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Report No.: 30983026 001
TEST REPORT
IEC 62040-1-1
Uninterruptible power systems (UPS) –
Part 1-1: General and safety requirements for UPS used in operator access areas
Report reference No . ..................... : 30983026 001
Tested by
See cover page
(printed name and signature) .......... :
.....................................................
Approved by
See cover page
(printed name and signature) .......... :
.....................................................
Date of issue .................................... : See cover page
Testing Laboratory Name ............. : TÜV Rheinland (Shanghai) Co., Ltd. - Laboratory
Address ........................................... : No.2A/B building, Guangzhong Road West, Shanghai 200072, P.R.
China
Testing location ............................... : CBTL
SMT
TMP
NRTL
Address ........................................... : No.2A/B building, Guangzhong Road West, Shanghai 200072, P.R.
China
Applicant's Name ........................... : American Power Conversion Holding Inc. Taiwan Branch.
Address ........................................... : 4F, No. 205, Sec 3, Beishin Rd, Shindian City, Taipei, Taiwan
Test specification
Standard ........................................... : IEC 62040-1-1:2002 (1st Edition)
Test procedure ................................ : NRTL (cTUVus) approval
Non-standard test method ............... : N/A
Test Report Form No...................... : IEC62040_1_1A
TRF originator .................................. : SGS Fimko Ltd
Master TRF ..................................... : dated 2003-03
Copyright  2003 IEC System for Conformity Testing and Certification of Electrical Equipment (IECEE),
Geneva, Switzerland. All rights reserved.
This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright
owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader’s
interpretation of the reproduced material due to its placement and context.
Test item description .................... : Uninterruptible Power Supply
Trademark ....................................... : APC
Manufacturer ................................... : Same as applicant
Model and/or type reference ............ : J25B, J35B
Serial number .................................. : N/A
Rating(s) ........................................... : i/p: 120V~, 12A, 50/60Hz;
o/p:
Surge only outlet: 120V~, 50/60Hz, 12A;
Battery Backup outlet: 120V~; 12A, 50/60Hz, 1440VA, 865W.
Total outlet current: 12A
TRF No.: IEC62040-1-1A
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Report No.: 30983026 001
Copy of marking plate(s):
J35B Rear Panel Artwork and photo
TRF No.: IEC62040-1-1A
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Report No.: 30983026 001
Copy of marking plate(s) :
J25B Rear Panel Artwork
Battery Label
TRF No.: IEC62040-1-1A
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Report No.: 30983026 001
Summary of testing:
Test performed on type J35B to represent the all types
Maximum ambient temperature is 40°C
Evaluation is based on Operation Altitude less than 1000 meters above sea-leve.
Particulars: test item vs. test requirements
Equipment mobility ..................................... :
movable / hand-held / stationary / for building-in
Operating condition ..................................... :
continuous / short-time / intermittent
Mains supply tolerance (%) ......................... :
+6%, -10%
Tested for IT power systems ...................... :
Yes / No
IT testing, phase-phase voltage (V) ........... :
N/A
Class of equipment ..................................... :
Class I / Class II
Mass of equipment (kg)............................... :
J35B: 13.9kg; J25B:11.65kg
Protection against ingress of water ............ :
IP 20
Test case verdicts
Test case does not apply to the test object :
N/A
Test item does meet the requirement ........ :
P(ass)
Test item does not meet the requirement .. :
F(ail)
Testing
Date of receipt of test item ......................... :
22, Oct, 2009
Date(s) of performance of test ................... :
Nov. 2009-Dec. 2009
General remarks:
”This report is not valid as a CB Test Report unless appended by an approved CB Testing
Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02”.
The test result presented in this report relate only to the object(s) tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing testing
laboratory.
”(see Enclosure #)" refers to additional information appended to the report.
"(see appended table)" refers to a table appended to the report.
Throughout this report a point is used as the decimal separator.
Standard IEC 62040-1-1:2002 is to be used in conjunction with IEC 60950-1:2001, which is referred to in
this TRF by "RD".
Comments:
Summary of compliance with National Differences (for explanation of codes see below):
US. (Please choose the applicable National Differences)
AT=Austria, CH=Switzerland, DE=Germany, DK=Denmark, FI=Finland, GB=United Kingdom, HU=Hungary,
IT=Italy, KE=Kenya, NL=The Netherlands, NO=Norway, SE=Sweden, SI=Slovenia, TR=Turkey, US=United
States of America.
For US Differences see end of this test report.
Factory(ies):
DANAM PHILIPPINES INC
BLK 15, PHASE 3, LOT 1-A PEZA ROSARIO 4106 CAVITE PHILIPPINES
TRF No.: IEC62040-1-1A
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Report No.: 30983026 001
General product information:
1. The equipment models J35B and J25B are the off-line type uninterruptible power supply with step-sine
wave o/p for general supply of office equipment.
2. The model J35B is the same as model J25B, except for J35B has output voltage boosting or trimming
function and master/slave output function which J25B hasn’t.
3. UPS has one battery pack inside which contains 2 batteries, battery pack can be replaced by users
4. The UPS is designed that all signal interfaces are separated from primary circuit by either
double/reinforced insulation or are in compliance with sub clause 2.4/RD.
5. Double/reinforced insulation consists of photo couplers, bridging resistors, relays, safety isolating
transformers and sufficient clearance and creepage distance.
6. The enclosure consist of 2 thermoplastic enclosure fixed by screws and front panel is fixed by snap-in.
7. Total 8 outlets are available on the rear side of the equipment. (2 surge outlets only and 6 battery
backup outlets)
8. TNV circuit (Telephone protection board) and coaxial board are electrically separated from main circuit
board, except earthing circuit.
Classification of interface:
USB port is classified as SELV and LPS circuit.
Telephone protection board is classified as TNV-3 circuit.
Coaxial board is classified as SELV circuit.
The list of PCBS in the UPS:
-main board
-Telephone protection board
-Coaxial board
-Display board
TRF No.: IEC62040-1-1A
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Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
4
GENERAL CONDITIONS FOR TESTS
P
4.3
Components
P
1.5.1/RD
General
P
Comply with IEC 60950-1 or relevant component see appended table 4.3
standard
P
1.5.2/RD
Evaluation and testing of components
see appended table 4.3
P
1.5.4/RD
Transformers
Transformers are suitable to
corresponding applications, for
detail see annex C
P
1.5.5/RD
Interconnecting cables
No interconnecting cables
provided
1.5.6/RD
Capacitors in primary circuits ..........................:
Between lines: X2 capacitor
according to UL 1414 with 21
days endurance test.
1.5.7/RD
Double insulation or reinforced insulation bridged See below
by components
P
1.5.7.1/RD
General
Same as above
P
1.5.7.2/RD
Bridging capacitors
Certified Y2 capacitors
(C47,C48…C55) bridge
between primary circuit and
earthing part.
P
1.5.7.3/RD
Bridging resistors
Double/reinforced insulation
bridge by following resistors:
Lin: R202, R186, R189, R187
Nin: R192, R191, R190, R188
Lout:R198, R197, R1196, R194
Nout:R199, R200,R201,R203
P
1.5.7.4/RD
Accessible parts
See subclause 2.4
P
1.5.8/RD
Components in equipment for IT power systems TN power system only
4.4
Power interface
1.6.1/RD
AC power distribution systems
TN power system only
P
1.6.2/RD
Input current
(see appended table 4.4)
P
4.4
1.6.4/RD
Neutral conductor
Basic insulation between
neutral line and earthed part
P
TRF No.: IEC62040-1-1A
Result – Remark
Verdict
N/A
P
N/A
P
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Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
4.5
Marking and instructions
P
4.5.1
General
P
4.5.2
Power rating
All required markings are
affixed on label or marking on
the enclosure
P
Input rated voltage/range (V)............................:
120V
P
Input rated current/range (A) ............................:
12A
P
Input symbol for nature of supply (d.c.) ...........:
~
P
Input rated frequency/range (Hz)......................:
50/60 Hz
P
Output rated voltage/range (V) ........................:
120V
P
Output rated current/range (A) ........................:
12A
P
Number of output phases (1φ - 3φ) with/without
neutral...............................................................:
Not required for single phase
Output rated active power (W) ........................:
865W
P
Output rated apparent power (VA) ..................:
1440VA
P
Output symbol for nature of supply (d.c.) ........:
Not d.c. output
N/A
Rated frequency or rated frequency range (Hz):
50/60Hz
N/A
4.5.4
N/A
(only for us)
Max. ambient operating temperature range (°C) : Not mentioned
4.5.3
Verdict
N/A
Manufacturer’s name or trademark or
identification mark ...........................................:
Trademark APC
P
Type/model or type reference...........................:
J25B or J35B
P
Symbol for Class II equipment only .................:
Class I
Other symbols .................................................:
Additional symbols don’t give
rise to misunderstanding
Certification marks ...........................................:
cTUVus mark
Instructions for units with automatic
bypass/maintenance bypass, additional input
a.c. supply, or external batteries, having text
"See installation instructions before connecting
to the supply" ...................................................:
Not required for this type
N/A
P
N/A
Safety instructions
P
Guidance for installation for operator and service
person .............................................................. :
P
Warning label with text "Isolate uninterruptible
power supply (UPS) before working on this
circuit"
Text not required for this
pluggable type unit
N/A
Main voltage adjustment ................................. :
Only one voltage input and
output
N/A
TRF No.: IEC62040-1-1A
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Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
Verdict
1.7.4/RD
Supply voltage adjustment .............................. :
N/A
Methods and means of adjustment; reference to
installation instructions .................................... :
N/A
4.5.5
1.7.5/RD
Power outlets.................................................... :
The max. apparent and active
power of the standard outlet is
indicated on the rating plate
P
4.5.6
1.7.6/RD
Fuse identification (marking, special fusing
characteristics, cross-reference) ..................... :
All fuses’ cross-reference is
marked near the fuse position
P
4.5.7
1.7.7/RD
Wiring terminals
1.7.7.1/RD
Protective earthing and bonding terminals ...... :
Appliance inlet used
P
1.7.7.2/RD
Terminal for a.c. mains supply conductors ...... :
Appliance inlet used
N/A
1.7.7.3/RD
Terminals for d.c. mains supply conductors .... :
4.5.8
Battery terminals .............................................. :
Reverse connection is unlikely
P
4.5.9
1.7.8/RD
Controls and indicators
See below
P
1.7.8.1/RD
Identification, location and marking ................. :
1.7.8.2/RD
Colours ...........................................................:
No safety relevant
1.7.8.3/RD
Symbols according to IEC 60417 .....................:
Symbol for warning is on the
front panel
1.7.8.4/RD
Markings using figures ...................................:
N/A
4.5.10
1.7.9/RD
Isolation of multiple power sources .................:
N/A
4.5.11
IT power systems
N/A
1.7.10/RD
IT power distribution systems
TN power system only
N/A
4.5.12
Protection in building installations
Type A pluggable products,
over current protection device
is built-in unit
N/A
4.5.13
5.1/RD
High leakage current (mA) ..............................:
Leakage current doesn’t
exceed 3.5mA
N/A
4.5.14
1.7.11/RD
Thermostats and other regulating devices
No such adjustable device in
the equipment
N/A
4.5.15
1.7.12/RD
Language(s) ....................................................:
English
4.5.16
1.7.13/RD
Durability of markings
4.5.17
1.7.14/RD
Removable parts
TRF No.: IEC62040-1-1A
P
N/A
N/A
N/A
P

P
No required label in the
removable part
P
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Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
4.5.18
1.7.15/RD
Replaceable batteries
Including in instruction of
operation and installation
P
Language(s) ....................................................:
English

4.5.19
1.7.16/RD
Operator access with a tool..............................:
Operator is not allowed to use
tool to access inside of product
4.5.20
Battery
Battery is installed into UPS
Clearly legible information ...............................:
Verdict
N/A
P
P
Battery type ...................................................... :
Lead acid battery in the label
P
Nominal voltage of total battery (V) ................. :
12V
P
Nominal capacity of total battery (optional) ..... :
7Ah or 9Ah
P
Warning label .................................................. :
On the front side and backside
P
Instructions ...................................................... :
Sufficient information in the
instruction
P
4.5.21
Installation instructions
See above
P
5
FUNDAMENTAL DESIGN REQUIREMENTS
P
5.1
Protection against electric shock and energy hazards
P
2.1.1.2/RD
Battery compartments ..................................... :
The terminal of UPS to battery
is SELV circuit.
P
2.1.1.4/RD
Access to hazardous voltage circuit wiring
Hazardous voltage circuit wiring
is not accessible
N/A
2.1.1.5/RD
Energy hazards ............................................... :
No energy hazard at operator
accessible SELV interface and
battery wires terminals
N/A
2.1.1.6/RD
Manual controls
All controls are push-buttons
which are made of insulating
material
5.1.1
Operator access
P
P
category a)
Only SELV circuit accessible
P
category b)
Not accessible
P
Access to ELV wiring
No any ELV wiring accessible
to user
P
Working voltage (Vpeak or Vrms); minimum
distance (mm) through insulation
(see appended table 5.1.2)

