRUOLWHUDWXUHVXSSOLHGE\%LJAss Fan Company; and d. Failure to use properly all installation and mounting hardware supplied by Big Ass Fan Company. ATTENTION: Under no circumstances will the Big Ass Fan Company be responsible for remedial work necessary to correct installation procedures by others that do not conform to those established by the instructions, codes, and standards described under items 4.a through 4.d above. e. $Q\PRGL¿FDWLRQRUDOWHUDWLRQRIRUDGMXVWPHQWWRWKHIDQVIDQFRQWURODQGRUPRXQWLQJDQGLQVWDOODWLRQKDUGZDUHDQGRUDQ\ disassembly of the major components of the fans and fan controls for any purpose whatsoever, including any attempt to diagnose and/or repair any problem, without prior written authorization from Big Ass Fans’ Technical Support Department; f. Misuse, abuse, accidents, unreasonable use, or Acts of God; g. Incorrect electric current, voltage, or supply; h. Failure to use fan controls supplied by Big Ass Fan Company unless: i. Big Ass Fans’ Technical Support Department has provided written permission prior to installation; and ii. 7KHIDQFRQWUROVDUHEXLOWRSHUDWHGDQGPDLQWDLQHGDFFRUGLQJWRVSHFL¿FDWLRQVSURYLGHGWRDQGDSSURYHGE\%LJAss Fans’ Technical Support Department. i. Failure to perform periodic maintenance as detailed in the Big Ass Fan Company-supplied Installation Manual. 5. Consequential or incidental damages sustained by any person, entity, or structure as a result of any breach of these warranties, except where such damages may not be excluded by law. 6. Claims made for products that have not been paid for in full. 7. Damage caused by premises structural defects, structural movement or settlement, exposure to chemicals, salt water, acid rain or other corrosive elements, excessive humidity, and/or wind. 8. 1RUPDOFKDQJHVWRWKH¿QLVKFDXVHGE\RUGLQDU\XVHRUGDPDJHWRQRQIDFWRU\DSSOLHG¿QLVKHV 9. Damage or failure caused by subjection of the product to conditions outside its design limitations. 10. Defects reported more than 90 days from when they were discovered or should have been discovered. 11. With regard to electrical and electronic components provided by Big Ass Fan Company that comprise part of the products, including motors, motor drives, and variable frequency drives, Big Ass Fan Company relies on the determination by the original manufacturer as to whether the failure of such component was the result of a defect. If the manufacturer of such component determines that there was no defect and therefore refuses to cover it under warranty, Big Ass Fan Company likewise will not warranty such item unless Big Ass Fan Company determines that the failure of such electrical or electronic component was the result of a defect of design, workmanship, or material within some other part of the products. 'H¿QLWLRQV ³2SHUDWHSURSHUO\´DSSOLHVWRPHFKDQLFDOHOHFWULFDODQGVWUXFWXUDOIXQFWLRQVRQO\1RJXDUDQWHHXQOHVVDQGH[FHSWE\VHSDUDWHZULWWHQ agreement, is made regarding the dimensions or air movement generated or the appropriateness of the effectiveness of any product for its intended purpose or for the customer’s particular application. WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Warranty Policy (cont.) 33 THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, AND OF ALL OTHER OBLIGATIONS AND LIABILITIES ON BIG ASS FAN COMPANY’S PART, AND BIG ASS FAN COMPANY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THE PRODUCTS. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, WHETHER OF FITNESS FOR A PARTICULAR PURPOSE OR OF MERCHANTABILITY OR OF ANY OTHER KIND, WHETHER OR NOT SIMILAR IN NATURE TO ANY PREVIOUSLY SPECIFIED, SHALL EXIST WITH RESPECT TO SUCH PRODUCTS, ALL SUCH WARRANTIES BEING HEREBY DISCLAIMED BY BIG ASS FAN COMPANY AND WAIVED BY CUSTOMER. UNDER NO CIRCUMSTANCES SHALL BIG ASS FAN COMPANY BE LIABLE FOR ANY LOSS, DAMAGE, COST OF REPAIR, OR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND IN CONNECTION WITH THE USE, SALE, OR REPAIR OF ANY PRODUCTS PURCHASED FROM BIG ASS FAN COMPANY, UNLESS SUCH DAMAGES CANNOT BE EXCLUDED BY LAW. Big Ass Fan Company reserves the right to change this warranty at any time without advance notice. WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 34 Warranty Return Instructions