Bosch Commercial and Industrial Heating High efficiency steam

Bosch Commercial and Industrial Heating High efficiency steam
Bosch Commercial and Industrial Heating
High efficiency steam boilers
(175kg/h to 55,000kg/h)
2 | Efficiency on a large scale
Bosch Thermotechnology Ltd.
Bosch is one of the world’s leading manufacturers
breweries, distilleries, hospitals, universities, as well as
of heating products. In the UK, Bosch Commercial
other industrial applications. All Bosch Thermotechnology
and Industrial Heating is part of Bosch
Ltd. products are subject to rigorous quality testing of each
Thermotechnology Ltd., a company that specialises
and every component, to ensure efficient, reliable and
in providing complete system solutions for the
consistent performance throughout their lifecycle.
commercial and industrial heating sectors.
This brochure gives you a detailed overview of our
Bosch Commercial and Industrial Heating offers its
UNIVERSAL steam boiler products and associated services.
customers shell boiler systems for all applications.
Above all, what is important to us is perfectly fulfilling your
Our large-scale industrial steam boiler systems are
individual heating needs.
ideal for processed driven sites such as mills,
Contents
3
Expertise and trust
4
Environment and efficiency
5
Modular quality
6
UNIVERSAL steam boiler U-ND/U-HD
10 UNIVERSAL steam boiler U-MB
14 UNIVERSAL steam boiler UL-S
18 UNIVERSAL steam boiler ZFR
22 After-sales and customer service
Up to 1,500 large-scale and industrial boiler
systems are produced annually at our highly
modern production sites in Gunzenhausen in
Germany and in Bischofshofen in Austria.
Efficiency on a large scale | 3
Expertise and trust
Bosch Thermotechnology Ltd. has unrivalled customer support, offering a complete
solution from system design and product specification to final commissioning and
maintenance contracts.
Providing reliable energy around the world
Optimum solutions through successful partnerships
With more than 100,000 boiler systems installed in over
As a leading manufacturer of innovative steam boiler
140 countries, you will find our systems in practically
technology, we operate efficiently alongside specialists
every type of industry. Global players such as Coca Cola,
throughout the industry. Thanks to our close
BASF, Siemens, Heineken, Nestlé and Esso all rely on
co-operation with individual contractors, you will
our innovative commercial and industrial steam boilers.
achieve an optimum and bespoke solution for your
project requirements.
Technical pioneering that sets a global standard
Bosch Thermotechnology Ltd. has specialised
Industrial boilers with quality approval
in industrial boiler construction. Our strengths in
Our advanced modern production facilities
innovation, quality obsession and efficiency are the
ensure that our systems have a quality advantage, which
benchmarks for our product range and services.
is underlined via adherence to an ISO9001 accredited
Quality Management System.
4 | Efficiency on a large scale
Environment and efficiency
As a responsible and innovative boiler manufacturer, we dedicate ourselves to
environmental protection and minimising resource consumption. Our sustainable and
efficient systems keep CO2 emissions low and contribute to a reduction in adverse
climate change.
Highest levels of efficiency
Lowest levels of emissions
We were one of the first manufacturers to supply
Our boiler systems are suitable for both liquid and
industrial flame tube/smoke tube steam boilers
gaseous fuels. The modern burner systems fully comply
with integrated economisers. This allows the heat
with UK guidelines regarding the reduction of emissions.
contained in the flue gases to be recovered, which
A carbon neutral operation can be achieved using bio-
increases the efficiency.
fuels or bio-gases.
Designed for less consumption
Inherent economic viability
Intelligent control systems provide further
With our highly-efficient boiler systems and the
energy- saving opportunities. In addition,
appropriate boiler house components, it is possible to
modulating burner fans reduce the electrical
significantly reduce energy consumption and emissions.
power consumption considerably at times of
Through this reduction, the investment costs may be
low heat demand. The modern burner systems,
recouped in a few years via reduced running
controlled by oxygen or carbon monoxide trim
expenditure. For more information, to request a
systems, provide the optimum combustion
quotation or to book a free site visit with one of our
efficiency via intelligent fuel/air ratio technology.
technical consultants, please call 0844 892 3004.
Our steam boiler systems are
perfectly matched to your
requirements. This saves not
only natural resources but your
financial resources as well.
