uk product guide

uk product guide
UK PRODUCT GUIDE
Contents
Contents
About us - Morgana History:
Page 3
Bookletmakers & Trimmers: Page 4 - 9
Creasers, Cutters & Slitters:
Page 10 - 13
Feeders & Collators:
Page 14 - 15
Folders:
Page 16 - 17
Guillotines:
Page 18 - 19
Joggers & Laminators:
Page 20
Mail Inserting Systems:
Page 21
Numbering Machines:
Page 22
Paper Drilling:
Page 23
Perfect Binders:
Page 24 - 25
Punch & Wire Binding:
Page 26
Stitchers:
Page 27
Shredders:
Page 28 - 29
Die Cutters:
Page 30
Thermal Binding:
Page 31
UV Coaters & Extractor:
Page 32
X-Tractor:
Page 33
Service:
Page 34 - 35
This product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are
available on our website, where you can also see video demonstrations of most of the machines.
All specifications are dependent on application, type of stock, temperature, RH and print engine used. E & OE.
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Morgana - About us
Morgana - About us
In just over 35 years since its formation in 1978, Morgana Systems
has grown to become the UK’s leading manufacturer of off-line print
finishing systems and equipment. Morgana is now recognised as a
leading innovator in the develop­ment of finishing systems designed
specifically to meet the needs of the rapidly growing digital print
market.
The UK headquarters, based in Milton Keynes, is a 50,000 sq. ft.
facility housing equipment design, manufacturing, electronics
assembly, spare parts distribution and the UK Sales and Service
organ­isation. A purpose built showroom and training facility is used
on a daily basis by customers from all over the UK and Europe to
test and evaluate machines.
Over 80% of the products manufactured in Milton Keynes are
exported and sold through our global distribution network. Morgana
has developed a strong presence in all key markets throughout
Europe and Africa and continues to grow with its part­ners and
through joint ventures in the USA and Australasia. Focus has now
increased on rapidly developing markets such as China, India and
South America.
In February 2013 Morgana Systems was acquired by Plockmatic
International AB of Sweden, strengthening its position as an efficient
Key products such as the Morgana AutoCreaser Pro and the DigiFold
and flexible solution provider. Through this recent acquisition,
Pro continue to set the industry standard in this sector. The Morgana
Morgana will be offering a much extended range of booklet making
SmartScreen touchscreen control and speed, keep these models well
systems in the future.
ahead of their competitors in terms of accuracy and productivity.
Plockmatic are a leading developer of in-line finishing solutions
Morgana is a preferred finishing partner of all the leading
for the major print engine manufacturers. The combined product
manufacturers of digital print engines both here in the UK and
offering of both Companies give a unrivalled range of finishing
around the world.
options to the digital print sector.
 0800 1381 882
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Bookletmakers
BM 60/61 Bookletmaker
Key Product Features BM60/61
The BM60/61 Bookletmaker from Morgana is a compact and simple
to use machine for booklets of up to 88 pages of 80gsm paper.
Capacity:
22 sheets of 80 gsm
Speed:
Up to 1800 sets/hour
The machine comes in two configurations, the BM 60 is for hand
feeding only, whilst the BM61 is equipped with a side jogging unit
and can be connected to the C/AC 510 collator to give more automation to the booklet making process.
BM60: Sheet size:
max 338 x 458 mm
BM60: Sheet size:
min138 x 210 mm
BM61: Sheet size:
max 305 x 440 mm
BM61: Sheet size:
min 200 x 270 mm
Paper weight:
max 250 gsm
Paper weight:
min60 gsm
Stapler modes:
Saddle, edge and corner stapling
Stapler heads: 2
These versatile machines are able to saddle staple and fold up to 22
sheets of paper and can also be used to side staple or corner staple
documents. Booklets with loop staples can also be produced by
simply changing the stapling head.
Various functions can be engaged or disengaged from the operator
panel: manual mode, automatic mode, stapling off, or folding only,
or folding off for stapling only. An additional beltstacker can be
fitted to the delivery for longer runs of booklets.
Up to 1800 booklets per hour can be produced from this well proven
and robust machine. The BM60/61 is a market leader with this entry
level product.
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1800 booklets per hour
Saddle staple and fold
Up to 88 page booklets on 80gsm stock
Side and corner staple
Media weight : 60gsm - 250gsm
Staples:
210 Chisel pointed
Error detection: Low staple and jam
BM 60 : Dimensions:
H1230x W960 x D500 mm
including base and belt stacker
BM 61 : Dimensions:
H1280x W880 x D500 mm
including base and belt stacker
BM 60 : Weight:
55 kg
BM 61 : Weight:
58 kg
Options
Base to BM 60/61
Belt stacker to BM 60/61
Delivery tray to BM 60/61
Morgana Squarefold 104 Unit (as shown below)
Stand for Morgana Squarefold 104
Squarefold 104
The Morgana Squarefold 104 adds increased value to your booklets
by giving them a professional, perfect bound look with the security
of a stapled finish. This revolutionary device can be used as a hand
fed unit, attached to the BM60/61 Bookletmaker or linked to a wide
range of traditional and digital finishing devices.
Added advantages of square folded books are much less packaging
capacity and the ability to print onto the spine of thicker booklets.
Booklets from landscape A4 to A6 size can be produced on this versatile simple to use machine.
Morgana Squarefold 104
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BM60 + Base cabinet + Belt Stacker
BM60 + SQF104
BM61 + C510 + SQF104
Bookletmakers
Morgana System 200e
The System 200e is our mid-range automatic booklet making system
which offers a flexible solution for digitally printed and litho printed
stocks, or the combination of both. The system is fed by our ACF510
feeder, which can feed pre-collated sets from a digital engine and
can also feed un-collated sections from a litho press. A common use
for this machine is to merge black and white pre-collated insides
with colour covers produced on another engine into one finished
booklet.
The System 200e is supplied with a patented two step fold roller
system to give a sharp fold without marking and eliminates the risk
of tearing. An optional Squarefold unit can be added to produce
PerfectEdge booklets, giving a look of a perfect bound book. The
user friendly operator interface activates and adjusts the additional
FTR200e and the SQF200e if fitted.
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Air assist feeder unit
Large LCD programmable display
Up to 4000 sets per hour in collate mode
Feed pre-collated sets from digital devices
Conveniently loading stapling head
30 x 80gsm sheets, booklets up to 120 pages
Up to 3000 books per hour
High quality front edge trimmer unit
Key Product Features System 200e
Capacity: 30 sheets of 80 gsm
Speed:
Up to 3000 books/hour
Sheet size:
max 320 x 457 mm
Sheet size:
min 206 x 275 mm
Paper weight ACF510:
max 250 gsm
Paper weigh:
min 64 gsm
Stapling modes: Saddle stapling
Stapler heads: 2
Staples: 2 x 5000 Cartridge
Job saving: Yes, 10 jobs
Weight: 130 kg
Dimensions:
H1000 x W1420 x D670 mm
including base and belt stacker
Automatic set up from one control panel
System 200e Options
• SQF2000 Squarefold unit for flat spine booklets
System 200e Bookletmaker - including optional SQF200e Squarefold
BM200e
The BM200e is a hand fed system where a lower volume of booklet
production is required. Offering the same quality of booklet with
the same options for trimming and Square folding as the System
200e, this versatile Bookletmaker can produce booklets of up to 120
pages.
Pre-collated sets are simply hand fed into the receiving tray, they
are then stapled and folded to the size selected on the LCD control
panel. The booklets can be trimmed on the lead edge using the
optional front edge trimming unit – and can be square folded to give
a flat spine booklet.
Additionally, this booklet making system can be upgraded as the
production demands increase, with the addition of the 510ACF
feeder / collator, to give automated booklet production of up to
3000 units per hour.
BM200e Bookletmaker - including optional SQF200e Squarefold
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Bookletmakers
Morgana System 2000/2000S Bookletmakers
BM 2000/2000S Booklet Maker
In today’s demanding printing environment, a flexible solution to
booklet production is a must for all printers. Often there is a need
to produce booklets from both digital presses and litho machines,
or where covers have been coated or laminated. The required
print volume and quality will determine the appropriate printing
method and in many cases the finished booklet has been printed on
different print engines and thus needs to be merged. Also, prints
from digital printers come pre-collated, whereas from an offset
press they require sorting or collating. All this is a challenge for the
finishing devices in order to keep a good workflow and maintain
productivity.
Capacity 30 sheets of 80 gsm
Speed Up to 3000 sets/hour
Sheet size max 320 x 470 mm
Sheet size min 120 x 210 mm
Paper weight max 300 gsm
Paper weight min 60 gsm
Stapling modes Saddle, edge and corner stapling
Stapling heads
2 (BM2000)
Stitching heads
2 (BM2000S)
Job saving Yes, 10 jobs
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Air assist feeder unit
Large LCD programmable display
Up to 4000 sets per hour in collate mode
Feed pre-collated sets from digital devices
Convenient loading stapling head (2000)
30 x 80gsm sheets, booklets up to 120 pages
Up to 3000 books per hour
High quality front edge trimmer unit
Dimensions H x W x D 1135 x 1520 x 680 mm incl. base and belt stacker
Weight 161 kg
System 2000S : with Squarefold + Beltstacker
Options System 2000 and 2000S
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CST2000 Creaser & side slitter unit
SQF2000 Squarefold unit for perfect edge booklets
Beltstacker 4000 unit for high volume production
Morgana STR 2000 Trimmer
Morgana System VF2000/VF2000S Bookletmaker
The System VF2000 and System VF2000S is fed by the VF1008
feeder / collating unit and has the same range of booklet making
configurations and options as the System 2000. For those most
demanding of stocks or applications, the VF1008 with its unique
air separation and suction belt will offer smooth and consistent
production. Additional feeding towers can be added to the
system, when collation of more than eight sections is part of the
application, up to 24 bins.
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Vacuum feeder unit
Large LCD programmable display
Up to 3800 sets per hour in collate mode
Feed pre-collated sets from digital devices
Convenient loading stapling head (2000)
30 x 80gsm sheets, booklets up to 120 pages
Up to 3000 books per hour
High quality front edge trimmer unit
Options System VF2000 and VF2000S
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CST2000 Creaser & side slitter unit
SQF2000 Squarefold unit for flat spine booklets
Beltstacker 4000 unit for high volume production
Hohner 43/6 stitching head
Morgana STR 2000 Trimmer
System VF2000S : with Squarefold
Bookletmakers
Morgana System AF2000/AF2000S Bookletmaker
FTR 2000 Trimmer
The System AF2000S with its high capacity dual bin feeder offers a
flexible solution for a wide range of booklet types and sizes. The
system is fed by the AF602 air assisted feeder which has a loading
capacity of up to 540mm, giving long uninterrupted production
runs. Pre-collated sets can be placed into both bins for longer runs,
or covers can be placed into one of the bins when they need to be
merged with collated sets.
