2002 Tacoma RS3200 Install Instructions

2002 Tacoma RS3200 Install Instructions
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section I - Installation Preparation
Part Number: 08586-04810
Section I - Installation Preparation
Kit Contents
Quantity Reqd.
1
1
1
1
1
Color Applicability/ Trim Level
Description
Wire Harness
Status Monitor
Piezo Buzzer
Butyl Tape Pad
Extra Lage Wire Tie
Accessory
Color
Item #
1
2
3
4
5
Vehicle/TrimColor
Hardware Bag Contents
Item #
1
2
3
4
Quantity Reqd.
2
3
5
10
Description
Large Foam Tape Strip (2 pcs.)
Small Foam Tape Strip
Large Wire Ties
Medium Wire Ties
General Applicability
Additional Items Required Installation
Item #
1
Quantity Reqd.
1
Description
V3 Base Kit (08585-33830)
Recommended Sequence of Application
Item #
1
2
Conflicts
Note:
Recommended Tools
Safety Tools
Safety Glasses
Safety Gloves
Vehicle Protection
2002 - Tacoma with power door locks, only
* Mandatory
Legend
(Optional)
Blankets, Part Boxes
STOP
Special Tools
Striker Tool
ALL 02-016-01
Installation Tools
Phillips Head Screwdriver
Flat Blade Screwdriver
10 mm Socket
Pneumatic/Electric Wrench
Torque Wrench
Nylon Panel Removal Tool
Side Cutters
Accessory
Audio
V3
#2, screwdriver or tip
Small
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CRITICAL PROCESS: Proceed with caution to
ensure a quality installation. These points will be
audited on a completed vehicle installation.
GENERAL PROCESS: This highlights specific
processes to ensure a quality installation. These
points will be audited during the accessory
installation.
TOOLS & EQUIPMENT: This calls out the specific
tools and equipment required for this process.
Special Chemicals
3M Prep Solvent-70
Rev.: A 07/19/01
Page 1 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
Section II - Installation Procedure
A. Vehicle Disassembly
10 mm Wrench
1. Disconnect the negative battery cable.
(Fig. A1)
i.
Negative
Battery
Cable
Battery
Cover the fender before starting.
ii. Be careful not to touch the positive
battery cable.
Fig. A1
2. Remove the driver side step cover.
(Fig. A2)
i.
Nylon Panel Removal Tool Phillips Screwdriver
Screw (x4)
Protect the seat and floor before
starting.
ii. Remove the four screws securing
the cover.
Step Cover
iii. Do not scratch the cover.
Fig. A2
Nylon Panel Removal Tool
3. Remove the driver side cowl cover.
(Fig. A3)
i.
Do not scratch the cover.
Cowl Cover
Fig. A3
4. Remove the hood release lever.
(Fig. A4)
i.
Remove the two screws securing
the lever to the lower dash cover.
Phillips Screwdriver, 10mm Socket
Bolt (x3)
ii. Remove the cable from the lever.
Screw
5. Remove the lower dash cover. (Fig. A4)
i.
Remove the four bolts and one
screw securing the cover.
ii. Do not scratch the cover.
Rev.: A 07/19/01
Lower Dash Cover
Bolt
Screw (x2)
Page 2 of 28 Pages
Fig. A4
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
6. Prepare a blanket, then place the blanket
over the front edge of the center
console. (Fig. A5)
Protective
Sheet
Fig. A5
7. Loosen the bracket cover, but do not
remove the cover. (Fig A6)
i.
Remove the two clips securing the
bracket cover.
Clip
ii. Do not scratch the cover.
Clip
iii. Do not bend the cover.
Bracket Cover
Fig. A6
B. Piezo Buzzer Installation
10 mm Socket,
Socket Extension
R/B No. 2
1. Remove and save the three bolts
securing R/B No. 2 to the body in the
engine room. (Fig. B1)
Bolt
(Existing)
Bolt
(Existing)
Fig. B1
2. Locate the vehicle harness’ gray 2P
connector, then remove and discard the
black cap. (Fig. B2)
i.
Cap (Remove)
Battery
Locate the 2P connector between
the R/B No.2 and the body.
ii. Pull the connector toward the
battery to remove the cap and make
the connection.
