Two Trucks (T-16,T-25) Combination Body

Two Trucks (T-16,T-25) Combination Body
COUNTY OF MIDDLESEX
SPECIFICATION AND CONFIRMATION FOR
TWO TRUCKS WITH COMBINATION DUMP & SPREADER BODY,
SNOWPLOW HARNESS, AND WING
G.V.W. 68,000 LB
UNITS REQUIRED:
T-16 and T-25
TWO New 2015 Trucks with Combination Body,
Snow Plow Harness, Metro Wing Tower, Snow Wing
and Pintle Hook Package
SUBMISSION OF QUOTATIONS:
Sealed Quotations, plainly marked as to contents, addressed to:
Chris Traini, P.Eng.
County Engineer
County of Middlesex,
399 Ridout Street North,
LONDON, ONTARIO
N6A 2P1
will be received until 12 o'clock noon, local time on
WEDNESDAY OCTOBER 22, 2014
SPECIFICATIONS:
The units offered by the Bidder should meet the following County specifications.
The Bidder shall indicate opposite each paragraph in the space provided the actual
specification of his unit.
The vehicle shall meet or surpass the mandatory requirements of the "Canadian
Motor Vehicle Safety Regulations (S.O.R. 70-487) amended".
The County of Middlesex reserves the right to accept or reject any or all
quotations in whole or in part for any reason or concern without any claim
whatsoever because of cancellation. The County reserves the right to accept or
reject any of the options listed as they see fit.
SPECIFICATIONS
CONFIRMATION
Page 2
(A) SPECIFICATION FOR TRUCK
1.
MAKE
MODEL
FREIGHTLINER
114SD SET BACK AXLE
INTERNATIONAL
7600
SET BACK AXLE
WESTERN STAR
4700SB SET BACK AXLE
Other models comparable to those listed above may also be included.
MAKE:
2. VEHICLE WEIGHT
(a)
(b)
(c)
G.V.W. - 68,000 lb minimum
SPECIFY
The allowable G.V.W. as supplied shall be shown on a metal tag
Chassis Weight - 17,300 lb. min.
SPECIFY
3. ENGINE: Only Engines accepted:
YES
lb
NO
lb
Navistar N-13
Detroit DD13
MAKE
MODEL
Engine must be WET SLEEVE rebuildable
YES:
NO:
Engine Warranty: State engine warranty
SPECIFY
included
(a)
Number of cylinders: six
SPECIFY
(b)
Gross H.P. - 410 min.
SPECIFY:
HP @
RPM
(c)
Net H.P.
SPECIFY:
HP @
RPM
(d)
Gross Torque - 1550 lb./ft. minimum. SPECIFY
lb./ft. @
RPM
(e)
Net Torque
SPECIFY
lb./[email protected]
RPM
(f)
Engine Weight
SPECIFY
lbs.
(g)
Displacement – 12.8 litre minimum
SPECIFY
litres
(h)
Air Cleaner - Heavy Duty-Dual
SPECIFY
element shall consist of TWO
SEPARATE filters, an outer large
diameter cleanable/replaceable filter
and a smaller dia. inner safety filter
with separate retainers for each filter
(i)
Dual stage air intake complete with integral snow valve for
YES
NO
Summer/Winter operations with-in dash control for operator.
(j)
Oil Pan- shall be rust protected with zinc
SPECIFY
nickel; plating or equivalent- Composite
(k)
Alternator - shall be BRUSHLESS
CAPACITY: _____________ amps
165 amp. min. capacity
(l)
Battery Box - shall be fully enclosed, batteries must be protected YES
NO
from moisture, salt and sand to prevent terminal corrosion
(m)
Battery - Three 12 volt batteries with sealed
SPECIFY: _____________ CCA
terminals to be supplied and shall have a
minimum total cranking capacity of 2775 CCA
Aluminum battery cover lid.
SPECIFICATIONS
Page 3
CONFIRMATION
(n)
YES
NO
Batteries shall be mounted in-cab under passenger seat – or
in such a way as to not interfere with body builder equipment
and close enough to cab to prevent voltage loss to ECM.
SPECIFY LOCATION:_______________________________
(o)
For the hydraulic pump, a minimum 4 in. diameter opening
through the radiator shall be provided centered with the
crankshaft of the engine to allow adequate clearance of the
YES
NO
P.T.O. shaft.
Crankshaft shall be provided with an adapter for P.T.O drive
Where a crankshaft is located low enough to allow the front mounted pump to
NOTE: operate with sufficient clearance below the radiator, the 4 in. opening in the
radiator is not required.
(p)
Anti-freeze shall be Extended life and supplied to - 35oC
YES
NO
(q)
Fan clutch - shall be an air controlled Horton Drivemaster
YES
NO
automatic with on/off control model and 2-speed hub model
Type:
(r)
High temperature and low oil pressure engine protection alarm
YES
NO
bell or buzzer device shall be installed.
(s)
All coolant hoses shall be silicone
YES
NO
(t)
Air Compressor - Cummins 18.7 cfm min
YES
NO
Type:
(u)
Coolant filter/conditioner shall be installed.
YES
NO
(v)
The radiator shall be Aluminum
YES
NO
(w)
Engine shall be programmed that engine idle time does not
YES
NO
exceed 10 minutes
4. TRANSMISSION:
(a)
Transmission shall be a 13 speed Fuller RTLO- 16913A
(b)
Transmission input shaft shall have heavy duty
SPECIFY
roller bearing 2 inch spline with 1.18 inch pilot
option.