Capacity 30 sheets of 80 gsm (20lb. bond)
booklet length, min 120 mm / max 220 mm
The booklet making section can be supplied with heavy duty stitching
heads for up to 50,000 stitches from one wire spool, or with stapling
heads which can be loaded with 5000 staple cassettes. A fore-edge
trimmer comes as standard to give clean finish to the booklets.
An optional Morgana Squarefold can be added to the system to
produce squared spine flat books which give the effect of a perfect
bound finish.
For full bleed production, the Morgana CST crease and side trim unit
can be added. Trim edges can be removed from the sheets meaning there is no need to trim the booklets prior to production in an
offline guillotine.
booklet length, by pass min 105 mm / max 235 mm
Booklet width min 120 mm / max 320 mm
Speed Up to 2400 sets/hour
Trim length Up to 15 mm
Dimensions incl. base, H x W x D 1100 x 350 x 595 mm
Weight 83 kg
CST 2000 Creaser Side Trimmer
Bleed trim Max 30 mm, min 5 mm each side
Creaser tool fine < 120 gsm
Creaser tool coarse > 120 gsm
Sheet size min 120 x 210 / max 320 x 470 mm
Paper weight, max min 60 gsm / max 300 gsm
Dimensions H x W x D 1250 x 820 x 855 mm
Weight 210 kg
SQF 2000 Squarefolder
Capacity 30 sheets of 80 gsm
Booklet length,
min105 / max 228 mm
Booklet width, max min 120 / max 320 mm
Speed Up to 1800 sets/hour
Dimensions incl. base, H x W x D 1100 x 350 x 595 mm
Weight 60 kg
System AF2000S shown with optional CST2000 and Squrefold unit
AF602 Feeder
Options System AF2000/AF2000S
No. of bins
2
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Bin capacity 2 x 270 mm
Sheet size, max min 120 x 210 / max 50 x 660 mm
Paper weight, max min60 gsm / max 300 gsm
Feeding Speed Up to 15000 A4 sheets per hour
CST2000 Creaser & side slitter unit
SQF2000 Squarefolder unit for flat spine booklets
Beltstacker 4000 unit for high volume production
Morgana STR 2000 Trimmer
Dimensions incl. base H x W x D 1260 x 1017 x 700 mm
Key Features
510 Feeder / collator
Weight 250 kg
Connectable devices
BM2000/BM2000S, CST2000
No. of bins 10
VF1008
Bin capacity 28 mm
No. of standard bins 8 (24 max with two additional towers)
Sheet size, max min 120 x 210 / max 320 x 457 mm
Bin capacity 40 mm
Paper weight, max min 50 gsm / max 250 gsm
Sheet size, max min 120 x 210 / max 325 x 470 mm
Collating speed Up to 4000 sets/hour
Paper weight, max min 50 gsm / max 240 gsm
Feed speed Up to 10,000 sheets/hour (CF510/ACF510)
Collating speed Up to 3800 sets/hour
Receiving tray Offset / straight stacking
Dimensions incl. base H x W x D 1850 x 660 x 770 mm
Dimensions incl. base H x W x D 1925 x 600 x 700 mm
Weight 108 kg
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Bookletmakers
DocuMaster Pro
Key Product Features - DocuMaster Pro
The original DocuMaster was produced as a result of a request
by one of the Digital Engine Providers. They had just produced
a machine that delivered pre-collated sets (including covers of
heavier stock) and wanted Morgana to produce a Bookletmaker that
could finish them without cracking the book’s spine or the highly
visible centre page spread.
Speed: 1560 books per hour - books
Speed: 5000 sheets per hour - crease
Dimensions: L 2700mm x W 720mm x H 1185mm
Electrical: 240v 50/60hz
Sheet size: 460mm x 320mm - when booklet making
The DocuMaster Pro is the fourth generation DocuMaster and has
all of the original design attributes. We have added the same
SmartScreen module as used by the whole range of Morgana Pro
machines and it also benefits from the new PosiFeed feeding system
making an already impressive feeder, unbeatable.
Sheet size: 630mm x 330mm - when creasing
Sheet Weight: Up to 0.4mm (approx 400gsm)
including laminated material
Targeted specifically at digital printers, the DocuMaster is a
complete finishing system combining feeding, creasing and
high quality booklet making. It enables pre-collated booklets or
brochures to be finished in one highly automated operation.
Use the DocuMaster Pro as a Bookletmaker, a creaser or a perforator
to produce 4pp brochures on heavy card stock, or to give the perfect
bound appearance to pre-produced booklets using the optional
Square Back, it will happily do them all. Near-line or off-line finishing
enables your print engine to operate at maximum speed. This is often
not the case when on-line finishers are used.
Due to the high productivity of the DocuMaster, work from more
than one print engine can be finished.
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7” HD SmartScreen touch screen
Runs multi weight pre-collated stocks
JDF & variable data ready
Highly versatile and easy to use
Rule and matrix guaranteed for life
Unlimited alpha numeric memory
Sonic double detection system
Perforating as standard
Crease without cracking individual, cover, or cover and centre sheet
Key Product Features - DocuMaster MFC
DocuMaster MFC
With multiple feed stations, the design allows for feeding of
specialised covers and booklet inside pages from separate feed bins
while still allowing for creasing of cover, centre or all pages of the
book. The DocuMaster MFC incorporates the new ‘DYNATILT” creasing
system which automatically registers each sheet and adjusts the
mechanism to ensure an accurate crease position every time.
Creasing of covers, centre spreads or indeed all sheets in the book if
needed, is simply programmed into the high definition touch screen
control unit. Simplicity of operation is key to finishing digitally
printed work. Today’s “on demand” culture means run lengths are
smaller and turnaround times are becoming shorter and shorter.
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Speed: 7200 sheets per hour - friction bin
Speed: 5000 sheets per hour - suction bin
Dimensions: L 1730mm x W 710mm x H 2115mm
Electrical: 240v 50/60hz
Max sheet size: 450mm x 320mm
Sheet weight: Up to 0.4mm (approx 400gsm)
including laminated material
Bookletmakers
Foldnak M2
The NAGEL TRIMMER with pressing station.
Ideal for inplants or low volume on demand applications. An entry
level model that will produce finished booklets from A6 to SRA3.
Can be supplied as a bench-top or free-standing unit. Can take flat
staples and loop staples.
The run-on of the transport belt can be adjusted to ensure that the
front trim will be exactly parallel to the fold of the booklet. The
booklets are pressed before trimming to make them lie flat and give
them a sharp fold.
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Wide range of booklet sizes: A4, A5, A6
Sheet size can be set within seconds
High-quality loop staples are a standard
feature (no accessories required)
Professional, very durable stapling heads
Expanded function: integrated edge stapling stop
Up to 4 stapling heads can be used (2 heads are included)
Foldnak 40
This highly popular mid-range machine produces 100 page booklets
of 80 gsm paper. Can take flat staples and loop staples.
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Wide range of formats from SRA 3 to CD booklets
Makes booklets of up to 100 pages / 80 gsm
Ring loops as standard feature,
no resetting required
Uses up to 4 professional, durable stapling heads
Key Product Features - Foldnak M2
Speed: 500 booklets per hour
Dimensions: L 490mm x W 510mm x H 290mm
Electrical: 240v 50/60hz
Min size: 148mm x 210mm
Max size:
330mm x 448mm
Max thickness: 1.5mm (approx 15 sheets x 80gsm)
Staples:
26/6, Ri 26/6 (Loop)
Key Product Features - Foldnak Compact
Speed: 2000 booklets per hour
Dimensions: L 1050mm x W 710mm x H 860mm
Electrical: 240v 50/60hz
Foldnak Compact
Min size: 105mm x 210mm
This machine is unique in its class combining a Bookletmaker with
an integrated Trimmer. With an unrivalled wide range of formats
(from 105mm x 210mm up to A3+), it is well suited for small, medium and frequently changing run lengths in digital or offset printing.
Max size:
325mm x 604mm
Max thickness: 2.5mm (approx 25 sheets x 80gsm)
Staples:
26/6, 26/8 S, Ri 26/6 (Loop)
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Key Product Features - Foldnak 40
A4 Landscape booklet production - unique in its class
Wide range of formats from SRA3 down to 105 x 210mm
Makes booklets of up to 100 pages / 80 gsm
Patented Foldnak folding-stapling ensures accurate spine stapling
Up to 4 stapling heads can be mounted at 6 possible locations
Mobile clenchers press staples flat against the paper
Standard use of loop staples without resetting the machine
Speed: 1500 booklets per hour
Dimensions: L 1020mm x W 600mm x H 880mm
Electrical: 240v 50/60hz
Min size: 120mm x 210mm
Max size:
325mm x 450mm
Foldnak 8
Max thickness: 2.5mm (approx 25 sheets x 80gsm)
The Foldnak 8 is the flagship of the range, offering stapling positions
at 80, 180 and 240mm centres and featuring ‘Power Clenching’ for
a truly professional finish. Shown here bottom right working on-line
with a Foldnak trimmer, which trims the fore-edge of the document
as well as pressing the spine for an extra sharp fold. It will also
operate on-line with bench-top collators. The trimmer can be purchased separately and added to the Foldnak 40 or Foldnak 8.
Staples:
26/6, 26/8 S, Ri 26/6 (Loop)
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Wide range of formats from SRA3 down to 105 x 210mm
Makes booklets of up to 100 pages / 80 gsm
The patented Foldnak folding-stapling principle ensures
accurate spine stapling
Up to 4 stapling heads can be mounted at 6 possible locations
Standard use of loop staples without resetting the machine
Integrated on-line edge and corner stapling
Adjustable delivery conveyor
Key Product Features - Foldnak 8
Speed: 2000 booklets per hour
Dimensions: L 1270mm x W 610mm x H 870mm
Electrical: 240v 50/60hz
MIn Size: 105mm x 210mm
Max Size:
325mm x 450mm
Max Thickness: 2.5mm (approx 25 sheets x 80gsm)
Staples:
26/6, 26/8 S, Ri 26/6 (Loop)
Foldnak Trimmer
The Trimmer can be linked to the Foldnak 8, Foldnak 40 and SP Plus
Online. It can also be integrated into an existing booklet making line.
Foldnak Compact
Foldnak 8 & Trimmer
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Creasers
DocuCreaser 35/52
Key Product Features
35cm and 52cm hand creaser designed for small volume applications, the Morgana DocuCrease is a hand operated machine, which
has adjustable stops for multi creasing down the sheet.
