Backyard Discovery 65210com Atlantis All Cedar Swing Set Instructions

Atlantis
Wooden Swing Set
Model: #65210
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•
Owner's Manual
Frequently Asked
Questions
• Assembly Instructions
• Warranty Information
Manufacturer: Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
1-800-856-4445
Register your new swing set on-line @ www.swingsetsonline.com
(you will also find any updates on assembly instructions and
information to order replacement parts).
Features the
fastening system.
Save this assembly manual for future reference in the event that
you need to order replacement parts.
INS-65210-07-ATLANTIS 11-20-14
Made in China
STOP
PARE
Missing A Part?
CALL US BEFORE GOING
BACK TO THE STORE!
The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or if you need parts,
whether they are missing or damaged
Call Toll-Free Help Line or visit www.swingsetsonline.com
¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!
La tienda donde realizó la compra no almacena piezas de este producto.
Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que
faltan o están dañadas
llame gratis a la línea de ayuda
1-800-856-4445
PLEASE READ THIS BEFORE STARTING ASSEMBLY
POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE
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READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND
SAFETY INFORMATION.
AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL
HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.
SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.
IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT
DURING SHIPMENT.
IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR
DAMAGED, PLEASE CALL THE
HELP LINE 1-800-856-4445 OR VISIT www.swingsetsonline.com
LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES
IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.
DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL
PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.
SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.
SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS
PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.
MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA.
SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE
AYUDA AL 1-800-856-4445 O VISITE www.swingsetsonline.com
PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:
1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL
2 – DESRIPTION OF THE PART FROM THE PARTS LIST
POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:
1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL
DE ENSAMBLAJE
Owner’s Manual Play Set
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use.
The Company does not warranty any of its residential structures subjected to commercial use such as:
Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
WARNING: This Symbol points out important safety instructions which, if not followed, could endanger
the personal safety of yourself and your children and/or damage your property. You MUST read and
follow all instructions in this manual before attempting to use this playcenter.
WARNING: Children must NOT use this playcenter until unit has been completely assembled
and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety
violations that could result in serious injury. This manual contains helpful information concerning Assembly
Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as
your play structure is being built and as your children play on the set. Before your children play on the set please
review the Operation Instructions with them to help ensure their safety.
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN
REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT
YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty issues.
Where Purchased: ____________________
Date of Purchase: ____________________
Installation Date: _____________________
Installed by: _________________________
Tracking Number: ____________________
Staple Receipt Here
Tracking Number Reference Label
Tracking ID number on the carton and back of the ID plate are included for tracking purposes
associated with warranty claims.
Rev5/09/12
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height.
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult
helper. Place in a flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set
tipping over and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a
fence, garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for
structures with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch
children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree
branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete.
Additional suggestions in the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious
burns. A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away
from swings or use a guardrail or barrier to separate the sandbox from the movement of the
swings.
Suggested Playground Surfacing
Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet,
or any other hard surface. A fall onto a hard surface can result in serious injury to the
equipment user.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing
materials after assembly. If used properly these materials can absorb some of the impact of a
child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should
not be built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with
landscape edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials)
generally require a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the
safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing
Materials within the Use Zone of Playground Equipment.
Rev5/09/12
Owner’s Manual Play Set
The following chart explains the fall height in feet from which a life threatening head injury
would not be expected
Critical Heights in feet (m) of Tested Materials
Material
Uncompressed Depth
Compressed Depth
Wood Chips
Double-Shredded bark mulch
Engineered Wood Fibers
Fine Sand
Coarse Sand
Fine Gravel
Medium Gravel
6" (152mm)
7' (2.13m)
6' (1.83m)
6' (1.83m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
9" (228mm)
10' (3.05m)
10' (3.05m)
7' (2.13m)
5' (1.52m)
5' (1.52m)
7' (2.13m)
5' (1.52m)
12" (304mm)
11' (3.35m)
11' (3.35m)
>12' (3.66m)
9' (2.74m)
6' (1.83m)
10' (3.05m)
6' (1.83m)
to 9" (228mm)
10' (3.05m)
7' (2.13m)
6' (1.83m)
5' (1.52m)
4' (1.22m)
6' (1.83m)
5' (1.52m)
Shredded Tires*
10-12' (3.0-3.6m)
N/A
N/A
N/A
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests
reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test
data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
Operating Instructions:
NOTE: Your children’s safety is our #1 concern. Observing the following statements
and warnings reduces the likelihood of serious or fatal injury. Please review these
safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should
not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity
is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall
height and recommended play area is also available in the Basic Setup Dimensions section of
the manual for the specific unit.
2. On-site adult supervision is required.
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other
moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support
bar, since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should dress children appropriately. (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is
potentially hazardous while using equipment).
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or
slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
17. Instruct children to never crawl on top of a fort roof.
Rev5/09/12
Owner’s Manual Play Set
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that
they cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically
designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet
leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.
22. Instruct children to remove their bike or other sports helmet before playing on playground
equipment.
Maintenance Instructions:
At the beginning of each play season:
• Tighten all hardware.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose,
cracked, or missing.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or
other deterioration. Replace as needed.
• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting
the requirements of 16 CFR 1303.
• Check all wood members for deterioration and splinters. Sand down splinters and replace
deteriorating wood members.
• Reinstall any plastic parts, such as swing seats or any other items that were removed for the
cold season.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
Twice a month during play season:
• Tighten all hardware.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose,
cracked, or missing.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
• Once a month during play season.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or
other deterioration. Replace as needed.
At the end of each play season or when the temperature drops below 32° F:
• Remove plastic swing seats and other items as specified by the manufacturer and take
indoors or do not use.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
Rev5/09/12
Owner’s Manual Play Set
Additional Maintenance:
• Check the swing beam and hardware every two weeks due to wood expansion and
contraction. It is particularly important that this procedure be followed at the beginning of each
season.
• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season
causing splinters to appear. Light sand may be necessary to maintain a safe playing
environment. Treat your playset with stain regularly, to help prevent severe checking/splitting
and other weather damage.
• A waterbourne transparent stain has been applied to your playset. This is done for color only.
Once or twice a year, depending on your climate conditions, you must apply some type of
protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any
“rough” spots on your playset. Please note this is a requirement of your warranty.
• Assembling and maintaining the playset on a level location is very important. As your children
play, your playset will slowly dig its way into the soil, and it is very important that it settles
evenly. Make sure the playset is level and true one each year or at the beginning of each play
season.
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a
way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this
product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the
Customer for any assembly services’.
Please see our warranty for more information about damaged and missing part replacement
coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
Rev5/09/12
Owner’s Manual Play Set
APPENDIX A
Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission’s
Information Sheet for playground surfacing material; also see the following website for additional
information: www.cpsc.gov/cpscpub/pubs/323.html.
X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY
HANDBOOK9
X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of
serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The
protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM
Specification F 1292. There are different types of surfacing to choose from; whichever product you select, follow these
guidelines:
X3.1.1 Loose-Fill Materials:
X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered
wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea
gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of
surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at
least a 9-inch depth.
X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If
maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily
displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard
surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered
protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting
and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall,
playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.
X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape
edging. Don’t forget to account for water drainage.
X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loosefill materials, mark the correct level on play equipment support posts. That way you can easily see when to replenish
and/or redistribute the surfacing.
X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt.
X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing
other than loose-fill materials – like rubber tiles or poured-in-place surfaces.
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.
X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for
a report showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification
for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the
specific height for which the surface is intended to protect against serious head injury. This height should be equal to or
greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or
climbing) and the protective surfacing below – of your play equipment.
X3.1.4.3 Check the protective surfacing frequently for wear.
X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to:
X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions.
X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to
twice the height of the top bar from which the swing is suspended.
9
This information has been extracted from the CPSC publications “Playground Surfacing — Technical
Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a
postcard to the: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the
toll-free hotline: 1-800-638-2772.
Rev5/09/12
Owner’s Manual Play Set
The American Society for Testing and Materials takes no position respecting the validity of any parent right
asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that
determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own
responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed
every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this
standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive
careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your
comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards.
100 Barr Harbor Drive, West Conshohocken, PA 19428.
Rev5/09/12
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level?
Yes. Backyard Discovery recommends the playset be positioned on a flat level area for
maximum safety and durability. The stakes provided should be used to secure it firmly to the
ground.
