Relays Index 7 Re lay s Timers & controls .............................................................................................7.1 - 7.16 General information ..............................................................................................................................................7.1 Multi-function timers ............................................................................................................................................7.2 ProgramaCube .....................................................................................................................................................7.3 Solid state timers with relay outputs ........................................................................................................... 7.4 - 7.5 Solid state timers with solid state outputs ...........................................................................................................7.6 Solid state timers..................................................................................................................................................7.7 Voltage monitors.......................................................................................................................................... 7.8 - 7.9 Current monitoring .................................................................................................................................. 7.10 - 7.11 Liquid level controls................................................................................................................................. 7.12 - 7.13 Semi-conductor contactors, R100.xx & R300.xx ...............................................................................................7.14 Tower and obstruction lighting controls .............................................................................................................7.15 Control relays..................................................................................................7.17 - 7.34 Accessories ............................................................................................................................................. 7.23 - 7.26 Accessory mounting information........................................................................................................................7.25 Accessory possible combinations......................................................................................................................7.26 Auxiliary contact blocks .....................................................................................................................................7.23 Coils ...................................................................................................................................................................7.24 Description .............................................................................................................................................. 7.17 - 7.20 Dimensions .............................................................................................................................................. 7.33 - 7.34 Identification markers .........................................................................................................................................7.23 Interlocks ............................................................................................................................................................7.23 Mechanical latches.............................................................................................................................................7.23 N & NL Control relays .........................................................................................................................................7.21 Pneumatic timers ...............................................................................................................................................7.23 Surge suppressors .............................................................................................................................................7.24 Technical data ......................................................................................................................................... 7.27 - 7.32 TNL Control relays ..............................................................................................................................................7.22 Electronic safety relays..................................................................................7.35 - 7.66 Accessories for C560 Series ..............................................................................................................................7.46 Application examples, C57x.................................................................................................................... 7.57 - 7.64 Application examples, C670x.................................................................................................................. 7.50 - 7.53 C565-S with positively guided contacts.............................................................................................................7.47 C570 ...................................................................................................................................................................7.36 C571 ...................................................................................................................................................................7.37 C572 ...................................................................................................................................................................7.38 C573 ...................................................................................................................................................................7.39 C574 ...................................................................................................................................................................7.40 C575 ...................................................................................................................................................................7.41 C576 ...................................................................................................................................................................7.42 C577 ...................................................................................................................................................................7.43 C578 ...................................................................................................................................................................7.44 C579 ...................................................................................................................................................................7.45 C6700 - C6702 ...................................................................................................................................................7.48 Description .........................................................................................................................................................7.35 Dimensions .........................................................................................................................................................7.65 Personnel safety & machine protection................................................................................................... 7.54 - 7.55 Selection guide, C570 - C6702 ..........................................................................................................................7.56 Technical data ....................................................................................................................................................7.49 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.A 1SXU 000 023 C0201 7 7 s y ela Notes R 7 7.B 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Timers & controls 10 Tim co ers nt ro & ls 7 Timers & controls This section features product selection guides from the Timers and Controls Catalog (SS3 Cat. # 1TRC001009C0201). Use the SS3 catalog to view the individual product pages for the series shown in these selection guides. The SS3 is available in print and on CD-ROM. SS3 Catalog: This 552 page catalog and application manual provides concise data and application tips unavailable elsewhere. A double indexing system speeds the selection of: Timers Time Delay Relays Encapsulated Timing Modules Universal Timers Multifunction Timers ProgramaCube® Timers and Counters Voltage Monitors Current Sensors & Monitors Phase Monitors Liquid Level Controls Accessories Alternating Relays Vending Timers and Controls HVAC/ Timers and Controls Solid State Flashers Tower & Obstruction Lighting Controls Solid State Relays Motion Detectors Lamp Dimmers & Motor Speed Controls Power Factor Monitors Insulation Monitors This new edition includes the complete ABB brand of DIN3 mount timers, monitoring relays, and solid state relays. All products are manufactured within an ISO9000 quality monitoring system. All products are shipped with UL and CSA approvals, and CE certification. Quality designs and rugged encapsulated construction allow the SSAC brand products to be backed by an exclusive 10 Year Product Warranty. Each data sheet includes complete specifications, illustrations, photos and operational information needed to select one of the over 225 product series. The SS3 is easy-to-use and can be understood by designers, technicians, service contractors and non-technical users. The SS3 includes informative application notes along with a colorful plant tour, and information about custom product design programs. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.1 1SXU 000 023 C0201 s& er ols m Ti ntr co 10 Selection Guide Multi-function Timers To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Series 7 Output Form S Series Onboard Adjust Knob or Switch Adjust Plug-in TRDU TRU DPDT DPDT CT-MFS CT-MVS CT-MBS CT-MBS CT-MFE DPDT DPDT SPDT Knob or Switch Adjust E Series Onboard Adjust DPDT CT-MKE CT-MFD SPDT Solid State SPDT ASQU/ASTU DSQU/DSTU Solid State • • • • • • Function and Features Delay on Make (ON-delay) Delay on Break (OFF-delay) Delay on Break (Inverted) Single Shot (Pulse Former) Single Shot Trailing Edge Single Shot Retriggerable (Motion Detector) Single Shot (Inverted) Interval (Impulse ON) Interval, Trailing Edge (Impulse OFF) Interval/Recycling (Equal) Recycling (Pulse Generator) (Both Time Adjustable) Recycling (Equal Times ON First) Recycling (Equal Times OFF First) Dual Functions Star Delta Motor Starting Delay on Make & Delay on Break Delay on Make & Single Shot Delay on Make & Interval Delay on Make (Accumulative) & Interval Delay on Make & Recycling (Equal) Delay on Break & Recycle (Equal) Single Shot & Recycle (Equal Times) Interval & Delay on Make General Features Instantaneous Contacts Accumulative Timing Solid State Output Relay Output Knob or Onboard Adjustment Switch Adjustment External Adjustment Dimensions in mm 7.2 1SXU 000 023 C0201 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1.78 x 2.39 x 3.40 45.2 x 60.7 x 87.4 0.89 x 3.07 x 3.98 22.5 x 78 x 101 0.89 x 3.07 x 3.09 22.5 x 78 x 78.5 • • • • • 0.69 x 2.76 x 2.48 0.69 x 3.0 x 2.41 17.5 x 70 x 63 17.5 x 76.2 x 61.2 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 10 Tim co ers nt ro & ls Selection Guide ProgramaCube® To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Series Functions and Features KSPD KSPS KSPU NHPD NHPS NHPU KRPD KRPS HRPD HRPS HRPU 10A Relay Output Resistive Rating Solid State Output Rating Knob or External Adjustment or Fixed Accurate Switch Adjustment Repeat Accuracy 0.5% Repeat Accuracy 0.1% 1A • 1A • • • Single Timer Functions Accumulative Delay on Make (AM) Alternating Relay (Trailing Edge Flip-Flop) (FT) Delay on Break (B) Delay on Make (M) Interval (I) Inverted Delay on Break (UB) Inverted Single Shot (US) Leading Edge Flip-Flop (F) Recycling (RE, RD) Retriggerable Single Shot (Motion Detector) (PSD) Retriggerable Single Shot (Motion Detector) (PSE) Single Shot (S, SD) Trailing Edge Single Shot (TS) 1A • 6...20A 6...20A 6...20A • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Dual Timer Functions Accumulative Delay on Make/Interval (AMI) Delay on Break/Recycle (BRE) Delay on Make / Delay on Break (MB) Delay on Make/Interval (MI) Delay on Make/Recycle (MRE) Delay on Make/Single Shot (MS) Interval/Delay on Make (IM) Interval/Recycle (IRE) Recycling (RXE, RXD) Single Shot/Recycle (SRE) Single Shot/Lockout (SL) • • • • • • • • • • • • • • • Counter Functions Counter Pulse Output (C) Counter Interval Output (CI) 10A 30A 30A HSPZ 7 30A 1A • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • New ProgramaCube® Products RID KRPD P H D/ HR Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com H Z SP IU HR Q P ER / PU HR 7.3 1SXU 000 023 C0201 s& er ols m Ti ntr co 10 Selection Guide Solid State Timers with Relay Outputs S Series Onboard Adjust Plug-in Switch Adjust Plug-in Knob Adjust E Range Onboard Adjust D Range Onboard Adjust To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com 7 Dedicated Function Series Series Series Series Series Delay on Make (ON-Delay) CT-ERS (a) CT-ERS (i) CT-VWS TDM TRM PRLM TRS PRLS CT-ERE CT-ERD CT-VWE CT-VWD Interval (Impulse ON) CT-AWS (te) Interval, Trailing Edge (Impulse OFF) Interval, True Trailing Edge (Impulse OFF) CT-EBS (e) Recycling Equal Times Recycling, Unequal Times (Pulse Generator) CT-TGS Single Shot (Pulse Former) Delay on Break (OFF - delay) True Delay on Break (OFF - delay) Delay on Make / Delay on Break Star Delta Delayed Interval (Single Pulse Generator) CT-AHS CT-APS CT-ARS (tb) CT-EAS (i),(e) CT-EVS (a) CT-YDAV CT-YDEW CT-PGS TDI CT-AWE CT-AWE CT-EBE TRU TDR TDS TRS PRLS TRB PRLB TDB CT-EBD CT-TGD CT-AHE CT-AHD CT-ARE (tb) TDMB CT-SDE CT-YDE TRDU Time Delay & Adjustment Time Delay Range 0.05 s to 300 h (!) Repeat Accuracy Knob Adjust Onboard Adjust Switch Adjust External Adjust Factory Fixed ≤ 0.2% 0.1 s to 2.8 h (!) TRDU to 1705 h ≤ 0.1% 0.05 s to 10 m (!) TRU 16 h ≤ 2% • • 0.1 s to 300 s (!) .05 s to 100 h ≤ 1% ≤ 0.5% • • • Adaptor Required SPDT 4A • 0.89 x 3.07 x 3.09 22.5 x 78 x 78.5 • Adaptor Required SPDT 6A • .69 x 2.76 x 2.48 17.5 x 70 x 63 • Some Series TR Series • General Features • Adaptor Required SPDT or DPDT (i) 4A • DIN Rail Mounting (35 mm) Surface Mounting Output Relay Resistive Rating at Contacts Screw Terminals Dimensions in mm 0.89 x 3.07 x 3.98 22.5 x 78 x 101 Socket Required Socket Required SPDT or DPDT 10 A Socket Required 1.78 x 2.39 x 3.20 45.2 x 60.7 x 81.3 Socket Required Socket Required SPDT or DPDT 10 A Socket Required 1.78 x 2.39 x 3.62 45.2 x 60.7 x 91.6 (a) = includes time accumulation; (e) = equal time delays; (i) = includes an instantaneous contact; (tb) = true delay on break; (te) = trailing edge triggered; A = amps resistive rating; (!) = most series consult catalog pages 7.4 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 10 Tim co ers nt ro & ls Selection Guide Solid State Timers with Relay Outputs ERD Series Knob & External Adjust or Fixed HR Series Onboard & External Adjust or Fixed OR Series Knob & External Adjust or Fixed KR Series Onboard & External Adjust or Fixed To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Dedicated Function Series Delay on Make (ON Delay) HRDM HRPS HRDI HRPS HRD3 (e) HRPS HRDR HRPD HRDS HRD9 (r) HRPS HRDB HRPS HRPD HRPD Interval (Impulse ON) Recycling Equal Times Recycling (Pulse Generator) Single Shot (Pulse Former) Delay on Break (On Release) Delay on Make / Delay on Break Delayed Interval (Single Pulse Generator) Other Functions Available Series Series Series ERDM ORM ERDI ORS KRDM KRPS KRDI KRPS KRD3 (e) KRPS KRDR KRPD KRDS KRD9 (r) ERD3 (e) ERDI ORS 7 KRDB KRPS KRPD KRPD ORB • • Time Delay & Adjustment Time Delay Range Repeat Accuracy Knob Adjust Onboard Adjust Switch Adjust External Adjust Factory Fixed 0.1 s to 1000 m ≤ 0.5% 0.1 s to 500 m (!) ≤ 0.5% to 2% • 0.05 to 300 s (!) ≤ 2% • • • • • • • • 0.1 s to 1000 m ≤ 0.5% • • • • General Features DIN Rail Mounting Surface Mounting DPDT Relay/Resistive Rating SPDT Relay/Resistive Rating Popular AC & DC Voltages Encapsulated Quick Connects Dimensions Adaptor Required • in mm SPDT 30 A • • • 2.02 x 3.02 x 1.50 51.3 x 76.7 x 38.1 • 10 A 10 A • • • 2.50 x 3.50 x 1.70 63.5 x 88.9 x 43.2 • 10 A 10 A ORB, ORS AC Only • 2.12 x 3.69 x 1.88 53.9 x 93.7 x 47.8 Adaptor Required • 10 A • • • 2.0 x 2.0 x 1.21 50.8 x 50.8 x 30.7 (e) = equal time delays; (r) = retriggerable; (!) = Most series consult catalog pages Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.5 1SXU 000 023 C0201 s& er ols m Ti ntr co 10 Selection Guide Solid State Timers with Solid State Output Digi-Timer Onboard, Switch, Fixed, or External Adjust MicroTime Onboard or Switch Adjust E Range Knob Adjust Digi-Timer Onboard, Switch, Fixed or External Adjust To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com 7 Dedicated Function Series Delay on Make (ON Delay) TSD1 KSD1 TSD4 KSD4 TSDB KSDB TSD7 TSDS KSDS KSPS (r) TSD2 KSD2 TSD6 (d) TSD7 ESDR TSDR KSDR TSD3 (e) KSD3 (e) PT KSPD ESD5 KSPD Delay on Make Normally Closed Delay on Break (OFF-delay) Delay on Break (2 Terminal) Single Shot (Pulse Former) Single Shot (Motion Detector) Interval (Impulse ON) Interval (DC Volts Only) Interval (2 Terminal) Recycling (Delays Separately Adjustable) Recycling (Equal Delays) Percentage Delay on Make/ Delay on Break Delay on Make/Interval Series ASQU/ASTU DSQU/DSTU Series Series TDU KSDU CT-EKE TDUB CT-AKE TDUS ASQU/ASTU DSQU/DSTU TDUI ASQU/ASTU DSQU/DSTU ASQU/ASTU DSQU/DSTU Time Delay & Adjustment 0.1 s to 1000 m ≤ 0.1 to 1% • Typical Time Delay Range Repeat Accuracy Onboard Adjustment Switch Adjustment External Adjustment Factory Fixed 0.1 s to 100 m ≤ 0.1 to 1% AS_U Series DS_U Series • Except PT and KSDR Series 0.1 to 300 s ≤ 1% • 0.1 s to 170 m (!) ≤ 0.5% TDU_ Series KSDU Series General Features DIN Rail Mounting Surface Mounting Output Rating Popular AC Voltages Popular DC Voltages Screw Terminals Quick Connects Dimensions Adaptor Required • 1A • • • in mm 2.0 x 2.0 x 1.21 50.8 x 50.8 x 30.7 • • 0.7 A • • • • 0.69 x 3.0 x 2.41 17.5 x 76.2 x 61.2 Adaptor Required • 1A • • • Adaptor Required 0.7 to 0.8 A • CT-AKE AC Only • • 0.89 x 4.09 x 3.27 22.5 x 104 x 83 2.0 x 2.0 x 1.21 50.8 x 50.8 x 30.7 (d) = DC Volts Only; (e) = equal time delays; (s) = 3 or 4 channel sequencer; (!) = most series consult catalog pages; (r) = retriggerable 7.6 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 10 Tim co ers nt ro & ls Selection Guide Solid State Timers Onboard, Fixed, or External Adjust Digi-Power Onboard, Fixed or External Adjust Digi-Set Switch Adjust PC Mount / Wires Fixed Surface Mount 2.5 x 3.5 To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com 7 Dedicated Function Series Series Delay on Make (ON Delay) TMV/TSU TS1 Delay on Make Normally Closed Delay on Break (OFF - delay) Single Shot (Pulse Former) TS4 TSB TSS Interval (Single Pulse on Operate) TS2 THDM THD1 TH1 THD4 THDB THDS THS THD2 TH2 Interval (DC Volts Only) Interval (2 Terminal) Recycling (Delays Separately Adjust) Recycling (Equal Delays) Percentage Delay on Make/ Delay on Break Delay on Make/Interval Other Functions Available TS6 (d) Series Series Series MSM EISB (ii) THD7 PTHA THD3 PTHF NHPD NHPD RS SQ (s) (e) • Time Delay Adjustment Typical Time Delay Range Repeat Accuracy Onboard Adjustment Switch Adjustment External Adjustment Factory Fixed 0.05 to 600 s ≤ 0.5 to 2% Some (!) 