Bond Manufacturing 66694 Instructions / Assembly

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Bond Manufacturing 66694 Instructions / Assembly | Manualzz

USER'S MANUAL

READ BEFORE USE! Factory No.: HYPH50061-48 Style No.: 66694

Propane Patio Heater

IMPORTANT

before assembling, using or servicing this heater.

Keep this manual for future

reference.

Read this manual carefully

COMPLIES WITH ANSI Z83.26a-2008/CSA 2.37a-2008 STANDARDS

FOR GAS-FIRED OUTDOOR INFRARED PATIO HEATERS

1

Contents

General Safety Information...................................... .2

Assembly Instructions

Components……………............................................ 4

Components List………............................................ 5

Installation Process

Step1 - Attach Post Assembly to Cylinder Housing...5

Step 2 –Attach Head Assembly to Post.....................6

Step 3 –Attach Reflector Stud to Head Assembly…. 6

Step 4 –Attach Center Reflector to Reflector Panel...7

Step 5 –Attach Reflector Assembly to the top of Head Assembly…………………… 8

Connect Hose & Regulator to Cylinder……………… 8

Check for leaks......................................................... 9

Minimum clearances................................................ 10

Operation…………................................................... 10

Storage ………..........................................................12

Maintenance............................................................. 12

Service...................................................................... 14

General Safety Information propane fueled equipment.

Do not store or use gasoline or other flammable vapor and liquids in the vicinity of this or any other appliance.

An LP-cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

2

3

24

4

7

9

3

5

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Components List

Part

No.

Description

1 Wing Nut

Cap Nut

Center Reflector

Small Screw M6

Heater Burner Screen

Post

Qty Part

No.

3 2

9

1

9

1

1

4

6

8

10

12

Description

Flat Washer

Reflector Panel

Reflector Assembly

Reflector Stud

Head Assembly

Regulator

13

15

17

19

21

Body

Ф6 lock washer

Screw M4 X 12

M6 Nut

Door

2

1

1

3

1

14

16

18

20

22

Ф6 washer

M6 Nut

Door fixer

Screw M6 X 30

M8 X 30 Wing screw

23 Feet

Installation process

4 24 Small flat washer

Note: You must follow all steps to properly assemble heater.

Do NOT attempt to assemble without proper tools.

Figure 1 Step 1 – Attach Post Assembly

to Cylinder Housing

■ Insert the post through the bottom of the body. Attach the post to the body using Ф6 washer

(3pcs), Ф6 lock washer (3pcs) and

M6 nut (3pcs). Please see Figure

1.

5

Qty

1

1

3

4

1

9

1

3

9

3

1

1

Step 2 –Attach Head Assembly to Post

■ Unscrew pre-assembled bolts

(4pcs) form head assembly.

Please see Figure 2.

■ Load head assembly by inserting gas hose into post.

Please see Figure 3.

■ Insert head assembly into post. Attach using bolts (4pcs).

Tighten securely. Please see

Figure 4.

Step 3 –Attach Reflector Studs to Head Assembly

■ Attach reflector studs (3pcs)

.

and flat washers (3pcs) to the top of head assembly and tighten the securely. Please see Figure 5.

Figure 2

Figure 3

Figure 4 Figure 5

6

Step 4 –Attach Center Reflector to Reflector Panel. Figure 9

■ Remove protective cover before assembling. Please see

Figure 6

■ Slide two reflector panels together. Please see Figure 8

■ Insert small screw M6*10

(1pc), Ф6 washer (1pc) and screw on M6 nut (1pc) loosely to attach 2 panels together.

Please see Figure 8.

■ Slide third reflector panel onto assembled reflector panels.

Figure 8

■ Insert small screw M6*10

(2pcs), Ф6 washer (2pcs) and screw on M6 nut (2pcs) loosely to attach. Please see Figure 8

■ Place center reflector over assembled reflector panels and insert small screw M6*10

(6pcs) , Ф6 washer and screw on M6 nut (6pcs) loosely to attach. Fully tighten all of the screws. Figure 7 and 8.

Figure 6

Figure 7

WARNING!

Remove protective cover before assemble.

Figure 8

7

Step 5 –Attach Reflector

Assembly to the top of Head

Assembly

■ Attach reflector assembly to the top of head assembly by sliding reflector assembly over reflector studs (3pcs). Fasten with flat washers (6pcs) and wing nuts

(3pcs). Please see Figure 9.

Figure 9

Connect Hose & Regulator to Cylinder

Step 1 – Gas Cylinder Required

You must provide propane gas and propane cylinder. Use a standard 20lb. propane cylinder only.

Use this heater only with a propane vapor withdrawal supply system. See

Chapter 5 of the Standard for Storage and Handling of Liquefied Petroleum

Gas, ANSI/NFPA 58.Your local library or fire department will have this book.

■ Maximum supply pressure of 250 psi. A minimum supply pressure of 11.0

W.C. is required for the purpose of input adjustment for propane gas.

■ The pressure regulator and hose assembly supplied with the appliance must be used.

■ The installation must conform with local codes, or in the absence of local codes, with

National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural & Propane installation code,

CSA B149.1 as applicable.