Dimensions: 35 - L 600mm x W 385mm x H 120mm
Dimensions: 52 - L 750mm x W 555mm x H 120mm
Electrical: n/a
Sheet size: 35 - 360mm x 350mm
Sheet size: 52 - 520mm x 520mm
Sheet weight: Up to 0.4mm (approx 400gsm)
including laminated material
Like the fully automated Morgana AutoCreaser, the DocuCrease
has been designed to overcome the cracking problems encountered when trying to fold material from digital or litho based print
engines. The new digital machines often use toner, which will crack
on the material, particularly if the grain is running in the wrong
direction. The Morgana DocuCrease is the perfect low-cost solution
to these problems.
ElectroCreaser 36/52
Key Product Features
Quality blade and matrix creasing, with a price and performance
geared to the needs of the smaller printer or inplant.
Speed: n/a
Dimensions: 36 - L 700mm x W 480mm x H 210mm
The semi-automatic ElectroCreaser is the ideal unit for the smaller
printer or inplant who need something faster than a manual creaser,
such as the Morgana DocuCrease - but cannot justify the cost of a
fully automated machine like the AutoCreaser.
Dimensions: 52 - L 780mm x W 640mm x H 220mm
Electrical: 240v 50/60hz
Sheet size: 36 - 435mm x 365mm
Sheet size: 52 - 520mm x 520mm
Sheet weight: Up to 0.4mm (approx 400gsm)
including laminated material
It provides 2 creasing widths as standard, - 1.6mm and 1.2mm - with
the ability to change from one to another in seconds. It also has a
special ‘Super Speed’ stop system, which greatly simplifies jobs that
call for multiple creases.
The creasing matrix is electronically activated by a foot switch for
increased accuracy and productivity.
We recognise that as companies grow they may need to upgrade
their Morgana equipment to more sophisticated or productive
machines from within our portfolio. Our guaranteed upgrade path
enables them to do this with the minimum of financial commitment and with guaranteed buy backs.
DigiCreaser
Key Product Features
Fully automatic after feeding, the Morgana DigiCreaser is a fast,
versatile creaser that can be supplied as a bench-top model or with
an optional base unit.
Speed: 4000 sheets per hour
Dimensions: L 870mm x W 570mm x H 570/1070mm
Electrical: 240v 50/60hz
Sheet size: 630mm x 330mm
Sheet weight: Up to 0.4mm (approx 400gsm)
including laminated material
Easy to use, with a head-up display to prompt the operator, the
DigiCreaser uses blade and matrix creasing for optimum quality and
has counting and perfing as standard features. It can store nine
programmes for repeat work.
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Creasers
AutoCreaser Pro33/50
Key Product Features
The AutoCreaser Pro 33 & 50 are the latest fully automatic models,
with the intuitive Morgana SmartScreen touch screen control. Using
the screen is simplicity itself – simply key in the sheet length (popular sizes are pre-set), touch the fold type for the finished product
(letter, gate etc.) and press the start button. The AutoCreaser Pro
will au­tomatically calculate where the creases need to be and set
them accordingly.
Speed: 8500 sheets per hour
Dimensions Pro33: L 1450mm x W 522mm x H 1224mm
Dimensions Pro50: L 1500mm x W 682mm x H 1224mm
Sheet size Pro33: max 330 x 700mm (900mm with
optional extension table)
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Sheet size Pro50: 7” HD SmartScreen touch screen
Accurate to 0.1mm
Fully automatic
Up to 16 creases per sheet
Takes stock up to 0.4mm (approx 400 gsm)*
Rule and matrix guaranteed for life
8500 sheets per hour
Adjustable crease depth & square
Perforating as standard
Optional side / stop perforating
Crease without cracking
max 500 x 700mm (900mm with
optional extension table)
Electrical: 240v 50/60hz
Sheet weight: Up to 0.35mm (approx 300gsm)
including laminated material
DigiFold Pro
Key Product Features
The DigiFold Pro is an automatic creasing / folding machine designed
specifically for the professional digital or litho printer who has a need
to crease and fold digitally printed, heavy weight or cross grained
stock. This most versatile machine can be used to crease and fold,
as a creaser only when folding is not required and as a perforating
machine when needed.
Speed: 6000 sheets per hour
Dimensions: L 1980mm x W 655mm x H 1265mm
Electrical: 240v 50/60hz
Sheet size: max 900mm x 385mm*
Sheet weight: Up to 0.4mm (approx 400gsm)
including laminated material
Using our proven patented ‘flying knife’ technology we can ensure
that there will be no scuffing or marking on digital stocks that are
caused by using conventional folding methods. Additionally, our
Dy­naCrease mechanism will give the same high quality crease that
our customers have come to expect, but without stopping the sheet
and therefore significantly improving productivity.
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* Needs optional extension table
Flying Knife technology
7” HD SmartScreen touch screen operation
6000 sheets per hour
Takes stock up to 0.4mm (approx 400 gsm)*
Alpha-numeric memory
PosiFeed feed system
Highly versatile
900mm x 385mm with optional extension
Crease & fold without cracking
Folding and creasing options
Single Fold
Double
Parallel Fold
Engineering
Fold
Gate Fold
Closed Gate
Fold
Letter Fold
Concertina
Fold
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Cutters/Creasers/Slitters
CardXtra
The CardXtra is a highly accurate, low cost, easy to use multifunctional finishing device. It can feed sheets up to SRA3 in size
and can trim and cut in multiple positions. The accuracy of the
CardXtra is the best available in the market with an accuracy of +/0.1mm. The unique registration mark allows the machine to track
the image as opposed to the sheet edge, making it perfect for the
digital environment. The versatile CardXtra has the ability to take
many different size sheets and cut multiple sizes, utilising optional
cutters which are easy for the operator to change.
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140 business cards per minute
Highly accurate
Takes stock up to 0.4mm (approx 400 gsm)*
Fully programmable
Million cut guarantee
Many cutting options available
Choice of optional plug-in cutters
Image tracking registration mark
Key Product Features
Speed: 140 business cards per minute
Dimensions: L 1032mm x W 615mm x H 917mm
Electrical: 240v 50/60hz
Sheet size: 450mm x 320mm
Sheet weight: 105gsm - 375gsm
CardXtra Plus
Key Product Features
The CardXtra Plus combines all the features of the CardXtra with
the addition of a Morgana rule & matrix creasing unit. This allows
the production of a much wider range of jobs that need to be folded
at some later point.
Speed: 7 sheets per minute
Dimensions: L 1300mm x W 600mm x H 950mm
Electrical: 240v 50/60hz
Sheet size: 450mm x 320mm
Sheet weight: 105gsm - 375gsm
The addition of the creasing blade allows production of a range of
applications including folded business cards, tent cards, greetings cards,
A4 4pp brochures and much more. The machine is supplied as standard
with three of the most common cutting units to allow production of a
wide range of jobs, with additional cutting modules available.
The CardXtra Plus has the same image tracking system as the
CardXtra and is also accurate to 0.1mm. The machine is supplied
with a wide range of jobs preprogrammed with templates for these
jobs available to download from our website. Other bespoke jobs
can be saved into the memory for recall and repeat jobs.
The CardXtra Plus comes with 3 cutters as standard.
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Highly accurate
Cut & crease in one pass
Rule and matrix guaranteed for life
Takes stock up to 0.4mm (approx 400 gsm)*
Fully programmable
Million cut guarantee
3 cutters as standard
Choice of additional cutters
Image tracking registration mark
Cutters/Creasers/Slitters
AeroCut Quatro
Key Product Features
The AeroCut Quatro is the latest in Morgana’s range of multifunction
finishing devices, designed to automate the key finishing processes
in one simple to operate, compact machine.
Operation: 5 inch colour touch panel
Job memories: 263 preset Jobs, 60 + 30 memories
Feeding system: Air blow + Upper belt suction feed,
In-feed paper size: W 210x365 mm, L 210x520 mm,
in flex mode 365x660 mm
Finished size: min W x 55 mm, L x 50mm
Paper weight :
120-350 gsm
Speeds:
A4 perf only 46 spm; A4 2 cuts,
1 crease 20 spm; SRA3 21 up business cards 8 spm; SRA3 8 postcards 12 spm; SRA3 4 x Dimensions:
W x 910 mm, D x 800mm, H x 1090 mm
Footprint:
W x 1740 mm, D x 800mm, H x 540 mm
Net weight:
205 kg
Power supply:
200-240 VAC 50/60Hz, 2.0 -1.7A 400W
The machine is a highly accurate slitter, cutter and creasing device,
that can take your oversized prints from a digital or litho press and
deliver a wide range of finished documents.
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Slit, cut & crease in one pass
263 pre-programmed templates for minimum setup
Additional 90 memory locations to program bespoke jobs
Rule & Matrix creasing mechanism
Perforation unit as standard
Accurate to 0.1mm
Image tracking to ensure accurate cutting
Vacuum belt top feeder with 100mm stack
Maximum paper size 365mm x 520mm (365mm x 999mm in
Flex mode)
Unique double sheet detector with feed retry
Stock range 120 – 350+gsm
Sheet weight: The AeroCut Quatro is pre-programmed with over 200 templates,
which can be selected from the colour touch screen, for the most
common sheet sizes and typical jobs. Thereafter an additional 90
program locations are available for bespoke jobs which can be saved
in the alpha numeric memory.
Up to 0.4mm (approx 400gsm)
including laminated material
Paper is passed into the machine using a vacuum top belt feeding
system. Various adjustments to tray height, length of separation
blow and paper work time ensure consistent accurate feeding of
a wide range of stocks. The double sheet detection system has a
unique retry function whereby if a double sheet is detected; the
machine will try to separate the sheets three times before stopping.
The AeroCut Quatro is equipped with an image tracking sensor and
can read the image position on the sheet as opposed to working to
the sheet edge. This system will overcome slight image drift, and deliver consistently cut and creased jobs. A straightforward and simple
paper path ensures accurate trouble free paper movement through
the machine with reliable removal of the waste and edge strips.
The machine comes as standard with a perforation tool and two
perforating wheels which can be accurately set using a highly visible
scale and micro-adjustment. In addition to this lengthwise perforator, an optional side stop perforating attachment can be fitted for
applications such as tickets and vouchers.
A huge range of different types of job can be completed in one pass
including 4pp brochures, business cards, tent cards, folded business
cards CD & DVD jackets and booklets with the quickest of set-ups
and minimum wastage.
Optional Side
Perforation
Perforation
Crease
Cut
Central Slits
Side Slit
Feeding
13
Feeders and Collators
510 Feeder/Collator
Key Product Features
The 510 series of feeders/collators are based on a standard 10
station, high capacity bin tower structure with centre registration.