(c)
Transmission shall be equipped with an oil
SPECIFY
cooler
(d)
Transmission shall be filled with synthetic oil
SPECIFY
(e)
Clutch - 15.5 in .dia. dual plate Ceramic Faced
SPECIFY
Spicer Easy Pedal Clutch
(f)
Clutch complete with a clutch brake shall be supplied
(g)
Clutch pedal shall be grate type
(h)
All pedals shall be suspended, not floor mounted
(i)
Remote grease fittings for clutch cross shaft shall be supplied
(j)
TCM to be in-cab
5. CHASSIS
(a)
Clean C.A. - 138 in. approx., no obstruction of
SCR/DPF. MUST CONFIRM WITH
BODY BUILDER
(b)
Front spring capacity, at the ground - 11,000
lb each minimum
(c)
Rear Suspension capacity, at the ground 23,000 lb each
SPECIFY
in
SPECIFY
lb
SPECIFY
lb
YES
NO
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
SPECIFICATIONS
Page 4
(d)
Base Length (centre of front axle to centre of
SPECIFY
in
rear drive axle) 210 in. approximately
(e)
Rear Suspension shall be Hendrickson Haulmaxx HMX-460-54
with shocks for both axles.
(f)
Front Springs shall be heavy duty multileaf
(g)
Front rubber auxiliary springs shall be installed on each side
(h)
Bidders to submit schematics of related O.E.M 2014 emissions
with bid submission, i.e. DPF/ SCR and urea tank location,
exhaust routing.
6. CAB:
(a)
Conventional Cab with PREMIUM DELUXE INTERIOR
PACKAGE. Full front tilt hood (complete with chrome stationary
grille separate from hood, fixed in front of rad) that will not
interfere with a front mounted P.T.O. Hydraulic Pump. A bug
screen and rock guard shall protect rad and any other front
mounted coolers
(a1) Engine service hood hatchs shall be provided on tilt hood for
access to oil dipstick, filler tube and rad check. Enhanced dipstick
located for checking oil when hatch is opened. (Note: dipstick
locate not to be at back of engine where you have to tilt hood to
check oil level
(a2) Cab shall have air ride suspension
(b)
For sound (Max 80 D.B.A. interior cab noise) and heat protection,
deluxe interior insulation with padded door trim panels / map
pockets are required on each door, padded insulated cloth
headliner and complete back panel. Heavy duty under floor
insulation with heavy duty rubber floor matting. Overhead
console with netting for storage pockets.
(c)
Heavy duty, high back, DARK GREY colour,
SPECIFY
100% CLOTH seats with foam rubber cushions.
(d)
The driver’s seat shall be a NATIONAL 2000
SPECIFY
Model (or equivalent) with arm rests, and must
have a fully adjustable air ride suspension, with
fore/aft leg reach setting, front seat cushion
height adjustment for leg support and manually
adjustable lumbar supports
(e)
The passenger’s seat shall be fully padded and of heavy duty
construction and non-air ride if batteries located under seat.
SPECIFY: ____________________________________________
(f)
Power windows and doors locks shall be supplied with controls on
both doors and controls for both doors on drivers door
(g)
Floor mats – Heavy duty rubber for driver and passenger side
(h)
Sun Visors - Dual adjustable plus fold down for side window on
drivers side.
(i)
Windshield Wipers - shall be Heavy Duty with intermittent feature
Winter wiper blades shall be winter/snow type.
Shall also include O.E.M. cowl tray at bottom of windshield to
protect wipers from snow buildup.
CONFIRMATION
YES
NO
YES
YES
YES
NO
NO
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
SPECIFICATIONS
Page 5
CONFIRMATION
(j)
Mirrors - two outside, shall be supplied and shall be 6” x 16”
YES
NO
minimum, chrome or stainless steel HEATED POWERED BOTH
SIDES West Coast type with LED clearance lights. Also two
matching 6 in. HEATED convex mirrors shall be supplied. Chrome
look down mirror on passenger side
(k)
All mirrors shall be electrically heated to prevent fogging and ice
YES
NO
build up
(l)
Fresh air heater and defroster with 5 speed fan and side windows
YES
NO
defroster
(m)
Factory installed, cab pressurizing air conditioning shall be
YES
NO
supplied
(n)
Electronic engine hand throttle cruise control shall be supplied
YES
NO
(o)
Fuel, engine temperature and voltmeter gauges shall be supplied
YES
NO
(p)
Electronic reading oil pressure gauge shall be supplied complete
with an automatic low oil pressure engine kill switch.
Tachometer and engine hour meter shall be supplied
Air filter restriction DIAL gauge shall be mounted in the dash
Two in dash cup holders shall be supplied
18” tilt/telescoping steering wheel with steering column tilting
The complete unit shall have an application of Krown Rust
Control. This includes removing lights on rear of box and spraying
inside areas
Exterior towel bar and interior yellow grab handles on each side to
assist easy entry and exit
2 air horns - shall be supplied complete with snow shields.
Dual electric horns.
