Order Number MAC0412004C1
Vacuum Cleaner
MC-V5269-00
Specifications are subject to change without notice for further improvement.
© 2005 PANASONIC HOME APPLIANCES
COMPANY, DIVISION OF PANSONIC COR-
PORATION OF NORTH AMERICA. All rights reserved. Unauthorized copying and distribution is a violation of law.
1 WIRING DIAGRAM AND DRAWING
1.1.
Wiring Diagram
2
1.2.
PICTORIAL DIAGRAM
NOTE:
For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
3
2 EXPLODED VIEW AND PARTS LIST
2.1.
Body
2.1.1.
Exploded View
4
2.1.2.
Parts List (Body)
51
52
53
54
55
46
47
48
49
50
56
57
58
59
41
42
43
44
45
36
37
38
39
40
31
32
33
34
35
26
27
28
29
30
21
22
23
24
25
16
17
18
19
20
Ref. No.
Part No.
3
4
1
2
5
AC78KBFTZV07
AC70PJPZV07
AXTN4+16BFY
AMC98E-V010U
AMC62E-J20
Part Name & Description
Dust Compartment
Wand Holder
Screw (Wand Holder)
On-Off Switch
Cord Stopper
11
12
13
14
15
8
9
6
7
10
AXTN4+16BFY Screw (Cord Stopper)
AC97EBZXZV06 Power Cord
AMC-1CTCE23
AC66KV01V06
AC03EV07V06
AC73KV0ZV06
AXTN4+16BFY
AMC73B-V00
AMP21B-170
AMC32K-V00
Wire Connector
Packing (Dust Container)
Switch Cover
Packing (Switch Cover)
Screw (Switch Cover)
Handle Screw
Nut (Handle Screw)
Filter Supporter
AC37KAAEZ00
AC16CUSZ00
AC74SUSZ00
Secondary Filter (HEPA)
AC99CBSAZV06 Wheel
Shaft (Wheel)
Stopper (Wheel)
AXWG6E115FY Washer
AC16KCRRZ000 Dust Bag (Type U6)
AC53RJPZV07 Hose Hook
AC02HYUZV06
AXTN4+16BFY
Cover (Suction Inlet)
Screw (Suction Inlet)
AC09FBFTZB0Z Motor Case
AMC02L-V00 Packing (Rear Cover)
AC19FARSZV06 Packing (Motor Case)
AXTN4+20BFY
AC92FBFTZ00
Screw (Motor Case)
Fan Motor Unit
AC99GAMMZ00 Noise Suppressor
AMC02F-E00
AC03FAFYZ00
Motor Support (Front)
Motor Support Rubber (Rear)
AMC37G-V200U Wire Cord
AMC-1CTCE23 Wire Connector
AMC64B-V2Z00 Handle
AC53EV0ZV07
AC23PJP1V07
AMC76N-F70
AMC58B-F70
AC54EV0ZV07
Upper Cord Storage Hook
Hose Holder
Spring (Cord Hook)
Washer (Cord Storage Hook)
Lower Cord Storage Hook
AC60KCRJZBUZ Dust Cover
AC84PJPZV06 Hose
AC88RYUZV06
AC60RZFZVU6
AC40PJPZV06
Dusting Brush
Crevice Tool
Wand (With Tabs)
AC40PZG1V06
AC61LAGMZ00
Wand (Extension)
Packing (Insulator)
AC39AARSZV00 Packing (Right)
AC40AARSZV00 Packing (Left)
AMC03M-68ZR0 Lead (Indicator)
AC04MRFZ00
AC15MVZ00
AMC17M-V20
AMC09M-L30
AXTN4+10BFY
Spring (Indicator)
Body (Indicator)
Cap (Indicator)
Packing (Indicator)
Screw (Indicator)
AC53MAKEZ00
AC38GARTZ00
Ring Spacer
Lead Wire (Motor)
AC98WAUDZ00 Thermal Protector Unit
AXTN4+30BFY Screw
1
2
1
1
1
4
1
1
1
1
1
2
1
1
1
1
2
1
2
2
1
1
1
2
1
3
2
2
1
1
Quantity
3
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
Includes 48 and 49 Packing
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
5
2.2.
