Appendix D Sunx Appendix D Fiber Optic Liquid Level Sensors Appendix D PHOTOELECTRIC SENSOR DIGITAL FIBER SENSOR FX-300 SERIES Conforming to EMC Directive UL Recognition Appendix D Constant advances achieving the highest level of performance in its class The FX-300 series of next-generation fiber sensors provides the highest level of sensing performance in its class ‘Stable sensing’, ‘high sensing performance’, ‘easy operation’, ‘improved ease of maintenance’ and ‘preservation of the environment’ are the five concepts underlying the new FX-300 series! Appendix D June 2004 FX-301 advances even further (Refer to p.34 for details) High-function type FX-305 Standard type FX-301 Ultra high-speed type FX-301-HS APC circuit has been added, in addition to the four-chemical emitting element. Equipped with an light emitting amount selection function. Plus, a 4-digit full ‘9999’ display (FX-305) and 35 !s ultra high-speed response (FX-301-HS) are also provided. FX-300 SERIES Concept 1 Concept 2 High Stability Superior Performance P.3 P.4 Concept 5 Concept 3 Eco-friendly Easy operation P.8 P.6 Only two switches, the large MODE key and the large jog switch, are required for operation. P.7 Lead-free solder used is gentle on the environment. Concept 4 Easy Maintenance Full range of fibers P.9 Wide lineup Guide for each industry LCD • Semiconductor / P.9 to P.12 Appendix D Sensor setup and control can be carried out externally using an upstream communication unit. Description of different fibers and performance for each industry Electronic component • Automatic assembly / P.13 to P.14 Pharmaceutical • Packaging / P.15 2 High Stability Concept 1 High Stability APC circuit Double coupling lens Four-chemical emitting element Appendix D Stable sensing over long and short periods Stability enhancement Even greater sensing range FX-301 FX-301-HS FX-305 FX-301/B/G/H FX-301-HS FX-305 In addition to a ‘four-chemical emitting element’ which suppresses changes in the light emitting element over time so that a stable level of light emission can be maintained over long periods, a ‘APC (Auto Power Control) circuit’ has also been adopted afreshly. The light emitting amount can be controlled in minute degrees so that even changes occurring over very short periods can be handled, allowing stable sensing performance by suppressing deviations in light emitting amounts caused by changes in the ambient environment that could not previously be suppressed. Adoption of a ‘double coupling lens’ that increases emission efficiency to its maximum limits and greatly increases sensing range. Sensing ranges with small diameter fibers and ultra-small diameter fibers, which have become very popular due to the miniaturization of chip components, have been increased by 50 % over previous values achieved with other amplifiers. Light emitting amount ● Stable sensing comparison FX-301 FX-301-HS FX-305 Short-term stability ● Conventional fiber sensors (Without lens) Three-chemical emitting element, Without APC Deviation Long-term stability Disperses the light reduces emitting efficiency. Time ● Double coupling lens The lens concentrates the light, greatly increasing emitting efficiency. 3 Superior Performance Concept 2 Superior Performance Light-emitting amount selection Ultra high-speed 35 ¨s response FX-301 FX-301-HS FX-305 [Light receiving level saturated] [Stable sensing] FX-301-HS Ultra high-speed 35 !s response. Even small objects moving at high speeds can be sensed. In addition, at 65 !s the FX-301 standard type is also twice as fast as previous models. Level 4 Level 3 Appendix D If the light receiving level becomes saturated during closerange sensing or when sensing transparent or minute objects, you can adjust the light emitting amount of the sensor to stabilize sensing without needing to change the response time. Sensing that previously required the response time or fibers to be changed can now be set much more easily using this function. 4 times as fast as before Ultra high-speed response Level 2 Actual digit difference: C A 4000 Upper display limit Light emitting amount changed B Saturated digit difference: D Large display 9999 Actual digit difference: C’ Level 1 A’ B’ 2.5 times previous models OFF Light emitting amount can be changed without changing response time Ultra high-speed type FX-301-HS (H-SP mode) 35¨s FX-305 Large display with 4 digits (9999). With a greater difference in digit value than previous models, threshold values can be set in units of 1 digit up to maximum 9999. Threshold setting can now be done more easily and accurately. Digit difference comparison Example Digit difference between object A and object B Previous models 4000 Standard type FX-301, High-function type FX-305 (H-SP mode) 65¨s FX-305 9999 Previous model 150¨s (During STDF, LONG and U-LG modes) Digit difference: Small Digit difference: Large 4 Concept 2 Superior Performance Superior Performance Simplified systems using new operating modes Equipped with 5 types timers FX-305 FX-305 A window comparator mode and differential sensing mode have been added. These modes make it easy to carry out sensing tasks that previously required multiple sensors or involved complex threshold settings. The FX-305 includes the same ON-delay / OFF-delay / ONE-SHOT timer as the FX-301(-HS), as well as an ON-delay • OFFdelay timer and an ON-delay • ONE-SHOT timer. A wide variety of timer control operations can be carried out by these fiber sensors alone. ● Window comparator mode ● Differential sensing mode <Sensing ICs in trays> <Sensing of tiny moving objects> Timer period: Output 1 0.5 to 9,999 ms (variable) Output 2 0.5 to 500 ms (variable) Time chart For L-ON Beamreceived Beaminterrupted ON Sensing condition T1 Tray absent IC present Tray present OFF ON OFF Incident light intensity Upper and lower limits for threshold values can be set so that the incident light intensity can turn on and off within those ranges. Single output is used, so that only one cable is required, and no PLC processing is required either. Incident light intensity ON-delay Lower light amounts due to dust Because sensing is not possible at normal sensitivity settings, sensitivity must be reset. OFF T1 ON Sensing of only sudden changes in light amounts ON-delay • OFF-delay Only the target objects are sensed. No need to reset the sensitivity. ON-delay • ONE-SHOT ON OFF T1 ONE-SHOT ON T1 OFF-delay ON T1 OFF T1 T2 ON OFF T1 T2 ON OFF Appendix D Multi-purpose 2-output FX-305 Two independent output channels are provided, so that one sensor can be used for control tasks that previously required two sensors. In addition, the second output channel can be used for simple self-diagnosis and alarm output, so that ease of maintenance is improved. ● Comparison with previous models Light receiving amount Too far left Alarm output: Output 2 is set concurrently with output 1 Drops in light amounts due to problems such as broken fibers or dirty tips are detected and output. When output 1 threshold value teaching is carried out with the FX-305, output 2 is set concurrently with the setting shifted by the amount of surplus. Drops in surplus amounts of light intensity due to dust or other particles can therefore be detected and output. New FX-305 Example Sensing meandering of sheets ON �V 0V Output 1 Output 2 OUT 1 OK OFF ON OUT 2 Too far right OFF [Previous models] Initial setting 2 sensors needed Output 2 threshold value [FX-305] 1 sensor is enough! Actual position Meandered position Output 1 threshold value Incident light intensity 15 % automatically Light amount drops and settings are reset 15 % automatically In conjunction with teaching amount 5 Easy operation Concept 3 Easy Operation Operation indicator Digital display Large jog switch Large MODE key (FX-301) Stability indicator MODE indicator Even beginners can quickly learn how to use the MODE NAVI FX-301/B/G/H L/D TIMER PRO RUN TEACH ADJ TEACHn This mode is for setting the threshold value. L / D TIMERn TIMER This mode permits the choice of PRO using or not using the timer. RUN TEACH ADJ ADJn In this mode, the threshold value, once set, may be fine-tuned. L/D TIMER PRO L / D ONn This mode allows the selection of output operation as either Light-ON or Dark-ON. PROn This mode allows the selection of further advanced functions, such as the copying of individual settings and the memory functions. Easy confirming of threshold value settings FX-301 FX-301/B/G/H FX-301-HS FX-305 Only two switches, the large jog switch and the large MODE key, are required for operation. Depressing the large MODE key sets the ‘mode selection’ and ‘mode cancel’ functions. The large jog switch is used to select from the detailed functions available within each mode, as well as to change numerical values after the mode has been chosen. 1 FX-305 RUNn This is the sensing mode. Incident light level is displayed in the digital display. The use of only two switches makes for very simple operations ● Large MODE key FX-301-HS RUN TEACH ADJ FX-301-HS FX-305 The threshold value can be confirmed by turning the jog switch even during RUN mode. Appendix D MODE NAVI uses six indicators to display the amplifier’s basic operations. The current operating mode can be confirmed at a glance, so even a first time user can easily operate the amplifier without becoming confused. ● Large jog switch 2 3 Jog switch is turned Left: FX-301(-HS) Output 1 for FX-305 Moving the switch from side to side allows items to be selected Pressing the switch selects or cancels the operating mode Pressing the switch then confirms the selected setting Improved workability! Data bank switching and teaching can be carried out externally FX-301 The FX-CH2 external input unit (optional) can be used to carry out teaching and data bank switching operations externally without needing to operate the digital fiber sensors directly. This greatly improves ease of workability during setup. Input signal Right: Output 2 for FX-305 The threshold value is displayed Key lock function prevents accidental setting changes FX-305 FX-301/B/G/H Jog switch FX-301-HS Key lock setting FX-305 MODE key This disables input from the jog switch and MODE key, thus preventing operators from accidentally changing settings. 6 Easy Maintenance Concept 4 Easy Maintenance Communication unit improves equipment starting up and maintenance upstream communication unit SC-GU1-485 The communication unit enables inputs to the digital fiber sensors (such as teaching and data bank switching) to be carried out via a PLC, and also allows confirming of the incident light intensity an output status for the fiber sensors. This greatly improves workability during equipment starting up and maintenance. FX-301 FX-305 We now offer remote maintenance for sensors! Also reduces the work required to the system to start running! Control and settings can be carried out remotely Setting and confirming incident light intensity for digital fiber sensors (FX-301/305) that are scattered inside and outside equipment can be carried out remotely for all sensors by using the SC-GU1-485, which greatly improves ease of operations such as monitoring equipment that is running and also equipment starting and maintenance. <Touch screen monitor example> Device A monitor Line1 Line2 Menu L in e3 [Communicable commands] ● Sensor incident light intensity ● Sensor settings verification ● Sensor output status ● Threshold value settings, etc. Back L in e4 Incident light intensity Output Tank A Loader A Liquid level detection sensor 1 Liquid level detection sensor 2 Passage confirmation sensor Mapping sensor End unit To PLC or PC The sensor settings and operation can be checked on the touch screen, greatly improving ease of operation! RS-485 (communication ) Ideal for workplaces such as semiconductor and LCD manufacturing lines where there are restrictions on operators entering and exiting Main unit External input unit FX-CH2 Appendix D Teaching and data bank switching for up to a maximum of 16 digital fiber sensors (FX-301 and FX-305) can be carried out all at once using an external device such as a PLC, touch screen or switch. Digital fiber sensor FX-301, FX-305 FX-301 24 V DC power supply FX-305 Support for stable sensing and smooth setup changes! � Setup changes (external automatic teaching / data bank switching) Digital fiber sensor settings can be changed using input from a touch screen or switch, so that production line setup changes can be carried out more easily. � External teaching Full-auto teaching is recommended for teaching when the sensing object is changed without stopping the line. � Data bank switching Settings such as output operations (L-ON / D-ON) and timer operations can be recorded in the digital fiber sensor’s data bank and switching can be carried out externally. m Up to 3 files can be stored. � FX-CH2 function list Teaching input The following types of external teaching can be carried out. ● Full-auto teaching ● Limit teaching ‘�’ ● Limit teaching ‘�’ ● 2-level teaching � Product lineup Connector for input device CN-EP1 [1 pc. included with FX-CH2(-P)] Data bank switching input External input unit FX-CH2(-P) Switching between 3 channels of data banks and loading and saving of all channels at once can be carried out. Key lock setting input The key lock function that prevents incorrect operations by operators can be set on and off. 7 Quick-connection cable CN-73-C� (optional) S1 S2 S3 COM. �V MODE 0V Wiring- and labor-saving design allows sideWiringand labor-saving allows sideby-side configuration for updesign to sixteen units by-side configuration forFX-301/B/G/H up to sixteen units FX-301-HS FX-305 FX-301/B/G/H FX-301-HS FX-305 One unit can be used as either a main unit or sub unit One unit can used as either a main The amplifier unitbe can be used as either a mainunit unit or or asub subunit unit. This feature unit allows forused easyas mounting in unit the orside-by-side The amplifier can be either a main a sub unit. configuration. mainforandeasy sub mounting unit functions This feature The allows in are the distinguished side-by-side only by the proper use and of the cable andare thedistinguished sub cable. configuration. The main submain unit functions Moreover, inventory simplified. only by the proper management use of the and mainmaintenance cable and is the sub cable. Moreover, inventory management and maintenance is simplified. Identical part numbers eliminate the need for costly inventory management labor Identical part numbers eliminate the need for costly inventory management labor An optical communication function allows up An optical communication function allows up to 16 sensors to be adjusted simultaneously to 16 sensors to be adjusted simultaneously FX-301/B/G/H FX-305 m m FX-305 The optical communication function allows the FX-301/B/G/H data that is currently set be copied and savedfunction all at once for the all amplifiers Thetooptical communication allows data that isconnected currently together the and rightsaved side. This reduces troublesome setup set to befrom copied all atgreatly once for all amplifiers connected tasks and makes setup much In addition, troublesome together from the right side. Thissmoother. greatly reduces troublesome setup adjustment operations at much smoother. In addition, troublesome tasks and makes setup times suchoperations as when adjustment at replacing sensors can times such as when also be sensors carried can out replacing easily can also also and be data carried out Single copy & save operation for all amplifiers be copied andcan stored easily and data also Single copy & save operation for all amplifiers using be copiedtheand optical stored communication using the function. optical communication function. m Use the optical communication function for only the same types of sensors. Furthermore, the FX-301-HS notthe equipped with optical communication function capability. to p. 30Furthermore, for details. the FX-301-HS m is Use optical communication function for only the same typesRefer of sensors. is not equipped with optical communication function capability. Refer to p. 30 for details. Settings can be entered directly using numerical input Settings can be entered directly using numerical input Every function can be directly set merely by the input of a four digit code Sub cable Sub cable Main cable (4-core) CN-74-C Main cable (4-core) Second digit: Settings for L/D ONtime andand display mode First digit: Settings for response hysteresis Sub cable (2-core) CN-74-C CH-72-C Sub cable (2-core) Second digit: Settings for L/D ON and display mode CH-72-C Main cable (3-core) CN-73-C FX-301(-HS) Main cable (3-core) Main cable Sub cable (1-core) Main cable CN-73-C FX-301(-HS) CH-71-C Sub cable (1-core) Fourth digit: Timer period settings Third Settings for Adjust lock and timer Fourthdigit: digit: Timer period settings CH-71-C Third digit: Settings for Adjust lock and timer Eco-friendly Eco-friendly Appendix D FX-305 FX-305 (numbers) fromcan the be code table.set This convenient setcode up. Every function directly merely by thefeature input ofisaeasy four to digit In the event that areThis accidentally changed ateasy the operating (numbers) from thesettings code table. convenient feature is to set up. site, entering theare correct code changed can restore theoperating original In themerely event that settings accidentally at the settings. This entering results in the easycorrect and quick maintenance. site, merely code can restore the original settings. This results in easy andFirst quick maintenance. digit: Settings for response time and hysteresis Concept 5 Concept 5 Eco-friendly Eco-friendly Lead-free solder used is gentle on the environment Lead-free solder used is gentle on the environment Reduced power consumption possible (ECO mode) Reduced power consumption possible (ECO mode) Selectable cable length Selectable cable Used length for intermediate terminal block Environmentally friendly packaging Environmentally friendly packaging SUNX promotes the use of lead-free materials in all of its sensor manufacturing usedin for theits FX-300 SUNX promotesprocesses the use ofincluding lead-free those materials all of sensor series of digital fiber sensors. manufacturing processes including those used for the FX-300 series of digital fiber sensors. Made available are 3 lengths, 1Made m 3.281 ft, 2are m 36.562 ft, available lengths, m 16.404 to suit 1andm 53.281 ft, 2 mft,6.562 ft, your and 5 application m 16.404 ft, requireto suit ments. This helps requirereduce your application the wasteThis caused cutting ments. helpsby reduce cables lightens the the wasteand caused by cutting installation workload. cables and lightens the installation workload. Used for intermediate terminal block Directly connected to the PLC To PLC To PLC To PLC Directly connected to the PLC 5 m 16.404 ft cable length type To PLC 5 m 16.404 ft cable length type 5 m 16.404 ft 5 m 16.404 ft 2 m 6.562 ft 2 m 6.562 ft 1 m 3.281 ft 1 m 3.281 ft This turns off the digital display to reduce power consumption to approximately or less. (960toWreduce is consumed the display This turns off 600 the W digital display powerwhen consumption to is on.) approximately 600 W or less. (960 W is consumed when the display is on.) With regard to effects on the environment, only on utilize With regard towe effects the the simplest we of only packaging environment, utilize methods greatlyof contributing the simplest packaging to the reduction in wastes methods greatly contributing generated by your worksite. to the reduction in wastes Also, the by bags are made of generated your worksite. polyethylene, Also, the bags aaresubstance made of that doesn’t give polluting polyethylene, a offsubstance gases when burned. that doesn’t give off polluting gases when burned. Polyethylene packaging Polyethylene packaging 8 8 FOR LCD • SEMICONDUCTOR INDUSTRY FOR LCD • SEMICONDUCTOR INDUSTRY Guide to fibers and characteristics Improved stability over long and short periods FX-301 FX-301-HS FX-305 A four-chemical emitting element for stable sensing over long periods has been added, in addition to an APC (Auto Power Control) circuit that suppresses fluctuations in light amount over short periods. The light amount becomes stable a short period after the power is turned on, so setup time can be reduced. Light emitting amount ● Stable sensing comparison Short-term stability FX-301(-HS) FX-305 Three-chemical emitting element, Without APC Deviation APC circuit Double coupling lens Long-term stability Four-chemical emitting element Time Mapping fiber FT-KV1, FT-KV8, FR-KV1 This ultra-narrow optical beam fiber is ideal for mapping wafers. Appendix D 1.5 mm 0.059 in thickness FT-KV1 W2�H1.5�D20 mm W0.079�H0.059 �D0.787 in ultra-compact size allows this sensor to be installed even in thin 200 mm 7.874 in wafer handlers. Heat-resistant fiber Aperture angle 2 � FT-WKV8, FT-KV8 Retroreflective type FR-KV1 Aperture angle for the ultra-narrow optical beam is 2 � or less. The light does not spread much at all, so that stable sensing can be obtained. With a thickness of 2.3 mm 0.091 in, this fiber can be installed almost anywhere, and it is a retroreflective type so optical beam axis alignment is simple. FT-H�, FD-H� A variety of types are available, including a convergent reflective type for accurately sensing glass substrates, and a type with a bending radius of 10 mm 0.394 in that hardly takes up any space. 