applicomIO® Profibus-DP
BradCommunications™ applicomIO® Profibus-DP
network interface cards allow deterministic I/O data
acquisition for PC-based control applications.
07 Jul. 10
DW200591
Features
applicomIO® Profibus-DP
Data acquisition for real time Control applications
• New!
Support of Windows 32-bit and
64-bit (WoW64)
… Support of Windows Seven and
2008 Server
… Support of PCI Express 1x fomr
factor
…
PCI-Universal
PC/104
PCI Express
• Protocols supported:
ƒ Profibus-DP V0 Master/Slave
Class-1 & 2
ƒ Profibus-DP V1 Master Class-1 &
2 (for PCI-Universal card only)
ƒ Profibus-DP Slave passive
•
Connect PC-Based Control
applications directly to I/O devices
•
Available in various card form
factor: PC/104, PCI-Universal and
CompactPCI 3U
•
1 Serial or Ethernet port for remote
configuration and diagnostic
•
Automatic devices detection on
the network
•
Embedded Communication on the
card for powerful data throughput
•
Configuration stored in the device
(Flash memory), with auto boot
mode
Supported OS
Standard package
•
Windows 32-bit and 64-bit (WoW64)
Windows XP
… Windows 2003 Server
… Windows Vista
… Windows Seven
… Windows 2008 Server
… Windows 2008 Server R2
…
Free Download
•
Other operating systems
Ardence RTX
… VxWorks
… QNX
… Linux
… DOS
…
Overview
CompactPCI
Some of the world’s most demanding high-speed control and automation applications run
on standard PCs using BradCommunications™ applicomIO® fieldbus interface cards.
Dedicated DCS and PLC systems have been eliminated in favor of open platforms
running PC-based control systems.
The benefits include:
ƒ Reduced material costs
ƒ Reduced development times
ƒ More flexible and customizable systems
ƒ Reduced field-support costs
applicomIO products are design so industrial applications can be designed independently
of the fieldbus used. OEMs, system integrators and end-users can take advantage of
developing standard control applications as well as selecting the fieldbus connectivity
required from the applicomIO product range.
applicomIO products consist of a fieldbus card and engineering tools which quickly and
easily setup communication. EVERYTHING is included for a successful implementation
at a lower cost.
applicomIO provides connectivity support for all popular fieldbuses including EtherNet/IP,
PROFINET IO, Modbus TCP, PROFIBUS, DeviceNet and CANopen. Our cards are
developed in compliance with the technical specifications of industrial organizations and
comply with the applicable industrial standards. applicomIO supports up to 8 cards in a
single PC and can run on various operating systems including Windows 32-bits, Linux as
well as real-time OS such as VxWorks, QNX, and VenturCom RTX.
Particularly, the BradCommunications™ applicomIO® Profibus-DP interface cards
are equipped with 1 Profibus port handling Profibus protocol in Master and/or Slave
modes up to 12 Mbps.
A smart A.D.M (Automatic Dual port ram Mapping) mechanism avoids the I/O tags
configuration in the Dual Port RAM of the card. More than a simple I/O acquisition card,
the applicomIO® interface cards provide the applications with additional information such
as: device status and diagnostics, process data read/write monitoring, communication
tools for troubleshooting, hardware and software Watchdog, etc..
The communication layers are completely embedded on the cards, allowing easy and
fast communication with field devices resulting in remarkable application performance.