Nozzle Housing
2.2.1.
Exploded View
6
2.2.2.
Parts List (
Nozzle Housing)
31
32
33
34
35
26
27
28
29
30
21
22
23
24
25
16
17
18
19
20
11
12
13
14
15
8
9
6
7
10
Ref. No Part No.
3
4
1
2
5
AC01ACRSZBUZ
AC10ACRSZV07
AC21HCRSZ000
AMC25S-V00
AC34PAJDZV06
Part Name & Description
Nozzle Housing
Furniture Guard
Window
Plastic Shaft
Nozzle Hose
AC42AAFYZV06 Pedal 1
AC04RAFWZ00 Nozzle Packing
AC92BAMAZ000 Handle Release Assembly
AC81HAGZZ00
AC43AAFY200
AC57AAFWZ00
AXTN4+16BFY
AC84HBZTZ000
AC47A2VZV07
AC58AAFVZ00
Spring
Bracket Assembly
Spring (Foot Gear Pedal)
Screw
Reflector
Pedal
Spring (Pedal)
1
1
1
1
4
1
1
1
1
Quantity
1
1
1
1
1
AMC51A-2V0
AC11S2VZW00
AC93HURZ00
AC28GADFZ00
AC28SJPZ00
AC91ACRSZ000
AMC68N-V30K
AC70NYUZ00
AC74ACRRZ000
AMC39A-2V0
AXTN4+10BFY
AMC82A-2VO
Shaft (Pedal)
Belt Cover Assembly
Bulb Socket
Bulb
Spring (Stop Latch)
AC74ACRSZ000 Packing (Lower Plate)
Packing (Lower Plate)
Packing (Lower Plate)
AC92SBVNZ000 Agitator Assembly
AC11ACRSZ000 Felt (Upper)
Screw
Agitator Holder Assembly
1
1
3
1
1
2
1
1
2
1
2
2
1
1
2
1
1
1
1
Belt 1
AC02ACRSZW0H Body (Upper)
AC12ACRSZW0H Cap (Body)
AMC68A-V30 Screws
AC93QAGZZV06 Wheel
AC16CNXZ00 Shaft (Wheel)
Lower Plate Assembly
Latch (Lower Plate)
Remarks
Includes items 9, 10 and 11
Shipped 10 per package
Shipped 10 per package
Includes items 29, 30 and 31
Shipped 10 per package
7
2.3.
Agitator Assembly
2.3.1.
Exploded View
2.3.2.
Parts List (Agitator Assembly)
Ref. No.
Part No.
1 AC92SBVNZ000
Part Name & Description
Agitator Assembly
2
3
AC85RBFT0000
AC29SBVNZ000
Brush (6 Pcs.)
Agitator Pulley
6
7
4
5
8
AC41SBVNZ000
AC44KBVNZ000
AC96DBVNZ000
AC97DBVNZ000
AC57RBVNZ000
Agitator Holder
Filter
End Cap (Right)
End Cap (Left)
Agitator Shaft
9
10
11
AC23FBVNZ000 Ring Clip
AC56RBYYZ000 Brush Holder
AC34SBYYZ000 Spacer (Brushes)
Quantity
1
1
1
1
1
1
2
1
1
1
3
Remarks
Includes items 2 thru 11
8
3 REPLACEMENT INSTRUCTIONS
3.1.
Lower Plate Replacement
3.1.1.
Removal
1. Before servicing any parts, disconnect vacuum from electrical outlet.
2. Place paper under nozzle whenever lower plate is removed to protect floor.
3. Place handle in upright position and turn vacuum over to expose lower plate.
3.2.
