Advanced algorithm enables ultra high speed and

Advanced algorithm enables ultra high speed and
High-performance vision sensor
F250
F250
Advanced algorithm enables ultra high
speed and maximum flexibility
Features
Inspection and positioning that was difficult with previous vision sensors is now surprisingly easy!
ED defect inspection
EC positioning
High-precision position measurement even if the inside of
the work changes or the view changes.
● Positioning of PWB fiducial marks
High-precision detection of
Certain detection of rubber
minute defects that could not packing deformities.
be detected previously .
Low contrast
Revolution
Internal dirt
Detection of low-contrast
defects on metal surfaces
F250
C-59
Features
QUEST character checking
Even if the shape or size of a character varies, "QUEST Logic" finds printed characters with certainty. The built-in dictionary makes "simple settings" possible.
● No need to store a character dictionary
Various character fonts for factory automation have been prestored. This eliminates the need to store a dictionary or model
names, and allows a dramatic reduction in man-hours for initial setup.
For fast increasing line speeds and ever
stricter quality demands.
● Real time Revolution Search is amazing
Executes a real time search of 72 models. Even with works
that rotate 360°, positioning corrections are completed at the
same time as image read-in.
Our company
conventional model
100ms
12x speed
8.3ms
F250
360-degree rotation correction speed
(field mode)
● Fast image processing
Inspection functions following camera image read-in are also
up to 10 times faster thanks to a newly developed parallel processing technology.
● The "six character variations" can also be recognized with
certitude.
Checks characters printed on the production line such as
"Best before" dates and lot numbers. Even if there are deviations in shape, size, or line width, the characters are accurately checked.
Our company
conventional model
2 to 10 times
F250
● Fast image read-in
The F160-S1 double-speed camera achieves a maximum image read-in speed of 8.3 ms.
"Non-stop" adjustment without stopping the line
All settings can be adjusted and reset while inspection
continues. There is no need to stop the line for adjustments,
subsequently, no capacity drops.
Size
Width
2
2
2
2
2
2
Break
2
Fade
Scene 0
Line
width
Measurement
NG
Measurement
NG
0. Position Measurement of Label
7. Trend Monitor
0. Label Position X
Tilt
Scene 0
Position X: 286.344
Position Y: 207.457
Fine matching
Detects differences from the stored "good" image quickly and
with high accuracy. Dramatic improvement in ability to inspect
characters and patterns with minute border defects.
● Example of application to soft drink cap inspection
Registration image
An inspection result is displayed
and outputted.
Lack of edge
It adjusts checking an inspection history
by the trend monitor.
● Easy and flexible settings by means of software application
1. Functions needed for inspection are selected and installed
from the software application.
EC position compensation
QUEST Optical Character Recognition
Fine matching
Expression
Fine
Matching
Test measurement is performed as compared
with previous NG picture.
F250-UM E
application
software
Scene 0= setting =
Camera setting
0. Camera Picture Input
1. EC Position compensation
2.2 value defective inspection
3. QUEST Optical Character Recognition
4. DO Judging Output
5. Trend Monitor
Inspection image
ENT: Set SFT+ESC: Edit
2. Combine required inspection functions from
the menu.
Minute dirt
C-60
Lack of a charactor
Dirt in a figure
Vision Sensors
System configuration
Monitor
Monitor with S-video terminal
Monochrome CRT
Video Monitor
F150-M09
Color LCD
Monitor
F150-M05L
Monitor cable
F150-VM
Personal
computer
Ethernet (Cross cable)
Console
Memory card
F160-N64S (64MB)
F160-KP
F150-KP
RS-232C/422
F250
Application software
[email protected]
Controller
F250-C50/C55
Synchronous sensor
Programmable controller
Power
supply
Parallel cable
F160-VP
Camera cable
F150-VS
Double-speed Camera
Compatible F150 Cameras
Camera with Intelligent Lighting
F160-SLC20
F160-SLC50
Camera with Intelligent Lighting
F150-SLC20
F150-SLC50
Camera
F160-S1
F160-S2
Camera with Light Camera
F150-S1A
F150-SL20A
F150-SL50A
F250
C-61
Ordering Information
Name
Model
Remarks
F250-C50
NPN Input/Output
F250-C55
PNP Input/Output
Controller
Double-speed
camera
Camera with intelligent
lighting
F160-SLC20
F160-SLC50
F160-S1
Camera only
F160-S2
Camera with intelligent
lighting
F150
Compatible cameras Camera with lighting
Includes Partial Scan functionality
F150-SLC20
F150-SLC50
F150-SL20A
F150-SL50A
Camera only
F150-S1A
F160-KP
Console
F150-KP
LCD monitor
F150-M05L
Video monitor
F150-M09
Memory card
F160-N64S(S)
Memory capacity 64 MB
F250-UM3ME
with Macro function
F250-UM3FE
without Macro function
Camera cable
F150-VS
Length of cable for double-speed camera
and F150 common camera: 3 m
Monitor cable
F150-VM
Cable length: 2 m
F160-VP
Length of pigtail cable for parallel
input/output connector: 2 m
Application software
Parallel cable
C-62
Vision Sensors
Rating/Performance
Controller: F250-C50/C55
F150-S1A/SL20A/SL50A/SLC20/SLC50, F160-S1/S2/SLC20/SLC50
4
512(H) x 484(V)
32 scenes (expansion possible using memory card)
Maximum 35 images
Smoothing (strong/weak), edge enhancement, edge extraction (horizontal, vertical, both),
Image pre-processing
erosion, dilation, median, background deletion
Install measurement routines from a software application, combine and establish settings for
Operation and Settings
measurement routines from menus.
