advertisement
TST WU
STARTUP
Important !
You must read the function description before operating, connecting or starting up door controller.
preliminary public (B)
2008-04-09
WU_Inbetriebnahme13_GB.doc
TST Startup
Notes
© Copyright 2006 by
FEIG ELECTRONIC GmbH
Lange Straße 4
D-35781 Weilburg-Waldhausen
Tel.: +49 6471 3109-0 http://www.feig.de
This edition replaces all earlier versions.
The specifications contained in this document may be changed without prior notice.
Transmission and reproduction of this document, use and revealing of its contents are not permitted without express consent. Violations will result in liability for damages. All rights reserved in case of patent granting or utility model listing.
This Manual is directed especially at persons involved with starting up / commissioning the TST WU door controller of FEIG ELECTRONIC GmbH. Starting up the controller must be carried out only by officially trained electrical experts who are familiar with the safety standards of electrical drive and automation technology.
The entity which has placed the TST WU door controller in service is solely responsible for the completeness of the startup manual.
This Manual shows only a small range of the controller functions. Further functions and descriptions for individual door functions as well as more exact specifications for the controller and hazard notes can be found in the main description.
The collecting of information in this document has been done to the best of our knowledge and with due diligence. FEIG ELECTRONIC GmbH does not warrant the correctness and completeness of the information in this document. In particular, FEIG ELECTRONIC GmbH cannot be held liable for following damages due to faulty or incomplete information.
Since mistakes can never be completely avoided in spite of our best efforts, we always welcome feedback.
The installation recommendations contained in this document presume favorable surrounding conditions.
FEIG ELECTRONIC GmbH assumes no liability for perfect function in environments alien to the system.
FEIG ELECTRONIC GmbH provides no warranty that the information in this document is free of foreign copyrights. FEIG ELECTRONIC GmbH does not grant any licenses for its own or foreign patents or other copyrights in connection with this document. Warranty claims against FEIG ELECTRONIC GmbH are the right of the direct contractual partner only and are not transferable. Warranty is assumed only for the products supplied by FEIG ELECTRONIC GmbH. There is no warranty for the overall system.
The description of products, their use, possibilities and performance data are not to be taken as assured properties and are subject to technical changes.
General notes concerning this document
The following symbols are used in this function description to alert the user to various hazards and useful tips.
WARNING alerts to a possible hazard to
persons if the procedure is not performed as described
.
ATTENTION
alerts to possible damage to
the controller.
IMPORTANT alerts to information which is important to the function of the door controller or door.
) refers to useful information which is useful but
not absolutely necessary for using the TST WU door controller
WU
FEIG ELECTRONIC GmbH Page 2 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
Table of Contents
1 Safety information
2 Technical data
3 Installation of the control system
4 Electrical connection
7
8
4
5
5 General operating instructions for parameterisation
6 Basic settings
12
13
7 Putting into operation...
14
8 Other connection possibilities
15
9 Outputs overview
10 Inputs overview
11 Functions
12 Messages overview
15
16
17
20
WU
FEIG ELECTRONIC GmbH Page 3 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup WU
.
ATTENTION: IMPORTANT SAFETY INSTRUCTIONS
IT IS IMPORTANT FOR THE SAFETY OF PERSONS TO OBSERVE THESE INSTRUCTIONS. THESE
INSTRUCTIONS MUST BE KEPT:
- All work concerning installation, set-up and maintenance must be carried out exclusively by qualified staff. You must specifically pay attention to the following regulations : VDE0100, EN 50110
(VDE0105), EN 60204 (VDE0113), EN 50178 (VDE0160), EN 60335 (VDE0700), fire prevention regulations, accident prevention regulations and the regulations relevant to industrial gates
(ZH1/494, EN12453, EN12978)
- The control system should only be opened when the power supply is completely switched off.
- If the potential-free contacts of the relay outputs or other contact points are operated with external power. i.e. with a dangerous voltage which can still be live after switching off the control system or when the mains plug is disconnected, an appropriate warning sticker must be clearly visible on the control system casing. ("ATTENTION! all mains electricity circuits must be switched off before accessing the connecting terminals.")
- The control system must never be operated when it is open.
- The control system should only be operated with dismantled CEE connector if the mains supply can be completely disconnected from the control system by means of a corresponding switch. The mains plug or the switch used as a substitute must be easily accessible.
- If the connecting cable of this appliance is damaged, it must be replaced by the manufacturer or his after-sales service or by a similarly qualified person in order to avoid dangers.
- Even after switching off the power supply, there are still dangerous voltages for up to ½ a minute on the DC-bus capacitors. The discharge time until the voltage values are less than 60 V DC is a maximum of 1 minute. Touching internal control system components during this discharge time is dangerous.
- If the switching power supply is defective, the discharge time for the DC-bus capacitors to reach less than 60 V DC can increase significantly. Here, discharge times of up to 2 minutes can occur.
