Vision System FH Series

Vision System FH Series
Vision System FH Series
Industry’s Fastest Compact Vision System
»
Easy to Integrate in Machines
» Increase Machine Speed
» Perform High-precisio n Machine O peratio n
2
Industry’s Fastest* Compact Vision System
A New Concept in Image Processing That Considers
It’s time to move beyond simply increasing the speed of image processing and start seriously shortening Machine cycle time. This is the concept
that gave birth to OMRON’s FH-series Vision System and its best-in-the-industry speed.
Manufacturing Machines are operated through the interaction of sensors, PLCs, servomotors, and other devices. Vision Systems measure positions
and perform inspections, and the results are used to control the operation of Machines. The demand for faster, more precise Vision System operation is the primary requirement. The FH-series Vision System provides higher speed and precision for Machine cycle time and is loaded with all of
the performance required to move Machines quickly and at high precision into a compact Controller for embedding into Machine. And even though
the Camera/communications interfaces, image processing algorithms, and other features of this complete image processing system are built into
one housing, the flexibility of a PC-based image processing system is also provided to help increase efficiency in the frequent reuse of Machine
designs and in design changes.
*Based on OMRON investigation in May 2013.
Input
Shorter Machine Cycle Times
Logic
control
Sysmac is a trademark or registered trademark of OMRON corporation in Japan and other countries for OMRON factory automation products.
Think&See is a trademark or registered trademark of OMRON Corporation in Japan and other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Windows, Microsoft® Visual Studio® are either registered trademarks or trademarks of Microsoft Corporation in the United Status and/or other countries.
The Microsoft .NET software is used to connect users, information, systems, and devices.
QR Code is registered trademarks of DENSO WAVE INCORPORATED in Japan and in other countries.
Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
The product photographs and figures that are used in this catalog may vary somewhat from the actual products.
Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation.
3
Machine Cycle Time
Increase Machine Speed
p4
High-speed Response to Execution
Instructions from a PLC
A high-speed image bus and 4-core CPU processing increase the speed at every step,
from image input to data output.
Multiple camera inspections provide total
judgement results
Calculations are easy to set for the results
from four parallel tasks.
Quickly Outputting Measurement
Results to a PLC
You can output results to an NJ-series
Machine Automation Controller on an
EtherCAT communications cycle of 500 µs.
Perform High-precision Machine Operation
p8
Measurements for Out-of-focus or Rotated
Images
The new Shape Search III processing item
provides superior stability.
No Worker-dependance in Calibration
Accuracy
Vision master calibration is provided.
Easy to Integrate in Machines
Positioning
p10
Shared Machine Interface
Microsoft® .NET is supported.
Display Only Required Menu Commands
on the Operation Interface
User interface customization is supported.
Fast Support for Additional Measurement
Needs
Complete processing item libraries are
provided.
Increase Machine Speed
Process Higher-resolution Images without Increasing the Machine Cycle Time
High-speed Image Input
Realtime Image Transfer
Fastest: 3.3 ms
Camera resolution, driven by higher expectations for quality, continues to
increase. OMRON has greatly reduced the input time and image transfer
time to provide high-speed processing to match the speed of Machine
applications for high-resolution images. Even with more Cameras and
higher resolution, high-speed image input will contribute to increasing
throughput.
High-resolution Cameras capture large amounts of data, which can make a
bottleneck out of the transfer speed time in addition to the image input time
bottleneck. An FH-series Controller provides a faster, multi-line image bus to
enable realtime transfer of large amounts of image data for high-resolution
Cameras or multiple Cameras. If high-precision measurements were sacrificed
due to speed, the FH Series returns your precision without increasing cycle time.
60ms
7 Times
Faster
Previous Camera
40ms
30ms
FH High-speed
Camera
20ms
10ms
Image Transfer Time(ms)
Image transfer time
50ms
250
With the FH Series, even if
the number of connected
Cameras increases, realtime
transfer of Camera images is
still possible.
200
150
100
50
0
1
2
3
4
5
6
Number of Cameras
7
8
5ms
High speed
300,000
pixels
1 million
pixels
2 million 3 million 4 million 5 million
pixels
pixels
pixels
pixels
Ultra-high-speed Searching
…
Previous Controller
with 5-million-pixel
Normal Cameras
FH Controller with
5-million-pixel Normal
Cameras
FH Controller with
4-million-pixel
High-speed camera
(High-speed mode
using one cable)
Note:The image conversion processing time is not included.
12 million
pixels
Shape Search Ⅲ
New technology makes search algorithms nine times faster than before.
Even for unstable image conditions, including light interference,
overlapping shapes, gloss, and incomplete images, stable searching is
possible without reducing speed, resulting in a increased stability.
Super-fast Search Processing
FH-series
Large amounts of image data can be transferred in real time.
FPGA
CPU
FPGA
30
Up to
9 Times
Faster
25
Time (ms)
4
20
FPGA
FPGA
15
Multi-line
10
High speed
Image transfer bus
5
Standard Vision Sensors
0
300,000 pixels
2,000,000 pixels
5,000,000 pixels
CPU
Input Image Size
Previous search processing items
Shape Search III
in Normal Mode
Shape Search III
in Fast Alignment Mode
Note:The image conversion processing time is not included.
FPGA
Transfer time increases as the data volume increases.
5
Four-core CPU* to Meet High-speed Demands for Different Machines
*for high speed controllers only
Case1 Perform Calculations for Multiple Cameras without Delay
Even when the measurement results of sequential operations are dependent on the speed of the independent action, parallel processing allows high
speed performance without any dwell time. The measurement results from four cores can be easily calculated on one Controller to achieve continuous
interaction without any special programming.
Process 0
Measuring chip position
Process 1
Process 2
Measuring gripping
position
Process 3
Determining placement
position
Confirming placement position
Measuring the Next Workpiece without Waiting Time
Core0
Process 0
Core1
Process 1
Workpiece 1
Workpiece 2
Workpiece 1
Workpiece 3
Workpiece 2
Workpiece 4
Workpiece 3
Workpiece 4
Because there is only one Controller, the difference between the
gripping position and placing position can be calculated at high speed.
Core2
Process 2
Core3
Process 3
Workpiece 1
Workpiece 1
Frequently Waiting for Processing with a
Standard Vision Sensor
The lack of the ability for standard Vision Sensors to handle parallel
processing creates waiting time everywhere. If the Machine cycle
time cannot be increased, a Controller must be added for each
process to perform parallel processing, increasing costs.
Workpiece 2
Workpiece 3
Workpiece 2
Process 0 Workpiece 1
Process 1
Process 2
Process 3
Workpiece 3
Waiting for processing
Workpiece 2
Workpiece 1
Workpiece 2
Workpiece 1
Workpiece 1
6
Increase Machine Speed
Four-core CPU* to Meet High-speed Demands for Different Machines
*for high speed controllers only
Case2 Machine Cycle Time Reduced to
1/4* of Previous Time
Case3 Process Multiple Lines in Parallel
without Any Waiting Time
Four cores process triggers, so the trigger interval can be 1/4th* of
previous models.
*In-house comparison.
Four controllers are compressed into one without increasing the line cycle
time. You can greatly reduce costs for processes that involve many lines.
1
0
0
Process 1
Process 2
Trigger
FH
Process 3
Process 1
Core2
Process 3
Core1
Process 2
Core3
Process 4
Core0
Process 1
Core2
Process 3
Core1
Process 2
Core3
Process 4
Trigger
Trigger
Core0
Core1
Core2
Trigger
Core0
Process 1
Core2
Process 3
Core1
Process 2
Core3
Process 4
Core3
Trigger
Multi-input Function
Line 0
Image
input
Each camera has its own image buffer for storing image data that is separate
from the main memory used for measurement processing. This allows for up to
memory is processing measurement data.
Measurement
processing
2nd
3rd
4th
Output
Line 1
Image
input
Measurement
processing
Image
input
Measurement
processing
Eliminate the
‘Waiting Time’
Bottleneck
Output
Line 2
Output
Line 3
Image
input
Measurement
processing
Output
Standard Vision Sensors
When multiple triggers are input to a standard vision sensor, only image
input is performed in parallel, and waiting time occurs when starting
measurement processing. This time becomes a bottleneck in terms of the
Machine cycle time.
Line 0
256 frames of continuous high-speed image capture even while the main
1st
Measurement
processing
Continuous High-speed Image Capture
Higher Speed from Advanced Image Capture
and Parallel Measurements
Image
input
3
FH-series
Process 4
Reduced to 1/4
Core0
2
3
2
Standard
Vision Sensors
1
Image
input
Measurement
processing
Output
Movement of workpiece
Line 1
1st
2nd
3rd
4th
Image
input
*The number of images that can be captured depends on the
Measurement
Output
processing
Line 2
Controller and the Camera that is connected to it.
Refer to the user’s manual for details.
Waiting Time
Image
input
Waiting Time
Measurement
Output
processing
Line 3
Image
input
Waiting Time
Measurement Output
processing
7
Fast Output of Measurement Results to Reduce Machine Cycle Time
EtherCAT Machine Control Network
EtherCAT is a high-speed open network that is ideal for Machine
control. You can use EtherCAT to connect to NJ-series Machine
Automation Controllers and motion control G5-series Servomotors
and Servo Drives to increase the control speed over everyday
communications protocols from workpiece detection to starting
axis motion.
Communications Cycle
Conventional
communications
standard
4 ms
0.5 ms
EtherCAT
Reduced to 1/8
Time from Trigger Input to Producing Measurement Results
Trigger input
Features
Communications cycle as low as 500 µs
Conventional
communications
standard
Motion control that is synchronized with the
communications cycle
EtherCAT
Measurement results
Shortened by
approx. 6 ms.
Note:The times given above are typical times. They depend on parameter settings.
Positioning Solution That Eliminates Workpiece Dwell Time:
Continuous Alignment Patent Pending
NJ-series Machine
Automation Controller
For a Machine that requires micron precision, one alignment
is not always enough to obtain an acceptable error level, but
executing multiple alignments greatly increases the processing time. OMRON provides control methods that eliminate
workpiece dwell time, the main cause of increased processing time. Our Sysmac Automation Platform achieves highspeed, high-precision control that continuously detects
workpiece positions and successively updates the travel
distance to quickly approach the target position.
G5-series Servomotors and
Servo Drives
[Previous Vision Sensors]
Measurement
Stage movement Measurement Stage movement Measurement Stage movement Measurement
Stage moving speed
0
Y
This graph indicates the speed changes in
one specific axis (the X axis).
Alignment
1st
2nd
X
3rd
The dotted box indicates the target precision range.
[Sysmac]
Measurement
Stage movement
Stage moving speed
0
Y
1st
Measure- Measure- Measurement
ment
ment
This graph indicates the speed changes in
one specific axis (the X axis).
The workpiece quickly approaches the
target position without stopping.
Alignment
X
The dotted box indicates the target precision range.
Note:Please ask your OMRON representative for details.
Perform High-precision Machine Operation
The High-precision Object Detection Required for Positioning
Low-error Position Detection Even with Blurry Images
Over the years, OMRON has perfected techniques to search for and match templates at high speed. From these techniques Shape Search Ⅲ provides
advanced robustness, which is critical on FA sites. When measuring lamination of glass or other processes where the distance to the workpiece from the
Camera varies, size differences and focal shifts can occur. Even in cases like this, the new Shape Search Ⅲ algorithm detects positions with limited error.
0.60
Camera
Error (pixels)
0.50
Previous search
processing items
0.40
0.30
Shape Search III
0.20
Error
0.10
0.00
-5
Glass 1
-4
-3
-2
-1
0
1
2
3
4
Z-axis travel amount [mm]
Close
Glass 2
5
Far
Stable Searching with Limited Error Even under Adverse Conditions
Stable searching is possible even under the following adverse conditions, which occur far too often in actual measurement applications.
Shape Search Ⅲ
Previous Search
1
0.9
0.8
0.7
Error (pixels)
8
0.6
Focal shift
Contrast
Chips
Hidden
Overlapping
Thinning and
thickening
0.5
0.4
0.3
0.2
0.1
0
Focal shift
Contrast
Chips
Hidden
Overlapping
Thinning and
thickening
Visualization of Comparisons Enables Easy Setup of High-precision Searching
Patent Pending
Advanced searching is accompanied by many parameters that must be tuned to match the application. However, it is difficult for the person making the
settings to see the internal process. Extensive time is required to make the most of tool performance. With Shape Search Ⅲ, you can visualize
comparisons between the model data and a part of the measurement object to easily see when comparisons are not matched well for the inspection.
Visualization of the comparison level, allows for parameters to be adjusted simply to obtain the best performance.
Registered model
You can see at a glance the difference
between the registered model and
measurement image.
Measurement image
Reduction in
correlation
Deformation
You can adjust a parameter called
No reduction the Acceptable Distortion Level to
enable measurements without
reducing the correlation even if
there is distortion.You can easily
adjust this parameter while
monitoring the comparison.
Chip
9
Converting Measurement Results to Output User Units
Support for the Main Stages and
Robots Used for 2D Positioning
User Interface Example
Item
XY
Camera axis movement: None
Camera axis movement: X axis
θ axis: Direct drive
The FH Controllers contain special setup displays
for the stages and robots that are commonly used
on FA sites. You just fill in the settings to easily
output axis travel amounts for stages and robots.
Camera axis movement: Y axis
Camera axis movement: XY axes
XYθ
Camera axis movement: None
Camera axis movement: X axis
θ axis: Linear drive
Camera axis movement: Y axis
Camera axis movement: XY axes
Camera axis movement: None
Stages
Application Examples
Robots
Camera axis movement: X axis
θ axis: Direct drive
Camera axis movement: Y axis
Camera axis movement: XY axes
θXY
Stages
Camera axis movement: None
Camera axis movement: X axis
θ axis: Linear drive
Camera axis movement: Y axis
Camera axis movement: XY axes
Direct fulcrum motion
UVW
Rotary fulcrum motion
UVWR
Robots
3 axes
4 axes
Direct fulcrum motion
Rotary fulcrum motion
Control method: Fixed positions
Control method: Measured positions
Vision Master Calibration for High-precision Positioning Even with Normal Lenses
To perform high-precision positioning, the coordinate system must be accurately aligned between image processing and the stage or robot. Calibration is used
to achieve this. Normally trial and error in the actual application environment is necessary, which requires experience in moving sampling points and a experience
with the influence of minor tilt in the Camera installation, the influence of lens distortion, and other factors. With an FH Controller, all you need to do is set a
minimum number of conditions. Movement patterns for the sampling points are automatically calculated to optimize the stage/robot axis travel ranges, imaging
processing field of view, and other factors, and the required axis travel amounts are sent to the PLC. By moving the system according to the instructions, optimum
sampling is achieved and the coordinate systems for image processing and the stage/robot are accurately aligned. Correction coefficients are simultaneously
calculated for Camera tilt and lens distortion. If you use the calibration conversion parameters that are made with this function, you can easily achieve
high-precision positioning even for normal lenses with high distortion rates.
> Page 15: Setup Flow for Vision Master Calibration
Coordinate System
Distortion Caused by Camera angle
X
Different X and Y
magnifications
cause distortion.
Three Types of
Automatic Calibration
Affine transformation
X
Y
X
The installation can cause
trapezoidal distortion.
This distortion is
even greater with a
normal lens.
Y
Trapezoidal distortion
correction
Y
Converted to a coordinate
system with correct
X and Y factors.
Distortion due to lens performance
The influence of
distortion increases
towards the edges
of the field of view.
If sampling is performed
away from the center of
the field of view,
distortion reduces
the calibration accuracy.
Lens distortion
correction
Conversion is made to the coordinate
system even at the edges of the
field of view.
10
Easy to Integrate in Machines
Easily Integrate Interfaces into the Machine
Easy Integration into an Machine Monitor
Support for .NET User Interface Controls
Custom .NET controls are supported so that you can easily display FH Controller measurement images and measurement results on a Machine PC.
Integrated Machine Monitor
FH
RUN
Production
5
Lot No.
Start
Stop
Test
○Process
1 ○Process 2 ○Process 3
Start
Stop
Adjust
Reset
Error
Timer setting
Main menu
Robot operation
I/O Monitor
Easy Customization
Custom controls for FH measurement images and measurement
results are laid out on Microsoft Visual Studio®.
RUN
Instead of writing the program code from scratch to build interfaces,
you can easily build the interfaces simply by pasting custom controls.
Pasting custom
controls
Production
RUN
Production
5
Lot No.
5
Lot No.
Start
Start
Stop
Test
Stop
○Process
1
○Process
2
Start
Test
○Process
1 ○Process 2 ○Process 3
Start
Stop
Adjust
Reset
Error
Timer setting
Main menu
I/O Monitor
Easy Setting and Operation Using a Touch Pen
The Touch Panel Monitor FH-MT12 has been added to the FH Series.
The FH-NT12 is equipped with a 12.1-inch screen that is ideal for
replacement of existing models. You can adjust all the settings by
touching the screen.
・12.1 inch XGA
・Panel mountable
・VESA mountable
NEW
3
Stop
Adjust
Reset
Error
Timer setting
Main menu
Robot operation
○Process
Robot operation
I/O Monitor
11
Design the Connected Components with One Software Application
Develop Machine Control Programs with
One Software Application: Sysmac Studio
Use the Automation Software Sysmac Studio to set up all of
the slaves connected via EtherCAT. Simulate and debug
motion control, logic, drives, and sensing on an integrated
platform to reduce the work required for Machine design.
One Software
Sysmac Studio version 1.07 or higher
supports the FH Series.
