Operating instructions DAP-101 x200S - ACS-Control

Operating instructions DAP-101 x200S - ACS-Control
User Manual M1
Operating Instructions
Pt100 2-/3-wire -200…850°C / -328…1562°F
DAP-101x200S
Pt100 2-/3-wire: -200°C…850°C / -328°F…1562°F
Technical features:
• red display of -1999…9999 digits (optional: green, orange or blue display)
• minimal installation depth: 60 mm without plug-in terminal
• adjustment via factory default or directly on the sensor signal
• min/max-memory
• display flashing at threshold exceedance / undershooting
• impedance matching
• programming interlock via access code
• protection class IP65 at the front
• plug-in terminal
• pc-based configuration software PM-TOOL with CD and USB-adapter for devices without
keypad for a simple adjustment of standard devices
M1_3CGB.pdf update: 23.09.2014
96x24
Order code
0
2
6
power supply
230V AC
24V DC galvanic seperated
4...20 MA, 2-wire current loop display
2
function input
Pt100 input, 2 + 3-wire up to 850°C
0
function output
0
display (230V AC + 24V DC Version)
DAP-101
2
standard configuration
S
2
0
0
standard, protection IP65
S
ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]
Content
1.
Brief description
2
2.
Assembly
2
3.
Electrical connection and conenction examples
3
4.
Function description and operation
4
4.1. Programming software PM-TOOL
4
Setting up the device
5
5.1. Switching on
5
5.2. Standard parameterisation (flat operation level)
5
5.
Value assignment for control of the signal input, impedance matching
5.3. Programming interlock RUN
6
Activation/Deactivation of the programming interlock or
change into extended parameterisation
5.4. Extended parameterisation
6
Superior device functions like e.g.:
6.
- allocation of functions onto the navigation keys
7
- adjustment of limit values for optical alarm, LI-1/2
7
- safety parameter for locking of the programming, Code
7
Reset to default values
8
Reset of the parameter onto delivery condition
7.
Alarms / Switching points
9
Functional principle of the optical switching points
8.
Technical data
10
9.
Safety advice
12
10.
Error elimination
13
ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]
1
3
1. Brief description
1. Brief description
2. Assembly
2. Assembly
1. Brief description
1. Brief description
The
panel
instrument
DAP-101
is ais4-digit
device
for Pt100
and
a visual
limit limit
valuevalue
monitoringvia
the display.
The
The
panel
instrument
M1-3C
a 4-digit
device
for sensor
Pt100 signals
sensors
and
a visual
monitoring
via
configuration
via three
front
keys
or via
the
optional
PC-software
An integrated
programming
interlock
The
panel happens
instrument
M1-3C
is
a 4-digit
device
for
Pt100
and
a visual
limit value
monitoring
via
the display.
The configuration
happens
via
three
front
keyssensors
or viaPM-TOOL.
the
optional
PC-software
PM-TOOL.
An prevents
unrequested
ofinterlock
the parameter
and
can
befront
unlocked
again
individual
code. and can
the
display.
Thechanges
configuration
happens
via three
keys
or viaviathe
optional
PC-software
PM-TOOL.
An
integrated
programming
prevents
unrequested
changes
ofanthe
parameter
be unlocked
The
electrical
connection
on the
rearside unrequested
via plug-interminals.
integrated
programming
interlock
prevents
changes of the parameter and can be unlocked
again
via an
individualhappens
code.
Selectable
like e.g.
the recall of the min/max-value,a zeropoint slowdown,a direct change of the limit value in operating
againelectrical
viafunctions
an individual
code.
The
connection
happens on the rear side via plug-in terminals.
mode an dadditional measuring supporting points for linearisation complete the modern device concept .
The
electrical
connection
on theofrear
via plug-in terminals.
Selectable
functions
like happens
e.g. the recall
theside
min/max-value,
an impedance matching up to 20°C and a
Selectable
functions
like value
e.g. the
recall of the
min/max-value,
an impedance
direct change
of the limit
in operating
mode
complete the modern
device matching
concept. up to 20°C and a
direct change of the limit value in operating mode complete the modern device concept.
2. Assembly
2. Assembly
Please read the Safety advice on page 12 before installation and keep this user manual for future reference.
Please read the Safety advice on page 12 before installation and keep this user manual for future reference.
24,0
24,0
3,0
3,0
Se
a
Se ling
alin
g
96
,0
96
,0
,0
74
,0
74
Gap for physical unit
Gap for physical unit
1.
1.
2.
2.
3.
3.
4
cl.
4,0
13 ,0 th in l.
p
4
inacl
13on de m
thin l
p
i
r
t
e
a
a
t
tall -nind min
Ins apllalutgioin ter
t
Ins plug
After removing the fixing elements, insert the device.
After
fixingsure
elements,
insert the device.
