Operating Instructions Safety System MGB-L..B-PN.

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More than safety.

Operating Instructions

Safety System

MGB-L..B-PN.-... (PROFINET) with Data Structure Type B

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Contents

Scope 3

Correct use 3

Exclusion of liability and warranty

General safety instructions

4

5

Function 6

Interlocking module MGB-L0.B-PN.

Locking modules MGB-L1.B-PN. and MGB-L2.B-PN.

6

6

Control of the guard locking 7

System overview

Bus module MGB-B-...-PN

Evaluation module MGB-L.-

Handle module MGB-H-...

Escape release MGB-E-... (optional)

Dimension drawing

Mechanical release

Lockout mechanism

Escape release (optional) 15

Mounting 17

Mounting color cover 17

11

11

12

12

13

13

14

15

Changing the actuating direction (here: from right to left)

Controls and indicators

Protection against environmental effects

Electrical connection

Connections on bus module

19

21

22

22

22

Setup 24

Integrating into PROFINET and PROFIsafe

Replacement of an MGB system without programming device

System reset to factory settings

Teach-in operation (only MGB unicode)

Mechanical function test

24

25

Electrical function test

PROFINET data bytes (data blocks for unsafe functions)

Data blocks for MGB modules

Data blocks of individual functions at a glance

PROFIsafe data bytes (data blocks for safe functions)

28

29

31

34

25

26

26

27

Diagnostic messages of the MGB system

PROFINET alarms

Fault in stacklight module

36

37

37

System status table

LEDs on interlocking/locking module

38

Technical data 39

Troubleshooting 40

Latching fault when actuating the escape release

Fault reset

40

40

Service 41

Inspection and service 41

Declaration of conformity 42

2

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Scope

This manual is valid for all MGB-PN with data structure type B from version number

V3.22.0.

Correct use

MGB-L0

The safety system MGB-L0 is an electromagnetic interlocking device without guard locking.

The system comprises at least one interlocking module MGB-L0 and one handle module MGB-H...

In combination with a safety guard, this safety component prevents dangerous machine movements from being performed for as long as the safety guard is opened. A stop command is triggered if the safety guard is opened during the dangerous machine function.

For the control system, this means that

Ìstarting commands which cause hazardous situations must become active only when the safety guard is in the protective position.

MGB-L1/MGB-L2

The safety system MGB-L1 / MGB-L2 is an electromagnetic interlocking device with guard locking and guard lock monitoring.

The system comprises at least one locking module MGB-L1 / MGB-L2 and one handle module MGB-H...

In combination with a safety guard and the machine control, the MGB system prevents the safety guard from being opened while a dangerous machine movement is being performed.

For the control system, this means that

Ìstarting commands which cause hazardous situations must become active only when the safety guard is in protective position and the guard locking is in locked position.

ÌThe locked position of the guard locking must be released only when the hazardous situation is no longer present.

MGB-L0/MGB-L1/MGB-L2

The interlocking module MGB-L0B-PN.-... and locking module MGB-L1B-PN.-... /

MGB-L2B-PN.-... are operated as an IO device in the PROFINET (PROFIsafe).

Before safety components are used, a risk assessment must be performed on the machine, e.g. in accordance with

ÌEN ISO 13849-1, Safety of machinery. Safety related parts of control systems.

General principles for design

ÌEN ISO 12100, Safety of machinery – Basic concepts - General principles for design - Risk assessment and risk reduction.

Correct use includes compliance with the relevant requirements for installation and operation, in particular

ÌEN ISO 13849-1, Safety of machinery. Safety related parts of control systems.

General principles for design

3

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

ÌEN 1088, Safety of machinery. Interlocking devices associated with guards.

Principles for design and selection

ÌEN 60204-1, Safety of machinery. Electrical equipment of machines. General requirements.

The safety system MGB can only be combined with the intended modules in the

MGB system family.

On the modification of system components, EUCHNER provides no warranty for safe function.

The customer is responsible for the safe overall function, especially for the safe integration into the PROFIsafe environment.

Important!

ÌThe user is responsible for the integration of the device into a safe overall system. For this purpose, the overall system must be validated, e.g. in accordance with EN ISO 13849-2.

ÌCorrect use requires observing the permissible operating parameters (see

Technical data).

ÌIf a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions.

ÌIn the estimation of the PL for the overall system, a maximum value of

100 years can be assumed for the MTTF d

according to the limit value in

EN ISO 13849-1:2008, section 4.5.2. This corresponds to a minimum value for the PFH d

of 2.47x10

-8

/h.

Exclusion of liability and warranty

In case of failure to comply with the conditions for correct use stated above, or if the safety instructions are not followed, or if any servicing is not performed as required, liability will be excluded and the warranty void.

4

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

General safety instructions

Safety switches fulfill personal protection functions. Incorrect installation or tampering can lead to fatal injuries to personnel.

Check the safe function of the safety guard particularly

Ìafter any setup work

Ìafter the replacement of an MGB component

Ìafter an extended period without use

Ìafter every fault

Independent of these checks, the safe function of the safety guard should be checked at suitable intervals as part of the maintenance schedule.

Warning!

Loss of safety function in the event of incorrect connection or incorrect use.

ÌSafety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective.

On this topic pay attention in particular to the measures for reducing the possibility of bypassing from EN 1088:1995+A2:2008, section 5.7.

ÌThe switching operation is only allowed to be triggered by the intended handle module MGB-H... that is positively fastened to the safety guard.

The device is only allowed to be installed and placed in operation by authorized personnel

Ìwho are familiar with the correct handling of safety components

Ìwho are familiar with the applicable EMC regulations

Ìwho are familiar with the applicable regulations on health and safety and accident prevention

Ìwho have read and understood the operating instructions.

Important!

Prior to use, read the operating instructions and keep these in a safe place.

Ensure the operating instructions are always available during mounting, setup and servicing. EUCHNER cannot provide any warranty in relation to the readability of the CD for the storage period required. For this reason you should archive a printed copy of the operating instructions. You can download the operating instructions from www.EUCHNER.de.

5

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Function

Important!

Interlocking module MGB-L0.B-PN.

Together with a handle module, the interlocking module makes it possible to interlock movable safety guards. The combination also serves as a mechanical door stop at the same time.

The following switch-on condition applies to safety bit SI1.0 ( see also System status table and section PROFIsafe data bytes):

ÌSafety guard closed (T)

ÌBolt tongue inserted into interlocking module (R)

The interlocking module detects the position of the safety guard and the position of the bolt tongue.

The bolt tongue in the handle module is moved into and out of the interlocking module by actuating the door handle.

Locking modules MGB-L1.B-PN. and MGB-L2.B-PN.

Together with a handle module, the locking module makes it possible to lock movable safety guards. The combination also serves as a mechanical door stop at the same time.

