PUNE VIDYARTHI GRIHA’S COLLEGE OF ENGINEERING AND TECHNOLOGY, PUNE-9 (AFFILIATED TO SAVITRIBAI PHULE PUNE UNIVERSIT, PUNE) DEPARTMENT OF MECHANICAL ENGINEERING CURRICULUM BOOK ACADEMIC YEAR: 2016-17 FOR THE PROGRAMME MECHANIAL ENGINEERING (UNDER GRADUATE) PUNE VIDYARTHI GRIHA’S COLLEGE OF ENGINEERING AND TECHNOLOGY VISION TO ACHIEVE EXCELLENCE IN ENGINEERING EDUCATION MISSION To satisfy all stakeholders To develop ethical, highly motivated engineering professionals with good human values, requisite skills and competencies To adopt innovative teaching mechanisms To promote research culture To contribute to country's economic development To be responsive to changes in technology, socio-economic and environmental conditions PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 2016 Curriculum Book DEPARTMENT OF MECHANICAL ENGINEERING VISION To become premier source of competent Mechanical Engineering professionals for providing service to the society. MISSION 1. To provide state of the art facility and to offer opportunities for multifaceted development and enriching learning experience for students, faculty and staff. 2. To enhance the status as a recognized academic and research centre in collaboration with other institutions and industry. 3. To provide interactive and innovative teaching to transform students into competent engineering professionals having good ethical, social and human values. 4. To deliver ready to employ engineering graduates who are adaptable and practicing lifelong learning to meet the ever changing requirements of the employers. PROGRAM EDUCATIONAL OBJECTIVES PEO1: To demonstrate the ability to design, develop products, systems and processes in multi-disciplinary engineering environment by application of principles of Science and Engineering. PEO2: To develop experimental and computational skills necessary to formulate and solve industrial problems related to Mechanical Engineering. PEO3: To offer sustainable solutions through research, technological competency, leadership skills and team work. PEO4: To continue professional development through higher education and lifelong learning. PEO5: To demonstrate socio-economic, ethical and environmental awareness while making professional decisions. PROGRAMME OUTCOMES Graduates of the mechanical engineering program will be able to 1. Use basic knowledge in mathematics, science and engineering to solve problems specific to Mechanical engineering. 2. Investigate complex problems, gather data and then interpret and analyze the same leading to a meaningful solution. 3. Identify, formulate and design a mechanical system that meets desired specifications. 4. Function as a coherent member in multidisciplinary design teams, and deliver results through collaborative research. 5. Identify, formulate and solve mechanical engineering problems of complex nature. 6. Understand their professional and ethical responsibilities, and use technology for the benefit of mankind. 7. Communicate effectively in both verbal and written forms within and outside the engineering community, give and receive instructions. 8. Apply and understand impact of engineering solutions in societal and environmental contexts. 9. Self-educate and clearly understand the importance of lifelong learning. 10. Understand and apply the basic principles of project management and finance. 11. Apply modern computational tools to analyze mechanical engineering problems. 12. Design a mechanical system or, component to meet the desired needs within realistic constraints such as economic, environmental, social, health and safety. PROGRAMME SPECIFIC OUTCOMES 1. Demonstrate competency in the areas of Thermal, Design and Manufacturing. 2. Ability to use skills and tools to work in interdisciplinary areas of engineering PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 2016 Curriculum Book INDEX Sr. No. Course Name Title Page No. Semester I 1 402041 Refrigeration and air conditioning 04 2 402042 CAD/ CAM Automation 07 3 402043 Dynamics of Machinery 10 4 402044 Elective-1 Energy management 13 5 402045 Elective-11Operation Research 16 Semester II 1 402047 Power Plant Engineering 20 2 402048 Mechanical System Design 23 3 Elective III Industrial 402049C Engineering 4 402050B Elective-IV Finite element analysis 5 402051 Project 27 PVG’s COET, PUNE-9 DEPARTMENT OF ELECTRONICS & TELECOMMUNICATION ENGINEERING Curriculum Book 201617 Final Year Curriculum Book Page 1 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 201617 Curriculum Book Savitribai Phule Pune University, Pune 2012 Course B. E. (Mechanical) Semester – I (w. e. f. Academic year 2015 - 16) Code Subject Refrigeration and 402041 Air Conditioning CAD/ CAM 402042 Automation Dynamics of 402043 Machinery 402044 Elective – I 402045 Elective –II 402046 Project –I Total of Semester – I Teaching Scheme (Weekly Load in hrs) Lect. Tut Practical Examination Scheme(Marks) In-Sem End-Sem TW PR + OR + Total 3 -- 2 30 70 25 -- 50 175 3 -- 2 30 70 -- 50 -- 150 4 -- 2 30 70 25 -- 50 175 3 3 -16 --2 2 ---6 30 30 -150 70 70 -350 --50* 100 ---50 ---100 100 100 50 750 B. E. (Mechanical) Semester – II Code 402047 Subject Power Plant Engineering 402048 Mechanical System Design 402049 Elective-III 402050 Elective- IV 402051 Project – II Total of Semester – II Teaching Scheme (Weekly Load in hrs) Lect. Tut Practical Examination Scheme(Marks) In-Sem End-Sem TW PR + OR + Total 4 -- 2 30 70 25 -- 50 175 4 -- 2 30 70 -- -- 50 150 4 4 -16 --6 6 -2 -6 30 30 -120 70 70 -280 -25 150 200 ----- --50 150 100 125 200 750 Page 2 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 BE (MECH) Semester I Page 3 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 201617 Curriculum Book Refrigeration & Air Conditioning Course Title: Refrigeration & Air Conditioning Year: B.E. Designation of Course Teaching Scheme: 3 Hrs/Week Course Assessment Methods Prerequisites Direct methods Course Number: C401 Semester: One Professional Core Tutorial: Nil In-semester Examination: 30 Marks Indirect Methods Assignments Course Code: 402041 End Semester Examination: 70 Marks Practical/Oral/Term Work Basic Thermodynamics- Laws of thermodynamics, Ideal gas processes, Thermodynamic cycles, Properties of pure substance, Mollier Charts, Fluid properties, Fluid dynamics, Modes of heat transfer, Governing Equations in Heat Transfer, Extended Surfaces, Condensation and Boiling, Heat Exchangers. Course Objectives 1 2 3 4 5 Learning the fundamental principles and different methods of refrigeration and air conditioning Study of various refrigeration cycles and evaluate performance using Mollier charts and/ or refrigerant property tables. Comparative study of different refrigerants with respect to properties, applications and environmental issues. Understand the basic air conditioning processes on psychometric charts, calculate cooling load for its applications in comfort and industrial air conditioning. Study of the various equipment-operating principles, operating and safety controls employed in refrigeration air conditioning systems Course Outcomes CO1 CO2 CO3 CO4 CO5 Course Contents Unit-I Illustrate the fundamental principles and applications of refrigeration and air conditioning system Obtain cooling capacity and coefficient of performance by conducting test on vapor compression refrigeration systems Present the properties, applications and environmental issues of different refrigerants Calculate cooling load for air conditioning systems used for various applications Operate and analyze the refrigeration and air conditioning systems. Fundamentals and Applications of