Checkremoving
the seal the
to make
it fits securely.
Check
thefixing
seal elements
to make sure
fits securely.
Click the
backitinto
place and tighten the clamping screws by hand. Then use a
Click
the fixing
elements
back
into place
tighten the clamping screws by hand. Then use a
screwdriver
to tighten
them
another
half aand
turn.
screwdriver to tighten them another half a turn.
CAUTION! The torque should not exceed 0.1 Nm!
CAUTION! The torque should not exceed 0.1 Nm!
2
ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307
2Eggenfelden l www.acs-controlsystem.de l [email protected]
3. Electrical connection
3. Electrical connection
Type
TypeDAP-101x200S
M1-3TR4B.030C.570DD
supply of 230 VAC
Type
Type DAP-101x200S
M1-3TR4B.030C.770DD
supply of 24 VDC
Advice:
The galvanic isolation in devices with temperature sensors, that do not have a galvanic connection to an
extrinsic potential, can be cancelled by an bridge from terminal 3 to 4 and thus stabilise the device against
external failures.
Devices with a supply of 230 VAC need to connect terminal 3 to signal ground.
ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]
3
5
4. Function description and operation
4. Function description and operation
Operation
The operation is divided into two different levels.
Menu Level
Here it is possible to navigate between the individual menu items.
Parameterization level:
The parameters stored in the menu item can be parameterized here.
Functions that can be adjusted or changed are always indicated with a flashing of the display. Adjustments
made at the parameterization level should be always confirmed by pressing the [P] key to save them.
However, the display automatically saves all adjustments and then switches to operation mode if no further
keys are pressed within 10 seconds.
Level
Button
Description
Change to parameterization level with the relevant
parameters
Menu level
For navigation at the menu level
To confirm the changes made at the parameterization
level
Parameterization
level
To change the value or setting
Example:
Menu level
Parameterization level
4.1. Programming via configuration software PM-TOOL-MUSB4:
You receive the software on CD incl. an USB-cable with a device adapter. The connection is done via a
4-pole micromatch connector plug on the back and the PC is connected via an USB connector plug.
System requirements:
Software:
PC with USB interface
Windows XP, Windows Vista
With this tool the device configuration can be created, skipped and safed on the PC. Via the easy to handle
program surface the parameter can be changed, whereat the mode of operation and the possible selection
options can be preset via the program.
CAUTION!
During parameterisation with connected measuring signal, make sure that the measuring signal has no
mass supply to the programming plug. The programming adapter is galvanic not isolated and directly
connected with the PC. Via polarity of the input signal, a current can discharge via the adapter and destroy
the device as well as other connected components!
6
4
ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]
5. Setting up the device
5. Setting up the device
5.1. Switching on
Once the installation is complete, you can start the device by applying the current loop. Check beforehand
once again that all the electrical connections are correct.
Starting sequence
For 1 second during the switching-on process, the segment test (8 8 8 8 8) is displayed, followed by an
indication of the software type and, after that, also for 1 second, the software version. After the start-up
sequence, the device switches to operation/display mode.
5.2. Standard parameterization:
To be able to parameterize the display, press the [P]-key in operating mode for 1 second. The display then
changes to the menu level with the first menu item TYPE.
Menu level
Parameterization level
Type of the temperature measurement, TYPE:
Default: °C
For representing of temperature choose between °C and °F and confirm with [P]. The display
then switches back to the menu level again.
Setting the decimal place / sign of physical unit, END:
Default: 000.0
The decimal place and the physical unit are set with [▼] [▲]. If e.g. the temperature
measurement is chosen in °C, 0°C or 0.0°C can be selected on the parameterization level.
Confirm with [P], the display then switches back to the menu level again.
Impedance matching, offs:
Default: 0.0
The value for the sensor alignment is adjusted from the smallest to the highest place with [▼]
[▲] and confirmed digit per digit with [P]. After the last place the display switches back to the
menu level. The value alignment for a temperature measurement in °C can be set between
-20.0 and +20.0 and for a measurement in °F between -36.0 and +36.0. If the measurement is
redirected later, the value is rounded.
Setting the display time, SEC:
Default: 0i.0
then
The display time is set with [▲] [▼]. The display moves up in increments of 0.1 sec up to 1
second and in increments of 1.0 to 10.0 seconds. Confirm the selection by pressing the [P]
button. The display then switches back to the menu level again.
5
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7
5. Setting up the device
Menu level
Parameterization level
5.3. Programming interlock RUN
Activation / deactivation of the programming lock and completion of the standard
parameterization, run:
Default: uloc
With the aid of the [▲] [▼] keys, you can choose between the deactivated key lock Uloc (works
setting) and the activated key lock Loc. Make the selection with [P]. After this, the display
confirms the settings with "- - - -", and automatically switches to operating mode. If Loc was
selected, the keyboard is locked. To get back into the menu level, you must press [P] for 3
seconds in operating mode. You must now enter the CODE (works setting 1 2 3 4) that appears
using the [▲] [▼] keys plus [P] to unlock the keyboard. FAIL appears if the input is wrong.