To operate the device as a guard lock according to EN 1088, the signals for door position (T=PROFIsafe bit SI0.2), bolt position (R= PPOFIsafe bit SI0.3) and guard lock monitoring (Z= PROFIsafe bit SI0.4) must be polled in a logical

AND operator. This operator is already implemented in the PROFIsafe data block

(safety bit SI1.0).

As an alternative, you can also link the bits SI0.2 to SI0.4 individually to your control system.

The following switch-on condition applies to safety bit SI1.1 ( see also System status table and section PROFIsafe data bytes):

ÌSafety guard closed (T)

ÌBolt tongue inserted into locking module (R)

ÌLocking arm in locking position (guard lock monitoring) (Z)

The locking module detects the position of the safety guard and the position of the bolt tongue. The position of the locking arm is also monitored.

The bolt tongue in the handle module is moved into and out of the locking module by actuating the door handle.

When the bolt tongue is fully inserted in the locking module, the locking arm locks the bolt tongue in this position. Depending on the version, this locking is by spring force or solenoid force.

6

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Warning!

Version MGB-L1B-...

The locking arm is kept in locked position by spring force and is unlocked by solenoid force (closed-circuit current principle).

Version MGB-L2B-...

The locking arm is kept in locked position by solenoid force and unlocked by spring force when the solenoid is switched off (open-circuit current principle).

ÌThe safety guard can be opened immediately in the event of interruption of the solenoid power supply!

ÌUsage only in special cases after strict evaluation of the accident risk (see

EN 1088:1995+A2:2008, section 5.5)!

Typical case: If the risk of accidental locking inside a safety guard during a power failure is higher than the risk of ineffective guard locking.

Control of the guard locking

From MGB version V2.36.4, the factory ensures that control is possible only from the safe control area. Here, it was determined in the firmware that only bit SO 0.0 is evaluated.

By changing the parameters in the configuration tool of your control system, it can be set that bit O 0.0 (in the safe data block for the MGB evaluation module) is

evaluated as well (see description of the data blocks on page 30).

Important!

Control of the guard locking via the safe control area does not provide increased safety, as the device-internal control of the guard locking is only of single-channel design.

Important!

The following functions depend on the MGB version, the version of the GSD file and the settings made there.

Compare the specified versions with those on your device and your GSD file. The version number of your MGB can be found on the type plate (format: V X.XX.X).

MGB version

up to and including V 2.35.4

from V 2.36.4

GSD version

..._110026-20110725

..._110026-20110815

..._110026-20110725

..._110026-20110815

Continue in section ...

Case A

Case A

Case B

Case C

7

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Case A

You have an MGB with a version number of V 2.35.4 and a GSD file with a version number of ..._110026-20110725 or older. Or you have an MGB with a version number of V 2.35.4 and a GSD file with a version number from ..._110026-20110815.

The guard locking solenoid is controlled if

Ìbit O 0.0 OR bit SO 0.0 = 1

Truth table:

PROFINET bit

O 0.0

0

0

1

1

PROFIsafe bit

SO 0.0

0

1

0

1

Guard locking with

MGB-L1...

MGB-L2...

active inactive inactive inactive active active inactive active

What must be observed?

The guard locking can be controlled from the unsafe control area. The combination with the more up-to-date GSD file allows a parameter to specify which bits are to be used for control. However, the device does not support this function. In other words, the setting in your configuration software remains ineffective.

8

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Case B

You have an MGB with a version number of V 2.36.4 and a GSD file with a version number of ..._110026-20110725 or older.

The guard locking solenoid is controlled if for MGB-L1...

Ìbit SO 0.0 = 1 for MGB-L2...

Ìbit O 0.0 OR bit SO 0.0 = 1

Truth table:

PROFINET bit

O 0.0

0

0

1

1

PROFIsafe bit

SO 0.0

0

1

0

1

Guard locking with

MGB-L1...

MGB-L2...

active inactive inactive active active inactive active active

What must be observed?

Bit O 0.0 does not have any function with version MGB-L1.... In existing installations in which old devices are replaced with new ones (e.g. due to defect), malfunctions can occur if control via bit O 0.0 was programmed in the PLC.

Remedy:

1. Replace the old GSD file with a version from ..._110026-20110815.

2. In the parameter Locking module – solenoid control, activate unsafe control of the guard locking solenoid via bit O 0.0.

3. Set bit SO 0.0 permanently to the value 1.

¨

The guard locking solenoid is controlled exclusively via bit O 0.0

or

Ìchange the control bit from O 0.0 to SO 0.0 in your PLC program.

9

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Case C

You have an MGB with a version number of V 2.36.4 and a GSD file with a version number from ..._110026-20110815.

The guard locking solenoid is controlled if:

Ìbit SO 0.0 = 1 (factory setting)

Truth table:

PROFINET bit

O 0.0

not relevant

0

0

1

1

PROFIsafe bit

SO 0.0

0

1

0

1

Guard locking with

MGB-L1...

MGB-L2...

active inactive active inactive inactive active inactive active

What must be observed?

You can define in the GSD file whether bit O 0.0 may be used for control in addition to bit SO 0.0. The setting is specified in the parameter Locking module – solenoid

control.

If O 0.0 is additionally used, the guard locking solenoid is controlled if for MGB-L1...

Ìbit SO 0.0 AND bit O 0.0 = 1

Ìfor MGB-L2... bit SO 0.0 OR bit O 0.0 = 1

Truth table:

PROFINET bit

O 0.0

0

0

1

1

PROFIsafe bit

SO 0.0

0

1

0

1

Guard locking with

MGB-L1...

MGB-L2...

active active inactive active active inactive active active

10

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

System overview

Mounting plate

Escape release (optional)

(MGB-E...)

Handle module

(MGB-H...)

Evaluation module

(MGB-L...)

Bus module

(Profinet)

(MGB-B...)

Figure 1: Components at a glance

Note: MGB-PN systems are completely factory configured. The configuration must not be changed subsequently. The illustrations in this section can deviate from your system and serve only as examples. The configuration of your MGB system can be found in the data sheet included with every

MGB system.

Bus module MGB-B-...-PN

Key:

1

LED indicator

2

Power supply

3

PROFINET connection

Note:

Depending on the version, additional controls and indicators may be integrated into the cover. See enclosed data sheet.

1

2

3

Figure 2: Bus module MGB-B-...-PN (configuration example)

11

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Evaluation module MGB-L.-

Key:

1

LED indicator

2

Cover for mechanical release

3

Locking arm (only version with guard locking)

4

Auxiliary marking for max. permitted mounting distance

Note:

Depending on the version, additional controls and indicators may be integrated into the cover. See enclosed data sheet.

3

4

Figure 3: Evaluation module MGB-L.-

1

2

Handle module MGB-H-...

