QLM600

INSTALLATION MANUAL

8

9

7

6

5

4

10

3

2

1

Figure A

1 Power In Connector and LED

2 ID-NET Connector and LED

3 Trigger Connector and LED

4 I/O Connector and LED

5 Profibus In Connector and LED

6

7

8

9

Profibus Out Connector and LED

Auxiliary Port Connector

Profibus Network Address Selectors

Reading Device Connector

10 Mounting slots (6)

821000281 (Rev.A)

QLM600 INSTALLATION MANUAL

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Dirección Internet : www.automation.datalogic.com

SERVICES AND SUPPORT

Datalogic provides several services as well as technical support through its website. Log on to

www.automation.datalogic.com and click on the links indicated for further information including:



PRODUCTS

Search through the links to arrive at your product page which describes specific Info, Features,

Applications, Models, Accessories, and Downloads including the Genius™ utility program, which allows device configuration using a PC. It provides RS232 and Ethernet interface configuration.



SERVICE

- Overview - Warranty Extensions and Maintenance Agreements

- Sales Network- Listing of Subsidiaries, Repair Centers, Partners

- Helpdesk

- Material Return Authorization

LEGAL NOTICES

© 2011 Datalogic Automation S.r.l.

 ALL RIGHTS RESERVED.  Protected to the fullest extent under

U.S. and international laws. Copying, or altering of this document is prohibited without express written consent from Datalogic Automation S.r.l.

Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.

ID-NET, and Genius are trademarks of Datalogic Automation S.r.l. All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners.

Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.

2

DESCRIPTION

The QLM600 Profibus Gateway is an active connection module which can be used in

Standalone or ID-NET™ Master Multidata, or Master Synchronized layouts. It provides a fast and efficient way to cable both a Profibus DPV1 network and an ID-NET™ network using standard cables.

It provides separate M12 connectors for Power Supply, Profibus Communication, ID-NET™

Network, External Trigger, Digital I/O and Aux RS232 Communication for configuration of the reading device.

Host communication is provided through the integrated Profibus DPV1 circuitry which connects internally to the reader's Main serial interface (RS232).

ID-NET™ network and power supply signals are sent out to the next connected device (ID-

NET™ Slave), by means of a dedicated M12 connector. However there is no ID-NET™ network input connector and therefore the QLM600 cannot be used as an ID-NET™ Slave.

The reading device is connected to the QLM600 through a standard 25-pin D-sub connector and must communicate only in RS232.

When correctly connected to a Profibus network, the QLM600 acts as a DPV1 slave. Three rotary switches allow easy manual Profibus Network Addressing selection.

The following accessories make system cabling easy:

 CBL-1487 M12/5P/FEMALE A-Code connector for PWR-IN, to build the Power Supply connection.

 FMC600 M12 8P M. A-Code QLM-I/O, to build the I/O connections.

 CAB-AUX03, to connect the Gateway to a PC to configure the connected reading device.

 CBL-1480-xx, to build the ID-NET network connections.

QLM600 has integrated on-board backup memory and therefore supports Backup and

Restore procedures for the connected device and relative ID-NET™ network (if used). See the device's Backup and Restore procedure in the Help On Line.

This procedure can also be performed using programming barcodes.

See the 2KN-4K Family Scanner Setup Procedure Using Programming Barcodes document on the CD-ROM.

NOTE

For full compatibility with QLM600, the 2KN-4K Family Scanner must have

software package 007 or later.

3

QLM600 INSTALLATION MANUAL

PACKAGE CONTENTS

Verify that the QLM600 and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes:

 This Installation Manual

 Mounting screws and washers (2)

 M12 protection caps (3) pre-mounted

ACCESSORIES

Figure 1 - Package Contents

The following accessories are available on request for the QLM600:

Name Description

Field Mountable Connectors

CBL-1487 PWR-IN CONNECTOR M12 5P F. A-Coded

FMC600 QLM-I/O CONNECTOR M12 8P M. A-Coded

Cables

CAB-AUX03

CBL-1480-01

CBL-1480-02

SERIAL CABLE M12/3P MALE/DB9 3M

ID-NET Out/In THIN M12/5P MALE/FEMALE 1M

ID-NET Out/In THIN M12/5P MALE/FEMALE 2M

970101063

93ACC0040

93A051385

970101021

970101022

SUPPORTED READING DEVICES

The QLM600 can be directly connected to all of the following readers through the 25-pin connector illustrated in Figure A.

