PARTS MANUAL rev. 11/14/05
Arctic Silver 95Ti Treadmill
Customer Support Services
PARTS MANUAL
rev. 11/14/05
ARCTIC SILVER 95Ti
95T-0XXX-03
REFERENCES
S/N ATT100000 and up
OPERATION MANUAL
M051-00K58-A177
SERVICE MANUAL
M051-00K58-A159
HARDWARE BAG
AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION VIDEO
M051-00K58-A160
SERVICE VIDEO
M051-00K58-A161
2
ARCTIC SILVER 95Ti
95T-0XXX-03
CONTENTS
S/N ATT100000 and up
Page
REAR ENDCAPS, AND CUP HOLDERS .........................................................................4
SCUFF PAD, TINSEL AND FRAME TAG BOARD ..........................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPRIGHTS,HANDRAILS AND ERGO BAR .....................................................................7
MOTOR COVER, FRONT COVER AND ENDCAPS ........................................................8
BELT, DECK AND REAR ROLLER..................................................................................9
LIFT FRAME AND MOTOR ..............................................................................................10
WAX/LIFT ASSEMBLY.....................................................................................................11
MOTOR CONTROLLER ASSEMBLY...............................................................................12
DRIVE MOTOR ASSEMBLY ............................................................................................13
IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................14
LEG LEVELER ASSEMBLY .............................................................................................15
FRONT ROLLER ASSEMBLY..........................................................................................16
ERGO BAR WITH LIFEPULSE.........................................................................................17
POWER COMPONENTS SCHEMATIC ............................................................................18
CABLES............................................................................................................................19
3
ARCTIC SILVER 95Ti
95T-0XXX-03
Rear Endcaps, and Cup Holders
S/N ATT100000 and up
Cup Holder, LT
AK58-00247-0002
Cup Holder, RT
AK58-00247-0001
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Decal - LF Logo
0K60-01193-0000
Rear End Cap
0K58-01268-0000
4
ARCTIC SILVER 95Ti
95T-0XXX-03
Scuff Pad, Tinsel and Frame Tag Bd.
S/N ATT100000 and up
Anti-Static Tinsel
0K58-01102-0001
Tinsel Spring
0017-00009-0901
Anti-Scuff Pad
0K58-01376-0000 (2)
Frame Tag PCB
B084-92187-D000
5
ARCTIC SILVER 95Ti
95T-0XXX-03
Console and Related Components
S/N ATT100000 and up
Rear Console Decal
0K58-01357-0000
Rear Console Case
0K58-01272-0000
Console Screw (8)
0017-00101-1288
PCB Mounting Screw (8)
0017-00101-1275
PCB Assembly
A084-92184-A006
See Table
Magnet Disc
0K40-01070-0000
Switch Membrane
118E-00001-0129
Console Accessory
Cover
0K58-01280-0000
See Table
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar Receiver
118E-00001-0152
Polar PCB Cable Assy
AK39-00064-0000
Front Console Case
0K58-01273-0001
Tether Stop Assy
AK58-00322-0000
CD Tray, Rubber Pad
0K58-01359-0000
Console Assembly
AK58-00403-0001
AK58-00403-0002
AK58-00403-0003
AK58-00403-0004
AK58-00403-0006
AK58-00403-0007
AK58-00403-0008
AK58-00403-0009
AK58-00403-0010
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
Overlay/Bezel/Switch Assy.
