63-2425-01 - Q5001 Valve Linkage for Modutrol

63-2425-01 - Q5001 Valve Linkage for Modutrol
Q5001 Valve Linkage
for Modutrol IV Motor
PRODUCT DATA
FEATURES
• Q5001 Valve Linkage is applicable to 2-way or 3-way
valves in modulating or two position service.
• Linkage requires no adjustment when used with
Honeywell valves and Modutrol IV Motors (can also be
used with Modutrol III motors).
• Q5001 Valve Linkage replaces Q601 and Q618 Valve
Linkages.
• Linkage mounts directly to the valve bonnet; motor
mounts on linkage bracket.
• Easy-to-read position indicator.
• Valve stem lift height cam selectable.
APPLICATION
The Q5001 Valve Linkage connects a Modutrol Motor to a 2or 3-way valve. It is used primarily on steam and water valves
such as the V5011 or V5013.
• Overtravel permits tight closeoff without excessive
motor strain.
• Easy mounting and valve connection.
• Available brackets make linkages adaptable to many
valve bodies.
• 80 lb, 160 lb, and 320 lb stem force models available.
Contents
Application ........................................................................
Specifications ...................................................................
Ordering Information ........................................................
Installation ........................................................................
Operation and Checkout ..................................................
Replacement ....................................................................
1
2
2
4
8
9
63-2425-01
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
SPECIFICATIONS
• Q5001A is shipped with 3/4 in. lift cam, part number
220861A.
IMPORTANT:
The specifications given in this publication do not
include normal manufacturing tolerances.Therefore,
an individual unit may not exactly match the listed
specifications. Also, this product is tested and calibrated under closely controlled conditions and some
minor differences in performance can be expected if
those conditions are changed.
• Q5001B is shipped with 1-1/2 in. lift cam, part
number 220867A.
TRADELINE MODELS
TRADELINE MODELS are selected and packaged to provide
ease of stocking, ease of handling and maximum replacement value. TRADELINE model specifications are the
same as those of standard models unless specified otherwise.
Table 3 on page 4
TRADELINE MODELS AVAILABLE:
Q5001D1000 Valve Linkage: 3/4 in. lift, 80/160 lb force.
Q5001D1018 Valve Linkage: 3/4 in. lift, 160/320 lb force.
Q5001D1026 Valve Linkage: 1-1/2 in. lift, 160/320 lb force.
TRADELINE FEATURES:
• Selectable close-off force to meet application
requirements.Table 1 on page 3
• Special pack with Tradeline Cross Reference on label.
CLOSE-OFF FORCE:
See Table 2 on page 4 for motor/valve/linkage selection.
VALVE BONNET SIZE:
See Table 2 on page 4 for bonnet size.
TEMPERATURE RATINGS:
-40° to 150° F [-40° to 66° C] ambient air temperature.
-40° to 337° F [-40° to 169° C] valve bonnet temperature.
MOTOR REQUIRED:
See Table 3 on page 4.
MOTOR STROKE:
160 degree rotation, mechanically normally open or normally closed.
VALVE ACTION:
Determined by motor rotation, cam orientation and valve
type. Cam mounting option (up or down) allows proper
control action with normally open or normally closed
motors and valves.
DIMENSIONS: See Fig. 1.
STANDARD MODELS
Q5001A,B Valve Linkage for Modutrol IV Motors.
See Table 1 on page 3 for model specifications. (Can also
be used with Modutrol III motors.)
LIFT: Selectable based on cam selection. See Table 3 on
page 4 for part numbers of alternate cams.
WEIGHT: 6.2 pounds.
ACCESSORIES:
4074ETB: Anti-spin clip, valve button and set screws for
1/4 in. [6 mm] valve stem.
Cams: See Table 3 on page 4 for merchandise cam part
numbers.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
63-2425—01
2
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
MOTOR NOT INCLUDED
IN LINKAGE
OPEN
1/4 X 20 X 1
MOUNTING
BOLTS
(POWER END
OF MOTOR)
1
1
-10
2
4
[260] -[267]
10
CLOSED
1
27
[36]
64
6
29
[176]
32
8
5
25
[223]
32
13
[148]
16
M3443A
Fig. 1. Approximate Q5001 Valve Linkage dimensions in in. [mm].
