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More than safety.
Operating Instructions
Safety System
MGB-L..B-PN.-... (PROFINET) with Data Structure Type B
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Contents
Scope 3
Correct use 3
Exclusion of liability and warranty
General safety instructions
4
5
Function 6
Interlocking module MGB-L0.B-PN.
Locking modules MGB-L1.B-PN. and MGB-L2.B-PN.
6
6
Control of the guard locking 7
System overview
Bus module MGB-B-...-PN
Evaluation module MGB-L.-
Handle module MGB-H-...
Escape release MGB-E-... (optional)
Dimension drawing
Mechanical release
Lockout mechanism
Escape release (optional) 15
Mounting 17
Mounting color cover 17
11
11
12
12
13
13
14
15
Changing the actuating direction (here: from right to left)
Controls and indicators
Protection against environmental effects
Electrical connection
Connections on bus module
19
21
22
22
22
Setup 24
Integrating into PROFINET and PROFIsafe
Replacement of an MGB system without programming device
System reset to factory settings
Teach-in operation (only MGB unicode)
Mechanical function test
24
25
Electrical function test
PROFINET data bytes (data blocks for unsafe functions)
Data blocks for MGB modules
Data blocks of individual functions at a glance
PROFIsafe data bytes (data blocks for safe functions)
28
29
31
34
25
26
26
27
Diagnostic messages of the MGB system
PROFINET alarms
Fault in stacklight module
36
37
37
System status table
LEDs on interlocking/locking module
38
Technical data 39
Troubleshooting 40
Latching fault when actuating the escape release
Fault reset
40
40
Service 41
Inspection and service 41
Declaration of conformity 42
2
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Scope
This manual is valid for all MGB-PN with data structure type B from version number
V3.22.0.
Correct use
MGB-L0
The safety system MGB-L0 is an electromagnetic interlocking device without guard locking.
The system comprises at least one interlocking module MGB-L0 and one handle module MGB-H...
In combination with a safety guard, this safety component prevents dangerous machine movements from being performed for as long as the safety guard is opened. A stop command is triggered if the safety guard is opened during the dangerous machine function.
For the control system, this means that
Ìstarting commands which cause hazardous situations must become active only when the safety guard is in the protective position.
MGB-L1/MGB-L2
The safety system MGB-L1 / MGB-L2 is an electromagnetic interlocking device with guard locking and guard lock monitoring.
The system comprises at least one locking module MGB-L1 / MGB-L2 and one handle module MGB-H...
In combination with a safety guard and the machine control, the MGB system prevents the safety guard from being opened while a dangerous machine movement is being performed.
For the control system, this means that
Ìstarting commands which cause hazardous situations must become active only when the safety guard is in protective position and the guard locking is in locked position.
ÌThe locked position of the guard locking must be released only when the hazardous situation is no longer present.
MGB-L0/MGB-L1/MGB-L2
The interlocking module MGB-L0B-PN.-... and locking module MGB-L1B-PN.-... /
MGB-L2B-PN.-... are operated as an IO device in the PROFINET (PROFIsafe).
Before safety components are used, a risk assessment must be performed on the machine, e.g. in accordance with
ÌEN ISO 13849-1, Safety of machinery. Safety related parts of control systems.
General principles for design
ÌEN ISO 12100, Safety of machinery – Basic concepts - General principles for design - Risk assessment and risk reduction.
Correct use includes compliance with the relevant requirements for installation and operation, in particular
ÌEN ISO 13849-1, Safety of machinery. Safety related parts of control systems.
General principles for design
3
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
ÌEN 1088, Safety of machinery. Interlocking devices associated with guards.
Principles for design and selection
ÌEN 60204-1, Safety of machinery. Electrical equipment of machines. General requirements.
The safety system MGB can only be combined with the intended modules in the
MGB system family.
On the modification of system components, EUCHNER provides no warranty for safe function.
The customer is responsible for the safe overall function, especially for the safe integration into the PROFIsafe environment.
Important!
ÌThe user is responsible for the integration of the device into a safe overall system. For this purpose, the overall system must be validated, e.g. in accordance with EN ISO 13849-2.
ÌCorrect use requires observing the permissible operating parameters (see
Technical data).
ÌIf a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions.
ÌIn the estimation of the PL for the overall system, a maximum value of
100 years can be assumed for the MTTF d
according to the limit value in
EN ISO 13849-1:2008, section 4.5.2. This corresponds to a minimum value for the PFH d
of 2.47x10
-8
/h.
Exclusion of liability and warranty
In case of failure to comply with the conditions for correct use stated above, or if the safety instructions are not followed, or if any servicing is not performed as required, liability will be excluded and the warranty void.
4
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
General safety instructions
Safety switches fulfill personal protection functions. Incorrect installation or tampering can lead to fatal injuries to personnel.
Check the safe function of the safety guard particularly
Ìafter any setup work
Ìafter the replacement of an MGB component
Ìafter an extended period without use
Ìafter every fault
Independent of these checks, the safe function of the safety guard should be checked at suitable intervals as part of the maintenance schedule.
Warning!
Loss of safety function in the event of incorrect connection or incorrect use.
ÌSafety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective.
On this topic pay attention in particular to the measures for reducing the possibility of bypassing from EN 1088:1995+A2:2008, section 5.7.
ÌThe switching operation is only allowed to be triggered by the intended handle module MGB-H... that is positively fastened to the safety guard.
The device is only allowed to be installed and placed in operation by authorized personnel
Ìwho are familiar with the correct handling of safety components
Ìwho are familiar with the applicable EMC regulations
Ìwho are familiar with the applicable regulations on health and safety and accident prevention
Ìwho have read and understood the operating instructions.
Important!
Prior to use, read the operating instructions and keep these in a safe place.
Ensure the operating instructions are always available during mounting, setup and servicing. EUCHNER cannot provide any warranty in relation to the readability of the CD for the storage period required. For this reason you should archive a printed copy of the operating instructions. You can download the operating instructions from www.EUCHNER.de.
5
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Function
Important!
Interlocking module MGB-L0.B-PN.
Together with a handle module, the interlocking module makes it possible to interlock movable safety guards. The combination also serves as a mechanical door stop at the same time.
The following switch-on condition applies to safety bit SI1.0 ( see also System status table and section PROFIsafe data bytes):
ÌSafety guard closed (T)
ÌBolt tongue inserted into interlocking module (R)
The interlocking module detects the position of the safety guard and the position of the bolt tongue.
The bolt tongue in the handle module is moved into and out of the interlocking module by actuating the door handle.
Locking modules MGB-L1.B-PN. and MGB-L2.B-PN.
Together with a handle module, the locking module makes it possible to lock movable safety guards. The combination also serves as a mechanical door stop at the same time.
To operate the device as a guard lock according to EN 1088, the signals for door position (T=PROFIsafe bit SI0.2), bolt position (R= PPOFIsafe bit SI0.3) and guard lock monitoring (Z= PROFIsafe bit SI0.4) must be polled in a logical
AND operator. This operator is already implemented in the PROFIsafe data block
(safety bit SI1.0).