Four different models are available in the range, the C 510 Collator,
the CF 510 Feeder/Collator, the AC 510 Collator with air separation
and the ACF 510 Feeder/Collator with air separation.
No. of bins:
10
Bin capacity:
28 mm
Sheet size: max 320 x 457 mm
Sheet size: min 120 x 210 mm
The units equipped with feeder mode are ideally suited to customers who have a range of digital and litho printed work, some of
which may need collated and some which may come pre-collated
from a digital engine. There may also be a need to feed digitally
printed work from black and white devices, combining coloured
pages or covers.
Paper weight: max 250 gsm
Paper weight: min 50 gsm
Collating speed: Up to 4000 sets/hour
Unlike all other friction feed systems on the market, Morgana’s new
510 AC/ACF models offer a unique air separation system. Each bin
has fans blowing air into the stack from two sides that radically
improves the feeding of statically charged or normally hard to feed
stock. The air separation in the 510 Series sets new standards in
feeding, ideal for digitally printed media.
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Feed speed (CF510/ACF510): Up to 10,000 sheets/hour
Centre registration: Yes
Air separation: Yes, on AC and ACF models
Receiving tray:
Offset / straight stacking
Dimensions incl. base: H1925 x W600 x D700 mm
Weight: 108 kg
Maximum sheet size: 320 x 457mm
Minimum Sheet size: 120 x 210mm
Up to 4000 sets per hour in collating mode
Unique air separation on AC/ACF units
Easy to program – memory function for repeat jobs
Compatible with the BM61/200e/2000S booklet making systems
VF1008 Feeder/Collator
Newly enhanced with dual fans for media handling. A completely
new concept in vacuum feeding/collating that offers a unique
combination of advanced feeding applications and traditional
collating. It can be used as a smart feeder for pre-sorted printer
outputs or as a traditional collator for normal collating/sorting jobs.
Combine the two and you get a truly flexible and versatile system.
Merge colour prints from your offset/digital press with pre-sorted
b/w and colour outputs from your printers.
ACF 510 with air separation
In feeder mode up to 60 different documents can be fed and a stack
of 320 mm can be loaded in cascade mode. Continuous loading
on the run. The VF1008 handles a wide variety of substrates and
formats from oversize A3 down to CD.
Key Product Features
No. of bins:
8
Bin capacity:
40 mm
Sheet size: max 325 x 470 mm
Sheet size:
min120 x 210 mm
Paper weight:
max 240 gsm
Paper weight:
min50 gsm
Speed: Up to 3800 sets/hour
Weight:
180 kgs
Dimensions incl. base: H1850 x W660 x D770 mm
14
VF1008 Feeder/Collator
Feeders and Collators
Uchida Collators - UC-1100
Key Product Features
The Uchida UC1100 collator is compatible with most floor standing
Bookletmakers, including the Foldnak range. The UC-1100 is a tenstation collator taking a sheet size in excess of SRA3 and running
at speeds to 3600 sets per hour. Features criss-cross stacking,
automatic bin linking, bin programming, miss & double detection
and automatic cover inserting as standard.
Sheet Weight: 35gsm - 210gsm station 1 & 10
Sheet Weight: 35gsm - 160gsm station 2 to 9
Speed: Up to 3600 sets per hour A4
Dimensions: L 740mm x W 545mm x H 1056mm
Electrical: 240v 50/60hz
A useful addition to the UC1100 is the Morgana Jogger, designed for
users who need to collate and knock up SRA3+ carbonless paper.
Min Size: 95mm x 150mm
Max Size: 328mm x 469mm
Can be used with an optional SP-21 stapler/punch unit.
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3600 sets per hour
Miss & double detection
Link to Bookletmakers
Delivers to the front or back
Total counter
Maximum sheet size 328 x 469mm
10 bin collator
8000 Feeder
Key Product Features
Within the industry there has always been a need to feed material
in a controlled fashion. Previously many jobs have had to be hand
fed. Lamination, inserting machines, sealers to name but a few.
Sheet size: max 640mm x 460mm
Sheet size: min 90mm x 100mm
Paper Weight: max 240gsm (varies according to
material and grain direction)
Feed height:
max 980mm
Feed height: min 810mm
Speed per hour (A4): max 5,500
Feed system:
Suction/air feed
Dimensions: L 1445mm x W 625mm x H 1085mm
Weight: 133kgs
Power requirement:
240v 50/60hz
Options:
Narrow sheet guide
The 8000 Feeder is height adjustable and can be wheeled up and
the height adjusted to suit the recipient device. Feeder setup is
simplicity itself.
A fully adjustable air system enables a steady flow of the media to
be released into your chosen device. You can continue to load on
the run to increase productivity.
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Powerful suction feeder handles a wide range of paper weights
& sizes
Compact footprint
Fully adjustable height
Side lay register system
Speed control
Proven feed technology
Fast make-ready
5500+ sheets per hour
Note: the production speed varies according to material size
As the feeder is mobile it can be easily moved to enable other
machines to benefit from the feed capabilities of the 8000 Feeder.
15
Folders
TF MEGA-S up to A4
Key Product Features
The small TF MEGA-S can do the most popular fold types. The fold
adjustment is done easily with a keystroke with symbols on the two
fold plates. Additionally, a fine adjustment for the fold length
and the fold parallelism is available.
Paper sizes: - Max. 225 x 360 mm - Min. 85 x 150 mm
The TF MEGA-S is extremely solid and designed for daily use. It can
also handle a bigger number of documents. The feeding station and
the conveyor stacker have a capacity of up to 200 sheets.
The TF MEGA-S, also suitable for recycled paper.
2 fold plates with quick and fine adjustment
Paper weight: 50-150gsm
Display with counter, precounter and status indication
Adjustable conveyor stacker for up to 200 sheets
Max speed up to 6,900 folds per hour
TF MEGA-M up to A3
Key Product Features
The TF MEGA-M is a durable table top folder for higher volumes of
paper. Suitable for all folding-applications in offices, mailrooms or
copyshops.
Paper sizes from A6 to A3
Both folding plates of the TF MEGA-M have a self-explaining scale
for 7 different fold types - incl. cross fold. Additionally each plate is
equipped with a quick and fine-tune adjustment to achieve perfect
folding results. Because of the adjustment device of the feeding
pressure, the TF MEGA-M is ready for use for a wide range of different
paper weights. The conveyor stacker guarantees an accurrate storage
up to 300 sheets. It is extendable according to different paper sizes
and folding types.
2 folding plates with quick and fine-tune adjustment
TF MEGA-A up to A3
Key Product Features
The adjustment of the folding plates of the TF MEGA-A is done
automatically by a keystroke. The folding machine is able to make
7 different fold types - incl. cross fold. Each plate is equipped
with an automatic fine-tune adjustment to achieve perfect folding
results, whether the application is a letter, flyer, brochure or billing
statement. Because of the adjustment of the feeding pressure and
paper separation, the TF MEGA-A is ready for use for a wide range
of different paper weights.
Paper sizes from A6 to A3
The conveyor stacker - automatically adjustable - guarantees an
accurrate storage of up to 300 sheets. It is extendable according to
different paper sizes and folding types.
Single, Concertina, Gate, Double-parallel, Irregular concertina
Letter, and Cross fold
Paper Weights: 50 - 150gsm
Display with 4-digit counter
Extendable conveyor stacker
Max. stacker capacity: 300 sheets
Max speed up to 7,200 folds per hour
Single, Concertina, Gate, Double-parallel, Irregular concertina
Letter, and Cross fold
Paper Weights: 50 - 150gsm
Display with 4-digit counter and pre-counter
Automatic conveyor stacker adjustment
Max. stacker capacity: 300 sheets
Max. speed up to 7,200 folds per hour
Major Folder
Key Product Features
The Morgana Major is a simple to operate suction feed folding
machine designed and manufactured by Morgana to handle a wide
range of paper weights and types of fold. Since its introduction,
1000s of Morgana Folders have been installed world-wide and these
testify both to the older performance and value, and also the many
features included as standard.
Speed: Variable up to 27000 sheets per hour
Dimensions: L 1168mm x W 493mm x H 1280mm
Electrical: 240v 50/60hz
Sheet size: 648mm x 365mm
Sheet weight: 56gsm - 240gsm approx
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Single, Concertina, Gate, Double parallel
Powerful suction feeder
Side lay alignment of the sheets, prior to folding
Fully enclosed fold plates with ‘dial-a-fold’
Plug in perforating and scoring attachment
Variable speed
Tray to catch work when perforating or scoring
Long delivery belt stacker
Counting & batching
Double sheet, anti jam detector
Folders
DocuFold Pro
Key Product Features
The Morgana DocuFold Pro is a brand new concept fully automatic paper folding machine. Equipped with the latest SmartScreen
technology, it enables an operator with minimum training to carry
out a variety of folds from an icon driven touch screen. An unlimited
alpha numeric memory is available to store all standard and non
standard jobs.
Speed: Variable up to 27,500 sheets per hour
Dimensions: L 1240mm x W 555mm x H 1370mm
Electrical: 240v 50/60hz
Max sheet size: 674mm x 365mm
Sheet weight: 56gsm - 240gsm approx
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Powerful suction feeder
7” HD SmartScreen
Side lay alignment of the sheets, prior to folding
Fully enclosed fold plates. Fitted with anti-static brushes
Plug in perforating and scoring attachment
Variable speed up to 27,500 sph
Driven delivery belt stacker
Counting & batching
Double sheet, and jam detector
DigiFold Pro
Key Product Features
Digitally printed, heavy or cross-grained stock will have a tendency
for the toner or stock surface to crack when folded. The DigiFold Pro
will eliminate this unsightly problem with a finished document. The
machine also has large diameter rollers specially designed to reduce
any marking on digital stock and to deliver flat laying documents
to the motorised delivery conveyor. This most versatile of machine
can be used for creasing only if folding is not required and comes
standard with a perforating attachment.
Speed: 6000 sheets per hour
Dimensions: L 1980mm x W 655mm x H 1265mm
Electrical: 240v 50/60hz
Sheet size: max 900mm x 385mm*
Sheet weight: Up to 0.4mm (approx 400gsm)
including laminated material
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7” HD SmartScreen touch screen operation
6000 sheets per hour
Takes stock up to 0.4mm (approx 400 gsm)*
Alpha-numeric memory
PosiFeed feed system
900mm x 385mm with optional extension
Crease & fold without cracking
* Needs optional extension table
Please see page 11 for more
information on the DigiFold Pro
AutoFold Pro
Key Product Features
The AutoFold Pro is an automatic folding machine designed specifically for the professional digital or litho printer. It is a versatile
folding unit when linked to a creasing machine, designed for folding
digital stocks using our patented flying knife technology, developed
to prevent the scuffing and marking on digital stocks, caused by
folding using conventional methods. The AutoFold Pro is simply
wheeled up to ANY creaser and the height of its vacuum feed conveyor is adjusted to the exit height of the creaser.