Vehicle Harness’
2P (Gray)
Fig. B2
Rev.: A 07/19/01
Page 3 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
3. Plug in the Piezo Buzzer’s gray 2P
connector into the vehicle harness' gray
2P connector. (Fig. B3)
i.
Vehicle Harness’ 2P (Gray)
Verify the connectors are plugged in
securely.
4. Secure the Piezo Buzzer to the vehicle’s
harness with one large strip of foam
tape, then secure the Piezo Buzzer to
the vehicle’s harness with one large
wire tie. (Fig. B3)
i.
Side Cutter
Piezo Buzzer’s 2P (Gray)
Large Wire Tie
Large Foam Tape
Do not cover the opening of the
Buzzer with the foam tape.
Fig. B3
ii. Clip the wire tie.
Side Cutter
Piezo Buzzer’s Harness
5. Bundle the extra length of the Piezo
Buzzer’s harness to the vehicle’s
harness with one large wire tie.
(Fig. B4)
i.
Clip the wire tie.
Large Wire Tie
Piezo Buzzer
Fig. B4
C. V3 Harness Installation
1. Locate and disconnect the white 12P
connector from the driver’s side cowl
area. (Fig. C1)
i.
Do not pull on the wires; pull on the
connector.
Vehicle Harness’ 12P (White)
Fig. C1
Rev.: A 07/19/01
Page 4 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
2. Plug in the V3 harness’ white 12P
connector into the vehicle’s white 12P
connector and the driver’s side
connector block. (Fig. C2)
i.
Verify the connectors are plugged in
securely.
Vehicle Harness’
12P (White)
V3 Harness’
12P (White)
V3 Harness’
12P (White)
3. Wrap the white 12P connectors with
one large strip of foam tape. (Fig. C3)
Large Foam Tape
Fig. C2
Vehicle Harness’
12P (White)
V3 Harness’
12P (White)
Fig. C3
D. ECU Preparation and Installation
Small Flat Blade Screwdriver
GBS Setting
1. Turn the adjustment screw on the V3
ECU to the "5" position. (Fig. D1)
4
3
2
V3 ECU
5 6 7
1
8
9
10
11
5 6 7
8
4
3
2
9
1
10
11
Fig. D1
Rev.: A 07/19/01
Page 5 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
2. Plug in the V3 harness’ ECU connectors
to the V3 ECU. (Fig. D2)
i.
EXAMPLE
Verify the connectors are plugged in
securely.
V3 ECU
V3 ECU Connectors
(8P, 12P, 22P)
Fig. D2
3. Using 3M Prep Solvent -70, clean the
area indicated on the driver’s side cowl
area. (Fig. D3)
4. Remove the backing sheet, and attach
the butyl tape near the driver side cowl
area as shown. (Fig D3)
i.
Do not touch the adhesive surface
of the butyl tape.
Butyl Tape
Fig. D3
5. Remove the backing sheet, and attach
the V3 ECU as shown. (Fig. D4)
i.
Do not touch the adhesive surface
of the butyl tape.
V3 ECU
ii. Press the V3 ECU to the driver side
cowl area firmly.
Fig. D4
Rev.: A 07/19/01
Page 6 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
6. Secure the V3 ECU to the driver’s side
cowl area with one extra large wire tie
as shown. (Fig. D5)
i.
Side Cutter
Extra Large Wire Tie
Clip the wire tie.
V3 Harness
V3 ECU
V3 Harness’ 6P (White)
Fig. D5
7. Attach two large foam tapes to the
surface of the V3 ECU. (Fig. D6)
V3 ECU
Large Foam Tape (x2)
Fig. D6
E. V3 Harness Installation (Continued)
1. Place the white 12P connector into the
hole of driver side connector block area.
(Fig. E1)
12P Connector
Fig. E1
Rev.: A 07/19/01
Page 7 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
2. Locate the white 6P connector from the
driver side cowl area. (Fig. E2)
V3 ECU
3. Plug in the V3 harness’ white 6P
connector into the vehicle’s 6P
connector. (Fig. E2)
i.
V3 Harness
Verify the connectors are plugged in
securely.
