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TECHNICAL BULLETIN TB-6594
SmartLog Pro™
Installation, Operation and Maintenance
Made in the
United States of America
The SmartLog Pro™ can test either single or dual-wire wrist straps and its split footplate design provides individual footwear testing all in a single test. With the use of TEAM5 Software, the SmartLog Pro™ can be programmed to assign unique test requirements to personnel. An individual can be required to test either wrist strap only, footwear only or a combination of the two.
Figure 1. EMIT 50780 SmartLog Pro™
Description
The patented* EMIT 50780 SmartLog Pro™ system is designed for fast, frequent, and accurate testing of ESD personnel grounding items. Its unique design embeds an ESD tester, computer, touchscreen display, proximity badge reader and barcode scanner into a compact metal enclosure.
By touching the solid-state switch once, the SmartLog
Pro™ independently tests the resistance path limits of the worn wrist strap and both worn ESD footwear in less than 2 seconds. It may also test a worn ESD garment if it is used as part of personnel grounding path. Test results are electronically stored in the SmartLog Pro™ and easily downloaded to a PC for logging records and evaluation. This product can be used as one of the tools to fulfill the ANSI/ESD S20.20 section 7.3
“Compliance Verification Plan.”
Paperless data can enhance operator accountability, immediately identifying problems while reducing logging and auditing costs. There is no need to dedicate a computer for each test station. The SmartLog Pro™ is a complete system including all required components.
Operator identification can be accomplished using the touchscreen keypad, scanning a barcode badge or waving a proximity badge (verify compatibility with the factory).
If a resistance path is below or exceeds the set limits, the SmartLog Pro™ will indicate failure via audio and visual alarms. Use the included relay terminal to promote access control for passed tests.
The SmartLog Pro™ can also be networked to a company’s Intranet using its embedded Ethernet module. The SmartLog Pro™ is calibrated to NIST traceable standards.
ESD Association Information
“Compliance verification should be performed prior to each use (daily, shift change, etc.). The accumulation of insulative materials may increase the foot grounder system resistance. If foot grounders are worn outside the ESD protected area testing for functionality before reentry to the ESD protected area should be considered.” ESD SP9.2 APPENDIX B - Foot Grounder
Usage Guidance
“Process monitoring (measurements) shall be conducted in accordance with a Compliance Verification Plan that identifies the technical requirements to be verified, the measurements limits and the frequency at which those verifications shall occur...Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.
The test equipment selected shall be capable of making the measurements defined in the Compliance
Verification Plan.” (ANSI/ESD S20.20) section 7.3
ANSI/ESD S20.20 Table 1 Flooring-Footwear Systems
Technical Requirements Recommended Range “less than 3.5 x 10 7
97.1.”
ohms measured per ANSI/ESD STM
“Typical test programs recommend that wrist straps that are used daily should be tested daily. However, if the products that are being produced are of such value that knowledge of a continuous, reliable ground is needed, and then continuous monitoring should be considered or even required.” (ESD Handbook ESD TR 20.20 section
5.3.2.4.4)
Note: SmartLog Pro™ provides wrist strap test per
IEC 61340-5-1 Clause A.1 and footwear testing per
IEC 61340-5-1 Clause A.2 with upper limits < 3.5 x 10 7 ohms.
*US Patents 6,078,875 and 6,809,522
EMIT - 3651 Walnut Avenue, Chino, CA 91710 • (909) 664-9980 • Website: DescoEMIT.com
TB-6594 Page 1 of 12 May 2016 © 2016 DESCO INDUSTRIES, INC.
Employee Owned
9
10
Contents
System Overview
Item and Accessories
Packaging
Features and Components
Installation
12
Operation
Calibration
Specifications
Limited Warranty
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Employee Owned
System Overview
Department
Manager
SmartLog Pro™
PC with
TEAM5 Software
Supervisor
Department
Manager
Department
Manager
SmartLog Pro™
Figure 2. Illustration of the SmartLog Pro™ System collecting and transferring ESD data to a central PC where it is distributed to supervisors and department managers.