Speed: 6240 sheets per hour
Dimensions: L 1700mm x W 680mm x H 1220mm
Electrical: 240v 50/60hz
Sheet size: 630mm x 385mm*
Sheet weight: Up to 0.4mm (approx 400gsm)
including laminated material
Pre-creased sheets from the creaser are delivered directly onto the
AutoFold Pro feed conveyor; here they are accurately registered to
the side-lay before being folded as programmed and delivered onto
a motor driven shingling delivery system, ensuring consistent, high
quality stacking. The AutoFold Pro allows the user of ANY manufacturer’s creaser to improve their productivity and quality immediately.
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7” HD SmartScreen touch screen operation
6240 sph
Takes stock up to 0.4mm (approx 400 gsm)*
Alpha-numeric memory
Wheel up to any manufacturer’s creasing machine
Highly versatile
Long conveyor for longer sheets
*Max sheet size depends on fold type
17
EBA Paper Cutters and Power Guillotines
EBA Guillotines
EBA has established a global reputation as a leader in the design and manufacture of innovative small format guillotines and paper cutters.
Designed and manufactured in Germany, these machines are built to highest European CE specification and are available in cutting widths from
430mm to 720mm. Safety is paramount in the design with all models fully equipped with either safety covers or the latest in IR safety guard
technology.
Product
Cutting Length, mm
Cutting Height, mm
Narrow Cut, mm
Table Depth, mm
Blade Drive
Clamping System
Backgauge
Office Guillotines - Manual or Electric
EBA 4300
430
20
36
340
Manual
‘Fast Flick’
action clamp
Manual
430
40
34
435
Manual
‘Fast Flick’
action clamp
Manual
475
70
30
455
Manual
Spindle clamp
Manual
430
40
35
435
Electromechanical
‘Fast Flick’
action clamp
Manual
430
40
35
435
Electromechanical
Automatic
clamp
Manual
EBA 4305
EBA 4705
EBA 4315
EBA 4350
Electro-mechanical guillotines with transparent safety gaurd
EBA 4815
475
80
30
485
Electromechanical
Spidle clamp
Manual
475
80
30
458
Electromechanical
Automatic
clamp
Manual
EBA 4850
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EBA Paper Cutters and Power Guillotines
Product
Cutting Length, mm
Cutting Height, mm
Narrow Cut, mm
Table Depth, mm
Blade Drive
Clamping System
Backgauge
Electro-mechanical guillotines with transparent safety guard cont.
EBA 4855
475
80
35
450
Electromechanical
Automatic
clamp
Electric
520
80
35
520
Electromechanical
Automatic
clamp
Electric
650
80
25
610
Electromechanical
Automatic
clamp
Electric
EBA 5255
EBA 6655
Electro-mechanical or hydraulic guillotines with IR light beam safety curtain
EBA 4860
475
80
35
450
Electromechanical
Automatic
clamp
Electric
650
80
25
610
Electromechanical
Automatic
clamp
Electric
550
95/92 with
false clamp
32/60 with
false clamp
570
Hydraulic
Hydraulic
clamp
Electric
550
95/92 with
false clamp
32/60 with
false clamp
570
Hydraulic
Hydraulic
clamp
Electric
720
80/78 with
false clamp
20/90 with
false clamp
720
Electromechanical
Hydraulic
clamp
Electric
EBA 6660
EBA 5560
EBA 5560 LT
with side tables
EBA 7260
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Joggers : Laminators
System 90 Jogger
Key Product Features
The Morgana Jogger is an essential piece of equipment for printers who need to ‘knock up’ paper or carbonless sets in sizes up to
SRA2. It combines well with the AutoCreaser Pro range, Morgana
rotary numberer’s, DigiCoater or Uchida collators, depending on the
application.
Dimensions: L 700mm x W 500mm x H 900mm
Electrical: 240v 50/60hz
Sheet Size: 700mm x 520mm
Mobile for use with any machine
The height of the Jogger can be adjusted as can the angle.
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700mm x 520mm sheet size
Multi-adjustable
Full speed control
Adjustable rotation
Uchida AJ-700 Jogger
Key Product Features
The AJ-700 air jogger is perfect for knocking up misaligned materials
either before or after they have been printed. It is also very effective for removing static or spray powder from printed sheets prior
to them going into a finishing process. The volume of air and jogging
strength can be adjusted independently.
Dimensions: L 550mm x W 430mm x H 1270mm
Electrical: 240v 50/60hz
Sheet Size: 500mm x 350mm
Pile Size:
85mm
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Variable air jet speed to suit different stocks
Foot pedal or continuous operation
Adjustable jogging angle
Height adjustable
Matrix Laminator 370
Key Product Features
The Matrix 370 is the ideal complement to any print environment
where there is a need to laminate short to medium run length
of high quality print. With a maximum roll width of 340mm, this
machine is ideal for all your SRA3 applications giving a smooth matt
or gloss finish on digital and litho printed stocks.
Dimensions: W 800mm x D 1800mm x H 1400mm
Electrical: 220/240 AC (V) 13amp
Speed: max 10 metres per minute
Roll width: max 340mm
• Quick warm up time
• Semi-automatic feeder with overlap
• Preset anti-curl settings
Sheet width:
max 420mm
Matrix Laminator 530
Key Product Features
Productivity of the 530 model can be further enhanced with the
addition of an automatic feeder. The feeder can take a stack of up
to 80mm with a stock thickness of 160-350gsm.
Dimensions: W 900mm x D 2050mm x H1400mm
Electrical: 220/240 AC (V) 13amp
Speed: max 10 metres per minute
Roll width: max 500mm
Sheet width:
max 550mm
• Quick warm up time
• Semi-automatic feeder with overlap
• Preset anti-curl settings
Gross Machine Weight: 190kg
Gross Machine Weight: 220kg
20
Mail Inserter Systems
Mail Inserting System - PL4000
The 4000 System is a modular mail inserting system, offering
maximum flexibility to meet your direct mail demands. The main
element of the system is the Plockmatic DMI 4000 Inserter, able to
fill up to 12 mm of inserts into envelope sizes from B4 down to DL
type. The DMI 4000 has a unique capability of handling both long
edge and short edge flap envelopes.
The Plockmatic 4000 System is extremely versatile and offers 2
different ways to operate. Depending on your preferences and the
type of jobs you plan to do, the system can offer you a solution that
is truly flexible and able to meet your mailing needs, not only today
but also in the future.
Manual feeding
For smaller jobs or where you already have pre-sorted documents,
the option is there to feed your material by hand onto the doc­
ument deck. This also opens up the possibility to include odd sized
material or give-aways into your mailing.
Self-contained
The standard configuration where you bring your documents to the
feeders. All types of jobs can be processed from a straightforward
non-personalized mass mailing up to a highly dedicated mail shot to
your target customers.
Various feeding options are available for the PL 4000 depending
on your insert types. The base unit for all feeding options is the
MF 4000 module. This module allows you to add the TF4000, a 6
bin tower feeder and / or the BF4000 if you have a need to feed
booklets or very heavy inserts into your envelopes. The combination
of both will allow you to feed single or multiple sheets, as well as a
booklet or insert up to 8mm thick. Both the booklet feeder and the
tower feeder can be loaded on the run giving continuous production
for longer jobs.
System Options
SF 4000
The SF 4000 Sheet feeder is an extremely flexible high capacity
feeder with OMR, barcode or 2D reading options. It turns the 4000
system into a powerful inserting system for invoices, statements
and other documents requiring tracking and insertion verification.
It feeds document sizes up to A4 (8.5x11”) in both short edge first
(SEF) or Long Edge First (LEF) into the 4000 system. Unique to this
class, the 4000 system can insert these documents into either
pock­et or wallet style envelopes and securely seal them. The SF
4000 runs up to 21,000 sheets per hour and the integrated loader
module holds up to 4,000 sheets, which can also be loaded during
the run.
BST 4000 Beltstacker
A high capacity stacker capable of stacking all the various inserting
jobs the system can process. Stacks up to 2500 envelopes. Can be
positioned inline, left or right angled. Adjustable sensor for setting
the envelope separation for easy unloading.
High Capacity Bin(s)
The high capacity bin gives you a loading capacity of 700 sheets.
The bin is upgradeable on the TF 4000 and you can add from one up
to maximum three bins and it can be done on an existing system.
It has the same functionalities as the 6 station Tower Feeder, it
works as a collator or a feeder and you can programme it to work in
cascade mode.
• Additional TF 4000 Tower feeder
• Additional TF 4000 Tower feeder units can be added if more than 6 sheets need to be inserted or folded.
The system can be further enhanced with the addition of the MFF
4000 multifunction folder. The MFF 4000 is a robust folder able to
produce half-fold, letter-fold, Z-fold and double parallel folds of
single or multi page documents. The MFF 4000 is equipped with an
accumulator and alignment station for accurate folding of multiplied sheets. With the fully automated mul­ti-function folder you
can easily mix folded material with non- folded material like thick
booklets into the same envelope. The three fold pockets give you a
versatile folder that accommodates the address carrier to be printed either face up or face down.
The System is controlled by the DMI 4000s intuitive user interface.
Up to 3600 inserts per hour can be achieved, with the system built
to handle volumes in excess of 200,000 pieces per month.
21
Numbering Machines
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FSN Rotary
Key Product Features
The FSN is a heavy duty, high volume, suction feed numbering machine featuring electronic pulsing and feeding from the bottom of
the stack so that loading can be done ‘on the run.’ Positive control
of paper from feed to delivery ensures consistent register throughout every run. The FSN takes up to 8 parallel or convex numbering
heads.
Speed: 9000 sheets per hour
Dimensions: L 1168mm x W 457mm x H 990mm
Electrical: 240v 50/60hz
Sheet Size: 460mm x 460mm
Sheet Weight: Takes 7-part carbonless sets
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Collars Max:
8
Precision-feeding and sheet control
Up to 8 parallel or convex heads
High power vacuum and air pump
Fast, simple make-ready
Micro-porous ink roll system
Perforates & numbers anywhere on the sheet in one pass
Adjustable platen pressure
2 perforators & a scorer as standard
Electronic sheet spacing
Continuous operation
Feeds carbonless sets with open & closed edge leading
Optional SRA2 unit
FRN5 Rotary
Key Product Features
The rotary action FRN5 numbering machine is the ideal unit for
lower volume applications and shares many of the same features as
the FSN, including the ability to feed SRA3 landscape or portrait.