Product package includes:
ƒ
Fieldbus interface card
ƒ
Engineering console for configuration and diagnostic tools
ƒ
Data servers (OPC DA 3.0 & 2.05, DAServer, FastDDE/SuiteLink)
ƒ
Development libraries: Windows (DLL), VenturCom (RTX)
ƒ
Static library for non-windows OS (VxWorks, QNX, Linux, etc)
Technical data
applicomIO®
PCU-DPIO
applicomIO®
PCIE-DPIO
Key Benefits
• Fast data exchange (on-board processor take off the load of the host CPU)
• Speed up to 12 Mbps
• Serial or Ethernet (only for PCU card) port for remote configuration to use with exotic OS
• DP-V0 Master Class 1 & 2/Slave simultaneously
• DP-V1 Master Class 1 & 2
Hardware
Unit
PCI-Universal 3.3/5V, PCI-X compatible
PCI Express 1x
Processor
AMD SC520, 133 Mhz
AMD SC520, 133 Mhz
Profibus ASIC
UART High Speed
UART High Speed
Memory
Flash Memory
Interruption
16 Mbytes SDRAM
16 Mbytes SDRAM
4 Mbytes
4 Mbytes
Hardware Plug&Play
Hardware Plug&Play
DPRAM Address
Hardware Plug&Play (32 Kbytes)
Hardware Plug&Play (32 Kbytes)
Discrete Input
1 x Opto-coupled discrete input,
Voltage -> +10 to +30 V DC or 24 V AC (50-60 Hz)
1 x "WatchDog" output contact free from potential
(floating) (24 V DC, 0.25 A)
1 x Opto-coupled discrete input,
Voltage -> +10 to +30 V DC or 24 V AC (50-60 Hz)
1 x "WatchDog" output contact free from potential
(floating) (24 V DC, 0.25 A)
Dimensions (LxW)
168mm x 107mm (6.61" x 4.21")
168mm x 107mm (6.61" x 4.21")
Consumption
5.5W (max. 1.2A)
5.5W (max. 1.2A)
Operating T°
0ºC (32ºF) up to +65°C (149°F)
0ºC (32ºF) up to +65°C (149°F)
Storage T°
-40º C (-40°F) up to +85ºC (185º F)
EN55022 Class B, EN61000-6-2, EN61000-3-2,
EN61000-3-3
YES
-40º C (-40°F) up to +85ºC (185º F)
EN55022 Class B, EN61000-6-2, EN61000-3-2,
EN61000-3-3
YES
Port type
1 Profibus port (EN 50170)
1 Profibus port (EN 50170)
Connector
Profibus D-Sub, 9 pin, female
Profibus D-Sub, 9 pin, female
LED Indicator
2 bicolor Leds: bus fault and communication status
2 bicolor Leds: bus fault and communication status
Electrical Interface
RS485 optical insulation (500 V)
RS485 optical insulation (500 V)
Baud Rate
9.6 kbps ↔ 12 Mbps
9.6 kbps ↔ 12 Mbps
Discrete Output
EMC Compliance
RoHS Compliance
Communication port
Port for remote configuration and diagnostic
Port Type
Ethernet port
Ethernet port
Connector type
RJ45
RJ45
LED indicators
4 Leds - TX/RX/Link/100 Mbps
4 Leds - TX/RX/Link/100 Mbps
Electrical interface
Ethernet
Ethernet
Speed
10/100 Mbps
10/100 Mbps
Technical data
applicomIO®
PC104-DPIO
applicomIO®
CPCI-DPIO
Key Benefits
• Fast data exchange (on-board processor take off the load of the host CPU)
• Speed up to 12 Mbps
• Serial or Ethernet (only for PCU card) port for remote configuration to use with exotic OS
• DP-V0 Master Class 1 & 2/ Slave simultaneously
Hardware
Unit
PC/104 bus
CompactPCI bus, 5V
Processor
AMD SC520, 100 Mhz
AMD SC520, 133 Mhz
Profibus ASIC
ASPC2
ASPC2
Memory
8 Mbytes SDRAM
8 Mbytes SDRAM
Flash Memory
512 Kbytes
512 kbytes
Interruption
2, 3, 4, 5, 6, 7, 10, 11, 12, 14, 15
Hardware Plug&Play
DPRAM Address
From C8000 to DE000 (8 Kbytes used per card)
Hardware Plug&Play (16 Kbytes)
Discrete Input
1 x Opto-coupled discrete input,
Voltage -> +10 to +30V DC or 24V AC (50-60 Hz)
1 x Opto-coupled discrete input,
Voltage -> +10 to +30V DC or 24V AC (50-60 Hz)
Discrete Output
1 x "WatchDog" output contact free from potential
(floating) (24 V DC, 0.25 A)
1 x "WatchDog" output contact free from potential
(floating) (24 V DC, 0.25 A)
Dimensions (LxW)
95mm x 90mm (3.74" x 3.54")
100mm x 160mm (3.93" x 6.29") - 3U
Consumption
5.5W (max. 1.2A)
5.5W (max. 1.2A)
Operating T°
0ºC (32°F) up to +65ºC (149ºF)
0º C (32º F) ↔ +65º C (149º F)
Storage T°
-40º C (-40°F) up to +85ºC (185º F)
-40º C (-40°F) up to +85ºC (185º F)
EMC Compliance
EN55022 Class B, EN61000-6-2, EN61000-3-2,
EN61000-3-3
EN55022 Class B, EN61000-6-2, EN61000-3-2,
EN61000-3-3
RoHS Compliance
NO
YES
1 Profibus port (EN 50170)
LED Indicator
1 Profibus port (EN 50170)
In standard: HE13 (2 x 5 pins) or in option: 9-pin, SubD, female
2 bicolor Leds: bus fault and communication status
Electrical Interface
RS485 optical insulation (500 V)
RS485 optical insulation (500 V)
Baud Rate
9.6 kbps ↔ 12 Mbps
9.6 kbps ↔ 12 Mbps
Communication port
Port type
Connector
Profibus D-Sub, 9 pin, female
2 bicolor Leds: bus fault and communication status
Port for remote configuration and diagnostic
Port Type
Asynchronous Serial port
Asynchronous Serial port
Connector type
HE13 (2 x 5 pins)
9-pin, Sub-D, male
LED indicators
-
2 Leds - TX/RX
Electrical interface
RS232 – 2 signals
RS232 – 2 signals
Speed
9600, 38400, 115200 bps
9600, 38400, 115200 bps
applicomIO® Profibus-DP
Protocol Specifications
®
All BradCommunications™ applicomIO networks interface cards for Profibus-DP support following protocols:
ƒ
ƒ
ƒ
DP-V0 Master/Scanner Class-1 & -2 and Slave modes simultaneously
DP-V0 Slave passive mode only
DP-V1 Master Class-1 & -2 (for PCU / PCIE card)
DP Master features
Access Modes
DPV0 Master/Scanner Class-1 for optimized exchange of input/output data with the slaves
(Data_Exchange).