2. What size area is recommended for the playset?
Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset
for maximum safety.
3. What age range is appropriate for the playsets?
Backyard Discovery playsets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals?
Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay
and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and
we do not use pressure-treated wood. The stain we use is a top coat using a water-based
product that is for appearance only.
5. How often should the playset be stained?
Backyard Discovery recommends the playset be stained once each year. A water or oil based
stain can be used at the customer’s discretion.
6. Why does it seem that my swing set is developing cracks?
Wood is a natural material; no two pieces are exactly alike. Each piece has its own
characteristics and personality and reacts differently to climate changes. When any wood
product is exposed to the elements, it develops “wood checks”. A check is the radial separation
of the wood fibers running with the grain of the wood. These are caused by the varying
temperature and moisture conditions. A check is not a crack – it does not affect the strength or
durability of the wood or structural integrity of the play set.
7. Do Backyard Discovery playsets come with a warranty?
Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for
manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see
warranty details for more information.
8. What is the best way to get started assembling the playset?
Backyard Discovery recommends taking all the parts out of the boxes and arranging them by
part number before you begin any assembly. This will not only allow faster assembly, but will
also identify any parts that may be missing or damaged so they can be replaced before
assembly. If parts are missing or need replacement, go to
Rev5/20/10 BRS
www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the
assembly manual and get the tools ready for the job as
recommended in the manual. If the assembly manual is lost or misplaced a new one can be
printed from Backyard Discovery’s website: www.swingsetsonline.com.
9. The playset seems to rock or sway too much. What’s wrong?
Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground
rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also
ensure the playset is securely staked to the ground using the stakes provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not?
In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from
the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted
practice for describing lumber dimensions. However, Backyard Discovery playsets are designed
and constructed using the actual dimensions so everything fits properly and remains so during
the life of the playset.
11. The end beam is not straight up and down. Why not?
This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure
possible. The slight angle adds strength and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong?
Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do
this on anything that will dent such as metal or finished wood or glass which will break!). It will
take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at
www.swingsetsonline.com.
Rev5/20/10 BRS
Tools Required for Installation:
(These are the tools that are generally required for assembly of our outdoor products. These tools
are not included with the outdoor product purchase.)
(Square)
(Level 24")
(Tape Measure)
(Cordless Drill or Electric Drill)
(An Adult w/ an Adult Helper)
(Phillips Screw Driver)
(7/16" & 1/8" Drill Bits)
(Ladder)
(Claw Hammer)
(Drill Attachments:
Phillips Head)
(Rubber Mallet - Optional)
Basic Setup Dimensions
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such
as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
18'- 1/2"
[5.5 m]
19'-8 3/4"
[6 m]
7'-8 3/4"
[2.4 m]
6'
[1.8 m]
Safe Play Zone
General Information:
Your set has been designed and
engineered for children only and for
residential use only.
A maximum of 150 lbs. per child is
recommended for play activities
designed for individual use.
A maximum of 120 lbs. per child is
recommended for play activities
designed for multiple child use.
A maximum of 9 children is
recommended for this swing set.
9'-4 1/4"
[2.9 m]
6'-4 1/2"
[1.9 m]
Important Assembly Notes
Safe play height: 15'-3 1/2" [4.7 m]
Maximum fall height: 6'-4 1/2" [1.9 m]
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
insure the fort is square.
2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member, and place caps over
exposed bolts snug to the nut.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using
incorrect hardware may result in improper assembly.
5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.
6) Read the steps of each phase thoroughly. The written steps may include important information not
shown in the illustrations.
Parts Identification
Wood Components
(NOT TO SCALE)
E1 - TOWER LEG - W102885
(1) 1 3/8"x3 3/8"x90 1/2" (36x86x2298)
E2 - TOWER LEG - W102884
(1) 1 3/8"x3 3/8"x90 1/2" (36x86x2298)
E3 - TOWER LEG - W100553
(2) 1 3/8"x3 3/8"x74" (36x86x1880)
E4 - CLUB HOUSE LEG - W102883
(1) 1 3/8"x3 3/8"x43 3/8" (36x86x1102)
E5 - CLUB HOUSE LEG - W102882
(1) 1 3/8"x3 3/8"x43 3/8" (36x86x1102)
E77 - ANGLE BRACE - W100991
(2) 1 3/8"x3 3/8"x74 3/8" (36x86x1890)
G1 - SWING BEAM MOUNT - W102365
(1) 1"x5 1/4"x37 3/8" (24x134x950)
H1 - LEFT FLOOR RAIL - W100557
(1) 1"x3 3/8"x63 7/8" (24x86x1624)
H2 - RIGHT FLOOR RAIL - W100558
(1) 1"x3 3/8"x63 7/8" (24x86x1624)
H3 - ROOF RAFTER - W100559
(4) 1"x3 3/8"x34" (24x86x864)
H4 - TABLE SUPPORT - W100560
(2) 1"x2"x4" (24x51x102)
H5 - FLOOR SUPPORT - W100598
(4) 1"x3 3/8"x3 3/8" (24x86x86)
H73 - ROCK WALL RAIL - W102361
(2) 24"x86"x1237" (24x86x1237)
Parts Identification
Wood Components
(NOT TO SCALE)
H74 - LEFT UPRIGHT - W100608
(1) 1"x3 3/8"x50 3/4" (24x86x1290)
H75 - RIGHT UPRIGHT - W100609
(1) 1"x3 3/8"x50 3/4" (24x86x1290)
H76 - LADDER RUNG - W100611
(4) 1"x3 3/8"x18 1/8" (24x86x460)
H79 - END SUPPORT - W100992
(1) 1"x3 1/2"x42" (24x86x1072)
H80 - GROUND BOARD - W100990
(1) 1"x3 3/8"x87 3/8" (24x86x2218)
J1 - DECK BRACE - W100561
(4) 1"x2 3/8"x15 3/4" (24x60x400)
K1 - BASE BOARD - W100562