DS2100N

Linear Scanners

DS2400N DS4800

2D Readers

Matrix 210™ Matrix 410™ Matrix 450™

4

MECHANICAL INSTALLATION

QLM600 can be mounted to various surfaces using the two M5x20 screw and washers included in the package:

 The M5x20 screws can be used to mount the QLM600 to metallic/plastic surfaces already prepared with M5 threaded holes.

 QLM600 can also be mounted to a Bosch Frame using the two M5x20 screws included in the package, plus two specific commercial T-nuts (for example the Bosch Rexroth T-nut 10

M5, cod. 3 842 530 283).

 Mounting to other surfaces, such as concrete walls or metallic panels, requires appropriate user-supplied parts (screws, screw anchors, nuts, etc).

The diagram below gives the overall dimensions of the QLM600 and shows the mounting through-holes.

200

[7.88]

188

[7.40]

mm

[in]

5.5

n° 4

[0.22]

Figure 2 - Overall Dimensions

Mounting

Slots (6)

5

QLM600 INSTALLATION MANUAL

ELECTRICAL CONNECTIONS

CONNECTORS

PWR-IN (Power In)

M12 5P Male

(A-coded)

Pin Function

1 Vdc

2 nc

3 GND

4 nc

5 nc

TRG (Trigger)

M12 4P Female

(A-coded)

Pin Function

1 +V (I/O)

2 nc

3 -V (I/O)

5

1

2

3

4

2

1

3

4

PB-IN (Profibus In)

M12 5P Male

(B-coded)

Pin Function

1

2

3

+5V Bus

A Line (-)

GND Bus

4 B Line (+)

5 Shield

AUX

M12 5P Female

(B-coded)

Pin Function

1 nc

2 RXA

3 GND

4 TXA

5 nc

5

1

3

4

2

4

2

3

5

1

Reader

25P D-Sub Female

ID-NET (Out)

M12 5P Female

(A-coded)

Pin

Function

1 Shield

2 Vdc

3 GND

4 ID+

5 ID-

I/O

M12 8P Female

(A-coded)

Pin

Function

1 +V (I/O)

3 I2+ (input)

4 nc

PB-OUT (Profibus Out)

M12 5P Female

(B-coded)

Pin

Function

1

2

3

+5V Bus

A Line (-)

GND Bus

4 B Line (+)

5 Shield

13

Pin Function

1, shell, Reader Chassis

2 TXM

3 RXM

4 RTSM

5 CTSM

6 I2A

7 GND

8 O1+

9 nc

2

5

4

3

3

3

4

1

25 14

10 I1A

12 RXA

13 TXA

14 O1-

15 ID+

16 ID-

17 GND

1

5

4

6

7

8

1

2

2

5

1

6

PWR-IN

Input power must only be supplied to the QLM600 at the PWR-IN connector; from there it is internally distributed to the connected reading device, the ID-NET™ network and all the I/O devices.

You can use the CBL-1487 connector and follow the pinout above to build your own Power

Supply connector cable.

The LED placed below the PWR-IN connector, signals the presence of input Power. If the polarity is correct, the LED is blue; if the polarity is reversed, the LED is red; if no power is supplied, the LED is off.

CAUTION

The QLM600 and the connected reader are protected from polarity inversion through the PWR-IN connector, but this is not true for the other devices connected to the ID-NET™ Network, TRG and I/O connectors (i.e. external trigger, encoder, etc.). Check the correct Power Supply polarity looking at the PWR-IN LED before connecting other devices to the QLM600.

The power supply must be between 10 and 30 Vdc only.

Voltage Drop and Max Distributed Current Calculations

For correct ID-NET™ network management, the maximum number of readers which can propagate power through the QLs must be calculated so that max distributed current is not exceeded (4.0 A), and so voltage drop doesn't affect reader functioning. This is done according to the following formula:

Voltage Drop = (Max Reader Current x Number of readers) x

(Resistance per Meter per wire* x Cable length in Meters)

* the resistance calculation must include both wires (Vdc and GND).

Example:

An ID-NET™ network is composed of 4 DS2100N readers. Three 2 meter ThinNet cables are used to connect the readers, which have Cable Resistance = 0.058 Ohms per meter per wire. The network power is 24 Vdc.

(0.125 A x 4 readers) x [(0.058 x 2) x 6 meters] = 0.348 Vdc voltage drop

24 Vdc - 0.348 = 23.65 Vdc at reader number 4 (worst case)

Integrate a sufficient number of QL200s to resupply network power.

ID-NET

ID-NET is a 5-pin Female A-Coded M12 connector. It is used to carry out the network signals and the power supply for the ID-NET™ Network.