1

Key:

1

Door handle

2

Locking pins for housing cover and handle adjustment

3

Lockout mechanism

4

Bolt tongue

Note:

Depending on the function, the handle can feature additional functions

(second lockout mechanism, different handle, etc.). See enclosed data sheet.

3

4

Figure 4: Handle module MGB-H-...

2

12

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Escape release MGB-E-... (optional)

Key:

1

Door handle

2

Setscrew

3

Cover

4

Actuation axis, length 118 mm (included)

Alternatively:

Long actuation axis, length 250 mm

(order No. 106 761)

5

Protective sleeve

Note:

Depending on the version, a mounting plate can be included. See enclosed data sheet.

1 2

Figure 5: Escape release MGB-E-...

3 4 5

Dimension drawing

See enclosed data sheet

13

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Mechanical release

In the event of service, the guard locking can be released with the mechanical release irrespective of the state of the solenoid (see Figure 6).

The locking screw must be screwed back in and sealed after use (for example with sealing lacquer). Tightening torque 0.5 Nm.

1. Undo locking screw.

2. Lift locking arm using a screwdriver and actuate door handle.

Important!

The system enters into a latching fault when the mechanical release is actuated.

See “System status table LEDs on interlocking/locking module” on page 38,

state Signal sequence erroneous (DIA1 flashes 7 times).

Note:

The system might not enter into a latching fault if the mechanical release is actuated very slowly.

Figure 6: Mechanical release

14

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Lockout mechanism

If the lockout mechanism is pivoted out, the bolt tongue cannot be extended. The lockout mechanism can be secured with padlocks (see Figure 7).

To pivot out, press the grooved part (only possible with bolt tongue retracted).

Key:

1

Padlock ∅ min. 2 mm, ∅ max.

10 mm

Note:

You can fit a maximum of 3 locks

Ø 8 mm..

2

Automatically extending, second lockout mechanism

Padlock

10 mm

1

Order no.. 100464 (right)

Order no.. 106619 (left)

Order no.. 111157 (right)

Order no.. 111158 (left)

Figure 7: Lockout mechanism secured with padlock

2

Escape release (optional)

The escape release is used to open a locked safety guard from the inside without tools.

Warning!

Loss of the safety function due to incorrect mounting of the escape release.

ÌThe actuation axis for the escape release must be inserted min. 10 mm into the handle module.

ÌFor profile widths larger than 40 mm and when using mounting plates, use a

250-mm actuation axis (order No. 106 761) and cut it to size.

ÌIn case of profile widths smaller than 40 mm, cut actuation axis and protective sleeve to length.

ÌAlign escape release axis at right angles to the handle module. See figure on left and Figure 8.

ÌFit escape release such that operation, inspection and maintenance are possible.

Important!

The system enters into a latching fault when the escape release is actuated.

See “System status table LEDs on interlocking/locking module” on page 38,

state Signal sequence erroneous (DIA1 flashes 7 times).

Note:

The system might not enter into a latching fault if the escape release is actuated very slowly.

15

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Preparation of the escape release

Example with mounting plates:

Actuation axis

Beispiel mit Montageplatten:

Betätigungsachse

Protective sleeve

Schutzhülse

Mounting plates

Montageplatten

A

4

3

2

1

B

1

Fit door handle

2

Insert actuation axis. The locking ring A must be in contact with the escape release B

3

Tighten setscrew to 2 Nm

4

Fit protective sleeve

Figure 8: Preparing escape release

16

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Mounting

Warning!

Mounting

Tip!

Mounting must be performed only by authorized personnel.

With two-wing hinged doors, one of the two door wings additionally must be latched mechanically.

Use a rod latch (Item) or a double-door lock (Bosch Rexroth) for this purpose, for example.

The color and labeling of pushbuttons and indicators can be modified.

At least two M6 screws each must be used to install the evaluation module and the handle module (tightening torque 4 Nm).

For installation steps see Figure 9.

Install system so that

ÌOperation of the mechanical release as well as inspection and maintenance are possible.

ÌThe locking screw of the escape release must be returned to its original position and sealed before putting into operation (for example with sealing lacquer).

Mounting color cover

90°

Click!

1

Removing

2 3

Color cover

1 2

17

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Figure 9: Installation example for door hinged on the right (general view)

18

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Changing the actuating direction (here: from right to left)

Important!

It is only possible to make this change when the bolt tongue is not extended and an escape release is not yet mounted.

As supplied, the handle module is set either for doors hinged on the right or for doors hinged on the left.

Based on the example of a handle module for doors hinged on the right this means:

ÌThe safety guard opens by pressing down the door handle.

ÌThe system is mounted the other way up for doors hinged on the left. In other words, the safety guard opens by pressing up the door handle (see Figure 10).

For this reason the actuating direction of the door handle must be changed

(see Figures 10 - 15).

(This is similar for handle modules for doors hinged on the left.)

1

OPEN

CLOSED

3

2

1

Press door handle up.

Figure 10: Changing actuating direction, step 1

2

Unscrew locking pins.

3

Push cover aside.

Figure 11: Changing actuating direction, steps 2 and 3

4 mm

6 b

4 a

5

7

8

4

Lift the locking pin on the door handle using a screwdriver and hold it in this position.

5

Turn door handle to the right.

6

Only if using an escape release: using the hexagon head screw, turn the joint counterclockwise from position (a) to position (b).

7

Close cover.

8

Screw in locking pins and tighten to 2 Nm.

Figure 12: Changing actuating direction, steps 4 and 5 Figure 13: Changing actuating direction, steps 6 to 8

19

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

3 mm

9

10

CLOSED

OPEN

9

Loosen the setscrew.

AT

Reposition the door handle by 90° in clockwise direction and fasten it again. Tighten setscrew to 2 Nm.

AK

State after repositioning.

Figure 14: Changing actuating direction, steps 9 and AT

Figure 15: Changing actuating direction, final state

20

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Controls and indicators

LEDs on the bus module

LED

Link 1 and

Link 2

Data 1 and

Data 2

SF

BF

ON

UB

Color Description

green Bus plug inserted: statically on yellow Data transfer: flashing red System error: statically on

(see section on diagnostic messages of the MGB system) red Bus error: statically on

(see section on diagnostic messages of the MGB system) green Self test OK: statically on

Subscriber passivated: flashing green Power supply OK: statically on

1 2 4 8 16 32

1 2 3 4

4 3 2

5

1

6

ON

OFF

OFF

ON

Binary coding of the

DIPswitches for PRO-

FIsafe address (factory setting: 135) default address:

128 + 4 + 2 + 1 = 135

LEDs on evaluation module

see System status table

State

DIA2

Power

DIA1

Link1

Data1

Link2

Data2

SF

BF

ON

UB

Link

Data

1

1

Link

Data

SF

BF

2

2

ON

U

B

DC24V DC24V PN2 PN1

X1 X2 X3 X4

Cover for DIPswitches

DIPswitches for PROFIsafe address

For coding see above

Figure 16: Displays and controls/binary coding of the DIPswitches for PRO-

FIsafe address (factory setting: 135)

21

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Protection against environmental effects

Electrical connection

Warning!