(2) 5/8"x5 1/4"x63 7/8" (16x134x1624)
K2 - BASE BOARD - W100563
(2) 5/8"x5 1/4"x40" (16x134x1016)
K3 - FRONT ARCH - W100564
(1) 5/8"x5 1/4"x40" (16x134x1016)
K4 - TABLE TOP - W100565
(1) 5/8"x5 1/4"x37" (16x134x940)
L1 - LEFT WALL RAIL - W102360
(1) 5/8"x4 3/8"x63 7/8" (16x112x1624)
L2 - RIGHT WALL RAIL - W100567
(1) 5/8"x4 3/8"x63 7/8" (16x112x1624)
Parts Identification
Wood Components
(NOT TO SCALE)
L3 - WALL RAIL - W100568
(1) 5/8"x4 3/8"x40" (16x112x1016)
L5 - FLOOR BOARD - W100570
(2) 5/8"x4 3/8"x37 1/8" (16x112x942)
L6 - BAY WINDOW HEADER - W100571
(2) 5/8"x4 3/8"x30 1/2" (16x112x774)
L7 - GABLE MOON - W100572
(2) 5/8"x4 3/8"x13" (16x112x330)
L8 - CLUB HOUSE WALL RAIL - W100569
(2) 5/8"x4 3/8"x40" (16x112x1016)
M1 - WALL RAIL - W100573
(1) 5/8"x3 3/8"x63 7/8" (16x86x1624)
M2 - FLOOR RUNNER - W100574
(1) 5/8"x3 3/8"x63 7/8" (16x86x1624)
M3 - FLOOR BOARD - W100575
(16) 5/8"x3 3/8"x41 7/8" (16x86x1064)
M4 - WALL BOARD - W100576
(11) 5/8"x3 3/8"x42" (16x86x1066)
M5 - WALL BOARD - W100577
(4) 5/8"x3 3/8"x42" (16x86x1066)
M6 - FLOOR RAIL - W100578
(1) 5/8"x3 3/8"x40" (16x86x1016)
M7 - WALL BOARD - W100579
(2) 5/8"x3 3/8"x40" (16x86x1016)
M8 - WALL RAIL - W100580
(3) 5/8"x3 3/8"x40" (16x86x1016)
Parts Identification
Wood Components
(NOT TO SCALE)
M9 - WALL RAIL - W100581
(2) 5/8"x3 3/8"x37 1/2" (16x86x951)
M10 - WALL BOARD - W100582
(2) 5/8"x3 3/8"x25" (16x86x634)
M11 - WALL BOARD - W100583
(9) 5/8"x3 3/8"x20" (16x86x508)
M12 - WALL BOARD - W100584
(3) 5/8"x3 3/8"x16 7/8" (16x86x428)
M13 - WALL RAIL - W100585
(4) 5/8"x3 3/8"x8 1/4" (16x86x208)
M14 - WALL RAIL - W100586
(2) 5/8"x3 3/8"x6 3/4" (16x86x172)
M15 - WALL BOARD - W100587
(8) 5/8"x3 3/8"x4 1/8" (16x86x106)
M16 - WALL BOARD - W100599
(2) 5/8"x3 3/8"x42" (16x86x1066)
M17 - WALL RAIL - W102881
(2) 5/8"x3 3/8"x40" (16x86x1016)
M72 - ROCK WALL BOARD - W102362
(8) 5/8"x3 3/8"x20 1/4" (16x86x514)
M73 - REAR SUPPORT - W100610
(1) 5/8"x3 3/8"x19 1/4" (16x86x488)
M77 - SLIDE BRACE - W100544
(1) 5/8"x3 3/8"x17 1/4" (16x86x438)
M78 - CENTER SLIDE BRACE - W100545
(2) 5/8"x3 3/8"x17 1/4" (16x86x438)
N1 - SWING BLOCK - W100588
(1) 5/8"x2 3/8"x63 7/8" (16x60x1624)
N2 - FLOOR BOARD - W100589
(1) 5/8"x2 3/8"x41 7/8" (16x60x1064)
Parts Identification
Wood Components
(NOT TO SCALE)
N3 - GABLE BOARD - W100590
(2) 5/8"x2 3/8"x31 1/2" (16x60x800)
N4 - WALL BOARD - W100591
(10) 5/8"x2 3/8"x23" (16x60x584)
N5 - BAY WINDOW BOARD - W100592
(6) 5/8"x2 3/8"x13 1/8" (16x60x332)
N6 - GABLE BOARD - W100593
(2) 5/8"x2 3/8"x13" (16x60x330)
N7 - GABLE BOARD - W100594
(4) 5/8"x2 3/8"x8" (16x60x202)
N8 - WALL BOARD SUPPORT - W100595
(2) 5/8"x2 3/8"x6 3/4" (16x60x170)
N9 - BAY WINDOW BOARD - W100596
(6) 5/8"x2 3/8"x6 1/4" (16x60x158)
N82 - ROCKWALL TOP CAP - W102364
(1) 5/8"x2 3/8"x20 1/4" (16x60x514)
N83 - ROCK WALL BOARD HOLES - W102363
(6) 5/8"x3 3/8"x20 1/4" (16x86x514)
R1 - ROOF BOARD - W100597
(14) 3/4"x5 1/2"x42 1/2" (18x140x1080)
SB74 - SWING BEAM - W102304
(1) 2"x5 1/4"x89 1/2" (50x134x2274)
W71 - SWING BEAM SUPPORT - W102305
(1) 2"x3 3/8"x46 1/8" (50x86x1170)
Parts Identification
Hardware
(2) Y - LAG SCREW WH 5/16x1 1/2 - H100026
(11) CM - BOLT WH 5/16x1/2 - H100115
(20) Z - LAG SCREW WH 5/16x2 - H100027
(7) F - BOLT WH 5/16x1 - H100008
(15) AA - LAG SCREW WH 5/16x2 1/2 - H100028
(36) H - BOLT WH 5/16x1 1/2 - H100010
(4) KY - BOLT WH 1/4x1/2" - H100141
(6) J - BOLT WH 5/16x1 3/4 - H100011
(2) LC - LAG SCREW WH 1/4x1-1/2 - H100145
(9) K - BOLT WH 5/16x2 - H100012
(4) LD - LAG SCREW WH 1/4x2 - H100146
(2) M - BOLT WH 5/16x2 1/2 - H100014
(2) AN - BOLT HEX 5/16x2-3/4 - H100047
(28) N - BOLT WH 5/16x2 3/4 - H100015
(4) AJ - BOLT HEX 5/16x1 1/4 - H100042
(1) KA - BOLT WH 5/16x4 1/2 - H100021
(4) AE - BOLT WH 5/16x5 3/4 - H100032
Parts Identification
Hardware
(4) BN - SCREW PFH 8x1 - H100085
(246) BR - SCREW PFH 8x1 1/8 - H100088
(99) CK - SCREW PFH 8x2 - H100111
(26) BT - SCREW PFH 8x2 1/2 - H100090
(15) BL - SCREW TAPPING 14x3/4 - H100083
(4) CY - SCREW PWH 8x5/8 - H100128
(22) BC - SCREW PWH 8x3/4 - H100070
(4) BY - SWING HANGER QUICK LINK - H100097
(66) BP - SCREW PFH 8x1 1/2 - H100086
(4) BZ - SWING HANGER QUICK LINK - H100099
(97) BQ - SCREW PFH 8x1 1/4 - H100087
(13) AZ - BOLT PTH 1/4x1 1/4 - H100062
(13) BE - T-NUT 1/4 - H100072
(15) CJ - NUT LOCK 5/16 - H100110
(8) BG - T-NUT 5/16 - H100074
Parts Identification
Hardware
(8) B - NUT BARREL WH 5/16x5/8 - H100004
(4) CB - WASHER SAFETY 17x30 - H100103
(66) D - NUT BARREL WH 5/16x7/8 - H100005
(24) CD - WASHER FLAT 8x27 - H100105
(2) C - NUT BARREL WH 5/16x1 1/2 - H100006
(7) CE - WASHER FLAT 9x18 - H100106
(19) E - NUT BARREL WH 5/16x1 3/4 - H100007
(13) CG - WASHER LOCK INT 8x15 - H100108
(4) BX - WASHER SPLIT 5/16 - H100095
(4) KV - WASHER LOCK EXT 6x15 - H100138
(4) KW - WASHER LOCK EXT 8x15 - H100139
(4) KS - NUT BARREL WH 1/4x5/8 - H100136
(114) AC - WASHER LOCK EXT 8x19 - H100030
(96) AD - WASHER LOCK EXT 12x19 - H100031
Parts Identification
Accessories
(NOT TO SCALE)
(2) - T-30 Torx Bit - H100147
(2) - T-40 Torx Wrench - A100041
(1) EL - SLIDE RAIL 8' GREEN LEFT - A100055
(2) - T-40 Torx Bit - A100042
(2) - T-30 Torx Wrench - H100114
(1) EK - SLIDE RAIL 8' GREEN RIGHT - A100054
(1) EM - SLIDE BED 8' YELLOW - A100056
(1) DN - GLIDER SEAT DARK GREEN - A100025
(2) FB - SWING SEAT YELLOW - A100070
(2) DO - CAPTAINS GLIDER ARM YELLOW - A100026
(1) HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164
(5) GK - WINDOW FRAME 216x267 - A100146
(2) QZ - TRIANGLE PLATE 100 5 HOLE - A100294
Parts Identification
Accessories
(NOT TO SCALE)
(7)
ES - L BRACKET GREEN 32x51
-A100061
(2)
(6)
EV - CLIMBING ROCK - GREEN
-A100064
GD - L BRACKET 66x66x127
-A100140
EY - TUBING CAP GLIDER SUPPORT
-A100067
EX - GLIDER BUSHING BYD GREEN
BYD GREEN
(2) EW - GLIDER SUPPORT
-A100066
-A100065
(4)
(4)
(8) FA - QUICK LINK - A100069
METAL GREEN 381 c/c
(4) FX - HAND GRIP-A100118
(6) KC - METAL GROUND STAKE BROWN - A100178
(4) JD - CHAIN GREEN 45" - A100092
(4) EZ - CHAIN GREEN 51.25" - A100068
(1)
SB74 - SWING BEAM - W102304
2"x5 1/4"x89 1/2" (50x134x2274)
(2) GD - L BRACKET 66x66x127 - A100140
(2) QZ - TRIANGLE PLATE 100 5 HOLE - A100294
SWING BEAM ASSEMBLY
STEP 1
ATTACH (2) QZ TRIANGLE PLATES TO SB74 SWING BEAM USING (3) 1-3/4" BOLTS,
LOCK WASHER AND 7/8" BARREL NUT.
