SETUP & OPERATION MANUAL

FEATURES

Quick lock control levers easily position tool rest.

Large 12

″ inboard bowl turning capacity.

Stable cast-iron frame, head & tailstock to reduce chatter and vibration for smoother turning.

Maximum distance of 17 5⁄16

″ between centers.

Maximum distance of 49

″ between centers with optional bed extension (Item #25-

205).

Quick release belt tension lever for faster, easier speed changes.

Three variable speed ranges: 300 to 900,

600 to 1800 & 1200 to 3600 rpm.

Digital spindle speed display.

10

″ tool rest with sturdy 1″ diameter support post.

Forward/reverse switch.

Features positive spindle indexing in 10° increments - total 36 index positions.

“MAXI-LATHE VS+”

12″ X 17″ WOOD LATHE variable speed

SPECIFICATIONS

SPINDLE SPEED

(VARIABLE) 300 TO 3600 RPM

SWING OVER BED

12

″ (304 MM)

SWING OVER TOOL REST

9 ¼

″ (236 MM)

SWING OVER SIDE BED

19 ¼

″ (490 MM)

SWING OVER SIDE TOOL REST

16 ⅝

″ (424 MM)

DISTANCE BETWEEN CENTERS

17 5⁄16

″ (440 MM)

SPINDLE THREAD

1

″ (25.4 MM) - 8 TPI

TAILSTOCK THROUGH HOLE

⅜

″ (10 MM)

MORSE TAPER

MT #2

SELF EJECTING TRAVEL

2 ⅛

″ (55 MM)

TOOL REST

10

″ (254 MM)

FACE PLATE

3

″ (76 MM)

INDEXING POSITION

36 X 10°

MOTOR M1

¾ HP, 110 V, 8 A, 2500 RPM

WEIGHT

146 LBS (66.5 KG)

MODEL

#25-200

VERSION 1_REVISION 6 - DECEMBER 20/12

© Copyright General® International 12/2012

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

THANK YOU

for choosing this Variable Speed Maxi Lathe VS+ model 25-200 by

General ® International. This unit has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this unit as well as the set-up, maintenance and identification of its parts and components.

This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

GENERAL

®

INTERNATIONAL WARRANTY

All component parts of General® International products are carefully tested and inspected during all stages of production, and each product is thoroughly inspected upon completion of assembly. Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24 months from date of purchase, any genuine part or parts which, upon examination, prove to be defective in workmanship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to

General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.

Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General ® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units.

Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-ponds with that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several gene-rations of this model of wood lathe and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your tool exactly. If you have any doubts or questions contact your retailer or our support line with the model number of your unit for clarification.

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.

1. Do not operate the wood lathe when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.

2. The working area should be well lit, clean and free of debris.

3. Keep children and visitors at a safe distance when the wood lathe is in operation; do not permit them to operate the wood lathe.

4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.

5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.

6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.

7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the wood lathe is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.

8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine before operating.

9. Keep hands well away from the spindle, the spin ning workpiece, and all moving parts. Use a brush, not hands, to clear away chips and dust.

10. Do not use stock containing defects such as checks, splits, cracks, knots or foreign objects. Before starting, inspect stock and remove all foreign objects such as dirt, nails, staples or any object that could damage a tool or become dislodged and fly free and cause injury.

11. Select appropriate turning speed for the size and type of workpiece being turned and use lowest speed when starting a new workpiece.

12. Before turning on the wood lathe, make sure the workpiece is securely installed between centers and that all locking levers and moveable or removable parts are tightened down and secured.

13. Adjust the cutting tool parallel and as close as possible to the workpiece and, before starting the lathe, turn the workpiece by hand, at least one full rotation to make sure that it does not come in contact with the cutting tool.

14. Maintain turning tools with care. Keep turning tools sharp and clean for best and safest performance.

15. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.

16. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.

17. Use of parts and accessories NOT recommended by GENERAL

 INTERNATIONAL may result in equipment malfunction or risk of injury.

18. Never stand on machinery. Serious injury could result if the tool is tipped over.

19. Always disconnect the tool from the power source before servicing, changing accessories, performing any maintenance or cleaning, or if the machine will be left unattended.