The chrome vertical exhaust stack shall have a heat guard for burn
protection
AM - FM clock radio shall be supplied
Bluetooth compatible for mobile phones
O.E.M. electric heated windshield shall be supplied
O.E.M. tinted windows shall be supplied
Front fender rubber extensions on each wheel opening to help
check road spray complete with full width lower extended splash
guards
Full inner fender splash guards designed to keep engine area free of
snow/sand
The electrical system shall be supplied with circuit breakers where
possible. Also in dash 12 volt power outlet supply shall be included
All electrical connections shall be waterproofed with Glyptol or
equivalent
An inter vehicle interfacing electrical junction block for body
builders lighting connect shall be mounted in cab behind drivers
seat
If programmable safety features are available, such as pre-trip
exterior light inspection etc., they shall be included
Exterior aerodynamic sunshade (sunvisor) painted to match cab
colour, sunvisor to have recessed LED clearance lights
YES
NO
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
YES
NO
YES
NO
YES
NO
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
(q)
(r)
(s)
(t)
(u)
(v)
(w)
(x)
(y)
(z)
(aa)
(bb)
(cc)
(dd)
(ee)
(ff)
(gg)
(hh)
(ii)
SPECIFICATIONS
Page 6
(jj)
5 lb fire extinguisher mounted beside driver’s seat and accessible
when door opened
(kk) Triangle reflector and first aid kit shall be supplied and installed
(ll)
Wiring in the center of the header console for two-way radio
mm) Lower cab skirting under cab door entry – both sides
7. FRAME:
(a)
Axle to rear of frame distance to be 62 in. min.
(b)
Frame shall be supplied as follows:
MAKE
Freightliner
and Western
Star
NAVISTAR
FRAME
REINFORCING
11 1/8” x 3 9/16” x
7 1/16”
¼” ‘C’ channel
10.125” x 3.580” x
0.312”
‘C’ channel 10.83” x
3.892” x 0.312”
CONFIRMATION
YES
NO
YES
YES
YES
NO
NO
NO
SPECIFY
MATERIAL
YIELD
STRENGTH
SECTION
MODULUS
RESISTANCE
BENDING
MOMENT
120,000
PSI
30.0
3,840,000
120,000
31.10
3,421,000
PSI
Resisting bending moment (Section Modulus x yield strength) shall be 3,100,000 lb. in. min.
Section Modulus shall be 28.0 minimum.
SPECIFY MAKE
FRAME SIZE
REINFORCING SIZE
MATERIAL YIELD STRENGTH
SECTION MODULUS
RESISTANCE BENDING MOMENT
(c)
A MTO bridged cross member shall be installed within 10 in. of
YES
NO
rear of cab to transfer snow plow wing push to each frame rail.
(d)
Left side of frame shall be kept clear 90 in. forward of centre of
YES
NO
rear axles for the sander spinner
(e)
Minimum 24” integral front frame extensions with ¼” frame
YES
NO
insert shall be supplied FOR Western Star and Freightliner
8. STEERING
(a)
Power steering shall be supplied with dual steering boxes
(b)
There shall be a filter for the steering fluid
SPECIFY
and it shall be serviceable without
dismantling any power steering components
9. AXLES
(a)
SET BACK front axle shall be 22,000 lb.
CAPACITY
capacity minimum with 11,000 lb. spring
rating each side.
(b)
Rear axle shall be 46,000 lb. with
CAPACITY
HENDRICKSON Haulmaax HMX-460-54
46,000 lb. suspension capacity min.
(c)
Front axle shall be SET BACK and have Oil Bath wheel bearings
and front shock absorbers.
(d)
Rear axle shall have a oil pump and filter
Rear
axle spacing shall be 54 in. between the axle centres
(e)
SPREAD
YES
NO
lbs.
lbs.
YES
NO
YES
NO
in
SPECIFICATIONS
Page 7
CONFIRMATION
(f)
Rear axle shall be single speed
YES
NO
(g)
Rear axles shall have power divider full locking differentials with
YES
NO
driver control on dash – axles lock in forward rear and rear to rear
axle.
(h)
Rear axles shall be filled with synthetic oil
YES
NO
(i)
YES
NO
A driveline analysis shall be provided
(j)
Road speed at rated RPM in top gear shall be SPECIFY SPEED
km/hr
l05 km/hr approximately
(k)
State axle ratio for best startability and
SPECIFY
gradability
(l)
Following is a list of approved axles:Dana Spicer
D46-170P/R46-170
Rockwell
RT-46-164PEH
MAKE
MODEL
10. BRAKES
(a)
Service Brakes - full air brakes shall be supplied with ABS
(b)
Rockwell front brakes, size 16.5 x 6 in.
SPECIFY TYPE:
min. shall be supplied. S Cam type
SIZE
mm
(c)
Rockwell rear brakes, size 16.5 x 7 in.,
SPECIFY TYPE
min. shall be supplied. S. Cam type with SIZE
mm
four Anchorlok Life Seal 3030 brake
chambers
(d)
Brakes shall be in accordance with MVS 121 U.S. Standards
(e)
Bendix Westinghouse AD-9 air dryer to be supplied
SPECIFY
(f)
Brake chambers on rear drive axle shall not extend beyond
rear tires
(g)
Slack Adjusters - shall be equipped with Gunite slack adjusters
(h)
Truck to trailer brake package with 7 wire trailer plug and glad
hands to rear of chassis frame. In-cab ‘spike’ hand brake control
on steering column and trailer maxi brake in-dash control.
11. WHEELS AND TIRES
(a)
Front rims and hubs shall have a load rating of 12,500 lbs each
Front rims shall be Accuride ALUMINUM disc # 29374 ANP 22.5 X 12.25 with 4.75 inset, hub pilot.