Lasting and correct safety function requires that the system must be protected against foreign bodies such as swarf, sand, blasting shot, etc., which can become lodged in the locking and handle modules. For this purpose a suitable installation position should be selected.

Cover device during painting work!

Mounting must be performed only by authorized personnel.

Caution!

Risk of damage to equipment or malfunctions as a result of incorrect connection.

ÌAll the electrical connections must either be isolated from the mains supply by a safety transformer according EN IEC 61558-2-6 with limited output voltage in the event of a fault, or by other equivalent isolation measures.

ÌFor use and operation as per the requirements, a power supply with the feature "for use in class 2 circuits" must be used. The same requirement applies to the safety outputs.

Alternative solutions must comply with the following requirements: a) Electrically isolated power supply unit with a max. open-circuit voltage of 30

V/DC and a limited current of max. 8 A.

b) Electrically isolated power supply unit in combination with fuse as per UL248.

This fuse should be designed for max. 3.3 A and should be integrated into the 30 V/DC voltage section.

ÌIn order to avoid EMC interference, the physical environmental and operating conditions at the installation site of the device must comply with the requirements according to the standard DIN EN 60204-1:2006, section 4.4.2/

EMC).

Important!

ÌThe supply for further subscribers on the bus may be forwarded via the Euchner MGB system. The entire supply current through the MGB must not be higher than specified in the section Technical data.

ÌThe function earth must be connected. An M6 threaded bore is available on the mounting plate for this purpose.

ÌIf the device does not appear to function when operating voltage is applied

(e.g. UB LED does not illuminate), the safety switch must be returned unopened to the manufacturer.

ÌTighten screw for the cover for the mechanical release to 0.5 Nm.

Connections on bus module

The bus module includes the PROFINET connections (X3 and X4) and the power supply connections (X1 and X2). Depending on the version, connection is made via push-pull plugs according to IEC 61076-3-117, variant 14 or 7/8"-plugs according to ANSI/B93.55M-1981 and M12 plugs (d-coded) according to IEC 61076-2-101.

The bus module includes a PPOFINET RT switch for Ethernet connection.

22

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Pin Description

X1.1 L1 operating voltage DC 24 V

X1.2 N1 operating voltage 0 V

X1.3 L2 auxiliary power* DC 24 V

X1.4 N2 auxiliary power* 0 V

X1.5 Function earth

* The auxiliary power is not required for the MGB system

X2: For looping through for connected devices

Pin Description

X2.1 L1 operating voltage DC 24 V

X2.2 N1 operating voltage 0 V

X2.3 L2 auxiliary power* DC 24 V

X2.4 N2 auxiliary power* 0 V

X2.5 Function earth

Terminal assignment for version with push-pull plugs

X1 X2 X3

(PN2)

X4

(PN1)

1 2 3 4 5 1 2345

8 1 8 1

1L+ 2L+ 1L+ 2L+ RJ45

Pin Description

X3.1 Receive Data +RD

X3.2 Receive Data -RD_N

X3.3 Transmit Data +TD

X3.4 Ground GND (RJ45)

X3.5 Ground GND (RJ45)

X3.6 Transmit Data -TD_N

X3.7 Ground GND (RJ45)

X3.8 Ground GND (RJ45)

Pin Description

X4.1 Receive Data +RD

X4.2 Receive Data -RD_N

X4.3 Transmit Data +TD

X4.4 Ground GND (RJ45)

X4.5 Ground GND (RJ45)

X4.6 Transmit Data -TD_N

X4.7 Ground GND (RJ45)

X4.8 Ground GND (RJ45)

Pin Description

X1.1 N2 auxiliary power *0 V

X1.2 N1 operating voltage 0 V

X1.3 Function earth

X1.4 L1 operating voltage DC 24 V

X1.5 L2 auxiliary power* DC 24 V

* The auxiliary power is not required for the MGB system

X2: For looping through for connected devices

Pin Description

X2.1 N2 auxiliary power *0 V

X2.2 N1 operating voltage 0 V

X2.3 Function earth

X2.4 L1 operating voltage DC 24 V

X2.5 L2 auxiliary power* DC 24 V

Terminal assignment for version with 7/8" and M12 plugs

1

2

X1

(OUT)

(Stift / male)

3

7/8"

5 5

4 4

X2

(IN)

(Buchse / female)

1

2

1

4

X3

(PN2)

(Buchse)

(female) d-kodierung

X4

(PN1)

(Buchse)

(female) d-kodierung

1

3 4

2 2

3

3

7/8"

M12 M12

Pin Description

X3.1 Transmit Data +TD

X3.2 Receive Data +RD

X3.3 Transmit Data -TD_N

X3.4 Receive Data -RD_N

Function earth on plug housing

Pin Description

X4.1 Transmit Data +TD

X4.2 Receive Data +RD

X4.3 Transmit Data -TD_N

X4.4 Receive Data -RD_N

Function earth on plug housing

23

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Setup

Attention:

Important!

Integrating into PROFINET and PROFIsafe

The parameters "Update time" and "F-WD-Time" have a decisive effect on the reaction time of the safety function. The safety function could be lost if the reaction times are too long.

You will require the corresponding GSD file in GSDML format in order to integrate the MGB system:

ÌGSDML-Vx.x-EUCHNER-MGB_110026-YYYYMMDD.xml

You can find the GSD file in the download area at www.EUCHNER.de.

Prior to commissioning, the GSD file must be imported into the configuration software for the control system (see control system manual).

You must perform the following steps to integrate the MGB system into PROFINET:

1. Configure the MGB system with the configuration software of the control system and assign parameters.

The following PROFINET parameters must be set:

ÌDevice name (factory setting from GSD file): [euchnermgb].

ÌIPaddress: optionally fixed or dynamic

ÌUpdate time

Recommendation [32 ms]

Maximum value [128 ms]

(with number of repeat cycles = 3)

The following PROFIsafe parameters must be set:

ÌF_dest_adr (PROFIsafe address): this is generally assigned automatically by the control system.

ÌF_WD_Time (time during which the control system expects a response by the

PROFIsafe device): [xxx ms]. Factory setting from GSD file: (600 ms)

2. Set the PROFIsafe address (F_dest_adr) on the MGB system using the DIPswitches (see Figure 16). Important: Identical addresses must be set in the control system and on the device.

3. Save the configuration and transfer it to the MGB system.

24

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Replacement of an MGB system without programming device

If servicing is required, the MGB system is easy to replace with a new one. For this purpose, the following prerequisites must be met:

ÌThe DIPswitch settings (PROFIsafe address) of the new device must match those of the old device.

ÌYour Profinet master must support the automatic replacement of Profinet subscribers.