20. Make sure that switch is in the “OFF” position before plugging in the power cord.

21. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.

22. Do not use this wood lathe for any purpose other than its intended use. If used for other purposes,

GENERAL

 INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.

3

4

ELECTRICAL REQUIREMENTS

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE-

SPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN

NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUAL-

IFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

GROUNDING INSTRUCTIONS

A

B

C

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounding plug A to fit a grounded type receptacle B. Do not remove the 3rd prong

(grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used C, it must be attached to the metal screw of the receptacle.

Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified electrician before proceeding.

EXTENSION CORDS

If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.

Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.

AMPERE

RATING

TABLE - MINIMUM GAUGE FOR CORD

TOTAL LENGTH OF CORD IN FEET

110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET

AWG

< 5

------->

18

6 TO 10

10 TO 12

------->

18

------->

16

12 TO 16

------->

14

16

16

16

12

16

14

14

* NR

14

12

12

* NR

* NR = Not Recommended

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity.

However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.

VARIABLE SPEED MAXI-LATHE VS+

25-200

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

SPEED

RPM /

VITESSE

TR/MIN

8.8.8.8.

ON/OF

F

EN MAR

CHE/A

RRÊT

MAX.

MIN.

Ù HEADSTOCK

FACE PLATE

BELT GUARD

BELT TENSION RELEASE LEVER

BELT TENSION LOCK LEVER

MOTOR

FLYWHEEL

HEADSTOCK LOCKING LEVER

OUTBOARD BED EXTENSION

SPINDLE SPEED READOUT

SPINDLE SPEED CONTROLLER

HEADSTOCK PIVOT PIN

ON/OFF SWITCH

(KEY SWITCH)

TOOL REST

TOOL REST CARRIAGE

TOOL REST LOCKING LEVER

TOOL REST CARRIAGE LEVER

LIVE CENTER

TAILSTOCK LOCKING LEVER

TAILSTOCK QUILL LOCKING LEVER

QUILL MOVEMENT HANDWHEEL

TAILSTOCK

LEVELING FOOT

LATHE BED

FORWARD/REVERSE SWITCH

(NOT SHOWN)

5

UNPACKING & SET UP

UNPACKING

This model 25-200 is heavy – 146 lbs (66.5 kg). Do not over-exert. The help of an assistant will be needed for the following step.

Carefully unpack and remove the wood lathe and its components from the box and check for damaged or missing items as per the list of contents below.

NOTE: Please report any damaged or missing items to your General International distributor immediately.

LIST OF CONTENTS

Once the parts have been removed from the packaging, you should have the following items:

Qty

A- TOOL REST LOCKING LEVER . . . . . . . . . . . . . . . . . . . .1

B- TOOL REST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

C- HEADSTOCK SPUR CENTER . . . . . . . . . . . . . . . . . . . . .1

D- TAILSTOCK LIVE CENTER . . . . . . . . . . . . . . . . . . . . . . .1

ETOOL REST EXTENSION POST . . . . . . . . . . . . . . . . . . . .1

FKNOCK OUT BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

G- OUTBOARD EXTENSION HARDWARE . . . . . . . . . . . . . .2

H- SAFETY GLASSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

IOUTBOARD BED EXTENSION . . . . . . . . . . . . . . . . . . . .1

J- BELT TENSION LEVER . . . . . . . . . . . . . . . . . . . . . . . . . .1

K- LEVELING FEET (with nuts) . . . . . . . . . . . . . . . . . . . . . .4

LFACE PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

M- FACE PLATE WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . .1

N- ALLEN KEYS (3 MM AND 6 MM) . . . . . . . . . . . . . . . . .1

O- LATHE WITH HEADSTOCK, TAILSTOCK AND TOOL

REST CARRIAGE (NOT SHOWN) . . . . . . . . . . . . . . . . .1

F

M

E

A

N

C

L

D

B

G

H

K

I

J

CLEAN UP

Be sure to work in a well ventilated area for the clean-up process.