5.4. Extended parameterization
By pressing the [▲] & [▼] keys during standard parameterization for one second, the display switches to the
extended parameterization mode. Operation is the same as in standard parameterization.
Menu level
Parameterization level
Min/max-value inquiry - assignment of key functions, Tast:
Default: no
Here, you can enter for the operating mode either a min/max-value inquiry or a threshold value
correction on the arrow keys.
If the min/max-memory is activated with EHER, the measured min/max-values will be saved
during operation and can be called up via the arrow keys [▲] [▼]. The values are lost if the
device is restarted.
If the threshold value correction LI.1 is selected, the limit values can be changed during
operation without hindering the operating procedure.
With tara the display is tared to zero and is saved permanently as offset. The device confirms
the correct taring by showing 0000 in the display. If No is parameterized, the navigation keys
[▼] [▲] have no function in operating mode.
Flashing of display, FLAS:
Default: no
Here, flashing of the display can be added as an extra alarm function, either to the first limit
value (select: LI-1), the second limit value (select: LI-2) or to both limit values (select: LI-12). With
No (works setting), no flashing is assigned at all.
8
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5. Setting up the device
Menu level
Parameterization level
Limit values / limits, LI-1:
Default: 0200
For both limit values, two different values can be parameterized. With this, the parameters for
each limit value are called up one after the other.
Hysteresis for limit values, HY-1:
Default: 0000
For both limit values, a hysteresis function exists that reacts according to the functional
principle (operating current / quiescent current).
Function if display falls below / exceeds limit value, FU-1:
Default: hi9h
To indicate if the value falls below the lower limit value, Louu can be selected (LOW = lower
limit value) and if it goes above the upper limit value, high can be selected (HIGH = upper limit
value). LOW corresponds to the quiescent current principle and HIGH to the operating current
principle.
Limit value / limits, LI-2:
Default: 0300
For both limit values, two different values can be parameterized. With this, the parameters for
each limit value are called up one after the other.
Hysteresis for limit values, HY-2:
Default: 0000
For both limit values, a hysteresis function exists that reacts according to the functional
principle (operating current / quiescent current).
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9
6. Reset to default values
Menu level
Parameterization level
Function if display falls below / exceeds limit value, FU-2:
Default: hi9h
To indicate if the value falls below the lower limit value, Louu can be selected (LOW = lower
limit value) and if it goes above the upper limit value, high can be selected (HIGH = upper limit
value). LOW corresponds to the quiescent current principle and HIGH to the operating current
principle.
Setting the code, CODE:
Default: 1234
With this setting, it is possible to select an individual code (works setting 1 2 3 4) for locking the
keyboard. To lock/release the key, proceed according to menu item run.
6. Reset to default values
To return the unit to a defined basic state, a reset can be carried out to the default values.
The following procedure should be used:
• Switch off the power supply
• Press button [P]
• Switch on voltage supply and press [P]-button until „- - - -“ is shown in the display.
With reset, the default values of the program table are loaded and used for subsequent operation. This
puts the unit back to the state in which it was supplied.
Caution! All application-related data are lost.
10
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8
7. Functional principle of the switching points
7. Functional principle of the switching points
Limit value exceedance “High”
The switching point S1-S2 is “off”
below the threshold and “on” on
reaching the threshold.
Limit value undercut “low”
The switching point S1-S2 is
“on” below the threshold and
switched “off” on reaching the
threshold.
Alarms / optical switching point display
An activated setpoint can be optically indicated by flashing of the 7-segment display.