- If the 24 V control system is short-circuited or extremely overloaded, the switching power supply does not start although the DC-bus capacitors are charged. The display and LEDs remain dark. It is not possible to start the power supply unit until after the short-circuit or extreme overload has been resolved.
- After switching off the power, the power supply unit is still supplied for several seconds by the DCbus capacitors and still maintains the power supply function for a certain time depending on the power supply unit loading.
- The control system must not be operated without a connected protection earth. The absence of protection earth results in dangerous high voltages, caused by discharge capacities, on the control system housing. The protection earth connection must be carried out in accordance with EN50178
Section 5.2.11.1 for increased leakage currents >3,5mA.
- The system must not be switched on or operated when wet. This can result in destruction of the control system.
- If the control systems are used outside the specified temperature range, it must be ensured, using a regulated and monitored heating system, that the specified operating temperature range is maintained when the power supply is switched on and during operation of the control system.
- It is prohibited to operate the control system if the keypad or screen is damaged.. Damaged keypads and screens must be replaced. Touching the keypad with sharp objects must be avoided in order to avoid damaging the keypad. The keypad is basically only intended to be touched with the fingers.
- Before switching on the control system for the first time, it must be ensured that the plug connectors and evaluation cards (plug-in modules) are in the correct position. Misplaced or skewed plugging-in the cards can result in damage to the control system as can installing unauthorised third-party cards.
- When the gate is operated in dead-man operating mode, it must be ensured that the gate area can be viewed by the operator as safety equipment such as safety rail and light barrier are not effective in this mode.
- It is forbidden to operate the contactors manually. If the protective foil is destroyed, the guarantee is void.
- In order to avoid hazards due to a defective or sticking contactor, a mechanical stop must be installed in the end positions for all gate types
FEIG ELECTRONIC GmbH Page 4 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
- The parameter setting and operation of the safety equipment must be checked. The adjustment of the parameters, bridges and other operating elements must only be carried out by qualified staff.
WARNING Disregarding the safety information can be detrimental to health or damage the control system.
We do not claim to have fully covered the safety information. Please contact your supplier for further information about the product.
The manufacturer has carefully tested the appliance hardware and software and the product documentation, however cannot make any guarantee of complete correctness.
Appliance identification (type plate with information about the name and address of the manufacturer, serial number, type description, power supply and temperature range) must be done by the user.
WU
Housing dimensions (W x H x D):
Mounting:
Power supply range for 3-phase current with N
Power supply range for 3-phase current without N ca.: 182 x 320 x 93mm (without emergency stop button) upright
3 x 200 ... 415V ±10% / 50 .. 60Hz corresponds to mains power supply voltage of
115 ... 240V ±10% / 50 .. 60Hz
3 x 115 ... 240V ±10% / 50 .. 60Hz corresponds o mains power supply voltage of
115 ... 240V ±10% / 50 .. 60Hz
IMPORTANT N must be connected with L2.
Power supply range for 3-phase current without N in connection with the option
TST WU-0.0-A –
Supply adjustment 400V
Required fuse
Power consumption
Power supply unit without motor
Power consumption
Power supply unit with AC3 motor at
3 x 360 ... 400V ±10% / 50 .. 60Hz
3x 10A Type K max. 30W
External power supply (230 V):
Control voltage / external power supply 2:
External power supply 12V:
400V 230V
Max. 2.2 kW
230 V
AC
±10%, 50...60 Hz
Max. 1.5 kW
(fused on the printed circuit board: 2 AT)
115V
Max. 0.75 kW
24 V
DC
±5% max. 500 mA including all plug-in modules and 12 V connections fused via self-resetting semiconductor fuse
11.3 VDC
±5%, regulated, max. 150 mA
Control inputs:
Safety chain / emergency stop
24 VDC / typ.15 mA min. signal duration for input control commands: > 100 ms all inputs must be connected potential-free or:
IN1 ... IN8:
(with TST RWU: IN21 ... IN 28)
< 2 V: inactive Æ logical 0
> 17 V: active Æ logical 1
IN9 ... IN10: < 5 V: inactive Æ logical 0
>16 V: active Æ logical 1
RS485 A and B: Only for electronic limit switches
RS485 level, terminated with 100Ω
All inputs must be connected potential-free
< 15 V: inactive Æ logical 0
>17 V: active Æ logical 1
Contact load capacity:
≥ 35 V
DC
/
≥ 200 mA
If the safety chain is interrupted, no movement of the drive is possible, not even in dead-man
FEIG ELECTRONIC GmbH Page 5 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
Safety rail input
Relay outputs
Relays K1, K2:
(with TST RWU: K3 ... K6) for electric safety rails with 1.2kΩ or 8.2kΩ terminal resistance and for dynamic optical systems if inductive loads are switched (e.g. further relays or brakes), they must be equipped with corresponding noise suppresion measures (free-wheeling diodes, varistors, RC elements)
⇒ 24VDC / 500 mA
⇒ 230 VAC / min. 0.1 A / max.