Pins 2 and 3 on the ID-NET connector carry the same power supply lines present on pins 1 and 3 of the PWR-IN connector; however power must only be supplied to the QLM600 through the PWR-IN connector.

7

QLM600 INSTALLATION MANUAL

In an ID-NET™ network, the reading device connected to the QLM600 must be configured as an ID-NET™ Master; to facilitate the network setup, the QLM600 already provides an internal bus termination resistor (the Master is the first device of the chain).

CAUTION

When using QLM600 in an ID-NET™ network application, the network termination cap must be connected to the last device of the chain.

TRG CONNECTOR

TRG is a 4-pin Female A-Coded M12 connector. You can connect a PNP photocell to it, which will act as an External Trigger (Input 1) for the connected reading device.

When the Trigger is activated, the LED below the TRG connector is yellow.

See the Technical Features table for electrical specifications.

NOTE

Pins 1 +V (I/O) and 3 -V (I/O) are derived from Vdc and GND and are useful for supplying the external trigger through the QLM600 power source, however pins 1 and 3 of the TRG connector must not be used as power supply inputs to the QLM600.

I/O CONNECTOR

I/O is an 8-pin Female A-Coded M12 connector. It carry the signals for the other I/O signals

(Input 2 / Secondary Trigger, Output 1 and Output 2) as shown below. If Input 2 is used as a

Secondary Trigger, the photocell must be a PNP device.

Note that all these signals are relative to the connected reader.

When the Input 2 (Secondary Trigger) is activated, the LED below the I/O connector is yellow.

When the Output 1 signal is activated, the LED below the I/O connector is red.

When the Output 2 signal is activated, the LED below the I/O connector is green.

See the Technical Features table for electrical specifications.

NOTE

Pins 1 +V (I/O) and 2 -V (I/O) are derived from Vdc and GND and are useful for supplying the I/O devices through the QLM600 power source, however pins 1 and 2 of the I/O connector must not be used as power supply inputs to the QLM600.

NOTE

To reduce electromagnetic interference use a shielded cable for I/O connections.

8

PB-IN CONNECTOR

PB-IN is a 5-pin Male B-Coded M12 connector. It is used to connect the QLM600 to a

Profibus network in a Daisy Chain bus topology.

PB-OUT CONNECTOR

PB-OUT is a 5-pin Female B-Coded M12 connector. It is used to connect the QLM600 to a

Profibus network in a Daisy Chain bus topology.

You should connect a Profibus bus termination male plug to this connector only if the

QLM600 is the last slave in the Profibus chain.

AUX CONNECTOR

AUX is a 5-pin Female B-Coded M12 connector. It is used to connect the reading device connected to the QLM600 to a configuration program on a PC.

For example for the DS2100N/2400N/4800 barcode readers you should use the Genius™ configuration tool.

You can use the CAB-AUX 03 accessory cable to easily connect the QLM600 to a PC DB9 serial port.

SYSTEM WIRING/CABLING

The connection and wiring procedure for QLM600 is described as follows:

1) Be sure that all the QLM600 M12 connectors are free (not connected).

2) Build your power supply cable using the CBL-1487 accessory connector following the pinout shown in the Connectors paragraph (PWR-IN Connector). Use an adequate cable/wire diameter, according to the total current required for the application (QLM600, connected reader, trigger, other I/O devices, ID-NET™ Network components).

3) Connect the power supply cable to the QLM600 (with no other devices connected) and apply power checking that the polarity is correct: the blue LEDs below both PWR-IN and

ID-NET (out) M12 connectors must be turned on. If instead the red LEDs are turned on, the polarity is incorrect; switch off the power and check the cable. Correct the situation so that the power supply polarity is correct.

4) When the connection to the power supply is correct switch off the power.

5) Connect the reading device to the 25-pin connector.

6) If your application requires it, connect a PNP photocell to the TRG connector.

7) If your application involves other I/O devices you can build your I/O cable using the

FMC600 accessory and following the pinout shown in the Connectors paragraph (I/O

Connector); next connect your cable to the I/O connector.

8) If an ID-NET™ network is required in your application, build the network using the proper

Datalogic Automation accessory cables, connectors and termination cap. See the Typical

Layouts for example.

9

QLM600 INSTALLATION MANUAL

9) Connect the QLM600 to the Profibus Network using proper Profibus cables; if the

QLM600 is the last slave of the chain you should put a proper bus terminator, typically in the PB-OUT connector.

10) Preset the Node Address of the QLM600, as shown in the Profibus Network Address

Selectors paragraph.

11) Switch on the power supply; after a while (the system needs some seconds to boot) and if the Profibus Master is ready and has correctly recognized the QLM600 slave, both the green LEDs below both PB-IN and ID-NET (out) M12 connectors will be turned on.

