Arrow NP101267 Instructions / Assembly

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Arrow NP101267 Instructions / Assembly | Manualzz
Owner's Manual & Assembly Instructions
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Model No. NP101267L] WL101267 []
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Missing Parts, Questions on Assembly?
Call: 1-800-851-1085 or
[email protected]
Do not return to dealer, they are not
equipped to handle your requests.
716330111
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
Ш № TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
d X. SAFETY INFORMATION PROVIDED IN THIS MANUAL
| ~ 'X BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES
ue | MN WHEN HANDLING METAL PARTS.
BUILDING DIMENSIONS * Size rounded off to the nearest foot
Storage Area: 115Sq.Ft. 693 Cu. Ft.
107m* 19,6 m°
| Exterior Dimensions - interior Dimensions Door
*Approx. Base (Roof Edge to Roof Edge) (Wall to Wall) Opening
Size Size Width Depth Height Width Depth Height Width Height
10' x 12' 121" x 143 1/4" 123 1/4" 1453/4" 77 7/8" 118 1/4" 1401/2" 76 5/8" 551/2" 65"
3,0mx3,6m 307,3cmx3639cm 313,1cm 370,2cm 197,8cm © 3004cm 356,9em 194,60m 141,0cm 165,1 cm
BEFORE YOU BEGIN....
Owner's Manual
Before beginning construction, check local building codes regarding footings, location
and other requirements. Study and understand this owner's manual.
Important information and helpful tips will make your construction easier and more
enjoyable.
Assembly Instructions: instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin,
and during assembly, follow the step sequence carefully for successful results.
Flooring and Anchoring: Your storage building must be anchored to prevent wind
damage. A base is necessary to construct a square and level building. Anchoring and
base materials are not included with your building. We recommend the combined use of
an Arrow Floor Frame Kit and an Arrow Anchoring Kit as an effective method of
securing your building to the ground (Available at your local dealer, Arrow's website
arrowsheds.com or call Arrow's Customer Service department 1-800-851-1085) or you
may construct a base and anchoring system of your choice. Your assembly instructions
provide information on a few methods commonly used to secure and level a storage
building.
Parts and Parts List: Check to be sure that you have all the necessary parts for your
building.
«All part numbers can be found on the parts. All of these numbers (before the -) must agree with the
numbers on the Parts List page.
olf you find that a part is missing, include the model number of your building and contact;
Arrow Shed, LLC Customer Service Department
1101 North 4th Street Breese, Illinois 62230
1-800-851-1085 or [email protected]
Separate contents of the carton by the part number while reviewing parts list. The first few steps
show how to join related parts to make larger sub assemblies which will be used later.
Familiarize yourself with the hardware and fasteners for easier use du ring construction. These are
packaged within the carton. Note that extra fasteners have been supplied for your convenience.
PLANAHEAD....
Watch the Weather: Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assemble
your building. One person can position parts or panels while the other is able to handle the
fasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for the
construction of your building. Decide which method of anchoring and the type of base you
wish to use in order to form a complete list of the materials you will need.
Required
Required
* Eye Goggles * Work Gloves
* No. 2 Phillips Screwdriver Step Ladder Optional Time-Savers Base Preparation
(with Hardened Magnetic Tip) e Utility Knife / Scissors * Wrench / Nut Driver * Hammer and Nails
ote: A power screwdriver or vari- e Pli i 3 e
able speed drill with Phillips-tip at- Pliers io / Cordless Drill Spade or Shovel
tachment can speed assembly by * Carpenter's Level quare and Saw / Power Saw
as much as 40%. * Tape Measure * String (for squaring frame) * Lumber and/or Concrete
Selecting and Preparing Your Site: Before assembly, you will want to decide on
a location for your building. The best location is a level area with good drainage.
*Ailow enough working space for ease of moving parts into position during assembly. Be sure there
wili be enough space at entrance for doors to open fully and enough space around the building to
be able to fasten the panel screws from the outside.
Before you begin the first steps in assembling your parts, a base should be constructed and
an anchoring system should be ready to use.
SAFETY FIRST...
Safety precautions are important to follow throughout the construction of your building.
*Care must be taken when handling various
pieces of your building since some contain
sharp edges. Please wear work gloves, eye
protection and long sleeves when assembling
or performing any maintenance on your build-
ing.
safety edge |
=== Ei
="
sharp edge
safety edge
Keep children and pets away from worksite to
avoid distractions and any accidents which
may occur.
*Never concentrate your total weight on the
roof of the building. When using a step ladder
make sure that it is fully open and on even
ground before climbing on it.