Belt Replacement
3.2.1.
Removal
1. Remove lower plate.
2. Lift rear belt cover.
3. Remove agitator by carefully lifting out.
4. Remove worn or broken belt.
4. Release lower plate by pressing two (2) latches inward.
5. Remove lower plate and remove any residue that may exist in belt area.
3.1.2.
Installation
1. Close the rear belt cover.
2. Hook the front of the lower plate into the slots on the front of the nozzle housing. Press the lower plate down into place.
3. Fasten the lower plate by pushing the two (2) latches outward.
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
5. Clean agitator.
3.2.2.
Installation
1. Loop new belt (Panasonic Type UB8 only) around motor shaft and agitator pulley; see illustration for correct belt routing.
9
2. Reinstall agitator back into nozzle housing grooves.
3. Close rear belt cover.
4. After reinstalling the agitator, turn it by hand to make sure that belt is not twisted or pinched and that all rotating parts turn freely.
5. Reinstall lower plate.
3.3.
Agitator Assembly
Replacement
.
3.3.1.
Removal
1. The brushes are replaceable separately. When the brushes need replacing, the agitator assembly will have to be removed.
2. Remove the lower plate as outlined in the LOWER
PLATE REPLACEMENT section.
3. Remove the agitator assembly as outlined in the BELT
REPLACEMENT section.
3.3.2.
Installation
1. Place the belt around the motor shaft.
3.4.
Carpet/Bare Floor and Handle
Release Assembly
3.4.1.
Removal
1. Place the carpet/bare floor pedal in the carpet position.
Insert a screwdriver under the back of the pedal cover and pry up to remove it from the pedal assembly. Take care not to scratch the nozzle housing.
2. Start the new agitator assembly back into the nozzle housing by placing the side opposite the belt partially into the slot. The small tabs should be aligned with the nozzle and the other against the lower plate. This will hold the agitator in place and leave both hands free to place enough tension on the belt to allow that side of the agitator to return to the nozzle housing slot.
3. Place the belt around the agitator pulley on the agitator assembly.
4. Use both hands to pull the belt tight, slide the agitator assembly firmly into the slots on each end of the nozzle housing.
5. Rotate the agitator assembly by hand to insure nothing rubs and to check for correct assembly.
6. Replace the lower plate as outlined in the LOWER PLATE
REMOVAL/INSTALLATION section.
NOTE: Every time the pedal cover is removed for any reason, it should be replaced with a new one. See Nozzle
Exploded View and Parts List for correct replacement part number.
2. Turn the vacuum over and remove the lower plate, belt and agitator as outlined in their respective removal sections.
3. Remove the nozzle housing.
4. Remove the three (3) screws that secure the carpet/bare floor & handle release assembly to the nozzle housing.
5. Remove the pedal/frame assembly by sliding it out through the bottom of the nozzle housing.
6. Once the carpet/bare floor & handle release assembly is out it can be disassembled for parts replacement as shown in the Exploded View diagram.
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
3.4.2.
Installation
1. Slide the carpet/bare floor & handle release assembly back into the slot in the nozzle housing.
2. Replace the three screws that hold the frame and pedal shaft onto the nozzle housing.
10
3. Install the new pedal cover by pushing it onto the pedal assembly until the tab snaps into place.
4. Replace the nozzle housing.
5. Install the belt, agitator assembly, and the lower plate
according to the respective instructions.
3.5.
BRUSH REPLACEMENT
1. The agitator brushes should be replaced when the brushes are worn. Brushes should be checked by holding a card across the lower plate. If the bristles on the agitator assembly do not touch the card you should replace all the brushes for best cleaning results.
6. Push each brush out of the agitator.
7. Install new brushes by reversing procedure.
8. Reinstall agitator holder and agitator pulley completely.
9. Reinstall the agitator shaft, end cap and E-clip.
10. Position belt over agitator pulley on the agitator.
11. Reinstall agitator and lower plate.
3.6.