■ A dented, rusted or damaged propane cylinder may be hazardous and should be checked by your cylinder supplier. Never use a propane cylinder with a damaged valve connection.

■ The propane cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of transportation (DOT) or the Standard for Cylinders Spheres &Tubes for transportation of Dangerous Goods &

Commission, CAN/CSA-B339, as applicable.

■ Never connect an unregulated propane cylinder to the heater.

■ Provided with a listed overfilling prevention device.

■ Provided with a cylinder connection device compatible with the connection for the appliance.

■ Do not store a share LP-Gas cylinder under or near this appliance.

■ Place the dust cap on the cylinder valve outlet when ever the cylinder is not in use.

Only install the type of dust cap on the cylinder valve is provided with the cylinder valve.

Figure 10

20LB Propane Cylinder

8

Step 2 – Install Cylinder on the base.

■ Put the gas cylinder in the metal stand. Make sure the gas tank sits on the metal stand completely. Turn the wing screw on the outer part of metal stand clockwise to secure the gas tank tightly. Please see Figure 11

Step 3 –Connect the Regulator to the gas cylinder valve.

CAUTION: Always confirm that the burner control knob is in the “OFF” position before connecting the gas supply.

 Insert the nipple of the regulator into the cylinder valve and tighten the black coupling nut by turning it clockwise. Hand tighten only.

 Once the regulator is connected to the cylinder valve, be sure that all connections are tightened before lighting the patio heater.

See Figure 12

Check for leaks

Warning:

Perform Leak test outdoors only.

Never leak test when smoking.

Do not use a flame to check for leaks.

Your Patio Heater has been checked at all factory connections for leaks. To check the connection of the regulator/cylinder: See Figure 15

■ Make leak solution by mixing 1 part liquid dish soap and 3 parts water.

■ Brush several drops (or use spray bottle) of the solution onto the gas hose/regulator and regulator/cylinder connection.

■ Turn on gas. Inspect the connections and look for bubbles.

■ If no bubbles appear, the connection is safe.

■ If bubbles appear, there is a leak, loosen and re-tighten this connection.

Figure 11

Figure 12

NOTE:

Whenever gas connections are loosened or removed, you must perform a complete leak test.

Figure 15

9

Minimum clearances

BE CAREFUL: WHEN CERTAIN

MATERIALS OR ITEMS ARE Stored,

ABOVE, BESIDE OR UNDER THIS HEATER

WHILE IN USE, THEY WILL BE SUBJECT

TO RADIANT HEAT AND COULD BE

SERIOUSLY DAMAGED.

■ This heater is primarily used for the heating of outdoor patios, decks, and pool and spa areas. Always make sure that adequate fresh air ventilation is provided. Follow the spacing tolerances shown in Figure 16.

■ The minimum clearances, shown in Figure

1, must be maintained at all times.

This heater must be placed on firm level ground.

Figure 16

■ Never operate in an explosive atmosphere.

Keep away from areas where gasoline or other flammable liquids or vapors are stored or used.

Operation

WARNING: DO NOT attempt to operate heater until you have read and understand all precautions. Failure to do so can result in serious personal injury, death or property damage.

Before Turning Gas Supply ON

Your heater was designed and approved for OUTDOOR USE ONLY. DO NOT use it inside a building, or any other enclosed area. Make sure surrounding areas are free of combustible materials, gasoline and other flammable vapors or liquids. Ensure that there is no obstruction to air ventilation. Be sure all gas connections are tight and there are no leaks. Be sure the access panel is clear of debris. Be sure any component removed during assembly or servicing is replaced and fastened prior to starting.

Before Lighting

Heater should be thoroughly inspected before each use and by a qualified service person at least annually. If relighting, always wait at least 5 minutes.

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Lighting

Figure 17-1 Figure 17-2

Note: This heater is equipped with a Pilot Light that allows for safer startups and shutdowns.

Pilot must be lit before Main Burner can be started.

■ Open valve at gas cylinder.

■ Open Viewing Hole by sliding cover to either side.

(See Figure 18)

■ Push Control Knob IN and rotate to Pilot position.

(See Figure 17-1 )

Note: For initial start or after any cylinder change, hold Control Knob IN for 2 minutes to purge air

from gas lines before proceeding.

■ While depressing control knob, press spark igniter button to light up Pilot. And be visible through

Viewing Hole.

■ Release Control Knob after 30-60 seconds. Pilot

Light will remain lit. If not, return to step 1.

■ Turn Control Knob to LO or HI position. (See

Figure 17-2 ) Main Burner will light immediately.

Flame is visible through Viewing Hole. If not, return to step 1.

Figure 18 Viewing Hole

Figure 19 Match lighter

WARNING: If spark igniter fails to light the pilot after 30 seconds, release control knob, turn to “OFF” position (See Figure 20) , all valves should be closed and wait 5 minutes before relight.

■ If for some reason your spark igniter fails to deliver a spark, your heater can be started by inserting a lit match through the viewing hole (See

Figure 19) while pushing the control knob in while in the “PILOT” position(See Figure 17-1).

