User Manual - TESTEC Elektronik GmbH
User Manual
Relay Matrix FST-150
Generalvertretung Deutschland:
TESTEC Elektronik GmbH
Westerbachstr. 58
60489 Frankfurt am Main
Telefon: +49 (0)69 943335 0
Telefax: +49 (0)69 943335 55
e-mail: [email protected]
Internet: www.testec.de
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TABLE OF CONTENTS
1 TECHNICAL INFORMATION ...................................................................................................... 4
2 GENERAL ................................................................................................................................ 5
2.1 FST-150 ...................................................................................................................................................................................... 5
2.2 FST-150 control modes ....................................................................................................................................................... 5
3 SAFETY PRECAUTIONS............................................................................................................. 6
3.1 General........................................................................................................................................................................................ 6
3.2 High Voltage and High Current WARNING .................................................................................................................. 6
4 INSTALLATION ........................................................................................................................ 7
4.1 General........................................................................................................................................................................................ 7
4.2 Mounting into 19” Module –Rack or Case .................................................................................................................... 7
4.3 Connecting to the D.U.T. ...................................................................................................................................................... 8
4.4 Mains supply and Switching On the FST-150 .......................................................................................................... 11
5 OPERATION .......................................................................................................................... 12
5.1 General..................................................................................................................................................................................... 12
5.2 Start-up.................................................................................................................................................................................... 12
5.3 Operation ................................................................................................................................................................................ 12
6 LIMITED WARRANTY ............................................................................................................. 13
ANNEX A - FST-150 RELAY MATRIX - COMMAND LIST
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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Dear Customer,
Thank you for purchasing Finero test and measurement equipment. Finero is obliged to
provide you with the best on the market available test and measurement equipment. The 30
years of Finero experience in most demanding production applications is made available to
you in this piece of equipment.
We are confident that this equipment will support your endeavors to keep up the good quality
of your production.
If you have any comments about Finero products, software or services I would like to hear of
them.
Yours truly,
Risto Vuolle
Chief Executive Officer
Finero Inc.
Kausala, Finland
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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-----------------------------------------------------------------All information is subject to changes without prior notice.
DELIVERY SCOPE LIST
Although Finero packages the equipment with utmost care you should check the package
regarding any delivery damages. If the equipment is damaged you should contact your insurance company directly and inform Finero as well about the matter. Please include photos if
possible.
The package should include in minimum following documents and materials:
FST-150
Mains cable
User Manual
1pc
1pc
1pc
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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1 TECHNICAL INFORMATION
Type:
Serial number:
FST-150 Relay Matrix
See the back of device
Physical Size:
483x148x410 (width, height, depth)
Designed to 19”-eurorack, height 3U 133mm, without legs
Weight:
7-20kg, depends configuration
Operating voltage:
Nominal power:
Connection:
Main fuse:
230VAC ( 10% ) 50Hz 1~phase
about 60VA, depends on configuration
Cable plug, equipment earth
1A slow 5x20mm glass fuses inside of power connector,
depends configuration
Ambient temperature:
Ambient conditions:
+5 °C...+35 °C
Dry and clean
Outputs:
Totally 32 pcs NPN type outputs
Each 8 outputs 24Vdc supply with max 500mA
Digital inputs :
8 pcs inputs
24Vdc, common - potential
Internal resistance 120kΩ
Current rate about 0,2mA
Analog inputs :
8 inputs
0…10Vdc, common - potential
Internal resistance 110kΩ
Current rate about 0,1mA
Computer connection (option):
LAN, USB(B), GPIB or RS-232 connector in the back panel
RS485 Interface
To be used for device to device communication between
FST-line equipment
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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2 GENERAL
2.1 FST-150
The FST-150 Relay Matrix can be used to build functional test systems combined with electrical safety testing features. The FST-150 can be configured individually for different applications.
ANY UNAUTHORIZED OPEING OF THE EQUIPMENT WILL VOID THE WARRANTY.
2.2 FST-150 control modes
The FST-150 is controlled by the computer, usually with SafeTest 100B software. However,
FST-150 is LABView compatible so drivers can be downloaded from NI.com page and the
application software can be made by the customer itself.
It is possible connect several (up to 10) relay matrices together into one system. Address can
be set inside the FST-150 manually or by software command (switch must be position 0).
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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3 SAFETY PRECAUTIONS
3.1 General
The operator should study carefully the instruction manuals and operation of the FST-150 as
well as testing instructions for the product to be tested before starting any tests. As a further
safety precaution the operator should be aware of emergency first aid actions. The FST-150
shall only be used strictly according to this user manual. All modifications are not allowed.
3.2 High Voltage and High Current WARNING
The high voltage connectors in rear panel have a dangerous high voltage during the test.
The current supplied by the FST-150 maybe high enough to cause convulsion and potentially
to get trapped to the parts under high voltage. The FST-150 measures the current in the
circuit and shall switch the voltage off if the current exceeds the set current limit, THIS
FEATURE CANNOT BE USED AS A SAFETY MEASURE!
NEVER TOUCH THE HIGH VOLTAGE CONNECTORS OR TEST LEADS IF THE FST-150 IS
SWITCHED ON!