5.1.3
Discharge of capacitors in the primary circuit
See appendix table 5.1.3
P
2.1.1.7/RD
Discharge of capacitors in equipment
Same as above
Time-constant (s); measured voltage (V)......... :
Same as above
5.1.2
2.1.1.3/RD
TRF No.: IEC62040-1-1A

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Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
5.1.4
Backfeed protection
(see appended table 5.8)

Description of the construction ........................ :
Bridging resistors, photo
couplers and relay provide
feedback protection. Relay
provide a contact gap 0.7mm
min in each phase.
P
5.1.5
Emergency switching device
Not required to pluggable A
UPS
5.2
Insulation
2.2.3.1/RD
Separation by double insulation or reinforced
insulation (method 1)
2.2.3.2/RD
Separation by earthed screen (method 2)
N/A
2.2.3.3/RD
Protection by earthing of the SELV circuit
(method 3)
N/A
5.3
Limited current circuits
2.4.1/RD
General requirements
See below
2.4.2/RD
Limit values
See appended table 5.3
Frequency (Hz)................................................. :
See appended table 5.3

Measured current (mA) .................................... :
See appended table 5.3

Measured voltage (V) ....................................... :
See appended table 5.3

Measured capacitance (µF).............................. :
See appended table 5.3

2.4.3/RD
Connection of limited current circuits to other
circuits
SELV circuit as limited current
connected to primary via 4
bridging resistors in series
P
5.4
Provisions for protective earthing
2.6/RD
Provisions for earthing and bonding
See below
P
5.4.1
2.6.1/RD
Protective earthing
Hooking in soldering of PE
connection from appliance inlet
to bus bar, tab connection for
PE connection in PCB
P
5.4.1
2.10/RD
Clearances, creepage distances and distances
through insulation
See table appended 5.1.2 and
table 5.8 and 9
P
5.4.1
4.2.3/RD
Steady force test, 30 N
See table appended 5.1.2 and
table 5.8 and 9
P
TRF No.: IEC62040-1-1A
Verdict
N/A
P
SELV circuit separated
according to method 1.
Appended table 5.2 for detail
P
P
P
P
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Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
5.4.1
5.3/RD
Abnormal operating and fault conditions
(see appended table 8.3)
P
5.4.2
Bonding
Appliance outlet and PCB trace
bonding to earth terminal of
appliance inlet
P
5.5
AC and d.c. power isolation
P
2.6.2/RD
Functional earthing
P
2.6.3/RD
Protective earthing and protective bonding
conductors
P
2.6.3.1/RD
General
P
2.6.3.2/RD
Size of protective earthing conductors
P
2
Rated current (A), cross-sectional area (mm ),
AWG.................................................................:
2.6.3.3/RD
Verdict
Max. 12A, 14AWG
Size of protective bonding conductors

P
2
Rated current (A), cross-sectional area (mm ),
AWG.................................................................:
Max. 12A, 14AWG

2.6.3.4/RD
Resistance (Ω) of earthing conductors and their
terminations, test current (A) ............................:
See appended table 5.4
P
2.6.3.5/RD
Colour of insulation...........................................:
Green and yellow
P
2.6.4/RD
Terminals
See below
P
2.6.4.1/RD
General
2.6.4.2/RD
Protective earthing and bonding terminals
The earthing pin in the
appliance inlet is regarded as
the main protective earthing
terminals
P
Rated current (A), type and nominal thread
diameter (mm) ..................................................:
Evaluated by test 2.6.3.4

P
2.6.4.3/RD
Separation of the protective earthing conductor
from protective bonding conductors
2.6.5/RD
Integrity of protective earthing
See below
2.6.5.1/RD
Interconnection of equipment
Not system of interconnected
equipment
2.6.5.2/RD
Components in protective earthing conductors
and protective bonding conductors
No switch or other
disconnection device in the
protective earthing circuit
P
2.6.5.3/RD
Disconnection of protective earth
Approved power plug provided
P
2.6.5.4/RD
Parts that can be removed by an operator
Approved Plug and appliance
coupler provided such function
P
2.6.5.5/RD
Parts removed during servicing
TRF No.: IEC62040-1-1A
P
P
N/A
P
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Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
2.6.5.6/RD
Corrosion resistance
All safety earthing connection in
compliance with Annex J
2.6.5.7/RD
Screws for protective bonding
Not used
2.6.5.8/RD
Reliance on telecommunication network or
cable distribution system
5.5.1
Disconnect devices
Power plug served as
disconnection device
5.5.2
Three-phase equipment
Single phase UPS
Verdict
P
N/A
N/A
Interrupting neutral and phase conductors
P
N/A
N/A
5.5.3
Switch as a disconnect device
1.7.8/RD
Controls and indicators
N/A
1.7.8.1/RD
Identification, location and marking ................. :
N/A
1.7.8.2/RD
Colours ........................................................... :
N/A
1.7.8.3/RD
Symbols according to IEC 60417 ..................... :
N/A
1.7.8.4/RD
Markings using figures ................................... :
N/A
5.5.4
Multiple power sources
N/A
5.5.5
Ungrounded conductors
5.6
Overcurrent and earth fault protection
2.7.3/RD
Short-circuit backup protection
The building installation is
considered as providing shortcircuit backup protection
P
2.7.4/RD
Number and location of protective devices .....:
One circuit breaker in the line
conductor
P
2.7.5/RD
Protection by several devices
Only one protection device
provided
2.7.6/RD
Warning to service personnel...........................:
The circuit breaker only located
in the line conductor
P
5.6.1
Basic requirements
UPS relies on the protection
device of the building and
internal circuit breaker
P
5.6.2
Battery circuit protection
2 fuses are all connected to
+ pole of battery supply line.
P
5.6.3
Location of protective device
See above, - pole is
ungrounded
P
5.6.4
Rating of protective device
TRF No.: IEC62040-1-1A
No switch in UPS
2 fuses are all connected to
+pole of battery supply line
which is ungrounded
N/A
P
P
N/A
P
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Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
5.3.1/RD
Protection against overload and abnormal
operation
(see appended table 8.3)
5.7
Protection of personnel – Safety interlocks
5.7.1
Operator protection
N/A
2.8/RD
Safety interlocks
N/A
2.8.1/RD
General principles
N/A
2.8.2/RD
Protection requirements
N/A
2.8.3/RD
Inadvertent reactivation
N/A
2.8.4/RD
Fail-safe operation
N/A
2.8.5/RD
Moving parts
N/A
2.8.6/RD
Overriding
N/A
2.8.7/RD
Switches and relays
N/A
2.8.7.1/RD
Contact gaps (mm) .......................................... :
N/A
2.8.7.2/RD
Overload test
N/A
2.8.7.3/RD
Endurance test
N/A
2.8.7.4/RD
Electric strength test
2.8.8/RD
Mechanical actuators
5.7.2
Service person protection
5.7.2.1
Covers
N/A
5.7.2.2
Location and guarding of parts
N/A
5.7.2.3
Parts on doors
N/A
5.7.2.4
Component access
N/A
2.8.3/RD
Inadvertent reactivation
N/A
5.7.2.5
Moving parts
N/A
5.7.2.6
Capacitor banks
N/A
5.7.2.7
Internal batteries
5.8
2.10/RD
Clearances, creepage distances and distances through insulation
P
2.10.1/RD
General
P
TRF No.: IEC62040-1-1A
Verdict
P
P
(see appended table 5.8)
N/A
N/A
Service persons are not
required
Construction makes shortcircuiting battery terminal and
electric shock from battery
unlikely.
See 2.10.3/RD, 2.10.4/RD and
2.10.5/RD
N/A
P
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Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
2.10.2/RD
Determination of working voltage
Unit was connected to a 120V
TN power system, see
appended table 5.8
P
2.10.3/RD
Clearances
See below, Annex G was not
used
P
2.10.3.1/RD
General
Annex F/RD is considered
P
2.10.3.2/RD
Clearances in primary circuits
(see appended table 5.8)
P
2.10.3.3/RD
Clearances in secondary circuits
(see appended table 5.8)
P
2.10.3.4/RD
Measurement of transient voltage levels
2.10.4/RD
Creepage distances
(see appended table 5.8)
P
CTI tests ........................................................... :
CTI rating for all material of
min. 100

2.10.5/RD
Solid insulation
See below
P
2.10.5.1/RD
Minimum distance through insulation
(see appended table 5.1.2)
P
2.10.5.2/RD
Thin sheet material
Insulation tape provided in
safety isolation transformer T1,
T2, AVR, CT1, CT2
P
Number of layers (pcs) ..................................... :
2 layers min

Electric strength test
(see appended table 5.8)

Printed boards
See below
P
Distance through insulation
1.6 mm thickness
P
Electric strength test for thin sheet insulating
material
(see appended table 5.8)

Number of layers (pcs) ..................................... :
1 layer
P
Wound components
(see appended Annex U)
P
Number of layers (pcs) ..................................... :
Triple insulated winding
material used for CT1 and T2
P
Two wires in contact inside wound component;
angle between 45° and 90° ............................. :
Tubing and insulation tape to
separate
P
2.10.5.3/RD
2.10.5.4/RD
Verdict
P
2.10.6/RD
Coated printed boards
N/A
2.10.6.1/RD
General
N/A
2.10.6.2/RD
Sample preparation and preliminary inspection
N/A
2.10.6.3/RD
Thermal cycling
N/A
2.10.6.4/RD
Thermal ageing (°C) ......................................... :
N/A
2.10.6.5/RD
Electric strength test
2.10.6.6/RD
Abrasion resistance test
TRF No.: IEC62040-1-1A

N/A
TRF originator: SGS Fimko
<www.tuv.com>
Page 16 of 63
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Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark

Electric strength test
2.10.7/RD
2.10.8/RD
Verdict
Enclosed and sealed parts ............................... :
N/A
Temperature T1=T2 + Tma – Tamb +10K (°C) ..... :
N/A
Spacings filled by insulating compound............ :
Certified photo couplers
P
Electric strength test
See above

2.10.9/RD
Component external terminations
See appended table 5.8
P
2.10.10/RD
Insulation with varying dimensions
5.9
External signalling circuits
P
2.3/RD
TNV circuits
P
2.3.1/RD
Limits
P
N/A
Type of TNV circuits ......................................... :
TNV-3

Separation from other circuits and from
accessible parts
No electrical connection to the
main board circuit
P
Insulation employed.......................................... :
Basic insulation plus protective
earthing applied

Separation from hazardous voltages
No electrical connection to
hazardous voltage circuit
P
Insulation employed.......................................... :
Basic insulation plus protective
earthing applied

Connection of TNV circuits to other circuits
No electrical connection to the
main board circuit
Insulation employed.......................................... :
Basic insulation plus protective
earthing applied

2.3.5/RD
Test for operating voltages generated externally
All compliance clause 2.2.2/RD
on the normal and single
condition
P
5.10
2.5/RD
Limited power sources
2.3.2/RD
2.3.3/RD
2.3.4/RD
Inherently limited output
P
For circuit of USB port
P
Impedance limited output
N/A
Overcurrent protective device limited output
N/A
Regulating network limited output under normal
operating and single fault condition
N/A
TRF No.: IEC62040-1-1A
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Page 17 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
Regulating network limited output under normal
operating conditions and overcurrent protective
device limited output under single fault condition
Output voltage (V), output current (A), apparent
power (VA)........................................................ :
Verdict
N/A

3V, 0.01A
Current rating of overcurrent protective device
(A) .................................................................... :