NJ-series
Machine Automation Controller
FH-series
Vision System
G5-series
Servomotors and Servo Drives
Minimize Commissioning and Adjustment Work
with Simulations
Integrated simulations linked to an NJ-series Machine Automation Controller lets you verify the NJ-series program logic and
check how the FH-series Vision System responds to each control
signal. You can directly edit the EtherCAT I/O map to send
measurement commands to the FH-series Vision System.
EtherCAT
Configuration
Window
I/O Map Window
Programming
Window
Data Trace Window
12
Easy to Integrate in Machines
Easy Setup with Program Scalability
Customize Original Operation Interfaces
Show only the buttons you need
Choose from our library of buttons and position them
anywhere on-screen to best support your daily operation,
without ‘screen clutter”.
Arrange the Interface
Elements Flexibly
You can flexibly change the image
display composition to display an
entire image, enlarge part of an
image, or display images from different Cameras.
Move windows freely
Drag and drop windows where you want.
You can also change the box size and
delete.
Nine screen layout
Up to 9 screens can be stored depending on the application or user
classification.
Hide Unnecessary Adjustment
Commands
Freely Lay Out Dialog Box Contents
Completed
With only menu operations on the Controller, you
can customize the setting displays in dialog boxes
for processing items. For example, you can set up
the interface to hide any parameters from the
Only a parameter required for
daily operation can be displayed.
operator.
Completely Different Operation
Interfaces for the Designer and Operator
Accounts can be used to keep completely different operation interfaces
for the designer and the operator. You can set up to eight levels of
security for up to 50 items for each account. You can record operation
logs for each account to enable smoothly isolating problems when
troubleshooting.
Operating time Operating user
Operation
13
Flow Viewer Builds the Measurement Process with Flow Chart Programming
Just add any of the large variety of processing items to the measurement flow to build the basic program for image processing.
All processing items have menus for easy setup and adjustment.
Easily build the best imaging processing for each application to smoothly complete testing and adjustments without programming.
Flowchart
Just add processing items from the processing item list to visually edit the flow.
Processing Item List
Folders
You can group processing
units into named folders. By
managing related processing
together and hiding lower
levels, you can display even
long measurement flows in a
way that easily shows the
overall flow.
Flowchart Output
You can save the flowchart as
an image file.
Branching
You can use conditional branching to branch according to the execution results of the
previous processing units or you can use branching controls with external commands
through parallel I/O, PLC Links, or no-protocol communications.
>Page 25: Controlling Flow Branching Conditions from an External Device.
Easy Multi-language Support:
Change between 9 Languages
German
Traditional Chinese
You can change display messages
Simplified Chinese
between nine different languages:
Japanese, English, Chinese (traditional
or simplified), German, French, Italian,
Spanish, and Korean. You can display
the best language for the user for applications in other countries.
English
Korean
Japanese
Spanish
Italian
French
14
Processing Item Library
High-precision Alignment Library
Alignment
Calculations
Movement
Single Position
Convert
Position Data
Movement
Multi Points
Position Data
Calculation
Four specialized processing items for alignment calculations are supported. These can be combined to easily execute
alignments that require complex calculations on previous systems models or computers.
Movement Single Position
Movement Multi Points
The axis movement that is required to match the
measured position angle to the reference position angle
is calculated.
The axis movements that are required to match the
measured position angles to the corresponding reference
position angles are calculated.
Convert Position Data
Position Data Calculation
The position angle after the specified axis movement is
calculated.
The specified position angle is calculated from the
measured position.
Examples of Available Alignments
Alignment Using Positions and Angles
The alignment based on positions and angles using the
Movement Single Position processing item is available to align
the positions of workpieces with different sizes. This alignment
allows the use of offsets to achieve flexible positioning.
Alignment with Side Measurements
Y
This alignment method measures the sides of the workpiece
using the Movement Multi Points processing item. You can use
this method to position the workpiece without alignment marks
or when its corners cannot be measured.
X
Alignment Using Corresponding Points
The Movement Multi Points processing item is used for alignment based on relational positions.
This method is used to align the respective positions on substrates.
15
Setup Aids
Iris
Focus
Optimum Focus and Aperture Settings
Until now, focus and brightness settings were adjusted
according to experience and intuition. But now they can
be evaluated numerically and visually on graphs. This
allows quick verification of optimum focus and aperture
settings to eliminate inconsistencies in settings caused
by worker differences so that you can achieve even higher
levels of measurement accuracy.
Out of focus
Optimal focus
Camera installation and setup are easy.
Errors can be generated when the focus or aperture changes.
You can determine the numerical values for the focus and aperture for the
master workpiece so that essentially anyone can reproduce the same
conditions.
Vision Master Calibration
Calibration
Vision Master
Calibration
PLC Master
Calibration
Precise
Calibration
With Vision Master Calibration, the FH-series Vision System automatically calculates the movement patterns for sampling points
to optimize the stage/robot axis travel ranges, imaging processing field of view, and other factors, and the required axis
movements are sent to the PLC. By moving the system accordingly, optimum sampling is achieved and the coordinate systems for
image processing and the stage/robot are accurately aligned. Correction coefficients are simultaneously calculated for Camera tilt
and lens distortion. If you use the calibration conversion parameters that are made with this function, you can easily achieve
high-precision positioning even for normal lenses with high distortion rates.
Camera
Calibration
Precise Rotational Position Estimation
Previous Methods
+
+
Measurement request
FH Series
θ
θ
Movement request
In order to estimate a rotational center position precisely, it is required to move to sampling points to ensure a large rotational angle
in the q direction on the stage. With the previous methods, users had to calculate such
sampling points and program the stage axis
movements to move to the sampling points
on the PLC. Finding the best sampling points
was a trial and error process that required a
significant amount of time.
Automatically Calculated Calibration Data
Both affine transformation parameters and distortion correction parameters are calculated at the same time.
Affine Transformation
Distortion Correction
Positional relationship of Camera and stage
Trapezoidal compensation parameter
Stage axis movement per Camera pixel
Lens distortion compensation parameter
Stage axis orthogonality
The FH-series Vision System automatically
calculates sampling points in the field of view
to ensure the maximum rotational angle in
the θ direction on the stage and sends the
stage axis movement requests to the PLC to
move to the sampling points.
"Movement to sampling points by combining
parallel movement and rotational movement",
which was difficult to implement due to
requiring complex calculations, can be now
easily achieved by moving stage axes according to the instructions from the FH-series
Vision System.
Processing Item Library
16
Inspection and Measurement Process Library
A complete array of search tools are provided to meet an array of requirements.
Search
Minute difference detection is supported without false detection.
Sensitive Search
Shape
Search III
Flexible
Search
Search
This allows the recognition of very subtle differences that cannot be
detected through ordinary search processes, by dividing the registered
model image into several regions and carefully matching them. Delicate
Shape
Search II
Sensitive
Search
Classification
threshold setting is not required saving time in the registration process.
Flexible Search
When inspecting workpieces with some variations in shape, these
characteristics are sometimes recognized erroneously as defects. Flexible Search ensures accurate searches regardless of some variations in
print quality or shape, by registering several images of non-defective
products as models. It helps you decrease your inspection failure rate
by rejecting defective products only.
Different conditions for
dividing the model image
can be set.
Inspection of characters on IC chips
Before multiple model registration
OK
NG
NG
NG
Register
non-defective
product as
additional model
After multiple model registration
OK
OK
OK
NG
Avoiding
inspection
failures
These processing items let you measure positions, widths, and the number of edges from edge extraction.
Edges
Circular Scan Edge Position
You can measure the center coordinates, diameter, and radius of a
round workpiece without performing any calculations simply by drawing
Edge
Position
Edge
Pitch
Circular Scan
Edge Position
Circular Scan
Edge Width
Intersection
Scan Edge
Position
one measurement region.
Circular Scan Edge Width
You can measure the center coordinates, width, and thickness of a
ring-shaped workpiece without requiring additional calculation.
Scan Edge
Width
These processing items are ideal for external appearance
Center
coordinates
Width
and
thickness
Radius
Center
coordinates
Scratch detection profile displayed on the screen Patent Pending
inspections for damage, foreign matter, etc.
Defects
Inspections of Scratches and Dirt
Subtle scratches and dirt can be detected with more fine-tuned conditions compared
Defect
Precise Defect
Fine
Matching
to conventional inspections. Since you can clearly distinguish defects to be detected
from the background, the failure detection rate can
be decreased. Profiles of defects and comparison
elements can be displayed on the screen in real time.
You can adjust by confirming the settings and
detection results on the image. Fine parameters for
Comparison element display
Profile display
defect detection allow fine settings at the pixel level.
Intervals and sizes of comparing
elements are displayed.
Defects of each direction for detection
are displayed as wave profiles.
Fine Matching / Defect
With our Real Color Sensing technology, FH-series Vision System can
accurately recognize and process subtle variations in color. This feature
helps you detect unpredictable scratches and dirt. High precision defect
inspections are possible by using both Fine Matching and Defect flexibly
according to the background of each image.
Fine Matching
Defect
It is useful for detecting scratches,
chipped edges or subtle dirt in
complex backgrounds.
It is useful for detecting scratches
and dirt in plain backgrounds.
17
Character
Inspections/OCR
These processing items provide the functions that are required for
inspections of characters such as dates and lot codes.
Stable Reading of Difficult-to-read Characters
Curved character strings
Touching characters
Sometimes characters printed may be too close to each other,
and character strings may be printed on curved surfaces. Even
Character
Inspection
Date
Verification
OCR
these instance, stable reading is now possible.
Correct Segmentation of Close or Touching Characters
OCR User Dictionary
When characters are too close to each other or touching, previous methods often failed to segment out each character; sometimes two characters at
once or over-segmentation into character fragments. OMRON's newly developed optimized character segmentation method generates a number of
extraction candidates from an entire character string to find out a correct answer from these candidates, ensuring overall consistency. This unique
segmentation method brings robust character recognition for touching, distorted and/or inclined characters that have been previously difficult to read.
Previous Projection Method
Input image
Input image
Processing
Extracting
characters one
by one
Recognizing
characters
Optimized Character Segmentation Method
Distortion and
inclination of
characters result in
failure to extract.
8
3 5 7
Recognition
result
Characters are
recognized in wrong
extraction region.
Error
Easy Installation with Built-in Dictionary
Many previous character reading methods required dictionary
setup before usage, which was tedious step. In contrary, based on
Processing
Generating
many
extraction
candidates
Recognizing
characters
1 3 6 1 5
8 3 6
Error
7 5
Error
1 3 3 57
8 9 57 5
Error
Characters that were
correctly extracted are
selected as a result!
Recognition result
Characters from most printers Handles Approx. 80 Fonts
can be read, including dot and impact printers.
OMRON's long and rich experiences in FA fields, possible
variations of fonts and printing are already included and optimized
to provide sphisticated performance as it is.
Hot Printer
Inkjet Printer
Thermal Printer
Laser Marker
FH enables bar /2D codes reading as well.
Codes
Printing quality evaluation based on ISO standards is supported.
Applicable standards: ISO/IEC 15415 (The data matrix standard in ECC 200 is
supported) and ISO/IEC 15416
FH can proivde judegement of the code quality based on standardized printing
Barcode
2D Code
Glue Bead
Inspection
Glue Bead
Inspection
quality criteria.
You can inspect coating of a specified color for gaps or runoffs along the coating path.
Automatic Extraction of Complex Measurement Region Shapes
Measurement regions are no longer restricted to combinations of rectangles and
circles. You can freely set the shape according to the outline of the workpiece. It's
easy to set the measurement regions. Just specify one portion of the region to
extract, and a continuous region with a similar color is extracted automatically.
You can set precise regions for measurements even for scratch inspections or
labeling on workpieces with complex shapes. This method to set measurement
regions can be used for Gravity and Area, Color Data, Labeling, Defect, and
Precise Defect processing items.
Specify part of the
area to extract as the
measurement region.
The region with a similar
color to the specified area is
extracted automatically.
Processing Item Library
18
Image Filter Library
Compensate
Images
Advanced Filter
The image filter library has been condensed into one processing item. This allows you to easily set complex filtering as required for external inspections.
Advanced Filter
Previous Vision Sensors
Color
Gray Filter
Backgrond
Suppression
Brightness
Correct Filter
Trapezoidal
Correction+
Anti Color
Shading
Filtering
Position
Compensation
Panorama
Many different filter
functions can be set
with just one
processing unit.
Extract
Color Filter
Stripe Removal
Filter II
Polar
Transformation
Units were added for
each filter.
You set up to 16 of the
24 different filters.
Advanced Filter
Application Flow Example
Camera Image Input
Camera Image Input
Precise Defect
Advanced Filter
Labeling Filter
Camera Image Input
Precise Defect
The average image is
obtained from multiple
images.
Advanced Filter
Calculation between Images:
Averaging
Erosion × 2
Measurement
image
Mask
Image
Precise Defect
The filtered image is
used as the mask.
Precise Defect
Labeling Filter
Calculations between Images
This filter uses label processing to output an extracted image that contains only
You can perform arithmetic operations, bit operations, averaging, or
the specified characteristic labels.
maximum/minimum operations between two images.
External Appearance of Electronic Components
Previous Vision Sensors
Labeling Filter Image
Extraction is possible only with
color or brightness information.
Extraction of labels with
specified areas or shapes is possible.
Example: You can get the average of two images that were taken under different imaging conditions.
Custom Filter
Brightness Correct Filter
You can set the mask coefficients as required for these filters. The mask size can be up to
These filter cut out uneven lighting and changes in brightness caused by work-
21 × 21. You can more flexibly set image smoothing, edge extractions, dilation, and erosion.
piece surface irregularities to make characteristic features stand out clearly.
External Appearance of Battery Pack
Example:
Dilation/Erosion in One Direction
Filter Coefficients
Before Filtering After Filtering
You can set the filter coefficients as required.
Before Filtering
Reflection
Defect
Shadow
The wavy inconsistencies are
judged as defects.
Image after Brightness Correct Filter
Uneven areas are removed
so that only the defect
appears in the inspection.
19
Stripe Removal Filter Ⅱ
External Appearance of Bottle Cap
The stripped pattern is filtered out so that only required
aspects are shown clearly.Vertical, horizontal, and diagonal
Unfiltered Image
stripes can be removed.
Inspection is possible only in
the small portion without stripes.
Image after Stripe Removal Filter
Even the defect at the edge of the image
can be detected after stripe removal.
Because inspection is possible to
the sides of the image, the number
of images that is required to
inspect the entire cap is greatly
reduced.
Due to the stripes, inspection is
possible only in the very center of
the image. To inspect the entire
surface, the cap must be rotated
and many images must be taken.
High Dynamic Range to Easily
Combine Images
Dynamic range
after HDR
processing
To simply combine images, you must set the imaging conditions
Industry's highest
dynamic range
and create the images that you want to obtain. With OMRON's
high dynamic range function, all you need to do is to set the upper
Max. 5000 times
higher than
previous models
and lower brightness images on a graph of the image brightness
distribution to make the adjustments.
Patented
What is Real Color Sensing?
In order to secure stable measurements in different inspection environments, FH Series feature Omron's proprietary Real Color
Sensing processing, in addition to the conventional color image processing.
Color Segmentation Processing
Black White
Color Image Processing
Black
Color images taken by the camera are processed after
being converted into black and white pixels. The color
extracted is represented as white, and the other colors
as black. Based on minimum information, high speed
processing is possible. Since color data is limited only
to brightness, however, it takes a long time to make
optical adjustments for extracting color features.
Dark
Real Color Sensing
Bright
Dark
Color images are converted into 256 levels of
black-and-white brightness and the contrasts of specific
colors is enhanced. More precise, stable results can be
produced compared to color segmentation. However,
this method has difficulty in capturing subtle variations
in color because all colors are converted into
black-and-white brightness levels. Therefore, it is difficult
to detect subtle changes in images with low contrast.
Previous image processing
OMRON FH series
Edges are detected reliably even when
the contrast between the background
and subject is low.
1677 It allows
the recognition
of 16,770,000
colors.
Different colors are represented as different positions
in the 3D RGB space. Subtle variations in color can be
recognized by representing them as distances between
different color pixels comprising this space. Thus,
scratches and dir t can be detected accurately even in
images with low contrast.
Processing Item Library
20
Utility Library
Unit Macro/
Unit Calculation Macro
Unit Macro
Unit Macro
Unit Macro let you easily achieve flow control that normally requires complex programming from the user interface.
Improvements to the setup from the user interface provides ease of selection and modification of the programming process.
Unit
Calculation Macro
Select the process to use
Insert the process
Set the parameters
Registered images
Reference Variable List
Function Guidance
Variables can be used in Unit Macro to access
processing item data and system data.
For example, it would previously have been long and complicated to change the set parameters of a processing item for each product
model. With a Unit Calculation Macro processing item, the flow is shorter and setting changes are easy to achieve.
Previous Vision Sensors
Just enter the values of the
variables to update the parameters.
FH/FZ5-series Unit Macro
' Branching for each product model
Select [email protected]
Case 0
[email protected] = 1
[email protected] = 0
' Area
[email protected] = 10000
Case 1
Easy to change
Ext[email protected] = 4
[email protected] = 0
' Elliptic major axis
[email protected] = 100
Case 2
[email protected] = 7
[email protected] = 0
' Rectangle width
[email protected] = 200
End Select
Unit Calculation Macro
You can create expressions that require multiple lines in one processing item.
In addition to making calculations, you can also make judgements based on the calculation results of the processing items.
