TM
P588-E1-02
About Intellectual Property Rights and Trademarks
Microsoft product screen shots reprinted with permission from Microsoft Corporation.
Windows is a registered trademark of Microsoft Corporation in the USA and other countries.
ODVA and EtherNet/IP
TM
are trademarks of ODVA.
Company names and product names in this document are the trademarks or registered trademarks of their respective companies.
Table of Contents
Applicable Devices and Device Configuration ........................................ 5
Applicable Devices .............................................................................. 5
Device Configuration ........................................................................... 6
Allocating the Tag Data Links ............................................................ 10
EtherNet/IP Connection Procedure ......................................................... 12
Setting up the FZ5 Sensor Controller ................................................ 13
Setting up the PLC ............................................................................ 19
Setting up the Network ...................................................................... 28
Checking the EtherNet/IP Communications ...................................... 42
Initializing the FZ5 Sensor Controller ................................................ 48
1. Related Manuals
To ensure system safety, make sure to always read and heed the information provided in all
Safety Precautions and Precautions for Safe Use of manuals for each device which is used in the system.
The table below lists the manuals of OMRON Corporation (hereinafter referred to as OMRON) related to this document.
Manufacturer
OMRON
Cat. No.
W472
Model
CJ2M-CPU[][]
CJ2H-CPU6[]
CJ2H-CPU6[]-EIP
Manual name
CJ-series CJ2 CPU Unit
Hardware User´s Manual
OMRON
OMRON
W473
W465
CJ2M-CPU[][]
CJ2H-CPU6[]
CJ2H-CPU6[]-EIP
CJ1W-EIP21
CJ2H-CPU6[]-EIP
CJ2M-CPU3[]
-
CJ-series CJ2 CPU Unit
Software User's Manual
EtherNet/IP
TM
Units Operation Manual
OMRON
OMRON
W446
0969584-7
CX-Programmer Operation Manual
Switching Hub W4S1-series User's Manual
OMRON
OMRON
OMRON
9524422-4
9910002-2
Z340
W4S1-05[]
W4S1-03B
FZ5-6[][]/6[][]-10
FZ5-11[][]/11[][]-10
FZ5-L35[]/L35[]-10
Image Processing System Instruction
Sheet
Image Processing System Instruction
Sheet
Vision Sensor FH/FZ5 Series Vision
System User’s Manual
OMRON
OMRON
Z341
Z342
1636843-6
FZ5-6[][]/6[][]-10
FZ5-11[][]/11[][]-10
FZ5-L35[]/L35[]-10
FZ5-6[][]/6[][]-10
FZ5-11[][]/11[][]-10
FZ5-L35[]/L35[]-10
FZ5-6[][]/6[][]-10
FZ5-11[][]/11[][]-10
FZ5-L35[]/L35[]-10
FZ-M08 OMRON
Vision Sensor FH/FZ5 Series Vision
System Processing Item Function
Reference Manual
Vision Sensor FH/FZ5 Series Vision
System User’s Manual for Communications
Settings
LCD monitor Instruction Sheet
1
2. Terms and Definitions
Node
Tag
Tag Set
Term
Tag data link
Connection
Originator and
Target
Tag data link parameter
Explanation and Definition
Programmable controllers and devices are connected to the EtherNet/IP network via the EtherNet/IP ports. The EtherNet/IP recognizes each
EtherNet/IP port connected to the network as one node.
When a device with two EtherNet/IP ports is connected to the
EtherNet/IP network, the EtherNet/IP recognizes this device as two nodes.
The EtherNet/IP achieves the communications between programmable controllers or the communications between programmable controllers and devices by exchanging data between these nodes connected to the network.
A minimum unit of the data that is exchanged on the EtherNet/IP network is called a tag. The tag is defined as a network variable or as a physical address, and it is allocated to the memory area of each device.
In the EtherNet/IP network, a data unit that consists of two or more tags can be exchanged. The data unit consisting of two or more tags for the data exchange is called a tag set. Up to eight tags can be configured per tag set for OMRON programmable controllers.
In the EtherNet/IP, the tag and tag set can be exchanged cyclically between nodes without using the user program. This standard feature on the EtherNet/IP is called a tag data link.
A connection is used to exchange data as a unit within which data concurrency is maintained. The connection consists of tags or tag sets.
Creating the concurrent tag data link between the specified nodes is called a "connection establishment". When the connection is established, the tags or tag sets that configure the connection are exchanged between the specified nodes concurrently.
To perform tag data links, one node requests the opening of a communications line called a "connection".
The node that requests to open the connection is called an "originator", and the node that receives the request is called a "target".
The tag data link parameter is the setting data to perform the tag data link. It includes the data to set tags, tag sets, and connections.
2
3. Precautions
(1) Understand the specifications of devices which are used in the system. Allow some margin for ratings and performance. Provide safety measures, such as installing safety circuit in order to ensure safety and minimize risks of abnormal occurrence.
(2) To ensure system safety, make sure to always read and heed the information provided in all Safety Precautions and Precautions for Safe Use of manuals for each device which is used in the system.
(3) The user is encouraged to confirm the standards and regulations that the system must conform to.
(4) It is prohibited to copy, to reproduce, and to distribute a part or the whole of this document without the permission of OMRON Corporation.
(5) The information contained in this document is current as of March 2015. It is subject to change without notice for improvement.
The following notation is used in this document.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage.
Precautions for Correct Use
Precautions on what to do and what not to do to ensure proper operation and performance.
Additional Information
Additional information to read as required.
This information is provided to increase understanding or make operation easier.
Symbol
The triangle symbol indicates precautions (including warnings).