Vehicle Harness’
6P (White)
V3 Harness’ 6P (White)
Fig. E2
4. Wrap the white 6P connector with one
small strip of foam tape. (Fig. E3)
V3 Harness
6P
Small Foam Tape
5. Route the V3 harness up toward the
Instrument Panel J/B, then secure it to
the vehicle’s harness with two medium
wire ties. (Fig E4)
i.
V3 Harness
Side Cutter
Medium Wire
Tie (x2)
Clip the wire ties.
V3 ECU
Rev.: A 07/19/01
Page 8 of 28 Pages
Fig. E3
Fig. E4
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
6. Locate and disconnect the white 22P
connector from the Instrument Panel
J/B. (Fig. E5)
i.
Instrument Panel J/B
Do not pull on the wires; pull on the
connector.
Vehicle Harness’ 22P (White)
7. Plug in the V3 harness’ white 22P
connector between the vehicle harness’
white 22P connector and the Instrument
Panel J/B. (Fig. E6)
i.
Verify the connectors are plugged in
securely.
Fig. E5
Instrument Panel J/B
V3 Harness’
22P (White)
Vehicle Harness’
22P (White)
V3 Harness’
22P (White)
Fig. E6
V3 Harness
8. Secure the V3 harness to the Instrument
Panel J/B with one large wire tie.
(Fig. E7)
i.
Side Cutter
Instrument
Panel J/B
Clip the wire tie.
Large Wire Tie
22P
V3 Harness
Rev.: A 07/19/01
Page 9 of 28 Pages
Fig. E7
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
Instrument
Panel J/B
9. Attach the 22P connectors and the V3
harness to the Instrument Panel J/B with
one small strip of foam tape. (Fig. E8)
Small Foam Tape
V3 Harness
Fig. E8
10. Locate and disconnect the white 9P
connector from the back side of
Instrument Panel J/B. (Fig. E9)
i.
Vehicle Harness’
9P (White)
Back side view of
Instrument Panel J/B
Do not pull on the wires; pull on the
connector.
9P (White)
Instrument
Panel J/B
11. Plug in the V3 harness’ white 9P
connector between the vehicle harness’
white 9P connector from the back side
of the Instrument Panel J/B. (Fig. E10)
i.
Fig. E9
Instrument Panel J/B
9P
Verify the connectors are plugged in
securely.
V3 Harness
9P
Fig. E10
Rev.: A 07/19/01
Page 10 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
12. Route the V3 harness up toward the
Instrument Panel J/B area, then secure
the white 9P connector to the vehicle
harness with one large wire tie.
(Fig. E11)
i.
Side Cutter
Instrument Panel J/B
V3 Harness
Clip the wire tie.
9P
9P
Large Wire Tie
Fig. E11
13. Route the V3 harness behind the heater
duct, to the Instrument Panel J/B and
steering column area, then secure it to
the vehicle harness with one medium
wire tie. (Fig. E12)
i.
Side Cutter
Medium Wire Tie
Clip the wire tie.
V3 Harness’
3P (Gray)
V3 Harness
V3 Harness’
8P (White)
V3 Harness’
4P (White)
Fig. E12
14. Locate and disconnect the gray 3P
connector from near the back side of the
Instrument Panel J/B. (Fig. E13)
i.
Do not pull on the wires; pull on the
connector.
Vehicle Harness’
3P (Gray)
Instrument Panel J/B
Fig. E13
Rev.: A 07/19/01
Page 11 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
15. Plug in the V3 harness’ gray 3P
connectors into the vehicle’s gray 3P
connectors. (Fig. E14)
i.
V3 Harness’
3P (Gray)
Verify the connectors are plugged in
securely.
Vehicle Harness’
3P (Gray)
Instrument Panel J/B
16. Locate and disconnect the white 8P
connector from the ignition switch.
(Fig. E15)
i.
V3 Harness’
3P (Gray)
Fig. E14
Key Cylinder
Do not pull on the wires; pull on the
connector.
Vehicle Harness’ 8P (White)
Fig. E15
17. Plug in the V3 harness’ white 8P
connector between the vehicle harness’
white 8P connector and ignition switch.
(Fig. E16)
i.
Verify the connectors are plugged in
securely.
