M1020 | User manual | Woodstock M1024 Instruction Manual.indd

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M1020 | User manual | Woodstock M1024 Instruction Manual.indd | Manualzz

MODEL M1024

TAPER ATTACHMENT

FOR USE WITH MODEL M1020

#6726BL

INSTRUCTION MANUAL

Phone: 1-360-734-3482 • On-Line Technical Support: [email protected]

COPYRIGHT © JANUARY, 2005 BY WOODSTOCK INTERNATIONAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

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M1024 Taper Attachment

M1024 Taper Attachment

INVENTORY

The following is a description of the main components shipped with the

SHOP FOX

® Model M1024 Taper

Attachment. Lay the components out to inventory them.

Box Contents (Figure

1

)

QTY

A. Taper Attachment Body ..................................1

B. Clamping Bracket ..........................................1

C. Clamping Jaw ..............................................1

D. Support Rod ................................................1

E. Top Cover Plate ...........................................1

F. End Block ...................................................1

G. Cap Screws M10-1.5 x 35 .................................2

H. Cap Screw M6 x 25 ........................................1

I. Hex Nut M10-1.5 ...........................................2

J. Flat Washers 10mm .......................................2

K. Spacers 12mm ..............................................2

L. Phillips Head Screws M5-1 x 6 ...........................6

If any parts appear to be missing, examine the packaging carefully to be sure those parts are not among the packing materials. If any parts are missing, find the part number in the back of this manual and contact

Woodstock International, Inc. at 360-734-3482 or at [email protected]

A

E

D

B

C F

G

H

J

Figure 1

. Main contents

.

K

I

L

NOTICE

When ordering replacement parts, refer to the parts list and diagram in the back of the manual.

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M1024 Taper Attachment

INSTALLATION

The Model M1024 Taper Attachment mounts quickly to the back of the carriage and bed way of the Model M1020

Gear Head Lathe. Accurate tapers up to 6" can be produced without repositioning the attachment. The Model

M1024 features a scale for reading degrees.

An angle adjusting screw with fine threads achieves precise control when setting tapers. Another feature is the ability to use it without disengaging the cross slide nut. This will allow it to be functional at any time by simply tightening the deadman.

Cross Slide Lead Screw

The Model M1024 comes carefully packaged and coated with grease for rust protection. You will need to clean all pieces thoroughly prior to installation and use. Use a solvent cleaner or citrus-based degreaser. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are

coated. Avoid chlorine-based solvents and gasoline as they may damage painted surfaces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product.

Figure 2. Back of lathe with splash guard removed.

Bearing

Housing

Cap Screw Hex Nut

Installing the Taper

Attachment

To install the taper attachment, do these steps:

Lead

Screw

1. Disconnect the lathe from its power source!

2. Remove the splash guard from the back of the lathe

( Figure 2). If the lathe must be moved to allow access to the splash guard, consult the lathe manual for safe moving information.

Note: If you move the lathe, be sure to re-level it after returning the lathe to its final location.

Thrust

Bearings

Bearing Dust

Cover

Figure 3. Cross lead screw components on lathe.

3. Remove the hex nut that holds the bearings in place at the end of the cross slide lead screw ( Figures 2 &

3).

4. Remove the bearing dust cover and thrust bearing from the end of the lead screw.

MAKE your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment.

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M1024 Taper Attachment

5. Remove the two cap screws securing the bearing housing. Leave the remaining thrust bearing on the lead screw ( Figure 4).

6. Remove the six Phillips head screws from the top cover plate of the taper attachment body. Set the screws and cover aside for later use.

7. Remove the cap screw and end block from the taper attachment body ( Figure 5).

8. Slide the end block and the thrust bearing over the lead screw.

9. Thread the end nut onto the end of the lead screw

( Figure 6) and tighten the nut while holding the cross slide handwheel. Do not over-tighten the nut.

To check, turn the end block. Only a small amount of resistance should be felt. Adjust the nut as needed.