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Employee Owned
Items and Accessories
Item Description
50780 SmartLog Pro™
50781 SmartLog Pro™ with Turnstile, 120VAC
50782 SmartLog Pro™ with Turnstile, 220VAC
50784 5-Pound Electrode for Limit Comparator
50785 Power Adapter, 5VDC, with interchangeable plugs
50786 Replacement Dual Foot Plate
50787 Replacement Foot Plate Cable
50788 Handheld QR Code Scanner, USB
50775 ESD Glove Test Fixture
50415 Stand
50424 Limit Comparator for Testers
Use the SmartLog Pro™ along with the TEAM5 Software to automate the collection of employee ESD testing. This software is offered in two tiers: TEAM5 and TEAM5 Enterprise. Click here to view the TEAM5 Comparison Chart.
Item Description
50491 TEAM5 Enterprise Software
50493 TEAM5 Software
Packaging
1 SmartLog Pro™
1 Mounting Bracket
1 Dual Independent Foot Plate
1 Power Adapter, 5VDC 3.0A center positive, with interchangeable plugs (North America, UK/Asia, Europe)
1 Foot Plate Cable, 6.5 feet
1 Ground Cord
1 Thumb Screw
2 Mounting Anchors
2 Mounting Screws
2 Zip Ties
1 Plunger and Spring Assembly for 10mm Wrist Cord Adapter
1 Certificate of Calibration
TB-6594 Page 4 of 12
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Employee Owned
Features and Components
A
F
B
C D E
G
H
J
I
M
N
O
K
L
Figure 3. SmartLog Pro™ features and components
EMIT - 3651 Walnut Avenue, Chino, CA 91710 • (909) 664-9980 • Website: DescoEMIT.com
TB-6594 Page 5 of 12 © 2016 DESCO INDUSTRIES, INC.
Employee Owned
A. Touchscreen Display: Displays the keypad, time, date, command prompts, test results and settings.
B. Embedded HID OMNIKEY® Proximity Reader:
Users can begin their test by holding their proximity badge in front of the proximity reader symbol.
Custom proximity reader interfacing available. Contact
EMIT Customer Service for more information.
C. Single-Wire Wrist Strap Jack: Connect your single-wire wrist cord here to test your wrist strap.
See “10mm Wrist Cord Adapter” on page 7 if using single-wire wrist cords with a 10mm snap termination.
D. Dual-Wire Wrist Strap Jack: Connect your dual-wire wrist cord here to test your wrist strap.
E. Steady-State Test Switch: Place and hold your finger here to begin the test.
F. CCD Barcode Scanner: Reads Code 39 and
128 barcode symbologies by default. Other barcode symbologies are available upon request.
G. Ethernet Jack: Provides communication to the
SmartLog Pro™ over a network. See “Network Setup” on page 8 for more information.
H. Foot Plate Jack: Connect one end of the foot plate cable here and the other end to the dual foot plate.
I. 5VDC Power Jack: Connect the included power adapter here to power the SmartLog Pro™.
J. Dual USB Ports: Used for EMIT certified external readers and accessories.
K. Cable Tie Mount: Use the included zip ties to secure all cables and cords connected to the SmartLog
Pro™.
L. Power Switch: Slide the switch to the top position to turn ON the SmartLog Pro™. Slide the switch to the bottom position to turn OFF the SmartLog Pro™.
M. Relay Terminal: Can be integrated with electronic door locks, lights, buzzers, etc. See “Relay Terminal” on page 8 for more information.
N. Ground Terminal: Secure the tinned wire termination of the included ground cord to this terminal.
Connect the ring terminal termination of the cord to equipment ground. This connection will remove any static charge from the user before the test.
NOTE: Failure to correctly ground the SmartLog Pro™ may result in damage not covered under warranty.
O. ESD Glove Test Fixture Port: Used for connecting the EMIT 50755 ESD Glove Test Fixture. See TB-6586 for more information.
