©2016 Growers Supply
All Rights Reserved. Reproduction is prohibited without permission.
Revision date: 05.19.16
HydroCycle Vertical
Aeroponic Systems
*Actual system may differ from system shown.
113593 8' Vertical System (44 Grow Sites)
1
2
Important Information
READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE YOUR HYDROCYCLE VERTICAL AEROPONIC SYSTEM.
This guide provides helpful hints and important information needed to safely assemble and properly maintain the HydroCycle Vertical Aeroponic System. Read and understand this guide before you begin.
SAFETY PRECAUTIONS
• Apply PVC cement in a well-ventilated area. Follow all instructions on PVC container.
• Use a portable GFCI (Ground Fault Circuit
Interrupter) when working with electric power tools and cords. Use battery-powered tools if possible.
• Exercise caution when using all tools.
• Wear gloves and eye protection when drilling and cutting.
SAMPLE ASSEMBLY PROCEDURE
The steps outlining sample table system assembly process are as follows:
1. Verify all parts are included in shipment. Notify customer service for questions or concerns.
2. Read these instructions and all additional documentation included with shipment
before you begin.
3. Gather tools and assistants needed to assemble product.
TOOLS
The following list identifies tools needed to assemble the aeroponic system. Additional tools may be needed depending on application.
• Tape measure and gloves.
• Marker
• Variable speed drill (cordless with extra batteries works best).
• Wrenches and socket/ratchet set for stand assembly. Sizes: 7/16", 1/2", and 3/8".
• 1-3/8" or 1-1/2" hole saw bit
• 2-1/4" hole saw bit
• 5/16" drill bit
• Tool to cut pvc tubing
• Ladders to work at the height of system.
BASIC CARE AND MAINTENANCE
Proper care and maintenance of your system is important. Check the following items periodically to properly maintain your aeroponic system.
• Check connections to verify they remain tight.
• Verify pump is working properly.
• Check and clean filter to optimize performance.
• Clean reservoir periodically to prevent unwanted contamination of solution.
• Monitor temperatures (room and solution) to maximize plant growth.
WARNING: KEEP ALL ELECTRICAL
CORDS AND CONNECTIONS OUT OF THE
RESERVOIR. CONSULT THE SERVICES
OF A QUALIFIED ELECTRICIAN TO
ADEQUATELY AND SAFELY CONNECT
PUMP TO A POWER SUPPLY.
ALL ELECTRICAL CIRCUITS SHALL BE
DESIGNED IN ACCORDANCE WITH LOCAL
AND REGIONAL BUILDING CODES AND
STANDARDS.
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the necessary parts before you begin assembly.
1. Unpack contents of shipment and place where you can easily inventory parts. Refer to Bill of
Materials/Spec Sheets.
2. Verify all parts listed on Bill of Materials/Spec
Sheets are present. If anything is missing or you have questions, contact Customer Service.
Revision date: 05.19.16
PICTORIAL GUIDE
Use the following graphics and photos to identify system parts.
Important Information
WF4065 WF1540 WF1390
WF2190
WF3375 WF3316
WF2193 111045 WF1570 WF3420 WF4790 Key
Punch
110077 Air Stone
WF8582
Revision date: 05.19.16
112710
113595 112689 113696
3
PICTORIAL PARTS GUIDE—CONTINUED
Important Information
4
110725
Air Pump
WR4067
110091
Clear Vinyl Tubing
WR1095
Tape
20 Gallon Reservoir and Cover
WF6990
PVC
Cement
WF1033 with
112066 Shut-Off
Valve
110829
Drill & Tap Combo
Porthole Cover
CAUTION: Do not activate pump without first priming it.
Doing so will damage
the pump! Consult all documentation included with the pump
before you begin.
WARNING: DO NOT ALLOW THE
PUMP TO RUN WHILE RESERVOIR
IS EMPTY. DAMAGE TO PUMP
WILL OCCUR. MONITOR NUTRIENT
LEVEL AT ALL TIMES.
113583 Flotec Utility Pump
112531 Timer*
ATTENTION: A timer is required to cycle the water pump on and off. If you did not purchase a timer, contact your sales representative to purchase the 112531 timer.