12) If you need to configure the reading device, connect the AUX port through the CAB-

AUX03 accessory cable to a PC and run the configuration program (i.e. Genius™).

Now the system is ready to operate.

NOTE

To avoid electromagnetic interference connect the QLM600 housing to a good earth ground.

PROFIBUS NETWORK ADDRESS SELECTORS

The QLM600 has three embedded rotary switches allowing easy manual selection of the

Profibus Network Node Address.

The valid selection range for the Profibus Node Address is from 000 to 126. Address selections outside of this range are not accepted. Address 126 is a special address which allows the Profibus Master, through software, to set the node address in the range from 000 to 125.

Using a small screwdriver, set the three rotary switches manually to the desired Profibus

Node Address (reading from left to right). Figure 3 shows the address 107.

Hundreds Tens Units

Figure 3 – Profibus Network Address Selectors

10

INDICATOR LEDS

There are six Indicator LEDs which signal power, I/O and Profibus communication activity and are visible below the M12 connectors (excluding AUX).

PWR-IN / ID-NET

The Power LEDs are blue when power is correctly applied to the QLM600.

These LEDs are red if power polarity is incorrect. In this case the QLM600 and the connected reading device are protected.

CAUTION

If external I/O devices are powered through QLM600 (connected to +V I/O and -V I/O), they are not protected from polarity inversion.

TRG

The Trigger LED is yellow and it is on when the Trigger (presence sensor) photocell is activated.

I/O

The I/O LEDs reflect the activity of the supplemental I/O devices connected to the reading device through the QLM600.

The Input 2 LED is yellow and it is on when the supplemental photocell is activated.

The Output 1 LED is red and it is on when the reading device Output 1 is activated.

The Output 2 LED is green and it is on when the reading device Output 2 is activated.

PB-IN

The LED below PB-IN acts as the ‘Profibus Network Operation Mode’ indicator.

It is driven according to the following table.

Off

Green

Operation Mode LED

Flashing Green

Flashing Red (1 flash)

Not on-line, No power

On-line, data exchange

On-line, clear

Parameterization error

Flashing Red (2 flashes) Profibus configuration error

PB-OUT

The LED below PB-OUT acts as the ‘Module Status’ indicator.

It is driven according to the following table.

Module Status LED

Off No power or not initialized

Green Initialized

Flashing Green Initialized, diagnostic event(s) present

11

QLM600 INSTALLATION MANUAL

TYPICAL LAYOUTS

The following figure shows the general system layout.

Reader

Configuration PC

Auxiliary

Interface

Reading

Device

Profibus Terminator or to next Profibus Slave

QLM600

Power from previous Profibus Slave

ID-NET™ or

Trigger

I/O from Profibus Master (Host)

Figure 4 – General System Layout

The dotted lines in the figure refer to optional hardware configurations.

The general system layout allows the QLM600 Profibus Gateway to connect one of the compatible serial reading devices (2KN, 4K Scanner, Matrix 410™, etc.), collect its information and send it to a Profibus Host.

The Profibus network from the Host is connected to the QLM600 PB-IN interface. PB-OUT connects either to the next Profibus Slave node or, if the last node in the chain, to a Profibus terminator.

The reading device connects to the 25-pin connector and must communicate only in RS232.

The ID-NET interface allows a network of ID-NET Slaves to be connected through the

QLM600 to the reading device which acts as the ID-NET Master.

The reading device auxiliary interface signals are available on the AUX connector which can be quickly connected to a portable PC for reader configuration.

12

The following diagrams are examples showing layout connections and are not intended to represent power limits, which instead, depend on each specific application. See "Voltage

Drop and Max Distributed Current Calculations".

Profibus Slave Node

Configuration PC

ID-NET™ Slave ID-NET™ Slave ID-NET™ Master

CAB-AUX04

4 5

CAB-AUX04

4 5

CAB-AUX03

5

7

3

6

CBL-1480-xx

6

3 3

CBL-1480-xx

Profibus

Terminator

4

2

2

or to next

Profibus Slave

1

Profibus Master (Host)

ID-NET™ Multidata Network - DS4800 Master with QLM600 + mixed Slaves with QL300s

QL100

Configuration PC

6

7

CBL-1490

CBL-1480-xx

ID-NET™ Slaves

Profibus Slave Node

ID-NET™ Master

5

SETUP

LEARN

TEST

READY

GOOD

TRIGGER

COM

STATUS

QLM600

Profibus

Terminator or to next Profibus Slave

3

2

1

2

CBL-1480-xx

6

4

Profibus Master (Host)

ID-NET™ Synchronized Network - DS2100N Master with QLM600 + DS2100N Slaves with QL100s



Input Power



Profibus Interface



External Trigger (for On-Line Mode)









External Digital I/O Devices

ID-NET™ Network

ID-NET Terminator

Aux port for Reader Configuration

NOTE

The ID-NET network must be terminated inserting an ID-NET terminator into the last QL in the network. ID-NET on the QLM600 is internally terminated.