As an alternative, you can also link the bits SI0.2 to SI0.4 individually to your control system.
The following switch-on condition applies to safety bit SI1.1 ( see also System status table and section PROFIsafe data bytes):
ÌSafety guard closed (T)
ÌBolt tongue inserted into locking module (R)
ÌLocking arm in locking position (guard lock monitoring) (Z)
The locking module detects the position of the safety guard and the position of the bolt tongue. The position of the locking arm is also monitored.
The bolt tongue in the handle module is moved into and out of the locking module by actuating the door handle.
When the bolt tongue is fully inserted in the locking module, the locking arm locks the bolt tongue in this position. Depending on the version, this locking is by spring force or solenoid force.
6
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Warning!
Version MGB-L1B-...
The locking arm is kept in locked position by spring force and is unlocked by solenoid force (closed-circuit current principle).
Version MGB-L2B-...
The locking arm is kept in locked position by solenoid force and unlocked by spring force when the solenoid is switched off (open-circuit current principle).
ÌThe safety guard can be opened immediately in the event of interruption of the solenoid power supply!
ÌUsage only in special cases after strict evaluation of the accident risk (see
EN 1088:1995+A2:2008, section 5.5)!
Typical case: If the risk of accidental locking inside a safety guard during a power failure is higher than the risk of ineffective guard locking.
Control of the guard locking
From MGB version V2.36.4, the factory ensures that control is possible only from the safe control area. Here, it was determined in the firmware that only bit SO 0.0 is evaluated.
By changing the parameters in the configuration tool of your control system, it can be set that bit O 0.0 (in the safe data block for the MGB evaluation module) is
evaluated as well (see description of the data blocks on page 30).
Important!
Control of the guard locking via the safe control area does not provide increased safety, as the device-internal control of the guard locking is only of single-channel design.
Important!
The following functions depend on the MGB version, the version of the GSD file and the settings made there.
Compare the specified versions with those on your device and your GSD file. The version number of your MGB can be found on the type plate (format: V X.XX.X).
MGB version
up to and including V 2.35.4
from V 2.36.4
GSD version
..._110026-20110725
..._110026-20110815
..._110026-20110725
..._110026-20110815
Continue in section ...
Case A
Case A
Case B
Case C
7
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Case A
You have an MGB with a version number of V 2.35.4 and a GSD file with a version number of ..._110026-20110725 or older. Or you have an MGB with a version number of V 2.35.4 and a GSD file with a version number from ..._110026-20110815.
The guard locking solenoid is controlled if
Ìbit O 0.0 OR bit SO 0.0 = 1
Truth table:
PROFINET bit
O 0.0
0
0
1
1
PROFIsafe bit
SO 0.0
0
1
0
1
Guard locking with
MGB-L1...
MGB-L2...
active inactive inactive inactive active active inactive active
What must be observed?
The guard locking can be controlled from the unsafe control area. The combination with the more up-to-date GSD file allows a parameter to specify which bits are to be used for control. However, the device does not support this function. In other words, the setting in your configuration software remains ineffective.
8
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Case B
You have an MGB with a version number of V 2.36.4 and a GSD file with a version number of ..._110026-20110725 or older.
The guard locking solenoid is controlled if for MGB-L1...
Ìbit SO 0.0 = 1 for MGB-L2...
Ìbit O 0.0 OR bit SO 0.0 = 1
Truth table:
PROFINET bit
O 0.0
0
0
1
1
PROFIsafe bit
SO 0.0
0
1
0
1
Guard locking with
MGB-L1...
MGB-L2...
active inactive inactive active active inactive active active
What must be observed?
Bit O 0.0 does not have any function with version MGB-L1.... In existing installations in which old devices are replaced with new ones (e.g. due to defect), malfunctions can occur if control via bit O 0.0 was programmed in the PLC.
Remedy:
1. Replace the old GSD file with a version from ..._110026-20110815.
2. In the parameter Locking module – solenoid control, activate unsafe control of the guard locking solenoid via bit O 0.0.
3. Set bit SO 0.0 permanently to the value 1.
¨
The guard locking solenoid is controlled exclusively via bit O 0.0
or
Ìchange the control bit from O 0.0 to SO 0.0 in your PLC program.
9
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Case C
You have an MGB with a version number of V 2.36.4 and a GSD file with a version number from ..._110026-20110815.
The guard locking solenoid is controlled if:
Ìbit SO 0.0 = 1 (factory setting)
Truth table:
PROFINET bit
O 0.0
not relevant
0
0
1
1
PROFIsafe bit
SO 0.0
0
1
0
1
Guard locking with
MGB-L1...
MGB-L2...
active inactive active inactive inactive active inactive active
What must be observed?
You can define in the GSD file whether bit O 0.0 may be used for control in addition to bit SO 0.0. The setting is specified in the parameter Locking module – solenoid
control.
If O 0.0 is additionally used, the guard locking solenoid is controlled if for MGB-L1...
Ìbit SO 0.0 AND bit O 0.0 = 1
Ìfor MGB-L2... bit SO 0.0 OR bit O 0.0 = 1
Truth table:
PROFINET bit
O 0.0
0
0
1
1
PROFIsafe bit
SO 0.0
0
1
0
1
Guard locking with
MGB-L1...
MGB-L2...
active active inactive active active inactive active active
10
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
System overview
Mounting plate
Escape release (optional)
(MGB-E...)
Handle module
(MGB-H...)
Evaluation module
(MGB-L...)
Bus module
(Profinet)
(MGB-B...)
Figure 1: Components at a glance
Note: MGB-PN systems are completely factory configured. The configuration must not be changed subsequently. The illustrations in this section can deviate from your system and serve only as examples. The configuration of your MGB system can be found in the data sheet included with every
MGB system.
Bus module MGB-B-...-PN
Key:
1
LED indicator
2
Power supply
3
PROFINET connection
Note:
Depending on the version, additional controls and indicators may be integrated into the cover. See enclosed data sheet.
1
2
3
Figure 2: Bus module MGB-B-...-PN (configuration example)
11
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Evaluation module MGB-L.-
Key:
1
LED indicator
2
Cover for mechanical release
3
Locking arm (only version with guard locking)
4
Auxiliary marking for max. permitted mounting distance
Note:
Depending on the version, additional controls and indicators may be integrated into the cover. See enclosed data sheet.
3
4
Figure 3: Evaluation module MGB-L.-
1
2
Handle module MGB-H-...
1
Key:
1
Door handle
2
Locking pins for housing cover and handle adjustment
3
Lockout mechanism
4
Bolt tongue
Note:
Depending on the function, the handle can feature additional functions
(second lockout mechanism, different handle, etc.). See enclosed data sheet.
3
4
Figure 4: Handle module MGB-H-...
2
12
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Escape release MGB-E-... (optional)
Key:
1
Door handle
2
Setscrew
3
Cover
4
Actuation axis, length 118 mm (included)
Alternatively:
Long actuation axis, length 250 mm
(order No. 106 761)
5
Protective sleeve
Note:
Depending on the version, a mounting plate can be included. See enclosed data sheet.