DP-V0 Master Class-2 for:
ƒ
Slave diagnostics
ƒ
Reading inputs/outputs of a slave
ƒ
Reading configuration data
ƒ
Changing the slave address.
DP-V1 Master Class-1 & -2:
ƒ
Read Data Block Class 1
ƒ
Write Data Block Class 1
ƒ
Read Data Block Class 2
ƒ
Write Data Block Class 2
ƒ
Abort Data Block Comm Class 2
Multi-master mode
Watchdog control
Input/Output Data
Yes (able to share the bus with other DP masters connected on the network)
Yes, enables the master to switch into error if no data has been exchanged during this period
(Bus Fault)
ƒ Memory of I/O data image:
o PC/104:
up to 2Kbytes
o PCI-Universal: up to 8Kbytes
o PCI Express:
up to 8Kbytes
o CompactPCI:
up to 4Kbytes
ƒ
Manage up to 244 data bytes per slave
ƒ
Automatic organization of I/O data in the DPRAM memory
Max. DP Slave
Connect up to 126 slaves
Data consistency
Yes (i.e. user gets the data up to 122 bytes of a slave from one and the same DP cycle)
Data format
Direct access to variable types (bit, byte, word, double word)
Local DP slave
Run simultaneously with Master modes.
Offers data exchange with another master on the network. The size of the input and output data
is user-definable, and all exchange combinations are possible (from 0 to 244 bytes). The slave
can ensure data consistency up to 122 bytes. (see DP-Slave features below for details).
DP Slave passive features
Access Mode
DP-V0 Slave passive (no management of Profibus token)
Input memory size
Configurable from 0 to 244 bytes
Output memory size
Configurable from 0 to 244 bytes
Slave address
Configurable from 0 to 126 by software configuration
GSD files
Provided on the CD-Rom
Data Format
Configurable Intel or Motorola
Address Assignment
Master (Set_Slave_Address)
Not supported
Extended Diagnostic
Not supported
applicomIO® Profibus-DP
Software tools
The core of BradCommunications™ applicomIO® PC Network Interface cards lies in
effective software tools enabling fast integration of industrial communication into your
applications.
®
More precisely, applicomIO package includes configuration software called Console
used to set up card, network and equipments connected to the fieldbus. The Console
performs dynamic network diagnostic and allows defining access items to the
input/output data used by the software interfaces (OPC server, ActiveX Control,
DAServer, DDE/SuiteLink server).
- Device Configuration -
The console is common to all fieldbuses offer as EtherNet/IP, PROFINET IO, Modbus
TCP, DeviceNet and CANopen. Other great features managed by the Console:
- Powerful Graphical User Interface
- Automatic detection of cards plugged into the host computer
- User configuration manager: create, backup and restore many user configurations
- Manual or Automatic device configuration
- Profibus scanner (automatic configuration by detection of slaves connected)
- GSD library. Add/Remove GSD file
- Diagnostic monitor; scan devices connected on the bus, able to change DP slave
address
- Card Status indicator: allows you to quickly find the initialization status of each card
- Profibus Network Monitoring -
- Troubleshooting & Testing tool –
Ordering Information
Part Number
SAP
Product Description
DRL-DPM-PCU
112011-0008
DRL-DPM-PCIE
112011-5028
DRL-DPM-CPI
112018-5004
BradCommunications™ applicomIO CPCI-DPIO Profibus-DP
Master/Slave 12 Mbps, CompactPCI bus 3U
DRL-DPM-104
112013-0003
BradCommunications™ applicomIO PC104-DPIO ProfibusDP Master/Slave 12 Mbps, PC/104 bus
®
- Browsing of OPC Server -
BradCommunications™ applicomIO PCU-DPIO Profibus-DP
Master/Slave 12 Mbps, PCI-Universal bus, 3.3/5V
®
BradCommunications™ applicomIO PCU-DPIO Profibus-DP
Master/Slave 12 Mbps, PCI Express 1x
®
®
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