ATTACH (2) GD L BRACKETS TO SB74 SWING BEAM USING (2) 2-3/4" HEX BOLTS, (4)
FLAT WASHERS AND (2) 5/16" LOCK NUTS.
(3)
BOLT WH
5/16x1-3/4
(2)
(3)
BOLT HEX
5/16x2-3/4
WASHER
LOCK EXT
12x19
(4)
WASHER
FLAT 8x27
NUT BARREL
(3) WH 5/16x7/8
(2)
NUT LOCK
5/16
GD
SB74
QZ
(1)
W71 - SWING BEAM SUPPORT - W102349
2"x3 3/8"x47 3/8" (50x86x1204)
(1)
H79 - END SUPPORT - W100992
1"x3 1/2"x42" (24x86x1072)
(2)
E77 - ANGLE BRACE - W100991
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
(1)
H80 - GROUND BOARD - W100990
1"x3 3/8"x87 3/8" (24x86x2218)
STEP 2
INSERT (2) 2-1/2" BOLTS, LOCK WASHERS
AND 1-1/2" BARREL NUTS INTO TOP EDGE OF
W71 SWING BEAM SUPPORT, AS SHOWN.
ATTACH E77 ANGLE BRACES TO W71 SWING
BEAM SUPPORT USING 4- 1/2" BOLT, LOCK
WASHERS AND 7/8" BARREL NUT.
This Safe-T-Fuse hardware
must be assembled to
improve structural integrity
of swing beam.
ATTACH H79 END SUPPORT TO E77 ANGLE
BRACES USING (2) 2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS. NOW
ATTACH H79 END SUPPORT TO W71 SWING
BEAM SUPPORT USING (2) 2" LAG SCREWS
AND LOCK WASHERS.
(4)
BOLT WH
5/16x2
(9)
WASHER
LOCK EXT
8x19
(7)
WASHER
LOCK EXT
12x19
(1)
BOLT WH
5/16x4-1/2
(2)
BOLT WH
5/16x2-1/2
NUT BARREL
(2)WH 5/16x1-1/2
ATTACH H80 GROUND BOARD TO E77 ANGLE
BRACES USING (2) 2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS.
W71
E77
NUT BARREL
(5) WH 5/16x7/8
H79
E77
H80
(2)
LAG SCREW
WH 5/16x2
(4) EX - GLIDER BUSHING BYD GREEN - A100066
(4) EY - TUBING CAP GLIDER SUPPORT - A100067
(2) EW - GLIDER SUPPORT BYD GREEN - A100065
STEP 3
ATTACH (2) QZ TRIANGLE PLATES TO W71 SWING BEAM
SUPPORT USING (2) 1-3/4" BOLTS, LOCK WASHERS AND 7/8"
BARREL NUTS (FIG.1).
(2)
LAG SCREW
(2)WH 5/16x2-1/2
INSERT (4) SWING HANGER QUICK LINKS INTO (4) EX
BUSHINGS AND THEN ATTACH SWING HANGER QUICK LINKS
TO EW GLIDER SUPPORTS USING (4) FLAT WASHERS AND
5/16" LOCK NUTS, AS SHOWN (FIG.2).
(2)
(4)
INSERT (4) EY GLIDER SUPPORT CAPS INTO THE ENDS OF EW
GLIDER SUPPORTS, AS SHOWN (FIG.2).
INSERT SWING HANGER QUICK LINK AND SAFETY WASHER
INTO HOLES IN THE EDGE OF SB74 SWING BEAM. SECURE
SWING HANGER TO SB74 SWING BEAM USING FLAT
WASHERS AND 5/16" LOCK NUTS (FIG.3).
ATTACH EW GLIDER SUPPORTS TO SB74 SWING BEAM USING
(2) 2-1/2" LAG SCREWS, 5-3/4" BOLTS, FLAT WASHERS AND
5/16" LOCK NUTS, AS SHOWN (FIG.3).
EY
SWING
HANGER
QUICK LINK
(2)
WASHER
LOCK EXT
12x19
BOLT WH
5/16x5-3/4
NUT BARREL
(2) WH 5/16x7/8
(4)
SWING
HANGER
QUICK LINK
(10)
WASHER
FLAT 8x27
(4)
WASHER
SAFETY
17x30
SB74
EW
W71
EX
FIG. 2
BOLT WH
5/16x1-3/4
QZ
FIG. 1
FIG. 3
(10)
NUT LOCK
5/16
8 FOOT SLIDE ASSEMBLY
PHASE 1
STEP 1
TOP
● PLACE SLIDE BRACE CENTERED ON THE BOTTOM 1/4" FROM THE EDGE. TRANSFER HOLES
ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW. USE A 3/8" DRILL BIT.
● ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN.
QTY
1
3
3
1
DESCRIPTION
SLIDE BRACE
BOLT WH 5/16x1/2
T - NUT 5/16
SLIDE BED 8' YELLOW
(SEE SLIDE ASSEMBLY
INSTALLATION STEP FOR
TOP MOUNTING HOLE
DRILLING LOCATIONS).
BOLT WH 5/16x1/2
(3 PLCS)
SLIDE BED 8' YELLOW
T-NUT 5/16
(3 PLCS)
BOTTOM
M77 SLIDE BRACE
USE M77 SLIDE BRACE AS A TEMPLATE
FOR DRILLING BOTTOM HOLE PATTERN
IN SLIDE BED. BE SURE TO PLACE
SLIDE BRACE UP 1/4" FROM BOTTOM
EDGE OF SLIDE BED BEFORE MARKING
HOLE PATTERN.
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
REV 8/02/11 BRS
8 FOOT SLIDE ASSEMBLY
PHASE 2
STEP 2
● PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE
SLIDE RAIL (FIG. 1). PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE
RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT
THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE
CAVITY. SECURE USING (12) 2-1/2" WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW.
● PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP. HAVE A HELPER
HOLD THE TOP END OF SLIDE BED AND BEGIN INSERTING THE SLIDE BED AND SLIDE BRACES INTO
THE CAVITY AND SUPPORT POCKETS STARTING AT THE BOTTOM OF SLIDE AND WORKING UP TO
THE TOP(FIG. 2). SECURE USING (12) 2-1/2" WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW.
SLIDE RAIL 8' GREEN RIGHT
NOTE:
MAKE CERTAIN
SUPPORTS AND SLIDE
BED ARE FULLY
ENGAGED WITHIN
CHANNEL OF SLIDE
RAILS.
M78 CENTER SLIDE BRACE
SLIDE RAIL 8' GREEN LEFT
QTY
DESCRIPTION
2
24
M78 CENTER SLIDE BRACE
SCREW PFH 8x2-1/2
1
1
SLIDE RAIL 8' GREEN RIGHT
SLIDE RAIL 8' GREEN LEFT
SCREW PFH 8x2 1/2
FIG. 1
FIG. 2
TIP: A HELPER IS REQUIRED FOR THIS PHASE.
(1)
E1 - TOWER LEG - W102885
1 3/8"x3 3/8"x90 1/2" (36x86x2298)
(2)
K1 - BASE BOARD - W100562
5/8"x5 1/4"x63 7/8" (16x134x1624)
(1)
L1 - LEFT WALL RAIL - W102360
5/8"x4 3/8"x63 7/8" (16x112x1624)
(1)
E2 - TOWER LEG - W102884
1 3/8"x3 3/8"x90 1/2" (36x86x2298)
(1)
N1 - SWING BLOCK - W100588
5/8"x2 3/8"x63 7/8" (16x60x1624)
(1)
H2 - RIGHT FLOOR RAIL - W100558
1"x3 3/8"x63 7/8" (24x86x1624)
E3 - TOWER LEG - W100553
1 3/8"x3 3/8"x74" (36x86x1880)
(1)
H1 - LEFT FLOOR RAIL - W100557
1"x3 3/8"x63 7/8" (24x86x1624)
(1)
L2 - RIGHT WALL RAIL - W100567
5/8"x4 3/8"x63 7/8" (16x112x1624)
(2)
(4)
H5 - FLOOR SUPPORT - W100598
1"x3 3/8"x3 3/8" (24x86x86)
STEP 1
LAY ONE E1 AND 0NE E3 FORT UPRIGHT FLAT ON GROUND.
ATTACH K1 BASE BOARD TO E1 AND E3 FORT UPRIGHTS USING (4) 1- 1/2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS.