1 2
Figure 5: Escape release MGB-E-...
3 4 5
Dimension drawing
See enclosed data sheet
13
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Mechanical release
In the event of service, the guard locking can be released with the mechanical release irrespective of the state of the solenoid (see Figure 6).
The locking screw must be screwed back in and sealed after use (for example with sealing lacquer). Tightening torque 0.5 Nm.
1. Undo locking screw.
2. Lift locking arm using a screwdriver and actuate door handle.
Important!
The system enters into a latching fault when the mechanical release is actuated.
See “System status table LEDs on interlocking/locking module” on page 38,
state Signal sequence erroneous (DIA1 flashes 7 times).
Note:
The system might not enter into a latching fault if the mechanical release is actuated very slowly.
Figure 6: Mechanical release
14
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Lockout mechanism
If the lockout mechanism is pivoted out, the bolt tongue cannot be extended. The lockout mechanism can be secured with padlocks (see Figure 7).
To pivot out, press the grooved part (only possible with bolt tongue retracted).
Key:
1
Padlock ∅ min. 2 mm, ∅ max.
10 mm
Note:
You can fit a maximum of 3 locks
Ø 8 mm..
2
Automatically extending, second lockout mechanism
Padlock
10 mm
1
Order no.. 100464 (right)
Order no.. 106619 (left)
Order no.. 111157 (right)
Order no.. 111158 (left)
Figure 7: Lockout mechanism secured with padlock
2
Escape release (optional)
The escape release is used to open a locked safety guard from the inside without tools.
Warning!
Loss of the safety function due to incorrect mounting of the escape release.
ÌThe actuation axis for the escape release must be inserted min. 10 mm into the handle module.
ÌFor profile widths larger than 40 mm and when using mounting plates, use a
250-mm actuation axis (order No. 106 761) and cut it to size.
ÌIn case of profile widths smaller than 40 mm, cut actuation axis and protective sleeve to length.
ÌAlign escape release axis at right angles to the handle module. See figure on left and Figure 8.
ÌFit escape release such that operation, inspection and maintenance are possible.
Important!
The system enters into a latching fault when the escape release is actuated.
See “System status table LEDs on interlocking/locking module” on page 38,
state Signal sequence erroneous (DIA1 flashes 7 times).
Note:
The system might not enter into a latching fault if the escape release is actuated very slowly.
15
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Preparation of the escape release
Example with mounting plates:
Actuation axis
Beispiel mit Montageplatten:
Betätigungsachse
Protective sleeve
Schutzhülse
Mounting plates
Montageplatten
A
4
3
2
1
B
1
Fit door handle
2
Insert actuation axis. The locking ring A must be in contact with the escape release B
3
Tighten setscrew to 2 Nm
4
Fit protective sleeve
Figure 8: Preparing escape release
16
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Mounting
Warning!
Mounting
Tip!
Mounting must be performed only by authorized personnel.
With two-wing hinged doors, one of the two door wings additionally must be latched mechanically.
Use a rod latch (Item) or a double-door lock (Bosch Rexroth) for this purpose, for example.
The color and labeling of pushbuttons and indicators can be modified.
At least two M6 screws each must be used to install the evaluation module and the handle module (tightening torque 4 Nm).
For installation steps see Figure 9.
Install system so that
ÌOperation of the mechanical release as well as inspection and maintenance are possible.
ÌThe locking screw of the escape release must be returned to its original position and sealed before putting into operation (for example with sealing lacquer).
Mounting color cover
90°
Click!
1
Removing
2 3
Color cover
1 2
17
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Figure 9: Installation example for door hinged on the right (general view)
18
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Changing the actuating direction (here: from right to left)
Important!
It is only possible to make this change when the bolt tongue is not extended and an escape release is not yet mounted.
As supplied, the handle module is set either for doors hinged on the right or for doors hinged on the left.
Based on the example of a handle module for doors hinged on the right this means:
ÌThe safety guard opens by pressing down the door handle.
ÌThe system is mounted the other way up for doors hinged on the left. In other words, the safety guard opens by pressing up the door handle (see Figure 10).
For this reason the actuating direction of the door handle must be changed
(see Figures 10 - 15).
(This is similar for handle modules for doors hinged on the left.)
1
OPEN
CLOSED
3
2
1
Press door handle up.
Figure 10: Changing actuating direction, step 1
2
Unscrew locking pins.
3
Push cover aside.
Figure 11: Changing actuating direction, steps 2 and 3
4 mm
6 b
4 a
5
7
8
4
Lift the locking pin on the door handle using a screwdriver and hold it in this position.
5
Turn door handle to the right.
6
Only if using an escape release: using the hexagon head screw, turn the joint counterclockwise from position (a) to position (b).
7
Close cover.
8
Screw in locking pins and tighten to 2 Nm.
Figure 12: Changing actuating direction, steps 4 and 5 Figure 13: Changing actuating direction, steps 6 to 8
19
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
3 mm
9
10
CLOSED
OPEN
9
Loosen the setscrew.
AT
Reposition the door handle by 90° in clockwise direction and fasten it again. Tighten setscrew to 2 Nm.
AK
State after repositioning.
Figure 14: Changing actuating direction, steps 9 and AT
Figure 15: Changing actuating direction, final state
20
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Controls and indicators
LEDs on the bus module
LED
Link 1 and
Link 2
Data 1 and
Data 2
SF
BF
ON
UB
Color Description
green Bus plug inserted: statically on yellow Data transfer: flashing red System error: statically on
(see section on diagnostic messages of the MGB system) red Bus error: statically on
(see section on diagnostic messages of the MGB system) green Self test OK: statically on
Subscriber passivated: flashing green Power supply OK: statically on
1 2 4 8 16 32
1 2 3 4
4 3 2
5
1
6
ON
OFF
OFF
ON
Binary coding of the
DIPswitches for PRO-
FIsafe address (factory setting: 135) default address:
128 + 4 + 2 + 1 = 135
LEDs on evaluation module
see System status table
State
DIA2
Power
DIA1
Link1
Data1
Link2
Data2
SF
BF
ON
UB
Link
Data
1
1
Link
Data
SF
BF
2
2
ON
U
B
DC24V DC24V PN2 PN1
X1 X2 X3 X4
Cover for DIPswitches
DIPswitches for PROFIsafe address
For coding see above
Figure 16: Displays and controls/binary coding of the DIPswitches for PRO-
FIsafe address (factory setting: 135)
21
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Protection against environmental effects
Electrical connection
Warning!
Lasting and correct safety function requires that the system must be protected against foreign bodies such as swarf, sand, blasting shot, etc., which can become lodged in the locking and handle modules. For this purpose a suitable installation position should be selected.
Cover device during painting work!
Mounting must be performed only by authorized personnel.
Caution!
Risk of damage to equipment or malfunctions as a result of incorrect connection.
ÌAll the electrical connections must either be isolated from the mains supply by a safety transformer according EN IEC 61558-2-6 with limited output voltage in the event of a fault, or by other equivalent isolation measures.