Example 1: Multiline Expression
DET# = [email protected] * [email protected] - [email protected] * [email protected]
' Calculates intersection
CX# = ([email protected] * [email protected] - [email protected] * [email protected]) / DET# ' X coordinate of intersection
CY# = ([email protected] * [email protected] - [email protected] * [email protected]) / DET# ' Y coordinate of intersection
Example 2: Calculations to Drive Branching or Loops
Max# = 0
For i& = 0 To 10
If (Max # < value#(I&)) Then
Max# = value#(I&)
EndIf
Next
Judgement condition for
calculation results
RESULTDATA#(0) = Max#
21
Ideal for Managing Inspection Standards and for Statistical Analysis of Inspection Results
User Data
Shared data used within scene groups as constants and variables in the measurement flow can be set as user data. With the shared
data, you can use the measurement flow in many new ways, including standard values, conditional branching flags, and counters.
User Data
Application
Example
1
Unified Management of
Judgment Values
Adjustment of All User Data in a List
When setting up complex scene data, such as the data required for
inspection of many different models, you can unify management of
important judgment values for inspections to easily manage and
then adjust them later. Also, if you isolate in advance the settings
that are critical to inspection performance (and normally known only
to the designer) as user data, the locations that require adjustment
can be clarified so that the user can more easily make adjustments.
Application
Example
2
Statistical Information on
Productivity Indices
Indices Displayed Onscreen with the Result Display Function
User data can be used as variables that can be read and written in
the inspection flow. It can also be used for counters for the number
of inspected workpieces or the number of NG workpieces. Math
functions can be use to calculate failure rates and display them
onscreen so that productivity can be checked at any time.
Application Method
All you have to do is set a User Data processing item in the
inspection flow.
The data that is set as user data is used as shared constants
and variables in different scenes.
User Data
Scene 0
Scene 1
Scene 2
Trend
Monitor
Results Analysis with Trend Monitors
You can graph trends in measurement values to output warnings before failures occur. This helps provide feedback to earlier
processes to prevent NGs in advance and to analyze the causes of NGs.
Trend Monitor
Prevent High Defect Rates in Advance
Cause Analysis when Defects Occur
Judgement upper limit
Warning range (upper limit)
Warning range (lower limit)
Judgement lower limit
Time
You can set the warning range to output warnings before NGs
become frequent to provide feedback to earlier processes.
The 100,000 most recent
measurement values are stored.
22
Utility
Operation and Analysis
Optimum Operation both
Online and Offline
Connections to a network hard disk drive or network computer enables a wide range of operation possibilities.
You can log measurement images longterm, or you can perform verifications and adjustments on a computer without stopping the FH-series Vision System.
Online
Onsite Operator
Network HDD
Offline
FH
Designer
Offline Setting Changes
and
Simulation
Log images
via Ethernet
HUB
Remote Operation
Check NG images on a
computer at any time
Simulation Software
PC
PC
Ask your OMRON representative about obtaining simulation software.
New Operation Schemes through
Network Applications
1
Daily Monitoring
You can store NG image in a network HDD to check the NG images every day
on a computer without reducing measurement performance. Or you can start
simulation software on your computer to remeasure and analyze NG images.
2
Ideal for History Management
CSV files allow you to easily understand the parameter settings. Also, you can
easily change any of the settings.
1
Comparisons
If you save the basic settings, you can easily extract
any differences in settings caused by changes made incorrectly.
Standard settings
Current parameter settings
Periodic Adjustments and Inspection Adjustments
The non-stop adjustment function lets you change Controller settings
without stopping the production line. With remote operation, you can
perform operations without going onsite.
3
Handling Unstable Inspections or Measurement Failure
The user sends the programmer the image data, setting data, and
parameter settings. The programmer can use the simulation software on
the computer to check the process and change the settings with the
simulation software. The altered scene data can be returned to the user
and loaded to the system to complete the adjustments. This enables
modifications without requiring the programmer to be on site.
4
2
Remote Adjustment
You can attach CSV files to email and upload settings to the
FH-series Vision System to easily make adjustments from remote
locations when problems occur.
Upload
Adding Inspections or Making Changes for New Models
Based on the images to be inspected, settings are made on the simulation
software on a PC running simulation software. The scene data is sent to the
user to easily add the new settings.
Setting
changes
23
Remote Operation Centralizes Monitoring and
Adjustment of multiple controllers
You can check the status and adjust the settings of multiple units on one computer.
This enables efficient adjustment of Camera images when commissioning a system and application of test adjustment results.
A
B
C
D
HUB
A
B
Application
Example
1
D
Operating Several FH from One Location
When commissioning an installation from one location you can adjust the camera for all
the controllers located along the line. There’s no need to go to and from each Controllers,
and you can compare Camera images under various conditions to adjust them.
2
If setting changes are necessary to add a new model, you can do all the required
work at the same time without making trips to all of the Controllers.
3
You can easily balance the thresholds between Controllers when increasing
inspection stability through testing at the production line.
Application
Example
C
1
2
Display images from multiple controllers
1
Space savings with a single monitor installation.
2
Single location programming for multiple controllers facilitates adjustments and
reduces programmer movement.
Note: Ask your OMRON representative about obtaining simulation software for a computer.
Saving and Using Measurement Images
Save Images Directly in JPEG or BMP Format
You can easily view images on a computer or attach them to reports. With BMP files, you can
measure them again on the Vision controller.
Restricting the Areas of Saved Images
By restricting the areas that are saved, file sizes are smaller so you can continue to log even
more files.
Save Both Filtered and Unfiltered Images
You can save both the filtered images that were actually measured
and the raw images taken directly from the Camera. You can therefore
tell if an NG was caused by the input image or by the filter settings.
Filtered Images
Unfiltered Images
24
Utilities
Utilities That Don’t Stop Your Machines
Making Confirmations and Adjustments without Stopping Production
Non-stop adjustment
Parallel processing on Four-core CPU not only speeds up measurements, but it enables parallel processing of measurements and adjustments.
Automatic distributed processing means that measurements are not delayed when adjustments are applied.
Measurements continue
core
1
core
2
Automatic linking of
the Four-core CPU
enables applying new
settings without
delaying measurements.
Measurements
NG occurs
Adjustments
NG
analyzed
Settings
changed
Tests
performed
Adjustment
results applied.
New settings used
for measurements
from the next trigger.
Doubly effective when combined with the
Non-stop adjustment mode NG analyzer
You can display in a structured manner a graph showing
Processed items and
parameters that
generated an erroneous
judgment can be
identified at a glance.
the results measured at once on logging images. This lets
you identify the cause of a given NG much more quickly.
You can also measure all images again after changing a
given setting, to check the reliability of the new setting.
You can check the
detailed results of
parameters to identify
the cause of the NG.
Adjustment and troubleshooting has never been so
quick, simple and reliable.
Save All Images Even during Measurements
High speed logging
The Four-core CPU can also perform parallel processing of measurements and image logging, with high-speed connection to a high-capacity hard disk
(3terabytes). Trend analysis of saved images, quickly isolates NG's and facilitates countermeasures.
Conventional system
Priority on
measurement
processing
Image input 1 Measurement processing Image input 2
Priority on
image logging
Image input 1 Measurement processing
Image logging 1
Measurement processing Image input 3
Measurement processing
Interruption
1
The next image input is delayed
Image input 2
Image logging 1
Image input 1 Measurement processing Image input 2
Measurement processing Image input 3
Image logging 1
Image logging 2
core
2
All images are saved
Issues
Since logging was not possible during measurement,
the user had to choose either measurement or logging.
Accordingly, not all images could be saved or image
input triggers had to be delayed depending on the
measurement trigger intervals.
Quad processing of FH
core
*1 All images can be saved under the following conditions:
• 300,000-pixel camera x 1 unit . Measurement time: 20 ms
• Images can be saved continuously for approx. five days when
a 3-terabyte HDD is used (based on 8 hours of operation a
day).
Measurement processing
Image logging 3
Resolution
Measurement and image logging are processed
completely in parallel. As a result, you can save all images.
25
Seamless Communications with Peripheral Devices
Complete Interfaces for All Connected Devices
NCF71
ADG41
RUN
ERC
ERH
ADJ
MLK
B1
SD Card
PLC Link
PLC
RUN
ERC
ERH
ERM
A1
CRM21
+100
UNIT SW 1 2 3 4 ON
No.
NETWORK PS
UNIT
No.
MS
NS
ID231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15
SD
RD
MACH
No.
x101
0
1
1
1
OD231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15
0
1
1
1
x100
MODE
SD
(OMRON, Mitsubishi Electric: Q Series,
Yaskawa Electric: MP Series)
Camera
BS -
DC24V 0.5mA
BD H
BD L
DC24V 4.1mA
BS+
MLK
20
20
20
20
A
B
A
B
PC
Machine Automation Controller
NJ-Series
EtherNet
Encoder input
(with line driver output,
support for up to two channels)
USB
(4port)
RS-232C
no-protocol
PLC Link
Parallel I/O
(OMRON, Mitsubishi Electric: Q Series)
DVI-I monitor output
Controlling Flow Branching Conditions from an External Device
You can control branching by using commands and signal inputs from external devices as branching conditions for the measurement flow.
Camera Image Input
Control Flow Normal
Control Flow PLC Link
Control Flow Parallel
Control Flow Fieldbus
Shape Search III
Control Flow Normal
Conditional Branch
Edge Position
Bar Code
Parallel Judgement Output
Data Output
End
End
Communication
Command Macro
Combining command processing
Select the command
You can shorten the communications time by using commands for
complex controls or by shortening multiple commands. You can
also define how the Vision System responds to the communications
commands. For example, you can define one command to change
Insert the command
both a scene and perform measurements.
Set the parameters
You can define up to 256 commands
Command Guidance
26
Options
Options for More Power Customization
Application Producer provides a Development Environment to
Build and Simulate Applications
You can further customize the standard controller features of the FH-series Vision System. In Application Producer custom control units allow development of original interfaces with Microsoft® Visual Studio®. The software command reference helps create original processing items, and more.
Application Producer Main Window
Create workspaces.
Select and change between workspaces.
Start the program in the selected workspace.
Add projects.
Open Microsoft® Visual Studio® projects.
Start the XML generation tool.
Open setup files.
Create installation files.
Customization Example: GUI Customization
Select the GUI object template
Start Add Project and select the template that will
serve as a base for customization.
Selecting an interface template as a base first greatly
reduces the work that is required compared with
programming interfaces from scratch.
Start Add Project
Paste the custom controls
The Application Producer will automatically generate
a project file from the selected template so that you
can open it in Microsoft® Visual Studio.®
You can develop interfaces just by dragging FH-series custom controls and Windows-based controls.
Instead of writing the program code from scratch to
build an interface, you can easily build the interface
simply by pasting custom controls.
You can immediately check and debug the operation
of the GUI objects that you add.
27
Easily Control Lights from Vision System
Camera-mount Lighting Controller FLV-TCC Series
Simple wiring and space saving
Wiring from the control panel to remote Cameras and Lights is simplified.
The more Cameras and Lights are connected to the Vision System Controller, the more effective in simplifying wiring and saving space.
Standard Lighting System
FLV-TCC Series
· Complicated wiring from the control panel to the Lights
and Camera is required.
· Space to install the Power Supply for Lights in
the control panel is required.
Camera cable
· Power supplied from the Camera eliminates the need
for complicated wiring from the control panel to the Lights.
· The compact design that enables mounting onto the
Camera saves space in the control panel.
Camera
Camera cable
Camera
FLV-TCC
Light 1
Light 1
Light 3
Light 2
Light 3
Light 2
Vision System Power Supply
for Lights
Vision System
Camera cable
+
lighting cables are wired from control panel
Only the camera cable is connected from control panel
OMRON’s Light Lineup
Standard Model FLV Series
Direct Ring Light
Bar Light
Coaxial Light
Edge Type Light
Edge Type Light
Direct Back Light
Dome Light
Shadowless Light
High-brightness Model FL Series
Bar Light
Direct Ring Light
OMRON also provides many other models of Lights.
Please ask your OMRON representative for details.
Vision System
FH-Series
Easier to Embed in Machine,
Shorter Machine Cycle Times
• Calculations are easy to set for the results from four parallel tasks.
• Synchronous control of devices connected via EtherCAT is possible.
• The new Shape Search III processing item enables fast, precise,
and stable measurements.
• Microsoft® .NET is supported to share machine interface with PC.
• User interface customization is supported.
System configuration
EtherCAT connections for FH series
Example of the FH Sensor Controllers (4-camera type)
Sysmac Studio
Standard Edition
Vision Edition
Machine Automation
Controller NJ series
EtherCAT junction slaves
Vision System
FH Sensor Controllers
EtherCAT Cables *1
Lighting Controllers External Lightings
special cable for cameras
Ethernet Cables *2
Cameras
Incremental
rotary encoder
special cable
cable tor Touch Panel interface
special cable for Touch Panel Monitor
Touch Panel Monitor
FH-MT12
Another slave
(With built-in EtherCAT slave function)
special cable for I/O
Trigger input
sensor
EtherCAT Cables *1
PLC for I/O control
Lighting Controllers
*1. To use STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT and RJ45 connector.
*2. To use STP (shielded twisted-pair) cable of category 5 or higher for Ethernet and RJ45 connector.
Ordering Information
FH Series Sensor Controllers
Item
CPU
High-speed
Controllers
(4 core)
Box-type
controllers
Standard
Controllers
(2 core)
No. of cameras
Output
Model
2
NPN/PNP
FH-3050
4
NPN/PNP
FH-3050-10
8
NPN/PNP
FH-3050-20
2
NPN/PNP
FH-1050
4
NPN/PNP
FH-1050-10
8
NPN/PNP
FH-1050-20
FZ5 Lite Series Sensor Controllers
Item
CPU
No. of cameras
Output
Model
NPN
FZ5-L350
PNP
FZ5-L355
NPN
FZ5-L350-10
PNP
FZ5-L355-10
2
Box-type
controllers
Lite
Controllers
4
Note: Refer to the FZ5 Series Data sheet (Cat. No. Q203) for details.
28
FH-Series
Cameras
Item
Color /
Image AcquiMonochrome sition Time
Descriptions
High-speed
CMOS Cameras
(Lens required)
12 million pixels
(Up to four cameras can be connected to one
Controller. Up to eight cameras other than
12 million-pixel cameras can be connected to a
FH-3050-20 or a FH-1050-20.)
Color
2 million pixels
Monochrome
Color
Monochrome
5 million pixels
(When connecting [email protected], up to two
cameras can be connected.)
Small Digital
CCD Cameras
(Lenses for small camera required)
FH-SM12
8.5 ms *
4.6 ms *
3.3 ms
Color
Monochrome
Color
Monochrome
62.5 ms
33.3 ms
12.5 ms
Color
300,000 pixels
Color
Monochrome
Color
300,000-pixel pen type
Monochrome
Narrow view
4.9 ms
12.5 ms
12.5 ms
Color
Intelligent Compact CMOS Cameras Standard view
(Camera + Manual Focus Lens +
Wide View (long-distance)
High power Lighting)
Wide View (short-distance)
FH-SM04
FH-SC02
FH-SM02
FH-SC
FH-SM
FZ-S5M2
FZ-SC2M
FZ-S2M
FZ-SC
FZ-S
FZ-SHC
Monochrome
300,000-pixel flat type
FH-SC04
FZ-SC5M2
Monochrome
Color
2 million pixels
300,000 pixels
High-speed
CCD Cameras
(Lens required)
Monochrome
Monochrome
300,000 pixels
Digital
CCD Cameras
(Lens required)
FH-SC12
25.7 ms *
Color
4 million pixels
High-speed
CMOS Cameras
(Lens required)
Color
Model
FZ-SH
FZ-SFC
FZ-SF
FZ-SPC
FZ-SP
FZ-SQ010F
Color
FZ-SQ050F
16.7 ms
Color
Color
FZ-SQ100F
FZ-SQ100N
* Frame rate in high speed mode when the camera is connected using two camera cables. For other conditions, please refer to the chart below.
Model
FH-SM02
Image
Acquisition
Time
2 Cables *1
1 Cables
FH-SC02
FH-SM04
FH-SC04
FH-SM12
FH-SC12
High Speed Mode *2
4.6ms
8.5ms
25.7ms
Standard Mode
9.7ms
17.9ms
51.3ms
High Speed Mode *2
9.2ms
17.0ms
51.3ms
Standard Mode
19.3ms
35.8ms
102.0ms
*1. Two Camera ports of the controller are used per one camera.
*2. Up to 5 m Camera Cable lengh.
Cmera Cables
Item
*1
*2
Descriptions
Model
Camera Cable
Cable length: 2 m, 3 m, 5m, or 10 m *2
FZ-VS3
Bend resistant Camera Cable
Cable length: 2 m, 3 m, 5m, or 10 m *2
FZ-VSB3
Right-angle Camera Cable *1
Cable length: 2 m, 3 m, 5m, or 10 m *2
FZ-VSL3
Bend resistant Right-angle Camera Cable *1
Cable length: 2 m, 3 m, 5 m, or 10 m *2
FZ-VSLB3
Long-distance Camera Cable
Cable length: 15 m *2
FZ-VS4
Long-distance Right-angle Camera Cable *1
Cable length: 15 m *2
FZ-VSL4
Cable Extension Unit
Up to two Extension Units and three Cables can be connected. (Maximum cable length: 45 m *2)
FZ-VSJ
This Cable has an L-shaped connector on the Camera end.