ÌYour Profinet topology must be correctly configured.

ÌThe replacement device must be connected to the same port as its predecessor.

ÌThere must be no device name in the MGB system.

This field is empty in the as-delivered state. Systems that already contain a name must first be reset to the factory settings.

Once these conditions are met, simply replace the old system with the new system.

The Profinet bus does not need to be switched off for this purpose.

System reset to factory settings

You will find detailed instructions in the manual for the configuration software for your control system.

25

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Teach-in operation (only MGB unicode)

The handle module must be assigned to the locking module using a teach-in function before the system forms a functional unit.

During a teach-in operation the system is in the safe state (bit SI1.0 /SI1.1 is not set).

Important!

ÌThe locking module disables the code for the previous handle module if teach-in is carried out for a new handle module. Teach-in is not possible again immediately for this device if a new teach-in operation is carried out.

The disabled code is deleted in the locking module only after a third code has been taught.

ÌThe locking module can only be operated with the last handle module taught.

ÌIf, in the teach-in standby state, the locking module detects the handle module taught-in or a disabled handle module, the teach-in standby state is ended immediately and the locking module changes to the normal state.

ÌIf the bolt tongue is in the operating distance for less than 60 s, the handle module is not taught.

Teaching in handle module

1. Fit handle module.

2. Close the safety guard. Check for correct alignment and distance using the marking on the locking module and re-adjust if necessary.

3. Insert bolt tongue in the locking module.

4. Apply operating voltage to the locking module.

ÌTeach-in process starts, green LED (DIA1) flashes slowly (approx. 2 Hz). The teach-in standby state is active for 3 minutes after switch on. During teach-in, the locking module checks whether the handle module is a disabled handle module. Provided this is not the case, the teach-in operation is completed after approx. 60 seconds, and the green LED (DIA1) goes out. The new code has now been stored, and the old code is disabled.

5. Reset via bit O0.1 in the data block of the diagnostic function to activate the taught-in code of the handle module in the locking module.

Mechanical function test

It must be possible to easily insert the bolt tongue in the locking module. To check, close safety guard several times and actuate door handle.

If available, check function of the escape release. It must be possible to operate the escape release from the inside without excessive effort.

26

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Electrical function test

1. Switch the operating voltage on or perform a reset via output bit O0.1 in the data block of the diagnostic function.

2. Close all safety guards and insert the bolt tongue into the locking module.

In the case of guard locking by solenoid force,

¨

activate guard locking.

ÌThe machine must not start automatically.

ÌIt must not be possible to open the safety guard.

ÌThe yellow STATE LED illuminates continuously.

3. Enable operation in the control system.

ÌIt must not be possible to deactivate guard locking as long as operation is enabled.

4. Disable operation in the control system and deactivate guard locking.

ÌThe safety guard must remain locked until there is no longer any risk of injury.

ÌIt must not be possible to start the machine as long as the guard locking is deactivated.

ÌIt must be possible to open the safety guard.

Repeat steps 2-4 for each safety guard.

27

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

PROFINET data bytes (data blocks for unsafe functions)

The following modules can be present in various combinations in an MGB system:

ÌBus module, MGB-B-...PN (contains everything required for the PROFINET connection)

ÌEvaluation module, MGB-L. (forms the door locking mechanism together with the handle module)

ÌControl module, MGB-C. (includes various controls/indicators)

Each MGB module occupies a certain number of PROFINET data bytes in the input and output range of the control system.

The PROFINET data bytes for every MGB module or also individual functions are combined in data blocks (see tables below).

A distinction is made between the following data block types:

ÌData blocks for MGB modules

ÌData blocks for individual functions

These data blocks are automatically assigned to the designated slots in the configuration software of the control system when your MGB system is placed. This assignment changes according to MGB system. The exact assignment of the slots and the exact bit allocation for your device can be seen in the data sheet. The data sheet is included with every MGB system.

28

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Link

Data 1

1

Link 2

Data

SF

BF

2

ON

U

B

MGB module

Bus module

(configuration example)

H90

S91

S92

X 1 D C 2 4 V X 2 D C 2 4 V X 3 P N 2 X 4 P N 1

Slot

Data blocks for MGB modules

All standard functions of an MGB module are combined in these data blocks. Additional functions, e.g. an optional enabling switch or an optional stacklight, have

separate data ranges (see section “Data blocks of individual functions at a glance” on page 31)

Data block for MGB bus module

Required memory in data range of the control system (IO controller)

(Refer to the data sheet of your device for the exact bit allocation)

Switch S97 S96 S95 S94 S93 S92 S91 S90

Input range

(2 bytes)

Bit

I0.7

I0.6

I0.5

I0.4

I0.3

I0.2

I0.1

I0.0

I1.7

I1.6

I1.5

I1.4

I1.3

I1.2

I1.1

I1.0

Display

Output range

(1 byte)

Bit

H97

O0.7

H96

O0.6

H95

O0.5

H94

O0.4

H93

O0.3

H92

O0.2

H91

O0.1

H90

O0.0

Bit

I0.0

I0.1

I0.2

I0.3

I0.4

I0.5

I0.6

I0.7

Bit

I1.0

I1.1

I1.2

I1.3

I1.4

I1.5

I1.6

I1.7

Bit allocation for 1st byte

Description Bit

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

O0.0

O0.1

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7

Bit allocation for 2nd byte

Description

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

Description

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

29

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

MGB module

Locking module

(configuration example)

-S7

Slot

Data block for MGB evaluation module L0, L1 or L2

Required memory in data range of the control system (IO controller)

(Refer to the data sheet of your device for the exact bit allocation)

Switch ÜK SK Z

Input range

(1 byte)

Bit

I0.7

I0.6

I0.5

I0.4

I0.3

I0.2

Output range

(1 byte)

Display

Bit

-

O0.7

-

O0.6

-

O0.5

-

O0.4

-

O0.3

-

O0.2

R T

I0.1

-

O0.1

I0.0

Guard locking solenoid

O0.0

Bit Description

I0.0

T (door position)

I0.1

R (bolt position)

I0.2

Z (guard locking)

I0.3

n.c.

I0.4

n.c.

I0.5

n.c.

I0.6

I0.7

SK (T AND R)

ÜK (T AND R AND Z)

MGB module

Control module

(configuration example)

S10

S15

S11

S14

S12

S13

Slot

Bit allocation

Bit

O0.0

O0.1

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7

Description

Guard locking solenoid – control voltage on

(function identical to bit SO0.0 => but control from PROFINET area) n.c.

n.c.

n.c.

n.c.

n.c.

n.c.

n.c.