Bearing

Housing

Bearing

Dust Cover

Cap

Screws

Thrust

Bearing

Pieces

Hex Nut

Thrust Bearing

Lead Screw

Figure 4. Lead screw component identification.

End block

Figure 5. Removing end block from main body.

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Figure 6. Installing end block onto lead screw.

M1024 Taper Attachment

Mounting Taper

Attachment Body

The taper attachment is heavy and could cause serious injury if it drops on you. To minimize this possibility, have an assistant hold the main body while it is being attached to the lathe.

To mount the taper attachment, do these steps:

1. Remove any paint or debris from the two threadedholes on the rear of the lathe carriage. Debris could cause the taper attachment bolts to not screw in completely.

2. With the help of an assistant, align the the two holes on the taper attachment body with the thread holes on the lathe carriage. Use two M10-1.5 x 35 cap screws to loosely fasten the main body to the lathe.

A long-handled, ball end 8 mm hex wrench works best for this step ( Figure 7).

3. Tighten the two cap screws adjacent to the lathe on the underside of the taper attachment body ( Figure

8).

4. Turn the cross slide handwheel to align the hole in the end block with the hole in the taper slide

( Figure 9).

Note: The dovetail ways of the cross slide must clear the top of the taper attachment and line up with the dovetails on the taper attachment. The mounting holes in the taper attachment are oversized to allow for minor height adjustments.

5. Adjust the taper attachment for clearance and check that the cross slide moves in and out, along its full range of motion, without increased resistance. When the cross slide moves unobstructed and smoothly, tighten the mounting screws.

6. Reassemble the top cover plate, using the six

Phillips© head screws.

Figure 7. Mounting main body onto lathe while tightening cap screws.

Figure 8. Tightening cap screws under

Cross Slide main body.

Mounting

Screws

Main

Slide

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Taper

Bar

Taper

Slide

Figure 9. Tightening cap screw on end block.

M1024 Taper Attachment

Deadman Installation

The deadman is composed of a solid cast clamping bracket and a loose clamping jaw. The bracket has two holes for clamping screws that attach the clamping jaw ( Figure

10).

To attach the deadman, do these steps:

1. Place the clamping bracket over the lathe bed way and slide the clamping jaw underneath the bracket.

2. Place clamping screws into the two holes on the clamping bracket and tighten them.

3. Adjust the clamping screws until the clamping jaw and bottom of the bed way are parallel. If these surfaces are not parallel, loosen the clamping screws and adjust them as needed.

4. Fasten the short threaded end of the support rod into the hole on the left side of the taper attachment body and turn the rod counterclockwise until it fits tightly ( Figure 11).

5. Place a washer over the longer threaded end of the support rod.

6. Loosen the clamping screws enough to slide the support rod through the hole in the clamping bracket.

7. Slide a second washer over the threads, and fasten a

M10-1.5 nut to the end of the rod.

8. Adjust the position of the clamping bracket until the support rod is parallel with the lathe bed and tighten the clamping screws on the clamping bracket

( Figure 12).

Note: Position the deadman as close to the main body as possible for the best stability.

9. Re-attach the splash guard to the lathe and reposition the lathe as needed.

Clamping

Screw

Bed

Way

Clamping Jaw

Figure 10. Deadman components.

Deadman

Clamping

Bracket

Support Rod

Figure 11. Installing support rod onto taper attachment.

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Figure 12. Deadman installed onto taper attachment.

M1024 Taper Attachment

OPERATIONS

Angle Adjustments

The taper angle is adjusted by loosening the two cap screws at the ends of the taper bar on the taper attachment. The angle adjusting knob allows for fine control of the angle ( Figure 13). A scale on the left side of the taper (labeled in degrees) allows you to get close to the desired taper, but finer adjustments should be made with an indicator and test bar. Once the desired setting is reached, tighten the two cap screws. Double check the setting to ensure accuracy.

Scale

Cap Screw on Taper

Bar

Deadman Adjustments

To use the taper attachment, tighten the clamping screws on the deadman to secure it to the lathe bed. When not in use, loosen the clamping screws. Removal of the deadman or the taper attachment is not necessary when changing from taper turning to straight turning.