The maximum cable length depends on the Camera being connected, and the model and length of the Cable being used. For further information,please refer to
the "Cameras / Cables Connection Table" and "Maximum Extension Length Using Cable Extension Units FZ-VSJ table".
When a high-speed CMOS camera [email protected]/[email protected]/[email protected] is used in the high speed mode of transmission speed, two camera cables are required.
29
FH-Series
Cameras / Cables Connection Table
High-speed CMOS cameras *
Type of
camera
Model
Cable
length
300,000-pixel
2 million-pixel
4 million-pixel
12 million-pixel
FH-SM/SC
FH-SM02/SC02
FH-SM04/SC04
FH-SM12/SC12
High speed mode Standard mode High speed mode Standard mode High speed mode Standard mode
of transmission of transmission of transmission of transmission of transmission of transmission
speed select
speed select
speed select
speed select
speed select
speed select
--Camera
Cables
FZ-VS3
Right-angle
FZ-VSL3
camera cables
Bend resistant
camera
FZ-VSB3
cables
FZ-VSLB3
Bend resistant
Long-distance
camera cable FZ-VS4
Long-distance FZ-VSL4
right-angle
2m
3m
5m
10 m
2m
3m
5m
10 m
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
15 m
Yes
No
Yes
No
Yes
No
Yes
Small digital
CCD cameras
Pen type / flat
type
High-speed
CCD cameras
Intelligent
compact CMOS
cameras
Digital CCD cameras
Type of
camera
Model
Camera Cables
FZ-VS3
Right-angle
FZ-VSL3
camera cables
Bend resistant
camera cables FZ-VSB3
Bend resistant FZ-VSLB3
Right-angle
Long-distance
camera cable
Long-distance
right-angle
camera cable
FZ-VS4
FZ-VSL4
Cable
length
300,000-pixel
2 million-pixel
5 million-pixel
FZ-S/SC
FZ-S2M/SC2M
FZ-S5M2/
SC5M2
FZ-SF/SFC
FZ-SP/SPC
FZ-SH/SHC
[email protected]
2m
3m
5m
10 m
2m
3m
5m
10 m
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
15 m
Yes
Yes
No
Yes
Yes
Yes
Maximum Extension Length Using Cable Extension Units FZ-VSJ
Item
Model
FH-SM/SC
Transmission
speed (*1)
Maximum cable length
using 1 Camera Cable
(*1)
Max. number of
connectable
Extension
Units
15 m
(Using FZ-VS4/VSL4)
2
45 m
[Configuration 1]
Camera cable: 15 m ✕ 3
Extension Unit: 2
1
15 m
(Using FZ-VS4/VSL4)
2
45 m
[Configuration 1]
Camera cable: 15 m ✕ 3
Extension Unit: 2
2
15 m
(Using FZ-VS4/VSL4)
4 (*3)
45 m
[Configuration 2]
Camera cable: 15 m ✕ 6
Extension Unit: 4
1
5m
(Using [email protected]/[email protected])
2
15 m
[Configuration 3]
Camera cable: 5 m ✕ 3
Extension Unit: 2
2
5m
(Using [email protected]/[email protected])
4 (*3)
15 m
[Configuration 4]
Camera cable: 5 m ✕ 6
Extension Unit: 4
No. of CH used
for connection
(*2)
---
---
Using Cable Extension Units FZ-VSJ
Max. cable
length
Standard
High-speed
CMOS Cameras
FH-SM02/SC02
FH-SM04/SC04
FH-SM12/SC12
High speed
Connection
configuration
FZ-S/SC
FZ-S2M/SC2M
---
---
15 m
(Using FZ-VS4/VSL4)
2
45 m
[Configuration 1]
Camera cable: 15 m ✕ 3
Extension Unit: 2
FZ-S5M2/SC5M2
---
---
5m
(Using [email protected]/[email protected])
2
15 m
[Configuration 3]
Camera cable: 5 m ✕ 3
Extension Unit: 2
Small Digital
CCD Cameras
FZ-SF/SFC
FZ-SP/SPC
---
---
15 m
(Using FZ-VS4/VSL4)
2
45 m
[Configuration 1]
Camera cable: 15 m ✕ 3
Extension Unit: 2
High-speed
CCD Cameras
FZ-SH/SHC
---
---
15 m
(Using FZ-VS4/VSL4)
2
45 m
[Configuration 1]
Camera cable: 15 m ✕ 3
Extension Unit: 2
Intelligent
Compact
[email protected]
---
---
15 m
(Using FZ-VS4/VSL4)
2
45 m
[Configuration 1]
Camera cable: 15 m ✕ 3
Extension Unit: 2
Digital
CCD Cameras
*1 The [email protected]@@ enables switching between standard and high speed modes. In high speed mode, images can be transferred approximately
two times faster than in standard mode, but the connectable cable length will be shorter.
*2 The [email protected]@@ has two channels to connect Camera Cables. Connection to two channels makes image transfer two times faster than
connection to one channel: high speed mode using two channels can transfer approximately four times as many images as standard mode
using one channel.
*3 Each channel can be used to connect up to two Cable Extension Units: up to four extension units, two channels x two units, can be connected
by using two channels.
30
FH-Series
Connection Configuration
Connection configuration using the maximum length of Camera Cables
Configuration 1 Configuration 2 Configuration 3 Configuration 4
15 m
15 m
15 m
(1)
(2)
(3)
15 m
15 m
Remarks
*4
CH1
*4
15 m
(1)
(2)
(3)
15 m
15 m
15 m
(4)
(5)
(6)
CH2
5m
5m
5m
(1)
(2)
(3)
5m
5m
5m
Camera cable
connector CH2
Camera cable
connector
CH1
*4
CH1
*4
CH2
(1)
Camera cable
connector CH2
Camera cable
connector
CH1
(3)
5m
(2)
5m
5m
(4)
(5)
(6)
*4 Select the Camera Cables between the Controller and Extension Unit, between the Extension Units, and between the Extension Unit and
Camera according to the connected Camera.
Different types or lengths of Camera Cables can be used for (1), (2), and (3) as well as for (4), (5), and (6). However, the type and length of
Camera Cable (1) must be the same as those of Camera Cable (4), (2) must be the same as (5), and (3) must be the same as (6).
Touch Panel Monitor
Item
Descriptions
Model
Touch Panel Monitor 12.1 inches
For FH Sensor Controllers *
FH-MT12
* FH Series Sensor Controllers version 5.32 or higher is required.
Touch Panel Monitor Cables
Item
Descriptions
Model
DVI-Analog Conversion Cable for Touch Panel Monitor
Cable length: 2 m, 5 m or 10 m
FH-VMDA
RS-232C Cable for Touch Panel Monitor
Cable length: 2 m, 5 m or 10 m
[email protected]@@PP-1*
USB Cable for Touch Panel Monitor
Cable length: 2 m or 5 m
FH-VUAB
* Insert the cables length into @@@ in the model number as follows. 2 m = 200, 5 m = 500, 10 m = 010.
A video signal cable and an operation signal cable are required to connect the Touch Panel Monitor.
Signal
Cable
2m
5m
10 m
Video signal
DVI-Analog Conversion Cable
Yes
Yes
Yes
Touch panel operation
signal
USB Cable
Yes
Yes
No
RS-232C Cable
Yes
Yes
Yes
Parallel I/O Cables/Encoder Cable
Item
*1
*2
*3
*4
Descriptions
Model
Parallel I/O Cable *1
Cable length: 2 m or 5 m
[email protected] *2
Parallel I/O Cable for Connector-terminal Conversion Unit *1
Cable length: 0.5 m, 1 m, 1.5 m, 2 m, 3 m, 5 m
Connector-Terminal Block Conversion Units can be connected
(Terminal Blocks Recommended Products: OMRON [email protected]G-T)
[email protected]@@EE *3
Connector-Terminal Block Conversion Units, General-purpose devices
[email protected] *4
Encoder Cable for line-driver
Cable length: 1.5 m
FH-VR
2 Cables are required for all I/O signals.
Insert the cables length into @ in the model number as follows. 2 m = 2, 5 m = 5
Insert the cables length into @@@ in the model number as follows. 0.5 m = 050, 1 m = 100, 1.5 m = 150, 2 m = 200, 3 m = 300, 5 m = 500
Insert the wiring method into @ in the model number as follows. Phillips screw = J, Slotted screw (rise up) = E, Push-in spring = P
Refer to the XW2R Series catalog (Cat. No. G077) for details.
31
FH-Series
Recommended EtherCAT and EtherNet/IP Communications Cables
Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT.
Use Straight or cross STP (shielded twisted-pair) cable of category 5 or higher for EtherNet/IP.
Item
For EtherCAT
Descriptions
Standard type Cable with Connectors on Both Ends (RJ45/RJ45)
Wire Gauge and Number of Pairs: AWG27, 4-pair Cable, Cable Sheath material: LSZH *1,
Cable color: Blue, Yellow, or Green,
Cables length: 0.2m, 0.3m, 0.5m, 1m, 1.5m, 2m, 3m, 5m, 7.5m, 10m, 15m, 20m
Rugged type Cable with Connectors on Both Ends (RJ45/RJ45)
Wire Gauge and Number of Pairs: AWG22, 2-pair Cable
Cables length: 0.3m, 0.5m, 1m, 2m, 3m, 5m, 10m, 15m
Rugged type Cable with Connectors on Both Ends (M12/RJ45)
Wire Gauge and Number of Pairs: AWG22, 2-pair Cable
Cables length: 0.3m, 0.5m, 1m, 2m, 3m, 5m, 10m, 15m
Rugged type Cable with Connectors on Both Ends (M12 L/RJ45)
Wire Gauge and Number of Pairs: AWG22, 2-pair Cable
Cables length: 0.3m, 0.5m, 1m, 2m, 3m, 5m, 10m, 15m
--
Hitachi Metals, Ltd.
--
Wire Gauge and Number of
Pairs: AWG24, 4-pair Cable
-For EtherCAT
and
EtherNet/IP
--
Cables
Kuramo Electric Co.
SWCC Showa Cable Systems
Co.
Wire Gauge and Number of
Pairs: AWG22, 2-pair Cable
-For EtherNet/IP
--
Wire Gauge and Number of
Pairs: 0.5 mm, 4-pair Cable
[email protected] *2
[email protected] *2
[email protected] *2
[email protected] *2
NETSTAR-C5E
SAB 0.5 × 4P
*3
KETH-SB *3
FAE-5004 *3
RJ45 Connectors
Panduit Corporation
Cables
Kuramo Electric Co.
Nihon Electric Wire&Cable
Co.,Ltd.
RJ45 Assembly Connector
OMRON
XS6G-T421-1 *4
Cables
Fujikura Ltd.
F-LINK-E 0.5mm × 4P
*5
RJ45 Connectors
Panduit Corporation
MPS588 *5
---
Model
MPS588-C *3
KETH-PSB-OMR *4
PNET/B *4
Note: Please be careful while cable processing, for EtherCAT, connectors on both ends should be shield connected and for EtherNet/IP, connectors on only one end should be
shield connected.
*1 The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use.
*2 For details, refer to Cat.No.G019.
*3 We recommend you to use above cable for EtherCAT and EtherNet/IP, and RJ45 Connector together.
*4 We recommend you to use above cable for EtherCAT and EtherNet/IP, and RJ45 Assembly Connector together.
*5 We recommend you to use above cable For EtherNet/IP and RJ45 Connectors together.
Automation Software Sysmac Studio
Please purchase a DVD and licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually. The license does not
include the DVD.
Product
Sysmac Studio
Standard Edition
[email protected]@
The Sysmac Studio is the software that provides an integrated
environment for setting, programming, debugging and maintenance
of machine automation controllers including the NJ Series, EtherCat
Slave, and the HMI.
Sysmac Studio runs on the following OS.
Windows XP (Service Pack 3 or higher, 32-bit version) /
Windows Vista (32-bit version) / Windows 7 (32-bit/64-bit version) /
Windows 8 (32-bit/64-bit version) / Windows 8.1 (32-bit/64-bit
version)
Sysmac Studio
Vision Edition
[email protected]@ *2 *3
Sysmac Studio Vision Edition is a limited license that provides
selected functions required for FH-serise/
FQ-M-series Vision Sensor settings.
Note:
*1
*2
*3
32
Specifications
Number of licenses
-- (Media only)
Media
DVD *1
Model
SYSMAC-SE200D
1 license
---
SYSMAC-SE201L
3 license
---
SYSMAC-SE203L
10 license
---
SYSMAC-SE210L
30 license
---
SYSMAC-SE230L
50 license
---
SYSMAC-SE250L
1 license
---
SYSMAC-VE001L
1. Site licenses are available for users who will run Sysmac Studio on multiple computers. Ask your OMRON sales representative for details.
2. Sysmac Studio version 1.07 or higher supports the FH Series. Sysmac Studio does not support the FZ5 Series.
The same media is used for both the Standard Edition and the Vision Edition.
With the Vision Edition, you can use only the setup functions for FH-series/FQ-M-series Vision Sensors.
This product is a license only. You need the Sysmac Studio Standard Edition DVD media to install it.
FH-Series
Development Environment
Please purchase a CD-ROM and licenses the first time you purchase the Application Producer. CD-ROMs and licenses are available individually. The license
does not include the CD-ROM.
Product
Application Producer
Number of Model
Standards
licenses
Specifications
Software components that provide a development environment to
further customize the standard controller features of the FH Series.
System requirements:
• CPU: Intel Pentium Processor (SSE2 or higher)
--- (Media only)
• OS: Windows 7 Professional (32/64bit) or Enterprise(32/64bit) or
Ultimate (32/64bit),
Windows 8 Pro(32/64bit) or Enterprise(32/64bit),
Windows 8.1 Pro(32/64bit) or Enterprise(32/64bit)
• .NET Framework: .NET Framework 3.5 or higher
• Memory: At least 2 GB RAM
Available disk space: At least 2 GB
• Browser: Microsoft R Internet Explorer 6.0 or later
• Display: XGA (1024 × 768), True Color (32-bit) or higher
1 license
• Optical drive: CD/DVD drive
The following software is required to customize the software:
Microsoft R Visual Studio R 2010 Professional or
Microsoft R Visual Studio R 2008 Professional or
Microsoft R Visual Studio R 2012 Professional
Model
Media
CD-ROM
---
FH-AP1
FH-AP1L
Accessories
Item
Descriptions
FZ-M08
LED Monitor Cable
Cable length: 2 m or 5 m (When you connect a LCD Monitor FZ-M08 to FH sensor controller, please use
it in combination with a DVI-I -RGB Conversion Connector FH-VMRGB.)
FZ-VM
DVI-I -RGB Conversion Connector
FH-VMRGB
2
8
2
4
USB Memory
SD Card
---
FZ-MEM2G
FZ-MEM8G
HMC-SD291
HMC-SD491
GB
GB
GB
GB
Display/USB Switcher
FZ-DU
Mouse Recommended Products
Driverless wired mouse
(A mouse that requires the mouse driver to be installed is not supported.)
---
3 port
EtherCAT junction slaves
6 port
3 port
Industrial Switching Hubs
for EtherNet/IP and Ether- 5 port
net
5 port
--
Calibration Plate
---
External Lighting
Lighting Controller
(Required to control
external lighting from a Controller)
Power supply voltage:
20.4 to 28.8 VDC
(24 VDC -15 to 20%)
Failure detection: None
Failure detection: None
Failure detection:
Supported
For Intelligent
Compact Camera
Mounting Bracket for [email protected]
Mounting Bracket for [email protected]
Mounting Bracket for [email protected]
Mounting Bracket for [email protected], [email protected]
Mounting Bracket for [email protected]
Current consumption:
0.08 A
GX-JC03
Current consumption:
0.17 A
GX-JC06
Current consumption:
0.08 A
W4S1-03B
Current consumption:
0.12 A
---
W4S1-05B
W4S1-05C
FZD-CAL
FLV Series *2
FL Series *2
Camera Mount Lighting Controller
FLV-TCC Series *2
Analog Lighting Controller
FLV-ATC Series *2
Camera Mount Lighting Controller
FL-TCC Series *2
Mounting Bracket
FQ-XL
Mounting Brackets
FQ-XL2
Polarizing Filter Attachment
FQ-XF1
For FLV-Series
For FL-Series
---
Model
LCD Monitor 8.4 inches
For Box-type Controllers*1
FZ-S-XLC
FZ-S2M-XLC
FZ-SH-XLC
FH-SM-XLC
FH-SM12-XLC
*1 It can be used in FH series.
*2 Refer to the Vision Accessory Catalog (Cat. No. Q198) for details.
33
FH-Series
Lenses
C-mount Lens for 1/3-inch image sensor (Recommend: [email protected]/[email protected]/[email protected])
Model
Appearance/
Dimensions
(mm)
Focal length
Aperture (F No.)
Filter size
Maximum
sensor size
3Z4S-LE
SV-03514V
29.5 dia.
3Z4S-LE
3Z4S-LE
3Z4S-LE
SV-04514V SV-0614V SV-0813V
29.5 dia.
30.4
29.5
29 dia.
28 dia.
30.0
3Z4S-LE
3Z4S-LE
3Z4S-LE
SV-1214V SV-1614V SV-2514V
29 dia.
29 dia.
34.0
29 dia.
24.0
29.5
3Z4S-LE
SV-3518V
29 dia.
24.5
3Z4S-LE
SV-5018V
33.5[WD:∞] to
37.5[WD:300]
3Z4S-LE
SV-7527V
3Z4S-LE
SV-10035V
32 dia.