Data block for MGB control module

Required memory in data range of the control system (IO controller)

(Refer to the data sheet of your device for the exact bit allocation)

Switch S17 S16 S15 S14 S13 S12 S11 S10

Input range

(2 bytes)

Bit

I0.7

I0.6

I0.5

I0.4

I0.3

I0.2

I0.1

I0.0

I1.7

I1.6

I1.5

I1.4

I1.3

I1.2

I1.1

I1.0

Display

Output range

(1 byte)

Bit

H17

O0.7

H16

O0.6

H15

O0.5

H14

O0.4

H13

O0.3

H12

O0.2

H11

O0.1

H10

O0.0

Bit

I1.0

I1.1

I1.2

I1.3

I1.4

I1.5

I1.6

I1.7

Bit

I0.0

I0.1

I0.2

I0.3

I0.4

I0.5

I0.6

I0.7

Bit allocation for 1st byte

Description Bit

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

O0.0

O0.1

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7

Bit allocation for 2nd byte

Description

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

Description

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

30

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Function

Signal stack module

Slot

Data blocks of individual functions at a glance

Function data blocks are required for all additional functions that are not included in the data blocks for MGB modules.

Data block for signal stack module function (optional)

If your MGB system includes this function, the interface to the signal stack module is usually plug connector X6. The following table shows which bit is assigned to which pin of X6. Please refer to the data sheet for any deviations from this.

Required memory in data range of the control system (IO controller)

(Refer to the data sheet of your device for the exact bit allocation)

Pin X6.8

X6.6

X6.5

X6.2

X6.7

Output range

(1 byte)

Bit

O0.7

O0.6

O0.5

O0.4

O0.3

O0.2

O0.1

O0.0

Bit allocation

Bit

O0.0

O0.1

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7

Description

Pin 7 on plug connector X6

Pin 2 on plug connector X6

Pin 5 on plug connector X6

Pin 6 on plug connector X6

Pin 8 on plug connector X6 n.c.

n.c.

n.c.

Function

Emergency stop

Slot

Data block for emergency stop function (optional)

Required memory in data range of the control system (IO controller)

(Refer to the data sheet of your device for the exact bit allocation)

Input range

(1 byte)

Switching element

-

Bit

I0.7

I0.6

I0.5

I0.4

I0.3

I0.2

Output range

(1 byte)

Display

Bit

-

O0.7

-

O0.6

-

O0.5

-

O0.4

-

O0.3

-

O0.2

-

-

I0.1

O0.1

Signaling contact

I0.0

LED

(optional)

O0.0

Bit Description

I0.0

Emergency stop signaling contact

I0.1

n.c.

I0.2

n.c.

I0.3

n.c.

I0.4

n.c.

I0.5

n.c.

I0.6

I0.7

n.c.

n.c.

Bit allocation

Bit

O0.0

O0.1

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7

Description

n.c.

n.c.

n.c.

n.c.

Emergency stop lighting (optional) n.c.

n.c.

n.c.

31

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Function

Enabling switches

X 1 D C 2 4 V X 2 D C 2

X14

Slot

Data block for enabling switch function (optional)

Required memory in data range of the control system (IO controller)

(Refer to the data sheet of your device for the exact bit allocation)

Input range

(1 byte)

Function Holder

+ button

- button -

Bit

I0.7

I0.6

I0.5

I0.4

I0.3

I0.2

Output range

(1 byte)

Display

Bit

-

O0.7

-

O0.6

-

O0.5

-

O0.4

-

O0.3

-

O0.2

Enabling

I0.1

- button

LED

O0.1

I0.0

+ button

LED

O0.0

Bit Description

I0.0

Enabling switch in "enabling" position (signaling contact)

I0.1

n.c.

I0.2

n.c.

I0.3

n.c.

I0.4

n.c.

I0.5

Enabling switch + button

I0.6

I0.7

Enabling switch – button

Enabling switch stop detection

Bit allocation

Bit

O0.0

O0.1

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7

Description

n.c.

n.c.

n.c.

n.c.

Enabling switch illumination for + button

Enabling switch illumination for - button n.c.

n.c.

Function

Operating mode selector switch

Slot

Data block for operating mode selector switch function (optional)

Required memory in data range of the control system (IO controller)

(Refer to the data sheet of your device for the exact bit allocation)

Input range

(1 byte)

Switch (coding 2 from 3)

S91

Bit

I0.7

I0.6

I0.5

I0.4

I0.3

I0.2

I0.1

I0.0

Display

Output range

(1 byte)

Bit

-

O0.7

-

O0.6

-

O0.5

-

O0.4

-

O0.3

-

O0.2

-

O0.1

-

O0.0

Bit Description

I0.0

Operating mode selector switch bit 1

I0.1

Operating mode selector switch bit 2

I0.2

Operating mode selector switch bit 3

I0.3

n.c.

I0.4

n.c.

I0.5

I0.6

I0.7

n.c.

n.c.

n.c.

Bit allocation

Bit

O0.0

O0.1

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7

Description

n.c.

n.c.

n.c.

n.c.

n.c.

n.c.

n.c.

n.c.

32

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Function

Diagnostics

Slot

Data block for diagnostic function

Required memory in data range of the control system (IO controller)

(see below for exact bit allocation)

Input range

(1 byte)

Message Life -

272(6)

273(6)

272(2)

273(2)

272(1)

273(1)

Bit

I0.7

I0.6

I0.5

I0.4

I0.3

I0.2

274(4)

Output range

(1 byte)

Acknowledgment

Bit

-

O0.7

-

O0.6

-

O0.5

-

O0.4

-

O0.3

-

O0.2

72

I0.1

Reset

MGB

O0.1

I0.0

Acknowledgment

O0.0

Bit allocation

Bit Description

I0.0

Device diagnosis (PROFIsafe error 72): message present. Diagnostic code: see table of device-specific messages.

Bit

O0.0

I0.1

Device diagnosis, device-specific message 274(4) "Plausibility check found an error (e.g. escape release actuated)"

O0.1

I0.2

Device diagnosis, device-specific message 272(1) or 273(1)

"Error in emergency stop"

I0.3

Device diagnosis, device-specific message 272(2) or 273(2)

"Error in enabling switch"

I0.4

Device diagnosis, device-specific message 272(6) or 273(6)

"Error in operating mode selector switch"

I0.5

I0.6

I0.7

n.c.

n.c.

Mechanical life > 1 million operating cycles

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7

Description

Device diagnosis: Acknowledge message; acknowledgment of

I0.2, I0.3 or I0.4. I0.0 is also acknowledged if only one message is present

Trigger MGB locking module reset: Acknowledge message; acknowledgment of I1. I0 is also acknowledged if only one message is present.

n.c.

n.c.

n.c.

n.c.

n.c.

n.c.

33

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

PROFIsafe data bytes (data blocks for safe functions)

Safe PROFINET data are transmitted in addition to the unsafe PROFIsafe data. They include all information on door position and guard locking, emergency stop and the enabling switch, for example.

The PROFIsafe data block includes all safe functions and is always 6 bytes in size.