6

The unpainted cast-iron surface of the lathe bed is covered with a protective coating that helps prevent rust from forming during shipping and storage. Remove this protective coating by rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Handle and dispose of potentially flammable solvent soaked rags according to manufacturers’ safety recommendations.)

A putty knife held flat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing the lathes painted surfaces as many solvent based products will remove paint.

To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.

INSTALLATION & ASSEMBLY

For your convenience this lathe is shipped from the factory partially assembled and requires only minimal assembly and set-up before being put into service.

Before starting the assembly, make sure that the switch is in the “OFF” position and that the power cord is unplugged. Do not plug in or turn on the lathe until you have completed the assembly and installation steps described in this section of the manual.

SPEED

RPM /

VITESSE TR/MIN

8.8.8.8.

ON/OFF

EN MAR

MAX.

MIN.

SPEED

RPM /

VITESS E TR/MI

N

8.8.8.8.

ON/OFF

RCHE/AR

EN MA

RÊT

MAX.

MIN.

The unit should be installed on a flat, sturdy and stable surface able to support the weight of the machine and the workpiece with ease.

Never install the machine over the edge of a table or workbench.

Install the leveling feet and set the lathe on your workbench. Adjust the leveling feet to ensure that all four feet sit firmly on the bench. Make sure that the machine does not rock.

If you prefer an optional steel stand (item 25-

195N) is available from your local General

International dealer. The stand is equipped with mounting holes allowing the lathe, after removing the leveling feet, to be bolted directly to the stand.

For your safety it is essential that the machine does not rock or tip during operation. Upon start-up or during operation, if you notice any rocking, tipping or chattering of the base turn the machine off immediately and re-adjust the leveling feet as needed to stabilize the lathe on the bench.

If a permanent shop placement is practical, consider removing the leveling feet on the base and drilling matching through-holes in the mounting surface of your workbench or stand to bolt the lathe in place (hardware not included) on your workbench.

D

A

C

B

F

G

E

A. Lathe

B. Hex head bolt

C. Flat washer

D. Workbench or stand

E. Flat washer

F. Lock washer

G. Hex nut

7

SPEED

RPM / VITESS

8.8.8

MIN.

A

SPEED RPM / VITESS

8.8.8

MIN.

C

B

Release the headstock locking lever A and pull the headstock pivot pin B outwards and pivot the headstock 180º. Lock the headstock in place by pulling the headstock locking lever forward C.

Top View

D

Side View

Use the 2 mounting bolts and lock washers D to attach the outboard bed extension to the bed as shown.

Install the belt tension release lever as shown.

SPEED

RPM /

VITESS

E TR/M

IN

8.8.8.8.

MAX.

ON/OF

F

ARRÊT

MIN.

Install the tool rest on the tool rest carriage.

E F

TOP VIEW

8

Thread the face plate onto the headstock spindle

E and tighten using the supplied face plate wrench (Insert the knock-out bar in the spindle hole F to keep the spindle from turning while tightening the face plate).

G

Then lock the face plate by tightening the two set screws G using a 3 mm Allen key.

Install the supplied tool rest locking lever on to the tool rest extension post and set the post aside for use during outboard turning.

BASIC ADJUSTMENTS & CONTROLS

ON /OFF POWER SWITCH:

The wood lathe is equipped with a rocker type ON/OFF switch located on the headstock A, that is equipped with a lock-out key.

To prevent unwanted or unauthorized start-up or usage remove the lock-out key and store it in a safe place B.

To start the lathe, insert the lock-out key and pull up the switch C.To stop the lathe, push down on the power switch D.

Press DOWN to STOP

B

Pull UP to START

A

C D

FORWARD / REVERSE SWITCH

ALWAYS BE SURE TO STOP THE LATHE SPINDLE COMPLETELY BEFORE CHANGING DIRECTION. WHEN MOUNTING A FACE PLATE,

ALWAYS MAKE SURE THE SET SCREWS IN THE FACE PLATE ARE TIGHTENED SECURELY AFTER THE FACE PLATE IS INSTALLED. FAIL-

URE TO DO SO MAY RESULT IN THE FACE PLATE UNSCREWING FROM THE SPINDLE.