32 dia.
42.0[WD:∞] to
44.4[WD:1000]
37.0[WD:∞] to
39.4[WD:1000]
32 dia.
43.9[WD:∞] to
46.3[WD:1000]
3.5 mm
4.5 mm
6 mm
8 mm
12 mm
16 mm
25 mm
35 mm
50 mm
75 mm
100 mm
1.4 to
Close
1.4 to
Close
1.4 to
Close
1.3 to
Close
1.4 to
Close
1.4 to
Close
1.4 to
Close
1.8 to Close
1.8 to Close
2.7 to Close
3.5 to Close
---
---
M27.0
P0.5
M25.5
P0.5
M27.0
P0.5
M27.0
P0.5
M27.0
P0.5
M27.0 P0.5
M30.5 P0.5
M30.5 P0.5
M30.5 P0.5
1/3 inch
1/3 inch
1/3 inch
1/3 inch
1/3 inch
1/3 inch
1/3 inch
1/3 inch
1/3 inch
1/3 inch
1/3 inch
Mount
C mount
C-mount Lens for 2/3-inch image sensor (Recommend: [email protected]/[email protected])
(3Z4S-LE SV-7525H and 3Z4S-LE SV-10028H can also be used for [email protected] and [email protected])
Model
Appearance/
Dimensions
(mm)
Focal length
Aperture (F No.)
Filter size
Maximum
sensor size
3Z4S-LE
SV-0614H
42 dia.
3Z4S-LE
SV-0814H
39 dia.
57.5
3Z4S-LE
SV-1214H
30 dia.
52.5
3Z4S-LE
SV-1614H
30 dia.
51.0
3Z4S-LE
SV-2514H
30 dia.
47.5
3Z4S-LE
SV-3514H
44 dia.
36.0
3Z4S-LE
SV-5014H
45.5
44 dia.
3Z4S-LE
SV-7525H
36 dia.
57.5
3Z4S-LE
SV-10028H
42.0[WD:∞] to
54.6[WD:1200]
39 dia.
66.5[WD:∞] to
71.6[WD:2000]
6 mm
8 mm
12 mm
16 mm
25 mm
35 mm
50 mm
75 mm
100 mm
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
2.5 to Close
2.8 to Close
M40.5 P0.5
M35.5 P0.5
M27.0 P0.5
M27.0 P0.5
M27.0 P0.5
M35.5 P0.5
M40.5 P0.5
M34.0 P0.5
M37.5 P0.5
2/3 inch
2/3 inch
2/3 inch
2/3 inch
2/3 inch
2/3 inch
2/3 inch
1 inch
1 inch
Mount
C mount
C-mount Lens for 1-inch image sensor (Recommend: [email protected]/[email protected])
(3Z4S-LE SV-7525H with focal length of 75 mm and 3Z4S-LE SV-10028H with focal length of 100 mm are also available.)
Model
Appearance/
Dimensions
(mm)
3Z4S-LE
VS-0618H1
64.5 dia.
Focal length
Aperture (F No.)
Filter size
3Z4S-LE
VS-0814H1
57 dia.
57.2
3Z4S-LE
VS-1214H1
38 dia.
59
3Z4S-LE
VS-1614H1N
38 dia.
48.0[WD:∞] to
48.5[WD:300]
3Z4S-LE
VS-2514H1
38 dia.
45.0[WD:∞] to
45.9[WD:300]
3Z4S-LE
VS-3514H1
38 dia.
33.5[WD:∞] to
35.6[WD:300]
35.0[WD:∞] to
39.1[WD:300]
3Z4S-LE
VS-5018H1
44 dia.
44.5[WD:∞] to
49.5[WD:500]
6 mm
8 mm
12 mm
16 mm
25 mm
35 mm
50 mm
1.8 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.4 to 16
1.8 to 16
Can not be
used a filter
M55.0 P0.75
M35.5 P0.5
M30.5 P0.5
M30.5 P0.5
M30.5 P0.5
M40.5 P0.5
1 inch
1 inch
1 inch
1 inch
1 inch
1 inch
1 inch
Maximum
sensor size
Mount
C mount
M42-mount Lens for large image sensor (Recommend: [email protected])
Model
Appearance/
Dimensions
(mm)
3Z4S-LE
VS-L1828/M42-10
58.5 dia.
Focal length
58.5 dia.
94
18 mm
Aperture (F No.)
Filter size
3Z4S-LE
VS-L2526/M42-10
3Z4S-LE
VS-L3528/M42-10
64.5 dia.
80
25 mm
35 mm
Aperture (F No.)
34
50 mm
55.5 dia.
129.5
85 mm
3Z4S-LE
VS-L10028/M42-10
54 dia.
134.5
100 mm
2.8 to 16
2.6 to 16
2.8 to 16
2.8 to 16
4.0 to 16
2.8 to 16
M55.0 P0.75
M62.0 P0.75
M62.0 P0.75
M52.0 P0.75
M52.0 P0.75
1.8 inch
M42 mount
Lenses for small camera
Focal length
94.5
3Z4S-LE
VS-L8540/M42-10
M55.0 P0.75
Mount
Appearance/
Dimensions
(mm)
66 dia.
108
Maximum
sensor size
Model
3Z4S-LE
VS-L5028/M42-10
FZ-LES3
12 dia.
16.4
FZ-LES6
12 dia.
19.7
FZ-LES16
12 dia.
23.1
FZ-LES30
12 dia.
25.5
3 mm
6 mm
16 mm
30 mm
2.0 to 16
2.0 to 16
3.4 to 16
3.4 to 16
FH-Series
Vibrations and Shocks Resistant C-mount Lens for 2/3-inch image sensor
(Recommend: [email protected]/[email protected]/[email protected]/[email protected]/[email protected])
(Vibrations and Shocks Resistant Lenses for 1-inch image sensors and for large image sensors are also available. Ask your OMRON representative for details.)
Model
Appearance/
Dimensions (mm)
3Z4S-LE
[email protected]@@@@ *1
3Z4S-LE
[email protected]@@@@ *1
31 dia.
31 dia.
23.0[0.04×] to 30.5[0.4×]
25.4[0.03×] to 29.5[0.3×]
Focal length
Filter size
Optical magnification
Aperture
(fixed F No.) *2
Depth of field (mm) *3
Maximum sensor size
Mount
15 mm
M27.0 P0.5
0.2 ×
0.03 ×
2
183.1
5.6
8
512.7 732.4
5.6
4.8
0.3 ×
8
13.4 19.2
2
5.6
2.3
6.5
0.04 ×
8
2
9.2
110.8
2/3 inch
C Mount
5.6
8
291.2 416.0
3Z4S-LE
[email protected]@@@@ *1
Model
Appearance/
Dimensions (mm)
Focal length
Filter size
Optical magnification
Aperture
(fixed F No.) *2
Depth of field (mm) *3
Maximum sensor size
Mount
2
20 mm
M27.0 P0.5
0.25 ×
31 dia.
67.2
5.6
8
188.2 268.8
Model
Appearance/
Dimensions (mm)
0.5 ×
2
5.6
8
2
5.6
3.2
9.0
12.8
1.0
2.7
*2
*3
5.6
8
3.4
9.0
12.8
1.5
3.9
5.6
30 mm
M27.0 P0.5
0.15 ×
0.06 ×
8
2
3.8
47.1
2/3 inch
C Mount
5.6
8
131.9 188.4
2
5.6
8.2
0.45 ×
8
22.9 32.7
3Z4S-LE
[email protected]@@@@ *1
3Z4S-LE
[email protected]@@@@ *1
31 dia.
31 dia.
0.26 ×
0.65 ×
1.9
5.6
8
1.9
5.6
8
1.9
5.6
2.8
8.4
11.9
2.2
6.5
9.2
0.6
1.7
2
2.5
33.8
2/3 inch
C Mount
5.6
5.6
8
1.1
3.2
4.6
44.5[0.08×] to 63.9[0.48×]
50 mm
M27.0 P0.5
0.2 ×
0.08 ×
8
2
8
75.6 108.0
2
6.0
5.6
0.48 ×
8
13.4 19.2
2
5.6
8
1.3
2.9
4.1
3Z4S-LE
[email protected]@@@@ *1
Appearance/
Dimensions (mm)
*1
2
24.0[0.06×] to 35.7[0.45×]
35 mm
M27.0 P0.5
0.3 ×
Model
Focal length
Filter size
Optical magnification
Aperture
(fixed F No.) *2
Depth of field (mm) *3
Maximum sensor size
Mount
8
31 dia.
26.5[0.05×] to 38.0[0.5×]
32.0[0.26×] to 45.7[0.65×]
Focal length
Filter size
Optical magnification
Aperture
(fixed F No.) *2
Depth of field (mm) *3
Maximum sensor size
Mount
5.6
3Z4S-LE
[email protected]@@@@ *1
25 mm
M27.0 P0.5
0.25 ×
0.05 ×
2
0.4 ×
2
31 dia.
70.0[0.14×] to 105.5[0.62×]
75 mm
M27.0 P0.5
0.2 ×
0.14 ×
3.8
5.6
17.7
26.1 37.2
8
3.8
9.1
5.6
0.62 ×
8
13.4 19.2
2/3 inch
C Mount
3.8
5.6
8
1.3
1.9
2.7
Insert the iris range into @@@@@ in the model number as follows.
F=1.9 to 3.8: blank
F=5.6: FN056
F=8: FN080
F-number can be selected from maximum aperture, 5.6, and 8.0.
When circle of least confusion is 40 μm.
Extension Tubes
Lenses
For M42 mount Lenses *
For C mount Lenses *
For Small Digital CCD Cameras
Model
3Z4S-LE VS-EXR/M42
3Z4S-LE SV-EXR
FZ-LESR
Contents
Set of 5 tubes
(20 mm, 10 mm, 8 mm, 2 mm, and 1 mm)
Maximum outer diameter: 47.5 mm dia.
Set of 7 tubes
(40 mm, 20 mm,10 mm, 5 mm, 2.0 mm,
1.0 mm, and 0.5 mm)
Maximum outer diameter: 30 mm dia.
Set of 3 tubes
(15 mm,10 mm, 5 mm)
Maximum outer diameter: 12 mm dia.
* Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes attached to each other. Since these Extension Tubes are placed over the threaded section of the Lens
or other Extension Tube, the connection may loosen when more than one 0.5-mm, 1.0-mm or 2.0-mm Extension Tube are used together.
Reinforcement is required to protect against vibration when Extension Tubes exceeding 30 mm are used.
When using the Extension Tube, check it on the actual device before using it.
35
FH-Series
Ratings and Specifications (FH Sensor Controllers)
Type
High-speed Controllers (4 core)
NPN
Model
PNP
Controller type
Box-type controllers
No. of Cameras
2
Processing
resolution
(FZ-S)
Processing
resolution
(FH-S)
4
Can be connected
to all cameras.
(FZ-S series/FH-S series)
(Can be connected to
Can be connected to all cameras.
up to four 12 million(FZ-S series/FH-S series)
pixel cameras or up to
eight cameras other
than 12 million-pixel
cameras.)
640 (H) × 480 (V)
When connected to a 2 million-pixel camera
1600 (H) × 1200 (V)
When connected to a 5 million-pixel camera
2448 (H) × 2044 (V)
When connected to a 300,000-pixel camera
640 (H) × 480 (V)
When connected to a 2 million-pixel camera
2040 (H) × 1088 (V)
When connected to a 4 million-pixel camera
2040 (H) × 2048 (V)
When connected to a 12 million-pixel camera
4084 (H) × 3072 (V)
When connected to a intelligent compact camera
Connected to 1 camera(Color): 232, Connected to 2 camera(Color): 116
Connected to 3 camera(Color): 77, Connected to 4 camera(Color): 58
Connected to 5 camera(Color): 46, Connected to 6 camera(Color): 38
Connected to 7 camera(Color): 33, Connected to 8 camera(Color): 29
When connected to a 300,000-pixel camera (FZ-S/FH-S)
Connected to 1 camera(Color): 270, Connected to 1 camera(Monochrome): 272
Connected to 2 camera(Color): 135, Connected to 2 camera(Monochrome): 136
Connected to 3 camera(Color/Monochrome): 90
Connected to 4 camera(Color): 67, Connected to 4 camera(Monochrome): 68
Connected to 5 camera(Color/Monochrome): 54
Connected to 6 camera(Color/Monochrome): 45
Connected to 7 camera(Color/Monochrome): 38
Connected to 8 camera(Color): 33, Connected to 8 camera(Monochrome): 34
When connected to a 2 million-pixel camera (FH-S)
Connected to 1 camera(Color/Monochrome): 37, Connected to 2 camera(Color/Monochrome): 18
Connected to 3 camera(Color/Monochrome): 12, Connected to 4 camera(Color/Monochrome): 9
Connected to 5 camera(Color/Monochrome): 7, Connected to 6 camera(Color/Monochrome): 6
Connected to 7 camera(Color/Monochrome): 5, Connected to 8 camera(Color/Monochrome): 4
When connected to a 2 million-pixel camera (FZ-S)
Connected to 1 camera(Color/Monochrome): 43, Connected to 2 camera(Color/Monochrome): 21
Connected to 3 camera(Color/Monochrome): 14, Connected to 4 camera(Color/Monochrome): 10
Connected to 5 camera(Color/Monochrome): 8, Connected to 6 camera(Color/Monochrome): 7
Connected to 7 camera(Color/Monochrome): 6, Connected to 8 camera(Color/Monochrome): 5
When connected to a 4 million-pixel camera (FH-S)
Connected to 1 camera(Color/Monochrome): 20, Connected to 2 camera(Color/Monochrome): 10
Connected to 3 camera(Color/Monochrome): 6, Connected to 4 camera(Color/Monochrome): 5
Connected to 5 camera(Color/Monochrome): 4, Connected to 6 camera(Color/Monochrome): 3
Connected to 7 camera(Color/Monochrome): 2, Connected to 8 camera(Color/Monochrome): 2
When connected to a 5 million-pixel camera (FZ-S)
Connected to 1 camera(Color/Monochrome): 16, Connected to 2 camera(Color/Monochrome): 8
Connected to 3 camera(Color/Monochrome): 5, Connected to 4 camera(Color/Monochrome): 4
Connected to 5 camera(Color/Monochrome): 3, Connected to 6 camera(Color/Monochrome): 2
Connected to 7 camera(Color/Monochrome): 2, Connected to 8 camera(Color/Monochrome): 2
When connected to a 12 million-pixel camera (FH-S)
Connected to 1 camera(Color/Monochrome): 6, Connected to 2 camera(Color/Monochrome): 3
Connected to 3 camera(Color/Monochrome): 2, Connected to 4 camera(Color/Monochrome): 2
FH-1050-20
8
Can be connected
to all cameras.
(FZ-S series/FH-S series)
(Can be connected to
up to four 12 millionpixel cameras or up to
eight cameras other
than 12 million-pixel
cameras.)
128
Operation
Mouse or similar device
Settings
Create series of processing steps by editing the flowchart (Help messages provided).
Serial communications
RS-232C: 1 CH
No-protocol (TCP/UDP) 1000BASE-T
1 port
2 port
2 port
1 port
2port
2port
EtherNet/IP communications
Ethernet port baud rate: 1 Gbps (1000 BASE-T)
EtherCAT communications
EtherCAT protocol (100BASE-TX)
Parallel I/O
(In the 2-line random trigger mode)
17 inputs (STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, ENCTRIG_A0 to 1, ENCTRIG_B0 to 1, DSA0 to 1, DI0 to 7, DI_LINE0)
37 outputs (RUN0 to 1, READY0 to 1, BUSY0 to 1, OR0 to 1, ERROR0 to 1, GATE0 to 1, STGOUT0/SHTOUT0,
STGOUT1/SHTOUT1, STGOUT2 to 7, DO0 to 15, ACK)
(In the 5-line to 8-line random trigger mode)
19 inputs, STEP0 to 7, DI_LINE0 to 2, DI0 to 7)
34 outputs (READY0 to 7, BUSY0 to 7, OR0 to 7, ACK, ERROR, STGOUT/SHTOUT0 to 7)
Encoder interface
RS422-A line driver level. Phase A/B: single-phase 4MHz (multiplying phase difference of 1MHz by 4 times), Phase Z: 1MHz
Monitor interface
DVI-I(Single Link) output IF × 1ch
USB interface
4 channels (supports USB 1.1 and 2.0)
SD card interface
SDHC card of Class4 or higher rating is recommended.
