Inspection systems
Inspection systems
FH series
• Cameras for every application
• Faster machine operation
• Easy integration with software
industrial.omron.eu/fh
2
FH series
Versatile yet compact vision system
Designed for use in all types of object inspection, position/orientation and measurement
operations, this compact camera and controller system is easily integrated into almost any machine
or robot. The system is uniquely capable of providing faster, more precise work throughput – to give
you more efficiency, less cost, and more competitive advantage.
A key feature of the system is its advanced new vision algorithm: Shape Search III. This advanced,
intuitive program gives you higher-speed and greater precision measurement even with difficult
imaging conditions such as poor lighting, out-of-focus and rotated/randomly positioned/overlapping
target objects.
Specifically intended for seamless integration with PLCs, motion controllers, and robotics the FH Vision
System meets the diverse needs of builders of high-speed manufacturing machinery. The system also
offers the flexibility of a PC-based vision system for easy customization and HMI integration.
A complete line-up of cameras for various applications
3
Controllers for fast and precise inspection and measurement
Cameras for every application
With our range of cameras offering range from the speed of 70 ms to 10 ms and resolution from 0.3 Mpix to 12 Mpix. FH series is suitable from
applications in automotive to pharma to FMCG.
Faster machine operation
Due to lower transfer time of high-resolution images from the cameras to the controllers and ultra high speed searching.
And our new search technology with new search algorithms makes the search function up to 9 times faster than before.
Easy integration with software
Our FH series comes with a software, pre-installed in the FH controller. The software is completely customiable to suit your needs as well as your application.
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FH series
Cameras for every application
For applications requiring high speed and
high resolution
Speed
NEW
70ms
FH-SC05R/SM05R
Rolling shutter camera
(5 Mpix, 71.7 ms)
FZ-SC5M2/S5M2
Standard camera
(5 Mpix, 62.5 ms)
50ms
30ms
FZ-SC2M/S2M
FH-SC12/SM12
(2 Mpix, 33.3 ms)
(12 Mpix, 25.7 ms)
FZ-SC/S
FH-SC04/SM04
(0.3 Mpix, 12.5 ms)
10ms
FH-SC02/SM02
(4 Mpix, 8.5 ms)
Ultra high resolution
(2 Mpix, 4.6 ms)
FH-SC/SM
Ultra high speed
High-speed camera
(0.3 Mpix, 3.3 ms)
0.3 Mpix
2 Mpix
5 Mpix
12 Mpix
Resolution
Rolling shutter
Global shutter
Stationary
object
Rolling shutter camera added to the line-up
We decided to add the function of rolling shutter cameras to our FH series.
Rolling shutter allows you to scan moving objects. In addition, it provides
higher quality images which lets you take informative decisions.
Moving
object
Easy to install into machines
For narrow space
Camera with built-in light
Small camera
The all-in-one camera including the light and lens
can be easily integrated into almost any machine.
* The FQ2 Smart Cameras are also available.
The ultra-compact lens can be installed into any limited space in a
machine. Select the flat or pen type depending on the space.
High-power lighting
The sensor has a built-in high-power light capable
of evenly lighting across a wide field of view.
This provides sufficient lighting even when the
polarizing filter is used.
Adjustable lens
The focus of the lens can be adjusted to take clear
images for the specific field of view and installation
distance you need.
22mm
Intelligent Compact
Camera FZ-SQ□□□F(N)
Flat type
FZ-SF(C)
32mm
Focus adjustment screw
Pen type
FZ-SP(C)
12mm
59mm
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with powerful controllers
You can select the best controller
to suit requirements. All controllers can
share the same settings, bringing flexibility
to machine design.
FH-3050 Series
FH-1050 Series
FH-L550 Series
Processing speed (CPU)
No. of connectable cameras
2 to 8
2 to 4
Multi-line processing
Connectable camera
All FH and FZ cameras
2 to 4
FH series
Faster machine operation
Fastest: 330 µs
High-speed image input
Real-time image transfer
Camera resolution continues to increase. That’s why we’ve greatly reduced the
input and transfer times of high-resolution images - to provide high-speed
processing that matches the speed of your machine. Even with more cameras
and higher resolution, high-speed image input will help increase throughput.
High-resolution cameras capture large amounts of data, which can cause
transfer- and input-bottlenecks. That’s why the FH Series Controller provides a
faster, multi-line image bus to enable real-time transfer of large amounts of
image data even for multiple cameras. Now you don’t need to sacrifice
precision to enable faster machine speed.
60ms
Image transfer time
50ms
Previous
Camera
40ms
7 TIMES
FASTER
30ms
With the FH Series, even if
the number of connected
Cameras increases, realtime
transfer of Camera images is
still possible
20ms
10ms
FH High-speed
Camera
5ms
High speed
300,00
pixels
1 million
pixels
2 million
pixels
3 million
pixels
4 million
pixels
5 million
pixels
Number of Cameras
Note:The image conversion processing time is not included.
Shape Search
Ultra-high-speed Searching
New technology makes search algorithms up to nine times faster than before.
Even for unstable image conditions (including light interference, overlapping
shapes, gloss, and incomplete images), stable searching is now possible
without reducing speed.
FH-Series
Input Image Size
Realtime Image Transfer
UP TO 9
TIMES
FASTER
Time (ms)
6
300.000 pixels
2.000.000 pixels
5.000.000 pixels
Previous search processing items
Shape Search III
in Normal Mode
Shape Search III
in Fast Alignment Mode
Note:The image conversion processing time is not included.
Previous Controller
with 5-million-pixel
Normal Cameras
FH Controller with
5-million-pixel Normal
Cameras
FH Controller with
4-million-pixel
High-speed camera
(High-speed mode
using one cable)
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Four-core CPU* for high-speed demands
on different machines
*for high-speed controllers only
Machine cycle time reduced by 75%**
Process multiple lines without waiting
Four core process triggers, so the trigger interval can be 1/4 of previous models
(in-house comparison).
Four controllers are compressed into one without increasing the line cycle time.
You can greatly reduce costs for processes that involve many lines.
Process 1
Standard
Vision Sensors
Process 2
Process 3
0
1
2
3
Process 4
FH-Series
Trigger
Trigger
Reduced to 1/4
FH
Process 1
Process 2
Process 3
Process 4
Line 0
Image
input
Measurement
processing
Image
input
Measurement
processing
Image
input
Measurement
processing
Output
Line 1
Trigger
Process 1
Process 2
Process 3
Process 4
Output
Line 2
Trigger
Process 1
Process 2
Process 3
Process 4
Trigger
Line 3
Image
input
Multi-input function
Continuous high-speed image capture
Output
Measurement
processing
Output
Higher speed from advanced image capture and parallel
measurements
Each camera has its own image buffer for storing image data. This is separate
from the main memory that is used for measurement processing. This allows for
up to 256 frames of continuous high-speed image capture even when the main
memory is processing measurement data.
Image
input
1st
Measurement
processing
2nd
3rd
1st
4th
2nd
**The number of images that can be captured depends on the
controller and the camera that is connected to it.
Refer to the user’s manual for details.
Movement of workpiece
3rd
4th
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FH series
Easy integration with software
Optimum operation both online and offline
Connections to a network hard disk drive or network computer enables a wide range of operation possibilities. You can log
measurement images long-term, or you can perform verifications and adjustments on a computer without stopping the FH
Series.
Online
Onsite Operator
Offline
Designer
Offline Setting Changes
and Simulation
Log images
via Ethernet
HUB
Remote Operation
Check NG images on a
computer at any time
PC
PC
Ask your OMRON representative about obtaining simulation software.
New Operation Schemes through Network
applications
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Ideal for history management
CSV files allow you to easily understand the parameter settings. Also, you can
easily change any of the settings.
1
Daily monitoring
If you save the basic settings, you can easily extract any differences in settings
caused by changes made incorrectly.
You can store NG image in a network HDD to check the NG images every day
on a computer without reducing measurement performance. Or you can start
simulation software on your computer to remeasure and analyse NG images.
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Comparisons
Standard settings
Current parameter settings
Periodic adjustments and inspection adjustments
The non-stop adjustment function lets you change Controller settings without
stopping the production line. With remote operation, you can perform
operations without going onsite.
3
Handling unstable inspections or measurement
failure
The user sends the programmer the image data, setting data, and parameter
settings. The programmer can use the simulation software on the computer to
check the process and change the settings with the simulation software. The
altered scene data can be returned to the user and loaded to the system to
complete the adjustments. This enables modifications without requiring the
programmer to be on site.
4
Adding inspections or making changes for new
models
Based on the images to be inspected, settings are made on the simulation
software on a PC running simulation software. The scene data is sent to the
user to easily add the new settings.
2
Remote adjustment
You can attach CSV files to email and upload settings to the FH Series Vision
System to easily make adjustments from remote locations when problems
occur.
Upload
Setting changes
9
Remote operation centralises monitoring and adjustment of scattered sensors
You can check the status and adjust the settings of many FH on one computer.
This enables efficient adjustment of Camera images when commissioning a system and application of test adjustment results.
A
B
C
Operating several FHs from one location
1
Application
example
1
When commissioning a line, from one location you can adjust the camera images from all of the
FHs located along the line. There’s no need to go to and from remote controllers, and you can
compare camera images under various conditions to adjust them.
D
2
HUB
3
If setting changes are necessary to add a new model, you can do all the required work at the
same time without making trips to all of the controllers.
You can easily balance the thresholds between controllers when increasing inspection stability
through testing at the production line.
A
B
Displaying images from many FHs on one monitor
C
D
1
2
Application
example
Space savings with a single monitor installation.
Single location programming for multiple controllers facilitates adjustments and reduces
programmer movement.
Note: Ask your Omron representative about obtaining simulation software.
2
10
FH series
Fast output of measurement results
reduces machine cycle time
EtherCAT machine control network
Communications cycle
EtherCAT is a high-speed open network that is ideal for machine control. You can
use it to connect NJ Series machine automation controllers and motion control
G5 Series Servomotors and Servo Drives to increase the control speed of everyday
communications protocols from workpiece detection to starting axis motion.
Conventional
communications
standard
Reduced to 1/8
EtherCAT
Time from trigger input to producing measurement results
Features
• Communications cycle as low as 500 μs
Conventional
communications
standard
• Motion control that’s synchronized with
the communications cycle
Shortened by
approx. 6 ms.
EtherCAT
Note:The times given above are typical times. They depend on parameter settings.
Positioning solution that eliminates workpiece dwell time:
NJ-series Machine
Automation Controller
Patent pending
For a machine that requires micron precision, one
alignment is not always enough to obtain the desired
precision – multiple alignments are often necessary.
But these extend the processing time. That’s why we
provide control methods that eliminate workpiece
dwell time, which is the main cause of increased
processing time. Our Sysmac Automation Platform
achieves high-speed, high-precision control that
continuously detects workpiece positions and
successively updates the travel distance to quickly
approach the target position.