The Forward/Reverse switch E is located on the rear of the headstock F.

Forward: The spindle rotates toward to the operator from the top of the workpiece.

Reverse: The spindle rotates backward to the operator from the top of the workpiece.

E F

9

CHANGING SPINDLE SPEED:

This model 25-200 MAXI-LATHE VS + is equipped with an electronic variable speed controller allowing the user to change the speed of the spindle (within the 3 different spindle speed ranges: 300-900, 600-1800 & 1200-3600 rpm) by simply turning the speed control dial. The digital spindle speed readout will indicate the operating spindle speed.

Note: Turning speeds vary depending on the size and diameter of the workpiece as well as which stage you are at in the overall turning process. When turning a smaller diameter workpiece, a higher spindle speed is recommended. Proper spindle speed selection comes with practice and experience and when in doubt always start at a slower speed increasing when you are sure that it is safe to do so.

DIAMETER

OF WORK

UNDER 2”

2 TO 4”

4 TO 6”

6 TO 8”

8 TO 10”

10 TO 12”

ROUGHING

RPM

1500

GENERAL

CUTTING RPM

2650

800 1400

800

800

300

300

1400

1400

700

700

FINISHING

RPM

3600

2000

2000

2000

1000

1000

Use the chart as a basic guideline for selecting the appropriate spindle speed.

H M L

High : 1200-3600 RPM

Medium : 600-1800 RPM

Low : 300 to 900 RPM

Changing between the 3 speed ranges requires moving the drive belt from one set of drive pulleys to another. The speed range will vary.

To reposition the belt and change spindle speed ranges:

A B C D

1. Turn off and unplug the lathe from the power source.

2. To access the belt and pulleys, loosen the belt guard locking screw A and open the belt guard located on the headstock B.

E

L MH

3. Release the belt tension locking lever C.

4. Release the tension on the belt by pulling the belt tension release lever backward D.

F G

10

5. Set the belt by hand to the required pulley position (High/Medium/Low) E.

6. Push the belt tension release lever forward to re-tension the belt F and lock the belt tension lever G.

7. To verify the belt positioning and ensure the belt will run smooth on the pulleys; rotate the fly wheel A by hand to turn the spindle while observing the belt movement. If the belt moves smoothly re-install the belt guard – if the belt wobbles between the pulleys repeat steps 3-6 as needed.

A

TOOL REST CARRIAGE & TOOL REST ADJUSTMENTS:

C

B

1. The tool rest carriage can be moved along the bed slide ways as needed. Loosen the tool rest carriage lever B and move the carriage to the desired location. Re-tighten the lever securely after adjustment.

MOUNTING & REMOVING HEADSTOCK SPUR CENTER:

E

D

2. The tool rest should be adjusted so that its top is

1/8" above the center of the workpiece. Loosen the tool rest locking lever C and adjust the height and position of the tool rest as needed.

Re-tighten the lever securely after adjustment.

1. The headstock spindle has an MT#2 taper hole into which the spur center fits D. Make sure the shank of the spur center and the spindle hole are clean and free of debris, then fit the spur center firmly in the spindle hole by hand E.

MOUNTING & REMOVING TAILSTOCK LIVE CENTER:

1. The tailstock has an MT#2 taper hole into which the live center fits. Make sure the shank of the live center and the tailstock hole are clean and free of debris and fit the live center firmly in the spindle hole by hand.

2.

To remove the headstock spur center, knock it out from the opposite end of the spindle using the supplied knock-out-bar.

Note: When knocking out the spur center, always hold it by hand to prevent it from falling.

11

2. To remove the live center from the tailstock quill, loosen the tailstock quill locking lever F and move the quill out by turning the quill movement handwheel G until the quill end is nearly inside the tailstock and the live center can be removed by hand.

Note: When removing the prevent it from fa lling H.

l ive center, always hold it by hand to

Back View

H

G

F

MOVE TAILSTOCK QUILL IN/OUT:

The tailstock quill can be moved in and out of the tailstock casting by turning the tailstock quill movement handwheel.