The specific operation is shown in the triangle and explained in text.
This example indicates a general precaution.
3
4. Overview
This document describes the procedure for connecting the Vision System (FZ5 series) of
OMRON Corporation with CJ-series Programmable Controller + Ethernet/IP Unit (hereinafter referred to as the PLC) via EtherNet/IP, and the procedure to check their connection.
Refer to
Section 6. EtherNet/IP Settings
and
Section 7. EtherNet/IP Connection Procedure
to understand the setting method and key points to perform the tag data links for the EtherNet/IP.
In this document, CJ-series EtherNet/IP Unit and the built-in EtherNet/IP port of CJ-series CJ2
CPU Unit are collectively called as the "EtherNet/IP Unit".
4
5. Applicable Devices and Device Configuration
5.1. Applicable Devices
The applicable devices are as follows:
Manufacturer
OMRON
CJ2 CPU Unit
Name
OMRON
OMRON
OMRON
EtherNet/IP Unit
FZ5 Sensor Controller
LCD-integrated Controller
Box-type Controller
5 Megapixel Digital Camera
2 Megapixel Digital Camera
0.3 Megapixel Digital Camera
0.3 Megapixel High-Speed Camera
0.3 Megapixel Small Digital Camera
0.3 Megapixel Small Digital Pen-Shaped Camera
Intelligent Compact Camera
Model
CJ2[]-CPU[][]
CJ1W-EIP21
CJ2H-CPU6[]-EIP
CJ2M-CPU3[]
FZ5-6[][]/6[][-10
FZ5-11[][]/11[][]-10
FZ5-L35[]/L35[]-10
FZ-SC5M2/S5M2
FZ-SC2M/S2M
FZ-SC/S
FZ-SHC/SH
FZ-SFC/SF
FZ-SPC/SP
FZ-SQ010F/SQ050F
FZ-SQ100F/SQ100N
Precautions for Correct Use
As applicable devices above, the devices with the models and versions listed in
Section 5.2.
are actually used in this document to describe the procedure for connecting devices and checking the connection.
You cannot use devices with versions lower than the versions listed in
Section 5.2
.
To use the above devices with models not listed in
Section 5.2.
or versions higher than those listed in
Section 5.2.
, check the differences in the specifications by referring to the manuals before operating the devices.
Additional Information
This document describes the procedure to establish the network connection. It does not provide information on operation, installation or wiring method which is not related to the connection procedure. It also does not describe the functionality or operation of the devices.
Refer to the manuals or contact your OMRON representative.
5
5. Applicable Devices and Device Configuration
5.2. Device Configuration
The hardware components to reproduce the connection procedure of this document are as follows:
Personal computer
(CX-One, installed
OS: Windows 7)
CJ2M-CPU32
(Built-in EtherNet/IP port)
W4S1-05C
FZ5-L350
USB mouse
LAN cable
FZ-VM
FZ-M08
USB cable
FZ-VS
Manufacturer
OMRON
OMRON
OMRON
-
OMRON
CPU Unit
Switching hub
Name
(Built-in EtherNet/IP port)
Power Supply Unit
24 VDC power supply
(For Switching hub)
CX-One
24 VDC power supply
24 VDC power supply
24 VDC power supply
Model
CJ2M-CPU32
CJ1W-PA202
W4S1-05C
-
FZ-SC2M
Version
Ver.2.0
(Ver.2.12)
Ver.1.00
Ver.4.[][]
OMRON
OMRON
-
-
-
OMRON
CX-Programmer
Network Configurator
Personal computer (OS: Windows 7)
USB cable
(USB 2.0 type B connector)
LAN cable (STP (shielded, twisted-pair) cable of Ethernet category 5 or higher)
FZ5 Sensor Controller
CXONE-AL[][]C-V4
/AL[][]D-V4
(Included in CX-One)
(Included in CX-One)
-
-
-
FZ5-L350
Ver.9.52
Ver.3.56
Ver.5.32
OMRON
Camera FZ-SC2M
Camera cable FZ-VS[]
OMRON
OMRON
Monitor (analog RGB monitor) FZ-M08
OMRON
-
Monitor cable
USB mouse
FZ-VM
-
-
-
24 VDC power supply
(For FZ5 Sensor Controller)
24 VDC power supply (For Monitor)
-
-
6
5. Applicable Devices and Device Configuration
Precautions for Correct Use
Update the CX-Programmer and Network Configurator to the versions specified in this section or higher versions using the auto update function.
If a version not specified in this section is used, the procedures described in
Section 7.
and subsequent sections may not be applicable. In that case, use the equivalent procedures described in this document by referring the
CX-Programmer Operation Manual
(Cat. No.
W446) and Network Configurator Online Help.
Additional Information
For specifications of the 24 VDC power supply available for the Switching hub, refer to the
Switching Hub W4S1-series User's Manual
(Cat. No. 0969584-7).
Additional Information
For specifications of the 24 VDC power supply available for the FZ5 Sensor Controller, refer to the
Image Processing System Instruction Sheet
(Cat. No. 9524422-4/ 9910002-2).
Additional Information
For specifications of the 24 VDC power supply available for the Monitor, refer to the
LCD monitor Instruction Sheet
(Cat. No. 1636843-6).
Additional Information
The system configuration in this document uses USB for the connection between the
Personal computer and PLC. For information on how to install the USB driver, refer to
A-5
Installing the USB Driver
of the
CJ-series CJ2 CPU Unit Hardware User's Manual
(Cat. No.
W472).
7
6. EtherNet/IP Settings
This section describes specifications of parameters and the tag data link allocation that are set in this document.