Power supply voltage
20.4 to 26.4 VDC
Connected to 2 cameras
When connected to a intelligent
Connected to 4 cameras
compact camera
Connected to 8 cameras
Current
consumption
Connected to 2 cameras
(at 24.0 VDC) When connected to a 300,000-pixel
camera, 2 million-pixel camera, 4 million*2
Connected to 4 cameras
pixel camera, 5 million-pixel camera or
12 million-pixel camera
Connected to 8 cameras
Insulation resistance
Noise
Immunity
Fast transient burst
Ambient temperature range
Operation
Ambient humidity range
Environment
Ambient atmosphere
5.0 A max.
5.4 A max.
6.4 A max.
4.7 A max.
5.0 A max.
5.9 A max.
---
7.0 A max.
8.1 A max.
---
6.5 A max.
7.5 A max.
---
---
11.5 A max.
---
---
10.9 A max.
4.1 A max.
4.2 A max.
5.2 A max.
3.6 A max.
3.7 A max.
4.5 A max.
---
4.8 A max.
5.6 A max.
---
4.3 A max.
5.0 A max.
---
---
6.8 A max.
---
---
6.2 A max.
Between DC power supply and controller FG: 20 MΩ or higher (rated voltage 250 V)
DC Power Supply
Direct infusion: 2 KV Pulse rising: 5 ns Pulse width: 50 ns Burst continuation time: 15 ms/0.75 ms Period: 300 ms Application time: 1 min
I/O line
Cramp: 1 KV Pulse rising: 5 ns Pulse width: 50 ns Burst continuation time: 15 ms/0.75 ms Period: 300 ms Application time: 1 min
Operating: 0 to 50 °C Storage: -20 to 65 °C (with no icing or condensation)
Operating and storage: 35% to 85% (with no condensation)
No corrosive gases
Grounding
Type D grounding (100Ω or less grounding resistance) Conventional type 3 grounding
Degree of protection
IEC60529 IP20
Dimensions
190 × 115 × 182.5 mm
Dimensions Weight
Case materials
Accessories
36
2
FH-1050-10
752 (H) × 480 (V)
EtherNet communications
*1
*2
8
FH-1050
When connected to a 300,000-pixel camera
Main
functions
Ratings
4
Standard Controllers (2 core)
FH-3050-20
When connected to a intelligent compact camera
No. of scenes
Number of
logged
images *1
FH-3050-10
Can be connected to all cameras.
(FZ-S series/FH-S series)
Connected Camera
External
interface
FH-3050
Approx. 3.2 kg
Approx. 3.4 kg
Approx. 3.4 kg
Approx. 3.2 kg
Approx. 3.4 kg
Approx. 3.4 kg
Cover: zinc-plated steel plate, side plate: aluminum (A6063)
Controller (1) / user manual (one Japanese and one English versions) / Instruction Installation Manual (1) / Power supply terminal block connector (1)
/ Ferrite core (2, FH-3050 and FH-1050), 4 (FH-3050-10 and FH-1050-10), and 8 (FH-3050-20 and FH-1050-20)
The image logging capacity changes when multiple cameras of different types are connected at the same time.
The current consumption when the maximum number of cameras supported by each controller are connected.
If a lighting controller model is connected to a lamp, the current consumption is as high as when an intelligent compact camera is connected.
FH-Series
Ratings and Specifications (Cameras)
High-speed CMOS cameras
Model
FH-SM
FH-SC
FH-SM02
FH-SC02
FH-SM04
FH-SC04
FH-SM12
FH-SC12
Image elements
CMOS image elements
(1/3-inch equivalent)
Color/Monochrome
Monochrome
Effective pixels
640 (H) × 480 (V)
2040 (H) × 1088 (V)
2040 (H) × 2048 (V)
4084 (H) × 3072 (V)
Imaging area H x V
(opposing corner)
4.8 × 3.6 (6.0 mm)
11.26 × 5.98 (12.76 mm)
11.26 × 11.26 (15.93 mm)
22.5 × 16.9 (28.14 mm)
Pixel size
7.4 (μm) × 7.4 (μm)
5.5 (μm) × 5.5 (μm)
5.5 (μm) × 5.5 (μm)
Shutter function
Electronic shutter;
Shutter speeds can be set from 20
μs to 100 ms.
Partial function
1 to 480 lines
Color
2 to 480 lines
Frame rate
308 fps (3.3 ms)
(Image Acquisition Time)
CMOS image elements
(2/3-inch equivalent)
CMOS image elements
(1-inch equivalent)
CMOS image elements
(1.76-inch equivalent)
Monochrome
Monochrome
Monochrome
Color
Color
5.5 (μm) × 5.5 (μm)
Electronic shutter;
Shutter speeds can be set from
60 μs to 100 ms.
Electronic shutter;
Shutter speeds can be set from 25 μs to 100 ms.
1 to 1088 lines
2 to 1088 lines
219 fps (4.6 ms) *
1 to 2048 lines
2 to 2048 lines
118 fps (8.5 ms) *
Lens mounting
C mount
Field of vision,
installation distance
Selecting a lens according to the field of vision and installation distance
Ambient temperature
range
Operating: 0 to 40 °C, Storage: -25 to 65 °C (with no icing or condensation)
Color
4 to 3072 lines (4-line increments)
38.9 fps (25.7 ms) *
M42 mount
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Weight
Approx.105 g
Accessories
Instruction manual
Approx.110 g
Approx.320 g
* Frame rate in high speed mode when the camera is connected using two camera cables.
Digital CCD Cameras
Model
FZ-S
FZ-SC
FZ-S2M
FZ-SC2M
FZ-S5M2
Image elements
Interline transfer reading all pixels,
CCD image elements (1/3-inch equivalent)
Color/Monochrome
Monochrome
Effective pixels
640 (H) × 480 (V)
1600 (H) × 1200 (V)
2448 (H) × 2044 (V)
Imaging area H x V
(opposing corner)
4.8 × 3.6 (6.0mm)
7.1 × 5.4 (8.9mm)
8.4 × 7.1 (11mm)
Pixel size
7.4 (μm) × 7.4 (μm)
4.4 (μm) × 4.4 (μm)
3.45 (μm) × 3.45 (μm)
Shutter function
Electronic shutter; select shutter speeds from 20 μs to 100 ms
Partial function
12 to 480 lines
12 to 1200 lines
12 to 2044 lines
Frame rate
(Image Acquisition Time)
80 fps (12.5 ms)
30 fps (33.3 ms)
16 fps (62.5 ms)
Lens mounting
C mount
Field of vision,
installation distance
Selecting a lens according to the field of vision and installation distance
Ambient temperature
range
Operating: 0 to 50 °C
Storage: -25 to 65 °C
(with no icing or condensation)
Color
FZ-SC5M2
Interline transfer reading all pixels,
Interline transfer reading all pixels,
CCD image elements (1/1.8-inch equivalent) CCD image elements (2/3-inch equivalent)
Monochrome
Color
Monochrome
Color
Operating: 0 to 40 °C
Storage: -25 to 65 °C
(with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Weight
Approx. 55 g
Accessories
Instruction manual
Approx. 76 g
Approx.140 g
Small CCD Digital Cameras
Model
FZ-SF
FZ-SFC
FZ-SP
Image elements
Interline transfer reading all pixels, CCD image elements (1/3-inch equivalent)
Color/Monochrome
Monochrome
Effective pixels
640 (H) × 480 (V)
Imaging area H x V
(opposing corner)
4.8 × 3.6 (6.0mm)
Pixel size
7.4 (μm) × 7.4 (μm)
Shutter function
Electronic shutter; select shutter speeds from 20 μm to 100 ms
Color
Monochrome
Partial function
12 to 480 lines
Frame rate
(Image Acquisition Time)
80 fps (12.5ms)
Lens mounting
Special mount (M10.5 P0.5)
Field of vision,
installation distance
Selecting a lens according to the field of vision and installation distance
Ambient temperature
range
Operating: 0 to 50 °C (camera amp)
0 to 45 °C (camera head)
Storage: -25 to 65 °C (with no icing or condensation)
FZ-SPC
Color
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Weight
Approx. 150 g
Accessories
Instruction manual, installation bracket,
Four mounting brackets (M2)
Instruction manual
37
FH-Series
High-speed CCD Cameras
Model
FZ-SH
FZ-SHC
Image elements
Interline transfer reading all pixels,
CCD image elements (1/3-inch equivalent)
Color/Monochrome
Monochrome
Effective pixels
640 (H) × 480 (V)
Imaging area H x V
(opposing corner)
4.8 × 3.6 (6.0mm)
Pixel size
7.4 (μm) × 7.4 (μm)
Shutter function
Electronic shutter; select shutter speeds from 1/10 to 1/50,000 s
Partial function
12 to 480 lines
Frame rate
(Image Acquisition Time)
204 fps (4.9ms)
Field of vision,
installation distance
Selecting a lens according to the field of vision and installation
distance
Ambient temperature
range
Operating: 0 to 40 °C
Storage: -25 to 65 °C (with no icing or condensation)
Color
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Weight
Approx. 105 g
Accessories
Instruction manual
Intelligent Compact CMOS Cameras
Model
FZ-SQ010F
FZ-SQ050F
FZ-SQ100F
FZ-SQ100N
Image elements
CMOS color image elements (1/3-inch equivalent)
Color/Monochrome
Color
Effective pixels
752 (H) × 480 (V)
Imaging area H x V
(opposing corner)
4.51 × 2.88 (5.35mm)
Pixel size
6.0 (μm) × 6.0 (μm)
Shutter function
1/250 to 1/32,258
Partial function
8 to 480 lines
Frame rate
(Image Acquisition Time)
60 fps (16.7 ms)
Field of vision
7.5 × 4.7 to 13 × 8.2 mm
13 × 8.2 to 53 × 33 mm
53 × 33 to 240 × 153 mm
29 × 18 to 300 × 191 mm
Installation distance
38 to 60 mm
56 to 215 mm
220 to 970 mm
32 to 380 mm
LED class *
Risk Group2
Ambient temperature
range
Operating: 0 to 50 °C
Storage: -25 to 65 °C
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Weight
Approx. 150 g
Approx. 140 g
Accessories
Mounting bracket (FQ-XL), polarizing filter attachment (FQ-XF1), instruction manual and warning label
* Applicable standards: IEC62471-2
• Narrow View
• Standard
FZ-SQ050F
FZ-SQ010F
Field of vision
7.5
0
33
13
8.2
4.7
60
38 to
8.2
56
0
• Wide View (Long-distance)
FZ-SQ100F
53
Field of vision
13
to
• Wide View (Short-distance)
300
FZ-SQ100N
240
Field of vision
Field of vision
191
153
53
29
33
0
38
215
220
970
to
0
18
32
380
to
FH-Series
Ratings and Specifications (Cable, Monitor)
Camera Cables
Long-distance Camera Cables
FZ-VS3
FZ-VSB3
FZ-VSL3 FZ-VSLB3
Model
(2 m)
(2 m)
(2 m)
(2 m)
Shock resistiveness
10 to 150 Hz single amplitude 0.15 mm
(durability)
3 directions, 8 strokes, 4 times
Ambient
Operation and storage: 0 to 65 °C
temperature range
(with no icing or condensation)
Operation and storage: 40 to 70%RH
Ambient humidity range
(with no condensation)
Ambient atmosphere
No corrosive gases
Material
Cable sheath, connector: PVC
Minimum bending radius 69mm
69mm
69mm
69mm
Weight
Approx. 170 g Approx. 180 g Approx. 170 g Approx. 180 g
Model
Shock resistiveness
(durability)
Ambient
temperature range
FZ-VS4 (15 m)
FZ-VSL4 (15 m)
10 to 150 Hz single amplitude 0.15 mm
3 directions, 8 strokes, 4 times
Operation and storage: 0 to 65 °C
(with no icing or condensation)
Operation and storage: 40 to 70%RH
Ambient humidity range
(with no condensation)
Ambient atmosphere
No corrosive gases
Material
Cable sheath, connector: PVC
Minimum bending radius 78 mm
Weight
Approx. 1400 g
Cable Extension Unit
Model
Power supply voltage *1
Current consumption *2
Ambient
temperature range
Ambient
humidity range
Weight
Accessories
Encoder Cable
FZ-VSJ
Model
Vibration
resistiveness
Ambient
temperature range
Ambient
humidity range
Ambient atmosphere
11.5 to 13.5 VDC
1.5 A max.
Operating: 0 to 50 °C; Storage: -25 to 65 °C
(with no icing or condensation)
Operating and storage: 35 to 85%
(with no condensation)
Approx. 240 g
Instruction Sheet and 4 mounting screws
Material
*1 A 12-VDC power supply must be provided to the Cable Extension
Unit when connecting the Intelligent Compact Camera, or the
Lighting Controller.
*2 The current consumption shows when connecting the Cable
Extension Unit to an external power supply.
Minimum bending radius
Weight
FH-VR
10 to 150 Hz single amplitude 0.1 mm
3 directions, 8 strokes, 10 times
Operation: 0 to 50 °C; Storage: -10 to 60 °C
(with no icing or condensation)
Operation and storage: 35 to 85%RH
(with no condensation)
No corrosive gases
Cable Jacket: Heat, oil and flame resistant PVC
Connector: polycarbonate resin
65 mm
Approx. 104 g
Touch Panel Monitor
Model
Major Function
External interface
Ratings
Operating
environment
FH-MT12
Display area
Resolution
Number of color
Brightness
Contrast Ratio
Viewing angle
Backlight Unit
Backlight lifetime
Touch panel
Video input
Touch panel signal
Power supply voltage
Current consumption
Insulation resistance
Ambient temperature range
Ambient humidity range
Ambient environment
1024 (V) × 768 (H)
16,700,000 colors (8 bit/color)
500cd/m 2 (Typ)
600:1 (Typ)
Left and right: each 80°, upward: 80°, downward: 60°
LED, edge-light
About 100,000hour
4wire resistive touch screen
analog RGB
USB
RS-232C
24 VDC (21.6 to 26.4 VDC)
Between DC power supply and touch panel monitor
FG: 20 MΩ or higher (rated voltage 250 V)
Operating: 0 to 50°C, Storage: -20 to +65°C (with no icing or condensation)
Operating and Storage: 20 to 85 %RH (with no icing or condensation)
No corrosive gas
Vibration resistance
10 to 150 Hz, one-side amplitude 0.1 mm (Max. acceleration 15 m/s2)
10 times for 8 minutes for each three direction
Degree of protection
Panel mounting: IP65 on the front
Operation
Structure
12.1 inch
Touch pen
Panel mounting, VESA mounting
Mounting
Weight
Material
Approx.2.6 kg
Front panel: PC/PBT, Front Sheet: PET, Rear case: SUS
Note: FH Series Sensor Controllers version 5.32 or higher is required. It cannot be used in FZ series.
Touch Panel Monitor Cables
Model
FH-VMDA (2 m)
FH-VUAB (2 m)
XW2Z-200PP-1 (2 m)
Cable type
DVI-Analog Conversion Cable
Vibration resistance
10 to 150 Hz, one-side amplitude 0.1 mm, 10 times for 8 minutes for each three direction
Ambient Temperature
Operating Condition: 0 to 50°C, Storage Condition: -10 to 60°C (with no icing or condensation)
Ambient Humidity
Operating Condition: 35 to 85%RH, Storage Condition: 35 to 85%RH (with no icing or condensation)
Ambient environment
No corrosive gases
Material
Cable outer sheath, Connector: PVC
Minimum bend radius
36 mm
25 mm
59 mm
Weight
Approx.220 g
Approx.75 g
Approx.162 g
USB Cable
RS-232C Cable
Cable outer sheath: PVC,
Connector: ABS/Ni Plating
39
FH-Series
LCD Monitor
LED Monitor Cable
Model
Model
FZ-M08
Size
8.4 inches
Type
Liquid crystal color TFT
Resolution
1,024 × 768 dots
Input signal
Analog RGB video input, 1 channel
Power supply voltage
21.6 to 26.4 VDC
Current
consumption
Approx. 0.7 A max.
Ambient
temperature range
Operating: 0 to 50 °C; Storage: -25 to 65 °C
(with no icing or condensation)
Ambient
humidity range
Operating and storage: 35 to 85% (with no condensation)
Weight
Approx. 1.2 kg
Accessories
Instruction Sheet and 4 mounting brackets
Vibration resistiveness
Ambient
temperature range
Ambient
humidity range
Ambient atmosphere
Material
Minimum bending radius
Weight
FZ-VM
10 to 150 Hz single amplitude 0.15 mm
3 directions, 8 strokes, 4 times
Operation: 0 to 50 °C; Storage: -20 to 65 °C
(with no icing or condensation)
Operation and storage: 35 to 85%RH
(with no condensation)
No corrosive gases
Cable sheath: heat-resistant PVC Connector: PVC
75 mm
Approx. 170 g
Note: When you connect a LCD Monitor FZ-M08 to FH sensor
controller, please use it in combination with a DVI-I -RGB
Conversion Connector FH-VMRGB.
EtherCAT Communications Specifications
Item
Specifications
Communications standard
IEC61158 Type 12
Physical layer
100 BASE-TX (IEEE802.3)
Modulation
Base band
Baud rate
100 Mbps
Topology
Depends on the specifications of the EtherCAT master.
Transmission Media
Twisted-pair cable of category 5 or higher (double-shielded straight cable with aluminum tape and braiding)
Transmission Distance
Distance between nodes: 100 m or less
Node address setting
00 to 9
RJ45 × 2 (shielded) IN: EtherCAT input data, OUT: EtherCAT output data
External connection terminals
Send/receive PDO data sizes
Mailbox data size
Input
56 to 280 bytes/line (including input data, status, and unused areas) Up to 8 lines can be set. *
Output
28 bytes/line (including output data and unused areas) Up to 8 lines can be set. *
Input
512 bytes
Output
512 bytes
Mailbox
Emergency messages, SDO requests, and SDO information
Refreshing methods
I/O-synchronized refreshing (DC)
* This depends on the upper limit of the master.
Version Information
FH Series and Programming Devices
Use the latest version of Sysmac Studio Standard Edition/Vision Edition.
FH Series
FH-3050 ([email protected])
FH-1050 ([email protected])
40
Version of FH Series
Corresponding version of Sysmac Studio Standard Edition/Vision Edition
Version 5.30
Supported by version 1.10.80 or higher.
Version 5.20
Supported by version 1.10 or higher.
Version 5.10
Supported by version 1.07.43 or higher.
Version 5.00
Supported by version 1.07 or higher. Not supported by version 1.06 or lower.