Congratulations on your purchase of a Big Ass Fan! We are delighted that you have chosen our product to improve the quality of your indoor environment, and hope you’ll have much pleasure using the fan for years to come. Replacement of products under warranty acknowledgment & return instructions If you believe a part failed during normal operation and is covered under warranty, Big Ass Fans will ship a replacement part to you pursuant to your notice that you will be replacing the original part within 10 days. The replacement part will be shipped to you prior to our receipt of the item that failed, and prior to our evaluation of this part to determine the reasons for its failure and whether it is covered under warranty. ,QRUGHUWRHYDOXDWHWKHFDXVHRIWKHSURGXFWIDLOXUHZHZLOOQHHG\RXWRUHWXUQWKHRULJLQDOSDUWWRRXURI¿FHVZLWKLQZRUNLQJGD\VRI receipt of the replacement part. Should the part be covered under warranty, you will not be charged for the replacement item; however, you will be charged for the replacement part plus shipping if (1) the part is not under warranty because the source of failure is outside the scope of the warranty, or (2) the warranty period has expired. If there is no warranty coverage, we will send you a detailed letter of explanation. We also will charge you for the replacement item plus shipping and handling if you do not return the original item within 10 days of the receipt of the replacement item. Instructions for returning the original item 1. Please use the return label that is included in the box containing the replacement part. The return shipment address is: Big Ass Fan Company ATTN: RMA#________ 800 Winchester Road Lexington, KY 40505 2. Use the packaging for the replacement part to return the original part. 3. Include the packing list we have provided which includes the RMA#. 4. If the part weighs over 50 lbs., you will be provided a prepaid Bill Of Lading. To schedule a freight pick up, please contact Customer Service. We will only charge back the freight costs if the original part is not under warranty, or if you do not return the original component within 10 days of receipt of the replacement. 5. If the part weighs 50 lbs. or less, please use the provided prepaid UPS Ground shipping label and drop off at your nearest UPS pickup location. If you have questions, please contact us at 855-490-3048. WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED BIG ASS FAN 2025 Warranty Return Instructions (cont.) 35 Warranty claim form instructions 1. Complete Warranty Claim Form and Responsibility Agreement (see following pages) and fax them to 859-967-1695, Attn: Customer Service. These pages will be faxed back to you for your records. The Warranty Claim Form will include our acknowledgment and a Return Materials Authorization (RMA) number. 'RQRWUHWXUQDQ\LWHPZLWKRXW¿UVWEHLQJDVVLJQHGDQ50$E\%LJAss Fans Customer Service. 2. No more than 10 days prior to the date you have made arrangements to replace the component part, call Customer Service at 855-490-3048 to arrange for replacement component delivery and original component pickup. At that time, we will fax you a written acknowledgment of your call that includes a reminder of the return instructions. Note: Even if you are not able to replace the component immediately following your initial notice to us, returning the Warranty Claim Form and Responsibility Agreement will effectively stop the warranty clock from running. You can then make the product exchange when you are prepared to do so. However, the warranty period will continue to run until we receive these completed pages back from you, and no warranty will be honored without receipt of these pages within the warranty period. We will not send out any replacement part until you have called to let us know that you have scheduled installation of the replacement. This ensures that the replacement part is not lost or damaged while awaiting installation, and that you are not billed for the replacement because you have waited too long to return the original component (see Responsibility Agreement). 