Refrigeration and Air Conditioning Fundamentals Reverse Carnot cycle, block diagram of refrigerator & heat pump (numerical), modified reverse Carnot cycle (Bell Coleman cycle) Applications Domestic Refrigerator, Domestic Air Conditioners, Automotive Air Conditioners, Evaporative coolers, water coolers, Commercial Refrigeration- Dairy, Cold storage, Ice plant, Commercial Air Conditioning-Multiplex, Hospitals. Page 4 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 Unit-II Refrigerants and Vapour Compression Cycle Refrigerants Classification of refrigerants, Desirable properties of refrigerants, environmental issues, Ozone depletion and global warming, ODP, GWP & LCCP, selection of environment friendly refrigerants, secondary refrigerants, anti-freeze solutions, Zeotropes and Azeotropes, refrigerant: recovery reclaims, recycle and recharge. Vapour Compression Cycle Working of simple vapour compression system, representation of vapour compression cycle (VCC) on T-s and P-h diagram, COP, EER, SEER, IPLV, NPLV, effect of operating parameters on performance ofVCC, actual VCC, methods of improving COP using flash chamber, sub-cooling, liquid vapour heat exchanger, comparison of VCC with Reverse Carnot cycle Unit-III Refrigeration Systems Vapour compression systems Single stage, two stage and cascade VCC systems using single and multi evaporators Vapour absorption systems Introduction, Working of simple vapour absorption system (VAS), desirable properties of binary mixture (aqua-ammonia), performance evaluation of simple VAS (simple numerical treatment), actual VAS, Li-Br absorption system, three fluid system (Electrolux refrigeration), applications of VAS, comparison between VCC and VAC. Unit-IV Psychometric and Air conditioning Introduction to air conditioning, psychometric, psychometric properties and terms, psychometric relations, Psychometric processes and its representation on psychometric chart, BPF of coil, ADP, adiabatic mixing of two air streams, SHF, RSHF, GSHF, ESHF.Thermodynamics of human body, comfort and comfort chart, factors affecting human comfort, concept of infiltration and ventilation, indoor air quality requirements, factors contributing to cooling load. Unit- V Air Conditioning Systems Working of summer, winter and all year round AC systems, all air system, all water system, air water system, variable refrigerant flow and variable air volume systems, unitary and central air conditioning. Components of refrigeration and air conditioning systems Working of reciprocating, screw and scroll compressors, working of air cooled, water cooled and evaporative condensers, Working of DX, Flooded, Forced feed evaporators, Expansion devices –Capillary tube, TXV, EXV, operating and safety controls. Air Distribution Systems Air handling unit, Classification of ducts, duct material, pressure in ducts, flow through duct, pressure losses in duct (friction losses, dynamic losses), air flow through simple duct system, equivalent diameter, methods of duct system design: equal friction, velocity reduction, static regain method (numerical on duct system design) Fan coil unit, types of fans used air conditioning applications, fan laws, filters, supply and return grills, sensors (humidity, temperature, smoke). Unit-VI Page 5 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book List of Practicals 201617 1) Test on Domestic Refrigerator for evaluation of EER 2) Test on vapour compression test rig 3) Test on ice plant test rig 4) Visit to Vapour absorption refrigeration plant 5) Estimation of cooling load of simple air conditioning system (case study) 6) Case study on cold storage 7) Visit to any air conditioning plant 8) Thermal analysis of refrigeration cycle using suitable software 9) Installation and servicing of split air conditioner Text Books Author Title of Book Publication T1 Arora C. P Refrigeration and Air Conditioning Tata McGraw-Hill T2 Sapali S. N. Refrigeration & Air Conditioning PHI EEE ISBN97881-203-3360-4 R1 Dossat Ray J Principles of refrigeration R2 Stockers W.F and Jones J.W Refrigeration and Air conditioning R3 Threlkeld J.L R4 Aanatnarayan Reference Books R5 Self-Learning Facilities, Web Resources, Research papers for reference Contents beyond Syllabus Additional Experiments Bridging Courses Tutorials Presentations Thermal Environmental Engineering Basics of refrigeration and Air Conditioning ASHRAE & ISHRAE handbook Willey Eastern Ltd, 2000 McGraw Hill International editions 1982. Prentice Hall Inc., New Delhi Tata McGraw Hill Publications ASHRAE & ISHRAE NPTEL Lectures https://www.youtube.com/playlist?list=PLE2DA184A2E479885 Nil N.A. N.A. N.A. N.A. Page 6 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 201617 Curriculum Book CAD CAM and Automation Course Title: CAD/CAM AND AUTOMATION Year: B.E. Designation of Course Teaching Scheme: 3 Hrs/Week Course Assessment Methods Direct methods Course Number: C402 Semester: VII Core Tutorial: Nil In-semester Examination: 30 Marks Course Code: 402042 End Semester Examination: 50/70 Marks Practical/Oral/Term Work Indirect Methods Assignments Engg. Mathematics, Machine Design Prerequisites Course Objectives: Following concepts to be taught to the students, 1 Basics of Graphic Screen. Building Transformation Matrices. 2 Concept of of Finite Element Analysis 3 Technique of Automation 4 Concept of of Curves, Surfaces and Solids generation 5 CAM Technique. 6 Robot Technology 7 Course Outcomes: At the end of this course the students should be able to Frame and solve Transformation Matrices CO1 Apply the Technique of Finite Element Analysis. CO2 Explain the concepts in Automation Techniques CO3 Define, synthesize and analyze engineering curves in CAD interface. CO4 Write programs for manufacturing the components using CAD software Students CO5 Explain technological aspects of Robotics and develop basic programs. CO6 Course Contents Computer Graphics Unit-I Unit-II Transformation-Introduction, Formulation, Translation, Rotation, Scaling, Reflection Homogenous Representation, Concatenated Transformation, Mapping of Geometric Models, Inverse Transformations, Projections: Orthographic, Isometric, and Perspective. Introduction to open GL and commands required for the transformation. Modelling Curves:-Introduction, Analytic Curves, Line, Circle, Parabolas, Hyperbolas, Ellipses, Conics, Synthetic Curves, Hermite Cubic Spline, Bezier Curve, BSpline Curve, Numericals on above topic. Surfaces:-Introduction, Surface Representation, Analytic Surfaces, Synthetic Surfaces, Hermite bicubic Surface, Bezier surfaces, B-spline Surfaces, Coons Surface. No analytical treatment. Solids: Introduction, Geometry and Topology, Solid Representation, Boundary Representation, Euler's equation, Constructive Solid Geometry, Boolean operation for CSG, Hybrid modeling, Feature Based Modeling, Parametric modeling, constraint based modeling, Mass, area, volume calculation. Page 7 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Unit-III Unit-IV Unit- V Unit-VI List of Practicals Text Books T1 T2 201617 Finite Element Analysis Introduction, Stress and Equilibrium, Boundary Condition, Strain Displacement Relations, Stress-Strain Relation, Temperature Effects, Potential Energy and Equilibrium: - Rayleigh-Ritz Method, Galerkin‟s Method. One Dimensional Problem: Finite Element Modelling, Coordinate and Shape function, Potential Energy Approach, Galerkin Approach, Assembly of Global Stiffness Matrix and Load Vector, Properties of Stiffness Matrix, Finite Element Equations, Quadratic Shape Function, Temperature Effects . Trusses: Introduction, 2D Trusses, Assembly of Global Stiffness Matrix. Introduction, Constant Strain Triangle Problem, Modeling and Boundary Conditions. Computer Aided Manufacturing CAD Hierarchy, Integrating CAD, NC and CAM, NC programming using G and M codes adoptable to FANUC controller for lathe and milling, Generative programming on CNC, DNC, Adaptive control system, CIM,CAPP. Introduction to Automation Types of Automation, Transfer line mechanism, Geneva mechanism, Group Technology, Automated guided Vehicles, Automatic Storage and Retrieval System, Flexible Manufacturing System Robot Technology Classification and Structure of Robotic Systems Point-to-Point Robotic Systems, Continuous Path Robotic System. Configurations of Robotic system, Joints, Drives, Controller, Types of end effectors mechanical, magnetic, pneumatic etc., Industrial Applications of Robots, Robot Programming, Programming Languages Eight out of the following (two on CAD based, three on CAE based, three on CAM based and two on robot and R. P.) 1. Developing CAD model of mechanical sub assembly 2. Developing component/ assembly using CAD features. 