Specify rim type, Accuride #, load rating
_____________________________________________________.
(a1) Rear rims and SPARE rim shall be Accuride ALUMINUM disc
#29644ANP - 22.5 x 8.25
Specify rim type, Accuride #, load rating
_____________________________________________________.
(a2) Specify hub type, make, part #, load rating
_____________________________________________________.
(b)
Front tire size shall be 425/65R x 22.5 - 20 ply
SPECIFY
steel belted radials
(c)
Front tires shall be Michelin XZY-3
SPECIFY
(d)
Dual rear wheels for rear axles shall be supplied
(e)
Two wheel guard nylon rings per wheel shall be installed
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
SPECIFICATIONS
Page 8
(f)
Rear wheel rim size shall be 22.5 x 8.5 in
(g)
Rear tires shall be Michelin XDS2-16 ply
(h)
One spare tire Michelin XDS2 16 ply mounted
on ALUMINUM rim shall be supplied
CONFIRMATION
SPECIFY
SPECIFY
SPECIFY
12. PAINT
(a)
Paint shall be C.I.L. Morency Orange or equivalent Omaha Orange YES
(b)
YES
Chassis frame, axles and hubs O.E.M. Imron 5000 BLACK
(c)
Door Lettering
NOT REQUIRED
13. FUEL TANK
(a)
80 U.S. gallon / 302L tank shall be supplied. Tank shall not
extend beyond rear of cab. This area may be needed for spinner
modifications
SPECIFY:
gallons/ B.O.C w/DPF tank_______”
(b)
Tank shall be mounted on left hand side and shall include a helper step
fastened to bottom of tank
Cab entry steps to be expanded aluminum ‘BUSTIN’ style in lieu of
(c)
(d)
(e)
(f)
standard steel
The tank shall be constructed of non polished aluminum
Fuel tank straps and helper step shall be stainless steel to protect
aluminum fuel tank from rusting.
The urea tank shall have a minimum of 6 gallons capacity.
Specify location:_________________________________
14. LIGHTS & WARNING DEVICES
(a)
Two, fender mounted 4 in. diameter amber directional lights,
facing front
(b)
Rear red directional lights shall be supplied
(c)
Stop/tail lights shall be supplied
(d)
Five identification streamlined cab clearance lights mounted in
exterior colour coded cab deflector shall be supplied
(e)
Four-way flashers shall be supplied
(f)
Back-up lights shall be supplied
(g)
102 dba back-up alarm with volume control shall be supplied
(h)
All rear and clearance lights shall be LED where available
SPECIFY:
(i)
An O.E.M. auxiliary plow light wiring harness with dash switch
shall be supplied
(j)
O.E.M. wiring junction box behind driver’s seat for body builders
plug in of body lights
(k)
Turn signals shall be self cancelling
15. WARRANTY AND SERVICE LITERATURE
(a)
Signed Manufacturer’s factory warranty shall be supplied
(b)
Shop Manual and Parts Book shall be supplied including Shop
Manual for Engine
(c)
The price for a OPTIONAL five year Drivetrain Warranty
which includes (transmission and rear ends) and a 7 - Year
250,000 mile vocational internal protection extended engine
NO
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
YES
YES
NO
NO
NO
YES
YES
YES
YES
NO
NO
NO
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
SPECIFICATIONS
Page 9
warranty. This warranty will also cover all genuine engine
parts and the after treatment support system. OPTIONAL
warranties shall be included but separate from quotation bid
price.
(d)
OPTIONAL: Allison 4500RDS-P 6 speed automatic
transmission with keypad on dash, transmission cooler with
in-dash temperature gauge, synthetic transmission fluid.
Include literature and standard warranty with bid submission.
OPTION shall be included but separate from quotation bid
price.
(e)
The dealer pre-delivery inspection will not be performed until
after the completed truck is returned from body installer and ready
for delivery. All warranties to start and go into affect once
completed unit put into service by the County.
CONFIRMATION
YES
NO
(f)
Upon delivery a DETAILED LIST shall be supplied stating
filter and belt numbers, all types of fluids required and their drain
intervals, and all time frames for regular maintenance work
YES
NO
(g)
A qualified technician shall provide 2 hours of training per unit to
County employees when each unit is delivered and 2 additional
hours for first maintenance procedure
YES
NO
NOTE:
This specification lists only the major details of a unit, therefore it is the
supplier's responsibility to deliver a fully-equipped vehicle with compatible
components to provide dependable efficient service. This also includes all
items associated with the new DPF/SCR system
16.
TRADE-IN
NO COUNTY TRADE-IN
17. DELIVERY DATE:
(a)
Number of weeks after receipt of purchase order
NOTE:
SPECIFY: _______ weeks
Complete manufacturer's literature and specifications shall accompany each
quotation
These specification sheets shall be completed and returned with the
quotation form along with a copy of detailed chassis line setting ticket
specifications
The unit shall be delivered to the County Garage 5 km. west of Hyde Park
on County Road #17
Licencing shall be done by the County. Annual Inspection Sticker supplied
by truck dealer.
18. BODY MANUFACTURE: Only approved equipment supplier accepted: VIKING-CIVES LTD.
ISO9001 – 2008 REGISTERED
Transport National Safety Mark # _____
SPECIFICATIONS
Page 10
CONFIRMATION
(B) GENERAL REQUIREMENTS FOR COMBINATION DUMP SPREADER BODY AND
HOIST
(a)
MAKE: Viking
MODEL: Proline 1415HW ‘U’ body
(b)
The box shall be mounted within 19 in.
SPECIFY
of the rear of the cab
(c)
Body weight including hoist
SPECIFY
lbs
must not exceed 7,200 lbs
(d)
Body shall be smooth U shaped allowing unloading by gravity
YES
NO
flow in spreading position. No breaks or forming of sides
(e)
Body sides shall be 3/16 Cor-Ten A corrosion resistant steel. All YES
NO
welds will be 100% continuous inside and outside
(f)
Floor, front panel and tailgate shall be 3/16 Cor-Ten A steel
YES
NO
(g)
The top longitudinal rail of body shall be 6" x 4" x 3/8"
YES
NO
rectangular tubing
(h)
Tailgate shall not be any higher than 62 inches
YES
NO
SPECIFY
(i)
Tailgate shall be constructed of 3/16" Cor Ten A steel with 3/16 YES
NO
formed cross bracing
(j)
Tailgate shall be supplied with coal gate with adjustable lever to YES
NO
curbside
(k)
Tailgate latch mechanism shall be air trip using two 30/30 air
YES
NO
brake chambers complete with steel bolt on chamber covers
(l)
Spreader chains and brackets shall be supplied and chains shall
YES
NO
be grade 70 5/16"
(m)
Hoist shall be three stage telescopic with a 5 ½ inch bore. Each
YES
NO
stage shall be completely sealed. Hoist to be nitrated.