*Practice caution with the tools being used in the
assembly of this building. Be familiar with the
- Operation of all power tools.
*Do not attempt to assemble the building if parts
. are missing because any building left partially
assembled may be seriously damaged by light
winds. Call 1-800-851-1085 or
assist@ arrowsheds.com
ENP
e N
*Do not attempt to assemble the building on a
windy day, because the large panels acting as a
“sail”, can be whipped about by the wind making
construction difficult and unsafe.
CARE & MAINTENANCE...
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-up
scratches as soon as you notice them on your unit. Immediately clean the area with a wire
brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter. In snow country, Roof
Strengthening Kits are available for most Arrow Buildings for added protection against heavy
snow accumulation. Contact Arrow as outlined on the Ordering Accessories page to
place an order.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them from
sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep doors
closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protect
the metal from being scratched by screws. Regularly check your building for loose screws,
bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with good
ventilation will reduce condensation.
Other Tips....
* Wash off inked part numbers on coated panels with soap and water.
» Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles and
corrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly instructions for future reference.
ACCESSORIES...
ROOF STRENGTHENING
(heavy snow load) KITS
Extra roof beams and gable braces
designed for added protection against
heavy snow accumulation. Increases
the strength of your roof by 50%.
ANCHOR KITS
Model No. AK4
Anchor Kit contains heavy-duty steel
augers, 60' {18 m) of steel cable and
4 cable clamps. No digging or concrete
pouring, just insert cable under roof,
over roof beams, into augers and twist
augers into the ground. For buildings |
larger than 10'x9' (3,0 m x 2,6 m), use 2 kits.
Pr
| 7 ХХ
Model No. AK100
New concrete anchor system permits
anchoring any size Arrow building
directly to a concrete slab. Each kit
contains heavy-duty, hot-dipped
galvanized steel corner gussets and
perimeter clips which fit over the floor
frame and lag bolt into a concrete slab.
Full assembly instructions anda 1/4"
masonary drill bit are included.
Model No. AK600 |
Carih Anchor Kit anchors any size
Arrow building to the ground. Ф |
CAUSES
Each kit contains heavy duty,
hot-dipped galvanized steel rie
corner gussets and 4 earth anchors.
TOOL HANGING RACK
Model No. TH100
The perfect tool organizer. Twin
25 1/2" (64,8 cm) steel channels
plus five heavy-duty snap-in Y
hangers and a small tool holder for f
screwdrivers, pliers, etc. Holders
slide along channel for fully
adjustable spacing. Great for
garage, basement, or the back
of any door. Fits all Arrow
storage buildings.
MODELS FB47410, FB5465, FB106-A
FB109-A and FBi014-A
À simple new floor frame system made of heavy-duty, hot-dipped
galvanized steel. Use as base for plywood, sand or stone.
ATTIC KIT / WORKBENCH KIT
Model No. AT101
Heavy-duty galvanized steel bars that
fit all 10° (3,0 m) wide Arrow buildings.
They install quickly and easily to
help organize space and create
more useable space as an attic or
workbench. Will hold up to 250 ibs.
(113 kg) evenly distributed.
Some drilling required to fit buildings without mid-wall bracing.
SHELF UNITS
Heavy-duty, galvanized steel shelf units help organize storage
space. They easily mount on the wall or sit on the floor. Fits all
Arrow buildings.*
Mode! No, $S404 Model No. SS900-A
* Makes 8" to 12" (20,3-30,5 cm) *» Grey color
wide shelves in any length. * 3 shelves
» Brackets, braces, * Holds up to 85 ibs. (38 kg)
hardware included. (even weight distribution)
Lumber is not included.
* Some drilling required to fit buildings without mid-wall bracing.
ORDERING ACCESSORIES...
We recommend that you purchase accessory items from your local storage building dealer whenever possible:
however, because the full line of accessories is not always available from all dealers, Arrow is offering them
to you on a direct basis.
There are two ways to order Arrow Storage Building Accessories:
Option 1
Accessories can be purchased
through
arrowsheds.com
SPECIAL NOTE:
Option 2
Order accessories by telephone
using your MasterCard or Visa credit card.
Call toll free 1-800-851-1085
(Customer Service).
Allow 2 weeks for delivery.
If your accessory is shipped via truck line a day time phone number is required to arrange delivery. If no
one is available to sign for the delivery, you may be subject to a re-delivery charge assessed by the carrier.
Base
The Base For Your Building |
OPTION 1: ARROW FLOOR FRAME KIT: (Order No. FB1014-A or 68387-A)
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground.