6.1. Parameters
The parameter settings that are set in this document are as follows:
6.1.1. EtherNet/IP Communications Settings
The parameters required for connecting the PLC and the FZ5 Sensor Controller via
EtherNet/IP are given below.
Unit number
Node address
IP address
Subnet mask
Fieldbus
Output control
Timeout [s]
Item
0
1
-
-
-
PLC (node 1)
192.168.250.1
255.255.255.0
FZ5 Sensor Controller (node 2)
-
2
192.168.250.2
255.255.255.0
EtherNet/IP
Handshaking (Default)
10.0 (Default)
*In this document, the gateway setting is unnecessary because the connection is made in the same segment.
Additional Information
In order to prevent a phenomenon that a change in the status of each signal cannot be detected by the target device, it is recommended that you set the Output control setting for the FZ5 Sensor Controller to Handshaking. When the Output control of the FZ5 Sensor
Controller is set to None, the originator device may not correctly detect a change in the status of a signal from the FZ5 Sensor Controller if RPI is longer than the output time (ON/OFF) on the FZ5 Sensor Controller.
For details, refer to
EtherNet/IP Communications Cycle (RPI)
in
Communicating with
EtherNet/IP
in
Section 2. Methods for Connecting and Communicating with External Devices
of the
Vision Sensor FH/FZ5 Series Vision System User’s Manual for Communications
Settings
(Cat. No. Z342).
8
6. EtherNet/IP Settings
6.1.2. Connection Settings
The connection settings of the FZ5 Sensor Controller are shown below.
On the FZ5 Sensor Controller, set the connection type to
Point to Point
for both input and output. Set the Timeout Value so that it is longer than the FZ5 Sensor Controller’s measurement processing time. When the measurement interval is short, the measurement processing load is high, or command processing for operations such as scene group changing is time-consuming, the FZ5 Sensor Controller prioritizes measurement and control processing over communication processing. As a result, communication between an external device and the FZ5 Sensor Controller may be temporarily interrupted, and a communication error may occur. In this case, set the communication error timeout time longer than the FZ5 Sensor
Controller’s processing time.
Connection allocation
Connection I/O Type
Originator Device Input Tag Set
Connection Type
Target Device
Output Tag Set
Connection Type
Output Tag Set
Input Tag Set
Packet Interval (RPI)
Timeout Value
Set value
Consume Data From / Produce Data To
D10100-[48 Byte]
Point to Point connection
D10000-[20 Byte]
Point to Point connection
Input_101-[48 Byte]
Output_100-[20 Byte]
50.0 ms
Packet interval (RPI) x 4
9
6. EtherNet/IP Settings
6.2. Allocating the Tag Data Links
The tag data links allocation of the FZ5 Sensor Controller is as follows:
Output area Input area
D10000
D10009
(PLC to FZ5 Sensor
Controller)
20 bytes
■
Details on output area
D10100
D10123
(FZ5 Sensor Controller to PLC)
48 bytes address
15 14 13 12 11 10 9
D10000
ERC
LR
D10001
D10002
D10003
D10004
D10005
D10006
D10007
D10008
D10009
-
-
-
-
-
-
-
-
-
-
-
-
-
8
Bit
XEX
E
-
7
-
-
6
-
-
CMD-CODE
CMD-PARAM
5
-
-
4
-
-
3
-
-
2
-
-
Meaning
1 0
STE
P
EXE
- DSA
Command area
Control input
(2 words)
Command code
(2 words)
EXE: Command Execution Bit: Turns ON to execute a command.
Command parameters
(6 words max.)
STEP: Measure Bit: Turns ON to execute a measurement.
XEXE: Flow Command Request Bit: Turns ON to request execution of a command during execution of fieldbus flow control.
ERCLR: Error Clear Bit: Turns ON to clear the ERR signal from the FZ5 Sensor Controller.
DSA: Data Output Request Bit: Turns ON to request the next data output.
10
6. EtherNet/IP Settings
■
Details on input area address
15 14 13 12 11 10 9 8
Bit
7 6 5 4 3 2 1 0
Meaning
D10100
ERR -
D10101
D10102
D10103
D10104
D10105
D10106
D10107
D10108
D10109
D10110
D10111
D10112
D10113
D10114
D10115
D10116
D10117
D10118
D10119
D10120
D10121
D10122
D10123
- -
-
-
-
-
-
-
XW
AIT
XBU
SY
XFL
G
- - -
-
-
CMD-CODE
RES-CODE
RES-DATA
DATA 0
DATA 1
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
-
-
-
-
RU
N
-
OR
-
-
-
BUS
Y
-
FLG
Response area
GAT
E
Control output
(2 words)
Command code
(2 words)
Response code
(2 words)
Response data
(2 words)
Data output area
Output data 0
(2 words) to
Output data 7
(2 words)
FLG: Command Completion Bit: Turns ON when command execution is completed.
BUSY: Command Busy Bit: Turns ON when command execution is in progress.
OR: Overall Judgement: Turns ON when the overall judgement is NG.
RUN: Run Mode: Turns ON while the Sensor Controller is in Run Mode.
XFLG: Flow Command Completion Bit: Turns ON when execution of a command that was input during the execution of fieldbus flow control has been completed (i.e., when
XBUSY turns OFF).
XBUSY: Flow Command Busy Bit: Turns ON when execution of a command that was input during execution of fieldbus flow control is in progress.
XWAIT: Flow Command Wait Bit: Turns ON when a command can be input during the execution of fieldbus flow control.
ERR: Error signal: Turns ON when the FZ5 Sensor Controller detects an error signal.
GATE: Data Output Completion Bit: Turns ON when data output is completed.