6
WIRING, CONNECTIONS AND SUPPLY
P
6 .1
3.1/RD
General
P
3.1.1/RD
Current rating and overcurrent protection
All internal power cord are PVC
certified cord.
1.VW-1 105°C 600V for power
circuit
2. VW-1 80°C, 300V for signal
circuit
Internal wiring for primary
power distribution protected
against overcurrent by built-in
circuit breaker.
P
3.1.2/RD
Protection against mechanical damage
Internal wires are secured by
hook and tape to prevent from
touching sharp part or moving
part (fan)
P
3.1.3/RD
Securing of internal wiring
See above, and terminals are
fixed by hook-in soldering,
quick connect terminals with
latch device so that loosening
terminals are unlikely
P
3.1.4/RD
Insulation of conductors
UL certified cord applied below
the rated max. working voltage
P
3.1.5/RD
Beads and ceramic insulators
Not used
N/A
3.1.6/RD
Screws for electrical contact pressure
Not used
N/A
3.1.7/RD
Insulating materials in electrical connections
3.1.8/RD
Self-tapping and spaced thread screws
3.1.9/RD
Termination of conductors
P
10 N pull test
P
3.1.10/RD
Sleeving on wiring
6.2
Connection to power
TRF No.: IEC62040-1-1A
P
Not used
Not used
P
N/A
P
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Page 18 of 63
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Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
Verdict
3.2.2/RD
Multiple supply connections
N/A
3.2.3/RD
Permanently connected equipment
N/A

Number of conductors, diameter (mm) of cable
and conduits ..................................................... :
3.2.4/RD
Appliance inlets
Approved appliance inlet and
connector
P
3.2.5/RD
Power supply cords
See appended table 4.3
P
3.2.5.1/RD
AC power supply cords
P

Type.....................................................................: STJ
2

Rated current (A), cross-sectional area (mm ),
14AWG
AWG................................................................... :
3.2.5.2/RD
DC power supply cords
3.2.6/RD
Cord anchorages and strain relief
3.2.7/RD
Protection against mechanical damage
N/A
3.2.8/RD
Cord guards
N/A
6.2.1
N/A
Appliance inlet for connection
detachable power cord.
N/A
D (mm); test mass (g) ..................................... :

Radius of curvature of cord (mm)..................... :

Means of connection ....................................... :
See above
P
More than one supply connection .................... :
N/A
6.3
Wiring terminals for external power conductors
P
3.3.1/RD
Wiring terminals
Certified appliance inlet for
connection of detachable power
cord
N/A
3.3.2/RD
Connection of non-detachable power supply
cords
See above
N/A
3.3.3/RD
Screw terminals
Not used
N/A
3.3.4/RD
Conductor sizes to be connected
Rated current (A), cord/cable type, crosssectional area (mm2) ........................................:
3.3.5/RD
Wiring terminal sizes
Rated current (A), type and nominal thread
diameter (mm) .................................................:
N/A

N/A

3.3.6/RD
Wiring terminals design
N/A
3.3.7/RD
Grouping of wiring terminals
N/A
3.3.8/RD
Stranded wire
TRF No.: IEC62040-1-1A
N/A
TRF originator: SGS Fimko
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Page 19 of 63
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National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
7
PHYSICAL REQUIREMENTS
7.1
Enclosure
7.2
Stability
P
4.1/RD
Angle of 10°
P
Test: force (N) ..................................................:
Result – Remark
Verdict
P
Enclosure is made of insulating
material
Desk-top equipment
P
N/A
7.3
Mechanical strength
P
4.2.1/RD
General
P
4.2.2/RD
Steady force test, 10 N
P
4.2.3/RD
Steady force test, 30 N
P
4.2.4/RD
Steady force test, 250 N
P
4.2.5/RD
Impact test
P
Fall test
P
Swing test
P
4.2.6/RD
Drop test
Not required by this equipment
4.2.7/RD
Stress relief test
Test at 70°C
4.2.8/RD
Cathode ray tubes
Not used
N/A
Picture tube separately certified .......................:
Not used
N/A
4.2.9/RD
High pressure lamps
Not used
N/A
4.2.10/RD
Wall or ceiling mounted equipment; force (N) .:
7.4
Construction details
4.3.1/RD
Edges and corners
Edges and corners of the
enclosure are rounded
4.3.2/RD
Handles and manual controls; force (N)...........:
No axial pull applied to pushbutton controls
N/A
4.3.3/RD
Adjustable controls
No adjustable controls provided
N/A
4.3.4/RD
Securing of parts
P
4.3.5/RD
Connection of plugs and sockets
P
4.3.6/RD
Direct plug-in equipment
Dimensions (mm) of mains plug for direct
plug-in ............................................................:
TRF No.: IEC62040-1-1A
N/A
P
N/A
P
Not direct plug-in equipment
P
N/A
N/A
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Page 20 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
Verdict
Torque and pull test of mains plug for direct
plug-in; torque (Nm); pull (N)............................:
N/A
4.3.7/RD
Heating elements in earthed equipment
N/A
4.3.8/RD
Batteries (see also 4.5.20)
Lead-acid battery protected
against overcharging by
regulating circuit, and
construction makes reverse
connection of battery unlikely.
4.3.9/RD
Oil and grease
Not exposed to oil in normal
use
4.3.10/RD
Dust, powders, liquids and gases
For the ventilation of the leadacid battery refer to table N
4.3.11/RD
Containers for liquids or gases
N/A
4.3.12/RD
Flammable liquids ............................................:
N/A
Quantity of liquid (l)...........................................:
N/A
Flash point (°C) ................................................:
N/A
4.3.13/RD
Radiation; type of radiation ..............................:
N/A
4.3.13.1/RD
General
N/A
4.3.13.2/RD
Ionizing radiation
N/A
P
N/A
P
Measured radiation (pA/kg) .............................:

Measured high-voltage (kV) ............................:

Measured focus voltage (kV) ...........................:

CRT markings .................................................:

Effect of ultraviolet (UV) radiation on materials
N/A
Part, property, retention after test, flammability
classification ....................................................:
N/A
4.3.13.4/RD
Human exposure to ultraviolet (UV) radiation .:
N/A
4.3.13.5/RD
Laser (including LEDs)
See below
P
Laser class ......................................................:
Only one LED for client outlet
indicator, whose emission is far
below the class 1 limit.

4.3.13.3/RD
4.3.13.6/RD
Other types ......................................................:
7.4.1
Openings
See appended table 7.4.1
P
7.4.2
Gas concentration
For the ventilation of lead-acid
battery refer to table N.4
P
7.4.3
Equipment movement
No castors provided
TRF No.: IEC62040-1-1A
N/A
N/A
TRF originator: SGS Fimko
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Page 21 of 63
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Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
7.5
4.7/RD
Resistance to fire
P
4.7.1/RD
Reducing the risk of ignition and spread of flame See below
P
Method 1, selection and application of
components wiring and materials
P
Use of material with required
flammability class
Method 2, application of all of simulated fault
condition tests
Verdict
N/A
4.7.2/RD
Conditions for a fire enclosure
See below
P
4.7.2.1/RD
Parts requiring a fire enclosure
Components in primary circuit;
components in secondary
circuit supplied by power
sources that exceed the limits
of LPS
P
4.7.2.2/RD
Parts not requiring a fire enclosure
4.7.3/RD
Materials
4.7.3.1/RD
General
PCB is V-0
P
4.7.3.2/RD
Materials for fire enclosures
Protective enclosure is V-0
P
4.7.3.3/RD
Materials for components and other parts
outside fire enclosures
See subclause 4.7.2/RD
P
4.7.3.4/RD
Materials for components and other parts inside
fire enclosures
Internal components except
small parts are V-2, HF-2 or
better. Batteries are UL
approved with flammability UL
94-HB or better
P
4.7.3.5/RD
Materials for air filter assemblies
N/A
4.7.3.6/RD
Materials used in high-voltage components
N/A
7.6
Battery location
Inside UPS
P
7.6.1
Accessibility and maintainability
The battery is connected by
quick connect terminals
P
7.6.2
Vibration
Considered in UL 1989 for UL
certified batteries
P
7.6.3
Distance
7.6.4
Insulation
7.6.5
Wiring
7.6.6
Electrolyte spillage
Not applicable to VRLA
7.6.7
Ventilation
See table N.4.
TRF No.: IEC62040-1-1A
N/A
P
P
No Ni-Cd battery used inside
N/A
P
N/A
P
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Page 22 of 63
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Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
7.6.8
Charging voltages
The charging voltage limits is
27.6V declare by the
manufacturer
7.7
Temperature rise
Verdict
P
P
Maximum temperatures
See appended table 7.7
P
4.5.2/RD
Resistance to abnormal heat
See appendix table 7.5 and 8
P
8
ELECTRICAL REQUIREMENTS AND SIMULATED ABNORMAL CONDITIONS
P
8.1
5.1.1/RD
General
P
8.1.1
Earth leakage current
P
5.1.2/RD
Equipment under test (EUT)
5.1.7/RD
Equipment with touch current exceeding
3.5 mA ............................................................. :
N/A
8.1.2
Pluggable equipment type B UPS
N/A
3.2.5/RD
Power supply cords
N/A
3.2.5.1/RD
AC power supply cords
N/A
Touch current of the equipment
does not exceed 3.5mA, see
appended table 8.1.1 for actual
value
P

Type.................................................................. :
2

Rated current (A), cross-sectional area (mm ),
AWG................................................................. :
3.2.5.2/RD
DC power supply cords
8.2
Electric strength
5.2.1/RD
General
see appended table 5.8
P
5.2.2/RD
Test procedure
see appended table 5.8
P
8.3
Abnormal operating and fault conditions
5.3.1/RD
Protection against overload and abnormal
operation
see appended table 8.3
P
5.3.2/RD
Motors
see appended Annex B
P
5.3.3/RD
Transformers
see appended Annex C
P
5.3.4/RD
Functional insulation.......................................... : Method c), see appendix annex
C
TRF No.: IEC62040-1-1A
N/A
P
P
P
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Page 23 of 63
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Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
Verdict
5.3.5/RD
Electromechanical components
UL certified relay with larger
enough ratings
5.3.8/RD
Compliance criteria for abnormal operating and
fault conditions
8.3.1
Simulation of faults
see appended table 8.3
P
8.3.2
Conditions for tests
see appended table 8.3
P
9
CONNECTION TO TELECOMMUNICATION NETWORKS
P
6.1/RD
Protection of telecommunication network service persons, and users of other
equipment connected to the network, from hazards in the equipment
P
6.1.1/RD
Protection from hazardous voltages
P
6.1.2/RD
Separation of the telecommunication network from earth
P
6.1.2.1/RD
Requirements
P
P
P
Test voltage (V) ...............................................:
1.0 kV

Current in the test circuit (mA) .......................:
3mA

6.1.2.2/RD
Exclusions ........................................................:
N/A
6.2/RD
Protection of equipment users from overvoltages on telecommunication networks
P
6.2.1/RD
Separation requirements
Adequate electrical separation
between TNV-3 and
1) accessible enclosure parts
2) accessible connectors
P
6.2.2/RD
Electric strength test procedure
See below
P
6.2.2.1/RD
Impulse test
1) 1.5kV 2)2.5kV
P
6.2.2.2/RD
Steady-state test
1.0kV
P
6.2.2.3/RD
Compliance criteria
No insulation breakdown
P
6.3/RD
Protection of the telecommunication wiring system from overheating
N/A
Max. output current (A).....................................:

Current limiting method ....................................:
1.4.8/RD
Normal operating voltages ..............................:

N/A
1.4.11/RD
Power from a telecommunication network ......:
N/A
2.1.1/RD
Protection in operator access areas
N/A
2.1.1.1/RD
Access to energized parts
N/A
Test by inspection ............................................:
N/A
TRF No.: IEC62040-1-1A
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Page 24 of 63
Report No.: 30983026 001
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Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
Test with test finger .........................................:
Verdict
N/A
Test with test pin ..............................................:
N/A
Test with test probe .........................................:
N/A
2.1.1.2/RD
Battery compartments .....................................:
N/A
2.1.3/RD
Protection in restricted access locations
N/A
2.3/RD
TNV circuits
N/A
2.3.1/RD
Limits
N/A

Type of TNV circuits .........................................:
2.3.2/RD
Separation from other circuits and from
accessible parts
N/A

Insulation employed..........................................:
2.3.3/RD
Separation from hazardous voltages
N/A

Insulation employed..........................................:
2.3.4/RD
Connection of TNV circuits to other circuits
N/A
Insulation employed..........................................:

2.3.5/RD
Test for operating voltages generated externally
N/A
2.6.1/RD
Protective earthing
N/A
2.6.5.8/RD
Reliance on telecommunication network or
cable distribution system
N/A
2.9.5/RD
Grade of insulation
N/A
2.10.3.3/RD Clearances in secondary circuits
(see appended table 9)
2.10.3.4/RD Measurement of transient voltage levels
N/A
N/A
2.10.4/RD
Creepage distances
3.5/RD
Interconnection of equipment
N/A
3.5.1/RD
General requirements
N/A
3.5.2/RD
Types of interconnection circuits ....................... :
N/A
M/RD
ANNEX M, CRITERIA FOR TELEPHONE RINGING SIGNALS (see 2.3.1/RD)
N/A
M.1/RD
Introduction
N/A
M.2 /RD
Method A
N/A
M.3/RD
Method B
N/A
M.3.1/RD
Ringing signal
N/A
M.3.1.1/RD
Frequency (Hz) ................................................:

M.3.1.2/RD
Voltage (V) .......................................................:

TRF No.: IEC62040-1-1A
(see appended table 9)
N/A
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Page 25 of 63
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Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
M.3.1.3/RD
Cadence; time (s), voltage (V) .........................:

M.3.1.4/RD
Single fault current (mA)...................................:

M.3.2/RD
Tripping device and monitoring voltage............:
N/A
M.3.2.1/RD
Conditions for use of a tripping device or a
monitoring voltage
N/A
M.3.2.2/RD
Tripping device
N/A
M.3.2.3/RD
Monitoring voltage (V) ......................................:
N/A
A/RD
ANNEX A, TESTS FOR RESISTANCE TO HEAT AND FIRE
A.1/RD
Flammability test for fire enclosures of movable equipment having a total mass
exceeding 18 kg, and of stationary equipment (see 4.7.3.2/RD)
A.1.1/RD
Samples ...........................................................:

Wall thickness (mm).........................................:

A.1.2/RD
Conditioning of samples; temperature (°C) ......:
N/A
A.1.3/RD
Mounting of samples ........................................:
N/A
A.1.4/RD
Test flame (see IEC 60695-11-3)
N/A
P
A.2/RD
N/A

Flame A, B, C or D ..........................................:
A.1.6/RD
Verdict
Compliance criteria
N/A
Sample 1 burning time (s) ................................:

Sample 2 burning time (s) ................................:

Sample 3 burning time (s) ................................:

Flammability test for fire enclosures of movable equipment having a total mass
not exceeding 18 kg, and for material and components located inside fire
enclosures (see 4.7.3.2/RD and 4.7.3.4/RD)
P
Enclosure material fire flammability class are certified by UL
A.2.1/RD
Samples, material.............................................:

Wall thickness (mm).........................................:

A.2.2/RD
Conditioning of samples
N/A
A.2.3/RD
Mounting of samples
N/A
A.2.4/RD
Test flame (see IEC 60695-11-4)
N/A
Flame A, B or C ...............................................:

A.2.5/RD
Test procedure
N/A
A.2.6/RD
Compliance criteria
N/A
Sample 1 burning time (s) ................................:
TRF No.: IEC62040-1-1A

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Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
A.2.7/RD
Requirement – Test
Result – Remark
Verdict
Sample 2 burning time (s) ................................:

Sample 3 burning time (s) ................................:

Alternative test acc. to IEC 60695-2-2, cl. 4 and
8
N/A
Sample 1 burning time (s) ................................:

Sample 2 burning time (s) ................................:

Sample 3 burning time (s) ................................:

A.3/RD
Hot flaming oil test (see 4.6.2)
N/A
A.3.1/RD
Mounting of samples
N/A
A.3.2/RD
Test procedure
N/A
A.3.3/RD
Compliance criterion
N/A
B/RD
ANNEX B, MOTOR TESTS UNDER ABNORMAL CONDITIONS (see 4.7.2.2/RD
and 5.3.2/RD)
N/A
B.1/RD
General requirements
N/A
Position ............................................................ :

Manufacturer ................................................... :

Type ................................................................. :

Rated values ................................................... :

B.2/RD
Test conditions
N/A
B.3/RD
Maximum temperatures
(see appended table 7.5 and
8.3)
N/A
B.4/RD
Running overload test
(see appended table 7.5 and
8.3)
N/A
B.5/RD
Locked-rotor overload test
N/A
Test duration (days) ......................................... :

Electric strength test: test voltage (V) .............. :

B.6/RD
Running overload test for d.c. motors in
secondary circuits
N/A
B.7/RD
Locked-rotor overload test for d.c. motors in secondary circuits
N/A
B.7.1/RD
Test procedure
N/A
B.7.2/RD
Alternative test procedure; test time (h) ........... :
B.7.3/RD
Electric strength test
TRF No.: IEC62040-1-1A
(see appended table 7.5 and
8.3)
N/A
(see appended table 5.8, 8.2
and 9)
N/A
TRF originator: SGS Fimko
<www.tuv.com>
Page 27 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
Verdict
B.8/RD
Test for motors with capacitors
(see appended table 7.5 and
8.3)
N/A
B.9/RD
Test for three-phase motors
(see appended table 7.5 and
8.3)
N/A
B.10/RD
Test for series motors
N/A
Operating voltage (V) ...................................... :

ANNEX C, TRANSFORMERS (see 1.5.4/RD and 5.3.3/RD)
P
Position ............................................................ :
See appended table 4.3

Manufacturer ................................................... :
See appended table 4.3

Type ................................................................. :
See appended table 4.3

Rated values ................................................... :
See appended table 4.3

Method of protection......................................... :
Inherently protection

C.1/RD
Overload test
See appended table 7.5 and
8.3
P
C.2/RD
Insulation
See appended table C.2
P
Protection from displacement of windings........ :
See appended table C.2
P
C/RD
D/RD
ANNEX D, MEASURING INSTRUMENTS FOR TOUCH-CURRENT TESTS
(see 5.1.4/RD)
P
D.1/RD
Measuring instrument
P
D.2/RD
Alternative measuring instrument
N/A
E/RD
ANNEX E, TEMPERATURE RISE OF A WINDING (see 1.4.13/RD)
N/A
F/RD
ANNEX F, MEASUREMENT OF CLEARANCES AND CREEPAGE DISTANCES
(see 2.10/RD)
G/RD
ANNEX G, ALTERNATIVE METHOD FOR DETERMINING MINIMUM
CLEARANCES
N/A
G.1/RD
Summary of the procedure for determining
minimum clearances
N/A
G.2/RD
Determination of mains transient voltage (V) ... :
N/A
G.2.1/RD
AC mains supply
N/A
G.2.2/RD
DC mains supply
N/A
TRF No.: IEC62040-1-1A
P
TRF originator: SGS Fimko
<www.tuv.com>
Page 28 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
G.3/RD
Determination of telecommunication network
transient voltage (V) ......................................... :
N/A
G.4/RD
Determination of required withstand voltage (V):
N/A
G.5/RD
Measurement of transient levels (V)................. :
N/A
G.6/RD
Determination of minimum clearances............. :
N/A
H
ANNEX H, GUIDANCE ON PROTECTION AGAINST INGRESS OF WATER
AND FOREIGN OBJECTS (see IEC 60529)
N/A
J/RD
ANNEX J, TABLE OF ELECTROCHEMICAL POTENTIALS (see 2.6.5.6/RD)
P
Metal used ....................................................... :

Copper
Verdict
K/RD
ANNEX K, THERMAL CONTROLS (see 1.5.3 and 5.3.7)
N/A
K.1/RD
Making and breaking capacity
N/A
K.2 /RD
Thermostat reliability; operating voltage (V) ..... :
N/A
K.3/RD
Thermostat endurance test; operating voltage
(V) ................................................................... :
N/A
K.4/RD
Temperature limiter endurance; operating
voltage (V) ....................................................... :
N/A
K.5/RD
Thermal cut-out reliability
N/A
K.6/RD
Stability of operation
L
ANNEX L, BACKFEED PROTECTION TEST
L.1
General
L.2
Test for pluggable equipment type A or
pluggable equipment type B UPS
N/A
L.3
Test for permanently connected UPS
N/A
L.4
Single-fault conditions
N/A
M
ANNEX M, EXAMPLES OF REFERENCE LOAD CONDITIONS
P
M.1
General
P
M.2
Reference resistive load
TRF No.: IEC62040-1-1A
(see appended table 7.5 and 8.3)
N/A
P
Bridging resistors, photo
couplers and relay provide
feedback protection. The open
circuit voltage of input pins id
less than 42.4Vp or 60Vdc,
even in case of a single fault
See below
P
N/A
TRF originator: SGS Fimko
<www.tuv.com>
Page 29 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
IEC 62040-1-1
Clause
Requirement – Test
Result – Remark
Verdict
M.3
Reference inductive-resistive load
Max. power factor, specified by
manufacturer, was maintained
during the relevant tests
M.4
Reference capacitive-resistive loads
N/A
M.5
Reference non-linear load
N/A
M.5.1
Test method
N/A
M.5.2
Connection of the non-linear reference load
N/A
N
ANNEX N, VENTILATION OF BATTERY COMPARTMENTS
P
N.1
General
Sufficient opening and space of
battery compartment let
Hydrogen concentration
impossible
P
N.2
Hydrogen concentration
See N.1
P
N.3
Blocked conditions
Ventilation from Fan is not
considered in table N.4
P
N.4
Overcharge test
See table N.4
P
U/RD
ANNEX U, INSULATED WINDING WIRES FOR USE WITHOUT INTERLEAVED
INSULATION (see 2.10.5.4/RD)
P
P