FH-Series
Components and Functions
Example of the FH Sensor Controllers
BOX type
(4-camera type)
[1]
[2]
[3]
[4]
[5]
[6]
A
G
H
I
B
J
K
[11]
C
[7]
[12]
[13]
[8]
[14]
[10]
[9]
D
E
L
F
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
Name
POWER LED
ERROR LED
RUN LED
ACCESS LED
SD POWER LED
SD BUSY LED
EtherCAT RUN LED
EtherCAT LINK/ACT IN LED
EtherCAT LINK/ACT OUT LED
EtherCAT ERR LED
EtherNet NET RUN1 LED
EtherNet NET LINK/ACK1 LED
EtherNet NET RUN2 LED
EtherNet NET LINK/ACK2 LED
Description
Lit while power is ON.
Lit when an error has occurred.
Lit while the controller is in Measurement Mode.
Lit while the memory is accessed.
Lit while power is supplied to the SD card and the card is usable.
Blinks while the SD memory card is accessed.
Lit while EtherCAT communications are usable.
Lit when connected with an EtherCAT device, and blinks while performing communications.
Lit when connected with an EtherCAT device, and blinks while performing communications.
Lit when EtherCAT communications have become abnormal.
Lit while EtherNet communications are usable.
Lit when connected with an EtherNet device, and blinks while performing communications.
Lit when EtherNet communications are usable.
Lit when connected with an EtherNet device, and blinks while performing communications.
Name
A
B
C
D
E
F
G
H
I
J
K
L
Description
Install the SD memory card. Do not plug or unplug the SD card during measurement operation.
SD memory card installation connector
Otherwise measurement time may be affected or data may be destroyed.
EtherNet connector
Connect an EtherNet device.
Connect a USB device. Do not plug or unplug it during measurement operation.
USB connector
Otherwise measurement time may be affected or data may be destroyed.
RS-232C connector
Connect an external device such as a programmable controller.
DVI-I connector
Connect a monitor.
I/O connector (control lines, data lines)
Connect the controller to external devices such as a sync sensor and PLC.
EtherCAT address setup volume
Used to set a node address (00 to 99) as an EtherCAT communication device.
EtherCAT communication connector (IN)
Connect the opposed EtherCAT device.
EtherCAT communication connector (OUT) Connect the opposed EtherCAT device.
Encoder connector
Connect an encoder.
Camera connector
Connect cameras.
Connect a DC power supply. Wire the controller independently on other devices. Wire the ground line.
Power supply terminal connector
Be sure to ground the controller alone. Perform wiring using the attached power supply connector.
Example of the FZ5-Lite Sensor Controllers
LCD-integrated type
(4-camera type)
[1]
[2]
[3]
[8]
[9]
[7]
[10]
[4]
[5]
[6]
[1]
[2]
[3]
[4]
[5]
Name
POWER LED
RUN LED
ERROR LED
I/O connector (control lines, data lines)
Camera connector
[6]
Power
[7]
[8]
Monitor connector (analog RGB)
RS-232C/RS-422 connector
[9]
USB connector
[10]
EtherNet connector
Description
Lit while power is ON.
Lit while the controller is in Run Mode.
Lit when an error has occurred.
Connect the controller to external devices such as a sync sensor and PLC.
Connect cameras.
Connect a DC power supply. Wire the power supply unit independently of other devices.
After wiring, replace the terminal cover.
Connect a monitor. (Provided with Lite controller type only)
Connect an external device such as a personal computer or PLC.
Connect a track ball, mouse and USB memory. A total of four USB ports are provided and any of them
can be used. However, when connecting two or more USB memories, do not connect them to adjacent
ports. Doing so may cause the USB memories to come into contact, resulting in malfunction or damage.
Connect the controller to a personal computer.
41
FH-Series
Processing Items
Group
Icon
Processing Item
Icon
Processing Item
Used to identify the shapes and calculate
the position of measurement objects.
P16
Camera Image
Input HDR
Flexible Search
Recognizing the shapes of workpieces with
variation and detecting their positions.
Create high-dynamic range images by
acquiring several images with different
conditions.
P16
Camera Image
Input HDRLite
HDR function for [email protected] Intelligent
Compact Cameras.
ECM Search
EC Circle Search
Shape Search II
Shape Search III
Search a small difference by dividing
the search model in detail, and
calculating the correlation.
Used to search the similar part of
model form input image. Detect the
evaluation value and position.
Extract circles using "round " shape
information and get position, radius
and quantity in high preciseness.
Used to search the similar part of
model from input image regardless of
environmental changes. Detect the
evaluation value and position.
Robust detection of positions is possible
at high-speed and with high precision
incorporating environmental fluctuations,
such as differences in individual shapes
of the workpieces, pose fluctuations,
noise superimposition and shielding.
EC Corner
This processing item measures a corner
position (corner) of a workpiece.
Ec Cross
The center position of a crosshair
shape is measured using the lines
created by the edge information on
each side of the crosshair.
Classification
Edge Position
Edge Pitch
Scan Edge
Position
Scan Edge Width
Used when various kinds of products on the
assembly line need to be sorted and identified.
Measure position of measurement
objects according to the color change
in measurement area.
Detect edges by color change in
measurement area. Used for calculating
number of pins of IC and connectors.
Measure peak/bottom edge position of
workpieces according to the color change
in separated measurement area.
Measure max/min/average width of
workpieces according to the color
change in separated measurement area.
P16
Measurement
Image Switching
Position
Compensation
P16
P18
P18
P18
P18
P18
P18
To remove the irregular color/pattern
Anti Color Shading
by uniformizing max.2 specified colors.
P18
Stripes Removal
Filter II
Remove the background pattern of vertical,
horizontal and diagonal stripes.
P19
P16
Polar
Transformation
Rectify the image by polar
transformation. Useful for OCR or
pattern inspection printed on circle.
P18
P16
Trapezoidal
Correction
Rectify the trapezoidal deformed
image.
P18
P16
Compensate
image
How the alignment marks would move
Machine Simulator on the image when each stage or robot
axis is controlled can be checked.
The registered model image and
Image Subtraction measurement image are compared
and only the different pixels are
extracted and converted to an image.
Process the images acquired from cameras in
order to make them easier to measure. This
processing item consolidates existing image
Advanced filter
conversion filtering into one processing item
and adds extra functions.
P16
P16
Measure center axis, width and
thickness of ring workpieces.
P16
P16
Panorama
Unit Macro
Unit Calculation
Macro
Calculation
Circle Regression
Used for calculating regression circle
from plural measurement coordinate.
P16
User Data
P16
Set Unit Data
Reading character string is verified
with internal date.
Model Dictionary
Register character pattern as
dictionary. The pattern is used in
[Character Inspection].
2DCode *2
Recognize 2D code and display where
the code quality is poor.
P17
Barcode *1
Recognize barcode, verify and output
decoded characters.
P17
OCR
Recognize and read characters in
images as character information.
P17
OCR User
Dictionary
Register dictionary data to use for
OCR.
P17
Circle Angle
Used for calculating angle of inclination
of circular measurement objects.
Glue Bead
Inspection
You can inspect coating of a specified color
for gaps or runoffs along the coating path.
Support
measurement
Advanced arithmetic processing can
be easily incorporated into workflow as
Unit Macro processing items.
This function is convenient when the user
wants to calculate a value using an original
calculation formula or change the set value
or system data of a processing item.
Used when using the judge results and
measured values of ProcItem which
are registered in processing units.
Used for calculating regression line
from plural measurement coodinate.
Precise
Calibration
P17
Combine multiple image to create one
big image.
Line Regression
P16
Date Verification
Camera Image
Input FH
To enhance contrast of images by
extracting color in specified brightness.
Corresponding
Page in the
Catalog
Convert color image to color extracted
image or binary image.
Extract Color Filter
Circular Scan
Edge Width
Input Image
To switch the cameras used for
measurement. Not input images from
cameras again.
To switch the images used for
measurement. Not input images from
camera again.
Used when positions are differed.
Correct measurement is performed by
correcting position of input images.
Used for processing images input from
cameras in order to make them easier
to be measured.
Track brightness change of entire
Brightness Correct
screen and remove gradual brightness
Filter
change such as uneven brightness.
Color image is converted into
Color Gray Filter monochrome images to emphasize
specific color.
P16
P16
To input images from cameras. And set up
the conditions to input images from
cameras. (To FZ5 Sensor Controllers only)
To input images from cameras. And set up
the conditions to input images from cameras. (For FH Sensor Controllers only)
Filtering
Backgrond
Suppression
Measure center axis, diameter and
radius of circular workpieces.
Camera Image
Input
Input Image
Camera Switch
Circular Scan
Edge Position
Calculate approximate lines from the
edge information on two sides of a square
Intersection
workpiece to measure the angle formed
at the intersection of the two lines.
Used for detecting presence and
Color Data
mixed varieties of products by using
color average and deviation.
Used to measure area, center of
Gravity and Area gravity of workpices by extracting the
color to be measured.
Used to measure number, area and
Labeling
gravity of workpieces by extracting
registered color.
Selecting one region of extracted Labeling,
Label Data
and get that measurement. Area and
Gravity position can be got and judged.
Used for appearance measurement of
Defect
plain-color measurement objects such
as defects, stains and burrs.
Check the defect on the object.
Precise Defect
Parameters for extraction defect can
be set precisely.
Difference can be detected by overlapping
Fine Matching
and comparing (matching) registered fine
images with input images.
Recognize character according
Character Inspect correlation search with model image
registered in [Model Dictionary].
42
Group
Search
Sensitive Search
Measurement
Corresponding
Page in the
Catalog
Get Unit Data
P17
Set Unit Figure
Get Unit Figure
Trend Monitor
Image Logging
Used for calibration corresponding to
trapezoidal distortion and lens
distortion.
Used for setting of the data that can be
used as common constants and
variables in scene group data.
Used to change the ProcItem data
(setting parameters,etc.) that has been
set up in a scene.
Used to get one data (measured results,
setting parameters,etc.) of ProcItem that
has been set up in a scene.
Used for re-setting the figure data
(model, measurement area )
registered in an unit.
P18
P20
P20
P15
P21
Used for get the figure data (model,
measurement area ) registered in an unit.
Used for displaying the information
about results on the monitor,
facilitating to avoid NG and analyze
causes.
Used for saving the measurement
images to the memory and USB
memory.
Image Conversion Used for saving the measurement
Logging
images in JPEG and BMP format.
P17
P18
Data Logging
Used for saving the measurement data
to the memory and USB memory.
Elapsed Time
Used for calculating the elapsed time
since the measurement trigger input.
Wait
Processing is stopped only at the set
time. The standby time is set by the
unit of [ms].
P21
FH-Series
Group
Icon
Processing Item
Corresponding
Page in the
Catalog
Focus
Focus setting is supported.
P15
Iris
Focus and aperture setting is
supported.
P15
Parallelize *3
A part of the measurement flow is
divided into two or more tasks and
processed in parallel to shorten the
measurement time. This processing
item is placed at the top of processing
to be performed in parallel.
Group
A part of the measurement flow is
divided into two or more tasks and
processed in parallel to shorten the
Parallelize Task *3 measurement time. This processing item
is placed immediately before processing
to be performed in parallel between
Parallelize and Parallelize End.
Support
measurement
Branch
Statistics
Used when you need to calculate an
average of multiple measurement results.
Referrence Calib
Data
Calibration data and distortion
compensation data held under other
processing items can be referenced.
Position Data
Calculation
The specified position angle is calculated
from the measured positions.
Stage Data
Sets and stores data related to stages.
Robot Data
Sets and stores data related to robots.
Vision Master
Calibration
This processing item automatically calculates
the entire axis movement amount of the
control equipment necessary for calibration.
P15
PLC Mastoer
Calibration
Calibration data is created using a
communication command from PLC.
P15
Convert Position
Data
The position angle after the specified
axis movement is calculated.
P14
Movement Single
Position
The axis movement that is required to
match the measured position angle to the
reference position angle is calculated.
P14
Movement Multi
Points
The axis movements that are required
to match the measured position angles
to the corresponding reference
position angles are calculated.
P14
Detection Point
Obtains position/angle information by r
eferring to the coordinate values measured
with the Measurement Processing Unit.
Camera
Calibration
By setting the camera calibration, the
measurement result can be converted
and output as actual dimensions.
Data Save
The set data can be saved in the controller
main unit or as scene data. The data is held
even after the FH/FZ power is turned off.
Icon
Processing Item
Conditional
Branch
Used where more than two kinds of
products on the production line need to
detected separately.
End
This ProcItem must be set up as the
last processing unit of a branch.
DI Branch
Same as ProcItem "Branch". But you
can change the targets of conditional
branching via external inputs.
Control Flow
Normal
Set the measurement flow processing
into the wait state in which the specific
no-protocol command can be executed.
Set the measurement flow processing
Control Flow PLC
into the wait state in which the specific
Link
PLC Link command can be executed.
Control Flow
Parallel
Set the measurement flow processing
into the wait state in which the specific
parallel command can be executed.
Control Flow
Fieldbus
Set the measurement flow processing
into the wait state in which the specific
Fieldbus command can be executed.
Selective Branch
Easily branch to multiple destinations.
Data Output
Used when you need to output data to
the external devices such as PLC or
PC via serial ports.
Parallel Data
Output
Used when you need to output data to
the external devices such as PLC or
PC via parallel ports.
P14
Output results
Used when you need to output
Parallel
judgement results to the external
Judgement Output devices such as PLC or PC via parallel
ports.
Output result
Fieldbus Data
Output
Outputs data to an external device,
such as a Programmable Controller,
through a fieldbus interface.
Result Display
Used for displaying the texts or the
figures in the camera image.
Display Image File Display selected image file.
Display Last NG
Image
*1
*2
*3
P15
Corresponding
Page in the
Catalog
Display the last NG images.
Bar Codes that can be read : JAN/EAN/UPC (including add-on codes),
Code 39, Codabar (NW-7), ITF (Interleaved 2 of 5), Code 93, Code 128,
GS1-128, GS1 DataBar (RSS-14 / RSS Limited / RSS Expanded),
Pharmacode
2D Codes that can be read : Data Matrix (ECC200), QR Code
[email protected]@ controllers do not support.
Dimensions
(Unit: mm)
Sensor Controllers
FH-series Box-type
FH-3050/-3050-10/-3050-20
FH-1050/-1050-10/-1050-20
Four, M4 mounting holes
with a depth of 4.5 mm
143
141
190
141
24
24
Four, M4 mounting holes
with a depth of 4.5 mm
19.2
19.5
143
182.5
20.1
Four, M3 mounting holes
with a depth of 4.5 mm
38.1
The 2-camera type has only one Ethernet connectors.
26.7
148.5
10.5
66.2
94
The 2-camera type has only two camera connectors,
and the 8-camera type has eight camera connectores.
43
FH-Series
FZ5-series Lite Box-type
FZ5-L350/-L355/-L350-10/-L355-10
12
197
80
182.3
* The 2-camera type has only two
camera connectors on its right side.
Four, M4 mounting holes
with a depth of 6.5 mm
100
10.5
59
51
Cameras
High-speed CMOS Camera
300,000-pixel camera
2 million-pixel camera
FH-SC
FH-SM
FH-SC02
FH-SM02
FH-SC12
FH-SM12
35
IMAGE
AREA 5 31
OPTICAL AXIS
40
5 31
15.5 19
9.5
35
Two, M4 mounting
holes with a depth
of 5.5 mm
44
1/4” 20UNC with a
depth of 5.5 mm
Two, M4 mounting
holes with a depth
of 5.5 mm
1/4” 20UNC with a
depth of 5.5 mm
40
35
43.6
58
68
43.6
58
68
31
(22)
5
Four, M4 mounting
holes with a depth
10
of 5.0 mm
Four, M4 mounting
holes with a depth
of 5.0 mm
Four, M4 mounting
holes with a depth
of 5.0 mm
36
LED
(5)
Four, M4 mounting
holes with a depth
of 5.0 mm
(12)
27
30
(20)
40
7
34
1"-32UNF
(C MOUNT)
(8.2)
Four, M4 mounting
holes with a depth
of 5.0 mm
(For Fmount adapter)
Four, M4 mounting holes
with a depth of 4.0 mm M42 x P1.0
holes with
22.2
a depth
of 6.5 mm
(M42 MOUNT)
(7.4)
13 19
9.5
40.5
14.5 22.7
9.5
16.8
Four, M4 mounting
holes with a depth
of 4.0 mm
32 dia.
25
40
30
16.8
32 dia.
25
1"-32UNF
(C MOUNT)
(7.4)
34
27
7
30
40
38
Four, M4 mounting
holes with a depth 12 22.7
of 4.0 mm
7
(8.2) Four, M4 mounting holes
with a depthof 4.0 mm
11.1
Four, M4 mounting holes
with a depth of 4.0 mm
(20)
25
16.8
16.8
14.5 22.7
Four, M4 mounting
holes with a depth of 4.0 mm
40
30
12 million-pixel camera
FH-SC04
FH-SM04
12 22.7
25
4 million-pixel camera
FH-Series
Digital CCD Cameras
High-speed CCD Camera
2 million-pixel camera
FZ-S2M
FZ-SC2M
14.5 29
5.5
10.5
40.5
9.5
9.5
40.7
(R
1)
2dia. mounting holes with a
depth of 2.5 mm (4 directions)
35
7
mo
Two, M4 mounting
holes with a depth
of 5.5 mm
1/4" 20UNC with
a depth of 5.5 mm
(1)
9.5
15.5
Two, M4 mounting
holes with a depth
of 5.5 mm
2A
Mounting Holes
.