ATTACH N1 SWING BLOCK TO E1 AND E3 FORT UPRIGHTS USING (2) 1-1/2" LAG SCREWS
AND LOCK WASHERS.
ATTACH H1 LEFT FLOOR RAIL AND H5 FLOOR SUPPORT TO E1 AND E3 FORT UPRIGHTS
USING (4) 2-3/4" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS.
ATTACH L1 LEFT WALL RAIL TO E1 AND E3 FORT UPRIGHTS USING (4) 1- 1/2" BOLTS,
LOCK WASHERS AND 7/8" BARREL NUTS.
L1
LAG SCREW
(2)WH 5/16x1-1/2
(12)
(4)
H5
E1
WASHER
LOCK EXT
12x19
BOLT WH
5/16x2-3/4
(14)
H1
E3
BOLT WH
5/16x1-1/2
(8)
WASHER
LOCK EXT
8x19
NUT BARREL
(12) WH 5/16x7/8
N1
THIS EDGE PILOT HOLE SHOULD
FACE OUTWARD AND BE AT THE
TOP OF THE BOARD FOR PROPER
ORIENTATION DURING ASSEMBLY.
K1
STEP 2
LAY ONE E2 AND 0NE E3 FORT UPRIGHT FLAT ON GROUND.
ATTACH K1 BASE BOARD TO E2 AND E3 FORT UPRIGHTS USING (4) 1- 1/2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS.
ATTACH H2 RIGHT FLOOR RAIL AND H5 FLOOR SUPPORT TO E2 AND E3 FORT UPRIGHTS
USING (4) 2-3/4" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS.
ATTACH L2 RIGHT WALL RAIL TO E2 AND E3 FORT UPRIGHTS USING (4) 1- 1/2" BOLTS,
LOCK WASHERS AND 7/8" BARREL NUTS.
(8)
BOLT WH
5/16x1-1/2
(4)
(12)
WASHER
LOCK EXT
8x19
(12)
H5
E2
BOLT WH
5/16x2-3/4
WASHER
LOCK EXT
12x19
NUT BARREL
L2
(12) WH 5/16x7/8
H2
E3
K1
THE EDGE PILOT HOLE SHOULD
FACE OUTWARD AND BE AT THE
TOP OF THE BOARD FOR PROPER
ORIENTATION DURING ASSEMBLY.
(2)
K2 - BASE BOARD - W100563
5/8"x5 1/4"x40" (16x134x1016)
(1)
K3 - FRONT ARCH - W100564
5/8"x5 1/4"x40" (16x134x1016)
(2)
M8 - WALL RAIL - W100580
5/8"x3 3/8"x40" (16x86x1016)
(1)
L3 - WALL RAIL - W100568
5/8"x4 3/8"x40" (16x112x1016)
(1)
(1)
M6 - FLOOR RAIL - W100578
5/8"x3 3/8"x40" (16x86x1016)
L8 - CLUB HOUSE WALL RAIL - W100569
5/8"x4 3/8"x40" (16x112x1016)
STEP 3
STAND UP UPRIGHT ASSEMBLIES AND ATTACH (2) K2 GROUND BOARDS TO E1 & E2
TOWER LEGS AND TO (2) E3 TOWER LEGS USING (8) 2-3/4" BOLTS, LOCK WASHERS
AND 1-3/4" BARREL NUTS.
LAG SCREW
(4)WH 5/16x2-1/2
ATTACH (2) M8 WALL RAIL TO E3 TOWER LEGS USING (4) 2-3/4" BOLTS, LOCK WASHERS
AND 1-3/4" BARREL NUTS.
USING K3 AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL BIT AND ATTACH K3 FRONT
ARCH TO E3 TOWER LEGS USING (4) 2" LAG SCREWS AND LOCK WASHERS.
(18)
(18)
ATTACH L3 WALL RAIL TO E3 TOWER LEGS USING (4) 2-3/4" BOLTS, LOCK WASHERS
AND 1-3/4" BARREL NUTS.
ATTACH M6 FLOOR RAIL TO E1 & E2 TOWER LEGS USING (2) 2-3/4" BOLTS, LOCK
WASHERS AND 1-3/4" BARREL NUTS.
BOLT WH
5/16x2-3/4
WASHER
LOCK EXT
12x19
LAG SCREW
(4) WH 5/16x2
(26)
NUT BARREL
(18)WH 5/16x1-3/4
USING L8 AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL BIT AND ATTACH L8 CLUB
HOUSE WALL RAIL TO E1 & E2 TOWER LEGS USING (4) 2-1/2" LAG SCREWS AND LOCK
WASHERS.
E1
E2
L8
E3
L3
E3
M6
M8
K3
K2
K2
M8
WASHER
LOCK EXT
8x19
(4)
J1 - DECK BRACE - W100561
1"x2 3/8"x15 3/4" (24x60x400)
(16)
M3 - FLOOR BOARD - W100575
5/8"x3 3/8"x41 7/8" (16x86x1064)
(2)
L5 - FLOOR BOARD - W100570
5/8"x4 3/8"x37 1/8" (16x112x942)
(1)
N2 - FLOOR BOARD - W100589
5/8"x2 3/8"x41 7/8" (16x60x1064)
STEP 4
ATTACH (2) J1 DECK BRACES TO M6 FLOOR RAIL USING (2)
1" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS.
E1
E2
USING J1 AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL
BIT AND ATTACH J1 DECK BRACE TO E1, E2 & E3 TOWER
LEGS USING (4) 2" LAG SCREWS AND LOCK WASHERS, AS
SHOWN.
BOLT WH
5/16x1
(4)
WASHER
LOCK EXT
8x19
BOLT WH
5/16x1 1/2
(2)
ATTACH (2) J1 DECK BRACES TO H1 FLOOR RAIL USING (2)
1 1/2" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS.
(2)
(4)
LAG SCREW
WH 1/4x2
(4)
(4)
WASHER
LOCK EXT
12x19
WASHER
LOCK EXT
6x15
NUT BARREL
(4) WH 5/16x7/8
M6
E3
E3
H1
J1
J1
J1
STEP 5
ATTACH L5 FLOOR BOARDS
TO H5 FLOOR SUPPORTS
USING (4) 2" SCREWS.
ATTACH (8) M3 FLOOR
BOARDS, AN N2 FLOOR
BOARD THEN (8) MORE M3
FLOOR BOARDS TO H1 & H2
FLOOR RAILS USING (66) 2"
SCREWS.
L5
(70)
L5
M3
H2
N2
H5
M3
H1
SCREW PFH
8x2
(1)
M2 - FLOOR RUNNER - W100574
5/8"x3 3/8"x63 7/8" (16x86x1624)
(2) ES - L BRACKET GREEN 32x51 - A100061
STEP 6
ATTACH (2) ES L BRACKETS TO THE ENDS OF
M2 FLOOR RUNNER USING (2) 3/4" TAPPING
SCREWS.
ATTACH ES L BRACKETS AND M2 FLOOR
RUNNER TO M6 & M8 BOARDS USING (2) 3/4"
TAPPING SCREWS.
(4)
SCREW
TAPPING
14x3/4
ATTACH M2 FLOOR RUNNER TO M3, M5 & N2
FLOOR BOARDS USING (17) 1-1/8" SCREWS.
(17)
M8
M2
M6
ES
ES
BOTTOM VIEW
SCREW PFH
8x1-1/8"
(1)
M1 - WALL RAIL - W100573
5/8"x3 3/8"x63 7/8" (16x86x1624)
(2)
M13 - WALL RAIL - W100585
5/8"x3 3/8"x8 1/4" (16x86x208)
(1)
M8 - WALL RAIL - W100580
5/8"x3 3/8"x40" (16x86x1016)
(1)
M14 - WALL RAIL - W100586
5/8"x3 3/8"x6 3/4" (16x86x172)
STEP 7
ATTACH M1 WALL RAIL TO E1 & E3 TOWER LEGS USING (2) 2" LAG SCREWS AND LOCK
WASHERS.
(1)
ATTACH M13 WALL RAIL TO E1 & E2 TOWER LEGS USING (2) 2" LAG SCREW AND LOCK
WASHER.
ATTACH M8 WALL RAIL TO E3 TOWER LEGS USING (2) 2" LAG SCREWS AND LOCK
WASHERS.
ATTACH M14 WALL RAIL TO E2 TOWER LEG USING A 1- 1/2" BOLT, LOCK WASHER AND
7/8" BARREL NUT.