ÌFor use and operation as per the requirements, a power supply with the feature "for use in class 2 circuits" must be used. The same requirement applies to the safety outputs.
Alternative solutions must comply with the following requirements: a) Electrically isolated power supply unit with a max. open-circuit voltage of 30
V/DC and a limited current of max. 8 A.
b) Electrically isolated power supply unit in combination with fuse as per UL248.
This fuse should be designed for max. 3.3 A and should be integrated into the 30 V/DC voltage section.
ÌIn order to avoid EMC interference, the physical environmental and operating conditions at the installation site of the device must comply with the requirements according to the standard DIN EN 60204-1:2006, section 4.4.2/
EMC).
Important!
ÌThe supply for further subscribers on the bus may be forwarded via the Euchner MGB system. The entire supply current through the MGB must not be higher than specified in the section Technical data.
ÌThe function earth must be connected. An M6 threaded bore is available on the mounting plate for this purpose.
ÌIf the device does not appear to function when operating voltage is applied
(e.g. UB LED does not illuminate), the safety switch must be returned unopened to the manufacturer.
ÌTighten screw for the cover for the mechanical release to 0.5 Nm.
Connections on bus module
The bus module includes the PROFINET connections (X3 and X4) and the power supply connections (X1 and X2). Depending on the version, connection is made via push-pull plugs according to IEC 61076-3-117, variant 14 or 7/8"-plugs according to ANSI/B93.55M-1981 and M12 plugs (d-coded) according to IEC 61076-2-101.
The bus module includes a PPOFINET RT switch for Ethernet connection.
22
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Pin Description
X1.1 L1 operating voltage DC 24 V
X1.2 N1 operating voltage 0 V
X1.3 L2 auxiliary power* DC 24 V
X1.4 N2 auxiliary power* 0 V
X1.5 Function earth
* The auxiliary power is not required for the MGB system
X2: For looping through for connected devices
Pin Description
X2.1 L1 operating voltage DC 24 V
X2.2 N1 operating voltage 0 V
X2.3 L2 auxiliary power* DC 24 V
X2.4 N2 auxiliary power* 0 V
X2.5 Function earth
Terminal assignment for version with push-pull plugs
X1 X2 X3
(PN2)
X4
(PN1)
1 2 3 4 5 1 2345
8 1 8 1
1L+ 2L+ 1L+ 2L+ RJ45
Pin Description
X3.1 Receive Data +RD
X3.2 Receive Data -RD_N
X3.3 Transmit Data +TD
X3.4 Ground GND (RJ45)
X3.5 Ground GND (RJ45)
X3.6 Transmit Data -TD_N
X3.7 Ground GND (RJ45)
X3.8 Ground GND (RJ45)
Pin Description
X4.1 Receive Data +RD
X4.2 Receive Data -RD_N
X4.3 Transmit Data +TD
X4.4 Ground GND (RJ45)
X4.5 Ground GND (RJ45)
X4.6 Transmit Data -TD_N
X4.7 Ground GND (RJ45)
X4.8 Ground GND (RJ45)
Pin Description
X1.1 N2 auxiliary power *0 V
X1.2 N1 operating voltage 0 V
X1.3 Function earth
X1.4 L1 operating voltage DC 24 V
X1.5 L2 auxiliary power* DC 24 V
* The auxiliary power is not required for the MGB system
X2: For looping through for connected devices
Pin Description
X2.1 N2 auxiliary power *0 V
X2.2 N1 operating voltage 0 V
X2.3 Function earth
X2.4 L1 operating voltage DC 24 V
X2.5 L2 auxiliary power* DC 24 V
Terminal assignment for version with 7/8" and M12 plugs
1
2
X1
(OUT)
(Stift / male)
3
7/8"
5 5
4 4
X2
(IN)
(Buchse / female)
1
2
1
4
X3
(PN2)
(Buchse)
(female) d-kodierung
X4
(PN1)
(Buchse)
(female) d-kodierung
1
3 4
2 2
3
3
7/8"
M12 M12
Pin Description
X3.1 Transmit Data +TD
X3.2 Receive Data +RD
X3.3 Transmit Data -TD_N
X3.4 Receive Data -RD_N
Function earth on plug housing
Pin Description
X4.1 Transmit Data +TD
X4.2 Receive Data +RD
X4.3 Transmit Data -TD_N
X4.4 Receive Data -RD_N
Function earth on plug housing
23
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Setup
Attention:
Important!
Integrating into PROFINET and PROFIsafe
The parameters "Update time" and "F-WD-Time" have a decisive effect on the reaction time of the safety function. The safety function could be lost if the reaction times are too long.
You will require the corresponding GSD file in GSDML format in order to integrate the MGB system:
ÌGSDML-Vx.x-EUCHNER-MGB_110026-YYYYMMDD.xml
You can find the GSD file in the download area at www.EUCHNER.de.
Prior to commissioning, the GSD file must be imported into the configuration software for the control system (see control system manual).
You must perform the following steps to integrate the MGB system into PROFINET:
1. Configure the MGB system with the configuration software of the control system and assign parameters.
The following PROFINET parameters must be set:
ÌDevice name (factory setting from GSD file): [euchnermgb].
ÌIPaddress: optionally fixed or dynamic
ÌUpdate time
Recommendation [32 ms]
Maximum value [128 ms]
(with number of repeat cycles = 3)
The following PROFIsafe parameters must be set:
ÌF_dest_adr (PROFIsafe address): this is generally assigned automatically by the control system.
ÌF_WD_Time (time during which the control system expects a response by the
PROFIsafe device): [xxx ms]. Factory setting from GSD file: (600 ms)
2. Set the PROFIsafe address (F_dest_adr) on the MGB system using the DIPswitches (see Figure 16). Important: Identical addresses must be set in the control system and on the device.
3. Save the configuration and transfer it to the MGB system.
24
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Replacement of an MGB system without programming device
If servicing is required, the MGB system is easy to replace with a new one. For this purpose, the following prerequisites must be met:
ÌThe DIPswitch settings (PROFIsafe address) of the new device must match those of the old device.
ÌYour Profinet master must support the automatic replacement of Profinet subscribers.
ÌYour Profinet topology must be correctly configured.
ÌThe replacement device must be connected to the same port as its predecessor.
ÌThere must be no device name in the MGB system.
This field is empty in the as-delivered state. Systems that already contain a name must first be reset to the factory settings.
Once these conditions are met, simply replace the old system with the new system.
The Profinet bus does not need to be switched off for this purpose.
System reset to factory settings
You will find detailed instructions in the manual for the configuration software for your control system.
25
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Teach-in operation (only MGB unicode)
The handle module must be assigned to the locking module using a teach-in function before the system forms a functional unit.
During a teach-in operation the system is in the safe state (bit SI1.0 /SI1.1 is not set).
Important!
ÌThe locking module disables the code for the previous handle module if teach-in is carried out for a new handle module. Teach-in is not possible again immediately for this device if a new teach-in operation is carried out.
The disabled code is deleted in the locking module only after a third code has been taught.