The ergonomic design allows both the feed and delivery tables to be
stored when the machine is not in use.
Speed: 5500 sheets per hour
Dimensions: L 900mm x W 780mm x H 1110mm
Electrical: 240v 50/60hz
Sheet Size: 460mm x 460mm
•Fast, simple make-ready
• Imprinting capability
• Micro-porous ink roll system
• Perforates & numbers anywhere on the sheet in one pass
• Adjustable platen pressure
• Two perforators and one scorer as standard
• Electronic sheet spacing
• Continuous operation
• Fully mobile
• Feeds carbonless sets with open & closed edge leading
Sheet Weight: Takes 6-part carbonless sets
Collars Max:
4
Paper Drilling
Citoborma 111
Key Product Features
The Nagel electric drill easily and safely handles stacks of paper up
to 50 mm thick and has preset hole patterns. Drilling takes place
with no effort, efficiently and quickly.
Stops:
Fully adjustable and self-centering
Dimensions: L 470mm x W 470mm x H 480mm
Drill diameter: 2mm - 9mm
• Variable, self-centering stops
• Stops for processing A3 size
• Elegant solution for drilling waste (drawer)
Heads:1
Electrical: 240v 50/60hz
Sheet Size: 350mm x 250mm
Thickness:
max 50mm
Citoborma 90 series (Citoborma 190 shown here)
Key Product Features
The Citoborma 90 Series, adds greater diversity to the range with
features such as the unique FlexoDrill sliding table and the ability
to set up pre-programmed drilling patterns in seconds. All models in
the 90 series take a 60mm pile height and can be supplied for either
bench top or treadle operation. This single spindle model is ideal for
the smaller printer and represents outstanding value for money. The
Citoborma flexible sliding table provides automatic release after
each stroke and takes paper widths up to 470mm.
Stops:
Fully adjustable and self-centering
Dimensions: L 640mm x W 600mm x H 700mm
Drill diameter: 2mm - 20mm
It provides adjustable throat depth and centring of the paper stack.
It can be fixed in any required position and has a retractable left
side stop for smooth and fast access.
Heads:1
Electrical: 240v 50/60hz
Paper width: 470mm
Thickness:
max 60mm
The standard version of the Citoborma 190
and 290 comes as a table top model.
The individually programmed tabulator bars are interchangeable.
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Quick release sliding table
6 pre-programmed hole patterns
Paper width up to 470mm
Throat depth up to 105mm
Can be treadle mounted (Optional extra)
Citoborma 490
Key Product Features
This powerful, heavy-duty drill takes from 2 to 6 drilling heads.
It features 2-speed drilling and the ability to make paper position
adjustments in seconds. Options include air-cooling for drill bits and
the ability to fit multi-spindle heads for work where the distance
between centres is too close for adjacent heads. 3 phase power
requirement.
Stops:
Fully adjustable and self-centering
Dimensions: L 710mm x W 770mm x H 1390mm
Drill diameter: 2mm - 35mm
Electrical: 3 Phase+E+N 400v 50hz 16amp
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Paper width: 470mm x 270mm
Max Thickness:
60mm
2–6 drill heads, for drill bit diameters from 2-35 mm
Throat depth of up to 270 mm permits drilling of two
A4 sheets (one A3 sheet) in a single pass
Easy drill head and drill bit replacement to reduce set-up time
Optimum safety due to two-hand operation and safety cover
Heavy duty
Twin speed
Heads:2-6
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Perfect Binding - Hot Melt & PUR
KB2000S Perfect Binder (Hot Melt)
Key Product Features
The KB 2000S is the ideal perfect binder for short to medium run
lengths and it can be made ready in seconds and without any wastage. Building on the proven features of its predecessor the KB 2000S
includes a more powerful slitting device for better spine preparation
and increased glue penetration.
Glue Type:
Hot Melt Adhesive
Speed: 320 books per hour
Dimensions: L 1350mm x W 500mm x H 1285mm
Electrical: 240v 50/60hz 30amp
The KB 2000S can successfully bind all types of print and stocks due
to the increased spine preparation and the much improved 3 roller
glue system. Pneumatics control the nipping and clamping of the
book and side gluing is achieved during the gluing and clamping
process. Documents from 4 sheets up to a maximum of 60mm can be
bound. Unusually in a machine of this size the KB 2000S can bind A4
landscape books.
Spine Length: 60mm - 310mm
Book size:
min 165mm (spine) - 115mm
Book size min 310mm (spine) - 320mm
Spine size:
3 sheets - 60mm
Power requirement: 220v, 13 amp
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Book or block binding
Adjustable press station
LCD -Display
Batch counter
Air pump
Fume exhauster
Dust exhauster
Spine preparation slit (on/off)
Programmable press time
Up to 240 books per hour
Cabinet
DigiBook 150 (PUR)
Key Product Features
PUR is the strongest, most flexible binding adhesive available and
offers several additional advantages over other binding adhesives.
When inks, coatings or digital print toners are present in the spine
area these can compromise the strength of typical hotmelt perfect
binding. PUR is resistant to this and will form a super-strong bond
with all weights and finishes of paper stocks. In addition PUR works
well with synthetic and recycled-content stock.
Cycles per hour: Up to 150
Number of clamps: 1
Touch screen: Yes
Book size: max 380mm x 320mm
Book size: min 120mm x 110mm
Milling width: 3mm
The DigiBook 150 is an entry level PUR binder and is ideally suited
to traditional and digital printers who require short runs of PUR
perfect bound books to a professional standard. The DigiBook 150
is equipped with a patented closed gluing system where the spine
and side gluing is applied by a slot applicator for the utmost binding
quality and accuracy.
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Touch screen operation
Manual opening and closing of clamp
Binding length (spine) from 110mm up to 320mm
Spine thickness from 1 to 50 mm
Spine preparation by sophisticated milling and notching device
Paper chip extractor
Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off
Block/spine thickness: 1 – 50mm
Cover dimension:
max 700mm x 380mm
Cover dimension:
min 222mm x 120mm
Cover weight: max 400 gsm
Dimensions: L 1670mm x W 1070mm x H 1560mm
PUR glue tank capacity: Up to 3kg
Machine weight: 400kg (gross) - 250kg (net)
Power requirement: 220v, 13 amp
Perfect Binding - PUR
DigiBook 300 (PUR)
Key Product Features
The DigiBook 300 is ideally suited to traditional and digital printers
who require short runs of PUR perfect bound books to a professional
standard. These innovative machines are equipped with a patented
closed gluing system where the spine and side gluing is applied by a
slot applicator for the utmost binding quality and accuracy.
Books per hour:
Up to 300
Number of clamps: 1
Touch screen: Yes
Book size: max 450mm x 100mm
There are a thousand alphanumeric memories available, which enable repeat jobs to be saved for later recall, thus providing totally
automatic setup in a few seconds.
Book size: min 320mm x 120mm
Milling width:
3mm
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Cover dimension:
max 710mm x 460mm
Cover dimension:
min 242mm x 120mm
Cover weight: max 500 gsm
Dimensions: L 2470mm x W 1270mm x H 1660mm
Up to 300 books per hour
Touch screen operation complete with automatic format change
100 alphanumeric memories available
Pneumatic opening and closing of clamp
Spine preparation by sophisticated milling device
Paper chip extractor
Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off
Angled work surface keeps books in a vertical position
Block/spine thickness: 2 – 50mm
PUR glue tank capacity: Up to 3kg
Machine weight: 750kg (gross) - 525kg (net)
Power requirement:
16amp 3phase + E + N 400v 50/60hz
Options
Additional hot melt glue tank
Automatic thickness measurement and set-up
Gauze attachment for book block production
Note: the production speed varies according to material size
Compressed air required: minimum 7 bar/maximum 9 bar
DigiBook 450 (PUR)
Key Product Features
The DigiBook 450 is ideally suited to litho and digital printers who
require medium to long runs of PUR perfect bound books to a
professional standard. This innovative machine is equipped with
a patented closed gluing system where the spine and side gluing
is applied by a slot applicator for the utmost bringing quality and
accuracy.
Books per hour: Up to 450
Number of clamps: 1
Touch screen: Yes
Book size: max 450mm x 100mm
Book size: min 320mm x 120mm
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Milling width: 3mm
Up to 450 books per hour
Touch screen operation complete with automatic format change
Binding length (spine) from 110mm up to 450mm
Spine thickness from 1 to 50 mm
Spine preparation by sophisticated notching device
Paper chip extractor
Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off
Automatic cleaning and sealing of the glue head
Block/spine thickness: 1 – 50mm
Cover dimension:
max 710mm x 460mm
Cover dimension:
min 242mm x 120mm
Cover weight: max 500 gsm
Dimensions: L 2870mm x W 1670mm x H 1660mm
PUR glue tank capacity: Up to 3kg
Machine weight: 1150kg (gross) - 850kg (net)
Power requirement: 16amp 3phase + E + N 400v 50/60hz
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Punch & Wire Binding
Rhin-O-Tuff Apes
The APES automatic paper ejector and stacker can increase the
productivity of heavy duty Rhin-O-Tuff punches by as much as 50%.
The APES-14, (Automatic Punching & Ejection System) enables paper
that has been punched on the popular Rhin-O-Tuff HD range of
punches to be automatically ejected and stacked in one pass. This
cuts down hugely on manual paper handling and enables the user to
increase output for a minimal capital outlay.
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Ejects and stacks in one operation.
Extends the useful life of your existing equipment.
Increases punching output without a large capital outlay.
Increases productivity up to 50% without hiring additional help.
Handles paper sizes from 140mm to 356mm
Handles Cover Stock and Tabs with Ease.
Can be used in Standard Mode for odd Jobs while still attached.
Easily installed on Existing Equipment.
APES-14 attaches to the HD6500 or HD7000.
Existing Rhin-O-Tuff users will also benefit as the new unit is easily
fitted to their machines. The new stacker ejector will take up to
1,000 sheets of paper in sizes in excess of A4 and complements the
wire inserting and binding products recently introduced by Morgana.
Onyx HD7700 Ultima
The HD7700 Ultima is the top of the range heavy duty durable table
top punch. Combining the Rhin-O-Tuff patented Quick Change Die
System with the following exciting new features:
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Extremely durable all metal construction.
Patented auto reverse feature. Our new overload detection feature triggers an auto reversing function to reduce jamming in the punch.
Punch up to 5 plastic Mylar sheets regardless of hole pattern (depending on Mylar mil thickness).
Patented “QCDS”, Quick Change Die System.