19±0.1
dia
.5
2-4
10.5
1“-32UNF
(C mount)
34
un
1/4” 20UNC with a
depth of 5.5 mm
48.2
36 dia.
(1)
(C
16.8
35
17.5
Four-R3
d
C-
Four M4 mounting holes
with a depth of 4 mm
(4 commonness)
30.2
25
ia.10.5
1“32
UN
34
14.5
Four M4 mounting
holes with a depth
of 4 mm (4 directions)
2.3
36
35
Three, M2 mounting
holes with a depth of
3.0mm (both sides)
35
7
33.5
9.5 9.5
Fo
urR3
(7.9)
1"-32UN-2A
(C MOUNT)
24
16.8±0.05
15±0.05
25±0.05
12
6.5
(7.9)
(5.4)
10.5
28
(19.4)
20.5
1"-32UN-2A (C mount)
5.5
10.5
Two, M4 mounting
holes with a depth
of 5.5 mm
(7.3)
46.5
14.5 29
28
(5.4)
12
28
6.5
24
Three, M2 mounting
holes with a depth
of 3.0 mm
22.7
30 dia.
(7.3)
15.5±0.05
14.5±0.05
20.5
(19.4)
Three, M2 mounting
holes with a depth of
40
3.0mm (both sides)
14.5 22
28
10.5
+0.01
2 0 Mounting holes with a
depthof 2.5 mm (4 directions)
17.69±0.05
12
12
Three, M2 mounting
holes with a depth
of 3.0 mm
30 dia.
14.5 22
FZ-SH
FZ-SHC
5 million-pixel camera
FZ-S5M2
FZ-SC5M2
17.5
300,000-pixel camera
FZ-S
FZ-SC
t)
1/4” 20UNC with a
depth of 5.5 mm
40.9
8.3
15.59.59.5
31.7
10
9.5
1/4” 20UNC with a
depth of 5.5 mm
Two, M4 mounting
holes with a depth
of 5.5 mm
Small digital CCD cameras
Camera head
26
Camera amplifier
Two-4.3 dia.
12
11.5
7.5
6.5
3000
12.7 9.6
7.5
(6.5)
(8.8 dia.)
(8.5)
28
16 pin round
connector
(6.5)
22
(20.7)
Eight, M1.7 mounting holes
with a depth of 1.5 mm
9.2
(From ccd surface)
43.5
37
43
9
6 12
M10.5
11.5 16
12
12
17
M10.5
10 12
5.5
33
3 dia.
Four-4.3 dia.
Three, M2 mounting
holes with a depth
of 3.0 mm
3000
44
28
17
3
4.5
9.2
(From ccd surface)
12.5 dia.
3
26
22
11.5
Four, M1.7 mounting holes
with a depth of 1.5 mm
16.9
3.4 13.5
34
22
Can be used for both flat cameras and pen-shaped cameras
16
3 dia.
8
Pen-shaped camera
9.5
FZ-SP
FZ-SPC
9
Flat camera
FZ-SF
FZ-SFC
Three, M2 mounting
holes with a depth of 3.0 mm
24
20
7.5 9.5 9.5
43
2.5
Two, M3 mounting holes
with a depth of 4 mm
33.5
Two, M4 mounting
holes with a depth
of 5.5 mm
12.5 dia.
16 pin round connector
1/4” 20UNC with a depth of 5.5 mm
Intelligent Compact CMOS Cameras
Narrow view / Standard
FZ-SQ010F
FZ-SQ050F
Wide View
FZ-SQ100F (long-distance)
FZ-SQ100N (short-distance)
46
46
44
44
45
45
1
Optical
axis
1
Optical
axis
Mounting Bracket *1
8
(25)
1/4-20UNC Depth: 6
9
3
Four, M4 Depth: 6
Mounting Hole Dimensions
38
(49)
8
20
38
42
Four, M4 Depth: 6
Mounting Hole Dimensions
Two, 4.5 dia.
*1. The mounting brackets can be
connected to either side.
20
(94.8)
20
38
42
4.8
(25)
1/4-20UNC Depth: 6
9
38
(57)
4.8
11
Polarizing
Filter Attachment
32
67
20
Polarizing
Filter Attachment
32
67
(94.8)
Mounting Bracket *1
Two, 4.5 dia.
*1. The mounting brackets can be
connected to either side.
20±0.1
Tightening torque: 1.2 N·m
20±0.1
Tightening torque: 1.2 N·m
45
FH-Series
Cables
Camera Cable
Camera Cable
Bend resistant Camera Cable
FZ-VS3
FZ-VSB3
(30)
L (*1)
(30)
(9)
(40)
L (*1)
(9)
(40)
(100)
26-pin
rectangular connector
Right-angle Camera Cable
FZ-VSLB3
(30)
L (*1)
(40)
(34)
(9)
(9)
(100)
(25)
(25)
7.5 dia.
(25)
(30)
L (*1)
(40)
(100)
26-pin
rectangular connector
26-pin
rectangular connector
26-pin
rectangular connector
(10)
(*2)
26-pin
rectangular connector
(*2)
(11)
(11)
(18)
(18)
(10)
(*2)
Bend resistant Right-angle Camera Cable
(34)
(25)
FZ-VSL3
26-pin
rectangular connector
(11)
(*2)
8.0 dia.
(11)
8.0 dia.
7.5 dia.
(25)
(25)
(100)
Long-distance Camera Cable
Long-distance Right-angle Camera Cable
FZ-VS4
FZ-VSL4
(34)
L (*3)
L (*3)
(100)
(24)
(25)
7.8 dia.
26-pin
rectangular connector
(42)
(40)
(100)
(24)
(40)
7.8 dia.
(42)
(12)
26-pin
rectangular connector
(10)
26-pin
rectangular connector
(*2)
(12)
(18)
(*2)
*1. Cable is available in 2m/3m/5m/10m.
*2. Each camera cables has polarity.
Please ensure that the name plate side of the cable is
connected to the controller.
*3. Cable is available in 15m.
Camera Cable Extension Unit
Extension Tubes for Small Camera
Lens for Small Camera
FZ-LESR
FZ-VSJ
3
M10.5
12 dia.
15
*
M10.5
12 dia.
Power terminal
Extension tubes 10 mm
Diaphragm look screw (M1.4)
4.85
9 14
Diaphragm adjustment knob
4
3
3.2
Camera Cable Connector
(Controller side)
12 dia.
12 dia.
4.85
Extension tubes 5 mm
93.8
83
60
3.2
FZ-LES Series
10
L*
14.9
75
65
54
φ4-3.4
3
M10.5
9 15
5
POWER LED
Indicator
9.1
Camera Cable Connector
(Camera side)
Overall length is available in 16.4mm/19.7mm/23.1mm/25.5mm.
28
4
9.1
Extension tubes 15 mm
Parallel I/O Cable
Encoder Cable
[email protected]
FH-VR
UNFUSED PART
L1 (*1)
90±5
20
1
3
100
FUSED PART
2
10±2
20
26
11.7
2.2
37.2
*1. Cable is available in 1.5 m.
33
34
(70)
(30)
(70)
(15)
L(*1)
CABLE MARK
*1. Cable is available in 2m/5m.
46
FH-Series
Touch Panel Monitor
Panel cutout dimensions
FH-MT12
26
26
270
306.52
7.74
58.5
25
7.74
10
8-M4 EFFECTIVE SCREW LENGTH6
322
100
75
37.5
Panel cutout dimensions
307 +10
249
+1
0
100
75
17.5
130
248.52
83
132
170
264
(51)
161
(19) MOUNTING PLATE THICKNESS 1.6-4.8
180
Note:1. Panel thickness:1.6 to 4.8 mm
2. No burr allowed
DVI-Analog Conversion Cable for Touch Panel Monitor
FH-VMDA
L (*1)
45±5
10±2
45±5
RS-232C Cable for Touch Panel Monitor
USB Cable for Touch Panel Monitor
[email protected]@@PP-1
FH-VUAB
L (*2)
L (*1)
45±5
40
45 ±5
10 ±2
12±0.25
15
12±0.25
11.5 max.
䎔䎘䎐䏓䏌䏑
䎧䎐䎶䎸䎥䎃䏆䏒䏑䏑䏈䏆䏗䏒䏕
䎔䎚䎐䏓䏌䏑䎃䎧䎹䎬䎃䏆䏒䏑䏑䏈䏆䏗䏒䏕
10.5 max.
8 max.
䎗䎐䏓䏌䏑䎃䎸䎶䎥䎃䎤䎃䏗䏜䏓䏈䎃䏆䏒䏑䏑䏈䏆䏗䏒䏕
9-pin D-SUB connector
9-pin D-SUB connector
*1. Cable is available in 2m/5m/10m.
*2. Cable is available in 2m/5m.
LED Monitor Cable
LCD Monitor
FZ-VM
Four, M4
30±5
5 dia.
75
(31.5)
26
40
33.7
30±5
Mountable plate thickness:
1.6 to 5.0 mm
(103.5)
L (*1)
29.8
15.6
(19.2 dia.)
FZ-M08
(6)
䎗䎐䏓䏌䏑䎃䎸䎶䎥䎃䎥䎃䏗䏜䏓䏈䎃䏆䏒䏑䏑䏈䏆䏗䏒䏕
75
161
(185)
(173.4)
(12.5)
(129.4)
171
(85.5)
(38)
2 to 15-pin square connector
*1. cable is available in 2m/5m.
(130)
(172)
230
(90)
220
47
FH-Series
Optical Chart
High-speed CMOS Camera
[email protected],
12 million-pixel
Meaning of Optical Chart
The X axis of the optical chart shows the field of vision (mm) (*1),
and the Y axis of the optical chart shows
the camera installation distance (mm) (*2).
3Z4S-LE
VS-L10028/M42-10
VS-L8540/M42-10
VS-L5028/M42-10
VS-L3528/M42-10
VS-L2526/M42-10
VS-L1828/M42-10
Camera
Extension Tube thickness: t
(mm)
10,000
Lens
Camera
distance (mm)
WD
(mm)
Field of vision (mm)
1,000
t0
Camera distance (mm)
Field of
vision
Y
X
*1. The lengths of the fields of vision given in the optical charts
are the lengths of the Y axis.
*2. The vertical axis represents WD for small cameras.
t20
t40
t20
t10
t0
t10
t10
t8
t20
t20
t40
t30
t10
t0
t0
t2
t8
t10
t0
t0
t1
t2
t8
100
10
10
100
1,000
Field of vision (mm)
High-speed CMOS Camera
[email protected],
4 million-pixel
3Z4S-LE
High-speed CMOS Camera
[email protected],
2million-pixel
3Z4S-LE
SV-10028H
SV-10028H
SV-7525H
SV-7525H
VS-5014H1
VS-5018H1
VS-3514H1
VS-3514H1
VS-2514H1
VS-2514H1
VS-1614H1N
VS-1614H1N
VS-1214H1
VS-1214H1
VS-0814H1
VS-0814H1
VS-0618H1
10,000
VS-0618H1
10,000
t0
t0
t0
t0
t5
t5
Camera distance (mm)
100
t10
t15
t20
t10
t25
t1
t35 t30
t15
t2
t40
t20
t5
t35 t30 t25
t40
t0.5 t0.5
t10
t1
t0.5
t1
t2
t15
t0.5
t5
t2
t1
t20
t30 t25
t10
t2
t1
t5
t15
t0.5
t10
t2
t5
10
10
t0
t0
t0
t0
1,000
t40
t30
1,000
Field of vision (mm)
10,000
t15
t20
t25
t5
100
t25
t40 t30
t20
t15
t15
t10
t10
10
10
t0
t0
t10
t15
t5
100
t0
t0
t10
t0
t0.5
t1
t0
t0
t0
t5
Camera distance (mm)
1,000
t2
t10
t5
t5
t0
t0
t5
t20
t2
t2
t1
t0.5
t2
t0.5
t1
t1
t0.5
t0.5
100
Field of vision (mm)
48
1,000
FH-Series
High-speed CMOS Camera
[email protected],
High-speed CCD Camera
[email protected],
Digital CCD Camera
[email protected],
300,000-pixel
Digital CCD Camera
[email protected],
5 million-pixel
3Z4S-LE
SV-10035V
SV-7527V
3Z4S-LE
SV-5018V
SV-3518V
SV-2514V
SV-10028H
SV-7525H
SV-5014H
SV-3514H
SV-2514H
SV-1614H
SV-1214H
SV-0814H
SV-0614H
SV-1614V
SV-1214V
SV-0813V
SV-0614V
SV-04514V
SV-03514V
10,000
10,000
t0
t0
t0
t0
t0
t5
1,000
t0
t0
t0
t1
t0.5
t1
t5
t20
t0
t2
t0
t0
t2
t15
t15 t10
t25 t20
t10
100
t5
t0
t10
t20
t40 t30 t25
t0
t0
Camera distance (mm)
Camera distance (mm)
t5
t15 t10
t25 t20 t15 t10
t30
t40
t25 t20
t30
t50
t40
t50
t5
t1
t5
t10
t15
1,000
t2
t30 t25
t50
t50
t20 t15
t 30 t 25
t15
t2
t15
t0.5
2
t2
t1
t5
t2
t0.5
t0.5
t5
t1
t0
t0
t10
t1
30
t0
t5
t15
t20
t25 t10
t 30
t20 t15
t5
t10
100
t0
t10
t40
t40
t 40 t 30 t 25
t0.5
t0
t5
t20
t1 t0.5
t1
t5
t0.5
t0
t2
t1
t0.5
30
10
100
5
1,000
10
100
1,000
Field of vision (mm)
Field of vision (mm)
Digital CCD Camera
[email protected],
2 million-pixel
Small Digital CCD Cameras
[email protected],
[email protected],
300,000-pixel
3Z4S-LE
SV-10028H
SV-7525H
SV-5014H
SV-3514H
SV-2514H
SV-1614H
SV-1214H
SV-0814H
SV-0614H
10,000
FZ-LES30
FZ-LES16
FZ-LES6
FZ-LES3
10,000
t0
t0
t30
t50
t50
t25
t5
t0
t5
t40
t20 t15
t30 t25
t0
t15
t25
t15
t0
t10
t30
t25 t20 t15
t40 t30
100
t0
t40
t20
t0
t0
t10
t5
t5
t2
t10
t2
t1
t10
100
t1 t0.5
t2
t5
t10
t0
1,000
t0
t10
t20
WD * (mm)
Camera distance (mm)
t15
1,000
t0
t0
t0
t5
t40
t50 t45
t55
t60
t0.5
t30 t25
t35
t5
t20
t15
t5
t10
t15
t20
10
30
3
10
100
Field of vision (mm)
1,000
1
10
100
1,000
Field of vision (mm)
* The vertical axis represents WD, not installation distance.
49
FH-Series
High-speed CMOS Camera
[email protected],
High-speed CCD Camera
[email protected],
Digital CCD Camera
[email protected],
300,000-pixel
(Vibrations and shocks resistant)
Digital CCD Camera
[email protected],
5 million-pixel
(Vibrations and shocks resistant)
3Z4S-LE
3Z4S-LE
VS-MC75
VS-MC50
VS-MC35
VS-MC30
VS-MC25N
VS-MC20
VS-MC15
10,000
VS-MC75
VS-MC50
VS-MC35
VS-MC30
VS-MC25N
VS-MC20
VS-MC15
1,000
t0
t0
1,000
t60
t40
t0
t20
t0
t40 t30
t0
t10 t20
t0
t10
t30 t20
t20 t10
100
Camera distance (mm)
Camera distance (mm)
t0
t10
t10
t20
t0
t0
t0
t40 t30 t20
t30
100
t20
t30
t30
t20
t0
t0
t0
t5
t10
t20 t15 t10
t15
t10
t10
t5
t10
t5
t5
t10
t5
t2
t10
t5
10
10
1
10
100
1,000
1
10
Digital CCD Camera
[email protected],
2 million-pixel
(Vibrations and shocks resistant)
Man.No.
VS-MC75
VS-MC50
VS-MC35
VS-MC30
VS-MC25N
VS-MC20
VS-MC15
1,000
t0
t0
t20
t40
t0
Camera distance (mm)
t0
t60
t10
t50 t40 t30 t20
t40 t30
100
t0
t0
t10
t30
t20
t30
t20
t15
t0
t10
t20
t10
t5
t10
t2
t5
t10
10
1
10
100
Field of vision (mm)
50
1,000
Related Manuals
3Z4S-LE
t60
100
Field of vision (mm)
Field of vision (mm)
1,000
Model number
Manual
Z340
FH/FZ5
Vision System FH/FZ5 Series User's Manual
Z341
FH/FZ5
Vision System FH/FZ5 Series Processinng
Item Function Reference Manual
Z342
FH/FZ5
Vision System FH/FZ5 Series User's Manual
for Communications Settings
Z343
FH
Vision System FH Series Operation Manual
for Sysmac Studio
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have
any questions or comments.
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for a period of twelve months from the date of sale by Omron (or such other period expressed in writing
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(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
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assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
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OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
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Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
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Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
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respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.
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Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
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to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice
to change part numbers when published ratings or features are changed, or when significant construction changes are made.
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Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
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Note: Do not use this document to operate the Unit.
OMRON Corporation
Industrial Automation Company
Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
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Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
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200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
© OMRON Corporation 2013-2015 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
CSM_10_1_0115
Cat. No. Q197-E1-04
0115(0613)
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Omron:
XW2Z-S013-5 XW2Z-S013-2
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