ÌThe locking module can only be operated with the last handle module taught.
ÌIf, in the teach-in standby state, the locking module detects the handle module taught-in or a disabled handle module, the teach-in standby state is ended immediately and the locking module changes to the normal state.
ÌIf the bolt tongue is in the operating distance for less than 60 s, the handle module is not taught.
Teaching in handle module
1. Fit handle module.
2. Close the safety guard. Check for correct alignment and distance using the marking on the locking module and re-adjust if necessary.
3. Insert bolt tongue in the locking module.
4. Apply operating voltage to the locking module.
ÌTeach-in process starts, green LED (DIA1) flashes slowly (approx. 2 Hz). The teach-in standby state is active for 3 minutes after switch on. During teach-in, the locking module checks whether the handle module is a disabled handle module. Provided this is not the case, the teach-in operation is completed after approx. 60 seconds, and the green LED (DIA1) goes out. The new code has now been stored, and the old code is disabled.
5. Reset via bit O0.1 in the data block of the diagnostic function to activate the taught-in code of the handle module in the locking module.
Mechanical function test
It must be possible to easily insert the bolt tongue in the locking module. To check, close safety guard several times and actuate door handle.
If available, check function of the escape release. It must be possible to operate the escape release from the inside without excessive effort.
26
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Electrical function test
1. Switch the operating voltage on or perform a reset via output bit O0.1 in the data block of the diagnostic function.
2. Close all safety guards and insert the bolt tongue into the locking module.
In the case of guard locking by solenoid force,
¨
activate guard locking.
ÌThe machine must not start automatically.
ÌIt must not be possible to open the safety guard.
ÌThe yellow STATE LED illuminates continuously.
3. Enable operation in the control system.
ÌIt must not be possible to deactivate guard locking as long as operation is enabled.
4. Disable operation in the control system and deactivate guard locking.
ÌThe safety guard must remain locked until there is no longer any risk of injury.
ÌIt must not be possible to start the machine as long as the guard locking is deactivated.
ÌIt must be possible to open the safety guard.
Repeat steps 2-4 for each safety guard.
27
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
PROFINET data bytes (data blocks for unsafe functions)
The following modules can be present in various combinations in an MGB system:
ÌBus module, MGB-B-...PN (contains everything required for the PROFINET connection)
ÌEvaluation module, MGB-L. (forms the door locking mechanism together with the handle module)
ÌControl module, MGB-C. (includes various controls/indicators)
Each MGB module occupies a certain number of PROFINET data bytes in the input and output range of the control system.
The PROFINET data bytes for every MGB module or also individual functions are combined in data blocks (see tables below).
A distinction is made between the following data block types:
ÌData blocks for MGB modules
ÌData blocks for individual functions
These data blocks are automatically assigned to the designated slots in the configuration software of the control system when your MGB system is placed. This assignment changes according to MGB system. The exact assignment of the slots and the exact bit allocation for your device can be seen in the data sheet. The data sheet is included with every MGB system.
28
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Link
Data 1
1
Link 2
Data
SF
BF
2
ON
U
B
MGB module
Bus module
(configuration example)
H90
S91
S92
X 1 D C 2 4 V X 2 D C 2 4 V X 3 P N 2 X 4 P N 1
Slot
Data blocks for MGB modules
All standard functions of an MGB module are combined in these data blocks. Additional functions, e.g. an optional enabling switch or an optional stacklight, have
separate data ranges (see section “Data blocks of individual functions at a glance” on page 31)
Data block for MGB bus module
Required memory in data range of the control system (IO controller)
(Refer to the data sheet of your device for the exact bit allocation)
Switch S97 S96 S95 S94 S93 S92 S91 S90
Input range
(2 bytes)
Bit
I0.7
I0.6
I0.5
I0.4
I0.3
I0.2
I0.1
I0.0
I1.7
I1.6
I1.5
I1.4
I1.3
I1.2
I1.1
I1.0
Display
Output range
(1 byte)
Bit
H97
O0.7
H96
O0.6
H95
O0.5
H94
O0.4
H93
O0.3
H92
O0.2
H91
O0.1
H90
O0.0
Bit
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
Bit
I1.0
I1.1
I1.2
I1.3
I1.4
I1.5
I1.6
I1.7
Bit allocation for 1st byte
Description Bit
Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)
O0.0
O0.1
O0.2
O0.3
O0.4
O0.5
O0.6
O0.7
Bit allocation for 2nd byte
Description
Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)
Description
Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)
29
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
MGB module
Locking module
(configuration example)
-S7
Slot
Data block for MGB evaluation module L0, L1 or L2
Required memory in data range of the control system (IO controller)
(Refer to the data sheet of your device for the exact bit allocation)
Switch ÜK SK Z
Input range
(1 byte)
Bit
I0.7
I0.6
I0.5
I0.4
I0.3
I0.2
Output range
(1 byte)
Display
Bit
-
O0.7
-
O0.6
-
O0.5
-
O0.4
-
O0.3
-
O0.2
R T
I0.1
-
O0.1
I0.0
Guard locking solenoid
O0.0
Bit Description
I0.0
T (door position)
I0.1
R (bolt position)
I0.2
Z (guard locking)
I0.3
n.c.
I0.4
n.c.
I0.5
n.c.
I0.6
I0.7
SK (T AND R)
ÜK (T AND R AND Z)
MGB module
Control module
(configuration example)
S10
S15
S11
S14
S12
S13
Slot
Bit allocation
Bit
O0.0
O0.1
O0.2
O0.3
O0.4
O0.5
O0.6
O0.7
Description
Guard locking solenoid – control voltage on
(function identical to bit SO0.0 => but control from PROFINET area) n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
Data block for MGB control module
Required memory in data range of the control system (IO controller)
(Refer to the data sheet of your device for the exact bit allocation)
Switch S17 S16 S15 S14 S13 S12 S11 S10
Input range
(2 bytes)
Bit
I0.7
I0.6
I0.5
I0.4
I0.3
I0.2
I0.1
I0.0
I1.7
I1.6
I1.5
I1.4
I1.3
I1.2
I1.1
I1.0
Display
Output range
(1 byte)
Bit
H17
O0.7
H16
O0.6
H15
O0.5
H14
O0.4
H13
O0.3
H12
O0.2
H11
O0.1
H10
O0.0
Bit
I1.0
I1.1
I1.2
I1.3
I1.4
I1.5
I1.6
I1.7
Bit
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
Bit allocation for 1st byte
Description Bit
Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)
O0.0
O0.1
O0.2
O0.3
O0.4
O0.5
O0.6
O0.7
Bit allocation for 2nd byte
Description
Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)
Description
Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)
30
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Function
Signal stack module
Slot
Data blocks of individual functions at a glance
Function data blocks are required for all additional functions that are not included in the data blocks for MGB modules.
Data block for signal stack module function (optional)
If your MGB system includes this function, the interface to the signal stack module is usually plug connector X6. The following table shows which bit is assigned to which pin of X6. Please refer to the data sheet for any deviations from this.