Onyx HD 8370 Closing Unit
The HD 8370 Insert-A bind wire inserter/closer closes 3:1 pitch
double loop wire in one easy step, eliminating manual insertion of
wire into documents. The HD8370 is easily adjustable for varying
sizes from 6mm-14mm. The HD8370 can be stand-alone or mounted
to any vertical Rhin-O-Tuff OD or HD punch (optional mounting kit
available).
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Inserts & closes in 1 easy step. Eliminates manual insertion of wire into documents.
Module design attachable to both OD and HD series punches (optional mounting kit available).
Pics-A-Lift
This time saving device works alongside the HD-7700 punch and
automatically extracts the optimum number of sheets to be fed to
the punch.
• Maximises speed of punching operation
• Adjustable according to paper weight or thickness
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• “Accu-Set” paper adjustment knob for fine adjustments on odd paper sizes.
• Smooth, quiet, power on demand operation.
• Standard foot pedal and palm switch, optional versa switch.
• The HD7700 has more than 20 interchangeable dies available with 12 standard hole patterns. (Each die is priced separately).
Comb : Wire Loop : Plastic Coil : Velo Bind™ GBC : 3 Hole Loose Leaf
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Closes 3-1: Double-Loop Binding Wire* 8370 Closes 3-1
Pitch 6 mm-14 mm.
356 mm binding edge.
Easily adjustable for wire size.
All metal construction.
Lightweight and portable.
Stitchers
Multinak FS
Key Product Features
The Multinak FS is a twin-headed stapler that staples booklets and
pads up to 27 mm. The machine is particularly efficient when it
is used for frequently changing run lengths. The change from flat
to saddle stapling is done by simply flicking over the table. The
precision stapling heads ensure high reliability. Mobile clenchers
press the staple ends flat against the paper to ensure strong, perfectly formed stitches. The distance between centres is adjustable
between 80 and 155 mm. The Multinak FS can process 5 different
staple gauges, including loop staples. Alternative stapling heads are
available for pads between 15 and 27 mm.
Heads: 2
Dimensions: L 750mm x W 600mm x H 1280mm
Electrical: n/a
Staple length: 6mm - 18mm (A heads)
Staple length: 6mm - 30mm (B heads)
Max size:
325mm x 450mm
Thickness: 2 sheets - 270 sheets 80gsm
Staples:
24, 26, 30 + Loop (50, B50 B heads)
The Multinak FS is treadle operated and will handle the same document thickness as the powered version.
• Power clenching system
• Staple up to 270 sheets 80gsm
• Loop or flat staples
Multinak S
Key Product Features
The Multinak S is a twin-headed stapler with an electric drive that
staples booklets and pads up to 27 mm. The changeover from flat to
saddle stapling is made by simply flicking over the table.
Heads: 2
Dimensions: L 750mm x W 600mm x H 1100mm
Electrical: 240v 50/60hz
Staple length: 6mm - 18mm (A heads)
Staple length: 6mm - 30mm (B heads)
Max size:
325mm x 450mm
Thickness: 2 sheets - 270 sheets 80gsm
Staples:
24, 26, 30 + Loop (50, B50 B heads)
The robust design of the machine and the integrated powerful
and silent special gear motor make it perfect for high-volume
applications. The precision stapling heads ensure high reliability.
The Multinak S can process staples of 5 different wire thickness,
including loop staples. Alternative stapling heads are available for
pads between 15 and 27 mm. Mobile clenchers press the staple ends
flat against the paper. The distance between centres is adjustable
between 80 and 155 mm.
• Power clenching system
• Staple up to 270 sheets 80gsm
• Electric operation with foot switch
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Shredders
EBA 5141
Key Product Features
Equipped with an efficient, high security cutting mechanism, this is
a powerful office shredder that takes up to 55 A4 sheets at a time.
It is fitted with a large, 225 litre capacity shred bin.
Insertion width: 405mm
Cutting width: 6mm
Sheet capacity: A4 sheets, 70 g/m2 50-55
Sheet capacity: A4 sheets, 80 g/m2 42-47
DIN security level: 2
Motor capacity: 1600 watts
Power connection: 230/50 volts/Hz
Dimensions: W 640mm x D590mm x H1010mm
Bag volume in litres: 225
Weight: 115 kgs
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Large feed opening
Auto stop start
Powerful motor
Safety system
165 litre waste bin
EBA 5146
Key Product Features
The EBA 5146 series provides feeding for both flat sheets and
crumpled paper; the latter via a hopper. Users can choose between
straight and cross-cut shredding up to security level 4. Total front
access allows the unit to fit into a surprisingly small space and it has
a 230 litre capacity bin.
Insertion width: 460mm
Cutting width: 8.8 - 5.8mm
Sheet capacity: A4 sheets, 70 g/m2 120-130 - 90-100
DIN security level: 1-2
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Motor capacity: 2200 watts
Power connection: 400/50/3~ volts/Hz
Dimensions: W 740mm x D765mm x H1700mm
Bag volume in litres: 230
Weight: 256 kgs
Hopper collection bin
Auto stop start
Powerful 3 phase motor
Safety system
230 litre waste bin
High capacity feed
EBA 6040S
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These heavy-duty shredders feature conveyor belt feeding for both
flat and crumpled paper. Models are available to take anything from
80 to 160 A4 sheets and the robust cutting mechanism is unaffected
by soft metal objects such as ring binders. Features include very
high shredding speeds and a design that allows the side tables to be
removed when not in use.
Key Product Features
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Conveyor belt feed
Safe to shred CD’s
Powerful 3 phase motor
Automatic cut-off
300 litre waste bin
Heavy duty
Insertion width: 410mm
Cutting width: 8.8 - 5.8mm
Sheet capacity: A4 sheets, 70 g/m2 125 -145 - 90-110
DIN security level: 1-2
Motor capacity: 4000 watts
Power connection: 400/50/3~ volts/Hz
Dimensions: W 1240mm x D1700mm x H1440mm
Bag volume in litres: 300
Weight: 250 kgs
Shredders
EBA 7050
Key Product Features
This innovative heavy-duty shredder with conveyor belt provides an
impressive shred capacity of up to 700 sheets at a time (EBA 7050-2 C).
Insertion width: 500 mm
Cutting width: 8 x 40-80mm
Complete lever-arch files can be destroyed within seconds. Automatic
reverse and re-feeding in case of paper jam. Automatic stop when shred
bag is full and in case of a paper jam. Shred trolley on swivel castors
with holding frame for disposable plastic bag (300 litres capacity).
Sheet capacity: A4 sheets, 70 g/m2 600 -700
DIN security level: 2
Motor capacity: 9000 watts
Power connection: 400/50/3~ volts/Hz
Dimensions: W 1036mm x D2170mm x H1714mm
Bag volume in litres: 300
Weight: 1130kgs
Insertion width: 500 mm “2-SPEED” - automatic adaption of the
shred speed to the paper quantity fed
EBA Paperbox
The mobile collecting box is an intermediate storage container for
unwanted files and documents. It is one element of an in-house
solution for efficient document security when used in conjunction
with centralised high-capacity shredders.
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Office-friendly design
Lockable lid with removable key
Slot for safe disposal of documents
High storage volume of 125 litres
Practical handle for easy transportation
Smooth running, lockable wheels
Storage space for outdated files or full waste paper baskets
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Die Cutters
Digital Flexo Cut
Key Product Features
Die cutting can be a complex operation that requires a very stable
machine construction to give accurate results and ensure longevity
of the cutting dies. The DFC is based on technology used in high
speed rotary presses, brought into a sheet fed machine ideally
suited to digital and short run die cutting applications. The unique
innovation offers various applications such as: Die-cutting, perforating, creasing, embossing & kiss-cutting.
Speed: 2300 sheets per hour
Dimensions: L 3000mm x W 1100mm x H 800mm
Electrical: 3 Phase+E+N 400v 50hz 16amp
Min size: 90mm x 160mm
Max size:
350mm x 500mm
Thickness: 35gsm - 450gsm
Cutting plate:
0.80mm
All the above functions can be processed on the same flexible die.
The principle of the machine is based on a high quality magnetic
cylinder, a solid anvil cylinder and a flexible die-cutting form. Material such as paper, cardboard and some PE-materials up to 450 gsm
can be run on the DFC with a maximum speed of 2,000 SRA3 sheets
per hour.
The flexible die-cutting forms are supplied from a range of companies working from a simple PDF template or graphic file. An easy to
setup feeder and intuitive touch screen greatly reduce the set-up
time. The DFC is particularly suited for small, medium and frequently changing running lengths in digital or
offset printing.
The machine is supplied as standard with a simple catching try,
however can be supplied with either a jogging catch try or with the
advanced reception wheel delivery option, for more demanding
stock delivery.
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Touch screen display
Menu navigation for easy operation
Quick setup time
Adjustable feed, belt and die-cutting speed
Accuracy to +/- 0.2mm
Cross register adjustment +/- 5mm
Total count / batch count
Optional reception wheel delivery
DFC shown with optional reception wheel delivery
Thermal Binding
Bindomatic® 5000
Key Product Features
The Bindomatic® 5000 is a powerful, manually operated binder designed to meet any document format demand with spine lengths up
to 370mm. Bind documents up to 54mm thick (up to 540 sheets of
80 gsm paper, load up to 10 documents per binding cycle (~60 sec)
depending on the width of the spine). With soft or hard covers, this
binder will bind them all and do it stronger and more effectively
than any comparable manual binding system on the market. If you
need to remove, replace or add sheets, simply re-heat the binding.
Document format: A5 to A3 landscape
Document spine Width:
1.5 to 54mm
Capacity:
Up to 540 sheets of 80gsm paper.
Electrical requirements: 230V, 50/60Hz, 700W, 3.2 A (max)
Product weight: 5.5kgs
Dimensions: L 446 x W 264 x H 132mm
With the wide range of Bindomatic® covers, your business presentations, reports, proposals, statements, manuals etc, will always
look and feel as professional as the content and message of your
document.
Bindomatic® 7000 Presentation Binding System
Key Product Features
The Bindomatic® 7000 was the world’s first automated, desktop
thermal binder when launched, and is still the undisputed champion of its class. The capacity remains unrivaled with 20 documents
bound per minute. Thanks to its intuitive simplicity and ease of
use, the Bindomatic® 7000 is the ideal binding solution for office/
corporate walk-up print stations, as well as volume demanding CRD
or commercial print environments. It will always deliver a professional impression in the blink of an eye, without the need of trained
operators.
Document format: A4 - portrait
Document spine widths: 1.5mm – 15mm
Capacity: From 1 to 150 sheets of 80gsm paper
Electrical requirements: 230V, 50/60Hz
Dimensions: L 511 x W 475 x H 360mm
Product Weight: 28 kg
Available with a large range of covers, including hardback and special orders.