This kit should be used with one of the following:
A. To support a plywood deck B. To be filled with sand. We recommend the combined use of
1.an ARROW FLOOR FRAME KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the ground.
Allow 1 - 2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own base, be sure to select the appropriate materials.
These are the recommended materials for your base: |
® 2 x 4's (38 mm x 89 mm) Pressure Treated Lumber
e 5/8" (15,5 mm) 4 x 8 (1220 mm x 2440 mm) Plywood-exterior grade NOTE: Pressure Treated Lumber must not be used where it
will make contact with your storage building. The properties of Pressure Treated Lumber will cause accelerated corrosion.
If Pressure Treated Lumber comes in contact with your storage building your warranty will be voided.
® 10 & 4 penny Galvanized Nails 6 Concrete Blocks (optional)
The platform should be level and flat (free of bumps, ridges etc.)
to provide good support for the building. The necessary materials 16
may be obtained from your local lumber yard. 65
To construct the base follow instructions and diagram.
Construct frame (using 10 penny galvanized nails)
Measure 16"/24" (40,6 cm/61,0 cm) sections to construct
inside frame (see diagram) FRONT
Secure plywood to frame (using 4 penny galvanized nails) | (DOOR)
Allow 6 - 7 hours for construction. - Note: Platform/Slab will extend 9/16" (1,4 cm) beyond floor
| frame on all four sides. Seal this 9/16" (1,4 cm) of wood with a
| roofing cement (not included), or bevel this 9/16" (1,4 cm) of
OPTION 3: Concrete Slab concrete when pouring, for good water drainage.
The slab should be atleast 4” (10,2 cm) thick. it must be level and fiat to provide good support for the frame.
The following are the recommended materials for your base.
® 1 x 4's (19 mm x 83 mm) (will be removed once the concrete cures)
e Concrete € Sheet of 6 mil plastic
® We recommend for a proper strength concrete to use a mix of:
1 part cement @ 3 paris pea sized gravel @ 2 1/2 parts clean sand
Prepare the Site/Construct a Base
1. Dig a square, 6" (15,2 cm) deep into the ground (remove grass).
2. Fill up to 4" (10,2 cm) in the square with grave! and tamp firm. < —
3. Cover grave! with a sheet of 6 mil plastic. | к
4. Construct a wood frame using four planks of 1x4 (19 mm x 89 mm) Toy. Ro N
lumber. | FRONT 90 3 ~~ a
5. Pour in concrete to fill in the hole and the frame giving a (DOOR) ‘Cm
total of 4" (10,2 cm) thick concrete. Be sure surface is level.
Note: Finished Slab dimensions, with {umber removed.
Allow 3 - 5 hours for construction and a week for concrete curing time. | 9
Anchoring
Anchoring Down The Building
It is important that the entire floor frame be anchored after the building is erected.
Below are recommended ways of anchoring.
Arrow Anchoring Kit: (Mode! No. AK4 or 60298)
Recommended for use with any suggested base.
Contains: 4 Anchors with Cable, Clamps and
installation instruction.
|.- CTE
OVER THE BEAMS
AND INTO THE GROUND
- Arrow Anchoring Kit: (Model No. AK100 or 68383)
10
Recommended for use with the concrete base.
Contains: Corner gussets, perimeter clips, hardware,
1/4" masonary drill bit and installation instruction.
Anchoring into Wood/Post:
Use 1/4" (6 mm) Wood Screws. There are 1/4" (6 mm)
dia. holes provided in the frames for proper anchoring.
Anchoring into Concrete:
1. For poured concrete slab or footing or patio blocks:
Use 1/4" x 2" (6 mm x 51 mm) Lag Screws.
2. For Anchor Post of Concrete poured after building is
erected: Use 1/4" x 6" (6 mm x 152 mm) Lag Screws.
2.