3. Program on concatenated Transformation involving Three steps. 4. Stress and Deflection Analysis of 2D truss. 5. Stress and Deflection Analysis of Beam. 6. Stress and deflection analysis of plate 2D/3D.[Mechanical Component] 7. Tool path generation for Turning – Grooving and Threading. 8. Tool path generation for Milling – Facing, Pocketing, Contouring and Drilling. 9. Tool path generation of Turn Mill. 10. Tool path generation for Multi Axis Machining. 11. Robot simulation/Robot Gripper Design. 12. Case study on R.P. Author Ibrahim Zeid and R. Sivasubramanian Seshu P. Title of Book CAD/CAM - Theory and Practice Text book of Finite Element Analysis Publication Tata McGraw Hill Publishing Co. 2009 PHI Learning Private Ltd. New Delhi, 2010. Page 8 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 Reference Books R1 Ibr aim Zeid R2 Ch andrupatla T.R. and Belegunda A.D R3 Groover M.P R4 S.R.Deb Self-Learning Facilities, Web Resources, Research papers for reference Contents beyond Syllabus Additional Experiments Bridging Courses Tutorials Presentations “Mastering CAD/CAM” Introduction to Finite Elements in Engineering” Automation, production systems and CAM Robotics Technology and Flexible Automation, Tata McGraw Publishing Co. 2000 Prentice Hall India Prentice Hall of India Tata McGraw Hill. Case study discussions N.A. Nil N.A. N.A. Page 9 Hill PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 201617 Curriculum Book DYNAMICS OF MACHINERY Course Title Dynamics of machinery Course Number: C403 Year: B.E. Designation of Course Teaching Scheme:4Hrs/Week Direct methods Semester: One Professional Core Tutorial: Nil In-semester Examination: 30 Marks Indirect Methods Assignments Course Assessment Methods Prerequisites Course Objectives Course Code: 402043 End Semester Examination: 70 Marks Practical/Oral/Term Work Engineering Mechanics, Theory of Machines I . Theory of Machines I I 1 Ability to understand the fundamentals of vibration and Noise 2 Ability to develop analytical competency in solving vibration problems 3 Ability to understand measurement and control of vibration and noise 4 Ability to calculate natural frequencies, Eigen values & Eigen vectors Ability to measure vibrations, vibration characteristics and understand various methods 5 Course Outcomes CO1 CO2 CO3 CO4 CO5 Course Contents Unit-I Unit-II for vibration control for real life problems Illustrate the fundamentals of vibration and Noise Obtain analytical competency in solving vibration problems Understand measurement and control of vibration and noise Calculate natural frequencies, Eigen values & Eigen vectors Measure vibrations, vibration characteristics and understand various methods for vibration control for real life problems BALANCING Static and Dynamic Balancing Machines. Balancing Of Rotating Masses In One And Several Planes, Balancing Of Reciprocating Masses In Single And Multi Cylinder Engines: In-Line, Radial And V-Type, Primary And Secondary Balancing Analysis Direct And Reverse Cranks Method, Single Degree Of Freedom Systems - Free And Damped Vibrations Elements of A Vibratory System, S.H.M., Degrees Of Freedom, Modeling of A System, Concept Of Linear And Non-Linear Systems, Equivalent Spring, Linear And Torsional Systems. Undamped Free Vibrations: Natural Frequency By Equilibrium And Energy Methods For Longitudinal And Torsional Vibrations. Damped Free Vibrations: Different Types Of Damping, Equivalent Viscous Damping, Free Vibrations With Viscous Damping - Over Damped, Critically Damped And Under Damped Systems, Initial Conditions, Logarithmic Decrement, Dry Friction Or Coulomb Damping - Frequency And Rate Of Decay Of Oscillation Page 10 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Unit-III Unit-IV Unit- V Unit-VI List of Practicals 201617 Single Degree Of Freedom: Forced Vibrations Forced Vibrations Of Longitudinal And Torsional Systems, Frequency Response Functions - Simple Harmonic Excitation, Excitation Due To Reciprocating And Rotating Unbalance, Base Excitation, Magnification Factor, Resonance Phenomenon And Phase Difference, Quality Factor, Vibration Isolation, Critical Speed Of Shaft Having Single Rotor - Damped And Undamped Systems. Two degree of freedom system :Undamped Vibrations: Free Vibration Of Spring Coupled Systems – Longitudinal And Torsional, Eigen Value Eigen Vector by matrix Frequency And Mode Shapes, Holzer Method, Free Vibration Of Mass Coupled Systems, Geared Systems, Introduction to Physical and Mathematical modeling: Bicycle ,Motor bike & Quarter Car Measurement and control of Vibration Force And Motion Transmissibility Vibration Measurement: Measuring instruments for displacement, velocity, acceleration and Frequency, Different types of Pick up &Exciters, for Measurement of various systems like geared system. Vibration Control: Acceptable Vibrationsstandards, introduction to FFT analyzer, and Machine vibration signature analysis, tuned dynamic vibration absorber control of vibration, control of natural frequency, Vibration isolators, and absorbers Introduction to Torsional damper Introduction to Noise Fundamental of noise, Sound concept, decibels, white noise, weighted sound pressure level, logarithmic addition ,subtraction and averaging, sound intensity,noise measurement ,sound fields octave bands sound reflections, absorptions and transmissions pass by noise Reverberation chamber Anechoic Chamber, Human Exposure to noise & noise standards. Compulsory 01 to 05 1) Balancing of wheel/roter on computerised balancing machine. 2) To determine the natural frequency of damped vibration of single degree freedom system and to find its damping coefficient. 3) To obtain frequency response curve of single degree of freedom system for different amount of damping 4) 4.To determine natural frequencies of transverse vibration of beam using vibration analyzer. 5) 5.Noise measurement and analysis using vibration analyzer. Any 03 from following 6) To determine critical speed of shaft with single rotor 7) To verify natural frequency of torsional vibration of two rotor system & position of node . 8) Experimental verification of principal of dynamic vibration absorber 9) Experiment on shock absorber to plot its characteristic curve. 10) Analysis of machine vibration signature using any analysis software package. Compulsory assignments 1)Determination of free response of SDOF damped system to demonstrate different damping condition using suitable software. 