Efficiency on a large scale | 5
Modular quality
Reliability and long service life are particular characteristics of Bosch industrial boiler systems.
The high quality of our systems is guaranteed by our advanced production techniques, strict
quality controls and continuous improvements and innovations.
Working together with Bosch Commercial and
Industrial Heating
A modern boiler system can reduce the expenditure
of a company’s heating requirements, while also
adding value to the overall property. Bosch
Commercial and Industrial Heating offers all the
customer support you require, from initial site visits
and design specification, through to commissioning
and service support during and after the installation.
Bosch’s heritage and establishment within the
market means we can provide support for the entire
life of the product.
Intuitive controls
High performance Bosch systems
All boiler systems can be equipped with intuitive
Alongside an innovative boiler system, the ideal
controls. The operational functions of the controls
energy solution frequently includes additional heating
guarantee the fully automatic operation and
technology such as combined heat and power, heat
protection of the boiler systems. The efficient
pumps or solar thermal. Bosch Commercial and
BUS system technology ensures the intelligent
Industrial Heating supplies this extensive range of
networking of the individual components, as well as
additional system solutions technology, which
enabling an easy connection to existing building
enables us to combine complementary technologies
management systems.
to the benefit of the end user and Facilities Manager.
Intelligent control systems
from Bosch Commercial
and Industrial Heating
provide additional energy
savings, as well as making
the appliance more intuitive
to your needs.
6 | Efficiency on a large scale
UNIVERSAL steam boilers U-ND and U-HD
This compact boiler combines the benefits of shell boiler technology with the effectiveness
of the flame tube/smoke tube system. The UNIVERSAL steam boilers U-ND and U-HD are suitable
for small to medium steam volume requirements and operate via a reverse flame process.
Efficiency on a large scale | 7
Available as a high or low pressure steam boiler
Energy-saving accessories
Bosch Commercial and Industrial Heating can provide
For an energy-saving and efficient operation, the
the UNIVERSAL steam boiler for high or low pressure
compact UNIVERSAL steam boiler U-ND and U-HD can
steam production. Our large volume flame and smoke
be equipped with an economiser, a continuous feed
tube combination is perfectly matched to each other,
water control and other heat recovery devices. Investing
providing a compact construction.
in these energy-saving measures optimises system
efficiency whilst minimising running costs.
The UNIVERSAL steam boilers U-ND and U-HD are an ideal solution in particular for smaller manufacturing businesses
and processing companies as well as the service industry.
Benefits at a glance:
Intuitive boiler control
Robust, reliable and durable
Effective thermal insulation – minimising
All high pressure boiler systems are certified
heat losses
in accordance with the European Pressure
Automatic start-up, standby and shutdown control
Suitable for a variety of burner systems
Equipment Directive
Simple extension options due to modular
Pollutant reduced combustion thanks to the use
of highly developed firing systems and careful
matching of the boiler and burner
technology – spreading out investment
Simple commissioning due to factory set
operating parameters
Easy maintenance – simple to inspect on both the
flue gas and water side
Plug-in connections for easy wiring on site –
labour saving
Technical data
Type
U-ND
U-HD
Heat transfer medium
Low pressure saturated steam
High pressure saturated steam
Design
Flame tube/smoke tube technology
Flame tube/smoke tube technology
Capacity in kg/hour
175 to 3,200
175 to 1,250
Safety design overpressure in bar
up to 0.5
up to 16
Max. flow temperature in °C
110
204
Fuel
Gas, oil
Gas, oil
8 | Efficiency on a large scale
Construction
The cost-effective steam shell boiler has an impressive
Using a reverse flame principle, the smoke gases
compact construction and a technically-efficient functionality.
in the flame tube are diverted to the front, and
The large, centrally-located flame tube ensures that there is
then deflected in the reversing chamber to the
excellent combustion of the fuels and the smoke tubes are
smoke tube sections. The boiler front door can be
arranged around the flame tube to provide an optimum
manufactured to open either on the right or left to
heat transfer.
address plant room restrictions, increase siting
flexibility and facilitate quick and easy servicing.
The high quality mineral wool insulation that
covers the body of the boiler, coupled with the
special heat-insulation material located at the
front of the door, minimises standby heat losses.