Svil
65103
#8-32 Hex Nut (175)
Hardware
Remove from bag of screws
and save for the last step
65900A
#10Bx1/2" (13 mm)
Black Screw (8)
(Packed with Screws)
65923
#8-32x3/8" (10 mm)
Boit(175)
#8Ax5/16" (8 mm)
Screw (402)
66646 65109 67468
66045 Washer (428) #8-32 Acorn Nut (4) Peak Cap (2)
Handie (2) . (11 sheets of 40) (Packed with Screws) (Arrow Logo)
© © 0|0
——
010
66183
— 66769 66382 Roof Trim Cap 5971
Door Slide (4) Lower Door Guide (4) (2 right & 2 left)
Roof Beam Bracket (4)
6228
Track Support (2)
67545
Weather Stripping (1)
11
12
Parts List
Assembly Part Part Quantity Check
Key No. Number Description in Carton List
1 6000 Right Gable 2
2 6001 Left Gable 2
3 10497 Horizontal Door Brace 4
4 6529 Roof Panel 6
5 6640 Right Roof Panel 2
6 6641 Left Roof Panel 2
7 10477 Rightand Left Doors 2
8 9370 Door Jamb 2
9 9374 Front Wall Pane! 2
10 6627 Wall Panel 10
11 6633 Corner Panel 4
12 3719 Door Handle Brace . -2
13 6300 — Vertical Door Brace 2
14 6403 Door Track Splice 1
15 6014 Side Roof Trim 2
16 6015 Side Roof Trim 4
17 6868 Ridge Cap 1
18 6869 Ridge Cap 2
19 9366 Door Track 2
20 5986 Rear Wall Angle 2
21 10389 Rear Wall Channel 2
22 9365 Front Wall Channel 2
23 10568 Roof Beam 8
24 10390 Side Wall Channel 4
25 10393 Side Wall Angle 4
26 10392 Side Floor Frame 4
27 8936 Rear Floor Frame 2
28 9367 Front Floor Frame 2
29 6635 Gable Brace 2
30 8934 Ramp 1
31 69835 Edge Trim (Green) 4
Assembly by Key No.
13
® 8934 Ramp (1)
® Parts Needed For @ e 9367 Front Floor Frame (2)
Step 1 Floor Frame Assemblies ® 8936 Rear Floor Frame (2)
e 10392 Side Floor Frame (4)
SY 4
The front floor frame is made up of
three pieces. The side floor frames
and the rear floor frame are made up
of two pieces. The holes in these
pieces will align when the pieces are
positioned with correct amount of
overlap. Theillustrations below show
the proper overall length for the sides,
rear and front. Proceed as follows:
1 Place the front floor frames as 7? Front Floor
shown. Center the ramp, with drain FE 8934 ait Frame Assembly
holes facing outside, on top of the 1 : == 1193/87 303,2 cm
two front floor frames. Join the frames oF HE ue
by inserting eight screws. | = 5 DRAIN HOLES FACE =! ==
OUTSIDE |
2 Overlap the side floor frames 99 ое
and the rear floor frames as shown. 10392 | | | |
The holes in these pieces will align Е => Side Floor Frame 141 5/8" 359,7 cm
when the pieces are positioned with = =r | YP 10392
correct amount of overlap. See the | STEP detre =>
illustrations below for the proper over- 2 ==
all length of the side and rear floor 58 & 3 çe © ® a
|
|
frames. Join the frames by inserting
four/five bolts into each frame set as
shown.
303,2 cm
8936
«
3 Double check the length of each
and set these pieces aside for later
use.
141 5/8" 359,7 cm
Sides
141 5/8" 359,7 cm
119 3/8" 303,2 cm
Front & Rear
119 3/8" 303,2 cm
14
e 5986 Rear Wall Angle (2)
© Parts Needed For e € 10389 Rear Wall Channel (2)
e 10390 Side Wall Channel (4)
Frame Assemblies e 10393 Side Wall Angle (4)
The main frame pieces reinforce the
walls. These pieces will later be in-
stalled in the center and at the top
edge of the side walls and the rear
wall. Proceed as follows:
1 Overlap the rear wall channel
pieces as shown in the figure and
fasten the two pieces together with
eight bolts as shown.
2 Make two side wall channels by
overlapping the side wall channel
pieces as shown. Fasten each set
together with eight bolts as shown.
3 Overlap the rear wall angle
pieces as shown in the figure and
fasten them together with one boltin
the center hole.
4 Make two side wall angles by
overlapping the side wali angle
pieces as shown. Fasten each set
together with one bolt thru the large
hole at the end of each part.
9 Double check the length of each
and set these pieces aside for later
use.
Rear Wali Channe!
118 1/8" 300,0 cm
Side Wall Channels
DI
10390
—
22400
о 00 `
< 5986 -
| == 10393
STEP
STEP
3
4
Rear Wall Angle
Side Wall Angles
140 3/8" FN 6 cm
>>>
Rear Wall Channel 118 1/8" 300,0 cm
Side Walt Channels 140 3/8" 356,6 cm (2 Assembiies)
Rear Wall Angle 118 1/8" 300,0 cm
Side Wall Angles 140 3/8" 356,6 cm (2 Assembiies)
15
Step 3
YMIG
The roof beams join the two gables
and support the roof panels. The
main roof beam is made up of four
pieces overlapped back to back at
the center. The left and right roof
beam assemblies are made up of two
pieces.