Installation
The following procedures will walk you through the setup and installation of your SmartLog Pro™.
Hardware Setup
If the SmartLog Pro™ is located near a restroom, sink or other water source, operators will need to be instructed to thoroughly dry their hands before testing.
Wet hands may cause inaccurate test results and damage to the tester.
1. Connect the ground cord, foot plate cable, Ethernet cable and power adapter to the SmartLog Pro™.
2. Route all cables through the U-shaped opening located at the bottom of the SmartLog Pro and secure them to the cable tie mount with the included zip tie.
3. Connect the ground cord’s ring terminal to a known ground point. Connect the foot plate cable to the foot plate. Verify that the Ethernet cable is connected to your network.
4. Connect the power adapter to an appropriate power outlet, and power the SmartLog Pro™ by sliding its power switch to the ON position. The display will turn on, and the boot sequence will intiate. “Scan or Enter ID” will display on the SmartLog Pro™ after the boot sequence has completed. The blue LEDs will continuously cycle around the test switch when the ESD tester is on standby.
5. Use the included screws and anchors to secure the mounting bracket to the desired location. The screws may be used in any of the four holes shown below. Be sure to locate the bracket where users can read the display and use the tester.
Figure 4. Mounting holes on the SmartLog Pro™ mounting bracket
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Employee Owned
6. Connect the SmartLog Pro™ to the bracket. Use the included thumbscrew to secure the SmartLog as shown below.
10mm Wrist Cord Adapter
A plunger and spring assembly is included with every
SmartLog Pro™. Use this assembly to retrofit the single-wire jack on the SmartLog Pro™ to test wrist cords with a 10mm termination instead of a banana plug. NOTE: This assembly cannot be removed once installed.
1. Insert the plunger assembly into the single-wire jack on the face of the SmartLog Pro™. Be sure to clear the clip at the base of the plunger’s shaft when inserting into the jack.
Figure 5. Securing the SmartLog Pro™ to the mounting bracket
Figure 7. Inserting the plunger and spring assembly into the single-wire jack
2. The plunger will slightly protrude out of the single-wire jack when installed. Test its installation by pushing down on the plunger. It should dip and then spring back up when released.
Figure 8. Completed installation of the plunger and spring assembly
Figure 6. Use the EMIT 50415 SmartLog Stand as a mounting alternative
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TB-6594 Page 7 of 12 © 2016 DESCO INDUSTRIES, INC.
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Relay Terminal
The SmartLog Pro™ features a relay terminal that can be integrated with electronic door locks, lights, buzzers, etc.
Contact Rating 1A @ 30VDC, .5A @
125VAC
Maximum Switching Power 30W
Maximum Switching Voltage 250VAC, 220VDC
Maximum Switching Current 1A
Normally Closed
Common
Normally Open
Figure 10. Locating the IP address in the Admin Menu
7. Tap the Network button to access the Wired
Newtork Setup Menu. This menu will allow you to view and edit any network settings if desired.
Figure 9. Relay terminal contacts located on the back of the SmartLog Pro™
The relay open and close (activation) time may be modified using the TEAM5 Software. See the TEAM5
User Manual for more information.
Network Setup
The following procedures will outline how to connect your SmartLog Pro™ to a local area network (LAN) using its embedded Ethernet communication module.
DYNAMIC IP PROCEDURE
1. Verify that the Ethernet cable is securely connected to your network and SmartLog Pro™. The LEDs on the Ethernet port will illuminate when a connection to the network is established.
2. The SmartLog Pro™ will automatically obtain an
IP address from the DHCP server. The IP address can be located within the Admin Menu.
3. To access the Admin Menu, tap 0 then Enter on the touchscreen keypad.
4. The SmartLog will prompt for the Admin ID. Tap 0 then Enter.
5. The SmartLog will prompt for the Admin PIN. Tap 0 then Enter.
6. The Admin Menu will appear. The IP address can be found in the top left corner. Take note of this address as it will be required to establish communication between the SmartLog Pro and the
TEAM5 Server Software.