Cross-section of Bosch UNIVERSAL
U-ND and U-HD steam boilers
Associated boiler house components:
Water treatment module
 Flue gas heat exchanger ECO 3, stand-alone
 Water service module
 Vapour cooler
 Condensate service module
 Gas regulation module
 Expansion and heat recovery module
 Oil circulation module
 Expansion, heat recovery and blow-down module
 Oil supply module
 Pump module
 System control
Efficiency on a large scale | 9
Manufacturing – comprehensive
and bespoke
Our shell boilers are supplied pre-made* to the
All the sensors and actuators of the boiler are
requirements of individual projects. The high quality
pre-wired into the integrated terminal box, while
basic equipment level includes the boiler pressure
the pre-assembled plug-in and coded cable bundles
vessel, control and safety technology, burner unit,
simplify the electrical wiring installation between
a pump module, a terminal box and the control
the boiler control cabinet and the terminal box.
switchgear cabinet.
The free-standing or wall-mounted switchgear
cabinet can be adapted and set up to best suit
the on-site requirements.
1
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3
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4
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6
7
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23
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9
10 11 12
22
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24 25
15
16
17
26
27
1
Control switchgear cabinet with boiler control
15 Feed water non-return valve
2
Sight glass drain valve (PRV)
16 Feed water isolation valve – maintenance-free
3
Reflective water level indicator
17 Inspection opening – flue gas side
4
Terminal box
18 Burner
5
Manostat tube shut-off valve – maintenance-free
19 Sight hole
6
Pressure limiter
20 Gas regulation module
7
Pressure transducer (4-20 mA)
21 Base frame
8
Low-level limiter electrode
22 Fully automatic conductivity measurement
9
Level transducer (4-20 mA)
and desalination
10 Pressure gauge
23 Inspection opening – water side
11 Pressure gauge shut-off valve with testing flange
24 Drain shut-off valve – maintenance-free
12 Inspection opening – steam side
25 Automatic drain valve
13 Full-lift safety valve
26 Insulation with protective shell
14 Steam removal valve
27 Pump module with flanges – ease of installation
*The equipment level is variable and can be freely configured to customer requirements
10 | Efficiency on a large scale
UNIVERSAL Modular steam boiler – U-MB
The product model U-MB stands for 'UNIVERSAL Modular Boiler', a 3-pass steam boiler in modular
construction. The U-MB is ideal where small to medium size steam volumes are required and consists of
several modules, that satisfy individual project requirements perfectly.
Flexibility from a modular system
The U-MB steam boiler is configured to provide
Benefits at a glance:
low emissions, high quality steam and optimum
Cost-effective shell boiler and 3-pass technology
energy efficiency. Thanks to its modular
High level of efficiency due to the integrated
construction and component commonality across
economiser
the range, the U-MB offers an attractive price-
Comprehensive equipment across the range
performance ratio.
Intuitive touchscreen operation control
Compact footprint – flexibility of siting
Universal applications
Simple commissioning due to its factory set
The 3-pass U-MB steam boiler can satisfy a full
operating parameters
range of applications. Naturally, it can be
Easy wiring on site due to plug-in connections
combined with all the other available system
Automatic start-up, standby and shutdown control
components from our modular range for fuel and
Simple installation due to individual modules being
water supply, waste water disposal, water
supplied with associated equipment integrated –
analysis and heat recovery. The U-MB steam
the equipment, firing system and economiser all
boiler's touchscreen control, teleservice
capability and various other additional
fitted at the Bosch factory
Modular construction for easier logistics and
components are all identical with that of Bosch's
plant room access
large industrial boiler series.
Classic areas of application are the food
and drinks industries, hospitals and
cleaning companies, as well as smaller
industrial companies.
Technical data
Type
U-MB
Heat transfer medium
High pressure saturated steam
Design
3-pass flame tube/smoke tube technology
Capacity in kg/hour
200 to 2,000
Safety design overpressure in bar
up to 16
Max. flow temperature in °C
204
Fuel
Natural gas and heating oil
Efficiency on a large scale | 11
12 | Efficiency on a large scale
Construction
The UNIVERSAL steam boiler U-MB is designed as a 3-pass
Associated boiler house components:
flame tube with a single smoke tube. It consists of several
modules, the heat generating section in a 3-pass
Water treatment module
construction, the steam chamber above this, and an
Water service module
integrated economiser (ECO). As a 3-pass boiler, there is
Condensate service module
no requirement for flow components in the smoke tubes.