Bindomatic® 9000
Key Product Features
The introduction of Bindomatic 9000 sets a completely new market
standard for document binding! The capacity to process and bind a
document every two seconds is astonishing, but what truly sets it
apart from all others is it’s superior work flow efficiency. Up to 60
documents can be loaded into the machine at one time, allowing you
to work in parallel while simultaneously binding your documents, bind
up to 30 documents per minute (depending on spine width).
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Thanks to its intuitive simplicity, ease of use and unrivaled binding
speed, the new Bindomatic® 9000 is the ideal binding solution for
volume-demanding print room environments as well as larger office/
corporate walk-up print stations.
Document format: A4 — portrait
Document spine width:
From 1.5 to 15 mm
Capacity:
From 1 to 150 sheets of 80gsm paper.
Electrical requirements: 240v 50/60hz
Dimensions: L 746 x W 645 x H 435 mm
Product weight: 48kg
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UV Coaters
DigiCoater 33
Key Product Features
The DigiCoater 33 comes with 3 tanks and 1 coating roller and can be
used for UV coating OR priming (HP Indigo stocks) but not for doing
both at the same time. The tanks are fully enclosed within the body
of the machine. Full control over coating thickness and stock thickness is controlled by calibrated levers on either side of the coater.
Maximum speed (mtrs per min.) 30
A choice of suction feeders is available depending on the work being
produced. A top feeder would be specified for large quantities while
a bottom fed device would be preferable for smaller quantities and
continuous running. The DigiCoater 33 has an integral catch tray but
can also be ordered with a fully featured jogger.
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Automatic touch screen operation
Multiple coating options
Can be used to prime printing stock
Variable coating thickness
Multiple supply tanks with semi auto wash
Sheet weight 400gsm+
Filtered recirculation system
Variable speed to 30 metres per minute
Enclosed System For Dust Free Prints
Compact footprint
Choice of air feeders and joggers
Maximum coating width:
330
Maximum coating length:
762
Maximum paper weight:
400gsm+
Coating thickness:
6-14 microns
Coating technology:
100% UV curable
Coating capacity:
3 x 1 litre
Cleaning:
Semi automatic
Dimensions:
L 1500mm x W 700mm x H 1045mm
Weight:185kgs
Power requirement:
DigiCoater 50 (2 versions available, 4 or 6 tank)
The first version is available with 4 tanks and 2 coating rollers and is
ideal for customers who do not wish to use the machine for priming
and wish to coat only.
The second version is available with 6 tanks and 3 coating rollers
and is ideal for customers who want the flexibility to have coating
and priming available from one machine. Switching between coating
and priming is achieved via the touch screen control panel.
The DigiCoater 50 has a “turret system” containing 2 or 3 rollers.
This is controlled by compressed air and switching between different varnishes, textures or priming couldn’t be easier. The different
textured finishes can be seen in the downloadable brochure.
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30 amp single phase 220/240v 50/60Hz
Automatic touch screen operation
Multiple coating options
Can be used to prime printing stock (6 tank only)
Variable coating thickness
Multiple supply tanks with auto wash
Sheet weight 400gsm+
Filtered recirculation system
Variable speed to 30 metres per minute
Enclosed System For Dust Free Prints
Compact footprint
Choice of air feeders and joggers
Internal IR lamp
Key Product Features
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6 Tank
4 Tank
Maximum speed (metres per minute): 30
30
Maximum coating width:
500mm
500mm
Maximum coating length:
762mm
762mm
Maximum paper weight:
400gsm+
400gsm+
Coating thickness:
6 - 14 microns
6 - 14 microns
Coating technology:
100% UV curable
100% UV curable
Coating capacity DigiCoater 50 Available finishes:
6 x 2 litre
4 x 2 litre
Cleaning:
Fully automatic
Semi automatic
Dimensions:
L 1707mm x W 1000mm x H 1200 mm
L 1990mm x W 870mm x H 1080 mm
Weight:
440kgs180kgs
Power requirement:
30 amp 220/240v 50/60Hz
30 amp 220/240v 50/60Hz
Optional extras:
Digi-IR, X-tractor
Digi-IR, X-tractor
Coaters and X-tractor
Digi-IR 33 & 50
Key Product Features
There is an optional Digi-IR unit available for coating wax based
toners. This unit is placed in front of the coater and heats the toner
prior to coating to ensure complete adhesion of the UV varnish to
the toner.
Power requirement:
240v 50/60hz
Dimensions Digi-IR 33: L 300mm x W 480mm x H 900mm
Dimensions Digi-IR 50: L 300mm x W 700mm x H 900mm
There is no loss of quality during this procedure which is available
for both 33 and 50 sizes.
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Fully mobile
Small footprint
Allows coating of wax based toners
Available in 33 and 50 sizes
X-Tractor
Key Product Features
The UV lamps used in the DigiCoater 33 & 50 produce ozone. It is therefore STRONGLY RECOMMENDED that the unit is vented to the outside.
Speed:
400m3/hr capacity
Dimensions:
L 380mm x W 380mm x H 590mm
A 5m flexible pipe is included in the price of the DigiCoater 33 & 50.
Should the distance to the outside be more than 5m an additional
fan and piping will be required.
Weight:40kgs
Power requirement:
240v 50/60hz
Morgana Systems do not supply these items or fit the supplied venting.
An alternative to outside venting is our ozone elimination unit
called the X-Tractor. This is available as an option should outside
venting not be possible or if the DigiCoater is required to be mobile.
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Blower with high airflow
Low cost replacement filters
Optional VOC gas sensors
Optional interface with stop/start, filter blocked and extractor failure signals
8000 Feeder
Key Product Features
Within the industry there has always been a need to feed material
in a controlled fashion. Previously many jobs have had to be hand
fed. Lamination, inserting machines, sealers to name but a few.
Sheet size: max 640mm x 460mm
Sheet size: min 90mm x 100mm
Paper Weight: max 240gsm (varies according to
material and grain direction)
Feed height:
max 980mm
Feed height: min 810mm
Speed per hour (A4): max 5,500
Feed system:
Suction/air feed
Dimensions: L 1445mm x W 625mm x H 1085mm
Weight: 133kgs
Power requirement:
240v 50/60hz
Options:
Narrow sheet guide
The 8000 Feeder is height adjustable and can be wheeled up and
the height adjusted to suit the recipient device. Feeder setup is
simplicity itself.
A fully adjustable air system and double detection system enables a
steady flow of the media to be released into your chosen device.
You can continue to load on the run to increase productivity.
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Powerful suction feeder handles a wide range of paper weights & sizes
Compact footprint
Fully adjustable height
Side lay register system
Speed control
Proven feed technology
Fast make-ready
5500+ sheets per hour
Note: the production speed varies according to material size
The 8000 feeder is mobile and can be easily moved to enable other
machines to benefit from the feed capabilities.
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Service
Dedicated to great
customer Care...
Global Parts & Consumables
Morgana has a comprehensive parts & consumables business. We
carry an extensive stock of parts and consumables for our range of
machines.
Most parts and consumables can be delivered next working day.
To place your spares or consumables order please contact our
spares/consumables department:
Global Parts & Consumables: 01908 444076
or email spares@morgana.co.uk
Installation, Logistics & Operator Training
Our installation team is dedicated to ensuring that your new
Morgana Service & Support
machine is delivered on time and effectively. Our uniformed staff
drive specialist vehicles to ensure your new equipment travels
Morgana has always insisted on the very highest standards of
safely. The vehicles are equipped with satellite navigation, tail lifts
customer care.
and the latest in stair-climbing equipment.
Services such as free delivery, installation and initial operator
They have vast experience of all types of sites and you can rest
training, supported by on-site and workshop warranty provisions
assured your new purchase will be up and running in no time at all.
ensure that your investment is taken care of right from the start.
Comprehensive operator training will follow by our installation team
and backed up by our team of country wide dedicated engineers.
Morgana consumables and parts supplies are all of the best quality,
with off-the-shelf delivery to keep your investment productive.
We offer a relocation service to ensure your valuable equipment is
moved safely with minimal disruption to your business. If you need
To care for your needs on maintenance, H&S inspections and
to relocate your equipment, please give us a call.
emergency visits, we offer flexible contract and payment options or
pay-as-you-go simplicity.
Logistics: 01908 444028
or email logistics@morgana.co.uk
Cover is standard on all new machines. Morgana service engineers
are all highly trained professionals who are passionate about getting
it right, with vehicles carrying a wide array of parts, latest mobile
technology, route finding and service management software.
Morgana’s expertise is quickly at your disposal nationwide.
Service: 01908 444008
or email service@morgana.co.uk
Service Contracts: 01908 444077
or email contracts@morgana.co.uk
34
All parts, parts manuals and operator manuals can be downloaded
from our website - www.morgana.co.uk
Service
Service Cover
Warranty Period
5 Star Cover
All new Morgana machines are supplied with a 12 month parts and
This is our fully inclusive contract which offers one or two
labour warranty. In addition to this, we include our fully inclusive
preventative maintenance visits per annum, depending on which
Five Star Service contract for the first 12 months from date of
machine you have. In addition to the PM visits, all emergency calls
installation. This service cover will ensure your machine is in best
are included in the contract as are all parts (excludes consumable
working order during its first year of operation.
items or any work required as a consequence of accidental damage
or negligence however caused.). You will also have access to our
Service Contract Options
Technical Support Hotline which offers technical assistance to
At the end of the warranty period, customers may choose to
resolve problems from one of our highly skilled technicians.
continue a preventative maintenance contract for the product. We
offer three levels of contract – Five Star, Three Star and a One Star
level of cover. Additionally customers may choose to have their
3 Star Cover
product serviced as and when required.
This option gives you one or two preventative maintenance visits per
annum depending on which machine you have. All other emergency
calls will be charged at the current published labour rates, discounted
by 50%. Parts will also have a 50% discount from our published spare
parts price lists.
1 Star Cover
The One Star cover is a contract designed specifically to meet the
Health & Safety requirement of 2 safety inspections per annum on
Guillotines. Any work required as a result of the safety inspection and
any breakdown call will qualify for a 20% discount from our published
non-contract labour rates. Additionally any parts required will also
qualify for a 20% discount from our published parts price list.
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www.morgana.co.uk
Printed on Novatech Digital 160gsm and 250gsm
Antalis Head Office ▪ Interlink Way West ▪ Coalville ▪ Leicestershire LE67 1LE
 +44 (0)845 607 9014
www.antalis.co.uk
 0800 1381 882
Morgana Systems Limited ▪ United Kingdom ▪ Telephone: +44 (0)1908 608888 ▪ www.morgana.co.uk ▪ email: info@morgana.co.uk
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2014 Range Brochure V11.5
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