Figure 11. Locating the Newtork button in the Admin
Menu
Figure 12. Wired Network Setup menu
EMIT - 3651 Walnut Avenue, Chino, CA 91710 • (909) 664-9980 • Website: DescoEMIT.com
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STATIC IP PROCEDURE
1. Share the MAC address of the SmartLog Pro™ with an IT administrator, so a static IP address can be assigned to the unit. The MAC address can be found on a label applied to the back of the
SmartLog Pro™.
2. Use an Ethernet cable to connect the SmartLog
Pro™ to your network. Power the SmartLog Pro.
3. The SmartLog Pro will communicate with the network server and recieve the static IP address assigned by the IT administrator. The IP address can be located within the Admin Menu.
4. To access the Admin Menu, tap 0 then Enter on the touchscreen keypad.
5. The SmartLog will prompt for the Admin ID. Tap 0 then Enter.
6. The SmartLog will prompt for the Admin PIN. Tap 0 then Enter.
7. The Admin Menu will appear. The IP address can be found in the top left corner. Take note of this address as it will be required to establish communication between the SmartLog Pro and the
TEAM5 Server Software.
Figure 14. Locating the Newtork button in the Admin
Menu
Figure 13. Locating the IP address in the Admin Menu
8. Tap the Network button to access the Wired
Newtork Setup Menu. This menu will allow you to view and edit any network settings if desired.
Figure 15. Wired Network Setup menu
Test Limit Configuration
The following footwear and wrist strap resistance limits are available in the SmartLog Pro™:
Footwear Wrist Strap
LOW Limit Resistance LOW Limit Resistance
100 Kilohms (1.0 x 10 5 ) 100 Kilohms (1.0 x 10 5 )
750 Kilohms (7.5 x 10 5 ) 750 Kilohms (7.5 x 10 5 )
HIGH Limit Resistance HIGH Limit Resistance
10 Megohms (1.0 x 10 7 ) 10 Megohms (1.0 x 10 7 )
35 Megohms (3.5 x 10 7 ) 35 Megohms (3.5 x 10 7 )
100 Megohms (1.0 x 10 8 )
1 Gigohm (1.0 x 10 9 )**
Default Settings
**A dirty foot plate could result in a false pass when the footwear limit is set to 1 Gigohm. Be sure to keep the foot plate clean with 99% isopropyl alcohol when using this setting. This setting is not suitable for relative humidity greater than 50%.
TB-6594 Page 9 of 12
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Employee Owned
Use the procedure below to change the resistance limits of the SmartLog Pro™.
1. Access the Administrator Menu by entering an administrator ID number and PIN on the keypad.
2. Tap the Preferences button.
Figure 16. Locating the Preferences button in the Admin
Menu
3. Tap the ESD Test button.
Figure 17. Locating the ESD Test button in the
Preferences Menu
4. Adjust the Wrist Strap and Footwear Limits by tapping the < and > buttons. Tap the Save button when complete.
Figure 18. Locating the Wrist and Foot Limits in the
ESD Test Menu
TEAM5 Software
TEAM5 is the most powerful and accurate
ESD Test Acquisition Software on the market. When used with the EMIT
SmartLog, TEAM5 allows manufacturers and assemblers to automate the collection of employee ESD testing. It has a set of robust employee management functions that allow automated tracking of employee leave time, shift and department assignments and ESD training. TEAM5 connects your ESD test data to the rest of your manufacturing environment with automated electronic data interchange in a variety of formats.
TEAM5 Software is required for every SmartLog system installation. TEAM5 is compatible with the SmartLog
V5™ and SmartLog Pro™ systems.
See the TEAM5 User Manual for more information.
The software may be downloaded using the following link: http://emit.descoindustries.com/team5.aspx
NOTE: A license dongle is required to run the software.
Contact EMIT Customer Service to schedule an installation session.
TB-6594 Page 10 of 12
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Employee Owned
Operation
NOTE: The SmartLog Pro™ must first be programmed with the user ID table using the TEAM5 Software before being deployed for employee use, or the default test settings will be applied.