*Timer not included. Additional purchase required.
Revision date: 05.19.16
Basic Aeroponic System
The aeroponic system is ideal for growing in tight spaces. Multiple systems arranged in the same area allow for maximum use of available growing space.
However you decide to use your aeroponic system, review the information that follows to better understand how to prepare and setup and system.
1. Construct the 115041 AeroTower Stand using diagrams near the back of this guide.
2. Review diagrams throughout this guide to help decide where to set the system. Set tower stand and reservoir in place. Allow ample room for cleaning, maintenance, and harvest.
3. Check overhead clearance. Height of 8' system (113593) with grow tube on stand is approximately 128".
4. Consider system pump location and clearance it will need.
5. Consider where main power will connect to water pump and air pump.
ATTENTION: All electrical wiring to be completed by an electrical contractor in accordance with established electrical codes.
6. Depending on setting, additional lighting may be required. Ensure that electrical service can support the addition of artificial light fixtures if needed.
System shown for example only.
Actual system may differ.
TIMER REQUIRED
For best results and to prevent over-heating of the nutrient solution, a timer is required to control the water pump. After populating the grow tubes with plants, set the timer to cycle the pump on and off as follows:
Run pump for three (3) minutes every two (2) hours.
Monitor the plant growth and solution temperature and adjust watering times as needed to maximize results.
Do not connect the air pump to the timer.
Air pump must run continuously for best results.
Revision date: 05.19.16
*Actual system may differ from system shown.
5
6
Assembly Instructions—Reservoir Preparation
1
DRILL RESERVOIR AND INSTALL BULKHEAD FITTING
1. Take the reservoir and locate the smooth surface on the outside at one end.
2. Using a 2-1/4" hole saw bit and drill, drill the hole for the bulkhead fitting. Clean debris from around hole and inside reservoir. Ensure hole is an inch or so above the bottom of reservoir to allow for fitting installation. (Actual tank may differ from the example shown.)
3. Attach WF8582 bulkhead to reservoir. Hex nut and thin flat washer are outside the reservoir. Install thick rubber washer on inside. Tighten until snug using large adjustable pliers.
WF8582 Bulkhead
Fitting Installed
Install hex nut and thin flat washer outside reservoir.
4. Continue by preparing the cover for system assembly.
WF8582
Revision date: 05.19.16
Assembly Instructions—Reservoir Cover Preparation
2
DRILL DRAIN AND AIR LINE HOLES IN COVER
Complete these steps:
1. Take the 113603 cover and set on customer-supplied supports for drilling drain hole. Do not drill cover over the reservoir. Debris can damage the pump and clog the filter. Locate the center of the raised cover where cross braces meet.
2. Use a 1-3/8" to 1-1/2" hole saw bit and drill drain hole in reservoir cover.
3. Using a 5/16" drill bit, drill two (2) holes in the raised area on either side of the porthole for the air lines.
4. Remove all debris from the cover and around all holes to prevent it from dropping into the reservoir when cover is set in place.
5. Continue with the next procedure.
Drill 1-3/8" to 1-1/2" drain hole here.
Drill two 5/16" air tube holes in either location.
Use a 5/16" drill bit to drill the two holes for the air lines.
Use a 1-3/8" to 1-1/2" hole saw bit to drill drain hole in cover.
Revision date: 05.19.16
Photo shows prepared cover with drilled drain hole for grow tube.
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8
Assembly Instructions—Air Pump & Air Stones
3
ATTACH THE AIR PUMP AND AERATOR STONES
For optimal system performance and to extend the life of the nutrient solution through increased oxygenation, an aerator pump and aerator stones are included. Position stones on bottom of reservoir opposite main pump. Air pump must remain above nutrient level to prevent siphoning.
1. Cut the 110091 tubing in half.
2. Attach one stone to each line and set the stones in the reservoir. See photo for stone position opposite the main pump. Actual stones may differ from the example.
3. Feed tubing up through access holes and connect free end of each tube to the air pump.
(Actual reservoir cover may differ. Procedure is the same.)
Attach 110091 tube to air stone.