V3 Harness’
8P (White)
Vehicle Harness’
8P (White)
V3 Harness
Rev.: A 07/19/01
Page 12 of 28 Pages
Fig. E16
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
18. Secure the V3 harness to the vehicle
harness with one medium wire tie.
(Fig. E17)
i.
Side Cutter
Medium Wire Tie
Clip the wire tie.
19. Secure the V3 harness with the existing
clip. (Fig. E17)
8P
Existing Clip
V3 Harness
20. Secure the V3 harness fuse and V3
harness to the vehicle harness with one
medium wire tie. (Fig. E18)
i.
Fig. E17
Side Cutter
8P
Clip the wire tie.
8P
V3 Harness
Vehicle Harness’
Fuse
Medium Wire Tie
21. Route the V3 harness toward the center
console area, then secure it to the
vehicle harness with one medium wire
tie. (Fig. E19)
i.
Clip the wire tie.
Fig. E18
Side Cutter
V3 Harness
V3 Harness’
4P (White)
Medium Wire Tie
Rev.: A 07/19/01
Page 13 of 28 Pages
Fig. E19
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
F. Status Monitor Installation
1. Remove and discard the knockout cover
from the bracket cover. (Fig. F1)
i.
Do not scratch the cover.
TOYOTA
ii. Do not bend the cover.
2. Install Status Monitor to the bracket
cover. (Fig. F1)
i.
Status Monitor
Do not scratch the cover.
Bracket Cover
Fig. F1
3. Plug in the V3 harness’ white 4P
connector to the Status Monitor’s white
4P connector. (Fig. F2)
i.
Bracket Cover
Small Foam Tape V3 Harness’
4P (White)
Verify the connectors are plugged in
securely.
4. Wrap the white 4P connectors with one
small strip of foam tape. (Fig. F2)
Status Monitor’s
4P (White)
Status Monitor
Protective Sheet
Fig. F2
G. Warning Label Installation
1. Clean the inside surface of the front
door windows. (Fig. G1)
Warning Label
10mm
2. Place the warning label on the inside
surface of the front door window as
shown. (Fig. G1)
i.
Use a piece of clear adhesive tape
to lift the labels off of their
protective backing sheet.
ii. Do not touch the adhesive surface
of the warning labels.
Fig. G1
Rev.: A 07/19/01
Page 14 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section II - Installation Procedure
H. Completing the Installation
Torque Wrench, 10mm Socket
1. Complete the reassembly of the vehicle.
i.
45˚
Reconnect any disconnected
connectors.
Negative Battery
Cable
Battery
ii. Verify the panels fit together
properly with no uneven gaps
between them.
2. Clean up and remove any trash.
3. Reconnect the vehicle's negative battery
cable. (Fig. H1)
Fig. H1
i.
Position the negative battery
terminal at an angle of 45˚ to the
battery as shown.
ii. Tighten the nut with 3 ft•lbs of
torque.
iii. Be careful to not touch the positive
battery terminal.
4. Leave the owner’s manual, warranty
card, and remote controls in their
protective bags and place in the glove
box.
Rev.: A 07/19/01
Page 15 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section III - Functional Verifications
Section III - Functional Verifications
Check:
Look for:
Accessory Function Checks
Press and release the remote control’s lock
button to start the system’s arming process.
1. The tail and marker lights flash once.
The buzzer chirps once.
All doors lock.
The LED lights up.
Wait 30 seconds.
2. After 30 seconds, the LED starts flashing; the system is
now armed.
Press and release the remote control’s
unlock button to disarm the system.
3. The tail and marker lights flash twice.
The buzzer chirps twice.
The interior lights turn on for thirty seconds.
The driver's door unlocks.
The LED stops flashing.
Press and release the remote control’s
unlock button again within 3 seconds of
disarming the system.
4. The tail and marker lights flash twice.
The buzzer chirps twice.
All remaining doors unlock.
Open and close the driver's door.
Arm and disarm the system with the remote
again, then wait thirty seconds.
5. The doors automatically relock.
The system automatically starts the arming process.
Press and release the remote control's unlock
button again to stop the arming process.
6. Refer to step #3.
Open the driver's door, then press and
release the remote control's lock button.
7. The buzzer sounds continuously for 5 seconds.
Close the driver's door.