9 IC detection within a high temperature handler Glass substrate detection Glass substrate detection Flexible type FT-H20W-M2 Heat-resistant 350 �C �662 �F FD-H35-M2 Convergent reflective type FD-H30-L32, FD-H18-L31 Withstands temperatures of �200 �C �392 �F and has a bending radius of 10 mm 0.394 in, this fiber can be installed almost anywhere. Can be used in temperatures ranging from �60 to �350 �C �76 to �662 �F. Stable sensing is obtained even at temperatures exceeding �300 �C �572 �F. Accurately senses glass substrates at high temperatures of �300 �C �572 �F. Guide to fibers and characteristics Large display 9999 FX-305 Large display with 4 digits (9999). Extremely fine settings for detecting minute changes can be made to provide more stable sensing for items such as transparent objects. Contact type liquid level detection fiber FD-F8Y [Example of using liquid level detection fiber sensor (LONG mode)] Resist tank Previous display FX-305 <digit value><Extra width> Liquid absent 500 460 Liquid present 40 <digit value> <Extra width> Liquid absent 2000 1840 Liquid present 160 FOR LCD • SEMICONDUCTOR INDUSTRY FOR LCD • SEMICONDUCTOR INDUSTRY Extra display width has been increased! Around liquids • Chemical-resistant fiber FT-Z802Y, FD-F705, FT-F902 Chemical-resistant fiber with fluorine resin coatings over the whole of the fiber, leak detection fiber that quickly sense leaks such as from detergents, and liquid detection fiber that accurately sense liquid levels are among the lineup of fibers that are ideal for liquid sensing. Detecting wafer cassette in cleaning tank Detecting leak liquid in cleaning tank Detecting liquid presence within a pipe (Note) (Note) Cleaning tank Leak FT-Z802Y Liquid FD-F705 FT-F902 Chemical-resistant fiber FT-Z802Y Leak detection fiber FD-F705 Liquid detection fiber FT-F902 Fluorine resin coating allows fiber to be used with confidence even where contact with chemicals may occur. The unique effect of capillarity enables reliable detection of small leaks and viscous liquids. Even if pipe diameters and thicknesses vary, the center of the beam axis always follows a straight line along the pipe, so that the setup environment has almost no effect on sensing. Appendix D Wafer cassette Note: Use the FX-301-F amplifier that is specially designed for leak / liquid detection. For details, please refer to the ‘sensor general catalog 2003-2004’ or ‘SUNX homepage’ (http://www.sunx.co.jp/). Vacuum-resistant fiber FT/FD-�V The vacuum-resistant fiber lineup lets you select the best fiber for the application. Vacuum-resistant convergent reflective type Withstanding temperatures of up to �300 �C �572 �F, a bending radius of 18 mm FD-H30-L32V-S 0.709 in and bending durability of up to • Sensing range: 0 to 8 mm 0 to 0.315 in (LONG mode) Vacuum-resistant long-range 100,000 times are features that greatly reflective type fiber improve ease of use. FD-H30-KZ1V-S Vacuum-resistant long-range reflective type Vacuum-resistant convergent reflective type fiber FD-H30-L32V-S Vacuum-resistant expansion lens FV-LE1 FD-H30-KZ1V-S • Sensing range: 20 to 200 mm 0.787 to 7.874 in (LONG mode) Vacuum-resistant thru-beam type Vacuum-resistant thru-beam type fiber FT-H30-M1V-S • Sensing range: 250 mm 9.843 in (LONG mode) FT-H30-M1V-S Vacuum-resistant side-view lens FV-SV2 Vacuum-resistant thru-beam type fiber Front sensing type so FT-H30-M1V-S embedding is possible Vacuum-resistant side-view lens FV-SV2 • Sensing range greatly increased without taking up space Vacuum-resistant expansion lens FV-LE1 • Sensing range increased by 4 times or more 10 FOR LCD • SEMICONDUCTOR INDUSTRY FOR LCD • SEMICONDUCTOR INDUSTRY Guide to fibers and characteristics Light emitting amount selection function FX-301 FX-301-HS FX-305 When sensing transparent objects and minute objects, the light emitting amount can be changed without changing the response time, even for cases where the incident light intensity is fully saturated, which was not possible with conventional models. This allows stable sensing to be maintained, and there is no longer any need to change the sensing range or change the fiber sensor as used to be required. Example: Sensing glass substrate [Incident light intensity saturated] [Stable sensing] Actual digit difference: C A Upper display limit 4000 B Saturated digit difference: D Light emitting amount changed , Actual digit difference: C’ A , B Comparison of saturation remedies FX-301(-HS), FX-305 Previous models � Remedy � Problem ● Changing response time Mode selection ● Changing fiber Change to thinner fiber to reduce light amount ● Changing setting position Increase sensing range Fiber for glass substrate conveyor Affects positioning precision Cost and man-hour inefficiencies Man-hour and space inefficiencies Light emitting amount selection function makes steps such as those at left unnecessary. FD-L40 series, FR-WKZ11 Fibers are available which are ideal for glass substrate conveyor processes. Appendix D FD-L43/L45 Alignment / Convergent reflective type FD-L43, FD-L45 Even glass substrates with �8 � (FD-L45: �6 �) of flexure can be stably sensed. • High flexure of �8 � (FD-L43) • Long sensing range 30 mm 1.181 in (FD-L45) Sensing glass substrate through a view port FD-L44 FR-WKZ11 FD-L46 Mapping / Convergent reflective type FD-L46 Accurate mapping even for 0.5 mm 0.020 in thin glass substrates. A light weight of approximately 39 g means it can even be installed at the ends of handlers. 11 Seating confirmation / Convergent reflective type FD-L44 Long sensing range 0 to 6 mm 0 to 0.236 in for seating confirmation. Retroreflective type FR-WKZ11 A polarization filter allows accurate sensing of glass substrates that pass by the view port. • Long sensing range 1.5 m 4.921 ft (when sensing glass substrates) Guide to fibers and characteristics External data bank switching and teaching are possible External input unit FX-CH2 FX-301 FX-305 The FX-CH2 external input unit (optional) can be used to carry out teaching and data bank switching operations externally without needing to operate the digital fiber sensors directly. This is ideal for locations such as clean rooms where entry and exit of personnel are restricted. � Sensing glass substrate (stable sensing of minute differences) When sensing transparent objects and extremely small objects, variations in the incident light intensity caused by external factors such as slippage of the beam axis due to vibration can result in incorrect operation. In such cases, periodically setting limit teaching ‘�’ can be used to ensure more stable sensing. The FX-CH2 can be used to carry out teaching externally, so that teaching can be carried out much more easily in places where entry and exit of personnel are restricted. 1 FOR LCD • SEMICONDUCTOR INDUSTRY FOR LCD • SEMICONDUCTOR INDUSTRY 2 Input wire Sensing object (Glass substrate) Input wire Sensing object (Glass substrate) Reflector Reflector 1 Carry out limit teaching ‘�’ before the sensing object (glass substrate) arrives (while there is no sensing object present). When the shift value is set to 5 % beforehand, the threshold value is set to a value that is at a level 5 % lower than the incident light intensity during teaching. 2 Even when sensing glass substrates with high degrees of transparency (low damping), stable sensing is possible without changes in the light amount due to external causes. Upstream communication for reading data and teaching are also possible Upstream communication unit SC-GU1-485 FX-301 FX-305 A PLC or computer can be used for sending inputs (teaching or data bank switching) to the digital fiber sensors, and also a communication unit can be used for confirming incident light intensities and output statuses for the digital fiber sensors, which is ideal for equipment such as semiconductor manufacturing equipment in places where entry and exit of personnel are restricted. Pipe-mountable liquid level detection fiber Contact type liquid level detection fiber Chemical-resistant fiber L in e1 Lin e2 Menu Li ne 3 Back Li ne 4 Incident light intensity Output Tank A Loader A The sensor settings and operation can be confirmed on the touch screen, greatly improving ease of operation! Liquid level detection sensor 2 Mapping sensor <Communicable commands> ● Sensor incident light intensity ● Sensor settings verification ● Sensor output status ● Threshold value settings, etc. RS-485 communication Compatible with all PLCs equipped with RS-485 compatible units High-speed communication at a maximum speed of 57.6 kbps allows the operator to instantly confirm information such as the incident light intensity and output statuses of the digital sensors. Series connection of a maximum of 31 nodes is possible A maximum of 31 nodes can be connected in series. This is ideal for flexible handling when the sensors are to be installed in scattered locations or if more sensors are added. Liquid level detection sensor 1 Passage confirmation sensor RS-485 communication provides a high level of general compatibility so that any type of PLC can be used. Integration with existing systems is possible without the need to change PLCs. Communication speed 57.6 kbps <Touch screen monitor example> Device A monitor High general compatibility so that any type of PLC can be used Appendix D � Example of use in semiconductor cleaning process Ideal for workplaces such as semiconductor and LCD manufacturing lines where there are restrictions on operators entering and exiting Less wiring and installation work Up to a maximum of 16 sensors can be connected side-by-side. Power can be supplied to all of them at once, so that less wiring and installation work is required. Wire-saving connectors also makes it possible to send output signals to the PLC in a single batch. 12 FOR ELECTRONIC COMPONENT • AUTOMATIC ASSEMBLY INDUSTRY FOR ELECTRONIC COMPONENT • AUTOMATIC ASSEMBLY INDUSTRY High-speed response 35 ¨s Guide to fibers and characteristics Independent dual outputs FX-301-HS FX-305 These digital fiber sensors have the fast response time of 35 !s. They are ideal for sensing minute objects that are moving at high speeds. Two independent output channels are provided, so that one sensor can be used for control tasks that previously required two sensors. In addition, the second output channel can be used for alarm output and error output, so that ease of maintenance is improved. Screw length discrimination Output 1 and output 2 can be used together to distinguish between sensing objects A, B and C. between [ Distinguishing sensing objects A, B and C ] Sensing object A Sensing object B Sensing object C Ultra high-speed response 35¨s (600) (3,000) OFF Output 1 Output 2 (1,000) OFF ON ON Incident light intensity m A window comparator mode for distinguishing between sensing objects with single output is also available. Interference prevention up to maximum of sixteen units FX-305 Interference prevention can be set for up to a maximum of 16 units, so that they can be used with confidence in locations where the fibers are installed in contact with each other. In addition, interference prevention for two fibers can be set during 65 !s ultra high-speed mode. FD-FM2 Interference prevention switching function IP-1 Mode IP-2 Dog Appendix D No. of units Response time No. of units Response time H-SP 2 units 65 !s 4 units 130 !s FAST 4 units 150 !s 8 units 300 !s STD 4 units 250 !s 8 units 500 !s STDF 4 units 700 !s 8 units 1.4 ms LONG 4 units 2.5 ms 8 units 5 ms U-LG 8 units 4.5 ms 16 units 9 ms For the FX-301/B/G/H, up to 4 units can be set. The FX-301-HS is not equipped with an interference prevention function. Improved ease of working! External data bank switching and teaching FX-301 The FX-CH2 external input unit (optional) can be used to carry out teaching and data bank switching operations externally without needing to operate the digital fiber sensors directly. This is very convenient for equipment which requires frequent setup changes. 13 FX-305 Wide beam fiber Guide to fibers and characteristics FT-WA30/A30, FT-WA8/A8 It has a wide sensing width of 11 mm 0.433 in for the FT-WA8/A8 and 32 mm 1.260 in for the FT-WA30/A30 enabling long distance sensing of objects as far as 3,500 mm 137.795 in (with the FX-301 in long range mode). Optimal for detecting unsteady works or small objects. FT-WA30 FT-WA8 Detecting dropping screws Finest spot fiber An ultra-small "0.1 mm "0.004 in spot size has now been made possible by combining our precision fiber with our finest spot lens. The orientation of 0603 chips can also be discriminated stably. Wire breakage detection FX-MR6�FD-EG3 FX-MR6 (Lens) � FD-EG3 (Fiber) FD-G6X Finest spot lens FX-MR6 IC Fiber model No. Distance to focal point Spot diameter 7�0.5 mm 0.276�0.020 in "0.1 mm "0.004 in approx. 7�0.5 mm 0.276�0.020 in "0.15 mm "0.006 in approx. 7�0.5 mm 0.276�0.020 in "0.2 mm "0.008 in approx. 7�0.5 mm 0.276�0.020 in "0.4 mm "0.016 in approx. FD-EG3 FD-EG2 FD-EG1 FD-WG4/G4/G6X/G6 FX-MR6 Finest spot lens FX-MR3 Fiber model No. FD-EG3 FD-EG2 FD-EG1 FD-WG4/G4/G6X/G6 Distance to focal point Spot diameter 7.5�0.5 mm 0.295�0.020 in "0.15 mm "0.006 in approx. 7.5�0.5 mm 0.295�0.020 in "0.2 mm "0.008 in approx. 7.5�0.5 mm 0.295�0.020 in "0.3 mm "0.012 in approx. 7.5�0.5 mm 0.295�0.020 in "0.5 mm "0.020 in approx. Ultra small diameter fiber 0603 chip orientation discrimination FOR ELECTRONIC COMPONENT • AUTOMATIC ASSEMBLY INDUSTRY FOR ELECTRONIC COMPONENT • AUTOMATIC ASSEMBLY INDUSTRY IC pin sensing FT-E12/E22, FD-E12/E22 Appendix D Sleeve head diameter of 0.25 mm 0.010 in has been realized (FT-E12). This has improved the sensing capability for minute objects such as the 0603 chip. Chip FT-E22 FD-E12 Sensing of chip components during suction transport Rectangular head fiber Confirming passage of chip components FT-Z8�/WZ8� The allowable bending radius is 4 mm 0.157 in (1 mm 0.039 in for the FT-WZ8�). This allows the fibers to be routed with great freedom and uses less space. Because it is installed with only two M2 screws, light beam axis alignment is easy. A front sensing type, side sensing type and top sensing type are provided. FT-WZ8E FT-Z8 Detecting ICs in tranceparent stick Parts feeder surplus detection 14 FOR PHARMACEUTICAL • PACKAGING INDUSTRY FOR PHARMACEUTICAL • PACKAGING INDUSTRY Retroreflective type fiber FR-WKZ11, FR-KZ21/22 The lineup includes retroreflective type fibers which are ideal for sensing transparent objects. With polarizing filters FR-WKZ11 This fiber has a compact head of W9.5�H5.2�D15 mm W0.374�H0.205�D0.591 in. Equipped with allowable bending radius: R1 mm R0.039 in making it space efficient. FT-V10 Side-view fiber Appendix D Because this is a side-view fiber, it is ideal for sensing in locations where space is scarce. Has a 4-side beveled shape and beam axis alignment with respect to the beveled surface is done when installing the product, so that the fiber can be installed easily just by aligning its surface. Tough flexible fiber Chemical-resistant fiber R10 mm R0.394 in or more Strong stainless steel mesh protects fiber cables from breakage FT-Z802Y With the case made of PFA (fluorine resin) and fiber sheath with PFA (fluorine resin), the fiber can be used with various types of chemical liquids. FT-P81X, FD-P81X, FD-G6X Stainless steel braiding protects the fiber cable and prevents fiber breakage due to snagging. 15 Guide to fibers and characteristics FX-300 ORDER GUIDE Connector type amplifiers Quick-connection cable is not supplied with the amplifier. Please order it separately. FX-301 Red LED FX-301P Blue LED NPN open-collector transistor FX-301G NPN open-collector transistor FX-301GP PNP open-collector transistor FX-301H NPN open-collector transistor Infrared LED High-speed type PNP open-collector transistor FX-301BP FX-301HP FX-301-HS Red LED FX-301P-HS High-function type PNP open-collector transistor NPN open-collector transistor Length CN-73-C1 1 m 3.281 ft CN-73-C2 2 m 6.562 ft CN-73-C5 5 m 16.404 ft CN-71-C1 1 m 3.281 ft CN-71-C2 2 m 6.562 ft CN-71-C5 5 m 16.404 ft CN-74-C1 1 m 3.281 ft CN-74-C2 2 m 6.562 ft CN-74-C5 5 m 16.404 ft CN-72-C1 1 m 3.281 ft CN-72-C2 2 m 6.562 ft CN-72-C5 5 m 16.404 ft PNP open-collector transistor NPN open-collector transistor FX-305 Model No. NPN open-collector transistor PNP open-collector transistor Green LED Quick-connection cables Type Red LED FX-305P PNP open-collector transistor Appendix D Standard type FX-301B Output Main cable (3-core) Emitting element Sub cable (1-core) Model No. Main cable (4-core) Appearance Sub cable (2-core) Type 16 FX-300 ORDER GUIDE Quick-connection cables For FX-301(-HS)/B/G/H Quick-connection cable is not supplied with the amplifier. Please order it separately. Main cable Type Main cable (3-core) Sub cable (1-core) Model No. Description CN-73-C1 Length: 1 m 3.281 ft CN-73-C2 Length: 2 m 6.562 ft CN-73-C5 Length: 5 m 16.404 ft CN-71-C1 Length: 1 m 3.281 ft CN-71-C2 Length: 2 m 6.562 ft CN-71-C5 Length: 5 m 16.404 ft • CN-73-C� 0.15 mm2 3-core cabtyre cable, with connector on one end Cable outer diameter: "3.0 mm "0.118 in Sub cable • CN-71-C� 0.15 mm2 1-core cabtyre cable, with connector on one end Cable outer diameter: "3.0 mm "0.118 in For FX-305 Quick-connection cable is not supplied with the amplifier. Please order it separately. Type Main cable (4-core) Sub cable (2-core) Model No. Main cable Description CN-74-C1 Length: 1 m 3.281 ft CN-74-C2 Length: 2 m 6.562 ft CN-74-C5 Length: 5 m 16.404 ft CN-72-C1 Length: 1 m 3.281 ft CN-72-C2 Length: 2 m 6.562 ft CN-72-C5 Length: 5 m 16.404 ft • CN-74-C� 0.15 mm2 4-core cabtyre cable, with connector on one end Cable outer diameter: "3.0 mm "0.118 in Sub cable • CN-72-C� 0.15 mm2 2-core cabtyre cable, with connector on one end Cable outer diameter: "3.0 mm "0.118 in End plates End plates are not supplied with the amplifier. Please order them separately when the amplifiers are mounted in cascade. Appendix D Appearance Model No. MS-DIN-E Description When cascading multiple amplifiers, or when it moves depending on the way it is installed on a DIN rail, these end plates ensure that all amplifiers are mounted together in a secure and fully connected manner. Two pcs. per set OPTIONS Designation Model No. Amplifier mounting bracket MS-DIN-2 Mounting bracket for amplifier FX-MB1 10 sets of 2 communication window seals and 1 connector seal Communication window seal: It prevents malfunction due to transmission signal from another amplifier, as well as, prevents effect on another amplifier. Connector seal: It prevents contact of any metal, etc., with the pins of the quickconnection cable. Fiber amplifier protective seal Description Amplifier mounting bracket • MS-DIN-2 Fiber amplifier protective seal • FX-MB1 Communication window seal Connector seal 17 FX-300 LIST OF FIBERS Pliable fibers (flexible and sharp bending fibers) are marked with light blue in the table. FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Thru-beam type (one pair set) Shape of fiber head (mm in) Lens mountable M4 Lens mountable "1.48 "0.058 M4 Sleeve 40 mm 1.575 in Lens mountable Min. sensing Fiber cable Bending object length radius (Note 3) : Free-cut 400 15.748 "0.04 mm 200 7.874 "0.0016 in 180 7.087 opaque object Lens mountable M4 Lens mountable M4 M4 M4 W7H9D13.9 W0.276H0.354D0.547 With lens M4 W7H9D14.6 W0.276H0.354D0.575 Lens mountable M4 Lens mountable (except FX-LE2) M3 1,000 39.370 780 30.709 500 19.685 400 15.748 280 11.024 150 5.906 130 5.118 "0.03 mm "0.0012 in opaque object 750 29.528 570 22.441 350 13.780 290 11.417 900 35.433 650 25.591 400 15.748 320 12.598 900 35.433 650 25.591 380 14.961 320 12.598 550 21.654 400 15.748 250 9.843 190 7.480 750 29.528 570 22.441 350 13.780 290 11.417 1,500 59.055 1,200 47.244 750 29.528 600 23.622 740 29.134 530 20.866 320 12.598 230 9.055 1,000 39.370 780 30.709 500 19.685 400 15.748 M3 M3 "0.88 "0.035 Sleeve 40 mm 1.575 in R1 mm R0.039 in FT-W8 230 9.055 100 3.937 110 4.331 "0.04 mm "0.0016 in opaque object R4 mm R0.157 in FT-P80 Flexible 230 9.055 100 3.937 110 4.331 "0.05 mm 1m R10 mm "0.0020 in FT-P81X opaque object 3.281 ft R0.394 in 140 5.512 70 2.756 80 3.150 "0.04 mm R4 mm "0.0016 in R0.157 in FT-P60 2m opaque object 6.562 ft Flexible 200 7.874 "0.06 mm 90 3.543 "0.0024 in FT-WR80 100 3.937 opaque object R1 mm 2m R0.039 in 420 16.535 "0.04 mm 6.562 ft 200 7.874 "0.0016 in FT-WR80L 210 8.268 opaque object 150 5.906 75 2.953 80 3.150 280 11.024 150 5.906 130 5.118 "0.04 mm R25 mm "0.0016 in 2 m R0.984 in FT-R80 opaque object 6.562 ft "0.03 mm "0.0012 in opaque object FT-T80 R25 mm R0.984 in FT-NFM2 400 15.748 270 10.630 200 7.874 140 5.512 100 3.937 55 2.165 49 1.929 "0.025 mm "0.0010 in opaque object M3 M3 Fiber R25 mm FT-FM2S R0.984 in 2m Sleeve 6.562 ft R10 mm FT-FM2S4 R0.394 in "0.03 mm "0.0012 in opaque object "0.88 "0.035 M3 FT-B8 R25 mm R0.984 in 200 7.874 90 3.543 100 3.937 M3 Sleeve 90 mm 3.543 in Model No. FT-FM2 M4 M4 Lens mountable Nut type : FAST : H-SP : S-D "1.48 "0.058 Tough flexible Elbow 1,600 62.992 1,100 43.307 700 27.559 530 20.866 : U-LG : LONG : STDF : STD M4 Sleeve 90 mm 3.543 in M4 Threaded type Sensing range (mm in)(Note 2) Appendix D Type 220 8.661 160 6.299 100 3.937 80 3.150 350 13.780 250 9.843 150 5.906 100 3.937 55 2.165 25 0.984 28 1.102 75 2.953 30 1.181 35 1.378 "0.02 mm "0.0008 in opaque object Fiber R25 mm FT-NFM2S R0.984 in 2m Sleeve 6.562 ft R10 mm FT-NFM2S4 R0.394 in R1 mm R0.039 in FT-W4 R4 mm R0.157 in FT-P40 Flexible Long sensing range 19,500 767.715 10,000 393.700 "0.4 mm 19,500 767.715 3,500 137.795 "0.016 in R25 mm FT-FM10L 10 m 19,500 767.715 3,800 149.606 opaque object 32.808 ft R0.984 in 14,000 551.180 Notes: 1) Refer to p.27 for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 3) The minimum sensing object size is the value for red LED type. Please contact our office for information on the minimum sensing object size if using amplifiers other than red LED type. The optimum condition is the condition when the sensitivity is set so that the sensing output just changes to light incident operation in the object absent condition. With lens M14 18 FX-300 LIST OF FIBERS Pliable fibers (flexible and sharp bending fibers) are marked with light blue in the table. FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Thru-beam type (one pair set) Type Shape of fiber head (mm in) Sensing range (mm in)(Note 2) : U-LG : LONG : STDF : STD : FAST : H-SP : S-D Min. sensing Fiber cable Bending Model No. object length radius (Note 3) : Free-cut "1.5 "0.059 Ultra-small diameter "1 "0.039 Side-view Appendix D Cylindrical type "2.5 "0.098 "3 "0.118 1,500 59.055 420 16.535 "0.02 mm 1,200 47.244 200 7.874 "0.0008 in FT-WS8L 750 29.528 210 8.268 opaque object 600 23.622 R1 mm 2m R0.039 in 780 30.709 200 7.874 "0.05 mm "3 "0.118 6.562 ft 570 22.441 90 3.543 "0.0020 in FT-WS3 340 13.386 100 3.937 opaque object 290 11.417 With lens Long sensing range 2,000 78.740 580 22.835 "0.02 mm "2.5 "0.098 170 6.693 1,600 62.992 "0.0008 in FT-SFM2L 600 23.622 280 11.024 opaque object 800 31.496 R25 mm R0.984 in 1,000 39.370 280 11.024 "2.5 "0.098 150 5.906 780 30.709 FT-SFM2 2m 500 19.685 130 5.118 "0.03 mm 6.562 ft 400 15.748 "0.0012 in 750 29.528 200 7.874 opaque object "2.5 "0.098 570 22.441 90 3.543 R1 mm 350 13.780 100 3.937 R0.039 in FT-WS8 290 11.417 400 15.748 100 3.937 "0.025 mm "1.5 "0.059 R25 mm 55 2.165 270 10.630 "0.0010 in 200 7.874 49 1.929 R0.984 in FT-SNFM2 opaque object 140 5.512 2m 55 2.165 220 8.661 6.562 ft "1.5 "0.059 160 6.299 25 0.984 R1 mm FT-WS4 100 3.937 28 1.102 "0.02 mm R0.039 in 80 3.150 "0.0008 in 350 13.780 90 3.543 opaque object "1.5 "0.059 1m 40 1.575 280 11.024 42 1.654 160 6.299 3.281 ft R4 mm FT-P2 120 4.724 R0.157 in 100 3.937 30 1.181 "0.02 mm "1 "0.039 13 0.512 500 mm Flexible 80 3.150 "0.0008 in FT-PS1 50 1.969 17 0.669 opaque object 19.685 in 40 1.575 20 0.787 8 0.315 Beam diameter "0.25 "3 3 0.118 18 0.709 500 mm "0.125 mm "0.005 in "0.010 "0.118 FT-E12 3 0.118 13 0.512 19.685 in "0.02 mm Sleeve part cannot be bent. 10 0.394 R5 mm "0.0008 in R0.197 in 36 1.417 130 5.118 Beam diameter "0.4 "3 opaque object 18 0.709 1m "0.25 mm "0.010 in "0.016 "0.118 80 3.150 FT-E22 60 2.362 15 0.591 3.281 ft 50 1.969 Sleeve part cannot be bent. "4 "0.157 2,350 92.520 800 31.496 "0.05 mm 2,000 78.740 340 13.386 FT-V10 3 1,400 55.118 350 13.780 "0.0020 in opaque object 0.118 1,000 39.370 2 m 550 21.654 140 5.512 "1.5"0.059 6.562 ft 400 15.748 65 2.559 "2.5 "0.098 0.8 0.031 FT-SFM2SV2 240 9.449 70 2.756 Sleeve part cannot be bent. R25 mm 200 7.874 R0.984 in 410 16.142 125 4.921 "1"0.039 390 15.354 60 2.362 1m "2 "0.079 0.6 0.024 FT-V22 63 2.480 220 8.661 3.281 ft "0.02 mm Sleeve part cannot be bent. 180 7.087 "0.0008 in 60 2.362 220 8.661 "1"0.039 opaque object 175 6.890 25 0.984 "2.5 "0.098 0.6 0.024 FT-V41 100 3.937 27 1.063 Sleeve part cannot be bent. 80 3.150 2m 30 1.181 120 4.724 "1"0.039 6.562 ft R1 mm 90 3.543 13 0.512 "2 "0.079 1 0.039 55 2.165 15 0.591 R0.039 in FT-WV42 Sleeve part cannot be bent. 40 1.575 Notes: 1) Refer to p.27 for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 3) The minimum sensing object size is the value for red LED type. Please contact our office for information on the minimum sensing object size if using amplifiers other than red LED type. The optimum condition is the condition when the sensitivity is set so that the sensing output just changes to light incident operation in the object absent condition. 