Hint: These pieces are force-fitted,
so you may have to press hard to join
them together.
1 Place the end of one roof beam
inside a second roof beam so thatthe
six holes in each piece align. Make
four sets of roof beams by repeating
this procedure. Do not insert bolts
vet.
2 Take two of the pressed-together
roof beams and join them as shown
to form the main roof beam assem-
bly. Hold the assembly together and
fasten with 14 bolts. Build only one
Doubled Beam Assembly.
3 Fasten the other two pressed-
together roof beams with eight bolts
to make the left and right roof beam
assemblies. В
4 Double check the length of each
and set these pieces aside for later
use.
16
® Parts Needed For @ e 10568 Roof Beam (8)
Roof Beam Assemblies
10568
10568
Roof Beam 142 3/8" 361,6 cm
ASSEMBLED
th
END |
VIEW
Build one Doubled Main Roof
Beam Assembly for Peak in Roof
142 3/8" 361,6 cm
Build two Single Beam 142 3/8" 361,6 cm
Assemblies
Step 4
The door track assembly supports
the sliding doors and reinforces the
frontwall. Itis made up of three pieces.
1 Using the door track splice,
(painted), join the door track
(galvanized) pieces end-to-end as
shown.
2 Insert four screws from the under-
side only.
Hint: The holes in the top side of the
door track assembly are for fastening
the gable to the top of the front wall in
a later step.
3 Position door slides onto the
legs, from the end of door track
assembly, as shown in the end view.
4 Set this piece aside for later use.
GP =
o
66769
END VIEW
e Parts Needed For e ® 6403 Door Track Splice (1)
Door Track Assembly ® 9366 Door Track (2)
STEP
118 1/8"
300,0 cm
NOTE:
Door Track Splice (painted part)
XX
Long Leg
on Top
ShortLeg
on Bottom
STEP
118 1/8"
300,0 cm
1181/8"
300,0 cm
17
e Parts Needed For e © Front Floor Assembly (1)
e Side Floor Assembly (2)
Floor Frame ® Rear Floor Assembly (1)
1 Assemble the four corners of the
fioor frame using two screws at each STEP
corner as shown. Âtihe frontcorners 1
fasten bolts through from
the bottom with nuts on top.
2 Measure the floor frame diago-
nally. When the diagonal measure-
ments are equal, the floor frame is
square.
When Diagonal Measurements
are Equal the Floor Frame
is Square.
NOTE
If using a wood platform or
concrete slab do not fasten the
floor frames to your base at this
time. You will anchor the
building after it is erected.
STEP
The floor frame must be square
and level or holes will not align.
18
® Parts Needed For @
Corners
® 6627 Wall Panel (2)
® 9374 Front Wall Panel (2)
e 6633 Corner Panel (4)
NOTE
The remainder of the building assembly
requires many hours and more than one
person. Do not continue beyond this
point if you do not have enough time to
complete the assembly today. A partialiy
assembied building can be severely
damaged by light winds.
Each screw and bolt in the wall
requires a washer.
CORRECT
INCORRECT
1 Position a corner panel at the
corner of the floor frame as shown.
The widest part of each corner panel
must be placed along the side of the
building for all four corners. Fasten
the corner panel to the floor frame
with four screws.
Support the corner panel with a step
ladder until a wall panel is attached.
2 Attach the front wall panels tothe
front corner panels, as shown. A
small gap will exist between front
wall panel and ramp.
3 Attach the wall panels to the rear
corner panels, as shown.
NOTE
Be careful to instail the correct
panel in each position as shown
4 Double-check the part numbers of _
the wall panels, before proceeding.
The floor frame must be square
and level or holes will not align.
Wide Side
6633
SIDE TOP VIEW SIDE
STEP 6633 6633
1 =
FRONT
STEP
4 6633
6633
,
9374 Crimped Rib
Underneath
Panels rest on «ву
frame as shown
Washer
19
Mi d Fr ames e Side Wall Channel Assembly (2)
Step 7 e Parts Needed For e e Rear Wali Channel Assembly (1)
The mid frame pieces give rigidity to
the side and rear walls.
1 Fasten the rear wall channel
across the middle of the rear wall
using screws.