(n)
Hoist class shall be minimum 80/30 ton Mailhot
YES
NO
Specify:
(o)
The dump box tipping angle shall be 50 degrees
YES
NO
(p)
The hinge diameter shall be 2 ½ inches and the centre of hinge
YES
NO
pin shall be 53" behind centre of rear axles. Hinge to have
grease fittings.
(q)
The dump body shall operate from a double locking air control
YES
NO
connected to the snowplow hydraulics
(r)
Body length shall be 15 feet. – SPECIFY ______
YES
NO
(s)
Height of sides shall be not any higher than 53 inches from floor YES
NO
SPECIFY
(t)
Distance from floor of box to ground shall be 50 inches. If
YES
NO
required a 4 inch sub frame shall be installed constructed of 4
inch structural tubing and braced sufficiently
(u)
Water level capacity 14 cubic yards
SPECIFY
Water level capacity 17 cubic yards with
SPECIFY
8" boards
(v)
The tarp shall be a 90 in. wide durable mesh type
YES
NO
(w)
Covering and uncovering of the box shall be by means of a front YES
NO
mounted tarp spring / roller and side mounted aluminum swing
arms air operated by two outboard air operated tarp cylinders
(x)
Dog legged 1 ½” x 1 ½” tubular aluminum tarp arms
YES
NO
SPECIFICATIONS
Page 11
(aa)
The system shall be driver controlled by means of a in-cab
control device mounted on floor pedestal beside drivers seat
(bb)
There shall be an override that will allow manual operation of
the system if the power operator fails
(cc)
The main conveyor shall be recessed along the center length of
the dump box floor. Main conveyor floor is ¼” HARDOX 450.
Conveyor width 25.75”. Rear cleanout screen to be pinned.
(dd)
The main conveyor shall be 25:1 50,000 lb. planetary hydraulic
direct drive with a minimum of 38,000 lbs torque
(ee)
The main conveyor chain shall be #30,000 minimum tensile
strength pintle chain with 1/2" x 1 1/2" crosses welded every 9"
(ff)
The cross conveyor shall be hydraulic direct drive and consist of
#17,000 pintle chain with 1/2" x 1 1/2" crossers every 4". Cross
conveyor to bolt to chassis and be easily removed for off season.
Cross conveyor table and spinner assembly prepped and painted
Imron 5000 Elite SS Medium Gloss Black.
(gg)
The discharge gate shall be adjustable by hand crank from
drivers side with calibration / gate height sticker.
(hh)
An adjustable polyurethane spinner shall be provided on the
drivers side ahead of rear wheels with quick attach dripless
hydraulic couplers. Anti coning device for spinner. Fold down
sand and salt chute - poly lined.
(ii)
A system shall be provided to lay salt down in a narrow strip,
shall be hinged to swing up when not in use, and must not plug
due to snow or slush on the highway
(jj)
The body operation shall be powered by snowplow harness
hydraulics
(kk)
The hydraulic reservoir shall be equipped with above tank top
mount low oil level indicator with gauge part# 0560116 with in
cab warning light and buzzer. Standard side mount oil gauge
not required because of above tank top mount level indicator.
(ll)
The hydraulic reservoir shall be of sufficient capacity to operate
plow, wing, sander and dump body. Equipped with sight
/ temperature gauge and ball valve shut offs.
(mm)
The hydraulic reservoir shall be combined with the valve body
enclosure similar to Bosch Rexroth # CS-VTM-160-RFM-100R-L-B-S-T-F-XX SPECIFY:
(nn)
Fenders fully enclosed are required to run continuous length of
dump body and shall be 100 % welded.
(nn1)
Aluminum fenders over rear tandems pinned and bracketed to
underside of box that are easily removable, fenders to fit 54”
spread. Front mud flaps to be chassis mounted
(oo)
Mud flaps shall be mounted fore and aft of rear tandems
(pp)
A completely sealed Grote Ultra Blue body wiring harness
package shall be supplied
(qq)
The light system shall include dual stop and tail lights, backup
lights, clearance and identification lights to conform to current
CMVSS All lights shall be LED where possible.
(rr)
An amber and blue strobe light (Star# 16884) shall be installed
on a adjustable height pedestal behind cab, with separate in cab
CONFIRMATION
YES
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
SPECIFICATIONS
Page 12
switches.
Also one Grote amber and one blue strobe shall be mounted
each side of the tailgate
(ss)
Two upper aluminum M.T.O. rear light posts complete with 2
six inch brake lights, 2 six inch turn signal light/stop lights.
Grote upper LED blue strobe on drivers MTO pole-amber on
curbside, 2-six inch Grote back-up lights- L.H./ R.H. aimed @
ground and hooked into O.E.M. reverse switch: 2 power cords
complete with seven prong trailer plugs. Grote 6” back-up light
bracket-lower drivers side of gate-hooked into O.E.M. reverse
switch.
Grote 6” spot light B.O.C. for conveyor-switch in cab.