Angle

Adjusting

Knob

Figure 13. Angle adjustment scale.

Always wear safety glasses when operating the lathe. Failure to comply may result in serious personal injury.

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DO NOT investigate problems or adjust the lathe while it is running. Wait until the machine is turned off, unplugged and all working parts have come to a complete stop before proceeding!

M1024 Taper Attachment

Top Gib Adjustments

The top gib, shown in Figure 14, is mounted to a taper slide that moves along the taper bar on the taper attachment. The slide maintains the motion of the cross slide to produce the taper. If the gib is too loose, the angle can be affected and the finish will suffer. If the gib is too tight, the slide will not move freely.

To adjust the top gib, do these steps:

1. Adjust the taper bar angle to zero.

2. To tighten the gib, loosen the gib screw on the left side of the taper slide (as viewed from the front of the lathe) and tighten the right screw (see Figure

14). To loosen the gib, loosen the right screw and tighten the left screw.

3. The gib is properly adjusted when the taper slide can be moved by hand with moderate force.

Bottom Gib Adjustments

The bottom gib, shown in Figure 14, is mounted on the back inside edge of the main body casting. If the gib is too loose, finish problems will occur. If the gib is too tight, the main slide will not move smoothly.

To adjust the bottom gib, do these steps:

1. To tighten the gib, loosen the gib screw on the left

(as viewed from the front of the lathe) and tighten the right screw. To loosen the gib, loosen the right screw ( Figure 14) and tighten the left screw.

2. Double-check the main slide to ensure that it moves smoothly. Re-adjust if necessary.

3. Re-attach the support rod to the taper attachment body.

Top

Gib

Screw

Top

Gib

Bottom

Gib

Screw

Bottom

Gib

Figure 14. Gibs and gib screws.

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PARTS

M1024 Taper Attachment

�� ��

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M1024 Taper Attachment

REF PART #

13

14

15

16

9

10

11

12

17

18

19

20

7

8

5

6

3

4

1

2

DESCRIPTION

XM1024001 CLAMPING JAW

XM1024002 CLAMPING BRACKET

XPSB40M

XPN02M

CAP SCREW M8-1.25 X 35

HEX NUT M10-1.5

XM1024005 SPACER 12MM

XM1024006 SUPPORT ROD

XM1024007 SCALE PLATE

XPS49M PHLP HD SCR M3-.5 X 5

XM1024009 INDICATOR PLATE

XPS49M PHLP HD SCR M3-.5 X 5

XM1024011 TAPER BAR

XPN03M

XPSB31M

HEX NUT M8-1.25

CAP SCREW M8-1.25 X 25

XPSB58M CAP SCREW M8-1.25 X 12

XM1024015 PIVOT BLOCK

XM1024016 MAIN SLIDE

XM1024017 BLOCK NUT

XM1024018 TAPER ANGLE LEADSCREW

XM1024019 BLOCK

XPSB01M CAP SCREW M6-1 X 16

Parts List

33

34

35

36

29

30

31

32

37

38

39

40

25

26

27

28

21

22

23

24

REF PART # DESCRIPTION

XM1024021 SUPPORT SPACER

XM1024022 PINNED KNOB

XPRP61M ROLL PIN 3 X 12

XM1024024 TAPER SLIDE GIB

XM1024025 TAPER SLIDE

XM1024026 GIB SCREW M8-1 X 20

XM1024027 GIB

XPSB12M CAP SCREW M8-1.25 X 40

XM1024029 BLOCK

XPSS26M SET SCREW M5-.8 X 6

XM1024031 COVER

XPS19M

XPSB84M

PHLP HD SCR M5-.8 X 6

CAP SCREW M10-1.5 X 35

XPW04M FLAT WASHER 10MM

XM1024035 TAPER ATTACHMENT BRACKET

XPSB06M CAP SCREW M6-1 X 25

XM1024037 SHOULDER BUSHING

XM1024038 SLIDE BLOCK

XM1024039 END BLOCK

XPSB01M CAP SCREW M6-1 X 16

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