Additional Information
For details on command codes and response codes, refer to
Command Details for PLC Link,
EtherNet/IP, and EtherCAT
in
Command Control
in
Section 3. Appendices
of the
Vision
Sensor FH/FZ5 Series Vision System User’s Manual for Communications Settings
(Cat. No.
Z342).
11
7. EtherNet/IP Connection Procedure
This section describes the procedure for connecting the FZ5 Sensor Controller to the PLC via
EtherNet/IP.
This document explains the procedures for setting up the PLC and the FZ5 Sensor Controller based on the factory default setting. For the initialization, refer to
Section 8. Initialization
Method
.
7.1. Work Flow
Take the following steps to set the tag data link for EtherNet/IP.
7.2. Setting up the FZ5 Sensor
Controller
↓
Set up the FZ5 Sensor Controller.
7.2.1. Parameter Settings
↓
Set the parameters for the FZ5 Sensor Controller.
7.3. Setting up the PLC
↓
7.3.1. Hardware Settings
Set up the PLC.
Set the hardware switches on the Ethernet/IP Unit and wire the network.
Start the CX-Programmer and connect online with the
PLC.
↓
7.3.2. Starting the CX-Programmer and
Connecting Online with the PLC
↓
7.3.3. Creating the I/O Table and setting the IP Addresses
↓
7.4. Setting up the Network
↓
7.4.1. Starting the Network
Configurator and Connecting
Online with the PLC
↓
7.4.2. Uploading the Network
Configuration
↓
7.4.3. Setting the Tags
↓
7.4.4. Setting the Connections
Create the I/O table and set the IP address of the
PLC.
Set the tag data links for the EtherNet/IP.
Start the Network Configurator and connect online with the PLC.
Upload the network configuration.
Register the tags of the send area and receive area.
Associate the tags of the target device with the tags of the originator device.
↓
7.4.5. Transferring the Tag Data Link
Parameters
↓
7.5. Checking the EtherNet/IP
Communications
↓
7.5.1. Checking the Connection Status
↓
7.5.2. Checking the Sent and
Received Data
Transfer the set tag data link parameters to the PLC.
Confirm that the EtherNet/IP tag data links are operated normally.
Check the connection status of EtherNet/IP.
Confirm that the correct data are sent and received.
12
7. EtherNet/IP Connection Procedure
7.2. Setting up the FZ5 Sensor Controller
Set up the FZ5 Sensor Controller.
7.2.1. Parameter Settings
Set the parameters for the FZ5 Sensor Controller.
1
Check the positions of the connectors on the FZ5 Sensor
Controller by referring to the right figure.
2
As shown in
Section 5.2. Device
Configuration
, connect the
Camera, Monitor, USB mouse,
24 VDC power supply (For FZ5
Sensor Controller), and LAN cable to the FZ5 Sensor
Controller.
Connect the 24 VDC power supply (For Monitor) to the
Monitor.
3
Connect the FZ5 Sensor
Controller to the Switching hub with the LAN cable.
Connect the 24 VDC power supply (For Switching hub) to the Switching hub.
4
Turn ON the power supply to the
FZ5 Sensor Controller and the
Monitor.
FZ5 Sensor Controller
USB mouse
LAN cable
Monitor
24 VDC power supply
Camera
24 VDC power supply
LAN cable
24 VDC power supply
13
5
The Language setting Dialog
Box is displayed on the Monitor connected to the FZ5 Sensor
Controller only at the initial start.
Select
English
from the pull-down list.
Check that the English is selected in the
Language
Field and click the
OK
Button.
Confirm that your desired
Language is selected and click the
Yes
Button.
6
Select
System Settings
from the Tool Menu on the dialog box that is shown on the Monitor connected to the FZ5 Sensor
Controller.
7
Select
System Settings
-
Startup
-
Startup setting
from the tree.
Select the
Communication
Tab in the right figure.
7. EtherNet/IP Connection Procedure
14
8
The
Communication module select
Field is displayed. Select
EtherNet/IP
from the Fieldbus pull-down list.
Check that the EtherNet/IP is selected in the
Fieldbus
Field.
Click the
Apply
Button. Click the
Close
Button to close the
System Settings Window.
*After the data set in the System
Settings Window are saved and then the FZ5 Sensor
Controller is restarted as shown on the right, the settings become enabled.
9
Select
Data save
from the
Function Menu.
7. EtherNet/IP Connection Procedure
15
10
The Data save Dialog Box is displayed. Check the contents and click the
OK
Button.
11
Select
System restart
from the
Function Menu.
7. EtherNet/IP Connection Procedure
12
The System restart Dialog Box is displayed. Check the contents and click the
OK
Button.
13
After restarting, select
System
Settings
from the Tool Menu.
16
7. EtherNet/IP Connection Procedure
14
Select
System Settings
-
Communication
-
Ethernet(Normal(UDP))
from the tree.
15
The dialog box on the right is displayed. Select the
Use the following IP address
Option for the
Address setting 2
Field and set the following values.
・
IP address:
192.168.250.2
・
Subnet mask:
255.255.255.0
After setting, click the
Apply
Button.
*To change a value, click the
Button which is in the right of each octet of IP address. The numeric keyboard is displayed.
Enter values using the mouse.
After entering the values, click the
OK
Button on the numeric keyboard.
*How to change values
17
16
Select
System Settings
-
Communication
-
Ethernet/IP
from the tree.
7. EtherNet/IP Connection Procedure
17
The Setting Tab is displayed.
Check the following values.
・
Output control:
Handshaking
・
Timeout [s]:
10.0
Click the
Close
Button to close the System Settings Window.
18
In the same way as steps 9 and
10, select
Data save
from the
Function Menu.