8. The buzzer stops sounding.
Press and release the remote control's panic
button to trigger the panic alarm.
9. The horn sounds repeatedly.
The interior lights turn on.
The headlights flash repeatedly.
The tail and marker lights flash repeatedly.
The LED lights up.
Press and release the remote control's panic
button again to stop the panic alarm.
10. The horn stops sounding.
All the lights stop flashing and/or turn off.
Rev.: A 07/19/01
Page 16 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section III - Functional Verifications
Section III - Functional Verifications
Check:
Look For:
Sit in the driver's seat and make sure all
doors are closed.
Insert the key into the ignition switch and
turn it to "ON".
11. All doors lock.
Roll down all the windows.
12. All doors unlock.
Turn the key back to "LOCK".
Remove the key and exit the vehicle.
Insert the key into the driver's door key
cylinder and turn it toward the front of the
vehicle to start the arming process.
13. All doors lock.
The LED lights up.
Wait 30 seconds.
14. After 30 seconds, the LED starts flashing; the system is
now armed.
Reach inside and manually unlock the
driver's door to trigger an alarm.
15. The driver's door automatically relocks.
The horn sounds repeatedly.
The interior lights turn on.
The headlights flash repeatedly.
The tail and marker lights flash repeatedly.
The LED lights up.
Manually unlock the driver's door again and
hold it unlocked, open the door, then sit in
the driver's seat.
16. The driver's door lock attempts to lock repeatedly.
The horn continues to sound repeatedly.
The interior lights remain on.
The headlights, tail lights and marker lights continue
flashing.
The LED remains on.
Insert the key into the ignition switch and
turn it to "START" to stop the alarm.
17. The horn stops sounding.
All the lights stop flashing and/or turn off.
The LED turns off.
The starter cranks and the engine starts.
Turn the key back to "LOCK", remove it,
then exit the vehicle.
Rev.: A 07/19/01
Page 17 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section III - Functional Verifications
Section III - Functional Verifications
Check:
Look For:
With the door open, press the lock switch on
the door to lock the doors, then close the
door to start the system's arming process.
18. Tail and maker lights flash once.
The buzzer chirps once.
All doors lock.
The LED lights up.
Wait 30 seconds.
19. After 30 seconds, the LED starts flashing; the system is
now armed.
Reach inside and manually unlock the front
passenger's door to trigger an alarm.
20. The front passenger's door automatically relocks.
The horn sounds repeatedly.
The interior lights turn on.
The headlights flash repeatedly.
The tail and marker lights flash repeatedly.
The LED lights up.
Press and release the remote control's unlock
button to stop the alarm.
21. The horn stops sounding
All lights stop flashing and/or turn off.
The LED turns off.
Press and release the remote control's lock
button to start the system's arming process.
22. Refer to step #18.
For D-Cab "only", climb into the rear
passenger area, then close the door.
Press and release the remote control's lock
button to start the system's arming process,
then wait 30 seconds until the system is
armed.
23. Same as step #1 and #2.
Unlock and open one of the rear passenger
doors to trigger an alarm.
24. Refer to #9.
Repeat the above steps with the other rear
passenger door (if equipped.)
25. Refer to step #23 and #24.
Roll up all windows, remove the key and
exit the vehicle.
Rev.: A 07/19/01
Page 18 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section III - Functional Verifications
Section III - Functional Verifications
Check:
Look For:
Press and release the remote control's lock
button to start the arming process.
26. Refer to step #18.
Wait 30 seconds.
27. After 30 seconds, the LED starts flashing; the system is
now armed.
Perform the following check in a
temperature controlled environment.
Pull the plunger of the striker tool all the way
out to tap the center of the driver's door
window again to trigger an alarm.
28. The horn sounds repeatedly.
The headlights flash repeatedly.
The tail and maker lights flash repeatedly.
The LED lights up.
NOTE: Adjust as necessary by increasing the GBS set
ting to the next level if the alarm does not trigger
during the functional verifications.
NOTE: If you do not disarm the system, the alarm will
last 20 seconds. It is not necessary to check the
alarm duration.
Insert the key into the driver's door key
cylinder and turn it toward the back of the
vehicle to stop the alarm.