G5-series Servomotors and
Servo Drives
Previous Vision Sensors
Mesurement
Stage Movement
Mesurement
Stage Movement
Mesurement
Stage Movement
Mesurement
Stage moving speed
This graph indicates the speed changes in one specific axis (the
X axis).
1 st
The dotted box indicates the
target precision range.
1 st
The dotted box indicates the
target precision range.
2nd
3rd
Sysmac
Mesurement
Stage Movement
Stage moving speed
Mesurement
Mesurement
Mesurement
This graph indicates the speed changes in one specific axis (the X axis).
Alignment
The workpiece quickly approaches the target position without
stopping.
Note:Please ask your OMRON representative for details.
11
High-precision image processing
required for positioning
Shape Search III
Low-error position detection even with
blurry images
Over many years, we’ve perfected techniques to search for and match templates
at high speed. This experience and expertise enables us to develop the Shape
Search III vision algorithm, which provides advanced robustness and is critical on
FA sites. When measuring lamination of glass or other processes where the
distance to the workpiece from the camera varies, size differences and focal shifts
can occur. Even in cases like this, the new Shape Search III algorithm detects
positions with limited error.
Camera
Glass 1
Glass 2
Stable searching with limited error even under adverse conditions
Stable searching is possible even under the following adverse conditions, which occur far too often in actual measurement applications.
Shape Search
Error (pixels)
Previous Search
Focal shift
Contrast
Chips
Hidden
Overlapping
Focal shift
Contrast
Chips
Hidden
Overlapping
Thinning and
thickening
Thinning and
thickening
Visualisation of comparisons enables easy setup of high-precision
searching
Advanced searching is accompanied by many parameters that must be tuned to
match the application. However, it is difficult for the person making the settings to
see the internal process. Normally, a lot of time and effort is required to maximize
tool performance. But with Shape Search III, you can visualize comparisons
between the model data and a part of the measurement object to easily see when
Patent pending
comparisons are not optimally matched. Visualization of the comparison level
allows for parameters to be adjusted to quickly obtain the best performance.
You can see at a glance the difference between the
registered model and measurement image
Registered model
Mesurement image
Reduction
incorrelation
Deformation
Chip
You can adjust a parameter called the
Acceptable Distortion Level to enable
No Reduction measurements without reducing the
correlation even if there is distortion.
You can easily adjust this parameter
while monitoring the comparison.
12
FH series
Easy setup with program scalability
Customise original operation interfaces
Show only the buttons you need
Choose from our library of buttons and position them on screen to best support
your daily operation, without “screen clutter”.
Arrange the interface elements
flexibly
You can flexibly change the image
display composition to display entire
image, enlarge part of an image, or
display images from different cameras.
Move windows freely
Drag and drop windows where you
want. You can also change the box
size and delete.
Eight screen layout
Up to 8 screens can be stored
depending on the application or user
classification.
Freely Lay Out Dialog Box Contents
Completed
Hide unnecessary adjustment commands
With only menu operations on the controller, you can customize the setting
displays in dialog boxes for processing items. For example, you can set up the
interface to hide any parameters from the user.
Only a parameter required for
daily operation can be displayed.
Completely different operation interfaces
for designer and operator
Accounts can be used to keep completely different operation interfaces for
the designer and operator. You can set up to eight levels of security for up to
50 items for each account. You can record operation logs for each account to
enable smoothly isolating problems when troubleshooting.
Operating
time
Operating user Opertation
13
Build measurement process with flowchart programming
Just add any of the large variety of processing items to the measurement flow to build the basic program for
image processing. All processing items have menus for easy setup and adjustment. This enables you to easily
build the best imaging processing for each application and to smoothly complete testing and adjustments
without programming.
Flowchart
Just add processing items from the processing item list to visually
edit the flow.
Processing Item List
Folders
You can group processing units into
named folders. By managing related
processing together and hiding lower
levels, you can display even long
measurement flows in a way that easily
shows the overall flow.
Flowchart Output
You can save the flowchart as an image file.
Branching
You can use conditional branching to branch according to the execution
results of the previous processing units or you can use branching
controls with external commands through parallel I/O, PLC Links, or
no-protocol communications.
Easy multi-language
support: Choose any of nine
languages
Display the best language for the user for applications
in other countries. You can change display messages
between nine different languages: English, Chinese
(traditional or simplified), German, French, Italian,
Spanish, Korean, and Japanese.
English
Simplified Chinese
Traditional Chinese
Korean
German
French
Italian
Spanish
Japanese
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Easily connect the components that
configure the machine
Easy integration into a machine monitor
Support for .NET user interface controls
Custom .NET controls are supported so that you can easily display FH Controller
measurement images and measurement results on a PC.
Integrated Machine Monitor
Easy customization
Custom controls for FH measurement images and measurement
results are laid out on Microsoft Visual Studio®.
Instead of writing the program code from scratch to build interfaces,
you can easily build the interfaces simply by pasting custom controls.
Pasting custom
controls
Output to HMI or
high-resolution monitor
Microsoft® Visual Studio® is a registered trademark of Microsoft Corporation.
15
High-precision alignment library
Four specialized types of alignment calculations are provided. You can combine these to easily execute
alignment calculations on the FH Series Vision System that require complex calculations on previous sensor
models or computers.
Alignment Calculations
Movement
Single Position
Position Data
Calculation
Movement single position
Movement multi points
The axis movement that is required to match the
measured position angle to the reference position
angle is calculated.
The axis movements that are required to match the
measured position angles to the corresponding
reference position angles are calculated.
Convert position data
Position data calculation
The position angle after the specified axis movement
is calculated.
The specified position angle is calculated from the
measured position.
Movement
Multi Points
Convert
Position Data
The Position Data Calculation processing
item is used to calculate the position and
angle to use in the axis movement based
on measurement results (shown in green).
Available alignment
methods
Position angle alignment
Offsets are suitable for aligning the positions of
workpieces with different sizes.
Position angle alignment allows the use of offsets to
achieve flexible positioning.
The rotational movement on the θ axis is
calculated as the reference angle minus
the measured angle.
The measurement position is rotated by the
rotational movement for the θ axis (grey).
The reference positions X and Y minus the
measured positions X and Y after rotation
are used as the X-axis movement and Y-axis
movement.
Corresponding point alignment
The axis movements from the measured positions to the reference positions are
calculated based on relational position information. This method is suitable for
aligning all points within certain distances so that small deviations in the
distances do not result in continuity failures, such as they can when aligning
electronic substrates.
Reference
positions
Measured
positions
Maximum
error ranges
Corrected
16
FH series
Image filter library
Calculations between images
Labelling filter
You can perform arithmetic operations, bit operations, averaging, or
maximum/minimum operations between two images.
This filter uses label processing to output an extracted image that contains only
the specified characteristic labels.
External appearance of electronic components
Library
Colour
Grey Filter
Background
Suppression
Anti
Colour
Shading
Filtering
Previous vision sensors
Labelling filter image
Extraction is possible only with
color or brightness information.
Extraction of labels with
specified areas or shapes is possible.
Extract
Colour
Filter
Custom filter
Stripe
Removal
Filter II
Brightness
Correct
Filter
Position
Compensation
Polar
Transformation
Trapezoidal
correction+
Panorama
Advanced
Filter
You can set the mask coefficients as required for these filters. The mask size can be
up to 21 × 21. You can more flexibly set image smoothing, edge extractions, dilation,
and erosion.
Filter coefficients
Example:
Dilation/erosion in one direction
Before filtering
After filtering
You can set the filter coefficients as required.
Advanced filter
The image filter library has been condensed into one processing item. This
allows you to easily set complex filtering as required for external inspections.
Previous Vision Sensors
Advanced Filter
Many different filter functions
can be set with just one
processing unit.
Application flow example
Camera image input
Camera image input
Precise defect
Advanced filter
Labelling filter
Camera image input
Units were added for
each filter.
You set up to 16 of the
24 different filters.
Erosion x 2
Mask
Image
Precise defect
Precise defect
The averge image is
obtained from
multiple images.
Advanced filter
Calculation between images:
Averaging
Precise Defect
Measurement
image
The filtered image is
used as the mask.
17
Utility library
Macro/
Macro Calculaction
Macro
Macro
calculation
The macros
Macros let you easily achieve flow control that
normally requires complex programming from
the user interface. Improvements to the setup
from the user interface provides ease of selection
and modification of the programming process.
1 Select the process to use
3 Insert the process
thethe
parameters
2 SetSet
parameters
Registered images
Reference Variable List
Function Guidance
Variables can be used in macros to access
processing item data and system data.
For example, it would previously have been long and complicated to change the set parameters of a processing
item for each product model. With a Macro Calculation processing item, the flow is shorter and setting changes
are easy to achieve.
Previous Vision Sensors
Easy to change
FH-series Macros
Just enter the values of the variables to
update the parameters.
Branching for each product model
Select [email protected]
Case 0
[email protected] = 1 ‚ Area
[email protected] = 0
[email protected] = 10000
Case 1
[email protected] = 4 ‚ Elliptic major axis
[email protected] = 0
[email protected] = 100
Case 2
[email protected] = 7 ‚ Rectangle width
[email protected] = 0
[email protected] = 200
End Select
18
FH series
Utilities that don’t stop your machines
Making confirmations and adjustments without stopping production
Non-stop adjustment
Parallel processing on Four-core CPU not only speeds up measurements, but it enables parallel processing of measurements and
adjustments. Automatic distributed processing means that measurements are not delayed when adjustments are applied.
Measurements continue
Automatic linking of
the Four-core CPU
enables applying new
settings without
delaying measurements.
Measurements
NG occurs
Adjustments
NG
analyzed
Settings
changed
Tests
performed
Adjustment
results applied.
New settings used
for measurements
from the next
trigger.
Seamless communications with
peripheral devices
Complete interfaces for all connected devices
PLC
PLC Link
SD Card
(OMRON, Mitsubishi Electric: Q Series,
Camera
Yaskawa Electric: MP Series)
PC
Machine Automation Controller
NJ-Series
EtherNet
Encoder input
(with line driver output, support for up
to two channels)
USB
(4port)
RS-232C
• no-protocol
• PLC Link
Parallel I/O
(OMRON, Mitsubishi Electric: Q Series)
DVI-I monitor output
19
Options for more power customisation
Application producer development environment to build and simulate applications
The application producer provides a development environment that lets you further customise the standard controller features of the FH Series Vision System.
It includes custom control units that you can use to develop original interfaces with Microsoft® Visual Studio®, a command reference to help you create original
processing items, and more.
Application Producer Main Window
Create workspaces
Select and change between workspaces.
Start the program in the selected workspace.
Create and add GUI objects.
Create and add processing items.
Open Microsoft® Visual Studio® projects.
Open setup files.
Create installation files.