Step 2
110077 Air
Stone
Pump
End
4. Plug pump into an outlet and check the stones to ensure air is pumping through them.
Place stones in a small container of water if needed to confirm operation.
5. Turn off pump after checking the operation.
6. Set the air pump on the cover or inside the reservoir until grow tube is installed.
7. Continue with the next procedure.
Position stones opposite the pump end of the reservoir.
110725
Air Stones
ATTENTION: For best results, air pump must run continuously when system is in operation.
Do not connect air pump to a circuit controlled by a timer.
Cover shown may differ from actual cover.
When in operation, position the air pump at a level that is
above the reservoir at all times to prevent
siphoning of the nutrient solution.
Revision date: 05.19.16
Assembly Instructions— Prepare Grow Tube
4
INSTALL SEALS, GROMMETS, AND DRAIN EXTENSION
Complete these step:
112710
1. Install all 112710 uniseals in the 10" grow tube. When installed correctly, seals will seat tightly against the outer surface of grow tube.
113595
2. Next, take the two 10" grow tube caps (113107) and install one (1) 113595 grommet in each. Carefully start grommet in hole and work it around until grommet is seated flush against lid. Fit is tight.
1" PVC
Step 2
3. Flip lid over. Verify that collar of grommet is flat against cap surface.
4. Cut one (1) sixteen inch (16") drain extension from the 1" pvc tube.
5. Install drain extension into either 10" cap. Wet drain tube end for easier installation. End of tube is flush with lip of rubber grommet when installed correctly.
6. Continue with the next procedure.
Step 3
End of extension is flush with grommet.
Revision date: 05.19.16
Step 4
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10
Assembly Instructions—Assemble Grow Tube
5
SET RESERVOIR AND ASSEMBLE GROW TUBE
Complete these steps:
1. Take the 113112 mist column and carefully twist the 113107 cap with grommet (previous procedure—Step 2) onto threaded fitting at top.
ATTENTION: Inspect the mist column to ensure that no mist emitters are damaged or missing.
Consult the procedure to replace damaged mist emitters near the back of this guide if needed.
2. Seat cap tightly against shoulder of threaded fitting to seal against cap.
3. Wrap threads of mist column fitting with thread tape. Wrap in a direction that will not allow the tape to unwrap when manifold section is attached.
4. Add the WF2190 fitting to the threaded end of mist column.
5. Hold column with one hand and tighten the WF2190 fitting against the rubber grommet. Tighten until snug.
STEP 2
STEP 4
Seat column fitting tight to rubber grommet.
STEP 1
STEP 3
STEP 5
Revision date: 05.19.16
Assembly Instructions—Assemble Grow Tube
5
SET RESERVOIR AND ASSEMBLE GROW TUBE—continued
6. With assistance, take the grow tube and carefully slide cap and mist column assembly into tube.
7. Work the cap over the end of grow tube and tap in place with palm of your hand. Do not hit with hammer or anything that could crack the tubing or cap. Verify that cap is seated in place.
ATTENTION: Do not glue cap to grow tube! Tube must remain free to remove for system maintenance and cleaning.
8. Look into grow tube through plant sites and verify that mist nozzles align with sites. Adjust/turn cap as needed and press back into place.
9. Take cap with drain extension (Procedure 4) and install on bottom of grow tube. Seat in place with palm of your hand.
Do not glue!
10. Set the grow tube assembly aside and continue with the next procedure.
STEP 7
STEP 6
STEP 8
STEP 9
Drain Cap
STEP 10
Revision date: 05.19.16
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12
Assembly Instructions—Install 111045 Elbows in Grow Tube
6
INSTALL 111045 ELBOWS IN GROW TUBE
Once grow tube is assembled, install all 111045 elbows. Wet end of 111045 elbow and insert it into 112710 uniseal. Install all elbows so open end points up and away from drain extension end of tube.
ATTENTION: Seat elbow tight against uniseal to prevent leaks.
111045
STEP 1 STEP 2
Toward T op
STEP 3 STEP 4
Toward T op
Verify all elbows are seated tight against seal.