AK58-00203-0001
AK58-00203-0001
AK58-00203-0003
AK58-00203-0004
AK58-00203-0006
AK58-00203-0007
AK58-00203-0008
AK58-00203-0009
AK58-00203-0010
6
Overlay
0K58-01298-0001
0K58-01298-0001
0K58-01298-0003
0K58-01298-0004
0K58-01298-0006
0K58-01298-0007
0K58-01298-0008
0K58-01298-0009
0K58-01298-0010
Language
Eng/Met
Eng/Eur
German
Spnish
Japanese
French
Italian
Dutch
Portuguese
ARCTIC SILVER 95Ti
95T-0XXX-03
Uprights, Handrails and Ergo Bar
S/N ATT100000 and up
ERGO Bar Assembly
AK58-00219-0000
User Sense Proximity Cable
AK58-00032-0000
HR Sensor Cable
AK58-00041-0001
ERGO Bar Gasket (2)
0K58-01347-0000
Console Mounting
Screw (4)
0017-00101-1773
Handrail Mounting
Screw (4)
0017-00101-1774
Bottom RT
Handrail Boot
0K58-01304-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Handrail Hex Nut (4)
0017-00103-0327
Top RT Handrail Boot
0K58-01303-0001
Bottom LT
Handrail Boot
0K58-01304-0002
Handrail (2)
AK58-00192-0000
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Boot
Screws (6)
0017-00101-1770
Upright, Plug (2)
0K58-01305-0002
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000
Grommet (2)
0017-00042-0326
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00310-0003
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright Tube
Cap Screw (2)
0017-00101-1772
7
ARCTIC SILVER 95Ti
95T-0XXX-03
Motor Cover, Front Cover and Front
End Caps
S/N ATT100000 and up
Motor Cover Screws (4)
0017-00101-1772
Motor Shroud Assy.
AK58-00397-0000
Felt Strip - 28”
0017-00081-0294
Front End Cap (2)
0K58-01267-0000
Front Cover
0K58-01266-0000
Screws (4)
0017-00101-1771
End Cap Screws (4)
0017-00101-1772
Bug Medallion Assembly
AK58-00245-0000
8
ARCTIC SILVER 95Ti
95T-0XXX-03
Belt, Deck and Rear Roller
S/N ATT100000 and up
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Deck Mounting Screws (4)
0017-00101-1775
Deck
0K58-01091-0002
TECSPAK Mounting Screw (8)
0017-00101-1652
Caution Label
M051-00K58-A014
TECSPAK Spring (8)
0K40-01026-0002
Belt Limit Label, RT
M051-00K58-A100
TECSPAK Tinnerman Clip (4)
0017-00103-0198
Washer (8)
0017-00104-0072
Grommet (2)
0017-00042-1147
Screw
0017-00101-1776
Round Grommet
0017-00042-0326
Washer
0017-00104-0043
Square Grommet
0017-00042-1147
Rear Roller Guard, LF
0K58-01390-0002
Rear Roller
Adjusting Screws
0017-00101-1779
Rear Roller
0K58-01002-0000
Rear Roller Guard, RT
0K58-01390-0001
Roller Guard Screw (4)
0017-00101-1776
9
ARCTIC SILVER 95Ti
95T-0XXX-03
Lift Frame and Lift Motor
IEC Receptacle
0017-00003-0949
Retainer Bracket w/Screw
0017-00042-1145
Frame Screws
0017-00101-1723
S/N ATT100000 and up
Lift Motor Hex Bolt
0017-00101-1021
Lock Nut
0017-00103-0025
Lift Frame End Cap
0017-00042-1076
Vinyl Cap
0017-00042-1075
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Lock Nut (2)
0017-00103-0285
Cotter Pin
0017-00007-0208
Lift Motor
0K58-01062-0000
Clevis Pin
0017-00007-0214
10
ARCTIC SILVER 95Ti
95T-0XXX-03
Wax/Lift Assembly–AK58-00243-0000
S/N ATT100000 and up
Spacer (3)
0017-00042-1149
Locking Nut (3)
0017-00103-0052
Pin Collar Spacer (3)
0017-00042-1070
Wax Lift Mounting Screw (3)
0017-00101-1641
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253
Mounting Bracket
0K58-01316-0000
Wax/Lift PCB
A084-92261-A001
Motor Capacitor
PCB Assembly
B084-92241-A000
Plastic Grommet (4)
0017-00042-0821
11
ARCTIC SILVER 95Ti
95T-0XXX-03
Motor Controller Assembly
S/N ATT100000 and up
AK60-00171-0000 (100-120v) W/O FERRITE
AK60-00171-0001 (200-240v) W/O FERRITE
AK60-00171-0002 (100-120v) WITH FERRITE
AK60-00171-0003 (200-240v) WITH FERRITE
12
ARCTIC SILVER 95Ti
95T-0XXX-03
Drive Motor Assembly
Poly-V Pulley
0K58-01057-0001
S/N ATT100000 and up
Motor w/Caution Label
AK58-00171-0000 (SN ATT100000 - ATT104027)
AK58-00171-0001 (SN ATT104028 - ATT...)