Customization Example: GUI Customization
Start add panda and select the template that will serve as a base for
Select the GUI object template
customization. Selecting an interface template as a base first greatly
reduces the work that is required compared with programming
interfaces from scratch.
Start Add Panda
The Application Producer will automatically generate a project file from
Paste the custom controls
the selected template so that you can open it in Microsoft® Visual
Studio.® You can develop interfaces just by dragging FH Series custom
controls and Windows-based controls.
Instead of writing the program code from scratch to build an interface,
you can easily build the interface simply by pasting custom controls.
You can immediately check and debug the operation of the GUI objects
that you add.
20
FH series
Quick machine design
Minimise machine design, commissioning
and adjustment time
NEW
Calibration Wizard
NJ-series Machine Automation Controller
Easy on-site calibration
To detect positions of workpieces carried on a conveyor and grip them with a
robot hand, three different coordinate systems for the robot, conveyor, and vision
must be aligned. With the FH Series, you can easily calibrate the entire system
using a step-by-step wizard.
NEW
G5-series Servomotors and
Servo Drives
NX-IO
MX2-series
Inverter
Wizard calibration plate
From the Sysmac Studio you
can print the Calibration Plate in
various sizes, from 30 mm to
2,000 mm, according to the size
of the conveyor or camera field
of view.
Encoder
STEP1
Start the Calibration
Wizard from the Sysmac
Studio, and capture the
image of the Calibration
Plate.
STEP1
Move the Calibration Plate
into the tracking area, and
let the robot touch the
target mark to
automatically obtain the
robot coordinates.
Patent pending
Patented
Removing duplication
Workpieces that overlap within more than one field of view are segregated and
only inserted in the picking line once. You can eliminate the need to create the
program for the machine controller to identify the same workpiece.
Check ideal shooting intervals on
panorama view
The Conveyor Panorama Display Tool
allows you to view the measurement
trigger input intervals to ensure all
workpieces can be detected.
First
shot
First shot
The position and orientation
of workpieces 1 to 5 are
detected and added to the
picking line
STEP1
The FH Controller
automatically calculates by
using the data including the
conveyor travel distance.
Calibration between the
robot and FH-series Vision
System is completed.
Second
shot
Third
shot
Fourth
shot
Next shot
Workpieces 4 to 8 are detected, but only
the data of 6 to 8 is evaluated. The data of
4 and 5 is ignored because it was already
added to the line.
Develop Machine Control Programs
with One Software: Sysmac Studio
Use the Automation Software Sysmac Studio to set up all of
the slaves connected via EtherCAT. Simulate and debug
motion control, logic, drives, and sensing on an integrated
platform to reduce the work required for Machine design.
The Sysmac Studio version 1.07 or
higher supports the FH Series
G5-series Servomotors
and Servo Drives
NJ-series Machine
Automation Controller
FH-series
Vision System
21
Efficient preliminary verification with simulations
You can perform integrated simulations linked to motion control for robots and inspection and measurement by vision systems. The virtual environment
allows to visualize the Machine motion. The simulation of the synchronisation between robots makes complex operation verification easy.
NEW
3D simulation
Patent pending
Machine movement can be simulated based on measurement results of vision systems
Vision System Simulation
Inspection and measurement by vision
systems can be simulated from the
Sysmac Studio.
Data tracing
Inputs and outputs of vision systems
can be traced as a time series.
Connect directly to your exisiting stages and robots
Axis pattern
Camera axis movement
is suppo rted.
Patent
Pending*
Machine controller/
PLC
To facilitate the control of the alignment stage, the FH Controller can calculate and output the axis movements of motors
that control the stage. Calculation of the motor axis movements using a PLC is not required.
Camera axis movement
is suppo rted.
Axis pattern
XYZ
XYZR
Robot controller
You can connect the FH-series Vision system directly to the robot controller.
The output protocol is changed according to the array of data received from
the connected robot controller. This eliminates the need for programming the robot.
22
FH series
High immunity against ambient light
Glue bead and shape inspection application
Even workpieces with surfaces that are difficult to inspect (e.g. metal cutting surface) can be reliably inspected.
Automotive
Inspection flow example
Camera Image
Input HDR
Iris
Focus
Image Subtraction
Glue Read
Inspection
Easy to create HDR images
The camera image input HDR processing item can create optimized HDR images under variable
ambient conditions. Normally, to create a HDR image, you must set the imaging conditions for each
shooting. However with the FH Series, once you specify the area to capture on the image, the vision
system automatically adjusts the shutter speed while capturing images and combines the images.
Image optimized for the specified area
Optimised for the bright part
Optimised for the entire field of view
Optimised for the dark part
Optimum focus and aperture settings
Until now, focus and brightness settings were adjusted according to experience and intuition. But
now they can be evaluated numerically and visually on graphs. This allows quick verification of
optimum focus and aperture settings to eliminate inconsistencies in settings caused by worker
differences so that you can achieve even higher levels of measurement accuracy.
• Camera installation and setup are easy.
• Errors can be generated when the focus or
aperture changes.
• You can determine the numerical values for the
focus and aperture for the master workpiece so that
essentially anyone can reproduce the same
conditions.
Out of focus
Optimal focus
23
Before application
After application
Extraction of objects to inspect
When the complete sealing is inspected, the effects of unstable conditions can
be eliminated by updating the image that is captured before applying the sealant
and registered as the master. The FH Series can easily update the master image to
extract the difference just by using the Image Subtraction processing item.Image
Subtraction processing item.
Inspection of paths and widths
The Glue Bead Inspection processing item evaluates sealing numerically just by
defining the start and end points of the object to inspect. This minimizes
inconsistencies in inspection. Even complex paths can be detected accurately.
Unlike the general width inspection using edges, the profile of the object is used
to inspect. This method enables accurate inspection of complex curves and
interruptions.
Original image
Original image
Difference
The width of
sealant can be
measured with
The complex curve millimeter
and interruption
accuracyaccurately
can be detected
accurately
The width of
sealant can be
measured with
The complex curve millimeter
and interruption
accuracyaccurately
can be detected
accurately
24
FH series
Versatile selection
You can select the best combination of camera and controller for your application.
Software assets can be shared between controllers. This allows you to Install devices with the capabilities you need, anywhere you need them.
Cameras
FH Controllers
Choose the right camera to suit your resolution requirements.
Easy-to-use cameras with built-in light are also available.
Select a controller based on the required processing speed and network.
All controllers can connect to any camera.
Resolution
Standard
camera
12 Mpix
-
High-speed
camera
Rolling shutter
camera
FH-S□12
Camera with
built-in light
-
-
5 Mpix/4 Mpix
FZ-S□5M
FH-S□04
-
-
2 Mpix
FZ-S□2M
FH-S□02
-
-
0.3 Mpix
FZ-S□
FH-S□
-
FZ-SQ□□□□
Model
Multi-line
processing
FH-3050-□□
P
FH-1050-□□
FH-L550-□□
-
No. of connectable
cameras
Fieldbus
8 max.
EtherNet/
IP,EtherCAT
8 max.
EtherNet/
IP,EtherCAT
8 max.
EtherNet/IP
Lights
Camera cables
We offer a complete line-up of lights required for image processing. The use of
the camera-mount lighting controller allows you to control lighting conditions
from the FH Series, making machine configuration simple.
The cable line-up includes bend-resistant cables and right-angle cables.
Use the FZ-VSJ cable extension unit for cable extensions.
Description
LED
High-brightness
LED
Camera-mount Lighting
Controller
FLV-TCC
FL-TCC
Bar Light
FLV-BR
FL-BR
Direct Ring Light
FLV-DR
FL-DR
Low Angle Ring Light
FLV-DL
-
Coaxial Light
FLV-CL
-
Shadowless Light
FLV-FR/FP/FS/FQ
-
Spot Light
FLV-EP
-
Direct Back/Edge Type Ligh
FLV-DB/FB
-
Dome Light
FLV-DD
-
Description
Model
Camera Cable
FZ-VS3□□
Right-angle Camera Cable
FZ-VSL3□□
Bend-resistant Camera Cable
FZ-VSB3□□
Bend-resistant Right-angle Camera Cable
FZ-VSLB3□□
Cable Extension Unit
FZ-VSJ
25
Application producer
Touch panel monitor
This software enables you to install applications you
created on the FH Series.
The touch panel monitor is optimized for the operation
of the FH Series.
Description
Model
Description
Model
DVD for installation
FH-AP1
Touch Panel Monitor 12.1 inches
FH-MT12
Software license
FH-AP1L
DVI-Analog Conversion Cable for Touch Panel Monitor
FH-VMDA □□
USB Cable for Touch Panel Monitor
FH-VUAB □□
26
FH series
Robust to adverse conditions
and easy to set
Track&Trace Applications
A single sensor can perform everything, from GS1 code
reading to image inspection, which saves costs and
space in Track & Trace application.
F&B/Pharma/FMCG
Performs all
steps from 1 to 4
Inspection flow example
Both a code reader and a vision
sensor were used for inspection
Previously
0. Camera Image input FH
1. OCR
Code reader
2. Barcode
3
OCR is based on the Think & See technology,
our image sensing technology.
See the details of Think & See.
1
Reads code
2
Reads
characters
Judges printing
PLC
quality of code
4
Compares
code data with
character data
Vision sensor
Stable reading of difficult-to-read
characters
Printed characters can be too close to each other, and characters
can be printed on curved surfaces. Even in these cases, stable
reading is now possible.
Touching
characters
Easy installation with built-in dictionary
Many previous character reading methods required dictionary
setup before usage, which was a tedious step. The built-in
dictionary developed through our long and rich experiences on FA
sites includes a variety of fonts and possible character variations,
eliminating the need of dictionary setup. You can also add nonconventional characters when special fonts are read.
Characters from most printers can be read,
including dot and impact printers.
Approx. 80 different fonts
Curved
character
strings
Hot printer
Multi-line random
processing
Inkjet printer
Thermal printer
Reading characters (OCR)
A single FH-3050/-1050 Controller
can perform completely different
inspections. Controllers installed for
each inspection can be integrated into
one, which reduces initial costs and
save space.
Package insert detection
External inspection
GS1 code inspection
Laser marker
FH-series
Inspection systems
System configuration
EtherCAT connections for FH-series
Example of the FH Sensor Controllers (4-camera type)
Sysmac Studio
Standard Edition
Vision Edition
Machine Automation
Controller NJ/NX series
EtherCAT junction slaves
EtherCAT Cables *1
Vision System
FH Sensor Controllers
Lighting Controllers
External Lightings
Special cable for cameras
Ethernet Cables *2
Cameras
Incremental
rotary encoder
Special cable
Cable for Touch Panel interface
Special cable for Touch Panel Monitor
Touch Panel Monitor
FH-MT12
Special cable for I/O
Trigger input
sensor
*1.
*2.
EtherCAT Cables *1
PLC for I/O control
Another slave
(With built-in EtherCAT slave function)
Lighting Controllers
To use STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT and RJ45 connector.