19 With lens Long sensing range "3 "0.118 FX-300 Pliable fibers (flexible and sharp bending fibers) are marked with light blue in the table. FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Thru-beam type (one pair set) Type Shape of fiber head (mm in) Easy mounting � Top sensing W3�H8�D12 W0.118�H0.315�D0.472 Easy mounting � Side sensing W3�H12�D8 W0.118�H0.472�D0.315 Compact Rectangular Easy mounting � Front sensing W8.5�H12�D3 W0.335�H0.472�D0.118 Front sensing W10�H7�D2 W0.394�H0.276�D0.079 Fiber bending type W2�H10�D10 W0.079�H0.394�D0.394 Front sensing W14�H7�D3.5 W0.551�H0.276�D0.138 Fiber bending type W3.5�H14�D11 W0.138�H0.551�D0.433 Narrow beam "3.5 "0.138 "3.7 "0.146 Side-view type with small light dispersion "4 "0.157 3 0.118 W2�H1.5�D20 W0.079�H0.059�D0.787 2 0.079 Sensing range (mm in)(Note 2) 3,500 137.795 2,500 98.425 1,600 62.992 1,200 47.244 3,100 122.047 2,700 106.299 1,550 61.024 1,400 55.118 2,100 82.677 1,500 59.055 950 37.402 700 27.559 1,850 72.835 1,600 62.992 950 37.402 800 31.496 950 37.402 700 27.559 420 16.535 330 12.992 1,100 43.307 800 31.496 500 19.685 400 15.748 300 11.811 200 7.874 140 5.512 100 3.937 220 8.661 150 5.906 105 4.134 75 2.953 660 25.984 440 17.323 308 12.126 220 8.661 870 34.252 580 22.835 406 15.984 290 11.417 3,000 118.110 2,000 78.740 1,500 59.055 1,000 39.370 2,200 86.614 1,700 66.929 1,000 39.370 700 27.559 3,000 118.110 2,000 78.740 1,500 59.055 1,000 39.370 600 23.622 500 19.685 300 11.811 250 9.843 � : U-LG � : LONG � : STDF � : STD � : FAST � : H-SP � : S-D Min. sensing Fiber cable Bending Model No. object length radius (Note 3) : Free-cut 850 33.465 "0.08 mm 400 15.748 "0.0032 in 410 16.142 opaque object R1 mm R0.039 in FT-WZ8H 1,000 39.370 "0.03 mm 420 16.535 "0.0012 in 490 19.291 opaque object R4 mm R0.157 in FT-Z8H Flexible 500 19.685 "0.05 mm 200 7.874 "0.0020 in 210 8.268 opaque object 2m 600 23.622 "0.03 mm 6.562 ft R4 mm 250 9.843 R0.157 in FT-Z8E "0.0012 in 280 11.024 opaque object Flexible 240 9.449 "0.04 mm 100 3.937 R1 mm "0.0016 in 120 4.724 R0.039 in FT-WZ8 opaque object 300 11.811 120 4.724 140 5.512 70 2.756 40 1.575 40 1.575 "0.03 mm "0.0012 in opaque object Wide beam Special W5�H69�D20 W0.197�H2.717�D0.787 (Note 4) (Note 4) (Note 4) (Note 4) 3,500 137.795 3,500 137.795 3,500 137.795 3,500 137.795 50 1.969 30 1.181 30 1.181 "0.08 mm "0.0032 in opaque object 150 5.906 80 3.150 80 3.150 210 8.268 110 4.331 110 4.331 W4.2�H31�D13.5 W0.165�H1.220�D0.531 (Note 4) (Note 4) 3,500 137.795 3,500 137.795 3,500 137.795 1,500 59.055 FT-WZ4 1m 3.281 ft FT-WZ4HB R1 mm R0.039 in "0.08 mm "0.0032 in opaque object FT-WZ7 2m "0.03 mm 6.562 ft "0.0012 in opaque object FT-WZ7HB 800 31.496 300 11.811 350 13.780 R25 mm R0.984 in FT-K8 600 23.622 "0.06 mm 280 11.024 "0.0024 in 300 11.811 opaque object R1 mm R0.039 in FT-WKV8 800 31.496 300 11.811 350 13.780 180 7.087 90 3.543 100 3.937 "0.02 mm "0.0008 in opaque object (Note 4) (Note 4) 3,500 137.795 "0.3 mm 3,000 118.110 "0.012 in 3,500 137.795 opaque object Wide area sensing Sensing width 11 mm 0.433in R4 mm R0.157 in FT-Z8 Flexible "0.08 mm "0.0032 in opaque object Wide area sensing Sensing width 32 mm 1.260 in R1 mm R0.039 in FT-WZ8E 1,100 43.307 "0.25 mm 1,080 42.520 "0.010 in 750 29.528 opaque object 2m 6.562 ft R25 mm R0.984 in FT-KV8 Appendix D LIST OF FIBERS R10 mm R0.394 in FT-KV1 R1 mm R0.039 in FT-WA30 R10 mm R0.394 in FT-A30 2m 6.562 ft R1 mm R0.039 in FT-WA8 R10 mm R0.394 in FT-A8 850 33.465 220 8.661 Horizontal: 650 25.591 100 3.937 "0.025 mm FT-AFM2 380 14.961 115 4.528 "0.0010 in 330 12.992 opaque object R25 mm 2m Side sensing Vertical: R0.984 in 800 31.496 200 7.874 6.562 ft "0.45 mm 590 23.228 90 3.543 FT-AFM2E "0.018 in 350 13.780 100 3.937 W5�H15�D15 opaque object W0.197�H0.591�D0.591 290 11.417 Notes: 1) Refer to p.27 for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 3) The minimum sensing object size is the value for red LED type. Please contact our office for information on the minimum sensing object size if using amplifiers other than red LED type. The optimum condition is the condition when the sensitivity is set so that the sensing output just changes to light incident operation in the object absent condition. 4) The fiber cable length practically limits the sensing range to 3,500 mm 137.795 in long. Array Top sensing W5�H15�D15 W0.197�H0.591�D0.591 20 FX-300 LIST OF FIBERS FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Thru-beam type (one pair set) Type Shape of fiber head (mm in) 350 �C 662 �F Lens mountable M4 Heat-resistant 350 �C 662 �F Sleeve 60 mm 2.362 in M4 "2.1 "0.083 Allows flexible wiring 200 �C 392 �F Lens mountable M4 200 �C 392 �F Lens mountable M4 130 �C 266 �F Lens mountable (FX-LE2 only) M4 Sensing range (mm in)(Note 2) 750 29.528 550 21.654 330 12.992 280 11.024 420 16.535 310 12.205 180 7.087 140 5.512 750 29.528 550 21.654 320 12.598 280 11.024 1,200 47.244 880 34.646 550 21.654 440 17.323 � : U-LG � : LONG � : STDF � : STD � : FAST � : H-SP � : S-D 200 7.874 85 3.346 90 3.543 Min. sensing Fiber cable Bending object Model No. length radius (Note 3) : Free-cut R25 mm R0.984 in FT-H35-M2 "0.04 mm 2m "0.0016 in Fiber 6.562 ft R25 mm opaque object R0.984 in Sleeve R10 mm R0.394 in 100 3.937 40 1.575 50 1.969 200 7.874 85 3.346 90 3.543 300 11.811 150 5.906 155 6.102 FT-H35-M2S6 "0.02mm 1m R10 mm "0.0008 in 3.281 ft R0.394 in FT-H20W-M1 opaque object "0.04 mm 1m "0.0016 in FT-H20-M1 3.281 ft opaque object R25 mm R0.984 in "0.06 mm "0.0024 in 2m opaque object 6.562 ft FT-H13-FM2 Lens mountable (FX-LE1) Heat-resistant � Joint Special 200 mm 7.874 in (Note 4) M4 530 20.866 390 15.354 225 8.858 200 7.874 Side-view "3.8 "0.150 "4 "0.157 840 33.071 550 21.654 370 14.567 280 11.024 Chemical-resistant Easy mounting � Rectangular head SEMI S2 compliant W7�H15�D13 W0.276�H0.591�D0.512 Appendix D "5.5 "0.217 Side-view Vacuum-resistant 140 5.512 60 2.362 60 2.362 "5.5 "0.217 300 �C 572 �F Lens mountable (FV-LE1/SV2 only) M4 3,500 137.795 3,500 137.795 3,000 118.110 1,500 59.055 3,500 137.795 3,500 137.795 2,000 78.740 1,500 59.055 1,000 39.370 800 31.496 500 19.685 400 15.748 350 13.780 250 9.843 150 5.906 125 4.921 200 7.874 90 3.543 90 3.543 "0.12 mm "0.005 in 300 mm 11.811 in opaque object (Note 4) Heatresistant fiber 500 mm 19.685 in R18 mm (Note 4) R0.709 in (Note 5) 500 mm 19.685 in "0.16 mm (Note 4) "0.006 in opaque object 800 mm 31.496 in (Note 4) FT-H20-J20-S (Note 6) FT-H20-J30-S (Note 6) FT-H20-J50-S (Note 6) FT-H20-VJ50-S (Note 6) FT-H20-VJ80-S (Note 6) 1,000 39.370 "4 mm R25 mm 500 19.685 "0.157 in 2m R0.984 in FT-Z802Y 530 20.866 opaque object 6.562 ft 1,000 39.370 500 19.685 FT-L80Y 530 20.866 "0.2 mm R30 mm 2m "0.008 in R1.181 in 280 11.024 opaque object 6.562 ft 120 4.724 (Note 7) FT-V80Y 140 5.512 90 3.543 50 1.969 40 1.575 "0.03 mm R18 mm FT-H30-M1V-S 1m "0.0012 in 3.281 ft R0.709 in (Note 8) opaque object Notes: 1) Please contact our office for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 3) The minimum sensing object size is the value for red LED type. Please contact our office for information on the minimum sensing object size if using amplifiers other than red LED type. The optimum condition is the condition when the sensitivity is set so that the sensing output just changes to light incident operation in the object absent condition. 4) This is the fiber length (fixed length) for heat-resistant fibers. The ordinary-temperature fibers are free-cut to 2 m 6.562 ft. 5) The ordinary-temperature fiber is R25 mm R0.984 in or more. 6) Heat-resistant joint fibers and ordinary-temperature fibers (FT-FM2) are sold as a set. Please refer to ‘Heat-resistant joint fibers catalog’ for details. 7) The allowable cutting range is 500 mm 19.685 in from the end that the amplifier inserted. 8) Sold as a set comprising vacuum type fiber�photo-terminal (FV-BR1)�fiber at atmospheric side (FT-J8). Please refer to ‘Vacuum resistant fiber catalog’ for details. Model No. when ordering heat-resistant joint fibers individually as replacement parts • FT-H20-J20 (one pair set) • FT-H20-VJ50 (one pair set) • FT-H20-J30 (one pair set) • FT-H20-VJ80 (one pair set) • FT-H20-J50 (one pair set) Model No. when ordering vacuum-resistant fibers individually as replacement parts • Vacuum-resistant fiber FT-H30-M1V (one pair set) 21 • Photo-terminal FV-BR1 (one pair set) • Fiber at atmospheric side FT-J8 (one pair set) FX-300 LIST OF FIBERS Pliable fibers (flexible and sharp bending fibers) are marked with light blue in the table. FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Retroreflective type Sharp bending Shape of fiber head (mm in) W9.5H5.2D15 W0.374H0.205D0.591 W30H30D0.5 W1.181H1.181D0.020 W9.5H5.2D21 W0.374H0.205D0.827 W10.6H28D10.1 W0.417H1.102D0.398 W9.5H25 D5.2 W0.374H0.984 W10.6H28D10.1 D0.205 W0.417H1.102D0.398 Sensing range (mm in)(Note 2, 3) : U-LG : LONG : STDF : STD 100 to 910 3.937 to 35.827 100 to 730 3.937 to 28.740 Cannot use 100 to 600 3.937 to 23.622 Cannot use 100 to 520 3.937 to 20.472 200 7.874 200 7.874 200 7.874 200 7.874 : FAST : H-SP : S-D Min. sensing Fiber cable Bending object Model No. length radius (Note 4) : Free-cut 100 to 460 3.937 to 18.110 "0.3 mm R1 mm "0.012 in 2m R0.039 in FR-WKZ11 opaque object 6.562 ft Horizontal: "5.5 mm FR-KZ21 "0.217 in 200 7.874 opaque object 200 7.874 R10 mm 2m 200 7.874 R0.394 in Vertical: 6.562 ft "0.06 mm FR-KZ21E "0.0024 in opaque object W7.5H2.2D11.2 W0.295H0.087D0.441 Wafer mapping Narrow beam polarizing Side sensing Top sensing With filters Type 15 to 370 0.591 to 14.567 15 to 330 0.591 to 12.992 15 to 240 0.591 to 9.449 15 to 210 0.591 to 8.268 15 to 170 0.591 to 6.693 "0.12 mm 15 to 80 0.591 to 3.150 "0.005 in 2m 15 to 90 0.591 to 3.543 opaque object 6.562 ft R10 mm R0.394 in FR-KV1 W4H2D21.5 W0.157H0.079D0.846 Notes: 1) Please contact our office for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. The sensing range of FR-WKZ11 is specified for the RF-13. The sensing range of FR-KZ21, FR-KZ21E and FR-KV1 is specified for the attached reflector. 3) The sensing range of FR-WKZ11 is the possible setting range for the reflector or reflective tape. The fiber can detect an object less than 100 mm 3.937 in away. However, note that if there are any white or highly-reflective surfaces near the fiber head, reflected incident light may affect the fiber head. If this occurs, adjust the threshold value of the amplifier unit before use. The sensing range of FR-KZ21(E) is the possible setting range for the reflector. However, if setting the fiber to detect objects passing within 0 to 20 mm 0 to 0.787 in from the fiber head, unstable detection may result. The sensing range of FR-KV1 is the possible setting range for the reflector. The fiber can detect an object less than 15 mm 0.591 in away. 4) The minimum sensing object size is the value for red LED type. The optimum condition is the condition when the sensitivity is set so that the sensing output just changes to light incident operation in the object absent condition. FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Type Shape of fiber head (mm in) M6 Coaxial M6 Sensing range (mm in)(Note 2, 3) 600 23.622 480 18.898 280 11.024 220 8.661 410 16.142 310 12.205 200 7.874 140 5.512 : U-LG : LONG : STDF : STD : FAST : H-SP : S-D 160 6.299 85 3.346 75 2.953 Min. sensing Fiber cable Bending Model No. object length radius (Note 4) : Free-cut FD-B8 R25 mm R0.984 in 100 3.937 55 2.165 47 1.850 FD-FM2 Sleeve 90 mm 3.543 in M6 M6 Threaded type "2.5 "0.098 Sleeve 40 mm 1.575 in M6 "2.5 "0.098 370 14.567 270 10.630 170 6.693 110 4.331 85 3.346 45 1.772 39 1.535 Appendix D Reflective type "0.02 mm "0.0008 in gold wire Fiber R25 mm FD-FM2S R0.984 in 2m Sleeve 6.562 ft R10 mm FD-FM2S4 R0.394 in 250 9.843 60 2.362 190 7.480 25 0.984 R1 mm 110 4.331 32 1.260 R0.039 in 90 3.543 300 11.811 70 2.756 R4 mm 220 8.661 30 1.181 R0.157 in 130 5.118 35 1.378 M6 Flexible 100 3.937 270 10.630 60 2.362 M6 1m 185 7.283 30 1.181 R10 mm 100 3.937 35 1.378 3.281 ft R0.394 in Tough flexible 80 3.150 240 9.449 60 2.362 "0.02 mm M6 185 7.283 25 0.984 R25 mm "0.0008 in 2m 110 4.331 30 1.181 R0.984 in gold wire 6.562 ft 85 3.346 Notes: 1) Refer to p.27 for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) The sensing range is specified for white non-glossy paper [400400 mm 15.74815.748 in] as the object. 3) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 4) The minimum sensing object size is the value for red LED type at maximum sensitivity. Note that the corresponding setting distance is different from the rated sensing distance. Elbow M6 FD-W8 FD-P80 FD-P81X FD-R80 22 FX-300 LIST OF FIBERS Pliable fibers (flexible and sharp bending fibers) are marked with light blue in the table. FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Reflective type Type Shape of fiber head (mm in) Sensing range (mm in)(Note 2, 3) 370 14.567 270 10.630 170 6.693 110 4.331 M4 : U-LG : LONG : STDF : STD 85 3.346 45 1.772 39 1.535 : FAST : H-SP : S-D Min. sensing Fiber cable Bending Model No. object length radius (Note 4) : Free-cut FD-T80 R25 mm R0.984 in M4 Sleeve 90 mm 3.543 in M4 "1.48 "0.058 FD-NFM2 140 5.512 90 3.543 60 2.362 45 1.772 35 1.378 16 0.630 16 0.630 Fiber R25 mm FD-NFM2S R0.984 in Sleeve R10 mm FD-NFM2S4 R0.394 in Sleeve 40 mm 1.575 in M4 M4 "1.48 "0.058 Sleeve 40 mm 1.575 in M4 "1.48 "0.058 40 1.575 30 1.181 18 0.709 15 0.591 12 0.472 4.5 0.177 5 0.197 "0.02 mm "0.0008 in gold wire 2m 6.562 ft Fiber R1 mm R0.039 in Sleeve R10 mm R0.394 in FD-W44 250 9.843 60 2.362 190 7.480 25 0.984 R1 mm 110 4.331 32 1.260 R0.039 in FD-WT8 90 3.543 Coaxial Lens mountable 85 3.346 25 0.984 65 2.559 10 0.394 R2 mm 37 1.457 11 0.433 R0.079 in FD-WG4 32 1.260 150 5.906 42 1.654 M4 110 4.331 15 0.591 R25 mm 65 2.559 19 0.748 R0.984 in FD-G4 55 2.165 130 5.118 30 1.181 R4 mm 90 3.543 13 0.512 R0.157 in FD-P60 55 2.165 16 0.630 Flexible M4 45 1.772 140 5.512 35 1.378 Small diameter R25 mm 90 3.543 16 0.630 FD-T40 16 0.630 60 2.362 R0.984 in M3 45 1.772 40 1.575 12 0.472 M3 30 1.181 4.5 0.177 R1 mm 5 0.197 18 0.709 R0.039 in FD-WT4 15 0.591 2 m 50 1.969 14 0.551 6.562 ft R4 mm M3 36 1.417 5.5 0.217 R0.157 in FD-P40 20 0.787 6 0.236 "0.02 mm Flexible 18 0.709 "0.0008 in 150 5.906 42 1.654 Lens mountable (FX-MR3, FX-MR6) gold wire R25 mm 110 4.331 15 0.591 M3 FD-G6 65 2.559 19 0.748 R0.984 in Coaxial 55 2.165 150 5.906 35 1.378 Lens mountable (FX-MR3, FX-MR6) 90 3.543 12 0.472 M3 R10 mm 1m 48 1.890 20 0.787 3.281 ft R0.394 in FD-G6X (Note 5) Tough flexible Coaxial 45 1.772 50 1.969 14 0.551 Coaxial Lens mountable (FX-MR3, FX-MR6) R25 mm 38 1.496 5 0.197 M3 FD-EG1 25 0.984 6 0.236 R0.984 in 18 0.709 High precision 40 1.575 9 0.354 Coaxial Lens mountable (FX-MR3, FX-MR6) M3 25 0.984 3 0.118 Light emitting FD-EG2 14 0.551 5 0.197 fiber element "0.04 mm 500 mm R10 mm High precision "0.175 "0.007 12 0.472 "0.0016 in 19.685 in R0.394 in 20 0.787 5 0.197 Coaxial Lens mountable (FX-MR3, FX-MR6) gold wire M3 15 0.591 2.5 0.098 Light emitting FD-EG3 9 0.354 3 0.118 fiber element High precision "0.125 "0.005 8 0.315 6.5 0.256 2 0.079 M3 "0.5 "0.020 5 0.197 Cannot use FD-EN500S1 3 0.118 Cannot use "0.02 mm Sleeve part cannot be bent. 3 0.118 R25 mm "0.0008 in Coaxial 50 1.969 14 0.551 R0.984 in "0.8 "0.031 M3 gold wire 1m 38 1.496 5 0.197 FD-ENM1S1 3.281 ft 20 0.787 6 0.236 Sleeve part cannot be bent. 18 0.709 Notes: 1) Refer to p.27 for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) The sensing range is specified for white non-glossy paper [200200 mm 7.8747.874 in (FD-T80, FD-WT8: 400400 mm 15.74815.748 in, FD-W44, FD-WT4, FD-P40, FD-G6, FD-EG1, FD-EG2, FD-EG3, FD-EN500S1, FD-ENM1S1: 100100 mm 3.9373.937 in)] as the object. 3) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 4) The minimum sensing object size is the value for red LED type at maximum sensitivity. Note that the corresponding setting distance is different from the rated sensing distance. 5) The allowable cutting range is 700 mm 27.559 in from the end that the amplifier inserted. M3 Appendix D Threaded type M4 23 FX-300 LIST OF FIBERS Pliable fibers (flexible and sharp bending fibers) are marked with light blue in the table. FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Type Shape of fiber head (mm in) "3 "0.118 "3 "0.118 "3 "0.118 Coaxial "3 "0.118 "2.5 Ultra-small diameter "1.5 "0.059 "0.098 Side-view Cylindrical type "3 "0.118 "2.5 "0.098 "1.5 "0.059 "1.5 "0.5 "0.059 "0.020 Sleeve part cannot be bent. Coaxial "3 "0.118 "0.65 "0.026 Sleeve part cannot be bent. Small diameter "1.5 "0.059 0.7 0.028 "3 "0.118 Sleeve part cannot be bent. "2 "3 "0.118 "0.079 1 0.039 Sleeve part cannot be bent. "5 "2 "0.197 "0.079 0.8 0.031 Sleeve part cannot be bent. Glass substrate detection Mapping W25H7.3D30 W0.984H0.287D1.181 Glass substrate detection Alignment W20H29D3.8 W0.787H1.142D0.150 : U-LG : LONG : STDF : STD Sensing range (mm in)(Note 2, 3) 370 14.567 270 10.630 170 6.693 110 4.331 250 9.843 190 7.480 110 4.331 90 3.543 85 3.346 65 2.559 37 1.457 32 1.260 130 5.118 90 3.543 55 2.165 45 1.772 140 5.512 90 3.543 60 2.362 45 1.772 80 3.150 50 1.969 30 1.181 25 0.984 15 0.591 11 0.433 8 0.315 6 0.236 65 2.559 45 1.772 28 1.102 23 0.906 80 3.150 55 2.165 30 1.181 25 0.984 20 0.787 15 0.591 8.5 0.335 7 0.276 170 6.693 100 3.937 55 2.165 45 1.772 12 to 50 0.472 to 1.969 12.5 to 37.5 0.492 to 1.476 15 to 36 0.591 to 1.417 15 to 35 0.591 to 1.378 0 to 50 0 to 1.969 0 to 36 0 to 1.417 0 to 33 0 to 1.299 0 to 30 0 to 1.181 : FAST : H-SP : S-D 85 3.346 45 1.772 39 1.535 60 2.362 25 0.984 32 1.260 25 0.984 10 0.394 11 0.433 Min. sensing Fiber cable Bending Model No. object length radius (Note 4) : Free-cut R25 mm FD-S80 R0.984 in "0.02 mm "0.0008 in gold wire R1 mm R0.039 in FD-WS8 2m 6.562 ft R2 mm R0.079 in FD-WSG4 30 1.181 13 0.512 16 0.630 35 1.378 16 0.630 16 0.630 19 0.748 7.5 0.295 9 0.354 R4 mm R0.157 in FD-P50 Flexible "0.02 mm "0.0008 in gold wire R25 mm 2m R0.984 in FD-SNFM2 6.562 ft "0.02 mm "0.0008 in gold wire R4 mm 1m R0.157 in FD-P2 3.281 ft Flexible 4 0.157 2 0.079 1 0.039 "0.02 mm "0.0008 in gold wire 17 0.669 8 0.315 7 0.276 "0.02 mm "0.0008 in gold wire 17 0.669 8 0.315 9 0.354 5 0.197 Cannot use Cannot use "0.02 mm "0.0008 in gold wire R25 mm R0.984 in FD-E22 R1 mm 2m R0.039 in FD-WV42 6.562 ft R25 mm R0.984 in FD-SFM2SV2 "0.3 mm "0.012 in gold wire R25 mm 4m FD-L46 R0.984 in 13.123 ft (LCD glass) FD-L45 3m 9.843 ft R4 mm R0.157 in 0 to 30 0 to 1.181 0 to 15 0 to 0.591 0 to 21 0 to 0.827 Glass substrate detection Alignment R10 mm R0.394 in FD-E12 R25 mm R0.984 in FD-V41 32 1.260 15 0.591 16 0.630 16 to 29 0.630 to 1.142 Cannot use Cannot use 1m 3.281 ft Appendix D Reflective type FD-L43 2m 6.562 ft 0 to 23 0 to 0.906 0 to 8.2 0 to 0.323 Glass substrate detection 0 to 5.7 0 to 0.224 0 to 7 0 to 0.276 0 to 5 0 to 0.197 Seating FD-L44 0 to 5.2 0 to 0.205 0 to 6.5 0 to 0.256 "0.03 mm 0 to 6 0 to 0.236 R10 mm "0.0012 in 2m R0.394 in 0 to 4.7 0 to 0.185 0 to 3.8 0 to 0.150 gold wire 6.562 ft 0 to 4.5 0 to 0.177 0 to 3 0 to 0.118 W12H19D3 FD-L44S 0 to 3.5 0 to 0.138 W0.472H0.748D0.118 0 to 4 0 to 0.157 0 to 4 0 to 0.157 6.5 to 14.5 0.256 to 0.571 (Convergent point 8 0.315) 7.5 to 12 0.295 to0.472 (Convergent point 8 0.315) "1.9 mm Glass substrate detection 6.5 to 14 0.256 to 0.551 (Convergent point 8 0.315) Cannot use R1 mm "0.075 in 7 to 14 0.276 to 0.551 (Convergent point 8 0.315) Cannot use R0.039 in FD-WL41 metal pipe (gray) 7 to 12 0.276 to 0.472 (Convergent point 8 0.315) 2 to 19 0.079 to 0.748 (Convergent point 8 0.315) 3.5 to 15 0.138 to 0.591(Convergent point 8 0.315) "0.06 mm 2.5 to 18 0.098 to 0.709 (Convergent point 8 0.315) Cannot use "0.024 in FD-L41 2m 3 to 16 0.118 to 0.630 (Convergent point 8 0.315) Cannot use W24H21D4 gold wire 6.562 ft R10 mm 3 to 16 0.118 to 0.630 (Convergent point 8 0.315) W0.945H0.827D0.157 2 to 20 0.079 to 0.787 (Convergent point 6 0.236) 4.5 to 11 0.177 to 0.433 (Convergent point 6 0.236) "0.02 mm R0.394 in W6H18D14 2.5 to 18 0.098 to 0.709 (Convergent point 6 0.236) 5 to 8.5 0.197 to 0.335 (Convergent point 6 0.236) "0.0008 in FD-L4 W0.236H0.709D0.551 4 to 12 0.157 to 0.472 (Convergent point 6 0.236) 4.8 to 9.5 0.189 to 0.374 (Convergent point 6 0.236) gold wire 4 to 12 0.157 to 0.472 (Convergent point 6 0.236) Convergent reflective type Rectangular W17H29D3.8 W0669H1.142D0.150 0.5 to 8.5 0.020 to 0.335 0.5 to 7.5 0.020 to 0.295 W7.2H7.5D2 1 to 6.5 0.039 to 0.256 W0.283H0.295D0.079 1 to 5.5 0.039 to 0.217 1 to 5 0.039 to 0.197 Cannot use Cannot use "0.3 mm "0.012 in copper wire R1 mm 1m R0.039 in FD-WL48 3.281 ft Notes: 1) Refer to p.27 for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) The sensing range is specified for white non-glossy paper (FD-S80, FD-WS8: 400400 mm 15.74815.748 in, FD-WSG4, FD-P50, FD-SNFM2, FD-V41, FD-SFM2SV2: 200200 mm 7.8747.874 in, FD-P2, FD-E12, FD-E22, FD-WV42, FD-L4, FD-WL48: 100100 mm 3.9373.937 in, FD-L46: 100100t 0.7 mm 3.9373.937t 0.028 in R edge of LCD glass substrates, FD-L43, FD-L44 and FD-L45: 100100t 0.7 mm 3.9373.937 t 0.028 in LCD glass substrates, FD-L44S: silicon wafers polished surface, FD-WL41, FD-L41: 100100t 2 mm 3.9373.937t 0.079 in glass substrates). 3) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 4) The minimum sensing object size is the value for red LED type at maximum sensitivity. Note that the corresponding setting distance is different from the rated sensing distance. However, with the covergent reflective type, when the sensitivity is at MAX., it is only possible to detect the minimum size of the sensing object at a distance corresponding to the convergent point. 24 FX-300 LIST OF FIBERS Pliable fibers (flexible and sharp bending fibers) are marked with light blue in the table. FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Reflective type Type Shape of fiber head (mm in) Front sensing Small Front sensing Array W3.5H14D11 W0.138H0.551D0.433 Long sensing range Rectangular head W5.2H9.5D15 W0.205H0.374D0.591 W7H15D30 W0.276H0.591D1.181 Top sensing W5H20D20 W0.197H0.787D0.787 Side sensing W5H20D20 W0.197H0.787D0.787 Liquid level sensing Special W2H10D10 W0.079H0.394D0.394 W14H7D3.5 W0.551H0.276D0.138 Fiber bending type Long sensing Wide beam range Rectangular W10H7D2 W0.394H0.276D0.079 Fiber bending type Sensing range (mm in)(Note 2, 3) 1 to 50 0.039 to 1.969 1.5 to 34 0.059 to 1.339 2 to 24 0.079 to 0.945 3 to 17 0.098 to 0.906 1 to 70 0.039 to 2.756 1 to 46 0.039 to 1.811 1 to 32.2 0.039 to 1.268 2.5 to 23 0.098 to 0.906 200 7.874 120 4.724 1 to 84 0.039 to 3.307 1 to 60 0.039 to 2.362 0.5 to 270 0.002 to 10.630 0.5 to 180 0.002 to 7.087 1 to 126 0.039 to 4.961 1 to 90 0.039 to 3.543 20 to 660 0.787 to 25.984 20 to 480 0.787 to 18.898 20 to 300 0.787 to 11.811 20 to 230 0.787 to 9.055 230 9.055 200 7.874 150 5.906 150 5.906 290 11.417 220 8.661 135 5.315 110 4.331 : U-LG : LONG : STDF : STD : FAST : H-SP : S-D 3 to 10 0.118 to 0.394 Cannot use Cannot use 2.5 to 15 0.098 to 0.591 3 to 7 0.118 to 0.276 3 to 7 0.118 to 0.276 Min. sensing Fiber cable Bending Model No. object length radius (Note 4) : Free-cut "0.16 mm "0.006 in copper wire 1m 3.281 ft 1.5 to 35 0.059 to 1.378 2.5 to 18 0.098 to 0.709 2.5 to 18 0.098 to 0.709 "0.03 mm "0.0012 in 1 to 70 0.039 to 2.756 gold wire 1 to 35 0.039 to 1.378 1 to 35 0.039 to 1.378 20 to 170 0.787 to 6.693 "0.3 mm 25 to 90 0.984 to 3.543 "0.012 in 25 to 100 0.984 to 3.937 copper wire 100 3.937 45 1.772 50 1.969 78 3.071 35 1.378 39 1.535 FD-WZ7 2m 6.562 ft Applicable pipe diameter: Outer dia. "6 to "26 mm "0.236 to "1.024 in transparent pipe [PFA (fluorine resin) or equivalently transparent pipe, wall thickness 1 mm 0.039 in] FD-WZ7HB R1 mm 2m R0.039 in FD-WKZ1 6.562 ft "0.02 mm "0.0008 in gold wire R25 mm FD-A15 2m R0.984 in 6.562 ft "0.02 mm "0.0008 in gold wire R25 mm 2m R0.984 in 6.562 ft FD-AFM2 2m 6.562 ft (Note 5) Applicable pipe diameter: Outer dia. "6 to "26 mm "0.236 to "1.024 in transparent pipe [PVC (vinyl chloride), fluorine resin, polycarbonate, acrylic, glass, wall thickness 1 to 3 mm 0.039 to 0.118 in] FD-WZ4HB R1 mm R0.039 in Contact type "6 "0.236 Mountable on pipe Standard W25H13D20 W0.984H0.512D0.787 Mountable on pipe For PFA, wall thickness 1 mm 0.039 in pipe W25H13D20 W0.984H0.512D0.787 FD-WZ4 Protective tube R40 mm R1.575 in Fiber R15 mm R0.591 in FD-AFM2E FD-F8Y FD-F41 (Liquid) R10 mm 2m 6.562 ft R0.394 in FD-F4 Appendix D Notes: 1) Refer to p.27 for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) The sensing range is specified for white non-glossy paper [200200 mm 7.8747.874 in (FD-WKZ1, FD-AFM2, FD-AFM2E: 400400 mm 15.47815.478 in)] as the object. 3) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 4) The minimum sensing object size is the value for red LED type at maximum sensitivity. Note that the corresponding setting distance is different from the rated sensing distance. 