Headlight Bulb Replacement
1. Pry up light lens at slots.
3.5.1.
Removal
1. Remove the lower plate as outlined in the LOWER
PLATE REPLACEMENT section.
2. Remove the agitator assembly as outlined in the agitator assembly section.
3. The agitator assembly may now be disassembled and the brushes replaced.
4. Carefully remove the E-clip from the agitator shaft, do not misplace. Remove the right brush support. Pull the agitator shaft out of the opposite end of the.
2. Remove old bulb from the socket by pushing in while turning counter-clockwise.
5. Pull or pry out the agitator pulley and agitator holder.
11
3.7.
Power Cord / On-Off Switch
Replacement
3.7.1.
Removal
1. Remove the dust cover and switch cover to expose the electrical connections of the power cord, on-off switch and wire cord.
2. For switch replacement only, insert the new ON/OFF switch with the numbers 1,2,3, facing toward you, into the dust compartment until secured by the retaining tabs. Use a wire tie in the location illustrated taking care not to overtighten it. Tuck the wire connectors back into the dust compartment as illustrated in the close-up view.
3. Ensure that the insulator packing is installed correctly.
2. Pull the power cord into the dust compartment in order to remove the strain relief (for power cord replacement) by prying or cutting, remove the wire connections, and wire tie, if present.
3. Remove the on-off switch (for on-off switch replacement) by depressing the retaining tabs while pushing up and out of the dust compartment at the same time.
4. Pull the power cord out of the dust compartment (for power cord replacement).
3.7.2.
Installation
1. Insert the new power cord (power cord replacement only) into the dust compartment as far as necessary in order to place a new cord retainer in proper location on power cord. The proper location is approximately one and one eighth inches/thirty millimeters (1 1/8”/30 MM.) of new power cord outer jacket extending past the cord retainer and washer. The washer goes between the cord retainer and the dust compartment. Attach wires with wire connectors according to the wiring diagram in the front of this manual. ONLY USE A NEW CORD RETAINER, DO NOT
REUSE A CORD RETAINER.
4. Replace the switch cover, the two (2) switch cover screws, and the dust cover. Care should be taken not to pinch wires and make sure that the switch cover goes on easily and stays flat. If there is resistance to the switch cover lying flat and in place, stop, remove the cover and make sure that no wires are being pinched. DO NOT USE
A POWER SCREWDRIVER TO SECURE THE COVER.
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
12
3.8.
Thermal Overload
Replacement
3.8.1.
Removal
1. Remove motor, as shown in motor replacement section.
2. Remove wire nut from the lead wire that contains the thermal protector. Remove old thermal protector and replace with new thermal protector. Reconnect wire nut to thermal overload. Replace lead wire containing protector wires back into the groove.
3.9.2.
Installation
1. Place the motor back into the dust compartment with brushes aligned parallel to the front edge of the dust compartment.
2. Rewire per the Pictorial Diagram.
3. Replace the motor case and the four (4) screws.
4. Turn the vacuum back over and replace the plastic shaft, light bulb assembly, nozzle housing, belt, agitator assembly, and lower plate according to the respective installation instructions.
3.8.2.
Installation
1. Place the motor back into the dust compartment, following the instructions given in the motor replacement section.
3.9.
Motor Replacement
3.9.1.
Removal
1. Remove the dust cover by grasping the top near the onoff switch and pulling sharply out toward you.
2. Remove the lower plate, agitator assembly, belt, the plastic shaft, and the nozzle housing as instructed in the respective removal sections.
3. Turn the vacuum over to the front side.
4. Remove the four (4) screws from the motor case and then remove the motor case.
5. Disconnect the motor leads and remove the motor.
Remove the motor support rubber (rear), noise suppressor, and the motor support rubber (front). Place these items on the new motor.
13