BOLT WH
5/16x1-1/2
(6)
(1)
WASHER
LOCK EXT
12x19
(7)
NUT BARREL
(1) WH 5/16x7/8
E1
E2
E3
M13
M1
M13
M14
M8
LAG SCREW
WH 5/16x2
WASHER
LOCK EXT
8x19
(1)
E4 - CLUB HOUSE LEG - W102883
1 3/8"x3 3/8"x43 3/8" (36x86x1102)
(2)
M13 - WALL RAIL - W100585
5/8"x3 3/8"x8 1/4" (16x86x208)
(1) ES - L BRACKET GREEN 32x51 - A100061
(1)
E5 - CLUB HOUSE LEG - W102882
1 3/8"x3 3/8"x43 3/8" (36x86x1102)
(1)
M14 - WALL RAIL - W100586
5/8"x3 3/8"x6 3/4" (16x86x172)
STEP 8
ATTACH E4 CLUB HOUSE LEG TO L2 RIGHT WALL RAIL USING (2) 1-1/2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS.
ATTACH M14 WALL RAIL TO E4 CLUB HOUSE LEG USING A 1-1/2" BOLT, LOCK WASHER
AND 7/8" BARREL NUT.
ATTACH ES L BRACKET TO E4 CLUB HOUSE LEG AND M3 FLOOR BOARD USING (2) 3/4"
TAPPING SCREWS.
ATTACH M13 WALL RAIL TO E4 CLUB HOUSE LEG USING A 2" LAG SCREW AND LOCK
WASHER.
ATTACH E5 CLUB HOUSE LEG TO L1 LEFT WALL RAIL USING (2) 1-1/2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS.
ATTACH E5 CLUB HOUSE LEG TO M1 WALL RAIL USING A 1-1/2" BOLT, LOCK WASHER
AND 7/8" BARREL NUT.
ATTACH M13 WALL RAIL TO E5 CLUB HOUSE LEG USING A 2" LAG SCREW AND LOCK
WASHER.
(6)
BOLT WH
5/16x1-1/2
(2)
(6)
LAG SCREW
WH 5/16x2
WASHER
LOCK EXT
12x19
(8)
WASHER
LOCK EXT
8x19
NUT BARREL
(6) WH 5/16x7/8
(2)
E4
SCREW
TAPPING
14x3/4
E5
ES
L1
L2
M13
M14
M1
M3
M13
(1)
G1 - SWING BEAM MOUNT - W102365
1"x5 1/4"x37 3/8" (24x134x950)
(1)
L8 - CLUB HOUSE WALL RAIL - W100569
5/8"x4 3/8"x40" (16x112x1016)
(2)
M9 - WALL RAIL - W100581
5/8"x3 3/8"x37 1/2" (16x86x951)
STEP 9
USING A HAMMER, INSERT (4) 5/16 T-NUTS INTO G1 SWING BEAM MOUNT.
ATTACH M9 WALL RAIL TO E1 TOWER LEG AND E5 CLUB HOUSE LEG USING (4) 1- 1/2"
BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS.
(8)
(4)
BOLT WH
5/16x1-1/2
BOLT WH
5/16x2
ATTACH G1 SWING BEAM MOUNT TO E1 TOWER LEG AND E5 CLUB HOUSE LEG USING
(4) 2" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS.
ATTACH M9 WALL RAIL TO E2 TOWER LEG AND E4 CLUB HOUSE LEG USING (4) 1- 1/2"
BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS.
ATTACH L8 CLUB HOUSE WALL RAIL TO E4 AND E5 CLUB HOUSE LEGS USING (4) 2"
LAG SREWS & LOCK WASHERS.
(12)
WASHER
LOCK EXT
LAG SCREW
12x19 (4) WH 5/16x2
(16)
WASHER
LOCK EXT
8x19
NUT BARREL
(12) WH 5/16x7/8
M9
(4)
E1
G1
M9
L8
E5
E4
E2
T-NUT 5/16
(4)
H3 - ROOF RAFTER - W100559
1"x3 3/8"x34" (24x86x864)
(2)
N3 - GABLE BOARD - W100590
5/8"x2 3/8"x31 1/2" (16x60x800)
(2)
L7 - GABLE MOON - W100572
5/8"x4 3/8"x13" (16x112x330)
(2)
N6 - GABLE BOARD - W100593
5/8"x2 3/8"x13" (16x60x330)
(4)
N7 - GABLE BOARD - W100594
5/8"x2 3/8"x8" (16x60x202)
STEP 10
ATTACH N6 GABLE BOARD TO (2) H3 ROOF RAFTERS USING (2) 1-1/4" WOOD SCREWS.
ATTACH N3 GABLE BOARD TO (2) H3 ROOF RAFTERS USING (4) 1-1/4" WOOD SCREWS.
ATTACH (2) N7 GABLE BOARDS TO (2) H3 ROOF RAFTERS USING (4) 1-1/4" WOOD
SCREWS.
(10)
SCREW PFH
8x1-1/8"
(20)
SCREW PFH
8x1-1/4"
ATTACH L7 GABLE MOON TO N3, N6 & N7 GABLE BOARDS USING (5) 1-1/8" WOOD
SCREWS.
REPEAT ENTIRE PROCESS TO ASSEMBLE SECOND GABLE END ASSEMBLY.
H3
H3
L7
FRONT VIEW
N6
N7
N7
FLUSH
N3
REAR VIEW
(2)
M17 - WALL RAIL - W102881
5/8"x3 3/8"x40" (16x86x1016)
GABLE END ASSEMBLY
STEP 11
MEASURE DOWN 15/16" FROM TOP OF E1 & E2 LEGS AND PILOT DRILL USING 1/8"
DRILL BIT APPROXIMATELY 2" DEEP FOR H3 AND M8 BOARD ATTACHMENT. SEE
FIGURE 1.
ATTACH GABLE END ASSEMBLY AND M17 WALL RAIL TO E1 & E2 TOWER LEGS USING
(2) 2-1/2" LAG SCREWS AND LOCK WASHERS.
TOP OF
BOARD
q
LAG SCREW
GABLE END ASSEMBLY
(2)WH 5/16x2-1/2
15/16"
E1 & E2
(2)
WASHER
LOCK EXT
8x19
M17
FIG. 1
M17 ATTACHMENT
SURFACE
E2
REAR VIEW
E1
STEP 12
MEASURE DOWN 15/16" FROM TOP OF E4 & E5 LEGS AND PILOT DRILL USING 1/8" DRILL
BIT APPROXIMATELY 2" DEEP FOR H3 AND M8 BOARD ATTACHMENT. SEE FIGURE 2.
ATTACH GABLE END ASSEMBLY AND M17 WALL RAIL TO E4 & E5 CLUB HOUSE TOWER
LEGS USING (2) 2-1/2" LAG SCREWS AND LOCK WASHERS.
TOP OF
BOARD
q
LAG SCREW
(2)WH 5/16x2-1/2
GABLE END ASSEMBLY
M17
15/16"
(2)
E4 & E5
FIG. 2
M17 ATTACHMENT
SURFACE
E4
E5
FRONT VIEW
WASHER
LOCK EXT
8x19
(2)
M7 - WALL BOARD - W100579
5/8"x3 3/8"x40" (16x86x1016)
(9)
M11 - WALL BOARD - W100583
5/8"x3 3/8"x20" (16x86x508)
(6)
N4 - WALL BOARD - W100591
5/8"x2 3/8"x23" (16x60x584)
STEP 13
ATTACH N4 WALL BOARDS TO M8 & L3 WALL RAILS USING (12) 1-1/8" WOOD SCREWS.
SEE ILLUSTRATION FOR SPACING AND MOUNTING DIMENSIONS.
ATTACH (2) M7 WALL BOARDS AND TO K2 BASE BOARD, M8 WALL RAIL & K3 FRONT
ARCH USING (10) 1-1/8" WOOD SCREWS. SEE ILLUSTRATION FOR MOUNTING
DIMENSIONS.
ATTACH (9) M11 WALL BOARDS AND TO K2 BASE BOARD & M8 WALL RAIL USING (36)
1-1/8" WOOD SCREWS. SEE ILLUSTRATION FOR MOUNTING DIMENSIONS.