Required memory in data range of the control system (IO controller)
(Refer to the data sheet of your device for the exact bit allocation)
Pin X6.8
X6.6
X6.5
X6.2
X6.7
Output range
(1 byte)
Bit
O0.7
O0.6
O0.5
O0.4
O0.3
O0.2
O0.1
O0.0
Bit allocation
Bit
O0.0
O0.1
O0.2
O0.3
O0.4
O0.5
O0.6
O0.7
Description
Pin 7 on plug connector X6
Pin 2 on plug connector X6
Pin 5 on plug connector X6
Pin 6 on plug connector X6
Pin 8 on plug connector X6 n.c.
n.c.
n.c.
Function
Emergency stop
Slot
Data block for emergency stop function (optional)
Required memory in data range of the control system (IO controller)
(Refer to the data sheet of your device for the exact bit allocation)
Input range
(1 byte)
Switching element
-
Bit
I0.7
I0.6
I0.5
I0.4
I0.3
I0.2
Output range
(1 byte)
Display
Bit
-
O0.7
-
O0.6
-
O0.5
-
O0.4
-
O0.3
-
O0.2
-
-
I0.1
O0.1
Signaling contact
I0.0
LED
(optional)
O0.0
Bit Description
I0.0
Emergency stop signaling contact
I0.1
n.c.
I0.2
n.c.
I0.3
n.c.
I0.4
n.c.
I0.5
n.c.
I0.6
I0.7
n.c.
n.c.
Bit allocation
Bit
O0.0
O0.1
O0.2
O0.3
O0.4
O0.5
O0.6
O0.7
Description
n.c.
n.c.
n.c.
n.c.
Emergency stop lighting (optional) n.c.
n.c.
n.c.
31
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Function
Enabling switches
X 1 D C 2 4 V X 2 D C 2
X14
Slot
Data block for enabling switch function (optional)
Required memory in data range of the control system (IO controller)
(Refer to the data sheet of your device for the exact bit allocation)
Input range
(1 byte)
Function Holder
+ button
- button -
Bit
I0.7
I0.6
I0.5
I0.4
I0.3
I0.2
Output range
(1 byte)
Display
Bit
-
O0.7
-
O0.6
-
O0.5
-
O0.4
-
O0.3
-
O0.2
Enabling
I0.1
- button
LED
O0.1
I0.0
+ button
LED
O0.0
Bit Description
I0.0
Enabling switch in "enabling" position (signaling contact)
I0.1
n.c.
I0.2
n.c.
I0.3
n.c.
I0.4
n.c.
I0.5
Enabling switch + button
I0.6
I0.7
Enabling switch – button
Enabling switch stop detection
Bit allocation
Bit
O0.0
O0.1
O0.2
O0.3
O0.4
O0.5
O0.6
O0.7
Description
n.c.
n.c.
n.c.
n.c.
Enabling switch illumination for + button
Enabling switch illumination for - button n.c.
n.c.
Function
Operating mode selector switch
Slot
Data block for operating mode selector switch function (optional)
Required memory in data range of the control system (IO controller)
(Refer to the data sheet of your device for the exact bit allocation)
Input range
(1 byte)
Switch (coding 2 from 3)
S91
Bit
I0.7
I0.6
I0.5
I0.4
I0.3
I0.2
I0.1
I0.0
Display
Output range
(1 byte)
Bit
-
O0.7
-
O0.6
-
O0.5
-
O0.4
-
O0.3
-
O0.2
-
O0.1
-
O0.0
Bit Description
I0.0
Operating mode selector switch bit 1
I0.1
Operating mode selector switch bit 2
I0.2
Operating mode selector switch bit 3
I0.3
n.c.
I0.4
n.c.
I0.5
I0.6
I0.7
n.c.
n.c.
n.c.
Bit allocation
Bit
O0.0
O0.1
O0.2
O0.3
O0.4
O0.5
O0.6
O0.7
Description
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
32
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Function
Diagnostics
Slot
Data block for diagnostic function
Required memory in data range of the control system (IO controller)
(see below for exact bit allocation)
Input range
(1 byte)
Message Life -
272(6)
273(6)
272(2)
273(2)
272(1)
273(1)
Bit
I0.7
I0.6
I0.5
I0.4
I0.3
I0.2
274(4)
Output range
(1 byte)
Acknowledgment
Bit
-
O0.7
-
O0.6
-
O0.5
-
O0.4
-
O0.3
-
O0.2
72
I0.1
Reset
MGB
O0.1
I0.0
Acknowledgment
O0.0
Bit allocation
Bit Description
I0.0
Device diagnosis (PROFIsafe error 72): message present. Diagnostic code: see table of device-specific messages.
Bit
O0.0
I0.1
Device diagnosis, device-specific message 274(4) "Plausibility check found an error (e.g. escape release actuated)"
O0.1
I0.2
Device diagnosis, device-specific message 272(1) or 273(1)
"Error in emergency stop"
I0.3
Device diagnosis, device-specific message 272(2) or 273(2)
"Error in enabling switch"
I0.4
Device diagnosis, device-specific message 272(6) or 273(6)
"Error in operating mode selector switch"
I0.5
I0.6
I0.7
n.c.
n.c.
Mechanical life > 1 million operating cycles
O0.2
O0.3
O0.4
O0.5
O0.6
O0.7
Description
Device diagnosis: Acknowledge message; acknowledgment of
I0.2, I0.3 or I0.4. I0.0 is also acknowledged if only one message is present
Trigger MGB locking module reset: Acknowledge message; acknowledgment of I1. I0 is also acknowledged if only one message is present.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
33
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
PROFIsafe data bytes (data blocks for safe functions)
Safe PROFINET data are transmitted in addition to the unsafe PROFIsafe data. They include all information on door position and guard locking, emergency stop and the enabling switch, for example.
The PROFIsafe data block includes all safe functions and is always 6 bytes in size.
It is subdivided as follows:
2 input bytes of data for the functions (e.g. emergency stop switch position)
4 input bytes used within PROFIsafe
1 output byte for the functions (e.g. safe control of guard locking)
All data bits are present in parallel in the unsafe PROFINET and can be used as a signaling bit there.
IMPORTANT: Never use the signaling bits for safety functions.
34
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Important!
Data block for PROFIsafe
ÌRefer to the data sheet enclosed with your MGB system for the exact bit allocation. Use only bits that are specified according to the data sheet.
Function
Diagnostics
Slot
Input range
(6 bytes)
Output range
(6 bytes)
Required memory in data range of the control system (IO controller)
(see below for exact bit allocation)
Function
Operating mode selector switch
Guard locking
(Z)
Bolt position
(R)
Door position
(T)
Enabling switch
1st byte
SI0.7
SI0.6
SI0.5
SI0.4
SI0.3
SI0.2
SI0.1
Emergency stop
SI0.0
Function ÜK SK
2nd byte
SI1.7
SI1.6
SI1.5
SI1.4
SI1.3
SI1.2
SI1.1
SI1.0
Function
3rd - 6th bytes
Function
1st byte
-
SO0.7
Used within PROFIsafe (control byte, CRC, etc.)