(tt)
The body shall be shot blasted, zinc primed and painted with
DuPont Imron 5000 Elite SS baked finish ORANGE to
match cab of truck.
Top of integral steel body fenders including the rubrails and
forward face of rear body posts to be Line X’d., colour
coded to body.
(uu)
Underside of body fenders and whole floor structure shall be
covered with Line X in BLACK. Top of body rails where steel
sideboards install including the sideboard pockets to be Line
X’d. colour coded to body - before boards get installed.
(vv)
A dump body MTO fold-up aluminum access ladder with fold
up step shall be recessed flush with dump body rail and located
on driver’s side front corner
(ww)
A steel cover for the main conveyor shall be supplied
(xx)
Provision for County to add Screens for winter use shall be
Supplied- SCREENS NOT REQUIRED
(yy)
Eight inch steel side boards Line X’ black prior to install and
shall be installed as to not affect screens
(zz)
Parts and shop manual shall be supplied
(aaa)
Provisions shall be made to keep main conveyor chain from
dumping sand on undercarriage via polyliner.
(bbb)
Red and silver reflective tape full length on both sides and rear
of box
(ccc)
Shovel holder installed left side front of box
(ddd)
A MP Filtri high pressure filter assembly with 10 micron
absolute return line filter assembly shall be supplied.
(C) GENERAL REQUIREMENTS FOR HYDRAULIC PUMP
1
The hydraulic front mount pump shall be a Bosch Rexroth 100 cc
#A10V0100DFR/31L
SPECIFY - MAKE________________MODEL_____________
2.
The front mounted pump shall have a capacity of 48 G.P.M.
3.
Supplier and manufacturer to warrant the pump to operate the
spinner and conveyor at the maximum level of performance with
enough capacity to operate one other function
4.
Pump mounting plate complete with machined tubed balanced
drive shaft with grease fittings shall be supplied. Pump drive
shaft to have safety guard over it for protection.
CONFIRMATION
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
NO
YES
NO
SPECIFICATIONS
Page 13
5.
The pump assembly shall be driven directly from the crankshaft
of the truck engine
6.
The pump shall have an RPM rating equivalent or higher than
that of the truck engine at governed speed
7.
The drive shaft shall be supplied with spline long enough to
allow telescopic retraction of the shaft in order to change fan belt
without removing the pump
8.
Hydraulic hoses to connect pump shall be supplied. Their size
shall be adequate for quick operation of all hydraulic operations
and shall be 2 wire braided steel -70 degree + 260 degree rated
with 3 1/2 “bend radius SAE100R16, with swivels on both ends.
HOSES SHALL NOT INTERFERE WITH OIL OR FUEL
FILTERS
ALL HYDRAULIC HOSES TO BE WRAPPED IN PARTEC
KEVLAR HOSE WRAP
9.
All pressure lines must have minimum rating of 4,000 PSI
10.
Hydraulic valves to be Bosch-Rexroth M4.
11.
Main hydraulic valve sections to be split: One section @ front of
chassis in behind the plow harness on passenger side for plow
up/down: tilt harness and front wing functions-bolt on protecto
cover plate for valves. Second section of valves B.C. above frame
in an enclosed steel cabinet for: rear wing, body hoist and
conveyors
12.
A spare parts manual shall be supplied with each unit
13.
The pump shall have a two year warranty
CONFIRMATION
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
NO
YES
YES
YES
NO
NO
NO
YES
YES
NO
NO
(D) GENERAL REQUIREMENTS FOR ALL HYDRAULIC WING HARNESS
(a)
Front post shall be a Viking model VCL225 METRO hydraulic
YES
with no cable or sheaves
(b)
The post shall be a 8" I Beam at 18.4 lbs/ft.
YES
(c)
The post shall be designed for heavy duty service and incorporate YES
a double acting hydraulic ram to operate the front of the wing
(d)
The main supporting member for the front post shall be
4" OD x 2 3/4" ID x 5/8" wall tube cross member running through YES
both cheek plates reinforced with a 1/2" steel plate between the
cheek plate and front post
(e)
The auxiliary support shall be a 6 x 13 lb/ft channel running
YES
across the top of both cheek plates
(f)
Aeon 5,000 lb. capacity rubber helper spring kit shall be installed
YES
to the right hand O.E.M. front springs to support wing function.
(g)
The slide and hinge assembly shall be equipped with a torsion
YES
spring which will allow the spring to trip over obstacles and return
to its normal position.
(h)
The front post shall be reinforced with a diagonal brace of heavy
YES
pipe running back to the chassis side rails
(i)
Rear wing high post structure above frame rails shall allow for
YES
high winging and be Viking model VCL350 SCL/ Metro all
hydraulic-no cables or sheaves. Adjustable needle valves B.O.C.
in hydraulics to allow operator to change speed of wing up/ down
mode.
NO
NO
NO
NO
NO
NO
NO
NO
NO
SPECIFICATIONS
Page 14
CONFIRMATION
(j)
The rear structure shall attach directly to the right side of the
YES
NO
chassis close behind the cab
(k)
The weldmount shall be fastened in such a way for easy removal
if necessary.
YES
NO
(l)
The supporting structure shall extend across both chassis side rails
and along the right side to provide a distribution of the wing load
YES
NO
under heavy duty operation
(m)
A rigid load carrying enclosure shall be provided to support the
YES
NO
wing braces and hydraulic cylinder for the rear of the wing
(n)
The hydraulic valves shall be Bosch M-4 operated by featherable
YES
NO
air controls
(o)
The wing operation shall be fully hydraulic
YES
NO
(p)
The control assembly shall include three double acting (front &
rear of wing, tilt front harness) and two single acting (plow & box) YES
NO
valves This valve bank shall be situated so that it is easily
serviceable and washable and above frame.