2 Fasten the side wall channels
across the middie of the side panels
using screws. Fasten overlaps in
rear corners with bolts and nuts, at
two locations. See the figure. ©
4
J
NOTE &
The wall channels behind the
front wall panels will be installed
in a later step. | STEP
1
~ TM
| 10389 |
STEP | A
10390 — >> I
if Te HITT
Tres
и „AUS
Pat
AIF
EA
® Door Track Assembly (1)
e Parts Needed For © © Rear Wall Angle Assembly (1)
Top Frames ® Side Wall Angle Assembly (2)
The top frame pieces give rigidity to
the walls and provide a surface for
attaching the gables which support
the roof.
1 Fastenthe rear wall angle across
the inside top of the rear wall using
SCrews.
2 Fastenthe side wall angles across
the inside top of the side panels
using screws. Side wall angles must
overlap rear wall angle in corners.
Wall Angles | — STEP
Must Face Y L Le
3 Fasten the door track assembly Inside 1 on Top.
(holes on top) across the top of the Building —Openin
front wall panels using screws. See 7 facing о
the figure. 5986 x /
STEP
5 | Short Leg
| on Bottom
Го те
e
sepa | Y
OV
STEP
3
9366
21
e Parts Needed For @
© 6627 Wall Panel (8)
Each wall panel has a crimped rib on
one side. The crimped rib should go
under the rib of the panel that follows
it.
1 Locate all of the wall panels and
set each one alongside the building.
2 Fasten the wall panels at the top
and bottom with screws.
3 Fasten the center of each panel to
the wall channel with screws.
4 Fasten overlapping ribs as before,
STEP
2
Wall Panels
4
Crimped Rib
Underneath
6627
)
Panels rest on UL == 9
frame as shown = \ 6827 | STEP
3
STEP]
1
Detail Showing
Center of
Panel Screwed
to Wall
Channel
Bolt and nut
does not go
thru wall
channel at
overlap
Useboltsandnuts
thru wail angle
overlap at the top
of panel at rear.
Tir
ОТТО,
Step 10
® Paris Needed For @
Front Channel/Door Jamb
® 9370 Door Jamb (2)
e 9365 Front Wall Channel (2)
The door jambs reinforce the door
opening and provide an attractive
trim. Follow these steps for both
door jambs.
1 Fasten the front wall channels
in their positions between the end
of the side wall channel and the
corner panel using screws. Do not
put a screw in the hole at the end
behind the door opening at this
time.
2 Fasten a door jamb to the front
panel with two bolts, nuts and acorn
nuts, as shown.
3 Fasten the center of the door
jamb to the front wall panel and the
front wall channel with two screws.
4 Fasten the top of the door jamb
to the door track with two screws.
Do the same for the bottom into
frame.
Repeat steps 2 through 4 for the
opposite door jamb.
9365
=
STEP
0% =
> =
1 or
INSIDE OF
BUILDING
oy
N |
STEP TN
5 N = (2) bolis TOP VIEW
{1 Door Track \
Acorn Nut m i)
3-0 о —— EJ 9370
Bolt
Hex J
N
QQ
7 9370
Acorn Nut
N
1
— yh
Front Wali Channel
N
TOP VIEW Cross-Section
Top View
Front Wall Channel
a —
=
—
Jr
Screw
STEP
3
N Screw
TOP VIEW
Door Track
Cru
Screw
® Parts Needed For @ ® 6000 Right Gable (2)
. ® 6001 Left Gable (2)
Gable Assemblies ® 5971 Roof Beam Bracket (4)
The gables go on top of the front and
rear walls to support the roof beams. STEP
Edge Trim 1
(Plastic Piece)
NOTE
The gables are packed nested
together and might be mistaken
as one piece. Carefully separate
them before continuing.
1 Apply edge trim to the top edge of
the right gables and left gables.
2 Attach the four roof beam
brackets to the gables using two
bolts, washers and nuts.
NOTE
Mounting leg of bracket must
face toward center of gable
and holes closest together
must be on top
5971
Roof Beam
Brackets
| ( \ CAUTION: [STEP
> 2
To avoid mishap on the sharp
edge the edge trim must remain
in place on the top edge of the
gable until right and left roof
panels are in place.
e Parts Needed For @ @ Left Gable Assemblies (2)
® Right Gable Assemblies (2)
Step 1 2 Gables/Braces ® 6635 Gable Brace (2)
$025
1 Lift and fasten a right and left
gable, under angle at corner, to the
door track and rear wall angle with ‘
screws. |
Hint: On the front gable, leave out 2 | \ |
screws closest to center gable leg. р }
On the rear gable, use a bolt and nut I} |
at the overlapping rear wall angle. | $
2 Join the left and right gables | |
together with a gable brace using a
bolt and nut in the bottom hole only.