2)Determination of total response of SDOF damped system to harmonic excitation using suitable software. Page 11 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Text Books Author Title of Book T1 Rao S.S Mechanical Vibration T2 Grover G.K Mechanical Vibration Bell L.H Bell D.H Thomson W.T Industrial Noise Control Theory of Vibration R3 V.P.Singh Mechanical Vibration R4 Kelly S.G. Mechanical Vibration Reference Books R1 R2 Self-Learning Facilities, Web Resources, Research papers for reference Contents beyond Syllabus Additional Experiments Bridging Courses Tutorials Presentations 201617 Publication Pearson Education Kinderley New Delhi NEM Chand & Bros Roorkee Marcel Dekker inc CBS Publishers Dhanpat rai and sons New Delhi Tata McGraw Hill Publications NPTEL Lectures https://www.youtube.com/playlist?list Random Vibration Introduction N.A. N.A. N.A. N.A. Page 12 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 201617 Curriculum Book Energy Audit and Management Course Title: Energy Audit and Management Year: B.E. Designation of Course Teaching Scheme: 3 Hrs/Week Course Assessment Methods Direct methods Course Number: C 404 Semester: Elective Tutorial: Nil In-semester Examination: 30 Marks Course Code: 402044A End Semester Examination: 50/70 Marks Practical/Oral/Term Work Indirect Methods Assignments Economics, Basic Thermodynamics Prerequisites Course Objectives: Following concepts to be taught to the students, 1 Importance of Energy Management. How to carry out Energy Audit. 2 Methods to reduce consumption of energy and save cost. 3 How to improve energy efficiency of overall system. 4 Significance of Waste heat recovery and Cogeneration. 5 Course Outcomes: At the end of this course the students should be able to CO1 CO2 CO3 CO4 CO5 Comprehend and review the Energy situation in the country as well as the world. Apply the knowledge of Energy Audit using appropriate instruments and software in any environment. Evaluate financial aspects of the alternatives in the field of Energy. Undertake performance assessment and efficiency improvement in thermal and electrical utilities. Evaluate the environmental and socioeconomic issues related to energy management. Course Contents Unit-I Unit-II : General Aspects of Energy Management Current energy scenario - India and World, Current energy consumption pattern in global and Indian industry, Principles of Energy management, Energy policy, Energy action planning, Energy security and reliability, Energy and environment, Need of Renewable and energy efficiency. Energy Auditing Need of Energy Audit, Types of energy audit, Components of energy audit, Energy audit methodology, Instruments, equipment used in energy audit, Analysis and recommendations of energy audit – examples for different applications, Energy audit reporting, Energy audit software. Energy conservation opportunities in Boiler and steam system, Furnace, DG sets, HVAC system, pumping system, Cooling tower and Compressed air system. Page 13 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Unit-III Unit-IV Unit- V Unit-VI Text Books : Energy Economics Costing of Utilities- Determination of cost of steam, natural gas, compressed air and electricity. Financial Analysis Techniques - Simple payback, Time value of money, Net Present Value (NPV), Return on Investment (ROI), Internal Rate of Return (IRR), Risk and Sensitivity analysis. Energy Efficiency in Thermal Utilities Energy performance assessment and efficiency improvement of Boilers, Furnaces, Heat exchangers, Fans and blowers, pumps, Compressors and HVAC systems. Steam distribution, Assessment of steam distribution losses, Steam leakages, Steam trapping, Condensate and flash steam recovery system. Electrical Energy Management and Lighting Electricity billing, Electrical load management and maximum demand control, Power factor improvement and its benefit, Selection and location of capacitors, Distribution and transformer losses. Electrical motors- types, efficiency and selection. Speed control, Energy efficient motors. Electricity Act 2003. Lighting Lamp types and their features, recommended illumination levels, lighting system energy efficiency. : Cogeneration and Waste Heat Recovery Cogeneration- Need, applications, advantages, classification, the cogeneration design process. Waste heat recovery- Classification and application, Potential for waste-heat recovery in Industry, Commercial WHR devices, saving potential. CDM projects and carbon credit calculations. Author Title of Book Energy Performance assessment for equipment and Utility Systems.-Vol. 2,3.4 T1 T2 201617 Energy Management W. R. Murphy Publication BEE Govt. of India Butterworth Heinemann Reference Books R1 R2 R3 R4 R5 Self-Learning Facilities, Web Resources, Research papers for reference The Fairmont Press Inc., 5th Edition, Georgia. Abbi Y. A., Jain Handbook on Energy Audit and TERI, Press, Shashank Environment management New Delhi, 2006 Albert Thumann P.E. The Fairmont CEM, William J. Handbook of Energy Audit Press Inc., 7th Edition Younger CEM McGraw Hill Fourth Anthony L Kohan Boiler Operator‘s Guide Edition Von Nostrand Reinhold Robert L.Loftness Energy Hand book Company Wayne C. Turner Energy Management Handbook www.enrgymanagertraining.com http://www.bee-india.nic.in Page 14 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Contents beyond Syllabus Additional Experiments Case study discussions Bridging Courses Tutorials Presentations Nil N.A. N.A. 201617 N.A. Page 15 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 Operation Research Course Title: OPERATION RESEARCH Year: FINAL YEAR(B.E.) Designation of Course Teaching Scheme: 03 Hrs./Week (Theory). Course Assessment Methods Prerequisites Course Objectives 1 2 3 4 5 Course Outcomes CO1 CO2 CO3 CO4 CO5 Course Contents Unit-I Course Number: C045 Course Code: 402045C Semester: FIFTH(07) Professional Core Tutorial: NIL End Semester Examination: 70 Marks Term Work Seminars, Q&A session, Assignments, Class Test, Indirect Methods Presentations Group Discussion. Knowledge of PHYSICS, BASIC MATHEMATICS. Direct methods In-semester Examination: 30 Marks Ability to understand the scope of operations research in engineering industry. Ability to develop analytical competency in solving optimization functions in Transportation methods for the organization Ability to understand OR technique for better strategic management of various resources Ability to calculate optimal solution for various industrial problems. Ability to learn various cost effective strategies in various applications in industry Illustrate the need to optimally utilize the resources in various types of industries. Apply and analyze mathematical optimization functions to various applications Demonstrate cost effective strategies in various applications in industry. Evaluate various cost effective strategies in various applications in industry. To practice obtaining optimal solution for various industrial project management problems. Introduction: Operation Research Introduction: Definition, Evolution and Classification of Quantitative Methods and Operations Research Techniques, Methodology, Advantages and Limitations Linear Programming: Introduction, Formulation, Simplex Method (Big – M and Two Phase Methods), Dual Simplex Method (Conversion of primal to dual) Introduction to Sensitivity Analysis. Decision Theory: Meaning and Steps in Decision Making, Types of Management Decisions, Decision under Certainty, under Risk, under Uncertainty, Decision Trees. Page 16 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Unit-II 201617 Transportation Model Introduction, Formulation, Basic Method of