Back View

B

Back View

A

1. To move the tailstock quill, loosen the quill locking lever A.

2. Turn the the quill movement handwheel B to move the quill as needed.

3. Re-tighten the quill locking lever to secure the quill in its new position.

TAILSTOCK MOVEMENT:

The tailstock is used to support the other end of the workpiece to be turned and can be moved along the bed slideways to suit the length of the workpiece. To move the tailstock on the bed:

A

B

1. Loosen the tailstock locking lever A.

2. Move the tailstock by hand to the desired location on the bed.

3. Re-tighten the tailstock locking lever B to secure the tailstock in its new position.

MOUNTING A WORKPIECE TO THE FACEPLATE:

For turning applications where the workpiece cannot be secured between the headstock and tailstock centers (such as bowl turning) the faceplate must be used to secure the workpiece to the headstock spindle.

TOP VIEW

REMOVE THE FACE PLATE

A

B

1. Unlock the face plate by loosening and removing the two set screws A using a 3 mm Allen key.

12

2. Loosen the face plate by inserting the supplied knock out bar in the spindle hole to keep the spindle from turning while loosening the face plate using the supplied face plate wrench, as shown in B, then unscrew and remove the face plate.

3. With the face plate removed from the lathe, mount the workpiece onto the faceplate with wood screws (not included) through the mounting holes on the face plate. Make sure the screws are not so long that they will enter the area of the workpiece where the material is to be removed.

4. Re-install the face plate on the headstock.

PIVOTING THE HEADSTOCK (FOR OUTBOARD TURNING):

For outboard bowl turning on larger diameter work pieces the headstock can be pivoted 180°

To pivot the headstock:

C D

A

B

1. Loosen the headstock locking lever A.

2. Unscrew the knurled end of the indexing pin

(turn counter clockwise) and pull out on the headstock pivot pin to release the headstock B.

3. Rotate the headstock 180° to outboard position.

C and D.

4. Release the headstock pivot pin and re-tighten it (turn clockwise) on its shaft.

5. Adjust the positioning of the headstock on the bed and tighten the headstock locking lever to secure the headstock in place.

CHECKING ALIGNMENT BETWEEN CENTERS:

There is a small amount of play built into the headstock on the bed to allow the headstock to pivot freely.

Whenever the headstock is pivoted back from the outboard position, the alignment between the headstock and tailstock centers should be double checked and adjusted as needed.

To check the alignment between the headstock and tailstock centers:

B C

A

1. Pivot the headstock to its normal spindle turning position and lock it in place.

2. Install a spur center in the headstock and a live center in the tailstock.

3. Release the tailstock locking lever and advance the tailstock on the bed A until the points of the 2 centers just barely touch each other.

4. Using the tailstock locking lever, secure the tail stock on the bed with the points still touching.

5. Look down at the two centers from above to verify that the points are in alignment. If the points line up B, proceed with normal turning operations.

6. If the points are not lined up release the headstock locking lever and manually adjust the headstock position using the play in the head- stock to line up the center points C.

7. With the points lined up, hold the headstock in place and tighten the headstock locking lever.

8. With the points lined up, proceed with normal turning operations.

13

14

PERIODIC MAINTENANCE

• Keep the unit clean and free of dust by wiping with a cloth or vacuuming off any woodchips or dust after each use.

• All bearings are sealed and permanently lubricated and no further lubrication is required.

• Regular applications of any after-market surface protectant or rust inhibitor will help prevent rust and keep the tool rest, head, and tailstock sliding smooth on the bedway.

• Always turn off and unplug the lathe when you have completed turning and to avoid unauthorized use, remove the switch key and store it in a safe place.

• Periodically inspect the power cord and plug for damage. Replace the power cord and the plug at the first signs of visible damage.

NOTES

RECOMMENDED OPTIONAL ACCESSORIES

A large range of optional aftermarket accessories can be used with this lathe. Your local dealer may be able to offer suggestions based on what is readily available in your area.