Revision date: 05.19.16
Assembly Instructions—Set Grow Tube on Tower Stand
7
SET GROW TUBE ON TOWER STAND
Take the necessary steps to assemble tower stand if this has not been completed yet. Read the following procedure to determine which part of tower stand to attach after tower is set in place. If stand is fully assembled as shown (right), remove one upper support ring in this manner:
1. Remove two (2) lower 1/4" x 1/2" hex bolts to loosen two vertical supports.
2. Remove two (2) 1/4" x 1" bolts of upper supports.
3. Lift upper support and two vertical supports assembly off main tower frame.
4. Set cover on reservoir (if needed) and slide reservoir under tower frame.
Step 2
Step 2
Step 1
Step 3
Step 1
Reservoir
5. Slide grow tube drain extension through hole in cover and seat tower in place on frame.
ATTENTION: Remove Y-filter housing if needed to allow tower to pass between frame cross tubes.
6. Reattach upper support and two vertical supports to secure grow tube.
7. Continue with next procedure.
Revision date: 05.19.16
13
40
20
0
60
80
psi
100
14
Assembly Instructions—Install Pump and Plumbing and Connect to Grow Tube
8
INSTALL PUMP AND PLUMBING
With tower locked in tower stand, install plumbing from reservoir to top of grow tube using components shown. The 1" pvc is cut to length during assembly.
ATTENTION: Wrap all threaded fittings with thread tape before assembly.
Use pvc glue to secure all slip fitting connections. Ensure that system is in the location where it will be in operation.
Confirm water flow direction arrows on all valves and filters before assembly. Dry fit assemblies before applying pvc glue to ensure desired result.
WF3316
WF1380 WF3420
WF2190
AeroTower stand not shown.
112066
WF3375
Check
Valve
WF2190
Adapter
WF1033
WR4067
Gauge
40
20
0
60
80
psi
100
113696
Ball Valve
LJ2502
Bushing
ATTENTION: Connect water pump to timer. If needed, contact your sales representative to purchase required timer.
113696 Ball
Valves
112689
Valve
WF1570
Elbow
1" PVC
Tube
WF2193
Adapter
WF1540
Elbow
WF1390
Tee
WF2193
Adapter
Timer
WF2193
Adapter
WF1570
Elbow (x2)
113696
Ball Valve
Use short sections of 1" pvc tubing to connect elbows.
113583
Pump
AeroTower stand not shown.
Revision date: 05.19.16
OPERATIONAL AND MAINTENANCE INFORMATION
General Operating Instructions General Cleaning and Maintenance Instructions
After assembly, check system before operation. Complete these steps:
1. Verify all electrical cord ends and air pump are outside reservoir before adding solution.
2. Verify WF3316 ball valve at end of main supply manifold above vertical grow tube is closed.
3. Verify both 113696 single union ball valves are open at pump before running pump.
4. Fill reservoir to cover nutrient pump intake.
5. Plug air pump into a GFCI (Ground Fault Circuit Interrupter) outlet.
Look for bubbles in reservoir to confirm air is pumping to each air stone.
Remember to always mount air pump on a surface above water
level. Pump vibrations can cause pump to move. Make sure pump does not fall into reservoir or other liquids.
6. Consult nutrient pump documentation and prime the pump. After pump is primed, allow it to run until water flows through mist column inside grow tube.
If water does not flow, turn off pump and repeat steps to prime pump.
7. Check all plumbing connections for leaks.
8. Check all pvc fittings for leaks.
9. Adjust system pressure: Normal operating pressure for this aeroponic system is 10 psi. Adjust pressure reducing valve (112689) as needed.
10. Once air is out of all lines and water sprays from mist column, turn off nutrient pump.
11. If this has not been done yet, install timer and connect water pump to it.
Set timer to recommended watering cycles noted on Page 5.
ATTENTION: Once system is running, monitor plant growth and adjust watering cycles as needed to maximize results.
12. System is ready to use. Add plants and grow. Mix nutrient solution according to plant needs and instructions included with nutrient.
For optimal performance and to increase yields, check and clean reservoir periodically. Time between maintenance and cleaning depends on growing environment and specific use of system. Apply the following steps as needed to ensure your system is working properly.