5) The allowable cutting range is 1,000 mm 39.370 in from the end that the amplifier inserted. 25 FX-300 LIST OF FIBERS FX-305 / FX-301 (Red LED type) sensing range (Note 1) The FX-305 and FX-301(-HS) have different sensing modes. FX-305: H-SP, FAST, STD, STDF, LONG, U-LG (no S-D mode) FX-301(-HS): S-D, H-SP, FAST, STD, LONG (no STDF or U-LG mode) Reflective type Type Shape of fiber head (mm in) Sensing range (mm in)(Note 2, 3) � : U-LG � : LONG � : STDF � : STD � : FAST � : H-SP � : S-D Min. sensing Fiber cable Bending Model No. object length radius (Note 4) : Free-cut 350 �C 662 �F � Coaxial M6 300 11.811 270 10.630 150 5.906 140 5.512 350 �C 662 �F � Sleeve 60 mm 2.362 in "2.8 M6 "0.110 2m 6.562 ft 100 3.937 35 1.378 47 1.850 200 �C 392 �F � Coaxial M6 R25 mm FD-H35-M2 R0.984 in Fiber R25 mm R0.984 in Sleeve R10 mm R0.394 in FD-H35-M2S6 R25 mm R0.984 in FD-H20-M1 Heat-resistant Appendix D Vacuum-resistant Special Fiber 190 7.480 57 2.244 R25 mm 1m R0.984 in 160 6.299 20 0.787 Sleeve FD-H35-20S 80 3.150 26 1.024 3.281 ft R10 mm "2.1 "0.02 mm M4 R0.394 in 80 3.150 "0.083 "0.0008 in 300 11.811 100 3.937 200 �C 392 �F � Coaxial gold wire 270 10.630 35 1.378 FD-H20-21 150 5.906 47 1.850 M4 140 5.512 300 �C 572 �F � Glass substrate detection 0 to 20 0 to 0.787 1 to 8 0.039 to 0.315 Convergent reflective type 2m 0 to 15 0 to 0.591 Cannot use W19�H27�D5 FD-H30-L32 2 to 6 0.079 to 0.236 6.562 ft W0.748�H1.063 0 to 10 0 to 0.394 0 to 10 0 to 0.394 R25 mm �D0.197 180 �C 356 �F � Glass substrate detection 0 to 20 0 to 0.787 1 to 8 0.039 to 0.315 R0.984 in Convergent reflective type 0 to 15 0 to 0.591 Cannot use W19�H27�D5 FD-H18-L31 2 to 6 0.079 to 0.236 W0.748�H1.063 0 to 10 0 to 0.394 0 to 10 0 to 0.394 �D0.197 2m 410 16.142 100 3.937 130 �C 266 �F 6.562 ft 310 12.205 55 2.165 M6 FD-H13-FM2 200 7.874 47 1.850 140 5.512 300 �C 572 �F � Recfangular head 20 to 300 0.787 to 11.811 30 to 100 1.181 to 3.937 W9.5�H5.2�D15 W0.374�H0.205�D0.591 1m FD-H30-KZ1V-S Cannot use 20 to 200 0.787 to 7.874 20 to 150 0.787 to 5.906 Cannot use 3.281 ft (Note 5) "0.8 mm 25 to 130 0.984 to 5.118 R18 mm "0.031 in 300 �C 572 �F � Glass substrate detection R0.709 in 0 to 11 0 to 0.433 2 to 4 0.079 to 0.157 Convergent reflective type gold wire 3m FD-H30-L32V-S Cannot use 0 to 8 0 to 0.315 W19�H5�D27 Cannot use 9.843 ft (Note 5) W0.748�H0.197 1.5 to 6 0.059 to 0.236 1.5 to 5 0.059 to 0.197 �D1.063 Notes: 1) Refer to p.27 for the sensing ranges for the FX-301-HS in H-SP mode and for the FX-301B/G/H. 2) The sensing range is specified for white non-glossy paper [400�400 mm 15.748�15.748 in (FD-H30-L32, FD-H18-L31: 50�50 mm 1.969�1.969 in glass substrate, FD-H30-KZ1V-S, FD-H30-L32V-S: 100�100�t 0.7 mm 3.937�3.937�t 0.028 in transparent glass)] as the object. 3) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 4) The minimum sensing object size is the value for red LED type at maximum sensitivity. Note that the corresponding setting distance is different from the rated sensing distance. 5) Sold as a set comprising vacuum type fiber�photo-terminal (FV-BR1)�fiber at atmospheric side (FT-J8). Please refer to ‘Vacuum resistant fiber catalog’ for details. 350 �C 662 �F � Sleeve 90 mm 3.543 in Model No. when ordering vacuum-resistant fibers individually as replacement parts � Vacuum-resistant fiber FD-H30-KZ1V FD-H30-L32V � Mounting bracket for FD-H30-KZ1V MS-FD-2 � Photo-terminal FV-BR1 (one pair set) � Fiber at atmospheric side FT-J8 (one pair set) Accessories (attached with fibers) RF-003 (FR-KZ21/KZ21E exclusive mirror) RF-13 (Reflective tape) FX-CT1 (Fiber cutter) FX-CT2 (Fiber cutter) FX-AT2 (Attachment for fixed-length fiber, Orange) FX-AT3 (Attachment for "2.2 mm "0.087 in fiber, Clear orange) FX-AT4 (Attachment for "1 mm "0.039 in fiber, Black) FX-AT5 (Attachment for "1.3 mm "0.051 in fiber, Gray) FX-AT6 (Attachment for "1 mm "0.039 in / "1.3 mm "0.051 in mixed fiber, Black / Gray) If connecting to a fiber amplifier other than the FX-300 series Applicable fiber amplifiers: FX2 / FX3 series FX-AT10 (Attachment for "1 mm "0.039 in fiber) FX-AT13 (Attachment for "1.3 mm "0.051 in fiber) FX-AT15 (Attachment for "1 mm "0.039 in / "1.3 mm "0.051 in mixed fiber) • RF-003 • RF-13 • FX-CT1 • FX-AT2 • FX-AT3 • FX-AT10 • FX-AT13 • FX-AT15 • FX-AT5 • FX-CT2 • FX-AT4 • FX-AT6 26 FX-300 LIST OF SENSING RANGE FOR FX-301(P)-HS ▪ FX-301B/G/H Sensing range for ultra high-speed type FX-301(P)-HS in H-SP mode (35 ¨s)(Typical model) Sensing range (mm in) (Note) FT-B8 160 6.299 FT-FM2 120 4.724 FT-NFM2 40 1.575 FT-E12 2 0.079 FT-E22 10 0.394 Sensing range (mm in) (Note) Fiber model No. Reflective type Thru-beam type Fiber model No. FD-B8 60 2.362 FD-FM2 35 1.378 FD-NFM2 14 0.551 FD-E12 1 0.039 FD-E22 5 0.197 Note: The sensing ranges are in H-SP mode. The sensing ranges in FAST, STD, S-D and LONG modes are the same as for the FX-301. (Refer to p.18l) Sensing range for FX-301B/G/H (Typical model) (mm in) Thru-beam type FT-B8 LONG FX-301B FX-301G FX-301H (Note) STD FT-FM2 FT-NFM2 FT-V10 FT-W8 FT-Z8 FT-P80 220 8.661 150 5.906 50 1.969 400 15.748 90 3.543 110 4.331 75 2.953 25 0.984 200 7.874 45 1.772 60 2.362 65 2.559 120 4.724 130 5.118 FT-E12 FT-E22 2,400 94.488 600 23.622 FT-A30 FT-A8 3 0.118 14 0.551 1,200 47.244 300 11.811 2 0.079 7 0.276 FAST 75 2.953 40 1.575 16 0.630 130 5.118 30 1.181 40 1.575 45 1.772 700 27.559 220 8.661 1 0.039 4 0.157 LONG 110 4.331 70 2.756 24 0.945 200 7.874 56 2.205 60 2.362 70 2.756 1,200 47.244 300 11.811 1 0.039 6 0.236 STD 55 2.165 35 1.378 12 0.472 100 3.937 28 1.102 30 1.181 35 1.378 600 23.622 150 5.906 65 2.559 20 0.787 22 0.866 25 0.984 350 13.780 110 4.331 16 0.630 150 5.906 42 1.654 46 1.811 56 2.205 800 31.496 220 8.661 4 0.157 10 0.394 3 0.118 FAST 40 1.575 24 0.945 LONG 100 3.937 50 1.969 STD 50 1.969 25 0.984 8 0.315 75 2.953 21 0.827 23 0.906 28 1.102 400 15.748 110 4.331 2 0.079 5 0.197 FAST 30 1.181 18 0.709 5 0.197 40 1.575 15 0.591 16 0.630 20 0.787 240 9.449 80 3.150 1.5 0.059 3 0.118 8 0.315 2 0.079 Note: Infrared types are easily affected by humidity, so if using them in environments with high humidity or where the humidity fluctuates, please contact our office. (mm in) Reflective type Appendix D FX-301B FX-301G FX-301H (Note) FD-B8 FD-FM2 FD-NFM2 FD-W8 FD-P80 FD-AFM2 FD-G4 FD-EG1 FD-E12 FD-E22 FD-G6X LONG 80 3.150 46 1.811 16 0.630 23 0.906 40 1.575 40 1.575 22 0.866 6 0.236 2 0.079 6 0.236 22 0.866 STD 40 1.575 23 0.906 8 0.315 11 0.433 20 0.787 20 0.787 11 0.433 3 0.118 1 0.039 3 0.118 11 0.433 FAST 26 1.024 15 0.591 5 0.197 8 0.315 13 0.512 13 0.512 8 0.315 2 0.079 LONG 42 1.654 24 0.945 8 0.315 14 0.551 20 0.787 18 0.709 12 0.472 3 0.118 STD 21 0.827 12 0.472 4 0.157 7 0.276 10 0.394 9 0.354 6 0.236 1.5 0.059 FAST 14 0.551 8 0.315 2 0.079 4 0.157 7 0.276 5 0.197 4 0.157 1 0.039 LONG 26 1.024 20 0.787 6 0.236 11 0.433 18 0.709 12 0.472 7 0.276 10 0.394 STD 13 0.512 10 0.394 3 0.118 5.5 0.217 9 0.354 6 0.236 3.5 0.138 FAST 9 0.354 7 0.276 2 0.079 3 0.118 6 0.236 4 0.157 2 0.079 1 0.039 2 0.079 6 0.236 3 0.118 12 0.472 1.5 0.059 6 0.236 1 0.039 4 0.157 6 0.236 18 0.709 5 0.197 3 0.118 9 0.354 3 0.118 2 0.079 5 0.197 1 0.039 Note: Infrared types are easily affected by humidity, so if using them in environments with high humidity or where the humidity fluctuates, please contact our office. Sensing range when using in combination with FR-WKZ11 reflector (optional) The sensing ranges are the values for FX-305 / FX-301 infrared types. (mm in) RF-230 100 to 3,200 3.937 to 125.984 (LONG), 100 to 2,000 3.937 to 78.740 (STD), 100 to 1,600 3.937 to 62.992 (FAST), 100 to 1,000 3.937 to 39.370 (S-D) RF-220 100 to 2,400 3.937 to 94.488 (LONG), 100 to 1,300 3.937 to 51.181 (STD), 100 to 1,000 3.937 to 39.370 (FAST), 100 to 600 3.937 to 23.622 (S-D) RF-210 100 to 1,100 3.937 to 43.307 (LONG), 100 to 700 3.937 to 27.559 (STD), 100 to 550 3.937 to 21.654 (FAST), 100 to 300 3.937 to 11.811 (S-D) Note: The sensing range indicates the allowable setting range for the reflector. The fiber head can detect objects at distances of 100 mm 3.937 in or less. However, note that if there are any white or highly-reflective surfaces near the fiber head, reflected incident light may affect the fiber head. If this occurs, adjust the threshold value of the amplifier before use. 27 FX-300 FIBER OPTIONS Lens (For thru-beam type fiber) Designation Model No. Description Sensing range for red LED type (mm) [Lens on both sides] (Note 3) Increases the sensing range by 5 times or more. Expansion lens (Note 1) Fiber • Ambient temperature: �60 to �350 �C �76 to �662 �F FX-LE1 For thru-beam type fiber Tremendously increases the sensing range with large diameter lenses. Superexpansion lens (Note 1) • Ambient temperature: �60 to �350 �C �76 to �662 �F FX-LE2 Mode FT-B8 FT-FM2 FT-T80 FT-R80 FT-W8 FT-P80 FT-P60 FT-P81X FT-H35-M2 FT-H20W-M1 FT-H20-M1 U-LG LONG STDF STD FAST 3,500 (Note 2) 3,500 (Note 2) 3,000 2,500 2,000 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 2,500 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 2,500 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 2,300 1,600 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 2,900 2,000 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 2,500 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 1,500 1,600 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 2,500 2,000 1,500 1,600 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 1,300 900 1,600 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 1,100 Mode U-LG FT-B8 3,500 (Note 2) FT-FM2 3,500 (Note 2) FT-R80 3,500 (Note 2) FT-W8 3,500 (Note 2) FT-P80 3,500 (Note 2) FT-P60 3,500 (Note 2) FT-P81X 1,600 (Note 2) FT-H35-M2 3,500 (Note 2) FT-H20W-M1 1,600 (Note 2) FT-H20-M1 1,600 (Note 2) FT-H13-FM2 3,500 (Note 2) Fiber Expansion lens for vacuum fiber (Note 1) FV-LE1 LONG 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 3,500 (Note 2) STDF 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 3,500 (Note 2) STD 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 3,500 (Note 2) FAST 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 3,500 (Note 2) S-D 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 3,500 (Note 2) 1,500 1,600 (Note 2) 3,500 (Note 2) H-SP 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 3,500 (Note 2) 1,600 (Note 2) 1,600 (Note 2) 3,500 (Note 2) Sensing range for red LED type (mm) [Lens on both sides] (Note 3) Fiber • Ambient temperature: �60 to �300 �C �76 to �572 �F FX-SV1 H-SP 1,000 1,000 1,000 750 900 1,000 800 950 700 400 600 Sensing range for red LED type (mm) [Lens on both sides] (Note 3) Beam axis is bent by 90 �. Side-view lens S-D 1,000 1,300 1,300 800 1,000 1,100 900 1,100 750 500 900 Mode FT-B8 FT-FM2 FT-T80 FT-W8 FT-P80 FT-P60 FT-P81X FT-H35-M2 FT-H20W-M1 FT-H20-M1 LONG 1,100 1,200 1,200 900 1,200 650 1,200 550 310 550 STD 530 600 600 450 600 300 600 280 140 280 FAST 400 440 440 330 440 200 440 200 100 200 S-D 186 210 210 160 210 130 200 90 50 90 Sensing range increases by Sensing range for red LED type (mm) [Lens on both sides] (Note 3, 4) 10 times or more. Mode U-LG LONG STDF H-SP STD FAST S-D Fiber • Ambient temperature: 150 200 450 300 �40 to �120 �C �40 to �248 �F FT-H30-M1V 1,600 1,200 650 Appendix D Notes: 1) Be careful when installing the thru-beam type fiber equipped with the expansion lens, as the beam envelope becomes narrow and alignment is difficult. Especially when installing a fiber with many cores (sharp bending fibers and heat-resistant glass fiber), please be sure to use it only after you have adjusted it sufficiently. 2) The fiber cable length practically limits the sensing range to 3,500 mm 137.795 in long (FT-H20W-M1, FT-P81X and FT-H20-M1: 1,600 mm 62.992 in). 3) The sensing ranges are the values for red LED type amplifier. Please contact our office for details on sensing ranges for other types of amplifiers. 4) The fiber cable length for the FT-H30-M1V is 1 m 3.281 ft. The sensing ranges in U-LG and LONG modes take into account the length of the FT-J8 atmospheric side fiber. Lens (For reflective type fiber) Designation Pinpoint spot lens Model No. Description Pinpoint spot of "0.5 mm "0.020 in. Enables detection of minute objects or small marks. • Applicable fibers: FD-WG4, FD-G4 • Distance to focal point: 6�1 mm 0.236 � 0.039 in • Ambient temperature:�40 to �70 �C �40 to �158 �F FX-MR1 Screw-in depth For reflective type fiber Zoom lens Finest spot lens FX-MR2 Distance to focal point Spot diameter FX-MR3 Distance to focal point Finest spot lens FX-MR6 Spot diameter Screw-in depth Zoom lens Side-view type FX-MR5 Distance to focal point Spot diameter The spot diameter is adjustable from "0.7 mm Sensing range for red LED type (Note) to "2 mm "0.028 in to "0.079 in according to Screw-in depth Distance to focal point Spot diameter how much the fiber is screwed in. 18.5 mm approx. 7 mm "0.7 mm • Applicable fibers: FD-WG4, FD-G4 27 mm approx. "1.2 mm 12 mm • Ambient temperature:�40 to �70 �C �40 to �158 �F 14 mm "2.0 mm 43 mm approx. • Accessory: MS-EX-3 (mounting bracket) Extremely fine spot of "0.3 mm "0.012 in approx. achieved. • Applicable fibers: FD-WG4, FD-G4, FD-EG1, FD-EG2, FD-EG3, FD-G6X, FD-G6 • Ambient temperature: �40 to �70 �C �40 to �158 �F Sensing range for red LED type (Note) Extremely fine spot of "0.1 mm "0.004 in approx. achieved. • Applicable fibers: FD-WG4, FD-G4, FD-EG1, FD-EG2, FD-EG3, FD-G6X, FD-G6 • Ambient temperature: �20 to �60 �C �4 to �140 �F Sensing range for red LED type (Note) Fiber model No. Distance to focal point FD-EG3 FD-EG2 FD-EG1 FD-WG4/G4/G6X/G6 7.5�0.5 mm 7.5�0.5 mm 7.5�0.5 mm 7.5�0.5 mm Fiber model No. Distance to focal point FD-EG3 FD-EG2 FD-EG1 FD-WG4/G4/G6X/G6 7�0.5 mm 7�0.5 mm 7�0.5 mm 7�0.5 mm Spot diameter "0.15 mm approx. "0.2 mm approx. "0.3 mm approx. "0.5 mm approx. Spot diameter "0.1 mm approx. "0.15 mm approx. "0.2 mm approx. "0.4 mm approx. FX-MR2 is converted into a side-view type Sensing range for red LED type (Note) and can be mounted in a very small Screw-in depth Distance to focal point Spot diameter space. 8 mm 13 mm approx. "0.5 mm • Applicable fibers: FD-WG4, FD-G4 15 mm approx. 10 mm "0.8 mm • Ambient temperature: 30 mm approx. "3.0 mm 14 mm �40 to �70 �C �40 to �158 �F Note: The sensing ranges are the values when used in combination with red LED type amplifier. Please contact our office for details on sensing ranges for other types of amplifier. 28 FX-300 FIBER OPTIONS Others Model No. FTP-500 (0.5 m 1.640 ft) FTP-1000 (1 m 3.281 ft) Protective tube For thru-beam type fiber ( ) FTP-1500 (1.5 m 4.921 ft) FTP-N500 (0.5 m 1.640 ft) FTP-N1000 (1 m 3.281 ft) FTP-N1500 (1.5 m 4.921 ft) FDP-500 (0.5 m 1.640 ft) FDP-1000 (1 m 3.281 ft) Protective tube For reflective type fiber ( ) FDP-1500 (1.5 m 4.921 ft) FDP-N500 (0.5 m 1.640 ft) FDP-N1000 (1 m 3.281 ft) FDP-N1500 (1.5 m 4.921 ft) Fiber bender Universal sensor mounting stand FT-B8 FT-P80 FT-FM2 FT-P60 FT-FM2S FT-FM2S4 FT-H13-FM2 For M3 thread FT-T80 FT-P40 FT-NFM2 FD-T40 FT-NFM2S FD-P40 FT-NFM2S4 For M6 thread For M4 thread FD-B8 FD-FM2 FD-FM2S FD-FM2S4 Fiber bender • FB-1 The protective tube, made of non-corrosive stainless steel, protects the inner FD-P80 fiber cable from any FT-H13-FM2 external forces. FD-T80 FD-NFM2 FD-NFM2S FD-NFM2S4 MS-AJ1-F Horizontal mounting type MS-AJ2-F Vertical mounting type Mounting stand assembly for fiber (For M3, M4 or M6 threaded head fiber) The free-cut type fiber can be easily cut. Accessory. FX-CT1 is attached with the FT-P80 or the FD-P80. The FX-CT2 is provided with fibers other than this. FX-CT1 FX-AT2 Fiber cutter • FX-CT2 • FX-CT1 FB-1 FX-CT2 Appendix D For M4 thread • FTP-� • FDP-� The fiber bender bends the sleeve part of the fiber head at the proper radius. (Note) Fiber cutter Attachment for fixed-length fiber Protective tube Description Applicable fibers Designation Universal sensor mounting stand Using the arm which enables adjustment in the horizontal direction, sensing can also be done from above an assembly line. • MS-AJ1-F 360 � rotation This is the attachment for the fixed length fiber. (Accessory) Attachment for "2.2 mm FX-AT3 "0.087 in fiber This is the attachment for the "2.2 mm "0.087 in fiber. (Accessory. Does not attach with the FT-P80 or the FD-P80.) Attachment for "1 mm FX-AT4 "0.039 in fiber This is the attachment for the "1 mm "0.039 in fiber. (Accessory) Attachment for "1.3 mm "0.051 in fiber This is the attachment for the "1.3 mm "0.051 in fiber. (Accessory) FX-AT5 Height adjustment: 150 mm 5.906 in approx. 360 � rotation 20 � 20 � Angle adjustment:�20° • MS-AJ2-F 360 � rotation Attachment for "1 mm This is the attachment for the "1 mm "0.039 in / "1.3 mm "0.039 in / "1.3 mm FX-AT6 "0.051 in mixed fiber. (Accessory) "0.051 in mixed fiber Note: Do not bend the sleeve part of any side-view type fiber or ultra-small diameter head type fiber. 360 � rotation It’s possible to simultaneously cut two fibers to the same length Each fiber (with some exceptions) has a newly developed two-in-one fiber attachment (FX-AT3/AT4/AT5/AT6) which enables two fibers to be cut simultaneously to the same length with the new fiber cutter (FX-CT2). Also, since the fibers can be attached to the amplifier while being fixed in position in the two-in-one fiber attachment, sensitivity changes resulting from variation in the amount of fiber insertion do not occur. Height adjustment: 150 mm 5.906 in approx. 20 � 20 � Angle adjustment:�20° Fiber attachment FX-AT2 FX-AT3 Mounting hole for M6 screw Mounting hole for M6 screw FX-AT4/AT5/AT6 Guide to interchanging fiber length and sleeve length Custom-ordered products are available with different fiber lengths and sleeve lengths in order to respond quickly to different requirements. Fiber cable length change Sleeve length change Custom-ordered product (Typical) • Fiber length can be set up to 30 m 98.425 ft in units of 1 m 3.281 ft � � � � � � � � FT-B8, FT-AFM2 etc. • Sleeve length can be set up to 12 cm 4.724 in units of 1 cm 0.394 in � � � � � � FT-FM2S4, FD-NFM2S4 etc. Please contact us. 29 FX-300 SPECIFICATIONS Standard type Red LED High-speed Green LED Infrared LED type Blue LED NPN output FX-301 FX-301B FX-301G FX-301H FX-301-HS FX-305 PNP output FX-301P FX-301BP FX-301GP FX-301HP FX-301P-HS FX-305P 12 to 24 V DC�10 % Ripple P-P 10 % or less Supply voltage Power consumption Output <Red LED / Infrared LED type> <Blue LED / Green LED type> Normal operation: 960 mW or less (Current consumption 40 mA or less at 24 V supply voltage) Normal operation: 720 mW or less (Current consumption 30 mA or less at 24 V supply voltage) ECO mode: 600 mW or less (Current consumption 25 mA or less at 24 V supply voltage) ECO mode: 430 mW or less (Current consumption 18 mA or less at 24 V supply voltage) <NPN output type> <NPN output type> <PNP output type> <PNP output type> NPN open-collector transistor • Maximum sink current:100 mA (50 mA, if five, or more, amplifiers are connected in cascade.) • Applied voltage: 30 V DC or less (between output and 0 V) • Residual voltage: 1.5 V or less [at 100 mA (at 50 mA, if five, or more, amplifiers are connected in cascade) sink current.] PNP open-collector transistor • Maximum source current: 100 mA (50 mA, if five, or more, amplifiers are connected in cascade.) • Applied voltage: 30 V DC or less (between output and �V) • Residual voltage: 1.5 V or less [at 100 mA (at 50 mA, if five, or more, amplifiers are connected in cascade) source current.] 35 !s or less (H-SP), 65 !s or less [H-SP (Red LED type only)], 150 !s or less (FAST), 150 !s or less (FAST), 250 !s or less (STD / S-D), 250 !s or less [STD / S-D (Red LED type only)], 2 ms or less (LONG), 2 ms or less (LONG), selectable with jog switch selectable with jog switch 65 !s or less (H-SP), 150 !s or less (FAST), 250 !s or less (STD), 700 !s or less (STDF), 2.5 ms or less (LONG), 4.5 ms or less (U-LG), selectable with jog switch 2-level teaching / Limit teaching / Manual adjustment / Full-auto teaching / Max. sensitivity teaching Normal mode: 2-level teaching / Limit teaching / Full-auto teaching / Max. sensitivity teaching / Manual adjustment Window comparator mode: Teaching (1-level / 2-level / 3-level) / Manual adjustment Sensitivity setting Orange LED (lights up when the output is ON) Operation indicator Stability indicator Green LED (lights up under stable light received condition or stable dark condition) RUN: Green LED, TEACH � ADJ � L/D ON � TIMER � PRO: Yellow LED MODE indicator 4 digit red LED display Digital display Incorporated Fine sensitivity adjustment function Timer function Light emitting amount selection function Automatic interference prevention function Ambient temperature PNP open-collector transistor 2 outputs • Maximum source current: 50 mA each (Note 1) • Applied voltage: 30 V DC or less (between output and �V) • Residual voltage: 1.5 V or less [at 50 mA (Note 1)] Incorporated Short-circuit protection Response time NPN open-collector transistor 2 outputs • Maximum sink current: 50 mA each (Note 1) • Applied voltage: 30 V DC or less (between output and 0 V) • Residual voltage: 1.5 V or less [at 50 mA (Note 1)] Selectable either Light-ON or Dark-ON, with jog switch Output operation Environmental resistance High-function type Incorporated with variable ON-delay / OFF-delay / ONE-SHOT timer, switchable either effective or ineffective. Timer period: Red LED type; 0.5 ms approx., 1 ms to 9999 ms (Blue LED, Green LED, Infrared LED type; approx. 0.5 ms to 500 ms) [ Incorporated (Red LED type only)(Note 2) FAST, STD, LONG: 4 level, H-SP: 3 level, S-D: 2 level ] Incorporated with variable ON-delay / OFF-delay / ONE-SHOT / ON-delay • OFF-delay / ON-delay • ONESHOT timer, switchable either effective or ineffective. (Timer period: Output 1; 0.5 ms, 1 ms to 9999 ms, Output 2; 0.5 ms, 1 ms to 500 ms) Incorporated (Note 2) FAST, STD, STDF, LONG, U-LG: 4 level H-SP: 3 level Incorporated (Note 2) FAST, STD, LONG: 4 level H-SP, S-D: 2 level Incorporated [Up to four sets of fiber heads can be mounted close together. (However, U-LG mode is 8 fiber heads, H-SP mode is 2 fiber heads.)] (Note 4) Incorporated (Up to four sets of fiber heads can be mounted close together. However, H-SP mode is 2 fiber heads.)(Note 3) �10 to �55 �C �14 to �131 �F (If 4 to 7 units are connected in cascade: �10 to �50 �C �14 to �122 �F, if 8 to 16 units are connected in cascade: �10 to �45 �C �14 to �113 �F (No dew condensation or icing allowed), Storage: �20 to �70 �C �4 to �158 �F 35 to 85 % RH, Storage: 35 to 85 % RH Ambient humidity Sunlight: 10,000 ?x at the light-receiving face, Incandescent light: 3,000 ?x at the light-receiving face Ambient illuminance 1,000 V AC for one min. between all supply terminals connected together and enclosure (Note 5) Voltage withstandability Insulation resistance 20 MΩ, or more, with 250 V DC megger between all supply terminals connected together and enclosure (Note 5) Vibration resistance 10 to 150 Hz frequency, 0.75 mm 0.030 in amplitude in X, Y and Z directions for two hours each 98 m/s2 acceleration (10 G approx.) in X, Y and Z directions for five times each Shock resistance Emitting element (modulated) Material Connecting method Cable extension Weight Appendix D Item Model No. Type Refer to the ‘Sensor general catalog 2003-2004’ for fiber specifications. Red LED Blue LED Green LED Infrared LED Red LED Red LED Enclosure: Heat-resistant ABS, Case cover: Polycarbonate, MODE key: Acrylic, Jog switch: Heat-resistant ABS (FX-301B/G/H: Acrylic) Connector (Note 6) Extension up to total 100 m 328.084 ft (50 m 164.042 ft for 5 to 8 units, 20 m 65.617 ft for 9 to 16 units) is possible with 0.3 mm2, or more, cable. Net weight: 20 g approx., Gross weight: 25 g approx. Notes: 1) 50 mA per output. 25 mA if five, or more, amplifiers are connected in cascade. 2) The light emitting amount can be zero (emission halt) in all modes. 