Expansion and heat recovery module
Pump module
The heat generating section of the U-MB is based on the
proven UNIMAT boiler design that has been tried and tested
Expansion, heat recovery and
blow-down module
throughout Europe. The impressively-sized flame tube
Gas regulation module
geometry enables an efficient combustion process to be
Oil circulation module
carried out.
Oil supply module
System control
The design of the steam chamber has a critical influence
on steam quality and the U-MB's large chamber size provides
an optimised amount of residual steam moisture.
The integrated economiser has a strong influence on a steam
boiler's energy-efficiency. The heat contained in the flue
gases is used for the preheating of the boiler feed water,
and it is therefore largely recovered, meaning that overall
system fuel consumption and emissions are minimised.
The steam generator is tested for type examination
and is manufactured to the strict guidelines of the
Module D Quality Assurance System of the Pressure
Equipment Directive, whilst adhering to strict
ISO9001 Quality Assurance standards.
Cross-section of a Bosch
U-MB UNIVERSAL steam boiler
Efficiency on a large scale | 13
Manufacturing – comprehensive
and bespoke
The UNIVERSAL U-MB steam boiler is fully insulated
bundles simplify the electrical installation
and supplied as a comprehensive unit to the
between the boiler control cabinet and the
requirements of individual projects*. The control
terminal box. The free-standing or wall-mounted
and pressure relief valve are also included and can
switchgear cabinet can be adapted and set up to
be ordered pre-wired with the integrated terminal
best suit on-site requirements.
box. Pre-assembled plug-in and coded cable
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2
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4
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6
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8
9
10 11
12
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25
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13 14 15 16
17 18
26
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27 28
29
1
C
ontrol switchgear cabinet with boiler control
16 Vent shut-off valve – ECO
2
Sight glass drain valve
17 Connection piping ECO to boiler
3
Reflective water level indicator
18 Flue gas heat exchanger ECO
4
Terminal box
19 Inspection opening – flue gas side
5
Pressure gauge shut-off valve with testing flange
20 Burner
6
Pressure gauge
21 Sight hole
7
Full-lift safety valve
22 Gas regulation module
8
Pressure transducer (4-20 mA)
23 Base frame
9
Pressure limiter
24 Fully automatic conductivity measurement
10 Low-level limiter electrode
and desalination
11 Steam removal valve
25 Insulation with protective shell
12 Level transducer (4-20 mA)
26 Inspection opening – water side
13 Inspection opening – steam side
27 Drain isolation valve – maintenance-free
14 Feed water non-return valve
28 Quick shut-off blow-down valve
15 Feed water isolation valve – maintenance-free
29 Pump module with flanges – ease of installation
*The boiler equipment supplied is variable and can be freely configured to customer requirements
14 | Efficiency on a large scale
UNIVERSAL steam boiler – UL-S series
The UNIVERSAL steam boiler UL-S series is a 3-pass shell boiler which fulfils all the requirements in the
medium to high output ranges.
Precision down to the finest detail
The flame tube, the internal wet-back rear smoke gas
Benefits at a glance:
reversing chamber, as well as the first smoke tube and
Intuitive boiler control
second smoke tube, are all arranged for optimum flow
High level of efficiency due to 3-pass
within the cylindrical pressure vessel. Together the radiant
technology, an integrated economiser
and convection heat surfaces generate, in tandem, a rapid
(UL-SX steam boiler) and effective insulation
water circulation, accelerating the transportation of the
steam to the steam chamber. The transferred fuel heat is
converted into steam quickly and efficiently through an
even heat transfer. The large water chamber offers
sufficient storage volume to be able to support sudden
peaks in demand.
Consistent high level of pressure and
steam quality even with a widely fluctuating
steam demand
Can be equipped with a separate fourth pass
for further heat recovery
The boiler body can also be used as a pure
waste heat boiler in combination with
Combined Heat and Power modules or
Optimised efficiency
The flue gas flow from the UL-S steam boiler contains
significant heat potential. For increased efficiency, the
UL-S steam boiler can be supplied as a UL-SX boiler with
an integrated economiser for flue gas heat recovery.
gas turbines
Automatic start-up, standby and
shutdown control
Suitable for all burner systems
Pollutant-minimised combustion with a highly-
In addition, the optional modules for continuous feed
developed firing systems and careful matching
water control, burner fan speed and O2 or CO control
of the best boiler and burner combination
should also be used to achieve a more efficient and
environmentally-friendly operation.