1. Disconnect main power supply to turn off all pumps. Remove reservoir cover and inspect inside of reservoir. Reservoir should be cleaned each time nutrient solution is replenished. Keep porthole cover in place during operation to prevent light from entering reservoir.
2. Check all plumbing connections to ensure none are leaking.
3. Check all tube supports to ensure all are functioning as designed.
4. With pump off, disassemble filter and clean screen and housing.
Reassemble for use. See procedure on next pages for details.
WARNING: KEEP ALL ELECTRICAL CORDS AND CONNECTIONS
OUT OF THE RESERVOIR. CONSULT THE SERVICES OF A
QUALIFIED ELECTRICIAN TO ADEQUATELY AND SAFELY
CONNECT THE PUMPS TO A POWER SUPPLY.
ALL ELECTRICAL CIRCUITS SHALL BE DESIGNED IN
ACCORDANCE WITH LOCAL AND REGIONAL BUILDING CODES
AND STANDARDS.
ATTENTION: During operation, always position air pump above reservoir/nutrient level to prevent siphoning. For best results, air pump must run continuously when system is in operation.
Do not connect air pump to a circuit controlled by a timer.
Revision date: 05.19.16
15
OPERATIONAL AND MAINTENANCE INFORMATION
Reservoir Cleaning and Maintenance
Clean reservoir periodically to maximize plant growth and to minimize system contamination. Steps that follow can be used to pump reservoir for cleaning and typical maintenance. Cleaning filter is strongly recommended after cleaning reservoir.
112066
Shutoff
Valve
ATTENTION: SYSTEM SHOWN MAY DIFFER
FROM ACTUAL SYSTEM. FILTER ASSEMBLY
IS THE SAME. STEPS FOR CLEANING
RESERVOIR ARE THE SAME.
1. Connect a garden hose to the 112066 shutoff valve on filter. Place end of hose in a bucket or run it to desired location.
2. Open shutoff valve to pump out reservoir. Turn off pump once reservoir is empty.
To prevent damage, do not run pump dry.
40
20
0
psi
60
80
100
Hose used to drain reservoir for cleaning and maintenance supplied by customer.
3. Clean reservoir as needed and repeat steps to pump it out again. Prime pump if needed.
Consult documentation included with pump.
Close shutoff valve.
4. Remove hose and clean filter. See next page for filter cleaning procedure.
5. Refill reservoir with nutrient solution.
6. Turn on pump.
16 Revision date: 05.19.16
OPERATIONAL AND MAINTENANCE INFORMATION
Clean Filter Screen and Housing
Clean filters ensure proper flow. Filters should also be cleaned after cleaning reservoir to remove sediment. When a reduced flow rate or drop in pressure is noticed, follow these steps to clean filters and filter housings.
ATTENTION: SYSTEM SHOWN DIFFERS FROM ACTUAL SYSTEM.
FILTER ASSEMBLY IS THE SAME. STEPS FOR CLEANING THE
FILTER ARE THE SAME.
Flow
Flow
1. Turn off pump. Open valve on filter to drain supply line and filter.
2. Grip filter housing and main supply line and remove housing. Do not apply force to filter or supply line fittings.
Hold these steady when disassembling filter.
3. Remove screen from housing.
Using clean water, rinse housing and screen.
4. Insert screen into housing, reassemble filter, and close
valve.
5. Turn on pump. Prime if needed.
6. Check filter for leaks.
Revision date: 05.19.16
17
REPLACE DAMAGED OR BROKEN MIST EMITTER
Replace Damaged or Broken Mist Emitter
In rare instances, a mist emitter may become damaged during shipping or installation.
The 110829 drill & tap combo pak is included to easily repair a broken or damaged emitter. Review photos below to remove broken emitter and to install a new one.
WF4065
110829
Drill & Tap Combo
WF4790 Key
Punch
Tap
1. Using a variable speed drill and the drill bit from the 110829 combo pack, carefully drive the threaded shaft of emitter into tube. Hold drill steady and drill slowly. Do not damage threads or distort hole with bit.
2. Take a replacement WF4065 mist emitter and start it in threaded hole. Skip to Step 4.
If you are unable to start mist emitter in threaded hole, continue with next step.