Rev.: A 07/19/01
29. Refer to step #21.
Page 19 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section III - Functional Verifications
Section III - Functional Verifications
Check:
Look For:
Vehicle Function Checks:
Head Lights
Functioning Head Lights
High Beams
Functioning High Beams
Turn Signal Lights
Functioning Turn Signal Lights
Tail Lights
Functioning Tail Lights
Stop Lights
Functioning Stop Lights
Backup Lights
Functioning Backup Lights
Hazard Lights
Functioning Hazard Lights
Marker Lights
Functioning Marker Lights
Dome/ Courtesy Lights
Functioning Dome/ Courtesy Lights
Panel/ Switch Illumination
Functioning Controls/ Illumination
Accessory Controls/ Illumination (if equipped)
Functioning Accessory
Key Sensor Buzzer
Functioning Key Sensor
Fog Lights (if equipped)
Functioning Fog Lights
Daytime Running Lights (if equipped)
Functioning DR Lights
Trunk/ Tailgate/ Bed lights (if equipped)
Functioning Lights
Glove Box Light (if equipped)
Functioning Glove Box Light
Cruise Control Light (if equipped)
Functioning Cruise Control Light
Seat Belt Warning Light
Functioning Seat belt Warning Light. If the warning light
remains ON , it may indicate a system malfunction.
Air Bag
Functioning Air Bag Warning Light. If the warning light
remains ON , it may indicate a system malfunction.
ABS Light (if equipped)
Functioning ABS Light. If warning light remains ON , it
may indicate a system malfunction.
Lamp Failure Sensor (if equipped)
Functioning Lamp Failure Light. If the warning light
remains ON , it may indicate a system malfunction.
Track/ Skid Control Light (if equipped)
Functional Track/ VSC Light. If the warning light remains
ON , it may indicate a system malfunction.
Rev.: A 07/19/01
Page 20 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section III - Functional Verifications
Section III - Functional Verifications
Check:
Look For:
HVAC
All HVAC Controls Function
Power Locks (if equipped)
Functioning Power Locks
Power Windows (if equipped)
Functioning Power Windows
Power Seats (if equipped)
Functioning Power Seats
Power Sunroof (if equipped)
Functioning Sunroof
Horn
Functioning Horn
Gauges
Functioning Gauges
Front Wiper/ Washer
Functioning Front Wiper/ Washer
Rear Wiper/ Washer (if equipped)
Functioning Rear Wiper/ Washer
Clock (if equipped)
Functioning Clock
Accessory Power Socket (if equipped)
Functioning Accessory Power Socket
Starter
Functioning Starter
Audio/ Video (if equipped)
Functioning Audio/ Video
Power Sliding Door (if equipped)
Functioning Power Sliding Door
Convenience Memory Settings (if equipped)
Functioning Convenience Memory Settings
Heated Seats (if equipped)
Functioning Heated Seats
Massage Seats (if equipped)
Functioning Massage Seats
Rear Window Defogger (if equipped)
Functioning Rear Window Defogger
Side Mirror Defogger (if equipped)
Functioning Side Mirror Defogger
Front Windshield Defogger (if equipped)
Functioning Front Windshield Defogger
Navigation System (if equipped)
Functioning Navigation System
Rev.: A 07/19/01
Page 21 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section IV - Installation Process/Audit Criteria
Section IV:
Process/Audit Criteria
Process
Audit
Audited during accessory installation
Paragraph numbers refer to paragraph numbers in Section II
Audited on completed vehicle installation
Part Number: 08586-04810
A. Vehicle Disassembly
1.
2.
Disconnect the negative battery cable. (Fig. A1)
i.
Cover the fender before starting.
ii.
Be careful not to touch the positive battery
cable.
Remove the driver side step cover. (Fig. A2)
i.
Protect the seat and floor before starting.
iii. Do not scratch the cover.
3.
Remove the driver’s cowl cover. (Fig. A3)
i.
5.
Do not scratch the cover.
Remove the lower dash cover. (Fig. A4)
ii.
Do not scratch the cover.
6.
Prepare a blanket, then place the blanket over
the front edge of the center console. (Fig. A5)
7.
Loosen the bracket cover, but do not remove
the cover. (Fig A6)
ii.
Do not scratch the cover.
iii. Do not bend the cover.