3 Repeat Steps 1 & 2 for the door
track on the front of building, except
for the track supports, fasten as STEP
shown.
6635 Gable Brace
25
Step 13
$Q26
1 Spread the two halves of the double
roof beam and fasten to the gable
brace of the front gable.
2 Fasten the other end of the double
roof beam to the gable brace of the
rear gable.
3 Fasten the single roof beams,
small holes on top, as shown using
bolts and nuts.
Spread Two Halves
Of Roof Beams
Roof Beams
Roof Beam (Single)
® Parts Needed For @
STEP
e Main Roof Beam Assembly (1)
e Single Roof Beam Assembilies (2)
STEP
e Parts Needed For @
® 6640 Right Roof Panel (1)
Right Roof Panel
Installing the roof panels is best done
with a step ladder. Begin installing 5641 = 9 1= 6640
roof panels atthe back right corner of =
the building. Each screw and bolt in m
the roof requires a washer. 6529 — A —— aa Y — 6529
NOTE 6529 = B| 6529
Measure the building diagonally |
again and make adjustments to | ==
make sure the building is square 0529 fe 8 = 7 6529
and level. This will make the roof == ==
panels fit better, and holes will 6640 |... 10—= 9d 6641
align. Don't anchor the floor frame. EE
STEP Front
NOTE
If a Roof Beef-Up Kit was 1
purchased, assemble prior to
attaching the roof panels. STEP | | STEP | | STEP
2 3 4
1 Locate all the roof panels by their Hint: Follow the fastener sequence
numbers and place them on the ghown for proper alignment.
ground alongside the building in their
proper positions.
2 Position a right roof panel at the
back right corner and fasten tothe top
roof beam using screws.
3 Remove edge trim from the left
gable under the roof panel.
.
er a BS cul
ADO es
a OU
4 Continue fastening the right - e > но
roof panel to the gable and lower A T7 13
roof beam using screws, boits | .
and nuts as shown. Do not fas- о 0 .
ten the lower end of the panels a
to the side wall angles at this IES
time.
27
Oe 6641 Left Roof Panel (1)
© 6529 Roof Panel (2)
@ 6869 Ridge Cap (1)
© Parts Needed For e
Roof Assembly
1 Install a left roof panel at the left
rear corner of the roof.
2 Install two roof panels in the
sequence shown on previous page.
Follow fastener sequence while fas-
tening roof panels.
NOTE
Narrow roof panel rib (with bead
on it) is always overlapped by
wide rib of adjacent panel
3 Cover the joint at the peak with
weather stripping tape. Unroll the
tape and press it down over the open-
ing at the ridge as you install each
roof panel. Do not cut the tape until
entire roof is completed.
4 Install one ridge cap 6869 on the
roof section using bolts and nuts.
5 Fasten the roof panel ribs, peak
cap and ridge cap together using
bolts and nuts.
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Screws To
Roof Beam
Fasten at
æ Overlap With
| Bolt
Fasten at €
Overlap With @
Boit
Screws To
Roof Beam
Do not fasten
at this time
STEP
STEP
6641 Left Roof Panel
6529 EEE ante
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6529
Roof Panel
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e Parts Needed For @ ® 6529 Roof Panel (2)
Roof Assembly ® 6868 Ridge Cap (1)
1 Install two roof panels as you
unroll the weather stripping tape,
and press it down, install the second
ridge cap 6868 overlapping the first
ridge cap. Align the holes and fasten
using bolts and nuts.
NOTE
If roof beam holes do not line up
with the roof panel holes, shift the
building from left to right.
If this does not help, your building
may not be level. Shim the
corners until holes line up.
SN
PY Lo Я к À й y
PETER E y TR 3
rn PTA ET
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Rs
EN ЛОКИ
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E LATA PEE
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LU a Le A В PE AE NDA
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= PEREDA de CO Ae
7 " Te E 2 y
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6529 Roof Panel
® 6529 Roof Panel (2)
© Parts Needed For @ ® 6641 Left Roof Panel (1)
© 6869 Ridge Cap (1)
Step 1 7 Roof Assembly ® 6640 Right Roof Panel (1)
seso
1 Install two roof panels, left roof
panel, ridge cap 6869 and right
roof panel on the front of the roof as
before.
2 Fasten the roof panel ribs, peak
cap and ridge cap together using
bolts and nuts.
3 Fastenthe lower end of the panels
to the side wall angles using screws
and washers.