X
ANNEX X, GUIDANCE FOR DISCONNECTION OF BATTERIES DURING
SHIPMENT
N/A
X.1
Applicable products
N/A
X.2
Battery disconnection
N/A
X.3
Package labelling/marking
N/A
X.4
Damage inspection
N/A
X.5
The importance of safe handling procedures
N/A
Y/RD
ANNEX Y, ULTRAVIOLET LIGHT CONDITIONING TEST (see 4.3.13.3/RD)
N/A
Y.1/RD
Test apparatus ................................................ :
N/A
Y.2/RD
Mounting of test samples ................................ :
N/A
Y.3/RD
Carbon-arc light-exposure apparatus .............. :
N/A
Y.4/RD
Xenon-arc light exposure apparatus ............... :
N/A
TRF No.: IEC62040-1-1A
Informative only
TRF originator: SGS Fimko
<www.tuv.com>
Page 30 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
4.3
TABLE: list of critical components
object/part No.
Result – Remark
Verdict
P
type/model
technical data
standard
mark(s) of
conformity1.
EMI-14-T5
R-301SN
701W-G
250V,15A
ANSI/UL498/
CSA-C22.2No.
42-M1984
cUL
Outlet
manufacturer/
trademark
ELCOM
RICHBAY
Rong Feng
Industrial
APC
Outlet Openings
15A, 125V
UL498
Test by UL (File
no. E95463,
Vol.2, Sec.5)
Power plug
Well Shin
5-15P
15A, 125V
UL817/CSAC22.2 No.21-M
cUL
STJ
150C, VW-1,
UL817/ CSA300V,8FT,
C22.1
12AWG
300V,105C,VW- UL 1015
1, 14AWG
cUL
Various
300V,105C,VW- UL 1015
1, 10AWG
UL
Various
300V,105C,VW- UL 1015
1, 18AWG
UL
RFMB
125V,15A
UL1077, CSA
C22.2 NO.235
cUL
250V, 1uF
UL1414/
CSA-C22.2 No.
8
cUL
250V, 0.68uF
UL1414/
CSA-C22.2
No.1-1994
cUL
Appliance inlet
Tech. Co.,
Power cord
Well Shin
Tech. Co.,
Various
Internal wire
( Mains wire and
Main grounding
input wire)
Various
Internal wire
(Battery
connector wire)
Various
Internal wire
(Other
grounding Wire)
RONGFENG
Circuit breaker
INDUSTRIAL
CO LTD
JOEMEX
ELECTRIC
CORP
KUOYUH
CAMEL
X capacitors
TECHNOLOG
(C42,C43,C45) Y CORP
PILKOR
ELECTRONIC
S CO LTD
EVOX
RIFA
GROUP OYJ
ILLINOIS
CAPACITOR
INC
Across Line
CAMEL
capacitor
TECHNOLOG
Y CORP
(C101)
TRF No.: IEC62040-1-1A
Various
UL
77 Series
88
MPX
PCX2 335
PHE830M,PHE8
40M
MKP
MPX
TRF originator: SGS Fimko
<www.tuv.com>
Page 31 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
object/part No.
Y capacitors
(C47,C48,C49,
C50,C51,C52,
C53,C54,C55)
manufacturer/
trademark
VISHAY
ELECTRONIC
GMBH
Result – Remark
type/model
technical data
standard
VY2
250V,4700pF
UL1414,
IEC60384-14/
CSA-C22.2
No.1-1994
MURATA MFG KH
CO LTD
APEX INTEC NU
CO LTD
Varistor (MV7)
Varistor
(MV8,MV9,
MV10)
Varistor
(MV11,MV12,M
V3,MV4,MV5,
MV6)
Varistor
(MV1, MV2)
Verdict
mark(s) of
conformity1.
cUL
UL
cUL
CERAMATE
TECHNICAL
CO LTD
EPCOS
(ZHUHAI FTZ)
CO LTD
CERAMATE
TECHNICAL
CO LTD
EPCOS
(ZHUHAI FTZ)
CO LTD
CERAMATE
TECHNICAL
CO LTD
GNR14D241K
EPCOS
(ZHUHAI FTZ)
CO LTD
PANASONIC
CORPORATIO
N
MAIDA
DEVELOPME
NT CO
MAIDA
S18K150
UL
ERZV20D241
UL
Z151-80
cUL
Relay
(RY1,RY2,RY3,
RY4,RY5,RY6,
RY7)
Song
Chuan
Precision Ltd
OMRON
CORP
Xiamen
Hongfa
AMERICAN
ZETTLER
Fuse
SCHURTER
(battery charger) AG
TRF No.: IEC62040-1-1A
150V,84J
UL1449/ CSAC22.2 No. 8
S14K150
GNR20D361K
UL
230V,90J
UL1449/ CSAC22.2 No. 8
S20K230
GNR20D241K
Z151-09
793-P-1C-S
G2R-1
cUL
cUL
UL
150V,90J
UL1449/ CSAC22.2 No. 8
150V, 45J
cUL
ANSI/UL1449,
CSA-C22.2 No.
8
250V~,16A ,Coil UL508/
:24Vdc, air gap CAN/CSAis 0.7mm min, C22.2 No. 14
class B
cUL
250V,1A
cUL
cUL
HF14FW
AZ755
MST
UL248/CSAC22.2 No. 248
TRF originator: SGS Fimko
<www.tuv.com>
Page 32 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
object/part No.
Fuse (F1, F2)
Battery Fuse
(F4,F5)
manufacturer/
trademark
COOPER
BUSSMANN
INC
LITTELFUSE
WICKMANN
WERKE
LITTELFUSE
LITTELFUSE
Battery
CSB
BATTERY
PANASONIC
B&B
BATTERY
EXIDE
INDUSTRIES
SHENZHEN
CENTER
POWER
KUNG LONG
INDUSTRIES
LTD.
DC Fan
KAIMEI
YOUNG
LIN
TECH
YEN SUN
TECHNOLOG
Y
Optical
ISOCOM LTD
Isolators(IC16,I (OPTO INC.)
C17,IC18,IC19, VISHAY
IC20,IC21,IC22) EVERLIGHT
FAIRCHILD
LITEON
ELECTRONIC
S
AVAGO
CHI MEI
Enclosure (top
LG Chemical
housing, outlet
panel)
Enclosure
CHI MEI
TRF No.: IEC62040-1-1A
Result – Remark
type/model
technical data
standard
Verdict
SR
mark(s) of
conformity1.
cUL
372
cUL
230.250
250V, 0.25A
257040
40A,32V
HR 1234W
12V, 10.5Ah for UL 1989
JB35B; 12V,9Ah
for J25B
UP-RW1245
HR9-12
UL248-14, CSA- UL
C22.2 No. 24814-00
ANSI/UL 248-1/ cUL
CSA-C22.2 No.
248.1- 2000
EP1234W
UL
UL
UL
UL
UL
CP1290
UL
WP1236W
KF0410B2HS
DFB401024H
24V, 1.2W
ANSI/UL 507,
CSA-C22.2 No.
113-M1984
cUL
FD244010HB
ISP817
5000
V
isolation
SFH61
EL816
H11A817
LTV817S
ac UL1577/CSA
Component
Acceptance
Service Notice
No. 5
HCPL-817
PA765A(+)
V-0,3.2mm
AF-312,
AF312A, AF-312K,
AF-312T.
UL 94/
CAN/CSA
C22.2 No.
0.17.92
PA765A(+)
UL 94/
V-0,3.0mm
cUL
cUL
cUL
cUL
cUL
UL
cUL
cUL
TRF originator: SGS Fimko
<www.tuv.com>
Page 33 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
object/part No.
(bezel rear
cover) battery
housing
Enclosure
(cover for
battery pack)
manufacturer/
trademark
LG Chemical
Various
PLASTIC XFMR Sabic
Innovative
HOLDER
Plastics
Bayer
PCB
Various
Result – Remark
type/model
AF-312,
AF312A, AF-312K,
AF-312T.
AVR/inverter
transformer
mark(s) of
conformity1.
CAN/CSA
C22.2 No.
0.17.92
V-2, 2.0mm
UL 94
UL
Lexan 945
V-0,3.0mm
UL 94
UL E45329
6485
Various
CHAIN-MATE J35B
INDUSTRIAL
Co., LTD
CHUAN SHUN
ELECTRIC
INDUSTRIAL
CHAIN-MATE J25B
INDUSTRIAL
Co., LTD
TRF No.: IEC62040-1-1A
standard
Various
CORMEX
420-0018-Z-002
Line
ELECTRONIC
Choke(differenti
al) (L1,L2,L3,L4) S IND. CO.,
LTD.
SHENZHEN
JINGQUANHU
A
ELECTRONIC
S CO., LTD.
COILS
ELECTRONIC
JTK
420-0580-Z
Line Choke
TECHNOLOG
(common) ( L8, Y
L9)
SHENZHEN
JINGQUANHU
A
ELECTRONIC
S CO., LTD.
FALCO
JIANGSU
TAICHANG
APC
640-3078-Z
Coaxial
Protector
AVR/inverter
transformer
technical data
Verdict
UL E178485
min 130C,V-1
ANSI/UL 796,
CAN/CSAC22.2 No. 0.17
cUL
Ф17.5mm
by UL 1778/CSA
43mm,
wire C22.2 No107.3
Ф1.6mm, 28.5T,
38uH, magnet
wire200°C, PCB
130°C,V-0,1mm
thick
Tested in the
Ф24mm by
37.8mm, wire
Ф1.8mm, 12T,
2mH, magnet
wire130°C, PCB
130°C,V-0,1mm
thick
UL 1778/CSA
C22.2 No107.3
Tested in the
UL 1778/CSA
C22.2 No107.3
Test by UL (File
no. E95463,
Vol.1, Sec.35)
appliance
appliance
Input: 120UL 1778/CSA
141.88V; output: C22.2 No107.3
14.9V,
Tested in the
Input: 120V
output: 14.9V,
Tested in the
UL 1778/CSA
C22.2 No107.3
appliance
appliance
TRF originator: SGS Fimko
<www.tuv.com>
Page 34 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
object/part No.
Current
transformer
Current
transformer
DC/DC
transformer
Charger
transfomrer
manufacturer/ type/model
trademark
CHUAN SHUN
ELECTRIC
INDUSTRIAL
SHENZHEN
CT1
JINGQUANHU
A
CORMEX
ELECTRONIC
S IND. CO.,
LTD.
CHUAN SHUN
ELECTRIC
INDUSTRIAL
CO. LTD.
Result – Remark
technical data
standard
mark(s) of
conformity1.
Class B ratio
1000:1.
Winding, R/C
(OBMW2/8),
rated 90°C
minimum, in
Secondary,
1000 turns of
0.08 mm; in
Primary, 1 turn
of 1.6 mm.
UL 1778/CSA
C22.2 No107.3
Tested in the
UL 1778/CSA
C22.2 No107.3
Tested in the
UL 1778/CSA
C22.2 No107.3
Tested in the
UL 1778/CSA
C22.2 No107.3
Tested in the
UL 1778/CSA
C22.2 No107.3
Tested in the
UL 1778/CSA
C22.2 No107.3
Tested in the
UL 1778/CSA
C22.2 No107.3
Tested in the
UL 1778/CSA
C22.2 No107.3
Tested in the
UL 1778/CSA
C22.2 No107.3
Tested in the
SHENZHEN
CT2
JINGQUANHU
A
CORMEX
ELECTRONIC
S IND. CO.,
LTD.
Class B, ratio
1000:1.
Winding, R/C
(OBMW2/8),
rated 90°C
minimum, in
Secondary,
1000 turns of
0.1 mm; in
Primary, 1 turn
of 2 mm.
Winding was
wound on
bobbin, covered
with 3 turns of
insulation tape.
SHENZHEN
T1
JINGQUANHU
A
JTK
TECHNOLOG
Y
Falco
Jiangsu
Taichang
SHENZHEN
T2
JINGQUANHU
A
CORMEX
ELECTRONIC
S IND. CO.,
LTD.
SHENZHEN
CliCK
Class B
TRF No.: IEC62040-1-1A
Verdict
Class B
appliance
appliance
appliance
appliance
appliance
appliance
appliance
appliance
appliance
TRF originator: SGS Fimko
<www.tuv.com>
Page 35 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
object/part No.
manufacturer/
trademark
Result – Remark
type/model
technical data
standard
Verdict
mark(s) of
conformity1.
Note(s):
1. An asterisk indicates a mark which assures the agreed level of surveillance
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 36 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
4.4
TABLE: electrical data (in normal conditions)
Result – Remark
Verdict
P
fuse #
Irated (A)
U (V)
P (W)
I (A)
Ifuse (A)
condition/status
Circuit
breaker
Circuit
breaker
-
108
950
13.8
13.8
50Hz, at rated load and charging
of empty battery
-
108
953
13.8
13.8
60Hz, at rated load and charging
of empty battery.
Circuit
breaker
12
120
933
12.3
12.3
50Hz, at rated load and charging
of empty battery..
Circuit
breaker
12
120
937
12.3
12.3
60Hz, at rated load and charging
of empty battery..
Circuit
breaker
-
127
930
11.6
11.6
50Hz, at rated load and charging
of empty battery..
Circuit
breaker
-
127
933
11.6
11.6
60Hz, at rated load and charging
of empty battery..
Note(s):
5.1.2
TABLE: distance through insulation measurements
P
distance through insulation di at/of:
Up
(V)
test voltage
(V)
required di
(mm)
di
(mm)
Photo couplers
120
3000Va.c
0.4
0.5
Enclosure
120
3000Va.c
0.4
3.0
Top side PCB and bottom side of PCB
120
3000Va.c
0.4
1.6
Note(s):
5.1.3
TABLE: discharge of capacitors in the primary circuit
Condition
τ calculated
τ measured
(ms)
(ms)
t u→ 0V
(ms)
--
45
--
Line to neutral
P
Comments
Up=180V, 37% of Up=67V no load
Note(s):overall capacity: 1.68uF; discharger resistance: 600kΩ