Simple commissioning due to factory-set
operating parameters
Easy wiring on site due to plug-in connections
The UNIVERSAL steam boiler UL-S can be used wherever
steam or heat is required in a medium to high output
range, such as for example in processing industries, in
the commercial sector or in communal blocks.
Technical data
Type
UL-S
UL-SX
Heat transfer medium
High pressure saturated steam
High pressure superheated steam
Design
3-pass single-flame tube/
smoke tube technology
3-pass single-flame tube/
smoke tube technology
Capacity in kg/hour
1,250 up to 28,000
2,600 up to 28,000
Safety design overpressure in bar
up to 30
up to 30
Max. flow temperature in °C
235
300
Fuel
Gas and oil
Gas and oil
Efficiency on a large scale | 15
The UL-SX Universal Steam Boiler is eligible for the Enhanced
Capital Allowance scheme due to representation on the ETL.
16 | Efficiency on a large scale
Construction
Bosch's patented 3-pass technology, dating back over
Within its compact dimensions, the flame tubes are
50 years, forms the basis for the outstanding and
positioned laterally and the horizontal rear and vertical
ongoing success of the UNIVERSAL steam boiler series.
front gas tubes produce a large heating surface.
The flame tube (first pass) and two combined smoke
tubes (second and third passes) are integrated with
the wet-back rear reversing chamber inside the
pressure vessel.
High pressure superheated steam
If superheated steam is required instead of saturated
steam, a superheater module can be placed on the
front reversing chamber (UL-SX steam boiler). A
bypass flap constantly controls the temperature of
the superheated steam over a large load range.
Modular system – controlled on the flue gas
side, no injection water required for temperature
control of the superheated steam
Easy maintenance and installation – simple
cleaning of the second and third boiler pass
Extensive product life – low thermal loading of
the heat exchanger
Manufacturing – comprehensive
and bespoke
Cross-section of a Bosch UL-S series
UNIVERSAL steam boiler
All Bosch UNIVERSAL steam boilers can be delivered
complete as a fully-functioning unit. The basic
equipment level supplied by Bosch includes a boiler
pressure vessel, control and safety technology,
burner unit, pump module, terminal box and the
control switchgear cabinet including our easily
operated boiler control. The integrated terminal box
is pre-wired. Pre-assembled, plug-in and coded cable
bundles simplify the electrical wiring installation
between the boiler control cabinet and the terminal
box, delivering ease of installation.
*The equipment level is variable and can be freely configured to customer requirements
Efficiency on a large scale | 17
1
C
ontrol switchgear cabinet with boiler control
16 Connection piping ECO to boiler
2
Sight glass drain valve
17 Sight hole
3
Reflective water level indicator
18 Feed water non-return valve
4
Manostat tube shut-off valve – maintenance-free
19 Feed water isolation valve – maintenance-free
5
Pressure limiter
20 Flue gas heat exchanger ECO
6
Pressure transducer (4-20 mA)
21 Burner
7
Low-level limiter electrode
22 Gas regulation module
8
Level transducer (4-20 mA)
23 Base frame
9
Pressure gauge
24 Terminal box
10 P
ressure gauge shut-off valve with testing flange
25 Drain isolation valve – maintenance-free
11 Inspection opening – steam side
26 Quick isolation valve blow-down valve
12 Steam dryer
27 Insulation with protective shell
13 Steam removal valve
28 Inspection opening – water side
14 Full-lift safety valve
29 Inspection opening – flue gas side
15 F
ully automatic conductivity measurement
30 Flue gas collection chamber
31 Pump module with flanges – ease of installation
and desalination
2
3
4
5
7
6
7
8
9 10 11 12
13
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17
18 19
20
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31
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21
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25 26 27 28
Associated boiler house components:
Water treatment module
Expansion, heat recovery and blow-down module
Water service module
Vapour cooler
Condensate service module
Gas regulation module
Water analyser
Oil circulation module
Flue gas heat exchanger ECO 1, stand-alone
Oil supply module
Flue gas heat exchanger ECO 6 for condensing use
Oil pre-heater module
Expansion and heat recovery module
System control
Pump module
18 | Efficiency on a large scale
UNIVERSAL steam boiler – ZFR series
The UNIVERSAL steam boiler ZFR series is a shell boiler that uses patented 3-pass technology with
two flame tubes as well as a completely separate smoke gas passage. The ZFR series is used when a
high output of steam is required and ideally suited for a range of process-driven industries with high
pressure requirements.