(58)
L3
N4
3 5/16"
(7 SPCS)
M8
K3
1 5/16"
M7
M8
1 9/16"
M11
K2
SCREW PFH
8x1-1/8"
(4)
M5 - WALL BOARD - W100577
5/8"x3 3/8"x42" (16x86x1066)
(2)
N8 - WALL BOARD SUPPORT - W100595
5/8"x2 3/8"x6 3/4" (16x60x170)
(2) ES - L BRACKET GREEN 32x51 - A100061
STEP 14
ATTACH (4) M5 WALL BOARDS TO M17 & M13 WALL RAILS USING (16) 1-1/8" WOOD
SCREWS.
ATTACH (2) N8 WALL BOARD SUPPORTS TO M5 WALL BOARDS USING (4) 1-1/8" WOOD
SCREWS.
ATTACH (2) ES L BRACKETS TO M3 FLOOR BOARD & M5 WALL BOARDS USING (4) 3/4"
TAPPING SCREWS.
(20)
SCREW PFH
8x1-1/8"
ES
M17
M5
M5
(4)
N8
24 9/16"
M13
SCREW
TAPPING
14x3/4
(2)
M16 - WALL BOARD - W100599
5/8"x3 3/8"x42" (16x86x1066)
(2)
M4 - WALL BOARD - W100576
5/8"x3 3/8"x42" (16x86x1066)
(3)
M12 - WALL BOARD - W100584
5/8"x3 3/8"x16 7/8" (16x86x428)
M15 - WALL BOARD - W100587
5/8"x3 3/8"x4 1/8" (16x86x106)
(8)
(2) ES - L BRACKET GREEN 32x51 - A100061
STEP 15
ATTACH (2) M4 & M16 WALL BOARDS TO M17, L8 & M13 WALL RAILS USING (20) 1-1/8"
WOOD SCREWS.
ATTACH (4) M15 WALL BOARDS TO M17 WALL RAIL & L8 CLUB HOUSE WALL RAIL USING
(8) 1-1/8" WOOD SCREWS.
ATTACH (3) M12 WALL BOARDS TO M17 & L8 CLUB HOUSE WALL RAIL USING (12) 1-1/8"
WOOD SCREWS.
(48)
SCREW PFH
8x1-1/8"
ATTACH (4) M15 WALL BOARDS TO M17 WALL RAIL & L8 CLUB HOUSE WALL RAIL USING
(8) 1-1/8" WOOD SCREWS.
ATTACH (2) ES L BRACKETS TO M3 FLOOR BOARD & M16 WALL BOARDS USING (4) 3/4"
TAPPING SCREWS.
ES
M12
M16 M15
(4)
M15
M16
M4
M4
1 7/16"
2 5/8"
M17
M15
L8
M15
M13
SCREW
TAPPING
14x3/4
(1)
K4 - TABLE TOP - W100565
5/8"x5 1/4"x37" (16x134x940)
(2)
H4 - TABLE SUPPORT - W100560
1"x2"x4" (24x51x102)
(2) GK - WINDOW FRAME 216x267 - A100146
STEP 16
ATTACH (2) GK WINDOW FRAMES TO THE OUTSIDE OF FORT USING (8) 3/4" PWH
SCREWS.
(8)
SCREW PWH
8x3/4
GK
REAR VIEW
STEP 17
USING K4 AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL BIT AND ATTACH K4 TABLE
TOP TO THE EDGE OF M8 WALL RAIL USING (3) 1-1/4" WOOD SCREWS.
ATTACH H4 TABLE SUPPORT TO M8 WALL RAIL AND K4 TABLE TOP USING (4) 1-1/4"
WOOD SCREWS.
(7)
K4
M8
H4
SCREW PFH
8x1-1/4"
(9)
(4)
M4 - WALL BOARD - W100576
5/8"x3 3/8"x42" (16x86x1066)
N4 - WALL BOARD - W100591
5/8"x2 3/8"x23" (16x60x584)
STEP 18
ATTACH (4) N4 WALL BOARDS TO L1 LEFT WALL RAIL AND M1 WALL RAIL USING (8)
1-1/8" WOOD SCREWS.
ATTACH (9) M4 WALL BOARDS TO M1, L1 AND M9 WALL RAIL USING (45) 1-1/8" WOOD
SCREWS.
(53)
M4
2 3/4"
(5 SPCS)
M1
1 5/16"
N4
L1
M9
SCREW PFH
8x1-1/8"
(2)
M10 - WALL BOARD - W100582
5/8"x3 3/8"x25" (16x86x634)
STEP 19
ATTACH (2) M10 WALL BOARDS TO L2 RIGHT WALL RAIL AND M14 WALL RAILS USING (8)
1-1/8" WOOD SCREWS.
(8)
M10
L2
SCREW PFH
8x1-1/8"
M10
M14
M14
(2)
(6)
N9 - BAY WINDOW BOARD - W100596
5/8"x2 3/8"x6 1/4" (16x60x158)
(6)
N5 - BAY WINDOW BOARD - W100592
5/8"x2 3/8"x13 1/8" (16x60x332)
L6 - BAY WINDOW HEADER - W100571
5/8"x4 3/8"x30 1/2" (16x112x774)
(3) GK - WINDOW 216x267 GREEN - A100146
STEP 20
STARTING IN THE CENTER, PILOT DRILL USING 1/8" DRILL BIT AND ATTACH N9 BAY
WINDOW BOARDS TO THE EDGE OF (2) L6 BAY WINDOW HEADERS USING (4) 1"
SCREWS IN CORNERS AND 1-1/8" SCREWS. YOU WILL NEED TO LOCAT THE CENTER
OF BOTH THE L6 HEADER AND THE N9 BOARDS FOR PROPER ALIGNMENT.
USING N5 AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL BIT AND ATTACH (2) N5 BAY
WINDOW BOARDS TO BOTH L6 BAY WINDOW HEADERS USING 1-1/8" WOOD SCREWS.
MAKE SURE THAT THE TOP AND BOTTOM FACES OF L6 HEADERS ARE FLUSH WITH
THE ENDS OF N5 BOARDS, AS SHOWN.
CENTER AND ATTACH (3) GK WINDOW FRAMES TO N5 BAY WINDOW BOARDS USING
(12) 3/4" PWH SCREWS.
N5
N9
(20)
(4)
SCREW PFH
8x1 1/8
SCREW PFH
8x1
N5
L6
(12)
SCREW PWH
8x3/4
GK
N9
STEP 21
ATTACH BAY WINDOW ASSEMBLY TO THE EDGES OF M9 & L2 WALL RAILS USING (6)
1-1/4" WOOD SCREWS.
M9
(6)
L2
SCREW PFH
8x1 1/4
(1)
(1)
H74 - LEFT UPRIGHT - W100608
1"x3 3/8"x50 3/4" (24x86x1290)
(1)
H75 - RIGHT UPRIGHT - W100609
1"x3 3/8"x50 3/4" (24x86x1290)
(4)
M73 - REAR SUPPORT - W100610
5/8"x3 3/8"x19 1/4" (16x86x488)
H76 - LADDER RUNG - W100611
1"x3 3/8"x18 1/8" (24x86x460)
STEP 22
ATTACH (4) H76 LADDER RUNGS TO H74 LEFT UPRIGHT USING (8) 2" WOOD SCREWS.
ATTACH H75 RIGHT UPRIGHTS TO H76 LADDER RUNGS USING (8) 2" WOOD SCREWS.
ATTACH M73 REAR SUPPORT TO H74 & H75 UPRIGHTS USING (4) 2" WOOD SCREWS.
H74
M73
SCREW PFH
8x2
(20)
H75
H76
STEP 23
PILOT DRILL USING 1/8" DRILL BIT AND ATTACH LADDER ASSEMBLY TO M6 FLOOR
RAIL USING (2) 2-1/2" LAG SCREWS AND LOCK WASHERS.
18 1/4"
8 1/2"
LAG SCREW
(2)WH 5/16x2-1/2
13/16"
M6
(2)
WASHER
LOCK EXT
8x19
(14)
R1 - ROOF BOARD - W100597
3/4"x5 1/2"x42 1/2" (18x140x1080)
(4) FX - HAND GRIP METAL GREEN 381 c/c - A100118
STEP 24
USING FX HAND GRIP AS A TEMPLATE, PILOT DRILL USING 7/16" BIT AND ATTACH TO
E3 TOWER LEG USING (2) 1" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS.