0.1 s to 1000 m ≤ 0.5% Most (!) 0.1 s to 255.75 h ≤ 0.1% 0.05 to 180 s ≤ 5% 0.2 s to 1000 m ≤ 0.5% • • • • • • • • General Features DIN Rail Mounting Surface Mounting Output Rating Popular AC Voltages Popular DC Voltages Screw Terminals Male Quick Connects Dimensions Adaptor Required • 1A • • • in mm 2.0 x 2.0 x 1.21 50.8 x 50.8 x 30.7 • 6, 10, or 20 A • Delay On Make Only • 2.0 x 2.0 x 1.51 50.8 x 50.8 x 38.4 • 1A • • • 0.5 A • • 6“ Wire Leads or PC Board Mount • 1A • • 3 x 2 x 1.5 76.7 x 51.3 x 38.1 0.94 x 1.5 23.8 x 38.1 2.5 x 3.5 x 1.22 63.5 x 88.9 x 31 (d) = DC Volts only; (e) = equal time delays; (ii) = isolated input; (s) = 3 or 4 channel sequencer; (!) Some Series consult catalog pages Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.7 1SXU 000 023 C0201 s& er ols m Ti ntr co 10 Selection Guide Voltage Monitors Three Phase To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Functions and Features 7 General Features DIN Rail Mounting Surface Mounting 8-Pin Plug-In Screw Terminals Quick Connects Output DPDT Relay(s) SPDT Relay SPST-NO Line V Connection Wired Phase-to-Phase Universal Voltage Phase-to-Neutral Single Phase Trip Point(s) Adjustable Trip Point(s) Fixed Supply Voltage Required Protection Phase Sequence Available 4th Quarter, 2005 WVM DLM DLA w/a • • • • • • • • • • • • • • PLM PLMU PLR PLS w/s w/s • w/s w/s • TVM TVW • w/a • • w/a • • • • • CM-MPS • w/a • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • V • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Time Delays & Reset Trip Delay Restart Delay Automatic Restart Manual Reset • • • • • • • • • • • Dimensions w/s w/s • HLM • Phase Loss (!) Motor (On Start Up Only) Motor (While Operating) Undervoltage Overvoltage Unbalance (Asymmetry) Rapid Recycling Indicator LED(s) Output ON/OFF Supply ON/OFF Fault(s) Timing w/s w/s • RLM • • • • • in 4.4 x 6.9 x 2.4 1.97 x 2.95 x 4.33 mm 111.8 x 175.3 x 61 50 x 75 x 110 • • • • • • • • • • • • • 1.78 x 2.39 x ≤ 3.2 45.2 x 60.7 x ≤ 81.3 3.12 x 4.5 x 1.35 79.3 x 114.3 x 34.3 2.0 x 2.0 x ≤ 1.86 50.8 x 50.8 x ≤ 47.2 w/a = with adaptor; w/s = with socket; v = Line voltage adjustable on some models ! Phase loss protection for resistive and non-rotating loads. Motor protection can be affected by regenerated voltages. 7.8 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 10 Tim co ers nt ro & ls Selection Guide Voltage Monitors Three Phase To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Functions and Features CMASN General Features DIN Rail Mounting Surface Mounting 8-Pin Plug-In Screw Terminals Quick Connects Line V Connection Wired Phase-to-Phase Universal Voltage Phase-to-Neutral Single Phase Trip Point(s) Adjustable Trip Point(s) Fixed Supply Voltage Required Protection Phase Sequence Phase Loss (!) Motor (On Start Up Only) Motor (While Operating) Undervoltage Overvoltage Unbalance (Asymmetry) Rapid Recycling Time Delays & Reset Trip Delay Restart Delay Automatic Restart Manual Reset Indicator LED(s) Output ON/OFF Supply ON/OFF Fault(s) Timing Dimensions CM- CMPVN PFN CMASS CMPFS CMPBE CMPFE CMPVE KVM CM-EFN CMESN • w/a • w/a • w/a • w/a • w/a • w/a • w/a w/a • • w/a • w/a • w/a • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • w/a Output DPDT Relay(s) SPDT Relay SPST-NO Single Phase • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • in 1.77 x 3.07 x ≤ 3.98 45 x 78x ≤ 101 mm • • • • • • • • • • • • 0.886 x 3.07 x ≤ 3.98 22.5 x 78 x ≤ 101 • • • 7 • • • • • • • • • • • • • • • • • • • • • • • • • CM-ESS • • • • • • 0.886 x 3.07 x 3.09 22.5 x 78 x 78.5 • • 2 x 2 x 1.21 1.77 x 3.07 x ≤ 3.98 0.886 x 3.07 x ≤ 3.98 50.8 x 50.8 x 30.7 45 x 78 x ≤ 101 22.5 x 78 x ≤ 101 w/a = with adaptor; w/s = with socket ! Phase loss protection for resistive and non-rotating loads. Motor protection can be affected by regenerated voltages. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.9 1SXU 000 023 C0201 s& er ols m Ti ntr co 10 Selection Guide Current Monitoring Sensing/Control Relays Analog Output To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Adjustable, AC over & undercurrent trip points w/selectable response modes. Series 7 Functions and Features General Features DIN Rail Mounting Surface Mounting Screw Terminals Quick Connects Output Linear 4 to 20 mA SPDT Relay 1 A Solid State Monitored Current AC DC Input or Output Voltage 24 VAC 24 … 240 V AC 110 … 130 V AC 220 … 240 V AC 12 & 24 V DC 3 … 50 V DC Indicator LED(s) Output ON/OFF Supply ON/OFF Fault(s) Timing 1SXU 000 023 C0201 TCS TCSA DCSA w/adaptor • • w/adaptor • • • • w/adaptor • • • • • • • • • • • • • • • • • • • • • • Loop Powered Loop Powered Self-Powered Delay(s) Trip Delay Start up Delay 7.10 ECS Low cost AC current Current transducer; linear Current transducer; linear switch; direct connection output proportional to the output proportional to the to digital PLC input; RMS AC current. RMS AC current. sinking or sourcing. Self-Powered Trip Range(s) Fixed Adjustable 3 mA … 1 A 2 … 45 A fixed / 2… 20 adjustable 0 … 50 A 0.5 … 50 A Dimensions ECSW Selectable AC over or undercurrent; adjustable trip point & delay. • • • • • • • • • • • • • • • • • • in mm • 2.50 x 3.50 x 1.75 63.5 x 88.9 x 44.5 2.0 x 2.0 x 1.75 50.8 x 50.8 x 44.5 0.71 x 2.44 x 2.56 18 x 62 x 65 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 10 Tim co ers nt ro & ls Selection Guide Current Monitoring Current Indicator Motor Load Monitor AC/DC Current Sensors AC/DC Current Sensors To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Monitor AC current flow 2 Relay outputs; monitors with visual indication up to under & over loading. 500 feet from source. Series Functions and Features General Features DIN Rail Mounting Surface Mounting Screw Terminals Quick Connects Wire Leads LCS/LPM AC/DC undercurrent trip points as low as 3mA; adjustable hysteresis; relay output. CM-SRN CM-SRS • w/adaptor • • w/adaptor • 2 SPDT • 7 • w/adaptor • • Output DPDT Relay SPDT Relay SPST Solid State Analog • • Monitored Current AC DC • Supply Voltage 24 VAC 24 … 240 V AC/DC 42 … 48 V AC 110 … 130 V AC 220 … 240 V AC 380 … 415 V AC 480 ... 500 V AC Trip Range(s) Fixed Adjustable 3 mA … 1 A 3 mA … 15 A 0.5 ... 20 A 0.5 … 50 A Hystersis Adjustable • • Delay(s) Trip Inrush Indicator LED(s) Output ON/OFF Supply ON/OFF Fault(s) Timing Dimensions CM-LWN AC/DC version w/selectable over or undercurrent; relay output. in mm Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 0.98 x 1.51 x 0.46 24.89 x 38.35 x 11.68 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1.77 x 3.07 x ≤ 3.98 45 x 78 x ≤ 101 1.77 x 3.07 x ≤ 3.98 45 x 78 x ≤ 101 • • • • • • • • 0.886 x 3.07 x ≤ 3.98 22.5 x 78 x ≤ 101 7.11 1SXU 000 023 C0201 s& er ols m Ti ntr co 10 Selection Guide Liquid Level Controls Open PC Board Plug-in Package DIN Mount 22.5 mm Fixed To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Monitor and control conductive liquid levels when filling or emptying tanks. Low cost open board design. 7 Series Functions and Features General Features LLC1 • Single Probe & Common Dual Probe & Common DIN Rail Mounting Surface Mounting Plug-In Socket Required Screw Terminals Quick Connects LLC2 • LLC8 • • • • • • • • Monitor and control conductive liquid levels when filling or emptying tanks. Convenient plug-in packaging. LLC4 • w/socket w/socket 8 pin w/socket LLC5 • w/socket w/socket 8 pin w/socket LLC6 Monitor and control conductive liquid levels to prevent dry running and overflow. CM-ENE • • w/socket w/socket 11 pin w/socket • w/adaptor • Output Form Isolated Output (2) = Two Outputs Non-Isolated Output SPDT SPST SPDT SPDT SPDT SPDT SP-NO SPDT Sensing Range 6K ... 20K Ω 1K or 5K ... 100K Ω 1K or 5K ... 250K Ω 250 Ω ... 500K Ω Set Point: A = Adjustable; F = Fixed A or F Trip Delay Fixed 1...60 s • • A or F • • F A or F 1...60 s 1...60 s • A or F • • F F 1...60 s ≅ 200 ms Probe Voltage 12 V AC 20 V AC or 30 V AC • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Logic Type Drain/Emptying Fill Low Level Cut Off • • • Input Voltage 24 V AC 24 ... 240 V AC/DC 110 ... 130 V AC 220 ... 240 V AC 380 ... 415 V AC Indicator LED (s) • Output(s) ON/OFF Supply ON/OFF Dimensions in mm 7.12 1SXU 000 023 C0201 2.75 x 3.5 x ≤ 2.0 69.9 x 88.9 x ≤ 50.8 3.0 x 4.0 x 2.0 76.2 x 101.6 x 50.8 2.19 x 2.5 x 1.88 55.6 x 63.5 x 47.8 1.78 x 2.39 x 2.91 (LLC5 D = 3.30) 45.2 x 60.7 x 73.9 (LLC5 D = 83.8) 0.886 x 3.07 x 3.09 22.5 x 78 x 78.5 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 10 Tim co ers nt ro & ls Selection Guide Liquid Level Controls DIN Mount 22.5 mm Adjustable DIN Mount 45 mm Adjustable Monitor and control conductive liquid levels when filling or emptying tanks. Thin profile Snap-ON mounting package. Monitor and control conductive liquid levels when filling or emptying tanks w/time-dependent features. Alternating Relays & Duplexors Insulation Monitors To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Series CM-ENS CM-ENS UP/DOWN CM-ENN • • • • w/adaptor • w/adaptor • • CM-ENN UP/DOWN Provides equal run time for two loads. Automatically changes lead load upon the opening of the control switch input. Industry standard wiring. ARP_1 ARP_2 ARP_3 Monitors the insulation resistance between ungrounded AC/DC systems and ground. CM-IWN .... C558.03 Functions and Features General Features Single Probe & Common Dual Probe & Common DIN Rail Mounting Surface Mounting Plug-In Socket Required Screw Terminals Quick Connects • w/adaptor • • • w/adaptor • w/socket w/socket w/socket w/socket w/socket w/socket 8 pin 11 pin 8 pin w/socket w/socket w/socket • • Output Form Isolated Output (2) = Two Outputs Non-Isolated Output SPDT SPDT (2)SPDT (2)SPDT SPDT DPDT SPDT or DPDT DPDT-X Sensing Range 6K ... 20K Ω 1K or 5K ... 100K Ω 1K to 500K Ω 250 Ω ... 500K Ω Set Point: A=Adjustable; F=Fixed Trip Delay Fixed • • • • • A A 0.1...10s Adj 01...10s Adj A 250 ms A 250 ms • • • • • Selectable Selectable • • Probe Voltage 20 V AC or 30 V AC • Logic Type Drain/Emptying Fill Alarm Levels Alternating/Duplexing Selectable Selectable Low & High • • • • • • • • • • • • • Set Point Control 24 V AC 24 ... 240 V AC/DC 110 ... 130 V AC 220 ... 240 V AC 380 ... 415 V AC • • • • • • • • • • • • • • • • • • • • Indicator LED (s) • • Output(s) ON/OFF Supply ON/OFF Dimensions in mm Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com • • 0.886 x 3.07 x ≤ 3.98 22.5 x 78 x ≤ 101 • • • • 1.77 x 3.07 x ≤ 3.98 45 x 78 x ≤ 101 Loads A/B Loads A/B Loads A/B 1.78 x 2.39 x 3.20 45.2 x 60.7 x 81.3 • • 1.77 x 3.07 x 3.98 48 x 78 x ≤ 101 7.13 1SXU 000 023 C0201 7 s& er ols m Ti ntr co 10 Semiconductor Contactor R100.xx and R300.xx Solid-State Relays R111, R12x and R31x Benefits and Advantages To View Individual Catalog Pages See Catalog SS3 (1TRC001009C0201) or www.ssac.com R100.xx range R111 range R31x range R300.xx range R12x range R111/45 R311/25 R100.20 7 R 300.20 R122/50 R100.45 • Compact design • Standard design • Zero voltage or instantaneous tripping • LED display • Zero voltage tripping, radio interference suppressed • Protected against electric shock • LED display • Integrated heat sink • Screw mounting or snap-on mounting with adapter for 35 mm DIN rail according to DIN EN 50022 • Ready for use • Mounting on 35 mm DIN rail or screw mounting on plate Properties Properties • • • • • • • • R11x and R12x range - load side: Thyristors for AC-51 and AC-53 up to 690 V AC and 100 A • R31x - load side: Alternistor for AC-51 and AC-53 up to 530 V AC and 50 A with internal RC circuit and overvoltage protection • Electrical isolation by means of optocoupler between control circuit and load circuit Protection against electric shock: R111 and R115 range with additional terminal cover Control side protected against reversed polarity Load current range 20 A, 30 A and 45 A DC control Single-pole, thre-pole Switching by thyristors Peak inverse voltage 1200 V Insulation voltage > 4000 V Connecting terminals for 2 x 2.5 mm2 or 1 x 4 mm2 Special properties • • The semiconductor relay R100.45-SG is internally protected against overload with overload signaling via signaling output. • • Cables with a conductor cross section up to 1 x 25 mm2 can be connected to the output terminals of the semiconductor relays R100.45 and R100.45-SG. Special properties of R31x range Application Application • Contactless and wear-free switching of ohmic and inductive 1-phase and 3-phase AC loads with high switching frequency. Approvals • 7.14 1SXU 000 023 C0201 • Contactless and wear-free switching of 1-phase and 3-phase AC loads up to a power factor of cos ϕ = 0.5. Approvals Depending on the device: , • Screw mounting , c US • , To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Selection Guide Tower and Obstruction Lighting Controls 1 10 Tim co ers nt ro & ls Flasher · Solid State Beacon Flasher P/N Voltage FS155-30RF 120 V AC FS165-30RF 230 V AC FS155-30T 120 V AC FS165-30T 230 V AC FA155-2 120 V AC FA165-2 230 V AC FA155 120 V AC FA165 230 V AC Description Beacon Flasher for High RF Installations, 2500 W (200 A Inrush Maximum) Meets FAA-AC NO: 150/5345-43E Beacon Flasher for FM, TV, Chimneys, Bridges, Smoke Stacks, and Low RF Applications, 2500 W (200 A Inrush Maximum) Meets FAA-AC NO: 150/5345-43E 7 Auxiliary Unit for Synchronous Flashing of Additional Beacons, 2500 W (200 A Inrush Maximum) Auxiliary Unit Provides Alternate Operation for Constant Line Loading, 2500 W (200 A Inrush Maximum) (not shown) Photo Control · Accurate Dusk to Dawn Control PCR10 120 V AC PCR12 230 V AC PCR11 120 V AC PCR13 230 V AC Precision Photo Control Calibrated to FAA and FCC Specifications for Tower and Obstruction Lighting. Two SPST N.O. 20 A Contacts. Without Cast Aluminum Housing. Meets FAA-AC NO: 150/5345-43E As Above With Cast Aluminum Housing (as shown) Lamp Alarm Relays · Senses Lamp Failure SCR430T 120 V AC SCR630T 230 V AC SCR490D 120 V AC Universal Light Alarm Relay. Senses the Failure of One Lamp Out of 1, 2, 3, or 4 Lamps; 116 or 620 W, 120 V AC Lamps SPDT - 10 A Isolated Alarm Contacts. Meets FAA-AC NO: 150/5345-43E Side Light Alarm Relay. Senses the Failure of One Lamp Out of 2, 3, 4, 5, 6, 7, 8, or 9; Steadily Burning 116 W, 120 V AC Lamps SPDT - 10 A Isolated Alarm Contacts (not shown) Beacon Alarm Relay · Senses Lamp Failure and Flasher Failure FB120A 120 V AC FB230A 230 V AC Flasher and Beacon Lamp Alarm Relay Senses Failure of Beacon Lamps Senses Failure of Beacon Flasher Two Line Voltage Alarm Outputs SPDT - 10 A Isolated Alarm Contacts Meets FAA-AC No: 150/5345-43E 1 To view individual catalog pages, see Catalog SS3 (1TRC001009C0201) or www.ssac.com Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.15 1SXU 000 023 C0201 s& er ols m Ti ntr co 10 Notes 7 7.16 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Control relays Type N, NE, NL & TNL Positive safety AC/DC operated Co nt 7 ro l re la ys 7 Positive safety relays There are many applications where safety is very critical and it is important to use electrical equipment which ensures that dangerous machine movement cannot occur when a fault is detected with the moving contacts during the cycle which the fault is indicated. Regulations and standards have been written to ensure that safety is maintained: • United States ANSI B11.19-1990 ANSI B11.20-1991 • Germany SÜVA ZH1/457 • France INRS • United Kingdom BIA • Switzerland SA Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com The ABB Type N & NL 4 and 8 pole relays are designed with “Positive Guided” contacts and fulfill the regulations or standards shown. The relays can provide positive safety for the N.O. and N.C. contacts which assure that the N.O. contacts will not close before any N.C. contact opens. Therefore, if one of the contacts weld due to abnormal conditions in the control circuit, the other contacts will also remain in the same position as when the welding occurred. This means that the open contacts must maintain an air distance 0.5mm when the coil is energized at 110% Vc or when it is de-energized. UL File No: E39231 (N & NL) 7.17 1SXU 000 023 C0201 7 ys General information Type N, AC operated ela lr tro n Co Description • AC operated with laminated magnetic circuit. • 2 versions: 4 pole or 8 pole. The width of 8 pole devices is identical to that of 4 pole devices; only the depth is increased. • Side by side mounting possible. • Self cleaning auxiliary contacts. • Alone or by itself or with a 4 pole CA5 auxiliary contact block, these devices offer “positive safety” between their auxiliary contacts. Application Type N control relays are used for switching auxiliary circuits and control circuits. 