NOTE: High torque spring return motor shown. Medium torque spring return and nonspring return motors require less clearance
on auxiliary end of motor. Linkage for 3/4 in. stroke and 1-3/8 in. valve bonnet shown. Linkage for large valve bonnet and
larger stroke maximum 12 in. of clearance is required.
Table 1. Standard Models.
Valve Stem
Force
Model
(lb)
N
Lift Adjustment
Bonnet
Size
(O.D.)
Bonnet
Connect
Stem Connect
AntiSpin
Linkage Replaced
Q5001A1006
80
355.9
3/4 fixed
Setscrew
1-3/8
Button and clip
No
Q618A1016,
Q618A1032,
Q618A1040,
Q618A1014, Q601L, Ma
Q5001A1014
160
711.7
3/4 fixed
Setscrew
1-3/8
Button and clip
No
Q618A1008,
Q618A1024, Q601J, Ka
Q5001A1022
320
1355
3/4 fixed
Setscrew
1-3/8
Button and clip
No
Q601Qa
Q5001B1004
160
711.7
1-1/2 fixed
Setscrew
1-7/8
Button and clip
Yes
Q601Eb
Q5001B1012
320
1355
1-1/2 fixed
Setscrew
1-7/8
Button and clip
Yes
Q601Pb
Q5001D1000
Tradeline
80,
160
355.9711.7
3/4 fixed
Setscrew
1-3/8
Button and clip
Yes
Q601J, K, L, Ma
Q618A
Q5001D1018
Tradeline
160,
320
711.71355
3/4 fixed
Setscrew
1-3/8
Button and clip
Yes
Q601J, K, Q
Q618A1008a,
Q618A1024
Q5001D1026
Tradeline
160,
320
711.71355
1-1/2 fixed
Setscrew
1-7/8
Button and clip
Yes
Q601E, Pb
a
b
If valve stroke is not 3/4 in. [19 mm], a merchandise cam must be purchased.
If valve stroke is not 1-1/2 in. [38 mm], a merchandise cam must be purchased.
3
63-2425—01
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
Table 2. Valve-Linkage Selection Guide.
Honeywell
Valve
Valve
Body Style
Type
Pipe
Size (in.)
Linkage
Bonnet
Size (O.D.)
Lift
(in.)
V5011A
2-way
Flanged
2-1/2, 3
Q5001A, D
1-3/8
3/4
V5011A, B
2-way
Flanged
4, 5, 6
Q5001B, D
1-7/8
1-1/2
V5011F
2-way
Screwed
1/2, 3/4, 1, 1-1/4, 1-1/ Q5001A, D
2, 2, 2-1/2, 3
1-3/8
3/4
V5011G
2-way
Screwed
1/2, 3/4, 1, 1-1/4,
1-1/2, 2, 3
1-3/8
3/4
V5013B
3-way mixing
Flanged
2-1/2, 3
Q5001A, D
1-3/8
3/4
V5013B
3-way mixing
Flanged
4, 5, 6
Q5001B, D
1-7/8
1-1/2
V5013C
3-way diverting
Flanged
2-1/2, 3
Q5001A, D
1-3/8
3/4
V5013C
3-way diverting
Flanged
4, 5, 6
Q5001B, D
1-7/8
1-1/2
V5047A
2-way
Screwed
1, 1-1/4, 1-1/2
Q5001A, D
1-3/8
9/16a
V5047A
2-way
Screwed
2
Q5001A, D
1-3/8
3/4
V5051A
2-way
Flanged
2-1/2, 3, 4, 5, 6
Q5001B, D
1-3/8
1-1/2
a
Q5001A, D
Merchandise cam required.
Table 3. Cam Selections Available.
Required Torquea (lb-in.)
Cam
Number
Type
Lift
80 lb stem
force
320 lb
stem
forceb
160 lb
stem
force
Application
220858A
Custom
9/16 in.
25
50
100
V5047A, 1 in. to 1-1/2 in.
220861A
Standard
3/4 in.
25
50
100
V5011/V5013, 1/2 in. to 3 in.;
V5047A, 2 in.
220863A
Custom
1 in.
30
60
120
220864A
Custom
1-1/8 in.
30
60
120
220865A
Custom
1-1/4 in.
50
100
200
220867A
Standard
1-1/2 in.
50
100
200
V5011/V5013, 4 in. to 6 in.
a
Refer to Modutrol Motor specifications to select motor with equal or greater torque. Modutrol IV Motors are available with 25 and
60 lb-in. outputs (spring return); 35, 75, 150 and 300 lb-in. (nonspring return).
b
The 320 lb stem force linkage must be used with a 300 lb-in. motor.