ATTACH FX HAND GRIP TO E4 CLUB HOUSE LEG USING (2) 1" BOLTS, LOCK WASHERS
AND 7/8" BARREL NUTS.
(4)
BOLT WH
5/16x1/2
(4)
BOLT WH
5/16x1
(8)
WASHER
LOCK EXT
12x19
ATTACH (2) FX HAND GRIPS TO (2) M16 WALL BOARDS USING (4) 1/2" BOLTS, LOCK
WASHERS AND 5/8" BARREL NUTS.
E3
NUT BARREL
(4) WH 5/16x5/8
FX
NUT BARREL
(4) WH 5/16x7/8
FX
FX
M16
E4
M16
FX
STEP 25
STARTING AT PEAK OF ROOF, ATTACH R1 ROOF SLAT FLUSH AT PEAK WITH A 3"
OVERHANG AT THE FRONT AND REAR USING (4) 1-1/4" WOOD SCREWS.
FLUSH (6) REMAINING R1 ROOF SLATS TO THE ONE JUST INSTALLED USING (52) 1-1/4"
WOOD SCREWS AND THEN REPEAT PROCESS FOR OPPOSITE SIDE OF ROOF.
R1
(56)
R1
H3
SCREW PFH
8x1-1/4"
(2)
(1)
H73 - ROCK WALL RAIL - W102361
24"x86"x1237" (24x86x1237)
N82 - ROCKWALL TOP CAP - W102364
5/8"x2 3/8"x20 1/4" (16x60x514)
(6) EV - CLIMBING ROCK - GREEN - A100064
(8)
M72 - ROCK WALL BOARD - W102362
5/8"x3 3/8"x20 1/4" (16x86x514)
(6)
N83 - ROCK WALL BOARD HOLES - W102363
5/8"x3 3/8"x20 1/4" (16x86x514)
STEP 26
START BY ATTACHING THE
EV CLIMBING ROCKS TO N83
ROCK WALL BOARDS USING
(12) 1-1/4" BOLTS, LOCK
WASHERS, AND 1/4"
T-NUTS.
N82
EV
(12)
(60)
ATTACH N82 ROCKWALL
TOP CAP TO (2) H73 ROCK
WALL RAILS USING (4) 1-1/2"
WOOD SCREWS.
STARTING AT THE TOP OF
ROCK WALL ASSEMBLY,
ATTACH N83 ROCKWALL
BOARD FLUSH WITH
OUTSIDE EDGES OF H73
RAILS AND ALTERNATE M72
ROCKWALL BOARDS AS
SHOWN USING (56) 1-1/2"
WOOD SCREWS.
SCREW PFH
8x1 1/2
N83
(12)
M72
(12)
BOLT PTH
1/4x1 1/4
WASHER
LOCK INT
8x15
T-NUT 1/4
M72
H73
STEP 27
PILOT DRILL USING 1/8" DRILL BIT AND ATTACH ROCKWALL ASSEMBLY TO H2 RIGHT
FLOOR RAIL USING (2) 2-1/2" LAG SCREWS AND LOCK WASHERS. SEE LOCATION
DIAGRAM FOR DRILLING LOCATIONS.
19 5/16
4 15/16
LAG SCREW
(2)WH 5/16x2 1/2
1 11/16
H2
(2)
WASHER
LOCK EXT
8x19
STEP 28
CENTER SLIDE ASSEMBLY IN OPENING, AS SHOWN.
USING THE DRILLING PATTERN BELOW, PILOT DRILL (3) HOLES INTO M3 FLOOR
BOARDS USING 7/16" DRILL BIT AND ATTACH SLIDE ASSEMBLY USING (3) 1/2" BOLTS,
LOCK WASHERS AND 5/8" BARREL NUTS.
(3)
(3)
BOLT WH
5/16x1/2
WASHER
LOCK EXT
12x19
NUT BARREL
(3) WH 5/16x5/8
M3
13 5/8
8 5/8
3 5/8
1
DRILLING PATTERN
SLIDE ASSEMBLY
STEP 29
ATTACH SWING BEAM ASSEMBLY TO G1 SWING BEAM MOUNT USING (4) 1-1/4" HEX
BOLTS, SPLIT WASHERS AND FLAT WASHERS.
(4)
ATTACH HC ID PLATE TO SWING BEAM USING (4) 5/8" SCREWS, AS SHOWN.
(4)
BOLT HEX
5/16x1-1/4
(4)
WASHER
SPLIT 5/16
(4)
WASHER
FLAT 8x27
SWING BEAM ASSEMBLY
G1
SWING BEAM ASSEMBLY
HC
SCREW PWH
8x5/8
CAPTAINS GLIDER
(2) NUT LOCK
5/16
(2) WASHER
FLAT 8x27
Notes
• Assemble using hardware as shown.
CHAIN GREEN 45"
(2) BOLT WH
5/16x5-3/4
WASHER FLAT 8x27
QUICK LINK
NUT LOCK 5/16
BOLT WH 5/16x5-3/4
CAPTAINS GLIDER ARM YELLOW
GLIDER SEAT DARK GREEN
(6) KC - METAL GROUND STAKE BROWN - A100178
(2) FB - SWING SEAT YELLOW - A100070
(8) FA - QUICK LINK - A100069
(4) EZ - CHAIN GREEN 51.25" - A100068
Anchoring Instructions
(4)
NOTE:
BOLT WH
1/4x1/2"
LAG SCREW
(2)WH 1/4x1-1/2
FAILURE TO USE STAKES CAN VOID
WARRANTY & CAUSE INJURY!
(4)
STEP 30
STAKE
STAKE
TWIST STAKES INTO GROUND AGAINST
SWING BEAM GROUND BOARDS WHERE
SHOWN AND ATTACH TO SWING BEAM
WITH (2) 1-1/2" LAG SCREWS AND FLAT
WASHERS.
TWIST STAKES INTO GROUND AGAINST
FORT GROUND BOARDS WHERE SHOWN
AND ATTACH TO FORT ASSEMBLY WITH (4)
1/2" BOLTS, FLAT WASHERS, LOCK
WASHERS AND 5/8" BARREL NUTS.
ATTACH FB SWING SEATS TO SWING BEAM
ASSEMBLY USING (2) EZ 51-1/4" GREEN
STAKE
CHAIN AND FA QUICK LINKS.
(6)
WASHER
LOCK EXT
8x15
WASHER
FLAT 9x18
GLIDER
NUT BARREL
(4) WH 1/4x5/8"
SWING
SWING
STAKE
ATTACH GLIDER ASSEMBLY TO GLIDER
SUPPORT ASSEMBLY USING (4) JD 45"
GREEN CHAIN AND FA QUICK LINKS.
STAKE
TIGHTEN
QUICK
LINK
STAKE
FINAL STEP
DOUBLE CHECK EVERY BOLT, SCREW AND NUT FOR TIGHTNESS. MAKE
SURE EVERY BOARD IS SECURE AND MAKE SURE THE PLAYSET IS LEVEL.
INSERT CHAIN
INTO
QUICK LINK
ENJOY YOUR NEW PLAYSET!
Limited Warranty
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery
brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time
Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of
one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood,
hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to
the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,
Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing
from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is
required to assure maximum life and performance of this product and failure by the owner to maintain the
product according to the maintenance requirements may void this warranty. Maintenance guidelines are
provided in the Owner’s Manual.
This Limited Warranty does not cover:
•
•
•
•
•
•
•
•
Labor for any inspection
Labor for replacement of any defective item(s)
Incidental or consequential damages
Cosmetic defects which do not affect performance or integrity of a part or the entire product
Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable
Assembly Manual.
Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure
Improper installation including but not limited to installation on uneven, unlevel, or soft ground
Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect
performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modifications made to the
original product could damage the structural integrity of the unit leading to failure and possible injury.
Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified
products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery
product be used in public settings. Such use may lead to product failure and potential injury. Any and all public
use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind,
express or implied.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state
or province to province. This warranty excludes all consequential damages, however, some states do not allow
the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.
Pro Rated Part Replacement Schedule
Product Age
All Parts
0-30 days from date of purchase
31 days to 1 year
Customer Pays
$0 and free shipping
$0 + S&H
Wood Rot and Decay Only
1 year
2 years
3 years
4 years
5 years
Over 5 years
$0 and free shipping
20% + S&H
40% + S&H
60% + S&H
80% + S&H
100% + S&H
Rev5/20/10 BRS
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