To use STP (shielded twisted-pair) cable of category 5 or higher for Ethernet and RJ45 connector.
Ordering Information
FH-series sensor controllers
Item
CPU
Box-type controllers
Output
Order code
High-speed controllers (4 core) 2
NPN/PNP
FH-3050
4
NPN/PNP
FH-3050-10
8
NPN/PNP
FH-3050-20
2
NPN/PNP
FH-1050
4
NPN/PNP
FH-1050-10
8
NPN/PNP
FH-1050-20
2
NPN/PNP
FH-L550
4
NPN/PNP
FH-L550-10
Standard controllers (2 core)
Box-type controllers
Lite controllers (2 core)
No. of cameras
27
FH-series
Inspection systems
Cameras
Item
High-speed Digital CMOS Cameras
(Lens required)
High-speed Digital CMOS Cameras
(Lens required)
Descriptions
Color/
Monochrome
Image
acquisition
time*1
Order code
12 million pixels
(Up to four cameras can be connected to one
Controller. Up to eight cameras other than
12 million-pixel cameras can be connected to a
Color
25.7 ms*2
FH-SC12
4 million pixels
Color
FH-SM12
Monochrome
8.5 ms*2
2 million pixels
Color
4.6 ms*2
Color
3.3 ms
Monochrome
Digital CMOS Cameras (Lens required)
5 million pixels
Color
5 million pixels
Color
Color
62.5 ms
Color
33.3 ms
300,000 pixels
Color
Small Digital CCD Cameras
(Lenses for small camera required)
300,000-pixel flat type
Color
12.5 ms
4.9 ms
FZ-SFC
FZ-SF
12.5 ms
FZ-SPC
FZ-SP
Monochrome
Intelligent Compact Digital CMOS Camera
(Camera + Manual Focus Lens +
High power Lighting)
FZ-SHC
FZ-SH
12.5 ms
Monochrome
Color
FZ-SC
FZ-S
Monochrome
300,000-pixel pen type
FZ-SC2M
FZ-S2M
Monochrome
High-speed Digital CCD Cameras
(Lens required)
FZ-SC5M2
FZ-S5M2
Monochrome
300,000 pixels
FH-SC05R
FH-SM05R
Monochrome
2 million pixels
FH-SC
FH-SM
71.7 ms
Monochrome
Digital CCD Cameras
(Lens required)
FH-SC02
FH-SM02
Monochrome
300,000 pixels
FH-SC04
FH-SM04
Monochrome
Narrow view
Color
16.7 ms
Standard view
Color
FZ-SQ050F
Wide view (long-distance)
Color
FZ-SQ100F
Wide view (short-distance)
Color
FZ-SQ100N
FZ-SQ010F
*1
The image acquisition time does not include the image conversion processing time of the sensor controller. The camera image input time varies depending on the sensor controller model,
number of cameras, and camera settings. Check before you use the camera.
*2
Frame rate in high speed mode when the camera is connected using two camera cables. For other conditions, please refer to the table below.
Camera cables
Item
*1
*2
Descriptions
Order code *1
Camera cable
Cable length: 2 m, 3 m, 5 m, or 10 m*2
FZ-VS3 _M
Bend resistant Camera cable
Cable length: 2 m, 3 m, 5 m, or 10 m *2
FZ-VSB3 _M
Right-angle Camera cable *1
Cable length: 2 m, 3 m, 5 m, or 10 m *2
FZ-VSL3 _M
Bend resistant Right-angle Camera cable*3
Cable length: 2 m, 3 m, 5 m, or 10 m *2
FZ-VSLB3 _M
Long-distance Camera cable
Cable length: 15 m *2
FZ-VS4 15M
Long-distance Right-angle Camera cable *3
Cable length: 15 m *2
FZ-VSL4 15M
Cable Extension Unit
Up to two Extension Units and three cables can be connected. (Maximum cable length: 45 m *2)
FZ-VSJ
Insert the cables length into _ in the model number as follows: 2 m = 2, 3 m = 3, 5 m = 5, 10 m = 10
The maximum cable length depends on the Camera being connected, and the model and length of the Cable being used. For further information, please refer to the “Cameras /cables connection table” and “Maximum extension length using cable extension units FZ-VSJ table”. When a high-speed Digital CMOS camera FH-S_02/-S_04/-S_12 is used in the high speed mode of
transmission speed, two camera cables are required.
*3
This cable has an L-shaped connector on the camera end.
28
FH-series
Inspection systems
Touch Panel Monitor
Item
*1
Descriptions
Order code
Touch Panel Monitor 12.1 inches
For FH Sensor Controllers *1
FH-MT12
FH Series Sensor Controllers version 5.32 or higher is required.
Touch Panel Monitor cables
Item
*1
*2
Descriptions
Order code
DVI-Analog conversion cable for Touch Panel Monitor
Cable length: 2 m, 5 m or 10 m
FH-VMDA _M*1
RS-232C cable for Touch Panel Monitor
Cable length: 2 m, 5 m or 10 m
XW2Z-___PP-1*2
USB cable for Touch Panel Monitor
Cable length: 2 m or 5 m
FH-VUAB _M *1
Insert the cables length into _ in the model number as follows: 2 m = 2, 5 m = 5, 10 m = 10
Insert the cables length into ___ in the model number as follows: 2 m = 200, 5 m = 500, 10 m = 010
Parallel I/O cables/Encoder cable
Item
*1
*2
*3
*4
Descriptions
Order code
Parallel I/O cable*1
Cable length: 2 m, 5 m or 15 m
XW2Z-S013-_ *2
Parallel I/O cable for connector-terminal conversion unit*1
Cable length: 0.5 m, 1 m, 1.5 m, 2 m, 3 m, 5 m
Connector-Terminal Block conversion units can be connected
(Terminal Blocks recommended products: OMRON XW2R-_34G-T)
XW2Z-___EE*3
Connector-Terminal Block conversion units, General-purpose devices
XW2R-_34GD-T*4
Encoder cable for line-driver
Cable length: 1.5 m
FH-VR 1.5M
2 Cables are required for all I/O signals.
Insert the cables length into _ in the model number as follows. 2 m = 2, 5 m = 5, 15 m = 15
Insert the cables length into ___ in the model number as follows. 0.5 m = 050, 1 m = 100, 1.5 m = 150, 2 m = 200, 3 m = 300, 5 m = 500
Insert the wiring method into _ in the model number as follows. Phillips screw = J, Slotted screw (rise up) = E, Push-in spring = P
Refer to the XW2R Series catalog (Cat. No. G077) for details.
Parallel converter cable
When you change to connect the F series, FZ5 series, or FZ5-L series to FH series Sensor Controller, you can convert by using the appropriate parallel converter cable of FH-VPX series under the usable
condition.
Item
Applicable model
Usable condition
Order code
[email protected] series
• Do not use RESET signal.*1
• Use with COMIN and COMUT are same power source.
FH-VPX-FZ
[email protected] series
• Do not use RESET signal.*1
FH-VPX-FZL
F160 series
F160-C10
• Do not use RESET signal.*1
• Use with COMIN and COMOUT are same power source.
• Do not use DI5 and DI6.
FH-VPX-F160
F210 series
F210-C10
• Do not use RESET signal.*1
• Use with COMIN and COMOUT are same power source.
• Do not use DI8 and DI9.
FH-VPX-F210
F210-C10-ETN
F500 series
*1
F500-C10
Even if RESET signal cannot be use by conversion, conversion is possible to convert satisfying other usable condition.
Note: Cannot be used for the F160-C10CP/-C10CF.
29
FH-series
Inspection systems
Recommended EtherCAT and EtherNet/IP communications cables
Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT.
Use Straight or cross STP (shielded twisted-pair) cable of category 5 or higher for EtherNet/IP.
Item
Descriptions
Order code
For EtherCAT
–
For EtherCAT
and
EtherNet/IP
Standard type cable with connectors on both ends (RJ45/RJ45)
Wire gauge and number of pairs: AWG27, 4-pair cable, cable sheath material: LSZH *1,
Cable color: Blue, Yellow, or Green,
Cables length: 0.2 m, 0.3 m, 0.5 m, 1 m, 1.5 m, 2 m, 3 m, 5 m, 7.5 m, 10 m, 15 m, 20 m
[email protected] *2
Rugged type cable with connectors on both ends (RJ45/RJ45)
Wire gauge and number of pairs: AWG22, 2-pair cable
Cables length: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m
[email protected]*2
Rugged type cable with connectors on both ends (M12/RJ45)
Wire gauge and number of pairs: AWG22, 2-pair cable
Cables length: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15m
[email protected]*2
Rugged type cable with connectors on both ends (M12 L/RJ45)
Wire gauge and number of pairs: AWG22, 2-pair cable
Cables length: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m
[email protected]*2
Wire gauge and number of
pairs: AWG24, 4-pair cable
Cables
Hitachi Metals, Ltd.
*3
–
–
Wire gauge and number of
pairs: AWG22, 2-pair cable
–
–
For EtherNet/IP
–
*1
*2
*3
*4
*5
Wire gauge and number of
pairs: 0.5 mm, 4-pair cable
Kuramo Electric Co.
KETH-SB*3
SWCC Showa Cable Systems Co.
FAE-5004*3
RJ45 connectors
Panduit Corporation
MPS588-C*3
Cables
Kuramo Electric Co.
KETH-PSB-OMR*4
JMACS Japan Co.,Ltd.
PNET/B*4
–
–
NETSTAR-C5E
SAB 0.5  4P
RJ45 assembly con- OMRON
nector
XS6G-T421-1*4
Cables
Fujikura Ltd.
F-LINK-E 0.5mm  4P*5
RJ45 connectors
Panduit Corporation
MPS588*5
The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use.
For details, refer to Cat.No.G019.
We recommend you to use above cable for EtherCAT and EtherNet/IP, and RJ45 connector together.
We recommend you to use above cable for EtherCAT and EtherNet/IP, and RJ45 assembly connector together.
We recommend you to use above cable For EtherNet/IP and RJ45 Connectors together.
Note: Please be careful while cable processing, for EtherCAT, connectors on both ends should be shield connected and for EtherNet/IP, connectors on only one end should be shield connected.
Automation software Sysmac Studio
Please purchase a DVD and licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually. The license does not include the DVD.
Item
Specifications
Number of licenses
Media
Order code
Sysmac Studio
Standard Edition
Ver.1.__
The Sysmac Studio is the software that provides an integrated environment for
setting, programming, debugging and maintenance of machine automation
controllers including the NJ/NX Series, EtherCat Slave, and the HMI.
Sysmac Studio runs on the following OS.