INSTALLATION
6.
WHEN INSTALLING THIS PRODUCT…
1.
2.
3.
4.
5.
Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous condition.
Check the ratings and description given on the product
to make sure the product is suitable for your application.
Installer must be a trained, experienced service technician.
After installation is complete, check out product operation as provided in these instructions.
Refer to the instruction sheet packed with the valve body
for information on installing the valve.
63-2425—01
4
Refer to the instruction sheet packed with the Modutrol
IV Motor for wiring diagrams and additional installation
information for the motor.
Location
Select a location that allows ample clearance for adjustment
and maintenance. Allow at least 4 in. [102 mm] above the
linkage to remove the valve assembly for maintenance.
Linkages may be mounted in a variety of positions. The 320 lb
stem force linkage must be assembled to a 300 lb-in. Modutrol
IV Motor. The linkage and motor may be rotated 360 degrees
around the valve stem. However, in all installations, the motor
shaft must be horizontal to ensure proper gear train lubrication
and the valve stem must be above horizontal.
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
CAUTION
CAUTION
When mounting the linkage to the valve, make sure
that the set screws holding the valve linkage to the
valve body are properly tightened to prevent
improper operation or damage to the equipment.
The torque for tightening these screws should be
in the range of 72 to 120 lb-in.
When mounting the cam to the motor, make sure
that the set screws holding the cam to the motor
shaft are properly tightened to prevent damage to
the equipment. The torque for tightening these
screws should be in the range of 72 to 120 lb-in.
Mount Cam to Motor
Mounting
1.
2.
Tools
3.
Tools required for installing the linkage are:
• 5/32 in. hex wrench.
• 7/16 in. open end or box end wrench.
Mount Linkage to Valve
1.
2.
Loosen the two valve bracket set screws, if necessary,
and slide the linkage over the valve stem and bonnet
until the valve bracket rests on the shoulder of the valve
bonnet.
Tighten the two valve bracket set screws to secure the
linkage to the valve. Make sure that the set screws holding the valve linkage to the valve body are properly tightened to prevent damage to the equipment. The torque
for tightening these screws should be in the range of 72
to 120 lb-in.
4.
Connect Valve Stem to Linkage Slide (Modutrol IV)
1.
Place 1/2 in. diameter plastic washer on motor shaft.
Select cam appropriate to linkage and valve combination
(standard model Q5001 Linkages include only one cam).
Refer to Table 3 on page 4 for alternate cam selections.
Determine correct position of the cam to provide proper
valve operation. To achieve normally closed operation
(stem down to close valve), the cam must be mounted
on the power end of the motor as shown in Fig. 3. For a
normally closed motor, the shaft rotates clockwise on an
increase in signal, lifting the valve stem. If normally open
operation is desired, install the cam rotated 180 degrees.
Loosen the two cam set screws, if necessary, and slide
the cam over the motor shaft to the stops and tighten the
set screws. Make sure the set screws holding the cam to
the motor shaft are properly tightened to prevent damage to the equipment. The torque for tightening these
screws should be in the range of 72 to 120 lb-in.
SET
SCREWS
Position the stem and stem button so that the sides are
parallel to the entry of the anti-spin clip (Fig. 2). This will
allow using the clip without disassembling and turning
the stem and button as described in step 5.
STEM BUTTON
MIDDLE
SLOT
REAR SLIDE
PLATE
STEM BUTTON
ANTI
SPIN CLIP
FRONT SLIDE
PLATE
POWER END
ANTISPIN
CLIP
M3480
TOP VIEW
1. VIEW IS FROM POWER END, NORMALLY CLOSED
SPRING RETURN
MOTOR.
Fig. 2. Installing anti-spin clip
2.
3.
4.
5.
6.
2. CAM IS IN NORMAL ORIENTATION FOR NORMALLY
CLOSED (STEM DOWN TO CLOSE VALVE) OPERATION.
Move the slide up or down until the top slot matches the
slot in the stem button as indicated in Fig. 4.
Push clip retainer lever to the left.
Insert clip into upper slot until clip stops reach linkage
slide front plate. The clip must engage the slot on the
stem button and rear slide plate slot for proper valve
operation.