19
In the same way as steps 11 and
12, select
System restart
from the Function Menu.
18
7. EtherNet/IP Connection Procedure
7.3. Setting up the PLC
Set up the PLC.
7.3.1. Hardware Settings
Set the hardware switches on the Ethernet/IP Unit and wire the network.
Precautions for Correct Use
Make sure that the power supply is OFF when you perform the setting up.
1
Make sure that the power supply to the PLC and the Switching hub is OFF.
*If the power supply is turned
ON, settings may not be applicable as described in the following procedure.
2
Check the positions of the hardware switches on the front of the EtherNet/IP Unit by referring to the right figure.
3
Set the Unit number setting switch to
0
.
The unit number is used to identify individual CPU Bus Units when more than one CPU Bus Unit is mounted to the same PLC. Use a small screwdriver to make the setting, taking care not to damage the rotary switch. The unit number is factory-set to 0.
4
Set the Node address setting switches to the following default settings.
NODE No.x16
1
:
0
NODE No.x16
0
:
1
*Set the IP address to
192.168.250.1
.
*By default, the first to third octets of the local IP address are fixed to 192.168.250. The fourth octet is the values that are set with the Node address setting switches.
With the FINS communications service, when there are multiple
EtherNet/IP Units connected to the Ethernet network, the
EtherNet/IP Units are identified by node addresses. Use the node address switches to set the node address between 01 and FE hexadecimal (1 to 254 decimal).Do not set a number that has already been set for another node on the same network.
The left switch sets the sixteens digit (most significant digit) and the right switch sets the ones digit (least significant digit).The node address is factory set to 01.
19
7. EtherNet/IP Connection Procedure
5
Connect the LAN cable to the
EtherNet/IP port of the PLC, and connect the USB cable to the
USB port. Connect the Personal computer, Switching Hub, and
PLC as shown in
5.2. Device
Configuration
.
6
Turn ON the power supply to the
PLC and Switching hub.
7
The set IP address is displayed on the seven-segment LED indicators. Afterwards, the last digit of the IP address is displayed in hexadecimal during normal operation.
Personal computer
USB cable
PLC
Power Supply Unit
Switching hub
LAN cable
CPU Unit
20
7. EtherNet/IP Connection Procedure
7.3.2. Starting the CX-Programmer and Connecting Online with the PLC
Start the CX-Programmer and connect online with the PLC.
Install the CX-One and USB driver in the Personal computer beforehand.
1
Start the CX-Programmer.
*If a confirmation dialog for an access right is displayed at start, execute a selection to start.
2
The CX-Programmer starts.
3
Select
Auto Online
-
Direct
Online
from the PLC Menu.
4
The Direct Online Dialog Box is displayed. Select the
USB connection
Option for
Connection Type.
Click the
Connect
Button.
21
7. EtherNet/IP Connection Procedure
5
The dialog box on the right is displayed. Check the contents and click the
No
Button.
6
The dialog box on the right is displayed, and the
CX-Programmer and the PLC are automatically connected.
7
Confirm that the
CX-Programmer and the PLC are normally connected online.
*The icon is pressed down during online connection.
Additional Information
If an online connection cannot be made to the PLC, check the cable connection.
Or, return to step 1, check the settings and repeat each step.
For details, refer to
Connecting Directly to a CJ2 CPU Unit Using a USB Cable
in
Chapter 3
Communications
in
PART 3: CX-Server Runtime
of the
CX-Programmer Operation Manual
(Cat. No. W446).
Additional Information
The dialog boxes explained in the following procedures may not be displayed depending on the environmental setting of CX-Programmer.
For details on the environmental setting, refer to
Options and Preferences
in
Chapter 3
Project Reference
in
PART 1: CX-Programmer
of the
CX-Programmer Operation Manual
(Cat. No. W446). This document explains the setting procedure when the Confirm all operations affecting the
PLC
Check Box is selected.
22
7. EtherNet/IP Connection Procedure
7.3.3. Creating the I/O Table and setting the IP Addresses
Create the I/O table and set the IP address of the PLC.
1
If the operating mode of the PLC is
Run Mode or Monitor Mode, change it to Program Mode by following the steps below.
(1)Select
Operating Mode
-
Program
from the PLC Menu of the CX-Programmer.
(2)The dialog box on the right is displayed. Confirm that there is no problem and click the
Yes
Button.
*Refer to
Additional Information
on the previous page for the settings concerning the dialog display.
(3)Confirm that Stop/Program Mode is displayed on the right of the
PLC model in the project workspace of the
CX-Programmer.
2
Select
Edit
-
I/O Table and Unit
Setup
from the PLC Menu of the
CX-Programmer.
The PLC IO Table Window is displayed.
(Project workspace)
23
7. EtherNet/IP Connection Procedure
Precautions for Correct Use
The PLC will be reset after creating and transferring the I/O table in step 3 and subsequent steps. Always confirm safety before creating and transferring the I/O table.
3
Select
Create
from the Options
Menu of the PLC IO Table
Window.
The dialog box on the right is displayed. Confirm that there is no problem and click the
Yes
Button.
The dialog box on the right is displayed. Confirm that there is no problem and click the
Yes
Button.
24
4
The Transfer from PLC Dialog
Box is displayed. Select the
I/O
Table
Check Box and the
SIO Unit
Parameters
Check Box, and click the
Transfer
Button.
When the transfer is completed, the Transfer Results Dialog Box is displayed.
Confirm that the transfer was normally executed by referring to the message in the dialog box.
When the I/O table is created normally, the dialog box displays as follows:
Transfer Success: 1 Unit
Transfer Unsuccessful: 0 Unit
Click the
OK
Button.