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 37 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
5.2
2.2.2/RD
TABLE: insulation / hazardous voltage measurement
Transformer
Result – Remark
Location
AVT XT/clamp
transformer
T2
CT1
CT2
Verdict
P
max. Voltage
Voltage Limitation
V peak
V d.c.
J31-1 to J31-2
31.6
--
J31-1 to ground
29.6
--
J31-2 to ground
2.0
--
Pin 8 to ground
36
--
Pin 10 to ground
16
--
Pin 9 to ground
1.5
--
Pin 1 to ground
1.57
--
Pin 2 to ground
2.49
--
Pin 1 to ground
0.5
--
Pin 2 to ground
0.6
--
Component
Note(s): Test voltage: 120V, 60Hz
5.2
2.2.3/RD
TABLE: insulation / SEL voltage measurement
Location
Voltage measured (V)
SELV port
P
Comments
36Vp
No boost circuit behind winding 8-10-9
Note(s): Test voltage: 120V, 60Hz
5.3
2.4/RD
TABLE: limited current circuits
Location
P
Voltage
(V)
Current
(mA)
Freq.
(kHz)
Limit
(mA)
Comments
After R187 to PE
0.079
0.04
50
0.7
R202 shorted
After R 194 to PE
0.020
0.01
50
0.7
R198 shorted
Note(s): Test at 127V, 60Hz
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 38 of 63
Report No.: 30983026 001
National Differences
Requirement − Test
Clause
Result – Remark
5.4
TABLE: provisions for protective earthing
2.6.3.3/RD
Location
Verdict
P
Resistance measured (mΩ) Comments
PE pin of appliance inlet to bus bar
0.04
At 40A, 2 minutes
PE pin of appliance inlet to coaxial
ground
0.06
At 40A, 2 minutes
PE pin of appliance inlet to
telephone protection ground
0.06
At 40A, 2 minutes
PE pin in the PCB to enclosure of
USB
0.03
At 40A, 2 minutes
Note(s):
5.8
2.10.2/RD
TABLE: working voltage measurement
Location
P
RMS voltage (V)
Peak voltage (V) Comments
Peak voltage (V) Comments
AVR/inverter transformer
From (Pri.)
To (Sec.)
RMS voltage (V)
J6
J31-4
98
172
At normal load condition.
J6
J31-5
97
172
At normal load condition.
J12
J31-4
98
172
At normal load condition.
J12
J31-5
98
174
At normal load condition.
J14
J31-4
99
176
At normal load condition.
J14
J31-5
99
178
At normal load condition.
From (Pri.)
To (Sec.)
RMS voltage (V)
1
3
96
162
At normal load condition.
1
4
96
162
At normal load condition.
2
3
96
162
At normal load condition.
2
4
96
162
At normal load condition.
From (Pri.)
To (Sec.)
RMS voltage (V)
1
4
97
Transformer: CT1
Peak voltage (V) Comments
Transformer CT2
TRF No.: IEC62040-1-1A
Peak voltage (V) Comments
167
At normal load condition.
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<www.tuv.com>
Page 39 of 63
Report No.: 30983026 001
National Differences
Requirement − Test
Clause
Location
Result – Remark
RMS voltage (V)
Verdict
Peak voltage (V) Comments
1
5
97
167
At normal load condition.
2
4
97
167
At normal load condition.
2
5
97
167
At normal load condition.
From (Pri.)
To (Sec.)
RMS voltage (V)
1
15
94
160
At normal load condition.
1
14
93
158
At normal load condition.
1
12
64
230
Battery mode
1
11
90
300
Battery mode
4
15
93
152
At normal load condition.
4
14
93
152
At normal load condition.
4
12
75
272
Battery mode
4
11
76
262
Battery mode
8
15
93
152
At normal load condition.
8
14
93
152
At normal load condition.
8
12
89
280
Battery mode
8
11
65
218
Battery mode
From (Pri.)
To (Sec.)
RMS voltage (V)
6
7
151
176
At normal load condition.
6
8
156
240
At normal load condition.
6
10
93
172
At normal load condition.
6
9
152
186
At normal load condition.
4
7
185*
264
At normal load condition.
Transformer: T1
Peak voltage (V) Comments
Transformer T2:
TRF No.: IEC62040-1-1A
Peak voltage (V) Comments
TRF originator: SGS Fimko
<www.tuv.com>
Page 40 of 63
Report No.: 30983026 001
National Differences
Requirement − Test
Clause
Location
Result – Remark
RMS voltage (V)
Verdict
Peak voltage (V) Comments
4
8
169
288
At normal load condition.
4
10
145
320*
At normal load condition.
4
9
185
270
At normal load condition.
1
7
14
36
At normal load condition.
1
8
36
90
At normal load condition.
1
10
94
170
At normal load condition.
1
9
15
36
At normal load condition.
From (Pri.)
To (Sec.)
RMS voltage (V)
IC17 Pin1
IC17 pin4
111
178
At normal load condition.
IC17 Pin1
IC17 pin3
111
178
At normal load condition.
IC17 Pin2
IC17 pin4
112
178
At normal load condition.
IC17 Pin2
IC17 pin3
113
178
At normal load condition.
IC20 Pin1
IC20pin4
111
182
At normal load condition.
IC20 Pin1
IC20 pin3
111
186
At normal load condition.
IC20 Pin2
IC20 pin4
111
182
At normal load condition.
IC20 Pin2
IC20 pin3
111
182
At normal load condition.
IC16 Pin1
IC16pin4
112
178
At normal load condition.
IC16 Pin1
IC16pin3
113
178
At normal load condition.
IC16 Pin2
IC16pin4
113
178
At normal load condition.
IC16 Pin2
IC16 pin3
112
178
At normal load condition.
IC21 Pin1
IC21 pin4
87
154
At normal load condition.
IC21 Pin1
IC21 pin3
86
120
At normal load condition.
IC21Pin2
IC21 pin4
90
166
At normal load condition.
Photo couplers
TRF No.: IEC62040-1-1A
Peak voltage (V) Comments
TRF originator: SGS Fimko
<www.tuv.com>
Page 41 of 63
Report No.: 30983026 001
National Differences
Requirement − Test
Clause
Location
Result – Remark
RMS voltage (V)
Verdict
Peak voltage (V) Comments
IC21 Pin2
IC21 pin3
90
156
At normal load condition.
IC22 Pin1
IC22pin4
110
178
At normal load condition.
IC22 Pin1
IC22 pin3
112
178
At normal load condition.
IC22Pin2
IC22 pin4
112
178
At normal load condition.
IC22 Pin2
IC22 pin3
112
178
At normal load condition.
Note(s): Test at 120V, 60Hz,
Asterisk indicates highest Vp or Vrms.
5.8 and 9
TABLE: clearance and creepage distance measurements
P
clearance cl and creepage
distance dcr at/of:
Up
(V)
U r.m.s.
(V)
required cl
(mm)
cl
(mm)
required
dcr (mm)
dcr
(mm)
Primary component to the
secondary component (with
10 N) (primary bus of outlet to
secondary resistors
210
125
2.0
14.5
3.0
14.5
Primary component to
secondary component (with
10N)(L3 to HS9)
210
125
2.0
6.0
3.0
6.0
Primary trace to secondary
trace by bridging resistors
(under
R202/R186/R189/R187;
R192/R191/R190/R188)
210
125
2.0
5.7
3.0
5.7
Primary trace to secondary
trace by bridging resistors
(under
R198/R197/R196/R194;
R199/R200/R201/R203)
210
125
2.0
5.1
3.0
5.1
Primary trace to secondary
trace (under T1)
300
125
3.0
5.8
3.0
5.8
Primary trace to secondary
trace (under T2)
320
185
3.0
8.0
4.0
8.0
Primary trace to secondary
trace (under CT1)
210
125
2.0
5.5
3.0
5.5
Primary trace to secondary
trace (under CT2)
210
125
2.0
7.5
3.0
7.5
Main Board
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
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Page 42 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
clearance cl and creepage
distance dcr at/of:
Up
(V)
required cl
(mm)
2.0
cl
(mm)
210
U r.m.s.
(V)
125
Primary trace to secondary
trace (under C55 with cut slot)
Primary trace to secondary
trace (under RY7 and RY4)
210
125
Primary trace to secondary
trace (under RY3)
210
Primary trace to secondary
trace (under RY5)
Verdict
dcr
(mm)
5.8
required
dcr (mm)
3.0
2.0
5.6
3.0
5.6
125
2.0
5.9
3.0
5.9
210
125
2.0
5.3
3.0
5.3
Primary trace to secondary
trace (under RY2)
210
125
2.0
7.4
3.0
7.4
Primary trace to secondary
trace (under RY6)
210
125
2.0
8.2
3.0
8.2
Primary trace to secondary
trace (under RY1)
210
125
2.0
11.3
3.0
11.3
Primary trace to secondary
trace (under IC20 between pin
1,2 and pin 3,4)
210
125
2.0
7.2
3.0
7.2
Primary trace to secondary
trace (under IC19 & IC16
between pin 1,2 and pin 3,4)
210
125
2.0
7.2
3.0
7.2
Primary trace to secondary
trace (under IC21 & IC22
between pin 1,2 and pin 3,4)
210
125
2.0
7.0
3.0
7.0
Primary trace of different
potential (under C101 with cut
slot)
210
125
0.5
4.0
1.5
8.0
Primary trace of different
potential (under C43 with cut
slot)
210
125
0.5
2.9
1.5
2.9
6.7
Note(s): For clearance and creepage did not describe above are far larger than limit above.
5.8, 6, 8.2
and 9
TABLE: electric strength tests, impulse tests and voltage surge tests
test voltage applied between:
P
test voltage (V)
a.c. / d.c.
breakdown
Yes / No
Primary to secondary
DC 2828
No
Primary to PE
DC 1414
No.
AVR/inverter, primary/ secondary winding to core
AC 1000
No.
AVR/inverter, primary winding to secondary winding
AC 2000
No.
two layer insulation tape of AVR/inverter transformer
AC 2000
No.
TRF No.: IEC62040-1-1A
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Page 43 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
CT1, primary winding to secondary winding
AC 2000
No.
CT1, primary winding to core
AC 2000
No.
CT2, primary winding to secondary winding
AC 2000
No.
CT2, Primary winding to core
AC 2000
No.
T1 primary winding to secondary winding
AC 3000
No.
T1 primary winding/secondary winding to core
AC 1500
No.
2 layers of insulation tape of T1
AC 3000
No.
T2 primary winding to secondary winding
AC 3000
No.
T2 secondary winding to core
AC 3000
No.
Note(s):
7.4.1
4.6.1/RD
and
4.6.2/RD
TABLE: openings
P
Location
Size (mm)
Comments
Rear side
Each opening 2x64
Total 23 openings
Note(s):
7.5
TABLE: resistance to fire
part
1
P
manufacturer of material
1
type of material
1
thickness
(mm)
1
flammability
class
1
Note(s):
1. See table 4.3
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 44 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
7.5 and
8.3
TABLE: fault condition tests
P
ambient temperature (°C) ....................................: See below