Efficiency on a large scale | 19
Proven for decades and still pioneering
The double-flame smoke tube boiler with separate
Benefits at a glance:
smoke gas passages is suitable for operations that
Intuitive boiler control
require only single firing. The 3-pass principle
High level of efficiency due to patented 3-pass
with a rear smoke gas reversing chamber that is
technology, an integrated economiser and
held within the water chamber holds a Bosch
effective heat insulation
patent. The economiser and superheater can be
Consistent high level of pressure and steam quality
integrated easily due to its simple modular
construction (ZFR-X steam boiler).
even with widely fluctuating steam demand
Automatic start-up, standby and shutdown control
Suitable for all burner systems
The dimensions of the flame tubes, smoke tube
Pollutant-minimised combustion with a highly-
bundles, water chamber and steam chamber are
developed firing system and optimal matching
designed to provide optimum thermodynamics.
of boiler and burner
Radiant and convection heating surfaces will
Simple to inspect on both the flue gas side as
generate a special dynamic in conjunction with the
well as the water side for easy maintenance
possibility of single-flame tube operation. The fed
Robust, reliable and unsurpassed in its durability
fuel heat is transferred evenly by means of flow
Compliant with the European Pressure Equipment
components mounted on the water side of the
steam boiler, and is then converted into steam
Directive – applied worldwide
Wide control range thanks to its single-flame
without any thermal stress, thus contributing to
tube operation
system longevity.
Simple extension options thanks to its integrated
Efficiency optimising accessories
Simple commissioning due to factory boiler control
The modulating output regulator for an
Easy wiring on site due to plug-in connections
module technology – spread capital investment
'unrestricted' single-flame or double-flame tube
operation, and for continuous feed water control,
is available as standard with the UNIVERSAL ZFR
steam boiler. In order to achieve additional
potential savings, we can offer you, subject to the
system conditions, the following optional modules
for increased efficiency:
Variable speed burner fan
O2 controls
CO controls
Technical data
Type
ZFR
ZFR-X
Heat transfer medium
High pressure saturated steam
High pressure superheated steam
Design
3-pass double-flame tube/
smoke tube technology
3-pass double-flame tube/
smoke tube technology
Capacity in kg/hour
18,000 up to 55,000
18,000 up to 55,000
Safety design overpressure in bar
up to 30
up to 30
Max. flow temperature in °C
235
300
Fuel
Gas and oil
Gas and oil
20 | Efficiency on a large scale
Construction
Our patented 3-pass technology, dating back over
50 years, forms the basis for the outstanding and
ongoing success of the UNIVERSAL ZFR series. Its
suitability for the single or parallel operation of the
firing units is due to both the stable separation on
the flue gas side and the special design measures
for neutralising the tension forces in single-flame
operation. The flame tubes are pushed through and
are welded tightly to the front and rear floors. The
wet-back rear smoke gas reversing chamber is
separated by a tube wall which is fastened to the
rear floor and has water flowing through it. Water
circulation and heat are efficiently transported by
High pressure superheated steam
means of guide profiles on the boiler base, and are
For applications where superheated steam is
additionally accelerated by the flow gases between
necessary instead of saturated steam. A
the flame tubes and the smoke tube areas
superheater module can be placed on the front
alongside one another.
reversing chamber, resulting in an upgrade to
the ZFR-X steam boiler and a bypass flap
Flexibility in operation
constantly controls the temperature of the
A fully automatic operation with one or both
superheated steam over a large load range. The
burners is made possible without any restrictions
smoke tube areas remain easily accessible.
due to the approved single-flame operation.