5
On the PLC IO Table Window, click
+
to the left of Built-in
Port/Inner Board to display
CJ2M-EIP21.
*The right figure displays the CPU
Unit (Built-in EtherNet/IP port) specified in
5.2. Device
Configuration
. If you use other applicable EtherNet/IP Units, the display position and name are different from this figure.
Right-click
CJ2M-EIP21
and select
Unit Setup
.
7. EtherNet/IP Connection Procedure
25
6
The Edit Parameters Dialog Box is displayed. Select the
TCP/IP
Tab.
Make the following settings in the
IP Address
Field.
・
Use the following address:
Select
・
IP Address:
192.168.250.1
・
Sub-net Mask:
255.255.255.0
Click the
Transfer[PC to Unit]
Button.
7
The dialog box on the right is displayed. Confirm that there is no problem and click the
Yes
Button.
Confirm that a message stating
"Transfer successful" is displayed, and click the
Close
Button.
7. EtherNet/IP Connection Procedure
26
8
A confirmation dialog box is displayed. Check the contents and click the
Yes
Button.
When the Unit is restarted, the dialog box on the right is displayed. Check the contents and click the
OK
Button.
9
Click the
Compare
Button to confirm that the IP address is correctly changed.
7. EtherNet/IP Connection Procedure
10
Confirm that a message stating
"Compare successful" is displayed, and click the
Close
Button.
11
Click the
OK
Button on the Edit
Parameters Dialog Box.
27
7. EtherNet/IP Connection Procedure
7.4. Setting up the Network
Set the tag data links for the EtherNet/IP.
7.4.1. Starting the Network Configurator and Connecting Online with the PLC
Start the Network Configurator and connect online with the PLC.
1
Right-click
CJ2M-EIP21
on the
PLC IO Table Window, and select
Start Special
Application
-
Start with
Settings Inherited
.
The Select Special Application
Dialog Box is displayed. Select
Network Configurator
and click the
OK
Button.
2
Network Configurator is started.
The following panes are displayed in this window.
Left: Hardware List
Right: Network Configuration Pane
Hardware List
Network Configuration Pane
28
7. EtherNet/IP Connection Procedure
Precautions for Correct Use
Confirm that the LAN cable is connected before taking the following procedure.
When it is not connected, turn OFF the power supply to each device and then connect the
LAN cable.
3
Select
Select Interface
-
CJ2
USB/Serial Port
from the
Option Menu.
4
Select
Connect
from the
Network Menu.
5
The Setup Interface Dialog Box is displayed,
Confirm that the following settings are made.
Port Type: USB
Port: OMR0
Baud Rate: 115200 Bit/s
Click the
OK
Button.
6
The Select Connect Network
Port Dialog Box is displayed.
Select
Back Plane
-
CJ2M-EIP21
–
TCP:2
.
Click the
OK
Button.
29
7. EtherNet/IP Connection Procedure
7
The Select Connected Network
Dialog Box is displayed. Check the contents and click the
OK
Button.
8
When an online connection is established normally, the color of the icon on the figure changes to blue.
Additional Information
If an online connection cannot be made to the PLC, check the cable connection.
Or, return to step 3, check the settings and repeat each step.
For details, refer to
6-2-9 Connecting the Network Configurator to the Network
in
Section 6.
Tag Data Link Functions
of the
EtherNet/IP
TM
Units Operation Manual
(Cat. No. W465).
30
7. EtherNet/IP Connection Procedure
7.4.2. Uploading the Network Configuration
Upload the network configuration.
1
Select
Upload
from the Network
Menu to upload the device information on the network.
2
The dialog box on the right is displayed. Confirm that there is no problem and click the
Yes
Button.
3
The Target Device Dialog Box is displayed. Select the
192.168.250.1
Check Box and the
192.168.250.2
Check Box.
Click the
OK
Button.
*If 192.168.250.1 and
192.168.250.2 are not displayed on the dialog box, click the
Add
Button to add the addresses.
*The displayed addresses depend on the status of the
Network Configurator.
4
The device parameters are uploaded. When uploading is completed, the dialog box on the right is displayed. Check the contents and click the
OK
Button.
31
5
After uploading, confirm that the
IP addresses of uploaded nodes are updated on the Network
Configuration Pane as follows:
IP address of node 1:
192.168.250.1
IP address of node 2:
192.168.250.2
*The FZ5 Sensor Controller Icon is displayed as the FZ Series device.
6
Right-click the node 2 device and select
Parameter
-
Edit
.
7
The Edit Device Parameters
Dialog Box is displayed. Check that the following values are set, and click the
OK
Button.
Input Size: 48
Output Size: 20
7. EtherNet/IP Connection Procedure
32
7. EtherNet/IP Connection Procedure
7.4.3. Setting the Tags
Register the tags of the send area and receive area.
This section explains the receive settings and send settings of the target device in order.
1
On the Network Configuration
Pane of the Network
Configurator, right-click the node
1 device and select
Parameter
-
Edit
.
2
The Edit Device Parameters
Dialog Box is displayed.
Select the
Tag Sets
Tab.
3
The data on the Tag Sets Tab is displayed. Select the
In-Consume
Tab and click the
Edit Tags
Button.
33
4
The Edit Tags Dialog Box is displayed. Select the
In -
Consume
Tab and click the
New
Button.
Here, register an area where node 1 receives data from node
2.
7. EtherNet/IP Connection Procedure
5
The Edit Tag Dialog Box is displayed. Enter the following values in the parameters.
Name:
D10100
(Start address of the input data to node 1)
Size:
48
(bytes)
After entering, click the
Regist
Button.