80 W
Contacts which have been used once for power switching can no longer switch extra-low
potential-free switching, changeover contact
voltage
Drive output: 3x 400VAC, max. 2.2 kW for AC-3
Reversing contactor is prepared for operating three-phase drives
Max. length of the motor cable: 30m electromechanical brake 230 V
Operating temperature range:
AC
-control via switched motor phase and N
-20...+50°C
Storage temperature range
Air humidity
Mains cable installation
-20...+70°C up to95% not condensating
Y, the mains cable must only be replaced by the manufacturer or his after-sales service or by another qualified person
Equipment mobility
Protection class
Equipment type
Vibration
Protection class stationary
Protection class I
Motor appliance, external motor is not part of the delivery from
FEIG ELECTRONIC GMBH low vibration installation, e.g. on a brick wall
IP54 (IP65 by replacing CEE connection and sealing cable entries)
All unused cable entries must be closed.
Weight
Directives
EMV-Directive: 89/336/EWG modified by: 91/263/EWG
92/031/EWG
93/068/EWG ca. 2.8 kg
Standards:
EN 50081-1 / 03.93:
EN 50081-2 / 03.94: interference emissions, residential area interference emissions, industrial area
Low voltage directive: modified by:
73/023/EWG
93/068/EWG
Prototype tested according to:
Applied national technical specifications concerning the directives mentioned above
EN 61000-6-2 / 2001: interference resistance, industrial area
EN 60335-1 / 2003: Safety of electrical appliances for domestic use and similar purposes /
Part 1
EN12453 / 2001:
EN12445 / 2001:
EN12978 / 2003:
Usage safety of power-operated gates
– requirements
Usage safety of power-operated gates
– test methods
Gates – safety equipment – requirements and test methods
WU
FEIG ELECTRONIC GmbH Page 6 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
3 Installation of the control system
ATTENTION: IMPORTANT INFORMATION FOR SAFE INSTALLATION.
OBSERVE ALL INSTRUCTIONS; WRONG INSTALLATION CAN RESULT IN SERIOUS INJURIES.
WARNING
ATTENTION
During install of control system, system must be disconnected from the mains.
Figure 1: Cover installation
Keypad connection
•
Before installation, the control system must be checked to make sure it does not show any signs of transport or other damage. Damage inside the control system can result in significant consequential damages to the control system and risk of injury to the user.
•
Touching the electronic parts, especially the components of the processor circuit, is forbidden.
Electronic components can be damaged or destroyed by electrostatic discharge.
•
Before opening the casing cover, it must be ensured there are no drill filings lying on the cover which can fall inside the casing.
•
It must be ensured the system is disconnected from the mains during installation.
•
Unused cable entries must be sealed using suitable measures in order to guarantee the protection class IP54 of the casing.
•
The cable entries must not be subjected to any mechanical loads, especially tensile loads.
WU
Min. 100mm
-20°C
50°C
3x400VAC,
N, PE
80
160
Min. 100mm
Figure 2: Installation of the control system
FEIG ELECTRONIC GmbH Page 7 of 24
Figure 3: Drilling plan
WU_Inbetriebnahme13_GB.doc
TST Startup WU
WARNING
•
Connection, testing and maintenance work on the open control system must only be carried out in a voltage-free state. You must pay particular attention to the points mentioned in the safety information.
•
There are still up to 2 minutes of dangerous voltage after switching off the control system.
•
Touching the electronic components is dangerous due to residual voltages.
•
The control system must never be operated while the housing cover is open.
ATTENTION
•
Before switching on the system for the first time after completing the wiring, it must be checked whether all motor connections on the control system and on the motor are tightened and the motor is switched to star or delta correctly.
4.1 Power supply connection
•
All control voltage inputs are galvanically isolated from the power supply by means of a reinforced insulation. We recommend at least one additional isolation with a nominal voltage
> 230 V (according to EN 60335-1) for all components which are to be connected to the control system.
•
Very high electrostatic charges take place especially for fast-operating rollup plastic gates. Damage to the control system can result from this voltage discharge. Therefore, suitable countermeasures must be taken to prevent electrostatic charging.
•
Maximum cross sections for connection of the printed circuit board terminals.:
Screw terminals
Plug-in terminals
Motor terminals
Mains connection
Single wire
(rigid)
2.5
1.5
2.5
2.5
Fine strand
(with/without wire end ferrule)
1.5
1.0
2.5
1.5
L3 L2 L1
L3 L2 L1
13 +A1 L1 L2 L3 13 +A1
X28
1
T1 T2 T3 14 -A2 T1 T2 T3 14 -A2
L3.1
extern
L1.3
X10
N
N
N
PE
PE PE N T1
X13
T2 T3
PE
10 12 20
IMPORTANT
The mains plug must be visible and accessible from the control system.