B. Piezo Buzzer Installation
1. Remove and save the three bolts securing R/B
No. 2 to the body in the engine room. (Fig. B1)
3.
Plug in the Piezo Buzzer’s gray 2P connector
into the vehicle harness' gray 2P connector.
(Fig. B2)
i.
Rev.: A 07/19/01
Verify the connectors are plugged in
securely.
Page 22 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section IV - Installation Process/Audit Criteria
Section IV:
Process/Audit Criteria
Process
Audit
Audited during accessory installation
Paragraph numbers refer to paragraph numbers in Section II
Audited on completed vehicle installation
4.
Secure the Piezo Buzzer to the vehicle’s harness
with one large strip of foam tape, then secure
the Piezo Buzzer to the vehicle’s harness with
one large wire tie. (Fig. B3)
i.
5.
Do not cover the opening of the Buzzer
with the foam tape.
Bundle the extra length of the Piezo Buzzer’s
harness to the vehicle’s harness with one large
wire tie. (Fig. B4)
C. V3 Harness Installation
1.
Locate and disconnect the white 12P connector
from the driver’s side cowl area. (Fig. C1)
i.
2.
Plug in the V3 harness’ white 12P connector
into the vehicle’s white 12P connector and the
driver’s side connector block. (Fig. C2)
i.
3.
Do not pull on the wires; pull on the
connector.
Verify the connectors are plugged in
securely.
Wrap the white 12P connectors with one large
strip of foam tape. (Fig. C3)
D. ECU Preparation and Installation
1.
Turn the adjustment screw on the V3 ECU to
the “5” position. (Fig. D1)
2.
Plug in the V3 harness’ ECU connectors to the
V3 ECU. (Fig. D2)
i.
Rev.: A 07/19/01
Verify the connectors are plugged in
securely.
Page 23 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section IV - Installation Process/Audit Criteria
Section IV:
Process/Audit Criteria
Process
Audit
Audited during accessory installation
Paragraph numbers refer to paragraph numbers in Section II
Audited on completed vehicle installation
3.
Using 3M Prep Solvent -70, clean the area
indicated on the driver side cowl area. (Fig. D3)
4.
Remove the backing sheet, and attach the butyl
tape near the driver’s side cowl area as shown.
(Fig D3)
i.
5.
6.
Remove the backing sheet, and attach the V3
ECU as shown. (Fig. D4)
i.
Do not touch the adhesive surface of the
butyl tape.
ii.
Press the V3 ECU to the driver side cowl
area firmly.
Secure the V3 ECU to the driver’s side cowl
area with one extra large wire tie as shown.
(Fig. D5)
i.
7.
Do not touch the adhesive surface of the
butyl tape.
Clip the wire tie.
Attach two large foam tapes to the surface of
the V3 ECU. (Fig. D6)
E. V3 Harness Installation (Continued)
1.
Place the white 12P connector into the hole of
driver’s side connector block area. (Fig. E1)
3.
Plug in the V3 harness’ white 6P connector into
the vehicle’s 6P connector. (Fig. E2)
i.
4.
Verify the connectors are plugged in
securely.
Wrap the white 6P connector with one small
strip of foam tape. (Fig. E3)
Rev.: A 07/19/01
Page 24 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section IV - Installation Process/Audit Criteria
Section IV:
Process/Audit Criteria
Process
Audit
Audited during accessory installation
Paragraph numbers refer to paragraph numbers in Section II
Audited on completed vehicle installation
5.
Route the V3 harness up toward the Instrument
Panel J/B, then secure it to the vehicle’s harness
with two medium wire ties. (Fig E4)
6.
Locate and disconnect the white 22P connector
from the Instrument Panel J/B. (Fig. E5)
i.
7.
Do not pull on the wires; pull on the
connector.
Plug in the V3 harness’ white 22P connector
between the vehicle harness’ white 22P
connector and the Instrument Panel J/B.
(Fig. E6)
i.
Verify the connectors are plugged in
securely.
8.
Secure the V3 harness to the Instrument Panel
J/B with one large wire tie. (Fig. E7)
9.
Attach the 22P connectors and the V3 harness
to the Instrument Panel J/B with one small strip
of foam tape. (Fig. E8)
10. Locate and disconnect the white 9P connector
from the back side of Instrument Panel J/B.