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Sensor Wheel
0K58-01094-0000
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
Drive Motor Assembly Number
AK58-00172-0000
AK58-00172-0002
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Motor
Serial Number
Mounting Screws)
ATT100000 – ATT104027
ATS104028 and up
13
ARCTIC SILVER 95Ti
95T-0XXX-03
Idler Arm Assembly and Static Brush
Idler Arm Assembly
AK58-00053-0002
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
S/N ATT100000 and up
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Idler Pin
0017-00007-0248
Grommet
0017-00042-0326
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler Shaft
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
14
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
ARCTIC SILVER 95Ti
95T-0XXX-03
Leveler Assembly – AK58-00370-0000
S/N ATT100000 and up
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Flat Washer (4)
0017-00104-0190
Lock Washer (4)
0017-00104-0333
Hex Nut (4)
0017-00101-1253
Stop Nut
0K58-01099-0000
Leveling Foot
0K58-01110-0000
15
ARCTIC SILVER 95Ti
95T-0XXX-03
Front Roller Assy.–AK58-00066-0000
S/N ATT100000 and up
Mounting Bolt
0017-00101-0974
Flat Washer
0017-00104-0043
Polley V Pulley 8”
0K58-01105-0000
Lock Washer
0017-00104-0005
Hex Bolt
0017-00101-1632
3.5” Front Roller
0K58-01001-0001
Flat Washer
0017-00104-0330
16
ARCTIC SILVER 95Ti
95T-0XXX-03
Ergo Bar w/Lifepulse
S/N ATT100000 and up
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
AK58-00064-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000
17
ARCTIC SILVER 95Ti
95T-0XXX-03
Power Components Schematic
S/N ATT100000 and up
Xformer Bracket Assembly
(foreign units only)
AK58-00210-0000
On/Off switch
0017-00032-0198
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 230v/50Hz Continental
0017-00003-0890 240v/50Hz UK
0017-00003-0996 240v+ AUS.
20 Amp Line Filter
0017-00003-0943
4” Black Wire
AK58-00081-0000
6” White Wire
AK58-00082-0000
MOV/Filter Cable Assy.
AK58-00224-0001
18
5” Green/Yellow Wire
AK58-00083-0000
FAST ON.TERM
(2
PLCS)
LEVEL SWITCH
CLOSED @
0%
P1
C ONN.
4POS.
MIC ROFIT
4
BOTTOM
0 POSITION
1
3
GND.
2
*RED
MAIN PWR/SCI
P11
1 2
CSAFE
CARDIO THEATER 2
1 2 3 4 5 6 7 8 9 10
*BLACK
P2
+8VDC
1 2 3 4 5 6 7 8 9 10
*WHITE
P1
10POS.MINIFITJR.CONN.
10POS.MINIFITJR.CONN.
8POS.MOD.PHONEJACK
8V
TD
GND
GND.
CTS
GND.
7
8
RE ED S ENS E
RD
TXD
RXD
3
4
5
6
+8VDC
2
RE ED S ENS E
+8VDC
NC.
1
CSAFE
CARDIO THEATER 1
RXD
B US_REQ
T XD
BUS_RE Q
NS
P6
2 1 3 4 5 6
WAX/JUMP ER
PLUG
N.O.
NS
P6
1 2
NEUTRAL
GND
LINE
VIN
GND
230V, 50Hz
IN
OUT
3 4
P1
1
2
6POS.
MI CROFI T.
CONN.
2P OS.
MINIFI TJR.
CONN.
1
6
3
2
4
5
P3
*BLACK
6
3
*WHITE
*GREEN
*BROWN
*RED
*BLUE
OUT
HILL
FAT
BU RN
2
4
5
*BLUE
230V, 240V
P1-3
R ANDOM
MANU AL
P2
12POS.RALIF.CONN.
1
WHITE
BLACK
P3
10POS.RALIF.CONN.
KEYPADS
P9
CONN.
3POS.
MAT-N-LOK.
3
1
2
4POS.
SABRE.
CON.
1
2
3
4
P1
2POS.MAT-N-LOK.CONN.
120V, 60Hz
1 2
2POS.
MAT-N-LO K.
C ONN.
GN D
VO UT
P7
1 2
8VDC
GND.
BUSREQ
RXD
TXD
PINRLY
CAPACITOR BD.
