SITOP UPS1600 Brochure 08/2014 Uninterruptible 24 V DC Power Supply High-performance, communicative and integrated in TIA If a power failure occurs, not only the AC power goes out but also the 24 V DC supply and thus the complete automation system as well. Costly downtime and undefined system states can be the result. The new DC UPS modules prevent this scenario by providing reliable backup of the 24 volts for hours. They also offer new possibilities for diagnostics and system integration. The SITOP UPS1600 offers comprehensive functions, open communication via USB or Ethernet/PROFINET and is the first UPS that is fully integrated in TIA. The DC UPS modules complement 24 V power supplies from SITOP for uninterrupted rated currents up to 40 A from the UPS1100 battery modules based on maintenance-free lead batteries or more temperature-resistant batteries of pure lead. Via the integrated electronics, the UPS1600 automatically detects the type of battery and charges it at the optimal, temperaturecontrolled charging characteristics. The intelligent battery management system monitors all relevant data, including battery modules connected in parallel. The battery status and various values, such as the voltage, current or residual capacity, are output via the Ethernet/PROFINET interface. Even remote diagnostics by means of a secure network is possible thanks to an integrated web server. The device status of the UPS1600 along with the network connection can be easily monitored in the SINEMA Server network management software. The slim UPS1600 DC UPS module features dynamic overload response, which can be used to activate industrial PCs, for example. The high charging current quickly restores the buffering capacity following a power failure. For use in stand-alone mode, the UPS can be activated from the battery, for example, to start generators. The benefits at a glance ◾◾ Compact DC UPS modules SITOP UPS1600 24 V / 10 A, 20 A and 40 A with digital inputs and outputs, optionally with USB or Ethernet/PROFINET interface with 2 ports ◾◾ SITOP UPS1100 battery modules with integrated electronics comprising –– 24 V / 1.2 Ah, 3.2 Ah, 7 Ah and 12 Ah lead batteries –– 24 V / 2.5 Ah pure lead batteries for low and high temperatures ◾◾ Intelligent battery management with automatic detection of battery modules and selection of optimal, temperature-controlled charging characteristics. Monitoring of operational readiness, battery feed and charge level ◾◾ All diagnostic data and alarms available via USB and Ethernet/PROFINET ◾◾ High dynamic overload capacity: 3 times rated current for 30 ms and 1.5 times rated current for 5 sec per minute ◾◾ High charging currents ◾◾ Battery module starting when mains voltage is unavailable ◾◾ Remote monitoring with integrated web server ◾◾ SITOP UPS Manager (free software download) supports configuration and monitoring with PC-based systems ◾◾ Full integration in TIA: Convenient engineering in the TIA Portal, S7 function blocks for integration in user programs and WinCC faceplates Answers for industry. SITOP UPS1600 – the first open... Whether open or system-integrated, the communicative DC UPS can be integrated into any automation solution. Fully flexible data communication is performed via USB or Industrial Ethernet/PROFINET. Special configuration and visualization software makes it easy to integrate the DC UPS in both PC and PLC based systems. This means you benefit from the high performance of the SITOP UPS1600 in any case. The advantages of SITOP UPS1600 through integration in PC-based systems Open communication Control Control, configuring / monitoring Industrial PC Industrial PC ◾◾ Easy configuration and monitoring via SITOP UPS Manager, runs on all common Windows systems PC ◾◾ Comprehensive diagnostic capabilities using the UPS status and the connected energy storage ◾◾ Connection via USB or Ethernet Industrial Ethernet 24 V DC ◾◾ Closing of software applications SITOP UPS1600 SITOP UPS1100 G_KT01_XX_00796 Energy Storage Link SITOP power supply ◾◾ Targeted shutdown of multiple PCs (master-slave principle) Uninterruptible 24 V DC power supply ◾◾ Integrated OPC server (available soon) ◾◾ Remote monitoring via integrated UPS web server, access to device configuration information and operating data, for example, mains/buffer mode, output power, charging current and battery status SITOP UPS1600 in PC-based automation system: Configuration and monitoring takes place via SITOP UPS Manager PC software. If a power failure occurs, the 24 V buffer and the integration of the DC UPS in Industrial Ethernet enable controlled shutdown of multiple PCs in master-slave mode. Remote monitoring via the web server: The integrated web server provides access to all relevant power supply data; of course, only with appropriate user credentials. 