It is subdivided as follows:

2 input bytes of data for the functions (e.g. emergency stop switch position)

4 input bytes used within PROFIsafe

1 output byte for the functions (e.g. safe control of guard locking)

All data bits are present in parallel in the unsafe PROFINET and can be used as a signaling bit there.

IMPORTANT: Never use the signaling bits for safety functions.

34

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Important!

Data block for PROFIsafe

ÌRefer to the data sheet enclosed with your MGB system for the exact bit allocation. Use only bits that are specified according to the data sheet.

Function

Diagnostics

Slot

Input range

(6 bytes)

Output range

(6 bytes)

Required memory in data range of the control system (IO controller)

(see below for exact bit allocation)

Function

Operating mode selector switch

Guard locking

(Z)

Bolt position

(R)

Door position

(T)

Enabling switch

1st byte

SI0.7

SI0.6

SI0.5

SI0.4

SI0.3

SI0.2

SI0.1

Emergency stop

SI0.0

Function ÜK SK

2nd byte

SI1.7

SI1.6

SI1.5

SI1.4

SI1.3

SI1.2

SI1.1

SI1.0

Function

3rd - 6th bytes

Function

1st byte

-

SO0.7

Used within PROFIsafe (control byte, CRC, etc.)

-

SO0.6

-

SO0.5

-

SO0.4

-

SO0.3

-

SO0.2

-

Guard locking

SO0.1

SO0.0

Function

2nd byte

-

SO1.7

SO1.6

SO1.5

SO1.4

SO1.3

SO1.2

SO1.1

SO1.0

Function

3rd - 6th bytes

Used within PROFIsafe (control byte, CRC, etc.)

Bit Description

SI0.0 Emergency stop

Bit allocation for 1st byte

Bit Description

SO0.0 Guard locking solenoid – control voltage on

(function identical to bit O0.0 in data block for MGB evaluation module L0, L1 or L2 => but with safe control of the PROFIsafe)

SO0.1 n.c.

SI.01 Enabling switch

Enabling contacts closed (three-stage enabling switch in center position), no evaluation of the edges

SI0.2 Door position (T)

SI0.3 Bolt position (R)

SI0.4 Guard locking (Z)

SI0.5 Operating mode selector switch 1st bit

SI0.6 Operating mode selector switch 2nd bit

SI0.7 Operating mode selector switch 3rd bit

SO0.2 n.c.

SO0.3 n.c.

SO0.4 n.c.

SO0.5 n.c.

SO0.6 n.c.

SO0.7 n.c.

Bit allocation for 2nd byte

Bit Description

SI1.0 SK (T AND R)

SI1.1 ÜK (T AND R AND Z)

SI1.2 n.c.

SI1.3 n.c.

SI1.4 n.c.

SI1.5 n.c.

SI1.6 n.c.

SI1.7 Reserved for customer-specific function

Bit Description

SO1.0 n.c.

SO1.1 n.c.

SO1.2 n.c.

SO1.3 n.c.

SO1.4 n.c.

SO1.5 n.c.

SO1.6 n.c.

SO1.7 n.c.

35

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Diagnostic messages of the MGB system

All diagnostic messages are listed below. The scope of possible messages may differ according to the version of the

MGB system.

PROFIsafe messages

Display via LED BF (see Figure 10)

No.

Description

64

65

66

67

68

69

70

71

72

Error when comparing the

PROFIsafe destination address

(F_Dest_Add)

Invalid PROFIsafe destination address (F_Dest_Add)

Invalid PROFIsafe source address

(F_Sourrce_Add)

Value for the PROFIsafe time monitoring is 0 ms (F_WD_TIME)

Parameter F_SIL exceeds SIL of the device-specific application

Parameter F_CRC_Length does not match the generated values

Version for F_Parameter not correct

Error CRC 1- (during booting)

Device-specific diagnostic information (see following table)

Measures/remedying errors

1. Check DIPswitch position

2. Restart system

1. Check addressing

2. Restart system

1. Check addressing

2. Restart system

1. Check system times

2. Restart system

1. Check settings

2. Restart system

1. Check settings

2. Restart system

1. Check configuration

2. Restart system

1. Restart system

1. Identify error via input bit I0.0

2. For error remedy, see the following table with devicespecific messages

Device-specific diagnostic information

Display via LED SF (see Figure 10)

Discrepancy error (two-channel monitoring detected an error)

Note:

Ì The discrepancy time is the maximum time during which channel 1 and channel 2 may have different signal states.

Ì If acknowledgment was unsuccessful, send the device to the manufacturer.

No.

272

272(1)

Description

Discrepancy time exceeded

272(3) Door position discrepancy time exceeded

272(4)

Emergency-stop discrepancy time exceeded

Bolt-position discrepancy time exceeded

272(5) Guard-locking discrepancy time exceeded

Measures/remedying errors

1. Search for cause

2. Acknowledge fault (via output bit O0.0)

1. Press emergency stop

2. Acknowledge fault (via output bit O0.0)

1. Open the door

2. Acknowledge fault (via output bit O0.0)

1. Open the door

2. Acknowledge fault (via output bit O0.0)

1. Open the door

2. Acknowledge fault (via output bit O0.0)

Test-pulse error (short-circuit monitoring detected an error)

Note:

Ì Emergency Stop must not be pressed during acknowledgment.

Ì If acknowledgment was unsuccessful, send the device to the manufacturer.

No.

273

Description

Test pulse erroneous

273(1) Emergency-stop test pulses erroneous

273(3) Door-position test pulses erroneous

273(4) Bolt-position test pulses erroneous

273(5) Guard-locking test pulses erroneous

Measures/remedying errors

Safety function is switched off while no test pulses are being detected.

1. Check system

2. Acknowledgment via output bit O0.0 necessary.

Safety function is switched off while no test pulses are being detected.

1. Check system

2. Acknowledgment via output bit O0.0 necessary.

Safety function is switched off while no test pulses are being detected.

1. Close door

2. Acknowledgment via output bit O0.0 necessary.

Safety function is switched off while no test pulses are being detected.

1. Close door

2. Acknowledgment via output bit O0.0 necessary.

Safety function is switched off while no test pulses are being detected.

1. Close and lock door.

2. Acknowledgment via output bit O0.0 necessary.

General messages of the overall system

No.

Description

274(1) Max. (mech.) mechanical life exceeded

Measures/remedying errors

Message via input bit I0.7

Message cannot be reset

274(2)

274(3) Signal sequence erroneous (e.g. broken bolt tongue recognized)

274(4)

Internal device error

Plausibility test detected an error (e.g. escape release actuated)

Please contact our support organization!

1. Check mech. functions

2. Acknowledge fault (via output bit O0.1). The safety door must be open.

Important: The resetting procedure is contained in the section

"Latching fault when actuating the escape release"

274(5) Locking module in error

Ì Acknowledge fault (via output bit O0.1)

Please contact our support organization!