model/type of power supply .................................: --

manufacturer of power supply .............................: --

rated markings of power supply ...........................: --

component
No.
fault
test voltage
(V)
Fan
Stalled
120
opening
Blocked
Result – Remark
test time
2h
fuse
No.
Circuit
Breaker
fuse current
(A)
12.3
Verdict
result
Unit normal operation
Ambient Temp: 27°C
T1 coil: 35°C max.
T1 core : 35°C max.
AVR coil: 28°C max.
AVR core: 31°C max.
T2 coil: 35°C max.
T2 core: 35°C max.
CT1 coil: 92°C max.
CT2 coil : 86°C max.
IC21: 39°Cmax.
IC20: 66°C max
Battery: 37°C max
No hazards
Output
s-c
120
1s
Circuit
breaker
--
Unit shutdown, no
hazards
Output
s-c
Battery
mode
1s
--
--
Unit shutdown, no
hazards
AVR transformer
6-J12
s-c
120
20 min
Circuit
Breaker
12.3
Unit normal operation
No hazards
AVR transformer
s-c
Battery
mode
20 min
--
--
Q2 damaged, repeat
three times same result
No hazards
s-c
120
20 min
Circuit
Breaker
12.3
Unit shut down
J6-J12
AVR transformer
J14-J12
AVT transformer
s-c
Battery
mode
20 min
--
--
s-c
120
1hr
Circuit
Breaker
12.3
J14-J12
D23
No hazards
TRF No.: IEC62040-1-1A
Q1,Q4 damaged, repeat
three times same result
No hazards
Unit normal operation
No hazards
TRF originator: SGS Fimko
<www.tuv.com>
Page 45 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
component
No.
fault
test voltage
(V)
T2 pin 8-10
s-c
120
Result – Remark
test time
1.5hr
fuse
No.
Circuit
Breaker
fuse current
(A)
12.3
Verdict
result
Unit normal operation
Max. charge voltage :
25V
Ambient Temp: 21°C
T1 coil: 25 °C max.
T1 core : 24 °C max.
AVR coil: 22°C max.
AVR core: 21°C max.
T2 coil: 57 °C max.
T2 core : 56°C max.
CT1 coil: 32°C max.
CT2 coil : 32°C max.
IC21 : 42°Cmax.
IC20: 24°C max
Battery: 21°C max
No hazards
T2 pin 9-10
s-c
120
1.5hr
Circuit
Breaker
12.3
Unit normal operation
Max. charge voltage :
25V
Ambient Temp: 21°C
T1 coil: 25 °C max.
T1 core : 25 °C max.
AVR coil: 21°C max.
AVR core: 21°C max.
T2 coil: 62 °C max.
T2 core : 60°C max.
CT1 coil: 33°C max.
CT2 coil : 33°C max.
IC21 : 46°Cmax.
IC20: 25°C max
Battery: 21°C max
No hazards
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 46 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
component
No.
fault
test voltage
(V)
test time
T1 pin 15-14
s-c
Battery
mode
1min
fuse
No.
--
fuse current
(A)
--
Verdict
result
Unit shut down
No hazards
T1pin 13-11
s-c
Battery
mode
1min
--
--
Unit shut down
No hazards
D70
s-c
120
30min
Circuit
Breaker
12.3
Unit shutdown, Max.
charge voltage: 24.2V,
No hazards
IC21 pin 1-2
s-c
120
30min
Circuit
Breaker
12.3
Unit normal operation,
Max. charge voltage:
24.2V,
No hazards
IC21 pin 1
o-c
120
30 min
Circuit
breaker
12.3
Unit normal operation,
Max. charge voltage:
24.2V,
No hazards
IC22 pin 1-2
s-c
120
30min
Circuit
Breaker
12.3
Unit normal operation,
Max. charge voltage:
24.2V,
No hazards
IC22 pin 1
o-c
120
30min
Circuit
breaker
12.3
Unit normal operation,
Max. charge voltage:
24.2V,
No hazards
Q28 pin 1-3
s-c
Battery
mode
30 min
--
--
Unit shutdown, no
hazards.
Q28 pin 1-2
s-c
Battery
mode
30 min
--
--
Q26 damage, repeat 3
times, same result, no
hazards
Q28 pin 2-3
s-c
Battery
mode
30 min
--
--
Q26 damage, repeat 3
times, same result, no
hazards
Q1 pin 1-3
s-c
Battery
mode
30 min
--
--
Unit shutdown, no
hazards.
Q1 pin 1-2
s-c
Battery
mode
30 min
--
--
Q1damage, repeat 3
times, same result, no
hazards
Q1 pin 2-3
s-c
Battery
mode
30 min
--
--
Q1 damage, repeat 3
times, same result, no
hazards
C22
s-c
120
1s
Circuit
breaker
12.3
F4 and F5 broken, no
hazards.
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 47 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
component
No.
Result – Remark
test time
fuse
No.
fuse current
(A)
Verdict
fault
test voltage
(V)
result
CT1 pin 1-3
s-c
Battery
mode
1 hr
--
--
Unit normal operation,
no hazards.
CT2 pin 4-3
s-c
120
1 hr
Circuit
breaker
--
Unit normal operation,
no hazards.
CT2 pin 4-3
s-c
Battery
mode
1 hr
--
--
Unit normal operation,
no hazards.
Output
s-c
120
1s
Circuit
breaker
--
Unit shutdown, no
hazards
Output
s-c
Battery
mode
1s
--
--
Unit shutdown, no
hazards
Output
o-l
120
2 hr
Circuit
breaker
13.4
Unit shutdown after
overload to 14.4A
Ambient Temp: 24°C
T1 coil: 34 °C max.
AVR coil: 73°C max.
T2 coil: 68 °C max.
CT1 coil: 58°C max.
CT2 coil : 58°C max.
IC21 : 56°Cmax.
Battery: 26°C max
No hazards
Note(s):
1. Used abbreviations: o-l=overload, s-c=short circuit; o-c=open circuit
7.7
TABLE A: maximum temperatures
P

test voltage (V) ................................ :
127V
108V
Battery
mode
tamb1 (°C) .......................................... :
23
23
24

tamb2 (°C) .......................................... :
--
--
--

maximum temperature T of part/at:
T
(°C)
allowed
Tmax (°C)
T1 coil
27
27
86
95
T1core
27
27
78
--
T2 coil
45
44
37
95
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 48 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
maximum temperature T of part/at:
Verdict
T
(°C)
allowed
Tmax (°C)
IC18
28
28
41
85
IC 16
31
31
43
85
IC 20
27/44
28/45
50/66
85
IC 22
36/53
37/54
33/49
85
IC 21
37
38
34
85
IC 19
32
31
43
85
AVR transformer coil
24
24
27
95
AVR transformer core
25
25
28
--
CT1 coil
67
55
44
95
CT1 core
56
47
42
--
C43
41
37
34
85
C54
37
34
30
70
L8
60
50
36
90
L10
35
34
32
90
L4
27
27
50
90
RY7 coil
58
55
42
110
RY1 coil
71
68
55
75
RY3 coil
37
35
47
75
RY4 coil
65
62
41
75
RY5 coil
38
36
39
75
C55 body
31
32
29
70
C22 body
26
26
83
90
PWB near IC18
30
30
45
130
PWB near L3
34
33
42
115
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 49 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
maximum temperature T of part/at:
Verdict
T
(°C)
allowed
Tmax (°C)
PWB near Q28
27
27
56
115
PWB near Q4
29
29
92
115
Battery body
24
24
33
--
Power inlet
34
32
27
55
Power cord
50
43
28
60
Enclosure inside closed output bus bar
29
28
31
--
Enclosure outside near AVR
23
23
25
80
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 50 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
temperature T of winding:
Result – Remark
R1
(Ω)
R2
(Ω)
T
(°C)
Verdict
allowed
Tmax (°C)
insulation
class
Note(s):
1. The temperatures were measured under worst case normal mode defined in 1.2.2.1/RD and as
described in 1.6.2 /RD at voltages as described in 1.4.5.
2. The user's manual defines 40°C maximum ambient t emperature. The maximum allowed temperature
is calculated as follows:
unless otherwise specified, the tested ambient at 25°C is used for the calculation of maximum allowed
temperature which is the worst condition.
Winding components:
- T1, T2, AVR/inverter, CT1 and CT2 of class B → allowed Tmax=120°C-10°C-(40-25)°C=95°C
- Other winding components of 105°C
→ allowed Tmax=105°C-(40-25)°C=90°C
Capacitor components with:
- X cap of 100°C
→ allowed Tmax=100°C-(40-25)°C=85°C
- Y cap of 85°C
→ allowed Tmax=85°C-(40-25)°C=70°C
- E-cap of 105°C minimum
→ allowed Tmax=105°C-(40-25)°C=90°C
Others components:
- Primary PVC wire of 105°C minimum
→ allowed Tmax=105°C-(40-25)°C=90°C
- Optical isolator of 100°C
→ allowed Tmax=100°C-(40-25)°C=85°C
-
PCB of 130°C
Relay of 100°C
PVC power cord
Appliance inlet of 70°C
TRF No.: IEC62040-1-1A
→ allowed Tmax=130°C-(40-25)°C=115°C
→ allowed Tmax=100°C-10-(40-25)°C=75°C
→ allowed Tmax=75°C-(40-25)°C=60°C
→ allowed Tmax=70°C-(40-25)°C=55°C
TRF originator: SGS Fimko
<www.tuv.com>
Page 51 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
7.7
TABLE B: ball pressure test of thermoplastic parts
Result – Remark
Verdict
N/A
allowed impression diameter (mm) .....................: ≤ 2 mm
part