FEIG ELECTRONIC GmbH
CEE plug
5 pole, 16A, red
Fuse
10 A / Type K
L3
L2
L1
N
PE
Figure 4: Mains cable connection
Page 8 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
T1 T2 T3 14 -A2
T1
T2 T3 14
-
A2
X28
1
L3.1
X10
N
N
PE PE PE
PE N
N
T1
T1
X13
T2 T3
T2 T3
10 11
X14
12 20 21 22
X15
WU
PE
T1
T2
T3
M
3~
Figure 5: Motor connection
+
L
~ ~
N
-
Break rectifier
FEIG ELECTRONIC GmbH Page 9 of 24 WU_Inbetriebnahme13_GB.doc
TST
4.3 Safety edge connection
Startup WU
Spiral cable
X22
41 42 43 44 45
51 52 53
X23
Electrical safety edge
J400
J 400: 1 - 2
3
1
,2K
1
8,2K
Terminal box
Optional slip door
OFF S300 ON
J400
3
1,2K
1
8,2K
41
42
43 44 brown white
Safety edge
Slack rope switch
The jumper
J400 is located on the top right corner of the printed circuit board
Inside
(brown)
Outside
(white)
Terminal resistor
Dynamical optical system
J400
J 400: 1 - 2
3
1
,2K
1
8,2K
X22
41 42 43 44 45
51 52 53
X23
Spiral cable
Terminal box
41
42
43 44 45
Optional slip door
Slack rope switch
Receiver
Green
White
Brown
Trans mitter
Figure 6: Safety edge connection
Different types of safety edges can be connected, such as e.g.:
• Electrical safety edge with 1.2kΩ or 8.2kΩ terminal resistor.
• Dynamic optical systems.
If one of these types of safety edges is connected when the TST WU gate control system is switched on, it will be recognised automatically.
IMPORTANT If no safety edge is connected, automatic closing of the door is not possible.
It is possible to connect other types of safety edges. Please contact the gate manufacturer for this.
FEIG ELECTRONIC GmbH Page 10 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
4.4 Limit switch connection
Three different limit switch systems can be used with the TST WU gate control system.
An absolute encoder and mechanical cam limit switch can be used as limit switches.
4.4.1 Absolute encoder
3
6
5
2
1
4
+12V
GND
RS 485-B
Emergency stop chain
24V emergency stop chain
RS 485-A
31 32 33 34 35 36
1 5 6 2 4 3
Absolute encoder
Figure 8: Absolute value transmitter connection
Figure 7: Absolute encoder
4.4.2 Mechanical limit switches
WU
Figure 9: Cam limit switch
31 32
33 34 35
X20
Hand crank switch
54
61 62 63 64 65
66
X24
71
thermopill
Emergency end switch
OPEN
Emergency end switch
CLOSE
Figure 10: Cam limit switch connection
IMPORTANT
Check the electrical connection again before operating the control system.
The appliance can be damaged by wrong connections.
FEIG ELECTRONIC GmbH Page 11 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
5 General operating instructions for parameterisation
1.
2.
3.
4.
5.
1.
2.
3.
or
4.
or
5.
Starting parameterisation mode
SERVICE
Switch off gate control system
Switch off power supply completely
(Observe safety instructions)
Put DIP switches in the
ON position
Service mode is activated, close the switch cabinet.
(See Section 6.2 for the position of the DIP switches)
7-segment display goes out after a delay of several seconds
Å
¿
¿
À
Switch on the gate control system
STOP
(permanent)
Up
(permanent)
Switch on control system the first decimal position flashes when service mode is active
.
. . .
Press Stop button and keep it pressed
Press Up key and keep it pressed
Content of the display depends on the status of the control system pending messages are displayed, e.g.;: after ca. 2 seconds waiting:
In parameterisation mode
E. 2 0 1
P. 0 0 0
UP or
DOWN
Parameter selection when parameterisation mode is active
select desired parameter
A T T E N T I O N:
Not all parameters are directly visible or modifiable depending on password and type of security level set the parameter value can be displayed or modified (see below) display varies according to the selection
P. . . .
Parameter editing for selected parameter
Control system in parameterisation mode
Display of the desired parameter name
P
.
Å
STOP (short) Open the parameter the current parameter value is displayed:
¿
Up
Up key for increasing parameter value if the current parameter value in force is changed, the decimal positions flash
À
Down
Down key for reducing the parameter value
Å
STOP (long) save amended parameter value
STOP (short) discard amended parameter value
Å
STOP (short) for changing to the display of the parameter name the parameter counts as saved when no positions are flashing any more cancellation, the original parameter value is displayed again
Display parameter name
P
.