Peak Cap
Cut
Weather Stripping
and Fold Under
O Parts Needed For @
Roof Trim
e 6015 Side Roof Trim (4)
e 6014 Side Roof Trim (2)
1 Attach the side roof trim piecesto
the lower end of the roof panels on
each side of the building using screws
at each panel overiap.
NOTE
A single screw fastens both trim
pieces at the overlap.
2 Using your thumb and index fin-
ger, overbend the bottom flange of
the side roof trim at the corner inward
enough so the right and left roof trim
caps fit onto right and left corners.
3 Fasten the roof trim caps to the
side trim using a screw.
STEP
3
Trou Trim >
{
—
..
=
=
1 6015
Re
> Roof Trim
e 6014 STEP
6015 1
LD
STEP 7
2 = Tuck Flange
inward to Fit
Inside of
Roof Trim Cap
31
® Parts Needed For @
Door Assembly
® 3719 Door Handle Brace (2)
© 10477 Right and Left Doors (2)
® 10497 Horizontal Door Brace (4)
® 6300 Vertical Door Brace (2)
The steps on this page tell how to
assemble the right door. You will
perform exactly the same procedures
for the left door. Each bolt and screw
in the door requires a washer. Pro-
ceed as follows:
1 Attach the door handle brace
and handie to the door with 1 bolt as
shown. Don't tighten the bolt yet.
2 Swing the door handle brace up to
the hole on the center of the door and
insert a screw.
3 Hold the vertical door brace
against the center of the inside sur-
face of the door and turn the screw to
hold the vertical door brace and door
handle brace in place. Fasten to
door above and below center
connection using 2 screws.
4 Insert a second bolt in the door
handle and tighten both bolts.
5 Put a horizontal door brace onto
the top edge and bottom edge and
fasten with 1 bolt in the center.
6 Attach the lower door guides and
bolts as shown.
7 Repeat steps 1 through 6 for the
left door.
56382 ©” 10477
2p Right Door
10497
STEP
STEP
END VIEW
SHOWING:
Horizontal
Door Brace
® Parts Needed For e ® Right Door Assembly (1)
Step 20 Door Installation & Adjustment e Left Door Assembly (1)
$033
Horizontal Door Brace
Gable
Door Track FU
Door Slide 4
Я
H
1
1 From inside the building, put the 5 y
bottom of the right door assembly Ny
(on your left when you are inside the i STEP] [STEP
building) behind door jamb into the y
I 1 2
front frame track. y
2 Position the top of the door so that
the holes in the door line up with the
holes in the door slides.
Front Floor Frame Assembly
3 Fasten the door to the door slides ” Door Slide
usingtwo #10Bx1/2" (13 mm) screws
per door slide.
NOTE E]
The holes in the door slides allow “e te,
you to adjust the doors. Place the Adjustment Holes #10Bx1/2" (13 mm)
door in the middle holes. | Screw 7
| STEP
|
4 Repeat steps 1 through 3 for the 3
left door. |
Adjustment Holes Allow
Doors to Meet Evenly +
Along Their Length
| = ee =
Right Door | Left Door || | STEP
| a
Keep this Owner's Manual and Assembly Instructions for future reference. 33
Anchoring and Floor Frame
XA34dhw
Anchoring
Anchor your building at this time.
Floor Frame
If you have purchased a Floor Frame Kit you need to install it at this time.
XA35hw
HE EEL Bdfd fii AM RARE a LLP? á e. SEE as RE BAMA lini pain et EFF EEE — рЩЕНННЫМ
SOME FACTS ABOUT RUST
Rusting is a natural oxidizing process that occurs
when bare metal is exposed to moisture. Problem
areas include screw holes, unfinished edges, or
where scrapes and nicks occur in the protective
coating through normal assembly, handling and
use. Identifying these natural rusting problem areas
and taking some simple rust protection precautions
can help to stop rust from developing, or stop it
quickly as soon as it appears.
SOME FACTS ABOUT RUST
FURAN o bids ne BE EL SABRES ie pe LEO erie A Melk
1. Avoid nicking or scraping the coating surface,
inside and out.
2. Use all the washers supplied. In addition to pro-
tecting against weather infiltration, the washers pro-
tect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free of
debris and leaves which may accumulate and retain
moisture. These can do double damage since they
give off acid as they decay.
4. Touch up scrapes or nicks and any area of visible
rust as soon as possible. Make sure the surface is
free of moisture, oils, dirt or grime and then apply an
even film of high quality touch-up paint.

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