7 Holes for screw mounting (screws not supplied). Distances between holes according to EN50 002. Location of surge suppressors A2 z A 21 2 0 - 2 3 0 V 5V 06 0H H z 2 3 0 - 2 4R08 0 Quick mounting on 35 x 7.5mm DIN mounting rail according to IEC715 and EN50 022. Clear marking of coil voltages and frequencies. 43NO NO7- 33NO83 2 O N 3 6 5- 1 Location of function marker. Location of side mounted accessories: mounting on right or left hand side. N40E Terminals delivered in open position with captive screws (screws of unused terminals should be tightened). Stops for attaching front mounted accessories. All terminal screws: Posidrive (+, -) N° 2 Screwdriver guidance for all screws makes it possible to use motorized screwdrivers. 8O 7O 44N 6O 34N 5- 14NO 24N All terminals provide protection against accidental direct contact with live parts according to VDE0106 – Part. 100 and offer IP 20 degree of protection according to IEC947-1. Terminal marking according to IEC947-5-1 and EN50 011. Catalog number explanation N 40E–84 Frame type Coil voltage (see coil voltage chart below) Contact configuration Coil voltage selection chart Hz Relay type 12 60 N 50 N DC NE, NL 80 7.18 1SXU 000 023 C0201 24 81 81 81 48 83 83 83 Volts 110 120 125 208 220 240 277 380 415 440 480 500 600 84 84 34 36 80 42 86 86 51 53 55 84 80 85 86 55 86 87 88 89 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Co General information Type NE, DC operated nt 7 ro l re la ys Description • • • • • Contactor relays with laminated magnet circuit and double-winding coil fed from a DC supply via a built-in N.C. lagging auxiliary contact. 1-stack version with three built-in auxiliary contacts. Self-cleaning auxiliary contacts Alone or fitted with a 4-pole CA5 auxiliry contact block, these devices offer mechanically linked contacts. Side by side mounting possible. Application NE... contactor relays are used for switching auxiliary circuits and control circuits. 7 Clear marking of the coil voltage Location of surge suppressor. Hole for screw mounting (screws not supplied). Distances between holes according to EN50 002. A2 z A 21 2 0 - 2 3 0 V 5V 06 0H H z 2 3 0 - 2 4R08 0 Electrical connection between the coil and the N.C. lagging auxiliary contact. NO - 21NC 64- 13 5 Quick mounting on 35 x 7.5mm mounting rail according to IEC 715 and EN 50 022. NC 31NC 7- 85 N.C. lagging auxiliary contact path. NE12E Location of side mounted accessories: mounting on right or left hand side. Location of function marker. Stops for attaching frontmounted accessories. All terminal screws: Terminals delivered in open position with captive screws (screws of unused terminals should be tightened). Posidrive (+, -) N° 2 Screwdriver guidance for all screws makes it possible to use motorized screwdrivers. 4- 14NO C 76C 86N 5- 22NC 32N All terminals provide protection against accidental direct contact with live parts according to VDE0106 – Part. 100 and offer IP 20 degree of protection according to IEC947-1. Terminal marking according to IEC947-5-1 and EN50 011. Catalog number explanation NE 12E–84 Frame type Coil voltage (see coil voltage chart below) Contact configuration Coil voltage selection chart Hz Relay type 12 60 N 50 N DC NE, NL 80 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 24 81 81 81 48 83 83 83 Volts 110 120 125 208 220 240 277 380 415 440 480 500 600 84 84 34 36 80 42 86 86 51 53 55 84 80 85 86 55 86 87 88 89 7.19 1SXU 000 023 C0201 7 ys General information Type NL & TNL, DC operated ela lr tro n Co Type NL Type TNL Description Description • Magnetic circuit variants: NL types: d.c. operated with solid magnetic circuits. • 2 versions: 4 pole or 8 pole The width of 8 pole devices is identical to that of 4 pole devices; only the depth is increased. • Magnetic circuit variants – NL types: D.C. operated with solid magnetic circuits. – TNL types: D.C. operated with solid magnetic circuit and large coil voltage range. • Alone or mounted with a 4 pole CA5 auxiliary contact block, these devices offer “positive safety” between their auxiliary contacts. • 2 versions – 4-pole/1-stack or 8-pole/2-stack – The width of 8-pole devices is identical to that of 4 pole devices; only the depth is increased. Application • Double sharp auxiliary contacts. Type NL control relays are used for switching auxiliary circuits and control circuits. • Alone or mounted with a 4-pole CA 5 auxiliary contact block, these devices offer "positive safety" between their auxiliary contacts. • Bifurcated auxiliary contacts. Application 7 Type NL and TNL control relays are used for switching auxiliary circuits and control circuits. Clear marking of coil voltages. Location of surge suppressors. V DC 24 Quick mounting on 35 x 7.5mm or 35 x 15mm DIN mounting rail according to IE715 and EN50022. Terminal marking according to IEC947-5-1 and EN50 011. A1 5- 13 6- 23 7- 33 Holes for screw mounting (screws not supplied). Distances between holes according to EN50002. 43 8- KC 40 E Location of function marker and surge suppressor. Stops for attaching front mounted accessories. Terminals delivered in open position with captive screws (screws of unused terminal should be tightened). Screwdriver guidance for all screws makes it possible to use motorized screwdrivers. 5- 14 6- 24 7- 34 8- 44 All terminal screws: M 3.5, posidrive (+,-) N° 2 All terminals provide protection against accidental direct contact with live parts according to VDE0106 – Part. 100. Catalog number explanation (T)NL 44E–84 Frame type Coil voltage (see coil voltage chart below.) Contact configuration Coil voltage selection chart Hz Relay type 12 60 N 50 N DC NE, NL 80 7.20 1SXU 000 023 C0201 24 81 81 81 48 83 83 83 Volts 110 120 125 208 220 240 277 380 415 440 480 500 600 84 84 34 36 80 42 86 86 51 53 55 84 80 85 86 55 86 87 88 89 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Co Type N & NL AC & DC operated N40E-1 nt NE12E-1 D.C. operated Contact configuration N.O. N.C. Contact configuration N.O. N.C. $ 60 4 3 2 0 1 2 NL40E-86 NL31E-86 NL22E-86 $ 72 120 4 5 6 7 8 4 3 2 1 0 NL44E-86 1 NL53E-86 NL62E-86 NL71E-86 NL80E-86 144 1 2 3 2 1 0 NE12E-86 NE21E-86 NE30E-86 4 5 6 7 3 2 1 0 NE43E-86 1 NE52E-86 NE61E-86 NE70E-86 4 3 2 0 1 2 N40E-84 N31E-84 N22E-84 4 5 6 7 8 4 3 2 1 0 N44E-84 N53E-84 N62E-84 N71E-84 N80E-84 Ex.: A 240V coil is required for an N80 control relay: N80E-80 Coil voltage selection chart 24 81 81 81 48 83 83 83 List price List price All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the first digit after the last dash in the catalog number. 12 60 N 50 N DC NE, NL 80 Catalog number Catalog number Coil voltage selection Relay type re la ys A.C. operated Hz 7 ro l Volts 110 120 125 208 220 240 277 380 415 440 480 500 600 84 84 34 36 80 42 86 86 51 53 55 84 80 85 86 55 86 87 88 89 72 144 Block diagrams for NE... contactor relay coil supply Uc (DC) A1 Uc (DC) A2 A1 A2 Varistor B2 - Holding B2 - Holding U B1 - Pull-in B1 - Pull-in A3 Coil supply Uc <110 VDC A3 Coil supply via built-in varistor UC ≤ 110 VDC 1 NE43 – NE70 and NL44 – NL62 control relays cannot accept any front mounted auxiliary contact blocks. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Discount schedule KCN 7.21 1SXU 000 023 C0201 7 7 ys ela lr tro n Co Type TNL 4 Pole & 8 Pole 4 Pole, 1 stack Number of contacts 1st stack 2nd stack N.O. N.C. N.O. N.C. 2 3 4 2 1 – – – – Catalog number Weight – – – 0.540 0.540 0.540 List price TNL22E-★ TNL31E-★ TNL40E-★ $ 121 8 Pole, 2 stack Number of contacts 1st stack 2nd stack N.O. N.C. N.O. N.C. 4 4 – – – 2 Catalog number Weight 4 2 0.600 0.600 List price TNL44E-★ TNL62E-★ $ 180 ★ - Substitute the ★ for the coil voltage code. See the Type TNL Coil voltage Selection chart beneath the photos. TNL22E Coil voltage selection Coil characteristics Min. UC Max No extra tolerances applicable to the Uc min. ... max. values quoted in the Coil voltage selection table 17 24 36 42 50 77 90 152 • Coil consumption at Uc max. q = 20 °C: 9 W pull-in/holding • Replacement coils: consult us (standard coils used on NL control relays are not suitable for TNL control relays). – – – – – – – – Voltage 32 45 65 78 90 143 150 264 51 52 54 58 55 62 66 68 Mounting distance – for coil operating limits Uc min. … Uc max. A mm B mm Ambient temp. °C Max. switching frequency Operating cycles/h 2 20 < 20 1200 5 20 < 55 1200 A ABB ABB 7 ABB Pos. 3, 4 ABB B Pos.1 Add-on accessories Control relays CA5-10 Max. number of auxiliary contact blocks CA5-01 CA5-40 CA5-31 CA5-22 CA5-04 Timer TP Mechanical interlock Label marker Pos. 1, 3 or 4 TNL 40-E 4 2 1 1 1 – – VBC 30 BA 5-50 Pos. 1, 3 or 4 TNL 31-E 4 1 1 1 – – – VBC 30 BA 5-50 Pos. 1, 3 or 4 TNL 22-E 4 – 1 – – – – VBC 30 BA 5-50 Pos. 1 ±30° TNL - all types – – – – – – – VBC 30 BA 5-50 Mounting positions 7.22 1SXU 000 023 C0201 Discount schedule KCN ABB ABB ABB Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Co Accessories Type N, NL & TNL nt 7 ro l re la ys Auxiliary contact blocks Contacts N.O. N.C. Positioning Catalog number N, NE, NL, TNL (front mount) 1 — — 1 CA5-10 CA5-01 N, NL, NE, TNL (4 pole) 4 2 — — 2 4 CA5-40N CA5-22N CA5-04N N, NE, NL, TNL (side mount) 1 1 CAL5-11 List price $ 15 30 Pneumatic timers CAL5-11 Timing range CA5-10 N, NL NE, TNL Contacts N.O. N.C. On delay 0.1 – 40s On delay 10 – 180s Off delay 0.1 – 40s Off delay 10 – 180s 1 1 1 1 1 1 1 1 Catalog number TP40DA TP180DA TP40IA TP180IA List price $ 108 Interlocks Contacts N.O. N.C. Feature TP40DA N, NE, NL, TNL N, NE, NL, TNL Mechanical/electrical Mechanical — — 2 — Catalog number VE5-1 VM5-1 List price $ 45 21 Mechanical latches Feature N, NL (4 pole only) Catalog number WB75A-★ List price $ 84 Coil voltage selection chart — mechanical latches 50 Hz VE5-1 24 42 48 110 220 – 230 230 – 240 380 – 415 415 – 440 60 Hz 24 42 48 110 220 230 380 440 – – – – – – – – 28 48 55 127 255 277 440 480 Voltage code 01 02 03 04 06 05 07 08 Identification markers Feature Pack of 50 Catalog number BA5-50 List price $ 15 BA5-50 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Discount schedule ABA 7.23 1SXU 000 023 C0201 7 7 ys Accessories Type N, NL, NE & TNL ela lr tro n Co Coils Relay type Catalog number N NE ZA16-★ ZAE16-★ List price $ 24 24 ★ Select the coil voltage from the Control Relay Coil Voltage Selection chart and substitute the letter code for the ★ as the last digit in the catalog number. Coil voltage selection chart Hz ZA16-84 Relay type 12 60 N 50 N DC NE, NL 80 24 81 81 81 48 83 83 83 Volts 110 120 125 208 220 240 277 380 415 440 480 500 600 84 84 34 36 80 42 86 86 51 53 55 84 80 85 86 55 86 87 88 89 Surge suppressors — for Type N control relays 7 Type Feature RV5/50 Voltage range RC5-1/50 Varistor 24 – 50 VAC/DC 50 – 133 VAC/DC 110 – 250 VAC/DC 250 – 440 VAC/DC N, NE NL, TNL RC 24 – 50 VAC 50 – 133 VAC 110 – 250 VAC 250 – 440 VAC N Catalog number RV5/50 RV5/133 RV5/250 RV5/440 List price $ 30 RC5-1/50 RC5-1/133 RC5-1/250 RC5-1/440 Technical data Control circuit Type Opening time growth factor Residual overvoltage or clipping voltage RV5/... ing Advantages 50 133 250 440 RC5-1/... or RC5-2/... RC-EH300/... 7.24 1SXU 000 023 C0201 Remarks AC/DC AC/DC AC/DC AC/DC 1.1 to 1.5 1.1 to 1.5 1.1 to 1.5 1.1 to 1.5 132V 270V 480V 825V AC 1.2 to 3 2 to 3 x Uc Discount schedule ABA • Good energy absorption & damp- • Unpolarized system Disadvantages • Clipping from Uvdr thus voltage front up to this point Advantages • Very fast clipping • Attenuation of steep fronts and therefore, high frequencies • No operating delays Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Co Accessory mounting information Type N, NE, NL & TNL nt 7 ro l re la ys 4 Pole, N control relays RV5 RC5-1 Surge suppressor CAL5-11 Side-mounted 2-pole auxiliary contact block NC 01 7 02 NC 01 NC N22E N31E N40E Control Relay NC 02 VM5-1 VE5-1 Interlock unit CA5-10 and CA5-01 Front-mounted 1-pole auxiliary contact blocks N22E N31E N40E Control Relay TP40DA TP180DA TP40IA TP180IA Pneumatic timer CA5... Front-mounted 4-pole auxiliary contact block CAL5-11 Side-mounted 2-pole auxiliary contact block 8 Pole, N contactor relays RV5 RC5-1 Surge suppressor CAL5-11 Side-mounted 2-pole auxiliary contact block NC 01 02 NC 01 N44E N53E N62E N71E N80E Control Relay NC 5-1 VM NC 02 CAL5-11 Side-mounted 2-pole auxiliary contact block Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com VM5-1 VE5-1 Interlock unit N44E N53E N62E N71E N80E Control Relay 7.25 1SXU 000 023 C0201 7 ys Possible accessory combinations Type N, NE, NL, TNL ela lr tro n Co Configurations of accessories are different depending on whether front or side mounted. Accessories — Front mounting Auxiliary contact blocks 1-pole CA54-pole CA5Type 7 Main poles 2 2 E 3 1 E 4 0 E N ................................... N ................................... N ................................... N ................................... N ................................... 4 5 6 7 8 4 3 2 1 0 E E E E E NE ............................... 1 2 2 E NE ............................... 1 3 1 E NE ................................... 4 0 E NE ................................... NE ................................... NE ................................... NE ................................... NE ................................... 4 5 6 7 8 4 3 2 1 0 E E E E E NL ............................... 1 2 2 E NL ............................... 1 3 1 E NL ................................... 4 0 E NL ................................... NL ................................... NL ................................... NL ................................... NL ................................... 4 5 6 7 8 4 3 2 1 0 E E E E E TNL ..............................1 2 2 E TNL ..............................1 3 1 E TNL .................................. 4 0 E TNL .................................. 4 TNL .................................. 5 TNL .................................. 6 TNL .................................. 7 TNL .................................. 8 1SXU 000 023 C0201 Auxiliary contact Blocks 2-pole CAL5-11 Interlock units Built-in auxiliary contacts N ............................... 1 N ............................... 1 N ................................... 