6
The Edit Tag Dialog Box is displayed again. Click the
Close
Button.
34
7
Select the
Out - Produce
Tab, and then click the
New
Button.
Here, register the data sent from node 1 to node 2.
7. EtherNet/IP Connection Procedure
8
The Edit Tag Dialog Box is displayed. Enter the following values in the parameters.
Name:
D10000
(Start address of the output data from node
1)
Size:
20
(bytes)
After entering, click the
Regist
Button.
9
The Edit Tag Dialog Box is displayed again. Click the
Close
Button.
35
10
When you finish the registration, click the
OK
Button on the Edit
Tags Dialog Box.
7. EtherNet/IP Connection Procedure
11
The dialog box on the right is displayed. Confirm that there is no problem and click the
Yes
Button.
12
The Edit Device Parameters
Dialog Box is displayed again.
Select the
Connections
Tab.
36
7. EtherNet/IP Connection Procedure
7.4.4. Setting the Connections
Associate the tags of the target device (that receives the open request) with the tags of the originator device (that requests opening).
1
Select
192.168.250.2
in the
Unregister Device List
Field.
Click the
Down Arrow
Button that is shown in the dialog box.
2
192.168.250.2 is registered in the
Register Device List
Field.
Select
192.168.250.2
and click the
New
Button.
37
7. EtherNet/IP Connection Procedure
3
The Edit Connection Dialog Box is displayed. Select
Consume
Data From/Produce Data To
from the Connection I/O Type pull-down list.
Set the values listed in the following table to the
Originator
Device
Field and the
Target
Device
Field.
■
Settings of connection allocation
Connection allocation
Connection I/O Type
Originator Device Input Tag Set
Connection Type
Target Device
Output Tag Set
Connection Type
Output Tag Set
Input Tag Set
4
Confirm that the settings are correct, and click the
Show
Detail
Button.
Set value
Consume Data From / Produce Data To
D10100-[48 Byte]
Point to Point connection
D10000-[20 Byte]
Point to Point connection
Input_101-[48 Byte]
Output_100-[20 Byte]
38
7. EtherNet/IP Connection Procedure
5
The
Detail parameter
Field is displayed.
Set the following values.
・
Packet Interval (RPI):
50.0
ms
・
Timeout Value:
Packet Interval
(RPI) x 4
The same dialog box as step 4 is displayed again if you click the
Hide Detail
Button.
Precautions for Correct Use
Set RPI to 4ms or longer for the FZ5 Sensor Controller.
Precautions for Correct Use
When the measurement interval is short, the measurement processing load is high, or command processing for operations such as scene group changing is time-consuming, the
FZ5 Sensor Controller prioritizes measurement and control processing over communication processing. As a result, communication between an external device and the FZ5 Sensor
Controller may be temporarily interrupted, and a communication error may occur.
In this case, set the Timeout Value as shown below.
Packet Interval (RPI value) × Timeout Value > FZ5 Sensor Controller’s processing time
For details on the Timeout Value of the FZ5 Sensor Controller, refer to
EtherNet/IP
Communications
in
Communicating with EtherNet/IP
in
Section 2. Methods for Connecting and Communicating with External Devices
of the
Vision Sensor FH/FZ5 Series Vision
System User’s Manual for Communications Settings
(Cat. No. Z342).
6
Click the
Regist
Button.
7
The Edit Connection Dialog Box is displayed again. Click the
Close
Button.
39
8
The Edit Device Parameters
Dialog Box is displayed again.
Click the
OK
Button.
7. EtherNet/IP Connection Procedure
9
When the connection setting is completed, the registered node address is displayed under the device icon of node 2 on the
Network Configuration Pane.
40
7. EtherNet/IP Connection Procedure
7.4.5. Transferring the Tag Data Link Parameters
Transfer the set tag data link parameters to the PLC.
1
Right-click the device icon of node 1 on the Network
Configuration Pane and select
Parameter
-
Download
.
2
The dialog box on the right is displayed. Confirm that there is no problem and click the
Yes
Button.
3
The tag data link parameters are downloaded from Network
Configurator to the PLC.
4
The dialog box on the right is displayed. Check the contents and click the
OK
Button.
41
7. EtherNet/IP Connection Procedure
7.5. Checking the EtherNet/IP Communications
Confirm that the EtherNet/IP tag data links are operated normally.
7.5.1. Checking the Connection Status
Check the connection status of EtherNet/IP.
1
Confirm that the EtherNet/IP tag data links are operated normally by checking the LED indicators of the
PLC (EtherNet/IP Unit).
The LED indicators in normal status are as follows:
MS: Green lit
NS: Green lit
COMM: Yellow lit
100M or 10M: Yellow lit
2
Confirm that the tag data links are normally in operation by checking the status information on the
Monitor Device Window of the
Network Configurator.
Right-click the device icon of node 1 on the Network Configuration Pane and select
Monitor
.
42
3
The dialog box on the right displays the Status 1 Tab Page of the
Monitor Device Dialog Box.
When the same check boxes are selected as shown on the right, the tag data links are normally in operation.
Click the
Close
Button.
7. EtherNet/IP Connection Procedure
Number: Node number
Blue: Connection normal
4
Select
Disconnect
from the
Network Menu to go offline.
5
The color of the icon on the figure changes from blue to gray.
6
Select
Exit
from the File Menu to exit the Network Configurator.
43
7. EtherNet/IP Connection Procedure
7.5.2. Checking the Sent and Received Data
Confirm that the correct data are sent and received.
If the PLC memory is changed by malfunction during monitoring power flow and present value status in the Ladder Section window or monitoring present values in the Watch window, the connected devices may malfunction, regardless of the operating mode of the CPU Unit.