The rear panel test connectors have low voltage during the test but due to high current there
may occur some sparking in the test connectors. Also care must be taken of heating of the test
leads caused by high currents. Therefore use sufficient cable cross section size for test leads.
They can be ordered also as an option from Finero.
NEVER TOUCH THE CONNECTORS OR TEST LEADS IF THE FST-150 IS SWITCHED ON!
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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4 INSTALLATION
4.1 General
FST-150’s depth is about 370mm and connectors need about 150mm space from rear. The
handles mounted on the front panel are elevated about 40mm from the panel. The FST-150 is
not allowed to be carried from the front panel handles. For carrying FST-150 the handles on
the side of the equipment should be used.
The FST-150 can be used in its own case only in dry and clean environment. The ventilation,
however, should not be prevented.
4.2 Mounting into 19” Module –Rack or Case
When installed into a rack or a similar case it is mandatory to use mounting rails due to the
weight of the device. The holes in the front panel are intended for locking the device in its
place not for backing the whole device. If there are legs below of FST-150, they must take off
before installation to 19” rack. Care must be taken of the air circulation in the rack in order to
avoid temperature rise above +35 °C.
Here are some examples of how build the support for rack installation.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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4.3 Connecting to the D.U.T.
The connection of the FST-150 Relay Matrix depends on the configuration of FST-150 as well
as on the D.U.T.. So no generally applicable instruction can be given. Please consult your
Finero representative or Finero service directly.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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-----------------------------------------------------------------A basic main circuit diagram is according to the following picture.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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-----------------------------------------------------------------Example Application Diagram
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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4.4 Mains supply and Switching On the FST-150
Connect the FST-150 to the mains supply in following order:
- Check that the position of the front panel POWER switch is 0.
- Connect the control and high voltage cables to the FST-150.
- Plug the mains cord to the FST-150.
- Plug the mains cord to a mains outlet
- Switch ON the FST-150
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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5 OPERATION
5.1 General
Relay matrix can only be used as computer controlled. There are LED indicator lights in the
front panel for 32 outputs and 8 inputs.
5.2 Start-up
Power is switched on by the “Power” –switch. After that the FST-150 Relay matrix is ready to
received commands from computer. See SafeTest 100B user’s manual for easy programming.
5.3 Operation
Before FST-150 Relay matrix operation check the delivered wiring diagrams for configuration
specific use. All uses in different applications will void warranty.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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6 LIMITED WARRANTY
All of our products and test systems are covered by a standard 12-month warranty period.
The warranty period starts on the original shipment date of the product or test system. Our
product and test system warranties guarantee that our products will be free from defects in
material and workmanship and we will repair or replace any such Finero product or test
system we find to be defective.
All new Finero products and test systems are calibrated prior to shipment. Finero products
and test systems require annual calibration, if Finero has not given any other written instruction, and Finero accepts only calibrations made by an approved Finero partner or by Finero
factory.
If your product during the 12-month warranty period fails to perform as Finero has specified
please return the product to the below address or to one of our approved partners.
Warranty work includes parts and labour at Finero’s cost, but excludes shipping costs. Finero
products returned for warranty repair and found to be in proper working order may be
subject to a shipping and handling fee.
Any non-authorized modification, repair, tampering or physical damage or if the product has
been subject to gross misuse will void this warranty. Elimination of any connections in the
earth grounding system or bypassing any safety systems will void this warranty. Parts subject
to wear, such as test probes and leads, are not covered by this product warranty, except
where they are deemed to have a manufacturing defect within 60 days of the original shipment of the Finero product.
Except as provided herein, Finero makes no warranties to the purchaser of Finero products
and test systems and all other warranties, expressed or implied (including, without limitation,
merchantability or fitness for a particular purpose) are hereby excluded, disclaimed and
waived.
FINERO SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT CONSEQUENTIAL, INCIDENTAL
OR OTHER SIMILAR DAMAGES SUFFERED BY THE PURCHASER OR ANY THIRD PARTY,
INCLUDING WITHOUT LIMITATION, DAMAGES FOR LOSS OF PROFITS OR BUSINESS OR
DAMAGES RESULTING FROM USE OR PERFORMANCE OF THE PRODUCT OR TEST SYSTEM,
WHETHER IN CONTRACT OR IN TORT, EVEN IF FINERO OR ITS AUTHORIZED
REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, AND
FINERO SHALL NOT BE LIABLE FOR ANY EXPENSES, CLAIMS, OR SUITS ARISING OUT OF OR
RELATING TO ANY OF THE FOREGOING.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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-----------------------------------------------------------------Due to continuous development of the products warranty does not include updating of
features
When the warranty repair is booked the customer is requested to inform type and serial
number of the equipment and description of the malfunction as detailed as possible. The
repair shall be carried out in reasonable time during normal working hours. If immediate
repair is demanded or done outside of normal working hours the extra costs may be born to
the customer account. The warranty repair is done primarily at the manufactures premises.