13

QLM600 INSTALLATION MANUAL

TECHNICAL FEATURES

ELECTRICAL FEATURES

Supply Voltage

Consumption

Maximum Distributed Current Allowed



ID-NET

Limited Current Consumption

 QLM600 + reading device

 Trigger + I/O device

(see related device manuals)

Inputs: Input1 (TRG), Input 2

Voltage

Current Consumption

Outputs: Output 1, Output 2

V

CE

Collector Current

V

CE

Saturation

Power Dissipation

COMMUNICATION INTERFACES

Host Interface

Auxiliary

ID-NET™

Communication Protocols

USER INTERFACE

LED Indicators

PHYSICAL FEATURES

Mechanical Dimensions

Weight

ENVIRONMENTAL FEATURES

Operating Temperature

Storage Temperature

Humidity max.

Vibration Resistance

EN 60068-2-6

Bump Resistance

EN 60068-2-29

Protection Class EN 60529

10 to 30 Vdc

0.3 - 0.2 A

4.0 A max

1.85 A max

0.75 A max

Optocoupled

30 Vdc max.

12 mA max.

Optocoupled

30 Vdc max.

40 mA continuous max.; 130 mA pulsed max.

1V max. @ 10 mA

80 mW max. @ 45 °C (ambient temperature)

Profibus DPV1 (up to 12 Mbit/s)

RS232 up to 115.2 kbit/s

RS485 Half Duplex up to 1 Mbit/s

Datalogic Application Driver (DAD Driver)

Power On/Polarity Error (blue/red), Trigger (yellow),

IN2 (yellow), OUT1 (red), OUT2 (green),

Profibus Network Op. Mode (green/red),

Profibus Module Status (green/red)

200 x 81 x 40 mm

(7.9 x 3.2 x 1.6 in.)

520 g. (18.34 oz.)

0° to 50

C (+32° to 122 °F)

-20° to 70

C (-4° to 158 °F)

90% non condensing

14 mm @ 2 to 10 Hz; 1.5 mm @ 13 to 55 Hz;

2 g @ 70 to 200 Hz; 2 hours on each axis

30 g; 6 ms;

5000 shocks on each axis

IP65 *

The features given are typical at a 25

C ambient temperature (if not otherwise indicated).

* when all the M12 connectors and reading device are correctly connected (or closed with a proper cap).

14

COMPLIANCE

POWER SUPPLY

This product is intended to be installed by Qualified Personnel only.

This device is intended to be supplied by a UL Listed or CSA Certified Power Unit with Class 2 or LPS power source.

CAUTION

Total power consumption is given by adding the QLM600 power consumption to that of all the devices powered through the QLM600 (reading device, P.S.,

I/O). Refer to the manual of the connected devices for details about minimum/maximum supply voltage and power consumption.

CE COMPLIANCE

Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

FCC COMPLIANCE

Modifications or changes to this equipment without the expressed written approval of

Datalogic could void the authority to use the equipment.

This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

15

DECLARATION OF CONFORMITY

EC-128

Rev.: 2

Pag.: 1 di 1

Datalogic Automation S.r.l.

Via Lavino 265

40050 Monte San Pietro

Bologna - Italy www.automation.datalogic.com

declares that the

QLxxx and QLMxxx; Connection module

and all its models are in conformity with the requirements of the European Council Directives listed below:

2004 / 108 / EC EMC Directive

______________________________________________

This Declaration is based upon compliance of the products to the following standards:

EN 55022 ( C

LASS

A ITE ), D

ECEMBER

2010:

EN 61000-6-2, S

EPTEMBER

2005:

INFORMATION TECHNOLOGY EQUIPMENT

RADIO DISTURBANCE CHARACTERISTICS

L

IMITS AND METHODS OF MEASUREMENTS

E

LECTROMAGNETIC COMPATIBILITY

(EMC)

P

ART

6-2: G

ENERIC STANDARDS

I

MMUNITY FOR INDUSTRIAL

ENVIRONMENTS

Monte San Pietro, January 20th , 2012

Paolo Morselli

Quality Manager

UNI EN ISO 14001