OPTIONAL: To insert the anti-spin clip, push clip retainer
lever to the left, and insert the anti-spin clip in the middle
slot. Insert until clip contacts linkage slide front plate. If
clip will not fully insert, remove anti-spin clip and stem
button clip. Turn stem and button until the button sides
are parallel to the entry of the anti-spin clip. Replace
stem button clip and anti-spin clip.
Release clip retainer lever. When slide is moved, entire
slide and valve stem should move up and down together.
5
3. DOTTED LINES SHOW INSTALLATION FOR NORMALLY
OPEN OPERATION.
M3445A
Fig. 3. Mounting the cam on the Modutrol Motor
Mounting the Motor Without Power
1.
2.
On Tradeline selectable stem force models, select the
proper hole for the pin to obtain the desired closeoff
force needed for your application. The stem force holes
are labeled on the slide.
If the cam is pointing upward, go to Step 5. If the cam is
pointing downward, slide motor and cam assembly into
the linkage, aligning the motor mounting holes with the
linkage mounting holes and mount the motor on the linkage bracket using the enclosed 1/4-20 x 1 in. bolts. The
linkage will raise the motor power end off the linkage
63-2425—01
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
3.
4.
motor bracket. It may be necessary to squeeze the
motor auxiliary end of the linkage bracket slightly to align
the mounting holes.
Start all four motor bolts, then tighten the bolts on the
power end first, pulling the motor snugly to the linkage
motor bracket and compressing the linkage springs.
Tighten the auxiliary end mounting bolts.
5.
6.
If the cam is pointing upward, remove motor wiring cover
(on nonspring return motors) and raise the linkage slide.
Tilt the motor power end face down about 30° and slide
motor and cam assembly into linkage opening at an
angle to align one power end bolt hole. Make sure that
the cam is between the linkage rollers. See Fig. 5(A).
FRONT SLIDE PLATE
REAR SLIDE PLATE
SET SCREW
CLIP IN SLOT
SLIDE
PUSH HERE
PIN LOCKED POSITION
PIN REMOVAL POSITION
STEM FORCE PINS
2
1
MODUTROL IV
MOTOR CLIP SLOT
MODUTROL IV
ANTI-SPIN
CLIP SLOT
CLIP RETAINING
LEVER
MODUTROL III MOTOR
CLIP SLOT
STEM BUTTON
VALVE STEM
1 CLIP MUST ENGAGE SLOTS ON STEM BUTTON AND
REAR SLIDE PLATE.
M2774
2 CHOOSE TOP SLOT IN SLIDE FOR MODUTROL IV OR
BOTTOM SLOT FOR MODUTROL III
Fig. 4. Stem force pin position selection.
63-2425—01
6
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
A
C
B
M2773
Fig. 5. Mounting Modutrol Motor to Q5001 Valve Linkage with cam pointing up.
7.
8.
9.
10.
Install bolt but do not tighten.
Rotate motor to align the other power end bolt hole (B)
and install second bolt, but do not tighten at this time.
Install auxiliary end mounting bolts and tighten (C), pulling auxiliary end of motor snugly to linkage motor
bracket. It may be necessary to squeeze the motor auxiliary end of the linkage bracket slightly to align the mounting holes.
Tighten power end mounting bolts.
Mounting the Motor With Power Available
(Optional Means)
2.
3.
5.
NOTE: Both upper and lower stem force pins must be in the
same force hole location to make sure that proper
seal off force for the valve is applied. Failure to lock
arms in location with stem force pins will prevent the
valve from closing.
NOTE: If motor and linkage are assembled without power,
the operation and checkout must be performed to
guarantee proper performance.
1.
4.
be necessary to squeeze the motor auxiliary end of the
Q5001 Valve Linkage slightly to align the mounting
holes. See Fig. 1.
If levers were held out of the way in Step 2, remove the
force pins and allow levers to return to operating position. Insert pins in the proper hole for the pin to obtain the
desired closeoff force needed in your application and
rotate to the locked position as shown in Fig. 4.
Tighten the 1/4 x 20 x 1 in. motor bolts.
For easier assembly, run the motor to mid-stroke. Refer
to Modutrol Motor Specification for instructions on operating the motor.
OPTIONAL: Remove the upper force pin, push up the
lever arm as indicated in Fig. 4 and replace pin in position to hold the lever arm away from the opening to allow
the cam and motor assembly to slide into position easily.