(Fig. E9)
i.
Do not pull on the wires; pull on the
connector.
11. Plug in the V3 harness’ white 9P connector
between the vehicle harness’ white 9P
connector from the back side of the Instrument
Panel J/B. (Fig. E10)
i.
Verify the connectors are plugged in
securely.
12. Route the V3 harness up toward the Instrument
Panel J/B area, then secure the white 9P
connector to the vehicle harness with one large
wire tie. (Fig. E11)
Rev.: A 07/19/01
Page 25 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section IV - Installation Process/Audit Criteria
Section IV:
Process/Audit Criteria
Process
Audit
Audited during accessory installation
Paragraph numbers refer to paragraph numbers in Section II
Audited on completed vehicle installation
13. Route the V3 harness behind the heater duct, to
the Instrument Panel J/B and steering column
area, then secure it to the vehicle harness with
one medium wire tie. (Fig. E12)
14. Locate and disconnect the gray 3P connector
from near the back side of the Instrument Panel
J/B. (Fig. E13)
i.
Do not pull on the wires; pull on the
connector.
15. Plug in the V3 harness’ gray 3P connectors into
the vehicle’s gray 3P connectors. (Fig. E14)
i.
Verify the connectors are plugged in
securely.
16. Locate and disconnect the white 8P connector
from the ignition switch. (Fig. E15)
i.
Do not pull on the wires; pull on the
connector.
17. Plug in the V3 harness’ white 8P connector
between the vehicle harness’ white 8P
connector and ignition switch. (Fig. E16)
i.
Verify the connectors are plugged in
securely.
18. Secure the V3 harness to the vehicle harness
with one medium wire tie. (Fig. E17)
20. Secure the V3 harness fuse and V3 harness to
the vehicle harness with one medium wire tie.
(Fig. E18)
21. Route the V3 harness toward the center console
area, then secure it to the vehicle harness with
one medium wire tie. (Fig. E19)
Rev.: A 07/19/01
Page 26 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section IV - Installation Process/Audit Criteria
Section IV:
Process/Audit Criteria
Process
Audit
Audited during accessory installation
Paragraph numbers refer to paragraph numbers in Section II
Audited on completed vehicle installation
F.
Status Monitor Installation
1.
2.
Remove and discard the knockout cover from
the bracket cover. (Fig. F1)
i.
Do not scratch the cover.
ii.
Do not bend the cover.
Install Status Monitor to the bracket cover.
(Fig. F1)
i.
3.
Plug in the V3 harness’ white 4P connector to
the Status Monitor’s white 4P connector.
(Fig. F2)
i.
4.
Do not scratch the cover.
Verify the connectors are plugged in
securely.
Wrap the white 4P connectors with one small
strip of foam tape. (Fig. F2)
G. Warning Label Installation
1.
Clean the inside surface of the front door
windows. (Fig. G1)
2.
Place the warning label on the inside surface of
the front door windows as shown. (Fig. G1)
i.
Use a piece of clear adhesive tape to lift
the labels off of their protective backing
sheet.
ii.
Do not touch the adhesive surface of the
warning labels.
Rev.: A 07/19/01
Page 27 of 28 Pages
PPO
TOYOTA
TACOMA
2002 -
TVIP V3 (RS3200)
Section IV - Installation Process/Audit Criteria
Section IV:
Process/Audit Criteria
Process
Audit
Audited during accessory installation
Paragraph numbers refer to paragraph numbers in Section II
Audited on completed vehicle installation
H. Completing the Installation
1.
3.
Complete the reassembly of the vehicle.
i.
Reconnect any disconnected connectors.
ii.
Verify the panels fit together properly with
no uneven gaps between them.
Reconnect the vehicle's negative battery cable.
(Fig. H1)
i.
Position the negative battery terminal at an
angle of 45˚ to the battery as shown.
3. ii. Tighten the nut with 3 ft•lbs of torque.
iii. Be careful to not touch the positive battery
terminal.
4.
Leave the owner’s manual, warranty card, and
remote controls in their protective bags and
place in the glove box.
Rev.: A 07/19/01
Page 28 of 28 Pages
PPO
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