-
SO0.6
-
SO0.5
-
SO0.4
-
SO0.3
-
SO0.2
-
Guard locking
SO0.1
SO0.0
Function
2nd byte
-
SO1.7
SO1.6
SO1.5
SO1.4
SO1.3
SO1.2
SO1.1
SO1.0
Function
3rd - 6th bytes
Used within PROFIsafe (control byte, CRC, etc.)
Bit Description
SI0.0 Emergency stop
Bit allocation for 1st byte
Bit Description
SO0.0 Guard locking solenoid – control voltage on
(function identical to bit O0.0 in data block for MGB evaluation module L0, L1 or L2 => but with safe control of the PROFIsafe)
SO0.1 n.c.
SI.01 Enabling switch
Enabling contacts closed (three-stage enabling switch in center position), no evaluation of the edges
SI0.2 Door position (T)
SI0.3 Bolt position (R)
SI0.4 Guard locking (Z)
SI0.5 Operating mode selector switch 1st bit
SI0.6 Operating mode selector switch 2nd bit
SI0.7 Operating mode selector switch 3rd bit
SO0.2 n.c.
SO0.3 n.c.
SO0.4 n.c.
SO0.5 n.c.
SO0.6 n.c.
SO0.7 n.c.
Bit allocation for 2nd byte
Bit Description
SI1.0 SK (T AND R)
SI1.1 ÜK (T AND R AND Z)
SI1.2 n.c.
SI1.3 n.c.
SI1.4 n.c.
SI1.5 n.c.
SI1.6 n.c.
SI1.7 Reserved for customer-specific function
Bit Description
SO1.0 n.c.
SO1.1 n.c.
SO1.2 n.c.
SO1.3 n.c.
SO1.4 n.c.
SO1.5 n.c.
SO1.6 n.c.
SO1.7 n.c.
35
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Diagnostic messages of the MGB system
All diagnostic messages are listed below. The scope of possible messages may differ according to the version of the
MGB system.
PROFIsafe messages
Display via LED BF (see Figure 10)
No.
Description
64
65
66
67
68
69
70
71
72
Error when comparing the
PROFIsafe destination address
(F_Dest_Add)
Invalid PROFIsafe destination address (F_Dest_Add)
Invalid PROFIsafe source address
(F_Sourrce_Add)
Value for the PROFIsafe time monitoring is 0 ms (F_WD_TIME)
Parameter F_SIL exceeds SIL of the device-specific application
Parameter F_CRC_Length does not match the generated values
Version for F_Parameter not correct
Error CRC 1- (during booting)
Device-specific diagnostic information (see following table)
Measures/remedying errors
1. Check DIPswitch position
2. Restart system
1. Check addressing
2. Restart system
1. Check addressing
2. Restart system
1. Check system times
2. Restart system
1. Check settings
2. Restart system
1. Check settings
2. Restart system
1. Check configuration
2. Restart system
1. Restart system
1. Identify error via input bit I0.0
2. For error remedy, see the following table with devicespecific messages
Device-specific diagnostic information
Display via LED SF (see Figure 10)
Discrepancy error (two-channel monitoring detected an error)
Note:
Ì The discrepancy time is the maximum time during which channel 1 and channel 2 may have different signal states.
Ì If acknowledgment was unsuccessful, send the device to the manufacturer.
No.
272
272(1)
Description
Discrepancy time exceeded
272(3) Door position discrepancy time exceeded
272(4)
Emergency-stop discrepancy time exceeded
Bolt-position discrepancy time exceeded
272(5) Guard-locking discrepancy time exceeded
Measures/remedying errors
1. Search for cause
2. Acknowledge fault (via output bit O0.0)
1. Press emergency stop
2. Acknowledge fault (via output bit O0.0)
1. Open the door
2. Acknowledge fault (via output bit O0.0)
1. Open the door
2. Acknowledge fault (via output bit O0.0)
1. Open the door
2. Acknowledge fault (via output bit O0.0)
Test-pulse error (short-circuit monitoring detected an error)
Note:
Ì Emergency Stop must not be pressed during acknowledgment.
Ì If acknowledgment was unsuccessful, send the device to the manufacturer.
No.
273
Description
Test pulse erroneous
273(1) Emergency-stop test pulses erroneous
273(3) Door-position test pulses erroneous
273(4) Bolt-position test pulses erroneous
273(5) Guard-locking test pulses erroneous
Measures/remedying errors
Safety function is switched off while no test pulses are being detected.
1. Check system
2. Acknowledgment via output bit O0.0 necessary.
Safety function is switched off while no test pulses are being detected.
1. Check system
2. Acknowledgment via output bit O0.0 necessary.
Safety function is switched off while no test pulses are being detected.
1. Close door
2. Acknowledgment via output bit O0.0 necessary.
Safety function is switched off while no test pulses are being detected.
1. Close door
2. Acknowledgment via output bit O0.0 necessary.
Safety function is switched off while no test pulses are being detected.
1. Close and lock door.
2. Acknowledgment via output bit O0.0 necessary.
General messages of the overall system
No.
Description
274(1) Max. (mech.) mechanical life exceeded
Measures/remedying errors
Message via input bit I0.7
Message cannot be reset
274(2)
274(3) Signal sequence erroneous (e.g. broken bolt tongue recognized)
274(4)
Internal device error
Plausibility test detected an error (e.g. escape release actuated)
Please contact our support organization!
1. Check mech. functions
2. Acknowledge fault (via output bit O0.1). The safety door must be open.
Important: The resetting procedure is contained in the section
"Latching fault when actuating the escape release"
274(5) Locking module in error
Ì Acknowledge fault (via output bit O0.1)
Please contact our support organization!
36
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
PROFIsafe errors
No.
Description
276(1) Starting error PROFIsafe
276(2) Memory error RAM
276(3) Memory error FLASH
276(4) Communication error
276(5) Synchronization error
276(6) Voltage monitoring
Measures/remedying errors
General messages of the overall system
Please contact our support organization!
No.
Description
277(1) Starting error MGB
Measures/remedying errors
4
5
6
7
Bit
0
1
2
3
277(2) Communication error
278 Internal device error
Cyclical Profisafe status message
Please contact our support organization!
Description
reserved
Error in F-Device or F-Module
Communication error, CRC error
Communication error, watchdog timeout
Fail-safe values activated
Toggle bit
Consecutive number was reset reserved
-
-
-
-
-
Measures/remedying errors
Subscriber is passivated (on
LED flashes).
You will find information on depassivating in the manual for your control system.
PROFINET alarms
Fault in stacklight module
Short circuits on the stacklight module are output as a PROFINET diagnostic alarm
(alarm number 1: short circuit).
37
Input bit
Input bit
Input bit
Guard locking
ÜK
Input bit
Input bit
Input bit
Guard position
Guard locking
Input bit
tongue
Bolt position
Guard position
SI0.3
SI0.2
I0.1
I0.0
I0.7
SI1.1
SI0.4
DIA 1 (green)
Position of the bolt
POWER
DIA 2 (red)
STATE (yellow)
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
System status table
LEDs on interlocking/locking module
Positive acknowledgment after completion of teach-in operation
Teach-in standby (only for MGB uni Setup (only for MGB uni
38
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Technical data
Note:
If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions.