WAX LIFT POWER SUPPLY
POLAR RECEIVER P CB
3POS.C-GRID.CONN.
N.O.
CONN.
2POS.
MICROFIT
E STOP
LIFE PULSE
4POS.MICROFIT.CONN.
POLAR/END SESSION
MESSAGE CENTER
CONSOLE
6POS.MICROFIT.CONN.
P OLAR
*WHITE
8V
*BLACK
6POS.
MINIFITJR.
CONN.
1 2 3 4
3
P4
SPAR E
2
SPAR E
FIT
T EST
1
SPARE
P2
6POS.MNL2.CON.
6POS.MNL2.CON.
8VDC
GND.
BUSREQ
TXD
RXD
PINRLY
OTHER
CAR DIO
5
4POS.SABRE.CON.
START
Q UICK
2 1
3
6 4
1
3 2
4
MOTOR
6
5
P5
PAUSE
UP
CLEAR
7
4
1
HARD
DEC K
1 2 3
1 2 3
SPEED
PICK-UP
3POS.C-GRID.CON.
3POS.C-GRID.CON.
MOTOR CONTROLLER
DOW N
C OOL
DO WN
SPEED
DO WN
SPEED
UP
INC LINE
INC LINE
TIME
UP
TIME
DOW N
0
8
5
2
DEC K
LINE
E NT ER
NEUTRAL
GND
SOFT
9
6
3
1
2
P1
&BLACK
&WHITE
3POS.MINIFITSR.CONN.
3mH
PFC
INDUCTOR
INDUCTOR
15mH
PFC
WAX/LIFT
POWER
WAX/LIFT
POWER
MOTOR
CONTROL
POWER
MOTOR
CONTROL
POWER
WHITE
123456
123456
HI-POT JUMPER
(REMOVE F OR HI-P OT TEST ONLY)
&WHITE
&BLACK
&WHITE
&BLACK
H I-P OT JUMP ER
(REMOVE FOR HI-POT TEST ONLY)
>>
>>
120V DOMESTIC
ONLY
BLACK
WHITE
BLACK
230 VOLTS
CABL E SH OWN
6POS.MINIFITJR.CONN.
FOREIGN
230V, 240V
AUTO X-FRMR
COM
RD
*WHI TE
VCC
*RED
100V IN
TD
*WHI TE
G ND
VCC
*RED
+12VDC
+12VDC
S TOP
*BLACK
LE FT
*CLEAR
G ND.
G ND.
+8VDC
YELLO W
YELLOW
ORANGE
ORANG E
BROW N
BROW N
RED
RED
BLUE
PURPLE
BLUE
PURPLE
GREEN
GREE N
GRAY
GRAY
WHI TE
BLACK
WHI TE
BLACK
RE ED SENSE
NC.
*BLACK
G ND
*BLACK
G ND
*CLEAR
200V IN
GND
240V IN
CTS
VPOS
VNE G
220/230V IN
SEE CHART
8POS.MOD.PHONEJACK
NEU
VPOS
AC2
L
N
L NI E F I LTE R
(x3 )
2P OS.
MINIFI TJR.
CONN.
2POS.
MI NIFITJR.
CONN.
275 VAC
MOV
1 2
1 2
(x3)
27 5VA C
MOV
240V
N
#WHT
#BLK
#WHT
#GRN/YLW
#BLK
AK58-00379-0000
AK58-00379-0001
230V
L
POWER CABLE PART#
VOLTAGE
2A CIRCUIT BREAKER
LO A D
2
#BLK
ON/O FF
swit ch
#WHT
#BLK
#WHT
ON/OFF
switch
#GRN/YLW
PIN 5
PIN 4
INPUT
#GRN/YLW
GND
RI GHT
BLACK
WHITE
AC PW R
BLUE
GND
*RED
U20
V19
W18
RED
RP M_ IN
*WHIT E
GND
RED
WHIT E
WHITE
BLACK
BLACK
GREEN/YELLOW
PURPLE
BLUE
BLUE
BLUE
VCC
*BLACK
$BLACK
HOT
3
4
5
6
7
8
GND
1
HOT
>>
>>
19
$WHITE
Wax/Lift Power Supply
$RED
ARCTIC SILVER 95Ti
95T-0XXX-03
S/N ATT100000 and up
LI N E
NEU
NEU
120V OUT
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