7.26 Accessories — Side mounting TP - A Pneumatic timer block 4 3 2 1 0 E E E E E 1 to 4 CA51-pole blocks or — 1 to 4 CA51-pole blocks or — 1 CA54-pole block or — or — 1 to 4 CA51-pole blocks or — — 1 to 4 CA51-pole blocks 1 CA54-pole block 1 CA54-pole block or — or 1 CA54-pole block — or 1 TP - A block + 1 to 2 CAL5-11 blocks or — + 1 to 2 CAL5-11 blocks or 1 TP - A block + 1 to 2 CAL5-11 blocks or — + 1 to 2 CAL5-11 blocks or — or 1 CAL5-11 block or — or 1 CAL5-11 block or — or 1 CAL5-11 block or + 1 CAL5-11 block — or 1 CAL5-11 block or + 1 CAL5-11 block 1 VM/E5-1 block + 1 CAL5-11 block 1 VM/E5-1 block + 1 CAL5-11 block 1 VM/E5-1 block + 1 CAL5-11 block 1 VM/E5-1 block + 1 CAL5-11 block 1 VM/E5-1 block + 1 CAL5-11 block 1 VM/E5-1 block + 1 CAL5-11 block 1 VM/E5-1 block 1 VM/E5-1 block Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Co Technical data UL & CSA AC inductive ratings — NEMA A600 Continuous current Voltage 120V 240V 480V 600V 10 nt ys Maximum break 7200VA 720VA Continuous current Voltage 120V 250V 300-600V 5 Maximum make Maximum break 138VA 138VA DC coil consumption In rush Sealed In rush Sealed 80VA 8VA 7.0W 7.0W AC operating time DC operating time Pickup Dropout Pickup Dropout 10 – 20ms 10 – 20ms 30 – 90ms 10 – 20ms AC mechanical endurance DC mechanical endurance 30 million operations 30 million operations ABB Inc. • 888-385-1221 • www.abb-control.com re la DC inductive ratings — NEMA P300 Maximum make AC coil consumption Low Voltage Products & Systems 7 ro l 7 7.27 1SXU 000 023 C0201 ys 7 Technical data Terminal marking and positioning Type N ela lr tro n Co N control relays Pole configuration schematics 4 Pole control relay 13 NO A1 13 A1 21 31 A2 43 A1 21 13 A2 43 33 13 NO NC NO NO NO NC NC NO A1 23 33 A2 43 NO NO NO NO 13 A1 23 33 A2 43 NO NO NO NO 51 61 71 81 NC NC NO NC NO NO NO NO NO NO 52 62 72 82 NO NO NO NO 14 14 14 14 32 44 A2 22 44 A2 N31E N22E 7 34 24 34 44 A2 24 43 NO NC 22 NC 32 NO 44 A1 A2 N22E 34 13 NO 21 NC 33 NO 43 NO NO 14 NC 22 NO 34 NO 44 A1 A2 A1 23 13 A2 43 33 13 33 A2 43 13 NO NO NO NO 53 61 71 83 NO NO NO NO 53 61 71 81 NO NC A1 23 NO NC NC NC NC NO A1 23 33 A2 43 13 NO NC A2 33 43 NO NO NO NO NO NO 54 62 72 82 NO NO NO NO 54 62 72 84 NO NO NO NO 54 62 74 84 NO NO NO NO 54 64 74 84 NO NO NO NO 14 14 14 14 24 34 44 A2 A1 23 33 A2 41 13 44 A2 A1 23 33 NO NC NC NO 44 A2 24 34 A1 13 NO 23 NO 33 NO 43 NO 53 NO 61 NC 73 NO 83 NO A2 NO 14 NO 24 NO 34 NO 44 NO 54 NC 62 NO 74 NO 84 14 42 A2 24 13 NO 23 NO 33 NO 43 NO 53 NO 61 NC 71 NC 83 NO A2 NO 14 NO 24 NO 34 NO 44 NO 54 NC 62 NC 72 NO 84 A1 13 NO 23 NO 33 NO 43 NO 53 NO 63 NO 73 NO 83 NO N80E A2 NO 14 NO 24 NO 34 NO 44 NO 54 NO 64 NO 74 NO 84 34 NO 24 NO 34 NO 44 A1 13 NO 23 NO 33 NO A2 NO 14 NO 24 NO 34 43 NO 53 NO 61 NC 71 NC 81 NC NO 44 NO 54 NC 62 NC 72 NC 82 A1 13 NO 23 NO 33 NO 43 NO 51 NC 61 NC 71 NC 81 NC A2 NO 14 NO 24 NO 34 NO 44 NC 52 NC 62 NC 72 NC 82 N44E N80E A1 13 NO 23 NO 33 NO 41 NC 51 NC 61 NC 75 NC 87 NO A1 13 NO 23 NO 33 NO 43 NO 53 NO 61 NC 75 NC 87 NO A2 NO 14 NO 24 NO 34 NC 42 NC 52 NC 62 NC 76 NO 88 A2 NO 14 NO 24 NO 34 NO 44 NO 54 NC 62 NC 76 NO 88 N51/11 N31/11 NC NO 14 NO 14 N53E A1 44 A2 A2 43 54 62 76 88 NO NO NO NO 34 34 N71E 52 62 76 88 NO NO NO NC 24 24 43 NO N62E NO NO NO NO 53 61 75 87 NO NO NO NC 51 61 75 87 NC NC 34 N62E N53E 13 24 33 NO N40E NO NO NO NO 53 63 73 83 NO NO NO NO 53 61 73 83 23 NO N31E N71E A1 23 13 NO 4 Pole control relay with 4 pole adder deck 44 A2 N44E N40E 31 NC NC NC NO NC NC NO 22 NO 14 A2 21 NC 44 A2 N51/11 N33/11 Other possible contact combinations with auxiliary contacts added by the user 13 A1 21 33 A2 43 13 A1 21 33 A2 43 NO NC NO NO NO NC NO NO 53 NO 54 5- 13 + = 5- -3 NO -4 A1 23 33 A2 43 13 A1 23 33 NO NO NO NO NO NO NO NO 51 61 NC NC 52 62 5- 6- 5- 6- + = NO NC NO NO NO NO NO NO NO NO NO NO 14 14 14 14 34 44 A2 22 34 44 A2 24 34 13 NO 21 NC 33 NO 43 NO 53 NO -1 NC -2 + -1 NC -2 A2 NO 14 NC 22 NO 34 NO 44 NO 54 Combination 41 E A1 NO NC NO NO 22 A1 A2 43 44 A2 24 34 44 A2 A2 Combination 41 E = N 31 E + CA5-10 Combination 42 E = N 40 E + CA5-01 + CA5-01 A1 23 33 A2 43 13 NO NO NO NO 53 NO 54 = A1 23 33 A2 43 13 A1 23 33 A2 43 13 A1 23 33 A2 43 NO NO NO NO NO NO NO NO NO NO NO NO 5- 53 63 NO NO 54 64 5- 6- 5- 6- + 5- -3 NO -4 + = NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO 14 14 14 14 24 34 44 A2 Combination 50 E 7.28 1SXU 000 023 C0201 = 24 N 40 E 34 44 A2 + CA5-10 24 34 44 A2 Combination 60 E = A2 24 N 40 E 34 -3 NO -4 + -3 NO -4 A1 CA5-10 + A2 CA5-10 33 NO 43 NO 51 NC 61 NC NO 14 NO 24 NO 34 NO 44 NC 52 NC 62 13 NO 23 NO 33 NO 43 NO 53 NO NO 14 NO 24 NO 34 NO 44 NO 54 Combination 50 E 44 A2 + 23 NO Combination 42 E A1 13 13 NO 13 NO 23 NO 33 NO 43 NO 53 NO 63 NO NO 14 NO 24 NO 34 NO 44 NO 54 NO 64 Combination 60 E Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Co Technical data Terminal marking and positioning Type NE nt 7 ro l re la ys NE control relays Pole configuration schematics 13 A1 21 31 A2 85 NO NC NC NC 13 A1 21 33 A2 85 NO NC NO NC 13 A1 23 33 A1 A2 85 NO NO NO NC A2 A3 85 13 NO 21 NC 31 NC 86 NO 14 NC 22 NC 32 NE12E NO NC NC NC NO NC NO NC NO NO NO NC 14 14 14 22 32 86 A3 NE12E 22 34 86 A3 NE21E Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 24 34 A1 A2 A3 85 13 NO 21 NC 33 NO 86 NO 14 NC 22 NO 34 NE21E A1 A2 A3 85 13 23 NO NO 33 NO 86 NO NO 14 24 NO 34 NE30E 86 A3 7 NE30E 7.29 1SXU 000 023 C0201 7 ys Technical data Terminal marking and positioning Type NL & TNL ela lr tro n Co Standard devices without addition of auxiliary contacts 13 A1 21 31 43 A1 21 13 NO NC NC NO 33 43 13 NO NC NO NO A1 23 33 43 A1 NO NO NO NO A2 NO NC NC NO NO NC NO NO NO NO NO NO 14 14 14 22 32 44 A2 NL22E TNL22E 7 13 A1 23 34 44 A2 NL31E TNL31E 33 43 A1 23 13 NO NO NO NO 51 61 71 81 NC NC 22 33 NO NC 14 14 NL44E TNL44E 24 31 NC 43 NO A1 NO 14 NC 22 NC 32 NO 44 A2 NL40E TNL40E 13 NO 21 NC 33 NO 43 NO NO 14 NC 22 NO 34 NO 44 A1 A2 NL31E TNL31E 13 NO 23 NO 33 NO 43 NO NO 14 NO 24 NO 34 NO 44 NL40E TNL40E A1 13 NO 23 NO 33 NO 43 NO 51 NC 61 NC 71 NC 81 NC A1 13 NO 23 NO 33 NO 43 NO 53 NO 61 NC 71 NC 83 NO A2 NO 14 NO 24 NO 34 NO 44 NC 52 NC 62 NC 72 NC 82 A2 NO 14 NO 24 NO 34 NO 44 NO 54 NC 62 NC 72 NO 84 NL62E TNL62E NL44E TNL44E NC NO 54 62 72 84 NO NO NO NO 44 A2 21 NC NL22E TNL22E 44 A2 NO NO NO NO 53 61 71 83 NC NC 34 34 43 52 62 72 82 NO NO NO NO 24 24 13 NO 34 44 A2 NL62E TNL62E Other possible contact combinations with auxiliary contacts added by the user A1 13 A1 21 33 43 13 NO NC NO NO 53 NO 54 A1 21 A1 13 23 33 43 5- + 5- NO NC NO NO NO NC NO NO 14 14 34 44 A2 Combination 41E 13 43 33 43 A2 NO NO NO NO NO NO NO NO NO NC NO NO = 22 33 A1 23 = 22 34 51 61 NC NC 52 62 -3 NO -4 6- 5- 6- + NO NO NO NO NO NO NO NO 14 14 24 34 44 A2 44 A2 24 34 -1 NC -2 + -1 NC -2 = A1 44 A2 NL40E TNL40E + CA5-01 + CA5-01 + CA5-01 + CA5-01 13 A1 23 33 43 13 NO NO NO NO 53 NO 54 33 43 5- + = 5- 24 34 44 A2 33 13 43 53 63 NO NO 54 64 -3 NO -4 33 43 5- 6- 5- 6- = + NO NO NO NO NO NO NO NO NO NO NO NO 14 14 14 24 34 44 A2 24 34 A2 NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO 14 A1 23 A1 23 44 A2 24 34 -3 NO -4 + -3 NO -4 13 A1 23 33 = 43 13 NO NO NO NO 53 63 73 83 NO NO NO NO A1 23 33 A1 44 A2 14 14 44 A2 Combination 80E = 7.30 1SXU 000 023 C0201 53 + = 67- 85NO NO NO NO 34 24 34 NL40E TNL40E = NL40E TNL40E + CA5-10 + CA5-10 + CA5-10 + CA5-10 63 73 83 53 NO NO 14 NC 22 NO 34 NO 44 NC 54 13 NO 23 NO 33 NO 43 NO 51 NC 61 NC NO 14 NO 24 NO 34 NO 44 NC 52 NC 62 13 NO 23 NO 33 NO 43 NO 53 NO NO 14 NO 24 NO 34 NO 44 NO 54 13 NO 23 NO 33 NO 43 NO 53 NO 63 NO NO 14 NO 24 NO 34 NO 44 NO 54 NO 64 Combination 60 E A1 13 NO 23 NO 33 NO 43 NO 53 NO 63 NO 73 NO 83 NO A2 NO 14 NO 24 NO 34 NO 44 NO 54 NO 64 NO 74 NO 84 43 NO NO NO NO 67- 85- 54 64 74 84 NO NO NO NO 24 Combination 60 E + CA5-10 + CA5-10 NL40E TNL40E 43 NO Combination 50 E A2 Combination 50E 33 NO Combination 42 E A1 A1 13 23 21 NC Combination 41 E A2 Combination 42 E + CA5-10 + CA5-10 NL31E TNL31E 5- = 13 NO Combination 80 E NO NO NO NO 54 64 74 84 44 A2 + + CA5-40E CA5-40E Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Co Technical data IEC Type Number of poles 7 nt ro l re la ys NE12, NE 21, NE 30 N22, N31, N40 N44, N53, N62, N71, N80 NL22, NL31, NL40 NL44, NL62 3 4 8 4 8 Insulation characteristics Rated insulation voltage Ui acc. to IEC947-5-1 and VDE0110 (Gr. C) acc. to UL/CSA Rated impulse withstand voltage Uimp acc. to IEC947-5-1 V V 690 600 kV 8 General technical data Standards Devices complying with international standards IEC947-5-1/947-4-1 and European standards EN60 947-5-1/60 947-4-1 Electromagnetic compatibility (EMC) according to amendment A11 to IEC947-1; EN60 947-1 and amendment 2 to IEC947-4-1 Air temperature near contactor — for operation in free air: — for storage: °C °C -40 to +55 (0.85 – 1.1 Uc) / +55 to +70 (Uc) -60 to +80 Climatic withstand 7 according to IEC68-2-30 and 68-2-11 – UTE C63-100, Specification II Mounting positions (see diagrams below) Operating altitude Positions 1 to 5 - θ < 55°C : 0.85 – 1.1 - θ = 55 - 70°C : Position 6 - θ < 55°C : 0.95 – 1.1 - θ > 55°C : not acceptable m Shock withstand according to IEC 68-2-27 and EN 60068-2-27 Mounting pos. 1 (see below) C1 A ABB A B1 unauthorized < 3000 1/2 sinusoidal shock, 11ms: no change in contact position B2 C2 Shock direction: A, C1, C2 : 20 g B1 : 5g B2 : 15 g Mounting — on mounting rail 35mm according to IEC715 and EN50022 — with screws (not supplied) 2 x M4 Connection terminals (delivered in open position, screws of unused terminals must be tightened) M 3.5 (+,-) posidrive 2 screw with cable clamp Connection capacity Rigid solid 16 – 12 16 – 12 1 x AWG 2 x AWG Degree of protection according to IEC529, IEC947-1 and EN60529 — Pole terminals — Coil terminals Mounting positions Electrical durability of contacts utilization category AC – 15 according to IEC947-5-1 making current: 10 x Ie with cos ϕ = 0.7 and Ue breaking current: Ie with cos ϕ = 0.4 and Ue Pos. 6 30° 30° ABB Pos. 5 Pos. 4 IP20 IP20 The curves opposite show the electrical durability of the control relays as well as the add-on auxiliary contact blocks in relation to the breaking current Ic. These curves have been drawn for resistive and inductive loads up to 690V, 40 – 60 Hz. 30 20 10 CA5, CAL 5 4a nd 8-p ole 4a N& nd NE 8-p typ ole es NL typ es 5 3 Million ops Pos. 2 IP20 IP20 2 1 0.5 0.3 Pos. 1±30° 0.2 Pos. 1 0.1 0.02 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10 Breaking current (A) Pos. 5 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.31 1SXU 000 023 C0201 7 ys Technical data IEC ela lr tro n Co Type Number of poles NE12, NE21, NE30 N22, N31, N40 N44, N53, N62, N71, N80 NL22, NL31, NL40 NL44, NL62 3 4 8 4 8 Pole utilization characteristics Rated operational voltage UeV 690 Conventional thermal current in free air Ith according to IEC947-5-1 θ ≤ 40°C A 16 16 A A A A A 6 4 3 2 2 6 4 3 2 2 6/144 2.8/134 1/72 0.55/69 0.3/75 6/144 2.8/134 1/72 0.55/69 0.3/75 Rated operating current Ie in AC-15 according to IEC947-5-1 24 – 127 V 50/60 Hz 230 – 240 V 50/60 Hz 400 – 415 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz 7 in DC-13 according to IEC947-5-1 24VDC 48VDC 72VDC 125VDC 250VDC A/W A/W A/W A/W A/W Field of rated frequencies Hz Mechanical durability in operating cycles Max. switching frequency cycles/h Electrical durability in operating cycles Max. switching frequency cycles/h 25 – 400 10 million 3000 > 20 million 6000 1200 10 x Ie /AC-15 10 x Ie /AC-15 Rated making capacity according to IEC947-5-1 Rated breaking capacity according to IEC947-5-1 gG (gl) protection fuse A Rated short time withstand current at ambient temp. of 40 °C, in free air, from cold state 30 million 6000 10 1.0 s 0.1 s 100A 140A 50A 100A Insulation resistance at 500 VDC after durability test: 5 MΩ Min. switching capacity with failure rate below 10-6 17V / 5mA Non overlapping time between N.O. and N.C. contacts Power loss per pole at 6A 24V / 5mA ≥2 ms W 0.10 0.15 Magnet system characteristics Coil operating limits θ ≤ 40°C according to IEC 947-5-1 : 0.85 - 1.1 Uc Drop out voltage in % of Uc Coil consumption (average value) — a.c. operation: 50 Hz pull in 60 Hz pull in 50/60 Hz1 pull in 50/60Hz holding 10 – 30% roughly 40 – 65% roughly 10 – 30% VA VA VA/VA VA/W — — — — 70 80 74/70 8/2 — — — — W W 90 2 — — 3 3 — 12 – 250 20 – 690 — — 12 – 240 ms 2 2 2 ms ms 10 – 16 8 — 12 10 – 26 7 – 21 100 20 – 70 ms ms 5 — 14 11 — 17 4 – 11 9 – 16 10 – 17 16 – 27 — d.c. operation: cold pull in warm holding Rated control voltage Uc — AC operation: 50/60 Hz — DC operation: Max. permissible short supply interruption without opening of contacts Operating time between coil energization and: — closing of N.O. contact — opening of N.C. contact between coil de energization and: — opening of N.O. contact — closing of N.C. contact V VDC 1 50/60 Hz coils: voltage codes 80 to 88, see page 7.5. 7.32 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 00.00 Inches 00.00 [Millimeters] Co Approximate dimensions Type N, NE, NL, & TNL AC & DC operated nt 7 ro l re la ys Type N, 4 Pole, AC operated 2.91 74 2.68 68 0.22 1.73 1.38 5.5 35 44 2.91 2.36 1.97 74 60 50 0.18 4.5 7 Type NE, 4 Pole, DC operated 2.91 74 2.68 68 0.22 1.73 1.38 5.5 35 44 2.91 2.36 1.97 74 60 50 0.18 4.5 Type NL, TNL Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.33 1SXU 000 023 C0201 7 ys Approximate dimensions Accessories for Type N & NE ela lr tro n Co N & NE A B SIDE MOUNTED AUXILIARY 7 SINGLE POLE TOP MOUNTED AUXILIARY D F PNEUMATIC TIMER Type N NE 1SXU 000 023 C0201 FOUR POLE TOP MOUNTED AUXILIARY E ON-POSITION LATCH 7.34 C MECH INTERLOCK D.C. OPERATED A B C D E F 2.20 3.96 4.21 5.71 5.00 — MM 56 100.5 107 145 127 — IN 2.20 3.96 4.21 5.71 5.00 — MM 56 100.5 107 145 127 — IN Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Electronic relays Safety E Sa lec fe tro ty n re ic lay s 7 7 Description The C57x series covers 10 safety relays which perform safety functions on machines. Their fields of application extend from emergencystop circuits through guard door monitoring functions and tread mats to presses and punches. All C57x products are UL Listed, CSA approved and bear the CE Mark. All safety relays can be used on the basis of their classification into the risk categories to EN 954-1, they are approved by the employers’ liability insurance associations and/or the German Technical Inspection Authority (TÜV) and comply with the requirements of EN 60204, Part 1. Redundancy is achieved by series-connection of two N.O. contacts. These N.O. contacts are located in two mutually independent, positive-action, all-or-nothing relays which monitor each other by means of a specialpurpose circuit. Diversity is provided thanks to the combination of N.C. contact and N.O. contact. Cyclic monitoring of the safety circuit in each On/Off cycle ensures maximum reliability. Thanks to the two-channel control and/or control which is immune to shorts across Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com contacts, it is also possible to monitor signalling devices such as emergency-stop buttons or limit switches of the guard doors. This ensures the required level of safety even on systems subject to a high level of pollution. In the event of a fault or error, the safe state of the system is achieved directly after opening the safety contacts. These enable circuits are N.O. contacts which open reliably in the event of fault or error and thus reliably switch off the potentially hazardous drives or machines. Additional signalling contacts, N.C. contacts which close in the event of a fault or error or semiconductor outputs, are available, depending on the type of equipment. Easy, reliable and fast wiring is achieved by a clear and manageable terminal designation system. This allows wiring errors to be minimized. In addition to all these safe features, the C57x safety relays correspond to the product design of ABB’s range of switchgear and control systems. They fit in perfectly with the overall design of the switch cabinet. 7.35 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Type C570 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz VDC Instan- Time taneous delay — 24VDC 24VAC 110VAC 230VAC — — — Safety Weight category (oz.) Piece per unit Catalog number List price 1SAR501042R0003 4 N.O. — 1 N.C. 1 N.O. 3 33.86 1 1SAR501042R0002 1SAR501042R0004 1SAR501042R0005 $ 870 Description C570 7 • • • • • Single channel connection Feedback circuit for monitoring external contactors LED indicators for power and operation Output: 4 N.O. and 1 N.O. & 1 N.C. positively driven Overall width: 75mm Application The safety relay can be used to monitor Emergency Stop circuits and for monitoring of other protective devices (i.e., safety gates). 7.36 1SXU 000 023 C0201 Discount schedule AR Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Type C571 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz VDC 24VAC 24VDC 24VDC — — 115 VAC 230 VAC Instan- Time taneous delay 2 N.O. 2 N.O. 2 N.O. 2 N.O. — — Safety category Weight (oz.) Piece per unit 3, (4)1 3, (4)1 3, (4)1 3, (4)1 8.47 1 Catalog number 1SAR501020R0001 1SAR501020R0003 1SAR501020R0004 1SAR501020R0005 List price $ 280 Description C571 Emergency Stop monitor and safety gate monitor C571 • Auto-start / monitored start • Operating voltage Vc at Emergency Stop button or limit switch • Feedback loop for monitoring of external contactors • LED indicators for power, channel 1 and 2 • Safety outputs: 2 N.O. contacts, positively guided • Width of enclosure: 22.5mm 7 Application Use the safety control gears C571/C573 in Emergency Stop devices as per EN418 and in safety circuits as per VDE 0113 Part 1 (11.98) and/or EN 60 204-1 (11.98), e.g., with moveable covers and guard doors. Depending on the external connections, categories 3 and 4 (with additional external measures) as per DIN EN 954-1 are achievable. 1 Possible with additional external measures. The digit in parenthesis applies only if the cables and sensors are laid safely and protected mechanically. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Discount schedule AR 7.37 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Type C572 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz VDC Instan- Time taneous delay — 24VAC 110VAC 230VAC 24VDC — — — — 3 N.O. 3 N.O. 3 N.O. — — — — — 2 N.C. 2 N.C. 2 N.C. Safety Weight Piece Catalog List category (oz.) per unit number price 4 0.360 0.450 0.450 0.360 1 1SAR501032R0003 1SAR501032R0002 1SAR501032R0004 1SAR501032R0005 $ 520 Description C572 7 Emergency Stop monitor and safety gate monitor C572 • Auto-start / monitored start • 24 VDC at Emergency Stop button or limit switch • Cross-short circuit detection at Emergency Stop button or limit switch • Feedback loop for monitoring of external contactors • LED indicators for power, channel 1 and 2 • Safety outputs: 3 NO contacts positively guided • Signalling contacts: 2 NC contacts positively guided • Width of enclosure: 45mm Application Use safety control gear C572 in Emergency Stop devices as per EN 418, in safety circuits as per VDE 0113 Part 1 (06.93) and/or EN 60 204-1 (12.97), e.g. with moveable covers and guard doors. Depending on the external connection, safety category 4 as per DIN EN 945-1 is achievable with this device. 