Key issues to keep in mind when shopping for aftermarket accessories are:

Headstock and tailstock feature a MT#2 taper – to avoid damaging the lathe use only headstock

and tailstock centers with a matching taper.

Headstock spindle threads are 1” diameter x 8 threads per inch (T.P.I.) – to avoid stripping or dam-

aging the threads, use only threaded headstock attachments (such as face plates and jaw chucks) that have matching threads.

We also offer a large variety of optional accessories to help you increase productivity, accuracy and safety when using your lathe. Here’s a small sampling of accessories available from you local General

International dealer.

For more information about our products, please visit our website at www.general.ca

Steel support stand for maxi-lathes - #25-195N

Free-up valuable bench space in your shop and mount your lathe to dedicated stand. Easy to assemble. This sturdy steel stand is designed specifically to fit General

International models 25-

100, 25-114, 25-114QC &

25-200 Maxi Lathes.

#25-105 │

CHUCK 1" - 8

Designed specifically for use on lathes with

1” dia. x 8 TPI headstock threads.

STEEL SUPPORT STAND FOR

MAXI-LATHE BED EXTENSIONS -

#25-196

For models:

25-100, 25-114, 25-114QC and 25-

200.

4 Piece Woodturning

Chisel Set - #25-210

Made from hi-speed steel this kit comes in it’s own wooden carrying case and features 4 of the most commonly used turning tools including a

3/4” parting tool, a 1/2” round nose scraper, a 1” skew chisel and 1/2” bowl gouge.

32

″″ BED EXTENSION

(FOR 49 5⁄16

″″ BETWEEN

CENTERS) - #25-205

Portable Dust Collector

- #10-050M1

Designed for flexibility and mobility. Featuring an adjustable multi-position support arm and a wide, rotating dust hood this unit is ideal for use on wood lathes.

15

16

PARTS LIST

25-200

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired

PART N0.

REF. N0.

DESCRIPTION

25200-001 910092-000 MOTOR

25200-002 921457-000 LOCK LEVER

25200-003 006002-049 FLAT WASHER

25200-004 250372-615 KNOB

25200-005 380571-901 HANDLE

25200-006 171960-902 MOTOR PLATE

25200-007 000403-107 FLAT HEAD SCREW

25200-008 000104-111 CAP SCREW

25200-009 090246-000 MOTOR PULLEY

25200-010 000203-102 SET SCREW

25200-013 000201-101 SET SCREW

25200-017 WN02-06 POWER CORD

25200-018 250589-000 WINDOW

25200-019 171959-000 HEADSTOCK COVER

25200-020 011001-105 SPRING PIN

25200-021 000101-101 CAP SCREW

25200-022 171961-901 SENSOR BRACKET

25200-023 003303-204 ROUND HEAD SCREW

25200-024 021102-000 RELIEF

25200-025 009003-200 NUT

25200-026 003303-207 ROUND HEAD SCREW

25200-027 021805-000 STRAIN RELIEF

25200-028 000205-101 SET SCREW

25200-029 030408-000 BEARING

25200-030 012003-007 KEY

25200-031 WN02-53 SPINDLE

25200-032 050966-902 FACE PLATE

25200-033 921458-000 SPUR CENTER ASS'Y

25200-033-1 380407-901 SPUR CENTER

25200-033-2 380443-906 CENTER POINT FOR SPUR CENTER

25200-035 240056-907 SPINDLE FLYWHEEL

25200-036 003201-101 SET SCREW

25200-038 030407-000 BEARING

25200-039 660114-000 MAGNETIC RING

25200-040 380562-901 STOP RING

25200-041 050719-000 HEADSTOCK

25200-042 006502-200 SPROCKET WASHER

25200-043 001901-103 SET SCREW

25200-044 014320-000 BELT

25200-045 090167-000 SPINDLE PULLEY

25200-047 380552-907 HANDLE

25200-048 010209-000 E-RING

25200-049 130190-000 ECCENTRIC RING

25200-051 WN02-31 CONTROL BOX WITH PANEL

25200-051-1 490468-000 DISPLAY BOARD

25200-051-2 250679-615 CONTROL BOX

SPECIFICATIONS QTY

DC90V/0.75HP

5/16"-18UNC-3/4"L

8.5 X 16 X 2t

M6 X 1.0P X 16

M8 X 1.25P X 35

M6 X 1.0P X 8

M4 X 0.7P X 6

3 X 10

M4 X 0.7P X 8

3/16"-24NC X 3/4"