Modular system – controlled on the
Different fuels in both firing units do not present
flue gas side – no injection water
any barriers. The control range is doubled and each
required for temperature control of
low load phase is run with one burner to provide an
improved efficiency level.
the superheated steam
Easy maintenance and installation –
simple cleaning with the second and
third boiler pass
Extensive product life – low thermal stress
on the heat exchanger
Manufacturing – comprehensive
and bespoke
Cross-section of a Bosch ZFR series
UNIVERSAL steam boiler
All Bosch UNIVERSAL steam boilers can be delivered
complete as a fully-functioning unit. The basic
equipment level supplied by Bosch includes a boiler
pressure vessel, control and safety technology, burner
unit, pump module, terminal box and the control
switchgear cabinet including our easily operated boiler
control. The integrated terminal box is pre-wired. Preassembled, plug-in and coded cable bundles simplify the
electrical wiring installation between the boiler control
cabinet and the terminal box for ease of installation.
*The equipment level is variable and can be freely configured to customer requirements
Efficiency on a large scale | 21
1
C
ontrol switchgear cabinet with boiler control
17 Feed water non-return valve
2
Sight glass drain valve
18 Feed water isolation valve – maintenance-free
3
Reflective water level indicator
19 Sight hole
4
Manostat tube shut-off valve, maintenance-free
20 Flue gas heat exchanger ECO
5
Pressure limiter
21 Flue gas collection chamber
6
Pressure transducer (4-20 mA)
22 Inspection opening – flue gas side
7
Low-level limiter electrode
23 Burner
8
Pressure gauge
24 Gas regulation module
9
Level transducer (4-20 mA)
25 Base frame
10 P
ressure gauge shut-off valve with testing flange
26 Insulation with protective shell
11 Inspection opening – steam side
27 Terminal box
12 Steam dryer
28 Water circulation guide profiles
13 Steam removal valve
29 Drain isolation valve – maintenance-free
14 Full-lift safety valve
30 Quick shut-off blow-down valve
15 F
ully automatic conductivity measurement
31 Inspection opening – water side
32 Pump module with flanges – ease of installation
and desalination
16 Connection piping ECO to boiler
1
2
3
23
4
24
5
7
25
6
7 8 9 10 11 12 13
26 27
14
15
16
28
17
29 30
18 19 20 21 22
31
32
Associated boiler house components:
Water treatment module
Gas regulation module
Water service module
Oil circulation module
Condensate service module
Oil supply module
Pump module
Oil pre-heater module
Expansion, heat recovery and blow-down module
System control
Vapour cooler
Flue gas heat exchanger ECO 1, stand-alone
Water analyser
Flue gas heat exchanger ECO 6 for condensing use
Expansion and heat recovery module
22 | Efficiency on a large scale
A high performance boiler with
a first class service to match
With Bosch Commercial and Industrial Heating and our first class service, you are always
on the safe side.
Always there for you
Customer service
Our customer service is there for you and because
Email: commercial.enquiry@uk.bosch.com
of our close-knit service support network, we can
or telephone 0330 123 3004.
ensure the quickest possible reaction times. Along
with maintenance services, fault finding and
Opening times
repairs, we also offer support with the regular
Monday - Friday: 7.00am - 8.00pm
inspection of your system. Bosch after-sales
Saturday: 8.00am - 5.00pm
support also allows us to analyse your system and
Sunday: 9.00am - 12 noon
upgrade it if required.
Reliable supply of spare parts
Genuine spare parts for all supported Bosch
appliances are readily available either from stock
on a next day delivery basis or delivered direct
from Germany.
Opening times
Monday - Friday: 7.00am - 8.00pm
Saturday: 8.30am - 4.00pm
Email: spares.mailbox@uk.bosch.com
or telephone 0330 123 9779.
Efficiency on a large scale | 23
Bosch Commercial and Industrial Heating
Cotswold Way
Warndon
Worcester
WR4 9SW
Tel: 0330 123 3004
Fax: 01905 753130
Email: commercial.enquiry@uk.bosch.com
www.bosch-industrial.co.uk
8-716-116-654 Issue A 10/14
Bosch Thermotechnology Ltd. has a policy of continuous research and development and this may
necessitate alterations to this specification from time to time. Therefore before preparing for the
installation of the appliance it is important that the instructions issued with the unit are carefully read and
adhered to. The statutory rights of the customer are not affected. Photographs shown are used for illustrative
purpose only. All information is correct at time of going to press. Bosch Thermotechnology Ltd. reserves the
right to alter any information where necessary. E&OE.
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