3) When the power supply is switched on, the light emission timing is automatically set for interference prevention. ’ is set, the number of mountable fiber heads becomes double. Furthermore, take care that the response time also becomes double. 4) When the interference prevention function ‘ 5) The voltage withstandability and the insulation resistance values given in the above table are for the amplifier only. 6) The cable for amplifier connection is not supplied as an accessory. Make sure to use the optional quick-connection cables given below. Main cable (3-core) for FX-301(P)(-HS): CN-73-C1 (Cable length 1 m 3.281 ft), CN-73-C2 (Cable length 2 m 6.562 ft), CN-73-C5 (Cable length 5 m 16.404 ft) Sub cable (1-core) for FX-301(P)(-HS): CN-71-C1 (Cable length 1 m 3.281 ft), CN-71-C2 (Cable length 2 m 6.562 ft), CN-71-C5 (Cable length 5 m 16.404 ft) Main cable (4-core) for FX-305(P): CN-74-C1 (Cable length 1 m 3.281 ft), CN-74-C2 (Cable length 2 m 6.562 ft), CN-74-C5 (Cable length 5 m 16.404 ft) Sub cable (2-core) for FX-305(P): CN-72-C1 (Cable length 1 m 3.281 ft), CN-72-C2 (Cable length 2 m 6.562 ft), CN-72-C5 (Cable length 5 m 16.404 ft) 30 FX-300 I/O CIRCUIT DIAGRAMS FX-301(-HS) NPN output type FX-305 NPN output type Color code (Black) Output Tr Color code of quick-connection cable (Brown) �V (Note 1) ZD D Load � � 100 mA max. (Note 2) 12 to 24 V DC �10 % (Blue) 0 V (Note 1) Internal circuit Sensor circuit Sensor circuit D (Brown) �V (Note 1) Load Load (White) Output 2 50 mA max. (Note 2) (Black) Output 1 Tr 1 Tr 2 ZD1 � 12 to 24 V DC � �10 % 50 mA max. (Note 2) ZD2 (Blue) 0 V (Note 1) Internal circuit Users’ circuit Notes: 1) The quick-connection sub cable does not have �V (brown) and 0 V (blue). The power is supplied from the connector of the main cable. 2) 50 mA max., if five amplifiers, or more, are connected together. Users’ circuit Notes: 1) The quick-connection sub cable does not have �V (brown) and 0 V (blue). The power is supplied from the connector of the main cable. 2) 25 mA max., if five amplifiers, or more, are connected together. Symbols … D: Reverse supply polarity protection diode ZD1, ZD2: Surge absorption zener diode Tr1, Tr2 : NPN output transistor Symbols … D : Reverse supply polarity protection diode ZD: Surge absorption zener diode Tr : NPN output transistor FX-301P(-HS) PNP output type FX-305P PNP output type Color code Color code of quick-connection cable ZD Tr 100 mA max. (Note 2) (Black) Output D Load (Blue) 0 V (Note 1) Internal circuit Users’ circuit (Brown) �V (Note 1) � 12 to 24 V DC � �10 % Tr 1 ZD2 Tr 2 (Black) Output 1 50 mA max. (Note 2) (White) Output 2 � 12 to 24 V DC � �10 % Users’ circuit Notes: 1) The quick-connection sub cable does not have �V (brown) and 0 V (blue). The power is supplied from the connector of the main cable. 2) 25 mA max., if five amplifiers, or more, are connected together. Symbols … D: Reverse supply polarity protection diode ZD1, ZD2: Surge absorption zener diode Tr1, Tr2 : PNP output transistor PRECAUTIONS FOR PROPER USE Refer to the ‘Sensor general catalog 2003-2004’ for fiber precautions. This product is not a safety sensor. Its use is not intended or designed to protect life and prevent body injury or property damage from dangerous parts of machinery. It is a normal object detection sensor. Part description MODE indicator / L/D ON (Yellow) MODE indicator / TIMER (Yellow) Stability indicator (Green)(Note 2) Load Load (Blue) 0 V (Note 1) Internal circuit Symbols … D : Reverse supply polarity protection diode ZD: Surge absorption zener diode Tr : PNP output transistor Appendix D 50 mA max. (Note 2) ZD1 D Notes: 1) The quick-connection sub cable does not have �V (brown) and 0 V (blue). The power is supplied from the connector of the main cable. 2) 50 mA max., if five amplifiers, or more, are connected together. Operation indicator (Orange)(Note 1) Sensor circuit Sensor circuit (Brown) �V (Note 1) Operation procedure • When the power supply is switched on, communication self-check is carried out and normal condition is displayed [MODE indicator / RUN (green) lights up and the digital display shows incident light intensity]. • When MODE key is pressed, the mode changes as per the diagram below. Power supply switched on Communication self-check MODE indicator / RUN (Green) MODE indicator / TEACH (Yellow) MODE indicator / ADJ (Yellow) MODE indicator / PRO (Yellow) Digital display (Red) Notes: 1) FX-305(P); Output 1 operation indicator (Orange) 2) FX-305(P); Output 2 operation indicator (Orange) MODE key Jog switch RUN Press MODE key Press MODE key Refer to ‘Teaching’ on p.32 TEACH TIMER Press MODE key Refer to ‘Threshold value fine adjustment’ on p.33 PRO Refer to ‘PRO mode’ on p.33 Press MODE key Refer to ‘Timer operation setting’ on p.33 Press MODE key Refer to ‘Output operation setting’ on p.33 L/D ON ADJ Press MODE key When jog switch is pressed, the setting is confirmed. When MODE key is pressed for 2 sec., or more, the sensor returns to the RUN mode. Cancellation is possible by pressing MODE key during setting. For FX-305(P) The FX-305 is equipped with two independent outputs, but the items that can be set in output 1 and output 2 respectively are only the following. The items other than those are common. 1 Threshold value 2 Output operation 3 Timer operation and Timer period 4 Sensing mode 31 FX-300 PRECAUTIONS FOR PROPER USE Refer to the ‘Sensor general catalog 2003-2004’ for fiber precautions. Teaching In case of limit teaching • The threshold values can be set by normal mode (2-level teaching, limit teaching or full-auto teaching) or window comparator mode (1-level / 2-level / 3-level teaching) [FX-305(P) only], when the MODE indicator / TEACH (yellow) lights up. • This is the method of setting the threshold value by teaching only the object absent condition (stable incident light condition). This is used for detection in the presence of a background body or for detection of minute objects. In case of 2-level teaching • This is the method of setting the threshold value by teaching two levels, corresponding to the object present and object absent conditions. Normally, setting is done by this method. Display Set the fiber within the sensing range. Press the MODE key to light up MODE indicator / TEACH (yellow). 1 Set the fiber within the sensing range. Press the MODE key to light up MODE indicator / TEACH (yellow). For the FX-305(P), select ‘ ’ or ‘ ’ beforehand. Press the jog switch in the object absent condition. If the teaching is accepted, the read incident light intensity blinks in the digital display. For the FX-305(P), select ‘ ’ or ‘ ’ beforehand. Press jog switch in the object present condition. If the teaching is accepted, the read incident light intensity blinks in the digital display. 2 type 2 Thru-beam type Reflective type Background Beam received condition MODE indicator / TEACH (yellow) blinks. Press the jog switch in the object absent condition. MODE indicator / TEACH (yellow) blinks. 3 Turn jog switch to the ‘�’ side or ‘�’ side. Thru-beam type Reflective type 3 Mark Beam received condition Background If the teaching is accepted, the read incident light intensity blinks in the digital display and the threshold value is set at the mid-value between the 4 incident light intensities in the object present and the object absent conditions. After this, the judgment on the stability of sensing is displayed. • In case stable sensing is possible: ‘ ’ is displayed. • In case stable sensing is not possible: ‘ ’ blinks. 5 The threshold value is displayed. 6 ‘ 4 ’ blinks in the digital display. (FX-301B/G/H only) If the jog switch is turned to the ‘�’ side, ‘ (twice)(Note 2) the display from right to left, threshold level is shifted to a value approx. 15 % higher (lower sensitivity) � than that set at 2. (Note 1) This is used in case of reflective type fibers. If the jog switch is turned to the ‘�’ side, ‘ (twice) (Note 2) the display from left to right, � threshold level is shifted to a value approx. 15 % lower (higher sensitivity) than that set at 2. (Note 1) This is used in case of thru-beam type fibers. High The incident light intensity in the digital display and the 7 setting is complete. Notes: 1) Do not move or bend the fiber cable after the sensitivity setting. Detection may become unstable. 2) In case of using the reflective type fibers, if Jog switch is pressed in the object absent condition at 2 and 3, the sensitivity is set to the maximum. • Full-auto teaching is used when it is desired to set the threshold value without stopping the assembly line, with the object in the moving condition. 1 Description Display Set the fiber within the sensing range. Press MODE key to light up MODE indicator / TEACH (yellow). For the FX-305(P), select ‘ ’ or ‘ ’ beforehand. 2 Press the jog switch continuously for 0.5 sec. or more with the object moving on the assembly line. (The incident light intensity is displayed during sampling.) ‘ ’ is displayed on the digital display. Release the jog 3 switch when the object has passed. If the teaching is accepted, the read incident light intensity blinks in the digital display and the threshold value is set at the mid-value between the incident light intensities in 4 the object present and the object absent conditions. After this, the judgment on the stability of sensing is displayed. • In case stable sensing is possible: ‘ ’ is displayed. • In case stable sensing is not possible: ‘ ’ blinks. 5 The threshold value is displayed. 6 ‘ OFF 100 % Low 0 ON 15 % ’ scrolls and the ’ scrolls and the Threshold value Incident light intensity with object absent 15 % ON OFF Threshold value Turn to ‘�’ side Turn to ‘�’ side In case of full-auto teaching Step Reflective type Background body Mark Beam interrupted condition Display Appendix D 1 Description Description Threshold value Step Step After this, the judgment on whether the setting shift 5 amount can be shifted or not is displayed. • In case shifting is possible: ‘ • In case shifting is not possible: ‘ ’ blinks. ’ blinks. 6 The threshold value is displayed. 7 ‘ ’ blinks in the digital display. (FX-301B/G/H only) The incident light intensity appears in the digital display 8 and the setting is complete. Notes: 1) The FX-301B/G/H has no scroll display. 2) The approx. 15 % amount of shift is the initial value. The amount of shift can be changed in the PRO mode from approx. 5 to 80 % (5 % step). 3) Do not move or bend the fiber cable after the sensitivity setting. Detection may become unstable. Please refer to the ‘Sensor general catalog 2003-2004’ or website (http://www.sunx.jp) for setting of threshold value when used in combination with contact type liquid level detection fiber FD-F8Y, and for setting of threshold value when used in combination with pipe-mountable liquid level detection fiber FD-F4�. ’ blinks in the digital display. (FX-301B/G/H only) The incident light intensity in the digital display and the 7 setting is complete. Notes: 1) The threshold value’s shift amount can be selected in PRO mode. (Increments of 5 % between �45 and 45 % for setting possible. 0 % default.) 2) Do not move or bend the fiber cable after the sensitivity setting. Detection may become unstable. 32 FX-300 PRECAUTIONS FOR PROPER USE PRO mode Threshold value fine adjustment Step 1 2 Description Display PRO mode table Press the MODE key to light up MODE indicator / ADJ (yellow). For the FX-305(P), select ‘ ’ or ‘ ’ beforehand. In case the threshold value is to be increased (sensitivity to be reduced), turn the jog switch to � the ‘�’ side to increase the threshold value slowly. If the jog switch is turned continuously to the ‘�’ side, the threshold value increases rapidly. In case the threshold value is to be decreased (sensitivity to be increased), turn the jog switch to � the ‘�’ side to decrease the threshold value slowly. If the jog switch is turned continuously to the ‘�’ side, the threshold value decreases rapidly. When the jog switch is pressed, the threshold value is confirmed. • PRO settings can be done when MODE indicator / PRO (yellow) lights up. Display PRO1 or PRO2 PRO3 PRO4 3 PRO5 Output operation setting Step 1 Description Display Press the MODE key to light up MODE indicator / L/D ON (yellow). Displays present setting For the FX-305(P), select ‘ ’ or ‘ ’ beforehand. If the jog switch is turn to the ‘�’ or � ‘�’ direction, the output operation � 2 setting will change. Light state Dark state When the jog switch is pressed, the threshold value is confirmed. 3 Appendix D Displays selected setting Timer operation setting • When the MODE indicator / TIMER (yellow) lights up, you can set the type of timer and whether the timer is to be used or not. For the FX-301B/G/H, the type of timer is set in PRO mode. • Further, an OFF-delay which is useful when the response of the connected device is slow, etc., an ON-delay which is useful to detect only objects taking a long time to travel, and ONE-SHOT, which is useful when the input specifications of the connected device require a signal of a fixed width, are possible with the FX-301�(-HS). [Furthermore, ONdelay • OFF-delay and ON-delay • ONE-SHOT timer are incorporated for FX-305(P).] Cascading amplifiers • The FX-301(P), FX-301B/G/H(P) and FX-305(P) cannot use communication for any settings other than the automatic interference prevention function. When using these amplifiers as well, use only the same type of amplifiers all together. However, the FX-301-HS(P) is not equipped with an optical communication function for setting the automatic interference prevention function, so be aware of this when using these amplifiers with other amplifiers. • If the FX-301(P) updated version unit or the FX-305(P) is mounted with the FX-301(P) previous version unit or the FX-301B/G/H(P) in cascade, place the FX-301(P) updated version units and the FX-305 units to the right side (seen from the connector side) of the previous version units. For a difference between the updated version unit and the previous version unit, refer to ‘A difference between the updated version unit and the previous version unit’ (P.34). 33 PRO6 (Note 4) Description 1 Response time change function ‘ ’ 2 Timer setting function ‘ ’ 3 Hysteresis function ‘ ’ 4 Stability function ‘ ’ 5 Shift function ‘ ’ 6 Emitting power selection function ‘ ’ (Note 1) 1 Digital display setting function ‘ ’ 2 Digital display inversion function ‘ ’ 3 ECO mode setting function ‘ ’ 1 Data bank load setting function ‘ ’ 2 Data bank save setting function ‘ ’ 1 Setting condition copy function ‘ ’ 2 Remote data bank load setting function ‘ ’ 3 Remote data bank save setting function ‘ ’ 4 Communication condition confirmation function ‘ ’ (Note 2) 5 Communication lock function ‘ ’ 6 Back-up function ‘ ’ (Note 3) 1 Code setting function ‘ ’ 2 Adjust lock setting function ‘ ’ 3 Setting reset function ‘ ’ 4 Interference prevention function ‘ ’ (Note 4) 1 Output setting function ‘ ’, ‘ ’ Notes: 1) FX-301(P) updated version unit, FX-301(P)-HS, FX-305(P) only 2) FX-301B(P)/G(P)/H(P) only 3) FX-301(P) updated version unit, FX-305(P) only 4) FX-305(P) only Key-lock function • If the jog switch and the MODE key are pressed for more than 3 sec. at the same time in RUN mode condition, the key operations are locked, and only the threshold value confirmation function or the adjust function (valid only when the adjust lock function is canceled) is valid. Wiring • When the emission halt of the emitting power switching function is set from ‘OFF’ to ‘ON’, the output may be unstable. Do not use the output control for 0.5 sec. after starting emission. • Make sure that the power supply is off while wiring. • Verify that the supply voltage variation is within the rating. • Take care that if a voltage exceeding the rated range is applied, or if an AC power supply is directly connected, the sensor may get burnt or damaged. • If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. • In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of this product, connect the frame ground (F.G.) terminal of the equipment to an actual ground. • Take care that short-circuit or wrong wiring of the load may burn or damage the sensor. • Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction. • Ensure that an isolation transformer is utilized for the DC power supply. If an auto transformer is utilized, the main amplifier or power supply may be damaged. • Make sure to use the optional quick-connection cable for the connection of the amplifier [FX-301(P)(-HS) / FX-305(P)]. Extension up to total 100 m 328.084 ft (50 m 164.042 ft for 5 to 8 units, 20 m 65.617 ft for 9 to 16 units,) is possible with 0.3 mm2, or more, cable. However, in order to reduce noise, make the wiring as short as possible. Others • Do not use during the initial transient time (0.5 sec. approx.) after the power supply is switched on. • Take care that the sensor is not directly exposed to fluorescent light from a rapid-starter lamp or a high frequency lighting device, as it may affect the sensing performance. • This sensor is suitable for indoor use only. • Avoid dust, dirt, and steam. Take care that the product does not come in direct contact with water, oil, grease, or organic solvents, such as, thinner, etc. • This sensor cannot be used in an environment containing inflammable or explosive gasses. • Never disassemble or modify the sensor. FX-300 PRECAUTIONS FOR PROPER USE Refer to the ‘Sensor general catalog 2003-2004’ for fiber precautions. Function table for FX-300 series New models Previous models FX-301(P) (Previous version unit) Four-chemical emitting element � APC circuit � Four-chemical emitting element only g (Note 1) Light emitting amount selection function � Reduced intensity mode (S-D) g (Note 1) 9,999 digit display � Response time (Max. speed) 150 !s Interference prevention function (Effective no. of units) Incorporated (4) Independent 2 outputs � Alarm output function � Error output function � Differential sensing � Window comparator mode � Peripheral units that can be combined FX-CH(-P) g FX-CH2(-P) � SC-GU1-485 � FX-302(P) FX-303(P) FX-301(P) (Updated version unit) FX-301(P)-HS � � g g g g g � � � � g g g g � � � � � � � g 300 !s Incorporated (8) 90 !s Not incorporated (0) 65 !s Incorporated (4) � � � � � � � � � � � � � � � � � � � g g g g g � � � � � � � � g g g � � FX-305(P) g 35 !s 65 !s Not incorporated (0) Incorporated (16) g g g g Note: Except FX-301B/G/H. A difference between the updated version unit and the previous version unit for FX-301 (Red LED type) Changes in appearance Changes in operation After change Top view Top view Name plate Display Uses special parts Side view Added to name plate Side view Change in shape of jog switch m ‘NAVI’ is printed only on the both sides m ‘NAVI’ is printed only on a side Checking minor changes between previous and new models can be done by checking whether the printing is on both sides or only one side. Upgraded functions 1. Response times added An ultra high-speed mode (H-SP) has been added to the existing 4 response time modes [high-speed (FAST), reduced intensity (S-D), standard (STD) and long range (LONG)]. This is changed using ‘ ’ in ‘ ’. Before change After change 5 steps 4 steps 150 !s (FAST) 65 ¨s (added)(H-SP) 250 !s (S-D) 150 !s (FAST) 250 !s (STD) 250 !s (S-D) 2 ms (LONG) 250 !s (STD) 2 ms (LONG) 2. Extension of timer period The setting range for the timer period was previously 500 ms, but this has been extended to a new range of 9999 ms. 3. Light emitting amount selection function The light emitting amount can be changed to one of 4 levels (5 levels when emission halt is included). 4. Backup, copy lock and key lock functions added Backup: This selects whether or not threshold values set by teaching are written to (stored in) an EEPROM. Copy lock: This selects whether copy function and data bank function communication are possible or not. Key lock: This disables input using switches to prevent accidental changing of settings. 1. Timer selection method Previous version unit: Timer type was changed using PRO1 mode. The ‘TIMER’ setting in NAVI mode could only be turned on or off. After change: The type of timer can be changed using the ‘TIMER’ function in NAVI mode. 2. Checking threshold value in RUN mode The threshold values can be checked by turning the jog switch. Display changes 1. Checking blinking of sensitivity surplus The stable surplus display method after teaching has been changed. Previous version unit: Sensitivity surplus is indicated by the number of blinks of the stability indicator. After change Digital display only 2. Initial direct code value changed The factory default settings for the direct codes have been changed. Previous version unit 0000 After change Appendix D Before change 0004 m The default setting for the timer period is 10 ms, and the direct code for 10 ms is ‘4’, so this has been changed. Internal circuit changes 1. Addition of an APC circuit A four-chemical emitting element which provides stable sensing over long periods has been added, as well as an APC (Auto Power Control) circuit that improves stability during short periods. Points to note when combining sensor types When using the newer sensors together with previous version units (including the FX-301B/G/H), note the following. • Communication is possible when the previous version units and the updated version units are used in an arrangement such as that shown in Figure A below. • If the previous version units and the updated version units are used in an arrangement such as that shown in Figure B below, the interference prevention function and the PRO4 function cannot be used. • In order to use the interference prevention function and the PRO4 function when using previous version units and the updated version units together, it is recommended that you use an arrangement such as that shown in Figure C below. <Figure A> Communication possible O.K. Updated Previous version unit version unit <Figure B> Communication impossible <Figure C> 1234567890ABCDEF N.G. Updated Previous version unit version unit Previous version unit Updated version unit 34 FX-300 Refer to the ‘Sensor general catalog 2003-2004’ for fiber dimensions. The CAD data in the dimensions can be downloaded from the website: http://www.sunx.jp/ DIMENSIONS (Unit: mm in) FX-301� FX-305� Amplifier 8.3 Operation indicator (Note 1)(Orange) 0.327 48.2 26.3 1.898 1.0352.5 0.098 12 0.472 0.7 0.028 Stability indicator (Note 2)(Green) MODE key Jog switch Digital display (Red) 10 0.394 3 0.118 Beamemitting part 7 0.276 Beamreceiving part 64.5 2.539 Communication window 30.5 1.201 7 0.276 10.5 0.413 7 0.276 3 0.118 3.3 0.130 27.8 1.094 13.5 0.531 (Note 3) 3.95 0.156 Suitable for 35 mm 1.378 in width DIN rail 36.5 1.437 Notes: 1) FX-305�; Output 1 operation indicator (Orange) 2) FX-305�; Output 2 operation indicator (Orange) 3) FX-301�; 3-pin, FX-305�; 4-pin CN-73-C� CN-74-C� CN-71-C� CN-72-C� Main cable (Optional) • Length (L) Model No. 50 1.969 Model No. 1,000 39.370 CN-71/72-C1 1,000 39.370 CN-73/74-C2 2,000 78.740 CN-71/72-C2 2,000 78.740 CN-73/74-C5 5,000 196.850 CN-71/72-C5 5,000 196.850 (Note 1) 2.65 0.104 "3 "0.118 cable 14 (0.551 ) 2.9 (0.114 ) 10 0.394 6 0.236 ( ) Notes: 1) CN-74-C� only 2) CN-74-C�: 4-core 7 0.276 10 0.394 13.6 0.535 3 0.118 7.2 0.283 ( 2.65 0.104 ) "3 "0.118 cable 3 0.118 2.9 0.114 ( ) 50 1.969 10 0.394 6 0.236 ( ) 12 10.5 (0.472 ) 0.413 (Note 1) 0.2 0.008 (Note 2) 14 0.551 2.54 0.100 12 10.5 (0.472 ) 0.413 2.54 0.100 L Length (mm in) CN-73/74-C1 2.54 0.100 Appendix D L (Note 2) Length (mm in) Sub cable (Optional) • Length (L) 2.54 0.100 0.2 0.008 Notes: 1) CN-72-C� only 2) CN-72-C�: 2-core 7 0.276 10 0.394 13.6 0.535 3 0.118 7.2 0.283 Introducing digital laser sensor LS series Making high precision laser sensing more intuitive and easier to use • Minute objects can be sensed even at removed distances. • 