Return address: Finero Oy, Service and Calibration, Haltonintie 5, FIN-47400 Kausala,
FINLAND
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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ANNEX A
FST-150 RELAY MATRIX
COMMAND LIST
NOTICE!
IF YOU HAVE ORDERED A COMPUTER INTERFACE WITH YOUR
FST-EQUIPMENT THIS ANNEX IS RELEVANT FOR THE
PROGRAMMING
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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Summary of Tester Commands
Tester Command
Description
RELm
Commands are use for FST-150 relay matrix m (m=1…10)
OUTX 255
Outputs X (X=1…8) ON
OUTX 0
Outputs X (X=1…8) OFF
OUTX:ON
Output X (X=1…32) ON
OUTX:OFF
Output X (X=1…32) OFF
IDN ” ”
Tester identify code, maximum 20 characters
ADDR 2
Relay matrix address change to 2
RES?1
Request for Analog input channel results: Voltage Status1 Status2
0
STAT?
Request for Tester status
OUT?
Request for Outputs 1…32 status
IN?
Request for Input 1…8 status
CAL?
Request for Calibration date
VER?
Request for Tester version
IDN?
Request for Tester identify code
CaLP
Calibration mode
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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Tester commands and Examples how to use them
RELm
m=1…10
Send commands to relay matrix 1…10
Examples:
REL1;OUT1:ON
REL10;OUT1:ON
OUTX mmm
X= 1…4
mmm=0…255
relay matrix 1 and that its output 1 is ON
relay matrix 10 and that its output 1 is ON
Set outputs 1…8 in groups 1 to 4 on or off, also individual outputs
Examples:
OUT1 1 (binary= 0000001) Output group 1 output 1 is ON, outputs 2…8 OFF are in the same group
OUT1 3 (binary= 0000011) Outputs 1 and 2 ON, outputs 3…8
OFF
OUT1 255 (binary= 1111111) Outputs 1…8 ON
OUT4 0
Outputs 1…8 OFF in group 4
OUTm:n
m=1…32
n=ON or OFF
Sets output m ON or OFF. Individual output settings.
Examples:
OUT1:ON
OUT32:ON
OUT32:OFF
IDN ” ”
Output 1 ON, no status change in other outputs
Output 32 ON, no status change in other
outputs
Output 32 OFF, no status change in other
outputs
Set the Tester identify code (free setting), maximum 20 characters (not ”-marks). Usually there the tester type and serial number is used.
Example: IDN ”FST-150 s:no 123456”
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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-----------------------------------------------------------------ADDRm
m=1…10
Relay matrix address change. Address are factory set to 1, but if
several relay matrices are used in a test system, every device
must have a different address. First relay matrix must be
switched to calibration mode with CaLP command (command
must be send twice). Relay matrix returns to normal operation
mode automatically after ADDR-command.
Examples:
REL1:CaLP 1
REL1:ADDR 2
RES?m
m=1…10
Send command to relay matrix 1, relay matrix waits for CaLP 1next command.
Switches to calibration mode.
Relay matrix 1 address change to 2
Request for analog input voltage and status bytes, returns 4
numbers aaaaa bb cc 0. m=analog input channel
aaaaa
bb
cc
d
Voltage in analog input 0…10000 (=0-10,0V)
Status byte 1 (see STAT?)
Status byte 2 (see STAT?)
0
Examples:
REL1;RES?2
STAT?
Query to relay matrix 1, analog channel 2
Tester status. Return answer two status bytes mmm nnn. Resets
some bits.
mmm
Bit
0
1
2
3
4
Status byte 1
Value
1
2
4
8
16
Finero Oy – The Quality Control Company
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Meaning
Resetting
Communication error
STAT?
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nnn
Bit
0
1
2
3
4
5
6
Status byte 2
Value
1
2
4
8
16
32
64
Meaning
Resetting
Calibration data error
Communication error, time out
STAT?
Communication error, check sum STAT?
Examples:
Statusbyte 2 bit 5 Communication error, time out error
-Communication module (RS-232 or GPIB) cannot take
communication to relay matrix. Maybe power is off or control line is broken.
-Communication module (RS-232 or GPIB) or software error. Relay matrix waits data or command, but it is missing
(time out).
Statusbyte 2 bit 6 Communication error, check sum error
-Communication module (RS-232 or GPIB) error or line
error. Relay matrix found data error with check sum.
OUT?
Outputs status. Return answer four numbers : aaa bbb ccc ddd
aaa
bbb
ccc
ddd
IN?
Outputs 1..8 status (0…255)
Outputs 9…16 status (0…255)
Outputs 17…24 status (0…255)
Outputs 25…32 status (0…255)
Digital inputs status. Return answer : aaa
aaa
Finero Oy – The Quality Control Company
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Input status (0…255)
Tel. +358-5-7522 200
Fax +358-5-3638 326
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-----------------------------------------------------------------CAL?
Tester
calibration date.
(=29.08.2001)
Return
answer
VER?
Tester inside circuits (pcb) and software versions.
dd.mm.yyyy
Example: RS-4122v1/v1.1 RM-4159v0/v1.3
IDN?
Tester identify code. Return answer from tester free setting code.
Example: FST-150 sno: 123456
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
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