Å
0 1 0
5
6
4
6
4
0 1 0
STOP (long)
Leaving parameterisation mode
parameterisation mode is stopped immediately, gate operation is active again
The last saved value is obtained automatically
. . . .
Reset the control system
Å
+¿+À press simultaneously and keep pressed for ca. 3 seconds.
IMPORTANT
Service mode is exited automatically after ca. 1 hour. If you want to return to service mode, the control system must be switched off for a short time and turned on again afterwards or a reset must be performed.
WU
FEIG ELECTRONIC GmbH Page 12 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup WU
Please follow the other steps in these instructions in order to operate the TST WU gate control system.
6.1 Automatic querying of the basic data
If the TST WU gate control system has not already been set up by the manufacturer, the following parameters are queried automatically:
IMPORTANT The DIP switch must be switched on (see Figure 11: Position S300) so that the TST WU gate control system can retrieve the parameters automatically
.
)
If the DIP switch is not switched on and the basic parameters are not set, the error F.090 is displayed.
)
The "-1" indicator on the display tells the control system that this parameter is forcibly queried.
• Positioning system P.205
The limit switch system witch is used must be set with the parameter P.205.
P.205: 0 = Mechanical limit switch
P.205: 1 = Reserved
P.205: 2 = Reserved
P.205: 3 = Absolute value transmitter DES-A
P.205: 4 = Reserved
P.205: 5 = Reserved
P.205: 6 = reserved
P.205: 7 = Absolute encoder DES-B
P.205: 8 = Absolute encoder TST PD
)
The automatic querying of the basic data can be cancelled by pressing the
¿ UP key during the
switching on of the control system. This gives direct access to the parameterisation level.
)
Changing the basic data is not necessary if these were previously automatically queried and set.
Proceed as follows to change parameters:
X403
X302
1
OFF
S300
ON
- Unplug the mains plug
- Switch the DIP switch S300 on.
- Plug in the mains plug.
Å
STOP and the ¿ UP keys simultaneously for ca. 3 sec to reach the parameterisation mode of the gate control system.
- Change the desired parameters.
- After completing the adjustments, exit from parameterisation mode by pressing the
Å
STOP key for ca. 3 sec.
1,2K
8,2K
Figure 11: Position S300
J400
FEIG ELECTRONIC GmbH Page 13 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
7 Putting into operation...
7.1 ... with absolute value transmitter or incremental encoder
1. Open calibration mode by pressing the
Å
STOP key for a short time
2. Move to the gate-CLOSED position with the À DOWN key and save by pressing the Å STOP key for ca. 3 sec.
IMPORTANT If the gate movement direction is wrong, the motor rotating field is incorrect: switch off the control system and change 2 motor connections.
3. Move to the gate-OPEN position with the ¿ UP key and save by pressing the
Å
STOP key for ca. 3 sec.
)
The limit switch bands are set automatically by running the gate in automatic mode.
7.2 ... with mechanical limit switches
1. Move the gate to ca. 10 cm before the closed position with the À DOWN key.
IMPORTANT
Distance is very much dependent on the type of gate and the speed, increase the
value for fast gates.
If the gate movement direction is wrong, the motor rotating field is incorrect: switch off the control system and change 2 motor connections.
2. Set the bottom limit switch so that it just activates.
IMPORTANT Limit switch in the end positions must not be run over!
3. Move the gate to ca. 10 cm before the open position with the ¿ UP key.
IMPORTANT
Distance is very much dependent on the type of gate and the speed, increase the
value for fast gates.
4. Set the top limit switch so that it just activates.
IMPORTANT Limit switch in the end positions must not be run over!
5. If required for the type of gate: set the top and bottom EMERGENCY limit switches.
)
Connect N.C. contacts e.g. in the safety circuit in series with thermopile.
6. Go to parameterisation mode by pressing the
Å
STOP and ¿ UP keys and select parameter P.980
"Service Mode", open this and set parameter value "2" to "0" (automatic mode)
7. Leave the parameterisation mode by pressing the Å STOP key for a long time (3 sec.).
8. If necessary correct the gate-OPEN and gate-CLOSED limit switch positions by fine adjustment of the stop positions in automatic mode.
WARNING In order to avoid unintended operation of the gate, only carry out the adjustment
of the limit switches when EMERGENCY STOP is pressed or the control system is switched off !
9. Gate can now be operated in automatic mode.
WU
FEIG ELECTRONIC GmbH Page 14 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
7.3 New request for calibration of the end positions
If the end positions using electronic limit switches have already been calibrated but are not suitable for the gate, calibration of the end positions can be requested again.