3 types of laser sensor head available. • Side-by-side placement together with fiber sensors is also possible. <IC pin check> 35 <Sensing remaining sheet roll amounts> For further details, please refer to the SUNX home page (http://www.sunx.co. jp/) or contact our office. External Input Unit for Digital Sensor / FX-CH2 Conforming to EMC Directive Support for stable sensing and smooth setup changes! Teaching and data bank switching for up to a maximum of 16 digital fiber sensors (FX-301 and FX-305) can be carried out all at once using an external device such as a PLC, touch screen or switch. Applications involving smooth setup operations � Setup changes (external automatic teaching / data bank switching) Digital fiber settings can be changed using input from a touch screen or switch, so that production line setup changes can be carried out more easily. � External teaching Full-auto teaching is recommended for teaching when the sensing object is changed without stopping the line. � Data bank switching Settings such as output operations (L-ON / D-ON) and timer operations can be recorded in the digital fiber sensor’s data bank and switching can be carried out externally. m Up to 3 files can be stored. FX-CH2 function list Teaching input Key lock setting input The following types of external teaching can be carried out. ● Full-auto teaching ● Limit teaching ‘�’ ● Limit teaching ‘�’ ● 2-level teaching The key lock function that prevents incorrect operations by operators can be set on and off. Data bank switching input Switching between 3 channels of data banks and loading and saving of all channels at once can be carried out. Product lineup Quick-connection cable CN-73-C� (Optional) • Mode selection External input unit FX-CH2(-P) The types of input S2 S3 operations are determined by S1 and S2, COM. and the input timing is m FX-CH2(-P) does not include a cable for connecting to the input device. determined by S3. �V MODE 0V The MODE wire can be switched between high and low to select the input mode from either ‘external teaching and key lock’ or ‘data bank switching’. Appendix D Connector for input device CN-EP1 [1 pc. included with FX-CH2(-P)] • Input signal S1 Explanation of limit teaching ● Limit teaching ‘�’ ● Limit teaching ‘�’ Limit teaching ‘�’ shifts the threshold value setting to make it less than the incident light intensity during teaching. Limit teaching ‘�’ is the opposite of limit teaching ‘�’, so that the threshold value setting is shifted toward a higher setting to make it more than the incident light intensity during teaching. ON OFF Pass 1 Threshold Threshold value resetting value ON Shift amount OFF Time Initial setting Threshold value setting Pass 2 Sensing not possible Incident light intensity when sensing object is not present Threshold value Pass 1 Unstable sensing OFF Time Initial setting Threshold value setting Pass 2 Threshold value resetting again Incident light intensity when sensing object is present ON When limit teaching ‘�’ is used The threshold value is reset each time before the sensing object arrives, (limit teaching ‘�’). As a result, sensing is not affected by changes in incident light intensity. Incident light intensity Pass 1 Unstable sensing When limit teaching is not used If dust or other particles cause changes in the incident light intensity with respect to the initial threshold setting value, sensing can become unstable and incorrect operations can occur. Incident light intensity Threshold value When limit teaching ‘�’ is used The threshold value is reset each time before the sensing object arrives, (limit teaching ‘�’). As a result, sensing is not affected by changes in incident light intensity. Incident light intensity Incident light intensity When limit teaching is not used If the incident light intensity changes with respect to the initial threshold setting value because of reasons such as beam axis slippage, sensing can become unstable and incorrect operations can occur. Pass 1 Threshold Threshold value resetting value ON Shift amount OFF Time Initial setting Threshold value setting Pass 2 Sensing not possible Time Initial setting Threshold value setting Pass 2 Threshold value resetting again m When limit teaching is used, use the SHIFT function in PRO mode of the amplifier to set the shift amount beforehand. 36 OPERATION TIMING CHART ORDER GUIDE Designation Model No. FX-CH2 FX-CH2-P CN-EP1 NPN input type PNP input type External input unit Connector for input device (1 pc. included as standard with external input unit) 5 pcs. per set CN-73-C1 CN-73-C2 CN-73-C5 MS-DIN-E Length: 1 m 3.281 ft Length: 2 m 6.562 ft Length: 5 m 16.404 ft Quick-connection cable (Main cable) End plate 2 pcs. per set SPECIFICATIONS Type Model No. Item PNP input type FX-CH2-P FX-301(P)(Note 1), FX-305(P) 12 to 24 V DC10 % Ripple P-P 10 % or less 600 mW or less (when all indicators light up) Low: 4 V to V DC Low: 0 to 2 V DC Sink current 0.5 to 3 mA Source current 0.5 mA Input impedance 10 kΩ approx. Input impedance 10 kΩ approx. High: 5 V to V DC, or open High: 0 to 0.6 V DC, or open Input Data bank save Data bank load 1ch S1 2ch S3 3ch t1 1ch High t1 S2 t1 t2 t2 Low t1 High Low t2 High Low Transmission operation indicator Ambient temperature Material Cable extension Weight Accessory Green LED (Lights up when loaded, and 2-level / Limit teaching, blinksnlights up when saved, and Full-auto teaching) 10 to 55 C 14 to 131 F (if 4 to 7 sensors are connected in cascade: 10 to 50 C 14 to 122 F, if 8 to 16 sensors are connected in cascade: 10 to 45 C 14 to 113 F)(No dew condensation or icing allowed), Storage: 20 to 70 C 4 to 158 F Enclosure: Heat-resistant ABS Extension up to total 10 m 32.808 ft is possible with 0.3 mm2, or more, cable. Net weight: 20 g approx., Gross weight: 40 g approx. CN-EP1 (Connector for input device)(Note 2): 1 pc. Notes: 1) Only updated version of FX-301(P) can be used. Do not use the previous version of FX-301(P). The updated version of FX-301(P) have ‘NAVI’ printed on one side. (See the right figure.) 2-level / Full-auto teaching 2-level Full-auto t1 t1 S2 S3 ‘’ ‘’ t1 t1 t2 t2 t3 Appendix D FX-CH2 Color code of quick-connection cable Connector pin No. for power supply side FX-CH2-P Color code of quick-connection cable Power supply side Connector pin No. for power supply side 12 to 24 V DC V (Brown) 10 % MODE (Black) T r1 10 kΩ D2 Input device side S1 0V T r2 10 kΩ D4 0V T r3 S2 0V T r4 S3 COM.(0 V) Connector pin No. for input device side Internal circuit Users’ circuit Symbols...D1 to D4: Reverse supply polarity protection diode Tr1 to Tr4: PNP input transistor 37 Main circuit Main circuit Tr4 0 V (Blue) 10 kΩ D1 5 V10 kΩ Power supply side V (Brown) 0 V (Blue) 10 kΩ D3 t3 Low High Low Cancellation Setting High Low High S1 t1 High Low S2 t2 High Low S3 Low High Low t1 t2 High Low Notes: 1) The above diagrams show the FX-CH2 (NPN input type). For the FX-CH2-P (PNP input type), High and Low are reversed. 2) After each operation has been confirmed, the fiber sensor cannot be reset for a period of approximately 50 ms. DIMENSIONS (Unit: mm in) FX-CH2 FX-CH2-P External input unit 37 1.457 1.4 1.8 0.055 0.071 Power indicator (Green) 4 0.157 27.8 1.094 Connection of the connector for input device FX-CH2 FX-CH2-P 5.6 1.8 S1 S1 0.220 1 0.071 2 S2 S2 3 S3 S3 4 COM. (0 V) COM. ( V) Transmission operation 7.5 0.295 indicator (Green) 0V 12 to 24 V DC 10 % MODE (Black) 10 kΩ D1 10 kΩ Input device side S1 10 kΩ D2 10 kΩ S2 10 kΩ D3 10 kΩ S3 10 kΩ D4 10 kΩ COM.(V) Connector pin No. for input device side Internal circuit Users’ circuit Symbols...D1 to D4: Reverse supply polarity protection diode Tr1 to Tr4: NPN input transistor 10 0.394 64.5 2.539 Communication window 6 0.236 1 27.0 15.2 1.063 0.598 2 3 4 Suitable for 35 mm 1.378 in width DIN rail I/O CIRCUIT DIAGRAMS Tr3 t3 Low High t1 : 20 ms to less than 2 sec. t1 : t1t2, t1t3 t2 : 20 ms to less than 2 sec. (This is the timing period for 1 level. 2 levels are required.) t2 : 2 sec. or more t3 : 0.5 sec. or more (Sampling starts after 0.5 sec.) 2) The applicable wire is 0.08 mm2 (AWG 28) to 0.5 mm2 (AWG 20) and the wire sheath diameter should be "1.5 mm "0.059 in or less. Tr2 t1 Key lock Limit teaching 3.95 0.156 5 V10 kΩ t1 When MODE is set to Low (High for FX-CH2-P) New Advanced sensor with Visible Indicator 5 V10 kΩ High t1 t3 10.5 0.413 NAVI Tr1 3ch Green LED (Lights up when the power is ON) Power indicator 5 V10 kΩ 2ch t1 t1 : t1t2, t1t3 t2 : 20 ms to less than 2 sec. t3 : 2 sec. or more S1 NPN input type FX-CH2 Applicable sensor Supply voltage Power consumption When MODE is set to High (Low for FX-CH2-P) or open 36.5 1.437 13.5 0.531 5.78 0.228 Upper Communication Unit for Digital Sensors / SC-GU1-485 Conforming to EMC Directive We now offer remote maintenance for sensors! Also reduces the work required to the system to start running! Centralized control and setting of scattered digital sensors (FX-301/305) is possible using a PLC or personal computer <Touch screen monitor example> Device A monitor Li ne 1 L in e2 Menu L in e3 � Example of use in semiconductor cleaning process Back Chemical-resistant fiber Pipe-mountable liquid level detection fiber Contact type liquid level detection fiber L in e4 Incident light intensity Output Liquid level detection sensor 1 Tank A Liquid level detection sensor 2 Passage confirmation sensor Loader A Mapping sensor Communicable ] [ commands ● Sensor incident light intensity ● Sensor settings verification ● Sensor output status ● Threshold value settings, etc. The sensor settings and operation can be checked on the touch screen, greatly improving ease of operation! Ideal for workplaces such as semiconductor and LCD manufacturing lines where there are restrictions on operators entering and exiting Control and settings can be carried out remotely Communication speed 57.6 kbps Setting and checking incident light intensity for digital sensors (FX-301/305) that are scattered inside and outside equipment can be carried out remotely for all sensors by using the SC-GU1-485, which greatly improves ease of operations such as monitoring equipment that is running and also equipment starting and maintenance. High-speed communication at a maximum speed of 57.6 kbps allows the operator to instantly check information such as the incident light intensity and output statuses of the digital sensors. Wire-saving connector (Note) (CN-701: Optional) RS-485 communication provides a high level of general compatibility so that any type of PLC can be used. Integration with existing systems is possible without the need to change PLCs. Appendix D End unit (SC-GU1-EU: Accessory) High general applicability so that any type of PLC can be used Link cable (SC-GU1-CC02: Accessory) To PLC or PC (RS-485 communication) Main unit (SC-GU1-485) Quick-connection cable (CN-73-C2: Accessory) Compatible with all PLCs equipped with RS-485 compatible units 24 V DC power supply Applicable digital sensor Fiber sensor FX-301 (Updated version), FX-305 Note: Used when the output signal is sent via a SC-GU1-485 to the PLC. If the output signal is sent directly to the PLC, a quick-connection cable (CN-72-C�, CN-71-C�) should be used. RS-485 communication Less wiring and installation work Series connection of a maximum of 31 nodes is possible Up to a maximum of 16 sensors can be connected side by side. Power can be supplied to all of them at once, so that less wiring and installation work is required. Wire-saving connectors also makes it possible to send output signals to the PLC in a single batch. A maximum of 31 nodes can be connected in series. This is ideal for flexible handling when the sensors are to be installed in scattered locations or if more sensors are added. Unified power supply 1 node Terminal block is not required for signal transmission via RS-485 communication 2 node 3 node 4 node � � � � � � Max. 31 node 38 SPECIFICATIONS OPERATION VERIFICATION PROGRAM DOWNLOAD SERVICE Type Item The SUNX website download data service lets you download operation verification programs to a personal computer. (http://www.sunx.co.jp/) Main unit SC-GU1-485 Model No. Monitoring example Applicable sensor FX-301(P)(Note), FX-305(P) Connectable units Max. 16 units of sensor per SC-GU1-485 Connectable nodes Operating environment OS: Windows 98 Second Edition (standard English language installation only) or later CPU: Pentium2400 MHz processor or higher (Pentium3450 MHz or higher recommended) Memory: 64 MB or more (128 MB or more recommended) Free hard disk space: 10 MB or more Serial port: RS-232C compatible Max. 31 nodes 24 V DC�10 % Ripple P-P10 % or less Supply voltage Current consumption 45 mA or less (10 mA or less for SC-GU1-EU) Communication method 2 wire half duplex method Communication speed 57,600 bps / 38,400 bps / 19,200 bps / 9,600 bps Selectable by DIP switch Synchronization method Asynchronous communication method Electrical characteristic Conforming to EIA RS-485 Communication cable: 100 m 328.084 ft or less [SC-GU1-485 (termination) to PLC], Power supply cable: Less than 10 m 32.808 ft Total extension length Ambient temperature �10 to �55 �C �14 to �131 �F (If 4 to 7 sensors are connected in cascade: �10 to �50 �C �14 to �122 �F, if 8 to 16 sensors are connected in cascade: �10 to �45 �C �14 to �113 �F)(No dew condensation or icing allowed), Storage: �20 to �70 �C �4 to �158 �F Details that can be checked: Sensor threshold values, output statuses, configuration settings, teaching and timer period setting changes, etc. Notes: 1) Note the following when using this software. The software is supplied as freeware. Copyright is retained by SUNX Limited. You must agree to the following conditions before using the software. Conditions of use • SUNX does not guarantee the correct operation of this software. SUNX takes no responsibility for any direct or indirect losses, damage, loss of profit or any other problems arising as a result of using or operating this software. Enclosure: Heat-resistant ABS Material 35 g approx. (10 g approx. for SC-GU1-EU) Weight Accessories SC-GU1-EU (End unit): 1 pc. CN-73-C2 [Quick-connection cable (cable length 2 m 6.562 ft)]: 1 pc. SC-GU1-CC02 [Link cable (cable length 0.2 m 0.656 ft)]: 1 pc. Note: Applicable units are for the FX-301(P) after version update. Do not use the previous version of FX-301(P). The updated version of FX-301(P) has the ‘NAVI’ NAVI printed only on single side. (See the right figure.) New Advanced sensor with Visible Indicator DIMENSIONS (Unit: mm in) 2) When connecting the SC-GU1-485 to a personal computer, you will need obtain a interface converter (RS-232C �� RS-485 converter) and cable to connect between the computer and the interface converter. OPTION CN-701 (Wire-saving connector) Note: Used when the output signal is sent via a SC-GU1-485 to the PLC. SC-GU1-485 Main unit Appendix D 10.4 0.409 3.4 0.134 18.5 0.728 3.85 0.152 Lower communication error indicator (Red) Upper communication error indicator (Red) Communication window Communication indicator (Green) 1.252 1.122 0.626 Reset switch 6.5 6.3 10 0.256 0.248 0.394 ( 15.14 0.596 ) Connector for upper communication 3.5 0.138 21.3 0.839 4.45 0.175 5 0.197 Power indicator (Green) 25 0.984 27.3 1.075 27.8 1.094 14.5 0.571 End unit (Accessory) 36.2 1.425 10.5 0.413 41.7 (1.642 )31.8 28.5 15.9 5.5 0.217 2.2 0.087 SC-GU1-EU 24.9 0.980 20.9 0.823 6.9 0.272 36.5 1.437 64.5 2.539 64.5 Communication 2.539 window 10 0.394 All information is subject to change without prior notice. 27.8 1.094 27 1.063 Suitable for 35 mm 1.378 in width DIN rail CN-701 10.5 20.8 0.413 0.819 36.5 1.437 14.5 0.571 3.95 0.156 Wire-saving connector (Optional) 10 0.394 1.4 0.055 Suitable for 35 mm 1.378 in width DIN rail 4 0.157 14 0.551 10.5 0.413 13.6 0.535 10 0.394 SUNX Limited 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Phone: +81-(0)568-33-7211 FAX: +81-(0)568-33-2631 Overseas Sales Dept. http://www.sunx.jp/ Phone: +81-(0)568-33-7861 FAX: +81-(0)568-33-8591 Printed on 100% recycled paper PRINTED IN JAPAN No. CE-FX300-1-5 December, 2006 3 CONNECTION OF CONNECTOR TYPE FX-301(P) Digital fiber sensor FX-301(P) has been modified since production in June. 2004. Hence, this instruction manual has been changed to reflect the modifications. Make sure that the power supply is off while connecting or disconnecting the quickconnection cable. Connection method Photoelectric Sensor Digital Fiber Sensor FX-301 Series Thank you very much for using SUNX products. Please read this Instruction Manual carefully and thoroughly for the correct and optimum use of this product. Kindly keep this manual in a convenient place for quick reference. ٨ Never use this product as a sensing device for personnel protection. ٨ In case of using sensing devices for personnel protection, use products which meet standards, such as OSHA, ANSI or IEC etc., WARNING for personnel protection applicable in each region or country. For further details on the fiber sensor amplifier, please refer to the SUNX home page (http://www.sunx.co.jp/) or contact our office. 1 SPECIFICATIONS Type Model NPN output No. PNP output Item Supply voltage Power consumption Output Output operation Short-circuit protection Response time Display Sensitivity setting Connector type Cable type FX-301 FX-301-C1 FX-301P FX-301P-C1 12 to 24V DCr10% Ripple P-P 10% or less Normal operation: 960mW or less (current consumption 40mA or less at 24V supply voltage) ECO mode: 600mW or less (current consumption 25mA or less at 24V supply voltage) <NPN output type> <PNP output type> NPN open-collector transistor PNP open-collector transistor Maximum sink current: 100mA (Note 1) Maximum source current: 100mA (Note 1) Applied voltage: 30V DC or less Applied voltage: 30V DC or less (between output and 0V) (between output and +V) Residual voltage: 1.5V or less Residual voltage: 1.5V or less [at 100mA (Note 1) sink current] [at 100mA (Note 1) source current] Light-ON or Dark-ON, selectable with jog switch Incorporated H-SP: 65Ǵs or less, FAST: 150Ǵs or less, S-D: 250Ǵs or less STD: 250Ǵs or less, LONG: 2ms or less selectable with jog switch 4 digit red LED display 2-level teaching / Limit teaching / Full-auto teaching / Max. sensitivity teaching / Manual adjustment Fine sensitivity adjustment function Timer function Interference prevention function Ambient temperature Ambient humidity Emitting element Material Cable Weight Incorporated Incorporated with variable ON-delay/OFF-delay/ONE-SHOT timer, switchable either effective or ineffective (Timer: approx. 0.5 to 9999ms) Incorporated [up to four fibers can be mounted adjacently (However, H-SP mode is two fibers)] -10 to +55͠ (If 4 to 7 units are connected in cascade: -10 to +50͠, if 8 to 16 units are connected in cascade: -10 to +45͠) (No dew condensation or icing allowed), Storage: -20 to +70͠ 35 to 85% RH, Storage: 35 to 85% RH Red LED (modulated) Enclosure: Heat-resistant ABS, Transparent cover: Polycarbonate Press switches: Acrylic, Jog switch: Heat-resistant ABS 㧙 0.3mm2 3-core cabtyre cable, 1m long 60g approx. 20g approx. Notes: 1) 50mA, the connector type FX-301(P) five, or more, amplifiers are connected in cascade. 2) When the power supply is switched on, the light emission timing is automatically set for interference prevention. 3) The cable for amplifier connection is not supplied as an accessory. Make sure to use the optional quick-connection cables given below. Main cable (3-core): CN-73-C1 (cable length 1m), CN-73-C2 (cable length 2m) CN-73-C5 (cable length 5m) Sub cable (1-core): CN-71-C1 (cable length 1m), CN-71-C2 (cable length 2m) CN-71-C5 (cable length 5m) 2 MOUNTING How to mount the amplifier Ԙ Fit the rear part of the mounting section of the amplifier ԙ on a 35mm width DIN rail. ԙ Press down the rear part of the mounting section of the unit on the 35mm width DIN rail and fit the front part of Ԙ the mounting section to the DIN rail. 35mm width DIN rail How to remove the amplifier ԙ Ԙ Ԙ Push the amplifier forward. ԙ Lift up the front part of the amplifier to remove it. Note: Take care that if the front part is lifted without pushing the amplifier forward, the hook on the rear portion of the mounting section is likely to break. How to connect the fiber cables Be sure to fit the attachment to the fibers first before inserting the fibers to the amplifier. For details, refer to the instruction manual enclosed with the fibers. Ԙ Snap the fiber lock lever down. ԙ Insert the fiber cables slowly into the inlets until they stop. (Note 1) Ԛ Return the fiber lock lever to the original position, till it stops. Notes: 1) In case the fiber cables are not inserted to a position where they stop, the sensing range reduces. In case of a flexible fiber, take care that it may bend inside the amplifier, during insertion. 2) With the coaxial reflective type fiber, such as, FD-G4 or FD-FM2, insert the single-core fiber cable into the beam-emitting inlet and the multi-core fiber cable into the beam-receiving inlet. If they are inserted in reverse, the sensing accuracy will deteriorate. Groove Ԙ Holding the connector of the quick-connection cable, align its projection with the groove at the top portion of the amplifier connector. ԙ Insert the connector till a click is felt. Ԛ Ԙ Fiber lock lever Quick-connection cable Disconnection method Ԙ Pressing the projection at the top of the quick-connection cable, pull out the connector. Fiber Projection Note: Take care that if the connector is pulled out without pressing the projection, the projection may break. Do not use a quick-connection cable whose projection has broken. Further, do not pull by holding the cable, as this can cause a cable-break. 4 CAUTIONS ٨ When the emission halt of the emitting power switching function is set from 'OFF' to 'ON', the output may be unstable. Do not use the output control for 0.5 sec. after starting emission. ٨ Make sure that the power supply is off while wiring. ٨ Verify that the supply voltage variation is within the rating. ٨ Take care that if a voltage exceeding the rated range is applied, or if an AC power supply is directly connected, the sensor may get burnt or damaged. ٨ In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of this product, connect the frame ground (F.G.) terminal of the equipment to an actual ground. ٨ If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. ٨ Do not use during the initial transient time (0.5 sec.) after the power supply is switched on. ٨ Take care that short-circuit of the load or wrong wiring may burn or damage the sensor. ٨ Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction. ٨ For the cable to connect to the connector type sensor FX-301(P), be sure to use the optional quick-connection cable. ٨ Extension up to total 100m is possible with 0.3mm2, or more, cable. However, in order to reduce noise, make the wiring as short as possible. ٨ This sensor is suitable for indoor use only. ٨ Avoid dust, dirt, and steam. ٨ Take care that the product does not come in direct contact with water, oil, grease, or organic solvents, such as, thinner, etc. ٨ This sensor cannot be used in an environment containing inflammable or explosive gases. ٨ Never disassemble or modify the sensor. 