(q)
The controls for the box (double locking) shall be mounted right
of the driver’s seat and the others on a pedestal in this order:
1. plow (single locking)
YES
NO
2. front of wing
3. rear of wing
4. tilt front harness
Shall have a 2 way adjustable floor pedestal between seats with
NO
YES
under cab floor plate for rigidity. Pedestal platform where lever
control functions for plow and wing are installed - to have an
adjustable control to allow pedestal to be able to be tilted for
driver ergonomics.
(r)
A water trap/lubricator and protection valve shall be installed in
YES
NO
the system
(s)
A reservoir as indicated in dump body spec shall be supplied
YES
NO
including oil filter assembly with restriction gauge
(t)
All provisions for the wing shall be included (i.e. push arms,
YES
NO
cylinder, hoses)
(u)
A parts manual shall be supplied
YES
NO
(v)
All hydraulic hoses shall be Eaton 2 wire braided steel
YES
NO
SAE100R16 minimum 4,500 PSI for ½” hosing, swivels both
ends and be protected where wear might occur.
(w)
2 Grote 6” front post spot lights on 18” adjustable pedestal with
YES
NO
separate in cab switches.
(x)
1 Grote 6” rear wing with separate in-cab switch
YES
NO
(y)
Front AND rear wing assemblies including hydraulic oil reservoir YES
NO
and above frame mount for hydraulic valves and electrical boxes,
x-conveyor table to be prepped and painted Imron 5000 Elite SS
Medium Gloss Black
SPECIFICATIONS
Page 15
CONFIRMATION
(E) SPECIFICATIONS FOR HYDRAULIC TILT SNOW PLOW TRUCK HARNESS
1
The design and construction of truck harness shall be in
YES
NO
compliance with M.T.O. Standard ES-401005, or be of equivalent
design approved by M.T.O.
2
This harness shall be suitable for use with Standard 9' One Way
YES
NO
Snow Plow
3
The harness shall be mounted at the front end of the frame, and
YES
NO
shall be bolted to the cheek plates. Single lock pin
4
The vertical angles of the lifting device shall be 3 X .35 in. steel
YES
NO
5
The lifting frame shall be bolted to the push plate
YES
NO
6
Lifting Ram Diameter - 4 in. minimum
SPECIFY
7
Lifting Ram Stroke - shall be 10 in. min.
SPECIFY
Tilt Harness Cylinder Stroke-shall be 6 in. min
8
Both cylinder rods shall be fully hardened chrome plated
YES
NO
9
Lift of grab link for nose chain shall be 18 in.
SPECIFY
min. (l required)
10
Drive ears shall be 30.5 in centre to centre
YES
NO
11
Height to lower drive connection shall be 19 in. when mounted,
YES
NO
truck empty.
12
Location heights (mounted) shall be provided at 21 and 23 in. also
YES
NO
13
Cheek plates to match truck frame, shall be supplied. Cheek plates YES
NO
shall be 1/2 in. thick mild steel and bolted directly to the truck
frame, where possible.
14
Cheek plates shall be gusseted on the bottom
YES
NO
15
There shall be a l/2 in. thick push plate bolted to the front end of
YES
NO
the cheek plates.
16
Two sealed beam headlamps, with shockproof mounts 6 in.
YES
NO
diameter minimum, with high and low beam shall be supplied and
wired
17
All harness wiring shall be protected in loom and secured
YES
NO
18
Spacing and height of headlamps shall be in compliance with ESYES
NO
4010005
19
Two extra male plugs shall be wired in to front light harness for the
installation of fog or auxiliary lights. They shall have their own
YES
NO
separate switch and include loose female plugs for County
installation at a later date(See 15 (k) in truck section)
20
These wires shall be well protected in looms
YES
NO
21
Spare parts manual shall be supplied, with each unit
YES
NO
22
The truck harness shall be painted Imron 5000 Elite SS Medium
Gloss Black
The plow harness shall have one cylinder solely designed for tilting
harness
Plow harness to have quick attach pockets with drop in pins for one
way plow hook-up
The O.E.M. front truck bumper shall be cut and fabricated to reinstall to each side of plow harness/chassis.
MAKE
MODEL
YES
NO
YES
NO
YES
NO
YES
NO
23
24
25
26
SPECIFICATIONS
Page 16
CONFIRMATION
(F) SPECIFICATIONS FOR 12' SNOW LEVELLING WING FOR A TRUCK:
MAKE
MODEL
1
The snow leveling wing shall comply with the provisions of
YES:
NO:
M.T.O. Standard ES-4060011 except for the length which is
designated by the specification.
2
The inside height of the wing shall be 29” min. SPECIFY
3
The outside height of the wing shall be 39”
SPECIFY:
minimum
4
Overall length of the wing shall be 144” – or
SPECIFY:
156” wing is required due to chassis layout
then it shall be supplied at no extra charge.
5
The thickness of the mouldboard shall be l0
SPECIFY:
U.S.S. Ga. (.1345), minimum, and shall be
welded 100% to all ribs and support members
6
Two drive ribs for connecting the wing braces shall be provided,
YES:
NO:
having a l00% weld on both sides.
7
The drive ribs shall be located 100 in. and 118 in. from the outer end YES:
NO:
of the wing
8
The plate for mounting the wing to the wing post shall be 1 SPECIFY:
in. thick. The mounting hole shall be far enough from the
edge of the plate to avoid failure in this area.
9
Two full length adjustable wing braces shall be supplied.