Windows XP (Service Pack 3 or higher, 32-bit version)/
Windows Vista (32-bit version)/Windows 7 (32-bit/64-bit version)/Windows 8
(32-bit/64-bit version)/Windows 8.1 (32-bit/64-bit version)/Windows 10
(32bit/64bit version)
– (Media only)
DVD*1
SYSMAC-SE200D
1 license
–
SYSMAC-SE201L
3 license
–
SYSMAC-SE203L
10 license
–
SYSMAC-SE210L
30 license
–
SYSMAC-SE230L
50 license
–
SYSMAC-SE250L
Sysmac Studio
Vision Edition
Ver.1.__ *2 *3
Sysmac Studio Vision Edition is a limited license that provides selected functions 1 license
required for FH-series/FQ-M-series Vision Sensor settings.
–
SYSMAC-VE001L
Sysmac Studio
Robot Additional
Option*3
Sysmac Studio Robot Additional Option is a license to enable the Vision & Robot 1 license
integrated simulation.
–
SYSMAC-RA401L
*1
*2
*3
The same media is used for both the Standard Edition and the Vision Edition.
With the Vision Edition, you can use only the setup functions for FH-series/FQ-M-series Vision Sensors.
This product is a license only. You need the Sysmac Studio Standard Edition DVD media to install it.
Note 1. Site licenses are available for users who will run Sysmac Studio on multiple computers. Ask your OMRON sales representative for details.
2. Sysmac Studio version 1.07 or higher supports the FH Series. Sysmac Studio does not support the FH-L550/-L550-10.
30
FH-series
Inspection systems
Development environment
Please purchase a CD-ROM and licenses the first time you purchase the Application Producer. CD-ROMs and licenses are available individually. The license does not include the CD-ROM.
Product
Specifications
Number of model
standards
licenses
Media
Order code
Application Producer
Software components that provide a development environment to further
customize the standard controller features of the FH Series.
System requirements:
CPU: Intel Pentium processor (SSE2 or higher)
OS: Windows 7 Professional (32/64bit) or Enterprise(32/64bit) or
Ultimate (32/64bit),
Windows 8 Pro(32/64bit) or Enterprise(32/64bit),
Windows 8.1 Pro(32/64bit) or Enterprise(32/64bit)
.NET Framework: NET Framework 3.5 or higher
Memory: At least 2 GB RAM
Available disk space: At least 2 GB
Browser: Microsoft® Internet Explorer 6.0 or later
Display: XGA (1024  768), True Color (32-bit) or higher
Optical drive: CD/DVD drive
The following software is required to customize the software:
Microsoft® Visual Studio® 2010 Professional or
Microsoft® Visual Studio® 2008 Professional or
Microsoft® Visual Studio® 2012 Professional
– (Media only)
CD-ROM
FH-AP1
1 license
–
FH-AP1L
Accessories
Item
Descriptions
LCD Monitor 8.4 inches
Order code
FZ-M08
LCD Monitor cable
2m
When you connect a LCD Monitor FZ-M08 to FH sensor controller, please use it in combination 5 m
with a DVI-I -RGB conversion connector FH-VMRGB.
DVI-I -RGB conversion connector
FZ-VM 2M
FZ-VM 5M
USB Memory
SD Card
–
FZ-MEM2G
FZ-MEM8G
2 GB
HMC-SD291
4 GB
HMC-SD491
FZ-DU
Mouse recommended products
Driverless wired mouse
(A mouse that requires the mouse driver to be installed is not supported.)
EtherCAT junction slaves
3 port
Power supply voltage:
20.4 to 28.8 VDC
(24 VDC -15 to 20%)
6 port
–
Calibration plate
Common items
related to DIN rail
(for FH-L550/-L550-10)
GX-JC03
Current consumption:
0.17 A
GX-JC06
Failure detection: None
Current consumption:
0.08 A
W4S1-03B
5 port
Failure detection: None
Failure detection: Supported
Current consumption:
0.12 A
W4S1-05B
5 port
W4S1-05C
FZD-CAL
FH-XDM-L
DIN rail mounting bracket
End plate
External lighting
Current consumption:
0.08 A
3 port
DIN 35 mm rail
–
2 GB
8 GB
Display/USB Switcher
Industrial switching hubs for
EtherNet/IP and Ethernet
–
FH-VMRGB
PHOENIX CONTACT
PHOENIX CONTACT
Length: 75.5/95.5/115.5/
200 cm
Height: 7.5mm
Material: Iron
Surface: Conductive
Length:75.5/95.5/115.5/
200 cm
Height: 15mm
Material: Iron
Surface: Conductive
Need 2 pieces each sensor
controller
NS 35/7,5
PERF
–
FLV Series*1
FL Series*1
NS 35/15
PERF
CLIPFIX 35
31
FH-series
Inspection systems
Item
Descriptions
Lighting controller
(Required to control
external lighting from a controller)
For FLV-Series
Order code
FLV-TCC Series*1
Camera Mount Lighting
Controller
Analog Lighting Controller FLV-ATC Series*1
For FL-Series
For Intelligent Compact Digital CMOS Camera
–
*1
Camera Mount Lighting
Controller
FL-TCC Series*1
Mounting Bracket
FQ-XL
Mounting Brackets
FQ-XL2
Polarizing Filter
Attachment
FQ-XF1
Mounting Bracket for [email protected]
Mounting Bracket for [email protected]
Mounting Bracket for [email protected]
Mounting Bracket for [email protected], [email protected]
Mounting Bracket for [email protected]
FZ-S-XLC
FZ-S2M-XLC
FZ-SH-XLC
FH-SM-XLC
FH-SM12-XLC
Refer to the Vision Accessory Catalog (Cat. No. Q198) for details.
Lenses
C-mount Lens for 1/3-inch image sensor (Recommend: [email protected]/F[email protected]/[email protected])
Model
Appearance/
Dimensions
(mm)
3Z4S-LE
3Z4S-LE
3Z4S-LE
SV-03514V SV-04514V SV-0614V
29.5 dia.
30.4
29.5 dia.
29.5
29 dia.
30.0
3Z4S-LE
SV-0813V
3Z4S-LE
SV-1214V
3Z4S-LE
SV-1614V
3Z4S-LE
SV-2514V
28 dia.
29 dia.
29 dia.
29 dia.
34.0
29.5
24.0
24.5
3Z4S-LE
SV-3518V
29 dia.
3Z4S-LE
SV-5018V
33.5[WD:∞] to
37.5[WD:300]
32 dia.
3Z4S-LE
SV-7527V
32 dia.
37.0[WD:∞] to
39.4[WD:1000]
3Z4S-LE
SV-10035V
42.0[WD:∞] to
44.4[WD:1000]
32 dia.
43.9[WD:∞] to
46.3[WD:1000]
Focal length
3.5 mm
50 mm
75 mm
Aperture (F No.)
1.4 to Close 1.4 to Close 1.4 to Close 1.3 to Close 1.4 to Close 1.4 to Close 1.4 to Close 1.8 to Close
1.8 to Close
2.7 to Close
3.5 to Close
Filter size
–
–
M27.0 P0.5 M25.5 P0.5 M27.0 P0.5 M27.0 P0.5 M27.0 P0.5 M27.0 P0.5
M30.5 P0.5
M30.5 P0.5
M30.5 P0.5
Maximum
sensor size
1/3 inch
1/3 inch
1/3 inch
1/3 inch
1/3 inch
1/3 inch
Mount
C mount
4.5 mm
6 mm
8 mm
12 mm
1/3 inch
16 mm
1/3 inch
25 mm
1/3 inch
35 mm
1/3 inch
1/3 inch
100 mm
C-mount Lens for 2/3-inch image sensor (Recommend: [email protected]/[email protected]/[email protected])
(3Z4S-LE SV-7525H and 3Z4S-LE SV-10028H can also be used for [email protected] and [email protected])
Model
Appearance/
Dimensions
(mm)
3Z4S-LE
SV-0614H
42 dia.
3Z4S-LE
SV-0814H
57.5
39 dia.
3Z4S-LE
SV-1214H
30 dia.
52.5
3Z4S-LE
SV-1614H
30 dia.
51.0
3Z4S-LE
SV-2514H
47.5
30 dia.
3Z4S-LE
SV-3514H
45.5
44 dia.
36.0
3Z4S-LE
SV-5014H
44 dia.
3Z4S-LE
SV-7525H
57.5
36 dia.
3Z4S-LE
SV-10028H
49.5[WD:∞] to
54.6[WD:1200]
39 dia.
66.5[WD:∞] to
71.6[WD:2000]
Focal length
6 mm
8 mm
12 mm
16 mm
25 mm
35 mm
50 mm
75 mm
Aperture (F No.)
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
2.5 to Close
2.8 to Close
Filter size
M40.5 P0.5
M35.5 P0.5
M27.0 P0.5
M27.0 P0.5
M27.0 P0.5
M35.5 P0.5
M40.5 P0.5
M34.0 P0.5
M37.5 P0.5
Maximum
sensor size
2/3 inch
2/3 inch
2/3 inch
2/3 inch
2/3 inch
2/3 inch
2/3 inch
1 inch
1 inch
Mount
C mount
100 mm
C-mount Lens for 1-inch image sensor (Recommend: [email protected]/[email protected])
(3Z4S-LE SV-7525H with focal length of 75 mm and 3Z4S-LE SV-10028H with focal length of 100 mm are also available.)
Model
Appearance/
Dimensions
(mm)
3Z4S-LE
VS-0618H1
64.5 dia.
3Z4S-LE
VS-0814H1
57.2
57 dia.
3Z4S-LE
VS-1214H1
3Z4S-LE
VS-1614H1N
38 dia.
38 dia.
59
48.0[WD:∞] to
48.5[WD:300]
45.0[WD:∞] to
45.9[WD:300]
3Z4S-LE
VS-2514H1
38 dia.
33.5[WD:∞] to
35.6[WD:300]
3Z4S-LE
VS-3514H1
3Z4S-LE
VS-5018H1
38 dia.
44 dia.
35.0[WD:∞] to
39.1[WD:300]
44.5[WD:∞] to
49.5[WD:500]
Focal length
6 mm
8 mm
12 mm
16 mm
Aperture (F No.)
1.8 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.8 to 16
Filter size
Can not be
used a filter
M55.0 P0.75
M35.5 P0.5
M30.5 P0.5
M30.5 P0.5
M30.5 P0.5
M40.5 P0.5
Maximum
sensor size
1 inch
1 inch
1 inch
1 inch
1 inch
1 inch
1 inch
Mount
C mount
32
25 mm
35 mm
50 mm
FH-series
Inspection systems
M42-mount Lens for large image sensor (Recommend: [email protected])
Model
Appearance/
Dimensions
(mm)
3Z4S-LE
VS-L1828/M42-10
58.5 dia.
3Z4S-LE
VS-L2526/M42-10
3Z4S-LE
VS-L3528/M42-10
3Z4S-LE
VS-L5028/M42-10
3Z4S-LE
VS-L8540/M42-10
3Z4S-LE
VS-L10028/M42-10
58.5 dia.
64.5 dia.