7.38 1SXU 000 023 C0201 Discount schedule AR Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Type C573 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz VDC Instan- Time taneous delay 24VAC 24VDC 3 N.O. — 1 N.C. Safety Weight Piece Catalog List category (oz.) per unit number price 3, (4)1 8.47 1 1SAR501031R0001 $ 340 Description C573 • • • • • • Operating voltage Ue at Emergency-Stop button or limit switch Single or two-channel connection Feedback circuit for monitoring external contactors LED indicators for Power, Channels 1 and 2 Output: 3NO and 1 NC positively driven Overall width: 45mm Application The safety relays C571/C573 can be used in Emergency Stop circuits as per EN 418 and in safety circuits as per VDE 0113 Part 1 (11.98) and/or EN 60 204-1 (11.98), i.e., with movable covers and guard doors. Depending on the external connections, categories 3 and 4 (with additional external measures) as per DIN EN 954-1 are achievable. 7 1 Possible with additional external measures. The digit in parenthesis applies only if the cables and sensors are laid safely and protected mechanically. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Discount schedule AR 7.39 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Type C574 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz VDC Instan- Time taneous delay — 24VAC 110VAC 230VAC 24VDC — — — Safety Weight Piece Catalog List category (oz.) per unit number price 15.87 1 2 N.O. 2 N.O. 1 N.C. 3, (4) 1 1SAR503041R0003 1SAR503041R0002 1SAR503041R0004 1SAR503041R0005 $ 675 Description C574 7 Emergency Stop switching device and safety door monitor with time delay C574 • Single or two-channel connection • Feedback circuit for monitoring external contactors • LED indicators for Power, Channels 1 and 2, delayed channel 1/2 • Release time adjustable steplessly up to 30 s • Output: 2 NO, 1 NC, 2 NO time-delayed • Overall width: 45 mm Application The safety relay C574 can be used in Emergency Stop devices as per EN 418, in safety circuits as per VDE 0113 Part 1 (06.93) and/or EN 60 204-1 (12.97), such as for monitoring safety gates, or in circuits with controlled stand-still requirement (Stop Category 1). Depending on the external circuitry, this device can be used to realize Safety Category 4 instantaneous release circuits and Safety Category 3 delayed release circuits according to DIN EN 954-1. • Delay time, 0.5 to 30 s stepless adjustment • Auto-start — 24VAC 110VAC 230VAC 24VDC — — — 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 1 N.C. 1 N.C. 1 N.C. 1 N.C. 3, (4)1 3, (4)1 3, (4)1 3, (4)1 15.17 21.16 21.16 15.17 1 1 1 1 1SAR503141R0003 1SAR503141R0002 1SAR503141R0004 1SAR503141R0005 $ 675 • Delay time, 0.05 to 3 s stepless adjustment • Monitoring-start — 24VAC 110VAC 230VAC 24VDC — — — 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 1 N.C. 1 N.C. 1 N.C. 1 N.C. 3, (4)1 3, (4)1 3, (4)1 3, (4)1 15.17 21.16 21.16 15.17 1 1 1 1 1SAR533241R0003 1SAR533241R0002 1SAR533241R0004 1SAR533241R0005 24VDC — — — 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 2 N.O. 1 N.C. 1 N.C. 1 N.C. 1 N.C. 3, (4)1 3, (4)1 3, (4)1 3, (4)1 15.17 21.16 21.16 15.17 1 1 1 1 1SAR533141R0003 1SAR533141R0002 1SAR533141R0004 1SAR533141R0005 $ 675 • Auto-start — 24VAC 110VAC 230VAC $ 675 1 Possible with additional external measures. The digit in parenthesis apply only if the cables and sensors are laid safely and protected mechanically. 7.40 1SXU 000 023 C0201 Discount schedule AR Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Type C575 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz VDC Instan- Time taneous delay — 24VAC 110VAC 230VAC 24VDC — — — 2 N.O. — 2 N.C. Safety Weight Piece Catalog List category (oz.) per unit number price 4 12.35 1 1SAR504022R0003 1SAR504022R0002 1SAR504022R0004 1SAR504022R0005 $ 780 Description C575 Two-hand control C 575 • For activating presses (e.g. in conjunction with overtravel monitor C 578) • 24 V DC at the two-hand control switches • Feedback circuit for monitoring external contactors • 5 LED circuit state indicators for Power, S1 ON, S1 OFF, S2 ON, S2 OFF • Simultaneity monitoring: 0.5 s • Output: 2 NO, 2 NC positively driven • Overall width: 45 mm 7 Application C575 is suitable for installation in controls for presses. • Hydraulic presses DIN EN 693 • Eccentric and related presses EN 692 • Screw presses EN 692 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Discount schedule AR 7.41 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Type C576 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz VDC Instan- Time taneous delay 24VAC 24VDC 2 N.O. — — Safety Weight Piece Catalog List category (oz.) per unit number price 4 8.47 1 1SAR501120R0001 $ 350 Description C575 7 Emergency Stop switching device and safety door monitor C 576 • Cross-short detection at the EMERGENCY-STOP button or limit switch • 24 V DC at the EMERGENCY-STOP button • Single or two-channel connection • Feedback circuit for monitoring external contactors • LED indicators for Power, Channel 1, Channel 2 and Power • Output: 2 NO • Auto-start • Overall width: 22.5 mm Application The safety relay C576 can be used in safety circuits as per VDE 0113 Part 1 (11.98) or EN 60 204-1 (11.98), i.e., with movable covers and safety gates; the safety relay C577 in Emergency Stop circuits as per EN 418. Depending on external connections, category 4 as per DIN EN 954-1 is achievable. 7.42 1SXU 000 023 C0201 Discount schedule AR Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Type C577 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz VDC Instan- Time taneous delay 24VAC 24VDC 2 N.O. — — Safety Weight Piece Catalog List category (oz.) per unit number price 4 8.47 1 1SAR501220R0001 $ 350 Description C575 Emergency stop switching device and safety door monitor C577 • Cross-short detection at the Emergency Stop button or limit switch • 24 V DC at the Emergency Stop button • Single or two-channel connection • Feedback circuit for monitoring external contactors • LED indicators for Power, Channel 1, Channel 2 and Power • Output: 2 NO • Controlled start • Overall width: 22.5 mm 7 Application The safety relay C576 can be used in safety circuits as per VDE 0113 Part 1 (11.98), or EN 60 204-1 (11.98) i.e., with movable covers and safety gates; the safety relay C577 in Emergency Stop circuits as per EN 418. Depending on external connections, category 4 as per DIN EN 954-1 is achievable. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Discount schedule AR 7.43 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Type C578 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz VDC Instan- Time taneous delay — 24VAC 110VAC 230VAC 24VDC — — — 3 N.O. — 1 N.C. Safety Weight Piece Catalog List category (oz.) per unit number price 4 15.87 1 1SAR505031R0003 1SAR505031R0002 1SAR505031R0004 1SAR505031R0005 $ 910 Description Overtravel monitor C 578 C575 7 • Cross-short detection at the EMERGENCY-STOP button or limit switch • 24 V DC at the EMERGENCY-STOP button • Feedback circuit for monitoring external contactors • LED indicators for Power and Enable • Output: 3 NO and 1 NC positively driven • Controlled start • Overall width: 45 mm Application The overtravel distance tester C578 is intended for checking the overtravel of linearly operating hydraulic, pneumatic and spindle presses in accordance with VBG 7n5.2 §11. 7.44 1SXU 000 023 C0201 Discount schedule AR Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Type C579 Voltage range Output contacts Enable contacts Auxiliary 50/60Hz 24VAC 110VAC 230VAC VDC — Instan- Time taneous delay 4 N.O. — — Safety Weight Piece Catalog List category (oz.) per unit number price — 8.47 1 1SAR502040R0001 1SAR502040R0004 1SAR502040R0003 $ 390 Description C575 Expansion unit for contact expansion of the safety switching devices C 579. One enable contact of the basic device is required for connection to the expansion unit. • 4 NO positively driven • Overall width: 22.5 mm Application 7 You can use the C579 expansion unit in combination with all the C57x basic units. It extends the number of release circuits. Depending on the external connection, category 4 as per DIN EN 954-1 is achievable with this device. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Discount schedule AR 7.45 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Accessories for Type C560 Type Description C560.10 Cover cap sealable, for protection against unauthorized adjustment C560.20 Panel mounting bracket Weight (oz.) Pcs per unit pk Catalog number List price 8.47 5 sets 1SAR390000R1000 $ 30 8.47 5 sets of two pcs ea. 1SAR390000R2000 22 7 7.46 1SXU 000 023 C0201 Discount schedule AR Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 C565-S with positively guided contacts Multifunction time relay – 8 functions4, 15 time ranges, 2 c/o positively guided & gold plated Time range with rotary switch can be set to 0.05s - 100h1 Supply voltage AC 50/60Hz DC 24 - 240V2 24 - 240V3 Weight (oz.) Piece per unit 5.28 1 Catalog number 1SAR330030R0000 List price $ 129.00 Functions can be set by a rotary switch. Separate markers allow a clearly legible and distinctive setting of the timing functions. The markers are available as an accessory. Accessories Item description 1SAR330030R0000 1SAR390000R2000 Ident letter Piece per unit C560.10, cover sealable For protecting against unauthorized readjustment — 5 1SAR390000R1000 $ 30.00 C560.20, plug-in tab for screw mounting Mounting on panel — 5 with 2 pieces each 1SAR390000R2000 22.00 5 sets 1SAR390000R4000 42.00 C560.40, Set of labels for multifunction relay C565, full set with 16 functions ON-delay OFF-delay, with auxiliary voltage ON and OFF-delay, with auxiliary voltage Flascher, starting with OFF Impulse-ON Impulse-OFF, with auxiliary voltage Pulseformer with auxiliary voltage A B C D E F G Catalog number List price 1 Switch position y no timing. To be used for testing purposes (ON/OFF function) within the installation. When voltage is applied the relay remains energized or remains de-energizes permanently. 2 Operating range 0,7 to 1,25 x Us. 3 Operating range 0,85 to 1,1 x Us. 4 The c/o contacts are operated simultaneously, so that 8 functions can be selected (no Ym, no instantaneous contact) 5 Positively guided: N/C and N/O contacts are never closed both, contact distance of 22.5mm is guaranteed, minimum switching load 12V, 3mA. Technical data Time relay C 565-S Mechanical service life operations Rated insulated voltage (Pollution degree 3) Overvoltage categorie III acc. to DIN VDE 0110 Permissible ambient temperature AC V during operation storage 1SAR390000R4000 °C °C Operating range of excitation 1 Rated operating currents Ie Output relay AC-15 at AC 230V, 50 Hz AC-140; DC-13 DC-13 at DC 24V DC-13 at DC 48V DC-13 at DC 60V DC-13 at DC 110V DC-13 at DC 230V Fusing DIAZED 2 [Utilization category gL/gG] 25 16 18 26 28 150 4 ms 35 typically ± 5% Repeat accuracy ≤ ± 1% Enclosure acc. to DIN EN 60 529 IP 20 terminals IP 40 covers Wire size single-core Terminal screws mm/in. mm¨ AWG for normal screw-driver size 3 and Pozidrive 2 Permissible normal position 1 x (0.5 – 4) 2 x (0.5 – 2.5) 1 x (0.5 – 2.5) 2 x (0.5 – 1.5) 2 x (20 – 14) M 3.5 any Vibrostability acc. to IEC 60068-2-6 g/ms Hz/mm 15/11 10-55 / 0,35 EN 50081-1 EN 50082-2 1 Unless otherwise specified 2 Without any welding as per IEC 60947-5-1. ABB Inc. • 888-385-1221 • www.abb-control.com 4 ms EMV-tests by basic specification Low Voltage Products & Systems A Minimum ON period Resistance to shock semi-sinusoidal acc. to IEC 60068-2-27 A2 33 — 1 0.45 0.35 0.2 0.1 Recovery time stranded with wire end ferrule 15 A — A A A A A 2500 5000 single-core or stranded B1 2 6 1/h 1/h AC/DC 24...240 VAC/DC A1 W VA Switching frequency when loaded with Ie, AC 230V when loaded with contactors B6, B7, AC 230 V Setting tolerance referred to full scale value Circuit diagram C 565-S – 25 to + 60 – 40 to + 80 0.85 to 1.1 x Us with AC; 0.8 to 1.25 x Us with DC 0.95 to 1.05 times rated frequency Rated power at AC 230V, 50 Hz Terminal positioning C 565-S 30 x 106 300 Discount schedule AR 3 For C565-S; open Ie=1A 4 Wide range voltage power pack; voltage dependent 10 to 250 ms. 7.47 1SXU 000 023 C0201 7 nic ro lays t ec re El ety f Sa 7 C6700 - C6702 with soid state output Electronic safety relays with solid-state output C 67xx • Solid-state outputs – no contacts – no wear • Low weight & small size – Space and weight advantage • Positively guided standard contactors operate as switching elements C 67xx safety relays are solely used to monitor the sensors connected (e.g. limit switches resp. EMERGENCY-STOP-buttons) and actuators (positively guided standard contactors). The basic unit C 6700 itself does not feature safe outputs. Only when the unit is used together with positively guided actuators (e.g. contactors B6, B7) the complete circuit fulfills up to category 3 to EN 954-1. Us = 24VDC; Ue = 24VDC; Ie = 0.5ADC 13. The safety relay C 6701 with solid-state outputs can be used directly to switch off connected devices up to category 3 or 4 to EN 954-1. Us = 24VDC; Ue = 24VDC; Ie = 1.5ADC 13. 7 • Solid-state control of actuators, therfore no wear • No contact failure at currents of 17V, 1mA • Short circuit proof • High switching frequencies • 24VDC sensor supply • Economical The safety relay C 6702 with solid-state outputs can also be used to directly switch off connected devices up to category 3 to EN 954-1 and stop categories 0 and 1 at a width of 22.5 mm only. Time delay settable from 0.05-3 or 0.5-30s. Us = 24VDC; Ue = 24VDC; Ie = 1.5ADC 13. Type C 6700 C 6701 C 6702 C 6702 Supply voltage Vc Package unit piece Weight 1 piece kg/lb 24VDC 1 0.150/0.33 Catalog number List Price 1SAR 510 120 R 0003 1SAR 511 320 R 0003 1SAR 543 320 R 0003 1SAR 513 320 R 0003 Consult factory Technical data C 6700 Permissible ambient temperature TU Operation / storage Degree of protection acc. to EN 60 529 Rated insulation voltage Vi Internal standard circuit diagram of a safe circuit in accordance to C 6700 L1 L2 L3 24V DC ON A1 Y33 Y34 Y11 Y12 C 6701 C 6702 -25...+60 °C / -40...+80 °C IP40, IP20 at terminals 50V 500V 24VDC 1.5W 0.9...1.15 x VS 8g/10ms 150g/0.33lb min. 20ms — < 30ms 2kV 24VDC 1.3W 0.9...1.15 x VS 8g/10ms 150g/0.33lb min. 30ms 7s min. 30ms max. 25ms — < 125ms < 250ms no fusing necessary — max. 40ms — — no fusing necessary Rated impulse withstand voltage Vimp Rated control supply voltage VS Rated power consumption Operational voltage range Shock resistance (half-sine) acc. to IEC 60068 Weight Recovery time after EMERGENCY STOP Recovery time after power failure Release time after EMERGENCY STOP POWER RUN Fail Recovery time after power failure Response time Response time monitored start Response time Auto-start Short circuit protection C 6700 EMERGENCYSTOP Y21 Y22 Y20 11 A2 12 M 2kV 24VDC 1.3W 0.9...1.15 x VS 8g/10ms 150g/0.33lb min. 30ms — 30ms / 0.05...3s or 0.5...30s adjustable — max. 40ms — — no fusing necessary consumer Utilization category acc. to IEC 60947-5-1: Internal standard circuit diagram of safety relay C 6701with solid-state output. Emergency stop 7.48 1SXU 000 023 C0201 C 6700 C 6701 C 6702 DC-13 DC-13 DC-13 Rated operational voltage Ve Rated operational current Ie 24V 24V 24V 0.5A (per output, 60 °C) 2.0A 2.0A On Discount schedule AR Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Technical data C570 - C579 Type Single-channel connection 2-channel connection Cross-short protection Test certificate Safety category to EN 954-1 Mechanical service life Rated insulation voltage Ui Pollution severity 3 Overvoltage category III to DIN VDE 0110 Rated impulse strength Uimp Pollution severity 3 Permissible ambient temperature for operation for storage Enclosure to EN 60 529 Shock-hazard protection to VDE 0106 Rated power DC/AC operation at 1.0 x Us Operating range AC operation DC operation Switching frequency C570 x (x)1 BIA, SUVA 2, (3) 1 , (4) 1 3 million operations 250 V control circuit 400 V output contacts C571 x x (x)1 C572 x x x 3, (4) 1 4 C573 x x (x)1 C574 C575 C576 x x x x x x x x x BG, SUVA, UL, CSA 3, (4)1 4, (3)2 4 4 10 million operations 300 V 1.5 kV control circuit 4 kV output contacts -25 to + 55 °C -25 to + 80 °C IP20 Safe from finger-touch 6W C577 x x x C578 - C579 x x - 4 4 4 4 kV IP203 IP20 1.5 W 3W -25 to +60 °C (suitable for butt-mounting design) -40 to +80 °C IP203 IP20 IP20 IP203 IP203 IP20 Safe from finger-touch 1.5 W 0.8 to 1.1 x US 0.8 to 1.1 x US 500/h at AC-15 resp. DC-13 4W 3W 1.5 W 1.5 W 4W 7 IP203 1.5 W 0.85 to 1.1 x US 0.85 to 1.1 x US 1000/h when loaded with Ie Resistance to shock Short-circuit protection (non-welding fusing at Ik = 1kA) Rectangular shock: 10/5 and 6/10 g/ms Sinusoidal shock: 30/5 and 8/10 g/ms 8 g/10 ms semi-sinusoidal to IEC 60 068 Fuse-links for Enable/signalling contacts: l.v.h.b.c., neozed and diazed utilization cats. gL/gG quick-acting Fuse-links l.v.h.b.c. Type 3NA, DIAZED Type 5SB, NEOZED Type 5SE6A Utilisation category gL/gG quick-acting Fuse supply C570: Cartridge fuse quick-acting/slow-blow, power circuit bkr. A, B, C-characteristic Wire ranges Flexible with wire end ferrule Single-core Tightening torque, terminal screw M3.5 Electrical service life at Ie Rated operating currents to IEC 60 947-5-1 Thermal continuous current Ith Ie/AC-15 2 x (0.5-1.5) mm2 or 1 x (0.5-2.5) mm2 2 x (0.5-2.5) mm2 or 1 x (0.5-4) mm2 0.8 to 1.2 Nm 100.000 operations 6A 5A 115 V, 5 A 230 V, 5 A 24 V, 2 A 115 V, 0.2 A 230 V, 0.1 A 2FK 3 FK 4A 3.5 A 4.5 A 4A 5A 4.5 A up to 230 V, 4 A Ie/DC-13 Continuous current Mounting positions Width / mm Enable circuits UT 70 °C UT 60 °C UT 50 °C any 75 22.5 45 22.5 45 45 4FK 3A 3.5 A 4A 22.5 22.5 45 22.5 1 Possible with additional external measures. The figures in bracket apply only if the cables and sensors are laid safely and protected mechanically. 