ACC-2.5

3/16" X -24NC

3/16"-24NC X 5/8"

NB-1216

M10 X 1.5P X 12

6005-2NK

5 X 5 X 20

1/4"-20NC X 1/4"

6004-2NK

5.3 X 10 X 0.6t(BW-5)

M5 X 0.8P X 15L

140J-5R

ETW-15

110V,61HZ

1

1

1

1

1

1

1

1

1

1

4

1

2

4

2

1

1

2

1

1

4

3

1

1

1

3

2

1

1

1

1

4

1

1

1

1

2

3

1

3

1

1

1

1

1

1

PARTS LIST

25-200

DESCRIPTION PART N0.

REF. N0.

25200-076

25200-077

25200-078

25200-079

25200-080

25200-081

25200-082

25200-083

25200-084

25200-085

25200-086

25200-087

25200-088

25200-089

25200-090

25200-091

25200-092

25200-093

25200-094

25200-095

25200-051-3 572469-000 CONTROL BOX LABEL

25200-051-4 937338-000 SAFETY SWITCH

25200-051-5 172302-000 CONTROL BOX COVER

25200-051-6 021501-000 RELIEF

25200-051-7 240057-000 VR KNOB

25200-051-8 490464-000 VR

25200-051-9 001101-205 TAP SCREW

25200-051-10 003303-203 ROUND HEAD SCREW

25200-051-11 006502-200 SPROCKET WASHER

25200-051-12 006001-131 FLAT WASHER

25200-052 380554-905 HEADSTOCK PIVOT PIN

25200-053

25200-054

25200-058

25200-059

280141-000

360732-905

380514-901

050622-000

SPRING

LOCK NUT

ADJUSTMENT SCREW

HEADSTOCK PIVOT BASE

25200-060

25200-061

25200-062

25200-063

25200-064

25200-065

25200-066

25200-067

130196-903 SLIDE RING

009101-200 HEX NUT

003104-111 CAP SCREW

006305-100 LOCK WASHER

050722-000 OUTBOARD EXTENSION BED

290072-902 STOPPER

380559-905 KNOCKOUT BAR

050718-000 BED

25200-068

25200-069

009006-200 HEX NUT

230081-000 LEVELING FOOT

25200-070 921455-000 LOCK LEVER

25200-071N 070034-904 TOOL REST

25200-072

25200-073

380553-902 TOOL REST EXT.BAR

010003-000 S-RING

25200-074N 051085-049 TOOL REST CARRIAGE

25200-075 160058-000 BUSHING

380561-907 ECCENTRIC ROD

380411-902 ADJUSTMENT SCREW

160053-901 SLIDE RING

008308-200 LOCK NUT

380415-901 CENTER POINT FOR LIVE CENTER

380413-901 LIVE CENTER

030001-000 BEARING

380414-901 LIVE CENTER SHAFT

360361-000 TAILSTOCK SPINDLE

360369-901 TAILSTOCK SCREW

010208-000 E-RING

050720-000 TAILSTOCK

012002-007 KEY

380558-907 ECCENTRIC ROD

010001-000 S-RING

240053-906 TAILSTOCK HANDWHEEL

380444-906 HANDLE

380408-905 ADJUSTMENT SCREW

172318-904 FACE PLATE WRENCH

040006-000 ALLEN WRENCH

SPECIFICATION QTY

GENERAL

10 X 14 X 3.5

B50K

M3 X 1.06P X 6

M5 X 0.8P X 10

5.3 X 10(BW-5)

5.3 X 10 X 2t

3/4"-10UNC

5/16"-18NC X 1-1/2" 2

8.2 X 15.4

2

1

1

1

1

1

3

3/8"-16NC

5/16"-18UNC-15L

10"

STW-12

1

1

1

2

1

1

4

4

1

1

1

1

1

1

1

2

1

7

3

1

1

1

1

M10 X 1.5P

6002Z

ETW-12

4 X 4 X 20

STW-10

#38

6 MM

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

17

18

PARTS LIST - 25-200

DESCRIPTION SPECIFICATIONS PART N0.