Repeat for the lower force pin. The lower force pin must
be placed in the outer hole, because the valve stem button limits the lever movement, preventing inner hole
alignment. Refer to Fig. 4.
Slide motor and cam assembly into opening, align the
motor mounting holes with the linkage mounting holes
and assemble the motor to the motor brackets using the
enclosed 1/4 - 20 x 1 in. bolts, but do not tighten. It may
7
Final Assembly
After checkout (see “Operation and Checkout” on page 8),
install the position indicator on the cam. The center of the
indicator should coincide with the center of the motor shaft, see
Fig. 3. This will allow the indicator to show position of the valve
through the cover of the motor.
The indicator is shipped with arrow label for normally closed
valve operation. On a normally open valve, install the spare
indicator label at 180° to the original label.
Place the cover on the linkage by positioning the cover with the
hole centered over the indicator, label oriented upwards. Press
the cover over the linkage frame until the indents snap into
place on the frame. Run the valve through two operating cycles
to make sure that no binding occurs during operation.
63-2425—01
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
OPERATION AND CHECKOUT
VALVE CENTER LINE
1
10˚
The Q5001 Valve Linkage operates the valve in a 160-degree
stroke. See Fig. 6. As shown, a normally closed spring return
motor will rotate the cam through the 160-degree stroke to lift
the stem the distance prescribed by the selected cam. On loss
of power, the spring will return the motor, linkage and valve to
the closed position.
CW
MOTOR
LIMIT
OPEN
For normally open spring return models, reverse the closed
and open captions in Fig. 6.
After installation and adjustment are completed, run valve/
linkage/motor combination through two or more full cycles to
make sure the combination operates properly.
160˚
Refer to the appropriate Modutrol IV Motor instruction sheet for
information on running the motor during checkout.
1. A 2-way valve should close off tightly at the closed end of
its stroke.
2. A 3-way valve should close off tightly at both ends of its
stroke. See Table 4 on page 8.
3. The motor should be free to run through its complete
stroke without stalling.
4. The linkage should operated freely without binding.
Lubrication
The Q5001 does not require any lubrication.
2
CLOSE
CW
MOTOR
LIMIT
10˚
1
LINES REPRESENT POSITION OF CAMS (VIEWED FROM
POWER END OF MOTOR).
2
SPRING RETURN MODELS: SPRING DRIVES MOTOR AND
M5400
VALVE CLOSED IF POWER IS TURNED OFF.
Spring Compression
Fig. 6. Q5001 operation.
Spring compression for the Q5001 is shown in Table 4 on
page 8.
If spring compression is less than minimum or more than
maximum, verify that the correct cam was used. If the correct
cam was used, remove valve stem clip and adjust valve stem
button after set screw has been loosened. See Table 4 on
page 8.
Measure spring compression by measuring the distance
between the lever end and the end of the spring slot. See Fig.
7.
Maximum spring compression = 11/32 in. [8.7 mm].
63-2425—01
2-WAY
OR
3-WAY
VALVE
8
Table 4. Minimum Spring Compression in in. [mm] (See
Fig. 6.).
Stem Force Load
O.S. Number
Q5001A1006
80 lb
Q5001A1014
Q5001D1000
160 lb
320 lb
3/64 [1.2]
3/32 [2.4]
3/64 [1.2]
3/32 [2.4]
Q5001D1018
3/64 [1.2]
3/32 [2.4]
Q5001D1026
3/64 [1.2]
3/32 [2.4]
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
REPLACEMENT
When replacing a motor or linkage in a valve application, make
sure that the motor stroke is 160° to operate Q5001 with
Honeywell V5011 two-way and V5013 threeway valves. Refer
to Installation section for further details. Refer to Mount Cam to
Motor and Mounting the Motor in the Installation section for
details on mounting and removing the Modutrol Motor from the
linkage.
SPRING
SPRING
COMPRESSION
SPRING
COMPRESSION
SPRING
M3444
Fig. 7. Spring compression.
9
63-2425—01
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
63-2425—01
10
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
11
63-2425—01
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
Automation and Control Solutions
Honeywell International Inc.
Honeywell Limited-Honeywell Limitée
1985 Douglas Drive North
35 Dynamic Drive
Golden Valley, MN 55422
Toronto, Ontario M1V 4Z9
customer.honeywell.com
® U.S. Registered Trademark
© 2008 Honeywell International Inc.
63-2425—01 M.S. Rev. 12-08
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