2 Applies only to undelayed FK; category 3 applies to time-delayed FK 3 IP 20 terminals, IP 40 housing Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.49 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Application examples C6700 Applications Operation The C 6700 safety combination can be used in EMERGENCY STOP circuits according to EN 418 and in safety circuits according to EN 60 204-1 (11.98), e.g. for moving covers and safety gates. Safety catetory 3 according to DIN EN 954-1 or SIL2 according to IEC 61508 can be achieved, depending on the external circuits. LEDs Operation POWER RUN FAIL PS E-STOP ON Outputs ON non activated activated on activated non activated off non non activated activated off Functions and connections Faults • Defect in electronic • Crossover in EMERGENCY STOP circ. Use a power pack to IEC 60536 safety class III (SELV or PELV) for power supply! off No supply voltage Terminal marking A1 A2 Y11, 12 Inputs L/+ M Channel 1 EMERGENCY STOP or position switch Channel 2 EMERGENCY STOP or position switch Single channel switch ON button, feedback loop Solid-state outputs Y21, 22 Y20 Y33, 34 14, 24 Outputs Internal circuit A1 (+) Fault clearance 1. Switch supply voltage off. 2. Clear fault or replace device. 3. Switch supply voltage back on. Cable length for 2 x 1.5mm2 150nF/km max. 2000m total cable length for sensors EMERGENCY STOP, single channel, with monitored start Category 3/SIL2 Y11 Y20 Y21 Y33 K1 1 Power pack 2 Control logic 3 Output 1 4 Output 2 2.5 A K2 L+ EIN Y34 A1 Y11 Y12 1 3 C6700 Supply voltage EMERGENCY-STOP 2 K1 4 K2 Y20 Y21 Y22 A2 A2 (-) Y12 Y22 Y34 14 M 14 24 24 K1 K2 M Two channel autostart for safety gate monitoring Category 3/SIL2 EMERGENCY STOP, single channel, with monitored start Category 2/SIL1 L/+ K1 K2 L+ EIN K1 K2 A1 Y11 Y12 Y34 A1 Y11 Y12 Y33 Y34 EMERGENCY-STOP C6700 open closed K1 K1 K2 M M K2 Y20 Y21 Y22 A2 14 24 M Y20 Y21 Y22 A2 K1 K2 M K1 K2 14 24 M Single channel autostart for safety gate monitoring Category 2/SIL1 L+ K1 K2 A1 Y11 Y12 Y33 Y34 C6700 7 The C 6700 safety relay has two solid-state outputs. Three LEDs indicate the operating state and the function. During operation, all internal circuit elements are cyclically monitored for faults. The EMERGENCY STOP button or the position switch are connected to terminals Y11, 12 or Y21, 22. The ON button is connected in series to the NC contacts of the external actuators (feedback loop) to terminals Y33, 34 . The C 6700 safety relay and the activated contactors K1 and K2 must have the same frame potential. Safety category 3 to EN 954-1 is achieved only in combination with 2 external actuators with positively driven feedback contacts. K2 K1 Y20 Y21 Y22 A2 14 24 open closed M M K1 K2 M 7.50 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Application examples C6701 Application Operation The C 6701 safety combination can be used in EMERGENCY STOP circuits according to EN 418 and in safety circuits according to EN 60 204-1 (11.98), e.g. in movable guards and safety gates. Depending on the external circuit elements, safety category 4 according to DIN EN 954-1 or SIL 3 according to IEC 61508 can be achieved. LEDs POWER Operation RUN FAIL PS E-STOP ON Outputs ON non activated activated on activated non 1 activated off non non activated activated off Functions and connections The C 6701 safety combination has two reliable solid-state outputs. Three LEDs indicate the operating state and the function. When the device is put into operation it runs through a self-test to test the correct functioning of the internal electronics. All internal circuit components are monitored for faults cyclically during operation. The EMERGENCY STOP button and/or the position switches or light arrays are connected to terminals Y11, Y12 and Y21, Y22. The ON button is connected in series with the NC contacts of the external actuators to the supply voltage L+ (24 V DC) and to terminal Y34. The cascading input 1 is connected either via a safe output or directly to the supply voltage L+ (24 V DC). External actuators or loads can be switched via safe outputs 14, 24. It must be ensured that the actuators or loads and the C 6701 electronic safety combination have the same frame potential. Paralleling outputs 14 and 24 to increase the load current is not permissible. If electronic sensors (e.g. light-array monitoring) are used, in single-channel operation, Y35 must be connected to L+ (24VDC). For autostart operation, Y32 must be connected directly to L+ (24VDC) and Y34 must be connected to it via NC contacts of the external actuators. Use a power pack to IEC 60536 safety class III (SELV or PELV) for power supply! Terminal marking Supply voltage A1 A2 Y11, 12 Inputs L/+ M Channel 1 EMERGENCY STOP or position switch Channel 2 EMERGENCY STOP or position switch With / without cross circuit detection Autostart switch ON button, feedback loop Cascading input Safe solid state outputs Y21, 22 Y35 Y32 Y34 1 14, 24 7 Fault flashes Defect in the electronic Change in terminal assignment during operation Short circuit to 24V 2 off No supply voltage Fault clearance 1. Switch supply voltage off. 2. Clear fault or replace device. 3. Switch supply voltage back on. Cable length max. 2000m total cable length for for 2 x 1.5mm2 150nF/km sensors EMERGENCY STOP, single channel, monitored start Category 2/SIL 1 L+ K1 K2 K1 EIN A1 Y11 Y12 Y32 1 Y34 Y35 Y21 Y22 A2 14 24 M C6701 Input Outputs on start up self test approx. 7 sec. flashes Internal circuit K2 A1 (+) M Y11 Y21 Y35 Y32 1 Power pack 2 Sensors 3 Output 1 4 Output 2 6,3 A 2 1 μC1 K1 μC2 K2 M EMERGENCY STOP, two channel, monitored start with additional ON button category — Category 4/SIL3 L+ 3 K1 K2 4 EIN Y12 Y22 Y34 1 14 24 A1 Y11 Y12 Y32 1 Y34 C6701 A2 (-) Safety gate monitoring, two channel, autostart Category 4/SIL 3 K1 K2 Y35 Y21 Y22 A2 K1 M 14 24 M K2 L+ K1 Light array monitoring, two channel, autostart category, Category 4/SIL3 K2 L+ K1 Y34 C6701 A1 Y11 Y12 Y32 1 K1 K2 K2 Y35 Y21 Y22 A2 14 24 M A1 Y11 Y12 Y32 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Y34 K2 Y35 Y21 Y22 A2 1 Sensor circuits open; Cross circuit between the sensors; Short circuit of sensors to frame 2 Only when using circuit variant with "cross circuit detection". 1 K1 K2 C6701 M K1 M K1 14 24 M K2 7.51 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Application examples C6702 Emergency Stop, two channel, monitored start with additional ON button and safety gate monitoring category 4/SIL 3 Safety mat, two channel, autostart category 3/SIL 2 L+ 1 EIN Y34 C6701 A1 Y11 Y12 Y32 L+ K1 K1 K2 K2 Y35 Y21 Y22 A2 14 24 K1 A1 Y11 Y12 Y32 K1 K2 M K2 Y35 Y21 Y22 A2 7 Y35 Y21 Y22 A2 K1 M 14 24 14 24 M K1 M K2 Application K2 Operation The C 6702 safety combination can be used in EMERGENCY STOP circuits according to EN 418 and in safety circuits according to EN 60 204-1 (11.98), e.g. in movable guards and safety gates. Depending on the external circuit elements, safety category 4 according to DIN EN 954-1 or SIL 3 according to IEC 61508 can be achieved. LEDs Operation POWER RUN FAIL PS E-STOP ON non activated activated on activated non 1 activated off non non activated activated off Functions and connections The C 6702 solid-state safety combination has one safe solid-state output and one time-delayed safe solid-state output. Three LEDs indicate the operating state and the function. When the device is put into operation it runs through a self-test to test the correct functioning of the internal electronics. All internal circuit components are monitored for faults cyclically during operation. The EMERGENCY STOP button and/or the position switches or light arrays are connected to terminals Y11, Y12 and Y21, Y22. The ON button is connected in series with the NC contacts of the external. The cascading input 1 is connected either via a safe output or directly to the supply voltage L+ (24 V DC). External actuators or loads can be switched via safe outputs 14, 28. It must be ensured that the actuators or loads and the C 6702 electronic safety combination have the same frame potential. Paralleling outputs 14 and 28 to increase the load current is not permissible. If electronic sensors (e.g. light-array monitoring) are used in single-channel operation, Y35 must be connected to L+ (24VDC). For autostart operation, Y32 must be connected directly to L+ (24VDC) and Y34 must be connected to it via NC contacts of the external actuators. Use a power pack to IEC 60536 safety class III (SELV or PELV) for power supply! Terminal marking Supply voltage A1 A2 Inputs Y11, 12 Channel 1 EMERGENCY STOP or position switch Y21, 22 Channel 1 EMERGENCY STOP or position switch Y35 With / without cross circuit detection Y32 Autostart changeover switch Y34 ON button, feedback circuit 1 Cascading input 14 Safe solid state output 28 Safe solid state output, time delayed Input Outputs Y34 C6701 Y34 C6701 A1 Y11 Y12 Y32 1 1 L/+ M activated flashes ON Outputs non activated off/on on start up self test approx. 7 sec. flashes Fault Defect in electronic Change in terminal assignment during operation Short circuit to 24V 2 flashes off No supply voltage Fault clearance 1. Switch supply voltage off. 2. Clear fault or replace device. 3. Switch supply voltage back on. Cable length for 2 x 1.5mm2 150nF/km max. 2000m total cable length for sensors Internal circuit A1 (+) Y11 Y21 Y35 Y32 1 2 3 4 6,3 A Power pack Sensors Output 1 Output 2 2 1 μC1 μC2 3 4 A2 (-) Y12 Y22 Y34 1 14 28 1 Sensor circuits open; Cross circuit between the sensors; Short circuit of sensors to frame 2 Only when using device with "cross circuit detection". 7.52 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Application examples C670x Safety gate monitoring, two-channel, autostart category 4 / SIL 3 with voltage-operated e.l.c.b. and delayed disconnection, stop category 1 L+ EMERGENCY STOP, single-channel, monitored start with additional ON button category 2 / SIL 1 with voltage-operated e.l.c.b. and delayed disconnection, stop category 1 L+ K1 K1 K2 K2 A1 Y11 Y12 Y32 1 EIN Y34 C6702 K1 A1 Y11 Y12 Y32 1 K1 C6702 K2 28 Y35 Y21 Y22 A2 14 K2 FU Y35 Y21 Y22 A2 K1 M Y34 K2 28 14 FU M K1 M EMERGENCY STOP, two-channel, monitored start with additional ON button category 4 / SIL 3 with voltage-operated e.l.c.b. and delayed disconnection, stop category 1 K2 7 M EMERGENCY STOP and safety gate monitoring, two channel with tumbler, monitored start category 4 / SIL 3 L+ L+ K1 K1 K2 K2 EIN A1 Y11 Y12 Y32 1 EIN Y34 A1 Y11 Y12 Y32 K2 28 Y35 Y21 Y22 A2 14 K1 M 1 Y34 K1 C6702 C6702 K1 Y35 Y21 Y22 A2 FU K2 K2 M K1 M EMERGENCY STOP, two-channel, monitored start with additional ON button and safety gate monitoring, two-channel, autostart; category 4 / SIL 3 28 14 M K2 Light-array monitoring, two-channel, autostart category 4 SIL 3 L+ L+ K1 EIN K1 Y34 K2 C6702 A1 Y11 Y12 Y32 1 K2 Y35 Y21 Y22 A2 14 24 A1 Y11 Y12 Y32 1 Y34 C6702 K1 K2 Y35 Y21 Y22 A2 K2 Y35 Y21 Y22 A2 14 K1 C6702 A1 Y11 Y12 Y32 1 28 14 28 FU FU K1 M K1 K2 M Y34 K2 M M Safety mat, two-channel, autostart; category 3 SIL2 L+ K1 K2 A1 Y11 Y12 Y32 1 Y34 C6702 K1 K2 Y35 Y21 Y22 A2 M Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com K1 14 K2 28 FU M 7.53 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Personnel safety and machine protection Risk category according to EN 954-1 Classification of a machine into categories to EN 954-1 F- Frequency and/or duration of the risk exposure F1 Rare to frequent and/or short duration of exposure F1 Frequent to sustained and/or longduration of exposure P- Options for risk avoidance (Generally referred to the speed and frequency at which the dangerous components moves and to the clearance from the dangerous component). P1 Possible under certain conditions P2 Hardly possible Pursuant to the Machinery Directive 89/393/EEC, every machine must comply with the relevant directives and standards. Measures must be taken to keep the risk to persons below a tolerable extent. In the first step, the project planner performs a risk evaluation to EN 1050 "Risk Assessment". This must take into consideration the machine's ambient conditions for instance. Any overall risk must then be assessed. This risk assessment must be conducted in such a form as to allow documentation of the procedure and the results achieved. The risks, dangers and possible technical measures to reduce risks and dangers must be stipulated in this risk assessment. After stipulating the extent of the risk, the category on the basis of which the safety circuits are to be designed is determined with the aid of EN 954-1 “SafetyRelated Components of Controls”. 7 Categories B This determined category defines the technical requirements applicable to the design of the safety equipment. 1 2 3 4 S1 There are five categories (B, 1, 2, 3 and 4), whereby B (standing for basic category) defines the lowest risk and, thus, also the minimum requirements applicable to the controller. P1 F1 P2 S2 Possible selection of categories pursuant to EN 954-1 Starting point for the risk assessment of the safety-related component of the controller. S- Serious injuries S1 Slight (normally reversible) injuries, S2 Serious (normally irreversible) injuries, including death P1 F2 P2 B1-4 Categories for safety-related components of controls ● ● Preferred category Possible category requiring additional measures Disproportionately extensive measures by comparison with the risk Safety category 1 Summary of requirements System behaviour 2 B The safety-related components of controls and/or their protection devices and their components must be designed, constructed, selected, assembled and combined in compliance with the applicable standards, such that they can withstand the anticipated influences. The occurrence of a fault may lead to loss of the safety function. 1 The requirements of B must be complied with. Time-proven components and time-proven safety principles must be applied. The occurrence of a fault may lead to loss of the safety function but the probability of occurrence is less than in category B. 2 The requirements of B and the use of the time-proven safety principles must be complied with. The safety function must be checked at appropriate intervals by the machine control. • The occurrence of a fault may lead to loss of the safety function between the inspection intervals. • The loss of the safety function is detected by the check/inspection. If the single fault occurs, the safety function is always retained. 3 4 The requirements of B and the use of the time-proven safety principles must be complied with. Safety related components must be designed such that: • a single fault in any of these components does not lead to loss of the safety function and • the individual fault is detected, wherever feasible in an appropriate manner. The requirements of B and the use of the time-proven safety principles must be complied with. Safety related components must be designed such that: • a single fault in any of these components does not lead to loss of the safety function and • the individual fault is detected at or before the next requirement applicable to the safety function or, if this is not possible an accumulation offaults may then not lead to loss of the safety function. Principles for achieving safety Predominantly characterised by selection of componentsl • • • • • Certain faults but not all faults are detected. An accumulation of undetected faults may lead to loss of the safety function. If the faults occur, the safety function is always retained. The faults are detected in good time to prevent loss of the safety function Predominantly characterised by the structure This mandatory classification runs likes a red thread from selection of the smallest limit switch through to the overall concept of the entire machine, whereby it is necessary to grapple with the permanent conflict between what is technically feasible and what is permitted on the basis of “pure theory”. Thus: Depending on application, not every technically feasible safety category is also permitted. For instance, in the case of contactless protection devices (light barriers etc.) only categories 2 or 4 are permitted. By contrast, in the case of tread mats, categories B to 4 can be used, depending on risk assessment, provided these categories can be reached at all owing to the design. The 2-hand control C575 would technically also comply with the lower categories but it cannot be connected in categories 1-3. 1 The categories are not intended to be applied in any specific order or hierarchical arrangements with respect to the technical-safety requirements. 