66 dia.
55.5 dia.
54 dia.
94
80
108
94.5
129.5
Focal length
18 mm
25 mm
35 mm
50 mm
85 mm
100 mm
Aperture (F No.)
2.8 to 16
2.6 to 16
2.8 to 16
2.8 to 16
4.0 to 16
2.8 to 16
Filter size
M55.0 P0.75
M55.0 P0.75
M62.0 P0.75
M62.0 P0.75
M52.0 P0.75
M52.0 P0.75
Maximum
sensor size
1.8 inch
Mount
M42 mount
134.5
Lenses for small camera
Model
Appearance/
Dimensions
(mm)
FZ-LES3
12 dia.
FZ-LES6
16.4
12 dia.
FZ-LES16
19.7
12 dia.
FZ-LES30
23.1
12 dia.
Focal length
3 mm
6 mm
16 mm
30 mm
Aperture (F No.)
2.0 to 16
2.0 to 16
3.4 to 16
3.4 to 16
25.5
Extension tubes
Lenses
For M42 mount Lenses*1
For C mount Lenses *
For Small Digital CCD Cameras
Order code
3Z4S-LE VS-EXR/M42
3Z4S-LE SV-EXR
FZ-LESR
Contents
Set of 5 tubes
(20 mm, 10 mm, 8 mm, 2 mm, and 1 mm)
Maximum outer diameter: 47.5 mm dia.
Set of 7 tubes
(40 mm, 20 mm,10 mm, 5 mm, 2.0 mm,
1.0 mm, and 0.5 mm)
Maximum outer diameter: 30 mm dia.
Set of 3 tubes
(15 mm,10 mm, 5 mm)
Maximum outer diameter: 12 mm dia.
*1
Do not use the 0.5-mm, 1.0-mm, and 2.0-mm extension tubes attached to each other. Since these extension tubes are placed over the threaded section of the lens or other extension tube,
the connection may loosen when more than one 0.5-mm, 1.0-mm or 2.0-mm extension tube are used together.
Reinforcement is required to protect against vibration when extension tubes exceeding 30 mm are used.
When using the extension tube, check it on the actual device before using it.
33
FH-series
Inspection systems
Specifications
FH sensor controllers
High-speed controllers/standard controllers
Sensor controller series
FH-3000 series
Type
High-speed controller (4 cores)
Sensor controller model
FH-3050
Controller Type
BOX type
Parallel IO
Main
functions
FH-3050-10
Standard controller (2 cores)
FH-3050-20
FH-1050
FH-1050-10
FH-1050-20
8
2
4
8
All of the FH-S
series cameras
are connectable.*1
All of the FH-S series cameras
are connectable.
NPN/PNP (common)
Operation
mode
Standard
Yes
Double speed multiinput
Yes
Non-stop adjustment
mode
Yes
Multi-line randomtrigger mode
Yes (Maximum 8 lines)
Parallel processing
Yes
Number of connectable camera
2
Supported
camera
FH-S series camera
All of the FH-S series cameras
are connectable.
FZ-S series camera
All of the FZ-S series cameras are connectable.
Camera I/F
4
All of the FH-S
series cameras
are connectable.*1
OMRON I/F
Possible number of scenes
128
Operating
on UI
USB Mouse
Yes (wired USB and driver is unnecessary type)
Touch Panel
Yes (RS-232C/USB connection: FH-MT12)
Setup
External
interface
FH-1000 series
Create the processing flow using Flow editing.
Language
Japanese, English, Simplified Chinese, Traditional Chinese, Korean, German, French, Spanish, Italian
Serial communication
RS-232C  1
Ethernet
communication
Non-procedure (TCP/UDP)
Protocol
I/F
1000BASE-T  1
1000BASE-T  2
EtherNet/IP communication
Ethernet port (transmission rate: 1Gbps)
EtherCAT communication
Yes (slave)
Parallel I/O
12 inputs/31 outputs:
Use 1 Line.
Operation mode: Except Multi-line random-trigger mode.
1000BASE-T  1
1000BASE-T  2
NET RUN: Green
NET LINK
ACT: Yellow
NET RUN1: Green
NET LINK ACK1: Yellow
NET RUN2: Green
NET LINK ACK2: Yellow
17 inputs/37 outputs:
Use 2 Lines.
Operation mode: Multi-line random-trigger mode.
14 inputs/29 outputs:
Use 3 to 4 Lines.
Operation mode: Multi-line random-trigger mode.
19 inputs/34 outputs:
Use 5 to 8 Lines.
Operation mode: Multi-line random-trigger mode.
Indicator
lamps
Encoder interface
Input voltage: 5 V5%
Signal: RS-422A LineDriver Level
Phase A/B/Z: 1 MHz
Monitor interface
DVI-I output (Analog RGB & DVI-D single link)  1
USB I/F
USB2.0 host  4 (BUS Power: Port5 V/0.5 A)
SD Card I/F
SDHC  1
Main
POWER: Green
ERROR: Red
RUN: Green
ACCESS: Yellow
Ethernet
NET RUN: Green
NET LINK
ACT: Yellow
SD Card
SD POWER: Green
SD BUSY: Yellow
EtherCAT
EtherCAT RUN LED: Green
EtherCAT LINK/ACT IN LED: Green
EtherCAT LINK/ACT OUT LED: Green
EtherCAT ERR LED: Red
Power-supply voltage
34
20.4 to 26.4 VDC
NET RUN1: Green
NET LINK ACK1: Yellow
NET RUN2: Green
NET LINK ACK2: Yellow
FH-series
Inspection systems
Sensor controller series
FH-3000 series
Type
High-speed controller (4 cores)
Sensor controller model
FH-3050
FH-3050-10
FH-3050-20
FH-1050
FH-1050-10
FH-1050-20
Current
When connected Connected to
consumption to
2 cameras
a Controller
Connected to
4 cameras
5.0 A max.
5.4 A max.
6.4 A max.
4.7 A max.
5.0 A max.
5.9 A max.
–
7.0 A max.
8.1 A max.
–
6.5 A max.
7.5 A max.
Connected to
8 cameras
–
–
11.5 A max.
–
–
10.9 A max.
Connected to
2 cameras
4.1 A max.
4.2 A max.
5.2 A max.
3.6 A max.
3.7 A max.
4.5 A max.
Connected to
4 cameras
–
4.8 A max.
5.6 A max.
–
4.3 A max.
5.0 A max.
Connected to
8 cameras
–
–
6.8 A max.
–
–
6.2 A max.
Approx. 3.4 kg
Approx. 3.4 kg
When not
connected
to a controller
FH-1000 series
Standard controller (2 cores)
Built-in FAN
Yes
Usage
Ambient temperature range
environment
Operating: 0to 50C
Storage: –20 to 65C (with no icing or condensation)
Ambient humidity range
Operating: 35% to 85% RH
Storage: 35% to 85% RH (with no condensation)
Ambient atmosphere
No corrosive gases
Vibration tolerance
Oscillation frequency: 10 to 150 Hz
Half amplitude: 0.1 mm
Acceleration: 15 m/s2
Sweep time: 8 minute/count
Sweep count: 10
Vibration direction: up and down/front and behind/left and right
Shock resistance
Impact force: 150 m/s2
Test direction: up and down/front and behind/left and right
Noise
immunity
External
features
Fast transient
burst
Grounding
Type D grounding (100  or less grounding resistance)*2
Dimensions
190 mm  115 mm  182.5 mm
Note Height: Including the rubber feet at the base.
Weight
Approx. 3.2 kg
Degree of protection
IEC60529 IP20
Case material
Cover: zinc-plated steel plate
Side plate: aluminum (A6063)
Accessories
*1
*2
DC power
Direct infusion: 2 kV, Pulse rising: 5 ns, Pulse width: 50 ns,
Burst continuation time: 15 ms/0.75 ms, Period: 300 ms, Application time: 1 min
I/O line
Direct infusion: 1 kV, Pulse rising: 5 ns, Pulse width: 50 ns,
Burst continuation time: 15 ms/0.75 ms, Period: 300 ms, Application time: 1 min
Approx. 3.4 kg
Approx. 3.4 kg
Approx. 3.2 kg
Instruction sheet (Japanese and English): 1, Instruction installation manual for FH series:1,
General compliance information and instructions for EU:1, Power source (FH-XCN): 1 (male),
Ferrite core for camera cable: 2 (FH-3050, FH-1050), 4 (FH-3050-10, FH-1050-10), 8 (FH-3050-20, FH-1050-20)
When the 12 megapixels camera: max. 4 cameras are connectable. When use except 12 megapixels cameras: max. 8 cameras are connectable.
Existing third class grounding
Lite controllers
Sensor controller series
FH-L series
Type
Lite controller
Sensor controller model
FH-L550
Controller Type
BOX type
Parallel IO
Main
functions
FH-L550-10
NPN/PNP (common)
Operation mode
Standard
Yes
Double speed multiinput
Yes
Non-stop adjustment
mode
Yes
Multi-line randomtrigger mode
No
Parallel processing
NPN/PNP (common)
Number of connectable camera
2
Supported
Camera
All of the FH-S series cameras are connectable
FH-S series camera
FZ-S series camera
Camera I/F
4
All of the FZ-S series cameras are connectable.
OMRON I/F
Possible number of scenes
128
UI operations
Yes (wired USB driver-less type)
USB Mouse
Touch Panel
Yes (RS-232C/USB connection: FH-MT12)
Setup
Create the processing flow using Flow editing.