See the TEAM5 User Manual for more information.
If the SmartLog Pro™ is located near a restroom, sink or other water source, operators will need to be instructed to thoroughly dry their hands before testing.
Wet hands may cause inaccurate test results and damage to the tester.
1. Initiate the test procedure by identifying yourself to the SmartLog. This may be done using the touchscreen keypad, barcode badge scanner or proximity badge reader.
NOTE: Hold the proximity badge in front of the RFID icon for a full second if using proximity badges. See
Figure 20.
2. Follow the prompt on the SmartLog’s display.
3. When performing a footwear test, be sure to place both feet on the dual foot plate (one foot per plate).
NOTE: Keep the foot plate clean with 99% isopropyl alcohol when using the 1 Gigohm high test limit. A dirty foot plate could yield a false pass.
When performing a wrist strap test, be sure to completely plug in the wrist cord into the tester’s jack.
4. Press and hold the test switch to perform the test.
Hold your finger on the test switch until the results of the test are displayed.
If performing a wrist strap test, and the wrist strap status LEDs do not illuminate, verify that the wrist cord is correctly inserted into the tester.
Figure 19. Using the barcode scanner
Figure 21. Performing a test with the SmartLog Pro™
5. The relay terminal will activate if the defined tests are passed (if applicable).
Figure 20. Holding a proximity badge in front of the
RFID icon on the SmartLog Pro™
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TB-6594 Page 11 of 12 © 2016 DESCO INDUSTRIES, INC.
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Calibration
Frequency of recalibration should be based on the critical nature of those ESD sensitive items handled and the risk of failure for the ESD protective equipment and materials. In general, EMIT recommends that calibration be performed annually.
Use the EMIT 50424 Limit Comparator and EMIT 50784
5-Pound Electrode to perform periodic testing (once every 6-12 months) of the SmartLog Pro™. The Limit
Comparator can be used on the shop floor within a few minutes virtually eliminating downtime, verifying that the tester is operating within tolerances.
See TB-6581 for more information.
Figure 22. EMIT 50424 Limit Comparator
Specifications
SmartLog Pro™
Input Voltage and
Frequency
(External Adapter)
AC/DC Power Adapter
Power Input:
100-240VAC, 50/60 Hz
Power Output:
5VDC, 3.0A
Cable Length:
5 ft. (1.5 m)
Operating Temperature 70°F to 85°F (21°C to 30°C) for 1 gigohm test limit
41°F to 85°F (5°C to 30°C) for all other test limits
Environmental
Requirements
Indoor use only at altitudes less than 6500 ft. (2 km)
Maximum relative humidity of 80% up to 85°F (30°C) decreasing linearly to 50% @
85°F (30°C)
Dimensions
Weight
Test Accuracy
Test Switch Voltage
Maximum relative humidity of
50% at 1 gigohm setting
6.75" x 5.00" x 1.75"
(17.1 cm x 12.7 cm x 4.4 cm)
1.8 lbs (0.8 kg)
±20% for 1 gigohm footwear test limit
±10% for all other test limits
5 VDC @ open circuit
Wrist Strap and
Footwear Test Voltage
30 VDC @ open circuit
Test current is limited by resistors and varies on the test range setting (100 kilohms - 1 gigohm)
Dual Independent Foot Plate
Dimensions 14.0" x 16.0" x 0.9"
(35.6 cm x 40.1 cm x 2.3 cm)
Weight 7.5 lbs (3.4 kg)
Limited Warranty, Warranty Exclusions, Limit of
Liability and RMA Request Instructions
See the EMIT Warranty - http://emit.descoindustries.com/Warranty.aspx
Figure 22. EMIT 50784 5-Pound Electrode for Limit
Comparator
EMIT - 3651 Walnut Avenue, Chino, CA 91710 • (909) 664-9980 • Website: DescoEMIT.com
TB-6594 Page 12 of 12 © 2016 DESCO INDUSTRIES, INC.
Employee Owned
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