The following parameter must be set for this:
P.210: 5 = New calibration of all end positions
WU
8 Other connection possibilities
8.2 External control device
64 65
66
X25
71 72 73 74 75 76
X23
51 52 53 54 61
X24
Figure 12: Photo eye connection
Figure 13: External control device
T1 T2 T3 14 -A2 T1 T2 T3 14 -A2
L3.1
X10
N
N
PE
PE
PE N
T1
X13
T2 T3
X14
10 11 12
20 21 22
X15
FEIG ELECTRONIC GmbH
T1
PE
T2 T3
M
3~
Door is
OPEN
Door is
CLOSE
Page 15 of 24 WU_Inbetriebnahme13_GB.doc
TST
10 Inputs overview
Startup
31 32 33 34 35 36
A B
41 42
43
44
45
51 52 53 54 61 62 63 64 65 66 71 72 73 74 75 76
ng EU +2
81 82
83
84 85 86 91 92
WU
31 32 33 34 35 36 41 42
43
44
45
51 52 53 54 61 62 63 64 65 66 71 72 73 74 75 76
+24V AU
81 82
83
84 85 86 91 92
i-Lei +24V g E1 +24V
FEIG ELECTRONIC GmbH Page 16 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup WU
11 Functions
P.
000
005
010
011
025
[Unit]
Adjustment
Gate functions
range
[Cycles] Display gate cycles counter
Display: 1234567
⇒ 1234. À-press .567
Display: 67
⇒ 67
[Cycles] Display the number of cycles still operable until maintenance is necessary.
Display: 1234567
⇒ 1234. À-press .567
Display: 67
⇒ 67
[s]
0..200
[s]
0..200
Auto close time 1 (Stop position Top - Eo)
0 = automatic closing deactivated
Auto close time 2 (Intermediate holding position - E1)
0 = automatic closing deactivated
[s]
0..200
Pre warning time / clearance time
0 = pre warning time deactivated
Factory setting
-1
10
10
0
P.
205
[Unit]
Range
0..8
Selecting the limit switch system
Selecting the positioning system:
0. Limit switch 1 (limit switch as normally closed, pre-limit switch normally open)
1. Limit switch 2 (limit switch and pre-limit switch normally closed)
2. Incremental encoder (reference switch in lower end position)
3. Absolute encoder DES-A
4. Absolute encoder TST PB-A
5. SSI encoder (only with UL-Version)
6. Reserved
7. Absolute encoder DES-B
8. Absolute encoder TST PD
Default
-1
P.
210
215
221
231
[Unit]
Adjustment range
0..5
0..1
Calibration of the stop positions with electronic limit switches
Selection of the position to be calibrated by deadman operation
("teach in"):
0: no
→ none/cancel
1: Eu
→ Limit switch Bottom, Top (intermediate stop see P244)
2: Eo
→ Limit switch Top (intermediate stop see P244)
3: uo
→ Limit switch Bottom and Top
4: E1
→ Limit switch intermediate position (P244 is ignored)
5: al
→ (all) limit switches Bottom, Top & intermediate stop (according to P244)
Request new calculation of the pre-end switch positions and limit switch bands
0: do not make any correction
1: request correction of the limit switch bands and pre-end switches
Factory setting
0
0
[Inc]
± 125
[Inc]
± 60
Parameter is only active if automatic correction was set at the factory.
Correction value for stop position Bottom
(is set to 0 for new calibration !)
Correction value for stop position Top
(is set to 0 for new calibration !)
0
0
FEIG ELECTRONIC GmbH Page 17 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
P.
910
920
925
930
Eb 1
Eb 2
...
Eb 7
Eb 8
Ebcl
Eb -
[Unit]
Adjustment range
0..22
Diagnostics
Selecting display mode
(request by STOP button or during motor movement)
0: Controller sequence (Automatic mode)
1: [Hz] current rotary field frequency
2: [A] current motor current (> 1A)
3: [V] current motor voltage
4: [A] current link current (effective current)
5: [V] link voltage
6: [°C] final stage temperature in °C
7: [°F] final stage temperature in °F
8: last measured run time (1/10 to 99.9s, 1/1 starting at 100s)
For electronic limit switches only:
9: [Inc] current position progress
10: [Inc] current reference position
11: [dig] current channel 1 value of absolute encoder
12: [dig] current channel 2 value of absolute encoder
13: [dig] current reference voltage (2.5V)
14: 14: Temperature in housing in [°C]
15: 15: Temperature in housing in [°F]
16: Reserved
17: Reserved
18: Rotation speed of the TST PD shaft
) only with TST PD
19: Reserved
20: Reserved
21: Number of position requisition without answere
22: Number of wrong received signs in TST PD encoder
(activates also the output in P.955)
[s]
0..120,0
Display error memory / faults
⇒ Open by pressing STOP key again,
⇒ Scroll with UP / DOWN keys
⇒ Close by pressing STOP key.
⇒ Leave with Cancel "EB-".
• Eb 1 → Error messages 1 (most recent) or. Er--
• Eb 2 → Error messages 2 or Er--
...