REF. N0.

QTY

25200-096

25200-097

25200-098

040003-000

042602-000

040002-000

ALLEN WRENCH

SAFETY GOGGLES

ALLEN WRENCH

25200-099

25200-100

380764-902

000303-202

INDEX PIN

ROUND HEAD SCREW

25200-101 380765-906 CHAIN

125200-102 003303-207 ROUND HEAD SCREW

25200-103

25200-104

25200-105

25200-106

25200-107

25200-108

25200-108-1

25200-108-2

25200-108-3

25200-108-4

25200-108-5

25200-108-6

25200-108-7

25200-108-8

25200-108-9

25200-108-10

010203-000

006001-131

000203-102

021316-000

010030-000

WN02-58

490490-000

471002-005

250716-615

490465-000

310169-000

020001-000

000302-202

006002-001

021306-000

172468-902

3 MM

2.5 MM

M5 X 0.8P X 8

E-RING

FLAT WASHER

SET SCREW

STRAIN RELIEF

S-RING

PWM CONTROLER

THERMO RELAY

CONNECT WIRE

3/16"-24NC X 5/8"

ETW-6

5.3 X 10 X 2t

M6 X 1.0P X 8

MG16A-10B-ST

STW-19

12AMP

SJT X 16AWG X 1C

PWM CONTROLER BOX*

PWM PC BOARD*

HEAT SINK

RELIEF

PWM(AC120V,60HZ/DC 90V,8A),800~2000

ROUND HEAD SCREW

FLAT WASHER

SB6R-3

M4 X 0.7P X 8

4.3 X 10 X 1.0t

STRAIN RELIEF PGA16-14B

PWM CONTROLER BRACKET

25200-108-11

25200-108-12

25200-108-13

25200-108-14

042502-000

003303-203

006502-200

006001-131

25200-108-15 250748-621

25200-108-16 540277-000

25200-108-17 490693-000

25200-108-18 000302-102

25200-108-19

25200-109

25200-110

490694-000

921456-000

004402-101

COVER

ROUND HEAD SCREW

GEAR WASHER

SPROCKET WASHER

BUSHING

HEAT SINK

FWD/REV PC BOARD

ROUND HEAD SCREW

FWD/REV SWITCH

LOCK LEVER

SET SCREW

D9.5

M5 X 0.8P X 10

5.3 X 10(BW-5)

5.3 X 10 X 2t

M4 X 0.7P X 8

10A125A 6(2)A250V

5/16"-18UNC-20L

1/4"-20NC X 1/4"

* PULSE WIDTH MODULATION

1

4

4

1

2

1

1

1

1

1

1

1

1

4

4

1

1

1

1

1

1

2

1

4

1

1

1

1

1

1

4

1

1

1

NOTES

7

3

1

8

4

1

2

3

5

4

17

6

7

8

9

10

88

108

9

35

47

71N

36

2

107

38

39

48

43

49

48

12

11

51

40

23

107

52

18

20

19

20

10

25

99

24

41

103

54

53

102

101

58

59

60

106

13

22

21

100

43

25

104

23

42

44

105

27

26

28

29 30

45

105

100

9

31

10

32

1

15

17

18

4

16

5

11

33

2

14 13

61

62 63

64 65

66

4

70

6

13

37

5 10

97

12

95

6

3

96

2

1

98

94

19

8

72

73

74N

67

76

10

73

70 68

75

77

78

69

65

79

80

81

82

83

7

84 109

85

86

87

65

90

89

36

91

92

93

78

79

19

MODEL #25-200

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Tel.: (514) 326-1161

Fax: (514) 326-5565 - Parts & Service / Fax: (514) 326-5555 - Order Desk [email protected]

www.general.ca

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