Solving Transportation Problem, Optimization Methods like UV and Stepping Stone Method, Concept of Trans-shipment Methods as an Extension of Transportation. Assignment Problem Unit-III Hungarian Method to solve Assignment Problem, Travelling Salesman as an Extension of Assignment Problem Theory of Games and Investment Analysis Theory of Games : Introduction, Minimax and Maximin Principle, Solution of Game with Saddle Point, Solution by Dominance, Solution by Graphical Method, m x n size Game Problem, Iterative method, Introduction to formulation of games using Linear Programming. Unit-IV Investment Analysis: Break-Even Analysis, Payback Period Method, A (A) R Method, DCF Method, IRR Method, Introduction to Probabilistic Models Inventory Control and Replacement Analysis Inventory Control - Deterministic Models- Shortage, without shortage; Probabilistic Inventory Models, Introduction to Concept of Service level. Replacement Analysis - Replacement of Items that Deteriorate, Replacement of Items that Fail Suddenly. Unit- V Queuing Theory and Sequencing models Queuing Model M/M/1: /FIFO, M/M/c. Network Models: Fulkerson‘s rule, concept and types of floats, CPM and PERT, Introduction to crashing. Simulation: Introduction, Monte-Carlo Simulation method, Simulation of Inventory and Queuing Problems. Introduction to Multi Object Decision Making: Goal Programming Formulation. Unit-VI Text Books T1 T2 T3 Queuing Theory - Introduction, Basis Structure, Terminology (Kendal‘s Notations) and Applications. Sequencing models: Solution of sequencing Problem - Processing of n jobs through two machines, Processing of n jobs through three machines, Processing of two jobs through m Machines, Processing of n jobs through m Machines Network Models Author Prem Kumar Gupta, D. S. Hira J. K. Sharma S. D. Sharma Title of Book Problems in Operations Research: Principles and Solutions Operations Research : Theory And Application Operations Research Publication S. Chand, 1991 Laxmi pub. India Kedar Nath Ram NathMeerut. Page 17 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 Reference Books Optimization Concepts and Applications in engineering Operations Research, Eight Edition Engineering optimization nd Methods and Appliations‖, 2 edition Cambridge Uni. Press, India Mc. Tata McGraw Hill, India Ravindran Phillips and Solberg Operations Research Principles and Practice, Second Edition Mc. WSE Willey, Hamdy A Taha Operations Research - An introduction Pearson Education R1 Belegundu R2 Hillier F.S., and Lieberman G.J R3 Ravindran R4 R5 Self-Learning Facilities, Web Resources, Research papers for reference Contents beyond Syllabus Additional Experiments Bridging Courses Tutorials Presentations Wiley, India https://www.informs.org/About-INFORMS/What-is-Operations-Research Case study discussions. N.A. N.A. N.A. PPT Presentations. Page 18 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 BE (MECH) Semester II Page 19 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 201617 Curriculum Book Power Plant Engineering Course Title: POWER PLANT ENGINEERING Year: B.E.(MECHANICAL) Designation of Course Teaching Scheme: 04 Hrs/Week (Theory),02 Hrs/week(Practical) Course Assessment Methods Course Number: C407 Course Code:402047 Semester: VIII Professional Core Tutorial: NIL In-semester Examination: 30 Marks End Semester Examination: 70 Marks Direct methods Oral&Term Work Assignments, Quiz, Q&A session,ClassTest, Indirect Methods Presentations Group Discussion. Thermodynamics,Fluid Mechanics,Heat Transfer,Turbo Machines. Prerequisites Course Objectives: Describe sources of energy and various types of power plants. 1 2 3 4 5 Analyze different types of steam cycles and estimate efficiencies in a steam power plant. Classify different types of coupled vapor cycles and list the advantages of combined cycles power plant. Describe basic working principles of gas turbine and diesel engine power plants. Define the performance characteristics and components of such power plants List the principal components and types of nuclear reactors. List types, principles of operations, components and applications of steam turbines, steam generators, condensers, feed water and circulating water systems. Course Outcomes: At the end of this course the students should be able to decide the appropriate type of power plant Knowledge of the operation, construction and design of various types and CO1 components of power plants. CO2 CO3 CO4 CO5 select and use different instruments to compute performance parameters of various power plants. Analyse the effect of parameters on performance of power plants Calculate the various factors of plant load and economy Apply Knowledge of environmental aspects of power plants Course Contents Unit-I INTRODUCTION Power Generation: Global Scenario, Present status of power generation in India, in Maharashtra, Role of private and governmental organizations, Load shedding, Carbon credits, Pitfalls in power reforms, concept of cascade efficiency. B) Economics of Power Generation: Introduction, Cost of electric energy, Fixed and operating cost, (with numerical treatment), Selection and Type of generation, Selection of generation equipment, Performance and operation characteristics of power plants and Tariff methods. Page 20 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Unit-II Unit-III Unit-IV Unit- V 201617 Practical/Tutorial NIL Thermal Power Plants Introduction: General layout of modern power plant with different circuits, working of thermal power plant, coal classification, coal, ash and dust handling, selection of coal for Thermal Power Plant, FBC boilers, high pressure boiler, Rankine cycle with reheat and regeneration, cogeneration power plant (with numerical) B)Steam Condenser: Necessity of steam condenser, Classification, Cooling water requirements, Condenser efficiency, Vacuum efficiency, Cooling towers, air Leakage, Effects of Air Leakage on condenser performance, (Numerical Treatment) Practical/Tutorial 1) Visit to thermal Power plant /Co-generation Power plant or explain working of power plant by using suitable software. 2) Study of FBC system. 3) Study of High Pressure boilers. 4)Trial on Steam Power Plant. Hydroelectric & Nuclear Power Plants Hydroelectric Power Plant: Introduction, Site Selection, Advantages and Disadvantages of HEPP, Hydrograph , Flow duration curve ,Mass Curve, Classification of HEPP with layout. B) Nuclear Power Plants: Elements of NPP, Nuclear reactor & its types, fuels moderators, coolants, control rod, classification of NPP, N-waste disposal Practical/Tutorial 1) Study of Nuclear Power Plants.2)Visit to Hydro Power Plant. Diesel &Gas Turbine Power Plants A) Diesel Engine Power Plants: Plant Layout, Diesel Engine Power Plant Performance Analysis, application, selection of engine size, advantages & disadvantages of diesel power plant. B) Gas Turbine Power Plant : Introduction, fuels, materials selection for GTPP, Brayton Cycle analysis, Thermal Efficiency, Work ratio, maximum & optimum pressure ratio, Actual cycle effect of operating variables on thermal efficiency, inter-cooling reheating, & regeneration cycle, Open, Closed & Semi Closed cycles Gas Turbine Plant , combined cycle plant (Numerical Treatment). Practical/Tutorial 1) Trial on Diesel Power Plant Non Conventional Power Plants Wind Power plant : Introduction, wind availability measurement, types of wind machines, site selection, and wind power generation. Solar Power Plant : Introduction, components ,Types of Collectors & Solar Ponds, Low & High Temperature Solar Power Plant. Photovoltaic Power System, Heliostat Tidal, OTEC, geothermal, magneto hydrodynamics, fuel cell, hybrid power plants, Challenges in commercialization of Non-Conventional Power Plants. Practical/Tutorial NIL Page 21 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Unit-VI 201617 Instrumentation &Environmental Impact A) Power Plant Instrumentation Layout of electrical equipment, generator, exciter, short circuits & limiting methods, switch gear, circuit breaker, power transformers, methods of earthling, protective devices & Control system used in power plants, Control Room. B) Environmental impact due to power plants. Environmental aspects, introduction, constituents of atmosphere, different pollutants due to thermal power plants and their effects of human health, Environmental control of different pollutant such as particulate matter, Oxides of sulphur, nitrogen, global warming & green house effect, thermal pollution of water & its control. Noise pollution by power plants. Practical/Tutorial 1) Study of power plant instruments. 2) Study of Environmental Impact of Power Plants. Text Books :Author T1 P.K.Nag. T2 E.I.Wakil. Reference Books : Domkundwar & R1 Arora R2 P.C.Sharma R3 R.K.Rajput R4 G.D.Rai Title of Book Power Plant Engineering Power Plant Engineering Publication McGraw Hill McGraw Hill Power Plant Engineering Dhanpat Rai &Sons Power Plant Engineering Power Plant Engineering Non Conventional Energy Sources Solar Enrgy Laxmi Publications Laxmi Publications R5 Self-Learning Facilities, Web Resources, Research papers for reference Contents beyond Syllabus Additional Experiments S.P.Sukhatme Bridging Courses Guest Lectures From Power Plant Export Persons 03 (Unit1&2;Unit3&4;Unit5&6) Khanna Publications McGraw Hill Web sites on all types of power plants NIL NIL Tutorials Presentations CD;PPT,Animations. Page 22 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 201617 Curriculum Book Mechanical System Design Course Title: Mechanical System Design Year: B.E. Designation of Course Teaching Scheme: 4 Hrs/Week Course Assessment Methods Prerequisites Course Objectives 1 2 3 4 5 6 Course Outcomes CO1 CO2 CO3 CO4 CO5 CO6 Course Contents Unit-I Unit-II Direct methods Course Number: C408 Semester: Tewo Professional Core Tutorial: Nil In-semester Examination: 30 Marks Indirect Methods Assignments Course Code: 402048 End Semester Examination: 70 Marks Practical/Oral/Term Work Mechine Design I, Machine Design II, Strength of Materials, Theory of Machines I, Theory of Machines II Design a Machine Tool Gearbox Apply Statistical and Product Design Considerations Apply Design Principles of Material Handling Systems To study Design considerations of Cylinders and Pressure Vessels Apply Design concepts to I. C. Engine components Understand Optimum Design concepts Use design theory to manage and further develop as an engineer. Determine the appropriate engineering knowledge and methods to solve engineering problems. Design a system, component, or process to meet desired needs within realistic constraints, including economic, environmental, social, political, ethical, health, safety, manufacturability, and sustainability.. Identify, formulate, and solve engineering problems. Understand the impact of engineering solutions in a global, economic, environmental, and societal context. Use the technical skills and modern engineering tools necessary for engineering practice Design of Machine Tool Gearbox Introduction to machine tool gearboxes, design and its applications, basic considerations in design of drives, determination of variable speed range, graphical representation of speed and structure diagram, ray diagram, selection of optimum ray diagram, deviation diagram, difference between numbers of teeth of successive gears in a change gear box. Statistical considerations in design Frequency distribution-Histogram and frequency polygon, normal distribution - units of of central tendency and dispersion- standard deviation - population combinations design for natural tolerances - design for assembly - statistical analysis of tolerances, mechanical reliability and factor of safety. Page 23 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Unit-III Unit-IV Unit- V 201617 Design of Belt conveyer system for material handling System concept, basic principles, objectives of material handling system, unit load and containerization. Belt conveyors, Flat belt and troughed belt conveyors, capacity of conveyor, rubber covered and fabric ply belts, belt tensions, conveyor pulleys, belt idlers, tension takeup systems, power requirement of horizontal belt conveyors for frictional resistance of idler and pulleys. Design of Cylinders and Pressure vessels Design of Cylinders: Thin and thick cylinders, Lame's equation, Clavarino„s and Bernie's equations, design of hydraulic and pneumatic cylinders, auto-frettage and compound cylinders,(No Derivation) gasketed joints in cylindrical vessels (No derivation). Design of Pressure vessel: Modes of failures in pressure vessels, unfired pressure vessels, classification of pressure vessels as per I.S. 2825 - categories and types of welded joints, weld joint efficiency, stresses induced in pressure vessels, materials for pressure vessel, thickness of cylindrical shells and design of end closures as per code, nozzles and openings in pressure vessels, reinforcement of openings in shell and end closures area compensation method, types of vessel supports (theoretical treatment only). Design of I. C. Engine components Introduction to selection of material for I. C. engine components, Design of cylinder and cylinder head, construction of cylinder liners, design of piston and piston-pins, piston rings, design of connecting rod. Design of crank-shaft and crank-pin, (Theoretical treatment only). Unit-VI List of Practicals Optimum Design and DFMA Optimum Design Objectives of optimum design, adequate and optimum design, Johnson‘s Method of optimum design, primary design equations, subsidiary design equations and limit equations, optimum design with normal specifications of simple machine elementstension bar, transmission shaft and helical spring, Pressure vessel Introduction to redundant specifications ( Theoretical treatment). Design for manufacture, assembly and safety General principles of design for manufacture and assembly (DFM and DMFA), principles of design of castings and forgings, design for machining, design for safety. 1. One design project The design project shall consist of two imperial size sheets (Preferably drawn with 3D/2D CAD software) - one involving assembly drawing with a part list and overall dimensions and the other sheet involving drawings of individual components, 2. Assignments any two of the following: 1. Design review of any product/ system for strength and rigidity considerations. 2. Design review of any product/system for manufacturing, assembly and cost considerations. 3. Design review of any product/system for aesthetic and ergonomic considerations. 4. Analysis of any product/system using reverse engineering. 5. Case study of one patent from the product design point of view. 6. Failure mode and effect analysis of one product/component. 7. Design of Experiments (DOE) Page 24 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING 201617 Curriculum Book 8. Selection of gear box for various mechanical system like epicyclic gear trains , differential gear boxes , speed reducer etc 9. Design of Human Powered system. 10. Application of composite material for different mechanical components. 11. Design of material handling system for specific / various applications such as chain and screw conveyors 12. Concurrent engineering Text Books Author Title of Book Publication Tata McGraw-Hill T1 Bhandari V.B Design of Machine Elements T2 Juvinal R.C Fundamentals of Machine Components Design Wiley, India R1 Shigley J. E. and Mischke C.R Mechanical Engineering Design Principles of refrigeration McGraw Hill Pub. Co R2 M. F. Spotts Mechanical Design Analysis R3 Black P.H. and O. Eugene Adams‖ Machine Design R4 Johnson R.C. Mechanical Design Synthesis with Optimization Applications R5 S.K. Basu & D. K. Pal Design of Machine Tools R6 Rudenko Material Handling Equipment R7 P. Kannaiah systems Design of Transmission Mulani, I. G. Belt Conveyors‖ Company Catalogue Singiresu S. Rao, Engineering Optimization: Theory and Practice John Wiley & Sons Process Equipment Design Millan. Reference Books R8 R9 R10 M.V. Joshi, , Mc- R11 -- R12 -- Self-Learning Facilities, Web Resources, Research papers for reference Contents beyond Design Data I.S. 2825: Code for unfired pressure vessels. Prentice Hall Inc. McGraw Hill Book Co. Inc. Von Nostrand Reynold Pub. Oxford and IBH Pub Co M.I.R. publishers, Moscow SCIETCH Publications Pvt Ltd. .S.G. College of Technology, Coimbatore. ISO Nil Nil Page 25 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Syllabus Additional Experiments N.A. Bridging Courses Tutorials Presentations N.A. N.A. N.A. 201617 Page 26 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 Industrial Engineering Course Title: Industrial Engineering Year: 2015-16 Designation of Course Teaching Scheme: 4 Hrs/Week Course Number: C 409 Course Code: 402049C Semester: II Elective/ Tutorial: On-line/In-semester End Semester Examination: Examination: 30 Marks 70 Marks Practical/Oral/Term Work Assignments, Presentations Course Assessment Methods Direct methods Prerequisites Course Objectives Manufacturing Process, Engineering Mathematics. 1 2 3 4 5 Course Outcomes CO1 CO2 CO3 CO4 CO5 Indirect Methods To introduce the concepts , principles and framework of contents of Industrial Engineering To acquaint the students with various productivity enhancement techniques. To acquaint the students with different aspects of Production Planning and Control and Facility Design. To introduce the concepts of various cost accounting and financial management practices as applied in industries. o acquaint the students with different aspects of Human Resource activities and Industrial Safety rules. Learner will be able to..... Apply the Industrial Engineering concept in the industrial environment Manage and implement different concepts involved in methods study and understanding of work content in different situations. Undertake project work based on the course content. Describe different aspects of work system design and facilities design pertinent to manufacturing industries Identify various cost accounting and financial management practices widely applied in industries. Develop capability in integrating knowledge of design along with other aspects of value addition in the conceptualization and manufacturing stage of various products. Course Contents Unit-I Introduction to Industrial Engineering and Productivity Introduction: Definition and Role of Industrial Engineering Contribution of Taylor and Gilbreth Organisation : : Concept of organisation, characteristics of organisation, elements of organisation organisational structure, organisation charts; Types of organisation formal line, military organisation, functional organization, line & staff organisation; Introduction to management principles, authority and responsibility, span of control, delegation of authority. Productivity : Definition of productivity, Productivity of materials, land, building, machine and power. Measurement of productivity: factors affecting the productivity, Productivity Models and Index (Numerical), productivity improvement programmer Page 27 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Unit-II Unit-III 201617 Practical/Tutorial Numericals on the basis of various types of productivity and productivity indices Method Study Work Study : Definition, objective and scope of work -study. Human factors in work - study. Method Study : Definition, objective and scope of method study, activity recording and exam aids, Charts to record moments in shop - operation process charts, flow process charts, travel chart, two handed chart and multiple activity charts. Charts to record movement at work place -principles of motion economy classification of moments, SIMO chart, and micro motion study. Definition and installation of the improved method, brief concept about synthetic motion studies.(Numerical) Introduction to Value Engineering and Value Analysis Practical/Tutorial Drawing of various flow process charts Work Measurement Work Measurement : Definition, objectives and uses; Work measurement techniques. Work sampling: need, confidence levels, sample size determinations, random observation, conducting study with the simple problems. Time study: Definition, time study equipment, selection of job, steps in time study. Breaking jobs into elements, recording information. Rating and standard rating, standard performance, scales of rating, factors affecting rate of working, allowances and standard time determination; Introduction to PMTS and MTM. (Numerical), Introduction to MOST. Practical/Tutorial Unit-IV Numericals based on time study and work measurement Production Planning and Control Introduction : Types of production systems, Need and functions of PPC, Aggregate production planning Capacity Planning, ERP: Modules, Master Production Schedule; MRP I and MRP –II Forecasting techniques: Causal and time series models, moving average, exponential smoothing, trend and Seasonality; (Numerical) Supply Chain Management: Concept,Strategies, Supply Chain Network, Push and Pull Systems, Logistics, Distribution; Order Control strategies: MTO, MTA, MTS Practical/Tutorial Unit- V Numericals based on forecasting techniques and inventory control. Facility Design Facility Location Factors and Evaluation of Alternate Locations; Types of Plant Layout; Computer Aided Layout Design Techniques; Assembly Line Balancing (Numerical); Material Handling: Principles, Types of Material Handling Devices; Stores Management Inventory Control :: Functions, costs classifications-deterministic and probabilistic inventory models, Concept of EOQ, purchase model without shortages (Numerical); ABC and VED Analysis. Page 28 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 Practical/Tutorial Unit-VI Text Books T1 T2 Numericals based on different types of line balancing Engineering Economy, Human Resource and Industrial Safety Engineering Economy and Costing: Elementary Cost Accounting and Methods of Depreciation; Break- Even Analysis (Numerical); Introduction to Debit and Credit Note, Financial Statements (Profit and Loss Account and Balance Sheet), Techniques for Evaluation of Capital Investments. Human Resource Development: Functions: Manpower Planning, Recruitment, Selection, Training; Concept of KRA (Key Result Areas); Performance Appraisal (Self, Superior, Peer, 360). Industrial Safety: Safety Organisation, Safety Programme, General Safety Rules. Practical/Tutorial Numericals based on break even analysis , contribution and profit volume ratio Author Title of Book Publication M Mahajan Industrial Engineering and Dhanpat Rai and Co. Production Management Industrial engineering and Dhanpat Rai publication O. P. Khanna management Reference Books R1 Introduction to Work Study by ILO, ISBN 978 81-204-1718-2 R2 H.B. Maynard, K Jell Maynard R3 Askin R4 Zandin K.B R5 Barnes