• Eb 7 → Error messages 3
• Eb 8 → Error messages 4 or. Er-or. Er--
• Ebcl → delete complete failure memory
• Eb - → Cancel
(Display noEr: no errors)
Display the software version
Run time of the motor during the last gate operation
WU
Factory setting
0
Eb 1
FEIG ELECTRONIC GmbH Page 18 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
P.
973
980
999
[Unit]
Adjustment range
0..1
Service operating modes
Reset of the service counter: Reset (1) / Cancel (0)
0..3
Service mode
0: Automatic (automatic opening and closing)
1: Deadman Close (manual closing / automatic opening)
2: Deadman (manual opening and closing)
3: Emergency operation (deadman opening and closing, all errors and safeties are ignored).
0..FFFF
Password input
Factory setting
0
0
1
WU
FEIG ELECTRONIC GmbH Page 19 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
12 Messages overview
F.000
Door position too far up
F.005
Door position too far down
Improper end positions
•
Too small a parameter value for upper emergency limit switch
•
Upper limit switch range (limit switch band) too small
•
Mechanical brake defective or improperly set
•
Too small a parameter value for lower emergency limit switch
•
Lower limit switch range (limit switch band) too small
•
Mechanical brake defective or improperly set
F.020
F.030
F.031
F.043
Implausibilities in door movement
Run time exceeded (during opening, closing or deadman)
Lag error (position change of the door is less than expected)
Detected rotational direction deviates from expected
Pre-limit switch fault (light barrier)
• current motor run time has exceeded set maximum run time, door may be sticking or is blocked
•
If using mechanical limit switches, one may not have tripped
•
Door or motor is blocked
•
Too little power for lift torque
•
To little speed
•
Mechanical limit switch was not left or is defective
•
Absolute or incremental encoder not tightened sufficiently in its mounting
•
Wrong positioning system selected (P.205)
•
When using incremental encoders: Channel A and B reversed
•
Motor rotation direction reversed compared with calibration setting
•
Too much „pancaking“ when starting, brake releases too soon, or too little torque, adjust boost as necessary.
•
The pre-limit switch for the light barrier remains activated even in the middle end position or upper end position.
F.080
Maintenance counter exceeded
Fault: Maintenance is required •
Service counter has expired
F.090
Parameters not set
Controller not parameterized •
The basic parameters (P.205, P.100 to P.103) for the TST WU controller have not yet been set.
F.201
Internal E-Stop „push-button“ tripped
Safety chain faults
•
E-Stop chain was interrupted starting at input „internal E-Stop“ without parameterizing mode having been selected
•
Internal parameter or EEPROM checks defective, pressing the
STOP key provides additional information about the cause
F.211
F.212
or Watchdog (computer monitor)
External E-Stop 1 tripped
External E-Stop 2 tripped
•
E-Stop chain was interrupted starting at Input 1 (terminals 1 and 2)
•
E-Stop chain was interrupted starting at Input 2 (terminals 3 and 4)
WU
FEIG ELECTRONIC GmbH Page 20 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
F.360
F.361
F.363
F.364
F.366
F.369
F.374
F.385
Faults in the safety chain
Short circuit detected on edge input
•
Short circuit detected on edges with normally closed contact
Number of edge trips for closing has reached set limit
Interruption on edge input
•
Parameterized, maximum number of safety edge trips during a door cycle was exceeded
Safety edge testing failed
Too high a pulse frequency for optical safety edge
Internal safety edge incorrectly parameterized
•
Connection cable defective or not connected
•
Termination resistor incorrect or missing
•
Jumper J600 incorrectly set
• Safety edge was not activated as expected when requesting a test.
• The time between request for testing and actual testing not in agreement optical safety edge
•
Defective input for internal safety edge
•
•
An internal safety edge is connected but deactivated
Safety bar testing failed
Fault in pre-limit switch for safety edge
•
Pre-limit switch for safety edge incorrectly set or defective
•
Processing module defective
•
Safety edge defective
•
Pre-limit switch for turning off the safety edge or reversing after safety edge tripping remains tripped even in the upper end position.
F.400
Controller hardware reset detected
General hardware faults
• Excessive noise on supply voltage
• Internal watchdog tripped
F.401
F.40
A
Internal reset detected
Internal reset detected
• Watchdog-Error
F.524
24V faulty
General hardware faults
• The external 24V supply is disturbed
• Shortcut or overload of the external 24V
F.700
Positioning system faults
Position sensing defective
For mechanical limit switches
:
• At least one limit switch does not correspond to the configured active status.
• An implausible combination of at least 2 active limit switches
For electronic limit switches
:
• After invoking activation of the factory parameters
(Parameter P.990) the corresponding positioning system was not parameterized.
• Calibration not completed or is incorrect and must be repeated.