36

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

PROFIsafe errors

No.

Description

276(1) Starting error PROFIsafe

276(2) Memory error RAM

276(3) Memory error FLASH

276(4) Communication error

276(5) Synchronization error

276(6) Voltage monitoring

Measures/remedying errors

General messages of the overall system

Please contact our support organization!

No.

Description

277(1) Starting error MGB

Measures/remedying errors

4

5

6

7

Bit

0

1

2

3

277(2) Communication error

278 Internal device error

Cyclical Profisafe status message

Please contact our support organization!

Description

reserved

Error in F-Device or F-Module

Communication error, CRC error

Communication error, watchdog timeout

Fail-safe values activated

Toggle bit

Consecutive number was reset reserved

-

-

-

-

-

Measures/remedying errors

Subscriber is passivated (on

LED flashes).

You will find information on depassivating in the manual for your control system.

PROFINET alarms

Fault in stacklight module

Short circuits on the stacklight module are output as a PROFINET diagnostic alarm

(alarm number 1: short circuit).

37

Input bit

Input bit

Input bit

Guard locking

ÜK

Input bit

Input bit

Input bit

Guard position

Guard locking

Input bit

tongue

Bolt position

Guard position

SI0.3

SI0.2

I0.1

I0.0

I0.7

SI1.1

SI0.4

DIA 1 (green)

Position of the bolt

POWER

DIA 2 (red)

STATE (yellow)

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

System status table

LEDs on interlocking/locking module

Positive acknowledgment after completion of teach-in operation

Teach-in standby (only for MGB uni Setup (only for MGB uni

38

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Technical data

Note:

If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions.

Parameter

s ar

max. door position

Housing material

Dimensions

Weight of MGB-L.B (bus module, locking module and button module with mounting plate)

Weight of handle module with mounting plate

Weight of escape release module with mounting plate

Ambient temperature

Degree of protection

Safety class

Degree of contamination

Installation position

Locking force F zh

in accordance with GS-ET-19

Connection options, power supply

Value

65 mm

Fiber glass reinforced plastic, die-cast zinc, nickel-plated, stainless steel, powder-coated sheet steel

See dimension drawing

4.05 kg

1.20 kg

1.15 kg

-20 … +55 °C

IP54

III

3

Any

2,000 N

2 x push-pull power

1) or 2 x plug connectors 7/8" according to ANSI/B93.55M-1981

Connection type, bus

Connection cable, bus

Operating voltage U

B

Current consumption, max.

Max. feed-in current in the connection block (push-pull plug connector)

Fuse protection for power supply, external

Safety outputs

2 x RJ 45, push-pull, according to IEC 61076-3-117 type 14, screened

1) or 2 x M12 (d-coded) according to IEC 61076-2-101

Profinet I/O cable, at least cat. 5e

DC 24V +10% / -15%

(PELV – see electrical connection)

500 mA

4,000 mA

Min. 1 A slow-blow

Profisafe according to IEC 61784-3-3

Rated insulation voltage U i

Rated impulse withstand voltage U imp

Resilience to vibration and shock

EMC protection requirements

75 V

0.5 kV

In accordance with EN 60947-5-3

In accordance with EN 61000-4 and DIN EN 61326-3-1

1 Hz Switching frequency max.

Risk times max. (switch-off times)

2)

- Emergency stop

- Enabling switch

- Operating mode selector switch

- Guard position

- Bolt position

- Guard locking

Reliability values according to EN ISO 13849-1

Category

Performance Level

220 ms

220 ms

220 ms

550 ms

550 ms

550 ms

4 (EN 13849-1:2008-12)

PL e (EN 13849-1:2008-12)

MTTF d

3)

DC

Mission time

91 years

99%

20 years

PFH d

3)

B

10d

4)

- Emergency stop

- Enabling switch

2.54 x 10

-8

/ h

1 x 10

5

According to switch information from manufacturer

1) The document PROFINET Cabling and Interconnection Technology from the PNO aids in the correct selection of wiring.

2) The risk time is the max. time between the change in the input status and the deletion of the corresponding bit in the bus protocol.

3) Fixed failure rate without consideration of faults in wearing parts.

4) Information regarding wearing parts without consideration of fixed failure rates in electronic components.

39

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Troubleshooting

X

Latching fault when actuating the escape release

In order to achieve monitoring of the locking device in category 4, PL e according to EN ISO 13849-1, an internal monitoring logic system is integrated into every locking module.

Result: The MGB system enters into a latching fault when the escape release is

actuated (refer to the “System status table LEDs on interlocking/locking module” on page 38).

LED indicator

State

Position of the bolt tongue

X X off off off off on on X 7 x

10 Hz (8 s)

X

3 x

Plausibility test erroneous (e.g. after actuation of the escape release)*

LED not illuminated

LED illuminated

LED flashes for 8 seconds at 10 Hz

LED flashes three times

Any state

Note:

The system might not enter into a latching fault if the escape release is actuated very slowly.

Fault reset

Proceed as follows:

1. Acknowledge via output bit

O0.1

(in the data block for the diagnostic function).

2. Close safety guard if necessary and switch guard locking on.

¨

The system is in normal mode again.

40

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Service

If service support is required, please contact:

EUCHNER GmbH + Co. KG

Kohlhammerstraße 16

D-70771 Leinfelden-Echterdingen

Service telephone:

+49 711 7597-500

E-mail:

[email protected]

Internet:

www.euchner.de

Inspection and service

Warning!

Loss of the safety function because of damage to the system.

In case of damage, the affected module must be replaced completely. Only accessories or spare parts that can be ordered from EUCHNER may be replaced.

Regular inspection of the following is necessary to ensure trouble-free long-term operation:

ÌCheck the switching function

ÌCheck the secure fastening of the devices and the connections

ÌCheck for deposits and wear

ÌCheck for loose cable connections or plug connectors.

Check the safe function of the safety guard particularly

Ìafter any setup work

Ìeach time after the replacement of an MGB module

Ìafter an extended period without use

No servicing is required; repairs to the device are only allowed to be made by the manufacturer.

Note:

The year of manufacture can be seen in the lower right corner of the rating plate.

41

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

Declaration of conformity

42

Operating Instructions Safety System MGB-L..B-PN.-... (PROFINET)

43

More than safety.

Euchner GmbH + Co. KG

Kohlhammerstraße 16

D-70771 Leinfelden-Echterdingen [email protected]

www.euchner.de

Edition:

115174-06-02/14

Title:

Operating Instructions Safety System

MGB-L0B-PN.-.../MGB-L1B-PN.-.../MGB-L2B-PN.-... (PROFINET)

(translation of the original operating instructions)

Copyright:

© EUCHNER GmbH + Co. KG, 02/2014

Subject to technical modifications, no responsibility is accepted for the accuracy of this information.

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