2 The risk assessment will indicate whether full or partial loss of the safety function(s) as the result of fault is acceptable. 7.54 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com Personnel and machine protection Classification of a machine into categories to EN 954-1 Pursuant to the Machinery Directive 89/393/EEC, every machine must comply with the relevant Directives and Standards. Measures must be taken to keep the risk to persons below a tolerable extent. In the first step, the project planner performs a risk evaluation to EN 1050 “Risk Assessment”. This must take into consideration the machine’s ambient conditions for instance. Any overall risk must then be assessed. This risk assessment must be conducted in such a form as to allow documentation of the procedure and the results achieved. The risks, dangers and possible technical measures to reduce risks and dangers must be stipulated in this risk assessment. After stipulating the extent of the risk, the category on the basis of which the safety circuits are to be designed is determined with the aid of EN 954-1 “Safety-Related Components of Controls”. This determined category defines the technical requirements applicable to the design of the safety equipment. There are five categories (B, 1, 2, 3 and 4) whereby B (standing for basic category) defines the lowest risk and, thus, also the minimum requirements applicable to the controller. Possible selection of categories pursuant to EN 954-1 Starting point for risk assessment of the safety-related components of the control. Description Scope of application Potential risks and hazards posed by a machine must be eliminated as quickly as possible in the event of danger. For dangerous movements, the safe state is generally standstill. All safety switching devices of Series C 570 switch to de-energised state, i.e. standstill for drives, in the event of danger or fault. Standard EN 60204 demands that every machine must feature the Stop function of category 0. Stop functions of categories 1 and/or 2 must be provided if necessary for technical-safety and/or technical-function requirements of the machine. Category-0 and category-1 stops must be operable independently of the operating mode, and a category-0 stop must have priority. There are three categories of stop function: Category 0: Shut-down by immediate switch-off of the energy supply to the machine drives. Category 1: Controlled shut-down, whereby the energy supply to the machine drive is retained in order to achieve shut-down and the energy supply is only interrupted when shut-down has been reached. Category 2: A controlled shut-down in which the energy supply to the machine drive is retained. EMERGENCY-STOP EMERGENCY-STOP devices must have priority over all other functions. The energy supplied to the machine drives which may cause dangerous states must be switched off as quickly as possible without further risks or dangers. Resetting of the drives may not trigger a restart. The EMERGENCY-STOP must act either as a stop of category 0 or as a stop of category 1. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com The basic device of the 570 Series of safety switching devices can be used for EMERGENCY-STOP applications up to maximum category 4 to EN 954-1. Depending on external wiring and cable routing of the sensors, category 3 resp. 4 to EN 954-1 must be reached. Safety door monitoring Pursuant to EN 1088, a distinction is made between interlocked, separating protective devices and interlocked, separating protective devices with follower. Here as well, the safety switching devices are used for EMERGENCY-STOP applications. Controls up to category 4 to EN 954-1 are possible. Presses and punches The two-hand control C 575 is a device on which the operator must use both hands simultaneously, thus protecting him against risks and dangers. The overtravel monitor C 578 is used on linear-driven presses (e.g. hydraulic, pneumatic and spindle presses) in accordance with VBG7n52. It checks for the following only once during the test stroke: - Correct connection of the operating controls - External cable discontinuity - Possible failure of the components to be monitored cyclically The overtravel monitor can be used only in conjunction with a two-hand control. The press controllers and overtravel monitors are suitable for installation in controls for eccentric, hydraulic and spindle presses. They can be used up to category 4 to EN 954-1. Type III C to DIN 574 is possible specifically for presses. Device construction The safety switching device C 570 operates internally with several contactor relays. The contacts of the relays comply with the requirement in respect of positively driven operation to ZH 1/457, Edition 2, 1978. This means that NO contact and NC contact may not be closed simultaneously. Safety relays with positively driven contacts are used in the newly developed safety switching devices C 571-C 574, C 576, C 577 , the contact expansion C 579 and on the press controllers C 575 and C 578. This series of devices is characterised by an extremely narrow design (22.5mm and 45 mm). Approvals and test certificates, conventional on the market, have been issued by BG, SUVA, UL and CSA. The function of the internal contactor relays/relays is monitored in a redundant circuit. In the event of failure of a relay, the safety switching device always switches to de-energised state. The fault is detected and the safety switching device can no longer be switched on. Using normally closed contacts and normally open contacts for the same function complies with the requirement in respect of diversity. Enable contacts (FK) The safety-related function must be controlled via safe output contacts, the so-called Enable contacts. Enable contacts are always normally open contacts and switch off without delay. Signalling contacts (MK) Normally open contacts and normally closed contacts which may not perform safety-related functions are used as the signalling contact. An Enable contact may also be used as a signalling contact. E Sa lec fe tro ty n re ic lay s 7 Delayed Enable contacts Drives which have a long overtravel must be decelerated in the event of danger. For this purpose, the energy supply must be maintained for electrical braking (stop category 1 to EN 60 204-1). The safety switching device C 574 also feature OFF-delayed Enable contacts, besides undelayed Enable contacts. Delay times of 0.5 to 30 s are available. The sealable cover cap C 560.10 (see Selection data and Ordering details, Accessories) can be fitted onto C 574, C 6702 to protect against unauthorised adjustment of the set delay time. Contact expansion If the Enable contacts of the basic device do not suffice, positively driven contactors (e.g. B6, B7) may be used for contact expansion. One solution for increasing the number of Enable contacts, which is both simple to use and space-saving, is the expansion unit C 579 (only 22.5mm wide). The expansion unit C 579 provides 4 additional Enable contacts. Expansion unit C 579 Expansion unit C 579 may not be operated separately in safety-related circuits but must be combined with a safety switching device C 57x. One Enable contact of the basic device is required for connection of an expansion unit. The category of a control with expansion units corresponds to the category of the basic device. Mounting Snap-on mounting on 35mm top-hat rail to EN 50 022. Screw mounting of the safety switching devices C 57x can be implemented with two additional plug-in tabs C 560.20 (see Selection data and Ordering details, Accessories). User Manual A User Manual with a device description, connection diagrams and application information in several languages is enclosed with every safety switching devices of Series C 570 and C 67xx. “Safety Engineering” Application Manual You can find further information in the “Safety Engineering” Application Manual. It provides you with the required information on the relevant safety standards and project planning information. The entire range of components used for safety applications is explained in this Manual, from the sensor (Emergency-Stop command devices and position switches), through evaluation units (safety switching devices C 57x and fail-safe control AC 31 S) to the actuator (e.g. contactor for switching motors). All these components must be selected correctly in order to meet the requirements applicable to modern safety facilities. Please order the “Safety Engineering” Application Manual 1SAC 103 201 H 0101 German 1SAC 103 201 H 0201 English 7.55 1SXU 000 023 C0201 7 nic ro lays t ec re El ety f Sa 7 Selection guide C570 – C6702 Selection table for ABB safety relays in accordance to risk category (EN 954-1): Category C 570 C 571 C 572 C 573 C 574 B 1 2 3 4 x x x1 x x x x1 x x x x x x x x1 x x x x2 C 575 C 576 C 577 x x x x x x x x x C 578 C 6700 C 6701 C 6702 x x x x x x x x x x x x Selection table for ABB safety relays in accordance to device characteristics Characteristics suitable for device 7 C 570 C 571 C 572 C 573 C 574 C 575 C 576 C 577 C 578 C 579 C 6700 C 6701 C 6702 EMERGENCY STOP yes yes yes yes yes — yes yes — 3 yes yes yes Safety gate monitoring yes yes yes yes yes — yes yes — 3 yes yes yes Tread mats — — — — — — — — — — — — - Two-hand control e.g. presses — — — — — yes — — — — — — - Feedback loop for monitoring of external contactors yes yes yes yes yes yes yes yes — — yes yes yes Single channel yes yes yes yes yes — — — — — yes yes yes Two channel — yes yes yes — yes yes yes — — yes yes yes Cross-short circuit monitoring — — yes — yes — yes yes — — — yes yes 24VDC at the EMERGENCY STOP limit switch — — yes — — yes yes yes yes — yes yes yes Operating voltage at the EMERG. STOP limit switch yes yes — yes yes — — — — — — — - No. of safety outputs 4 2 3 3 2 2 2 2 — 4 24 2 1 No. of time delayed safety output contacts — — — — 1 — — — — — — — 1 No. of signalling contacts 2 — 2 1 2 2 — — — — — —5 —5 Enclosure width in mm 75 22.5 45 22.5 45 45 22.5 22.5 45 22.5 22.5 22.5 22.5 Monitoring overtravel e.g. presses — — — — — — — — yes — — — Auto-start yes yes yes yes yes — yes — — — yes yes yes Controlled/monitored start — — yes — — — — yes — — yes yes yes 1 2 3 4 5 Possible with additional external measures. Applies only to undelayed contact. Category 3 applies to delayed contact. Contact extension Solid-state outputs requirements of safety in acc. to 954-1 only in combination with positively guided contactors. Solid-state outputs could also be used as safe messaging outputs. 7.56 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Application examples C570, C571, C573 Information The safety relays are tested by BIA. The shown external wiring diagrams / application examples are examples of use only. A risk appraisal has to be done by the user. Further application examples on request. C570 Operation Application Operating states indication: “READY“ indicates that the supply voltage is applied to the unit, provided that the contacts of the EMERGENCY STOP pushbutton or door safety switch are closed. “ON“ lights up, when the ON button is pressed and the enabling circuits are switched through. The safety relay can be used to monitor EMERGENCY STOP circuits and for monitoring of other protective devices (e.g. safety gates) L+ L+ L- LF1 A F1 B EMERGENCYSTOP circuit L+ 13 NO X3 33 NO L+ X5 X1 23NO 43 NO 14 NO X4 58 NO X6 24 NO 44 NO 57NO 43 NO 65 NC C570 L- X2 33 NO 23NO X5 X1 34 NO 13 NO X3 65 NC C570 L- Safety gate monitoring (A= door open, B= door closed) 57NO 14 NO X4 66 NC X6 X2 34 NO 24 NO 58 NO 44 NO 66 NC C571, C573 Operating states Application The safety relays C 571/C 573 can be used in EMERGENCY STOP circuits as per EN 418 and in safety circuits as per VDE 0113 Part 1 (11.98) and/or EN 60 204-1 (11.98), e.g. with movable covers and guard doors. Depending on the external connections, categories 3 and 4 (with additional external measures) as per DIN EN 954-1 are achievable. LEDs Operation POWER Channel 1 Channel 2 PS EMERG. STOP ON non activated activated Functions and connection activated The safety relay C 573 has three release circuits (safety outputs) which are configured as NO contacts and a signal circuit configured as a NC contact. The safety relay C 571 has two release (safe) circuits which are configured as NO contacts. The number of release circuits can be increased by adding one or more C 579 extension units. Three LEDs indicate the operating state and function. When the EMERGENCY STOP button or the limit switch is unlocked and when the ON button is pressed, the internal circuits of the safety relays and the external contactors are checked for proper functioning. Connect the EMERGENCY STOP pushbutton or the limit switch in the supply cable from A1 to +24 or L24 V. To evaluate over two channels, connect Channel 2 from A2 to 0 V or N. Connect the ON button in series with the NC contacts of the external contactor (feedback loop) between terminals Y1 and Y2. A1 A2 Y1, Y2 13, 14 23, 24 33, 34 41, 42 Safety output closed non activated open non non activated activated open Faults Relay fusion-welded open Motor contactor fusion-welded Defects in electronic Cross or ground faults in EMERG. STOP circuit (min. fault currentIKmin= 0.5A; PTC-fuse trips or supply voltage missing Terminal markings Supply voltage Sensors Outputs ON L/+ N/ON button, feedback loop Safety output 1 (n/o) Safety output 2 (n/o) Safety output 3 (n/o)* Signal circuit 1 (n/c)* * with C 573 only Fault clearance 1. Switch supply voltage off. 2. Clear fault or replace device. 3. Switch supply voltage back on. Cable length for 2 x 1.5mm2 max. 1000m (total cable length for 150 nF/km sensors and power supply lines) A1 Y1 Y2 Emergency Stop, category 2 acc. to EN 954-1 13 23 33 41 1 2 3 4 5 1 3 4 PTC fuse Power pack Control logic Channel 1 Channel 2 EMERGENCY STOP, category 3 and 4 acc. to EN 954-1 L/+ 24 V AC/DC L/+ K1 EIN K2 NOT-AUS K1 K3 A1 Y1 M Y2 5 A1 13 23 (33) (41) C571/C573 2 24 V AC/DC EMERGENCY-STOP ON K2 K1 Y1 Y2 13 23 (33) (41) C571/C573 IInternal circuit K1 M K2 K2 A2 14 24 34 M 42 14 24 (34) (42) K1 K2 K3 H1 A2 A2 K3 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com N/ñ 24 K1 K2 M N/ñ 14 N/ñ (34) (42) H1 N/ñ 7.57 1SXU 000 023 C0201 7 nic ro lays t ec re El ety f Sa 7 Application examples C571-AC Safety gate monitoring, category 2 acc. to EN 954-1 Safety gate monitoring, category 3 and 4 acc. to EN 954-1 24 V AC/DC L/+ L/+ 24 V AC/DC ∞ K1 K1 K2 ∞A1 Y1 K2 K3 closed open Y1 Y2 13 23 (33) (41) C571/C573 A1 closed open K1 K2 A2 14 closed K1 (K3) M K2 M M A2 ∞ M 13 23 (33) (41) Y2 C571/C573 open 24 (34) (42) open 14 24 (34) (42) H1 K1 K2 ∞ closed K1 K2 K3 H1 N/ñ N/ñ N/ñ N/ñ 7 Application The safety relay C 571-AC can be used in EMERGENCY STOP circuits as per EN 418 and in safety circuits as per VDE 0113 Part 1 (11.98) and/or EN 60 204-1 (12.97), e.g. with movable covers and safety gates. Depending on the external connections, safety categories 3 and 4 as per DIN EN 954-1 are achievable. When the safety combination is used in «automatic start» mode, automatic restarting (as per EN 60 204-1, sections 9.2.5.4.2 and 10.8.3) must be prevented by the higher-level control system in the event of EMERGENCY STOP. Operating states LEDs Operation POWER Channel 1 Channel 2 PS E-STOP ON non activated activated activated Functions and connections The safety relay C 571-AC has two release circuits (safety outputs) which are configured as NO contacts. The number of safety outputs can be increased by adding one or more C 579 extension modules. Three LEDs indicate the operating state and function. When the EMERGENCY STOP button or the limit switch is unlocked and when the ON button is pressed, the internal circuits of the safety relay and the external contactors are checked for proper functioning. Supply voltage A1 A2 Y11, 12 Sensors Y33, 34 13, 14 23, 24 Outputs non activated open non non activated activated open Relay fusion-welded Motor cont.fusion-welded Defects in electronic Cable length for 2 x 1.5mm2 max. 1000m (total cable length for 150 nF/km sensors and power supply lines) Single-channel EMERGENCY STOP with additional ON button Safety category 2 acc. to EN 954-1 L/+ EIN K1 A1 13 23 L 50/60 Hz K2 EMERGENCY-STOP A1 Y11 Y12 M K1 K2 N 13 23 C571-AC open closed Two-channel EMERGENCY STOP with additional ON button Safety category 3 and 4 acc. to EN 954-1 K1 L 50/60 Hz K2 Y12 Y22 Y34 14 24 L/+ K1 M Y21 Y2 A2 Power pole Control logic Channel 1 Channel 2 N/ñ N 14 24 K1 K2 EIN K2 EMERGENCY-STOP A1 Y11 Y12 Y33 Y34 13 23 C571-AC 4 M 14 24 K2 A1 Y11 Y12 Y33 Y34 2 K2 K1 Y21 Y22 A2 K1 3 1 2 3 4 13 23 L/+ 1 A2 Y33 Y34 C571-AC Two channel autostart for contactor monitoring; Safety category 3 and 4 acc. to EN 954-1 Y11 Y21 Y33 open Cross or ground faults in EMERG. STOP circuit L 50/60Hz Internal circuit closed Fault clearance 1. Switch supply voltage off. 2. Clear fault or replace device. 