2 SITOP UPS1600 Configuration and monitoring with the SITOP UPS Manager: The free software tool supports easy configuration of the UPS in the PC system as well as visualization of a wide variety of UPS states, even in the form of trend charts. Technical specifications – DC UPS modules DC UPS modules Article numbers Input data SITOP UPS1600 24 V/ 10 A SITOP UPS1600 24 V/ 20 A SITOP UPS1600 24 V/ 40 A 6EP4137-3AB00-0AY0 without interface 6EP4134-3AB00-0AY0 6EP4136-3AB00-0AY0 with USB interface 6EP4134-3AB00-1AY0 6EP4136-3AB00-1AY0 6EP4137-3AB00-1AY0 with 2 Ethernet/ PROFINET interfaces 6EP4134-3AB00-2AY0 6EP4136-3AB00-2AY0 6EP4137-3AB00-2AY0 Rated input voltage Uin rated/ Range Connection threshold for buffering Input current Iin rated Mains buffering Adjustable range using rotary coding switch 24 V DC/ 22 ... 29 V 22.5 V DC ± 3% (factory setting), adjustable: 21 V, 21.5 V, 22 V, 22.5 V, 23 V, 24 V, 25 V DC or via software. Approx. 14 A for max. charging Approx. 25 A for max. charging current (3 A) current (4 A) Approx. 46 A for max. charging current (5 A) 0.5 min, 1 min, 2 min, 5 min, 10 min, 20 min, max. buffering time or via software Behavior on restoration of input voltage after buffering time Interruption of Uout for the automatic restart of PCs or option of no interruption On/off control circuit by opening the circuit the buffer mode is terminated (via external isolated NO contact) Starting from battery with input voltage missing by closing the circuit the buffer mode is started (by means of external isolated NO contact) Energy storage units Connectable batteries Output data Output voltage in normal operation Output voltage in buffering mode Output +Bat/-Bat in normal operation End-of-charge voltage Output current – rated value – Power boost for 30 ms – Extra power for 5 s/min Charging current Typical efficiency for normal operation and charged battery – coded Siemens types SITOP UPS1100 (max. 6 over Energy Storage Link) – non-coded Siemens types 6EP1935-6M... – other manufacturers Rated input voltage Uin - approx. 0.01 x I 27 V DC (no load); 24 V DC (50% battery rated current); 22 V DC (100% battery rated current); 18.5 V DC (exhaustive discharge protection) I-U charging characteristic (first constant charging current, then charge retention) Automatic temperature-specific setting with SITOP UPS1100 battery modules 0 ... 40 A 0 ... 20 A 0 ... 10 A 120 A 60 A 30 A 60 A 30 A 15 A Max. 5 A Max. 4A Max. 3 A automatic adjustment with automatic adjustment with automatic adjustment with UPS1100; otherwise selectable UPS1100; otherwise selectable UPS1100; otherwise selectable 0.8 A, 1.75 A, 5 A 0.8 A, 1.75 A, 4 A 0.3 A, 0.8 A, 3 A 97.70% 98.20% 98.80% Protection and monitoring Reverse polarity protection Against input voltage Uin and against batteries Overload / short-circuit protection Yes, restart in normal operation Normal operation/buffer mode LED 1 (OK/BAT) green/yellow and isolated changeover switch 1 Signaling Charging status (over 85% charged) LED 2 (BAT>85%) green and isolated changeover switch 3 Alarm (not ready for buffering) PROFINET interface LED 3 (Alarm) red and isolated changeover switch 2 LED 4 (BAT.FAULT) red and isolated changeover switch 2: Battery defective, yellow: selected buffering time not assured, yellow flashing: Overtemperature LED 5 (SF) green and LED 6 (RUN) Ethernet LED 7 (P1) green/yellow and LED 8 (P2) green/yellow, link and activity Battery status General data Radio interference level (EN 55022) / noise immunity Class B / Noise immunity to EN 61000-6-2 Safety class Class III (ext. circuit and power supply unit: SELV voltage to EN 60950 required) Degree of protection (EN 60529) Ambient temperature during operation with natural convection Transport/storage temperature -25 ... +70 °C (derating from 60 °C) Dimensions (W x H x D) in mm IP20 -40 ... +85 °C Installation 50 x 125 x 125 0.39 kg without interface, 0.38 kg without interface, 0.41 kg with USB, 0.4 kg with USB, 0.44 kg with Ethernet/PROFINET 0.45 kg with Ethernet/PROFINET Snaps onto DIN rail EN 50022-35x15/7.5 Approvals CE, cULus, CB, ATEX; available soon: cCSAus Class I Div 2, GL, ABS Weight 70 x 125 x 150 0.65 kg without interface, 0.65 kg with USB, 0.7 kg with Ethernet/PROFINET CE, cULus; available soon: CB, ATEX, cCSAus Class I Div 2, GL, ABS SITOP UPS1600 3 Technical specifications - Battery modules Battery modules UPS1100 24 V, 1.2 Ah UPS1100 24 V, 3.2 Ah UPS1100 24 V, 7 Ah UPS1100 24 V, 12 Ah UPS1100 24 V/ 2.5 Ah high temperature For SITOP UPS1600 10 A 10 A and 20 A 10 A and 20 A 20 A and 40 A 10 A Article number 6EP4131-0GB00-0AY0 6EP4133-0GB00-0AY0 6EP4134-0GB00-0AY0 6EP4135-0GB00-0AY0 6EP4132-0GB00-0AY0 Recommended end of charge voltage (set automatically by SITOP UPS1600) 26.4…27.3 V DC (> +20 °C), 27.3…29.0 V DC (< +20 °C) Charging current Max. 0.3 A Rated output voltage 24 V DC, 22 ... 