Language
Japanese, English, Simplified Chinese, Traditional Chinese, Korean, German, French, Spanish, Italian
35
FH-series
Inspection systems
Sensor controller series
FH-L series
Type
Lite controller
Sensor controller model
FH-L550
External
interface
Serial communication
RS-232C  1
Ethernet
communication
Protocol
Non-procedure (TCP/UDP)
I/F
1000BASE-T  1
Indicator
lamps
FH-L550-10
EtherNet/IP communication
Ethernet port (transmission rate: 1 Gbps)
EtherCAT communication
No
Parallel I/O
High-speed input: 1
Normal speed: 9
High-speed output: 4
Normal speed: 23
Encoder interface
None
Monitor interface
DVI-I output (Analog RGB & DVI-D single link)  1
USB I/F
USB2.0 host  1: BUS Power: Port 5 V/0.5 A
USB3.0  1: BUS Power: Port 5 V/0.5 A
SD Card I/F
SDHC  1
Main
POWER: Green
ERROR: Red
RUN: Green
ACCESS: Yellow
Ethernet
NET RUN: Green
NET LINK ACT: Yellow
SD Card
SD POWER: Green
SD BUSY: Yellow
EtherCAT
None
Power-supply voltage
20.4 to 26.4 VDC
Current
When connected Connected to
consumption to a Controller
2 cameras
3.5 A max.
3.7 A max.
Connected to
4 cameras
–
5.9 A max.
Connected to
8 cameras
–
–
Connected to
2 cameras
1.5 A max.
1.7 A max.
Connected to
4 cameras
–
2.0 A max.
Connected to
8×cameras
–
–
When not
connected
to a Controller
Built-in FAN
No
Usage
Ambient temperature range
environment
Operating: 0 to 55C
Storage: –25 to 70C
Ambient humidity range
Operating and Storage: 10% to 90% RH (with no condensation)
Ambient atmosphere
No corrosive gases
Vibration tolerance
5 to 8.4 Hz with 3.5 mm amplitude, 8.4 to 150 Hz, acceleration of 9.8 m/s²
100 min each in X, Y, and Z directions (10 sweeps of 10 min each = 100 min total)
Shock resistance
Impact force: 150 m/s2
Test direction: up and down/front and behind/left and right
Noise
immunity
External
features
Fast transient burst
Grounding
Type D grounding (100  or less grounding resistance)*1
Dimensions
200 mm  80 mm  130 mm
Weight
Approx. 1.5 kg
Degree of protection
IEC60529 IP20
Case materials
PC
Accessories
*1
DC power
Direct infusion: 2 kV, Pulse rising: 5 ns, Pulse width: 50 ns,
Burst continuation time: 15 ms/0.75 ms, Period: 300 ms, Application time: 1 min
I/O line
Direct infusion: 1 kV, Pulse rising: 5 ns, Pulse width: 50 ns,
Burst continuation time: 15 ms/0.75 ms, Period: 300 ms, Application time: 1 min
Approx. 1.5 kg
Instruction sheet (Japanese and English): 1, Instruction installation manual for FH-L series: 1,
General compliance information and instructions for EU:1, Power source (FH-XCN-L): 1 (male)
Existing third class grounding
Cameras
High-speed Digital CMOS cameras
Model
FH-SM
Image elements
CMOS image elements
(1/3-inch equivalent)
CMOS image elements
(2/3-inch equivalent)
Color/Monochrome
Monochrome
Monochrome
Effective pixels
640 (H)  480 (V)
2,040 (H)  1,088 (V)
2,040 (H)  2,048 (V)
4,084 (H)  3,072 (V)
Imaging area H x V
(opposing corner)
4.8  3.6 (6.0 mm)
11.26  5.98 (12.76 mm)
11.26  11.26 (15.93 mm)
22.5  16.9 (28.14 mm)
Pixel size
7.4 (m)  7.4 (m)
5.5 (m)  5.5 (m)
5.5 (m)  5.5 (m)
5.5 (m)  5.5 (m)
Shutter function
Electronic shutter;
Shutter speeds can be set from 20 s
to 100 ms.
Electronic shutter;
Shutter speeds can be set from 25 s to 100 ms.
Partial function
1 to 480 lines
1 to 1088 lines
36
FH-SC
Color
2 to 480 lines
FH-SM02
FH-SC02
Color
2 to 1088 lines
FH-SM04
FH-SC04
CMOS image elements
(1-inch equivalent)
Monochrome
1 to 2048 lines
Color
FH-SM12
FH-SC12
CMOS image elements
(1.76-inch equivalent)
Monochrome
Color
Electronic shutter;
Shutter speeds can be set from 60 s
to 100 ms.
2 to 2048 lines
4 to 3,072 lines (4-line increments)
FH-series
Inspection systems
Model
FH-SM
Frame rate
(Image acquisition time)
308 fps (3.3 ms)
FH-SC
FH-SM02
FH-SC02
Lens mounting
C mount
Field of vision,
installation distance
Selecting a lens according to the field of vision and installation distance
219 fps (4.6 ms)*1
FH-SM04
FH-SC04
118 fps (8.5 ms)*1
FH-SM12
FH-SC12
38.9 fps (25.7 ms)*1
M42 mount
Ambient temperature range Operating: 0 to 40 C, Storage: –25 to 65 C (with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Weight
Approx.105 g
Accessories
Instruction manual
*1
Approx.110 g
Approx.320 g
Frame rate in high speed mode when the camera is connected using two camera cables.
Digital CMOS cameras
Model
FH-SM05R
Image elements
CMOS image elements (1/2.5-inch equivalent)
FH-SC05R
Color/Monochrome
Monochrome
Effective pixels
2,592 (H)  1,944 (V)
Imaging area H  V
(opposing corner)
5.70  4.28 (7.13 mm)
Pixel size
2.2 (m)  2.2 (m)
Scan type
Progressive
Shutter Method
Rolling shutter
Shutter function
Electronic shutter;
Shutter speeds can be set from 500 to 10,000 ms in multiples of 50 s
Frame rate
(Image acquisition time)
14 fps (71.7 ms)
Lens mounting
C mount
Field of vision, Installation
distance
Selecting a lens according to the field of vision and installation distance
Color
Ambient temperature range Operating: 0 to 40C
Storage: –30 to 65C (with no icing or condensation)
Ambient humidity range
Operating: 35% to 85%RH
Storage: 35% to 85% RH (with no condensation)
Weight
Approx. 52 g
Accessories
Instruction Sheet
Digital CCD cameras
Model
FZ-S
Image elements
Interline transfer reading all pixels,
CCD image elements (1/3-inch equivalent)
FZ-SC
FZ-S2M
Color/Monochrome
Monochrome
Effective pixels
640 (H)  480 (V)
1,600 (H)  1,200 (V)
2,448 (H)  2,044 (V)
Imaging area H x V
(opposing corner)
4.8  3.6 (6.0mm)
7.1  5.4 (8.9mm)
8.4  7.1 (11mm)
Pixel size
7.4 (m)  7.4 (m)
4.4 (m)  4.4 (m)
3.45 (m)  3.45 (m)
Shutter function
Electronic shutter; select shutter speeds from 20 s to 100 ms
Partial function
12 to 480 lines
12 to 1,200 lines
12 to 2,044 lines
Frame rate
(Image acquisition time)
80 fps (12.5 ms)
30 fps (33.3 ms)
16 fps (62.5 ms)
Lens mounting
C mount
Field of vision,
installation distance
Selecting a lens according to the field of vision and installation distance
Color
Ambient temperature range Operating: 0 to 50 C
Storage: –25 to 65 C
(with no icing or condensation)
FZ-SC2M
FZ-S5M2
FZ-SC5M2
Interline transfer reading all pixels,
CCD image elements (1/1.8-inch equivalent)
Interline transfer reading all pixels,
CCD image elements (2/3-inch equivalent)
Monochrome
Monochrome
Color
Color
Operating: 0 to 40 C
Storage: –25 to 65 C
(with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Weight
Approx. 55 g
Accessories
Instruction manual
Approx. 76 g
Approx.140 g
Small CCD Digital cameras
Model
FZ-SF
Image elements
Interline transfer reading all pixels, CCD image elements (1/3-inch equivalent)
FZ-SFC
Color/Monochrome
Monochrome
Effective pixels
640 (H)  480 (V)
Imaging area H x V
(opposing corner)
4.8  3.6 (6.0mm)
Pixel size
7.4 (m)  7.4 (m)
Shutter function
Electronic shutter; select shutter speeds from 20 m to 100 ms
Partial function
12 to 480 lines
Frame rate
(Image acquisition time)
80 fps (12.5ms)
Lens mounting
Special mount (M10.5 P0.5)
Field of vision,
installation distance
Selecting a lens according to the field of vision and installation distance
Color
FZ-SP
FZ-SPC
Monochrome
Color
37
FH-series
Model
Inspection systems
FZ-SF
FZ-SFC
FZ-SP
FZ-SPC
Ambient temperature range Operating: 0 to 50 C (camera amp)
0 to 45 C (camera head)
Storage: –25 to 65 C (with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Weight
Approx. 150 g
Accessories
Instruction manual, installation bracket,
Four mounting brackets (M2)
Instruction manual
High-speed Digital CCD cameras
Model
FZ-SH
Image elements
Interline transfer reading all pixels,
CCD image elements (1/3-inch equivalent)
FZ-SHC
Color/Monochrome
Monochrome
Effective pixels
640 (H)  480 (V)
Imaging area H x V
(opposing corner)
4.8  3.6 (6.0mm)
Pixel size
7.4 (m)  7.4 (m)
Shutter function
Electronic shutter; select shutter speeds from 1/10 to 1/50,000 s
Partial function
12 to 480 lines
Frame rate
(Image acquisition time)
204 fps (4.9ms)
Field of vision,
installation distance
Selecting a lens according to the field of vision and installation distance
Color
Ambient temperature range Operating: 0 to 40 C
Storage: –25 to 65 C (with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Weight
Approx. 105 g
Accessories
Instruction manual
Intelligent Compact Digital CMOS cameras
Model
FZ-SQ010F
Image elements
CMOS color image elements (1/3-inch equivalent)
FZ-SQ050F
FZ-SQ100F
FZ-SQ100N
Color/Monochrome
Color
Effective pixels
752 (H)  480 (V)
Imaging area H x V
(opposing corner)
4.51  2.88 (5.35mm)
Pixel size
6.0 (m)  6.0 (m)
Shutter function
1/250 to 1/32,258
Partial function
8 to 480 lines
Frame rate
(Image acquisition time)
60 fps (16.7 ms)
Field of vision
7.5  4.7 to 13  8.2 mm
Installation distance
38 to 60 mm
13  8.2 to 53  33 mm
53  33 to 240  153 mm
29  18 to 300  191 mm
56 to 215 mm
220 to 970 mm
LED class*1
Risk Group 2
32 to 380 mm
Ambient temperature range Operating: 0 to 50 C
Storage: –25 to 65 C
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Weight
Approx. 150 g
Accessories
Mounting bracket (FQ-XL), polarizing filter attachment (FQ-XF1), instruction manual and warning label
*1
Approx. 140 g
Applicable standards: IEC62471-2
Cable, Monitor
Camera cables
Model
FZ-VS3
(2 m)
FZ-VSB3
(2 m)
FZ-VSL3
(2 m)
FZ-VSLB3
(2 m)
Model
FZ-VSJ
Weight
Approx. 240 g
Accessories
Instruction Sheet and 4 mounting screws
Shock resistiveness
(durability)
10 to 150 Hz single amplitude 0.15 mm
3 directions, 8 strokes, 4 times
Ambient
temperature range
Operation and storage: 0 to 65 C
(with no icing or condensation)
A 12-VDC power supply must be provided to the Cable Extension Unit when connecting
the Intelligent Compact Camera, or the Lighting Controller.
*2 The current consumption shows when connecting the Cable Extension Unit to an external
power supply.