Menu language
Japanese/English (changeable)
Operation customization function Password function, short-cut key function
Display items: Character strings (measured values, decisions, time, any character string,
Screen customization
measurement area names), graphics (straight lines, rectangles, circles, cross-hair cursors)
function
Parameters specified: display color, postion, size
Non-stop adjustment function
Yes
Trend monitor function
Yes
Memory card slot
2 slots
Monitor
Composite video output: 1 CH, S-video output: 1 CH
Ethernet
10Base-T 1CH
Serial communication
RS-232C/422A 1CH
Parallel input/output
Inputs: 21 points, outputs: 46 points
Strobe
4 CH (included in parallel outputs)
Power supply voltage
20.4 to 26.4 VDC
Current consumption
Approximately 3.7 A (when four F160-SLC50 units are connected)
Ambient temperature
Operating: 0 to +50°C, storage: -25 to +65°C (no ice formation or condensation)
Ambient humidity
Operating/storage: 35 to 85% RH (with no condensation)
Dimensions
270(W) x 81(H) x 197(D)
Weight
Approximately 3.1kg (unit only)
F250
Connected camera
Number of connectable cameras
Processing resolution
Number of scenes
Image storage function
Double-speed camera: F160-S1/S2
Picture element
Effective pixels
Scanning method
Shutter
Camera with Intelligent Lighting
Ambient temperature
Ambient humidity
External Dimensions
Weight
1/3“ Interline CCD
659 x 44 (H x V)
1/60-s non-interlace (frame) mode, 1/120-s 2:1 interlace (field) mode
Electronic shutter; select from 8 shutter-speed settings (1/120 to 1/20,000 s) using menu
F160-SLC20 (field of vision: 20 mm), F160-SLC50 (field of vision: 50 mm)
Operating:
0 to +50°C
Storage:
-25 to +60°C
(with no icing or condensation)
Operating and Storage: 35 to 85% RH (with no condensation)
31 x 40 x 54.5 (W x H x D) mm (not including connectors and other protruding parts)
Approx. 85 g (Camera only)
Monitor
Model number
Name
Item
Size
Type
Resolution
Input signal
Power supply voltage
Current consumption
Ambient temperature
Ambient humidity
Weight (Monitor only)
Accessories
F250
F150-M05L
Color LCD monitor
5.5 inches
Liquid crystal color TFT
320 x 240 dots
NTSC composite video (1.0 V / 75 )
20.4 to 26.4 VDC
Approx. 700 mA
Operating: 0 to +50°C
Storage: -25 to +65°C
(with no icing or condensation)
Operating or storage: 35% to 85%
(with no condensation)
Approx. 610 g
Instruction manual and 4 mounting brackets
F150-M09
Monochrome CRT Video Monitor
9 inches
CRT monochrome
800TV or min. (at center)
100 to 240 VAC (-15%, +10%)
Approx. 400 mA
Operating: -10 to +50°C
Storage: -20 to +65°C
(with no icing or condensation)
Operating or Storage: 10% to 90%
(with no condensation)
Approx. 4.5 kg
Instruction manual
C-63
Name and function of each part
Controller: F250-C50/C55
L
K
J
M
H
G
F
E
N
I
D
A POWER LED (green)
Illuminates while the power is on.
B RUN LED (orange)
Illuminates while the system is in measurement mode.
A B C
H Memory card slots 0, 1
A memory card or software application is inserted here.