YES:
NO:
10
The upper brace shall be of a shock release type, including a spring
YES:
NO:
retraction. The spring shall provide adequate stability of the wing in
normal operating conditions, and shall retract the wing from tip-over
position.
11
The distance between the centre of the mounting holes of the wing braces shall be as follows:a
Upper Brace - Extended 88.5 in C.C.
SPECIFY:
- Collapsed 59 in. CC
Extended distance shall be measured with spring fully
SPECIFY
retracted.
b
Lower Brace - Extended 88.5 in. C.C.
SPECIFY:
- Collapsed 59 in. CC
SPECIFY
12
One spare pin for adjusting the wing braces shall be supplied with
YES:
NO:
each brace.
13
The wing shall be fitted with a high wear wing blade
14
The top edge of the wing shall be boxed in and welded l00% to the
YES:
NO:
ribs mouldboard so as to avoid all pockets.
15
A spare parts manual shall be supplied with each unit
YES:
NO:
16
The wing and braces shall be painted black Conspicuity safety
YES:
NO:
reflective tape on wing braces arms and on rear edge of wing shall
be supplied.
17
There shall be a safety chain eye formed from 1 in. stock that
YES:
NO:
extends forward from the front end of the wing, with a 1 in.
diameter hole 4 in. from the front end of the wing
18
Wing storage stand, pinned on for ease of removal shall be supplied. YES
NO
19
Wing to be prepped and painted Imron 5000 Elite SS Medium Gloss YES
NO
BLACK
SPECIFICATIONS
Page 17
(G) ELECTRONIC SPREADER CONTROLS
1
The sander controls shall be Bosch-Rexroth CS-550 Lite with 3
section valve ( spinner, conveyor, and 3rd section capped for future
pre-wet)
Electronic spreader controller to be mounted on bottom of swivel
Pedestal between seats.
Bosch Rexroth desktop CD; RED and Black memory sticks
Main conveyor sensor motor and adaptor cable
MP Filtri HP 10 micron absolute filter assembly
2
The truck ground speed shall be obtained by the use of a speed
sensor attached to the trucks transmission
3
The speed sensor shall be supplied
4
One day of training in calibration and operation shall be provided at
the County Central Garage.
5
Operating and parts manuals shall be supplied
6
County spread rates and data shall be entered in controller
7
Controller situated for ease of operation and shall not impede
operator vision
CONFIRMATION
YES
NO
YES
NO
YES
YES
NO
NO
YES
YES
YES
NO
NO
NO
(H) PINTLE HOOK PACKAGE
Units will be required to tow and operate a 20 or 14 tonne tag along trailer. NO hydraulic wet line
to rear of chassis required.
YES
NO ___
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(k)
The pintle hook shall have an in cab control on floor pedestal beside
drivers seat for plunger operation of PH410RA11 (100,000 lb.
M.G.T.W. rated) ‘AIR’ cushioned hook at ___” lunette height (level
ground to center of hook)
The heavy duty pintle plate shall be 30,000 lb. M.G.T.W. rated and
be of sufficient strength to pull a 20 tonne tag along trailer.
Re-install O.E.M. 7 wire trailer receptacle into face of pintle plate
Re-install O.E.M. Trailer connection socket 7 way round RV plug
(electronic brake controller)
Two tow eye hooks will be installed on mounting bracket for trailer
safety chains.
Body builder to switch out OEM glad hands with Traction Tec
#9311/12 swing away glad hands.
Tekonshu electric brake control with circuit breaker and mounting
bracket
NOTE: Pintle plate must be recessed a further one inch for dumping
into County shouldering machine.
Angle iron bracket over top of pintle hook with small rubber flap
bolted to bracket to keep dirt off of hook.
Pintle plate assembly prepped and painted Imron 5000 Elite SS
Medium Gloss Black
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
SPECIFICATIONS
CONFIRMATION
Page 18
(I) WARRANTY
1
A two year warranty shall be included by the body builder /
installer. This warranty shall include service truck repairs at the
truck’s home base by a certified technician with equipped service
vehicle.
SPECIFY: _____________________________________________
YES
SPECIAL INSTRUCTIONS
(a)
(b)
When this truck is being built all components and
accessories must be placed so they will not interfere with
each other and situated for operators ergonomics.
The dump body shall be mounted so that is fully compatible
with the County shouldering machine.
SPECIFY
SPECIFY
NO
COUNTY OF MIDDLESEX
FORM OF QUOTATION
This quotation for the supply of TWO (2) new 2015 production
Model Trucks complete with body, plow equipment, wing and pintle hook package.
SUBMITTED BY TRUCK DEALER: ____________________________________________________________
in accordance with the accompanying specifications.
I/We hereby propose and agree to supply these units for the following quotation price:TRUCK T-16
QUOTATION PRICE for units with plow
equipment ( less items A15(c) and 15 (d) )
ADD: AIR CONDITIONING TAX
ADD: TIRE STEWARD SHIP TAX
ADD: Delivery charge of units to County yard
SUBTOTAL
ADD: 13% HST
TOTAL QUOTATION PRICE
OPTIONAL: 7 year extended engine and 5
year drive train warranty (Item A15(c) page 8
and 9 in chassis portion) + HST
OPTIONAL: Allison 4500RDS-P 6 speed
automatic transmission (Item 15 (d) page 9 in
chassis portion)
+ HST
DATED AT
Witness to Bidder's Signature
this
TRUCK-25
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
day of
, 2014
_________________________
Signature of Bidder
or
SEAL
______________________________
B I D D E R (Please Print)
______________________________
______________________________
Full Address
Postal Code
______________________________
Telephone Number
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