3. Switch supply voltage back on. L N Channel 1 EMERGENCY STOP or limit switch Channel 2 EMERGENCY STOP or limit switch ON button, feedback loop Safety output 1 (n/o) Safety output 2 (n/o) Y21, 22 Safety output Faults Connect the EMERGENCY STOP button or the limit switch to terminals Y11, 12 and Y21, 22. The ON button is connected in series with the NC contacts of the external contactor (feedback loop) between terminals Y33, 34. Terminal marking ON N/ñ K1 K2 Y21 Y22 A2 14 24 M K1 K2 N 7.58 1SXU 000 023 C0201 N/ ñ Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Application examples C572 Operation states Application The safety relay C 572 can be used in EMERGENCY STOP circuits as per EN 418, in safety circuits as per VDE 0113 Part 1 (06.93) and/or EN 60 204-1 (12.97), e.g. with movable covers and safety gates. Depending on the external connection, safety category 4 as per DIN EN 945-1 is achievable with this device. LEDs Operation POWER Channel 1 Channel 2 PS E-STOP ON non activated activated Functions and connections activated The safety relay C 572 has three release circuits (safety outputs) which are configured as NO contacts and two signal circuits configured as an NC contact. Three LEDs indicate operating state and function. When the EMERGENCY STOP pushbutton or limit pushbutton is unlocked and the ON pushbutton is pressed, the redundant safety relays, electronic circuitry and external contactors are tested for proper functioning. On the C 572, the ON circuit Y33, 34 is checked for short circuit. This means that a fault ist detected when Y33,34 is closed before the EMERGENCY STOP button is closed. L/+ N/- Outputs 13, 14 23, 24 33, 34 41, 42 51, 52 Safety output 1 (n/o) Safety output 2 (n/o) Safety output 3 (n/o) Signal output 1 (n/c) Signal output 2 (n/c) open non non activated activated open Relay fusion-welded open Motor cont.fusion-welded Defects in electronic Short circuit in ON circuit 7 Cross or ground faults in EMERG. STOP circuit (min. fault current IKmin= 0.5A; PTC-fuse trips or supply voltage missing Fault clearance 1. Switch supply voltage off. 2. Clear fault or replace device. 3. Switch supply voltage back on. Function Monitored start Monitored start / Autostart Autostart 1-channel ON push button at Y33, 34 Jumper from Y11 to Y12 Jumper from Y21 to Y22 EMERGENCY-STOP circuits at Y10, 11 Feedback loop or jumper to Y33, 34 and jumper from Jumper from Y10 to Y11 EMERGENCY-STOP circuits at Y11, 12 and Y21, 22 Y43 auf Y44 Important: Y21, 22 must be closed before or at the same time as Y11, 12 2-channel closed non activated Cable length max. 1000m (total cable length for for 2 x 1.5mm2 150 nF/km sensors and power supply lines) Autostart and safety gate monitoring Safety category 4 acc. to EN 954-1 L/+ L/+ A1 Y10 Y11Y12 Y21 Y22 13 23 33 41 51 C572 A1 A2 Safety outputs Faults Terminal marking Supply voltage ON K1 K1 K2 open closed K2 Internal circuit Y33 Y34 Y43 Y44 PE A2 A1 Y10 Y11 Y12 Y21 Y22 1 2 3 13 23 33 41 51 1 2 3 4 5 4 M 14 24 34 42 52 K1 K2 H1 H2 PE Power pack PTC-fuse Control logic Channel 1 Channel 2 N/ñ N /ñ Monitored start for EMERGENCY STOP Safety category 2 acc. to EN 954-1 L /+ 5 L /+ EMERGENCYSTOP A1 Y10 Y11 Y12 Y21 Y22 13 23 33 41 51 C572 ON A2 PE Y33 Y34 Y43 14 Y44 24 34 42 K1 52 K1 K2 K2 M K3 Autostart for guard door monitoring; Safety category 2 acc. to EN 954-1 Y33 Y34 Y43 Y44 PE A2 K3 M M 14 24 34 42 52 K1 K2 K3 H1 H2 L /+ PE N/ñ N /ñ L /+ A1 Y10 Y11 Y12 Y21 Y22 open closed 13 23 33 41 51 Monitored start for EMERGENCY STOP Safety category 3 and 4 ac. to EN 954-1 C572 K1 K2 open K1 closed K3 K2 M Y33 Y34 Y43 Y44 PE A 2 14 24 34 42 52 L/+ K3 M M EMERGENCYSTOP ON L /+ A1 Y10 Y11 Y12 Y21 Y22 N/ñ N /ñ 13 23 33 41 51 C572 PE K1 K2 K3 H1 H2 K2 K1 K2 K1 M Y33 Y34 Y43 Y44 PE A2 14 24 34 42 52 K1 K2 K3 H1 H2 PE N /ñ Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com N /ñ 7.59 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Application examples C574 Application Operation The safety relay C 574 can be used in EMERGENCY STOP devices as per EN 418, in safety circuits as per VDE 0113 Part 1 (06.93) and/or EN 60 2041 (12.97), such as for monitoring safety gates, or in circuits with controlled stand-still requirement (STOP Category 1). Depending on the external circuitry, this device can be used to realize Safety Category 4 instantaneous release circuits and Safety Category 3 delayed release circuits according to DIN EN 954-1. LEDs Operation POWER Ch 1 Ch 2 Ch 1 Ch 2 PS E-STOP ON non activated activated closed activated non delay activated time elapsed open non non activated activated open Functions and connections Faults Relay fusion-welded Terminal marking A1 A2 L/+ N/- Output 13, 14 23, 24 31, 32 47, 48 57, 58 Safety output 1, instantaneous Safety output 2, instantaneous Signal output, instantaneous Safety output 1, delayed (t) Safety output 2, delayed (t) 1-channel open Motor cont. fusion-welded Supply voltage Function Safety outputs activated non FK 1 & 2 open, delay activated FK1(t) & FK2(t) time closed elapsed Defect in electronic Short circuit in ON circuit Monitored Start ON pushbutton at Y33, 34 Jumper from Y11 toY12 Jumper from Y21 to Y22 EMERGENCY STOP circuits at Y10, 11 Cross or ground faults in emergency trip circuit (min. fault current IKmin = 0.5A; PTC fuse trips) Fault clearance 1. Switch supply voltage off. 2. Clear fault or replace device. 3. Switch supply voltage back on. Cable length 2-channel Jumper from Y10 to Y11 EMERGENCY STOP circuits at Y11, 12 and Y21, 22 2 x 1.5 mm2 150nF/km for max. 1000m total cable length for sensors and power supply lines) Monitored start for EMERGENCY STOP Safety category 2 acc. to EN 954-1 Internal circuit L /+ Y10 Y11 Y12 Y21 Y22 1 3 2 13 23 31 47 57 L /+ 1 Power pack 2 PTC-fuse 3 Control logic 4 Channel 1 5 Channel 2 6 Channel 1 (+) 7 Channel 2 (+) 4 5 6 EMERGENCYSTOP ON A1 Y10 Y11 Y12 Y21 Y22 13 23 33 41 51 C574 A1 K2 K1 K1 M K2 PE A2 Y33 Y34 M 14 24 34 48 58 H1 K1 K2 7 N/ñ PE N/ñ A2 PE Y33 14 24 Y34 32 48 Safety gate monitoring Safety category 3 and 4 acc.to EN 954-1 58 L /+ ON Monitored start for EMERGENCY STOP Safety category 3 and 4 acc. to EN 954-1 L /+ 47 57 C574 A1 Y10 Y11 Y12 Y21 Y22 13 23 31 open K1 L /+ K1 K2 closed K2 EMERGENCYSTOP ON L /+ Y33 Y34 A1 Y10 Y11 Y12 Y21 Y22 13 23 31 PE A2 48 58 H1 K1 K2 K1 K1 M PE A 2 14 24 32 48 58 N/ ñ PE N /ñ K2 K2 Y33 Y34 M 14 24 32 47 57 C574 Safety gate monitoring Safety category 2 acc.to EN 954-1 L /+ PE H1 K1 K2 N /ñ N /ñ ON L /+ open K1 A1 Y10 Y11Y12 Y21 Y22 13 23 31 47 57 C574 7 The C 574 safety relay possesses two delayed and two instantaneous release circuits (safety outputs) as NO contacts and one instantaneous signal output as NC contact. Five LEDs indicate the operating status and the functions. The redundant safety relays, the electronics and the operated motor contactors are tested for proper functioning when the EMERGENCY STOP button or the limit switch button is unlatched, and when ON circuit Y33, Y34 is closed. On the C 574 (monitored start), the ON circuit Y33, 34 is checked for short circuit. This means that a fault ist detected when Y33, 34 is closed before the EMERGENCY STOP button is closed. ON closed open K1 K2 M Y33 Y34 PE A2 PE N /ñ 7.60 1SXU 000 023 C0201 K2 closed 14 24 32 48 58 H1 K1 K2 M N/ñ Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Application examples C575 Application Operation C 575 is suitable for installation in controls for presses. • Hydraulic presses DIN EN 693, • Eccentric and related presses EN 692, • Screw presses EN 692. LEDs Operation POWER S1 ON S2 ON Channel 1 Channel 2 Pushbutton non activated Functions and connections only S1 activated The two-hand control unit C 575 possesses two release circuits (safety outputs) configure as NO contacts and two signal outputs configured as NC contacts. Five LEDs indicate the operating status and the functions. The safety outputs are closed by simultaneous operation (< 0.5s) of the push-buttons S1, S2. If one pushbutton is no longer pressed, the outputs open. They do not close again until both pushbuttons are no longer pressed and then simultaneously pressed again. 1. Operating voltage to be applied to the terminals A1 and A2. The operating voltage must be de-energized with the operating energy of the press. 2. Feedback loop to be closed: Y11, Y12 to be jumperd or connected to the NC contacts of external contactors. 3. Input circuits to be connected: Pushbutton S1 to terminals Y21, Y22, Y23 and pushbutton S2 to terminals Y31, Y32, Y33. only S2 activated S1 and S2 activated The unit cannot be started with the following faults: • • • • Short circuit, e.g. between the pushbuttons Defective relay coils Conductor failure Welded contacts • The pushbuttons are not pressed simultaneously (< 0.5s) • Only one pushbutton is pressed • The feedback loop Y11, Y12 is open. Cable length max. 1000m for 2 x 1.5mm2 (Total cable length for sensors and power supply lines) Terminal marking Supply voltage Outputs Inputs A1 A2 13, 14 23, 24 31, 32 41, 42 Y11,12 Y21, 22, 23 Y31, 32, 33 L/+ N/Safety output 1 (n/o contact) Safety output 2 (n/o contact) n/c signal output n/c signal output Feedback loop Pushbutton S1 Pushbutton S2 7 The output relays does not enegize if: External circuit S1, S2 pushbuttons on two-hand control console, H1 indicator light, K1and K2 must be positively guided contactors, Safety category 4 acc.to EN 954-1 L /+ L /+ K1 Internal circuit S1 K2 Y11 Y12 Y21 Y22 Y23 13 23 31 A1 Y11 Y12 Y21 Y22 Y23 13 23 31 41 41 C575 A1 1 2 3 K1 4 K2 6 J 5 A2 Y31 Y32 Y33 M 14 24 A2 32 42 Y31 Y32 Y33 14 24 32 42 S2 N/K1 K2 H1 N /- Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.61 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Application examples C576, C577 Application Operation The safety relay C 576 can be used in safety circuits as per VDE 0113 Part 1 (11.98) or EN 60 204-1 (11.98), e.g. with movable covers and safety gates; the safety relay C 577 in EMERGENCY STOP circuits as per EN 418. Depending on external connections, category 4 as per DIN EN 954-1 is achievable. LEDs Operation POWER Channel 1 Channel 2 PS ON The safety relays C 576/C 577 have two release circuits (safety outputs) configured as NO contacts. The number of release circuits can be increased by adding one or more C 579 extension units. Three LEDs indicate operating state and function. When the EMERGENCY STOP button or the limit switch is unlocked and when the ON button is pressed, the internal circuit of the safety relay and the external contactors are checked for proper functioning. On the C 577, the ON circuit Y33, 34 is checked for short circuit. This means that a fault is detected when Y33, 34 is closed before the EMERGENCY STOP button is closed. The EMERGENCY STOP button or the limit switch are connected to terminals Y11, 12, 21, 22. The ON button is connected in series to the NC contacts of the external contactors (feedback loop) to terminals Y33, 34. L/+ N/- Sensors Y11, 12 Channel 1 EMERGENCY STOP or limit switch Channel 2 EMERGENCY STOP or limit switch ON button, feedback loop Safety output 1 (n/o contact) Safety output 2 (n/o contact) Y21, 22 Y33, 34 13, 14 23, 24 Outputs non non activated activated open open Cross or ground faults in EMERGENCY STOP circuit (min. fault current IKmin= 0.5A; PTC fuse trips) C 577 with monitored start for EMERGENCY STOP Category 4 acc. to EN 954-1 24 V AC/DC L /+ A1 Y11 Y12 Y33 Y34 closed 13 23 K1 K2 M Y21 Y22 A2 Cable length 14 24 N/ñ N/ñ 2x 150nF/km open Defect in electronic Short circuit in ON circuit open for non activated Relay fusion-welded Motor cont. fusion-welded Fault clearance 1. Switch supply voltage off. 2. Clear fault or replace device. 3. Switch supply voltage back on. 1.5mm2 closed C576 A1 A2 Safety outputs Faults Terminal marking Supply voltage ON non activated activated activated Functions and connections max. 1000m total cable length for sensors and power supply lines) C 577 with monitored start for EMERGENCY STOP Category 4 acc. to EN 954-1 24 V AC/DC L/+ K1 ON K2 Internal circuit A1 Y11 Y12 EMERGENCY-STOP Y33 Y34 13 23 C577 7 E-Stop Y11 Y21 Y33 A1 13 23 K1 ϑ 1 K2 14 24 Y21 Y22 A2 2 4 M K1 K2 3 N/ñ N/ñ 5 A2 7.62 1SXU 000 023 C0201 Y12 Y22 Y34 14 24 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Application examples C578 Application Operation The overtravel distance tester C 578 is intended for checking the overtravel of linearly operating hydraulic, pneumatic and spindle presses in accordance with VBG 7n5.2 §11. Functions and connections The overtravel distance tester C 578 has four safety outputs, three NO contacts and one NC contact. Two LEDs indicate the functions. The C 578 tests the overtravel distance in connection with a position switch every time the control voltage is switched on. The permissible overtravel distance corresponds to dimension ’s’ of the cam that is used to operate the position switch. Obtain dimension ’s’ from the press manufacturer in accordance with ZH 1/456 (published by the German central office for accident prevention and labour safety, Cologne). Terminal marking Supply voltage Outputs L/+ N/Safety output 1 (tool down) n/o contact (tool up) n/o contact (overtravel distance OK) n/c contact (hydraulic pump ON) Feedback loop (K4) Position switch (S4) Top dead centre switch (S3) External circuit S0 L /+ S1 S4 K4 K4 A1 Y11 Y12 Y21 Y22 Y23 13 23 31 41 A1 Y11Y12 Y13 Y14 Y21Y22 13 23 33 41 K1 C575 A2 C578 Y31 Y32 Y33 14 24 32 42 14 24 34 42 S5 S3 S6 S2 Operation Release 7 Overtravel distance OK. Overtravel distance incorrect or test not yet performed Fault If the cam overtravels position switch S4, indicator light H1 does not light up. The hazardous part of the machine can be moved up to top dead centre only by means of S6. The press can no longer be used for production. When this happens, notify the maintenance staff that the press needs attention. Internal circuit L /+ K3 LEDs POWER A1 A2 13, 14 23, 24 33, 34 41, 42 Y11,12, 13, 14 Y21, 22 Y31, 32, 33, 34 Inputs Sequence of operations after the press has been switched on: 1. Switch on the hydraulic pump with S5, move plunger to top dead centre, if necessary by means of S6. 2. Operate S1, S2 on the two-hand control console until the position switch for test-cam (S4) opens. 3. Stop operating S1, S2. 4. Operate S1, S2 again: Indicator light H1 lights up if the overtravel distance is OK. 5. Stop operating S1, S2: The plunger returns to top dead centre. 6. If overtravel distance is OK, all outputs remain active until the control voltage is switched OFF. K4 K3 K2 H1 C 575 two hand control unit, S0 Main switch, S1, S2 keys at two hand control console, S3 Position switch for top dead centre, S4 Position switch for test cam S5 Hydraulic pump "ON", S6 Tool "up" (manual mode), K1 Contactor for hydr. pump, K2 Tool "up", K3, K4 Tool "down", H1 Indicator light A1 Y11 Y12 Y13 Y14 Y21 Y22 1 2 13 23 33 41 4 3 J A2 Y31 Y32 Y33 Y34 14 24 34 42 K1 N /N /- Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.63 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Application examples C579 Applications Operation You can use the C 579 expansion unit in combination with all the C 57x basic units. It extends the number of release circuits. Depending on the external connection, category 4 as per DIN EN 954-1 is achievable with this device. LEDs Operation Channel 1 Channel 2 PS Safety output of C 57x safety relays ON closed Functions and connections open The C 579 expansion unit has four release circuits (safety circuits) configured as NO circuits. Two LEDs indicate operating state and function. The device is controlled via any release circuit of the safety relays C 57x. When the EMERGENCY STOP pushbutton or the limit switch is unlocked and the ON button is pressed, the internal circuit of the safety relay and the external contactors are checked for correct functioning. 7 Terminal marking Supply voltage A1 A2 L/+ N/- Outputs 13, 14 23, 24 33, 34 43, 44 51, 52 Safety output 1 (n/o contact) Safety output 2 (n/o contact) Safety output 3 (n/o contact) Safety output 4 (n/o contact) Monitoring of the extension unit Feedback loop Internal circuit Faults Relay fusion-welded Defect in electronics Motor contactor fusion welded Fault clearance 1. Switch supply voltage off. 2. Clear fault or replace device. 3. Switch supply voltage back on. Cable length For 2 x 1.5mm2 max. 1000m total cable length for 150nF/km sensors and power supply lines. Safety gate monitoring Safety category 4 acc. to EN 954-1 A1 13 23 33 43 51 ϑ 1 24 V AC/DC 2 L/+ 3 4 13 23 33 41 51 C579 A1 13 23 33 43 51 C572 A1 Y10 Y11 Y12 Y21 Y22 K1 5 K6 open 14 24 A2 34 44 closed 14 24 34 42 52 Y33 Y34 Y43 Y44 PE A2 52 K1 K2 PE N/- A2 14 24 34 44 52 H1 H2 N/- K3 K4 K5 K6 N/- N/- EMERGENCY STOP with time delay EMERGENCY STOP Safety category 4 acc. to EN 954-1 L/+ 24 V AC/DC 24 V AC/DC EIN L/+ ON K1 C579 C577 EMERGENCYSTOP A1 13 23 33 43 51 13 23 13 23 31 47 57 14 24 32 48 58 A1 13 23 33 43 51 C574 A1 Y10 Y11 Y12 Y21 Y22 K5 A1 Y11 Y12 Y33 Y34 C579 K1 K7 EMERGENCY-STOP Y33 Y34 14 24 Y21 Y22 A2 K1 A2 14 24 34 44 52 K3 K4 K5 K6 PE A2 K3 PE N/- K1 K2 H1 N/- N/- A2 14 24 34 44 52 K4 K5 K6 K7 N/- N/N/- 7.64 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com E Sa lec fe tro ty n re ic lay s 7 Approximate dimensions C571, C573, C576, C577, C579 C570 7 C572, C574, C575,C578 C6700 / C6701 / C6702 86 63.5 35 22.5 Y11 Y12 Y34 A1 Y33 5 80 100 110 82 62 73.5 POWER RUN FAIL Y20 Y21 A2 Y22 14 15 24 26.5 C565-S 86 63.5 35 22.5 Y11 Y12 Y34 5 80 100 110 82 62 73.5 A1 1 Y33 POWER RUN FAIL Y35 Y21 A2 Y22 14 15 28 26.5 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com 7.65 1SXU 000 023 C0201 nic ro lays t ec re El ety f Sa 7 Notes 7 7.66 1SXU 000 023 C0201 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com
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