I CAMERA 0 - 3 connectors
Connects to a camera.
J Monitor connector (S-Video output)
C ERROR LED (red)
Connects to a monitor with an S-Video input
Illuminates when a problem occurs.
K Ethernet connector
D Input connectors 0, 1
Connects to a synchronous sensor or programmable controller.
Connects to a computer.
L RS-232C/422 connector
Connects to a computer or programmable controller.
E Power terminal
Connects to a DC power supply.
M Monitor connector (composite video output)
Connects to a monitor.
F Console connector
Connects to the console.
N Ground terminal
Connect the ground wire to this terminal.
G Memory card LEDs 0, 1
Illuminates while power is supplied to the memory card.
C-64
Vision Sensors
Function menu
Processing routine list
The F250-UME application software contains approximately 50 processing routines.
Image input related
Position compensation
related
General measurement
related
Camera image input
Binary position correction
QUEST character
Dark-light edge
Camera switch
Model position correction
checking
position
Pre-processing change
Circular work position correction
Binary defect
ECM search
Repeat preprocessing
Edge position correction
inspection
EC positioning
EC position correction
Density defect
Lot number
Scroll return
inspection
checking 1
Scroll
Fine matching
Dark-light edge
Pattern inspection
number
Sorting
Density average/
EC defect inspection
deviation
EC circular piece
Labeling
count inspection
Label data
F250
Rotation
positioning
Measurement supplement
related
Branch control related
Result output related
Computing
Condition branch
Memory card data output
Acquire processing unit data
DI branch
DO data output
Set processing unit data
End
Significant link data output
Wait
Non-protocol data output
Elapsed time
DO decision output
Trend monitor
Result display related
Any character display
Measured value display
Decision character display
Processing task name display
Measurement time display
Fixed graphic display
Straight line result display
Rectangle result display
Circle result display
Cross-hair cursor result display
F250
C-65
Dimensions (Unit: mm)
Controller
F250-C50/C55
Console
F160-KP
115 min.
270
73
(29.7)
20
48
8
SHIFT
197
ENT
TRIG
ESC
(25)
220±0.6
F3
F1
Four M4 mounting holes *
F2
135.5
F4
F6
F5
F7
F9
136±0.5
F8
* Screw length: L (10+T<L<13+T)
10 to 13
(14)
Thickness: T
(40)
190±0.6
12 dia.
40
Double-speed camera
F160-S1/S2
54.5
(46.5)
(6)
(6.2)
F160_05
8
ESC
13
ENT
TRIG
Camera cable connector
(11.8 dia.)
31
30.5
31.25±2 (23.25)
21.25±2
1.5
50
F150_02
(30.7)
(21.7)
11
1"-32UN-2A
(C mount)
CAD file
(6.2)
Light connector
(8.8 dia.)
29
(14.5)
8
CAD file
F150-KP
87
(15.5)
2000
SHIFT
CONSOLE
Two, M4 depth: 8
1/4-20UNC depth: 8
2000
CAD file
(13.25)
F160-SLC20 (with F150-LTC20 intelligent lighting)
73
12
12
46.5
70
Attachable thickness: 1.6 to 4.8
(46 max.)
Mounting bracket
132
143
4 dia.
SYNC
(5.5)
12
31
40
30.5
(96.25)
F150_06
25
8
(100)
185
(23.25)
42.2
12
10
CAD file
POWER
42.5
2.5
LCD monitor
F150-M05L
(85)
(10)
5
(145)
(155)
2.5
70
23
F160_04
50min
20±0.1
12.5
12 dia.
1/4-20UNC depth: 10
174
Monitor cable (F150-VM)
Tolerance:±1 mm
( ) dimensions are reference value
Panel cut figure
Two, M4 depth: 10
(13.25)
(86.25)
CAD file
20±0.3
133.5 +0.5mm
0
F160_02
90
16
16
2.5
F160-SLC50 (with F150-LTC50 intelligent lighting)
80
46.5
31
60
Video monitor
F150-M09
25
4 dia.
52.5
2.5
90
(10)
16
175.5+0.5mm
0
(85)
16
30.5
(103.25)
250
222
8
(23.25)
143
233
1/4-20UNC depth: 10
5
Two, M4 depth: 10
(13.25)
(93.25)
C-66
20±0.3
CAD file
F160_03
190
50
160
22
Vision Sensors
F250
F250
C-67
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. Q11E-EN-Cat04-01
C-68
In the interest of product improvement, specifications are subject to change without notice.
Vision Sensors
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement