Racine RVL Inline, RVL Wafer, RVL Tube Vortex Shedding Flow Meter, HT Flow Meter Operator's Manual

Operator’s Manual
RVL Vortex Shedding Flow Meter
8635 Washington Avenue
Racine, WI 53406-3738 USA
Racine Federated Inc.
Racine is a trademark of Racine Federated Inc.
Tel: 262-639-6770
09-VRX-UM-00007
Toll Free: 888-572-2463
TABLE OF CONTENTS
INTRODUCTION ....................................................................................................................................................... 1
DESCRIPTION ......................................................................................................................................................................... 1
OPERATING PRINCIPLE ....................................................................................................................................................... 1
FLUIDS ....................................................................................................................................................................................... 1
GENERAL INSTALLATION INFORMATION ...................................................................................................... 2
FLOW RATE AND RANGE REQUIREMENTS .................................................................................................................. 2
PIPING REQUIREMENTS ..................................................................................................................................................... 2
BACK PRESSURE .................................................................................................................................................................... 7
TEMPERATURE ....................................................................................................................................................................... 7
OUTPUTS .................................................................................................................................................................................. 8
K-FACTORS .............................................................................................................................................................................. 8
ELECTRICAL INSTALLATION
POWER ...................................................................................................................................................................................... 8
WIRING ...................................................................................................................................................................................... 8
4-20 mA LOOP .................................................................................................................................................................... 8
0-5 VDC Output ................................................................................................................................................................11
Pulse Output .....................................................................................................................................................................11
3 PIN CONNECTION OPTION ..........................................................................................................................................12
RVL (INLINE) SERIES..............................................................................................................................................14
SPECIFICATIONS ..................................................................................................................................................................14
FLOW RATES..........................................................................................................................................................................14
MECHANICAL INSTALLATION ........................................................................................................................................15
Dimensions ........................................................................................................................................................................16
Temperature Limits .........................................................................................................................................................16
Pressure Drop....................................................................................................................................................................16
RVL (WAFER) SERIES .............................................................................................................................................17
SPECIFICATIONS ..................................................................................................................................................................17
FLOW RATES..........................................................................................................................................................................17
MECHANICAL INSTALLATION ........................................................................................................................................17
Dimensions ........................................................................................................................................................................20
Temperature Limits .........................................................................................................................................................20
Pressure Drop....................................................................................................................................................................21
RVL (TUBE) SERIES.................................................................................................................................................22
SPECIFICATIONS ..................................................................................................................................................................22
FLOW RATES..........................................................................................................................................................................22
MECHANICAL INSTALLATION ........................................................................................................................................22
Dimensions ........................................................................................................................................................................23
Temperature Limits .........................................................................................................................................................24
Pressure Drop....................................................................................................................................................................24
MAINTENANCE .......................................................................................................................................................25
TROUBLESHOOTING ............................................................................................................................................25
APPENDIX .................................................................................................................................................................26
INTRODUCTION
DESCRIPTION
The RVL series vortex-shedding flow meter is a general-purpose electronic liquid flow meter. Three
outputs are available. The standard output is a two wire (loop powered) 4-20 mA current. Options for a 0
to 5 VDC or a frequency output proportional to the volumetric flow rate are also available. The choice of
output must be made at the time of ordering. High accuracy is assured by individual flow testing. Since it
uses no moving parts, maintenance is minimized.
The RVL is available in several types of plastics allowing them to be used in a wide variety of chemical
applications.
OPERATING PRINCIPLE
Counter
An everyday example of a vortex
shedding phenomenon is a flag
waving in the breeze: the flag
waves due to the vortices shed by
air moving across the flagpole.
Detector
Bluff
Body
Detector
Within the flow meter, as a fluid
moves across a tiny strut or “bluff
body”, vortices are also shed but
FIGURE 1
on a smaller scale. The vortices
form alternately, from one side to
the other, causing pressure fluctuations. These are detected by the crystals in the sensor tube, and are
converted to an analog signal or pulse output. The frequency of the vortices is directly proportional to
the flow. This results in extremely accurate and repeatable measurements with no troublesome moving
parts (see figure 1).
FLUIDS
Any clean liquid compatible with the plastic material of construction that does not contain significant
amounts of fibers or abrasive materials can be used.
Danger - Do not use with: explosive
or flammable materials, food or beverages, or gaseous fluids.
Viscosities above 1 cSt will raise the minimum
usable flow rate (in effect reducing range-ability). This effect is linear to viscosity. No adjustments are required for viscosities up to 2.0 cSt.
Liquids with higher viscosities will adversely
affect the permissible amount and duration of
over range flow (see table 1).
Form No. 09-VRX-UM-00007
Viscosity
1 cSt
2 cSt
3 cSt
4 cSt
5 cSt
6 cSt
Viscosity and Rangeability
Minimum Maximum Flow Range
1
12
12:1
2
12
6:1
3
12
4:1
4
12
3:1
5
12
2.4:1
6
12
2:1
TABLE 1
1
GENERAL INSTALLATION INFORMATION
Prior to installation, the following items should be considered.
1) The vortex transmitter contains electronic circuitry which can be affected by high electromagnetic or electrostatic fields. Care should be taken to locate the installation in an area away from large
electrical motors, transformers, or other devices which can produce such interference.
2) Proper grounding is required to eliminate electrical noise which may be present within the fluid
and piping system or in the near vicinity of the vortex transmitter. For non-conductive piping systems, an exterior grounding strap should be used to provide a path to earth ground. For conductive piping systems, a properly grounded pipe will require no additional preparation.
FLOW RATE AND RANGE REQUIREMENTS
Most manufacturers state flow range capabilities by publishing the maximum allowed flow rates. Then
they provide a turndown ratio to determine minimum flow rate. To use the turndown ratio, simply divide
the maximum rate by the ratio to determine the minimum rate. Racine vortex flow meters have a 12:1
turndown ratio at a viscosity of 1 cSt. Higher viscosities will reduce the turndown.
NOTE: The ¼” NPT and ½” flare end meters have a standard turndown ratio of 8:1
PIPING REQUIREMENTS
Turbulence in the pipe line can affect the accuracy of most flow meters. Sources of turbulence are
pumps, valves, or changes-in-direction in the line. To avoid these potential problems, it is standard practice to place the meter a certain distance from the turbulence source. These distances are indicated in
Pipe Diameters (PD). For example, 10 PD means place the flow meter ten times its inside diameter away
from the source of turbulence. Downstream distances between the meter and a valve or a change-indirection must also be followed.
The best accuracy is achieved with at least 20 PD upstream and 5 PD downstream for RVL vortex flow
meters. If an upstream elbow is closely coupled to another elbow creating a change in plane, 27 PD is
required upstream and 10 PD downstream. (see Figure 2, 3, and 4)
When the diameter of the meter is smaller than the pipe line, at least 20 PD of pipe with the same diameter as the meter upstream, and 2 PD downstream is needed. Overall, 25 PD of straight run prior to the
meter is required (see Figure 5). If there is a plane change in the installation, this IN OUT requirement increases to 25 PD upstream (30 overall). The downstream requirement is now 2 PD of pipe with the same
diameter as the meter, and a minimum of 5 PD overall of straight run. If there is a valve downstream the
usual 10 PD between the meter and a valve is still required.
If the required piping parameters are not met, there will be a reduction in accuracy.
NOTE: Pulsating flow will affect accuracy (pressure pulses will not).
2
Form No. 09-VRX-UM-00007
HORIZONTAL FLOW - (Sensing element in vertical orientation)
Configuration
1 plane change
1 plane change w/outlet valve
2 plane changes
2 plane changes w/outlet valve
Piping Requirements
(pipe diameters)
Inlet
Outlet
5
20
10
5
27
10
20 Dia
Minimum
Accuracy
(full scale)
Repeatability
(of point)
±1.00%
0.25%
5 Dia
Minimum
Flow
20 Dia
Minimum
10 Dia
Minimum
Flow
Two Plane
Changes
27 Dia
Minimum
5 Dia
Minimum
Flow
Two Plane
Changes
27 Dia
Minimum
10 Dia
Minimum
Flow
FIGURE 2
Form No. 09-VRX-UM-00007
3
HORIZONTAL FLOW - (Sensing element in horizontal orientation)
Configuration
1 plane change
1 plane change w/outlet valve
2 plane changes
2 plane changes w/outlet valve
Piping Requirements
(pipe diameters)
Inlet
Outlet
5
20
10
5
27
10
20 Dia
Minimum
Accuracy
(full scale)
Repeatability
(of point)
±1.50%
0.25%
5 Dia
Minimum
Flow
20 Dia
Minimum
10 Dia
Minimum
Flow
Two Plane
Changes
27 Dia
Minimum
5 Dia
Minimum
Flow
Two Plane
Changes
27 Dia
Minimum
10 Dia
Minimum
Flow
FIGURE 3
4
Form No. 09-VRX-UM-00007
VERTICAL FLOW - (upward or downward flow and sensor in any orientation)
Configuration
1 plane change
1 plane change w/outlet valve
2 plane changes
2 plane changes w/outlet valve
Two Plane
Changes
Repeatability
(of point)
±1.00%
0.25%
5 Dia
Minimum
20 Dia
Minimum
10 Dia
Minimum
Flow
27 Dia
Minimum
Flow
10 Dia
Minimum
Accuracy
(full scale)
Two Plane
Changes
Flow
Flow
27 Dia
Minimum
Piping Requirements
(pipe diameters)
Inlet
Outlet
5
20
10
5
27
10
20 Dia
Minimum
5 Dia
Minimum
FIGURE 4
Form No. 09-VRX-UM-00007
5
25 Dia
Minimum
10 Dia
Minimum
Flow
20 Dia
Minimum
5 Dia
Minimum
2 Dia
Minimum
5 Dia
Minimum
25 Dia
Minimum
Flow
20 Dia
Minimum
5 Dia
Minimum
2 Dia
Minimum
Two Plane
Changes
5 Dia
Minimum
30 Dia
Minimum
Flow
5 Dia
Minimum
25 Dia
Minimum
2 Dia
Minimum
FIGURE 5
6
Form No. 09-VRX-UM-00007
BACK PRESSURE
Back pressure (the pressure immediately downstream of the meter) must be maintained above a minimum level in order to avoid cavitation. For most applications, this may be ignored if the flow rate is less
than 75% of maximum. For other liquids, use the following formula to calculate the minimum back pressure.
Back Pressure = 2.75 ΔP + 1.25 PV - 14.7
Where:
ΔP = Pressure drop in psi at max flow
PV = Vapor pressure in psia of the liquid at operating temp.
(eg. the PV of water at 100 °F is 0.42.)
BP = Back pressure (downstream of meter) in psig.
As an example, for water, at 100 °F (37 °C) in a ½” meter, where the maximum pressure drop is 8 psi minimum back pressure is 7.8 psig.
BP = (2.75 × 8) + (1.25 × 0.42) - 14.7
BP = 22 + 0.525 - 14.7
BP = 7.825
TEMPERATURE
To protect the internal crystals in each unit, temperature limitations must be adhered to. All permissible
operating temperatures are identified by meter and material type. Additionally fluid temperature will affect maximum working pressures. For de-rating information see the maximum fluid operating pressures
for the specific flow meter model.
OUTPUTS
The RVL series meters can be obtained with either an analog output or a rate frequency output. The
standard analog output is a 4-20 mA current an optional 0-5 VDC is also available. The analog output can
also be re-configured in the field using a PC communications cable and programming software which
are both available from Racine Vortex as P.N. RVS220-954.
The analog current output varies between 4 mA (0 flow) and 20 mA
(maximum flow). The 0 to 5 VDC analog output is also continuously
variable between 0 V (0 flow) and 5 V (maximum flow).
NOTE: One of the two analog output options (4-20 mA or 0-5 VDC) are hardware selected at the factory and can not be changed in the field.
The rate frequency output produces pulses whose frequency is
proportional to the flow going through the meter. Each meter has a
slightly different output frequency which is listed on the calibration
sheet that accompanies the meter. Table 2 shows the long term average full scale output frequency for standard size meters.
Form No. 09-VRX-UM-00007
Meter Size Average Full Scale Pulse Width
in (mm)
Frequency (Hz)
(msec)
¼ (6.4)
1055
0.47
½ (12.7)
820
0.61
½ (12.7)
570
0.88
¾ (19.1)
284
1.76
1 (25.4)
292
1.71
1½ (38.1)
144
3.47
2 (50.8)
148
3.38
61
8.20
3 (76.2)
TABLE 2
7
The frequency output option generates a square wave with an amplitude that matches the input power
level. The pulse width varies with frequency and is found by using the following formula. The result is in
seconds.
1
PW =
2 x Maximum Frequency (Hz)
K-FACTORS
The K-factor (with regards to flow) is the number of pulses that must be accumulated to equal a particular volume of fluid. Think of each pulse as representing a small fraction of the totalizing unit.
Calibration reports that accompany RVL series meters include a nominal K-factor in both gallons and
liters. See the sample calibration sheet in the appendix of this manual.
ELECTRICAL INSTALLATION
POWER
The meter requires an 8 to 28 VDC power supply. The specific connections depend upon which output is
option is used. See wiring details for the specific output option .
NOTE: This instrument requires clean electrical line power. Do not operate this unit on circuits with noisy components (i.e.
Fluorescent lights, relays, compressors, variable frequency drives, etc.) Linear power supplies are also much preferable
to switching power supplies.
NOTE: The power and output connections share a common ground.
WIRING
4-20 mA LOOP
Connect a twisted pair wire (not provided) to the terminals of the transmitter marked +8-28 VDC and
Output. If the twisted pair wire is shielded, do not connect the shield to the transmitter. The shield should
be grounded at the receiver only (see figure 6). The transmitter is reverse-polarity protected.
8
Form No. 09-VRX-UM-00007
8 to 28 VDC
Output
+8-28 VDC
POWER
SUPPLY
8-28 VDC
Output
Gnd
4-20 mA
Programming
RECEIVER
Load
FIGURE 6
The receiving equipment must accept industry standard “true two-wire” or “loop powered” 4-20 mA process transmitter inputs. This means that the receiving equipment, such as a recorder or controller, must
supply power for the transmitter along the twisted wire pair. If the receiving equipment does not provide
power, a separate power supply, typically 24 VDC and at least 30 mA, must be used, as shown in figure 6.
There are many brands of receivers which provide 24 VDC for this purpose.
Several receivers may be connected in a series as shown in figure 7, but only one should provide power,
and all should have isolated inputs. The voltage provided by the receiver must be within the limits shown
in the Supply Voltage chart (see figure 8).
8 to 28 VDC
Output
+8-28 VDC
Output
Gnd
4-20 mA
RECEIVER/POWER SUPPLY
Programming
RECEIVER
RECEIVER
Additional Loads
FIGURE 7
Form No. 09-VRX-UM-00007
9
1100
1000
Supply Voltage - 8 VDC
Loop Load (Ohm's)
900
0.02
= Maximum Loop Resistance
800
700
600
500
400
Operate in the
Shaded Region
300
200
100
8
10
12
14
16
18
20
22
24
26
28
Supply Voltage (VDC)
FIGURE 8
To use this figure, first add the resistance of all the receivers, indicators, etc., and the wire in the loop.
If the wire resistance is unknown, use a value of 50 Ohm for a twisted wire of 1,000 feet or less with a
gauge of #22 AWG or heavier.
Find the total load (in ohms) on the left hand side of the chart in figure 8 and follow that value horizontally until it intersect with the shaded area.
From the intersection point look straight down to where a vertical line would intersect the voltage scale.
This is the minimum voltage needed for the transmitter to operate properly under the specific load conditions.
Example: After checking the specification for all the loads in an application the total amounted to
800 ohms. Following the 800 ohm line in figure 9 to the right the intersection point is about ¾ of the
way across the chart in figure 9.
Loop Load (Ohm's)
1100
A vertical line through the intersection point crosses the voltage axis at
about 24 VDC so with a load of 800
ohms a standard 24 volt power supply would be used.
1000
Supply Voltage - 8 VDC
900
0.02
= Maximum Loop Resistance
800
700
600
500
400
Operate in the
Shaded Region
300
200
100
8
10
12
14
16
18
20
22
24
26
28
Supply Voltage (VDC)
FIGURE 9
10
Form No. 09-VRX-UM-00007
Figure 10 and figure 11 show typical connections for the 0-5 VDC and pulse output options.
0 - 5 VDC OUTPUT
Digital Display
0 - 5 VDC
8 to 28 VDC
Output
Ground
+8-28 VDC
8-28 VDC
POWER
SUPPLY
Output
Gnd
Programming
FIGURE 10
PULSE OUTPUT
Counter
Pulse
Output
+8-28 VDC
8 to
8-28 VDC
POWER
SUPPLY
OutputOutp
Gnd
Grou
FIGURE 11
Form No. 09-VRX-UM-00007
11
3 PIN CONNECTION OPTION
An optional 3 pin connection is available for when the transmitter/meter combination are to be mounted remotely from the power source/receiver. The mating connector is P.N. RF8687000.
White
+4-20 mA Input
8 to 28 VDC
Output
+8-28 VDC
Output
Gnd
Black
-4-20 mA Input
Meter
Electronics
+
+ 4-20 mA Input
-
8 to 28 VDC
Power Supply
P.N. RF8687000 Connector
-4-20 mA Input
+ mA Ammeter
FIGURE 12
Black
- Supply
Green
Ground
+8-28 VDC
Output
Gnd
8 to 28 VDC
Output
Ground
White
Output
Meter
Electronics
+
Green
Ground
Black
+V
-
8 to 28 VDC
Power Supply
P.N. RF8687000 Connector
White
Output
Counter
FIGURE 13
12
Form No. 09-VRX-UM-00007
Division of Racine Federated Inc.
White
+ 4-20 mA Input
Black
- 4-20 mA Input
8635 Washington Avenue
Racine, WI 53406-3738 USA
[email protected]
FIGURE 14
Form No. 09-VRX-UM-00007
13
RVL (INLINE) SERIES
RVL (Inline) Specifications
Fluid:
Connection:
Turndown Ratio:
Accuracy:
Repeatability:
Materials
Output Signals:
Power Supply:
CSA Certification:
Response Time
Enclosure:
Liquids
NPT Female or Butt (PVDF only)
12:1 (½” - 2”)
8:1 (¼”)
±1% of full scale (4-20 mA or 0-5 VDC)
±2% of full scale, frequency pulse
±0.25% of actual flow
PVC standard
CPVC, PVDF optional
4-20 mA standard
0-5 VDC or frequency pulse optional (Push - Pull Driver) 150 mA
Sink or Source
8 to 28 VDC
CSA File 215035, CSA Standard C22.2 No. O-M and No 142-M
2 seconds minimum, step change in flow.
Type 4X (IP 66)
RVL (Inline) Nominal Flow Rates
Tube Size
(inches)
Minimum Flow
gpm (lpm)
¼
½
¾
1
1½
2
0.6 (2.3)
1.3 (4.7)
2.1 (7.9)
4.2 (15.8)
8.3 (31.5)
16.7 (63.1)
Maximum
Flow
gpm (lpm)
5 (18.9)
15 (56.8)
25 (94.6)
50 (189.3)
100 (378.5)
200 (757.1)
Nominal Full
Scale Frequency
Hz
1052
570
284
292
144
142
Weight
lbs (Kg)
1.5 (0.68)
1.6 (0.72)
1.7 (0.77)
1.8 (0.80)
3.1 (1.40)
2.7 (1.22)
MECHANICAL INSTALLATION
This meter will provide years of accurate service if good flow meter installation practices are followed.
The flow meter should be installed where pipe vibration is minimal.
Observe the upstream piping requirements listed under “Piping requirements”. Upstream valves should
not be used to control flow rate. They should always be kept fully open. Good quality ball valves with
integral unions may be connected directly to the flow meter if the valves are fully open during operation.
This allows easy isolation and removal of the flow meter, should maintenance be required. Cavitation
and flow rate pulsation will adversely affect flow meter performance.
14
Form No. 09-VRX-UM-00007
Diaphragm or piston pumps may not be used. Do not use Teflon tape or any kind of pipe dope
when piping.
The simple appearance of the flow meter may tempt an installer to handle it as an ordinary nipple. Remember, it is a precision electronic instrument. Treat it with care.
Do not use excessive force. Mating fittings (FNPT) and flanges should be screwed into meter hand tight;
then tighten an additional ½ to ¾ turn.
Always use two wrenches when turning the flow meter into a fitting, one across the flats on the flow
meter end, close to the fitting, and one on the fitting.
Do not use tools inside the flow meter, as this may damage the vortex sensor, and invalidate the warranty.
The flow meter may be mounted in any orientation. Three holes, tapped ¼-20 UNC-2B, .375-inch deep,
on ¾” centers are provided on the ¾ inch and smaller flow meters. These holes may be used (at the user’s
discretion) to provide support for the flow meter should pipe supports not be practical.
CORD GRIP
Cord Grip
COVER
F
CONDUIT ADAPTOR
TERMINAL STRIP
ELECTRONICS MODULE
I
NPT/BUTT
END
THREE PIN CONNECTOR
FLOW SENSOR BODY
A
B
C
E
D
FIGURE 11
Form No. 09-VRX-UM-00007
15
RVL (Inline) Dimensions PVC/CPVC
Size
inches (mm)
A
B
C
D
E
F
I
¼
½
¾
1
1½
2
3.81 (97)
3.81 (97)
3.81 (97)
3.92 (100)
3.90 (99)
4.31 (109)
1.75 (45)
1.75 (45)
1.75 (45)
1.75 (45)
2.00 (51)
2.00 (51)
5.25 (133)
7.13 (181)
7.63 (194)
8.03 (204)
8.37 (213)
8.37 (213)
2.50 (64)
2.50 (64)
2.50 (64)
2.50 (64)
2.50 (64)
2.50 (64)
0.30 (8)
0.55 (14)
0.74 (19)
0.96 (24)
1.50 (38)
1.94 (49)
2.88 (73)
2.88 (73)
2.88 (73)
2.88 (73)
2.88 (73)
2.88 (73)
3.00 (76)
3.00 (76)
3.00 (76)
3.00 (76)
3.38 (86)
3.38 (86)
RVL (Inline) Dimensions PVDF (BUTT Fusion Only)
Size
inches (mm)
A
B
C
D
E
F
I
¼
½
¾
1
1½
2
5.90 (150)
5.75 (146)
5.75 (146)
5.88 (149)
6.21 (158)
6.60 (168)
0.63 (16)
0.78 (20)
0.94 (24)
1.19 (30)
1.50 (38)
1.88 (48)
4.87 (124)
4.87 (124)
4.87 (124)
5.09 (129)
6.24 (158)
6.77 (172)
1.31 (33)
1.31 (33)
1.44 (37)
2.00 (51)
2.50 (64)
3.00 (76)
0.30 (8)
0.55 (14)
0.74 (19)
0.96 (24)
1.50 (38)
1.94 (49)
2.88 (73)
2.88 (73)
2.88 (73)
2.88 (73)
2.88 (73)
2.88 (73)
3.00 (76)
3.00 (76)
3.00 (76)
3.00 (76)
3.38 (86)
3.38 (86)
RVL (Inline) Maximum Operating Pressure PSIG (KPa)
Maximum Fluid
Temperature °F (°C)
CPVC
PVDF
203 (95)
Not Recommended
Consult Factory
Consult Factory
150 (66)
100 (38)
70 (21)
Not Recommended
93 (641)
150 (1034)
63 (434)
120 (827)
150 (1034)
130 (896)
150 (1034)
150 (1034)
.5
.2
.1
.05
.3
.5 1
2
5 10 15 25 50 100 200
FLOW (GPM)
.
1 in
in.
¾i
n.
100
1½
i
2 in n.
.
.
2 in
1
1½
in.
in.
n.
¾i
½
2
200
½
.
1 in
n.
¼i
PRESSURE DROP (PSID)
12 10
8
5
1000
750
500
350
n.
20
¼i
PRESSURE DROP (MILLIBAR)
PVC
50
35
20
10
5
3.5
2
5
10 20
50
30
100
200 600
300 800
FLOW (LPM)
FIGURE 12
16
Form No. 09-VRX-UM-00007
RVL (WAFER) SERIES
RVL (Wafer) Specifications
Fluid:
Connection:
Turndown Ratio:
Accuracy:
Repeatability:
Materials
Output Signals:
Power Supply:
CSA Certification:
Response Time
Enclosure:
Liquids
Wafer
12:1
±1% of full scale (4-20 mA or 0-5 VDC)
±2% of full scale, frequency pulse
±0.25% of actual flow
PVC standard
CPVC, Polypropylene, PVDF optional
4-20 mA standard
0-5 VDC or frequency pulse optional (Push - Pull Driver) 150 mA
Sink or Source
8 to 28 VDC
CSA File 215035, CSA Standard C22.2 No. O-M and No 142-M
2 seconds minimum, step change in flow.
Type 4X (IP 66)
RVL (Wafer) Nominal Flow Rates
Tube Size
(inches)
Minimum Flow
gpm (lpm)
½
¾
1
1½
2
3
1.3 (4.7)
2.1 (7.9)
4.2 (15.8)
8.3 (31.5)
16.7 (63.1)
25.0 (94.6)
Maximum
Flow
gpm (lpm)
15 (56.8)
25 (94.6)
50 (189.3)
100 (378.5)
200 (757.1)
300 (1136)
Nominal Full
Scale Frequency
Hz
570
284
292
144
148
61
Weight
lbs (Kg)
0.8 (0.36)
0.9 (0.41)
1.1 (0.50)
1.7 (0.77)
2.6 (1.17)
4.8 (2.16)
MECHANICAL INSTALLATION
The RVL (Wafer) series transmitters are designed with wafer style flow bodies, which mount easily between standard ANSI style pipe flanges.
Observe the upstream piping requirements listed under “Piping requirements”. Upstream valves should
Qot Ee used to FoQtrol ÀoZ rate. They should always be kept fully open. Good quality ball valves with
integral unions may be connected directly to the flow meter if the valves are fully open during operation.
This allows easy isolation and removal of the flow meter, should maintenance be required. Cavitation
and flow rate pulsation will adversely affect flow meter performance.
Form No. 09-VRX-UM-00007
17
Diaphragm or piston pumps may not be used. Do not use Teflon tape or any kind of pipe dope when piping. For flanged meters, do not allow gaskets to protrude into the flow stream.
The following steps will insure proper installation and operation.
1) A uniform flow profile is required to assure proper vortex shedding. This requires a non-pulsating
flow along with the proper length of straight pipe run before and after the transmitter. Figures
2,3,4 and 4 shows the proper piping requirements and dimensions.
FLANGE SIZE
½ -1½”
2-3”
RECOMMENDED TORQUE
10-15 ft. Ibs.
20-30 ft. Ibs.
2) Flanges are to be spaced to accommodate the width of the flow body. Dimensions are listed on
page 20.
3) Align the flow body centered with respect to flanges and gaskets, insert threaded rods, retaining
nuts and lock washers.
4) Install all retaining nuts hand tight, and then uniformly tighten the nuts in an alternating sequence, diametrically opposed to each other. Uniform stress across the flange will prevent leakage at the gasket. Torque ratings are listed below.
5) The use of grounding rings is recommended when metal pipes are used in conjunction with this
meter. See figure 13
18
Form No. 09-VRX-UM-00007
Grounding
Rings
FIGURE 13
Form No. 09-VRX-UM-00007
19
CORD GRIP
Cord Grip
E
COVER
CONDUIT ADAPTOR
TERMINAL STRIP
ELECTRONICS MODULE
THREE PIN CONNECTOR
A
FLOW SENSOR BODY
B
C
D
FIGURE 14
RVL (Wafer) Dimensions PP/PVC/CPVC/PVDF
Size inches
½
¾
1
1½
2
3
A
B
C
D
E
5.85 (149)
5.90(150)
5.69 (145)
6.00 (152)
6.37 (162)
6.88 (175)
0.78 (20)
0.94 (24)
1.19 (30)
1.50 (38)
1.88 (48)
2.50 (64)
2.03 (52)
2.03 (52)
2.25 (57)
2.63 (67)
3.22 (82)
4.25. (108)
1.75 (45)
1.75 (45)
1.75 (45)
1.75 (45)
1.75 (45)
1.75 (45)
2.88 (73)
2.88 (73)
2.88 (73)
2.88 (73)
2.88 (73)
2.88 (73)
RVL (Wafer) Standard Specifications
Maximum Operating Pressure PSIG (KPa)
Maximum Fluid
Temperature °F (°C)
PVC
CPVC
Polypropylene
PVDF
203 (95)
Not Recommended
Consult Factory
Not Recommended
Consult Factory
150 (66)
100 (38)
70 (21)
Not Recommended
100 (690)
150 (1034)
63 (434)
120 (827)
150 (1034)
90 (621)
130 (896)
150 (1034)
130 (896)
150 (1034)
150 (1034)
20
Form No. 09-VRX-UM-00007
RVL (Wafer) High Pressure Specifications
Maximum Operating Pressure PSIG (KPa)
Maximum Fluid
Temperature °F (°C)
CPVC
1
.5
.2
.1
.5 1
PVDF
2
5 10 15 25 50 100 200 300
FLOW (GPM)
.
2 in
n.
.
3 in
100
1½
i
200
1 in 3/4 in
.
.
.
in.
2 in
1½
3 in
.
2
in.
.
1 in
¾i
n.
in.
½
PRESSURE DROP (PSID)
12 10
8
5
1000
750
500
350
1/2
20
.05
.3
Polypropylene
Not Recommended Not Recommended Not Recommended Consult Factory
Consult Factory
Consult Factory
90 (621)
300 (2068)
Consult Factory
Consult Factory
400 (2750)
130 (896)
Consult Factory
Consult Factory
150 (1034)
400 (2750)
PRESSURE DROP (MILLIBAR)
203 (95)
150 (66)
100 (38)
70 (21)
PVC
50
35
20
10
5
3.5
2
5
10 20
50
30
100
200 600 1200
300 800
FLOW (LPM)
FIGURE 15
Form No. 09-VRX-UM-00007
21
RVL (TUBE) SERIES
RVL (Tube) Specifications
Fluid:
Connection:
Turndown Ratio:
Accuracy:
Repeatability:
Materials
Output Signals:
Power Supply:
CSA Certification:
Response Time
Enclosure:
Liquids
Tube (Flare end)
12:1 (¾”, 1”)
8:1 (½”)
±1% of full scale (4-20 mA or 0-5 VDC)
±2% of full scale, frequency pulse
±0.25% of actual flow
PVC standard
CPVC, Polypropylene, PVDF optional
4-20 mA standard
0-5 VDC or frequency pulse optional (Push - Pull Driver) 150 mA
Sink or Source
8 to 28 VDC
CSA File 215035, CSA Standard C22.2 No. O-M and No 142-M
2 seconds minimum, step change in flow.
Type 4X (IP 66)
RVL (Tube) Nominal Flow Rates
Tube Size
(inches)
½
¾
1
Minimum Flow Maximum Flow
Weight
gpm (lpm)
gpm (lpm)
lbs (Kg)
0.6 (2.3)
5 (18.9)
1.5 (0.68)
1.3 (4.7)
15 (56.8)
1.6 (0.72)
2.1 (7.9)
25 (94.6)
1.7 (0.77)
MECHANICAL INSTALLATION
This meter will provide years of accurate service if good flow meter installation practices are followed.
The flow meter should be installed where pipe vibration is minimal.
Observe the upstream piping requirements listed under “Piping requirements”. Upstream valves should
not be used to control flow rate. They should always be kept fully open. Good quality ball valves with
integral unions may be connected directly to the flow meter if the valves are fully open during operation.
This allows easy isolation and removal of the flow meter, should maintenance be required. Cavitation
and flow rate pulsation will adversely affect flow meter performance.
Diaphragm or piston pumps may not be used. Do not use Teflon tape or any kind of pipe dope when piping.
22
Form No. 09-VRX-UM-00007
The simple appearance of the flow meter may tempt an installer to handle it as an ordinary nipple. Remember, it is a precision electronic instrument. Treat it with care.
1) To install a flare fitting, first remove any burrs from the pipe ends, then slide the flare nut onto the
pipe. Push it back far enough so that it will be out of the way when you use the flaring tool.
2) Clip the pipe in the flaring tool, keeping the end flush with the face of the tool.
3) Slowly turn the handle on the tool until it bottoms out.
4) Unscrew the handle and remove the tool to check the quality of the flare. (If the flare isn’t smooth
or even the first time, cut off the end with your pipe cutter, and try the technique again.)
5) Line up and tighten the nut and flared pipe to the fitting body. Make the connection as tight but
not so tight as to distort the flow meter body.
Always use two wrenches when turning a fitting onto the flow meter, one across the flats on the flow
meter end, close to the fitting, and one on the fitting.
Do not use tools inside the flow meter, as this may damage the vortex sensor, and invalidate the warranty.
The flow meter may be mounted in any orientation.
CORD GRIP
COVER
CONDUIT ADAPTOR
TERMINAL STRIP
ELECTRONICS MODULE
THREE PIN CONNECTOR
FLOW SENSOR BODY
B
A
C
FIGURE 16
RVL (Tube) Dimensions
Tube Size (inches)
A
B)
C
½
¾
1
1.31 (33.3)
1.31 (33.3)
1.44 (36.6)
6.25 (158.8)
6.25 (158.8)
6.59 (167.4)
4.87 (123.7)
4.66 (118.4)
5.42 (137.7)
Form No. 09-VRX-UM-00007
23
RVL (Tube) Specifications
Maximum Fluid
Temperature °F (°C)
150 (66)
100 (38)
70 (21)
Maximum Operating
Pressure PSIG (KPa)
PVDF
130 (896)
150 (1034)
150 (1034)
¾
2
1
.5
.2
.1
.05
.3
.5 1
2
5 10 15 25 50 100 200
FLOW (GPM)
.
1 in
200
n.
1 in
in.
.
½i
n.
PRESSURE DROP (PSID)
12 10
8
5
1000
750
500
350
¾i
20
½i
n.
PRESSURE DROP (MILLIBAR)
FLOW (LPM)
100
50
35
20
10
5
3.5
2
5
10 20
50
30
200 600
100 300 800
FLOW (LPM)
FIGURE 17
24
Form No. 09-VRX-UM-00007
MAINTENANCE
This flow meter requires no maintenance in normal service if properly installed. If the flow tube should
become clogged with debris, it will be necessary to remove the meter from service for cleaning. Significant clogging will often result in high (up to 20%) and/or erratic output. Do not stick tools into the tube,
as this may permanently damage the vortex sensor. The vortex sensor can not be repaired in the field. To
clean the flow tube, run hot (up to 160 °F) soapy water into the downstream end of the flow tube. Large
objects jammed against the bluff body maybe dislodged by lightly tapping the upstream end of the flow
tube against a firm surface.
WARNING: Do not remove vortex meter during operation.
Always disconnect primary power source before inspection of service.
Do not tap the flow tube so hard that the threads, on threaded units, become damaged
A schedule of maintenance checks should be determined based upon environmental conditions and
frequency of use. Inspect the meter at least once a year.
The inspection should consist of performing visual, electrical, and mechanical checks on all components.
1) Visually check for evidence of overheating by noting discoloration of wires or other components.
2) Check for damaged or worn parts, especially the bluff body, or indications of corrosion.
3) Check for tight , clean electrical connections and that the device is operating properly.
TROUBLESHOOTING
If difficulty is encountered, locate the symptom most likely present and follow the appropriate instructions.
CURRENT LOOP
SYMPTOM - NO CURRENT OUTPUT
1) Place a DC voltmeter across the two terminal block screws. With the electronics module powered
there must be at least 8 VDC present. If there is less than 8 VDC, but more than 0 VDC, check the
power source for sufficient voltage to drive the loop, as shown on page 10, in Figure 8. If there is 0
VDC present check for a broken wire or connector in the loop.
2) Check for the proper polarity of the current loop connections.
3) Make sure the receiving device is configured to provide (source) current to the electronics module.
SYMPTOM - ZERO FLOW INDICATION (4 mA IN LOOP).
1) Check that the flow is greater than the minimum specified for the particular size flow meter in
use. If the flow rate is too low, replace the flow meter with the proper size flow meter.
2) If the flow rate is sufficient, partially remove the electronic module. Check that the three pin connector that connects the electronics module to the flow transducers is positively connected (See
Figure 18). If it is disconnected, align and insert the connector on to the bottom of the electronics
module.
Form No. 09-VRX-UM-00007
25
SYMPTOM - Erratic Flow Indication
Check that there is at least 8 VDC present across the two terminal block screws.
Check for material clogging the flow meter and in the upstream piping.
Check for erosion of the bluff body by sighting down the meters bore. Erosion or damage to the bluff
body will cause erratic readings and compromise accuracy. If the erosion continues, the flow meter will
need to be periodically replaced.
Check upstream piping to assure that the required piping is used. (See the piping requirements specifications starting on page 2 for this information.)
Check for pipe vibration. Normal amounts of pipe vibration are easily tolerated. In addition to this, the
transmitter module contains a highly effective active filter that rejects false signals caused by pipe vibration. This filter is most effective under flowing conditions. If vibration is causing the meter to indicate
flow when the flow is stopped it will most likely not cause error under flowing conditions. The false flow
indication may be ignored, or the pipe may be restrained by firm clamps, or the noise adjustment may
be readjusted. Be sure to read the noise adjustment instructions.
Check for electrical noise. Under some conditions there can be high common mode AC noise present
between the fluid and the power supply ground. The flow meter is designed to reject up to 50 volts of AC
common mode noise without loss of accuracy. If metal piping is used, place a ground strap on the pipe
on both sides of the flow meter (the flow meter is made of non-conductive plastic) and connect them
both to the one point where the loop is grounded (see wiring diagrams starting on page 9). If plastic piping is used, a grounding orifice should be used. The transmitter module contains a highly effective active
filter that will reject false signals due to high common mode voltage. This filter is most effective under
flowing conditions. If a false indication of flow is encountered at zero flow, it will probably not cause error
under flowing conditions. In addition, the noise adjustment may be used, but it will reduce the ability of
the flow meter to measure low flow rates. See the noise adjustment instructions before attempting to
make this adjustment.
OVER-STRESSED SENSOR
If the maximum permitted flow rate of 125% of Recommended capacity (100% of HT meters) is exceeded, it is possible to over-stress the sensor.
26
Form No. 09-VRX-UM-00007
APPENDIX
CALIBRATION CERTIFICATE SAMPLE
Racine Vortex
A Division of Racine Federated Inc.
8635 Washington Ave
Racine, Wisconsin 53406
Phone: 262-639-6770 Fax: 262-639-2266
Calibration Report
Unit Under Test (UUT) Information:
Description:
¾” In-Line NPT End Flow Meter
Model Number:
RVL075-N 1 VNN
Serial Number:
99999
Sensor Type:
Vortex Shedding
Output type:
0-5V
Minimum Flow:
2.1 GPM 7.9 LPM
Maximum Flow:
25 GPM 94.6 LPM
Calibration Date:
October 24, 2007
Calibration Interval: 12 Months
Cal. Liquid:
Water
Ambient Temperature:
71.74 °F
Ambient Humidity: 31.39 %RH
Linear Points:
5
Master Meter:
Std uncertainty:
Traceability No:
Model No:
Serial No:
±0.25%
30400/31801
FT8-8N EXW-LEG-5/FT-16 NEXW-LEG-1
806890/16011903
Customer Information:
Customer Name:
Customer No.:
Order No.:
UUT Calibration Data Table In GPM:
Flow
Standard
Actual
GPM
UUT
Hz
UUT
Temp °F
Visc.
cSt
1
25.00
100.000
72.00
0.949
1
18.00
75.000
72.00
0.949
1
12.00
50.000
72.00
0.949
1
6.00
25.000
72.00
0.949
1
2.10
10.000
72.00
0.949
e
l
p
m
a
UUT F/V
Hz/cSt
UUT K
CYC/GAL
(Hz*60)/NK
*60)/NK
60
GPM
Linear
COEFF.
Raw Err
% FS
Calc.
0-5V
Meas.
0-5V
Output
Err % FS
105.406
240.00
24.57
.57
1.0174
1
1.71
5.000
5.000
0.00
79.055
250.00
50.00
18.43
0.9767
-1.71
3.600
3.680
0.40
52.703
250.00
0
12.29
2.29
0.9767
-1.14
2.400
2.420
0.10
352
26.352
250.00
6.14
0
0.9767
-0.57
1.200
1.200
0.00
10.541
285.71
2.46
0.8547
-1.43
0.420
0.420
0.00
Raw Err
% FS
Calc.
0-5V
Meas.
0-5V
Output
Err % FS
Nominal K (NK
(NK)
UUT Calibration Data Table In LPM:
M:
Flow
Standard
Actual
GPM
UUT
Hz
UUT
Temp
mp °F
Visc.
cSt
1
94.64
100.000
72.00
0.949
1
68.14
75.000
72.00
0.949
1
45.42
50.000
72.00
1
22.71
25.000
72.00
1
7.95
10.000
72.00
244.186
244
UUT F/V
Hz/cSt
UUT K
CYC/GAL
CY
(Hz*60)/NK
GPM
Linear
COEFF.
10
105.406
63.40
93.01
1.0174
1.71
5.000
5.000
0.00
79.0
79.055
66.04
69.76
0.9767
-1.71
3.600
3.680
0.40
09
0.949
52.703
66.04
46.51
0.9767
-1.14
2.400
2.420
0.10
0.949
49
26.352
66.04
23.25
0.9767
-0.57
1.200
1.200
0.00
0.949
10.541
75.48
9.30
0.8547
-1.43
0.420
0.420
0.00
S
Nominal K (NK) 64.507
Status:
PASS
Meter Accuracy (of FS):
± 0.4 %
Average Calib. Temperature :
72 F
Average Calib. Specific Gravity :
1
Average Calib. Viscosity :
0.95 cSt
Flow Direction :
Forward
Calibrated By:
Ramon Benedict
Certified By:
Larry Perez
Racine calibrations are performed using standards traceable to National Institute of Standards and Technology.
The equipment and calibration procedures complies with ISO 9001
Form No. 09-VRX-UM-00007
27
A division of Racine Federated Inc.
Limited Warranty and Disclaimer
Racine, division of Racine Federated Inc. warrants to the end purchaser, for a period
RIRQH\HDUIURPWKHGDWHRIVKLSPHQWIURPWKHIDFWRU\WKDWDOOÀRZPHWHUVHOHFWURQLF
accessories and other products manufactured by it are free from defects in materials
and workmanship. This warranty does not cover products that have been damaged
due to misapplication, abuse, lack of maintenance, or improper installation. Racine’s
obligation under this warranty is limited to the repair or replacement of a defective
product, at no charge to the end purchaser, if the product is inspected by Racine and
found to be defective. Repair or replacement is at Racine’s discretion. An authorization number must be obtained from Racine before any product may be returned for
warranty repair or replacement. The product must be thoroughly cleaned and any
process chemicals removed before it will be accepted for return.
The purchaser must determine the applicability of the product for its desired use and
assumes all risk in connection therewith. Racine assumes no responsibility or liability
for any omissions or errors in connection with the use of its products. Racine will under no circumstances be liable for any incidental, consequential, contingent or special
damages or loss to any person or property arising out of the failure of any product,
component or accessory.
All expressed or implied warranties, including the implied warranty of merchantDELOLW\DQGWKHLPSOLHGZDUUDQW\RI¿WQHVVIRUDSDUWLFXODUSXUSRVHRUDSSOLFDtion are expressly disclaimed and shall not apply to any products sold or services
rendered by Racine.
The above warranty supersedes and is in lieu of all other warranties, either expressed
or implied and all other obligations or liabilities. No agent or representative has any
authority to alter the terms of this warranty in any way.
28
Form No. 09-VRX-UM-00007
8635 Washington Avenue t Racine, Wisconsin 53406
Toll Free: 888-572-2463
Phone: 262.639.6770 t Fax: 262.639-2267
www.racinevortex.com · [email protected]
Racine Vortex is a registered trademark of Racine Federated Inc.
UL is a registered trademark of Underwriters Laboratories.
© 2011 Racine Federated Inc.
Printed in USA
Form No. 09-VRX-UM-00007
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