3. When you receive the replacement part, you have 10 working days to remove and replace the existing component and return it to us at 800 Winchester Road, Lexington, KY 40505. a. Upon receiving the replacement part, verify that replacement part order is correct. If order is incorrect or damaged, notify Big Ass Fan Company within 24 hours after receiving order. b. Use care unpacking the replacement component, as you will need to use both the packaging from the replacement part and the packing list and a return address label included inside this packaging to return the original part. If the original packaging and return documents are not used, you will be responsible for any damage incurred in transit as well as any additional costs involved. Note: 7KH50$PXVWDSSHDURQWKHRXWVLGHRIWKHER[EHLQJUHWXUQHG,WHPVZLWKRXWDQ50$ZLOOQRWEHDFFHSWHG c. 8VHWKHGHOLYHU\VHUYLFHRURQHRIWKHWUXFNOLQHVVSHFL¿HGLQWKHDFNQRZOHGJHPHQWIRUUHWXUQRIWKHSDUW:HZLOOUHIXVHUHFHLSWRI any shipment that is returned via an unauthorized carrier. If you prefer, we can make all arrangements for delivery and pickup. d. Fax a copy of the bill of lading or other tracking information to 859-967-1695 when the item has been shipped so that we know to expect delivery of the original part. 4. If we do not receive the original part back within 15 working days from the date you receive delivery of the replacement, you will be invoiced for the cost of the replacement part, plus freight, on Net 15 terms (see Responsibility Agreement), and this invoice will be due and payable. If you subsequently return the replacement part to us after payment has been made, we will refund any payment made for the replacement part, unless we subsequently determine that the part is not covered under warranty. WWW.BIGASSFANS.COM ©2014 DELTA T CORP. ALL RIGHTS RESERVED 800 Winchester Road Lexington, KY 40505 Phone: 855-490-3048 Fax: (859) 967-1695 www.bigassfans.com Warranty Claim Form Name (print): Signature: Company: Shipping Address: City/State/ZIP: Phone: Fax: Date of Purchase: Items Returned: Reason(s) for returning item (please provide detail, including length of time after fan had been in operation that problem was noticed, nature of problem, any attempts you made to remedy the problem, etc.): $77(17,21'RQRWUHWXUQDQ\LWHPZLWKRXW¿UVWEHLQJDVVLJQHGDQ50$E\%LJAss Fan Company Customer Service 'HSDUWPHQW7KH50$PXVWDSSHDURQWKHRXWVLGHRIWKHER[EHLQJUHWXUQHG,WHPVZLWKRXWDQ50$ZLOOQRWEHDFFHSWHG Date replacement parts should be shipped (if known): Please do not request shipment until you are prepared to install; you may call us at 855-490-3048 to arrange shipment when you have scheduled installation. $FNQRZOHGJPHQWRI5HFHLSWRI:DUUDQW\5HWXUQ1RWL¿FDWLRQ (to be completed by Big Ass Fan Company) Acknowledged by: 50$ Authorized Truck Line(s): Date: 800 Winchester Road Lexington, KY 40505 Phone: 855-490-3048 Fax: (859) 967-1695 www.bigassfans.com Responsibility Agreement To: Big Ass Fan Company The undersigned understands and acknowledges receipt of the Warranty Claim Form and Instructions and agrees that Big Ass Fan &RPSDQ\KDVWKHULJKWXSRQUHFHLSWRIUHWXUQHGPHUFKDQGLVHWRPDNH¿QDOGHWHUPLQDWLRQDVWRZKHWKHUWKLVPHUFKDQGLVHVKRXOGEH replaced at no cost under Big Ass Fan Company’s stated warranty policy. The undersigned further agrees that if Big Ass Fan Company determines that this merchandise does not qualify under its stated warranty policy, Big Ass Fan Company can invoice for the replacement merchandise, plus shipping and handling for the original part and all replacements, and such invoice will be paid within 15 days of receipt of the same. The undersigned agrees to ship to Big Ass Fan Company’s location at 800 Winchester Road, Lexington, KY 40505 all of the merchandise replaced by Big Ass Fan Company, including, but not necessarily limited to, defective or failed components, within 10 working days of the receipt of the any replacements. The undersigned further agrees that if said replaced merchandise has not been shipped to Big Ass Fan Company within 10 working days, Big Ass Fan Company can invoice for the replacement merchandise plus shipping and handling, and the invoice will be paid within 15 days of receipt. Signed: Title: For: (Name of Company) Date: *004465-01* 004465-01 REV. B 2425 Merchant St., Lexington, KY 40511 1 (877) BIG-FANS | WWW.BIGASSFANS.COM
advertisement