Self-Learning Facilities, Web Resources, Research papers for reference Contents beyond Syllabus Additional Experiments Bridging Courses Tutorials Presentations Introduction to Work Study by ILO, ISBN 978-81-204-1718-2 Industrial Engineering Hand Book Design and Analysis of Lean Production System Most Work Measurement Systems, ISBN 0824709535, CRC Press,2002 Motion and time Study design and Measurement of Work Oxford & IBH Publishing Company, New Delhi, Second Indian Adaptation, 2008. McGraw Hill Education. Wiley, India CRC Press,2002 Wiley India Nil Nil Nil Nil Nil Nil Page 29 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 Finite Element Analysis Course Title: Industrial Engineering Year: 2015-16 Designation of Course Teaching Scheme: 4 Hrs/Week Course Assessment Methods Prerequisites Direct methods Indirect Methods Course Number: C 409 Course Code: (402050B) Semester: II Elective/ Tutorial: On-line/In-semester End Semester Examination: Examination: 30 Marks 70 Marks Practical/Oral/Term Work Assignments, TW: 25 Presentations Mechanics of materials DME I and DME II (Static and dynamic failure theories ) Engineering Graphics Fundamentals of Programming Language Course Objectives 1 2 3 4 Course Outcomes CO1 CO2 CO3 CO4 To familiarize students with the displacement-based finite element method for displacement and stress analysis and to introduce related analytical and computer tools. It provides a bridge between hand calculations based on mechanics of materials and machine design and numerical solutions for more complex geometries and loading states. To study approximate nature of the finite element method and convergence of results are examined. It provides some experience with a commercial FEM code and some practical modeling exercises. Learner will be able to..... Derive and use 1-D and 2-D element stiffness matrices and load vectors from various methods to solve for displacements and stresses. Apply mechanics of materials and machine design topics to provide preliminary results used for testing the reasonableness of finite element results. Explain the inner workings of a finite element code for linear stress, displacement, temperature and modal analysis. Interpret the results of finite element analyses and make an assessment of the results in terms of modeling (physics assumptions) errors, discretization (mesh density and refinement toward convergence) errors, and numerical (round-off) errors. Course Contents Unit-I Unit 1: Fundamentals Concepts of FEA 10hrs Introduction– Brief History of FEM, Finite Element Terminology (nodes, elements, domain, continuum, Degrees of freedom, loads & constraints) General FEM procedure, Applications of FEM in various fields, P & h formulation, Advantages and disadvantages of FEM. Consistent units system. Review of Solid Mechanics Stress equilibrium equations, Strain-Displacement equations, Stress-StrainTemperature Relations, Plane stress, plane strain and axi-symmetric problems, Strain Page 30 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Unit-II Unit-III 201617 energy, Total potential energy. Essential and natural boundary conditions Review of Matrix Algebra (Vectors, Matrices, Symmetric banded matrix, Determinants, Inverses), banded skyline solutions. Introduction to solvers (Sparse solver, iterative solver, PCG, block Lanczos). Introduction to different approaches used in FEA such as direct approach, Variational approach, weighted residual, energy approach, Galerkin and Raleigh Ritz approach. Practical/Tutorial Programing on simultaneous equation Unit 2: 1D Elements 8hrs Types of 1D elements. Displacement function, Global and local coordinate systems, Order of element, primary and secondary variables, shape functions and its properties. Formulation of elemental stiffness matrix and load vector for spring, bar, beam, truss and Plane frame. Transformation matrix for truss and plane frame, Assembly of global stiffness matrix and load vector, Properties of stiffness matrix, half bandwidth, Boundary conditions elimination method and penalty approach, Symmetric boundary conditions, Stress calculations. Practical/Tutorial 1. Computer program for stress analysis 2-D truss subjected to plane forces 2. Computer program for modal analysis 1-D beam (simply supported or cantilever beams) 3. Computer program for frames subjected to transverse forces and moments Unit 3: 2D Elements 10 hrs Types of 2D elements, Formulation of elemental stiffness matrix and load vector for Plane stress/strain such as Linear Strain Rectangle (LSR), Constant Strain Triangles (CST), Pascal‘s triangle , primary and secondary variables, properties of shape functions. Assembly of global stiffness matrix and load vector, Boundary conditions, solving for primary variables (displacement), Overview of axisymmetric elements Practical/Tutorial Unit-IV Static stress concentration factor calculation for a plate with center hole subjected to axial loading in tension using FEA software. Unit 4: Isoparametric Elements 10 hrs Concept of isoparametric elements, Terms Isoparametric, super parametric and subparametric. Isoparmetric formulation of bar element. Coordinate mapping - Natural coordinates, Area coordinates (for triangular elements), higher order elements (Lagrangean and serendipity elements). Convergence requirements- patch test, Uniqueness of Page 31 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book 201617 mapping - Jacobian matrix. Numerical integration – 2 and 3 point Gauss Quadrature, full and reduced integration. Sub-modeling, substructuring. Practical/Tutorial Numericals based on Integration. Unit- V Unit 5: 1D Steady State Heat Transfer Problems 8 hrs Introduction, Governing differential equation, steady-state heat transfer formulation of 1D element for conduction and convection problem, boundary conditions and solving for temperature distribution. Practical/Tutorial Unit-VI Text Books T1 T2 2D Forced convection problem using FEA software. Unit 5: Dynamic Analysis 8 hrs Types of dynamic analysis, General dynamic equation of motion, point and distributed mass, lumped and Consistent mass, Mass matrices formulation of bar and beam element. Undamped-free vibration- Eigenvalue problem, Evaluation of eigenvalues and eigenvectors (natural frequencies and mode shapes). Practical/Tutorial Modal analysis of any machine component using FEA software. Author Title of Book Publication A First Course in the Finite Daryl L. Logan Wiley, India Element Method Concepts and Applications of R. D. Cook Wiley, India Finite Element Analysis, Reference Books R1 Chandrupatla T. R. and Belegunda A. D., R2 Seshu P R3 Bathe K. J. R4 Fagan M. J. R5 Kwon Y. W., Bang H. Self-Learning Facilities, Web Resources, Research papers for reference Contents beyond Syllabus Additional Introduction to Finite Elements in Engineering Text book of Finite Element Analysis Finite Element Procedures‖, Finite Element Analysis, Theory and Practice‖, Finite Element Method using MATLAB‖, Prentice Hall India.. PHI Learning Private Ltd. New Delhi, 2010. Prentice-Hall of India (P) Ltd., New Delhi. Pearson Education Limited CRC Press, 1997 NPTEL Lectures Programing assignment based on object oriented concept to solve the generalised problems Program to create stiffness matrix for two dimensional element using integral Page 32 PVG’s COET, PUNE-9 DEPARTMENT OF MECHANICAL ENGINEERING Curriculum Book Experiments formulation with matlab Bridging Courses Tutorials Presentations Numerical Method Assignment on Beam element Rayleigh Ritz and Galerking Method 201617 Page 33
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