3. Clean threads using tap. Secure round shaft of tap in drill chuck. Tap should spin evenly with no visible wobble. Do not bottom tap out in tube. Run it into hole just enough to clean
threads and no further. Carefully back tap out of hole. Repeat Step 2 and continue.
4. Using WF4790 key punch, tighten emitter.
CAUTION: Turn until slight resistance is felt.
Mist emitter will break!
Do not overtighten!
18
5. Inspect remainder of tube for damaged or broken mist emitters and repair as needed.
Revision date: 05.19.16
PAGE RESERVED FOR CUSTOMER NOTES AND RECORDS
Revision date: 05.19.16
19
AeroTower Stand Part Locations
STAND ASSEMBLY
Use information on the following two pages to assemble stand for aeroponic plant tower.
ITEM NO.
1
2
3
PART NUMBER
115029
115030
115031
QTY.
4
2
2
DESCRIPTION
AEROTOWER STAND LEG
AEROTOWER STAND UH SUPPORT 1
AEROTOWER STAND UH SUPPORT 2
4
5
6
7
8
115032
115033
115034
115035
115036
2
2
2
1
4
AEROTOWER STAND UH SUPPORT 3
AEROTOWER STAND UH SUPPORT 4
AEROTOWER STAND LH SUPPORT 1
AEROTOWER STAND LH SUPPORT 2
AEROTOWER STAND VERTICLE SUPPORT
14
15
16
17
18
19
20
22
23
24
9
10
11
12
13
115037
115038
112431
FA4482B
FAG100
FAG102B
FAG336B
FAG340B
FALB01B
FALB02B
FAME07B
FALC30
113030S01
FALB34B
112477
8
2
8
20
2
22
8
4
4
4
4
8
16
2
2
AEROTOWER STAND L SUPPORT RING
AEROTOWER STAND U SUPPORT RING
1-1/4" X 1-1/4" ALUMINUM ANGLE CLIP
TEK SCREW #14X1 HWH ZINC (EA)
CAP SCREW SS 1/4X1/2 B/100
HEX CAP 1/4X3/4" ZINC EACH
HEX CAP 5/16"X2-1/2" ZINC EACH
HEX CAP 5/16X3-1/2 ZINC EACH
NUT BULK 1/4-20 ZINC (EA)
NUT BULK 5/16-18 ZINC (EA)
BULK FLATWASH 5/16" ZINC (EA)
COUPLING NUT 1/4-20 ZINC /EA
FLOAT TABLE AJUSTABLE FOOTER STY 1
NUT HOTDIP GLV 3/8-16
FODDER FRAME LEVELER INSERT
25 112770 6 1-1/2” BLACK FINISHING PLUG
Tools needed to assemble tower stand:
• 7/16", 1/2", and 3/8" wrench and socket set
• Battery-powered drill to install Tek screws
• 100441 Magnetic Nut Driver
• Tape measure
• Marker to mark tower location on lower frame tubes.
20
16
22
18
7
5
20
8
17
6
10
24
12
9
11
1
14
13
15
3
4
2
19
23
Revision date: 05.19.16
14
AeroTower Stand Connection Details
17
16
15
19
19 7
19
18
NOTE: TOWER WILL BE CENTERED ON BASE OF AEROTOWER STAND
5 34 "
4 4
1 12 "
5
1
9
&
10
6
11
11
SUPPORT RING ASSEMBLED
LEG TO LOWER
HORIZONTAL SUPPORTS
9
15
19
2
20
9
&
10
13
8
13
VERTICAL SUPPORT
TO SUPPORT RING
NOTE: TOWER WILL BE TEK SCREWED TO
BASE BEFORE BOLTS ARE TIGHTENED
19
15
1
LEG TO UPPER
HORIZONTAL SUPPORTS
NOTE: FOOT INSERT IS TEK SCREWED TO LEG
11
5
1 12 "
5 34 "
CENTERING TOWER ONTO STAND
11
25
12
17
11
14
9
22
23
25
24
FOOT INSERT ASSEMBLED ANGLE CLIP TO SUPPORT RING
Revision date: 05.19.16
21