Confirm safety sufficiently before monitoring power flow and present value status in the Ladder Section window or before monitoring present values in the
Watch window.
1
Confirm that the PLC is in
Stop/Program Mode.
*If the PLC is not in Stop/Program
Mode, change to Stop/Program
Mode by referring to step 1 of
7.3.3. Creating the I/O Table and setting IP Addresses
.
2
Select
Edit
-
Memory
from the PLC
Menu.
3
The PLC Memory Window is displayed. Double-click
D
from the list in the PLC Memory Window.
44
4
Select
Display
-
Binary
from the
View Menu.
5
Select
Monitor
from the Online
Menu.
7. EtherNet/IP Connection Procedure
6
The Monitor Memory Areas Dialog
Box is displayed. Confirm that the
D
Check Box is selected and click the
Monitor
Button.
7
Enter
10000
in the
Start Address
Field in the D Window.
Confirm that the start address changes to D10000.
8
Select bits 12 and 4 of D10002 and bit 4 of D10003, and then click the
On
Button. (After turning them ON, the values change to 1.)
Then, turn ON bit 0 of D10000.
*D10002 and D10003 are an area for a command code and contain
00101010(Hex) (Measurement command).
Bit 0 of D10000 is a command execution (EXE) flag.
45
9
After completing the measurement,
OK is displayed on the Monitor.
10
Enter
10100
in the
Start Address
Field in the D Window.
Confirm that the start address changes to D10100.
11
Confirm that values of D10100 to
D10105 are set as shown below.
D10100:bit15(ERR): 0
D10103/D10102 (command code):0010/1010:
Setting data in step 8
D10105/D10104 (response code):0000/0000: Normal end
7. EtherNet/IP Connection Procedure
46
8. Initialization Method
This document provides the explanation of the setting procedure based on the factory default setting.
Some settings may not be applicable as described in this document unless you use the devices with the factory default setting.
8.1. Initializing the PLC
To initialize the settings of the PLC, it is necessary to initialize the CPU Unit and EtherNet/IP
Unit. Change the PLC to Program mode before the initialization.
8.1.1. EtherNet/IP Unit
(1) Select
Edit
-
I/O Table and Unit Setup
from the PLC Menu of the CX-Programmer.
Right-click the EtherNet/IP Unit on the PLC IO Table Window and select
Unit Setup
from the menu.
(2) Click the
Restart
Button on the Edit Parameters Dialog Box.
47
8. Initialization Method
(3) A confirmation dialog box on the right is displayed. Confirm that there is no problem and click the
Yes
Button. Next, the Restart Unit Dialog Box is displayed. Select the
Return to out-of-box configuration, and then emulate cycling power
Option, and click the
OK
Button.
A dialog box indicating the execution is completed is displayed. Check the contents and click the
OK
Button.
8.1.2. CPU Unit
To initialize the settings of the CPU Unit, select
Clear All Memory Areas
from the PLC Menu of the CX-Programmer. The Confirm All Memory Area Clear Dialog Box is displayed. Select the
Initialize
Option and click the
OK
Button.
8.2. Initializing the FZ5 Sensor Controller
For information on how to initialize the FZ5 Sensor Controller, refer to
Initializing the Controller
in
Section 1. Before Operation
of the
Vision Sensor FH/FZ5 Series Vision System User’s
Manual
(Cat. No. Z340).
48
9. Revision History
Revision code
01
02
Date of revision
December 20, 2013
March 19, 2015
Revision reason and revision page
First edition
Screens changed due to the upgraded version of FZ5 Sensor
Controller.
Connection settings for both input and output revised to Point to Point connection. (
Section 6.1.2.
added, figures in steps 3 to 5 in
7.4.4.
revised)
Setting up Output control to Handshaking recommended.
(items and information in
Section 6.1.1.
added, steps 16 to 18 in
Section 7.2.1.
added, Precautions after step 5 in
Section
7.7.4.
added)
49
1.
2.
3.
4.
5.
6.
7.
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OMRON ELECTRONICS DE MEXICO • SALES OFFICE
Apodaca, N.L. • 52.81.11.56.99.20 • 01-800-226-6766 • [email protected]
OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE
São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br
OMRON ARGENTINA • SALES OFFICE
Cono Sur • 54.11.4783.5300
OMRON CHILE • SALES OFFICE
Santiago • 56.9.9917.3920
OTHER OMRON LATIN AMERICA SALES
54.11.4783.5300
OMRON EUROPE B.V. •
Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu
Authorized Distributor:
Automation Control Systems
• Machine Automation Controllers (MAC) • Programmable Controllers (PLC)
• Operator interfaces (HMI) • Distributed I/O • Software
Drives & Motion Controls
• Servo & AC Drives • Motion Controllers & Encoders
Temperature & Process Controllers
• Single and Multi-loop Controllers
Sensors & Vision
• Proximity Sensors • Photoelectric Sensors • Fiber-Optic Sensors
• Amplified Photomicrosensors • Measurement Sensors
• Ultrasonic Sensors • Vision Sensors
Industrial Components
• RFID/Code Readers • Relays • Pushbuttons & Indicators
• Limit and Basic Switches • Timers • Counters • Metering Devices
• Power Supplies
Safety
• Laser Scanners • Safety Mats • Edges and Bumpers • Programmable Safety
Controllers • Light Curtains • Safety Relays • Safety Interlock Switches
P588 -E 1 -0 2 0 3 /1 5 Note: Specifications are subject to change.
Printed on recycled paper.
© 201 5 Omron Electronics LLC Printed in U.S.A.
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