27.0 V DC (no load) Rated output current Max. 0.8 A 29 V (-10 °C); 28.6 V (0 °C); 28.3 V (+10 °C); 27.9 V (+20 °C); 27.2 V (+40 °C); 26.8 V (+50 °C); 26.4 V (+60 °C) Max. 1.75 A Max. 3 A Max. 5 A 10 A 20 A 40 A 40 A 20 A Integral battery fuse 15 A 25 A 2 x 25 A 2 x 25 A 25 A Signaling LED green: Battery OK Flashing green: Error or warning OFF: Battery off, no communication Degree of protection (EN 60529) IP00 Ambient temperature 0...+40 °C -40...+60 °C Transport/storage temperature -20…+50 °C -40 ... +60 °C Service life (when capacity falls to 50% of original capacity), depending on battery temperature, approx. +20 °C: 4 years, +30 °C: 2 years, +40 °C: 1 year, +50 °C: 0.5 years +20 °C: 10 years, +30 °C: 7 years, +40 °C: 3 years, +50 °C: 1.5 years, +60 °C: 1 year Installation DIN rail or wall mounting DIN rail or wall mounting Wall mounting Wall mounting DIN rail or wall mounting Dimensions (W x H x D) in mm 89 x 130 x 107 190 x 169 x 79.5 186 x 186 x 110.5 253 x 168 x 110 265 x 115 x 63 Weight, approx. 1.9 kg 3.8 kg 6.1 kg 9.3 kg 3.7 kg Certification CE, cULus, C-Tick; KCC; GL, ABS, ATEX Buffer times Load current 1A 34.5 min 2.6 h 5.4 h 9h 2h 2A 15.5 min 1h 2.6 h 4.6 h 1h 3A 9 min 39.3 min 1.6 h 2.9 h 37.5 min 4A 6.5 min 27.1 min 1.2 h 2.2 h 27 min 6A 3.5 min 17.5 min 41 min 1.2 h 17.6 min 8A 2 min 12.1 min 28.6 min 53.3 min 12.5 min 10 A 1 min 9 min 21.8 min 43.5 min 8.8 min 12 A 7 min 17.3 min 33.3 min 6.8 min 14 A 5 min 15.1 min 27.5 min 5.1 min 16 A 4 min 12.5 min 23.8 min 4.3 min 20 A 1 min 9.1 min 20.1 min 25 A 12.6 min 30 A 9.1 min 35 A 17.1 min (2 x 12 Ah) 40 A 13.5 min (2 x 12 Ah) Unless otherwise specified, technical specifications apply for rated input voltage and +25 °C ambient temperature. Determination of the buffering times is based on the discharge period of new and completely charged battery modules until shutdown of the DC UPS. 4 SITOP UPS1600 ...and system-integrated DC UPS Integration in TIA and TIA Portal Control SIMATIC S7, STEP7 HMI Panel PC/ PC SIMATIC HMI, WinCC Engineering PC WinCC, SCADA system PG/ PC, TIA Portal, STEP7 PROFINET 24 V DC SITOP power supply SITOP UPS1600 SITOP UPS1100 Engineering in the TIA Portal: Integration of the DC UPS into PROFINET is simple and reliable. G_KT01_XX_00797 Energy Storage Link Uninterruptible 24 V DC power supply SITOP UPS1600 in Totally Integrated Automation: Engineering takes place via the TIA Portal. If a power failure occurs, the 24 V DC buffer and the integration of the DC UPS in PROFINET enables the PLCs to be brought to a defined state independent of one another. Function blocks for SIMATIC S7-300, 400, 1200 and 1500 are available for this purpose. The comprehensive diagnostic data of the power supply can be visualized by various devices, for example, via UPS faceplates. Engineering in the TIA Portal: The UPS configuration is also extremely user-friendly. This is because the configuration data of UPS1600 and UPS1100 are stored in the TIA Portal. Advantages of the SITOP UPS1600 system integration ◾◾ Full integration in TIA saves time and money in planning and operation ◾◾ Convenient engineering of SITOP DC UPS in the TIA Portal ◾◾ Fast selection of products and network integration in PROFINET ◾◾ Comprehensive device configuration ◾◾ Comprehensive diagnostic capabilities using the power supply status ◾◾ Easy integration in STEP 7 user programs with function blocks for S7-300, 400, 1200 and 1500, free download ◾◾ Fast integration in the HMI with “UPS faceplates” for SIMATIC Panels and SIMATIC WinCC (free download) Faceplates for diagnostics in WinCC: Monitoring is quickly provided with ready-to-use SITOP UPS1600 faceplates. All relevant operating and diagnostic data of the DC UPS and the battery can be seen at a glance. Even alarm messages, such as missing buffer readiness are generated without time-consuming programming. SITOP UPS1600 5 Industrial Security Get more information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, our products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates. The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described, or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without prior notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.