5 CASCADING ٨ Make sure that the power supply is off while adding or removing the amplifiers. ٨ Make sure to check the allowable ambient temperature, as it depends on the number of amplifiers connected in cascade. ٨ In case two, or more, amplifiers are connected in cascade, make sure to mount them on a DIN rail. ٨ When the amplifiers move on the DIN rail depending on the attaching condition, fitting them between the optional end plates (MS-DIN-E) mounted at the two ends. ٨ When connecting in cascade, mount the amplifiers close to each other, fitting them between the optional end plates (MS-DIN-E) mounted at the two ends. ٨ Up to maximum 15 amplifiers can be added (total 16 amplifiers connected in cascade.) ٨ When connecting more than two amplifiers in cascade, use the sub cable (CN-71-C)غ as the quick-connection cable for the second amplifier onwards. ٨ In case of using the connector type FX-301(P) with the cable type FX-301(P)-C1 in cascade, mount the identical models together. ٨ In case the modified version units are mounted with the conventional version units in cascade, place the modified version units to the right side (see from the connector side) of the conventional version units. For a difference between the modified version unit and the conventional version unit, refer to ' 15 A DIFFERENCE BETWEEN THE MODIFIED VERSION UNIT AND THE CONVENTIONAL VERSION UNIT'. ٨ The settings other than the interference prevention function cannot be transmitted between this product and other digital fiber amplifiers. Therefore, in case both models of amplifiers are mounted in cascade, be sure to mount identical models together. However, the interference prevention function is not incorporated into the FX-303(P). Take care when the sensors are mounted in cascade. ٨ Since the communication function of this product and that of the FX-301(P)-F is different, if these models are mounted in cascade, do not use the communication function. For mounting and removing the amplifier, refer to ' 2 MOUNTING'. Cascading method Ԙ Mount the amplifiers, one by one, on the 35mm width DIN rail and make them close each other. ԙ Insert the connector of the quick-connection cable to the connector part of the amplifier. Ԛ Mount the optional end plates (MS-DIN-E) at both the ends to hold the amplifiers between their flat sides. ԛ Tighten the screws to fix the end plates (MS-DIN-E). Sub cable (CN-71-C)غ (optional) Main cable (CN-73-C)غ (optional) End plates (MS-DIN-E) (optional) Dismantling ԙ Projection Ԙ Pressing the projection at the top of the quick-connection cable, pull out the connector. ԙ Remove the amplifier. End plates (MS-DIN-E) (optional) Appendix D INSTRUCTION MANUAL ٨ PRO mode 6 I/O CIRCUIT DIAGRAMS PRO1 ٨ NPN output type Terminal No. of connector type D1 Sensor circuit 1 3 Tr1 ZD1 2 Response time change function '' Timer setting function '' Hysteresis function '' Cable type / Color code of quickconnection cable Terminal arrangement diagram of the connector type 12 to 24V DC FX-301 (Brown) +V (Note 1) Load (Black) Output 100mA max. (Note 2) (Blue) 0V (Note 1) Internal circuit + - r10% 1 Users' circuit 3 Output 0V Sensor circuit 1 ZD2 Tr2 Turn PRO3 2 D2 Terminal arrangement diagram of the connector type 12 to 24V DC FX-301P (Brown) +V (Note 1) (Black) Output Load + - r10% 1 (Blue) 0V (Note 1) Internal circuit Users' circuit Turn PRO4 condition copy Setting function '' Remote data bank load setting function '' +V 3 Output 2 0V Notes: 1) The quick-connection sub cable does not have +V (brown) and 0V (blue). The power is supplied from the connector of the main cable. 2) 50mA max., the connector type FX-301(P) five, or more, amplifiers are connected in cascade. Symbols...D1, D2: Reverse supply polarity protection diode ZD1, ZD2: Surge absorption zener diode Tr1: NPN output transistor Tr2: PNP output transistor Stability indicator (Green) Turn Turn MODE indicator / L/D ON (Yellow) MODE indicator / TIMER (Yellow) MODE indicator / PRO (Yellow) MODE indicator / TEACH (Yellow) MODE indicator / ADJ (Yellow) Code setting function '' 0-ADJ setting function '' Adjust lock setting function '' Setting reset function '' Refer to ' 13 PRO MODE PRO5 mode setting'. ٨ This is the method of setting the threshold value by teaching two levels, corresponding to the object present and object absent conditions. Normally, setting is done by this method. Digital display (Red) Display Jog switch ٨ When the power supply is switched on, communication self-check is carried out and normal condition is displayed [MODE indicator / RUN (green)] lights up and the digital display shows the incident light intensity. Ԙ ԙ Press Jog switch in the object present condition. If the teaching is accepted, the read incident light intensity blinks in the digital display. Ԛ The MODE indicator / TEACH (yellow) blinks. Press Jog switch in the object absent condition. Press ԛ 6WTP '+' side '-' side Press Press Press If the teaching is accepted, the read incident light intensity blinks in the digital display and the threshold value is set at the mid-value between the incident light intensities in the object present and the object absent conditions. After this, the judgment on the stability of sensing is displayed. In case stable sensing is possible: '㵘㵘㵘㵘' is displayed. In case stable sensing is not possible: '㵘㵘㵘㵘' is displayed. Jog switch MODE key Description Set the fiber within the sensing range. Press MODE key to light up MODE indicator / TEACH (yellow). MODE key 8 OPERATION PROCEDURE Press PRO5 9 TEACHING MODE Step MODE indicator / RUN (Green) Refer to ' 13 PRO MODE PRO4 Remote data bank save mode setting'. setting function '' Communication lock function '' Back-up function '' In case of 2-level teaching 7 PART DESCRIPTION Operation indicator (Orange) Refer to ' 13 PRO MODE PRO3 mode setting'. Data bank load setting function '' Data bank save setting function '' Cable type / Color code of quickconnection cable 100mA max. (Note 2) 3 Refer to ' 13 PRO MODE PRO2 mode setting'. Digital display setting function '' Digital display inversion function '' ECO mode setting function '' ٨ PNP output type Terminal No. of connector type Refer to ' 13 PRO MODE PRO1 mode setting'. Turn PRO2 +V 2 Stability function '' Shift function '' Emitting power selection function '' Ԝ The threshold value is displayed. ԝ The incident light intensity appears in the digital display and the setting is complete. Appendix D Note: In case of using the fibers, if Jog switch is pressed in the object absent condition at ԙ and Ԛ, the sensitivity is set to the maximum. *1: When Jog switch is pressed, the setting is confirmed. *2: When MODE key is pressed for 2 sec., or more, the sensor returns to the 'RUN' mode. *3: Cancellation is possible by pressing MODE key during setting. *4: When Jog switch is turned in the 'RUN' mode, the current threshold value is displayed. And then, the current incident light intensity display appears again automatically. ٨ NAVI mode RUN Run This indicates normal sensing operation. Press TEACH Teaching Sets the threshold value by, '2-level teaching' or 'limit teaching', 'full-auto teaching', 'Max. sensitivity teaching'. In case of limit teaching ٨ This is the method of setting the threshold value by teaching only the object absent condition (stable incident light condition). This is used for detection in the presence of a background body or for detection of small objects. Step Ԙ ԙ Press Jog switch in the object absent condition. If the teaching is accepted, the read incident light intensity blinks in the display. Ԛ The MODE indicator / TEACH (yellow) blinks. Turn Jog switch to the '+' side or the '-' side. Refer to ' 9 TEACHING MODE'. Refer to ' 10 THRESHOLD VALUE FINE ADJUSTMENT MODE'. ԛ Press L/D ON L-ON/D-ON Sets output operation either Light-ON, or Dark-ON. Refer to ' 11 OUTPUT OPERATION SETTING MODE'. Press Refer to ' 13 PRO MODE'. ٨ To PRO mode Press Press Turn OFF ON ON OFF 15% Sensitivity level Sensitivity level with object absent 15% Sensitivity level 0 Turn to '+' side Turn to '-' side Ԝ After this, the judgment on whether the set shift amount is possible or not will be displayed. When the shift is possible: ' ' is displayed. When the is not possible: ' ' is displayed. ԝ The threshold value is displayed. Ԟ The incident light intensity appears in the digital display and the setting is complete. Press PRO Pro Allows various detailed settings to be configured, such as optical communications, save/load and other settings. High Low Refer to ' 12 TIMER OPERATION SETTING MODE'. Press If Jog switch is turned to the '+' side, ' ' scrolls (twice) the display from right to left, and the threshold level is shifted to a value approx. 15% higher (lower sensitivity) than that set at ԙ. Turn to '+' side (Note) This is used in case of reflective type fibers. If Jog switch is turned to the '-' side, ' ' scrolls (twice) the display from left to right, and the threshold level is shifted to a value approx. 15% lower (higher sensitivity) than that set at ԙ. Turn to '-' side (Note) This is used in case of thru-beam type fibers. Sensitivity 100% level Press TIMER Timer Configures operation of the timer. Description Set the fiber within the sensing range. Press MODE key to light up MODE indicator / TEACH (yellow). Press ADJ Adjust Allows fine adjustment of the threshold value. Display Note: The approx. 15% amount of shift is the initial value. The amount of shift can be changed in the PRO mode from approx. 5 to 80% (5% step). Refer to ' 13 PRO MODE / PRO1 mode setting' for the setting method. In case of full-auto teaching ٨ Full-auto teaching is used when it is desired to set the threshold value without stopping the assembly line, with the object in the moving condition. Step Display Description Ԙ Set the fiber within the sensing range. Press MODE key to light up MODE indicator / TEACH (yellow). ԙ Press Jog switch continuously for 0.5 sec. or more with the object moving on the assembly line. (The incident light intensity is displayed during sampling.) Press 13 PRO MODE ٨ For details of the settings and the setting procedure of the PRO mode, refer to the SUNX home page (http://www.sunx.co.jp/) or contact our office. ٨ PRO settings can be done when MODE indicator / PRO (yellow) lights up. PRO1 mode setting Press High speed ' ' is displayed on the digital display. Release the jog switch when the object has passed. If the teaching is accepted, the read incident light intensity blinks in the digital display and the threshold value is set at the mid-value between the incident light intensities in the object present and the object absent conditions. After this, the judgment on the stability of sensing is displayed. In case stable sensing is possible: '㵘㵘㵘㵘' is displayed. In case stable sensing is not possible: '㵘㵘㵘㵘' is displayed. Ԛ ԛ Turn Ultra high speed Response time: 65Ǵs or less Ԝ The threshold value is displayed. ԝ The incident light intensity appears in the digital display and the setting is complete. Press Press Turn 10 THRESHOLD VALUE FINE ADJUSTMENT MODE Standard Response time: 250Ǵs or less Long-range Response time: 2ms or less Note: The S-D mode is suitable for delicate sensing, such as when the received lights is saturated due to too short a sensing distance or when detecting translucent objects, etc. Press Turn Without timer ٨ Fine adjustment of the threshold value can be done when MODE indicator / ADJ (yellow) lights up. When Jog switch is turned to the '+' side, the threshold value increases (sensitivity decreases). When Jog switch is pressed, the threshold value is confirmed. Turn to '+' side. Turn to '+' side. Press Response time: 150Ǵs or less Reduced intensity (Note) Response time: 250Ǵs or less OFF-delay timer ON-delay timer ONE-SHOT timer Press Turn Confirmed The range of available timer delays is Turn 0.5ms, 1 to 9999ms (1ms increments). When Jog switch is turned to the '-' side, the threshold value decreases (sensitivity increases). When Jog switch is pressed, the threshold value is confirmed. Turn Press Hysteresis: Small Hysteresis: Standard Turn to '-' side. Turn to '-' side. Press Confirmed 11 OUTPUT OPERATION SETTING MODE Turn Hysteresis: Large Turn Turn ٨ The output operation setting can be done when MODE indicator / L/D ON (yellow) lights up. The output operation is changed when Jog switch is turned to the '+' side or the '-' side. When Jog switch is pressed, the threshold value is confirmed. Press Margin width:r5% Margin width:r10% Margin width:r15% Turn Press Press Confirmed Amount of shift: 15% approx. 12 TIMER OPERATION SETTING MODE ٨ The setting for whether the timer is used or not can be done when MODE indicator / TIMER (yellow) lights up. ٨ 10ms OFF-delay (initial value) timer is automatically set when the timer is set to be used. ٨ Refer to ' 13 PRO MODE / PRO1 mode setting' for the setting method of the OFFdelay timer, ON-delay timer and ONE-SHOT timer intervals. (Without timer) Turn Turn Turn The amount of shift can be changed approx. 5 to 80% (5% step). Press Turn Emitting power Hi OFF-delay timer Emitting power Lo Emission halt Turn ONE-SHOT timer Press: Confirmed Turn Notes: 1) The timer interval set in the PRO mode is displayed. 2) The factory setting is without timer ' '. Turn ON-delay timer Note: Only in the response timeH-SP mode, ON condition, the emitting power is 3 level. Appendix D Turn PRO2 mode setting PRO5 mode setting Press Press Turn Press Press Press Press Incident light intensity display (Blinking) Percentage display (Note 1) Peak hold display Bottom hold display Turn : Confirmed Turn Press Turn Press Turn Press : Select the desired code Turn (Note 2) : Press zero the incident light intensity. Press Press Turn OFF Turn ON Turn Turn Turn Turn Press (Blinking) Press Press Turn Press ECO OFF Adjust lock ON ECO ON Adjust lock OFF Turn Turn PRO3 mode setting Press Press Turn Press 1CH Cancel Cancel Turn Press Turn 1CH Press Press 1st figure 2nd figure &KTGEV Response H y s t e- &KTGEV L-ON/ Display EQFG time EQFG D-ON resis 3CH Cancel Press PRO4 mode setting Press Cancel Press Press Turn Press Turn 1CH Press Press Appendix D 2CH 3CH Cancel Press Turn Press e.g.) When set to ch.1 Turn 1CH Press Press 2CH Turn 3CH Cancel Press Turn Press e.g.) When set to ch.1 Turn Communication lock function OFF Communication lock function ON Turn Press Turn Back-up ON ' Code setting table 2CH Press Goes to 'RUN' mode after blinking twice. Notes: 1) When any code other than the codes given in the Code setting table below is used, ' is displayed. The factory setting is ' '. 2) When the code setting function is used, refer to the 'Code setting table' given below. 3CH Press Press Press Press 2CH Press Press 3rd figure 4th figure &KTGEV Adjust Timer &KTGEV Timer operation EQFG EQFG lock STD H-02 (standard) L-ON digit ON NON OFF STD H-03 (large) L-ON Percent ON OFF-delay 1ms STD H-01 (small) L-ON Peak hold ON ON-delay 3ms LONG H-02 (standard) L-ON Bottom hold ON ONE-SHOT 5ms LONG H-03 (large) D-ON OFF NON 10ms LONG H-01 (small) D-ON Percent OFF OFF-delay 30ms FAST H-02 (standard) D-ON Peak hold OFF ON-delay 50ms FAST H-03 (large) D-ON Bottom hold OFF ONE-SHOT 100ms digit FAST H-01 (small) 㧙 㧙 㧙 㧙 㧙 㧙 300ms S-D H-02 (standard) 㧙 㧙 㧙 㧙 㧙 㧙 500ms 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 1s 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 2s 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 3s 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 4s 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 㧙 5s 3) In order to change PRO mode setting to 'RUN' mode, press MODE key for 2 sec. or more. 14 KEY LOCK FUNCTION ٨ If the jog switch and MODE key are pressed for more than 2 sec. at the same time in 'RUN' mode condition, the key operations are locked, and only the threshold value confirmation function or the adjust function (valid only when the adjust lock function is canceled) is valid. To cancel the lock function, press both the keys for more than 2 sec. once again. 15 A DIFFERENCE BETWEEN THE MODIFIED VERSION UNIT AND THE CONVENTIONAL VERSION UNIT ٨ The unit that 'NAVI' is printed only on a side is the modified version unit. The unit that 'NAVI' is printed on the both sides is the conventional version unit. Make sure to check this when both version units are used together. <Modified version unit> 'NAVI' is printed only on a side. <Conventional version unit> 'NAVI' is printed on the both sides. 0#8+ 0GY#FXCPEGFUGPUQT YKVJ8KUKDNG+PFKECVQT 0#8+ 0GY#FXCPEGFUGPUQT YKVJ8KUKDNG+PFKECVQT 0#8+ 0GY#FXCPEGFUGPUQT YKVJ8KUKDNG+PFKECVQT Back-up OFF SUNX Limited Head Office 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Phone: +81-(0)568-33-7211 FAX: +81-(0)568-33-2631 Overseas Sales Dept. Phone: +81-(0)568-33-7861 FAX: +81-(0)568-33-8591 http:// www.sunx.co.jp/ PRINTED IN JAPAN Appendix D ON ON/ /OFF OFFInput InputSensor SensorController Controller NPS ON / NPS OFF Input ON / OFF Input SENSOR CONTROLLERS SENSOR CONTROLLERS SERIES NPS NPSSERIES PS-18V-U PS-18V-U Power Supply Power Supply CA2 CA CA2 CA Analog Input Analog Input Multi-functional Multi-functionalslim slim sensor sensorcontroller controller DIN DIN rail rail mounting mounting NPS-C7W Two Two outputs: outputs: contact contact andand non-contact non-contact Connects Connects two two sensors sensors NPS-C7W Appendix D Mountable Mountable onon 3535 mm mm 1.378 1.378 in in DIN DIN railrail Useful Useful forfor various various applications applications because because Two Two sensors sensors can can bebe connected, connected, and and byby one-push. one-push. It It reduces reduces mounting mounting thethe controller controller has has two two outputs, outputs, relay relay twotwo independent independent outputs outputs areare generated. generated. space space and and mounting mounting operations. operations. contact contact and and NPN NPN open-collector open-collector transistor transistor output. output. (NPS-C7 (NPS-C7 and and NPS-CT7 NPS-CT7 only) only) 35 mm 35 mm 1.378 1.378 in in width width DINDIN rail rail NPS-CT7 Edge Edge trigger trigger NPS-CT7 Synchronized Synchronized input input is is possible possible at at either either thethe rising rising or or thethe falling falling edge edge of of thethe external external synchronization synchronization signal. signal. With With this, this, now now only only one one controller controller suffices suffices where where earlier earlier twotwo were were required required in applications, in applications, such such as,as, detecting detecting presence presence of of bottle bottle caps. caps. Example: Example: Detecting Detecting presence presence of of cap cap onon bottle bottle • Conventional • Conventional method method • Using • Using NPS-CT7 NPS-CT7 Sensor for sensing Sensor for sensing Sensor signal input Sensor signal input Controller Controller External External synchronization synchronization inputinput Output Output Controller Controller withwith timer timer Synchronizing Synchronizing sensor sensor 846 846 NPS-CT7 NPS-CT7 No capCapCap present No cap present Effective Effective (condition (condition for making for making output output ON) ON) Sensor Sensor signal signal input input Ineffective Ineffective External External synchronization synchronization Output Output inputinput External External synchronization synchronization input input 5 !s 5 approx. !s approx. Output Output Effective Effective Ineffective Ineffective (condition (condition for disabling for disabling output) output) ON ON OFFOFF ORDER ORDER GUIDE GUIDE Power Power supply supply Model Model No.No.Supply Supply voltage voltageforfor sensor sensor Output Output External External synchronisynchroniTimer function function zation zation function function Timer 12 12 V DC V DC �10 �10 % % 150150 mAmA max. max. NPS-C7 NPS-C7 ON / OFF Input ON / NPS OFF Input NPS Appearance Appearance General use General use Type Type Gate Gate trigger trigger Analog Input Analog Input CA CA2 CA CA2 NPS-C7W NPS-C7W �10 �10 % % 12 12 V DC V DC 100100 to 240 to 240 V AC V AC 130130 mAmA max. max. Gate Gate trigger trigger Three Three function function andandedge edge selectable selectable timer timer trigger trigger Power Supply Power Supply PS-18V-U PS-18V-U High-performance High-performance Two sensor connection Two sensor connection • Relay • Relay contact contact 1c 1c • NPN • NPN open-collector open-collector transistor transistor NPS-CT7 NPS-CT7 �10 �10 % % SENSOR CONTROLLERS SENSOR CONTROLLERS NPS NPS Relay Relay contact contact 1c 1c �10 �10 % % 12 12 V DC V DC 120120 mAmA max. max. twotwo outputs outputs Accessory Accessory Appendix D • NPS-CV • NPS-CV (Protection (Protection cover) cover) 847 847 SENSOR CONTROLLERS SENSOR CONTROLLERS NPS NPS SPECIFICATIONS SPECIFICATIONS Type Type NPS ON / NPS OFF Input ON / OFF Input Item Item Model Model No.No. Applicable Applicable sensors sensors DIN DIN railrail mounting mounting General General useuse High-performance High-performance Two Two sensor sensor connection connection NPS-C7 NPS-C7 NPS-CT7 NPS-CT7 NPS-C7W NPS-C7W Photoelectric Photoelectric sensor, sensor, inductive inductive proximity proximity sensor, sensor, etc., etc., withwith NPN NPN transistor transistor output output or relay or relay output output �10 �10 % % 100100 to 240 to 240 V AC V AC Supply Supply voltage voltage 6 VA 6 VA or less or less CA2 CA CA2 CA Analog Input Analog Input Power Power consumption consumption Power Power Voltage Voltage supply supply Current Current for for sensor sensor Output Output �10 �10 % (incorporated % (incorporated withwith short-circuit short-circuit protection) protection) 12 12 V DC V DC 150150 mAmA 130130 mAmA Relay Relay contact contact 1c 1c NPN NPN open-collector open-collector transistor transistor Relay Relay contact contact 1c 1c sinksink current: current: 100100 mAmA or less or less • Switching • Switching • Switching capacity: capacity: • Maximum • Maximum • Switching capacity: capacity: • Applied voltage: voltage: 250250 V 3VA3AC A AC (resistive (resistive load) load) • Applied 250250 V 3VA3AC A AC (resistive (resistive load) load) life: 100,000 life: 100,000 switching switching operations operations or more or more 30 V30DC V DC or less or less (between (between output output andand 0 V)0 V) • Electrical life: 100,000 life: 100,000 switching switching operations operations or more or more • Electrical • Electrical • Electrical (rated (rated load)(at load)(at 1,8001,800 operations/hour) operations/hour) • Residual • Residual voltage: voltage: (rated (rated load)(at load)(at 1,8001,800 operations/hour) operations/hour) • Mechanical • Mechanical life: 10 life:million 10 million switching switching operations operations or more or more • Mechanical life: 10 life:million 10 million switching switching operations operations or more or more 1 V1orV less or less (at (at 100100 mAmA sinksink current) current) • Mechanical (at 36,000 (at 36,000 operations/hour) operations/hour) (at 36,000 (at 36,000 operations/hour) operations/hour) 0.40.4 V orV less or less (at (at 16 16 mAmA sinksink current) current) Output Output operation operation Response Response time time Switchable Switchable normal normal operation operation or inverse or inverse operation operation Relay Relay contact: contact: 10 10 ms ms approx., approx., NPN NPN open-collector open-collector transistor: transistor: 5 !s 5 !s or less or less RedRed LED LED (lights (lights up up when when thethe power power is ON) is ON) Output Output (Note) (Note) RedRed LED LED (lights (lights up up when when thethe output output is ON) is ON) Indicators Indicators PS-18V-U PS-18V-U Power Supply Power Supply 10 10 ms ms approx. approx. Power Power ( ( ) ) lights lights up when up when the the external external RedRed LED LED ( synchronization ( synchronization ) ) inputinput is effective is effective lights lights up up when when thethe sensor sensor RedRed LED LED signal signal input input is effective is effective Sensor Sensor signal signal input input External External synchronization synchronization input input External External synchronization synchronization function function Timer Timer function function Environmental resistance Environmental resistance Ambient Ambient temperature temperature Ambient Ambient humidity humidity Noise Noise immunity immunity Voltage Voltage withstandability withstandability Appendix D 120120 mAmA Gate Gate trigger trigger andand edge edge trigger trigger Gate Gate trigger trigger Three Three function function selectable selectable timer timer Delay Delay time: time: switchable switchable either either 40 40 ms ms to 1tosec. 