Parameter
s ar
max. door position
Housing material
Dimensions
Weight of MGB-L.B (bus module, locking module and button module with mounting plate)
Weight of handle module with mounting plate
Weight of escape release module with mounting plate
Ambient temperature
Degree of protection
Safety class
Degree of contamination
Installation position
Locking force F zh
in accordance with GS-ET-19
Connection options, power supply
Value
65 mm
Fiber glass reinforced plastic, die-cast zinc, nickel-plated, stainless steel, powder-coated sheet steel
See dimension drawing
4.05 kg
1.20 kg
1.15 kg
-20 … +55 °C
IP54
III
3
Any
2,000 N
2 x push-pull power
1) or 2 x plug connectors 7/8" according to ANSI/B93.55M-1981
Connection type, bus
Connection cable, bus
Operating voltage U
B
Current consumption, max.
Max. feed-in current in the connection block (push-pull plug connector)
Fuse protection for power supply, external
Safety outputs
2 x RJ 45, push-pull, according to IEC 61076-3-117 type 14, screened
1) or 2 x M12 (d-coded) according to IEC 61076-2-101
Profinet I/O cable, at least cat. 5e
DC 24V +10% / -15%
(PELV – see electrical connection)
500 mA
4,000 mA
Min. 1 A slow-blow
Profisafe according to IEC 61784-3-3
Rated insulation voltage U i
Rated impulse withstand voltage U imp
Resilience to vibration and shock
EMC protection requirements
75 V
0.5 kV
In accordance with EN 60947-5-3
In accordance with EN 61000-4 and DIN EN 61326-3-1
1 Hz Switching frequency max.
Risk times max. (switch-off times)
2)
- Emergency stop
- Enabling switch
- Operating mode selector switch
- Guard position
- Bolt position
- Guard locking
Reliability values according to EN ISO 13849-1
Category
Performance Level
220 ms
220 ms
220 ms
550 ms
550 ms
550 ms
4 (EN 13849-1:2008-12)
PL e (EN 13849-1:2008-12)
MTTF d
3)
DC
Mission time
91 years
99%
20 years
PFH d
3)
B
10d
4)
- Emergency stop
- Enabling switch
2.54 x 10
-8
/ h
1 x 10
5
According to switch information from manufacturer
1) The document PROFINET Cabling and Interconnection Technology from the PNO aids in the correct selection of wiring.
2) The risk time is the max. time between the change in the input status and the deletion of the corresponding bit in the bus protocol.
3) Fixed failure rate without consideration of faults in wearing parts.
4) Information regarding wearing parts without consideration of fixed failure rates in electronic components.
39
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Troubleshooting
X
Latching fault when actuating the escape release
In order to achieve monitoring of the locking device in category 4, PL e according to EN ISO 13849-1, an internal monitoring logic system is integrated into every locking module.
Result: The MGB system enters into a latching fault when the escape release is
actuated (refer to the “System status table LEDs on interlocking/locking module” on page 38).
LED indicator
State
Position of the bolt tongue
X X off off off off on on X 7 x
10 Hz (8 s)
X
3 x
Plausibility test erroneous (e.g. after actuation of the escape release)*
LED not illuminated
LED illuminated
LED flashes for 8 seconds at 10 Hz
LED flashes three times
Any state
Note:
The system might not enter into a latching fault if the escape release is actuated very slowly.
Fault reset
Proceed as follows:
1. Acknowledge via output bit
O0.1
(in the data block for the diagnostic function).
2. Close safety guard if necessary and switch guard locking on.
¨
The system is in normal mode again.
40
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Service
If service support is required, please contact:
EUCHNER GmbH + Co. KG
Kohlhammerstraße 16
D-70771 Leinfelden-Echterdingen
Service telephone:
+49 711 7597-500
E-mail:
Internet:
www.euchner.de
Inspection and service
Warning!
Loss of the safety function because of damage to the system.
In case of damage, the affected module must be replaced completely. Only accessories or spare parts that can be ordered from EUCHNER may be replaced.
Regular inspection of the following is necessary to ensure trouble-free long-term operation:
ÌCheck the switching function
ÌCheck the secure fastening of the devices and the connections
ÌCheck for deposits and wear
ÌCheck for loose cable connections or plug connectors.
Check the safe function of the safety guard particularly
Ìafter any setup work
Ìeach time after the replacement of an MGB module
Ìafter an extended period without use
No servicing is required; repairs to the device are only allowed to be made by the manufacturer.
Note:
The year of manufacture can be seen in the lower right corner of the rating plate.
41
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
Declaration of conformity
42
Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)
43
More than safety.
Euchner GmbH + Co. KG
Kohlhammerstraße 16
D-70771 Leinfelden-Echterdingen [email protected]
www.euchner.de
Edition:
115174-06-02/14
Title:
Operating Instructions Safety System
MGB-L0B-PN.-.../MGB-L1B-PN.-.../MGB-L2B-PN.-... (PROFINET)
(translation of the original operating instructions)
Copyright:
© EUCHNER GmbH + Co. KG, 02/2014
Subject to technical modifications, no responsibility is accepted for the accuracy of this information.
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Table of contents
- 3 Scope
- 3 Correct use
- 4 Exclusion of liability and warranty
- 5 General safety instructions
- 6 Function
- 6 Interlocking module MGB-L0.B-PN.
- 6 Locking modules MGB-L1.B-PN. and MGB-L2.B-PN.
- 7 Control of the guard locking
- 11 System overview
- 11 Bus module MGB-B-...-PN
- 12 Evaluation module MGB-L.-
- 12 Handle module MGB-H-...
- 13 Escape release MGB-E-... (optional)
- 13 Dimension drawing
- 14 Mechanical release
- 15 Lockout mechanism
- 15 Escape release (optional)
- 17 Mounting
- 17 Mounting color cover
- 19 Changing the actuating direction (here: from right to left)
- 21 Controls and indicators
- 22 Protection against environmental effects
- 22 Electrical connection
- 22 Connections on bus module
- 24 Setup
- 24 Integrating into PROFINET and PROFIsafe
- 25 Replacement of an MGB system without programming device
- 25 System reset to factory settings
- 26 Teach-in operation (only MGB unicode)
- 26 Mechanical function test
- 27 Electrical function test
- 28 PROFINET data bytes (data blocks for unsafe functions)
- 29 Data blocks for MGB modules
- 31 Data blocks of individual functions at a glance
- 34 PROFIsafe data bytes (data blocks for safe functions)
- 36 Diagnostic messages of the MGB system
- 37 PROFINET alarms
- 37 Fault in stacklight module
- 38 System status table LEDs on interlocking/locking module
- 39 Technical data
- 40 Troubleshooting
- 40 Latching fault when actuating the escape release
- 40 Fault reset
- 41 Service
- 41 Inspection and service
- 42 Declaration of conformity