• When activating the intermediate stop the intermediate stop is implausible.
• Synchronization not finished or reference switch defective.
WU
FEIG ELECTRONIC GmbH Page 21 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
F.750
F.751
F.752
F.760
Positioning system faults
Protocol
Transmission error
• Defective hardware or electrically noisy environment
Synchronization FU <-> absolute encoder
Timeout with protocol transmission
• Defective hardware or electrically noisy environment
• Absolute encoder processor electronics defective
• Interface cable defective / interrupted
• Absolute encoder processor electronics defective
• Defective hardware or electrically noisy environment
Position outside of window
• Position encoder drive defective
• Absolute encoder processing electronics defective
• Defective hardware or electrically noisy environment
12.1 Internal system-related errors F.9xx
These are internal errors which cannot be eliminated by the user.
If such an error occurs, call customer service immediately.
WU
FEIG ELECTRONIC GmbH Page 22 of 24 WU_Inbetriebnahme13_GB.doc
TST Startup
12.2 Information messages
EICH
≡NA≡
NOTF
'Hd'
ParA
'Au'
'Hc'
WU
STOP
_Eu_
≡Eu≡
ZUF@
-Eo-
≡Eo≡
@AUF
-E1-
≡E1≡
FAIL
E.i.E.u.
E.i.E.o.
E.i.E.1.
Hd.cL
Hd.oP
Hd.Eu
Hd.Eo
Hd.Ao
I.080
I.160
I.170
I.180
I.185
I.199
I.310
I.500
I.502
I.505
I.507
I.510
I.515
I.555
General messages
Stop
/ Reset state, wait for next incoming command
End position Lower Eu
End position Lower locked
→ no raising possible (e.g., lock-door)
Closing active
End position Upper Eo
End position Upper locked
→ no closing possible (e.g., safety edge)
Opening active
End position middle E1 (intermediate stop position)
End position middle locked
→ no closing possible (e.g., safety edge)
Fault
→ only deadman travel is possible, possibly automatic opening
Calibration
→ Setting the end positions in deadman travel
(for absolute encoder )
→ Start procedure using STOP key
E-Stop
→ No travel possible, hardware safety chain interrupted
E-travel
→ Deadman travel without taking into account safeties, etc.
Manual
→ Deadman mode
Parameterizing
Automatic
→ indicates change from „Manual“ to „Automatic“ status
Semi-automatic
→ indicates change from „Manual“ to „Semi-automatic“
Initial display after power up (Power Up and self-test)
Status messages during calibration
Calibration of the End position Lower requested (in deadman travel)
Calibration of the End position Upper requested (in deadman travel)
Calibration of the intermediate position E1 (in deadman travel)
Status messages during deadman
Deadman close (membrane key: CLOSE)
Deadman open (membrane key: OPEN)
End position Lower reached, no further deadman close possible
End position Upper reached, no further deadman open possible
Outside of permitted Eo position (no deadman open possible)
Information messages during Automatic mode
Maintenance required soon / service counter nearly expired
Continuous CLOSED still active
Forced opening being performed
Waiting for Foil key pad command
Reset necessary (P.408)
Door cycle not plausible (re-initialize Æ Parameters)
Open-command on Door2 being issued
Correction of upper limit switch running
Upper limit switch band corrected
Correction of lower limit switch running
Lower limit switch band corrected
Limit switch correction finished
Controller is preparing automatic teach-in of the limit switches
Limit switches being corrected
noEr
Er--
Prog
Information messages while parameterizing
Error memory: no error saved
Error memory: if error but no associated message found
Programming message while carrying out original parameter or default set
FEIG ELECTRONIC GmbH Page 23 of 24
WU
WU_Inbetriebnahme13_GB.doc
TST
E.201
E.211
E.212
E.360
E.363
E.370
E.373
E.379
E.000
E.050
E.090
E.101
E.102
E.103
E.104
E.105
E.106
E.107
E.108
E.109
E.110
E.121
...
E.128
E.401
E.402
E.501
E.502
Startup
General inputs
OPEN key on membrane keypad
STOP key on membrane keypad
CLOSE key on membrane keypad
Input 1
Input 2
Input 3
Input 4
Input 5
Input 6
Input 7
Input 8
Input 9
Input 10
Input 21
...
Input 28
Safety/Emergency stop chain
Internal E-Stop „pushbutton“ tripped
External E-Stop 1 tripped
External E-Stop 2 tripped
Safety edge, general
Activation of internal safety edge
Fault in internal safety edge
Activation of external safety edge
Fault in external safety edge
External safety edge activated but not yet plugged in
RC plug-in module
RC Channel 1
RC Channel 2
Induction loop processor plug-in module
Detector Channel 1
Detector Channel 2
WU
FEIG ELECTRONIC GmbH Page 24 of 24 WU_Inbetriebnahme13_GB.doc
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