Ambient humidity range
Operation and storage: 40% to 70% RH
(with no condensation)
Long-distance Camera Cables
Ambient atmosphere
No corrosive gases
Model
FZ-VS4 (15 m)
Material
Cable sheath, connector: PVC
Minimum bending radius
69 mm
Shock resistiveness
(durability)
10 to 150 Hz single amplitude 0.15 mm
3 directions, 8 strokes, 4 times
Weight
Approx. 170 g Approx. 180 g Approx. 170 g Approx. 180 g
Ambient
temperature range
Operation and storage: 0 to 65 C
(with no icing or condensation)
Ambient humidity range
Operation and storage: 40% to 70% RH
(with no condensation)
Ambient atmosphere
No corrosive gases
Material
Cable sheath, connector: PVC
Minimum bending radius
78 mm
Weight
Approx. 1400 g
69 mm
69 mm
Cable Extension Unit
Model
FZ-VSJ
Power supply voltage*1
11.5 to 13.5 VDC
Current consumption*2
1.5 A max.
Ambient temperature range Operating: 0 to 50 C; Storage: –25 to 65 C
(with no icing or condensation)
Ambient humidity range
38
Operating and storage: 35% to 85%
(with no condensation)
*1
69 mm
FZ-VSL4 (15 m)
FH-series
Inspection systems
Encoder Cable
Model
FH-VR
Model
FH-VR
Ambient atmosphere
No corrosive gases
Vibration
resistiveness
10 to 150 Hz single amplitude 0.1 mm
3 directions, 8 strokes, 10 times
Material
Cable Jacket: Heat, oil and flame resistant PVC
Connector: polycarbonate resin
Ambient
temperature range
Operation: 0 to 50 C; Storage: –10 to 60 C
(with no icing or condensation)
Minimum bending radius
65 mm
Ambient
humidity range
Operation and storage: 35% to 85% RH
(with no condensation)
Weight
Approx. 104 g
Touch Panel Monitor
Model
Major function
External interface
FH-MT12
Display area
12.1 inch
Resolution
1,024 (V) 768 (H)
Number of color
16,700,000 colors (8 bit/color)
Brightness
500cd/m 2 (Typ)
Contrast ratio
600:1 (Typ)
Viewing angle
Left and right: each 80, upward: 80, downward: 60
Backlight unit
LED, edge-light
Backlight lifetime
About 100,000 hour
Touch panel
4wire resistive touch screen
Video input
analog RGB
Touch panel signal
USB
RS-232C
Ratings
Operating
environment
Power supply voltage
24 VDC (21.6 to 26.4 VDC)
Current consumption
0.5A
Insulation resistance
Between DC power supply and Touch Panel Monitor FG: 20 M or higher (rated voltage 250 V)
Ambient temperature range
Operating: 0 to 50C, Storage: –20 to 65C (with no icing or condensation)
Ambient humidity range
Operating and Storage: 20% to 85% RH (with no icing or condensation)
Ambient environment
No corrosive gas
Vibration resistance
10 to 150 Hz, one-side amplitude 0.1 mm (Max. acceleration 15 m/s2)
10 times for 8 minutes for each three direction
Degree of protection
Panel mounting: IP65 on the front
Operation
Structure
Touch pen
Mounting
Panel mounting, VESA mounting
Weight
Approx.2.6 kg
Material
Front panel: PC/PBT, Front Sheet: PET, Rear case: SUS
Note: FH Series Sensor Controllers version 5.32 or higher is required.
Touch Panel Monitor cables
Model
FH-VMDA (2 m)
FH-VUAB (2 m)
XW2Z-200PP-1 (2 m)
Cable type
DVI-Analog conversion cable
USB Cable
RS-232C Cable
Vibration resistance
10 to 150 Hz, one-side amplitude 0.1 mm, 10 times for 8 minutes for each three direction
Ambient temperature
Operating Condition: 0 to 50C, Storage Condition: –10 to 60C (with no icing or condensation)
Ambient humidity
Operating Condition: 35% to 85% RH, Storage Condition: 35% to 85% RH (with no icing or condensation)
Ambient environment
No corrosive gases
Material
Cable outer sheath, Connector: PVC
Minimum bend radius
36 mm
25 mm
59 mm
Weight
Approx.220 g
Approx.75 g
Approx.162 g
Cable outer sheath: PVC,
Connector: ABS/Ni Plating
EtherCAT Communications specifications
Item
Specifications
Communications standard
IEC61158 Type 12
Physical layer
100 BASE-TX (IEEE802.3)
Modulation
Base band
Baud rate
100 Mbps
Topology
Depends on the specifications of the EtherCAT master.
Transmission Media
Twisted-pair cable of category 5 or higher (double-shielded straight cable with aluminum tape and braiding)
Transmission Distance
Distance between nodes: 100 m or less
Node address setting
00 to 9
RJ45  2 (shielded) IN: EtherCAT input data, OUT: EtherCAT output data
External connection terminals
Send/receive PDO data sizes
Mailbox data size
Input
56 to 280 bytes/line (including input data, status, and unused areas) Up to 8 lines can be set.*1
Output
28 bytes/line (including output data and unused areas) Up to 8 lines can be set.*1
Input
512 bytes
Output
512 bytes
Mailbox
Emergency messages, SDO requests, and SDO information
Refreshing methods
I/O-synchronized refreshing (DC)
*1
This depends on the upper limit of the master.
39
FH-series
Inspection systems
Version information
FH Series and programming devices
Use the latest version of Sysmac Studio Standard Edition/Vision Edition.
FH Series
Version of FH Series
Corresponding version of Sysmac Studio Standard Edition/Vision Edition
FH-3050 (-_)
FH-1050 (-_)
Version 5.60
Supported by version 1.15 or higher.
Version 5.50
Supported by version 1.14.89 or higher.
Version 5.30
Supported by version 1.10.80 or higher.
Version 5.20
Supported by version 1.10 or higher.
Version 5.10
Supported by version 1.07.43 or higher.
Version 5.00
Supported by version 1.07 or higher. Not supported by version 1.06 or lower.
Components and functions
Sensor controllers
High-speed controllers/
Standard controllers
BOX type
(4-camera type)
[1]
[2]
[3]
[4]
[5]
[6]
A
G
H
I
B
J
K
[11]
C
[7]
[12]
[13]
[8]
[9]
[10]
[14]
D
E
L
F
Name
Description
[1]
POWER LED
Lit while power is ON.
[2]
ERROR LED
Lit when an error has occurred.
[3]
RUN LED
Lit while the layout turned on output setting is displayed.
[4]
ACCESS LED
Blinks while the internal nonvolatile memory is accessed.
[5]
SD POWER LED
Blinks while power is supplied to the SD memory card and the card is usable.
[6]
SD BUSY LED
Blinks while the SD memory card is accessed.
[7]
EtherCAT RUN LED
Lit while EtherCAT communications are usable.
[8]
EtherCAT LINK/ACT IN LED
Lit when connected with an EtherCAT device, and blinks while performing communications.
[9]
EtherCAT LINK/ACT OUT LED
Lit when connected with an EtherCAT device, and blinks while performing communications.
[10]
EtherCAT ERR LED
Lit when EtherCAT communications have become abnormal.
[11]
EtherNet NET RUN1 LED
Lit while EtherNet communications are usable.
[12]
EtherNet NET LINK/ACK1 LED
Lit when connected with an EtherNet device, and blinks while performing communications.
[13]
EtherNet NET RUN2 LED
Lit when EtherNet communications are usable.
[14]
EtherNet NET LINK/ACK2 LED
Lit when connected with an EtherNet device, and blinks while performing communications.
Name
Description
A
SD memory card installation connector
Install the SD memory card. Do not plug or unplug the SD memory card during measurement operation.
Otherwise measurement time may be affected or data may be destroyed.
B
EtherNet connector
Connect an EtherNet device.
Camera 2ch type
Camera 4ch/8ch type
Ethernet port and
EtherNet/IP port are
sharing use.
Upper port:
Ethernet port
Lower port:
Ethernet port and
EtherNet/IP port are
sharing use.
C
USB connector
D
RS-232C connector
Connect an external device such as a programmable controller.
E
DVI-I connector
Connect a monitor.
Connect the controller to external devices such as a sync sensor and PLC.
Connect a USB device. Do not plug or unplug it during measurement operation.
Otherwise measurement time may be affected or data may be destroyed.
F
I/O connector (control lines, data lines)
G
EtherCAT address setup volume
Used to set a node address (00 to 99) as an EtherCAT communication device.
H
EtherCAT communication connector (IN)
Connect the opposed EtherCAT device.
I
EtherCAT communication connector (OUT)
Connect the opposed EtherCAT device.
J
Encoder connector
Connect an encoder.
K
Camera connector
Connect cameras.
L
Power supply terminal connector
Connect a DC power supply. Wire the controller independently on other devices. Wire*1 the ground line. Be sure to ground
the controller alone.
*1
40
Use the attachment power terminal connector (male) of FH-XCN series.
For details, refer to 5-3 Sensor controller installation on Vision System FH/FZ5 series Hardware setup manual (Z366).
FH-series
Lite controllers
BOX type
(4-camera type)
Inspection systems
[2]
[1]
[4]
[3]
[6]
A
[5]
F
B
C
D
[7]
E
[8]
H
I
G
[1]
LED name
Description
PWR LED
Lit while power is ON.
Lit when an error has occurred.
[2]
ERROR LED
[3]
RUN LED
Lit while the layout turned on output setting is displayed.
[4]
ACCESS LED
Blinks while the internal nonvolatile memory is accessed.
[5]
SD PWR LED
Lit while power is supplied to the SD memory card and the card is usable.
[6]
SD BUSY LED
Lit when access to the SD memory card.
[7]
Ethernet NET RUN LED
Lit while Ethernet communications are usable.
[8]
Ethernet NET LINK/ACT LED
Blinks when connected with an Ethernet device, and blinks while performing communications.
Connector name
Description
A
SD memory card installation
connector
Install the SD memory card. Do not plug or unplug the SD memory card during measurement operation. Otherwise
measurement time may be affected or data may be destroyed.
B
USB 2.0 connector
Connects to USB 2.0. Do not insert or remove during loading or writing of measurement or data.
The measurement time can be longer or data can be damaged.
C
USB 3.0 connector
Connects to USB 3.0. Do not insert or remove during loading or writing of measurement or data.
The measurement time can be longer or data can be damaged.
USB 3.0 has a high ability to supply the bus power.
Use the Sensor Controller by combining USB 3.0, faster transport can be realized.
D
Ethernet connector
Connect an Ethernet device.
Shared Ethernet port and EtherNet/IP port.
E
RS-232C connector
Connect an external device such as a programmable controller.
F
Monitor connector
Connect a monitor.
G
Parallel connector
(control lines, data lines)
Connect the controller to external devices such as a sync sensor.
H
Camera connector
Connect a camera.
I
Power supply terminal connector
Connect a DC power supply. Wire the controller independently on other devices. Wire*1 the ground line. Be sure to ground
the FH Sensor Controller alone.
*1
Use the attachment power terminal connector (male) of FH-XCN-L series.
For details, refer to 5-3 Sensor controller installation on Vision System FH/FZ5 series Hardware setup manual(Z366).
41
42
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