test temperature
(°C)
impression diameter
(mm)
Note(s): Material of bobbin is phenolic type that is accepted without further test for not exceeding 125°C
8.1.1
TABLE: earth leakage current
P
Condition
L→ terminal A
(mA)
N → terminal A
(mA)
Limit
(mA)
At output
grounding
termianls
0.6
0.6
3.5
Switch ”e’” open, no load applied
At plastic
enclosure and
SELV interface
0.01
0.01
0.25
Switch ”e’” closed, no load applied
Comments
Note(s): test at 127V, 50Hz.
C.2/RD
Safety isolation transformer
P
Construction details:
Transformer part name: AVR/Inverter Transformer
Manufacturer:
See appended table 4.3
Type:
See appended table 4.3
Recurring peak voltage
210Vp
Required clearance for reinforced
insulation (from table 2H and 2J)
2.0mm
Effective voltage rms
125V
Required creepage distance for reinforced
insulation (from table 2L)
3.0mm
Measured min. creepage distance
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 52 of 63
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Clause
Result – Remark
Location
Verdict
inside (mm)
outside (mm)
7.0
7.0
7.0
7.0
inside (mm)
outside (mm)
7.0
7.0
7.0
7.0
Primary winding/pin to secondary winding/pin
Seconding winding/ pin to core
Measured min. clearances
Location
Primary winding/pin to secondary winding/pin
Seconding winding/ pin to core
Construction:
Concentric winding on the round core, outer windings is secondary, core is folating. Min three layers insualtion
between primary and secondary, overlap min. 6min insualtion tape provided beteween primary and secondar
windings of transformer. Winding ends are fixed additional by tape.
Pin numbers
Prim.
1-2-3
Sec.
4-5
Bobbin
Material
Insulation paper, PB2 0.38mm*2SHT+PET
film: ELD5 0.05mm*2 Layer*1T, Dupont
Hongji Films.
Thickness
0.8
Electric strength test
With AC 3000V after humidity treatment
Result
C.2/RD
Pass
Safety isolation transformer
P
Construction details:
Transformer part name: CT1
Manufacturer:
See appended table 4.3
Type:
See appended table 4.3
Recurring peak voltage
210Vp
Required clearance for reinforced
insulation (from table 2H and 2J)
TRF No.: IEC62040-1-1A
2.0mm
TRF originator: SGS Fimko
<www.tuv.com>
Page 53 of 63
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Clause
Requirement − Test
Effective voltage rms
Result – Remark
Verdict
125V
Required creepage distance for reinforced
insulation (from table 2L)
3.0mm
Measured min. creepage distance
Location
inside (mm)
outside (mm)
4.2
--
4.2
4.2
0
4.2
inside (mm)
outside (mm)
4.2
--
4.2
4.2
0
4.2
Primary winding/pin to secondary winding/pin
Primary winding/pin to core
Secondary winding/pin to core
Measured min. clearances
Location
Primary winding/pin to secondary winding/pin
Primary winding/pin to core
Secondary winding/pin to core
Construction:
Concentric windings on EI19 size bobbin, primary winding (triple insualted wire) and secondary windings
(enamelled windings). Core is considered as secondary.
Pin numbers
Prim.
1-3
Sec.
5-6
Bobbin
Material
Sumitomo PM-9820, phenolic, 150 °C, min.
V-0
Thickness
0.7mm
Electric strength test
With AC 2000V after humidity treatment
Result
TRF No.: IEC62040-1-1A
Pass
TRF originator: SGS Fimko
<www.tuv.com>
Page 54 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
C.2/RD
Safety isolation transformer
Result – Remark
Verdict
P
Construction details:
Transformer part name: CT2
Manufacturer:
See appended table 4.3
Type:
See appended table 4.3
Recurring peak voltage
210Vp
Required clearance for reinforced
insulation (from table 2H and 2J)
2.0mm
Effective voltage rms
125V
Required creepage distance for reinforced
insulation (from table 2L)
3.0mm
Measured min. creepage distance
Location
Primary winding/pin to secondary winding/pin
Primary winding/pin to core
Secondary winding/pin to core
inside (mm)
outside (mm)
3.2
3.2
3.2
3.2
--
--
inside (mm)
outside (mm)
3.2
3.2
3.2
3.2
--
--
Measured min. clearances
Location
Primary winding/pin to secondary winding/pin
Primary winding/pin to core
Secondary winding/pin to core
Construction:
Concentric windings on EI19 size bobbin, primary winding and secondary windings is separated by bobbin.
Primary winding is sealed by compound and secondary winding. Secondary winding tape is overlaped in the
pin side.
Pin numbers
Prim.
3-4
Sec.
1-2
Bobbin
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 55 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
Verdict
Material
Sumitomo PM-9820, phenolic, 150 °C, min.
V-0 or Chang Chun Plastics T375J, 150 °C,
min. V-0
Thickness
0.7mm
Electric strength test
With AC 3000V after humidity treatment
Result
C.2/RD
Pass
Safety isolation transformer
P
Construction details:
Transformer part name: T1
Manufacturer:
See appended table 4.3
Type:
See appended table 4.3
Recurring peak voltage
300 Vp
Required clearance for reinforced
insulation (from table 2H and 2J)
3.0mm
Effective voltage rms
97V
Required creepage distance for reinforced
insulation (from table 2L)
3.0mm
Measured min. creepage distance
Location
inside (mm)
outside (mm)
Primary winding/pin to core
6.0
6.0
6.0
6.0
Secondary winding (N3)/pin to core
3.0
3.0
Secondary winding (N4/N5)/pin to core
5.0
5.0
inside (mm)
outside (mm)
6.0
6.0
6.0
6.0
Primary winding/pin to secondary winding/pin
Measured min. clearances
Location
Primary winding/pin to secondary winding/pin
Primary winding/pin to core
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 56 of 63
Report No.: 30983026 001
National Differences
Requirement − Test
Clause
Result – Remark
Verdict
Secondary winding (N3)/pin to core
3.0
3.0
Secondary winding (N4/N5)/pin to core
5.0
5.0
Construction:
Concentric windings on ETD44 size bobbin, 3 layers insulation between primary and secondary windings,
windings ends additionaly fixed with tape, core is floating. Copper of primary windings N1/N2 is overlap 6mm
insualtion tape on both sides and overlap 5 mm on both side for secondary windings N4/N5. Width of margin
tape for secondary winding N3 is 3 mm
Pin numbers
Prim.
1/2-4/5/6-8/9
Sec.
15-16; 12/13-16/17/18-10/11
Bobbin
Material
Chang Chun Plastics T375J, 150 °C, min.
V-0
Thickness
1.0 mm
Electric strength test
With AC 3000V after humidity treatment
Result
C.2/RD
Pass
Safety isolation transformer
P
Construction details:
Transformer part name: T2
Manufacturer:
See appended table 4.3
Type:
See appended table 4.3
Recurring peak voltage
320 Vp
Required clearance for reinforced
insulation (from table 2H and 2J)
3.0mm
Effective voltage rms
185 V
Required creepage distance for reinforced
insulation (from table 2L)
TRF No.: IEC62040-1-1A
4.0 mm
TRF originator: SGS Fimko
<www.tuv.com>
Page 57 of 63
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Result – Remark
Verdict
Measured min. creepage distance
Location
inside (mm)
outside (mm)
Primary winding/pin to secondary winding/pin
--
Primary winding/pin to core
--
4.4(seconday pin to
core)
--
Secondary winding/pin to core
--
4.4(seconday pin to
core)
inside (mm)
outside (mm)
Primary winding/pin to secondary winding/pin
--
Primary winding/pin to core
--
4.4(seconday pin to
core)
--
Secondary winding/pin to core
--
Measured min. clearances
Location
4.4(seconday pin to
core)
Construction:
Concentric windings on EEL-19 size bobbin. Primary windings are enamelled copper wire and copper foils are
covered by insulation tape with 5 mm overlap. The secondary windings are triple insulated wires..
Pin numbers
Prim.
1-2; 4-5-6
Sec.
8-9-10
Bobbin
Material
Sumitomo PM-9820, phenolic, 150 °C, min.
V-0
Thickness
1.0 mm
Electric strength test
With AC 3000V after humidity treatment
Result
TRF No.: IEC62040-1-1A
Pass
TRF originator: SGS Fimko
<www.tuv.com>
Page 58 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
N.4
Ventilation of battery compartments
Result – Remark
Verdict
P
The required dimension for the ventilation openings will be calculated with the
following formula:
A > K1 * Q
with Q = (0.054 m³/Ah) * n * I * C
where:
K1 : constant factor of 28 h * cm²/m³
Q:
airflow in m³/h
n:
number of battery cells
I :
constant factor (0,2A/100Ah for valve regulated lead acid batteries)
C:
nominal capacity of the battery
With the specific data for the UPS the following dimension for the ventilation
openings is required:
n : 12
C : 10.5
A > 28 h * cm²/m³ * (0.054 m³/Ah) * n * 0.2 A/100 Ah * C
A > 0.38 cm²
Verdict
The size of ventilation openings in battery cabinet exceeds the required airflow by
far (as well as the UPS).
TRF No.: IEC62040-1-1A
TRF originator: SGS Fimko
<www.tuv.com>
Page 59 of 63
Report No.: 30983026 001
National Differences
Clause
Requirement − Test
Result – Remark
US National Differences
Verdict
P
National differences for IEC 62040-1-1
1.1-1.2
1. UL 1778 references the applicable US and
Canadian National Electrical Codes.
P
2. For degrees of protection provided by
enclosures, UL 1778 refers to UL 50 (Annex ll
– See attached).
2
1. Annex ll of UL 1778 references applicable UL See test report
standards.
P
4.3
1. UL 1778 makes reference to Annex ll for UL
normative references, and Annex AA for Oilfilled and Inverter storage Capacitors, Power
Switching Devices, Relays, Static Transfer
Devices, and Bypass/Maintenance Bypass
Devices. For batteries, Clause 4.3.8 of UL
1778 applies, and additional Sub-clause
4.3.8.101 relative to the Location of Batteries.
P
4.5
The following marking requirements are
applicable:
Considered
P
Provided
P
“Where a marking is required as detailed below,
provision shall be allowed for equivalent wording.
For equipment intended to be installed by anyone
other than a service person, the marking shall be
readily visible either in an operator access area or
shall be located on an outside surface of the
equipment. If located on an outside surface of
fixed equipment, the marking shall be visible after
the equipment has been installed as in normal
use.”
“Markings that are not visible from the outside of
the equipment are considered to be in
compliance if they are directly visible when
opening a door or cover. If the area behind a door
or cover is not an operator access area, a readily
visible marker shall be attached to the equipment
to clearly indicate the location of the marking; it is
allowed to use a temporary marker.”
4.5.2
The following marking may be required:
“One of the following markings shall be placed on
units that exceed the maximum output voltage
harmonics when measured in accordance with
Annex DD:
a) NOTICE: The output of this device is not
sinusoidal. It has a total harmonic distortion
of ___ percent and a maximum single
IECEE CB Bulletin 2007-05-29
US National Differences
<www.tuv.com>
Page 60 of 63
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harmonic of ___ percent.
b) NOTICE: For use with ___ loads.
For marking b) the generic type of load shall be
inserted in the space provided. Examples of such
generic load types include computer loads and
information processing loads.”
4.5.20
Additional marking may be required:
“CAUTION: A battery can present a risk of
electrical shock and high short circuit current.
Battery located in operator
access area
N/A
Household use only
N/A
The following precautions should be observed
when working on batteries:
a)
Remove watches, rings, or other metal
objects.
b)
Use tools with insulated handles.
c)
Wear rubber gloves and boots.
d)
Do not lay tools or metal parts on top of
batteries.
e)
Disconnect charging source prior to
connecting or disconnecting battery
terminals. Determine if battery is
inadvertently grounded. If inadvertently
grounded, remove source from ground.
Contact with any part of a grounded
battery can result in electrical shock. The
likelihood of such shock can be reduced
if such grounds are removed during
installation and maintenance (applicable
to equipment and remote battery supplies
not having a grounded supply circuit).”
f)
Determine if battery is inadvertently
grounded, remove source from ground.
Contact with any part of a grounded
battery can result in electrical shock. The
likelihood of such shock can be reduced
if such grounds are removed during
installation and maintenance (applicable
to equipment and remote battery supplies
not having a grounded supply circuit).”
5.1.4
For UPS installed in the computer room, the
following is required:
1. incorporated battery disconnect, and
2. means for connection to a remote emergency
power off circuit.
5.4
Add the following:
N/A
The neutral terminal of an output receptacle
IECEE CB Bulletin 2007-05-29
US National Differences
<www.tuv.com>
Page 61 of 63
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supplied from a separately derived a.c. source
shall be bonded to the protective earthing means
of the equipment. The bonding of the protective
earth and neutral conductors applies to all modes
of operation of the unit. The output a.c. circuit of a
pluggable type A or B UPS that is not a
separately derived source during the normal
mode of operation is not required to be bonded in
the stored energy mode of operation. Refer to
Annex EE for grounding supplied from separately
derived a.c. sources”
5.5
Add the following:
P
For both internal and external d.c. battery
supplies, disconnect devices or means of
isolation shall open all ungrounded conductors of
the battery(s).
7.4.2
Add the following:
Battery trays and cabinets shall have an
electrolyte-resistive coating. The enclosure or
compartment housing a vented battery shall be
constructed so that spillage or leakage of the
electrolyte from one battery will be contained
within the enclosure and be prevented from:
UL approved valve-regulated
battery
P
a) reaching the outer surfaces of the UPS where
contact with the user is possible;
b) contaminating adjacent electrical components
or materials; and
c) bridging required electrical distances.
Exception: Valve-regulated and other sealed cell
batteries need not comply with this requirement.
Proper ventilation shall be provided so that any
potentially explosive mixtures of hydrogen are
dispersed safely below non-hazardous levels.
Exception: Valve-regulated and other sealed cell
batteries need not comply with this requirement.
For battery compartments (separate or
combined), the method for determining the
necessary airflow to ensure adequate dissolution
levels is given in Annex HH. In combined
apparatus of battery and electrical components,
attention shall be given to prevent ignition of local
concentrations of hydrogen and oxygen by
adjacent operational arcing parts, such as
contactors and switches close to battery
vents/valves. This shall be achieved by the use of
fully enclosed components, separation of battery
compartments, or adequate ventilation,
IECEE CB Bulletin 2007-05-29
US National Differences
<www.tuv.com>
Page 62 of 63
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Verdict
dependent upon the technical construction of the
UPS and battery. If non-enclosed components
are used, a distance of 500 mm between
operational arcing parts and the battery
vents/valves is normally deemed to meet this
requirement. For battery rooms, proper
information on the required flow of air shall be
provided in the installation instructions if the
battery installation is supplied with the UPS.
7.6.8
Add the following:
See test report
P
Batteries shall be protected against excessive
charging voltages under any normal or single
fault condition.
Additional requirements of UL 1778
5.3.1015.3.101.3
A UPS having forced ventilation shall be operated
in the normal mode with the rotor of a blower
motor or fan locked. For a UPS having more than
one blower motor or fan, the test shall be
conducted with the rotor of each blower motor or
fan locked, one at a time. A UPS having filters
over ventilation openings shall be operated with
the openings blocked to represent clogged filters.
The test shall be conducted initially with the
ventilation openings blocked approximately 50
percent, and then shall be repeated under fully
blocked condition.
P
Exception: A single blower or fan with a filter need
not be tested under the fully blocked condition.
Exception: All blower or fan motors in a unit
having more than one blower or fan motor may
be locked simultaneously. The ventilating means
for an enclosure or a compartment housing a
battery shall comply with the requirements in
Annex HH.2, HH.4, and HH.5 under blocked
blower or fan and clogged filter conditions
described in clause 5.3.101.1 and 5.3.101.2.
5.3.102
When connected to a supply circuit adjusted to
106 percent of nominal voltage, a battery supply
of a UPS shall be subjected to 7 hours of
overcharging, using a fully charged battery. Any
OPERATOR-adjustable controls associated with
the charger circuit shall be adjusted for the most
severe charging rate.
P
Exception No. 1:This requirement does not apply
to UPS to be used with a battery supply that is not
investigated with the UPS.
IECEE CB Bulletin 2007-05-29
US National Differences
<www.tuv.com>
Page 63 of 63
Report No.: 30983026 001
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Clause
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Result – Remark
Verdict
Exception No. 2: This requirement does not apply
to a UPS provided with a regulating circuit
preventing an increase in battery charging current
and voltage when the a.c. input voltage is
increased from rated value to 106 percent of
rated value.
5.3.103.1,
5.3.103.2
The direct current battery circuit and the
See test report
alternating current output circuit of the UPS shall
be shorted separately. For the alternating current
output circuit, this test shall be conducted in all
modes of operation that allow power to be
delivered through the UPS. Shorting shall include
from line to neutral (if provided) and from line to
line.
P
Exception: A battery supply is considered to
comply with this requirement if
a)
an overcurrent-protection device is
employed having a short-circuit interrupting
rating not less than the maximum fault current
available from the battery supply (NOTE: this
measurement shall be taken at the output of
the device, i.e., output terminals or output
cable ends, as applicable); and
b)
the maximum current from the battery
supply during the reserve mode does not
exceed the ampacity rating of the conductors
connected to the batteries.
With reference to the direct current battery circuit
mentioned in clause 5.3.103.1, the test shall be
conducted on:
a)
the battery circuit of a UPS having an
integral battery supply;
b)
the direct current output of a UPS intended
to be used with a remote battery supply;
and
c)
the direct current power circuit of a remote
battery supply/cabinet assembly for use
with a UPS and investigated under the
requirements of this Standard.
During the tests described by a) and c), batteries
intended to be used with the UPS shall be used
and are to be fully charged. During the test
described by b), batteries shall not to be
connected. The tests mentioned in b) and c) may
be combined into one test with the batteries
connected. See Figure 5.3.103.2.
IECEE CB Bulletin 2007-05-29
US National Differences
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