1 sec. or 0.4 or 0.4 sec.sec. to 10 to 10 sec.sec. ) ) ( ( �10 �10 to� to50 �50 �C � �C 14 �14 to� to122 �122 �F (No �F (No dewdew condensation condensation or icing or icing allowed), allowed), Storage: Storage: �30 �30 to� to70 �70 �C � �C 22 �22 to� to158 �158 �F �F 35 35 to 85 to 85 % RH, % RH, Storage: Storage: 35 35 to 85 to 85 % RH % RH Power Power line:line: 1,500 1,500 Vp,Vp, andand 0.50.5 !s !s pulse pulse width width (with (with noise noise simulator) simulator) 1,500 1,500 V AC V AC for for oneone min. min. between between thethe power power andand thethe output output terminals terminals Insulation Insulation resistance resistance 10 10 MΩ, MΩ, or more, or more, withwith 500500 V DC V DC megger megger between between thethe power power andand thethe output output terminals terminals Vibration Vibration resistance resistance 10 10 to 55 to 55 Hz Hz frequency, frequency, 0.75 0.75 mmmm 0.030 0.030 in amplitude in amplitude in X, in Y X,and Y and Z directions Z directions for for twotwo hours hours each each Shock Shock resistance resistance Material Material Connecting Connecting method method Weight Weight Accessories Accessories 2 acceleration 2 acceleration (10(10 G approx.) G approx.) in X, in Y X,and Y and Z directions Z directions for for twotwo times times each each 100100 m/sm/s Enclosure: Enclosure: ABS, ABS, Terminal Terminal block: block: PBT PBT (Glass (Glass fiber fiber reinforced) reinforced) Terminal Terminal block block 160160 g approx. g approx. Short Short bar:bar: 1 pc., 1 pc., NPS-CV NPS-CV (Protection (Protection cover): cover): 1 pc., 1 pc., Short-circuit Short-circuit protection protection plate: plate: 1 pc. 1 pc. Adjusting Adjusting screwdriver: screwdriver: 1 pc. 1 pc. (NPS-CT7 (NPS-CT7 only) only) Note: Note: In NPS-C7W, In NPS-C7W, twotwo output output indicators, indicators, Sensor Sensor 1 output 1 output indicator indicator andand Sensor Sensor 2 output 2 output indicator, indicator, have have been been incorporated. incorporated. 848 848 I/OI/O CIRCUIT CIRCUIT AND AND WIRING WIRING DIAGRAMS DIAGRAMS NPS-C7 NPS-C7 NPS-CT7 NPS-CT7 Terminal Terminal arrangement arrangement diagram diagram Terminal Terminal No. No. 1 1 13 13 14 14 15 15 16 16 OC 012 12IN INOC OUT OUT 0 100100 to 240 to 240 V AC V AC l l 10 % 10 % 9 5 5 9 10 10 11 11 12 12 3 NO 3 NO NPSNPS- Relay Relay contact contact 1c 1c 4 NC 4 NC AC AC 6 6 Control circuit Control circuit 5 Not Not connected connected 7 7 m1m1 0V0V Non-voltage contact or or Non-voltage contact NPN transistor output NPN transistor output 9 9 100100 Ω Ω 5.1 kΩ 5.1 kΩ 100100 Ω Ω 0 12 0 V12 V ES ES m1 m1 12 V12 V A A B Not B Not connected connected D 12 D V12 V 6 7 7 8 8 IN IN 1 1 2 2 3 3 4 4 Relay contact contact output output l l Relay 100100 to 240 to 240 V AC V AC 10 % 10 % or or m1 m1 E E High: 4 to412 V, or High: to 12 V, open or open Low: 0 to01.5 V V Low: to 1.5 F OC F OC (open-collector) (open-collector) output output Note: Note: Response Response time time of the of the NPN NPN open-collector open-collector transistor transistor output output of NPS-C7 of NPS-C7 andand NPS-CT7 NPS-CT7 is 5is !s. 5 !s. If aIf relay a relay or or a micro-switch a micro-switch (mechanical (mechanical contact) contact) is connected, is connected, its bounce its bounce may may result result in output in output chattering. chattering. Take Take care care of this of this aspect, aspect, especially especially when when thethe timer timer function function is used. is used. C 0CV 0 V Usersʼ Usersʼ circuit circuit Internal Internal circuit circuit 5 6 AC AC COM. COM. NO NONC NC 8 8 5.1 kΩ 5.1 kΩ 012 12ES ES 2 COM. 2 COM. Power Supply Power Supply PS-18V-U PS-18V-U Output relay Output relay 0 Analog Input Analog Input CA CA2 CA CA2 Power Power supply supply circuit circuit ON / OFF Input ON / NPS OFF Input NPS I/OI/O circuit circuit diagram diagram SENSOR CONTROLLERS SENSOR CONTROLLERS NPS NPS NPS-C7W NPS-C7W I/OI/O circuit circuit diagram diagram Terminal Terminal arrangement arrangement diagram diagram Terminal Terminal No. No. 1 1 13 13 14 14 15 15 16 16 0 100100 to 240 to 240 V AC V AC l l 10 % 10 % 9 5 5 Output relay 1 Output relay 1 Output relay 2 Output relay 2 Control circuit Control circuit 6 COM. 6 COM. 2 2 Relay contact contact 1c 1c 3 NO 3 NO 1 1 Relay 0 12 0 V12 V IN 2IN 2 Non-voltage contact or or Non-voltage contact NPN transistor output NPN transistor output m1 m1 A A B Not B Not connected connected D 12 D V12 V IN 1IN 1 m1 m1 E E 5 6 6 7 7 8 8 1 NC 1 NC AC AC COM.COM. 1 NO 1 NO 1 1 m1m1 0V0V 100100 Ω Ω 2 NC 2 NC AC AC COM.COM. 2 NO 2 NO 2 2 5 2 2 8 NC 8 NC C C 5.1 kΩ 5.1 kΩ NPS-C7W NPS-C7W Relay contact contact 1c 1c 7 NO 7 NO 2 2 Relay 0V0V 100100 Ω Ω 012 12IN 2IN 2 4 NC 4 NC 1 1 9 9 5.1 kΩ 5.1 kΩ 012 12IN 1IN 1 9 10 10 11 11 12 12 0 2 COM. 2 COM. 1 1 Appendix D Power Power supply supply circuit circuit 12 V12 V 1 1 2 2 3 3 4 4 Relay contact contact output output l l Relay 100100 to 240 to 240 V AC V AC 10 % 10 % or or High: 4 to412 V, or High: to 12 V, open or open Low: 0 to01.5 V V Low: to 1.5 F Not F Not connected connected Internal Internal circuit circuit Usersʼ Usersʼ circuit circuit 849 849 PRECAUTIONS PRECAUTIONS FOR FOR PROPER PROPER USE USE NPS ON / NPS OFF Input ON / OFF Input SENSOR CONTROLLERS SENSOR CONTROLLERS NPS NPS This This product product is is notnot a safety a safety controller. controller. It does It does notnot possess possess control control functions functions needed needed forfor accident accident prevention prevention or or safety safety maintenance. maintenance. Functional Functional description description Description Description Power Power indicator indicator 1 1(Red (Red LED) LED) Function Function Lights Lights up up when when thethe power power is ON is ON Output Output indicator indicator 2 2(Red (Red LED) LED) NPS-C7 NPS-C7 Sensor Sensor 1 output 1 output Lights Lights up up when when thethe output output is ON. is ON. 3 3indicator indicator (Red (Red LED) LED) EE Sensor Sensor 2 output 2 output CA2 CA CA2 CA Analog Input Analog Input 4 4indicator indicator (Red (Red LED) LED) Selects Selects thethe output output operation. operation. 55 22 INV.INV. 11 Sensor Sensor 1 output 1 output operation mode mode 6 6operation Selects Selects thethe output output operation. operation. INV.INV. PS-18V-U PS-18V-U Power Supply Power Supply switch switch Sensor Sensor 2 output 2 output operation mode mode 7 7operation switch switch EE NORM. NORM. INV.: INV.: TheThe output output is ON is ON when when thethe sensor sensor signal signal input input is High. is High. TheThe output output is ON is ON when when thethe sensor sensor signal signal NORM.: NORM.: input input is Low. is Low. Indicates Indicates thethe state state of the of the sensor sensor signal signal input. input. TheThe operation operation differs differs according according to the to the mode mode set set with 55 Sensor Sensor signal signal input input selection selection switch. switch. Sensor Sensor signal signal input inputwith 8 8indicator INV.: INV.: Lights Lights up up when when thethe sensor sensor signal signal input input is is indicator High. High. (Red (Red LED) LED) NORM.: NORM.: Lights Lights up up when when thethe sensor sensor signal signal input input is Low. is Low. NPS-CT7 NPS-CT7 EE External External synchronization 9 9synchronization 5 50 0A A 22 88 99 input input indicator indicator (Red (Red LED) LED) Indicates Indicates thethe state state of the of the external external synchronizasynchronizationtion input. input. Lights Lights up when up when thethe external external synchronization synchronization input input does does notnot disable disable thethe output. output. Selects Selects thethe operation operation of external of external synchronization. synchronization. INV.INV. External External synchronization 0 0synchronization 11 Appendix D NORM. NORM. Sensor Sensor signal signal input input INV.: INV.: TheThe output output is ON is ON when when thethe sensor sensor signal signal input input is High. is High. NORM.: NORM.: TheThe output output is ON is ON when when thethe sensor sensor sig-signal nal input input is Low. is Low. 5 5selection selection switch switch operation operation mode mode switch switch D DC CB B NORM. NORM. INV.: INV.: TheThe output output is neglected is neglected when when thethe external external synchronization synchronization input input is High. is High. TheThe output output is neglected is neglected when when the the external external NORM.: NORM.: synchronization synchronization input input is Low. is Low. Selects Selects Gate Gate trigger trigger or Edge or Edge trigger. trigger. Gate Gate / Edge / Edge trigger trigger A Aoperation operation mode mode EE : Effective : Effective at the at the instant instant thethe external external synsynchronization chronization input input is applied. is applied. : Effective : Effective over over thethe period period for for which which thethe ex-external ternal synchronization synchronization input input is applied. is applied. switch switch NPS-C7W NPS-C7W Selects Selects thethe delay delay time. time. EE 1 sec. 1 sec. Delay time time selection selection B BDelay switch switch 6 67 7 Selects Selects thethe timer timer operation. operation. cc dd Ineffective IneffectiveON-delay ON-delayOFF-delay OFF-delay ONE ONE SHOT SHOT D DTimer Timer adjuster adjuster SetSet thethe delay delay time. time. E ETerminal Terminal block block EE bb Timer operation operation C CTimer mode mode switch switch 11 850 850 11 sec.: 11 sec.: Variable Variable fromfrom 40 ms 40 ms approx. approx. to 1tosec. 1 sec. approx. approx. 10 sec.: 10 sec.: Variable Variable fromfrom 0.4 0.4 sec.sec. approx. approx. to 10 to sec. 10 sec. approx. approx. @@ 33 44 10 sec. 10 sec. PRECAUTIONS PRECAUTIONS FOR FOR PROPER PROPER USE USE Block Block diagrams diagrams (The (The diagrams diagrams below below explain explain NPSʼs NPSʼs operation operation in a in simple a simple manner. manner. The The actual actual circuits circuits may may differ differ slightly.) slightly.) Sensor Sensor signal signal input input selection selection switch switch 12 V12 V INV. INV. IN 1IN 1 Relay Relay output output AND AND INV. INV. 12 V12 V Sensor Sensor 1 1 output output indicator indicator INV. INV. Open-collector Open-collector outputoutput ES ES Relay Relay output output 1 1 INV. INV. Sensor Sensor 2 output 2 output operation operation mode mode switch switch 12 V12 V Output Output indicator indicator IN 2IN 2 Analog Input Analog Input CA CA2 CA CA2 IN IN Sensor Sensor 1 output 1 output operation mode switch operation mode switch Relay Relay output output 2 2 INV. INV. Sensor Sensor 2 2 output output indicator indicator INV. INV. NPS-CT7 NPS-CT7 Delay Delay timetime selection selection switch switch Gate Gate / Edge / Edge trigger trigger operation operation mode mode switch switch Sensor Sensor signalsignal inputinput indicator indicator Timer circuit Relay Relay output output Timer circuit 12 V12 V Power Supply Power Supply PS-18V-U PS-18V-U INV. INV. INV. INV. External External synchronization synchronization operation operation mode mode switch switch 10 sec. 1 sec. 1 sec. IN IN 10 sec. Timer adjuster Timer adjuster Sensor Sensor signal signal input input selection selection switch switch 12 V12 V AND AND OND OND OFD OFD OSD OSD Without Without timertimer Open-collector Open-collector outputoutput ES ES INV. INV. Edge Edge Output Output indicator indicator External External synchronization synchronization input input indicator indicator Timer Timer functions functions (NPS-CT7 (NPS-CT7 only) only) • NPS-CT7 • NPS-CT7 has has three three types types of of convenient convenient built-in built-in timer timer functions. functions. ON-delay (OND) ON-delay (OND) <Function <Function >: >Neglects : Neglects short short output output signals. signals. <Application <Application >: >As : As only only long long signals signals areare extracted, extracted, this this function function is is useful useful forfor detecting detecting if aif line a line is is choked choked or or forfor sensing sensing only only objects objects taking taking a long a long time time to to travel. travel. Selection Selection switch switch and and timer timer operation operation Sensor Sensor signal signal inputinput Output Timer operation operationOutput Sensor Sensor signal signal Timer operation operation selection input input selection selection selection Switch Switch setting setting INV.INV. OFF-delay OFF-delay (OFD) (OFD) <Function <Function >: >Extends : Extends thethe output output signal signal forfor a fixed a fixed period period of of time. time. <Application <Application >: >This : This function function is is useful useful if if thethe output output signal signal is is soso short short that that thethe connected connected device device cannot cannot respond. respond. ONE SHOT (OSD) ONE SHOT (OSD) <Function <Function >: >Outputs : Outputs a fixed a fixed width width signal signal upon upon sensing. sensing. <Application <Application >: >This : This function function is is useful useful when whenthetheinput inputspecspecifications ifications of of thethe connected connected device device require require a signal a signal of of fixed fixed width. width. OfOf course, course, it isit is also also useful useful forfor extending extending a a short short width width signal signal to to a a desired desired width. width. Timer Timer operation operation mode mode switch switch INV.INV. HighHigh LowLow ON ON N O N N O N ONDOND O S D OFDOFD O InputInput not inverted not inverted S normal normal operation operation D N O N N O N ONDOND O S D OFDOFD O InputInput not inverted not inverted T S ON-delay ON-delay D N O N N O N ONDOND O S D OFDOFD O InputInput not inverted not inverted S OFF-delay OFF-delay D N O N N O N ONDOND O S D OFDOFD O InputInput not inverted not inverted S ONEONE SHOT SHOT D N O N N O N ONDOND O S D OFDOFD O Input Input inverted inverted S normal normal operation operation D N O N N O N ONDOND O S D OFDOFD O Input Input inverted inverted S ON-delay ON-delay D N O N N O N ONDOND O S D OFDOFD O Input Input inverted inverted T S OFF-delay OFF-delay D N O N N O N ONDOND O S D OFDOFD O Input Input inverted inverted S ONEONE SHOT SHOT D NORM. NORM. NORM. NORM. OFFOFF ON ON T OFFOFF T T T T ON ON T T OFFOFF T T T T T T ON ON OFFOFF ON ON OFFOFF T T T T ON ON T T OFFOFF ON ON T OFFOFF T T T T T T ON ON OFFOFF Timer Timer period: period: T�TSwitchable, �Switchable, either either 40 ms 40 ms approx. approx. to 1tosec. 1 sec. approx., approx., or 0.4 or 0.4 sec.sec. approx. approx. to 10 to sec. 10 sec. approx. approx. Various Various other other applications applications areare possible. possible. 851 851 Appendix D 12 V12 V NPS-C7W NPS-C7W ON / OFF Input ON / NPS OFF Input NPS NPS-C7 NPS-C7 SENSOR CONTROLLERS SENSOR CONTROLLERS NPS NPS PRECAUTIONS PRECAUTIONS FOR FOR PROPER PROPER USE USE Effective Effective External External synchronization synchronization input input Ineffective Ineffective condition condition for for disabling disabling output output ( ( ) ) ON ON Output Output OFFOFF Note: Note: Since Since NPS-C7 NPS-C7 is not is not incorporated incorporated withwith thethe selection selection switch, switch, thethe output output is disabled is disabled onlyonly when when thethe external external synchronization synchronization input input is Low. is Low. PS-18V-U PS-18V-U Power Supply Power Supply • Edge • Edge trigger trigger (NPS-CT7 (NPS-CT7 only) only) The The sensor sensor signal signal is is judged judged at at thethe instant instant thethe external external synchronization synchronization input input rises rises upup or or falls falls down. down. This This sensor sensor is is ideal ideal forfor cap cap presence presence detection detection that that would would have have required required twotwo controllers controllers in the in the past. past. Example: Example: Detecting Detecting presence presence of of cap cap onon bottle bottle <Conventional <Conventional >> <NPS-CT7 <NPS-CT7 >> Sensor Sensor for sensing for sensing Sensor signal Sensor signal inputinput Controller Controller Output Output Output NPS-CT7 NPS-CT7 Output External External synchronization synchronization inputinput withwith timer timer Appendix D Synchronizing Synchronizing sensor sensor No cap No cap Terminal Terminal No. No. Power Power supply supply circuit circuit 5 5 1 1 2 Power Power supply supply 2 Load Load Short-circuited Short-circuited 3 with 3 with the the short short 4 bar bar 4 Short Short bar bar • Dimensions • Dimensions of of suitable suitable crimp crimp terminals terminals Y-shaped Y-shaped type type 3.2 3.2 0.126 0.126 or more or more CapCap present present Sensor Sensor signal signal input input Effective Effective condition for for condition making output ON ON making output Ineffective Ineffective ( ( ) ) Effective Effective External External synchronization synchronization input input Ineffective Ineffective t: 5 t:!s 5 approx. !s approx. Output Output Typical Typical wiring wiring diagram diagram Sensor Sensor signal signal input input External External synchronization synchronization inputinput Controller Controller for for ( condition ( condition ) ) disabling output disabling output ON ON OFFOFF Note: Note: As As thethe output output time time ʻ t ʼ ʻist ʼonly is only 5 !s 5 !s approx., approx., extend extend it byit using by using thethe OFFOFFdelay delay timer timer or the or the ONE ONE SHOT SHOT timer. timer. Mounting Mounting • To • To mount mount NPS NPS with with screws, screws, use use M4M4 screws. screws. The The tightening tightening torque torque should should bebe 0.78 0.78 N�m N�m or or less. less. Short-circuit Short-circuit protection protection plate plate • Short • Short barbar The The short short barbar saves saves wiring wiring when when a common a common power power supply supply is is used used forfor thethe ACAC supply supply terminal terminal and and thethe load load supply supply of of thethe relay relay contact contact output. output. The The short short barbar is attached is attached between between thethe terminal terminal Nos. Nos. 1 and 1 and 2 at 2 at thethe time time of of shipment shipment from from ourour factory. factory. ToTo use use a a separate separate power power supply supply forfor thethe output output relay, relay, make make sure sure to to remove remove it. it. Output relay ) ) Control circuit ( ( Sensor signal Sensor signal input input • Short-circuit • Short-circuit protection protection plate plate The The short-circuit short-circuit protection protection plate plate is is attached attached to to terminal terminal No.No. 1 to 1 to prevent prevent ACAC short-circuit. short-circuit. FlipFlip thethe plate plate up,up, connect connect thethe wire wire to to terminal terminal No.No. 1, 1, and and then then flipflip it it down. down. Output relay CA2 CA CA2 CA Analog Input Analog Input Effective Effective condition condition for for making output making output ON ON Ineffective Ineffective Wiring Wiring • Make • Make sure sure that that thethe power power supply supply is off is off while while wiring. wiring. • Verify • Verify that that thethe supply supply voltage voltage variation variation is within is within thethe rating. rating. Control circuit External External synchronization synchronization function function (NPS-C7, (NPS-C7, NPS-CT7 NPS-CT7 only) only) • Gate • Gate trigger trigger The The output output is is disabled disabled when when thethe external external synchronization synchronization input input is is Low Low [mode [mode selection selection switch switch onon NORM. NORM. (Note)] (Note)] or or is High is High [mode [mode selection selection switch switch onon INV. INV. (Note)] (Note)] . . NPS ON / NPS OFF Input ON / OFF Input SENSOR CONTROLLERS SENSOR CONTROLLERS NPS NPS 6 0.236 6 0.236 or less or less 10 0.394 10 0.394 or less or less 19 19 0.748 0.748 or less or less Round Round type type "3.2 "3.2 "0.126 "0.126 or more or more 6 0.2366 0.236 6 0.236 6 0.236 or less or less or less or less (When crimped) (When crimped) Unit: Unit: mmmm in in 10 0.394 10 0.394 or less or less 19 19 0.748 0.748 or less or less 6 0.236 6 0.236 or less or less (When (When crimped) crimped) Note: Note: UseUse crimp crimp terminals terminals having having insulation insulation sleeves. sleeves. Recommended Recommended crimp crimp terminal: terminal: Nominal Nominal sizesize 1.25-3 1.25-3 • NPS-C7 • NPS-C7 and and NPS-CT7 NPS-CT7 dodo notnot incorporate incorporate a short-circuit a short-circuit protection protection at at thethe NPN NPN open-collector open-collector transistor transistor output. output. • Do • Do notnot connect connect them them directly directly to to a power a power supply supply or or a a capacitive capacitive load. load. • The • The response response time time of of thethe NPN NPN open-collector open-collector transistor transistor output output of of NPS-C7 NPS-C7 or or NPS-CT7 NPS-CT7 is is 5!s. 5!s. If a If relay a relay or or a a micro-switch micro-switch (mechanical (mechanical contact) contact) is connected, is connected, take take care care since since its its bounce bounce may may result result in output in output chattering. chattering. • Do • Do notnot runrun thethe wires wires together together with with high-voltage high-voltage lines lines or or power power lines lines or or putput them them in in thethe same same raceway. raceway. This This can can cause cause malfunction malfunction due due to to induction. induction. Others Others • Do • Do notnot use use during during thethe initial initial transient transient time time (0.5 (0.5 sec.) sec.) after after thethe power power supply supply is switched is switched on.on. • Avoid • Avoid dust, dust, dirt, dirt, and and steam. steam. • Take • Take care care that that thethe controller controller does does notnot come come in in direct direct contact contact with with water, water, oil,oil, grease, grease, or or organic organic solvents, solvents, such such as,as, thinner, thinner, etc. etc. 852 852 NPS- NPS- Assembly Assembly dimensions dimensions with with attached attached protection protection cover cover External External synchronization synchronization input input indicator indicator (Red) (Red) Power Power indicator indicator (Red) (Red) Output Output indicator indicator (Red) (Red) Mode Mode selection selection switches switches Timer Timer adjuster adjuster 32 32 1.260 1.260 Sensor Sensor signal signal input input indicator indicator (Red) (Red) 32 32 1.260 1.260 80 80 3.150 3.150 Analog Input Analog Input CA CA2 CA CA2 Short-circuit Short-circuit protection protection plate plate Short bar bar Short ON / OFF Input ON / NPS OFF Input NPS DIMENSIONS DIMENSIONS (Unit: (Unit: mm mm in)in)TheThe CAD CAD data data in the in the dimensions dimensions cancan be be downloaded downloaded from from thethe SUNX SUNX website: website: http://www.sunx.co.jp/ http://www.sunx.co.jp/ SENSOR CONTROLLERS SENSOR CONTROLLERS NPS NPS 80 80 3.150 3.150 (83.5) (83.5) (3.287) (3.287) Power Supply Power Supply PS-18V-U PS-18V-U 80 80 3.150 3.150 7.5 7.5 0.295 0.295 Suitable Suitable for 35 for mm 35 mm 1.378 1.378 in width in width DINDIN rail rail 2-4.5 5.5 5.5 0.177 0.177 0.217 0.217 oblong oblong holes holes 2-4.5 22 22 0.866 0.866 70 70 2.756 2.756 Appendix D Notes: Notes: 1) The 1) The above above drawing drawing illustrates illustrates thethe dimensions dimensions of NPS-CT7. of NPS-CT7. TheThe dimensions dimensions of NPS-C7 of NPS-C7 andand NPS-C7W NPS-C7W areare identical identical to those to those given given above. above. Notes: Notes: 2) The 2) The front front panel panel of each of each model model is different. is different. Refer Refer to p.850 to p.850 for for more more details details of the of the front front panels. panels. 853 853 Appendix D
* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project
advertisement