Functional principle of the alarms
Alarm
Deactivated, display value
Threshold
Threshold/limit value for switch over
Hysteresis
Width of the window between the thresholds
Operating principle
Limit value exceedance / limit value undercut
ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]
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8. Technical data
8. Technical data
Housing
Dimensions
96x24x60 mm (BxHxD)
96x24x74 mm (BxHxD) including plug-in terminal
Panel cut-out
92.0+0.8 x 22.2+0.3 mm
Insulation thickness
up to 3 mm
Fixing
snap-in screw element
Material
PC Polycarbonate, black, UL94V-0
Sealing material
EPDM, 65 Shore, black
Protection class
standard IP65 (front), IP00 (back side)
Weight
approx. 200 g
Connection
plug-in terminal; wire cross section up to 2.5 mm 2
Display
Digit height
14 mm
Segment colour
red (optional green, orange or blue)
Display range
-1999 to 9999
Setpoints
optical display flashing
Overflow
horizontal bars at the top
Underflow
horizontal bars at the bottom
Display time
0.1 to 10.0 seconds
Input
Measuring range
Measuring fault
Digit
Pt100 2-/3-wire
-200…850°C
0.1 % of measuring range
±1
Pt100 2-/3-wire
-328…1562°F
0.1 % of measuring range
±1
Accuracy
12
Temperature drift
100 ppm / K
Measuring time
0.1…10.0 seconds
Measuring principle
U/F-conversion
Resolution
0.1°C or 0.1°F
Power pack
230 VAC ±10 % max. 3 VA
24 VDC ±10 % max. 1 VA
Memory
EEPROM
Data life
≥ 100 years at 25°C
10
ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]
8. Technical data
Ambient conditions
Working temperature
0°C…60°C
Storing temperature
-20°C…80°C
Weathering resistance
relative humidity 0-80% on years average without dew
EMV
EN 61326
CE-sign
Conformity to directive 2004/108/EG
Safety standard
According to low voltage directive 2006/95/EG
EN 61010; EN 60664-1
ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]
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9. Safety advices
9. Safety advice
Please read the following safety advice and the assembly chapter 2 before installation and keep it
for future reference.
Proper use
The DAP-101--device is designed for the evaluation and display of Pt100 sensor signals.
The M1-3C-device is designed for the evaluation and display of Pt100 signals.
Danger!
Careless use or improper operation can result in
personal injury and/or damage to the equipment.
Control of the device
The panel meters are checked before dispatch and sent out in perfect condition. Should there be
any visible damage, we recommend close examination of the packaging. Please inform the
supplier immediately of any damage.
Installation
The
must
installed
a suitably
qualifiedspecialist
specialist (e.g.
(e.g. with
with aa qualification
qualification in
in
The DAp-101-device
M1-3C-device must
bebe
installed
byby
a suitably
qualified
industrial
electronics).
industrial electronics).
Notes on installation
• There must be no magnetic or electric fields in the vicinity of the device, e.g. due to
transformers, mobile phones or electrostatic discharge.
• The fuse rating of the supply voltage should not exceed a value of 6A N.B. fuse.
• Do not install inductive consumers (relays, solenoid valves etc.) near the device and
suppress any interference with the aid of RC spark extinguishing combinations or freewheeling diodes.
• Keep input, output and supply lines separate from each other and do not lay them parallel with
each other. Position “go” and “return lines” next to one another. Where possible use twisted
pair. So, the best measuring results can be received.
• Screen off and twist sensor lines. Do not lay current-carrying lines in the vicinity. Connect the
screening on one side on a suitable potential equaliser (normally signal ground).
• The device is not suitable for installation in areas where there is a risk of explosion.
• Any electrical connection deviating from the connection diagram can endanger human life
and/or can destroy the equipment.
• The terminal area of the devices is part of the service. Here electrostatic discharge needs to be
avoided. Attention! High voltages can cause dangerous body currents.
• Galvanic isolated potentials within one complex need to be placed on an appropriate point
(normally earth or machines ground). So, a lower disturbance sensibility against impacted
energy can be reached and dangerous potentials, that can occur on long lines or due to faulty
wiring, can be avoided.
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ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]
10. Error elimination
10. Error elimination
Error description
Measures
1.
The unit permanently indicates
overflow.
• The input has a very high measurement,
check the measuring circuit.
• The input is open.
2.
The unit permanently shows
underflow.
• The input has a very low measurement, check
the measuring circuit .
• The input is open.
3.
The word "HELP " lights up in the
7-segment display.
• The unit has found an error in the
configuration memory. Perform a reset on the
default values and re-configure the unit
according to your application.
4.
Program numbers for parameterising
of the input are not accessible.
• Programming lock is activated
• Enter correct code
5.
"Err1" lights up in the 7-segment
display
• Please contact the manufacturer if errors of
this kind occur.
6.
The device does not react as
expected.
• If you are not sure if the device has been
parameterised before, then follow the steps as
written in chapter 6 and set it back to its
delivery status.
7.
The temperature value is unstable.
• Please check the possibility to set aside the
galvanic insulation for a discharging of failures
as described under chapter 3 „Electrical
connection“. Before make sure that the
possible metal sensor is separated from the
sensor element.
ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]
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
Pegel
Druck


Temperatur Durchfluss
Registrierung
Visualisierung
¸



Füllstand



Messumformer
Sensorik
USV
Wir erwarten Ihren Anruf.
ACS-CONTROL-SYSTEM GmbH
Lauterbachstr. 57
D- 84307 Eggenfelden
know how mit System
Ihr Partner für Messtechnik und Automation
¸
[email protected]
www.acs-controlsystem.de
Stand 09/2014
ACS-CONTROL-SYSTEM
Tel: +49 (0) 8721-9668-0
Fax: +49 (0) 8721-9668-30
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