Rustica Hardware Mini Arrow Mini Arrow Hanger Installation Instructions

M I N I A R R O W

H A N G E R

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2.9.2017

1/4"

2 “

2- 7/16"

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M I N I A R R O W

H A N G E R

2"

1

15

16

“

1 5

16

“

1- 7/8"

Ø2-7/8 "

3- 1/2"

4 1

16

“

5 15

16

“

8 1

2

“

11- 1/4"

2 3

16

“

3- 1/4"

11

16

“

1"

3/16"

M I N I A r r o w

S P E C I F I C A T I O N S

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INSTAL LATION INSTRUCTIONS

I N S T A L L A T I O N I N S T R U C T I O N S

To o l s N ee de d

Tape Measure Pencil Drill with 1/8”, 1/4” and 3/8” bits, 1-1/8” spade bit and Phillips drill bit

Short Level

P a r ts I n cl ud ed

Ratchet with 9/16” and 5/8” sockets

9/16” and 5/8” open end and ratcheting wrench

Hanger Assembly Track Adjustable Spacers Track Stops or Lag Soft Stops

Lag Screws Hex Bolts Acorn Nuts Anti-jump Brackets

1” Washers Grabber Screws Door Guide

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Instructions

INS TAL L AT I ON I NSTR UCTI ONS

I N S T A L L A T I O N I N S T R U C T I O N S

1 . M e a s u rin g an d Ma rk in g Yo u r H anger H ole s

Door Top

2. D ril l in g Pi l ot H ol e s

Door Top

Door Front • Lay your Door

facing UP on saw horses.

• Pencil a line 1 5 / 8 ” parallel

from the Door edge (this

marks the proper location

for the Hanger edge).

1

5 / 8

"

• Line up the edge of your Hanger

with the line you just made.

• Holding your Hanger in place, make a mark in

the center of the two holes on the Hanger. Ensure

there is a 2” space between the Door top and the bottom

of the Wheel (see below). These marks indicate where you

should drill to attach your Hanger to your Door).

• Repeat Step 1 on the opposite Door edge.

Door Edge

Door Edge

• Using a drill with a 1/8”

bit, drill a pilot hole all

the way through the Door

where you have marked.

(one pilot hole for each

hole in the Hanger).

• Repeat Step 2 on the opposite

edge of the Door.

1/8”

Door Top

2”

3 . D ri l l i n g Co un tersin k Ho l e s 4. D ri l l i ng La g S crew Ho le s

Door Front

Door Top

Door Top

Door Back

Door Front

• Lay the Door facing DOWN on the saw horses.

• Using a drill with a 1-1/8” spade bit or Forstner bit

(a Forstner bit is preferred), drill a 7/16” deep hole,

centering your 1-1/8” spade or Forstner bit directly over

the 1/8” pilot hole.

• Repeat Step 3 on the opposite edge of the Door.

Door Edge

1”

• Lay the Door facing UPWARDS on the saw horses.

• Using a drill with a 3/8” drill bit, drill all the way

through the Door, through your pilot holes (Step 2).

• Repeat Step 4 on the opposite edge of the Door.

3/8”

Door Edge

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INSTA LL AT ION I NSTRUCTI ONS

I N S T A L L A T I O N I N S T R U C T I O N S

1. Installing Your Hanger Assembly To Your Door 2. Tightening Your Hanger Assembly

• Thread the Hex Bolts with the

Washers through the back of

the Door.

• Thread the Hanger assembly

through the Hex Bolts on the

front of the Door.

• Holding Hex Bolts in place

using a ratchet with a 5/8”

socket, lightly tighten your

Acorn Nuts by hand.

• Using a 9/16” wrench for the

Acorn Nut and a ratchet with a

5/8” socket and for the Hex Bolt,

gently tighten, being careful not

to damage your Hanger or Acorn

Nuts.

• Repeat Steps 1 and 2 on the

opposite edge of the Door.

Hex Bolt

5/8”

9/16”

5/8”

Acorn Nut

1” Washer

Measuring for

Track Position

IMPORTANT!

If you are installing our Flat Track System, proceed. If you are installing either a Tube,

Box, Bypass, J Track, or Ceiling Mount Track System, go to www.rusticahardware.com and download Installation Instructions specific to your Track System.

1-7/8”

This 1-7/8” measurement ensures coverage of your doorway and makes it so your Track assembly will not be visible from the other side of your Door.

• To determine where to install your Track, pencil a straight line

1-7/8” up from the top edge of the opening.

This measurement is how high up on your wall (from the top of

your opening up) you should install the Track.

• This is where you will mark a horizontal line on your wall parallel

to the finished floor, the same length of your Track.

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INSTAL L ATI ON INSTRUCTI ONS

I N S T A L L A T I O N I N S T R U C T I O N S

1 . M a rk ing and D rilling Tra ck H ol es

1/4”

• Hold up your Track so that

the marked line from the

previous step is visible

through the Track holes.

• Mark an intersecting line in

the center point of each of

the Track holes.

• Set the Track down.

• Using a drill with 1/4” drill

bit, drill out your marked

Track holes.*

*Be sure you are drilling into wall studs . If your track holes are not lining up with your studs, you will need to install your Track onto a header. The header needs be attached to your wall through the studs .

This will provide the stability your wall needs to hold the weight of your Door or Shutter.

2. Ha ng i ng Your Track

• Loosely attach one end of the Track using a Hard

Stop or a Lag Soft Stop (see below).

• Using a ratchet with a 9/16” socket, tighten the

Lag Screw most of the way, enough to hold the

Track in place, but allowing the Track to move.

• Swing the Track up and loosely

attach the other end, using a

Hard Stop or a Lag Soft Stop

(see below).

9/16”

• The center holes

can now be loosely

attached (see below).

9/16”

3 . Ho le I ns tallat io n

Hard Stop Lag Soft Stop

• The outside holes will be

installed with a either a Hard

Stop a Lag Soft Stop.

• In this order: Adjustable Spacer,

Flat Track, [Hard or Lag Soft]

Stop, 1” Washer, and Lag Screw.

• The hardware for the middle holes will

be installed in this order: Adjustable

Spacer, Flat Track, 1” Washer, and Lag

Screw. Using a ratchet with a 9/16” socket,

tighten the Lag Screw most of the way.

• Repeat on all remaining middle Track

holes.

• After all Lag Screws are in, fully tighten

all using your ratchet with socket, being

careful not to over-tighten to avoid

stripping the wall studs or header.

9/16”

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INSTA LL AT ION I NSTRUCTI ONS

I N S T A L L A T I O N I N S T R U C T I O N S

1 . H ang ing Your D o or

• Lift your Door up to your

Track at a slight angle.

• Carefully rest both Wheel

grooves onto the top of the

track.

• Guide the Door to the

resting position.

2. Al i gn An ti - j um p Brack et

• Place the Anti-jump Bracket

against the outside edge of the

Door so that there is a 1/16” to

1/8” space between the top of

the Anti-jump Bracket and the

bottom edge of the Track. With

a pencil, mark the center of

each hole.

3. A tta ch An ti -j um p Bra cket

• Using a drill with a Phillips bit,

attach the Anti-jump Bracket

with Grabber Screws.

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