Observe the flame pattern

When heater is ON:

■ When lit for the first time the heater may emit a slight odor and smoke. This is a normal temporary condition caused by the “burn in” of paints and lubricants used in the manufacturing process and will not occur again.

Simply run the heater on “high” for 30 minutes.

■ Emitter screen will become bright red due to intense heat. The color is more visible at night. Burner will display tongues of blue flame. These flames should not be yellow or produce thick black smoke, indicating an obstruction of airflow through the burners.

Never leave the heater unattended while in use.

11

Shut down

■ Turn Control Knob clockwise to Pilot.

(Normally, burner will make a slight popping sound when extinguished.) Burner will extinguish but Pilot will remain ON.

■ To extinguish Pilot, depress Control Knob and continue to turn it clockwise to OFF.

(See Figure 20).

■ Turn off gas supply at the valve of gas cylinder.

■ Disconnect the cylinder and remove when the heater is not in use.

Storage

Figure 20

Note: Wait until heater is cool before covering.

When heater is not in use for a prolonged period of time, remove gas cylinder.

Verify that the gas cylinder valve is closed tightly.

Do not store the gas cylinder indoors, store gas cylinder in a well ventilated area.

Maintenance

To obtain the best performance from your heater make sure you perform the following maintenance activities on a regular basis:

■ Keep exterior surfaces clean. Use warm soapy water for cleaning. Never use flammable or corrosive cleaning agents. Be sure to keep the area around the burner and control assembly dry at all times.

Keeping the ventilation openings of the cylinder enclosure free and clear from debris.

Visually checking burner flames with pictorial representations shown on page 11.

Airflow must be unobstructed. Clear insect nests or webs away from your heater’s exterior and interior using a straight piece of wire and wire brush or vacuum cleaner at least once a year or immediately upon indication of any of the following systems: a. Flashback b. Smell the fuel gas c. Predominate yellow flames d. Excessive popping noises during operation e. Uneven emitter glow

Carbon deposits may create a fire hazard. Clean dome and emitter with warm soapy Water if necessary.

Caution:

Never use wood or plastic, it may break and block the parts.

Never spray any cleaning product on the emitter grid or burner area.

12

Troubleshooting and replacement parts

To learn how to service and procure parts for worn out, defective or damaged components which shown in below list need replace please contact your selling dealer or call us directly for assistance. Please provide us with heater’s model number and the serial number.

Warning:

Use our original equipment replaced parts only. Use unauthorized parts or modification of parts can void warranty and create an unsafe condition.

PROBLEM

Pilot will not light

Pilot will not stay on

Burner won’t light

Burner flame is low

Carbon build up

Thick black smoke

PROBABLE CAUSE

Blockage in burner

SOLUTION

Gas valve may be OFF

Gas Cylinder empty

Orifice blocked

Air in supply system

Loose connection

Igniter is not sparking

Turn the gas valve ON

Refill LP gas cylinder

Clean or replace orifice

Purge air from lines, with knob in pilot position, depress and hold in, to release air.

Check all fittings

Use match to light pilot; obtain new igniter and replace

Clean dirty area Debris around pilot

Thermocouple bad

Gas leak in line

Pressure is low

Orifice blocked

Replace thermocouple

Check connections

Refill or replace LP gas cylinder

Remove, clean and replace

Thermocouple is bad Replace thermocouple

Pilot light assembly bent or not in correct location

Place pilot in proper position and retry

Gas pressure is low

Turn cylinder valve OFF and replace cylinder

Outdoor temperature is less than 40ºF and tank is less than

1/4 full

Use a full cylinder

Supply hose is bent or kinked Straighten hose

Dirt or film on reflector and burner screen

Clean reflector and burner screen

Remove blockage and clean burner inside and outside

13

Service

■ A hazardous condition may result if a heater is used that has been modified or is not functioning properly. When the heater is working properly:

• The flame is contained within the heater.

• The flame is essentially blue.

• There is no strong disagreeable odor, eye burning or other physical discomfort.

• There is no smoke or soot internal or external to the heater.

• There is no unplanned or unexplained shutdown of the heater.

• There is no Flashback.

• There are no excessive popping noises during operation.

• There is no diminished and uneven emitter glow.

The parts list shows the heater as it was constructed. Do not use a heater, which is different from that shown. In this regard, only the cylinder connections and regulator supplied with the heater. Do not use alternative parts. For this heater the regulator is set for 11.0” water column outlet pressure. If there is any uncertainty about the regulator setting, have it checked. A heater that is not working properly must be repaired, but only by a trained, experienced service person.

■ If your heater needs maintenance or is not working properly, please contact your local authorized agent for service. It is a necessity to contact an authorized source for replacement of parts and/or other servicing.

IF YOU HAVE QUESTIONS OR CONCERNS

PLEASE CALL BOND TOLL FREE #

1-866-771-BOND (2663) OR TO BETTER

EXPEDITE YOUR REQUEST FEEL FREE TO EMAIL US [email protected]

OR LOG IN TO OUR WEBSITE UNDER CUSTOMER SERVICE SUPPORT www.bondmfg.com

BOND MANUFACTURING CO.

1700 West 4th Street Antioch, CA 94509 USA

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